Siemens BLUEVCIBT BlueVCI Vehicle Diagnostic Interface User Manual

Siemens AG BlueVCI Vehicle Diagnostic Interface

User Manual

Edition 02/2007 Version V1.5 A5E00727814 Copyright © 2007 SIEMENS AG All rights reserved. Weitergabe sowie Vervielfältigung dieser Unterlagen, Verwertung und Mitteilung ihres Inhalts sind nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patentierung und der GM-Eintragung vorbehalten. Copying of this document and giving it to others and the use or communication of the contents thereof are forbidden without written permission. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. s Hardware Operating Manual BlueVCI
Contents BlueVCI Hardware Operating Manual 1 of 21 Edition 02/2007 Version V1.5 A5E00727814 Contents 1 General information ............................................................................................ 5 1.1 Overview............................................................................................................ 5 1.2 Safety instructions ............................................................................................. 5 1.3 Declaration of Conformity .................................................................................. 5 1.4 FCC approval..................................................................................................... 6 1.5 Designated use.................................................................................................. 7 1.6 Areas of applications ......................................................................................... 7 2 Design and function............................................................................................ 8 2.1 BlueVCI Vehicle Diagnostic Interface................................................................ 8 2.1.1 Scope of delivery .................................................................................... 8 2.1.2 Order options .......................................................................................... 9 3 Interfaces and display....................................................................................... 10 3.1 LED display...................................................................................................... 10 3.2 OBD Connector Assembly (OCA) ................................................................... 11 3.3 Communication interfaces ............................................................................... 12 4 Mechanical design ............................................................................................ 13 5 Function ............................................................................................................. 14 5.1 Startup ............................................................................................................. 14 5.2 Operation ......................................................................................................... 14 6 Troubleshooting and Self-Test ........................................................................ 15 6.1 Self-Test........................................................................................................... 15 6.2 Symptoms, causes and solutions.................................................................... 15 7 Maintenance and support................................................................................. 16 7.1 Visual inspection.............................................................................................. 16 7.2 Firmware update.............................................................................................. 16 7.3 Replacing the diagnostic plug.......................................................................... 16 8 Technical data ................................................................................................... 17 8.1 BlueVCI............................................................................................................ 17 8.2 USB cable........................................................................................................ 18 9 Glossary ............................................................................................................. 19 9.1 Abbreviations ................................................................................................... 19
Safety instructions 2 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 Safety instructions Explanation of symbols The safety instructions in the operating manuals, the scope of delivery or any other documentation provided and on the products themselves use symbols that have the following meanings: Caution! Texts with this symbol contain information relating to your safety and how you can reduce the risk of fatal or serious injury. The CAUTION symbol indicates that particular attention is required to ensure your safety. Warning! Texts with this symbol contain information about how you can prevent damage to the vehicle and to the equipment. The Warning symbol informs you that failure to observe the instructions provided can result in damage to the vehicle and/or the equipment. Note Texts with this symbol contain additional useful information. A Note symbol also contains special additional instructions for using the equip-ment and other associated information. Reference to other safety instructions The general safety instructions are specified below. The operating manuals also contain additional safety instructions. You must read these operating manuals before use.
Safety instructions BlueVCI Hardware Operating Manual 3 of 21 Edition 02/2007 Version V1.5 A5E00727814 IMPORTANT SAFETY INSTRUCTIONS 1. Caution! Read all instructions thoroughly. 2. Caution! If the device is damaged, it may not be used until it has been inspected by a qualified specialist. 3. Caution! To prevent electric shock, you may not use the device on wet surfaces or expose it to rainfall. 4. Caution! Do not allow any cables or leads to hang over the edges of desks, benches or consoles. Avoid contact between the cables or leads and hot parts or rotating fans. 5. Caution! Use of extension cables is not permitted. Only the specified cables and leads may be used for testing purposes. 6. Caution! The device may not be operated close to open fuel tanks as this could cause a risk of explosion or fire.
Safety instructions 4 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 7. Caution! When working on combustion engines, you must ensure adequate ventilation. 8. Caution! Only use the device as described in the manual. Only use the accessories specified by the manufacturer. 9. Caution! Risk of explosions The device has internal sparking components and may not therefore be exposed to any flammable vapours. The device should be operated at least 460 mm (18”) above the ground as gasoline and other vapours settle on the ground. 10. Caution! Opening the device or accessories without authorisation and improper interference with the device can result in significant hazards for you and for the device itself. Note To assure an undisturbed radio communication it is necessary to cover the USB connector by the cap RETAIN THESE INSTRUCTIONS! Status: 2007
General information BlueVCI Hardware Operating Manual 5 of 21 Edition 02/2007 Version V1.5 A5E00727814 1 General information 1.1 Overview This operating manual contains the necessary information for proper use of the “Bluetooth Vehicle Communication Interface BT” and “Bluetooth Vehicle Communication Interface WLAN”, referred to in the text as “BlueVCI” for short. Knowledge of and technically correct application of the safety instructions and warnings in this operating manual are essential for hazard-free startup and to ensure safety during operation and maintenance of the BlueVCI. For reasons of clarity, the operating manual does not include all details of the hardware and cannot cover every conceivable startup, operation, maintenance and support. 1.2 Safety instructions Follow the safety instructions for the BlueVCI. These can be found on the rear of the device and in this operating manual after the contents and at all relevant items in the text. 1.3 Declaration of Conformity Herewith Siemens AG declares that the device BlueVCI BT is in compliance with the requirements and provisions of the EU Directive 1999/5/EC. A copy of the complete Declaration of Conformity can be retrieved from: Siemens AG A&D AS AP TE SF Siemensallee 84 D-76187 Karlsruhe
General information 6 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 1.4 FCC approval Warnungen in Bezug auf eingebauten Bluetooth-Sender/-Empfänger: 1. Warning! FCC 15.19: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must be able to accept any interference received, including interference that may cause undesired operation. 2. Warning! FCC 15.21: Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC authorization to operate this equipment. 3. Warning! This equipment complies with FCC radiation exposure limits for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20 cm between the radiator and your body. This transmitter must not be moved or operate in conjunction with any other antenna or transmitter.
General information BlueVCI Hardware Operating Manual 7 of 21 Edition 02/2007 Version V1.5 A5E00727814 Siemens AG BlueVCI FCC ID: LYHBLUEVCIBT IC: 267AA-BLVCIBT This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject of the following two conditions. (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 1.5 Designated use • The BlueVCI is suitable for use on vehicles, test benches etc. • The product described has been developed, manufactured and tested in compliance with the applicable safety standards. Observance of the safety instructions, specified start-up procedure, designated use and the recommended maintenance and care information results in no hazards likely to cause material damage or personal injury under normal circumstances. 1.6 Areas of applications The BlueVCI is connected to a diagnostic interface and, in conjunction with an application, enables wireless communication with a host computer. The device is designed to be configurable for specific applications. This applies to the mechanical and electrical diagnostic interface and to the protocols and software control as well. The device is designed to be application neutral. It allows the user to realise an individual solution tailored to his specific requirements.
Design and function 8 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 2 Design and function This section provides a basic description of all BlueVCI components. Versions 1. BlueVCI BT with Bluetooth communication 2. BlueVCI WLAN with WLAN communication 2.1 BlueVCI Vehicle Diagnostic Interface The BlueVCI is dedicated for mobile operation in a workshop. It is connected to a vehicle via a diagnostic plug and provides electronic support for troubleshooting and fault finding. The BlueVCI is powered by the vehicle battery via the diagnostic plug or from a computer system (PC, laptop or vehicle tester) via USB cable. Communication is either wireless or via the USB connection. 2.1.1 Scope of delivery The BlueVCI consists of the following major components: 1. BlueVCI device 2. USB cable, type A-B (0.5 m) 3. Documentation CD-ROM Bild 2-1 BlueVCI device
Design and function BlueVCI Hardware Operating Manual 9 of 21 Edition 02/2007 Version V1.5 A5E00727814 2.1.2 Order options 1. OCA-specific test adapter cable Figure 2-2 OCA-specific test adapter cable 2. Flash memory Depending on the model, no flash memory or memory up to 1GB can be included 3. OBD Connector Assembly (OCA) The OCA connector is customized. Changing of the OCA in the field is possible, see also section 4. Figure 2-3 Customized OBD-connector OCA 01
Interfaces and display 10 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 3 Interfaces and display The BlueVCI has the following interfaces and displays (see figure 3-1): 1. Diagnostic connector (OBD) 2. USB interface, Type B 3. Three-colored LED (yellow/green/red) 1 3 2 Figure 3-1 Interfaces and display 3.1 LED display • Green: The BlueVCI is connected to the diagnostic interface and is not registered on a computer system. • Green (slow flashing): The BlueVCI is registered on a computer system. • Green (fast flashing): The BlueVCI and the computer system are transferring data. • Green/red (alternate flashing): Firmware update in progress. • Red: Firmware update error. • Red (slow flashing): The BlueVCI is overheating. If the LED is flashing, the BlueVCI must be disconnected from the power supply. The LED then is nonluminous. • Yellow: Unable to start firmware.
Interfaces and display BlueVCI Hardware Operating Manual 11 of 21 Edition 02/2007 Version V1.5 A5E00727814 3.2 OBD Connector Assembly (OCA) A standard OCA or a manufacturer-specific OCA can be used for the vehicle connection. The OCA is secured with the two hexagon socket screws located on the top of the BlueVCI. The BlueVCI can be used to measure the voltage of the following signals: • Terminal 30, B+ • Terminal 15, ignition • HS CAN+ • HS CAN- • K1 • K2 • L • J1850 PWM+ / VPW / LS CAN+ • J1850 PWM- / LS CAN- The OBD plug interface OCA01 has the following pin assignment: 1. Terminal 15, ignition 2. SAE J1850-H, VPW or PWM or CAN LS / FT 3. --- 4. Terminal 31, B- 5. Terminal 31, B- 6. CAN_H, CAN HS 7. K line 8. --- 9. --- 10. SAE J1850_L, PWM or CAN LS / FT 11. --- 12. CAN screen 13. --- 14. CAN_L, CAN HS 15. L line, can also be used as a second K line 16. Terminal 30, B+ View of the pins 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Interfaces and display 12 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 3.3 Communication interfaces In addition to the USB connection, a Bluetooth or WLAN interface is available for communication with the computer system, depending on the model of the device. The Bluetooth interface is based on the Bluetooth standard V2.0 and has the following properties: • High data rate (max. 2Mbit/s) • Pico net and scatter net • WLAN coexistence (802.11) support (adaptive frequency hopping) The alternative WLAN interface supports the IEEE 802.11g standard and is backwards compatible with existing 802.11b installations. When using several BlueVCIs at the same location, the devices can be differentiated from one another by one’s own identification. An area is available on the top of the housing in which an own label can be attached for identification purposes. 1 2 Figure 3-2 Identification BlueVCI 1. Place for one’s own identification-code of BlueVCI 2. Identification OCA
Mechanical design BlueVCI Hardware Operating Manual 13 of 21 Edition 02/2007 Version V1.5 A5E00727814 4 Mechanical design The BlueVCI housing is made of two plastic shells that are held together by four TORX screws. The parts of the housing made of soft plastic (soft components) protect the device against shocks, prevent damages to surfaces and make it easier to handle. The housing cover is held in place by two hexagon socket screws (width 2 mm) and can be removed to replace the OCA (see figure 4.1). The rating plate, specifying order and serial number and rated voltage, and a safety notice label are attached to the base of the housing. Figure 4-1 Mechanical design and assembly To open the BlueVCI, unscrew the two hexagon socket screws, carefully lift off the cover and remove the OCA by lifting it slightly and pulling it forward out of the housing. Note Further dismantling of the BlueVCI voids the warranty.
Function 14 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 5 Function 5.1 Startup Before using the BlueVCI several software settings must be configured. That is done by the diagnostic software. Please contact your supplier of the diagnostic software for further information. 5.2 Operation 1. Connect the BlueVCI to the diagnostic interface on a vehicle. The LED must be continuously lit in green. 2. If necessary, connect the USB cable. The LED blinks green. Establishing a USB connection disconnects any existing Bluetooth or WLAN connection. 3. Perform vehicle diagnosis by using the diagnostic software installed on the computer system. Please find further information about operation in the documentation of your diagnostic software supplier.
Troubleshooting and Self-Test BlueVCI Hardware Operating Manual 15 of 21 Edition 02/2007 Version V1.5 A5E00727814 6 Troubleshooting and Self-Test The BlueVCI was tested before leaving the factory. Carefully selected components and performance of comprehensive quality inspections guarantee that the BlueVCI is extremely reliable. However, if a fault should occur, refer to the information provided in this section. You should attempt to identify and localize the fault as accurately as possible. Follow the solutions presented and perform all of the actions described. 6.1 Self-Test Handling and sequence of the BlueVCI self-test are performed with the diagnostic software application. The test adapter cable is required to do this. The power supply is ensured by the USB connection. 6.2 Symptoms, causes and solutions Symptom Possible cause Solution LED continuously lit in green. Communication link lost. Attempt to establish a different type of communication link. See also for specific instructions of the diagnostic application supplier. LED 3 flashing red. Communication link interrupted. Excess temperature in BlueVCI during operation Disconnect the BlueVCI from the diagnostic interface and, if applicable the USB connection and allow it to cool. LED constantly lit in yellow. Unable to start firmware. Disconnect the BlueVCI from all connections and re-connect. LED constantly lit in red. Firmware update failed. Repeat firmware update. See also for specific instructions of the diagnostic application supplier. Table 6-1 Possible faults
Maintenance and support 16 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 7 Maintenance and support 7.1 Visual inspection Perform a regular visual inspection of the BlueVCI. Inspect all parts for damages e.g. breakages and dirt. Regularly check the device, all cables and the accessories for damage. If the housing is dirty, clean it with a lint-free moist (not wet) cloth. 7.2 Firmware update To update the firmware, a corresponding update file must be stored on the computer system. The update is done under the control of the diagnostic application software. 7.3 Replacing the diagnostic plug The diagnostic plug is attached to the BlueVCI with two hexagon socket screws and can easily be replaced in case of damage (see section 4). Note Further dismantling of the BlueVCI voids the warranty.
Technical data BlueVCI Hardware Operating Manual 17 of 21 Edition 02/2007 Version V1.5 A5E00727814 8 Technical data 8.1 BlueVCI Dimensions (W x H x D) Approx. 47 x 24 x 104 mm Weight Approx. 95 g Ambient requirements Operation Transportation and storage Ambient temperature 0 to +45°C Relative humidity At max. +25°C 10 to 80%, no condensation Operating height -400 to +2000 m NN Ambient temperature -20 to +60°C Relative humidity At max. +20°C 10 to 80%, no condensation Mechanical protection Free fall 2 m onto hardwood surface Electrical protection and safety Safety requirements: - Workshop equipment: UL 201 - Information processing equipment: DIN EN 60950 (VDE 0805), EN 60950, IEC 950, UL 60950, CSA-C22.2 No. 950 - Measuring instruments: DIN EN 61010-1 (VDE 0411 Section 1), EN 61010-1, IEC 1010-1 - Degree of protection (solid body, water, humidity) DIN EN 60529, IEC 529 - Degree of protection: IP 40 Pollution Degree II For internal use only Overvoltage protection category I Power supply Vehicle electrical system or USB
Technical data 18 of 20 BlueVCI Hardware Operating Manual Edition 02/2007 Version V1.5 A5E00727814 Supply from vehicle electrical system Rated voltages Current consumption in load range Maximum power consumption Protection 8 to 18 V DC, typically 12 V DC Max. 0.2 A at 12 V battery voltage 2.4 W Input protected against disturbances in line with DIN 40839 Section 1, test pulses 1 to 3, intensity IV and test pulse 4, intensity III. Supply via USB Rated voltages Maximum power consumption Operation on diagnostic plug 5 V DC < 2 W Not possible External interfaces, wireless Radio interface - Bluetooth or - WLAN (depending on version) External interfaces, wired USB interface Vehicle interface 1 x USB standard 1.1, type B OBD in line with ISO 15031 Radio approvals EN 301489-1, EN 301489-17, EN 300328-2, SAR IEEE 1528, SAR EN 50371, FCC Part 15 Class A, Bluetooth, WLAN Displays Status indicator - LED (yellow / green / red) Flash Memory None or up to 1 GB (depending on version) 8.2 USB cable USB cable, type A-B 0.5 m standard Contact durability > 1000
Glossary BlueVCI Hardware Operating Manual 19 of 21 Edition 02/2007 Version V1.5 A5E00727814 9 Glossary 9.1 Abbreviations BlueVCI Bluetooth Vehicle Communication Interface DHCP Dynamic Host Configuration Protocol: Protocol for central management and assignment of IP addresses IP Internet Protocol OBD On-board diagnosis OCA OBD connector assembly TCP Transmission Control Protocol USB Universal Serial Bus OCA OBD Connector Assembly
We checked the content of this documentation for consistency with the state of the device described. However, variations cannot be ruled out and we accept no liability for complete consis-tency. The information in this documen-tation is reviewed at regular intervals and any necessary corrections are made in subsequent editions. We are grateful for any suggestions for improvements. Changes to the scope of delivery are possible in terms of the form, features and technology. The information, figures and descriptions in this documentation cannot be used as a basis for any claims. Copying, reproduction or trans-lation, including extracts, is only per-mitted without the written approval of Siemens AG when it is to ensure that appropriate documentation is enclosed with every device. Disclosure to third parties is not permitted. All rights under copyright law are reserved exclusively by Siemens AG. Subject to changes. Copyright © Siemens AG 2007 Manufactured by: SIEMENS AG A&D AS AP TE SF Siemensallee 84 D-76187 Karlsruhe All rights reserved.

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