Siemens RF670 RFID UHF Reader User Manual SIMATIC RF600
Siemens AG RFID UHF Reader SIMATIC RF600
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Contents
- 1. User Manual I
- 2. User Manual II
User Manual I
Draft Version 02.06.2010 Draft Version 02.06.2010 Introduction Safety Information System overview RF600 system planning Readers Antennas Transponder/tags Integration into networks System diagnostics SIMATIC Sensors RFID systems SIMATIC RF600 System Manual Accessories Appendix 06/2010 J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 10 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY J31069-D0171-U001-A10-7618 Ⓟ 06/2010 Draft Version 02.06.2010 Copyright © Siemens AG 2005, 2010. Technical data subject to change Table of contents Introduction.................................................................................................................................................13 1.1 Preface........................................................................................................................................13 1.2 Navigating in the system manual.................................................................................................14 Safety Information......................................................................................................................................15 2.1 General safety instructions..........................................................................................................15 2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system...16 2.3 2.3.1 2.3.2 2.3.3 Safety distance to transmitter antenna........................................................................................17 Safety distance between transmitter antenna and personnel.....................................................17 Minimum distance to antenna in accordance with ETSI..............................................................18 Minimum distance to antenna in accordance with FCC (USA)....................................................19 System overview........................................................................................................................................21 3.1 3.1.1 3.1.2 3.1.3 RF System SIMATIC RF600.......................................................................................................21 Application areas of RF600.........................................................................................................23 System components (hardware/software)...................................................................................23 Features......................................................................................................................................25 RF600 system planning..............................................................................................................................29 4.1 Overview......................................................................................................................................29 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 Possible system configurations...................................................................................................29 Scenario for incoming goods.......................................................................................................29 Scenario for material handling control.........................................................................................31 Scenario for workpiece identification...........................................................................................33 Scenario for Intra logistics...........................................................................................................34 Scenario for outgoing goods........................................................................................................36 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.7.1 4.3.7.2 4.3.7.3 4.3.7.4 4.3.7.5 Antenna configurations................................................................................................................38 Antenna configuration example...................................................................................................38 Possibilities and application areas for antenna configurations....................................................39 Tag orientation in space..............................................................................................................43 Specified minimum and maximum spacing of antennas.............................................................44 Mutual interference of readers (antennas)..................................................................................46 Reading range.............................................................................................................................46 Operation of several readers within restricted space..................................................................46 Dense Reader Mode...................................................................................................................46 Optimizing tag reading accuracy.................................................................................................48 Optimization of robustness of tag data accesses for readers that are operated simultaneously 49 Frequency hopping......................................................................................................................50 Listen before talk.........................................................................................................................51 4.4 4.4.1 Environmental conditions for transponders/tags.........................................................................51 Basic rules...................................................................................................................................51 4.5 The response of electromagnetic waves in the UHF band..........................................................51 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 4.5.1 4.5.2 4.5.3 4.5.4 The effect of reflections and interference....................................................................................51 Influence of metals......................................................................................................................52 Influence of liquids and non-metallic substances........................................................................52 Influence of external components................................................................................................53 4.6 4.6.1 4.6.1.1 4.6.1.2 4.6.1.3 4.6.1.4 4.6.2 4.6.3 4.6.4 Regulations applicable to frequency bands.................................................................................53 Regulations for UHF frequency bands in Europe........................................................................54 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1).............................54 Regulations for frequency bands according to EN 300 220 (short range device).......................55 Partial abrogation of the regulations for France..........................................................................55 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.1.2).............................57 Regulations for UHF frequency bands in China..........................................................................58 Regulations for UHF frequency bands in Thailand......................................................................59 Regulations for UHF frequency bands in the USA......................................................................60 4.7 4.7.1 4.7.2 4.7.3 4.7.3.1 4.7.3.2 4.7.3.3 4.7.3.4 4.7.4 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1...............60 Validity of the standards..............................................................................................................60 Disturbances when operating readers according to ETSI EN V1.1.1 and V1.2.1 in mixed mode61 Preventing interference in mixed operation.................................................................................62 Mixed operation - dense mode....................................................................................................63 Preventing interference in mixed operation.................................................................................64 Example 1: Recommended channel assignment mixed operation..............................................65 Example 2: Recommended channel assignment mixed operation..............................................66 Possible causes of error..............................................................................................................67 4.8 4.8.1 4.8.2 4.8.3 4.8.4 4.8.5 4.8.6 4.8.7 Guidelines for electromagnetic compatibility (EMC)....................................................................69 Overview......................................................................................................................................69 What does EMC mean?..............................................................................................................70 Basic rules...................................................................................................................................71 Propagation of electromagnetic interference...............................................................................72 Prevention of interference sources..............................................................................................75 Equipotential bonding..................................................................................................................76 Cable shielding............................................................................................................................77 Readers......................................................................................................................................................79 5.1 5.1.1 5.1.1.1 5.1.1.2 5.1.1.3 5.1.1.4 5.1.1.5 5.1.2 5.1.2.1 5.1.2.2 5.1.2.3 5.1.2.4 5.1.2.5 5.1.3 5.1.3.1 5.1.4 5.1.4.1 5.1.5 5.1.5.1 RF620R reader............................................................................................................................80 Description...................................................................................................................................80 Ordering data...............................................................................................................................81 Status display..............................................................................................................................82 Pin assignment of the RS422 interface.......................................................................................83 Pin assignment of the connecting cable......................................................................................83 Grounding connection.................................................................................................................84 Planning application....................................................................................................................84 Minimum mounting clearances of two readers............................................................................84 Antenna diagram for RF620R (ETSI)..........................................................................................85 Antenna diagram for RF620R (FCC)...........................................................................................88 Interpretation of directional radiation patterns.............................................................................91 Antenna/read point configurations...............................................................................................91 Installing/Mounting.......................................................................................................................91 Mounting/Installing FCC..............................................................................................................92 Configuration/integration.............................................................................................................93 Transmission protocols................................................................................................................94 Technical data.............................................................................................................................94 Mechanical data..........................................................................................................................94 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 5.1.5.2 5.1.5.3 5.1.6 5.1.7 5.1.7.1 5.1.7.2 Technical data according to EPC and ISO..................................................................................95 Maximum number of readable tags.............................................................................................96 Dimension drawings....................................................................................................................97 Certificates and approvals...........................................................................................................97 FCC, IC-FCB approval and UL certification.................................................................................98 FCC information..........................................................................................................................98 5.2 5.2.1 5.2.1.1 5.2.1.2 5.2.1.3 5.2.1.4 5.2.1.5 5.2.2 5.2.2.1 5.2.2.2 5.2.3 5.2.3.1 5.2.4 5.2.4.1 5.2.5 5.2.5.1 5.2.5.2 5.2.5.3 5.2.6 5.2.7 5.2.7.1 5.2.7.2 RF630R reader............................................................................................................................99 Description...................................................................................................................................99 Ordering data.............................................................................................................................100 Status display............................................................................................................................101 Pin assignment of the RS422 interface.....................................................................................102 Pin assignment of the connecting cable....................................................................................103 Grounding connection...............................................................................................................104 Planning application..................................................................................................................104 Minimum mounting clearances of two antennas of different readers........................................104 Antenna/read point configurations.............................................................................................104 Installing/Mounting.....................................................................................................................105 Mounting/Installation..................................................................................................................105 Configuration/integration...........................................................................................................106 Transmission protocols..............................................................................................................107 Technical data...........................................................................................................................107 Mechanical data........................................................................................................................107 Technical data according to EPC and ISO................................................................................109 Maximum number of readable tags...........................................................................................110 Dimension drawings..................................................................................................................111 Certificates and approvals.........................................................................................................112 FCC information........................................................................................................................112 IC-FCB information....................................................................................................................113 5.3 5.3.1 5.3.1.1 5.3.1.2 5.3.1.3 5.3.1.4 5.3.1.5 5.3.1.6 5.3.1.7 5.3.1.8 5.3.2 5.3.2.1 5.3.2.2 5.3.3 5.3.4 5.3.4.1 5.3.5 5.3.5.1 5.3.5.2 5.3.6 5.3.6.1 5.3.7 5.3.7.1 RF670R reader..........................................................................................................................114 Description.................................................................................................................................114 Overview....................................................................................................................................114 Ordering data.............................................................................................................................115 Status display............................................................................................................................117 Pin assignment of the digital I/O interface.................................................................................118 Connection scheme for the digital I/O interface.........................................................................118 Pin assignment for power supply...............................................................................................123 Pin assignment for Industrial Ethernet interface........................................................................124 Grounding connection...............................................................................................................125 Planning the use........................................................................................................................125 Firmware and software compatibility.........................................................................................125 Antenna/read point configurations.............................................................................................126 Installing / mounting...................................................................................................................126 Configuration/integration...........................................................................................................127 Configuration.............................................................................................................................127 Technical data...........................................................................................................................128 Mechanical data........................................................................................................................128 Technical data according to EPC and ISO................................................................................130 Dimension drawings..................................................................................................................131 Dimension drawings..................................................................................................................131 Certificates and approvals.........................................................................................................132 CE mark.....................................................................................................................................132 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 5.3.7.2 5.3.7.3 5.3.7.4 FCC, IC-FCB approval and UL certification...............................................................................132 FCC information........................................................................................................................132 IC-FCB information....................................................................................................................133 5.4 5.4.1 5.4.1.1 5.4.1.2 5.4.1.3 5.4.1.4 5.4.1.5 5.4.1.6 5.4.1.7 5.4.1.8 5.4.2 5.4.2.1 5.4.3 5.4.4 5.4.4.1 5.4.4.2 5.4.5 5.4.5.1 5.4.5.2 5.4.6 5.4.7 5.4.7.1 5.4.7.2 5.4.7.3 RF660R reader..........................................................................................................................133 Description.................................................................................................................................133 Ordering data.............................................................................................................................134 Design of the RF660R reader....................................................................................................136 Status displays..........................................................................................................................137 Pin assignment of the serial interfaces......................................................................................138 Pin assignment and connections of the digital I/O interface......................................................139 Pin assignment of the connecting cable....................................................................................140 Power supply.............................................................................................................................141 Grounding connection...............................................................................................................142 Planning application..................................................................................................................142 Increasing the probability of identification for tags - Antenna switching....................................143 Installation /Mounting.................................................................................................................144 Configuration/integration ..........................................................................................................144 Configuration.............................................................................................................................144 Transmission protocols..............................................................................................................146 Technical specifications.............................................................................................................146 Mechanical data........................................................................................................................146 Technical data according to EPC and ISO................................................................................147 Dimension drawings..................................................................................................................149 Certificates and approvals.........................................................................................................150 CE mark.....................................................................................................................................150 FCC information........................................................................................................................150 IC-FCB information....................................................................................................................151 Antennas..................................................................................................................................................153 6.1 Overview....................................................................................................................................153 6.2 6.2.1 6.2.2 6.2.3 6.2.3.1 6.2.4 6.2.4.1 6.2.4.2 6.2.4.3 6.2.4.4 6.2.5 6.2.6 6.2.7 6.2.7.1 6.2.7.2 6.2.7.3 6.2.8 6.2.9 6.2.10 6.2.11 6.2.11.1 RF620A antenna.......................................................................................................................154 Description.................................................................................................................................154 Ordering data.............................................................................................................................155 Installation and assembly..........................................................................................................156 RF620A mounting types............................................................................................................156 Connecting an antenna to the reader........................................................................................156 Overview....................................................................................................................................156 Connecting RF620A to RF670R................................................................................................157 Connecting RF620A to RF630R................................................................................................157 Connecting RF620A to RF660R................................................................................................158 Alignment of transponders to the antenna.................................................................................158 Parameterization of RF620A for RF660R..................................................................................161 Antenna patterns.......................................................................................................................163 Antenna pattern ETSI................................................................................................................163 Antenna pattern FCC.................................................................................................................166 Interpretation of directional radiation patterns...........................................................................168 Read/write ranges.....................................................................................................................169 Technical data...........................................................................................................................173 Dimension drawing....................................................................................................................174 Approvals & certificates.............................................................................................................174 CE mark.....................................................................................................................................174 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 6.2.11.2 FCC approvals...........................................................................................................................175 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 RF660A antenna.......................................................................................................................175 RF660A description...................................................................................................................175 Antenna pattern.........................................................................................................................177 Interpretation of directional radiation patterns...........................................................................179 Installation and assembly..........................................................................................................180 Connecting an antenna to a reader...........................................................................................180 Technical specifications.............................................................................................................181 6.4 6.4.1 6.4.2 6.4.3 6.4.3.1 6.4.3.2 6.4.3.3 6.4.4 6.4.4.1 6.4.4.2 6.4.5 6.4.5.1 6.4.5.2 6.4.6 6.4.7 Guidelines for selecting RFID UHF antennas............................................................................181 Note safety information..............................................................................................................181 Preconditions for selecting RFID UHF antennas.......................................................................182 General application planning.....................................................................................................182 Overview of the total SIMATIC RF600 system and its influencing factors................................182 Environmental conditions..........................................................................................................183 General procedure.....................................................................................................................183 Antennas...................................................................................................................................185 Types of antenna and properties...............................................................................................185 Antenna parameters..................................................................................................................185 Antenna cables..........................................................................................................................196 Selection criteria........................................................................................................................196 Notes on use.............................................................................................................................197 Overview of parameterization of RF600 reader.........................................................................198 Application example..................................................................................................................198 6.5 6.5.1 6.5.2 6.5.3 6.5.4 Mounting types..........................................................................................................................200 Overview....................................................................................................................................200 Ordering data.............................................................................................................................200 Mounting with antenna mounting plate......................................................................................201 Mounting with antenna mounting kit..........................................................................................203 Transponder/tags.....................................................................................................................................205 7.1 7.1.1 7.1.2 7.1.3 7.1.4 Overview....................................................................................................................................205 Tags in different sizes and types...............................................................................................205 Mode of operation of transponders/tags....................................................................................205 Transponder classes and generations......................................................................................206 Electronic Product Code (EPC).................................................................................................209 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.2.8 7.2.9 SIMATIC RF630L Smartlabel....................................................................................................210 Features....................................................................................................................................210 Minimum spacing between labels..............................................................................................211 Memory configuration for smart labels with MLFBs -00, -01, -02..............................................212 Memory configuration................................................................................................................212 Memory configuration for smart labels with MLFB -03..............................................................213 Memory configuration................................................................................................................214 Ordering data.............................................................................................................................216 Technical data...........................................................................................................................216 Dimension drawings..................................................................................................................218 7.3 7.3.1 7.3.2 7.3.3 7.3.4 SIMATIC RF680L Smartlabel....................................................................................................220 Certificates and approvals.........................................................................................................220 Dimension drawing....................................................................................................................220 Features....................................................................................................................................220 Ordering data.............................................................................................................................221 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 7.3.5 7.3.6 7.3.7 7.3.7.1 7.3.7.2 7.3.7.3 7.3.7.4 Minimum spacing between labels..............................................................................................222 Memory configuration................................................................................................................223 Technical data...........................................................................................................................226 Mechanical data........................................................................................................................226 Electrical data............................................................................................................................226 Memory specifications...............................................................................................................227 Environmental conditions..........................................................................................................227 7.4 7.4.1 7.4.2 7.4.3 7.4.4 7.4.5 7.4.6 7.4.6.1 7.4.6.2 7.4.6.3 7.4.6.4 7.4.7 7.4.8 SIMATIC RF610T......................................................................................................................227 Characteristics...........................................................................................................................227 Ordering data.............................................................................................................................228 Safety instructions for the device/system..................................................................................228 Minimum spacing between labels..............................................................................................229 Memory configuration................................................................................................................230 Technical data...........................................................................................................................233 Mechanical data........................................................................................................................233 Electrical data............................................................................................................................233 Memory specifications...............................................................................................................234 Environmental conditions..........................................................................................................234 Certificates and approvals.........................................................................................................234 Dimension drawing....................................................................................................................235 7.5 7.5.1 7.5.2 7.5.3 7.5.3.1 7.5.3.2 7.5.3.3 7.5.3.4 7.5.3.5 7.5.3.6 7.5.3.7 7.5.3.8 7.5.4 7.5.5 7.5.6 7.5.6.1 7.5.6.2 7.5.6.3 7.5.6.4 7.5.6.5 7.5.7 7.5.7.1 7.5.8 SIMATIC RF620T......................................................................................................................235 Characteristics...........................................................................................................................235 Ordering data.............................................................................................................................236 Planning the use........................................................................................................................237 Reading range when mounted on non-metallic carriers............................................................237 Directional radio pattern of the transponder on non-metallic surfaces......................................237 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 240 Reading range when mounted on flat metallic carrier plates.....................................................240 Influence of conducting walls on the reading range..................................................................241 Directional radio pattern of the transponder on metallic surfaces.............................................243 Reading range when mounted on ESD carrier materials..........................................................244 Communication with multiple transponders...............................................................................246 Mounting instructions.................................................................................................................246 Memory configuration................................................................................................................248 Technical Specifications............................................................................................................249 Mechanical data........................................................................................................................249 Electrical data............................................................................................................................249 Memory specifications...............................................................................................................250 Environmental conditions..........................................................................................................250 Chemical resistance of the transponder RF620T......................................................................251 Certificates and approvals.........................................................................................................254 Certificates and approvals.........................................................................................................254 Dimension drawing....................................................................................................................255 7.6 7.6.1 7.6.2 7.6.3 7.6.3.1 7.6.3.2 7.6.3.3 7.6.3.4 SIMATIC RF630T......................................................................................................................256 Characteristics...........................................................................................................................256 Ordering data.............................................................................................................................257 Planning application..................................................................................................................257 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 257 Reading range when mounted on flat metallic carrier plates.....................................................259 Influence of conducting walls on the reading range..................................................................260 Directional radiation pattern of the transponder........................................................................262 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 7.6.4 7.6.5 7.6.6 7.6.6.1 7.6.6.2 7.6.6.3 7.6.6.4 7.6.6.5 7.6.7 7.6.8 Mounting instructions.................................................................................................................263 Memory configuration................................................................................................................264 Technical specifications.............................................................................................................267 Mechanical data........................................................................................................................267 Electrical data............................................................................................................................267 Memory specifications...............................................................................................................268 Environmental conditions..........................................................................................................268 Chemical resistance of the transponder....................................................................................268 Certificates and approvals.........................................................................................................270 Dimension drawing....................................................................................................................271 7.7 7.7.1 7.7.2 7.7.3 7.7.3.1 7.7.3.2 7.7.3.3 7.7.3.4 7.7.3.5 7.7.3.6 7.7.3.7 7.7.3.8 7.7.4 7.7.5 7.7.6 7.7.6.1 7.7.6.2 7.7.6.3 7.7.6.4 7.7.6.5 7.7.7 7.7.7.1 7.7.8 SIMATIC RF640T......................................................................................................................271 Characteristics...........................................................................................................................271 Ordering data.............................................................................................................................272 Planning the use........................................................................................................................273 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 273 Reading range when mounted on flat metallic carrier plates.....................................................273 Influence of conducting walls on the reading range..................................................................274 Directional radiation pattern of the transponder........................................................................276 Reading range when mounted on non-metallic carriers............................................................277 Use of the transponder in the Ex protection area......................................................................277 Use of the transponder in hazardous areas for gases...............................................................278 Use of the transponder in hazardous areas for dusts................................................................279 Mounting instructions.................................................................................................................279 Memory configuration................................................................................................................281 Technical Specifications............................................................................................................282 Mechanical data........................................................................................................................282 Electrical data............................................................................................................................282 Memory specifications...............................................................................................................283 Environmental conditions..........................................................................................................283 Chemical resistance of the RF640T transponder......................................................................284 Certificates and approvals.........................................................................................................286 Manufacturer's declaration RF640T UHF Tool Tag Version 1..................................................286 Dimension drawing....................................................................................................................287 7.8 7.8.1 7.8.2 7.8.3 7.8.3.1 7.8.3.2 7.8.3.3 7.8.3.4 7.8.3.5 7.8.3.6 7.8.3.7 7.8.3.8 7.8.4 7.8.5 7.8.6 7.8.6.1 7.8.6.2 7.8.6.3 SIMATIC RF640T Gen 2...........................................................................................................287 Characteristics...........................................................................................................................287 Ordering data.............................................................................................................................289 Planning the use........................................................................................................................289 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 289 Reading range when mounted on flat metallic carrier plates.....................................................290 Reading range when mounted on non-metallic carriers............................................................291 Influence of conducting walls on the reading range..................................................................292 Directional radiation pattern of the transponder........................................................................293 Use of the transponder in the Ex protection area......................................................................295 Use of the transponder in hazardous areas for gases...............................................................295 Use of the transponder in hazardous areas for dusts................................................................296 Mounting instructions.................................................................................................................297 Memory configuration................................................................................................................298 Technical Specifications............................................................................................................301 Mechanical data........................................................................................................................301 Electrical data............................................................................................................................301 Memory specifications...............................................................................................................302 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 10 7.8.6.4 7.8.6.5 7.8.7 7.8.7.1 7.8.8 Environmental conditions..........................................................................................................302 Chemical resistance of the RF640T Gen 2 transponder...........................................................303 Certificates and approvals.........................................................................................................305 Manufacturer's declaration RF640T Gen 2 UHF Tool Tag Version 1........................................305 Dimension drawing....................................................................................................................306 7.9 7.9.1 7.9.2 7.9.3 7.9.3.1 7.9.3.2 7.9.3.3 7.9.3.4 7.9.3.5 7.9.3.6 7.9.4 7.9.5 7.9.6 7.9.6.1 7.9.6.2 7.9.6.3 7.9.6.4 7.9.6.5 7.9.7 7.9.8 SIMATIC RF680T......................................................................................................................306 Characteristics...........................................................................................................................306 Ordering data.............................................................................................................................307 Planning the use........................................................................................................................308 Reading range when mounted on non-metallic carriers............................................................308 Directional radiation pattern of the transponder on non-metallic surfaces................................309 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 311 Reading range when mounted on plane metallic carrier plates................................................312 Influence of conducting walls on the reading range..................................................................312 Directional radiation pattern of the transponder on metallic surfaces.......................................314 Mounting instructions.................................................................................................................316 Memory configuration................................................................................................................317 Technical specifications.............................................................................................................320 Mechanical data........................................................................................................................320 Electrical data............................................................................................................................320 Memory specifications...............................................................................................................320 Environmental conditions..........................................................................................................321 Chemical resistance of the RF680T transponder......................................................................321 Certificates and approvals.........................................................................................................322 Dimension drawing....................................................................................................................323 Integration into networks..........................................................................................................................325 8.1 Overview of parameterization of RF600 reader.........................................................................325 8.2 8.2.1 8.2.1.1 8.2.1.2 8.2.1.3 8.2.1.4 8.2.1.5 8.2.1.6 Integration in IT networks via RF-MANAGER...........................................................................326 RF-MANAGER and PC integration of the RF600 reader.........................................................326 Tasks of RF-MANAGER............................................................................................................326 RF-MANAGER components......................................................................................................327 Connecting principle..................................................................................................................328 Pin assignment for TRP-C06 interface converter......................................................................328 Pin assignment connector EX-42054-9-8S interface converter card.........................................329 Number of readers.....................................................................................................................330 8.3 8.3.1 8.3.2 Integration in IT networks via the user application....................................................................330 Interfacing with RF670R via XML..............................................................................................330 Interfacing with RF660R via XML..............................................................................................330 8.4 8.4.1 Integration in SIMATIC networks...............................................................................................331 RF620R/RF630R.......................................................................................................................331 System diagnostics...................................................................................................................................337 9.1 Error messages and flash codes for RF670R...........................................................................337 9.2 Error messages and flash codes for RF660R...........................................................................337 9.3 Error messages and flash codes for RF620R/RF630R.............................................................338 Accessories..............................................................................................................................................343 10.1 10 Wide-range power supply unit for SIMATIC RF systems..........................................................343 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Table of contents 10.1.1 10.1.2 10.1.3 10.1.4 10.1.5 10.1.6 10.1.7 10.1.8 10.1.9 Features....................................................................................................................................343 Scope of supply.........................................................................................................................344 Ordering data.............................................................................................................................344 Safety Information.....................................................................................................................344 Connecting................................................................................................................................346 Technical specifications.............................................................................................................347 Pin assignment of DC outputs and mains connection...............................................................348 Dimension drawing....................................................................................................................349 Certificates and approvals.........................................................................................................350 Appendix...................................................................................................................................................351 A.1 Certificates and approvals.........................................................................................................351 A.2 A.2.1 National regulations...................................................................................................................353 Exceptions for certain regions in France...................................................................................353 A.3 Service & Support......................................................................................................................354 Glossary...................................................................................................................................................357 Index.........................................................................................................................................................359 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 11 Draft Version 02.06.2010 1 Introduction 1.1 Preface Purpose of this document This system manual contains the information needed to plan and configure the RF600 system. It is intended both for programming and testing/debugging personnel who commission the system themselves and connect it with other units (automation systems, further programming devices), as well as for service and maintenance personnel who install expansions or carry out fault/error analyses. Scope of this documentation This documentation is valid for all supplied versions of the SIMATIC RF600 system and describes the state of delivery as of June 2010. Conventions The following terms/abbreviations are used synonymously in this document: ● Reader, write/read device ● Tag, transponder, mobile data memory, data carrier, SmartLabel ● Communication module, interface module Registered trademarks SIMATIC ® is a registered trademark of the Siemens AG. History Edition Comment 11/2005 First edition 03/2006 2. revised edition 04/2006 3. revised and extended edition Details in the technical descriptions were revised. 06/2006 4. revised and extended edition 07/2008 5. revised and extended edition 11/2008 6. revised and extended edition: new RF620R and RF630R readers 07/2009 7. 7th revised and extended edition: FCC approval RF620R/RF630R SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 13 Introduction 1.2 Navigating in the system manual Edition Comment 10/2009 8th. revised and expanded edition for multitag mode 12/2009 9. revised and extended edition 06/2010 10. revised and extended edition Declaration of conformity The EC declaration of conformity and the corresponding documentation are made available to authorities in accordance with EC directives. Your sales representative can provide these on request. Observance of installation guidelines The installation guidelines and safety instructions given in this documentation must be followed during commissioning and operation. 1.2 Navigating in the system manual Structure of contents Contents Table of contents Organization of the documentation, including the index of pages and chapters Introduction Purpose, layout and description of the important topics. Safety Information Refers to all the valid technical safety aspects which have to be adhered to while installing, commissioning and operating the product/system and with reference to statutory regulations. System overview Overview of all RF identification systems, system overview of SIMATIC RF600. RF600 system planning Information about possible applications of SIMATIC RF600, support for application planning, tools for finding suitable SIMATIC RF600 components. Readers Description of readers which can be used for SIMATIC RF600. Antennas Description of antennas which can be used for SIMATIC RF600. Transponder/tags Description of transponders which can be used for SIMATIC RF600. Integration into networks Integration of the RF600 reader to higher-level systems, control. System diagnostics Description of the flash codes and error codes of the reader. Accessories Connecting cable, wide-range power supply unit, technical data, ordering lists, dimension drawings Appendix Service and support, contact partners, training centers. List of abbreviations List of all abbreviations used in the document. 14 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 2 Safety Information 2.1 General safety instructions CAUTION Please observe the safety instructions on the back cover of this documentation. SIMATIC RFID products comply with the salient safety specifications to VDE/DIN, IEC, EN, UL and CSA. If you have questions about the admissibility of the installation in the designated environment, please contact your service representative. CAUTION Alterations to the devices are not permitted. Failure to observe this requirement shall constitute a revocation of the radio equipment approval, CE approval and manufacturer's warranty. Repairs Repairs may only be carried out by authorized qualified personnel. WARNING Unauthorized opening of and improper repairs to the device may result in substantial damage to equipment or risk of personal injury to the user. System expansion Only install system expansion devices designed for this device. If you install other upgrades, you may damage the system or violate the safety requirements and regulations for radio frequency interference suppression. Contact your technical support team or where you purchased your device to find out which system expansion devices may safely be installed. CAUTION If you cause system defects by improperly installing or exchanging system expansion devices, the warranty becomes void. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 15 Safety Information 2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system 2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system Always observe the following general safety instructions before selecting a component from a different vendor: The manufacturer accepts no responsibility for functional suitability or legal implications for the installation of third-party components. NOTICE Loss of radio equipment approvals Alterations to the SIMATIC RF600 devices themselves are not permitted. Failure to observe this requirement shall constitute a revocation of the CE, FCC, UL, CSA radio equipment approvals and the manufacturer's warranty. Modifications to the SIMATIC RF600 system CAUTION Damage to the system If you install unsuitable or unapproved extensions, you may damage the system or violate the safety requirements and regulations for radio frequency interference suppression. Contact your technical support team or where you purchased your device to find out which system extensions may safely be installed. CAUTION Loss of warranty If you cause defects on the SIMATIC RF600 system by improperly installing or exchanging system expansions, the warranty becomes void. NOTICE Loss of validity for type tests and certificates SIMATIC RFID products comply with the salient safety specifications to VDE/DIN, IEC, EN, UL and CSA. When using RFID components which do not belong to the RF600 range of products, the validity of all type tests as well as all certificates relevant to the RF600 are canceled: CE, FCC, UL, CSA. 16 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Safety Information 2.3 Safety distance to transmitter antenna Note User responsibility for modified product As a user of the modified product, you accept responsibility for use of the complete RFID product comprising both SIMATIC RF600 components and third-party RFID components. This particularly applies to modification or replacement of: ● Antennas ● Antenna cables ● readers ● Power supply units with connection cables 2.3 Safety distance to transmitter antenna 2.3.1 Safety distance between transmitter antenna and personnel For antenna configurations where it is possible to be briefly or constantly within the transmission range of the antennas, as in loading ramps, for example, minimum distances must be maintained. Limits The ICRP (International Commission of Radiological Protection) has worked out limit values for human exposure to HF fields that are also recommended by the ICNIRP (International Commission of Non Ionizing Radiological Protection). In German legislation on emissions (since 1997), the following limit values apply. These can vary according to frequency: Frequency f [MHz] Electrical field strength E [V/m] Magnetic field strength H [A/m] 10 - 400 27,5 0,073 400 - 2.000 1.375 x f1/2 0.0037 x f1/2 2.000 - 300.000 61 0,16 The limit values for the 900 MHz reader antenna alternating field are thus: Electrical field strength: E = 41.25 V/m Magnetic field strength: H = 0.111 A/m HF power density: E x H = 4.57 W/m2 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 17 Safety Information 2.3 Safety distance to transmitter antenna 2.3.2 Minimum distance to antenna in accordance with ETSI Minimum distance to antenna in accordance with ETSI (EU, EFTA, Turkey) At a transmission frequency of 900 MHz, the wavelength of the electromagnetic wave λ is approximately 0.34 m. For distances less than 1 λ in the near field, the electrical field strength diminishes exponentially to the power three over distance, and for distances greater than 1 λ, it diminishes exponentially to the power two over distance. The horizontal line at 41.25V/m marks the "safety limit value". For the maximum permisisble transmission power in accordance with ETSI (2W ERP), the "safety distance" d = 0.24 m. This means that personnel should not remain closer than 24cm to the transmitter antenna for extended periods (more than several hours without interruption). Remaining within the vicinity of the antenna for a brief period, even for repeated periods (at a distance < 0.24 m), is harmless according to current knowledge. Distance to transmitter antenna [m] Feld strength [V/m] % of limit value 10 24 If the transmitter power is set lower than the highest permissible value (2 watts ERP), the "safety distance" reduces correspondingly. The values for this are as follows: Radiated power ERP [W] 18 Safety distance to transmitter antenna [m] 2,0 0,24 1,0 0,17 0,5 0,12 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Safety Information 2.3 Safety distance to transmitter antenna Note Reduced maximum radiated power with RF620R/RF630R readers The SIMATIC RF620R (ETSI) reader has a maximum radiated power of 0.5 W ERP. The maximum safety distance is therefore 0.12 m. The SIMATIC RF630R (ETSI) reader has a maximum transmitter power of 0.5 W. The radiated power therefore depends on the antenna cable and the type of antenna used, but must not exceed the 2 W ERP. 2.3.3 Minimum distance to antenna in accordance with FCC (USA) Minimum distance to antenna in accordance with FCC (USA) For the maximum permisisble transmission power in accordance with FCC (4W EIRP), the "safety distance" d = 0.26 m. This means that personnel should not remain closer than 26cm to the transmitter antenna for extended periods (more than several hours without interruption). Remaining within the vicinity of the antenna for brief period, even repeated periods (at a distance < 0.26 m) is harmless to health according to current knowledge. The horizontal line at 41.25 V/m marks the "safety limit value". Distance to transmitter antenna [m] Feld strength [V/m] % of limit value 10,9 26 2,2 5,3 If the transmitter power is set lower than the highest permissible value (4 watts ERP), the "safety distance" reduces correspondingly. The values for this are as follows: SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 19 Safety Information 2.3 Safety distance to transmitter antenna Radiated power ERP [W] Safety distance to transmitter antenna [m] 4,0 0,26 2,0 0,185 0,8 0.1xx 0,5 0,13 Note Reduced maximum radiated power with RF620R/RF630R readers The SIMATIC RF620R (FCC) reader has a maximum radiated power of 0.795 W EIRP. The maximum safety distance is therefore 0.1xx m. The SIMATIC RF630R (ETSI) reader has a maximum transmitter power of 0.5 W. The radiated power therefore depends on the antenna cable and the type of antenna used, but must not exceed the 4 W EIRP. 20 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 3 System overview 3.1 RF System SIMATIC RF600 SIMATIC RF600 is an identification system that operates in the UHF range. UHF technology supports large write/read distances with passive tags. The SIMATIC RF670R reader and RF660R reader (write/read devices), fitted for example on the gate of a warehouse, automatically record every movement of goods, and signal these to the host systems. The data are filtered and compressed there by data management software at the control level in order, for example, to generate the receiving department transaction for the ERP (Enterprise Resource Planning) system at the business administration control level. At the same time, the delivery can be automatically checked for correctness and completeness prior to storage by means of the electronic delivery list. The general automation and IT structure of a company is shown in the following figure. This comprises several different levels that are described in detail below. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 21 System overview 3.1 RF System SIMATIC RF600 Figure 3-1 System overview of SIMATIC RF600 ● Acquisition level This level contains the RFID readers that read the appropriate tag data and transfer them to the next highest level. ● Control level At the control level , the RFID data are collected, preprocessed and presented to the production control and business administration control levels for further processing. 22 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 System overview 3.1 RF System SIMATIC RF600 ● Production control The Manufacturing Execution System (MES) closes the gap between the data that arise in the automation environment (control level) and the logistical and commercial processes of the company (business administration control). MES solutions are used, for example, for defining and performing production processes. ● Business administration control This level covers planning and control of the equipment used. For this purpose, Enterprise Resource Planning (ERP) systems and Supply Chain Management (SCM) systems are used with modules for cost accounting, financial bookkeeping and personnel management. ● Global integration Product information can be exchanged here at an inter-company level. This can be performed over the Internet with the help of special services. 3.1.1 Application areas of RF600 RFID (radio frequency identification) permits interruption-free tracking and documentation of all delivered, stocked and shipped goods in the incoming goods, warehouse, production logistics and distribution departments. A small data medium - referred to as SmartLabel, transponder or tag - is attached to every item, package or pallet, and contains all important information. The data medium receives the power it requires via an antenna which is also used for data transmission. 3.1.2 System components (hardware/software) RF600 products Description Due to its compact format and high degree of protection, the RF670R reader is ideally suited to applications in production logistics and distribution. The integrated data processing makes it easier to use in complex scenarios and reduces the IT integration costs. Integration is performed using an XML protocol, TCP/IP and Ethernet. Equipped with a rugged casing to the high IP 65 degree of protection and suitable for use over a wide range of temperatures, the SIMATIC RF660R reader is also a match for the demands of harsh industrial conditions in, for example, warehouses or on loading ramps. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 23 System overview 3.1 RF System SIMATIC RF600 RF600 products Description The RF620R reader creates with its connection to a SIMATIC controller optimum preconditions for production-related application scenarios and/or production-related logistics applications by RFID. It has an integrated circular polarized antenna. The RF630R reader creates with its connection to a SIMATIC controller optimum preconditions for production-related application scenarios and/or production-related logistics applications by RFID. It has 2 connections for external antennas. SIMATIC RF610M expands the RF600 RF identification system with a powerful mobile reader for applications in the areas of logistics, production and service. In addition, it is an indispensable aid for startup and testing. Also the RF660A antennas are equipped for the harsh conditions in production and logistics environments due to their high IP67 degree of protection. Up to 4 antennas can be connected to the RF670R and RF660R readers depending on the application and up to two can be connected to the RF630R reader. The SIMATIC RF620A is an antenna of compact, industry-standard design. It is suitable for UHF transponders with normal (far field) antenna characteristics. 24 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 System overview 3.1 RF System SIMATIC RF600 RF600 products Description The RF600 tag family offers the right solution for every application: The RF640T tool tag for industrial requirements is highly resistant to oils and can be directly mounted on metal. The RF620T container tag for industrial requirements is rugged and highly resistant to detergents. The RF630L Smart Labels made of plastic or paper can be used in many different applications: The application areas range from simple identification such as electronic barcode replacement/ supplementation, through warehouse and distribution logistics, right up to product identification. SIMATIC RF-MANAGER manages the connected RFID readers, collects the supplied data and reduces them as required by the higher-level enterprise systems (e.g. MES/ERP). The SIMATIC RF-MANAGER is used for configuring, commissioning and operating RFID systems. It allows you to collect RFID data, to process it and to filter it. This data can be exchanged with an S7 PLC by means of variables or transferred to a higher-level management system. The RF-MANAGER supports you with quick and easy creation of RFID solutions as well as the administration of RFID systems and their hardware components. The application also offers extensive help with the preprocessing of RFID data. 3.1.3 Features The RF600 identification system has the following performance features: RFID system RF600 Type Contactless RFID (Radio Frequency IDentification) system in the UHF band RF670R reader Transmission frequency 865-868 MHz (ETSI: EU; EFTA, Turkey) 902-928 MHz (FCC: USA) 920.125 - 924.875 MHz (FCC: CHINA) Writing/reading range EU, EFTA, Turkey: < X m @@@ USA: < X m China: < X m Standards EPCglobal Class 1, Gen 2 Compatible data carriers Tags / Smart Labels Designation Standards supported Smart Labels RF630L EPCglobal Class 1, Gen 2 ISO card RF610T EPCglobal Class 1, Gen 2 Container tag RF620T EPCglobal Class 1, Gen 2 Powertrain tag RF630T EPCglobal Class 1, Gen 2 Tool tag RF640T (Gen 2) EPCglobal Class 1, Gen 2 Heat-resistant tag RF680T EPCglobal Class 1, Gen 2 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 25 System overview 3.1 RF System SIMATIC RF600 RF660R reader Transmission frequency 865-868 MHz (ETSI: EU; EFTA, Turkey) 869.5 MHz (ETSI SRD: EU, EFTA, Turkey)1) 902-928 MHz (FCC: USA) 920.125 - 924.875 MHz (FCC: CHINA) Writing/reading range EU, EFTA, Turkey: < 3.5 m USA: < 4 m China: < 4 m Standards EPCglobal Class 1, Gen 1 EPCglobal Class 1, Gen 2 ISO 18000-6B Compatible data carriers 1) Tags / Smart Labels Designation Standards supported Smart Labels RF620L RF630L ISO 18000-6B, EPCglobal Class 1, Gen 2 ISO card Container tag RF610T EPCglobal Class 1, Gen 2 RF620T EPCglobal Class 1, Gen 2 Powertrain tag RF630T EPCglobal Class 1, Gen 2 Tool tag RF640T ISO 18000-6B Tool tag RF640T (Gen 2) EPCglobal Class 1, Gen 2 Heat-resistant tag RF680T EPCglobal Class 1, Gen 2 ETSI SRD not supported by Firmware V1.3 upwards RF620R reader Transmission frequency 865-868 MHz (EU, EFTA, Turkey) 902-928 MHz (USA) 920.125 - 924.875 MHz (CHINA) Writing/reading range EU, EFTA, Turkey: 0.1 - 2 m USA: 0.1 - 2 m CHINA: 0.1 - 2 m Standards EPCglobal Class 1, Gen 2 Compatible data carriers Tags / Smart Labels Designation Standards supported Smart Labels RF630L EPCglobal Class 1, Gen 2 ISO card RF610T EPCglobal Class 1, Gen 2 Container tag RF620T EPCglobal Class 1, Gen 2 Powertrain tag RF630T EPCglobal Class 1, Gen 2 Tool tag RF640T (Gen 2) EPCglobal Class 1, Gen 2 Heat-resistant tag RF680T EPCglobal Class 1, Gen 2 RF630R reader Transmission frequency 865-868 MHz (EU, EFTA, Turkey) 902-928 MHz (USA) 920.125 - 924.875 MHz (CHINA) Writing/reading range EU, EFTA, Turkey: 0.1 - 2 m USA: 0.1 - 2 m CHINA: 0.1 - 2 m 26 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 System overview 3.1 RF System SIMATIC RF600 RF630R reader Standards EPCglobal Class 1, Gen 2 Compatible data carriers Tags / Smart Labels Designation Standards supported Smart Labels RF630L EPCglobal Class 1, Gen 2 ISO card RF610T EPCglobal Class 1, Gen 2 Container tag RF620T EPCglobal Class 1, Gen 2 Powertrain tag RF630T EPCglobal Class 1, Gen 2 Tool tag RF640T (Gen 2) EPCglobal Class 1, Gen 2 Heat-resistant tag RF680T EPCglobal Class 1, Gen 2 Tags / Smart Labels Designation Standards supported Smart Labels RF620L RF630L ISO 18000-6B, EPCglobal Class 1, Gen 2 RF610T EPCglobal Class 1, Gen 2 RF620T EPCglobal Class 1, Gen 2 RF630T EPCglobal Class 1, Gen 2 RF640T ISO 18000-6B RF640T (Gen 2) EPCglobal Class 1, Gen 2 RF680T EPCglobal Class 1, Gen 2 RF610M mobile handheld terminal Transmission frequency 869.5 MHz (Europe SRD) 912.5-917.4 MHz (USA) Writing/reading range Europe < 0.75 m USA < 1 m Standards EPCglobal Class 1, Gen 2 ISO 18000-6B Compatible data carriers ISO card Container tag Powertrain tag Tool tag Tool tag Heat-resistant tag Data carrier/tags Version Tags / Smart Labels Designation Standards supported Smart Labels RF620L RF630L ISO 18000-6B, EPCglobal Class 1, Gen 2 RF610T EPCglobal Class 1, Gen 2 RF620T EPCglobal Class 1, Gen 2 RF630T EPCglobal Class 1, Gen 2 RF640T ISO 18000-6B RF640T (Gen 2) EPCglobal Class 1, Gen 2 RF680T EPCglobal Class 1, Gen 2 ISO card Container tag Powertrain tag Tool tag Tool tag Heat-resistant tag Standards EPCglobal Class 1, Gen 1 EPCglobal Class 1, Gen 2 ISO 18000-6B SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 27 System overview 3.1 RF System SIMATIC RF600 Software RF-MANAGER 2008 PC software for ● System-wide configuration of readers – RF670R – RF660R – RF630R – RF620R – RF610M ● Management and configuration of the connected readers ● Preprocessing and evaluation of the RFID data ● Interfacing to the higher-level enterprise system ● Connection to SIMATIC S7 controller System requirements: Windows XP / SP2 and higher RF-MANAGER Basic 2010 PC software for parameterizing the RF670R reader System requirement: Windows XP, SP2 and higher RF660R configuration software 28 PC software for parameterizing the RF660R reader System requirements: Windows XP / SP1 or SP2 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.1 Overview You should observe the following criteria for implementation planning: ● Possible system configurations ● Antenna configurations ● Environmental conditions for transponders ● The response of electromagnetic waves in the UHF band ● Regulations applicable to frequency bands ● EMC Directives 4.2 Possible system configurations The SIMATIC RF600 system is characterized by a high level of standardization of its components. This means that the system follows the TIA principle throughout: Totally Integrated Automation. It provides maximum transparency at all levels with its reduced interface overhead. This ensures optimum interaction between all system components. The RF600 system with its flexible components offers many possibilities for system configuration. This chapter shows you how you can use the RF600 components on the basis of various example scenarios. 4.2.1 Scenario for incoming goods This example scenario shows the incoming goods bay of a warehouse. Pallets of goods are delivered through the incoming goods portal of a warehouse. Each pallet is equipped with a SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 29 RF600 system planning 4.2 Possible system configurations tag. The tags contain user data that provide information about the sender and receiver of the goods. These data are read out and routed on. Figure 4-1 Incoming goods bay Features of the scenario In this example, the maximum number of 4 antennas of the SIMATIC°RF660A type are connected to the SIMATIC°RF670R reader. The four antennas are aligned with one read point and therefore form a portal that is to be monitored. The reading ranges depend on the size of the portal as well as the density of readers. The tags in this scenario are Smart Labels of type SIMATIC°RF630L. They are usually attached to a non-metallic base such as wooden crates or cartons, in which the goods are packed. The tags can be mounted in almost any position on the packaging or pallet. The tags are read with the "Bulk reading" procedure in the incoming goods bay, i.e. a large number of items and many tags can be acquired at once. High read rates can be achieved in this manner. 30 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.2 Possible system configurations The SIMATIC RF670R reader is connected to an RF‑MANAGER workstation that is connected, in turn, to an enterprise system through an ALE interface. The tag data can be managed by means of the enterprise system. Summary of the features Note Note that the following features show sample values for the scenario. The specific data for your application may deviate from these values. Feature 4.2.2 Single-tag No Multi-tag Yes Read velocity 2 m/s Tag orientation Not defined Material characteristics Non-metal Reading ranges Approx. 3.5°m Reader density High Interference High Scenario for material handling control This scenario shows a possible solution for monitoring and controlling the infeed of material to a production line. The objective is to provide the right material at the right time. This can be SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 31 RF600 system planning 4.2 Possible system configurations particularly useful in plants with frequently changing manufacturing scenarios for ensuring that incorrect infeed and downtimes are minimized. Features of the scenario The conveyor moves different transport containers past the readers in an arbitrary alignment. The RFID tag is, however, always applied to the transport containers with the same alignment. The tags in this scenario are transponders of type SIMATIC RF620T. The conveyor has a maximum width of 80 cm in this example. The transport velocity is up to 2 m/s. With this arrangement only a single RFID tag has to be detected each time (single-tag). In this scenario a SIMATIC RF630R is used as the reader. Optimum reading reliability is ensured by two external SIMATIC RF660A antennas in a portal arrangement. Where the distances to, or between, the materials containers are extremely short the SIMATIC RF620A is an excellent alternative. The SIMATIC°RF630R reader reads the information from the tags on the transport containers and transfers it via a communication module to the SIMATIC S7 controller which controls the process in accordance with the tag information. Summary of the features Note Note that the following features show sample values for the scenario. The specific data for your application may deviate from these values. 32 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.2 Possible system configurations Feature 4.2.3 Single-tag Yes Multi-tag No Read velocity Max. 2 m/s Orientation of the RFID tag Not defined Carrier material of the tag Metal or non-metal Reading range Approx. 1 m Reader density High Interference High Scenario for workpiece identification A typical characteristic of modern manufacturing scenarios is their multitude of variations. The individual data and production steps are stored in the tag of a toolholder or product. These data are read by the machining stations during a production process and, if necessary, tagged with status information. This can be used to dynamically identify which production step is the next in the series. This has the advantage that the production line can work automatically without the need to access higher system components. The use of RFID therefore increases the availability of the plant. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 33 RF600 system planning 4.2 Possible system configurations Features of the scenario RFID tags are attached to workpiece holders. Their spatial orientation is always identical. With this arrangement, only a single tag has to be detected each time (single-tag). The tags in this scenario are transponders of type SIMATIC RF640T. The SIMATIC RF620R reader reads the information from the tags with its integrated antenna and transfers it to the SIMATIC S7 controller via a communication module. Depending on the stored tag information, the SIMATIC-S7 performs different control tasks, for example, automatically providing a suitable tool for an industrial robot at the correct time. Summary of the features Note Note that the following features show sample values for the scenario. The specific data for your application may deviate from these values. Features 4.2.4 Single-tag Yes Multi-tag No Reading velocity Not applicable Orientation of the RFID tag Same alignment for all the tags Carrier material of the tag Metal Reading distance Approx. 1 m Reader density High Interference High Scenario for Intra logistics Intra logistics comprises all logistical procedures that are required on a production site as well as within the overall company. The main task of Intra logistics is to control the subsequent processes: ● Transporting goods from the incoming goods bay into the warehouse ● Management of stock ● Conveyance of goods from the warehouse for production 34 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.2 Possible system configurations ● Order picking ● Packing Features of the scenario In this example scenario. items must be distributed to the correct storage location in a transport container via a separating filter. The RFID tags of type SIMATIC RF630L are directly attached to the item. The maximum transport velocity of the conveyor is 2 m/s. In this scenario, bulk acquisition is necessary because several objects must be detected at the same time. The SIMATIC RF630R reader uses two external antennas in a portal arrangement to read the information from the tags on the passing items and transfers it to the SIMATIC S7 controller via a communication module. The SIMATIC S7 controls the separating filter of the conveyor system depending on the tag information. If only one simple evaluation of the tag ID is required, and the data will not undergo further processing, the SIMATIC RF670R offers this function without interfacing to the controller. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 35 RF600 system planning 4.2 Possible system configurations The SIMATIC RF610M mobile handheld terminal is used in this example for additional analysis and visualization of the item data directly on-site. The mobile handheld terminal can transfer the data to SIMATIC RF-MANAGER over the WLAN, and this then controls the separating filter via the SIMATIC S7 controller. Summary of the features Note Note that the following features show sample values for the scenario. The specific data for your application may deviate from these values. Features 4.2.5 Single-tag Yes Multi-tag No Reading velocity Max. 2 m/s Orientation of the RFID tag Same alignment for all the tags Carrier material of the tag Metal Reading range Approx. 1 m Reader density High Interference High Scenario for outgoing goods This example scenario shows the outgoing goods area of a warehouse with two loading gates. Pallets are dispatched through the outgoing goods portals - each pallet is marked with a tag. These tags also contain user data that provide information about the sender and receiver of the goods. The data read by the readers are checked to ensure that the pallets are waiting at 36 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.2 Possible system configurations the correct outgoing goods portal. Depending on the read results of the reader, the outgoing portal opens, or it remains closed. Figure 4-2 Outgoing goods In this example, the maximum number of 4 antennas of the SIMATIC°RF660A type are connected to the SIMATIC°RF670R reader. The four antennas form two different read points and therefore monitor two loading gates. The reading ranges depend on the size of the portal as well as the density of readers. The tags in this scenario are Smart Labels of type SIMATIC°RF630L. They are usually attached to a non-metallic base such as wooden crates or cartons, in which the goods are packed. The tags can be mounted in almost any position on the packaging or pallet. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 37 RF600 system planning 4.3 Antenna configurations The tags are read with the "bulk reading" procedure at the outgoing goods gates, i.e. a large number of items and many tags can be acquired at once. High read rates can be achieved in this manner. The SIMATIC RF670R reader is connected to an RF‑MANAGER workstation that is connected, in turn, to an enterprise system through an ALE interface. The tag data can be managed by means of the enterprise system. Summary of the features Note Note that the following features show sample values for the scenario. The specific data for your application may deviate from these values. Feature 4.3 Single-tag No Multi-tag Yes Read velocity 2 m/s Tag orientation Not defined Material characteristics Non-metal Reading ranges Approx. 3.5°m Reader density High Interference High Antenna configurations Note Validity of antenna configuration The following specifications for the antenna configuration only apply to the RF660A antenna. See Section Guidelines for selecting RFID UHF antennas (Page 181) for specifications for the configuration of third-party antennas. 4.3.1 Antenna configuration example The following diagram shows an application example for an antenna configuration of the RF670R. The antennas are positioned at the height at which the tags are expected which are to be identified. The maximum width of the portal that is recommended for reliable operation is 4 m. 38 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations The diagram shows a configuration with three antennas. Up to four antennas can be used depending on the local conditions. Figure 4-3 Example of an antenna configuration with three antennas. @@ Grafik wird auf RF670R geändert 4.3.2 Possibilities and application areas for antenna configurations Some basic antenna configurations and possible fields of application are shown below. Please note for the possible configurations, that up to four external antennas can be connected to the RF670R and RF660R readers and up to two external antennas can be connected to the SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 39 RF600 system planning 4.3 Antenna configurations RF630R reader. No external antennas can be connected to the RF620R reader. It has an integrated antenna. Antenna configuration 1: Description/ application areas This arrangement of antennas is appropriate when the tags to be read are only located on one side of the goods to be acquired, for example, if a conveyor with passing goods has to be monitored during production and it is precisely defined on which side the tags to be read are attached. ① Tag This antenna configuration is possible with the following readers: ● RF670R with one antenna ● RF630R with one antenna ● RF620R Antenna configuration 2: Description/ application areas This arrangement of antennas is appropriate when the tags to be read are only located on one side of the items to be identified, e.g. when pallets are to be identified on which the tags to be read must be on a prespecified side. ① Tag This antenna configuration is possible with the following readers: ● RF670R with two antennas ● RF660R with two antennas ● RF630R with two antennas 40 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations Antenna configuration 3: Description/ application areas Preferred for the identification of goods at loading portals: The tag is located in the field of radiation of two antennas; for reliable tag reading, the height of the tag above floor level must therefore be known with reasonable accuracy. ① Tag This antenna configuration is possible with the following readers: ● RF670R with two antennas ● RF660R with two antennas ● RF630R with two antennas Antenna configuration 4: Description/ application areas Preferred for the identification of goods at loading portals: Similar to configuration 2, but with additional reading reliability when the tag is at an angle to the vertical. ① Tag This antenna configuration is possible with the following readers: ● RF670R with three antennas ● RF660R with three antennas SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 41 RF600 system planning 4.3 Antenna configurations Antenna configuration 5: Description/ application areas Preferred for the identification of goods at loading portals: The tag is located in the field of radiation of all four antennas, so the tag position can vary more than in configuration 2 for reliable tag identification. ① Tag This antenna configuration is possible with the following readers: ● RF670R with four antennas ● RF660R with four antennas Antenna configuration 6: Description/ application areas Preferred for the identification of goods at loading portals: Similar to configuration 4, but the reliability of tag identification is improved as a result of the four antennas at separate locations, so the tag position is not critical. ① Tag This antenna configuration is possible with the following readers: ● RF670R with four antennas ● RF660R with four antennas 42 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations Antenna configuration 7: Description/ application areas This tunnel configuration is suitable for conveyor belt applications. The goods with the tags to be read are moving forwards on a conveyor belt but the alignment of the tags relative to the antennas is not clearly defined. One of the antenna is located on the floor and radiates vertically upwards in the direction of the conveyor belt. A relatively high reading reliability is achieved due to the use of four antennas. ① Tag This antenna configuration is possible with the following readers: ● RF670R with four antennas ● RF660R with four antennas 4.3.3 Tag orientation in space The alignment of the tag antenna to the antenna of the reader affects the reading range. For maximum performance and to achieve the maximum reading range, the tag antenna should therefore be aligned in parallel with the reader antenna: Parallel tag alignment Large reading range Maximum probability of identification of tags. Vertical tag alignment Minimal reading range Minimum probability of identification of tags. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 43 RF600 system planning 4.3 Antenna configurations 4.3.4 Specified minimum and maximum spacing of antennas Specified minimum spacing of antennas The following diagram shows the specified minimum and maximum spacings for mounting antennas: A minimum spacing of 50 cm is necessary between the antenna and liquids or metals. The distance between the antenna and the floor should also be at least 50 cm. Figure 4-4 Minimum distance to the environment The distance between two antennas mounted alongside each other or one above the other should be at least 20 cm, but a distance of more than 50 cm is better. 44 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations Figure 4-5 Antennas mounted adjacently horizontally or vertically Readers Minimum spacing D RF670R with RF660A 20-50 cm RF660R with RF660A 20-50 cm RF630R with RF660A 20-50 cm RF620R 3m The minimum distance between antennas mounted alongside each other or one above the other depends on the transmit power of the reader and the sensing range of the tags. For a portal configuration, the maximum distance between two antennas that are connected to the same reader is 8 m. Figure 4-6 Portal configuration, maximum distance Readers Maximum distance D RF670R with RF660A 8m* RF660R with RF660A 8 m* RF630R with RF660A 4m *) A portal spacing of up to 10 m is possible. The probability of a read must be checked. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 45 RF600 system planning 4.3 Antenna configurations The specified distances are recommended minimum or maximum values for configuration. 4.3.5 Mutual interference of readers (antennas) Using more than one reader When several RFID readers are used, there is a danger that RFID tags can also be read by other readers. It must be ensured that the tag can only be identified by the appropriate reader. Technical faults between readers then occur particularly when they transmit on the same channel (on the same frequency). To prevent this, readers used in Europe and China must operate on different channels with "Frequency hopping" activated. "Frequency hopping" is permanently set in the USA. 4.3.6 Reading range The reading range between the reader (antenna) and the transponder is affected by the following factors: The reading range depends on Description Transmit power of the reader The higher the transmit power of the reader, the larger the reading range. Tag size and type The larger the tag antenna, the larger the power input area and therefore the larger the reading range. Absorption factor of the materials The higher the absorption of the surrounding material, the smaller the reading range. Production quality of the tag The better the tag has been matched to the operating frequencies during manufacturing, the greater the reading range. Reflection characteristics of the environment In a multiple-reflection environment (e.g., in rooms with reflecting surfaces, machinery, or concrete walls), the reading range can be significantly higher than in a lowreflection environment. You will find detailed information about the reading range of the individual readers in the "Technical specifications" in the sections for the various readers. 4.3.7 Operation of several readers within restricted space 4.3.7.1 Dense Reader Mode A special operating mode for Gen 2 tags enables several RF600 readers to be operated without interference in close proximity to each other. This applies to all RF600 readers: RF670R, RF660R, RF630R and RF620R. 46 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations Dense Reader Mode (DRM) In this mode, tag readability is increased through the application of interference-reducing measures. DRM is only defined for Gen 2 and does not function with other tag types. Operating principle Dense Reader Mode allows physically adjacent readers to use the same frequency when Gen 2 tags are being used. In accordance with EPC Global as well as ETSI EN 302 208 V1.2.1, the four transmit channels are used for transmission with the RF670R, with the RF660R in Firmware Version V1.3 and higher, and with the RF620R/RF630R (see Section Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1) (Page 54)) and the tag response appears on the associated neighboring channels. As a result of the large difference in level between the transmitter channels and the tag response channels, this technology provides great advantages for frequency reuse. However, a prerequisite is that a certain minimum distance, and thus minimum decoupling, is observed between the antennas of adjacent readers. In accordance with EPC Global as well as ETSI EN 302 208 V1.1.1, only the even channels are used for transmitting in this mode (communications path Reader -> Tag) with the RF660R in Firmware Version V1.2 and below; the tag response is on the odd channels as a result of the frequency offset. Antenna alignment and distances The minimum distance required between antennas that use the same frequency and that are connected to different readers depends on the maximum radiated power set (RF670R with SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 47 RF600 system planning 4.3 Antenna configurations RF660A = 2000 mW ERP; RF660R with RF660A = 2 W ERP; RF620R/RF630R = 500 mW ERP) and the antenna alignment. Figure 4-7 Antenna distances for different readers and identical frequencies Antenna configurati on Antenna alignment Minimum distance required = RF670R with RF660A Minimum distance required = RF660R with RF660A Minimum distance required = RF620R Minimum distance required = RF630R with RF660A With backs to each other < 0.5 m 1m 2m 4.5 m Arranged laterally <1m 2m 1.2 m 1.5 m Antennas point toward each other <6m 5m 54 m 30 m 4.3.7.2 Optimizing tag reading accuracy A further improvement in the tag reading accuracy in an environment with a high density of readers can be achieved by orienting the antennas toward the respective tag field, i.e. by rotating them horizontally and vertically. In addition, the transmitter power of the readers can be reduced down to the minimum at which the tags are still just detected accurately. This greatly reduces the probability of interference. 48 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.3 Antenna configurations 4.3.7.3 Optimization of robustness of tag data accesses for readers that are operated simultaneously Parameter data access reliability If several readers are to be operated simultaneously in an environment, then the following settings affect the reliability of the reader's access to transponder data: ● Electromagnetic environment (see Chapter The response of electromagnetic waves in the UHF band (Page 51)) ● Type of transponder (see chapter Transponder/tags (Page 205)) ● Number of transponders to be detected by an antenna at a time ● Type of antenna (see Chapter Antennas (Page 153), Chapter Guidelines for selecting RFID UHF antennas (Page 181), and Chapter Planning application (Page 84)) ● Transponders' distance from and orientation toward antennas (see Chapter Transponder/ tags (Page 205)) ● Distances and orientation of antennas of different readers to each other ● Radiated power of antennas The robustness of tag data accesses is improved for readers whenever distances to adjacent readers are increased, radiated power is reduced, and a channel plan (for ETSI readers) is implemented. Adjacent readers are parameterized in the channel plan such that they cannot use the same channels. A channel plan can be created for ETSI readers; for FCC readers, it is assumed that the probability of two readers accidentally using the same channel is very low. SIMATIC RF620R reader The RF620R has an integrated, circular polarized antenna. This means that the type of antenna cannot be freely selected. Note Rotation of the reader through 90° around the z axis Since the horizontal electrical opening angle of the RF620R antenna is greater than the vertical electrical opening angle, the effects on adjacent readers can be reduced by rotating the reader through 90° around the z axis (see coordinate diagram in Chapters Antenna diagram for RF620R (ETSI) (Page 85) and Antenna diagram for RF620R (FCC) (Page 88)). SIMATIC RF670R, RF630R or RF660R reader with SIMATIC RF660A antenna The electrical opening angles (vertical and horizontal) of the RF660A antenna are identical. Therefore, the robustness of the readers' access to transponder data cannot be optimized further by rotating them around the antenna axis. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 49 RF600 system planning 4.3 Antenna configurations Application example for RF620R/RF630R The following example explains measures for enhancing the data access security from the RF620R reader to transponders: ● The antennas are placed next to each other and are aligned in parallel (see arrangement B in Chapter Dense Reader Mode (Page 46)). ● Radiated power is limited to 27 dBm (ERP) or 500 mW (ERP). ● The RF620R readers have been rotated through 90° around the z axis. In addition, the following characteristics are to be fulfilled: ● Length of data to be read/written on the transponder: 99,99% ● Length of data to be read/written on the transponder: 512 bits (64 bytes) ● Transponder type RF630L (6GT2810-2AB03) The table below provides an overview of the minimum distances to be observed depending on the radiated power and maximum possible number of transponders for the RF620R/ RF630R readers if the above-named requirements must be fulfilled: Mode Max. number of tags Radiated power Min. distance [m] between dBm (ERP)/ mW (ERP) - two RF620R readers - two RF660A antennas operated with RF630R readers - one RF620R and one RF660A antenna operated with a RF630R reader Single tag mode: Read 27 dBm (ERP)/ 500 mW (ERP) Single tag mode: Write 27 dBm (ERP)/ 500 mW (ERP) Multitag mode: Read 40 27 dBm (ERP)/ 500 mW (ERP) Multitag mode: Write 10 27 dBm (ERP)/ 500 mW (ERP) See also RF660A antenna (Page 175) 4.3.7.4 Frequency hopping This technique should prevent mutual interference between readers. The reader changes its transmission channel in a random or programmed sequence (FHSS). Procedure for FCC The 50 available channels mean that the probability is low that two readers will be operating on the same frequency (see Section Regulations for UHF frequency bands in the USA (Page 60)). In China, one reader operates on at least 2 channels, e.g. 16 channels of 2 W (see Section Regulations for UHF frequency bands in China (Page 58)). 50 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.5 The response of electromagnetic waves in the UHF band Procedure for ETSI Frequency hopping is optional here. According to ETSI EN 203 208 V1.2.1, frequency hopping is however recommended to ensure that the reader does not have to pause for 100 ms after 4 seconds. 4.3.7.5 Listen before talk With this technique which is only applicable to ETSI, the reader checks whether the relevant channel is assigned before transmission to prevent collisions. The reader will only transmit when this channel is free. The reader can transmit for up to 4 seconds on this channel and must then either pause for at least 100 milliseconds or jump immediately to an unassigned channel where it can transmit for another 4 seconds. With the new ETSI EN 302 208 standard V1.2.1 this technique must be not be used (see Chapter Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.1.2) (Page 57) and Chapter Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1) (Page 54) ). 4.4 Environmental conditions for transponders/tags 4.4.1 Basic rules The transponder/tag must not be placed directly on metal surfaces or on containers of liquid. For physical reasons, a minimum distance must be maintained between the tag antenna and conductive material. A minimum distance of 5 cm is recommended. The tag operates better when the distance is greater (between 5 and 20 cm). ● Tag assembly on non-conductive material (plastic, wood) has a tendency to be less critical than assembly even on poorly conductive material. ● The best results are achieved on the materials specified by the tag manufacturer. ● You can obtain more detailed information from the tag manufacturer. 4.5 The response of electromagnetic waves in the UHF band 4.5.1 The effect of reflections and interference Reflections and interference Electromagnetic waves in the UHF band behave and propagate in a similar manner to light waves, that is they are reflected from large objects such as ceilings, floors, walls and windows and interfere with each other. Due to the nature of electromagnetic waves, interference can lead to wave amplification which can produce an increased reading range. In the worst case, SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 51 RF600 system planning 4.5 The response of electromagnetic waves in the UHF band interference can also result in waves being extinguished which causes holes in reader coverage. Reflections can also be beneficial when they cause electromagnetic waves to be routed around objects to a certain extent (deflection). This can increase the reading probability. Due to these electromagnetic characteristics, it is extremely difficult in the multiple-reflection environment that is usually found in the real environment on site, to determine propagation paths and field strengths for a particular location. Reducing the effect of reflections/interference on tag identification ● Reducing the transmit power: To reduce interference to a minimum, we recommend that the transmitter power of the reader is reduced until it is sufficient for an identification rate of 100%. ● Increasing the number of antennas to 3 or 4: More antennas in a suitable antenna configuration can prevent gaps in reader coverage. 4.5.2 Influence of metals Metal can have an effect on the electromagnetic field depending on the arrangement or environment. The effect ranges from a hardly determinable influence through to total blocking of communication. The term metal in this context also includes metallized materials that are either coated with metal or shot through with metal to such an extent that UHF radiation cannot penetrate or only to a minimal extent. The effect of metal on the electromagnetic field can be prevented as follows: ● Do not mount tags on metal. ● Do not place metallic or conducting objects in the propagation field of the antenna and transponder. Tags mounted directly onto metal In general, tags must not be mounted directly onto metallic surfaces. Due to the nature of the magnetic field, a minimum distance must be maintained between the tag antenna and conductive materials. For further details on the special case of attaching transponders to electrically conducting materials, see Section SIMATIC RF620T (Page 235) and SectionSIMATIC RF640T (Page 271) . In the case of transponders that are not designed for mounting on metallic materials, the minimum permissible distance from metal is 5 cm. The larger the distance between the transponder and the metallic surface, the better the function of the transponder. 4.5.3 Influence of liquids and non-metallic substances Non-metallic substances can also affect the propagation of electromagnetic waves. 52 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.6 Regulations applicable to frequency bands When non-metallic substances or objects are located in the propagation field that can absorb UHF radiation, these can alter the antenna field depending on their size and distance and can even extinguish the field entirely. The high-frequency damping effect of water and materials with a water content, ice and carbon is high. Electromagnetic energy is partly reflected and absorbed. Liquids and petroleum-based oils have low HF damping. Electromagnetic waves penetrate the liquid and are only slightly weakened. 4.5.4 Influence of external components The R&TTE guideline and the relevant standards govern the electromagnetic compatibility requirements. This also concerns the external components of the RF600 system. Even though the requirements for electromagnetic compatibility have been specified, various components will still interfere with each other. The performance of the RF600 system is highly dependent on the electromagnetic environment of the antennas. Reflections and interference On the one hand, antenna fields will be weakened by absorbing materials and reflected by conducting materials. When electromagnetic fields are reflected, the antenna field and reflecting fields overlap (interference). External components in the same frequency band On the other hand, external components can transmit on the same frequency band as the reader. Or the external components can transmit in different frequency bands with side bands that overlap with the frequency band of the reader. This results in a reduction of the "signal-tonoise" ratio which reduces the performance of an RF600 system. If a DECT station that is transmitting in the 2 GHz band, for example, is located in the receiving range of an antenna of the RF600 system, the performance of the write and read accesses to the transponder will be affected. 4.6 Regulations applicable to frequency bands The following section describes the regulations for frequency bands which apply in different regions with reference to RFID. It presents the definition of the applicable standard, the precise channel assignments as well as the applicable technique. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 53 RF600 system planning 4.6 Regulations applicable to frequency bands 4.6.1 Regulations for UHF frequency bands in Europe 4.6.1.1 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1) This revision of the standards EN 302 208 also supports RFID systems with many readers that are operating simultaneously. Within the frequency spectrum, 4 exclusive RFID channels have been defined. The procedure "Listen Before Talk" must no longer be used. Regulations for frequency bands according to EN 302 208 V1.2.1 ETSI (European Telecommunications Standards Institute) Specifications of European standard EN 302 208: ● UHF band: 865…868 MHz ● Radiant power: max. 2 W (ERP) ● Channel bandwidth: 200 KHz, channel spacing 600 kHz ● Number of channels: 4 – 865,7 – 866,3 – 866,9 – 867,5 Channel assignment ● The UHF band from 865 to 868 MHz with 4 RFID channels occupies: Validity Note that readers may be operated with this setting since November 4, 2008 (publication of the standard in the Official Journal of the European Union). 54 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.6 Regulations applicable to frequency bands Note Availability Please note that this profile is available for the following readers and firmware versions: ● RF620R/RF630R, firmware V1.0 or higher ● RF660R, firmware V1.3 or higher ● RF670R, firmware V1.0 or higher 4.6.1.2 Regulations for frequency bands according to EN 300 220 (short range device) For those countries in which the RFID directive according to EN 302 208 has not yet been implemented, this alternative exists which is based on the older "Short range device" directive: EN 300 220 (short range device) Frequency band, assigned 869.4– 869.65 MHz Frequency used 869.50 MHz Transmit power Max. 0.5 W ERP Duty cycle (frequency assignment period) 10% (6 minutes per hour) Note Availability Please note that this profile is available for the following readers and firmware versions: ● RF610M ● RF660R up to firmware V1.2 4.6.1.3 Partial abrogation of the regulations for France A decision from the European Commission of May 16, 2007 refers to a temporary, partial abrogation of the regulations for frequency bands in accordance with EN 302 208 that will only apply until 2010. According to this, the sub frequency band 865.5 MHz – 867.6 MHz will be limited to a maximum transmitted power of 0.5 W ERP when the RF600 system is operated within certain zones in France. These zones are defined in the annex to the decision of the commission and can be referred to in the appendix (Page 353). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 55 RF600 system planning 4.6 Regulations applicable to frequency bands Channel assignment according to ETSI EN 302 208 V1.1.1 The UHF band from 865 to 868 MHz is subdivided into two sub bands: Sub bands Frequency band Power 865.0 to 865.5 MHz 0.1 W ERP 865.6 to 868.0 MHz 0.5 W ERP Validity Note that readers with this setting may only be sold until December 31, 2009. Readers sold with this setting before December 31, 2009 may continue to be used after that date. Channel assignment according to ETSI EN 302 208 V1.2.1 The UHF band now only contains four permanently assigned frequencies on which the reader can transmit as per the 4-channel plan (see Chapter Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1) (Page 54)). Sub bands Frequency band Power 865,7 866,3 866,9 867,5 0.5 W ERP Validity Note that readers may be operated with this setting since November 4, 2008 (publication of the standard in the Official Journal of the European Union). 56 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.6 Regulations applicable to frequency bands 4.6.1.4 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.1.2) Regulations for frequency bands according to EN 302 208 V1.1.1 ETSI (European Telecommunications Standards Institute) Specifications of European standard EN 302 208 V1.1.1: ● UHF band: 865…868 MHz ● Radiant power: max. 2 W (ERP) ● Channel bandwidth: 200 kHz ● Number of channels: 15 ● Listen Before Talk Channel assignment ● The UHF band from 865 to 868 MHz is subdivided into three sub bands: Sub bands Frequency band Power 865.0 to 865.5 MHz 0.1 W ERP 865.6 to 867.6 MHz 2.0 W ERP 867.6 to 868.0 MHz 0.5 W ERP Validity Note that readers with this setting may only be sold until December 31, 2009. Readers sold with this setting before December 31, 2009 may continue to be used after that date. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 57 RF600 system planning 4.6 Regulations applicable to frequency bands Note Availability Please note that this profile is available for the following readers and firmware versions: ● RF620R/RF630R, firmware V1.0 or lower ● RF660R up to firmware V1.2 Listen Before Talk With this technique, the reader checks whether the relevant channel is assigned before transmission to prevent collisions. The reader will only transmit when this channel is free. The reader can transmit for up to 4 seconds on this channel and must then either pause for at least 100 milliseconds or jump immediately to an unassigned channel where it can transmit for another 4 seconds. 4.6.2 Regulations for UHF frequency bands in China Regulations for UHF frequency bands in China FCC (Federal Communications Commission) ● UHF band: 920.125 to 924.875 MHz in 250 kHz channel blocks. ● Radiant power: max. 2 W (ERP) ● Number of channels: 16 to max. 2 W (ERP), 20 to max. 0.1 W (ERP) ● Frequency hopping 58 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.6 Regulations applicable to frequency bands Channel assignment Sub bands Frequency band Power 920.125 to 920.375 MHz 0.1 W ERP 920.625 to 924.375 MHz 2.0 W ERP 924.625 to 924.875 MHz 0.1 W ERP Frequency hopping This technique should prevent mutual interference between readers. The reader changes its transmission channel in a random or programmed sequence (FHSS). With 16 available channels that can be used simultaneously at up to 2000 mW (ERP) and with 20 channels that can be used simultaneously at up to 100 mW, the probability of two readers operating on the same frequency is reduced. 4.6.3 Regulations for UHF frequency bands in Thailand FCC (Federal Communications Commission) ● UHF band: 920.25 to 924.75 MHz ● Radiant power: max. 4 W (EIRP) ● Number of channels: 10 ● Frequency hopping, dwell time 2 seconds per channel Frequency hopping This technique should prevent mutual interference between readers. The reader changes its transmission channel in a random or programmed sequence (FHSS). 10 available channels mean that the probability is low that two readers will be operating on the same frequency. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 59 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 4.6.4 Regulations for UHF frequency bands in the USA FCC (Federal Communications Commission) ● UHF band: 902 to 928 MHz ● Radiant power: max. 4 W (EIRP) ● Number of channels: 50 ● Frequency hopping Frequency hopping This technique should prevent mutual interference between readers. The reader changes its transmission channel in a random or programmed sequence (FHSS). The 50 available channels mean that the probability is low that two readers will be operating on the same frequency. 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 4.7.1 Validity of the standards NOTICE Validity of EN 302208 V1.1.1 and EN 302208 V1.2.1 As of 1 January 2010, RF660R readers that are commissioned within the EU, EFTA or Turkey may use firmware V1.3 only. Exception: Defective RF660R readers which are repaired or replaced can still be used with older firmware versions. Note RF660R readers with firmware version V1.3 no longer support the ETSI radio profile according to EN 302208 V1.1.1. 60 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Note If an RF660R reader with firmware version V1.3 is to replace a reader commissioned before 1 January 2010, the new reader can also use a firmware version older than V1.3. The downgrade is described in the "RF660R Configuration Software" configuration manual. Note If possible, upgrade all older RF660R readers to the new firmware V1.3. 4.7.2 Disturbances when operating readers according to ETSI EN V1.1.1 and V1.2.1 in mixed mode If RF600 readers in the ETSI band (EU, EFTA & Turkey) are operated according to EN 302 208 V1.1.1 (firmware V1.2) and at the same time to EN 302 208 V1.2.1 (Firmware V1.3) in close proximity to each other (up to 20 m), these readers might interfere with each other. Reasons for interference The following reasons may cause the interference: ● Only four transmission channels (865.7; 866.3; 866.9; 867.5 MHz) are now available according to the latest ETSI standard. ● Deactivation of Listen Before Talking (LBT) ● When operating readers in mixed mode according to the old ETSI standard (EN 302 208 V1.1.1) and the new ETSI standard (EN 302 208 V1.2.1), the transmission and receive channels may interfere with each other. Tag reading might thus be blocked. (See Chapter Possible causes of error (Page 67)) RF620R and RF630R The RF620R (ETSI) and RF630R (ETSI) readers support both ETSI standards EN 302 208 V1.1.1 and V1.2.1 (max. 4 channels without LBT). As of January 2010, these readers must be operated using the 4-channel plan and without LBT. RF660R RF660R readers V1.2 or earlier firmware versions exclusively use a radio profile according to EN 302 208 V 1.1.1 (max. 15 channels with LBT). RF660R readers V1.3 or later firmware versions exclusively use a radio profile according to EN 302 208 V1.2.1(max. 4 channels without LBT). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 61 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 4.7.3 Preventing interference in mixed operation If the RF660R readers use the air interface standards EPC Global Class 1 Gen 1, EPC Global Class 1 Gen 2 (no dense mode) or ISO 18000-6B, the the receive channel is identical to the respective transmission channel of a reader. Permitted channel assignment according to ETSI EN 302 208 V1.1.1 Send Receive Figure 4-8 Channel assignment ETSI EN 302 208 V1.1.1 Permitted channel assignment according to ETSI EN 302 208 V1.2.1 Send 62 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Receive Figure 4-9 4.7.3.1 Channel assignment ETSI EN 302 208 V1.2.1 Mixed operation - dense mode If the RF660R readers use the air interface standard EPC Global Class 1 Gen 2 (dense mode), the receive channel is shifted by a "link frequency" compared to the respective transmission channel of the reader (e.g. with profile 23 for RF660R, a link frequency of 160 kHz is used). Thus the performance distribution of the tag responses in dense mode is within the channels that are right next to a transmission channel. Permitted channel assignment ETSI EN 302 208 V1.1.1 dense mode Send Receive Figure 4-10 Channel assignment ETSI EN 302 208 V1.1.1 dense mode SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 63 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Permitted channel assignment ETSI EN V1.2.1 dense mode Send Receive Figure 4-11 4.7.3.2 Channel assignment ETSI EN 302 208 V1.2.1 dense mode Preventing interference in mixed operation You ensure problem-free operation by a strict separation in the assignment of transmission and receive channels of the RF600 readers according to EN 302 208 V1.1.1 and EN 302 208 V1.2.1. This means that neither the transmission channels nor the receive channels of the readers operated according EN 302 208 V1.1.1 must overlap with the transmission or receive channels of the readers operated according to EN 302 208 V1.2.1. Procedure 1. In the channel plan, only mark the transmission channels as assigned channels of a reader for all readers that are not to operated in dense mode (EPC Global Class 1 Gen 1, EPC Global Class 1 Gen 2 (no dense mode)) or ISO 18000-6B). 2. For all readers that are to operate in dense mode (EPC Global Class 1 Gen 1, EPC Global Class 1 Gen 2 (dense mode)), mark the transmission channels and the channels right next to them (receive channels) as assigned channels of a reader. 3. For this purpose, first mark all transmission channels and any adjacent receive channels in dense mode operation of the R660R readers for V1.3 or later versions in the channel plan. In mixed operation, the RF660R reader operated according to EN 302 208 V1.1.1 can use more channels than an RF660R reader operated according to EN 302 208 V1.2.1. 4. Then mark all transmission channels and any adjacent receive channels in dense mode operation of the R660R readers for V1.2 or earlier versions in the channel plan. 64 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Example of planning a channel plan Below you will find a concrete example of a channel plan with which you prevent interference: ● New readers operating according to EN 302 208 V1.2.1 must use channels with a channel number below 107. Dense mode can be activated or deactivated. ● Readers according to the old standard EN 302 208 V1.1.1 can use channels with a channel number between 109 and 114. If dense mode is activate, only even-numbered channels can be used. Such a setting prevents that readers interfere with each other. At which channel number the separation will be depends on the ratio of readers according to the old standard and new standard. This limit can be shifted as required. 4.7.3.3 Example 1: Recommended channel assignment mixed operation This case refers to mixed operation of several readers according to EN 302 208 V1.1.1 with standard profile and several readers according to EN 302 208 V1.2.1 in dense mode. Transmission by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Transmission by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT) Receiving by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Receiving by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT) Figure 4-12 Recommended channel assignment mixed operation SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 65 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Note If possible, all older RF660R readers should be upgraded to the new firmware V1.3. If only a few readers operate according to EN 302 208 V1.1.1, the following channel distribution is also possible: ● 3 channels for readers according to EN 302 208 V1.2.1 ● 2 channels for readers according to EN 302 208 V1.1.1 4.7.3.4 Example 2: Recommended channel assignment mixed operation This case refers to mixed operation of several readers according to EN 302 208 V1.1.1 in dense mode and several readers according to EN 302 208 V1.2.1 in dense mode. Transmission by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Transmission by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT, dense mode) Receiving by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Receiving by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT, dense mode) Figure 4-13 Recommended channel assignment mixed operation dense mode Note Readers that operate according to the standard ETSI EN 302 208 V1.1.1 can also use the top two channels of the channel plan if low performance suffices. 66 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Transmission capability for RF620R/RF630R The basic setting of the RF620R and RF630R is the 4-channel plan without LBT and dense mode. Therefore the following applies: If you operate the RF620R or RF630R in mixed mode with RF660R EN 302 208 V1.1.1, the same settings apply as for mixed operation of RF660R according to EN 302 208 V1.2.1 in dense mode and RF660R according to EN 302 208 V1.1.1. 4.7.4 Possible causes of error If the channels are not separated in mixed operation, the following can occur: Transmission by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Transmission by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT) Receiving by reader 1 - according to EN 302208 V1.2.1 (4-channel plan, dense mode) Receiving by reader 2 - according to EN 302208 V1.1.1 (15 channels, LBT) Figure 4-14 Interference with adjacent readers in mixed operation Transmission from readers 2 partially interfere with receiving by readers 1. Since readers 1 do not have to adhere to LBT, they will block the transmission by readers 2 on these respective channels. Furthermore, transmission from readers 1 blocks receiving by readers 2. Other disturbances and causes The following overview shows possible interference and its causes which can occur if the channels are not separated in mixed mode. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 67 RF600 system planning 4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1 Firmware version V1.2 always refers to firmware version V1.2 or previous firmware versions. Firmware version V1.3 always refers to firmware version V1.3 or later firmware versions. RF660R ≥V 1.3 or RF600 1) RF660R ≤V1.2 ISO 18000-6B EPC Class 1 Gen 1 EPC Class 1 Gen 2 dense mode EPC Class 1 Gen 2 no dense mode ISO 18000-6B RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel If RF660R V1.3 transmits on a receive channel of RF660R V1.2, then the tag response cannot be decoded by RF660R V1.2. EPC Class 1 Gen 1 RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel If RF660R V1.3 transmits on a receive channel of RF660R V1.2, then the tag response cannot be decoded by RF660R V1.2. 68 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) RF660R ≥V 1.3 or RF600 1) RF660R ≤V1.2 EPC Class 1 Gen 2 dense mode ISO 18000-6B EPC Class 1 Gen 1 EPC Class 1 Gen 2 dense mode EPC Class 1 Gen 2 no dense mode RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. If RF660R V1.2 transmits on a receive channel of RF660R V1.3, then the tag response cannot be decoded by RF660R V1.3. If RF660R V1.2 transmits on a receive channel of RF660R V1.3, then the tag response cannot be decoded by RF660R V1.3. If RF660R V1.2 transmits on a receive channel of RF660R V1.3, then the tag response cannot be decoded by RF660R V1.3. If RF660R V1.2 transmits on a receive channel of RF660R V1.3, then the tag response cannot be decoded by RF660R V1.3. If RF660R V1.3 transmits on a receive channel of RF660R V1.2, then the tag response cannot be decoded by RF660R V1.2. EPC Class 1 Gen 2 no dense mode RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same transmission channel. RF660R V1.3 uses no LBT and could interfere with RF660R V1.2 if they use the same channel. If RF660R V1.3 transmits on a receive channel of RF660R V1.2, then the tag response cannot be decoded by RF660R V1.2. 1) RF600 readers, except RF660R: RF670R, RF630R and RF620R 4.8 Guidelines for electromagnetic compatibility (EMC) 4.8.1 Overview These EMC Guidelines answer the following questions: ● Why are EMC guidelines necessary? ● What types of external interference have an impact on the system? ● How can interference be prevented? ● How can interference be eliminated? SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 69 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) ● Which standards relate to EMC? ● Examples of interference-free plant design The description is intended for "qualified personnel": ● Project engineers and planners who plan system configurations with RFID modules and have to observe the necessary guidelines. ● Fitters and service engineers who install the connecting cables in accordance with this description or who rectify defects in this area in the event of interference. NOTICE Failure to observe notices drawn to the reader's attention can result in dangerous conditions in the plant or the destruction of individual components or the entire plant. 4.8.2 What does EMC mean? The increasing use of electrical and electronic devices is accompanied by: ● Higher component density ● More switched power electronics ● Increasing switching rates ● Lower power consumption of components due to steeper switching edges The higher the degree of automation, the greater the risk of interaction between devices. Electromagnetic compatibility (EMC) is the ability of an electrical or electronic device to operate satisfactorily in an electromagnetic environment without affecting or interfering with the environment over and above certain limits. EMC can be broken down into three different areas: ● Intrinsic immunity to interference: immunity to internal electrical disturbance ● Immunity to external interference: immunity to external electromagnetic disturbance ● Degree of interference emission: emission of interference and its effect on the electrical environment All three areas are considered when testing an electrical device. The RFID modules are tested for conformity with the limit values required by the CE and RTTE guidelines. Since the RFID modules are merely components of an overall system, and sources of interference can arise as a result of combining different components, certain guidelines have to be followed when setting up a plant. EMC measures usually consist of a complete package of measures, all of which need to be implemented in order to ensure that the plant is immune to interference. 70 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) Note The plant manufacturer is responsible for the observance of the EMC guidelines; the plant operator is responsible for radio interference suppression in the overall plant. All measures taken when setting up the plant prevent expensive retrospective modifications and interference suppression measures. The plant operator must comply with the locally applicable laws and regulations. They are not covered in this document. 4.8.3 Basic rules It is often sufficient to follow a few elementary rules in order to ensure electromagnetic compatiblity (EMC). The following rules must be observed: Shielding by enclosure ● Protect the device against external interference by installing it in a cabinet or housing. The housing or enclosure must be connected to the chassis ground. ● Use metal plates to shield against electromagnetic fields generated by inductances. ● Use metal connector housings to shield data conductors. Wide-area ground connection ● Bond all passive metal parts to chassis ground, ensuring large-area and low-HF-impedance contact. ● Establish a large-area connection between the passive metal parts and the central grounding point. ● Don't forget to include the shielding bus in the chassis ground system. That means the actual shielding busbars must be connected to ground by large-area contact. ● Aluminium parts are not suitable for ground connections. Plan the cable installation ● Break the cabling down into cable groups and install these separately. ● Always route power cables, signal cables and HF cables through separated ducts or in separate bundles. ● Feed the cabling into the cabinet from one side only and, if possible, on one level only. ● Route the signal cables as close as possible to chassis surfaces. ● Twist the feed and return conductors of separately installed cables. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 71 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) ● Routing HF cables: avoid parallel routing of HF cables. ● Do not route cables through the antenna field. Shielding for the cables ● Shield the data cables and connect the shield at both ends. ● Shield the analog cables and connect the shield at one end, e.g. on the drive unit. ● Always apply large-area connections between the cable shields and the shielding bus at the cabinet inlet and make the contact with clamps. ● Feed the connected shield through to the module without interruption. ● Use braided shields, not foil shields. Line and signal filter ● Use only line filters with metal housings ● Connect the filter housing to the cabinet chassis using a large-area low-HF-impedance connection. ● Never fix the filter housing to a painted surface. ● Fix the filter at the control cabinet inlet or in the direction of the source. 4.8.4 Propagation of electromagnetic interference Three components have to be present for interference to occur in a system: ● Interference source ● Coupling path ● Interference sink Figure 4-15 Propagation of interference If one of the components is missing, e.g. the coupling path between the interference source and the interference sink, the interference sink is unaffected, even if the interference source is transmitting a high level of noise. The EMC measures are applied to all three components, in order to prevent malfunctions due to interference. When setting up a plant, the manufacturer must take all possible measures in order to prevent the occurrence of interference sources: 72 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) ● Only devices fulfilling limit class A of VDE 0871 may be used in a plant. ● Interference suppression measures must be introduced on all interference-emitting devices. This includes all coils and windings. ● The design of the system must be such that mutual interference between individual components is precluded or kept as small as possible. Information and tips for plant design are given in the following sections. Interference sources In order to achieve a high level of electromagnetic compatibility and thus a very low level of disturbance in a plant, it is necessary to recognize the most frequent interference sources. These must then be eliminated by appropriate measures. Table 4-1 Interference sources: origin and effect Interference source Interference results from Effect on the interference sink Contactors, electronic valves Contacts System disturbances Coils Magnetic field Electrical motor Collector Electrical field Winding Magnetic field Electric welding device Contacts Electrical field Transformer Magnetic field, system disturbance, transient currents Circuit Electrical and magnetic field, system disturbance High-frequency appliances Circuit Electromagnetic field Transmitter (e.g. service radio) Antenna Electromagnetic field Ground or reference potential difference Voltage difference Transient currents Operator Static charge Electrical discharge currents, electrical field Power cable Current flow Electrical and magnetic field, system disturbance High-voltage cable Voltage difference Electrical field Power supply unit, switchedmode SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 73 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) What interference can affect RFID? Interference source Cause Remedy Switched-mode power supply Interference emitted from the current infeed Replace the power supply Interference injected through the cables connected in series Cable is inadequately shielded Better cable shielding The reader is not connected to ground. Ground the reader HF interference over the antennas caused by another reader ● Position the antennas further apart. ● Erect suitable damping materials between the antennas. ● Reduce the power of the readers. Please follow the instructions in the section Installation guidelines/ reducing the effects of metal Coupling paths A coupling path has to be present before the disturbance emitted by the interference source can affect the system. There are four ways in which interference can be coupled in: Figure 4-16 74 Ways in which interference can be coupled in SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) When RFID modules are used, different components in the overall system can act as a coupling path: Table 4-2 Causes of coupling paths Coupling path Invoked by Conductors and cables ● Incorrect or inappropriate installation ● Missing or incorrectly connected shield ● Inappropriate physical arrangement of cables Control cabinet or housing ● Missing or incorrectly wired equalizing conductor ● Missing or incorrect earthing ● Inappropriate physical arrangement ● Components not mounted securely ● Unfavorable cabinet configuration 4.8.5 Prevention of interference sources A high level of immunity to interference can be achieved by avoiding interference sources. All switched inductances are frequent sources of interference in plants. Suppression of inductance Relays, contactors, etc. generate interference voltages and must therefore be suppressed using one of the circuits below. Even with small relays, interference voltages of up to 800 V occur on 24 V coils, and interference voltages of several kV occur on 230 V coils when the coil is switched. The use of freewheeling diodes or RC circuits prevents interference voltages and thus stray interference on conductors installed parallel to the coil conductor. Figure 4-17 Suppression of inductance SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 75 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) Note All coils in the cabinet should be suppressed. The valves and motor brakes are frequently forgotten. Fluorescent lamps in the control cabinet should be tested in particular. 4.8.6 Equipotential bonding Potential differences between different parts of a plant can arise due to the different design of the plant components and different voltage levels. If the plant components are connected across signal cables, transient currents flow across the signal cables. These transient currents can corrupt the signals. Proper equipotential bonding is thus essential. ● The equipotential bonding conductor must have a sufficiently large cross section (at least 10 mm2). ● The distance between the signal cable and the associated equipotential bonding conductor must be as small as possible (antenna effect). ● A fine-strand conductor must be used (better high-frequency conductivity). ● When connecting the equipotential bonding conductors to the centralized equipotential bonding strip (EBS), the power components and non-power components must be combined. ● The equipotential bonding conductors of the separate modules must lead directly to the equipotential bonding strip. Figure 4-18 Equipotential bonding (EBS = Equipotential bonding strip) The better the equipotential bonding in a plant, the smaller the chance of interference due to fluctuations in potential. 76 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) Equipotential bonding should not be confused with protective earthing of a plant. Protective earthing prevents the occurrence of excessive shock voltages in the event of equipment faults whereas equipotential bonding prevents the occurrence of differences in potential. 4.8.7 Cable shielding Signal cables must be shielded in order to prevent coupling of interference. The best shielding is achieved by installing the cables in steel tubes. However, this is only necessary if the signal cable is routed through an environment prone to particular interference. It is usually adequate to use cables with braided shields. In either case, however, correct connection is vital for effective shielding. Note An unconnected or incorrectly connected shield has no shielding effect. As a rule: ● For analog signal cables, the shield should be connected at one end on the receiver side ● For digital signals, the shield should be connected to the enclosure at both ends ● Since interference signals are frequently within the HF range (> 10 kHz), a large-area HFproof shield contact is necessary Figure 4-19 Cable shielding The shielding bus should be connected to the control cabinet enclosure in a manner allowing good conductance (large-area contact) and must be situated as close as possible to the cable inlet. The cable insulation must be removed and the cable clamped to the shielding bus (highfrequency clamp) or secured using cable ties. Care should be taken to ensure that the connection allows good conductance. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 77 RF600 system planning 4.8 Guidelines for electromagnetic compatibility (EMC) Figure 4-20 Connection of shielding bus The shielding bus must be connected to the PE busbar. If shielded cables have to be interrupted, the shield must be continued via the corresponding connector housing. Only suitable connectors may be used for this purpose. Figure 4-21 Interruption of shielded cables If intermediate connectors, which do not have a suitable shield connection, are used, the shield must be continued by fixing cable clamps at the point of interruption. This ensures a large-area, HF-conducting contact. 78 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 5 Readers The following table shows the most important features of the stationary RF600 readers at a glance: Features Air interface / standards supported ETSI variant FCC variant CHINA variant LEDs SIMATIC RF670R SIMATIC RF660R SIMATIC RF630R SIMATIC RF620R EPCglobal Class 1 Gen 2 EPCglobal Class 1, Gen 1, EPCglobal Class 1, Gen 2, ISO 18000-6B EPCglobal Class 1, Gen 2 EPCglobal Class 1, Gen 2 Available Available Available Available Available Available Available Available In preparation Available 1 through 4 2 through 4 1 through 2 Integrated antenna 1x RJ45 connection according to IEC PAS 61076-3-117 1x RJ45 connection according to IEEE 802.3 and ISO 8802-3 1x connector (5-pin M12). Bit rate: 115200 bps Interfaces Number of external antennas via RTNC Ethernet RS232 1 x plug (8-pin M12) 1 x plug (8-pin M12) Digital inputs RS422 4 (12-pin M12) log. "0": 0…7 V log "1": 15…24 V 3 (8-pin M12) log. "0": 0…7 V log. "1": 15 to 24 V Digital outputs (short-circuit proof) 4 (12-pin M12) 24 V; 0.5 A each 3 (8-pin M12) 24 V; 0.5 A each 24 V DC (4-pin M12) 20 to 30 V (2.2 A) external 24 V DC (4-pin M12) 20 to 30 V (2.2 A) external Via ASM Via ASM Max. radiated power EU, EFTA, Turkey in ERP 0.5 W ERP Max. radiated power USA/China in EIRP 0.795 W EIRP Max. transmit power EU, EFTA, Turkey / China XXX@@ 0.1 to 2 W 0.5 W Power supply SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 79 Readers 5.1 RF620R reader Features SIMATIC RF670R SIMATIC RF660R SIMATIC RF630R SIMATIC RF620R Max. transmit power USA XXX @@@ 0.24 to 2.4 W 0.5 W Max. transmission rate of the communication interface XXX @@@ 921 kbps (max. TCP/IP data rate) 115.2 kbps 115.2 kbps Max. data rate reader-to-tag XXX @@@ 80 kbps 40 kbps 40 kbps Max. data rate tag-to-reader XXX @@@ 160 kbps 160 kbps 160 kbps 5.1 RF620R reader 5.1.1 Description The SIMATIC RF620R is an active stationary reader in the UHF frequency range with an integrated circular polarized antenna. The SIMATIC RF620R is connected to a SIMATIC S7 controller via an ASM interface module. The degree of protection corresponds to IP 65. 80 Item Description (1) LED status indicator (2) RS 422 interface (8-pin M12 socket) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader Highlights ● The tags are read in accordance with the requirements of the EPCglobal Class 1, Gen 2 and ISO/IEC 18000-6C standards ● Supports low-cost SmartLabels as well as reusable, rugged data media ● High reading speed: Depending on the function block (multitag mode), many tags can be detected simultaneously (bulk reading), rapidly moving tags are reliably acquired. ● The RF620R (ETSI) "6GT2811-5BA00-0AA0" is suitable for the frequency band 865 to 868 MHz UHF (EU, EFTA, Turkey). The reader supports the ETSI EN 302 208 V1.1.1 standard as well as the new ETSI EN 302 208 V1.2.1 standard (4-channel plan). ● The RF620R (FCC) "6GT2811-5BA00-1AA0" is suitable for the frequency ranges 920.25 to 924.75 MHz (Thailand) and 902 to 928 MHz (North America). ● The RF620R (CHINA) "6GT2811-5BA00-2AA0" is suitable for the frequency band 920.125 to 924.875 MHz (China) ● IP65 degree of protection for reader ● Can be used for a high temperature range ● Dense Reader Mode (DRM) for environments in which many readers are operated in close proximity to each other ● TIA system interface: – RS 422 5.1.1.1 Ordering data Ordering data RF620R Product Order No. RF620R (ETSI) reader basic unit for EU, EFTA, Turkey 6GT2811-5BA00-0AA0 RF620R (FCC) reader basic unit for North America 6GT2811-5BA00-1AA0 RF620R (CHINA) reader basic unit for China 6GT2811-5BA00-2AA0 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 81 Readers 5.1 RF620R reader Ordering data (accessories) Product Order No. Connecting cable 5.1.1.2 ● RS°422, M12 plug, 8-pin socket: 2 m ● 6GT2891-0FH20 ● RS°422, M12 plug, 8-pin socket: 5 m ● 6GT2891-0FH50 ● RS°422, M12 plug, 8-pin socket: 10 m ● 6GT2891-0FN10 ● RS°422, M12 plug, 8-pin socket: 20 m ● 6GT2891-0FN20 ● RS°422, M12 plug, 8-pin socket: 50 m ● 6GT2891-0FN50 Antenna mounting kit 6GT2890-0AA00 CD-ROM Software & Documentation 6GT2080-2AA10 Status display The device is equipped with a three colored LED. The LED can be lit in green, red or yellow. The meaning of the indication changes in accordance with the color and state (on, off, flashing) of the LED: Green LED Red LED Yellow LED Meaning Off Off Off The device is starting up. Flashing Off Off The device is ready. The antenna is switched off. On Off Off The device is ready. The antenna is switched on. Off Off On "With presence": At least one tag is in the field. Off Flashing Off "Without presence": Communication with a tag is active. Reader is not active, a serious error has occurred. In addition, this LED also indicates the fault status through the number of flashing pulses. Reboot (operating voltage Off → On is necessary). The LED flashes once for the 'INACTIVE' status, rebooting is not necessary in this case. For more detailed information on the flash codes of the reader see Chapter Error messages and flash codes for RF620R/RF630R (Page 338) Note LED not lit yellow? If the LED does not light up yellow even though a tag is located within the field, common causes are: ● Incorrect configuration in the init_run command, or init_run command was not executed (see "Configuration Manual RF620R/RF630R") ● Antenna is switched off ● A tag is used, that is not compatible with the reader protocol (EPC Global Class 1 Gen 2). ● Tag is defective ● Reader or antenna has a defect ● Tag is not in the field of radiation of the transmit antenna 82 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader 5.1.1.3 Pin assignment of the RS422 interface Pin Pin Assignment Device end 8-pin M12 + 24 V - Transmit 0V + Transmit + Receive - Receive Free Earth (shield) The knurled bolt of the M12 plug is not connected to the shield (on the reader side). Note You must therefore not use any SIMATIC connecting cables that use the angled M12 plug. 5.1.1.4 Pin assignment of the connecting cable Table 5-1 RS 422 - on reader side M12 pin Core color Pin assignment white 24 VDC brown TX neg green GND yellow TX pos Gray RX pos pink RX neg blue Not assigned red Earth (shield) View of M12 connector Comment This cable has an 8-pin M12 connector at one end and the other cable end is 'open'. There are 8 color-coded single cores there for connecting to external devices. There are different cable lengths in the product range (3 m to 50 m). Long cables can be reduced if necessary. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 83 Readers 5.1 RF620R reader Note For long cables: Adapt supply voltage and data rate accordingly Note that with long cables in particular, the supply voltage of 24 V DC must always be applied. Note also that the data rate on the serial interface must, if necessary, be reduced. (See "Configuration Manual RF620R/RF630R") 5.1.1.5 Grounding connection The RF620R/RF630R can be electrically connected to the ground potential through a contact washer. The tightening torque must be increased in this case to ensure that electrical contact is made (2.7 Nm). Ground connection 5.1.2 Planning application 5.1.2.1 Minimum mounting clearances of two readers (a) Hexagon-head screw (b) Plain washer (c) Cable lugs (d) Contact washer: Use contact washers according to the Siemens standard SN 70093-6-FStflNnnc-480h for ground connection, Siemens item No.: H70093-A60-Z3 The RF620R has a circular polarized antenna. At 500 mW ERP radiated power, due to the opening angle of the antennas, their fields can overlap considerably. It is no longer possible to clarify in which antenna field access to the data of a tag is performed. In order to avoid this, always keep a minimum distance of 3 m between two readers with the maximum radiated power of 500 mW ERP. Dense Reader Mode (DRM) The readers can also interfere with each other (secondary fields), if the channels (Reader TX, Transponder TX) overlap. In order to prevent a transponder channel overlapping with a reader channel, we recommend that the Dense Reader Mode (DRM) is used. 84 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader 5.1.2.2 Antenna diagram for RF620R (ETSI) The following radiation diagrams show the directional radiation pattern of the internal antenna of the RF620R (ETSI) reader. For the spatial presentation of the directional radiation pattern, the vertical plane in space (Azimuth section) as well as the horizontal plane (elevation section) must be considered. This results in a spatial image of the directional radiation pattern of the antenna with its main and auxiliary fields. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 85 Readers 5.1 RF620R reader Radiation diagram (Azimuth section) Vertical component of the polarization direction of the antenna Horizontal component of the polarization direction of the antenna Right circular component of the polarization direction of the antenna Figure 5-1 86 Azimuth section SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader Radiation diagram (elevation section) Vertical component of the polarization direction of the antenna Horizontal component of the polarization direction of the antenna Right circular component of the polarization direction of the antenna Figure 5-2 Elevation section Overview of the antenna parameters Table 5-2 Maximum linear electrical opening angle at 865 MHz: Azimuth section 77.7° Elevation section 66.1° SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 87 Readers 5.1 RF620R reader Typical antenna gain in the frequency range 865 to 868 MHz 7.3 dBic Antenna axis ratio 0.7 dB See also Chapter Guidelines for selecting RFID UHF antennas (Page 181) 5.1.2.3 Antenna diagram for RF620R (FCC) The following radiation diagrams show the directional radiation pattern of the internal antenna of the RF620R (FCC) reader. For the spatial presentation of the directional radiation pattern, the vertical plane in space (Azimuth section) as well as the horizontal plane (elevation section) must be considered. This results in a spatial image of the directional radiation pattern of the antenna with its main and auxiliary fields. 88 Azimuth XZ plane Elevation YZ plane SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader Radiation diagram (Azimuth section) Vertical component of the polarization direction of the antenna Horizontal component of the polarization direction of the antenna Right circular component of the polarization direction of the antenna Figure 5-3 Azimuth section SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 89 Readers 5.1 RF620R reader Radiation diagram (elevation section) Vertical component of the polarization direction of the antenna Horizontal component of the polarization direction of the antenna Right circular component of the polarization direction of the antenna Figure 5-4 Elevation section Overview of the antenna parameters Table 5-3 90 Maximum linear electrical opening angle at 865 MHz: Azimuth section 75.4 ° Elevation section 69.1 ° SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader Typical antenna gain in the frequency range 865 to 868 MHz 7.3 dBic ± 0.5 dB Antenna axis ratio <1 dB See also Chapter Guidelines for selecting RFID UHF antennas (Page 181). 5.1.2.4 Interpretation of directional radiation patterns The following overview table will help you with the interpretation of directional radiation patterns. The table shows which dBi values correspond to which read/write ranges (in %): You can read the radiated power depending on the reference angle from the directional radiation patterns, and thus obtain information on the read/write range with this reference angle with regard to a transponder. The dBr values correspond to the difference between the maximum dBi value and a second dBi value. Deviation from maximum antenna gain [dBr] Read/write range [%] 100 -3 70 -6 50 -9 35 -12 25 -15 18 -18 13 Example As one can see from the section Antenna diagram for RF620R (ETSI) (Page 85), the maximum antenna gain is 0 dB. In the Azimuth diagram, the antenna gain falls by 3°dB at approximately ± 39°. Therefore the dBr value is -3. The antenna range is only 50% of the maximum range at ± 39° from the Z axis within the horizontal plane. 5.1.2.5 Antenna/read point configurations The RF620R reader has an internal circular polarized antenna. You can cover one read point with this antenna. When several RF620R readers are used, the readers are addressed via the SIMATIC level. 5.1.3 Installing/Mounting Requirement SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 91 Readers 5.1 RF620R reader WARNING Ensure that the wall or ceiling can hold four times the total weight of the device. NOTICE Disregarding FCC RF exposure requirements Ensure that the following conditions are met before the device is mounted to meet the FCC RF exposure requirements: ● The RF620R reader must be installed so that a minimum distance from people of 20 cm is always observed. ● The reader may not be installed or operated in the immediate vicinity of another reader or antenna. See also chapter FCC information (Page 98) RF620R or chapter FCC information (Page 112) RF630R. 5.1.3.1 Mounting/Installing FCC CAUTION Emitted radiation The transmitter complies with the requirements of Health Canada and the FCC limit values for subjecting persons to HF radiation, provided that a minimum spacing of 26 cm exists between antenna and person. When the antennas are installed, you must therefore ensure that a minimum spacing of 26 cm is maintained between personnel and antennas. Mounting/installing the device You can mount the reader in two different ways: ● Via a standardized VESA 100 mounting system using the Antenna Mounting Kit (see Chapter Mounting with antenna mounting kit (Page 203)). Tighten the M4 screws on the rear of the reader using a maximum torque of ≤ 1.3 Nm. ● Directly onto a flat surface. The positions of the fixing holes for the device are shown in the section Dimension drawings (Page 97). 92 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader 5.1.4 Configuration/integration The RS422 system interface is provided for integrating the device into system environments/ networks. The system interface transfers data to SIMATIC controllers or PCs with the appropriate interface. Apart from transmitting communication data from the reader to the controller and vice versa, the RS422 interface also supplies power to the reader (24 V DC). Figure 5-5 Overview of configuration of the RF620R reader The RF620R reader can alternatively be connected to a SIMATIC controller via the ASM 456, ASM 475, RF170C and RF180C interface modules/communication modules. The RF620R reader can alternatively also be connected directly to the PC via the RF182 communication module. For further details on the interface modules used, see Chapter . Further information about commissioning the readers can be found in the configuration manual "RF620R/RF630R" in the "Commissioning" section. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 93 Readers 5.1 RF620R reader 5.1.4.1 Transmission protocols RS 422 communication 3964R protocol Transmission rates 19.2 kbps 57.6 kbps 115.2 kbps Start bits Data bits Parity Odd Stop bits 5.1.5 Technical data 5.1.5.1 Mechanical data Mechanical data Weight 1850 g Dimensions (L x W x H) in mm 252 X 193 x 52 mm, without connections Material for housing top section ABS (GF 20), silicone-free Material for housing bottom section Aluminum, silicone-free Color of housing top section Pastel turquoise Color of housing bottom section Silver Status displays on the device 1 LED Colors: Red, yellow, green Interfaces RS422 1 x plug (8-pin M12) Software SIMATIC S7 Technical and electrical characteristics Supply voltage ● Permitted range 21.6 to 30 V DC 1 Supply voltage Current consumption (in standby mode, no transmit power) Power consumption (in standby mode, no transmit power) 20 V input voltage on the reader, typical 135 mA 2.7 W 24 V input voltage on the reader, typical 115 mA 2.76 W 30 V input voltage on the reader, typical 95 mA 2.85 W Current consumption (at 500 mW ERP) Power requirement (at 500 mW ERP) Supply voltage 94 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader 20 V input voltage on the reader, typical 470 mA 9.4 W 24 V input voltage on the reader, typical 395 mA 9.48 W 30 V input voltage on the reader, typical 320 mA 9.6 W Ramp-up time, typical 1) 7s All supply and signal voltages must be safety extra low voltage (SELV/PELV according to EN 60950) 24 V DC power supply: safe (electrical) isolation of extra-low voltage (SELV / PELV acc. to EN 60950) Mechanical environmental conditions Shock resistant to EN 60068-2-27 Vibration EN 60068-2-6 50 g1 20 g1 Climatic Conditions Ambient temperature during operation -25 °C to +55 °C (a 10-minute warm-up time must be observed at an operating temperature below -20 °C) Ambient temperature for transport and storage -40 °C to +85 °C 1) The values for shock and vibration are maximum values and must not be applied continuously. EMV & approvals/conformity for RF620R (ETSI) Electromagnetic compatibility ETSI EN 301 489-1 / -3 ETSI EN 302 208 Approvals/Conformity ● Radio to R&TTE‑ guidelines EN 300 330, EN 301 489 ● CE ● ETSI EN 302-208 V1.1.1 ● ETSI EN 302-208 V1.2.1 ● Reader degree of protection acc. to EN 60529 (IP65) EMC & approvals for FCC variant Electromagnetic compatibility FCC Part 15 Approvals ● FCC, cULus ● IEC60950, including US and Canadian variants of it ● FCC CFR47 Part 15.247 ● RoHS-compliant according to EU Directive 2002/95/EC ● Industrial Canada, RSS-210, Issue 7, June 2007 5.1.5.2 Technical data according to EPC and ISO Technical data Frequency accuracy max.± 10 ppm Channel spacing EU: 200 kHz US: 500 kHz China: 250 kHz SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 95 Readers 5.1 RF620R reader Technical data Modulation methods ASK: DSB modulation & PR-ASK modulation Encoding, Manchester or Pulse Interval (PIE) ≤ 0.5 W ERP Effective radiant power with integrated antenna (the radiant power depends on the antennas and cables used, ≤ 0.795 W EIRP see Guidelines for selecting RFID UHF antennas (Page 181) ) ≤ 0.5 W Transmitter power (the radiant power depends on the antennas and cables used, see Guidelines for selecting RFID UHF antennas (Page 181) ) ETSI frequencies Frequency range EU, EFTA, Turkey according to ETSI EN 302 208 V1.1.1 (commissioning until December 31, 2009) 865 to 868 MHz (10 subchannels LBT at 2 W ERP, 12 subchannels at 0.5 W ERP, 15 subchannels LBT at 0.1 W ERP) Frequency range EU, EFTA, Turkey according to ETSI EN 302 208 V1.2.1 (valid since November 4, 2008, publication in the Official Journal of the European Union) ● 865.7 MHz ● 866.3 MHz ● 866.9 MHz ● 867.5 MHz (4 channels LBT optional at max. 2 W ERP) Reading range for EU, EFTA, Turkey / China Readers mounted on the same side Max. 2 m (recommended maximum value for configuration; depending on the transponder) FCC frequencies North American frequency band 902 ... 928 MHz (50 channels, frequency hopping) Frequency band for China 920.125 to 924.875 MHz (16 subchannels at 2 W ERP, 20 subchannels at 0.1 W ERP) Read distance for USA Readers mounted on the same side 5.1.5.3 max. 2 m (recommended maximum value for configuration) Maximum number of readable tags The maximum number of readable tags depends on the following parameters: ● Size of the antenna field ● Readability of the tags For a transmit power of 500 mW ERP, the following is read when the tag RF620T is used: ● Max. 40 tags in the antenna field (tags perpendicular to antenna and 1 m in front) ● Max. 18tags per second 96 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.1 RF620R reader 5.1.6 Dimension drawings Figure 5-6 Dimension drawing for RF620R All dimensions in mm 5.1.7 Certificates and approvals Table 5-4 6GT2811-5BA00-0AA0 Certificate Description Compatible with R&TTE directive SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 97 Readers 5.1 RF620R reader 5.1.7.1 FCC, IC-FCB approval and UL certification Table 5-5 6GT2811-5BA00-1AA0 Standard FCC CFR 47, Part 15 sections 15.247 Federal Communications Commission Industry Canada Radio Standards Specifications Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. FCC ID: NXW-RF620R RSS-210 Issue 7, June 2007 ,Sections 2.2, A8 IC: 267X-RF620R This product is UL-certified for the USA and Canada. It meets the following safety standard(s): UL 60950-1 - Information Technology Equipment Safety - Part 1: General Requirements CSA C22.2 No. 60950 -1 - Safety of Information Technology Equipment UL Report E 205089 5.1.7.2 FCC information Siemens SIMATIC RF620R (FCC): 6GT2811-5BA00-1AA0 FCC ID: NXW-RF620R This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Notice To comply with FCC part 15 rules in the United States, the system must be professionally installed to ensure compliance with the Part 15 certification. 98 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader It is the responsibility of the operator and professional installer to ensure that only certified systems are deployed in the United States. The use of the system in any other combination (such as co-located antennas transmitting the same information) is expressly forbidden. FCC Exposure Information To comply with FCC RF exposure compliance requirements, the RF620R Reader (antenna and transmitter) must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. 5.2 RF630R reader 5.2.1 Description The SIMATIC RF630R is an active stationary reader in the UHF frequency range without an integrated antenna. Up to two external UHF RFID antennas can be connected via TNC reverse connections. The maximum HF power output is 0.5 W on the reader output. The SIMATIC RF630R is connected to a SIMATIC S7 controller via an ASM interface module. The degree of protection is IP65. Item Description (1) TNCreverse interface for connection of antenna 1 (ANT 1) (2) TNCreverse interface for connection of antenna 2 (ANT 2) (2) LED status indicator (3) RS 422 interface (8-pin M12 connector) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 99 Readers 5.2 RF630R reader Highlights ● The tags are read in accordance with the requirements of the EPCglobal Class 1, Gen 2 and ISO/IEC 18000-6C standards ● Supports low-cost SmartLabels as well as reusable, rugged data media ● High reading speed: Depending on the function block (multitag mode), many tags can be detected simultaneously (bulk reading), rapidly moving tags are reliably acquired. ● The RF630R (ETSI) "6GT2811-4AA00-0AA0" is suitable for the frequency band 865 to 868 MHz UHF (EU, EFTA, Turkey). The reader supports the ETSI EN 302 208 V1.1.1 standard as well as the new ETSI EN 302 208 V1.2.1 standard (4-channel plan). ● The RF630R (FCC) "6GT2811-4AA00-1AA0" is suitable for the frequency bands 920.25 to 924.75 MHz (Thailand) and 902 to 928 MHz (North America). ● The RF630R (CHINA) "6GT2811-4AA00-2AA0" is suitable for the frequency band 920.125 to 924.875 MHz (China) ● Up to 2 external antennas can be connected and configured in operating mode ● IP65 degree of protection for reader ● Can be used for a high temperature range ● Dense Reader Mode (DRM) for environments in which many readers are operated in close proximity to each other ● TIA system interface: – RS 422 5.2.1.1 Ordering data Ordering data for RF630R 100 Product Order No. RF630R (ETSI) reader basic unit for EU, EFTA, Turkey 6GT2811-4AA00-0AA0 RF630R (FCC) reader basic unit for the USA 6GT2811-4AA00-1AA0 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader Ordering data for antennas and antenna cables Product Order No. Antennas ● RF620A antenna for EU, EFTA, Turkey (868 MHz) ● 6GT2812-1EA00 ● 6GT2812-1EA01 ● RF620A antenna for China and USA (915 MHz) ● 6GT2812-0AA00 ● RF660A antenna for EU, EFTA, Turkey (868 ● 6GT2812-0AA01 MHz) ● RF660A antenna for China and USA (915 MHz) Antenna cable ● 3 m (cable attenuation: 1.0 dB) ● 6GT2815-0BH30 ● 10 m (cable attenuation: 2,0 dB) ● 6GT2815-1BN10 ● 10 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN10 ● 20 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN20 Ordering data (accessories) Product Order No. Connecting cable 5.2.1.2 ● RS°422, M12 plug, 8-pin socket: 2 m ● 6GT2891-0FH20 ● RS°422, M12 plug, 8-pin socket: 5 m ● 6GT2891-0FH50 ● RS°422, M12 plug, 8-pin socket: 10 m ● 6GT2891-0FN10 ● RS°422, M12 plug, 8-pin socket: 20 m ● 6GT2891-0FN20 ● RS°422, M12 plug, 8-pin socket: 50 m ● 6GT2891-0FN50 CD-ROM Software & Documentation 6GT2080-2AA10 Status display The device is equipped with a three colored LED. The LED can be lit in green, red or yellow. The meaning of the indication changes in accordance with the color and state (on, off, flashing) of the LED: Green LED Red LED Yellow LED Meaning Off Off Off The device is starting up. Flashing Off Off The device is ready. The antenna is switched off. On Off Off The device is ready. The antenna is switched on. Off Off On "With presence": At least one tag is in the field. "Without presence": Communication with a tag is active. Off Flashing Off Reader is not active, a serious error has occurred. In addition, this LED also indicates the fault status through the number of flashing pulses. Reboot (operating voltage Off → On is necessary). The LED flashes once for the 'INACTIVE' status, rebooting is not necessary in this case. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 101 Readers 5.2 RF630R reader For more detailed information on the flash codes of the reader see Chapter Error messages and flash codes for RF620R/RF630R (Page 338) Note LED not lit yellow? If the LED does not light up yellow even though a tag is located within the field, common causes are: ● Incorrect configuration in the init_run command, or init_run command was not executed (see "Configuration Manual RF620R/RF630R") ● Antenna is switched off ● A tag is used, that is not compatible with the reader protocol (EPC Global Class 1 Gen 2). ● Tag is defective ● Reader or antenna has a defect ● Tag is not in the field of radiation of the transmit antenna 5.2.1.3 Pin assignment of the RS422 interface Pin Pin Assignment Device end 8-pin M12 + 24 V - Transmit 0V + Transmit + Receive - Receive Free Earth (shield) The knurled bolt of the M12 plug is not connected to the shield (on the reader side). Note You must therefore not use any SIMATIC connecting cables that use the angled M12 plug. 102 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader 5.2.1.4 Pin assignment of the connecting cable Table 5-5 RS 422 - on reader side M12 pin Core color Pin assignment white 24 VDC brown TX neg green GND yellow TX pos Gray RX pos pink RX neg blue Not assigned red Earth (shield) View of M12 connector Comment This cable has an 8-pin M12 connector at one end and the other cable end is 'open'. There are 8 color-coded single cores there for connecting to external devices. There are different cable lengths in the product range (3 m to 50 m). Long cables can be reduced if necessary. Note For long cables: Adapt supply voltage and data rate accordingly Note that with long cables in particular, the supply voltage of 24 V DC must always be applied. Note also that the data rate on the serial interface must, if necessary, be reduced. (See "Configuration Manual RF620R/RF630R") SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 103 Readers 5.2 RF630R reader 5.2.1.5 Grounding connection The RF620R/RF630R can be electrically connected to the ground potential through a contact washer. The tightening torque must be increased in this case to ensure that electrical contact is made (2.7 Nm). Ground connection (a) Hexagon-head screw (b) Plain washer (c) Cable lugs (d) Contact washer: Use contact washers according to the Siemens standard SN 70093-6-FStflNnnc-480h for ground connection, Siemens item No.: H70093-A60-Z3 5.2.2 Planning application 5.2.2.1 Minimum mounting clearances of two antennas of different readers At 500 mW ERP radiated power, due to the opening angle of the antennas, their fields can overlap considerably. It is no longer possible to clarify in which antenna field access to the data of a tag is performed. In order to avoid this, always keep a minimum distance of 3 m between two antennas of different RF630R readers with the maximum radiated power of 500 mW ERP. Dense Reader Mode (DRM) The readers can also interfere with each other (secondary fields), if the channels (Reader TX, Transponder TX) overlap. In order to prevent a transponder channel overlapping with a reader channel, we recommend that the Dense Reader Mode (DRM) is used. 5.2.2.2 Antenna/read point configurations You can connect up to two external antennas to the RF630R reader. The standard setting is that two antennas are connected when the reader is started. You have 3 possibilities for aligning the antennas and covering the read point. 104 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader One RF630R reader with two antennas and two read points If you connect two external antennas to the device and align them in different directions, you can read tags at two different read points. With this technique, a particular antenna must be switched off application-dependently to be able to establish which tags have been read from which antenna. The reader also provides a mode for this purpose in which the antennas can be switched on and off cyclically (both antennas must be connected). Note the minimum distances between the antennas for the antenna configuration (see Chapter Specified minimum and maximum spacing of antennas (Page 44) . One RF630R reader with two antennas and one read point If you connect two external antennas to the device and align them in the same direction (portal configuration), you can read tags at one read point. With this method, the reader automatically switches between the two antennas while the tags are being read. Note the minimum distances between the antennas for the antenna configuration (see Chapter Specified minimum and maximum spacing of antennas (Page 44) . One RF630R reader with one antenna and one read point If you connect an external antenna to the device, you can read tags at one read point. 5.2.3 Installing/Mounting 5.2.3.1 Mounting/Installation Requirement WARNING Ensure that the wall or ceiling can hold four times the total weight of the device. CAUTION Emitted radiation The transmitter complies with the requirements of Health Canada and the FCC limit values for subjecting persons to HF radiation, provided that a minimum spacing of 26 cm exists between antenna and person. When the antennas are installed, you must therefore ensure that a minimum spacing of 26 cm is maintained between personnel and antennas. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 105 Readers 5.2 RF630R reader Mounting/installing the device You can mount the reader directly onto a flat surface. The positions of the fixing holes for the device are shown in the section Dimension drawings (Page 111). 5.2.4 Configuration/integration The RS422 system interface is provided for integrating the device into system environments/ networks. The system interface transfers data to SIMATIC controllers or PCs with the appropriate interface. Apart from transmitting communication data from the reader to the controller and vice versa, the RS422 interface also supplies power to the reader (24 V DC). Figure 5-7 Overview of configuration of the RF630R reader The RF620R reader can alternatively be connected to a SIMATIC controller via the ASM 456, ASM 475, RF170C and RF180C interface modules/communication modules. The RF620R reader can alternatively also be connected directly to the PC via the RF182 communication module. For further details on the interface modules used, see Chapter . Further information about commissioning the readers can be found in the Configuration Manual "RF620R/RF630R" in the "Commissioning" section. 106 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader 5.2.4.1 Transmission protocols RS 422 communication 3964R protocol Transmission rates 19.2 kbps 57.6 kbps 115.2 kbps Start bits Data bits Parity Odd Stop bits 5.2.5 Technical data 5.2.5.1 Mechanical data Mechanical data Weight 1640 g Dimensions (L x W x H) in mm 252 x 193 x 52 mm, without connections Material for housing top section ABS (GF 20) Material for housing bottom section Aluminum Color of housing top section Anthracite Color of housing bottom section Silver Status displays on the device 1 LED Colors: Red, yellow, green Interfaces Antenna connections 2x RTNC plug RS422 1 x plug (8-pin M12) Software SIMATIC S7 Thermal and electrical properties Power supply 21.6 to 30 V DC 1 ● Permitted range Power supply Current consumption Current consumption (in standby mode, no transmit power) (in standby mode, no transmit power) 20 V input voltage on the reader, typical 135 mA 2.7 W 24 V input voltage on the reader, typical 115 mA 2.76 W 30 V input voltage on the reader, typical 95 mA 2.85 W SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 107 Readers 5.2 RF630R reader Power supply Current consumption Power requirement (at 500 mW ERP) (at 500 mW ERP) 20 V input voltage on the reader, typical 470 mA 9.4 W 24 V input voltage on the reader, typical 395 mA 9.48 W 30 V input voltage on the reader, typical 320 mA 9.6 W Rampup time 1) 7s All supply and signal voltages must be safety extra low voltage (SELV/PELV according to EN 60950) 24 V DC power supply: safe (electrical) isolation of extra-low voltage (SELV / PELV acc. to EN 60950) Mechanical environmental conditions Shock resistant to EN 60068-2-27 Vibration EN 60068-2-6 50 g1 20 g1 Climatic Conditions Ambient temperature in operation -25 °C to +55 °C (a 10-minute warm-up time must be observed at an operating temperature below -20 °C) Ambient temperature for transport and storage -40 °C to +85 °C 1) The values for shock and vibration are maximum values and must not be applied continuously. EMC & approvals/conformity for ETSI variant Electromagnetic compatibility ETSI EN 301 489-1 / -3 ETSI EN 302 208 Approvals/Conformity ● Radio to R&TTE guidelines EN 300 330, EN 301 489 ● CE ● ETSI EN 302-208 V1.1.1 ● ETSI EN 302-208 V1.2.1 ● Reader degree of protection acc. to EN 60529 (IP65) EMC & approvals for FCC variant Electromagnetic compatibility FCC Part 15 Approvals ● FCC, cULus ● IEC60950, including US and Canadian variants of it ● FCC CFR47 Part 15.247 ● RoHS-compliant according to EU Directive 2002/95/EC ● Industrial Canada, RSS-210, Issue 7, June 2007 108 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader 5.2.5.2 Technical data according to EPC and ISO Technical data Frequency accuracy max.± 10 ppm Channel spacing EU, EFTA, Turkey: 200 kHz US: 500 kHz China: 250 kHz Modulation methods ASK: DSB modulation & PR-ASK modulation Encoding, Manchester or Pulse Interval (PIE) ≤ 0.5 W ERP Effective transmitter power (the radiant power depends on the antennas and cables used, see Guidelines for selecting RFID UHF antennas (Page 181)) ETSI frequencies Frequency range EU, EFTA, Turkey according to ETSI EN 302 208 V1.1.1 (commissioning until December 31, 2009) 865 to 868 MHz (10 subchannels LBT at 2 W ERP, 12 subchannels at 0.5 W ERP, 15 subchannels LBT at 0.1 W ERP) Frequency bands for EU, EFTA, Turkey: ● 865.7 MHz according to ETSI EN 302 208 V1.2.1 (valid since November 4, 2008, publication in the Official Journal of the European Union) ● 866.3 MHz ● 866.9 MHz ● 867.5 MHz (4 channels LBT optional at max. 2 W ERP) Reading range for EU, EFTA, Turkey Antennas mounted on opposing sides 3.5 m max. (recommended maximum value for configuration) (portal configuration) Antennas mounted on the same side Max. 2 m (recommended maximum value for configuration; depending on the transponder) FCC frequencies North American frequency band 902 ... 928 MHz (50 channels, frequency hopping) Reading range for USA Antennas mounted on opposing sides 3.5 m max. (recommended maximum value for configuration) (portal configuration) Readers mounted on the same side 2 m max. (recommended maximum value for configuration) FCC frequencies Frequency band for China 920.125…924.875 MHz (16 subchannels at 2 W ERP, 20 subchannels at 0.1 W ERP SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 109 Readers 5.2 RF630R reader Reading range for China Antennas mounted on opposing sides 3.5 m max. (recommended maximum value for configuration) (portal configuration) Readers mounted on the same side 5.2.5.3 2 m max. (recommended maximum value for configuration) Maximum number of readable tags The maximum number of readable tags depends on the following parameters: ● Size of the antenna field ● Readability of the tags For a transmit power of 500 mW ERP, the following is read when the tag RF620T is used: ● Max. 40 tags in the antenna field (tags perpendicular to antenna at 1 m distance). If 2 antennas are used, up to 80 tags can be recognized. ● Max. 18 tags per second Note for 2-antenna operation ● If 2 antennas are connected to the SIMATIC RF630R, the antennas must be controlled using the SET-ANT command. ● If 2 antennas are configured as a gate, both antennas should be simultaneously switched on with the SET-ANT command. The reader multiplexes both antennas internally. The multiplexing time is 100°ms (internal read time per antenna). 110 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader 5.2.6 Dimension drawings Figure 5-8 Dimension drawing for RF630R All dimensions in mm SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 111 Readers 5.2 RF630R reader 5.2.7 Certificates and approvals Table 5-6 6GT2811-4AA00-0AA0 Certificate Description Compatible with R&TTE directive Table 5-7 6GT2811-4AA00-2AA0 Standard Description China radio approval Table 5-7 6GT2811-4AA00-1AA0 Standard FCC CFR 47, Part 15 sections 15.247 Federal Communications Commission Industry Canada Radio Standards Specifications Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. FCC ID: NXW-RF630R RSS-210 Issue 7, June 2007, Sections 2.2, A8 IC: 267X-RF630 This product is UL-certified for the USA and Canada. It meets the following safety standard(s): UL 60950-1 - Information Technology Equipment Safety - Part 1: General Requirements CSA C22.2 No. 60950 -1 - Safety of Information Technology Equipment UL Report E 205089 5.2.7.1 FCC information Siemens SIMATIC RF630R (FCC): 6GT2811-4AA00-1AA0 FCC ID: NXW-RF630R This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Caution 112 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.2 RF630R reader Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC NoticeTo comply with FCC part 15 rules in the United States, the system must be professionally installed to ensure compliance with the Part 15 certification. It is the responsibility of the operator and professional installer to ensure that only certified systems are deployed in the United States. The use of the system in any other combination (such as co-located antennas transmitting the same information) is expressly forbidden. FCC Exposure InformationTo comply with FCC RF exposure compliance requirements, the antennas used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. 5.2.7.2 IC-FCB information Siemens SIMATIC RF630R (FCC): 6GT2811-4AA00-1AA0 IC: 267X-RF630 Industry Canada NoticeTo reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. This device has been designed to operate with the SIMATIC RF620A antenna 902-928 as well as the SIMATIC RF660A antenna 902-928 listed below, and having a maximum gain of 5,5 dBi. Other antennas or antennas having a gain greater than 5,5 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 Ohms. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 113 Readers 5.3 RF670R reader 5.3 RF670R reader 5.3.1 Description 5.3.1.1 Overview The SIMATIC RF670R is an active stationary reader in the UHF frequency range without an integrated antenna. Up to four external UHF RFID antennas can be connected via TNC reverse connections. The maximum HF power output is 1000°W on the reader output. A radiant power of up to 2000 mW ERP is achieved when the appropriate antennas and antenna cables are used. The interfaces (Ethernet, M12 power supply, M12 digital I/O interface) are located along the narrow lower edge. These interfaces can be used to connect the reader to the power supply and the PC for parameterization. The degree of protection is IP65. Item Description (1) TNC reverse interfaces for connecting up to four antennas (2) LED status indicator (3) 24 V°DC power supply (4) Ethernet interface (TCP/IP) (5) Digital I/O interface Highlights ● The tags are read in accordance with the requirements of the EPC Global Class 1 Gen 2 or ISO/IEC 18000-6C standards ● Supports low-cost SmartLabels as well as reusable, rugged data media ● High reading speed: many tags can be read simultaneously (mass recording), rapidly moving tags are reliably recorded. 114 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader ● The RF670R (ETSI) "6GT2811-0AB00-0AA0" is suitable for the frequency band 865 to 868°MHz UHF (EU, EFTA, Turkey). The reader supports the current standard ETSI EN 302 208 V1.2.1 (4-channel plan). ● The RF670R (FCC) "6GT2811-0AB00-1AA0" is suitable for the frequency band 902 to 928°MHz (North America). ● The RF670R (CHINA) "6GT2811-0AB00-2AA0" is suitable for the frequency band 920.125 to 924.875°MHz. ● Up to four external antennas can be connected ● Antennas can be used separately for up to four independent reading points; several antennas can be combined to form one reading point ● IP65 degree of protection ● Can be used for a high temperature range ● Antenna switching for high tag reader probability ● Dense Reader Mode (DRM) for environments in which many readers are operated in close proximity to each other. ● System integration over Ethernet (TCP/IP) ● Digital I/Os: Industry-compatible with high output power levels ● Configurable switching of the digital outputs with reader-internal logic ● Data processing in the reader (filtering, smoothing, etc.) ● Additional information for each acquired RFID transponder (RSSI values, time stamp) 5.3.1.2 Ordering data Ordering data for RF670R Product Order No. RF670R (ETSI) reader basic unit for EU, EFTA, Turkey 6GT2811-0AB00-0AA0 RF670R (FCC) reader basic unit for the USA 6GT2811-0AB00-1AA0 RF670R (CHINA) reader basic unit for China 6GT2811-0AB00-2AA0 Ordering data for antennas and antenna cables Product Order No. RF660A antenna for EU, EFTA, Turkey (868 MHz) 6GT2812-0AA00 RF620A antenna for EU, EFTA, Turkey (868 MHz) 6GT2812-1EA00 RF660A antennas for the USA and China (915°MHz) 6GT2812-0AA01 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 115 Readers 5.3 RF670R reader Product Order No. RF620A antenna for FCC (915 MHz) 6GT2812-1EA01 Antenna cable ● 3 m (cable attenuation: 1.0 dB) ● 6GT2815-0BH30 ● 10 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN10 ● 10 m (cable attenuation: 2,0 dB) ● 6GT2815-1BN10 ● 20 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN20 Ordering data (accessories) Product Order No. Antenna mounting kit 6GT2890-0AA00 Connecting cable and connectors ● Digital I/O, open cable ends, 5 m ● 6GT2891-0CH50 ● Ethernet: 10 m (cross cable) ● 6GT2891-1HN10 ● Ethernet connector on reader according to IEC PAS 61076-3-117IE RJ45 Plug PRO (IP67) ● 6GK1901-1BB10-6AA0 ● Ethernet connector, Standard IE FastConnect RJ45 Plug 180 (IP20) ● 6XV1840-2AH10 ● 6GK1901-1BB10-2AB0 ● Ethernet cable sold by the meter, green Wide-range power supply unit for SIMATIC RF systems ● With EU plug ● 6GT2898-0AA00 ● 6GT2898-0AA10 ● With UK plug ● 6GT2898-0AA20 ● With US plug 24 V connecting cable 6GT2891-0NH50 5 m between reader and power supply (for RF670R only, pin assignment is PNO compatible) Set of protective caps Contains 3 protective caps for antenna output and one protective cap for digital I/O (required for IP65 degree of protection when some connections are unoccupied) 6GT2898-4AA00 Software and documentation 116 ● RFID CD-ROM Software & Documentation ● 6GT2080-2AA10 ● RF-MANAGER 2008, incl. SP3 - 1 reader ● 6GT2080-3CA00-?AA5 ● RF-MANAGER 2008, incl. SP3 - 5 reader ● 6GT2080-3CA00-?AA5 ● RF-MANAGER 2008, incl. SP3 - 20 reader ● 6GT2080-3CA00-?AA5 ● RF-MANAGER 2008, incl. SP3 - 50 reader ● 6GT2080-3CA00-?AA5 ● RF-MANAGER 2008 SP3 as download ● Internet SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader 5.3.1.3 Status display The device is equipped with a three colored LED. The LED can be lit in green, red or yellow. The meaning of the indication changes in accordance with the color and state (on, off, flashing) of the LED: Green LED Red LED Yellow LED Meaning Off Off Off The device is not connected to a power supply. Off Off On briefly Status shortly after application of voltage and until start-up begins. Flashing Off Off The device is starting up. The connection is being established. In normal operation, no communication with the reader has taken place. On Off Off The device is ready. The connection is established. Off Off Flashing "With presence": More than one tag is in the field. Off Off On "With presence": At least one tag is in the field. Off Flashing Off Error states with flash codes (see Chapter Error messages and flash codes for RF670R (Page 337)) Note LED not lit yellow? If the LED does not light up yellow even though a tag is located within the field, common causes are: ● Antenna is switched off ● A tag is used, that is not compatible with the reader protocol (EPC Global Class 1 Gen 2). ● Tag is defective ● Reader or antenna has a defect ● Tag is not in the field of radiation of the transmit antenna For more detailed information on the flash codes of the reader see Chapter Error messages and flash codes for RF670R (Page 337) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 117 Readers 5.3 RF670R reader 5.3.1.4 Pin assignment of the digital I/O interface View of socket (reader end) M12 socket (reader end) Pin Pin assignment GND (output for supply of digital inputs/outputs [not electrically isolated]) VCC (output for supply of digital inputs/outputs [not electrically isolated]) DO Common / Outport Common DO 0 / Outport 00 DO 1 / Outport 01 DO 2 / Outport 02 DO 3 / Outport 03 DI 0 / Inport 00 DI Common / Inport Common DI 1 / Inport 01 DI 2 / Inport 02 DI 3 / Inport 03 10 11 12 Wiring diagram M12 connector (cable end) You must assemble your reader cable with a matching connector that fits the interface shown above. Adhere to the following wiring diagram: Figure 5-9 5.3.1.5 M12 connector wiring diagram Connection scheme for the digital I/O interface Connection possibilities You can connect the RF670R reader in different ways. In general, the outputs and inputs should be connected as follows: 118 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Output Outport (0), (1), (2), (3) ● Each output is rated for 0.5 A current and is electronically protected. ● Four digital outputs can be operated simultaneously with up to 0.5 A each (up to 1.5 A in total). ● The outputs are optically isolated through optocouplers. Input Inport (0), (1), (2), (3) ● The inputs are optically isolated through optocouplers. ● The 24 V voltage for the digital inputs (e.g. switches, proximity switches) must be supplied over a separate cable if electrical isolation is required. ● Level Low 0 ... 3 V; High 3,6 ... 24 V ● Sampling rate < 20 ms The following diagrams illustrate various connection possibilities. Voltage infeed through internal source (no electrical isolation) Figure 5-10 Example circuit 1: Digital inputs Alternative connection possibilities: ● Pin 2 (VCC) to Pin 9 DI Common ● Pin 1 GND to busbar inputs SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 119 Readers 5.3 RF670R reader Voltage infeed through external source Figure 5-11 Example circuit 2: Digital inputs Voltage infeed through external source with various voltages Figure 5-12 120 Example circuit 3: Digital inputs SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Voltage infeed through internal source Figure 5-13 Example circuit 4: Digital outputs Alternative connection possibilities: ● Pin 1 GND to Pin 3 DO Common ● Pin 2 (VCC) to busbar outputs SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 121 Readers 5.3 RF670R reader Voltage infeed through external source Figure 5-14 Example circuit 5: Digital outputs Voltage infeed through an external source is shown here for 12°V by way of example. Other voltages are also permissible. 122 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Voltage infeed through external source with various voltages Figure 5-15 Example circuit 6: Digital outputs 5.3.1.6 Pin assignment for power supply Pin assignment of the power connections Power connector (on reader side) Pin Pin assignment 24 V°DC Not connected Ground (0 V) Not connected The power connector of the RF670R is PNO compatible, i.e.° normal PROFINET IO connectors will fit this interface. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 123 Readers 5.3 RF670R reader Note Please note that the pin assignment for the power connection differs between the RF670R and the RF660R! 5.3.1.7 Pin assignment for Industrial Ethernet interface Industrial Ethernet (on reader side) Pin Pin assignment Transmit Data (+) Transmit Data (-) Receive Data (+) Terminated Terminated Receive Data (-) Terminated Terminated NOTICE We recommend that only original Siemens Ethernet crossover cables are used (10 m cable: Order No. 6GT2891-1HN10) or the Siemens connector (see Section Ordering data (Page 115)) for connecting to the Ethernet socket of the reader. If plug-in connectors from other manufacturers are used, it may be difficult or even impossible to remove the plug from the reader 124 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader 5.3.1.8 Grounding connection The RF670R can be electrically connected to the ground potential through a contact washer. The tightening torque must be increased in this case to ensure that electrical contact is made (2.7 Nm). Ground connection (a) 5.3.2 Planning the use 5.3.2.1 Firmware and software compatibility Hexagon-head screw (b) Plain washer (c) Cable lugs (d) Contact washer: Use contact washers according to the Siemens standard SN 70093-6-FStflNnnc-480h for ground connection, Siemens item No.: H70093-A60-Z3 Firmware and software compatibility NOTICE Incompatibility between RF670R and RF660R Config Tool Please note that the RF670R reader cannot be configured using the Config Tool of the RF660R. With RF-MANAGER 2008 Service Pack 3 and higher existing projects can be easily adapted to the RF670R reader by resetting the reader type. The XML protocol of the RF670R is not compatible with the XML protocol of the RF660R. The functions that are currently known to be incompatible with RF660R are as follows: ● No radio profile ETSI_SRD or ETSI with LBT ● No transponder with EPC CLASS1 GEN1 and ISO 18000-6B ● No serial interfacing SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 125 Readers 5.3 RF670R reader 5.3.2.2 Antenna/read point configurations You can connect up to four external antennas to the RF670R reader. The standard setting is that four antennas are connected when the reader is started. With RF-MANAGER Basic 2010 or RF-MANAGER 2008 with SP 3 and higher you can set up various different configurations of antennas and/or reading points as required. It is possible to find solutions to many different tasks through the number of data sources and subsequent assignment of the antennas. Examples of possible antenna/reading point configurations ● Four data sources each with one antenna for four different reading points. ● Two data sources each with two antennas for small portals. ● One data source with 4 antennas for large portals. You will find further information in the online Help for the products. See also Specified minimum and maximum spacing of antennas (Page 44) 5.3.3 Installing / mounting Requirement WARNING Ensure that the wall or ceiling can hold four times the total weight of the device. CAUTION Emitted radiation The transmitter complies with the requirements of Health Canada and the FCC limit values for subjecting persons to HF radiation, provided that a minimum spacing of 26 cm exists between antenna and person. When the antennas are installed, you must therefore ensure that a minimum spacing of 26 cm is maintained between personnel and antennas. 126 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Mounting/installing the device You can mount the reader in two different ways: ● Via a standardized VESA 100 mounting system using the Antenna Mounting Kit (see Chapter ). Tighten the M4 screws on the rear of the reader using a maximum torque of ≤ 1.3 Nm. ● Directly onto a flat surface. The positions of the fixing holes for the device are shown in the section Dimension drawings (Page 131). 5.3.4 Configuration/integration 5.3.4.1 Configuration An Ethernet interface is available for integrating the device into system environments/networks. Over the Ethernet interface and with direct connection to the PC, the RF670R can be configured in two different ways: ● Using RF-MANAGER Basic 2010 ● Using RF-MANAGER 2008 Service Pack 3 and higher The communication interface transfers the data over the RF-MANAGER interface to the IT, ERP and SCM systems as well as to SIMATIC controllers. Alternatively the data is transferred to user applications by means of XML commands. Simple process controls (e.g. a traffic signal) can be directly implemented using the write/read device via four digital inputs and outputs. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 127 Readers 5.3 RF670R reader Figure 5-16 Overview of configuration of the RF670R reader 5.3.5 Technical data 5.3.5.1 Mechanical data Mechanical data Weight 1800 g Dimensions (L x W x H) in mm 252 x 193 x 52 mm, without connections Material for housing top section ABS (GF 20) Material for housing bottom section Aluminum Color of housing top section Anthracite Color of housing bottom section Silver Status displays on the device 1 LED Colors: Red, yellow, green Interfaces 128 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Antenna connections 4x RTNC connector Power supply 1 x plug (4-pin M12) Digital I/O interface 1 x socket (12-pin M12) Digital inputs Digital outputs 4 (500 mA each; max. 1500 mA in total) Ethernet RJ45 TCP/IP (Push-Pull) 10/100 Mbit/s Thermal and electrical properties 20 V DC... 30 V°DC 1 Power supply ● Permitted range Power supply Current consumption Power requirement (in standby mode, no transmit power) (in standby mode, no transmit power) 20 V input voltage on the reader, typical 140 mA 2.8 W 24 V input voltage on the reader, typical 120 mA 2.88 W 30 V input voltage on the reader, typical 100 mA 3.0 W Current consumption Power requirement (at 1000 mW ERP) (at 1000 mW ERP) 20 V input voltage on the reader, typical 530 mA 10.6 W 24 V input voltage on the reader, typical 450 mA 10.8 W 30 V input voltage on the reader, typical 370 mA 11.1 W Power supply Rampup time 1) 19 s All supply and signal voltages must be safety extra low voltage (SELV/PELV according to EN 60950) 24 V DC power supply: safe (electrical) isolation of extra-low voltage (SELV / PELV acc. to EN 60950) Mechanical environmental conditions Shock resistant to EN 60068-2-27 Vibration EN 60068-2-6 50 g1 20 g1 Climatic Conditions Ambient temperature in operation -25 °C to +55 °C (a 10-minute warm-up time must be observed at an operating temperature below -20 °C) Ambient temperature for transport and storage -40 °C to +85 °C 1) The values for shock and vibration are maximum values and must not be applied continuously. EMC & approvals/conformity for ETSI variant Electromagnetic compatibility ETSI EN 301 489-1 / -3 Approvals/Conformity ● Radio to R&TTE guideline EN 301 489 ● CE ● ETSI EN 302-208 V1.2.1 ● Reader degree of protection acc. to EN 60529 (IP65) ● RoHS-compliant according to EU Directive 2002/95/EC ● EN302208 -1 & -2 ● Human exposure SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 129 Readers 5.3 RF670R reader EMC & approvals for FCC and CHINA variant Electromagnetic compatibility FCC Part 15 Approvals ● FCC, cULus ● IEC60950, including US and Canadian variants of it ● Reader degree of protection acc. to EN 60529 (IP65) ● FCC CFR47 Part 15.247 ● RoHS-compliant according to EU Directive 2002/95/EC ● Industrial Canada, RSS-210, Issue 7, June 2007 ● Radio approval for China (mainland) 5.3.5.2 Technical data according to EPC and ISO Technical data Frequency accuracy max.± 10 ppm Channel spacing EU, EFTA, Turkey: 200 kHz US: 500 kHz China: 250 kHz Modulation methods ASK: DSB modulation & PR-ASK modulation Encoding, Manchester or Pulse Interval (PIE) ≤ 2 W ERP Effective radiant power (the radiant power depends on the antennas and cables used, see Guidelines for selecting RFID UHF antennas (Page 181) ) ETSI frequencies Frequency bands for EU, EFTA, Turkey: ● 865.7 MHz according to ETSI EN 302 208 V1.2.1 (valid since November 4, 2008, publication in the Official Journal of the European Union) ● 866.3 MHz ● 866.9 MHz ● 867.5 MHz (4 channels at max. 2 W ERP) Reading range for EU, EFTA, Turkey Antennas mounted on opposing sides max. X m @@@ (portal configuration) Antennas mounted on the same side max. X m (dependent on transponder) @@@ FCC frequencies North American frequency band 902 ... 928 MHz (50 channels, frequency hopping) Frequency band for China 920.125…924.875 MHz (16 subchannels at 2 W ERP, 20 subchannels at 0.1 W ERP 130 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.3 RF670R reader Reading range for USA / China Antennas mounted on opposing sides max. X m @@@ (portal configuration) Readers mounted on the same side 5.3.6 Dimension drawings 5.3.6.1 Dimension drawings Figure 5-17 max. X m @@@ Dimension drawing for RF670R SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 131 Readers 5.3 RF670R reader 5.3.7 Certificates and approvals 5.3.7.1 CE mark Table 5-7 6GT2811-0AB00-0AA0 Certificate Description Compatible with R&TTE directive 5.3.7.2 FCC, IC-FCB approval and UL certification RF670R @ Anpassen an RF670R? ID? Table 5-8 FCC IDs: ID: NXW-RF670; 267X-RF670 NXW-RF660; ICIC: 267X-RF660 Standard FCC Title 47, Part 15.sections 15.247 Federal Communications Commission Industry Canada Radio Standards Specifications Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. RSS-210 Issue 6, Sections 2.2, A8 This product is UL-certified for the USA and Canada. It meets the following safety standard(s): UL 60950-1 - Information Technology Equipment Safety - Part 1: General Requirements CSA C22.2 No. 60950 -1 - Safety of Information Technology Equipment UL Report E 205089 5.3.7.3 FCC information Siemens SIMATIC RF670R (FCC): 6GT2811-0AB00-1AA0 FCC ID: NXW-RF670 NXW-? @@@ This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. 132 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC NoticeTo comply with FCC part 15 rules in the United States, the system must be professionally installed to ensure compliance with the Part 15 certification. It is the responsibility of the operator and professional installer to ensure that only certified systems are deployed in the United States. The use of the system in any other combination (such as co-located antennas transmitting the same information) is expressly forbidden. FCC Exposure InformationTo comply with FCC RF exposure compliance requirements, the antennas used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. 5.3.7.4 IC-FCB information Siemens SIMATIC RF670R (FCC): 6GT2811-0AB00-1AA0 IC: IC: 267X-RF670 26??? @@@ Industry Canada NoticeTo reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. This device has been designed to operate with the SIMATIC RF620A antenna 902-928 as well as the SIMATIC RF660A antenna 902-928 listed below, and having a maximum gain of 5,5 dBi. Other antennas or antennas having a gain greater than 5,5 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 Ohms. 5.4 RF660R reader 5.4.1 Description SIMATIC RF660R is a stationary reader for connecting up to 4 external antennas. A rugged housing with high IP65 degree of protection means that the device is a universal and reliable SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 133 Readers 5.4 RF660R reader partner in harsh environments such as production plants, conveyor systems, warehouses, or direct at the loading gate. Figure 5-18 RF660R reader Highlights ● The tags are read in accordance with the requirements of the EPCglobal Class 1, Gen 1 and Gen 2, and ISO/IEC 18000-6B standards ● Supports low-cost SmartLabels as well as reusable, rugged data media ● High reading speed: many tags can be read simultaneously (mass recording), rapidly moving tags are reliably recorded ● Suitable for the 865 to 868 MHz UHF bands in Europe and the 920.125 to 924.875 MHz band in China as well as the 902 to 928 MHz UHF band in North America ● Up to 4 antennas can be connected and configured in operating mode ● Reader degree of protection IP65, antenna degree of protection IP67 ● Can be used for a high temperature range ● Antenna switching for high tag reader probability ● Dense Interrogator Environment mode, (DIE mode) for environments in which many readers are operated in close proximity to each other ● Flexible system integration: – Serial (RS 232) – Ethernet (TCP/IP) 5.4.1.1 Ordering data Ordering data for RF660R 134 Product Order No. RF660R reader basic unit for ETSI and FCC 6GT2811-0AA00 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Ordering data for antennas and antenna cables Product Order No. Antennas ● RF620A for ETSI (868 MHz) ● 6GT2812-1EA00 ● RF620A for FCC (915 MHz) ● 6GT2812-1EA01 ● RF660A for ETSI (868 MHz) ● 6GT2812-0AA00 ● RF660A for FCC (915 MHz) ● 6GT2812-0AA01 Antenna cable ● 3°m (cable attenuation: 1.0 dB) ● 6GT2815-0BH30 ● 10 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN10 ● 10°m (cable attenuation: 2.0 dB) ● 6GT2815-1BN10 ● 20 m (cable attenuation: 4.0 dB) ● 6GT2815-0BN20 Ordering data (accessories) Product Order No. Connecting cable ● RS 232, 9-pin sub D female connector: 5 m ● 6GT2891-0GH50 ● RS 232, 9-pin sub D female connector: 10 m ● 6GT2891-0GN10 ● Digital I/O, M12 socket: 2 m ● 6GT2891-0FH20 ● Digital I/O, M12 socket: 5 m ● 6GT2891-0FH50 ● Digital I/O, M12 socket: 10 m ● 6GT2891-0FN10 ● Digital I/O, M12 socket: 20 m ● 6GT2891-0FN20 ● Digital I/O, M12 socket: 50 m ● 6GT2891-0FN50 ● Ethernet: 10 m (only for RF660R) ● 6GT2891-0HN10 ● Ethernet: 20 m (only for RF660R) ● 6GT2891-0HN20 Wide-range power supply unit for SIMATIC RF systems ● 6GT2898-0AA00 ● With EU plug ● 6GT2898-0AA10 ● With UK plug ● 6GT2898-0AA20 ● With US plug 24 V connecting cable ● 5 m between reader and power pack ● 6GT2491-1HH50 CD-ROM Software and Documentation ● 6GT2080-2AA10 NOTICE Loss of validity for type tests and certificates Note that when the 3°m antenna cable (6GT2815-0BH30) or the 10 m antenna cable (6GT2815-1BN10) is used, the certifications for operating the reader outside of the validity range of ETSI (EU, EFTA, Turkey) become void. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 135 Readers 5.4 RF660R reader NOTICE Excessive radiated power Please note that when the above-mentioned antenna cable is used, unless indicated otherwise for specific antennas, the cable attenuation must be set in the RF660R to the values specified for cable attenuation. Otherwise, in the case of high antenna gain (e.g.°SIMATIC RF660A) the result would be a radiated power that exceeds the permitted range. 5.4.1.2 136 Design of the RF660R reader Item Description (1) Status LED (2) Industrial Ethernet (RJ45 socket) (3) RS 422 interface (not assigned) (4) RS 232 interface (5-pin M12 connector) (5) Digital I/O (8-pin M12 connector) (6) Power, 24 V DC; (4-pin M12 connector) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Description 4 antenna connections ANT 1 to ANT 4 (RTNC plug) 5.4.1.3 Status displays Status displays LEDs Color Description Power on Green Power supply ON Tag Detect Yellow LED lit, as soon as at least one tag with a correct tag ID is within the field. System error Reader is not active, a more or less major fault has occurred In addition, this LED also indicates the fault status through the number of flashing pulses. Reboot (operating voltage Off → On is necessary). The LED flashes once for the 'INACTIVE' status, rebooting is not necessary in this case. Red Note If "Tag Detect" is not lit even though a tag is located within the field, common reasons include: ● Tag protocol has been set incorrectly (can be set with Configuration Software) ● Tag is defective ● Reader or antenna has a defect ● Tag is not in the field of radiation of the transmit antenna SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 137 Readers 5.4 RF660R reader 5.4.1.4 Pin assignment of the serial interfaces RS 232 connector (on reader side) Industrial Ethernet (on reader side) Pin Pin assignment RS232_TX N.C. N.C. RS232_RX GND Pin Pin assignment Transmit Data (+) Transmit Data (-) Receive Data (+) Terminated Terminated Receive Data (-) Terminated Terminated NOTICE We recommend that only original Siemens Ethernet connectors are used (10 m cable: Order No. 6GT2891-0HN10; 20 m cable: Order No. 6GT2891-0HN20) for connecting to the Ethernet socket of the reader. If plug-in connectors from other manufacturers are used, it may be difficult or even impossible to remove the plug from the reader 138 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader 5.4.1.5 Pin assignment and connections of the digital I/O interface Pin assignment Digital I/O socket (on reader side) Pin Pin assignment Input USER_IN (0) Input USER_IN (1) Input USER_IN (2) GND (IN) Output USER_OUT (0) Output USER_OUT (1) Output USER_OUT (2) Housing Connections Figure 5-19 Connections for digital I/O Output USER_OUT (0), (1), (2) ● These are high-side switches that connect Vcc (+24 V) to the output ('active high'). ● Each output is rated for 0.5 A current and is electronically protected. ● The 0 V rail is Pin 4 (GND). ● Three digital outputs can be operated simultaneously with up to 0.5 A each. ● The outputs are optically isolated through optocouplers. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 139 Readers 5.4 RF660R reader Input USER_IN (0), (1), (2) ● The inputs are optically isolated through optocouplers. ● The 24 V voltage for the digital inputs (e.g. switches, proximity switches) must be supplied over a separate cable. ● The 24 V voltage for the digital inputs can alternatively be supplied from a digital output (USER-OUT). In the user program, however, the digital output must be permanently connected to "1" in this case. Figure 5-20 RF660R connection diagram NOTICE It may be necessary to restart the reader The length of trigger pulses must be longer than 30 ms. 5.4.1.6 Pin assignment of the connecting cable Table 5-9 140 RS 232 Signal M12Pin SUB-D pin TX (reader) RX (reader) GND Image SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Table 5-10 Digital I/O, for cable with open cable ends M12 pin Core color Pin assignment View of M12 connector white Input USER_IN (0) brown Input USER_IN (1) green Input USER_IN (2) yellow GND Gray Output USER_OUT (0) pink Output USER_OUT (1) blue Output USER_OUT (2) red Housing Shield Shield Comment This cable has an 8-pin M12 connector at one end and the other cable end is 'open'. There are 8 color-coded single cores there for connecting to external devices. Cable length = 5m. The cable length can be reduced, if needed. 5.4.1.7 Power supply Pin assignment of the power connections Power connector (on reader side) Pin Pin assignment Ground (0 V) +24 V +24 V Ground (0 V) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 141 Readers 5.4 RF660R reader 5.4.1.8 Grounding connection A low-impedance earth connection ensures that interference signals generated, for example, by external power supply cables or signal cables are safely discharged to earth. Earthing connection The ground terminal (M4 threads) on the device (large surface, large-area contact) has to be connected with the ground conductor of the plant or the cabinet in which the reader is to be installed. The minimum conductor cross-section may not be less than 2.5 mm2. 5.4.2 Planning application Firmware and software compatibility CAUTION Damage to the reader The SIMATIC RF660R reader with firmware version V1.2 must only be configured and operated with the relevant SIMATIC RF660R Configuration Software V1.2. The SIMATIC RF660R reader with firmware version V1.3 must only be configured and operated with the relevant SIMATIC RF660R Configuration Software V1.2 (limited functionality) or V1.3. No other combination of firmware and configuration software is permissible. The configuration software V1.3 recognizes if it has been connected to a SIMATIC RF660R reader with firmware version V1.3 or version 1.2. Therefore always refer to the chapter "Firmware/Configuration Software Compatibility" of the Configuration Manual before you make any changes to the firmware version or the version of the SIMATIC RF660R Configuration Software. 142 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Compatibility RF-MANAGER versions/reader firmware versions Below you will find an overview of the compatibility of RF-MANAGER versions and RF660R reader firmware versions. In RF-MANAGER°2008°Service Pack°2 and higher, you can select the matching ETSI standard (ETSI standard EN 302 208 V1.1.1 or EN 302 208 V1.2.1) for your reader RF660R depending on the firmware version. For detailed information, please refer to the RF-MANAGER documentation. This documentation can be downloaded via the portal Service & Support (Page 354). Reader firmware version 1) Older RF-MANAGER versions RF-MANAGER 2008 SP2 and higher GR_XML_2.0 GR_XML_2.0 GR_XML_3.0 V1.1 V1.2 Restricted functionality Restricted functionality V1.3 X 1) No commands may be used that are no longer permitted in firmware V1.3. 5.4.2.1 Increasing the probability of identification for tags - Antenna switching To achieve a high probability of reading tags, the antenna switching function has been implemented in the RF660R reader: During a defined time period, the reader transmits on one antenna and receives on the other. As long as the antenna is receiving signals from further tags, the reader continues to transmit on the same transmitter antenna until all responding tags have been identified. Subsequently, or if no tags respond, the reader activates another antenna as the transmitter antenna. After all the antenna have transmitted at least once and no tag has responded, or when the settling time is excessively long, the reader activates frequency hopping (in the USA) or channel selection (in Europe). Cycle 1 Cycle 2 Cycle 3 Antenna 1 transmits Antennas 2 and 3 receive Antenna 2 transmits Antennas 1 and 3 receive Antenna 3 transmits Antennas 1 and 2 receive SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 143 Readers 5.4 RF660R reader 5.4.3 Installation /Mounting Requirement WARNING Ensure that the wall or ceiling can hold four times the total weight of the device. CAUTION Emitted radiation The transmitter complies with the requirements of Health Canada and the FCC limit values for subjecting persons to HF radiation, provided that a minimum spacing of 26 cm exists between antenna and person. When the antennas are installed, you must therefore ensure that a minimum spacing of 26 cm is maintained between personnel and antennas. Mounting/installing the device The positions of the fixing holes for the device are shown in the section Dimension drawings (Page 149). Examples of mounting types Material Hole diameter Mounting Concrete 8 mm diameter 60 mm depth Rawlplug: 8 mm diameter, 50 mm length Screws: 4 mm diameter, 50 mm length Plasterboard (min. 13 mm thick) 14 mm diameter Gravity toggle: 4 mm diameter, 50 mm length Metal (min. 2 mm thick) 5 mm diameter M4 metal screws: 4 mm diameter, 15 mm length 5.4.4 Configuration/integration 5.4.4.1 Configuration Two communication interfaces are available for integrating the device into system environments/networks: ● Ethernet and ● RS 232 The communication interfaces transfer the data to IT, ERP and SCM systems on SIMATIC PLCs or PCs (also used for configuration and diagnostics). 144 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Simple process controls (e.g. a traffic signal) can be directly implemented using the write/read device via three digital inputs and outputs with 24 V each. Figure 5-21 Configuration overview of the RF660R reader Note Maximum cable length for the RS232 interface For secure and error-free data transmission, a data transfer rate of 115.2 kbit/s applies: maximum cable length 10 m. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 145 Readers 5.4 RF660R reader 5.4.4.2 Transmission protocols RS232 communication XML protocol Transmission rates 115200 bps Start bits Data bits Parity None Flow control Xon/Xoff Stop bits Ethernet communication The Ethernet interface offers automatic selection between 10BaseT and 100BaseTX. Shielded Twisted-Pair patch cables with standard RJ45 connectors are recommended for a reliable connection. 5.4.5 Technical specifications 5.4.5.1 Mechanical data Mechanical specification of RF660R Weight 3.7 kg Dimensions (L x W x H) in mm 320 x 145 x 100 without connections Material Aluminum Color Anthracite Power consumption, typical 24 V 800 mA ● At 2 W transmit power ● No digital outputs active Mechanical environmental conditions Shock ETSI EN 300 019-2-3 V2.1.2 IEC 60068-2-27 Total shock response spectrum Type 3.3 Vibration ETSI EN 300 019-2-3 V2.1.2 IEC 60068-2-64 Climatic Conditions Ambient temperature during operation -25 °C to +55 °C Ambient temperature for transport and storage -40 °C to +85 °C 146 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Electromagnetic compatibility ETSI EN 301 489-1 / -3 ETSI EN 302 208 V1.2.1 FCC Part 15 Status displays on the device Power On Green LED Tag Detect Yellow LED System error Red LED Interfaces Antenna connections 4x RTNC connector Maximum number of antenna channels operating independently of each other 2 (with 2 x 2 antennas, tags can be read by a reader at 2 independent locations) Ethernet 10BaseT or 100BaseTx 1x RJ45 connection according to IEEE 802.3 and ISO 8802-3 RS422 Currently unassigned RS232 1x connector (5-pin M12). Bit rate: 115200 bps Digital inputs 3 (8-pin M12) log. "0": 0…7 V log. "1": 15…24 V Digital outputs (short-circuit proof) 3 (8-pin M12) 24 V; 0.5 A each Power supply 24 V DC (4-pin M12) 20 to 30 V (2.2 A) Approvals/Conformity ● Radio to R&TTE‑ guidelines EN 300 330, EN 301 489 ● CE, EMC, FCC, IC, cULus ● IEC60950, including US and Canadian variants of it ● FCC CFR47 Part 15.247 ● Industrial Canada, RSS-210, Issue 6, Sept. 2005 ● ETSI EN 302-208 V1.2.1 ● Reader degree of protection acc. to EN 60529 (IP65) 5.4.5.2 Technical data according to EPC and ISO Frequencies European frequency band 865 … 868 MHz (4 channels 865.7 MHz; 866.3 MHz; 866.9 MHz; 867.5 MHz without LBT with up to 2 W ERP) North American frequency band 902 ... 928 MHz (50 channels, frequency hopping) Frequency band for China 920.125 to 924.875 MHz (16 subchannels at 2 W ERP, 20 subchannels at 0.1 W ERP) Frequency accuracy max.± 10 ppm SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 147 Readers 5.4 RF660R reader Channel spacing EU: 200 kHz US: 500 kHz China: 250 kHz Modulation methods ASK: DSB modulation & PR-ASK modulation Encoding, Manchester or Pulse Interval (PIE) Effective radiated power and reading range with RF620A Effective radiant power Europe / China USA Range 0.1 to 2 W ERP 0.4 to 4 W EIRP = 0.24 to 2.4 W ERP Reading range Europe / China USA Antennas mounted on opposing sides (portal configuration) max. 1 m (recommended maximum value for configuration) max. 1 m (recommended maximum value for configuration) Antennas mounted on the same side max. 1 m (recommended maximum value for configuration) max. 1 m (recommended maximum value for configuration) Note Reading ranges are highly dependent on the transponder type and mounting surface The reading ranges recommended above are applicable to the RF630L (6GT2810-2AB00, -2AB01, -2AB02) on card with a 3 m antenna cable (1 dB cable attenuation) and with the reader set to the maximum power. The RF620A antenna is mounted on a metal surface. Effective radiated power and reading range with RF660A Effective radiant power Europe / China USA Range 0.1 to 2 W ERP 0.4 to 4 W EIRP = 0.24 to 2.4 W ERP Reading range Europe / China USA Antennas mounted on opposing sides (portal configuration) max. 10 m (recommended maximum value for configuration) max. 10 m (recommended maximum value for configuration) Antennas mounted on the same side max. 10 m (recommended maximum value for configuration) max. 10 m (recommended maximum value for configuration) 148 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader 5.4.6 Dimension drawings Figure 5-22 Dimension drawing of the reader SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 149 Readers 5.4 RF660R reader 5.4.7 Certificates and approvals 5.4.7.1 CE mark Table 5-11 6GT2811-0AA00 Certificate Description Compatible with R&TTE directive Table 5-12 FCC IDs: NXW-RF660; IC 267X-RF660 Standards Description FCC Title 47, Part 15.sections 15.247 Federal Communications Commission Industry Canada Radio Standards Specifications Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. FCC IDs: NXW-RF660 RSS-210 Issue 6, Sections 2.2, A8 IC: 267X-RF660 This product is UL-certified for the USA and Canada. It meets the following safety standard(s): UL 60950-1 - Information Technology Equipment Safety - Part 1: General Requirements CSA C22.2 No. 60950 -1 - Safety of Information Technology Equipment UL Report E 205089 5.4.7.2 FCC information Siemens SIMATIC RF660R FCC ID: NXW-RF660 This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. 150 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Readers 5.4 RF660R reader Note This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Notice To comply with FCC part 15 rules in the United States, the system must be professionally installed to ensure compliance with the Part 15 certification. It is the responsibility of the operator and professional installer to ensure that only certified systems are deployed in the United States. The use of the system in any other combination (such as co-located antennas transmitting the same information) is expressly forbidden. FCC Exposure Information To comply with FCC RF exposure compliance requirements, the antennas used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. 5.4.7.3 IC-FCB information Siemens SIMATIC RF660R: 6GT2811-0AA01 IC: 267X-RF660 Industry Canada NoticeTo reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. This device has been designed to operate with the SIMATIC RF620A antenna 902-928 as well as the SIMATIC RF660A antenna 902-928 listed below, and having a maximum gain of 5,5 dBi. Other antennas or antennas having a gain greater than 5,5 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 Ohms. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 151 Draft Version 02.06.2010 6 Antennas 6.1 Overview The following table shows the most important features of the RF600 antennas at a glance: Features RF620A antenna 865-868 RF620A antenna 902-928 Material Frequency band 865-868 MHz 902-928 MHz 865-868 MHz Radiating/receiving angle Connector 902-928 MHz 50 Ohm nominal -10…-5 dBi 5-7 dBil VSWR (standing wave ratio) Polarization RF660A antenna 902-928 PA 12, silicon-free Impedance Antenna gain RF660A antenna 865-868 > 6 dBic 2:1 max. Linear RH circular Depending on the mounting surface 55°- 60° RTNC coupling 60° - 75° RTNC Degree of protection IP67 Permissible ambient temperature -25° C to +75° C Number of connectable antennas per reader RF630R 1 or 2 antennas RF670R 1, 2, 3 or 4 antennas RF660R 2, 3, or 4 antennas SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 153 Antennas 6.2 RF620A antenna 6.2 RF620A antenna 6.2.1 Description SIMATIC RF620A Features Field of application The SIMATIC RF620A is an antenna of compact, industry-standard design. It is suitable for UHF transponders with normal (far field) antenna characteristics, e.g. SIMATIC RF630L, SIMATIC RF620T. Antenna field Designed for transponders that are uniformly aligned whilst directed past the antenna. See Chapter Alignment of transponders to the antenna (Page 158) Writing/reading range Approx. 0.5 m depending on the transponder (see Chapter Read/write ranges (Page 169) ) Connecting cable 30 cm movable connecting cable and RTNC coupling (an antenna cable, e.g. 6GT2815-0BH30 is required for connection to the reader) Readers that can be connected ● RF670R (1 to 4 antennas) ● RF630R (1 or 2 antennas) ● RF660R (at least 2 antennas) Polarization Linear Degree of protection IP67 Frequency bands The antenna is available for two different frequency bands that have been specified for the regions of Europe, and China, USA respectively. ● The antenna for Europe operates in the frequency band of 865 to 868 MHz. ● The antenna for China and the USA operates in the frequency band of 902 to 928 MHz. 154 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Function The SIMATIC RF620A is used for transmitting and receiving RFID signals in the UHF frequency band. The antennas are connected to the SIMATIC RF600 readers via antenna cables that are available in different lengths. 6.2.2 Ordering data Table 6-1 Ordering data RF620A Product Order No. SIMATIC RF620A (ETSI) 6GT2812-1EA00 SIMATIC RF620A (FCC) 6GT2812-1EA01 Accessories Table 6-2 Ordering data (accessories) Product Order No. Connecting cable between reader and antenna 3 m (cable loss 1.0 dB) 6GT2815-0BH30 10 m (cable loss 2.0 dB) 6GT2815-1BN10 10 m (cable loss 4.0 dB) 6GT2815-0BN10 20 m (cable loss 4.0 dB) 6GT2815-0BN20 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 155 Antennas 6.2 RF620A antenna 6.2.3 Installation and assembly 6.2.3.1 RF620A mounting types Two holes for M5 screws are provided for mounting the antenna. This is therefore suitable for: ● Mounting on metallic and non-metallic backgrounds Note To achieve optimum wave propagation, the antenna should not be surrounded by conducting objects. The area between antenna and transponder should also allow wave propagation without interference. 6.2.4 Connecting an antenna to the reader 6.2.4.1 Overview The SIMATIC RF620A antenna must be connected to the reader using an antenna cable. Requirement Note Use of Siemens antenna cable To ensure optimum functioning of the antenna, it is recommended that a Siemens antenna cable is used in accordance with the list of accessories. Strain relief The antenna cable is provided with strain relief as shown in the following diagram: ① ② ③ RF620A connecting cable RF600 antenna cable Strain relief (should take place at this position) Figure 6-1 156 Strain relief SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Bending radii of the cables Cable designation Order No. Length [m] Cable loss [dB] RF620A connecting cable 6.2.4.2 Bending radius [mm] 15 Antenna cable 6GT2815-0BH30 51 Antenna cable 6GT2815-1BN10 10 77 Antenna cable 6GT2815-0BN10 10 51 Antenna cable 6GT2815-0BN20 20 77 Connecting RF620A to RF670R Preassembled standard cables (Page 155) in lengths of 3 m, 10 m and 20 m are available for the connection. The read range is limited by the cable loss. The maximum range can be achieved with the 6GT2815-0BH30 cable (length 3 m) since this has the lowest cable loss. Connection of one, two or three antennas When one, two or three antennas are used, we recommend that the remaining antenna connection on the RF670R reader be sealed using the supplied protective cap. Connection of four antennas When using two antennas on the RF670R, there are no limitations to the positioning. 6.2.4.3 Connecting RF620A to RF630R Preassembled standard cables (Page 155) in lengths of 3 m, 10 m and 20 m are available for the connection. The read range is limited by the cable loss. The maximum range can be achieved with the 6GT2815-0BH30 cable (length 3 m) since this has the lowest cable loss. Connection of one antenna When one antenna is used, we recommend that the remaining antenna connection on the RF630R reader be sealed using the supplied protective cap. Connection of two antennas When using two antennas on the RF630R, there are no limitations to the positioning. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 157 Antennas 6.2 RF620A antenna 6.2.4.4 Connecting RF620A to RF660R Preassembled standard cables (Page 155) in lengths of 3 m, 10 m and 20 m are available for the connection. The read range is limited by the cable loss. The maximum range can be achieved with the 6GT2815-0BH30 cable (length 3 m) since this has the lowest cable loss. At least two antennas must be connected in order to guarantee correct functioning. Connection of two antennas When two antennas are used, we recommend that the antennas be connected to the reader as follows: Figure 6-2 Configuration with RF660R The RF620A antennas must always be arranged in pairs with the RF660R since one antenna is needed for transmitting signals to the transponder whereas the other antenna receives the signals from the transponder. Note Operation of the RF660R with more than two RF620A antennas does not offer optimum performance! More than two antennas should not be connected due to the functional design of the reader. The optimum read rates cannot be achieved if you connect more than two RF620A antennas. 6.2.5 Alignment of transponders to the antenna Polarization axis Since the RF620A antenna has linear polarization, it is necessary to consider the alignment of the transponders with regard to the polarization axis of the antenna. 158 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna The polarization axes of antenna and transponder must always be parallel. The symbol on the antenna indicates the polarization axis. Figure 6-3 Polarization axis SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 159 Antennas 6.2 RF620A antenna Alignment The following diagram shows the optimum alignment of the RF600 transponders to the RF620A antenna. Figure 6-4 160 Antenna/transponder alignment SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Angle deviation diagram for alignment The following diagram shows the dependence of the following factors. ● Alignment angle of transponder to antenna ● Maximum range of antenna Figure 6-5 6.2.6 Angle deviation diagram for alignment Parameterization of RF620A for RF660R The procedure for parameterizing the RF620A antenna for the RF660R reader is described below. This is a special case which is not applicable to the other readers of the RF600 family. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 161 Antennas 6.2 RF620A antenna ETSI antenna The actual antenna gain for parameterization cannot be directly set. The maximum range with the SIMATIC RF620A antenna can be achieved with the default values of 7 dBi antenna gain and 4 dB cable loss. With these settings the RF600 system complies with the applicable directives and standards. Antenna cable Order No. Actual cable loss Set cable loss 3m 6GT2815-0BH30 1 dB 4 dB 10 m 6GT2815-1BN10 2 dB 4 dB 10 m 6GT2815-0BN10 4 dB 4 dB 20 m 6GT2815-0BN20 4 dB 4 dB NOTICE The actual cable loss and the set cable loss differ The maximum range can only be achieved with a 3 m cable with 1 dB loss and setting 4 dB. FCC antenna and parameterization Make sure that the values for the actual cable loss are set correctly. The maximum range with the SIMATIC RF620A antenna can only be achieved with the following settings. With these settings the RF600 system complies with the applicable directives and standards. 162 Antenna cable Order No. Actual cable loss Set cable loss 3m 6GT2815-0BH30 1 dB 1 dB 10 m 6GT2815-1BN10 2 dB 2 dB 10 m 6GT2815-0BN10 4 dB 4 dB 20 m 6GT2815-0BN20 4 dB 4 dB SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna 6.2.7 Antenna patterns 6.2.7.1 Antenna pattern ETSI Directional radiation pattern Europe (ETSI) The directional radiation pattern is shown for nominal alignment and a center frequency of 866.3 MHz. The nominal antenna alignment is given when the antenna elevation is provided as shown in the following figure. Figure 6-6 Reference system The half-power beamwidth of the antenna is defined by the angle between the two -3 dB points. Which range (in %) corresponds to the dB values in the patterns can be obtained from this table (Page 168). Note that the measurements presented graphically below were carried out in a low-reflection environment. Deviations can therefore occur in a normally reflecting environment. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 163 Antennas 6.2 RF620A antenna Directional radiation pattern ETSI on metallic mounting surface (15 cm x 15 cm) Pattern of the vertical plane of the antenna Pattern of the horizontal plane of the antenna Figure 6-7 164 Directional radiation pattern RF620A ETSI on metallic mounting surface SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Directional radiation pattern ETSI on non-metallic mounting surface Pattern of the vertical plane of the antenna Pattern of the horizontal plane of the antenna Figure 6-8 Directional radiation pattern RF620A ETSI on non-metallic mounting surface SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 165 Antennas 6.2 RF620A antenna 6.2.7.2 Antenna pattern FCC Directional radiation pattern USA (FCC) The directional radiation pattern is shown for nominal alignment and a center frequency of 915 MHz. Figure 6-9 Reference system The half-power beamwidth of the antenna is defined by the angle between the two -3 dB points (corresponding to half the power referred to the maximum power). Which range (in %) corresponds to the dB values in the patterns can be obtained from this table (Page 168). Note that the measurements presented graphically below were carried out in a low-reflection environment. Low deviations can therefore occur in a normally reflecting environment. 166 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Directional radiation pattern of the RF620A (FCC) on metallic mounting surface (15 cm x 15 cm) Pattern of the vertical plane of the antenna Pattern of the horizontal plane of the antenna Figure 6-10 Directional radiation pattern of the RF620A (FCC) on metallic mounting surface SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 167 Antennas 6.2 RF620A antenna Directional radiation pattern of the RF620A (FCC) on non-metallic mounting surface Pattern of the vertical plane of the antenna Pattern of the horizontal plane of the antenna Figure 6-11 6.2.7.3 Directional radiation pattern of the RF620A (FCC) on non-metallic mounting surface Interpretation of directional radiation patterns The following overview table will help you with the interpretation of directional radiation patterns. The table shows which dBi values correspond to which read/write ranges (in %): You can read the radiated power depending on the reference angle from the directional radiation patterns, 168 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna and thus obtain information on the read/write range with this reference angle with regard to a transponder. The dBr values correspond to the difference between the maximum dBi value and a second dBi value. Deviation from maximum antenna gain [dBr] Read/write range [%] 100 -3 70 -6 50 -9 35 -12 25 -15 18 -18 13 Example As one can see from the Antenna pattern ETSI (Page 163), the maximum antenna gain is -5 dBi. In the vertical plane, the antenna gain has dropped to approx. -11 dBi at +40° and 320°. Therefore the dBr value is -6. The antenna range is only 50% of the maximum range at ± 40° from the Z axis within the vertical plane (see values shown in blue in the directional radiation pattern: characteristic of the vertical plane of the antenna (Page 163) and the associated representation of the reference system (Page 163)). 6.2.8 Read/write ranges The following tables show the typical read/write ranges of RF600 readers which are connected to the RF620A antenna via the 3 m antenna cable (1 dB loss) and various types of tags. Note Please note that tolerances of ±20% are admissible due to production and temperature conditions. When using other antenna cables, the ranges listed here are reduced as a result of the higher antenna cable losses in the following manner: Cable designation Order No. Length [m] Cable loss [dB] Read/write range [%] Antenna cable 6GT2815-0BH30 100 Antenna cable 6GT2815-1BN10 10 90 Antenna cable 6GT2815-0BN10 10 70 Antenna cable 6GT2815-0BN20 20 70 The measuring tolerances in the following tables are ±3 cm. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 169 Antennas 6.2 RF620A antenna Read distances RF630R Table 6-3 Read distances RF630R Transponder Connection to RF630R RF620A ETSI on metal [cm] RF620A ETSI on non-metal [cm] RF620A FCC on metal [cm] RF620A FCC on non-metal [cm] RF630L (6GT2810-2AB00, -2AB01, -2AB02) 90 1) 70 1) 60 1) 50 1) RF630L (6GT2810-2AB03) 55 50 55 45 RF680L 55 50 55 45 RF610T 55 50 55 45 RF620T 55 RF630T 45 25 2) RF640T Gen 2 55 2) RF680T 60 1) Transponder mounted on cardboard 2) Transponder mounted on metal 70 20 2) 45 2) 50 60 35 2) 25 2) 40 2) 35 2) 90 70 Write distances RF630R Table 6-4 Write distances RF630R Transponder 170 Connection to RF630R RF620A ETSI on metal [cm] RF620A ETSI on non-metal [cm] RF620A FCC on metal [cm] RF620A FCC on non-metal [cm] RF630L (6GT2810-2AB00, -2AB01, -2AB02) 45 1) 40 1) 35 1) 30 1) RF630L (6GT2810-2AB03) 35 30 20 25 RF680L 35 30 20 25 RF610T 35 30 20 25 RF620T 30 30 40 35 RF630T 15 2) 5 2) 15 2) 10 2) RF640T Gen 2 35 2) 20 2) 20 2) 15 2) RF680T 40 30 40 35 1) Transponder mounted on cardboard 2) Transponder mounted on metal SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna Reading ranges for RF670R @@@ insert values Table 6-5 Reading ranges for RF670R Transponder Connection to RF670R RF620A ETSI on metal [cm] RF620A ETSI on non-metal [cm] RF620A FCC on metal [cm] RF620A on nonmetal [cm] RF630L (6GT2810-2AB00, -2AB01, -2AB02) RF630L (6GT2810-2AB03) RF680L RF610T RF620T RF630T RF640T RF640T Gen 2 RF680T 1) Transponder mounted on cardboard 2) Transponder mounted on metal Writing ranges for RF670R @@@ insert values Table 6-6 Writing ranges for RF670R Transponder Connection to RF670R RF620A ETSI on metal RF620A ETSI on non-metal RF620A FCC on metal RF620A on nonmetal RF630L (6GT2810-2AB00, -2AB01, -2AB02) RF630L (6GT2810-2AB03) RF680L RF610T RF620T RF630T RF640T RF640T Gen 2 RF680T 1) Transponder mounted on cardboard 2) Transponder mounted on metal SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 171 Antennas 6.2 RF620A antenna Read distances RF660R Table 6-7 Read distances RF660R Transponder Connection to RF660R RF620A ETSI on metal [cm] RF620A ETSI on non-metal [cm] RF620A FCC on metal [cm] RF620A on nonmetal [cm] RF630L (6GT2810-2AB00, -2AB01, -2AB02) 135 1) 120 1) 100 1) 90 1) RF630L (6GT2810-2AB03) 85 70 75 65 RF680L 85 70 75 65 RF610T 85 70 75 65 RF620T 85 RF630T 85 40 2) RF640T 40 2) RF640T Gen 2 90 2) RF680T 90 1) Transponder mounted on cardboard 2) Transponder mounted on metal 95 35 2) 35 2) 95 50 2) 35 2) 40 2) 30 2) 70 2) 70 2) 50 2) 90 135 95 Write distances RF660R Table 6-8 Write distances RF660R Transponder 172 Connection to RF660R RF620A ETSI on metal RF620A ETSI on non-metal RF620A FCC on metal RF620A on nonmetal RF630L (6GT2810-2AB00, -2AB01, -2AB02) 110 1) 90 1) 55 1) 50 1) RF630L (6GT2810-2AB03) 75 70 60 55 RF680L 75 70 60 55 RF610T 75 70 60 55 RF620T 60 55 60 RF630T 30 RF640T 35 2) RF640T Gen 2 RF680T 25 2) 30 2) 25 2) 25 2) 70 2) 60 2) 50 2) 40 2) 80 75 100 80 1) Transponder mounted on cardboard 2) Transponder mounted on metal 25 2) 35 45 2) 2) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.2 RF620A antenna 6.2.9 Technical data Table 6-9 General technical data RF620A Feature SIMATIC RF620A ETSI Dimensions in mm (L x W x H) 75 x 75 x 20 Color Pastel turquoise Material PA 12 (polyamide 12) SIMATIC RF620A FCC Silicone-free Frequency band 865 to 868 MHz Plug connection 30 cm coaxial cable with RTNC coupling (for connection of antenna cable) Max. radiated power < 500 mW ERP No limitation (since antenna gain ≪ 6 dBi) Max. power 2W 1W Impedance 50 Ohm Antenna gain -10 dBi ... -5 dBi Depends on background, see Chapter Directional radiation pattern ETSI (Page 163) 902 to 928 MHz Depends on background, see Chapter Directional radiation pattern FCC (Page 166) VSWR (standing wave ratio) Max. 2:1 Polarization Linear Beam angle for sending/ receiving ● Horizontal plane: 100° ● Horizontal plane: 130° ● Vertical plane: 75° ● Vertical plane: 105° See Chapter Antenna pattern ETSI (Page 163) See Chapter Directional Characteristic for FCC (Page 166). ● When mounted on a metal surface of 15 cm x 15 cm 1) Shock resistant to EN 60068-2-27 50 g Vibration resistant to EN 60068-2-6 20 g Attachment of the antenna 2 x M5 screws Tightening torque ≤ 2 Nm (at room temperature) Ambient temperature ● Operation ● -20 °C to +70 °C ● Transport and storage ● -40 °C to +85 °C Degree of protection according to EN 60529 IP67 Weight, approx. 90 g 1) The values differ for different dimensions/materials of the mounting surface. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 173 Antennas 6.2 RF620A antenna 6.2.10 Dimension drawing Figure 6-12 Dimension drawing RF620A All dimensions in mm 6.2.11 Approvals & certificates 6.2.11.1 CE mark Table 6-10 Certificate 6GT2812-1EA00 Designation Conformity in accordance with R&TTE directive in association with the readers and accessories used 174 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.3 RF660A antenna 6.2.11.2 FCC approvals Table 6-11 6GT2812-1EA01 Standard FCC CFR 47, Part 15 sections 15.247 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. The FCC approval is granted in association with the FCC approval of the following RF600 readers: ● FCC ID: NXW-RF630R ● FCC ID: NXW-RF660 Industry Canada Radio Standards Specifications RSS-210 Issue 7, June 2007, Sections 2.2, A8 The approval for Industry Canada is granted in association with the Industry Canada approval of the following RF600 readers: ● IC: 267X-RF630 ● IC: 267X-RF660 This product is UL-certified for the USA and Canada. It meets the following safety standard(s): UL 60950-1 - Information Technology Equipment Safety - Part 1: General Requirements CSA C22.2 No. 60950 -1 - Safety of Information Technology Equipment UL Report E 205089 6.3 RF660A antenna 6.3.1 RF660A description The RF660A is a stationary antenna, specially designed for RF600 systems. The antenna is available in two different frequency bands that have been specified for the regions of Europe, China and USA respectively. Frequency band ● The antenna for Europe operates in the frequency band of 865 to 868 MHz. ● The antenna for China and the USA operates in the frequency band of 902 to 928 MHz. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 175 Antennas 6.3 RF660A antenna Design of the RF660A The antenna is installed in a rectangular plastic housing. Side view Front view ① RTNC connection Ordering data Description Machine-Readable Product Code RF660A antenna for Europe incl. mounting plate (865-868) 6GT2812-0AA00 RF660A antenna for China and the USA incl. mounting plate (902-928) 6GT2812-0AA01 Ordering data (accessories) Description Machine-Readable Product Code Antenna mounting kit 6GT2890-0AA00 Connecting cable between reader and antenna 176 3m (1 dB cable attenuation) 6GT2815-0BH30 10 m (2 dB cable attenuation) 6GT2815-1BN10 10 m (4 dB cable attenuation) 6GT2815-0AN10 20 m (4 dB cable attenuation) 6GT2815-0AN20 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.3 RF660A antenna 6.3.2 Antenna pattern Spatial directional radiation pattern The following schematic diagram shows the main and auxiliary fields of the RF660A antenna in free space in the absence of reflecting/absorbing materials. Please note that the diagram is not to scale. The recommended working range lies within the main field that is shown in green. Main field (processing field) Secondary fields Figure 6-13 Main and auxiliary fields of the RF660A antenna Radiation diagram (horizontal) Europe (ETSI) SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 177 Antennas 6.3 RF660A antenna The radiation diagram is shown for horizontal alignment and for a center frequency of 865 MHz. Horizontal antenna alignment is provided when the TNC connection on the antenna points vertically up or down. The radiating/receiving angle of the antenna is defined by the angle between the two -3 dB points (corresponding to half the power referred to the maximum performance at a 0° angle). The optimum radiating/receiving angle is therefore approximately ±30 degrees. Figure 6-14 Directional radiation pattern of the antenna (at 865 MHz, horizontal alignment) USA (FCC) The radiation diagram is shown for horizontal alignment and for a center frequency of 915 MHz. The radiating/receiving angle of the antenna is defined by the angle between the two -3 dB points (corresponding to half the power referred to the maximum performance at a 0° angle). The optimum radiating/receiving angle is therefore approximately ±35 degrees. 178 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.3 RF660A antenna Figure 6-15 Directional radiation pattern of the antenna (at 915 MHz, horizontal alignment) 6.3.3 Interpretation of directional radiation patterns The following overview table will help you with the interpretation of directional radiation patterns. The table shows which dBi values correspond to which read/write ranges (in %): You can read the radiated power depending on the reference angle from the directional radiation patterns, and thus obtain information on the read/write range with this reference angle with regard to a transponder. The dBr values correspond to the difference between the maximum dBi value and a second dBi value. Deviation from maximum antenna gain [dBr] Read/write range [%] 100 -3 70 -6 50 -9 35 -12 25 -15 18 -18 13 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 179 Antennas 6.3 RF660A antenna Example As one can see from the section Antenna pattern (Page 177), the maximum antenna gain is 6 dBi. In the vertical plane, the antenna gain has dropped to approx. 3 dBi at +30°. Therefore the dBr value is -3. The antenna range is only 50% of the maximum range at ± 30° from the Z axis within the vertical plane. 6.3.4 Installation and assembly The RF660A antenna can be fixed to any firm support. More information on the types of antenna fixing can be found in section Mounting types (Page 200). 6.3.5 Connecting an antenna to a reader NOTICE Use of Siemens antenna cable To ensure optimum functioning of the antenna, it is urgently recommended that a Siemens antenna cable is used in accordance with the list of accessories. Figure 6-16 Rear of antenna with RTNC connection Connecting RF660A to RF670R/RF660R Preassembled standard cables in lengths of 3 m, 10 m and 20 m are available for connection. The cable between antenna and reader can be up to 20 m in length. 180 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas When less than four antennas are used, we recommend that the antennas are connected to the reader as follows: Number of antennas Connections on the reader 2 antennas ANT 1, ANT 2 3 antennas ANT 1, ANT 2, ANT 3 Connecting RF660A to RF630R Preassembled standard cables in lengths of 3 m, 10 m and 20 m are available for connection. The cable between antenna and reader can be up to 20 m in length. When one antenna is used, it is recommended that the remaining antenna connection is sealed using the supplied protective cap. 6.3.6 Technical specifications RF660A antenna 865-868 RF660A antenna 902-928 Material Silicone-free Silicone-free Frequency band 865-868 MHz 902-928 MHz Impedance 50 Ohm nominal 50 Ohm nominal Antenna gain 5-7 dBil > 6 dBic VSWR (standing wave ratio) 2:1 max. 2:1 max. Polarization RH circular RH circular Radiating/receiving angle 55°- 60° 60° - 75° Connector RTNC RTNC Degree of protection IP67 IP67 Permissible ambient temperature -25° C to +75° C -25° C to +75° C 6.4 Guidelines for selecting RFID UHF antennas 6.4.1 Note safety information WARNING Before planning how to use third-party components, as the operator of a system that comprises both RF600 components and third-party components, you must comply with the safety information in Section Safety instructions for third-party antennas as well as for modifications to the RF600 system (Page 16). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 181 Antennas 6.4 Guidelines for selecting RFID UHF antennas 6.4.2 Preconditions for selecting RFID UHF antennas Target group This chapter has been prepared for configuration engineers who thoroughly understand and wish to carry out the selection and installation of an external antenna or an external cable for the SIMATIC RF600 system. The various antenna and cable parameters are explained, and information is provided on the criteria you must particularly observe. Otherwise this chapter is equally suitable for theoretical and practice-oriented users. Purpose of this chapter This chapter enables you to select the appropriate external antenna or cable with consideration of all important criteria and to carry out the corresponding settings in the configuration software of the SIMATIC RF600 system. Correct and safe integration into the SIMATIC RF600 system is only possible following adaptation of all required parameters. History Edition Comment 12/2007 First edition 6.4.3 General application planning 6.4.3.1 Overview of the total SIMATIC RF600 system and its influencing factors The following graphic shows the design of the total SIMATIC RF600 system and the factors which have an influence on the total system. You must be aware of these influencing factors and also consider them if you wish to integrate third-party components such as antennas or cables into the system. These influencing factors are described in more detail in Sections Antennas (Page 185) and Antenna cables (Page 196). 182 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Figure 6-17 Overview of total system and influencing factors When operating the RF600 system, additional influencing factors must also be observed such as minimum spacing between antennas in the room. You will find this information in the System Manual "SIMATIC RF600". 6.4.3.2 Environmental conditions CAUTION Damage to the device In line with the application, you must take into consideration the mechanical loads (shock and vibration) as well as environmental demands such as temperature, moisture, UV radiation. The device could be damaged if these factors are not considered. 6.4.3.3 General procedure Depending on whether you wish to use a third-party antenna or antenna cable - or both - in combination with the SIMATIC RF660R reader, these instructions will help you to select the components and to set the important parameters in the SIMATIC RF660R configuration software. There are two different application cases: SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 183 Antennas 6.4 Guidelines for selecting RFID UHF antennas ● Selection of third-party components: you wish to select appropriate third-party components for the SIMATIC RF600 system and to subsequently configure the reader for these components. ● Configuration of existing third-party components: you already have third-party components (antenna, antenna cable or both) and wish to appropriately configure the reader for these components. Procedure for selecting third-party components Always proceed in the following order during your considerations and the practical implementation: 1. Consider which third-party components you wish to use in the SIMATIC RF600 system. 2. Depending on the third-party component required, refer either to Section Antennas (Page 185) or Section Antenna cables (Page 196) for the important criteria for selection of your components. The selection criteria/parameters are sorted in descending relevance. 3. Use the specified equations to calculate your missing parameters, and check whether the required values are reached (e.g. antenna gain) and that important secondary values (e.g. cable loss) are not exceeded or undershot. 4. Configure the reader with the parameters of your third-party components. You can usually carry this out in the SIMATIC RF660R configuration software. The exact procedure is described in Section . 5. For advanced users or in exceptional cases, e.g. input of an antenna gain <4.0 dBi), it is recommendable to carry out the configuration directly using XML commands. For further information, refer to Section . Procedure for configuration of existing third-party components If you already have third-party components which you wish to integrate into the SIMATIC RF600 system, proceed as follows: 1. Depending on the third-party component, refer either to Section "Antennas" or Section "Antenna cables" for the important criteria of your components. The parameters are sorted in descending relevance. 2. Compare the limits with the data of your antenna or cable vendor. 3. Subsequently proceed exactly as described above in "Procedure for selecting third-party components" from Paragraph 3. onwards. 184 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas 6.4.4 Antennas 6.4.4.1 Types of antenna and properties Basically all types of directional antennas can be considered as third-party antennas for integration into the SIMATIC RF600 system. Directional antennas have a preferred direction in which more energy is radiated than in other directions. 6.4.4.2 Antenna parameters Overview The properties of an antenna are determined by a large number of parameters. You must be aware of these properties in order to make the correct selection for your appropriate UHF antenna. The most important parameters are described below. These important parameters are described in detail in the following sections. The following parameters describe both the send and receive functions of the antenna (reciprocity). The antenna is a passive antenna. A two-way relationship exists. ● Radiated power ● Antenna gain ● Impedance ● Return loss / VSWR ● Power rating ● Polarization ● Front-to-back ratio ● Beam width Radiated power In order to comply with national directives with regard to the radiated power (which differ depending on the location or country of use), the RF660R reader together with the antenna cable(s) and antenna(s) must be exactly parameterized or configured. This means that the product of the transmitted power P0 of the reader and the antenna gain G must always have the correct ratio with regard to the radiated power "EIRP" depending on the location of use or the permissible frequency band. Calculation of the radiated power is briefly described below. Calculation of the radiated power The radiated power is the total power radiated by the antenna in the room. The isotropic radiator serves as the physical computing model which uniformly radiates the power into the room (spherically). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 185 Antennas 6.4 Guidelines for selecting RFID UHF antennas EIRP Directional antennas combine the radiation, and therefore have a higher power density in the main beam direction compared to an isotropic radiator. To enable antennas of different design or Directional characteristic to be compared with one another, the equivalent isotropic radiated power (EIRP) has been introduced which represents the effective power which must be applied to an isotropic radiator in order to deliver the same power density in the main beam direction of the antenna. EIRP is the product of the transmitted power P0 and the antenna gain G: EIRP = P0 * G ERP Also common is specification of the equivalent radiated power referred to the half-wave dipole "ERP" (effective radiated power): Logarithmic and standardized data Approximate calculations are easier to carry out as additions than as products, therefore the logarithms are taken for the above equations and the power data standardized to 1 mW and specified in decibels (dBm or dBi). Calculation of the radiated power with consideration of the cable loss ak If the transmitted power is not applied directly but via a cable with loss aK, this loss should be compensated such that the same radiated power is obtained. If the loss is not appropriately compensated, the radiated power is too small. General preliminary information on the unit "dB" Requirements This section provides you with information on the unit "decibel". This knowledge is a requirement for optimum understanding of the following section. You can ignore this section if you already have the appropriate knowledge. 186 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Definition When specifying decibels, the ratios between powers or voltages are not defined directly but as logarithms. The decibel is therefore not a true unit but rather the information that the specified numerical value is the decimal logarithm of a ratio of two power or energy variables P1 and P2 of the same type. This ratio is defined by the following equation: Example: If P1 = 200 W and P2 = 100 mW, how large is the ratio a in dB? Use with other units As with other units, there are also different versions of the unit for decibel depending on the reference variable. With this reference, the logarithmic power ratio becomes an absolute variable. The following table lists the most important combinations in this context with other units: Versions of decibel Description 0 dBm Power level with the reference variable 1 mW. dBi Power level with the reference variable on the isotropic spherical radiator (see also Section Antenna gain (Page 187) ). Antenna gain Definition The antenna gain specifies the degree to which the antenna outputs or receives its power in the preferred angle segment. With this theoretical variable, a comparison is always made with an isotropic spherical radiator, a loss-free antenna which does not exist in reality. It describes how much power has to be added to the isotropic spherical radiator so that it outputs the same radiated power in the preferred direction like the antenna to be considered. The unit for the antenna gain is therefore specified in dBi (dB isotropic). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 187 Antennas 6.4 Guidelines for selecting RFID UHF antennas The antenna gain is defined for the receive case as the ratio between the power received in the main beam direction and the received power of the isotropic spherical radiator. Specifications You must know the antenna gain in the corresponding frequency band or range. You can obtain the value of the antenna gain from the technical specifications of your antenna vendor. ● With a cable loss of 4 dB, a gain ≥ 6 dBi(L) is required since otherwise the maximum radiated power will not be achieved. ● In the case of antennas used in the FCC area of approval, a gain of at least 6 dBi(L) is required since otherwise the permissible radiated power of 4 W EIRP will not be reached. ● If the gain is > 6 dBi(L)*, the difference is compensated in accordance with the directives by reducing the transmitted power. * (L) is the reference to the linear polarization. Dependencies ● Frequency dependency: if a frequency dependency exists in the frequency band used, you must apply the highest value in each case for the antenna gain. With the cable loss, on the other hand, you must select the smallest value in each case it frequency dependency exists. This procedure means that the permissible radiated power will not be exceeded in the extreme case. ● Dependency on the plane If the data for the antenna gain are different in the horizontal and vertical planes, you must use the higher value in each case. Impedance Definition Impedance is understood as the frequency-dependent resistance. The impedances of the antenna, reader and antenna cables should always be the same. Differences in the impedance result in mismatching which in turn means that part of the applied signal is reflected again and that the antenna is not fed with the optimum power. Specifications ● Only antennas can be used whose connection has a characteristic impedance of Z = 50 Ohm. ● The mechanical design of the coaxial antenna connection is of secondary importance; N, TNC and SMA plug connectors are usual. 188 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Return loss / VSWR Definition Since the impedance at the antenna connection is frequency-dependent, mismatching automatically occurs with broadband use. This mismatching can be reflected by two parameters: ● The voltage standing wave ratio VSWR ● The return loss Voltage standing wave ratio VSWR The power sent by the transmitter cannot flow unhindered to the antenna and be radiated as a result of the mismatching described by the VSWR. Part of the power is reflected at the antenna and returns to the transmitter. The powers in the forward and reverse directions produce a standing wave which has a voltage maximum and a voltage minimum. The ratio between these two values is the VSWR (voltage standing wave ratio). Return loss The return loss parameter is based on the reflection factor which describes the voltage ratio between the forward and reverse waves. Specifications So that the smallest possible transmitted and received powers are reflected by the antenna under ideal conditions, you should observe the following data for the VSWR and the return loss |S11|/ dB in the respective frequency band (865-870 MHz or 902-928 MHz): ● VSWR < 1.24:1 or ● |S11|/ dB ≥ 20 dB Power rating Definition The power rating is understood as the maximum power defined by the vendor with which the device may be operated. Specifications Third-party antennas must be dimensioned for an effective power applied to the antenna connection of at least 4 Watt. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 189 Antennas 6.4 Guidelines for selecting RFID UHF antennas Polarization Definition The polarization parameter describes how the electromagnetic wave is radiated by the antenna. A distinction is made between linear and circular polarization. With linear polarization, a further distinction is made between vertical and horizontal polarization. Specifications UHF transponders usually have a receive characteristic similar to that of a dipole antenna which is linearly polarized. Horizontal or vertical polarization is then present depending on the transponder mounting. Selection of circular polarized antenna If the orientation of the transponder is unknown, or if an alternating orientation can be expected, the transmit and receive antennas must have circular polarization. When selecting a circular antenna, the polarization purity must be observed in addition to the polarization direction. A differentiation is made between left-hand and right-hand circular polarization (LHCP and RHCP). The two types cannot be combined in the same system. On the other hand, selection of the polarization direction is insignificant if the antenna system of a transponder is linearly polarized. With actual antennas, elliptical polarization is encountered rather than the ideal circular polarization. A measure of this is the ratio between the large and small main axes of the ellipse, the axial ratio (AR), which is frequently specified as a logarithm. 190 Axial ratio AR Ideal 0 dB Real 2-3 dB SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Figure 6-18 Circular polarization of antenna system and transponder Selection of linear polarized antenna When using linear polarized antennas, you must always make sure that the transmitter antenna, receiver antenna and transponder have identical polarizations (vertical or horizontal). SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 191 Antennas 6.4 Guidelines for selecting RFID UHF antennas As a result of the principle used, no special requirements need be observed to suppress the orthogonal components (cross-polarization). ① ② ③ Transmitter antenna, vertical polarization Receiver antenna, vertical polarization Transponder dipole Figure 6-19 Homogenous vertical polarization of antenna system and transponder Front-to-back ratio Definition As a result of their design, directional antennas not only transmit electromagnetic waves in the main beam direction but also in other directions, particularly in the reverse direction. The largest possible suppression of these spurious lobes is expected in order to reduce faults and to keep the influence on other radio fields low. This attenuation of spurious lobes in the opposite direction to the main beam is called the front-to-back ratio. Specifications Requirement: The front-to-back ratio must be ≥ 10 dB. This requirement also applies to spurious lobes illustrated by the following graphics in Section Half-value width (Page 193). 192 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Half-value width Definition A further description of the directional characteristic is the beam width. The beam width is the beam angle at which half the power (-3 dB) is radiated referred to the maximum power. The antenna gain is directly related to the beam width. The higher the antenna gain, the smaller the beam angle. Coupling in ETSI In ETSI EN 302 208 (release version V1.2.1 2008-06), the radiated power is coupled to the beam width, i.e. ● Radiated power 500-2000 mW ERP: beam width ≤ 70 degrees The beam width requirement applies to both the horizontal and vertical planes. The FCC directives do not envisage coupling with the beam width. The following graphics show examples of the directional radiation pattern of an antenna in polar and linear representations for which both the horizontal and vertical planes must be considered. Directional radiation pattern in polar representation ① ② Beam width Spurious lobe SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 193 Antennas 6.4 Guidelines for selecting RFID UHF antennas Directional radiation pattern in linear representation ① ② Beam width Spurious lobe Specifications Selection of the beam angle within the approval directives also has effects on the field of application, since a larger beam angle allows a larger area to be covered by RFID 194 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas transponders. The following graphic clarifies the cross-section of the beam cone with the covered area. Beam angle: cross-section of the beam cone with the covered area ① ② ③ ④ Third-party antenna Beam angle Covered area Activation or reading range The reading range depends on the horizontal and vertical beam widths in the case of equal distances from the transmitter antenna. Depending on the mechanical mounting and the ratio between the vertical beam width ① and the horizontal beam width ②, read areas result as shown in the following graphic: SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 195 Antennas 6.4 Guidelines for selecting RFID UHF antennas Read area depending on the beam width ① ② Vertical beam width Horizontal beam width 6.4.5 Antenna cables 6.4.5.1 Selection criteria You must observe the criteria listed below when selecting the appropriate antenna cable for your third-party antenna. Characteristic impedance Definition If the input impedance of a device does not agree with the cable impedance, reflections occur which reduce the power transmission and can result in the appearance of resonance and thus to a non-linear frequency response. Specifications ● You must only use coaxial antenna cables when connecting a third-party antenna. ● This antenna cable must have a nominal characteristic impedance of Z = 50 Ohm. Antenna cable loss In order to be able to transmit the available UHF power from the SIMATIC RF660R reader to the antenna(s), the antenna cable loss must not exceed a value of approx. 4 dB. 196 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 Antennas 6.4 Guidelines for selecting RFID UHF antennas Dependency of the cable loss The cable loss depends on two important factors: ● External characteristics of cable. These includes the cable length, diameter and design. ● As a result of the physical principle, the cable loss is also frequency-dependent, i.e. the cable loss increases at higher transmitter frequencies. Therefore the cable loss must be specified in the frequency band from 860 to 960 MHz. Cable vendors usually provide tables or calculation aids for their types of cable which usually include the transmitter and receiver frequencies as well as the cable length. Therefore contact your cable vendor in order to determine the appropriate type of cable using the approximate value referred to above. 6.4.5.2 Notes on use Shielding of the antenna cable Coaxial antenna cables always have a shielded design and therefore radiate little of the transmitted power to the environment. Note Cable with double shielding You should therefore preferentially select cable with double shielding since this provides the best damping. Bending radius of the antenna cable The properties of the cable shield are influenced by mechanical loading or bending. You must therefore observe the static and dynamic bending radii specified by the cable vendor. Connectors and adapters You must use connectors and adapters of type "Reverse Polarity R-TNC" (male connector) for your antenna cables from a third-party supplier in order to guarantee correct connection to the SIMATIC RF660R reader. The figure below shows the standard for a suitable thread: You can find more information in the catalog data of your cable vendor. SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010 197 Antennas 6.4 Guidelines for selecting RFID UHF antennas 6.4.6 Overview of parameterization of RF600 reader The parameterization possibilities that are available to you for each reader of the RF600 family are outlined below. You will find detailed information on parameterization in the specified chapters of the documentation: Readers RFMANAGER 2008 SP 3 RF670R Online-Help > chapter "Introduction to RFMANAGER > Overview of the RFID functions" SIMATIC command messages RF660R RF-MANAGER Configuration Basic 2010 software XML commands RFID reader interface Online help > chapter "Working with RFID objects" Function Manual RF670R, Chapter "Standard Configuration Messages" "Configuration Manual SIMATIC RF660R Configuration software", chapter "Parameterizin g the RF660R" RF630R "Configuration Manual RF620R/ RF630R", chapter "Overview of commands" RF620R "Configuration Manual RF620R/ RF630R", chapter "Overview of commands" Function Manual RF660R, Chapter "Standard Configuration Messages" RF610M 6.4.7 Function Manual Mobile Reader, chapter"RFID Reader Interface Reference" Application example This section contains an example with specific values. Using this example it is possible to understand how the complete selection procedure for antennas, cables, and adapters as well as the settings could be carried out on an RF600 system reader. In the example it is assumed that you wish to use your SIMATIC RF600 system with your thirdparty components in Germany (ETSI EN 302 208 V1.2.1). 198 SIMATIC RF600 System Manual, 06/2010, J31069-D0171-U001-A10-7618 Draft Version 02.06.2010
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