Siemens Automobile Parts S120 Users Manual SIMOTICS T 1FW3 Torque Motors, Configuration
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2015-02-05
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SINAMICS S120 SIMOTICS T-1FW3 complete torque motors Configuration Manual · 04/2012 SINAMICS s SIMOTICS T-1FW3 complete torque ___________________ Preface motors 1 ___________________ Motor description SINAMICS S120 SIMOTICS T-1FW3 complete torque motors Configuration Manual 2 ___________________ Configuration Mechanical properties 3 ___________________ of the motors Technical specifications 4 ___________________ and characteristic curves 5 ___________________ Motor components 6 ___________________ Connection system 7 ___________________ Assembly A ___________________ Appendix (PKTS), 04/2012 6SN1197-0AD70-0BP6 Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the relevant information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY Order number: 6SN1197-0AD70-0BP6 Ⓟ 04/2012 Technical data subject to change Copyright © Siemens AG 2011, 2012. All rights reserved Preface Motor documentation The motor documentation is organized in the following categories: ● General documentation e.g. catalogs ● Manufacturer/service documentation e.g. Operating Instructions and Configuration Manuals More information Information on the following topics is available under the link: ● Ordering documentation/overview of documentation ● Additional links to download documents ● Using documentation online (find and search in manuals/information) http://www.siemens.com/motioncontrol/docu Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following e-mail address: docu.motioncontrol@siemens.com My Documentation Manager The following link provides information on how to create your own individual documentation based on Siemens content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: http://siemens.com/sitrain Technical Support For technical support telephone numbers for different countries, go to: http://www.siemens.com/automation/service&support SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 3 Preface Internet addresses for drive technology Internet address for motors: http://www.siemens.com/motors Internet address for products: http://www.siemens.com/motioncontrol Internet address for SINAMICS: http://www.siemens.com/sinamics Target group This documentation addresses project planners and project engineers as well as machine manufacturers and commissioning engineers. Benefits The Configuration Manual supports you when selecting motors, calculating the drive components, selecting the required accessories as well as when selecting line and motorside power options. Standard scope The scope of the functionality described in this document can differ from the scope of the functionality of the drive that is actually supplied. ● Other functions not described in this documentation might be able to be executed in the drive. However, no claim can be made regarding the availability of these functions when the equipment is first supplied or in the event of servicing. ● The documentation can also contain descriptions of functions that are not available in a particular product version of the drive. The functionalities of the supplied drive should only be taken from the ordering documentation. ● Extensions or changes made by the machine manufacturer are documented by the machine manufacturer. For reasons of clarity, this documentation does not contain all of the detailed information on all of the product types. This documentation cannot take into consideration every conceivable type of installation, operation and service/maintenance. EC Declarations of Conformity The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://support.automation.siemens.com There – as a search term – enter the number 15257461 or contact your local Siemens office. SIMOTICS T-1FW3 complete torque motors 4 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Preface Danger and warning information DANGER Commissioning is absolutely prohibited until it has been completely ensured that the machine, in which the components described here are to be installed, is in full compliance with the provisions of the EC Machinery Directive. Only appropriately qualified personnel may commission the SINAMICS units and the motors. This personnel must carefully observe the technical customer documentation associated with this product and be knowledgeable about and carefully observe the danger and warnings. Operation of electrical equipment and motors inevitably involves electrical circuits with dangerous voltages. All of the work carried out on the electrical machine or system must be carried out while it is in a no-voltage condition. When the machine or system is operated, hazardous axis movements can occur. Notes regarding operation with residual current protective devices (FI, RCD) see the "Manual" of the converter that is being used. In combination with the drive system, the motors are generally approved for operation on TN and TT line supply systems with grounded neutral and on IT line supply systems. When connected to IT line supply systems, when a first fault occurs between an active part and ground, this must be signaled using appropriate monitoring equipment. In accordance with IEC 60364-4-41, it is recommended that the first fault is removed as quickly as is practically possible. In systems with a grounded external conductor, an isolating transformer with grounded neutral (secondary side) must be connected between the line supply and the drive system to protect the motor insulation from excessive stress. DANGER There is a risk of shock due to the residual voltages at the motor terminals! When the power supply voltage is switched-off, active parts of the motor can have a charge of more than 60 μC. In addition, at open-circuit cable ends – e.g. when a connector is withdrawn – even after the power has been disconnected, a voltage of more than 60 V is present for 1 s. This is the reason that you must apply the appropriate measures to provide protection against residual voltages! SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 5 Preface WARNING For 1FW3 motors, voltages are present at the motor terminals when the rotor is rotating (as a result of the permanent magnets). The voltage can be as high as 1000 V depending on the type of motor. The equipment and motors must be transported, stored, installed, mounted, operated, serviced, and maintained properly in order to ensure that they function correctly and safely. In the case of special versions of the drive units and motors, the information and data provided in the catalogs and quotations also apply. In addition to the danger and warning information/instructions in the technical customer documentation supplied, the applicable domestic, local and plant-specific regulations and requirements must be carefully taken into account. CAUTION The motors can have surface temperatures of over +100 °C. For this reason, temperature-sensitive components (e.g. cables or electronic components) must not come into contact with or be attached to the motor. When connecting the cables, ensure that they – are not damaged – are not subject to tensile stress – cannot be touched by rotating components. CAUTION Motors should be connected in accordance with the operating instructions. They must not be connected directly to the three-phase supply because this will damage them. SINAMICS units and synchronous motors are subject to a voltage test during routine testing. While the electrical equipment of industrial machines is being subjected to a voltage test in accordance with EN 60204-1, Section 19.4, all SINAMICS drive unit connections must be disconnected/withdrawn in order to avoid damaging the SINAMICS drive units. CAUTION Motors with DRIVE-CLiQ interface have an electronic rating plate which contains motor and encoder-specific data. This is the reason that encoder modules with DRIVE-CLiQ interface or mounted Sensor Module may only be operated on the original motor - and may not be mounted onto other motors or replaced by a Sensor Module from other motors. The DRIVE-CLiQ interface has direct contact to components that can be damaged/ destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could be electrostatically charged should come into contact with the connections. SIMOTICS T-1FW3 complete torque motors 6 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Preface Note When operational and in dry operating rooms, SINAMICS units with synchronous motors fulfill the Low-Voltage Directive. In the configurations specified in the associated EC Declaration of Conformity, SINAMICS units with synchronous motors fulfill the EMC Directive. ESDS instructions and electromagnetic fields CAUTION An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or module that can be damaged by electrostatic fields or discharges. ESDS regulations for handling boards and equipment: When handling components that can be destroyed by electrostatic discharge, it must be ensured that personnel, the workstation and packaging are well grounded! Personnel in ESD zones with conductive floors may only touch electronic components if they are – grounded through an ESDS bracelet and – wearing ESDS shoes or ESDS shoe grounding strips. Electronic boards may only be touched when absolutely necessary. Electronic boards may not be brought into contact with plastics and articles of clothing manufactured from man-made fibers. Electronic boards may only be placed on conductive surfaces (table with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers). Electronic boards may not be brought close to data terminals, monitors or television sets. Minimum clearance to screens > 10 cm). Measurements may only be carried-out on electronic boards and modules if – the measuring instrument is grounded (e.g. via a protective conductor) or – before making measurements with a potential-free measuring device, the measuring head is briefly discharged (e.g. by touching an unpainted blank piece of metal on the control cabinet). SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 7 Preface DANGER It may be dangerous for people to remain in the immediate proximity of the product – especially for those with pacemakers, implants or similar – due to electric, magnetic and electromagnetic fields (EMF) occurring as a consequence of operation. The machine/system operator and the people present near the product must observe the relevant guidelines and standards! These are, for example, in the European Economic Area (EEA) the Electromagnetic Fields Directive 2004/40/EC and the standards EN 12198-1 to 12198-3 and in the Federal Republic of Germany the Employer's Liability Insurance Association Regulations for the Prevention of Industrial Accidents BGV 11, with the relevant rule BGR 11 "Electromagnetic Fields". Then a risk assessment must be carried out for every workplace, activities for reducing dangers and exposure for people decided upon and implemented, as well as determining and observing exposure and danger areas. Information regarding third-party products NOTICE This document contains recommendations relating to third-party products. This involves third-party products whose fundamental suitability is familiar to us. It goes without saying that equivalent products from other manufacturers may be used. Our recommendations are to be seen as helpful information, not as requirements or regulations. We cannot accept any liability for the quality and properties/features of third-party products. SIMOTICS T-1FW3 complete torque motors 8 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Preface Environmental compatibility ● Environmental aspects during development When selecting supplier parts, environmental compatibility was an essential criteria. Special emphasis was placed on reducing the envelope dimensions, mass and type variety of metal and plastic parts. Effects of paint-wetting impairment substances can be excluded (PWIS test) ● Environmental aspects during production Supplier parts and the products are predominantly transported in re-usable packing. Transport for hazardous materials is not required. The packing materials themselves essentially comprises paperboard containers that are in compliance with the Packaging Directive 94/62/EC. Energy consumption during production was optimized. Production has low emission levels. ● Environmental aspects for disposal Motors must be disposed of carefully taking into account domestic and local regulations in the normal recycling process or by returning to the manufacturer. The following must be taken into account when disposing of the motor: Oil according to the regulations for disposing of old oil (e.g. gear oil when a gearbox is mounted) Not mixed with solvents, cold cleaning agents of remains of paint Components that are to be recycled should be separated according to: – Electronics scrap (e.g. encoder electronics, sensor modules) – Iron to be recycled – Aluminum – Non-ferrous metal (gearwheels, motor windings) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 9 Preface Residual risks of power drive systems When carrying out a risk assessment of the machine in accordance with the EU Machinery Directive, the machine manufacturer must as a minimum consider the following residual risks associated with the control and drive components of a power drive system (PDS). 1. Unintentional movements of driven machine components during commissioning, operation, maintenance, and repairs caused by, for example: – Hardware defects and/or software errors in the sensors, controllers, actuators, and connection technology – Response times of the controller and drive – Operating and/or ambient conditions not within the scope of the specification – Parameterization, programming, cabling, and installation errors – Use of radio devices / cellular phones in the immediate vicinity of the controller – External influences / damage 2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by, for example: – Component malfunctions – Software errors – Operating and/or ambient conditions not within the scope of the specification – External influences / damage 3. Hazardous shock voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification – Condensation / conductive contamination – External influences / damage 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too close. 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly. More extensive information concerning the residual risks associated with the PDS is provided in the relevant chapters of the technical user documentation. SIMOTICS T-1FW3 complete torque motors 10 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Table of contents Preface ...................................................................................................................................................... 3 1 2 3 Motor description ..................................................................................................................................... 15 1.1 Properties.....................................................................................................................................15 1.2 Torque overview ..........................................................................................................................19 1.3 Technical features........................................................................................................................20 1.4 Technical specifications ...............................................................................................................21 1.5 Rating plate data..........................................................................................................................27 1.6 Order number...............................................................................................................................28 Configuration ........................................................................................................................................... 31 2.1 2.1.1 2.1.2 Configuration software .................................................................................................................31 Configuration tool SIZER for SIEMENS Drives ...........................................................................31 STARTER drive/commissioning software....................................................................................33 2.2 2.2.1 2.2.2 2.2.3 Procedure when engineering .......................................................................................................34 1. Clarification of the type of drive ...............................................................................................35 2. Definition of supplementary conditions and integration into an automation system................36 3. Definition of load cycle, calculation of max. load torque, definition of motor ...........................37 Mechanical properties of the motors ........................................................................................................ 45 3.1 3.1.1 3.1.2 3.1.3 3.1.4 Cooling .........................................................................................................................................45 Cooling circuit...............................................................................................................................45 Engineering the cooling circuit .....................................................................................................48 Cooling water ...............................................................................................................................52 Cooling water connection.............................................................................................................54 3.2 Shaft versions ..............................................................................................................................54 3.3 Degree of protection ....................................................................................................................55 3.4 Bearing version ............................................................................................................................56 3.5 3.5.1 3.5.2 3.5.3 Radial and axial forces.................................................................................................................59 Hollow shaft..................................................................................................................................60 Plug-on shaft ................................................................................................................................63 Solid shaft ....................................................................................................................................67 3.6 Balancing process........................................................................................................................71 3.7 Vibration severity grade ...............................................................................................................72 3.8 Noise emission.............................................................................................................................72 3.9 Gear ratio .....................................................................................................................................73 3.10 Paint finish....................................................................................................................................73 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 11 Table of contents 4 5 6 7 Technical specifications and characteristic curves................................................................................... 75 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 Torque-speed characteristic........................................................................................................ 81 Shaft height 150 .......................................................................................................................... 82 Shaft height 200, Standard ....................................................................................................... 112 Shaft height 200, High Speed ................................................................................................... 148 Shaft height 280, Standard ....................................................................................................... 172 Shaft height 280, High Speed ................................................................................................... 188 4.2 4.2.1 4.2.2 4.2.3 4.2.4 Dimension drawings.................................................................................................................. 204 Hollow shaft............................................................................................................................... 206 Encoderless .............................................................................................................................. 209 Plug-on shaft ............................................................................................................................. 212 Solid shaft.................................................................................................................................. 215 Motor components ................................................................................................................................. 217 5.1 Thermal motor protection .......................................................................................................... 217 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 Encoders ................................................................................................................................... 220 Encoder connection for motors with DRIVE-CLiQ interface ..................................................... 222 Encoder connection for motors without DRIVE-CLiQ interface ................................................ 222 Incremental encoder sin/cos 1Vpp............................................................................................ 223 Absolute encoders .................................................................................................................... 226 Multi-pole resolver..................................................................................................................... 228 Encoder with belt drive.............................................................................................................. 229 Coaxial encoder mounting ........................................................................................................ 231 Motor version without encoder.................................................................................................. 231 5.3 5.3.1 5.3.2 Braking resistors (armature short-circuit braking) ..................................................................... 231 Function description .................................................................................................................. 231 Dimensioning of braking resistors............................................................................................. 234 Connection system ................................................................................................................................ 239 6.1 SINAMICS drive I/O .................................................................................................................. 239 6.2 Line connection ......................................................................................................................... 240 6.3 Signal connection...................................................................................................................... 243 6.4 Rotating the connector at the motor.......................................................................................... 244 6.5 Connecting-up information ........................................................................................................ 245 6.6 Routing cables in a damp environment..................................................................................... 248 Assembly ............................................................................................................................................... 249 7.1 Warning and danger information when mounting ..................................................................... 249 7.2 Overview of the mounting options............................................................................................. 250 7.3 7.3.1 7.3.2 7.3.2.1 7.3.2.2 7.3.2.3 Plug-on installation.................................................................................................................... 253 Siemens torque arm.................................................................................................................. 255 Shaft-side clamping element..................................................................................................... 261 Plug-on shaft with option +Q30................................................................................................. 264 Hollow shaft with option +Q30 .................................................................................................. 268 Hollow shaft, inner clamping element ....................................................................................... 270 SIMOTICS T-1FW3 complete torque motors 12 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Table of contents A 7.4 Coupling mounting .....................................................................................................................273 7.5 No bearings at the DE................................................................................................................274 7.6 Natural frequency when mounted ..............................................................................................276 7.7 Vibration resistance ...................................................................................................................276 7.8 Heavy Duty (Z option L03) .........................................................................................................278 Appendix................................................................................................................................................ 281 A.1 Description of terms ...................................................................................................................281 A.2 Conformity certificates ...............................................................................................................285 A.3 References.................................................................................................................................286 Index...................................................................................................................................................... 287 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 13 Table of contents SIMOTICS T-1FW3 complete torque motors 14 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.1 1 Properties Overview The 1FW3 series was developed as direct drive. This direct drive is a compact drive unit where the mechanical motor power is transferred directly to the driven machine without any mechanical transmission elements. 1FW3 complete torque motors are water-cooled, highpole (slow running) permanent-magnet-excited synchronous motors. The operating characteristics are comparable to those of regular synchronous motors. The range includes 3 outer diameters with various shaft lengths. For shaft heights 150 and 200, the stator and rotor have a flange with centering edges and tapped holes at the DE that allow them to be integrated into a machine. The complete torque motor 1FW3 can be ordered with various shaft versions: ● Hollow shaft ● Plug-on shaft with integrated shaft centering ● Solid shaft These allow highly flexible design and maintenance concepts to be implemented. 1FW3 torque motors can be combined with the SINAMICS S120 drive system to create a powerful, high-performance system. The integrated encoder systems for speed and position control can be selected according to the application. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 15 Motor description 1.1 Properties Table 1- 1 Versions Shaft versions Hollow shaft Plug-on shaft Solid shaft Photograph Advantages continuously hollow shafts can be used for feeding coolant/heating media, measuring cables, etc. motors with various lengths can be connected to the machine shaft simple and quick installation as a result of the integrated shaft adapter with centering simpler clamping element simple encoder replacement "classic" motor installation simplest overall solution simple replacement of a geared motor without having to change the connection to the machine simple encoder replacement Use and highlights ● High torque for a compact design and low envelope dimensions ● Optimized mechatronic solution – High degree of stiffness – High speeds possible – Innovative machine concepts are possible – Increased productivity and quality ● The optimum version for any application – Wide power range from 3 to 380 kW – Rated torques from 100 to 7000 Nm – Rated speeds from 150 to 1200 rpm – Hollow shaft, plug-on shaft or solid shaft – Different encoder types for speed control and precision positioning ● Outstanding performance characteristics – Maximum speeds of up to 1800 rpm – Excellent rotational accuracy – High dynamic response (short acceleration times) SIMOTICS T-1FW3 complete torque motors 16 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.1 Properties ● The ideal motor for energy-saving solutions ● Simple encoder replacement without requiring any readjustment for plug-on and solid shafts Field of applications ● Main extruder drives ● Worm drives for injection molding machines ● Roll drive ● Winder ● Cross lapper ● Pull-roll drives for foil drawing machines ● Stretch, calender, casting and cooling rolls ● Dynamic positioning tasks, e.g. rotary tables, clocked conveyor belts ● Replacing hydraulic motors ● Roll drives in paper machines ● Cross-cutter drives for continuous material webs, e.g. paper, textiles, metal sheet ● Wire-drawing machines ● Chippers Overview of the special Heavy Duty version In many machining processes in the industrial environment, the tools and machining equipment are subjected to extreme mechanical stresses. This is the case in metal forming for example, but also in machining processes in which extremely high forces must be applied. Also the trend towards greater productivity and more refined products requiring the use of more complex machining techniques demands the use of state-of-the-art but also extremely rugged drive systems and automation technology. Figure 1-1 Complete 1FW3 Heavy Duty torque motor SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 17 Motor description 1.1 Properties Siemens is offering, with the complete 1FW3 Heavy Duty torque motor, a direct drive that addresses the following requirements. The powerful, permanent-magnet synchronous motor is characterized on the one hand by its high dynamic response and precision. On the other hand, the motor has a mechanically rugged design, enabling it to resist shocks in the range of up to 10 g without any difficulty. The 1FW3 Heavy Duty torque motor is ideally suited to following the motion profiles with high demands on the dynamic performance of higher-level motion controllers even under harsh operating conditions. In contrast to motor/gearbox combinations, the complete 1FW3 Heavy Duty torque motor is characterized not only by its enhanced ruggedness, but also by its compactness. These characteristics make it particularly suitable as a main drive in servo presses. The Heavy Duty version is defined by specifying option +L03. At the present time, only shaft height 280 is available. For an additional mechanical description, refer to the Chapter "Heavy Duty" in the Installation chapter. Complete 1FW3 Heavy Duty torque motor – brief overview of its strengths ● High precision true running characteristics and outstanding dynamic performance ● 200% overload capability Easy to integrate ● in the mechanical system ● in the SINAMICS S120 drive system (DRIVE-CLiQ interface) Complete 1FW3 Heavy Duty torque motor – brief overview of the technology Rated speed:* up to 600 rpm (maximum speed up to 1,000 rpm) Rated torque:* up to 6600 Nm (maximum torque up to 11,400 Nm) * depending on the version and type Complete 1FW3 Heavy Duty torque motor – typical applications Especially rugged direct drive for use in harsh environments, e.g. in servo presses SIMOTICS T-1FW3 complete torque motors 18 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.2 Torque overview 1.2 Torque overview ):[ 1P ):[[ 1P ):[[ 1P ):[[ 1P 1P ):[[ 5DWHGWRUTXH01.>1P@ Figure 1-2 Torque overview, 1FW3 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 19 Motor description 1.3 Technical features 1.3 Table 1- 2 Technical features Technical features Motor type Permanent-magnet synchronous motor Magnet material Rare-earth magnetic material Stator winding insulation (acc. to EN 60034-1; IEC 60034-1) Temperature class 155 (F) for a winding temperature rise of ∆T = 100 K for a cooling water intake temperature of +30 °C. Installation altitude (to IEC 60034-1) For an installation altitude > 1000 m above sea level, the relevant data in the drive converter documentation must be carefully observed (secondary conditions/limitations). Type of construction (acc. to EN 60034-7; IEC 60034-7) Shaft height 150: IM B14, IM V18, IM V19 shaft height 200: IM B14, IM V18, IM V19 shaft height 280: IM B35, IM B5, IM V1, IM V3, IM V15, IM V35 Degree of protection (acc. to EN 60034-5; IEC 60034-5) Hollow shaft: IP54 plug-on shaft: IP55, SH 280 IP54 solid shaft: IP55 Cooling (acc. to EN 60034-6; IEC 60034-6) Water cooling Thermal motor protection (acc. to EN 60034–11; IEC 60034-11) KTY 84 temperature sensor in stator winding Paint finish Anthracite (RAL 7016) 2nd Rating plate Enclosed separately Shaft version (acc. to DIN 748-3; IEC 60072-1) Hollow shaft, plug-on shaft, solid shaft Details see Chapter "Shaft version" and Chapter "Dimension drawings" Shaft and flange accuracy (acc. to DIN 42955; IEC 60072-1) Tolerance class N (at normal running temperature) Vibration severity (acc. to EN 60034-14; IEC 60034-14) Grade A is observed up to rated speed. Sound pressure level (acc. to DIN EN ISO 1680) Max. 73 dB(A) at 4 kHz rated pulse frequency at the nominal operating point Bearing version Roller bearings with permanent grease lubrication (bearing change interval = 20000h) Built-in encoder systems for motors without DRIVE-CLiQ interface Incremental encoder, sin/cos 1 Vpp, 2048 S/R1) with C and D tracks, encoder IC2048S/R1)), belt-mounted Absolute encoder 2048 S/R1) singleturn, 4096 revolutions multiturn, with EnDat interface, encoder AM2048S/R1)), belt-mounted or coaxially mounted at NDE Multi-pole resolver, belt mounted Incremental encoder, 22-bit (resolution 4194304, internal encoder 2048 S/R 1)) + commutation position, 11-bit, encoder IC22DQ Absolute encoder 22 bit singleturn (resolution 4194304, in the encoder 2048 S/R 1)) + 12 bit multiturn (traversing range 4096 revolutions), encoder AM22DQ Resolver 15 bit (resolution 32768, internal, multi-pole), encoder R15DQ Absolute encoder 24 bit singleturn (resolution 16777216), encoder AS24DQI Absolute encoder 24 bit singleturn (resolution 16777216), + 12 bit multiturn (traversing range 4096 revolutions), encoder AM24DQI Built-in encoder systems for motors with DRIVE-CLiQ interface Belt-mounted Built-in encoder systems for motors with DRIVE-CLiQ interface Coaxially mounted at NDE SIMOTICS T-1FW3 complete torque motors 20 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.4 Technical specifications Connection Terminal box for power cable Connector for encoder signals and KTY 84 Options PTC thermistor motor protection using 3 integrated temperature sensors for shutdown Version with/without encoder Shaft cover at NDE for the hollow shaft version Regreasing system Special paint finish Non-standard rated speeds (an inquiry is required) Natural cooling on request Special grease lubrication for low speeds Heavy-Duty version in shaft height 280 1) S/R = Signals/Revolution 1.4 Technical specifications The data in the following tables refer to operation with an ALM (Active Line Module) and a 600 V DC link voltage. The specified efficiency η is a typical value, theoretically determined and which has its optimum in the continuous operation range. Table 1- 3 Technical data, 1FW315⃞ Motor type nN MN IN PN η Mmax Imax nmax mech. [rpm] [Nm] [A] [kW] [%] [Nm] [A] [rpm] 1FW3150-1⃞H 300 100 8.0 3.1 89 200 17 1700 1FW3150-1⃞L 500 100 12 5.2 90 200 26 1700 1FW3150-1⃞P 750 100 18 7.9 90 200 41 1700 1FW3152-1⃞H 300 200 14 6.3 92 400 35 1700 1FW3152-1⃞L 500 200 22 10.5 92 400 53 1700 1FW3152-1⃞P 750 200 32.5 15.7 93 400 79 1700 1FW3154-1⃞H 300 300 20.5 9.4 93 600 49 1700 1FW3154-1⃞L 500 300 32 15.7 93 600 75 1700 1FW3154-1⃞P 750 300 47.5 23.6 93 600 113 1700 1FW3155-1⃞H 300 400 28 12.6 94 800 67 1700 1FW3155-1⃞L 500 400 43 20.9 94 800 103 1700 1FW3155-1⃞P 750 400 64 31.4 94 800 153 1700 1FW3156-1⃞H 300 500 34 15.7 94 1000 81 1700 1FW3156-1⃞L 500 500 53 26.2 94 1000 126 1700 1FW3156-1⃞P 750 500 76 39.3 94 1000 183 1700 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 21 Motor description 1.4 Technical specifications Table 1- 4 Technical data, 1FW320⃞ Standard Motor type nN MN IN PN η Mmax Imax nmax mech. [rpm] [Nm] [A] [kW] [%] [Nm] [A] [rpm] 1FW3201-1⃞E 150 300 13 4.7 91 555 28 1000 1FW3201-1⃞H 300 300 23 9.4 92 555 50 1000 1FW3201-1⃞L 500 300 37 15.7 92 555 82 1000 1FW3202-1⃞E 150 500 21 7.9 93 925 47 1000 1FW3202-1⃞H 300 500 37 15.7 94 925 81 1000 1FW3202-1⃞L 500 500 59 26.2 94 925 131 1000 1FW3203-1⃞E 150 750 30 11.8 94 1390 69 1000 1FW3203-1⃞H 300 750 59 23.6 95 1390 132 1000 1FW3203-1⃞L 500 750 92 39.3 95 1390 204 1000 1FW3204-1⃞E 150 1000 40 15.7 94 1850 90 1000 1FW3204-1⃞H 300 1000 74 31.4 95 1850 163 1000 1FW3204-1⃞L 500 1000 118 52.3 95 1850 260 1000 1FW3206-1⃞E 150 1500 65 23.6 94 2775 145 1000 1FW3206-1⃞H 300 1500 118 47.1 95 2775 256 1000 1FW3206-1⃞L 500 1400 169 73.3 95 2775 399 1000 1FW3208-1⃞E 150 2000 84 31.4 94 3700 187 1000 1FW3208-1⃞H 300 2000 153 62.8 94 3700 340 1000 1FW3208-1⃞L 500 1850 226 96.8 94 3700 533 1000 Table 1- 5 Technical data, 1FW320⃞ High Speed Motor type nN MN IN PN η Mmax Imax nmax mech. [rpm] [Nm] [A] [kW] [%] [Nm] [A] [rpm] 1FW3201-3⃞P 800 245 37 20.5 91 500 80 1800 1FW3201-3⃞S 1200 230 50 29.0 91 500 114 1800 1FW3202-3⃞P 800 470 69 39.5 93 860 133 1800 1FW3202-3⃞S 1200 440 92 55 93 860 190 1800 1FW3203-3⃞P 800 680 96 57 94 1210 182 1800 1FW3203-3⃞S 1200 630 131 79 94 1210 265 1800 1FW3204-3⃞P 800 930 137 78 95 1700 265 1800 1FW3204-3⃞S 1200 860 191 108 95 1700 400 1800 1FW3206-3⃞P 800 1360 192 114 95 2400 365 1800 1FW3206-3⃞S 1200 1210 270 152 95 2400 570 1800 1FW3208-3⃞P 800 1900 270 159 95 3300 500 1800 1FW3208-3⃞S 1200 1700 385 215 95 3300 800 1800 SIMOTICS T-1FW3 complete torque motors 22 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.4 Technical specifications Table 1- 6 Technical data 1FW328⃞ Standard Motor type nN MN IN PN η Mmax Imax nmax mech. [rpm] [Nm] [A] [kW] [%] [Nm] [A] [rpm] 1FW3281-2⃞E 150 2500 82 39.0 94 4050 145 1000 1FW3281-2⃞G 250 2450 126 64.0 95 4050 226 1000 1FW3283-2⃞E 150 3500 115 55.0 95 5700 203 1000 1000 1FW3283-2⃞G 250 3450 176 90.0 96 5700 316 1FW3285-2⃞E 150 5000 160 79.0 95 8150 284 1000 1FW3285-2⃞G 250 4950 244 130.0 96 8150 436 1000 1FW3287-2⃞E 150 7000 230 110.0 96 11400 406 1000 1FW3287-2⃞G 250 6900 352 181.0 96 11400 632 1000 Table 1- 7 Technical data 1FW328⃞ High Speed Motor type nN MN IN PN η Mmax Imax nmax mech. [rpm] [Nm] [A] [kW] [%] [Nm] [A] [rpm] 1FW3281-3⃞J 400 2350 188 98.0 96 4050 352 1000 1FW3281-3⃞M 600 2200 256 138.0 96 4050 512 1000 1FW3283-3⃞J 400 3300 275 138.0 96 5700 516 1000 1FW3283-3⃞M 600 3100 357 195.0 96 5700 712 1000 1FW3285-3⃞J 400 4700 376 197.0 96 8150 709 1000 1FW3285-3⃞M 600 4400 469 276.0 97 8150 942 1000 1FW3287-3⃞J 400 6600 504 276.0 97 11400 946 1000 1FW3287-3⃞M 600 6050 696 380.0 97 11400 1424 1000 Motor Module The rated motor current (IN) is used as a basis to dimension the appropriate Motor Modules for the 1FW3 motors. If the full motor stall torque is required, the Motor Modules must be dimensioned according to the motor stall current (I0). If the motor is temporarily operated at operating points above the S1 characteristic, the current drawn by the motors at these points must be taken into account and the appropriate Motor Module configured. Note Configuration tool The SIZER for SIEMENS Drives engineering tool supports you when dimensioning and configuring the drive system (see the Chapter "Engineering"). The engineering tool supports you here (see Chapter "Engineering"). SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 23 Motor description 1.4 Technical specifications Format of the MLFB for Motor Modules 6/ 7( %RRNVL]H &KDVVLV Suitable Motor Module Table 1- 8 Assignment: Motor type - Motor Module Motor type Rated current / stall current IN [A] / I0 [A] Order designation (MLFB) SINAMICS S120 Motor Modules Rated current Motor Module IN [A] Line supply voltage of 400 V 3 AC, Active Line Module (Vmot = 425 V) *) 1FW315⃞ 1FW3150-1⃞H 7.2 / 7.3 6SL312⃞-⃞TE21-0AA3 9 1FW3150-1⃞L 11 / 11.5 6SL312⃞-⃞TE21-8AA3 18 1FW3150-1⃞P 17 / 17.5 6SL312⃞-⃞TE21-8AA3 18 1FW3152-1⃞H 14 / 15 6SL312⃞-⃞TE21-8AA3 18 1FW3152-1⃞L 22 / 22.5 6SL312⃞-1TE23-0AA3 30 1FW3152-1⃞P 32.5 / 33.5 6SL312⃞-1TE24-5AA3 45 1FW3154-1⃞H 20.5 / 21.5 6SL312⃞-1TE23-0AA3 30 1FW3154-1⃞L 32 / 33 6SL312⃞-1TE24-5AA3 45 1FW3154-1⃞P 47.5 / 49 6SL312⃞-1TE26-0AA3 60 1FW3155-1⃞H 28 / 29 6SL312⃞-1TE23-0AA3 30 1FW3155-1⃞L 43 / 45 6SL312⃞-1TE26-0AA3 60 1FW3155-1⃞P 64 / 67 6SL312⃞-1TE28-5AA3 85 1FW3156-1⃞H 34 / 35 6SL312⃞-1TE24-5AA3 45 1FW3156-1⃞L 53 / 55 6SL312⃞-1TE26-0AA3 60 1FW3156-1⃞P 76 / 80 6SL312⃞-1TE28-5AA3 85 13 / 13 6SL312⃞-⃞TE21-8AA3 18 1FW3201-1⃞H 23 / 24 6SL312⃞-1TE23-0AA3 30 1FW3201-1⃞L 37 / 38 6SL312⃞-1TE24-5AA3 45 1FW3202-1⃞E 21 / 22 6SL312⃞-1TE23-0AA3 30 1FW3202-1⃞H 37 / 39 6SL312⃞-1TE24-5AA3 45 1FW3202-1⃞L 59 / 62 6SL312⃞-1TE26-0AA3 60 1FW3203-1⃞E 30 / 32 6SL312⃞-1TE23-0AA3 30 1FW3203-1⃞H 59 / 62 6SL312⃞-1TE26-0AA3 60 1FW3203-1⃞L 92 / 100 6SL312⃞-1TE31-3AA3 132 1FW3204-1⃞E 40 / 42 6SL312⃞-1TE24-5AA3 45 1FW3204-1⃞H 74 / 77 6SL312⃞-1TE28-5AA3 85 1FW3204-1⃞L 118 / 129 6SL312⃞-1TE31-3AA3 132 1FW320⃞ Standard 1FW3201-1⃞E SIMOTICS T-1FW3 complete torque motors 24 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.4 Technical specifications Motor type Rated current / stall current IN [A] / I0 [A] Order designation (MLFB) SINAMICS S120 Motor Modules Rated current Motor Module IN [A] Line supply voltage of 400 V 3 AC, Active Line Module (Vmot = 425 V) *) 1FW3206-1⃞E 65 / 68 6SL312⃞-1TE28-5AA3 85 1FW3206-1⃞H 118 / 121 6SL312⃞-1TE31-3AA3 132 1FW3206-1⃞L 169 / 189 6SL312⃞-1TE32-0AA3 200 1FW3208-1⃞E 84 / 88 6SL312⃞-1TE28-5AA3 85 1FW3208-1⃞H 153 / 160 6SL312⃞-1TE32-0AA3 200 1FW3208-1⃞L 226 / 256 6SL3320-1TE32-6AA3 260 1FW3201-3⃞P 37 / 38 6SL312⃞-1TE24-5AA3 45 1FW3201-3⃞S 50 / 54 6SL312⃞-1TE26-0AA3 60 1FW3202-3⃞P 69 / 72 6SL312⃞-1TE28-5AA3 85 1FW3202-3⃞S 92 / 102 6SL312⃞-1TE31-3AA3 132 1FW3203-3⃞P 96 / 102 6SL312⃞-1TE31-3AA3 132 1FW3203-3⃞S 131 / 149 6SL312⃞-1TE31-3AA3 132 1FW3204-3⃞P 137 / 145 6SL312⃞-1TE32-0AA4 200 1FW3204-3⃞S 191 / 220 6SL312⃞-1TE32-0AA4 200 1FW3206-3⃞P 192 / 210 6SL312⃞-1TE32-0AA4 200 1FW3206-3⃞S 270 / 330 6SL3320-1TE33-1AA3 310 1FW3208-3⃞P 270 / 295 6SL3320-1TE33-1AA3 310 1FW3208-3⃞S 385 /470 6SL3320-1TE35-0AA3 490 1FW320⃞ High Speed 1FW328⃞ Standard 1FW3281-2⃞E 82 / 84 6SL312⃞-1TE28-5AA3 85 1FW3281-2⃞G 126 / 131 6SL312⃞-1TE31-3AA3 132 1FW3283-2⃞E 115 / 116 6SL312⃞-1TE31-3AA3 132 1FW3283-2⃞G 176 / 181 6SL312⃞-1TE32-0AA3 200 1FW3285-2⃞E 160 / 163 6SL312⃞-1TE32-0AA3 200 1FW3285-2⃞G 244 / 251 6SL3320-1TE32-6AA0 260 1FW3287-2⃞E 230 / 234 6SL3320-1TE32-6AA0 260 1FW3287-2⃞G 352 / 365 6SL3320-1TE33-8AA0 380 1FW3281-3⃞J 188 / 200 6SL312⃞-1TE32-0AA3 200 1FW3281-3⃞M 256 / 291 6SL3320-1TE33-1AA0 310 1FW3283-3⃞J 275 / 292 6SL3320-1TE33-1AA0 310 1FW3283-3⃞M 357 / 402 6SL3320-1TE33-8AA0 380 1FW3285-3⃞J 376 / 400 6SL3320-1TE33-8AA0 380 1FW3285-3⃞M 469 / 532 6SL3320-1TE35-0AA0 490 1FW3287-3⃞J 504 / 534 6SL3320-1TE36-1AA0 605 1FW3287-3⃞M 696 / 787 6SL3320-1TE37-5AA0 745 1FW328⃞ High Speed *) Other supply voltages can also be configured in SIZER. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 25 Motor description 1.4 Technical specifications Note Sound pressure level when reducing the pulse frequency When the pulse frequency is reduced, a significantly higher sound pressure level can occur. SIMOTICS T-1FW3 complete torque motors 26 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.5 Rating plate data 1.5 Rating plate data The rating plate refers to the technical data of the motor. ):6*$$ a0RW =; 1R<)% 0 Q PD[ PLQ 1P , $ 9 01 1P , 1 $ Q 1 PLQ 8,1 9 9 01 1P , 1 $ Q 1 PLQ 8,1 9 86 9 01 1P , 1 $ Q 1 PLQ 8,1 9 & ,0% (1 7K&O) ,3 .7< PNJ 51 1 5HVROYHUS :$7(5&22/,1* OPLQ PD[EDU PD[r& 6LHPHQV$*,QGXVWULHVWU'%DG1HXVWDGW 0DGHLQ*HUPDQ\ Figure 1-3 Schematic layout of the rating plate Table 1- 9 Description of the rating plate data Position Description / Technical specifications 1 Motor type: Synchronous motor, complete torque motor, order number 2 Additional information 3 Ident. No., production number 4 Static torque [Nm] 5 Output voltages [V] 6 Motor technical data 7 Temperature class 8 Motor version 9 Code, encoder type 10 Technical data of the cooling 11 Production address 12 Motor weight [kg] 13 Supplement to item 9 (encoder type) 14 Degree of protection 15 ID, temperature sensor 16 Type of construction 17 2D code 18 Standards and regulations, approximations 19 Max. permissible speed (inverter) [rpm] 20 Stall current [A] SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 27 Motor description 1.6 Order number 1.6 Order number ) : ದ ದ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bVROLGVKDIWZLWKNH\ZD\KDOINH\EDODQFHG 0 VROLGVKDIWSODLQ 3 VWXEVKDIW $GGLWLRQDOGDWDRSWLRQV 6 SOXJRQVKDIW SIMOTICS T-1FW3 complete torque motors 28 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor description 1.6 Order number Order codes When ordering a complete torque motor with options, -Z should be added to the order number. The order code should also be specified for each additional required option. Order codes must not be repeated in plain text in the order. Table 1- 10 List of order codes Order code Designation A11 Motor protection using PTC thermistors K40 Regreasing system L03 Heavy-duty version Q30 Clamping elements T20 Shaft cover at NDE T32 Siemens torque arm V07 Special grease for low speeds X01 Paint finish, matt black RAL9005 paint finish X02 Paint finish, cream white RAL9001 X03 Paint finish, reseda green RAL 6011 X04 Paint finish, pebble gray RAL 7032 X05 Paint finish, sky blue RAL 5015 X06 Paint finish, light ivory RAL 1015 X08 Paint finish, white aluminum, RAL 9006 X13 Paint finish, pastel blue RAL 5024 X18 Paint finish, papyrus white RAL 9018 X22 Paint finish, gray white RAL 9002 X28 Paint finish, azure blue RAL 9009 X29 Paint finish, mouse gray RAL 7005 X30 Paint finish, ivory RAL 1014 X31 Paint finish, brilliant blue RAL 5007 X32 Paint finish, pale green RAL 6021 X36 Paint finish, traffic white RAL 9016 X53 Paint finish, light gray RAL 7035 Note Note that not every theoretical combination is possible in practice. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 29 Motor description 1.6 Order number SIMOTICS T-1FW3 complete torque motors 30 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 2 Configuration 2.1 Configuration software 2.1.1 Configuration tool SIZER for SIEMENS Drives Overview Figure 2-1 SIZER for SIEMENS Drives The user-friendly configuration of the SINAMICS drive family is carried out using the configuration tool SIZER for SIEMENS Drives. It provides support for the technical planning of the hardware and firmware components required for a drive task. SIZER for SIEMENS Drives covers the full range of operations required to configure a complete drive system, from simple single drives to complex multi-axis applications. SIZER for SIEMENS Drives supports all the configuration steps in a single workflow: ● Configuring the power supply ● Designing the motor and gearbox, including calculation of mechanical transmission elements ● Configuring the drive components ● Compiling the required accessories ● Selection of the line-side and motor-side power options When SIZER for SIEMENS Drives was being designed, particular importance was placed on a high degree of usability and a holistic, function-based approach to the drive application. The extensive user navigation makes it easy to use the tool. Status information keeps you continually informed about how engineering is progressing. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 31 Configuration 2.1 Configuration software The SIZER for SIEMENS Drives user interface is available in German and English. The drive configuration is saved in a project. In the project, the components and functions used are displayed in a hierarchical tree structure. The project view permits the configuration of drive systems and the copying/inserting/modifying of drives already configured. The configuration process produces the following results: ● Parts list of components required (Export to Excel) ● Technical specifications of the system ● Characteristics ● Comments on system reactions ● Location diagram of drive and control components and dimension drawings These results are displayed in a results tree and can be reused for documentation purposes. User support is provided by technological online help, which provides the following information: ● Detailed technical data ● Information about the drive systems and their components ● Decision-making criteria for the selection of components. Table 2- 1 Order number for SIZER for SIEMENS Drives Configuration tool Order number (MLFB) of the DVD SIZER for SIEMENS Drives 6SL3070-0AA00-0AG0 German/English Minimum system requirements ● PC or PG with Pentium™ III 800 MHz (recommended > 1 GHz) ● 512 MB RAM (1 GB recommended) ● At least 4.1 GB free hard disk space ● In addition, 100 MB free hard disk space on the Windows system drive ● Screen resolution 1024 × 768 pixels (1280 x 1024 pixels recommended) ● Windows™ 7 Professional (32 bit), 7 Ultimate (32 bit), XP Prof SP2, XP Home SP2, XP 64 bit SP2, Vista Business ● Microsoft Internet Explorer 5.5 SP2 SIMOTICS T-1FW3 complete torque motors 32 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.1 Configuration software 2.1.2 STARTER drive/commissioning software The STARTER commissioning tool provides ● Commissioning ● Optimization ● Diagnostics Table 2- 2 Order number for STARTER Commissioning tool Order number (MLFB) of the DVD STARTER 6SL3072-0AA00-0AG0 German, English, French, Italian, Spanish Minimum system requirements ● Hardware – PG or PC with Pentium III min. 800 MHz (recommended > 1 GHz) – 512 MB RAM (1 GB recommended) – Screen resolution 1024 × 768 pixels, 16-bit color depth – Free hard disk memory: min. 2 GB; ● Software – Microsoft Windows 2000 SP4 – Microsoft Windows Server 2003 SP1 and SP2 (PCS7) – Microsoft Windows XP Professional SP2 and SP3 – Microsoft Windows VISTA Business SP1 *) – Microsoft Windows VISTA Ultimate SP1 *) – Microsoft Internet Explorer V6.0 or higher *) DCC cannot be used. STARTER can be used on these operating systems only if it does not include the DCC option. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 33 Configuration 2.2 Procedure when engineering 2.2 Procedure when engineering Motion Control Servo drives are optimized for motion control applications. They execute linear or rotary movements within a defined movement cycle. All movements should be optimized in terms of time. As a result of these considerations, servo drives must meet the following requirements: ● High dynamic response, i.e., short rise times ● Capable of overload, i.e. a high reserve for accelerating ● Wide control range, i.e. high resolution for precise positioning General procedure when engineering The function description of the machine provides the basis when engineering the drive application. The definition of the components is based on physical interdependencies and is usually carried-out as follows: Step See following 1. sections 2. See Catalog Description of the engineering activity The type of drive/infeed type is clarified Definition of supplementary conditions and integration into an automation system 3. The load is defined, the max. load torque is calculated, the motor selected 4. The SINAMICS Motor Module is selected 5. Steps 3 and 4 are repeated for additional axes 6. The required DC link power is calculated and the SINAMICS Line Module is selected 7. The line-side options (main switch, fuses, line filters, etc.) are selected 8. Specification of the required control performance and selection of the Control Unit, definition of component cabling 9. Additional system components are defined and selected 10. The current demand of the 24 V DC supply for the components is calculated and the power supplies (SITOP devices, control supply modules) specified 11. The components for the connection system are selected 12. Design of the components of the drive line-up SIMOTICS T-1FW3 complete torque motors 34 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.2 Procedure when engineering 2.2.1 1. Clarification of the type of drive The motor is selected on the basis of the required torque, which is defined by the application, e.g. traveling drives, hoisting drives, test stands, centrifuges, paper and rolling mill drives, feed drives or main spindle drives. Gear units to convert motion or to adapt the motor speed and motor torque to the load conditions must also be considered. As well as the load torque, which is determined by the application, the following mechanical data are among those required to calculate the torque to be provided by the motor: ● Masses moved ● Diameter of the drive wheel/diameter ● Leadscrew pitch, gear ratios ● Frictional resistance ● Mechanical efficiency ● Traversing paths ● Maximum velocity ● Maximum acceleration and maximum deceleration ● Cycle time You must decide whether synchronous or induction motors are to be used. Synchronous motors are the best choice if it is important to have low envelope dimensions, low rotor moment of inertia and therefore maximum dynamic response. These motors are operated in control type "servo". For additional applications, the 1FW3 can also be operated in the "Vector" control mode. The following factors are especially important when engineering a drive application: ● The line system configuration, when using specific types of motor and/or line filters on IT systems (non-grounded systems) ● The ambient temperatures and the installation altitude of the motors and drive components. The motor-specific limiting characteristics provide the basis for defining the motors. These define the torque or power characteristic versus the speed and take into account the motor limits based on the DC-link voltage of the power or motor module. The DC-link voltage, in turn, is dependent on the supply voltage and, with multi-motor drives, on the type of the line module. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 35 Configuration 2.2 Procedure when engineering Figure 2-2 2.2.2 Limit curves for synchronous motors 2. Definition of supplementary conditions and integration into an automation system You must decide whether synchronous or induction motors are to be used. Synchronous motors are the best choice if it is important to have low envelope dimensions, low rotor moment of inertia and therefore maximum dynamic response. Induction motors can be used to increase maximum speeds in the field weakening range. Induction motors for higher power ratings are also available. You should also specify whether the drives are to be operated as single-axis drives or in a group as multi-axis drives. The following factors are especially important when engineering a drive application: ● The type of line supply, when using specific types of motor and/or line filters on IT line supply systems (non-grounded systems) ● The utilization of the motor in accordance with rated values for winding temperatures of 60 K or 100 K ● The ambient temperatures and the installation altitude of the motors and drive components. Other supplementary conditions apply when integrating the drives into an automation environment such as SIMATIC or SIMOTION. For motion control and technology functions (e.g. positioning), as well as for synchronous functions, the corresponding automation system, e.g. SIMOTION D, is used. The drives are interfaced to the higher-level automation system via PROFIBUS. SIMOTICS T-1FW3 complete torque motors 36 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.2 Procedure when engineering 2.2.3 3. Definition of load cycle, calculation of max. load torque, definition of motor The motor-specific limiting curves are used as basis when selecting a motor. These define the torque characteristic with respect to speed and take into account the motor limits based on the line supply voltage and the function of the infeed. 0>1P@ 6. Q>USP@ SINAMICS ALM 400 V line supply (600 V DC link voltage) Figure 2-3 Limiting characteristics for synchronous motors 1FW3201-1☐E☐ SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 37 Configuration 2.2 Procedure when engineering The motor is selected on the basis of the load specified by the application. Different characteristics must be used for different loads. The following operating scenarios have been defined: ● Load duty cycles with constant on period ● Load duty cycles with varying on period ● Duty cycle, variable The objective is to identify characteristic torque and speed operating points, which can be used as a basis for selecting the motor depending on the load. Once the operating scenario has been defined and specified, the maximum motor torque is calculated. Generally, the maximum motor torque is required when accelerating. The load torque and the torque required to accelerate the motor are added. The maximum motor torque is then verified using the motor limiting curves. The following criteria must be taken into account when the motor is selected: ● The dynamic limits must be observed, that is, all speed-torque points of the load must lie below the relevant limiting curve. ● The thermal limits must be observed, that is, in the case of synchronous motors, the RMS motor torque at the average motor speed resulting from the load duty cycle must lie below the S1 curve (continuous duty). ● In the case of synchronous motors, note that the maximum permissible motor torque is reduced at higher speeds as a result of the voltage limiting curve. A clearance of 10% from the voltage limiting characteristic should also be observed to safeguard against voltage fluctuations. Load duty cycles with constant on period For load duty cycles with constant on time, specific requirements are placed on the torque characteristic as a function of the speed e.g. M = constant, M ~ n2, M ~ n or P = constant. These drives typically operate at a specific operating point. and are dimensioned for a base load. The base load torque must lie on or below the S1 curve. In the event of transient overloads (e.g. during acceleration), an overload must be taken into account. For synchronous motors, the peak torque must lie below the voltage limiting characteristic. SIMOTICS T-1FW3 complete torque motors 38 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.2 Procedure when engineering $3 0>1P@ 6. $3 $3 Q>USP@ SINAMICS ALM 400 V line supply (600 V DC link voltage) AP 1 Operate for e.g. 1 min AP 2 Continuous operation (S1) for x h (with water cooling) AP 3 Continuous operation (S1) for x h (without water cooling) Figure 2-4 Selecting motors for load examples with constant on time 1FW3201-☐E☐ Note Free convection must be possible for operation without water cooling. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 39 Configuration 2.2 Procedure when engineering Load duty cycles with varying on period As well as continuous duty (S1), standard intermittent duty types (S3) are also defined for load duty cycles with varying on periods. This involves operation that comprises a sequence of similar load cycles, each of which comprises a time with constant load and an off period. Figure 2-5 S1 duty (continuous operation) Figure 2-6 S3 duty (intermittent operation without influencing starting) The load torque must lie below the corresponding thermal limiting characteristic of the motor. An overload must be taken into consideration for load duty cycles with varying on times. Note For duty cycles in the field weakening range, the SIZER for SIEMENS Drives engineering tool must be used. The following formulas can be used for duty cycles outside the field weakening range. SIMOTICS T-1FW3 complete torque motors 40 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.2 Procedure when engineering ∑ M0RWL• Δt 2 M0RWHII = L T n0RWN$ + n0RWN( • tL 2 T n0RWPHGLXP= $3 0>1P@ 6. $3 Q>USP@ SINAMICS ALM 400 V line supply (600 V DC link voltage) AP 1 = 400 Nm at 100 rpm AP 2 = 0 Nm at 0 rpm Figure 2-7 Selecting motors for load duty cycles with different on time 1FW3201-☐E☐ SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 41 Configuration 2.2 Procedure when engineering Note A holding torque may be required when the motor is stationary. This holding torque must be taken into consideration for Mrms. The reason could be that self-locking gearboxes are not used. Duty cycle, variable A load duty cycle defines the characteristics of the motor speed and the torque with respect to time. 6SHHG 7RUTXH Figure 2-8 Example of a load duty cycle A load torque is specified for each time period. In addition to the load torque, the average load moment of inertia and motor moment of inertia must be taken into account for acceleration. It may be necessary to take into account a frictional torque that opposes the direction of motion. The gear ratio and gear efficiency must be taken into account when calculating the load and/or accelerating torque to be provided by the motor. Note For duty cycles in the field weakening range, the SIZER for SIEMENS Drives engineering tool must be used. The following formulas can be used for duty cycles outside the field weakening range. For the motor torque in a time slice Δt i the following applies: M0RWUPV J0J* ˂ nORDGL ˂ tL i JORDG ˂ n/DVWL MORDGLM5 ˂ tL i č* SIMOTICS T-1FW3 complete torque motors 42 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Configuration 2.2 Procedure when engineering Calculation of the motor speed nPRWL = n ORDGL • i Calculating the rms torque Calculating the average motor speed n0RWPHGLXP= JM Motor moment of inertia JG Gearbox moment of inertia Jload Load moment of inertia nLoad Load speed i Gear ratio ηG Gearbox efficiency Mload Load torque MR Frictional torque T Cycle time, clock cycle time A;E Initial value, final value in time slice Δt i te On period Δt i Time interval ∑ MPRWL• Δt 2 MPRWUPV= L T n0RWN$ + n0RWN( • tL 2 T The rms torque Mmot, rms must, for nmot, average, lie below the S1 curve. The maximum torque Mmax is required when the drive is accelerating and for synchronous motors must lie below the voltage limiting curve/Mmax characteristic. In summary, the motor is selected as follows: SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 43 Configuration 2.2 Procedure when engineering 0>1P@ 6. 0 0RWHII Q $3 0RWPLWWHO Q>USP@ SINAMICS ALM 400 V line supply (600 V DC link voltage) Figure 2-9 Selecting motors according to the load duty cycle for motor 1FW3201-☐E☐ Motor selection By making the appropriate iterations, a motor can now be selected that precisely fulfills the operating conditions and application In a second step, a check is made as to whether the thermal limits are maintained. To do this, the motor current at the base load must be calculated. When engineering a drive according to the load duty cycle with a constant on period with overload, the overload current based on the required overload torque must be calculated. The calculation rules for this purpose depend on the type of motor used (synchronous motor, induction motor) and the operating scenario (duty cycles with constant or with different switch-on duration). Finally, the other motor features must be defined This is realized by appropriately configuring the motor options. SIMOTICS T-1FW3 complete torque motors 44 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.1 3 Cooling WARNING The equipment must be safely disconnected from the supply before any installation or service work is carried out on cooling water circuit components. Only qualified personnel may design, install and commission the cooling circuit. 3.1.1 Cooling circuit The electrochemical processes that take place in a cooling system must be minimized by choosing the right materials. For this reason, mixed installations, i.e. a combination of different materials, such as copper, brass, iron, or halogenated plastic (PVC hoses and seals), should not be used or limited to the absolutely essential minimum. A differentiation is made between 3 different cooling circuits: ● Closed cooling circuit ● Semi-open cooling circuit ● Open cooling circuit Table 3- 1 Description of the various cooling circuits Definition Description Closed cooling circuit The pressure equalizing tank is closed (oxygen cannot enter the system) and has a pressure relief valve. The cooling water is only routed in the motors and converters as well as the components that have to be cooled. Semi-open cooling circuit Oxygen can only enter the cooling system through the pressure equalization tank, otherwise the same as "closed cooling circuit". Open cooling circuit (tower system) The cooling water is cooled in a tower. In this case, there is intensive oxygen contact. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 45 Mechanical properties of the motors 3.1 Cooling Note Cooling circuits Only closed and semi-open cooling circuits are permissible for motors. Converter systems must be connected before the motors in the cooling circuit. &RROLQJXQLW ,QWDNH 5HWXUQ 0DFKLQH 0DFKLQH ): ): ILOWHU IORZPHWHU SUHVVXUHUHOLHIYDOYHIORZUHJXODWLQJYDOYH &RPSUHVVRU FRROLQJXQLW SXPS FRROLQJZDWHUWDQN WHPSHUDWXUHVHQVRUFRROLQJZDWHU Figure 3-1 &RPSRQHQWVDUHQRWDEVROXWHO\QHFHVVDU\ Example of a semi-open cooling circuit Equipotential bonding All components in the cooling system (motor, heat exchanger, piping system, pump, pressure equalization tank, etc.) must be connected to an equipotential bonding system. This is implemented using a copper bar or finely stranded copper cable with the appropriate cable cross-sections. NOTICE Under no circumstances may the cooling water pipes come into contact with live components. There must always be an isolating clearance of > 13 mm! The pipes must be securely mounted and checked for leaks. SIMOTICS T-1FW3 complete torque motors 46 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.1 Cooling Materials used in the motor cooling circuit The materials used in the cooling circuit must be coordinated with the materials in the motor. Materials used in the motor (cooling jacket material): E355 AR (1.0580), DD11 (1.0332) Materials and components in the cooling circuit The following table lists a wide variety of materials and components which may or may not be used in a cooling circuit. Table 3- 2 Materials and components of a cooling circuit Material Used as Zinc Pipes, valves and Use is not permitted. fittings Brass Pipes, valves and Can be used in closed circuits with inhibitor. fittings Copper Pipes, valves and Can be used only in closed circuits with inhibitors in which the fittings heat sink and copper component are separated (e.g. connection hose on units). Common steel (e.g. St37) Pipes Permissible in closed circuits and semi-open circuits with inhibitors or Antifrogen N, check for oxide formation, inspection window recommended. Cast steel, cast iron Pipes, motors Closed circuit and use of strainers and flushback filters. Fe separator for stainless heat sink. High-alloy steel, Group 1 (V2A) Pipes, valves and Can be used for drinking or municipal water with a chloride fittings content up to < 250 ppm, suitable according to definition in Section "Cooling water definition". High-alloy steel, Group 2 (V4A) Pipes, valves and Can be used for drinking or municipal water with a chloride fittings content up to < 500 ppm, suitable according to definition in Section "Cooling water definition". ABS (AcrylnitrileButadieneStyrene) Pipes, valves and Suitable according to the definition in Section "Cooling water fittings definition". Suitable for mixing with inhibitor and/or biocide as well as Antifrogen N. Installation comprising different materials (mixed installation) Pipes, valves and Use is not permitted. fittings PVC Pipes, valves, fittings and hoses Hoses Description Use is not permitted. Reduce the use of hoses to a minimum (device connection). Must not be used as the main pipe for the whole system. Recommendation: EPDM hoses with an electrical resistance > 109 Ω (e.g. Semperflex FKD supplied from Semperit or DEMITTEL; from PE/EPD, supplied from Telle). Gaskets Pipes, valves and Use of FPM (Viton), AFM34, EPDM is recommended. fittings Hose connections Transition Hose - pipe Secure with clips conforming to DIN 2817, available e.g. from Telle. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 47 Mechanical properties of the motors 3.1 Cooling The following recommendation applies in order to achieve an optimum motor heatsink (enclosure) lifetime: ● Engineer a closed cooling circuit with cooling unit manufactured out of stainless steel that dissipates the heat through a water-water heat exchanger. ● All other components such as cooling circuit cables and fittings manufactured out of ABS, stainless steel or general construction steel. Cooling system manufacturers BKW Kälte-Wärme-Versorgungstechnik GmbH http://www.bkw-kuema.de DELTATHERM Hirmer GmbH http://www.deltatherm.de Glen Dimplex Deutschland GmbH http://www.riedel-cooling.com Helmut Schimpke und Team Industriekühlanlagen http://www.schimpke.org GmbH + Co. KG Hydac System GmbH http://www.hydac.com Hyfra Industriekühlanlagen GmbH http://www.hyfra.de KKT Kraus Kälte- und Klimatechnik GmbH http://www.kkt-kraus.de Pfannenberg GmbH http://www.pfannenberg.com Rittal GmbH & Co. KG http://www.rittal.de Note It goes without saying that equivalent products from other manufacturers may be used. Our recommendations are to be seen as helpful information, not as requirements or regulations. We cannot accept any liability for the quality and properties/features of third-party products. 3.1.2 Engineering the cooling circuit Pressure The operating pressure must be set according to the flow conditions in the supply and return lines of the cooling circuit. The required cooling water flow rate per time unit must be set according to the technical data of the equipment and motors. The maximum permissible pressure with respect to atmosphere in the heat sink and thus in the cooling circuit must not exceed 0.6 MPa (6 bar) If a pump that can achieve a higher pressure is used, suitable measures must be provided on the system side (e.g. safety valve p ≤ 0.6 MPa, pressure control etc.) to ensure that the maximum pressure is not exceeded. The lowest possible differential pressure between the cooling water in the supply and return lines should be selected to allow pumps with a flat characteristic to be used. An additional flushback filter should be used in the circuit in order to help prevent blockages and corrosion. This allows any material deposits to be flushed out in operation. SIMOTICS T-1FW3 complete torque motors 48 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.1 Cooling Pressure equalization If various components are connected up in the cooling circuit, it may be necessary to provide pressure equalization. Note Reactor elements must be fitted at the cooling water outlet of the motor or the relevant component! Avoiding cavitation During uninterrupted duty, the pressure drop by a converter or motor must not exceed 0.2 MPa (2 bar). Otherwise, the high flow rate results in damage due to cavitation and/or abrasion. Connecting motors in series For the following reasons, connecting motors in series can only be conditionally recommended: ● The required flow rates of the motors must be approximately the same (< a factor of 2) ● An increase in the cooling water temperature can result in having to derate the second or third motor if the maximum cooling water inlet temperature is exceeded. Cooling water inlet temperature Note The cooling water inlet temperature must be selected so that condensation does not form on the surface of the motor: Tcooling > Tambient - 5 K. Cooling water temperatures which are lower than the ambient temperature tend to result in increased water condensation. The difference between the cooling water inlet temperature and the ambient temperature should therefore not exceed a maximum of 5 K (Kelvin). Furthermore, the inflow of cooling water must be interrupted when the motor is idle for prolonged periods. The motors are designed for operation up to a cooling water inlet temperature of +30 °C, as long as all of the specified motor data is maintained. If the cooling water inlet temperature deviates from this, the continuous torque will change (see the table titled "Derating factors"). Table 3- 3 Derating factors Cooling water inlet temperature Derating factor ≤ 30 °C 35 °C 40 °C 45 °C 1.00 0.97 0.95 0.92 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 49 Mechanical properties of the motors 3.1 Cooling Cooling powers to be dissipated and the cooling flow rate The values specified in the table "Cooling power to be dissipated" refer to a cooling-water temperature of +30 °C and S1 duty. The cooling power to be dissipated [kW] specified in the table refers to the highest power loss to be dissipated for the particular shaft height for a maximum temperature difference between cooling water intake/cooling water discharge of 10 K. Table 3- 4 Cooling power to be dissipated Cooling power to be dissipated at nN [kW] Pressure loss [bar] Cooling flow rate [l/min] 1FW3150-1 1.4 0.1 2.0 1FW3152-1 1.6 0.1 3.0 1FW3154-1 2.3 0.2 4.5 1FW3155-1 2.7 0.1 5.5 1FW3156-1 3.4 0.2 7.0 1FW3201-1 1.7 0.1 3.0 1FW3202-1 2.3 0.2 4.0 1FW3203-1 3.4 0.1 5.0 1FW3204-1 3.9 0.1 6.0 1FW3206-1 5.5 0.3 8.0 1FW3208-1 8.4 0.6 10.0 1FW3201-3 2.9 0.2 3.5 1FW3202-3 4.2 0.4 5.0 1FW3203-3 5.4 0.1 6.5 1FW3204-3 6.7 0.2 8.0 1FW3206-3 8.8 0.5 10.5 1FW3208-3 10.9 1.0 13.0 1FW3281-2 7.9 0.5 11.0 1FW3283-2 9.0 0.7 13.0 1FW3285-2 12.8 0.7 16.0 1FW3287-2 15.7 0.8 20.0 1FW3281-3 7.4 0.5 11.0 1FW3283-3 10.3 0.7 13.0 1FW3285-3 12.6 0.7 16.0 1FW3287-3 15.8 0.8 20.0 Motor type SH 150 Standard SH 200 Standard SH 200 High Speed SH 280 Standard SH 280 High Speed SIMOTICS T-1FW3 complete torque motors 50 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.1 Cooling 'HFUHDVHLQSUHVVXUH>DWP@ 'UXFNDEIDOO>EDU@ )ORZUDWH>OPLQ@ 'XUFKIOXVVPHQJH>OPLQ@ ):VROLGVKDIWSOXJRQVKDIWKROORZVKDIW ):VROLGVKDIW ):SOXJRQVKDIWKROORZVKDIW ):VROLGVKDIW ):SOXJRQVKDIWKROORZVKDIW ):SOXJRQVKDIWKROORZVKDIW ):VROLGVKDIW ):SOXJRQVKDIWKROORZVKDIW ):VROLGVKDIW Figure 3-2 Flow rate for SH 150 'HFUHDVHLQSUHVVXUH>DWP@ 'UXFNDEIDOO>EDU@ ): ): ): ): ): ): 'XUFKIOXVVPHQJH>OPLQ@ )ORZUDWH>OPLQ@ Figure 3-3 Flow rate for SH 200 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 51 Mechanical properties of the motors 3.1 Cooling 'HFUHDVHLQSUHVVXUH>DWP@ 'UXFNDEIDOO>EDU@ 1FW3281 1FW3283 1FW3285 1FW3287 'XUFKIOXVVPHQJH>OPLQ@ )ORZUDWH>OPLQ@ Figure 3-4 3.1.3 Flow rate for SH 280 Cooling water Table 3- 5 Cooling water specification Quality of the water used as coolant for motors with aluminum, stainless steel tubes + cast iron or steel jacket Chloride ions < 40 ppm, can be achieved by adding deionized water. Sulfate ions < 50 ppm Nitrate ions < 50 ppm pH value 6 ... 9 (for aluminum 6 ... 8) Electrical conductivity < 500 μS/cm Total hardness < 170 ppm Note It is recommended to use deionized water with reduced conductivity (5 ... 10 µS/cm) (if required, ask the water utility for the values). According to 98/83/EC, drinking water may contain up to 2500 ppm of chloride! Manufacturers of chemical additives can provide support when analyzing the water that is available on the plant side. SIMOTICS T-1FW3 complete torque motors 52 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.1 Cooling Table 3- 6 Cooling water quality Coolant quality Cooling water According to the table "Specifications for cooling water" Corrosion protection 0.2 to 0.25 % inhibitor, Nalco TRAC100 (previously 0GE056) 1) Anti-freeze protection When required, 20 - 30 % Antifrogen N (from the Clariant Company) 2) Dissolved solids < 340 ppm Size of particles in the coolant < 100 μm 1) The inhibitor is not required if it ensured that the concentration of Antifrogen N is > 20%. 2) Derating is not required for an anti-freeze protection concentration < 30%. Biocide Closed cooling circuits with soft water are susceptible to microbes. The risk of corrosion caused by microbes is virtually non-existent in chlorinated drinking water systems. Antifrogen N has a biocidal effect even at the minimum required concentration of > 20 %. No strain of bacteria can survive if >20 % Antifrogen N is added. The suitability of a biocide depends on the type of microbe. The following types of microbes are encountered in practice: ● Slime-forming bacteria ● Corrosive bacteria ● Iron-depositing bacteria At least one water analysis per annum is recommended to determine the number of bacterial colonies. Suitable biocides are available from the manufacturer Nalco for example. The manufacturer's recommendations must be followed regarding the concentration and compatibility with any inhibitor used. NOTICE Biocides and Antifrogen N must not be mixed. There are other manufacturers of chemical additives in the market. Equivalent products from other manufacturers may be used. The suitability must be checked by testing. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 53 Mechanical properties of the motors 3.2 Shaft versions Manufacturers of chemical additives Tyforop Chemie GmbH http://www.tyfo.de Clariant Produkte Deutschland GmbH http://www.antifrogen.de Cimcool Industrial Products http://www.cimcool.net FUCHS PETROLUB AG http://www.fuchs-oil.com Hebro chemie GmbH http://www.hebro-chemie.de HOUGHTON Deutschland GmbH http://www.houghton.com Nalco Deutschland GmbH http://www.nalco.com Schweitzer-Chemie GmbH http://www.schweitzer-chemie.de NOTICE It goes without saying that equivalent products from other manufacturers may be used. Our recommendations are to be seen as helpful information, not as requirements or regulations. We cannot accept any liability for the quality and properties/features of third-party products. 3.1.4 Cooling water connection The motor is connected to the cooling circuit using two female threads. These are located on the side of the motor. The intake and discharge connections can be selected as required. Recommendation: Inlet at NDE The units should be connected with hoses to provide mechanical decoupling (refer to the table "Materials and components of a cooling circuit"). Cooling water connection 3.2 for 1FW315x and 1FW320x G 1/2" for 1FW328x G 1" Shaft versions The complete torque motor 1FW3 can be ordered with 3 different shaft versions: ● Hollow shaft ● Plug-on shaft ● Solid shaft The DE shaft end is cylindrical in accordance with DIN 748-3 (IEC 60072-1). SIMOTICS T-1FW3 complete torque motors 54 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.3 Degree of protection Table 3- 7 Hollow shaft Frame size Flange centering edge di [mm] 1FW315x 153 H7 1FW320x 153 H7 1FW328x 250 H7 Table 3- 8 Plug-on shaft Frame size Flange centering edge di [mm] Support di [mm] 1FW315x 153 H7 70 H6 1FW320x 153 H7 85 H6 1FW328x 250 H7 110 H7 and 180 H7 Table 3- 9 Solid shaft Frame size Shaft length l [mm] Shaft diameter d [mm] 1FW315x 140 65 m6 1FW320x 170 90 m6 The shaft version "solid shaft" can be ordered with a plain shaft end or with keyway (according to DIN 6885-1). Note Shaft cover at NDE for the "hollow shaft" version If the hollow through-shaft is not used by the customer and must be sealed at the NDE for touch protection reasons, the motor can be supplied with a shaft cover at the NDE. Ordering options: Order code T20. See the dimension drawings for further details. Direction of rotation The positive direction of rotation is clockwise when viewing the drive end (flange side). 3.3 Degree of protection The degree of protection designation in accordance with EN 60034-5 (IEC 60034-5) is described using the letters IP and two digits. IP = International Protection 1st digit = protection against ingress of foreign bodies 2nd digit = protection against harmful ingress of water SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 55 Mechanical properties of the motors 3.4 Bearing version Since coolants used for machine tools and transfer machines usually contain oil, are able to creep, and may also be corrosive, protection against water alone is insufficient. The motors must be protected by suitable covers. Attention must be paid to providing suitable sealing of the motor shaft for the selected degree of protection for the motor. Table 3- 10 Degree of protection of the 1FW3 complete torque motors Motor Shaft version Hollow shaft Plug-on shaft Solid shaft 1FW315x IP54 IP55 IP55 1FW320x standard IP54 IP55 IP55 - IP55 IP55 1FW328x standard IP54 IP54 - 1FW328x High Speed IP54 IP54 - 1FW320x High Speed 3.4 Bearing version The bearings of the complete torque motors are greased for life and designed for a minimum ambient temperature range in operation of -15 °C. Table 3- 11 Bearing designation and bearing properties for the normal version with standard bearings SH 150 SH 200 SH 280 Hollow shaft DE (fixed bearing) 61838 61838 61864 Hollow shaft NDE (floating bearing) 61832 61832 61856 Plug-on shaft DE (fixed bearing) 61838 61838 61864 Plug-on shaft NDE (floating bearing) 6213 6020 6230 Solid shaft DE (fixed bearing) 6215 6220 --- Solid shaft NDE (floating bearing) 6213 6020 --- Possible mounting positions Horizontal and vertical Horizontal and vertical Horizontal and vertical Bearing change interval with permanent grease lubrication, horizontal mounting position 20000 h at max. 40 °C ambient temperature 20000 h at max. 40 °C ambient temperature --- Regreasing Option +K40 Option +K40 Regreasing in the standard See table "Bearings with See table "Bearings with regreasing system" regreasing system" See table "Bearings with regreasing system" Special versions Special versions for increased radial and axial forces on request. SIMOTICS T-1FW3 complete torque motors 56 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.4 Bearing version Typical applications: General machine construction. Note Bearings without regreasing system For bearings without regreasing system (SH 150 and SH 200), we recommend that the bearings are replaced after approx. 20000 operating hours for an ambient temperatures up to a maximum of 40 °C, or after 5 years (after delivery) at the latest. The bearing lifetime is reduced by 50 % when motors are mounted vertically. This is the reason that we recommend that a regreasing system is used when motors are mounted vertically. Regreasing system (option for 1FW315x and 1FW320x, standard for 1FW328x) If required, 1FW3 complete torque motors can be equipped with a re-lubricating device with a lubricating nipple M8 x 1 to DIN 71412-A for the DE and NDE bearings. This increases the bearing change interval in accordance with the table "Bearings with regreasing system" if the regreasing intervals are maintained and the ambient temperature 40 °C is not exceeded. Ordering options: Order code K40 The re-lubricating device cannot be retrofitted! Table 3- 12 Bearings with regreasing system (for 1FW315x, 1FW320x and 1FW328x-1, optional) Motor 1 Bearing change interval with regreasing [h] Regreasing intervals [h] Quantity of grease for each regreasing [g] 1) DE NDE 1FW315x hollow shaft 40000 10000 26 - 30 16 - 20 1FW315x plug-on shaft 60000 10000 26 - 30 14 - 18 1FW315x solid shaft 60000 10000 17 - 21 14 - 18 1FW320x hollow shaft 40000 10000 26 - 30 16 - 20 1FW320x plug-on shaft 60000 10000 26 - 30 19 - 23 1FW320x solid shaft 60000 10000 35 - 39 19 - 23 1FW328x-1 and 1FW328x-2 nN = 150/200 hollow shaft 40000 10000 76 - 80 56 - 60 1FW328x-1 and 1FW328x-3 nN = 400 hollow shaft 40000 6500 76 - 80 56 - 60 1FW328x-3 nN = 600 hollow shaft 24000 4000 76 - 80 56 - 60 1FW328x-2/3 plug-on shaft 40000 8000 76 - 80 116 - 120 ) Bearing grease designation: Klüberquiet BQH 72-102, Klüber Lubrication Munich KG, Internet: www.klueber.com SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 57 Mechanical properties of the motors 3.4 Bearing version NOTICE Vertical mounting position The regreasing interval is reduced to 50% and therefore the bearing replacement interval when motors are mounted vertically. Re-lubricating should be carried out manually using a grease gun (not a hydraulic gun). The grease quantities must be observed. Bearings should be re-lubricated at a low speed if it is not dangerous for persons. The recommended re-lubricating intervals relate to normal loads: ● Operation at speeds in accordance with the rating plate data ● Precision-balanced operation ● Use of the specified roller bearing greases Option, special grease for low speeds +V07 (for 1FW315x and 1FW320x) Hollow shaft version: For motors with hollow shaft, we recommend for effective speeds up to 25 rpm that the special LGHB2 grease is ordered with option +V07. Solid shaft version and plug-on shaft: For motors with solid shaft and plug-shaft, in order to achieve the bearing change interval, we recommend for effective speeds up to 500 rpm that the special LGHB2 grease is ordered with option +V07. Special versions Unfavorable factors (e.g. effects of mounting/installation, speeds, special modes of operation or high mechanical loads) may require special measures. Contact your local Siemens office, specifying the prevailing general conditions. SIMOTICS T-1FW3 complete torque motors 58 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces 3.5 Radial and axial forces Point of application of radial forces FR at the torque motor ● for average operating speeds ● for a nominal bearing change interval of 20000 h ;>PP@ ) >1@ 5 ) >1@ $ WRUTXHPRWRU ): 0D¡; $EVWDQG]ZLVFKHQGHP$QJULIIVSXQNWGHU.UDIW)XQGGHU:HOOHQVFKXOWHUGHV7RUTXHPRWRUV 5 'LPHQVLRQ; 'LVWDQFHEHWZHHQWKHSRLQWRIDSSOLFDWLRQRIWKHIRUFH)DQGWKHVKDIWVKRXOGHURIWKHWRUTXHPRWRU 5 Figure 3-5 Point of application of radial force FR and axial force FA CAUTION If you use mechanical transmission elements that subject the shaft end to a radial force, you must ensure that the maximum limit values specified in the radial force diagrams are not exceeded. NOTICE When the axial force diagram is used, the maximum permissible radial force must be noted. The axial force diagram is valid for x < 100 mm. When the bearing is designed, the motor operating speed must be rounded-off according to the next-higher speed curve. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 59 Mechanical properties of the motors 3.5 Radial and axial forces 3.5.1 Hollow shaft 5DGLDOIRUFH>1@ Radial force diagram for 1FW315❑ hollow shaft PLQ PLQ PLQ &OHDUDQFH[>PP@ Figure 3-6 Radial force diagram for 1FW315❑, with nominal bearing change interval of 20000 h Axial force diagram for 1FW315❑ hollow shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ $[LDOIRUFH>1@ Figure 3-7 Permissible axial force as a function of radial force for 1FW315❑ SIMOTICS T-1FW3 complete torque motors 60 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram for 1FW320❑ hollow shaft PLQ PLQ PLQ 5DGLDOIRUFH>1@ &OHDUDQFH[>PP@ Figure 3-8 Radial force diagram for 1FW320❑, with nominal bearing change interval of 20000 h Axial force diagram for 1FW320❑ hollow shaft PLQ PLQ PLQ 5DGLDOIRUFH>1@ 0 Figure 3-9 1000 2000 3000 $[LDOIRUFH>1@ 4000 5000 6000 Permissible axial force as a function of radial force for 1FW320❑ SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 61 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram for 1FW328❑ hollow shaft PLQ PLQ PLQ 5DGLDOIRUFH>1@ &OHDUDQFH[>PP@ Figure 3-10 Radial force diagram for 1FW328❑, with nominal bearing change interval of 20000 h Axial force diagram for 1FW328❑ hollow shaft 250 1/min 400 1/min 600 1/min 5DGLDOIRUFH>1@ $[LDOIRUFH>1@ Figure 3-11 Permissible axial force as a function of radial force for 1FW328❑ SIMOTICS T-1FW3 complete torque motors 62 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces 3.5.2 Plug-on shaft Radial force diagram, 1FW315❑ plug-on shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 20 40 60 80 100 &OHDUDQFH[>PP@ Figure 3-12 Radial force diagram for 1FW315❑, with nominal bearing change interval of 20000 h Axial force diagram 1FW315❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 2000 4000 6000 8000 10000 $[LDOIRUFH>1@ Figure 3-13 Permissible axial force as a function of radial force for 1FW315❑ (20000 h) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 63 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram, 1FW315❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 20 40 60 80 100 &OHDUDQFH[>PP@ Figure 3-14 Radial force diagram for 1FW315❑, with nominal bearing change interval of 60000 h Axial force diagram 1FW315❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 2000 4000 6000 $[LDOIRUFH>1@ Figure 3-15 Permissible axial force as a function of radial force for 1FW315❑ (60000 h) SIMOTICS T-1FW3 complete torque motors 64 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram 1FW320❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 20 40 60 80 100 &OHDUDQFH[>PP@ Figure 3-16 Radial force diagram for 1FW320❑, with nominal bearing change interval of 20000 h Axial force diagram 1FW320❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 2000 4000 6000 8000 10000 $[LDOIRUFH>1@ Figure 3-17 Permissible axial force as a function of radial force for 1FW320❑ (20000 h) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 65 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram 1FW320❑ plug-on shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 20 40 60 80 100 &OHDUDQFH[>PP@ Figure 3-18 Radial force diagram for 1FW320❑, with nominal bearing change interval of 60000 h Axial force diagram 1FW320❑ plug-on shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 1000 2000 3000 4000 5000 6000 7000 $[LDOIRUFH>1@ Figure 3-19 Permissible axial force as a function of radial force for 1FW320❑ (60000 h) SIMOTICS T-1FW3 complete torque motors 66 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces 3.5.3 Solid shaft Radial force diagram for 1FW315❑, solid shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ &OHDUDQFH[>PP@ Figure 3-20 Radial force diagram for 1FW315❑, with nominal bearing change interval of 20000 h Axial force diagram for 1FW315❑, solid shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 2000 4000 6000 8000 $[LDOIRUFH>1@ Figure 3-21 Permissible axial force as a function of radial force for 1FW315❑ (20000 h) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 67 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram for 1FW315❑, solid shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 20 40 60 80 100 120 140 &OHDUDQFH[>PP@ Figure 3-22 Radial force diagram for 1FW315❑, with nominal bearing change interval of 60000 h Axial force diagram for 1FW315❑, solid shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 1000 2000 3000 4000 5000 6000 $[LDOIRUFH>1@ Figure 3-23 Permissible axial force as a function of radial force for 1FW315❑ (60000 h) SIMOTICS T-1FW3 complete torque motors 68 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram for 1FW320❑, solid shaft PLQ PLQ 5DGLDOIRUFH>1@ PLQ 0 50 100 150 &OHDUDQFH[>PP@ Figure 3-24 Radial force diagram for 1FW320❑, with nominal bearing change interval of 20000 h Axial force diagram for 1FW320❑, solid shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 4000 8000 12000 16000 $[LDOIRUFH>1@ Figure 3-25 Permissible axial force as a function of radial force for 1FW320❑ (20000 h) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 69 Mechanical properties of the motors 3.5 Radial and axial forces Radial force diagram for 1FW320❑, solid shaft PLQ 5DGLDOIRUFH>1@ PLQ PLQ 0 50 100 150 &OHDUDQFH[>PP@ Figure 3-26 Radial force diagram for 1FW320❑, with nominal bearing change interval of 60000 h Axial force diagram for 1FW320❑, solid shaft 5DGLDOIRUFH>1@ PLQ PLQ PLQ 0 3000 6000 9000 12000 $[LDOIRUFH>1@ Figure 3-27 Permissible axial force as a function of radial force for 1FW320❑ (60000 h) SIMOTICS T-1FW3 complete torque motors 70 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.6 Balancing process 3.6 Balancing process Requirements placed on the process when balancing mounted components - especially belt pulleys In addition to the balance quality of the motor, the vibration quality of motors with mounted belt pulleys and coupling is essentially determined by the balance quality of the mounted component. If the motor and mounted component are separately balanced before they are assembled, then the process used to balance the belt pulley or coupling must be adapted to the motor balancing type. For synchronous motors, a differentiation should be made between the following balancing types: ● Half-key balancing (an "H" is stamped on the shaft face) ● Full-key balancing (an "F" is stamped on the shaft face) ● Smooth shaft end (no keyway) The balancing type is coded in the order designation. Table 3- 13 Requirements placed on the balancing process as a function of the motor balancing type Balancing equipment/ Process step Auxiliary shaft to balance the mounted component Motor Half key balanced Auxiliary shaft with keyway Keyway with the same dimensions as in the motor shaft end Auxiliary shaft half key balanced Motor Full key balanced Auxiliary shaft with keyway Slot design with the exception of the slot width (as the motor) can be freely selected Auxiliary shaft full key balanced Motor with plain shaft end Auxiliary shaft without keyway If required, use a tapered auxiliary shaft Balance quality of the auxiliary shaft ≤ 10 % of the required balance quality of the component to be mounted to the motor Attaching the mounted component to the auxiliary shaft for balancing Attached using a key Key design, dimensions and materials the same as at the motor shaft end Position the mounted component on the auxiliary shaft Select a position between the mounted component and the key of the auxiliary shaft so that it is the same when mounted on the actual motor Balance the mounted component Two-plane balancing is recommended - i.e. balancing in two planes at both sides of the mounted components at right angles to the axis of rotation Attached using a key Key design, dimensions and material the same as used for the full key balancing of the auxiliary shaft Attach the component as far as possible without any play, e.g. using a light press fit on the tapered shaft No special requirements SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 71 Mechanical properties of the motors 3.7 Vibration severity grade Special requirements If special requirements are placed on the smooth running operation of the machine, we recommend that the motor together with the output components is completely balanced. In this case, balancing should be carried out in two planes of the output component. 3.7 Vibration severity grade The motors conform to vibration severity grade A in accordance with EN 60034-14 (IEC 60034-14). The specified values refer to the motor only. The vibration behavior as a result of the mounting can result in increased values at the motor. The vibration severity grade is maintained up to the rated speed (nN). YUPVSHUP >PPV@ 6HYHULW\JUDGH$ Figure 3-28 3.8 Q>USP@ Vibration severity grade Noise emission When operated in the approved speed range, 1FW3 motors can reach the following measuring-surface sound-pressure level Lp(A): Max. 73 dB(A) at 4 kHz rated pulse frequency at the nominal operating point Note Sound pressure level when reducing the pulse frequency When the pulse frequency is reduced, a significantly higher sound pressure level can occur. The motors are certified for a wide range of installation and operating conditions. These conditions, such as rigid or vibration-isolated foundation design, influence noise emission, sometimes significantly. SIMOTICS T-1FW3 complete torque motors 72 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Mechanical properties of the motors 3.9 Gear ratio 3.9 Gear ratio For the "hollow shaft" version, the encoder can be driven by a toothed belt. Order designation (MLFB) 11th position = 5 or 7. The gear ratio is in accordance with the table "Gear ratio". Table 3- 14 Ratio Shaft height i Remarks 1FW315⃞ -3.5 1FW320⃞ -3.5 1FW328⃞ -5 The encoders are connected to the motor shaft through a belt drive (toothed belts). The sign for the gear ratio is negative due to the reverse direction of rotation of the encoder with respect to the motor. Toothed belt lifetime: max. 20000 h. 3.10 Paint finish The 1FW3 complete torque motors are shipped with an anthracite paint finish (similar to RAL 7016). Option: Special paint finish. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 73 Mechanical properties of the motors 3.10 Paint finish SIMOTICS T-1FW3 complete torque motors 74 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4 Permissible operating range The permissible operating range is limited by thermal, mechanical, and electromagnetic boundaries. Permissible winding temperature range The temperature rise of the motor is caused by the losses generated in the motor (currentdependent losses, no-load losses, friction losses). Utilizing the insulation system according to temperature class 155 (F) has a limiting effect. Torque characteristics of motor The maximum permissible torque depends on the permissible winding overtemperature (100 K) and, in turn, on the mode. To adhere to the temperature limits, the torque must be reduced as the speed increases, starting from static torque M0. The characteristics refer to continuous duty S1 (100 K). WARNING Continuous duty in the area above the S1 characteristic curve is not thermally permitted for the motor. The speed range is affected by: ● The maximum permissible speed (mechanical) nmax mech (centrifugal forces on the rotor, bearing lifetime), or ● The maximum permissible speed on the converter nmax Inv (output frequency, voltage strength of the converter and/or motor) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 75 Technical specifications and characteristic curves Winding versions A number of winding versions (armature circuit versions) for different rated speeds nN are possible within one motor frame size. Table 4- 1 Code letter for the winding version Rated speed nN Winding version [rpm] (10th position of the Order No.) 150 E 250 G 300 H 400 J 500 L 600 M 750 P for SH 150 800 P for SH 200 1200 S Maximum converter output voltage The maximum converter output voltages differ according to the converter type and line supply voltage. Table 4- 2 Maximum converter output voltages Converter type SINAMICS S120 3-ph. 380 - 480 V AC Infeed Supply module voltage DC link voltage Output voltage Vline VDC link Vmot ALM 400 V 600 V 425 V ALM 480 V 720 V 510 V SLM 400 V 528 V 380 V SLM 480 V 634 V 460 V Torque limit when operating on a SINAMICS S120 with field weakening The SINAMICS S120 converter injects a field weakening current, which means that the motor can operate above the voltage limiting characteristic. The method used by the converter to inject the field weakening current has a significant influence on the curve characteristic. The characteristics shown apply to operation on a SINAMICS S120 converter. Field weakening operation is always active for a SINAMICS S120 converter. The shape of the characteristics in field weakening mode depends on the position of the voltage limiting characteristic. Therefore, an appropriate torque-speed characteristic is assigned in the field-weakening range for each converter output voltage. SIMOTICS T-1FW3 complete torque motors 76 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 0>1P@ Technical specifications and characteristic curves 0 0D[ 9ROWDJHOLPLWLQJFKDUDFWHULVWLF )LHOGZHDNHQLQJ 9ROWDJHOLPLWLQJFKDUDFWHULVWLF /LPLWHGE\'&OLQNYROWDJH 0 /LPLW 0 . 0 1. 6. Q PD[LQY &RQWLQXRXVGXW\ Q1 Figure 4-1 Q>USP@ Torque characteristic of a synchronous motor operating on a SINAMICS drive system with field weakening (example characteristic) The permissible speed range has been limited to nmax Inv. Torque limit when operating on a SINAMICS S120 without field weakening It is possible to deactivate the field weakening function with the SINAMICS S120 drive system. This therefore reduces the operating range that is available. The shape of the voltage limiting characteristic is determined by the winding version and the magnitude of the converter output voltage. The voltage induced in the motor winding increases as the speed increases. The difference between the DC link voltage of the converter and the induced motor voltage can be used to apply the current. For converters without field weakening option, this limits the magnitude of the current that can be impressed. This causes the torque to drop off quickly at high speeds. All operating points that can be achieved with the motor lie to the left of the voltage limiting characteristic that is shown in the diagram. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 77 Technical specifications and characteristic curves The characteristic curve is plotted for each winding version in a separate data sheet (see Chapter "Speed-torque characteristics"). The speed-torque characteristics for different converter output voltages are then assigned to each data sheet. Note The voltage limit characteristic of a motor with 600 rpm rated speed lies far above that of the same motor type with 200 rpm. However, for the same torque, this motor requires a significantly higher current. For this reason, you should select the rated speed such that it does not lie too far above the maximum speed required for the application. The size (rating) of the converter module (output current) can be minimized in this fashion Offset of the voltage limit characteristic NOTICE A offset of the voltage limiting characteristic can only used in the case of approximately linear limiting characteristic curves. The voltage limiting characteristic can be offset only if the condition Vmot, new > ViN is fulfilled. The induced voltage UiN can be taken from the motor rating plate or calculated according to the following formula: UiN = kE ∙ nN / 1000 In order to identify the limits of the motor for a converter output voltage (Umot) other than 380 V, 425 V, 460 V or 510 V, the relevant voltage limiting characteristic curve must be shifted (offset) for the particular new output voltage (Umot, new). The degree of offset is obtained as follows: For an output voltage of Vmot, new, an offset is obtained along the X axis (speed) by a factor of: 8PRWQHZ 8PRW Vmot, new = new converter output voltage Vmot = drive converter output voltage from the characteristic curve for 380 V, 425 V, 460 V or 510 V SIMOTICS T-1FW3 complete torque motors 78 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves Calculating the new limit torque with the new limiting characteristic 1HZYROWDJHOLPLWLQJFKDUDFWHULVWLFIRU80RWQHZ 9ROWDJHOLPLWLQJFKDUDFWHULVWLFIRU80RW 0>1P@ 3 0OLPLW 3 0OLPLWQHZ Q>PLQ@ Q1 P1 3 Q Intersection of the voltage limiting characteristic on the x axis; calculate speed n1. Q>PLQ@ P2 3 Q 8 0RW N( Intersection of the new voltage limiting characteristic on the x axis; calculate speed n2 Q>USP@ Q ವ 8 PRWQHZ 8 0RW P3 At nN draw a line vertically upwards, up to the voltage limiting characteristic. This point of intersection is P3. On the left-hand side, read off Mlimit. P4 In order to determine P4, Mlimit, new must first be calculated. 0OLPLWQHZ 80RWQHZ 8L1 80RW 8L1 ವ 0OLPLW P4 is the intersection of Mlimit, new and nN. The new voltage limiting characteristic is obtained by connecting P2 and P4. Example of offset of voltage limiting characteristic curve without field weakening Motor 1FW3201-1❑L nN = 500 rpm kE = 520 V/1000 rpm Umot, new should be 290 V; in the example, the calculation is made with UMot = 425 V It first must be checked as to whether the condition UMot, new > UiN is fulfilled. UiN = kE ∙ nN/1000; UiN = 520 ∙ 500/1000 = 260 V → condition Umot, new > UiN is fulfilled. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 79 Technical specifications and characteristic curves &DOFXODWLRQ3 Q ವ PLQ &DOFXODWLRQ3 Q ವ PLQ &DOFXODWLRQ3 5HDGRII0OLPLWDWQ1 USPDQG9DSSUR[1P &DOFXODWLRQ3 0OLPLWQHZ ವ 1P Enter and connect points P2 and P4. This line is the new voltage limiting characteristic for Vmot, new = 290 V. Tolerance data The characteristic data listed in the data sheets are nominal values that are subject to natural scatter. Table 4- 3 Tolerance data in the motor list data Typ. value Guaranteed value Stall current Motor list data I0 ±3% ± 7,5 % Electrical time constant Tel ±5% ± 10 % Torque constant kT ±3% ± 7,5 % Voltage constant kE ±3% ± 7,5 % Winding resistance Rph ±5% ± 10 % Moment of inertia Jmot ±2% ± 10 % Effects of temperature and parameter scatter on the characteristic The torque-speed characteristics specified in the following chapter relate to the nominal values at operating temperature. Speed limits nmax Inv The speed is limited by the mechanical limit speed nmax mech (centrifugal forces at the rotor, bearing service life) or the electrical limit speed nmax Inv. CAUTION When the machine is running (with shaft operated by motor or separately driven) at speeds higher than nmax Inv, a voltage in excess of the maximum permissible converter voltage might be induced in the winding. This can cause irreparable damage to the converter. Operation is not permissible above the speed nmax Inv without protective measures or other additional measures. Siemens AG accepts no liability for any damage occurring as a result of failing to observe the danger warning. SIMOTICS T-1FW3 complete torque motors 80 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Converter type Max. permissible voltage at the converter Uperm. inv SINAMICS S120, 380-480 V 3AC 820 V The following formula can be used to determine the maximum permissible speed nmax Inv up to which the system can be operated without restrictions. Q PD[,QY >USP@ 83HUP,QY >9@ವ USP ವ N ( >9@ kE = voltage constant (see Chapter "Speed-torque characteristics"). The SINAMICS S120 drive system calculates this value automatically. When the converter is functioning properly, the voltage that occurs at the motor terminals in field-weakening mode can be limited by generating a voltage in phase opposition to the induced voltage. 4.1 Torque-speed characteristic The voltages and currents specified in the data sheets are rms values. Other rated speeds on request. The specified rated data refer to Vline rms = 400 V, Active Line Module, DC link voltage, 600 V DC. Note Operation without water cooling Complete torque motors 1FW3 can be operated without water cooling if the torque is appropriately reduced and the thermal losses can be adequately dissipated. The reduction factor depends on the shaft height, length and speed and can be provided when requested. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 81 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 4.1.1 Table 4- 4 Shaft height 150 1FW3150, rated speed 300 rpm Configuration data Code Unit 1FW3150-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 100 Rated power (100 K) PN (100 K) kW 3.1 Rated current (100 K) IN (100 K) A 8.0 Static torque (100 K) M0 (100 K) Nm 105 Stall current (100 K) I0 (100 K) A 7.3 nmax mech. rpm 1700 Max. permissible speed (converter) nmax Inv rpm 630 Maximum torque Mmax Nm 200 Maximum current Imax A 17.0 Number of poles 2p -- 14 Ratio of speed measurement (belt-mounted encoder) ienc -- -3.5 Torque constant (100 K) kT Nm/A 14.4 Voltage constant (at 20 °C) kE V/1000 rpm 915 Winding resistance (at 20 °C) Rph Ω 3.95 Rotating field inductance LD mH 110 Electrical time constant Tel ms 27.5 Thermal time constant Tth min 4.0 Tmech ms 6.8 Jmot kgm2 0.12 Limiting data Max. permissible speed (mech.) Motor data Mechanical data: Hollow-shaft version Mechanical time constant Moment of inertia Shaft torsional stiffness ct Nm/rad 3.13E+07 Weight m kg 87 Tmech ms 3.4 Jmot kgm2 0.06 Mechanical data: Solid shaft version Mechanical time constant Moment of inertia Shaft torsional stiffness ct Nm/rad 1.13E+06 Weight m kg 102 Tmech ms 8.0 Jmot kgm2 0.14 Mechanical data: Plug-on shaft version Mechanical time constant Moment of inertia Shaft torsional stiffness ct Nm/rad 4.17E+07 Weight m kg 102 The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 82 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 83 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 5 1FW3150, rated speed 500 rpm Configuration data Code Unit 1FW3150-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 100 Rated power (100 K) PN (100 K) kW 5.2 Rated current (100 K) IN (100 K) A 12.0 Static torque (100 K) M0 (100 K) Nm 105 Stall current (100 K) I0 (100 K) A 11.5 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 960 Maximum torque Mmax Nm 200 Maximum current Imax A 26.0 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc -- 14 -3.5 Torque constant (100 K) kT Nm/A 9.4 Voltage constant (at 20 °C) kE V/1000 rpm 600 Winding resistance (at 20 °C) Rph Ω 1.68 Rotating field inductance LD mH 47 Electrical time constant Tel ms 28.0 Thermal time constant Tth min 4.0 Tmech ms 6.8 Moment of inertia Jmot kgm2 0.12 Shaft torsional stiffness ct Nm/rad 3.13E+07 Weight m kg 87 Tmech ms 3.4 Moment of inertia Jmot kgm2 0.06 Shaft torsional stiffness ct Nm/rad 1.13E+06 Weight m kg 102 Tmech ms 8.0 Moment of inertia Jmot kgm2 0.14 Shaft torsional stiffness ct Nm/rad 4.17E+07 Weight m kg 102 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 84 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 85 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 6 1FW3150, rated speed 750 rpm Configuration data Code Unit 1FW3150-1☐P Rated speed nN rpm 750 Rated torque (100 K) MN (100 K) Nm 100 Rated power (100 K) PN (100 K) kW 7.9 Rated current (100 K) IN (100 K) A 18.0 Static torque (100 K) M0 (100 K) Nm 105 Stall current (100 K) I0 (100 K) A 17.5 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 1470 Maximum torque Mmax Nm 200 Maximum current Imax A 41.0 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc -- 14 -3.5 Torque constant kT Nm/A 6.1 Voltage constant (at 20 °C) kE V/1000 rpm 393 Winding resistance (at 20 °C) Rph Ω 0.75 Rotating field inductance LD mH 21 Electrical time constant Tel ms 28.0 Thermal time constant Tth min 4.0 Tmech ms 7.3 Moment of inertia Jmot kgm2 0.12 Shaft torsional stiffness ct Nm/rad 3.13E+07 Weight m kg 87 Tmech ms 3.6 Moment of inertia Jmot kgm2 0.06 Shaft torsional stiffness ct Nm/rad 1.13E+06 Weight m kg 102 Tmech ms 8.5 Moment of inertia Jmot kgm2 0.14 Shaft torsional stiffness ct Nm/rad 3.14E+07 Weight m kg 102 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Hollow-shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 86 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):3 0BPD[ 0>1P@ QBPD[B,QY 6. Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):3 0BPD[ 0>1P@ QBPD[B,QY 6. Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 87 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 7 1FW3152, rated speed 300 rpm Configuration data Code Unit 1FW3152-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 200 Rated power (100 K) PN (100 K) kW 6.3 Rated current (100 K) IN (100 K) A 14 Static torque (100 K) M0 (100 K) Nm 210 Stall current (100 K) I0 (100 K) A 15.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 630 Maximum torque Mmax Nm 400 Maximum current Imax A 35.0 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 14.4 Voltage constant (at 20 °C) kE V/1000 rpm 915 Winding resistance (at 20 °C) Rph Ω 1.47 Rotating field inductance LD mH 49 Electrical time constant Tel ms 33.5 Thermal time constant Tth min 4.0 Tmech ms 3.4 Moment of inertia Jmot kgm2 0.16 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 108 Tmech ms 1.9 Moment of inertia Jmot kgm2 0.09 Shaft torsional stiffness ct Nm/rad 1.1E+06 Weight m kg 121 Tmech ms 4.3 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 2.92E+07 Weight m kg 124 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 88 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 89 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 8 1FW3152, rated speed 500 rpm Configuration data Code Unit 1FW3152-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 200 Rated power (100 K) PN (100 K) kW 10.5 Rated current (100 K) IN (100 K) A 22.0 Static torque (100 K) M0 (100 K) Nm 210 Stall current (100 K) I0 (100 K) A 22.5 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 960 Maximum torque Mmax Nm 400 Maximum current Imax A 53 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 9.4 Voltage constant (at 20 °C) kE V/1000 rpm 600 Winding resistance (at 20 °C) Rph Ω 0.62 Rotating field inductance LD mH 21 Electrical time constant Tel ms 34.0 Thermal time constant Tth min 4.0 Tmech ms 3.4 Moment of inertia Jmot kgm2 0.16 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 108 Tmech ms 1.9 Moment of inertia Jmot kgm2 0.09 Shaft torsional stiffness ct Nm/rad 1.1E+06 Weight m kg 121 Tmech ms 4.2 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 2.92E+07 Weight m kg 124 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 90 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 91 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 9 1FW3152, rated speed 750 rpm Configuration data Code Unit 1FW3152-1☐P Rated speed nN rpm 750 Rated torque (100 K) MN (100 K) Nm 200 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 32.5 Static torque (100 K) M0 (100 K) Nm 210 Stall current (100 K) I0 (100 K) A 33.5 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 1450 Maximum torque Mmax Nm 400 Maximum current Imax A 79 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 6.3 Voltage constant (at 20 °C) kE V/1000 rpm 399 Winding resistance (at 20 °C) Rph Ω 0.28 Rotating field inductance LD mH 9.5 Electrical time constant Tel ms 33.5 Thermal time constant Tth min 4.0 Tmech ms 3.4 Moment of inertia Jmot kgm2 0.16 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 108 Tmech ms 1.9 Moment of inertia Jmot kgm2 0.09 Shaft torsional stiffness ct Nm/rad 1.1E+06 Weight m kg 121 Tmech ms 4.2 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 2.92E+07 Weight m kg 124 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 92 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 93 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 10 1FW3154, rated speed 300 rpm Configuration data Code Unit 1FW3154-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 300 Rated power (100 K) PN (100 K) kW 9.4 Rated current (100 K) IN (100 K) A 20.5 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 21.5 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 610 Maximum torque Mmax Nm 600 Maximum current Imax A 49.0 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 14.8 Voltage constant (at 20 °C) kE V/1000 rpm 945 Winding resistance (at 20 °C) Rph Ω 0.92 Rotating field inductance LD mH 33 Electrical time constant Tel ms 36.0 Thermal time constant Tth min 4.0 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 1.66E+07 Weight m kg 129 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.13 Shaft torsional stiffness ct Nm/rad 9.10E+05 Weight m kg 143 Tmech ms 3.2 Moment of inertia Jmot kgm2 0.25 Shaft torsional stiffness ct Nm/rad 2.24E+07 Weight m kg 143 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 94 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 95 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 11 1FW3154, rated speed 500 rpm Configuration data Code Unit 1FW3154-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 300 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 32.0 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 33.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 950 Maximum torque Mmax Nm 600 Maximum current Imax A 75 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 9.6 Voltage constant (at 20 °C) kE V/1000 rpm 610 Winding resistance (at 20 °C) Rph Ω 0.39 Rotating field inductance LD mH 14.0 Electrical time constant Tel ms 36.0 Thermal time constant Tth min 4.0 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 1.66E+07 Weight m kg 129 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.13 Shaft torsional stiffness ct Nm/rad 9.10E+05 Weight m kg 143 Tmech ms 3.2 Moment of inertia Jmot kgm2 0.25 Shaft torsional stiffness ct Nm/rad 2.24E+07 Weight m kg 143 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 96 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 97 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 12 1FW3154, rated speed 750 rpm Configuration data Code Unit 1FW3154-1☐P Rated speed nN rpm 750 Rated torque (100 K) MN (100 K) Nm 300 Rated power (100 K) PN (100 K) kW 23.5 Rated current (100 K) IN (100 K) A 47.5 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 49.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 1420 Maximum torque Mmax Nm 600 Maximum current Imax A 113 Motor data Number of poles 2p Ratio of speed measurement (belt-mounted encoder) ienc 14 -- -3.5 Torque constant (100 K) kT (100 K) Nm/A 6.4 Voltage constant (at 20 °C) kE V/1000 rpm 407 Winding resistance (at 20 °C) Rph Ω 0.171 Rotating field inductance LD mH 6.0 Electrical time constant Tel ms 35.5 Thermal time constant Tth min 4.0 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 1.66E+07 Weight m kg 129 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.13 Shaft torsional stiffness ct Nm/rad 9.10E+05 Weight m kg 143 Tmech ms 3.2 Moment of inertia Jmot kgm2 0.25 Shaft torsional stiffness ct Nm/rad 2.24E+07 Weight m kg 143 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 98 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):3 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):3 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 99 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 13 1FW3155, rated speed 300 rpm Configuration data Code Unit 1FW3155-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 400 Rated power (100 K) PN (100 K) kW 12.6 Rated current (100 K) IN (100 K) A 28.0 Static torque (100 K) M0 (100 K) Nm 420 Stall current (100 K) I0 (100 K) A 29.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 630 Maximum torque Mmax Nm 800 Maximum current Imax A 67 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT Nm/A 14.4 Voltage constant (at 20 °C) kE V/1000 rpm 915 Winding resistance (at 20 °C) Rph Ω 0.61 Rotating field inductance LD mH 24 Electrical time constant Tel ms 39.0 Thermal time constant Tth min 4.0 Mechanical time constant Tmech ms 2.1 Moment of inertia Jmot kgm2 0.24 Shaft torsional stiffness ct Nm/rad 1.40E+07 Weight m kg 150 Tmech ms 1.5 Moment of inertia Jmot kgm2 0.17 Shaft torsional stiffness ct Nm/rad 8.30E+05 Weight m kg 164 Tmech ms 2.6 Moment of inertia Jmot kgm2 0.29 Shaft torsional stiffness ct Nm/rad 1.84E+07 Weight m kg 163 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 100 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 101 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 14 1FW3155, rated speed 500 rpm Configuration data Code Unit 1FW3155-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 400 Rated power (100 K) PN (100 K) kW 21.0 Rated current (100 K) IN (100 K) A 43.0 Static torque (100 K) M0 (100 K) Nm 420 Stall current (100 K) I0 (100 K) A 45.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 960 Maximum torque Mmax Nm 800 Maximum current Imax A 103 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT Nm/A 9.4 Voltage constant (at 20 °C) kE V/1000 rpm 600 Winding resistance (at 20 °C) Rph Ω 0.265 Rotating field inductance LD mH 10.0 Electrical time constant Tel ms 38.0 Thermal time constant Tth min 4.0 Mechanical time constant Tmech ms 2.2 Moment of inertia Jmot kgm2 0.24 Shaft torsional stiffness ct Nm/rad 1.40E+07 Weight m kg 150 Tmech ms 1.5 Moment of inertia Jmot kgm2 0.17 Shaft torsional stiffness ct Nm/rad 8.30E+05 Weight m kg 164 Tmech ms 2.6 Moment of inertia Jmot kgm2 0.29 Shaft torsional stiffness ct Nm/rad 1.84E+07 Weight m kg 163 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 102 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):/ 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):/ 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 103 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 15 1FW3155, rated speed 750 rpm Configuration data Code Unit 1FW3155-1☐P Rated speed nN rpm 750 Rated torque (100 K) MN (100 K) Nm 400 Rated power (100 K) PN (100 K) kW 31.5 Rated current (100 K) IN (100 K) A 64 Static torque (100 K) M0 (100 K) Nm 420 Stall current (100 K) I0 (100 K) A 67 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 1450 Maximum torque Mmax Nm 800 Maximum current Imax A 153 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT Nm/A 6.3 Voltage constant (at 20 °C) kE V/1000 rpm 399 Winding resistance (at 20 °C) Rph Ω 0.112 Rotating field inductance LD mH 4.4 Electrical time constant Tel ms 39.5 Thermal time constant Tth min 4.0 Mechanical time constant Tmech ms 2.0 Moment of inertia Jmot kgm2 0.24 Shaft torsional stiffness ct Nm/rad 1.40E+07 Weight m kg 150 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.17 Shaft torsional stiffness ct Nm/rad 8.30E+05 Weight m kg 164 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.29 Shaft torsional stiffness ct Nm/rad 1.84E+07 Weight m kg 163 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 104 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 105 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 16 1FW3156, rated speed 300 rpm Configuration data Code Unit 1FW3156-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 34.0 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 35.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 610 Maximum torque Mmax Nm 1000 Maximum current Imax A 81 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT (100 K) Nm/A 14.9 Voltage constant (at 20 °C) kE V/1000 rpm 945 Winding resistance (at 20 °C) Rph Ω 0.5 Rotating field inductance LD mH 20 Electrical time constant Tel ms 39.5 Thermal time constant Tth min 5.0 Mechanical time constant Tmech ms 1.9 Moment of inertia Jmot kgm2 0.28 Shaft torsional stiffness ct Nm/rad 1.13E+07 Weight m kg 171 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 7.60E+05 Weight m kg 187 Tmech ms 2.3 Moment of inertia Jmot kgm2 0.34 Shaft torsional stiffness ct Nm/rad 1.55E+07 Weight m kg 184 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 106 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 107 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 17 1FW3156, rated speed 500 rpm Configuration data Code Unit 1FW3156-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 26.0 Rated current (100 K) IN (100 K) A 53 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 55 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 950 Maximum torque Mmax Nm 1000 Maximum current Imax A 126 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT(100 K) Nm/A 9.6 Voltage constant (at 20 °C) kE V/1000 rpm 610 Winding resistance (at 20 °C) Rph Ω 0.215 Rotating field inductance LD mH 8.5 Electrical time constant Tel ms 40.0 Thermal time constant Tth min 5.0 Mechanical time constant Tmech ms 1.9 Moment of inertia Jmot kgm2 0.28 Shaft torsional stiffness ct Nm/rad 1.13E+07 Weight m kg 171 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 7.60E+05 Weight m kg 187 Tmech ms 2.4 Moment of inertia Jmot kgm2 0.34 Shaft torsional stiffness ct Nm/rad 1.55E+07 Weight m kg 184 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 108 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 109 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 18 1FW3156, rated speed 750 rpm Configuration data Code Unit 1FW3156-1☐P Rated speed nN rpm 750 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 39.5 Rated current (100 K) IN (100 K) A 76 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 80 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1700 Max. permissible speed (converter) nmax 830 V rpm 1380 Maximum torque Mmax Nm 1000 Maximum current Imax A 183 Motor data Number of poles 2p Ratio of speed measurement ienc -- 14 -3.5 Torque constant (100 K) kT(100 K) Nm/A 6.6 Voltage constant (at 20 °C) kE V/1000 rpm 419 Winding resistance (at 20 °C) Rph Ω 0.098 Rotating field inductance LD mH 3.9 Electrical time constant Tel ms 40.0 Thermal time constant Tth min 5.0 Mechanical time constant Tmech ms 1.9 Moment of inertia Jmot kgm2 0.28 Shaft torsional stiffness ct Nm/rad 1.13E+07 Weight m kg 171 Tmech ms 1.3 Moment of inertia Jmot kgm2 0.2 Shaft torsional stiffness ct Nm/rad 7.60E+05 Weight m kg 187 Tmech ms 2.3 Moment of inertia Jmot kgm2 0.34 Shaft torsional stiffness ct Nm/rad 1.55E+07 Weight m kg 184 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 110 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 111 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 4.1.2 Table 4- 19 Shaft height 200, Standard 1FW3201, rated speed 150 rpm Configuration data Code Unit 1FW3201-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 300 Rated power (100 K) PN (100 K) kW 4.7 Rated current (100 K) IN (100 K) A 13.0 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 13.0 nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 380 Maximum torque Mmax Nm 555 Maximum current Imax A 28.0 Limiting data Max. permissible speed (mech.) Motor data Number of poles 2p 28 Ratio of speed measurement ienc -- Torque constant (100 K) kT(100 K) Nm/A 24.0 Voltage constant (at 20 °C) kE V/1000 rpm 1520 Winding resistance (at 20 °C) Rph Ω 1.89 Rotating field inductance LD mH 50 Electrical time constant Tel ms 27.0 Thermal time constant Tth min 10.0 Tmech ms 2.2 Moment of inertia Jmot kgm2 0.22 Shaft torsional stiffness ct Nm/rad 3.73E+07 Weight m kg 127 Tmech ms 2.3 Moment of inertia Jmot kgm2 0.23 Shaft torsional stiffness ct Nm/rad 3.48E+06 Weight m kg 179 Tmech ms 2.7 Moment of inertia Jmot kgm2 0.27 Shaft torsional stiffness ct Nm/rad 4.90E+07 Weight m kg 171 -3.5 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 112 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 113 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 20 1FW3201, rated speed 300 rpm Configuration data Code Unit 1FW3201-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 300 Rated power (100 K) PN (100 K) kW 9.4 Rated current (100 K) IN (100 K) A 23.0 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 24.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 680 Maximum torque Mmax Nm 555 Maximum current Imax A 50 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT (100 K) Nm/A 13.3 Voltage constant (at 20 °C) kE V/1000 rpm 845 Winding resistance (at 20 °C) Rph Ω 0.57 Rotating field inductance LD mH 15.0 Electrical time constant Tel ms 26.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 2.1 Moment of inertia Jmot kgm2 0.22 Shaft torsional stiffness ct Nm/rad 3.73E+07 Weight m kg 127 Tmech ms 2.2 Moment of inertia Jmot kgm2 0.23 Shaft torsional stiffness ct Nm/rad 3.48E+06 Weight m kg 179 Tmech ms 2.6 Moment of inertia Jmot kgm2 0.27 Shaft torsional stiffness ct Nm/rad 4.90E+07 Weight m kg 171 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 114 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 115 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 21 1FW3201, rated speed 500 rpm Configuration data Code Unit 1FW3201-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 37.0 Static torque (100 K) M0 (100 K) Nm 315 Stall current (100 K) I0 (100 K) A 38.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1110 Maximum torque Mmax Nm 555 Maximum current Imax A 82 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT (100 K) Nm/A 8.2 Voltage constant (at 20 °C) kE V/1000 rpm 520 Winding resistance (at 20 °C) Rph Ω 0.225 Rotating field inductance LD mH 6.0 Electrical time constant Tel ms 26.5 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 2.2 Moment of inertia Jmot kgm2 0.22 Shaft torsional stiffness ct Nm/rad 3.73E+07 Weight m kg 127 Tmech ms 2.3 Moment of inertia Jmot kgm2 0.23 Shaft torsional stiffness ct Nm/rad 3.48E+06 Weight m kg 179 Tmech ms 2.7 Moment of inertia Jmot kgm2 0.27 Shaft torsional stiffness ct Nm/rad 4.90E+07 Weight m kg 171 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 116 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 117 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 22 1FW3202, rated speed 150 rpm Configuration data Code Unit 1FW3202-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 7.9 Rated current (100 K) IN (100 K) A 21.0 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 22.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 380 Maximum torque Mmax Nm 925 Maximum current Imax A 47.0 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 24.0 Voltage constant (at 20 °C) kE V/1000 rpm 1520 Winding resistance (at 20 °C) Rph Ω 0.94 Rotating field inductance LD mH 29 Electrical time constant Tel ms 31.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 1.8 Moment of inertia Jmot kgm2 0.36 Shaft torsional stiffness ct Nm/rad 2.74E+07 Weight m kg 156 Tmech ms 1.7 Moment of inertia Jmot kgm2 0.35 Shaft torsional stiffness ct Nm/rad 3.28E+06 Weight m kg 215 Tmech ms 1.9 Moment of inertia Jmot kgm2 0.39 Shaft torsional stiffness ct Nm/rad 4.05E+07 Weight m kg 200 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 118 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 119 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 23 1FW3202, rated speed 300 rpm Configuration data Code Unit 1FW3202-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 37.0 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 39.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 670 Maximum torque Mmax Nm 925 Maximum current Imax A 81 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 13.5 Voltage constant (at 20 °C) kE V/1000 rpm 855 Winding resistance (at 20 °C) Rph Ω 0.285 Rotating field inductance LD mH 9.0 Electrical time constant Tel ms 31.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 0.36 Shaft torsional stiffness ct Nm/rad 2.74E+07 Weight m kg 156 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.35 Shaft torsional stiffness ct Nm/rad 3.28E+06 Weight m kg 215 Tmech ms 1.8 Moment of inertia Jmot kgm2 0.39 Shaft torsional stiffness ct Nm/rad 4.05E+07 Weight m kg 200 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 120 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 121 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 24 1FW3202, rated speed 500 rpm Configuration data Code Unit 1FW3202-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 500 Rated power (100 K) PN (100 K) kW 26.0 Rated current (100 K) IN (100 K) A 59 Static torque (100 K) M0 (100 K) Nm 525 Stall current (100 K) I0 (100 K) A 62 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1070 Maximum torque Mmax Nm 925 Maximum current Imax A 131 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 8.5 Voltage constant (at 20 °C) kE V/1000 rpm 540 Winding resistance (at 20 °C) Rph Ω 0.117 Rotating field inductance LD mH 3.5 Electrical time constant Tel ms 30.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 0.36 Shaft torsional stiffness ct Nm/rad 2.74E+07 Weight m kg 156 Tmech ms 1.7 Moment of inertia Jmot kgm2 0.35 Shaft torsional stiffness ct Nm/rad 3.28E+06 Weight m kg 215 Tmech ms 1.9 Moment of inertia Jmot kgm2 0.39 Shaft torsional stiffness ct Nm/rad 4.05E+07 Weight m kg 200 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 122 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 123 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 25 1FW3203, rated speed 150 rpm Configuration data Code Unit 1FW3203-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 750 Rated power (100 K) PN (100 K) kW 11.8 Rated current (100 K) IN (100 K) A 31.0 Static torque (100 K) M0 (100 K) Nm 790 Stall current (100 K) I0 (100 K) A 32.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 370 Maximum torque Mmax Nm 1390 Maximum current Imax A 69 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 24.5 Voltage constant (at 20 °C) kE V/1000 rpm 1555 Winding resistance (at 20 °C) Rph Ω 0.64 Rotating field inductance LD mH 20 Electrical time constant Tel ms 31.5 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 1.6 Moment of inertia Jmot kgm2 0.49 Shaft torsional stiffness ct Nm/rad 2.16E+07 Weight m kg 182 Tmech ms 1.5 Moment of inertia Jmot kgm2 0.46 Shaft torsional stiffness ct Nm/rad 3.11E+06 Weight m kg 240 Tmech ms 1.7 Moment of inertia Jmot kgm2 0.52 Shaft torsional stiffness ct Nm/rad 3.44E+07 Weight m kg 225 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 124 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 125 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 26 1FW3203, rated speed 300 rpm Configuration data Code Unit 1FW3203-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 750 Rated power (100 K) PN (100 K) kW 23.5 Rated current (100 K) IN (100 K) A 59 Static torque (100 K) M0 (100 K) Nm 790 Stall current (100 K) I0 (100 K) A 62 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 710 Maximum torque Mmax Nm 1390 Maximum current Imax A 132 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 12.7 Voltage constant (at 20 °C) kE V/1000 rpm 810 Winding resistance (at 20 °C) Rph Ω 0.162 Rotating field inductance LD mH 5.0 Electrical time constant Tel ms 32.0 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 1.5 Moment of inertia Jmot kgm2 0.49 Shaft torsional stiffness ct Nm/rad 2.16E+07 Weight m kg 182 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.46 Shaft torsional stiffness ct Nm/rad 3.11E+06 Weight m kg 240 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.52 Shaft torsional stiffness ct Nm/rad 3.44E+07 Weight m kg 225 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 126 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 127 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 27 1FW3203, rated speed 500 rpm Configuration data Code Unit 1FW3203-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 750 Rated power (100 K) PN (100 K) kW 39.5 Rated current (100 K) IN (100 K) A 92 Static torque (100 K) M0 (100 K) Nm 790 Stall current (100 K) I0 (100 K) A 100 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1110 Maximum torque Mmax Nm 1390 Maximum current Imax A 205 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 8.2 Voltage constant (at 20 °C) kE V/1000 rpm 520 Winding resistance (at 20 °C) Rph Ω 0.07 Rotating field inductance LD mH 2.2 Electrical time constant Tel ms 31.5 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 1.5 Moment of inertia Jmot kgm2 0.49 Shaft torsional stiffness ct Nm/rad 2.16E+07 Weight m kg 182 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.46 Shaft torsional stiffness ct Nm/rad 3.11E+06 Weight m kg 240 Tmech ms 1.6 Moment of inertia Jmot kgm2 0.52 Shaft torsional stiffness ct Nm/rad 3.44E+07 Weight m kg 225 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 128 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 129 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 28 1FW3204, rated speed 150 rpm Configuration data Code Unit 1FW3204-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 1000 Rated power (100 K) PN (100 K) kW 15.7 Rated current (100 K) IN (100 K) A 40.0 Static torque (100 K) M0 (100 K) Nm 1050 Stall current (100 K) I0 (100 K) A 42.0 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 360 Maximum torque Mmax Nm 1850 Maximum current Imax A 90 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 25 Voltage constant (at 20 °C) kE V/1000 rpm 1585 Winding resistance (at 20 °C) Rph Ω 0.44 Rotating field inductance LD mH 15.0 Electrical time constant Tel ms 34.0 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 1.5 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 1.64E+07 Weight m kg 225 Tmech ms 1.3 Moment of inertia Jmot kgm2 0.61 Shaft torsional stiffness ct Nm/rad 2.88E+06 Weight m kg 285 Tmech ms 1.5 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 3.00E+07 Weight m kg 275 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 130 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 131 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 29 1FW3204, rated speed 300 rpm Configuration data Code Unit 1FW3204-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 1000 Rated power (100 K) PN (100 K) kW 31.5 Rated current (100 K) IN (100 K) A 74 Static torque (100 K) M0 (100 K) Nm 1050 Stall current (100 K) I0 (100 K) A 77 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 670 Maximum torque Mmax Nm 1850 Maximum current Imax A 163 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 13.5 Voltage constant (at 20 °C) kE V/1000 rpm 855 Winding resistance (at 20 °C) Rph Ω 0.125 Rotating field inductance LD mH 4.2 Electrical time constant Tel ms 33.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 1.4 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 1.64E+07 Weight m kg 225 Tmech ms 1.3 Moment of inertia Jmot kgm2 0.61 Shaft torsional stiffness ct Nm/rad 2.88E+06 Weight m kg 285 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 3.00E+07 Weight m kg 275 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 132 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):+ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 133 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 30 1FW3204, rated speed 500 rpm Configuration data Code Unit 1FW3204-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 1000 Rated power (100 K) PN (100 K) kW 52 Rated current (100 K) IN (100 K) A 118 Static torque (100 K) M0 (100 K) Nm 1050 Stall current (100 K) I0 (100 K) A 129 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1060 Maximum torque Mmax Nm 1850 Maximum current Imax A 260 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 8.5 Voltage constant (at 20 °C) kE V/1000 rpm 545 Winding resistance (at 20 °C) Rph Ω 0.049 Rotating field inductance LD mH 1.7 Electrical time constant Tel ms 34.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 1.4 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 1.64E+07 Weight m kg 225 Tmech ms 1.2 Moment of inertia Jmot kgm2 0.61 Shaft torsional stiffness ct Nm/rad 2.88E+06 Weight m kg 285 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.7 Shaft torsional stiffness ct Nm/rad 3.00E+07 Weight m kg 275 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 134 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):/ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):/ 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 135 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 31 1FW3206, rated speed 150 rpm Configuration data Code Unit 1FW3206-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 1500 Rated power (100 K) PN (100 K) kW 23.5 Rated current (100 K) IN (100 K) A 65 Static torque (100 K) M0 (100 K) Nm 1575 Stall current (100 K) I0 (100 K) A 68 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 390 Maximum torque Mmax Nm 2775 Maximum current Imax A 145 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 23.0 Voltage constant (at 20 °C) kE V/1000 rpm 1465 Winding resistance (at 20 °C) Rph Ω 0.255 Rotating field inductance LD mH 9.0 Electrical time constant Tel ms 35.0 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.4 Moment of inertia Jmot kgm2 0.97 Shaft torsional stiffness ct Nm/rad 1.24E+07 Weight m kg 280 Tmech ms 1.2 Moment of inertia Jmot kgm2 0.97 Shaft torsional stiffness ct Nm/rad 1.24E+07 Weight m kg 345 Tmech ms 1.4 Moment of inertia Jmot kgm2 0.94 Shaft torsional stiffness ct Nm/rad 2.65E+07 Weight m kg 330 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 136 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):( 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 137 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 32 1FW3206, rated speed 300 rpm Configuration data Code Unit 1FW3206-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 1500 Rated power (100 K) PN (100 K) kW 47.0 Rated current (100 K) IN (100 K) A 118 Static torque (100 K) M0 (100 K) Nm 1575 Stall current (100 K) I0 (100 K) A 121 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 700 Maximum torque Mmax Nm 2775 Maximum current Imax A 255 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 12.8 Voltage constant (at 20 °C) kE V/1000 rpm 820 Winding resistance (at 20 °C) Rph Ω 0.076 Rotating field inductance LD mH 2.7 Electrical time constant Tel ms 35.5 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.3 Moment of inertia Jmot kgm2 0.97 Shaft torsional stiffness ct Nm/rad 1.24E+07 Weight m kg 280 Tmech ms 1.2 Moment of inertia Jmot kgm2 0.84 Shaft torsional stiffness ct Nm/rad 1.24E+07 Weight m kg 345 Tmech ms 1.3 Moment of inertia Jmot kgm2 0.94 Shaft torsional stiffness ct Nm/rad 2.65E+07 Weight m kg 330 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 138 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 139 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 33 1FW3206, rated speed 500 rpm Configuration data Code Unit 1FW3206-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 1400 Rated power (100 K) PN (100 K) kW 73 Rated current (100 K) IN (100 K) A 169 Static torque (100 K) M0 (100 K) Nm 1575 Stall current (100 K) I0 (100 K) A 189 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1090 Maximum torque Mmax Nm 2775 Maximum current Imax A 400 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 8.3 Voltage constant (at 20 °C) kE V/1000 rpm 530 Winding resistance (at 20 °C) Rph Ω 0.032 Rotating field inductance LD mH 1.1 Electrical time constant Tel ms 34.5 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.4 Moment of inertia Jmot kgm2 0.97 Shaft torsional stiffness ct Nm/rad 1.24E+07 Weight m kg 280 Tmech ms 1.2 Moment of inertia Jmot kgm2 0.84 Shaft torsional stiffness ct Nm/rad 2.62E+06 Weight m kg 345 Tmech ms 1.3 Moment of inertia Jmot kgm2 0.94 Shaft torsional stiffness ct Nm/rad 2.65E+07 Weight m kg 330 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 140 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 141 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 34 1FW3208, rated speed 150 rpm Configuration data Code Unit 1FW3208-1☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 2000 Rated power (100 K) PN (100 K) kW 31.5 Rated current (100 K) IN (100 K) A 84 Static torque (100 K) M0 (100 K) Nm 2100 Stall current (100 K) I0 (100 K) A 88 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 380 Maximum torque Mmax Nm 3700 Maximum current Imax A 187 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 24.0 Voltage constant (at 20 °C) kE V/1000 rpm 1515 Winding resistance (at 20 °C) Rph Ω 0.197 Rotating field inductance LD mH 7.0 Electrical time constant Tel ms 35.0 Thermal time constant Tth min 20 Mechanical time constant Tmech ms 1.4 Moment of inertia Jmot kgm2 1.31 Shaft torsional stiffness ct Nm/rad 9.55E+06 Weight m kg 350 Tmech ms 1.2 Moment of inertia Jmot kgm2 1.11 Shaft torsional stiffness ct Nm/rad 2.35E+06 Weight m kg 415 Tmech ms 1.3 Moment of inertia Jmot kgm2 1.24 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 400 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 142 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):( 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):( 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 143 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 35 1FW3208, rated speed 300 rpm Configuration data Code Unit 1FW3208-1☐H Rated speed nN rpm 300 Rated torque (100 K) MN (100 K) Nm 2000 Rated power (100 K) PN (100 K) kW 63 Rated current (100 K) IN (100 K) A 153 Static torque (100 K) M0 (100 K) Nm 2100 Stall current (100 K) I0 (100 K) A 160 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 690 Maximum torque Mmax Nm 3700 Maximum current Imax A 340 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 13.1 Voltage constant (at 20 °C) kE V/1000 rpm 835 Winding resistance (at 20 °C) Rph Ω 0.056 Rotating field inductance LD mH 2.0 Electrical time constant Tel ms 35.5 Thermal time constant Tth min 20 Mechanical time constant Tmech ms 1.3 Moment of inertia Jmot kgm2 1.31 Shaft torsional stiffness ct Nm/rad 9.55E+06 Weight m kg 350 Tmech ms 1.1 Moment of inertia Jmot kgm2 1.11 Shaft torsional stiffness ct Nm/rad 2.35E+06 Weight m kg 415 Tmech ms 1.2 Moment of inertia Jmot kgm2 1.24 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 400 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 144 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):+ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 145 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 36 1FW3208, rated speed 500 rpm Configuration data Code Unit 1FW3208-1☐L Rated speed nN rpm 500 Rated torque (100 K) MN (100 K) Nm 1850 Rated power (100 K) PN (100 K) kW 97 Rated current (100 K) IN (100 K) A 225 Static torque (100 K) M0 (100 K) Nm 2100 Stall current (100 K) I0 (100 K) A 255 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1100 Maximum torque Mmax Nm 3700 Maximum current Imax A 530 Motor data Number of poles 2p Ratio of speed measurement ienc -- 28 -3.5 Torque constant (100 K) kT(100 K) Nm/A 8.2 Voltage constant (at 20 °C) kE V/1000 rpm 525 Winding resistance (at 20 °C) Rph Ω 0.027 Rotating field inductance LD mH 0.9 Electrical time constant Tel ms 33.5 Thermal time constant Tth min 20 Mechanical time constant Tmech ms 1.6 Moment of inertia Jmot kgm2 1.31 Shaft torsional stiffness ct Nm/rad 9.55E+06 Weight m kg 350 Tmech ms 1.3 Moment of inertia Jmot kgm2 1.11 Shaft torsional stiffness ct Nm/rad 2.35E+06 Weight m kg 415 Tmech ms 1.5 Moment of inertia Jmot kgm2 1.24 Shaft torsional stiffness ct Nm/rad 2.17E+07 Weight m kg 400 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 146 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):/ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 147 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 4.1.3 Table 4- 37 Shaft height 200, High Speed 1FW3201, rated speed 800 rpm Configuration data Code Unit 1FW3201-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 245 Rated power (100 K) PN (100 K) kW 20.5 Rated current (100 K) IN (100 K) A 37.0 Static torque (100 K) M0 (100 K) Nm 260 Stall current (100 K) I0 (100 K) A 38.0 nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1320 Maximum torque Mmax Nm 500 Maximum current Imax A 80 Limiting data Max. permissible speed (mech.) Motor data Number of poles 2p Ratio of speed measurement ienc 16 -- -4 (belt-mounted encoder) Torque constant (100 K) kT(100 K) Nm/A 6.8 Voltage constant (at 20 °C) kE V/1000 rpm 437 Winding resistance (at 20 °C) Rph Ω 0.285 Rotating field inductance LD mH 4.1 Electrical time constant Tel ms 14.4 Thermal time constant Tth min 10.0 Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 4.0 Moment of inertia Jmot kgm2 0.22 Shaft torsional stiffness ct Nm/rad 3.48E+06 Weight m kg 176 Tmech ms 5.0 Moment of inertia Jmot kgm2 0.27 Shaft torsional stiffness ct Nm/rad 4.90E+07 Weight m kg 159 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 148 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 149 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 38 1FW3201, rated speed 1200 rpm Configuration data Code Unit 1FW3201-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 230 Rated power (100 K) PN (100 K) kW 29 Rated current (100 K) IN (100 K) A 50 Static torque (100 K) M0 (100 K) Nm 260 Stall current (100 K) I0 (100 K) A 54 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1890 Maximum torque Mmax Nm 500 Maximum current Imax A 114 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.8 Voltage constant (at 20 °C) kE V/1000 rpm 306 Winding resistance (at 20 °C) Rph Ω 0.14 Rotating field inductance LD mH 2.1 Electrical time constant Tel ms 15.3 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 4.0 Moment of inertia Jmot kgm2 0.22 Shaft torsional stiffness ct Nm/rad 3.48E+06 Weight m kg 176 Tmech ms 5.0 Moment of inertia Jmot kgm2 0.27 Shaft torsional stiffness ct Nm/rad 4.90E+07 Weight m kg 159 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 150 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 151 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 39 1FW3202, rated speed 800 rpm Configuration data Code Unit 1FW3202-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 470 Rated power (100 K) PN (100 K) kW 39.5 Rated current (100 K) IN (100 K) A 69 Static torque (100 K) M0 (100 K) Nm 500 Stall current (100 K) I0 (100 K) A 72 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1290 Maximum torque Mmax Nm 860 Maximum current Imax A 133 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 7 Voltage constant (at 20 °C) kE V/1000 rpm 447 Winding resistance (at 20 °C) Rph Ω 0.126 Rotating field inductance LD mH 2.3 Electrical time constant Tel ms 18.2 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 2.6 Moment of inertia Jmot kgm2 0.34 Shaft torsional stiffness ct Nm/rad 3.28E+06 Weight m kg 205 Tmech ms 3.1 Moment of inertia Jmot kgm2 0.4 Shaft torsional stiffness ct Nm/rad 4.05E+07 Weight m kg 188 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 152 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 153 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 40 1FW3202, rated speed 1200 rpm Configuration data Code Unit 1FW3202-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 440 Rated power (100 K) PN (100 K) kW 55 Rated current (100 K) IN (100 K) A 92 Static torque (100 K) M0 (100 K) Nm 500 Stall current (100 K) I0 (100 K) A 102 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1850 Maximum torque Mmax Nm 860 Maximum current Imax A 190 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.9 Voltage constant (at 20 °C) kE V/1000 rpm 313 Winding resistance (at 20 °C) Rph Ω 0.062 Rotating field inductance LD mH 1.1 Electrical time constant Tel ms 18.1 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 2.6 Moment of inertia Jmot kgm2 0.34 Shaft torsional stiffness ct Nm/rad 3.28E+06 Weight m kg 205 Tmech ms 3.1 Moment of inertia Jmot kgm2 0.4 Shaft torsional stiffness ct Nm/rad 4.05E+07 Weight m kg 188 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 154 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):6 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):6 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 155 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 41 1FW3203, rated speed 800 rpm Configuration data Code Unit 1FW3203-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 680 Rated power (100 K) PN (100 K) kW 57 Rated current (100 K) IN (100 K) A 96 Static torque (100 K) M0 (100 K) Nm 730 Stall current (100 K) I0 (100 K) A 102 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1250 Maximum torque Mmax Nm 1210 Maximum current Imax A 182 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 7.2 Voltage constant (at 20 °C) kE V/1000 rpm 460 Winding resistance (at 20 °C) Rph Ω 0.084 Rotating field inductance LD mH 1.65 Electrical time constant Tel ms 19.8 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 2.2 Moment of inertia Jmot kgm2 0.45 Shaft torsional stiffness ct Nm/rad 3.11E+06 Weight m kg 235 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.52 Shaft torsional stiffness ct Nm/rad 3.44E+07 Weight m kg 215 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 156 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 157 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 42 1FW3203, rated speed 1200 rpm Configuration data Code Unit 1FW3203-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 630 Rated power (100 K) PN (100 K) kW 79 Rated current (100 K) IN (100 K) A 131 Static torque (100 K) M0 (100 K) Nm 730 Stall current (100 K) I0 (100 K) A 149 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1840 Maximum torque Mmax Nm 1210 Maximum current Imax A 265 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.9 Voltage constant (at 20 °C) kE V/1000 rpm 314 Winding resistance (at 20 °C) Rph Ω 0.038 Rotating field inductance LD mH 0.75 Electrical time constant Tel ms 20 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 2.1 Moment of inertia Jmot kgm2 0.45 Shaft torsional stiffness ct Nm/rad 3.11E+06 Weight m kg 235 Tmech ms 2.5 Moment of inertia Jmot kgm2 0.52 Shaft torsional stiffness ct Nm/rad 3.44E+07 Weight m kg 215 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 158 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):6 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):6 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 159 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 43 1FW3204, rated speed 800 rpm Configuration data Code Unit 1FW3204-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 930 Rated power (100 K) PN (100 K) kW 78 Rated current (100 K) IN (100 K) A 137 Static torque (100 K) M0 (100 K) Nm 1000 Stall current (100 K) I0 (100 K) A 145 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1310 Maximum torque Mmax Nm 1700 Maximum current Imax A 265 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 6.9 Voltage constant (at 20 °C) kE V/1000 rpm 441 Winding resistance (at 20 °C) Rph Ω 0.0465 Rotating field inductance LD mH 1.05 Electrical time constant Tel ms 22.5 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.8 Moment of inertia Jmot kgm2 0.61 Shaft torsional stiffness ct Nm/rad 2.88E+06 Weight m kg 285 Tmech ms 2 Moment of inertia Jmot kgm2 0.69 Shaft torsional stiffness ct Nm/rad 3.00E+07 Weight m kg 260 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 160 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 161 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 44 1FW3204, rated speed 1200 rpm Configuration data Code Unit 1FW3204-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 860 Rated power (100 K) PN (100 K) kW 108 Rated current (100 K) IN (100 K) A 191 Static torque (100 K) M0 (100 K) Nm 1000 Stall current (100 K) I0 (100 K) A 220 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1970 Maximum torque Mmax Nm 1700 Maximum current Imax A 400 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.6 Voltage constant (at 20 °C) kE V/1000 rpm 294 Winding resistance (at 20 °C) Rph Ω 0.021 Rotating field inductance LD mH 0.46 Electrical time constant Tel ms 22 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.8 Moment of inertia Jmot kgm2 0.61 Shaft torsional stiffness ct Nm/rad 2.88E+06 Weight m kg 285 Tmech ms 2.1 Moment of inertia Jmot kgm2 0.69 Shaft torsional stiffness ct Nm/rad 3.00E+07 Weight m kg 260 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 162 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):6 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):6 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 163 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 45 1FW3206, rated speed 800 rpm Configuration data Code Unit 1FW3206-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 1360 Rated power (100 K) PN (100 K) kW 114 Rated current (100 K) IN (100 K) A 192 Static torque (100 K) M0 (100 K) Nm 1500 Stall current (100 K) I0 (100 K) A 210 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1260 Maximum torque Mmax Nm 2400 Maximum current Imax A 365 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 7.2 Voltage constant (at 20 °C) kE V/1000 rpm 460 Winding resistance (at 20 °C) Rph Ω 0.0325 Rotating field inductance LD mH 0.8 Electrical time constant Tel ms 24 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.6 Moment of inertia Jmot kgm2 0.83 Shaft torsional stiffness ct Nm/rad 2.62E+06 Weight m kg 370 Tmech ms 1.8 Moment of inertia Jmot kgm2 0.94 Shaft torsional stiffness ct Nm/rad 2.65E+07 Weight m kg 340 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 164 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 165 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 46 1FW3206, rated speed 1200 rpm Configuration data Code Unit 1FW3206-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 1210 Rated power (100 K) PN (100 K) kW 152 Rated current (100 K) IN (100 K) A 270 Static torque (100 K) M0 (100 K) Nm 1500 Stall current (100 K) I0 (100 K) A 330 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1980 Maximum torque Mmax Nm 2400 Maximum current Imax A 570 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.55 Voltage constant (at 20 °C) kE V/1000 rpm 292 Winding resistance (at 20 °C) Rph Ω 0.0131 Rotating field inductance LD mH 0.32 Electrical time constant Tel ms 24 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.6 Moment of inertia Jmot kgm2 0.83 Shaft torsional stiffness ct Nm/rad 2.62E+06 Weight m kg 370 Tmech ms 1.8 Moment of inertia Jmot kgm2 0.94 Shaft torsional stiffness ct Nm/rad 2.65E+0.7 Weight m kg 370 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 166 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):6 6. 0>1P@ 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):6 6. 0>1P@ 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 167 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 47 1FW3208, rated speed 800 rpm Configuration data Code Unit 1FW3208-3☐P Rated speed nN rpm 800 Rated torque (100 K) MN (100 K) Nm 1900 Rated power (100 K) PN (100 K) kW 159 Rated current (100 K) IN (100 K) A 270 Static torque (100 K) M0 (100 K) Nm 2100 Stall current (100 K) I0 (100 K) A 295 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 1270 Maximum torque Mmax Nm 3300 Maximum current Imax A 500 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 7.1 Voltage constant (at 20 °C) kE V/1000 rpm 456 Winding resistance (at 20 °C) Rph Ω 0.0215 Rotating field inductance LD mH 0.55 Electrical time constant Tel ms 25.5 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.4 Moment of inertia Jmot kgm2 1.11 Shaft torsional stiffness ct Nm/rad 2.35E+06 Weight m kg 445 Tmech ms 1.6 Moment of inertia Jmot kgm2 1.24 Shaft torsional stiffness ct Nm/rad 2.17E+0.6 Weight m kg 410 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 168 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ QBPD[B,QY ):3 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 0BPD[ ):3 QBPD[B,QY 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 169 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 48 1FW3208, rated speed 1200 rpm Configuration data Code Unit 1FW3208-3☐S Rated speed nN rpm 1200 Rated torque (100 K) MN (100 K) Nm 1700 Rated power (100 K) PN (100 K) kW 215 Rated current (100 K) IN (100 K) A 385 Static torque (100 K) M0 (100 K) Nm 2100 Stall current (100 K) I0 (100 K) A 470 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1800 Max. permissible speed (converter) nmax 830 V rpm 2050 Maximum torque Mmax Nm 3300 Maximum current Imax A 800 Motor data Number of poles 2p Ratio of speed measurement ienc -- 16 -4 Torque constant (100 K) kT(100 K) Nm/A 4.45 Voltage constant (at 20 °C) kE V/1000 rpm 285 Winding resistance (at 20 °C) Rph Ω 0.0085 Rotating field inductance LD mH 0.22 Electrical time constant Tel ms 25.5 Thermal time constant Tth min 10 Mechanical time constant Tmech ms --- Moment of inertia Jmot kgm2 --- Shaft torsional stiffness ct Nm/rad --- Weight m kg --- Tmech ms 1.4 Moment of inertia Jmot kgm2 1.11 Shaft torsional stiffness ct Nm/rad 2.35E+06 Weight m kg 445 Tmech ms 1.6 Moment of inertia Jmot kgm2 1.24 Shaft torsional stiffness ct Nm/rad 2.17E+0.6 Weight m kg 410 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Solid shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 170 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ 1FW3208-3.S 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ 1FW3208-3.S 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 171 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 4.1.4 Table 4- 49 Shaft height 280, Standard 1FW3281, rated speed 150 rpm Configuration data Code Unit 1FW3281-2☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 2500 Rated power (100 K) PN (100 K) kW 39.5 Rated current (100 K) IN (100 K) A 82 Static torque (100 K) M0 (100 K) Nm 2550 Stall current (100 K) I0 (100 K) A 84 nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 290 Maximum torque Mmax Nm 4050 Maximum current Imax A 145 Limiting data Max. permissible speed (mech.) Motor data Number of poles 2p 20 Ratio of speed measurement ienc -- Torque constant (100 K) kT(100 K) Nm/A 30.5 Voltage constant (at 20 °C) kE V/1000 rpm 1945 Winding resistance (at 20 °C) Rph Ω 0.255 Rotating field inductance LD mH 9.5 Electrical time constant Tel ms 38.0 Thermal time constant Tth min 10.0 Tmech ms 3.1 Moment of inertia Jmot kgm2 3.8 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 600 Tmech ms 3.0 Moment of inertia Jmot kgm2 3.6 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 660 -5 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 172 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 173 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 50 1FW3281, rated speed 250 rpm Configuration data Code Unit 1FW3281-2☐G Rated speed nN rpm 250 Rated torque (100 K) MN (100 K) Nm 2450 Rated power (100 K) PN (100 K) kW 64 Rated current (100 K) IN (100 K) A 126 Static torque (100 K) M0 (100 K) Nm 2550 Stall current (100 K) I0 (100 K) A 131 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 460 Maximum torque Mmax Nm 4050 Maximum current Imax A 225 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 19.5 Voltage constant (at 20 °C) kE V/1000 rpm 1245 Winding resistance (at 20 °C) Rph Ω 0.104 Rotating field inductance LD mH 4.0 Electrical time constant Tel ms 38.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 3.1 Moment of inertia Jmot kgm2 3.8 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 600 Tmech ms 3.0 Moment of inertia Jmot kgm2 3.6 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 660 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 174 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 175 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 51 1FW3283, rated speed 150 rpm Configuration data Code Unit 1FW3283-2☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 3500 Rated power (100 K) PN (100 K) kW 55 Rated current (100 K) IN (100 K) A 115 Static torque (100 K) M0 (100 K) Nm 3550 Stall current (100 K) I0 (100 K) A 116 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 290 Maximum torque Mmax Nm 5700 Maximum current Imax A 205 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 30.5 Voltage constant (at 20 °C) kE V/1000 rpm 1955 Winding resistance (at 20 °C) Rph Ω 0.162 Rotating field inductance LD mH 7.0 Electrical time constant Tel ms 43.0 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 2.4 Moment of inertia Jmot kgm2 4.65 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 690 Tmech ms 2.4 Moment of inertia Jmot kgm2 4.5 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 770 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 176 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 177 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 52 1FW3283, rated speed 250 rpm Configuration data Code Unit 1FW3283-2☐G Rated speed nN rpm 250 Rated torque (100 K) MN (100 K) Nm 3450 Rated power (100 K) PN (100 K) kW 90 Rated current (100 K) IN (100 K) A 176 Static torque (100 K) M0 (100 K) Nm 3550 Stall current (100 K) I0 (100 K) A 181 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 460 Maximum torque Mmax Nm 5700 Maximum current Imax A 315 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 19.6 Voltage constant (at 20 °C) kE V/1000 rpm 1255 Winding resistance (at 20 °C) Rph Ω 0.067 Rotating field inductance LD mH 2.9 Electrical time constant Tel ms 43.0 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 2.4 Moment of inertia Jmot kgm2 4.65 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 690 Tmech ms 2.4 Moment of inertia Jmot kgm2 4.5 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 770 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 178 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 179 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 53 1FW3285, rated speed 150 rpm Configuration data Code Unit 1FW3285-2☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 5000 Rated power (100 K) PN (100 K) kW 79 Rated current (100 K) IN (100 K) A 160 Static torque (100 K) M0 (100 K) Nm 5100 Stall current (100 K) I0 (100 K) A 163 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 290 Maximum torque Mmax Nm 8150 Maximum current Imax A 285 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 31.0 Voltage constant (at 20 °C) kE V/1000 rpm 1995 Winding resistance (at 20 °C) Rph Ω 0.107 Rotating field inductance LD mH 5.0 Electrical time constant Tel ms 47.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 2.0 Moment of inertia Jmot kgm2 6.0 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 860 Tmech ms 1.9 Moment of inertia Jmot kgm2 5.9 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 920 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 180 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 181 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 54 1FW3285, rated speed 250 rpm Configuration data Code Unit 1FW3285-2☐G Rated speed nN rpm 250 Rated torque (100 K) MN (100 K) Nm 4950 Rated power (100 K) PN (100 K) kW 130 Rated current (100 K) IN (100 K) A 245 Static torque (100 K) M0 (100 K) Nm 5100 Stall current (100 K) I0 (100 K) A 250 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 440 Maximum torque Mmax Nm 8150 Maximum current Imax A 435 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 20.5 Voltage constant (at 20 °C) kE V/1000 rpm 1295 Winding resistance (at 20 °C) Rph Ω 0.045 Rotating field inductance LD mH 2.2 Electrical time constant Tel ms 47.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 2.0 Moment of inertia Jmot kgm2 6.0 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 860 Tmech ms 1.9 Moment of inertia Jmot kgm2 5.9 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 920 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 182 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 183 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 55 1FW3287, rated speed 150 rpm Configuration data Code Unit 1FW3287-2☐E Rated speed nN rpm 150 Rated torque (100 K) MN (100 K) Nm 7000 Rated power (100 K) PN (100 K) kW 110 Rated current (100 K) IN (100 K) A 230 Static torque (100 K) M0 (100 K) Nm 7150 Stall current (100 K) I0 (100 K) A 235 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 290 Maximum torque Mmax Nm 11400 Maximum current Imax A 405 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 30.5 Voltage constant (at 20 °C) kE V/1000 rpm 1955 Winding resistance (at 20 °C) Rph Ω 0.068 Rotating field inductance LD mH 3.5 Electrical time constant Tel ms 51 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 7.8 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1030 Tmech ms 1.7 Moment of inertia Jmot kgm2 7.7 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1120 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 184 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 185 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 56 1FW3287, rated speed 250 rpm Configuration data Code Unit 1FW3287-2☐G Rated speed nN rpm 250 Rated torque (100 K) MN (100 K) Nm 6900 Rated power (100 K) PN (100 K) kW 181 Rated current (100 K) IN (100 K) A 350 Static torque (100 K) M0 (100 K) Nm 7150 Stall current (100 K) I0 (100 K) A 365 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 460 Maximum torque Mmax Nm 11400 Maximum current Imax A 630 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 19.6 Voltage constant (at 20 °C) kE V/1000 rpm 1255 Winding resistance (at 20 °C) Rph Ω 0.028 Rotating field inductance LD mH 1.45 Electrical time constant Tel ms 51 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 7.8 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1030 Tmech ms 1.7 Moment of inertia Jmot kgm2 7.7 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1120 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 186 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 187 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 4.1.5 Table 4- 57 Shaft height 280, High Speed 1FW3281, rated speed 400 rpm Configuration data Code Unit 1FW3281-3☐J Rated speed nN rpm 400 Rated torque (100 K) MN (100 K) Nm 2350 Rated power (100 K) PN (100 K) kW 98 Rated current (100 K) IN (100 K) A 188 Static torque (100 K) M0 (100 K) Nm 2500 Stall current (100 K) I0 (100 K) A 200 nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 720 Maximum torque Mmax Nm 4050 Maximum current Imax A 350 Limiting data Max. permissible speed (mech.) Motor data Number of poles 2p Ratio of speed measurement ienc 20 -- -5 (belt-mounted encoder) Torque constant (100 K) kT(100 K) Nm/A 12.5 Voltage constant (at 20 °C) kE V/1000 rpm 800 Winding resistance (at 20 °C) Rph Ω 0.0425 Rotating field inductance LD mH 1.65 Electrical time constant Tel ms 38.0 Thermal time constant Tth min 10.0 Tmech ms 3.1 Moment of inertia Jmot kgm2 3.8 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 600 Tmech ms 3.0 Moment of inertia Jmot kgm2 3.6 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 660 Mechanical data: Hollow-shaft version Mechanical time constant Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 188 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 189 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 58 1FW3281, rated speed 600 rpm Configuration data Code Unit 1FW3281-3☐M Rated speed nN rpm 600 Rated torque (100 K) MN (100 K) Nm 2200 Rated power (100 K) PN (100 K) kW 138 Rated current (100 K) IN (100 K) A 255 Static torque (100 K) M0 (100 K) Nm 2500 Stall current (100 K) I0 (100 K) A 290 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1050 Maximum torque Mmax Nm 4050 Maximum current Imax A 510 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 8.6 Voltage constant (at 20 °C) kE V/1000 rpm 550 Winding resistance (at 20 °C) Rph Ω 0.02 Rotating field inductance LD mH 0.75 Electrical time constant Tel ms 38.0 Thermal time constant Tth min 10.0 Mechanical time constant Tmech ms 3.1 Moment of inertia Jmot kgm2 3.8 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 600 Tmech ms 3.0 Moment of inertia Jmot kgm2 3.6 Shaft torsional stiffness ct Nm/rad 1.32E+08 Weight m kg 660 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 190 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):0 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):0 0BPD[ 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 191 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 59 1FW3283, rated speed 400 rpm Configuration data Code Unit 1FW3283-3☐J Rated speed nN rpm 400 Rated torque (100 K) MN (100 K) Nm 3300 Rated power (100 K) PN (100 K) kW 138 Rated current (100 K) IN (100 K) A 275 Static torque (100 K) M0 (100 K) Nm 3500 Stall current (100 K) I0 (100 K) A 290 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 750 Maximum torque Mmax Nm 5700 Maximum current Imax A 520 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 12.0 Voltage constant (at 20 °C) kE V/1000 rpm 765 Winding resistance (at 20 °C) Rph Ω 0.025 Rotating field inductance LD mH 1.1 Electrical time constant Tel ms 43.0 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 2.4 Moment of inertia Jmot kgm2 4.65 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 690 Tmech ms 2.4 Moment of inertia Jmot kgm2 4.5 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 770 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 192 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):- QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):- QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 193 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 60 1FW3283, rated speed 600 rpm Configuration data Code Unit 1FW3283-3☐M Rated speed nN rpm 600 Rated torque (100 K) MN (100 K) Nm 3100 Rated power (100 K) PN (100 K) kW 195 Rated current (100 K) IN (100 K) A 355 Static torque (100 K) M0 (100 K) Nm 3500 Stall current (100 K) I0 (100 K) A 400 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1030 Maximum torque Mmax Nm 5700 Maximum current Imax A 710 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 8.7 Voltage constant (at 20 °C) kE V/1000 rpm 560 Winding resistance (at 20 °C) Rph Ω 0.0132 Rotating field inductance LD mH 0.55 Electrical time constant Tel ms 43.0 Thermal time constant Tth min 12.0 Mechanical time constant Tmech ms 2.4 Moment of inertia Jmot kgm2 4.65 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 690 Tmech ms 2.4 Moment of inertia Jmot kgm2 4.5 Shaft torsional stiffness ct Nm/rad 1.08E+08 Weight m kg 770 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 194 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):0 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):0 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 195 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 61 1FW3285, rated speed 400 rpm Configuration data Code Unit 1FW3285-3☐J Rated speed nN rpm 400 Rated torque (100 K) MN (100 K) Nm 4700 Rated power (100 K) PN (100 K) kW 197 Rated current (100 K) IN (100 K) A 375 Static torque (100 K) M0 (100 K) Nm 5000 Stall current (100 K) I0 (100 K) A 400 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 720 Maximum torque Mmax Nm 8150 Maximum current Imax A 710 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 12.5 Voltage constant (at 20 °C) kE V/1000 rpm 800 Winding resistance (at 20 °C) Rph Ω 0.0171 Rotating field inductance LD mH 0.8 Electrical time constant Tel ms 47.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 2.0 Moment of inertia Jmot kgm2 6.0 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 860 Tmech ms 1.9 Moment of inertia Jmot kgm2 5.9 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 920 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 196 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic ):- 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 ):- 0BPD[ QBPD[B,QY 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 197 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 62 1FW3285, rated speed 600 rpm Configuration data Code Unit 1FW3285-3☐M Rated speed nN rpm 600 Rated torque (100 K) MN (100 K) Nm 4400 Rated power (100 K) PN (100 K) kW 275 Rated current (100 K) IN (100 K) A 470 Static torque (100 K) M0 (100 K) Nm 5000 Stall current (100 K) I0 (100 K) A 530 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 960 Maximum torque Mmax Nm 8150 Maximum current Imax A 940 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 9.4 Voltage constant (at 20 °C) kE V/1000 rpm 600 Winding resistance (at 20 °C) Rph Ω 0.0096 Rotating field inductance LD mH 0.46 Electrical time constant Tel ms 47.5 Thermal time constant Tth min 14.0 Mechanical time constant Tmech ms 1.9 Moment of inertia Jmot kgm2 6.0 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 860 Tmech ms 1.9 Moment of inertia Jmot kgm2 5.9 Shaft torsional stiffness ct Nm/rad 8.47E+07 Weight m kg 920 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 198 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 199 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 63 1FW3287, rated speed 400 rpm Configuration data Code Unit 1FW3287-3☐J Rated speed nN rpm 400 Rated torque (100 K) MN (100 K) Nm 6600 Rated power (100 K) PN (100 K) kW 275 Rated current (100 K) IN (100 K) A 500 Static torque (100 K) M0 (100 K) Nm 7000 Stall current (100 K) I0 (100 K) A 530 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 690 Maximum torque Mmax Nm 11400 Maximum current Imax A 950 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 13.1 Voltage constant (at 20 °C) kE V/1000 rpm 835 Winding resistance (at 20 °C) Rph Ω 0.0125 Rotating field inductance LD mH 0.65 Electrical time constant Tel ms 51 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 7.8 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1030 Tmech ms 1.7 Moment of inertia Jmot kgm2 7.7 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1120 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 200 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic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complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 201 Technical specifications and characteristic curves 4.1 Torque-speed characteristic Table 4- 64 1FW3287, rated speed 600 rpm Configuration data Code Unit 1FW3287-3☐M Rated speed nN rpm 600 Rated torque (100 K) MN (100 K) Nm 6050 Rated power (100 K) PN (100 K) kW 380 Rated current (100 K) IN (100 K) A 700 Static torque (100 K) M0 (100 K) Nm 6850 Stall current (100 K) I0 (100 K) A 790 Limiting data Max. permissible speed (mech.) nmax mech. rpm 1000 Max. permissible speed (converter) nmax 830 V rpm 1030 Maximum torque Mmax Nm 11400 Maximum current Imax A 1420 Motor data Number of poles 2p Ratio of speed measurement ienc -- 20 -5 Torque constant (100 K) kT(100 K) Nm/A 8.7 Voltage constant (at 20 °C) kE V/1000 rpm 560 Winding resistance (at 20 °C) Rph Ω 0.0055 Rotating field inductance LD mH 0.29 Electrical time constant Tel ms 51 Thermal time constant Tth min 16.0 Mechanical time constant Tmech ms 1.7 Moment of inertia Jmot kgm2 7.8 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1030 Tmech ms 1.7 Moment of inertia Jmot kgm2 7.7 Shaft torsional stiffness ct Nm/rad 6.58E+07 Weight m kg 1120 (belt-mounted encoder) Mechanical data: Hollow-shaft version Mechanical data: Plug-on shaft version Mechanical time constant The specified rated data are valid for a 600 V DC link voltage SIMOTICS T-1FW3 complete torque motors 202 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.1 Torque-speed characteristic 0BPD[ ):0 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 0BPD[ ):0 0>1P@ 6. 6SDQQXQJVJUHQ]NHQQOLQLHQ YROWDJHOLPLWLQJFKDUDFWHULVWLFV Q>USP@ 6,1$0,&6$/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6$/09OLQH'&OLQNYROWDJH9 6,1$0,&6%/06/091HW]=ZLVFKHQNUHLVVSDQQXQJ9'& 6,1$0,&6%/06/09OLQH'&OLQNYROWDJH9 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 203 Technical specifications and characteristic curves 4.2 Dimension drawings 4.2 Dimension drawings CAD CREATOR Thanks to its easy to understand interface, the CAD CREATOR allows you to find the following quickly ● dimension drawings ● 2D/3D CAD data and supports you when generating plant/system documentation regarding project-specific information. The data for motors, drives and CNC controls is currently available in the online version. You can find further information on the Internet at: http://www.siemens.com/cadcreator Motors ● 1FK7, 1FT7, 1FT6 synchronous motors ● 1FE1 built-in synchronous motors ● 1FW3 complete torque motors ● 1FW6 built-in torque motors ● 1FK7, 1FT7, 1FT6 geared motors ● 1PH8 synchronous/induction motors ● 1PH7, 1PH4, 1PL6, 1PM4, 1PM6 induction motors ● 2SP1 motor spindles ● 1FN3 linear motors SINAMICS S120 ● Control Units ● Power Modules (blocksize, chassis) ● Line Modules (booksize, chassis) ● Line-side components ● Motor Modules (booksize, chassis) ● DC link components ● Additional system components ● Load-side power components ● Encoder system connection ● MOTION-CONNECT connection system SIMOTION ● SIMOTION D ● SIMOTION C SIMOTICS T-1FW3 complete torque motors 204 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings SINUMERIK solution line ● Control systems ● Operator components for CNC controls How up-to-date are the dimension drawings Note Siemens AG reserves the right to change the dimensions of the motors as part of mechanical design improvements without prior notice. This means that dimensions drawings can go out-of-date. Up-to-date dimension drawings can be requested at no charge from your local SIEMENS representative. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 205 Technical specifications and characteristic curves 4.2 Dimension drawings 4.2.1 Hollow shaft Figure 4-2 1FW315x hollow shaft SIMOTICS T-1FW3 complete torque motors 206 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-3 1FW320x, hollow shaft SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 207 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-4 1FW328x, hollow shaft SIMOTICS T-1FW3 complete torque motors 208 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings 4.2.2 Figure 4-5 Encoderless 1FW315x, without encoder SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 209 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-6 1FW320x, without encoder SIMOTICS T-1FW3 complete torque motors 210 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-7 1FW328x, without encoder SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 211 Technical specifications and characteristic curves 4.2 Dimension drawings 4.2.3 Figure 4-8 Plug-on shaft 1FW315x, plug-on shaft SIMOTICS T-1FW3 complete torque motors 212 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-9 1FW320x, plug-on shaft SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 213 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-10 1FW328x, plug-on shaft SIMOTICS T-1FW3 complete torque motors 214 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Technical specifications and characteristic curves 4.2 Dimension drawings 4.2.4 Solid shaft Figure 4-11 1FW315x, solid shaft SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 215 Technical specifications and characteristic curves 4.2 Dimension drawings Figure 4-12 1FW320x, solid shaft SIMOTICS T-1FW3 complete torque motors 216 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 5 Motor components 5.1 Thermal motor protection KTY 84 (PTC thermistor) A temperature-dependent resistor is integrated as temperature sensor to monitor the motor temperature. Table 5- 1 Properties and technical data Designation Description Type KTY 84 (PTC thermistor) Resistance when cold (20 °C) Approx. 580 Ω Resistance when hot (100 °C) Approx. 1000 Ω Standard temperature thresholds for SINAMICS Prewarning: 120 °C ±5 °C Connection via signal cable Shutdown: 155 °C ±5 °C WARNING The polarity must be carefully observed. The resistance of the KTY 84 thermistor changes proportionally to the winding temperature change (refer to the following Fig.). 5>N˖@ , ' P$ Figure 5-1 ˽>r&@ X Resistance characteristic of the KTY 84 as a function of the temperature SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 217 Motor components 5.1 Thermal motor protection The KTY 84 is evaluated in the converter whose closed-loop control takes into account the temperature characteristic of the motor winding. When a fault occurs, an appropriate message is output on the converter. When the motor temperature increases, a message "Alarm motor overtemperature" is output; this must be externally evaluated. If this signal is ignored, the drive converter shuts down with the appropriate fault message after a preset time period or when the motor limiting temperature or the shutdown temperature is exceeded. CAUTION The integrated temperature sensor KTY protects the complete torque motors against overload conditions: up to 2 • I0 and speed ≠ 0 There is no adequate protection for thermally critical load situations, e.g. a high overload at motor standstill. This is the reason that, for example, a thermal overcurrent relay or a PTC thermistor (optional) must be provided as additional protection. If the maximum overload condition lasts longer than 4 s, then additional motor protection must be provided. The temperature sensor is designed so that the DIN/EN requirement for "protective separation" is fulfilled. WARNING If the user carries-out an additional high-voltage test, then the ends of the temperature sensor cables must be short-circuited before the test is carried-out! If the test voltage is connected to a temperature sensor terminal, then it will be destroyed. PTC thermistors (optional) For special applications (e.g. when a load is applied with the motor stationary or for extremely low speeds), the temperature of all of the three motor phases should be additionally monitored using a PTC thermistor triplet. Ordering options: order code A11. Table 5- 2 Connection and evaluation of the PTC thermistor triplet Standard 1FW315⃞ and 1FW320⃞ motors with DRIVE-CLiQ interface and encoders (9. MLFB position) = D, F, U The PTC thermistor must be evaluated using an external tripping/evaluation unit (this is not included in the scope of supply). This means that the sensor cable is monitored for wire breakage and short-circuit by this unit. The motor must be de-energized within 1 s when the response temperature is exceeded. The thermistor connections are located in the power terminal box on the terminal block. A cable entry hole M16 x 1.5 is provided in the terminal box to connect this PTC thermistor. The PTC thermistor is connected to the drive system via the DRIVE-CLiQ cable. Evaluation of the PTC thermistor must be activated in the SINAMICS (see references: /GH1/ SINAMICS S120, Control Units and Additional System Components). SIMOTICS T-1FW3 complete torque motors 218 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.1 Thermal motor protection &DEOHJODQG 7HUPLQDO Figure 5-2 Connection for 3x PTC 7KHUPLVWRUPRWRUSURWHFWLRQ51*: &RPSOHWHWRUTXHPRWRU): 7 9 $ : 9$& $ 7 73 :KLWH ˽ 37& ˽ ,QSXW 3/& 73 5HG 8 2XWSXW 5 EURZQ ˽ ˽ .7< 5 :KLWH 3XOVHVXSSUHV VLRQRU WRUTXHIUHH 0 1P 9 &RQYHUWHU 1RWHV .7< (QVXUHFRUUHFWSRODULW\ 37& 3RODULW\QHXWUDO 3/& 7KHVKXWGRZQFLUFXLWYLDWKH3/&SURJUDPPDEOHORJLFFRQWUROOHUPXVWEHFDUHIXOO\FKHFNHGWR HQVXUHWKDWLWFRUUHFWO\VKXWVGRZQEHIRUHWKHPRWRULVDFWXDOO\FRPPLVVLRQHG Figure 5-3 Temperature monitoring connection SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 219 Motor components 5.2 Encoders Table 5- 3 Technical specifications for the PTC thermistor triplet Designation Description Type PTC thermistor triplet Thermistor resistance (20°C) ≤ 750 Ω Resistance when hot (180°C) ≥ 1710 Ω Response temperature 180 °C Connection Via external evaluation unit Note: The PTC thermistors do not have a linear characteristic and are, therefore, not suitable to determine the instantaneous temperature. Characteristic to DIN VDE 0660 Part 303, DIN 44081, DIN 44082. 5.2 Encoders CAUTION Encoder replacement and adjustment The encoders are adjusted in the factory for SIEMENS drive converters. Another encoder adjustment may be required when operating the motor with a third-party converter. If the encoder is incorrectly adjusted to the motor EMF, this can result in uncontrolled motion. When a belt-mounted encoder is replaced, the position of the encoder system with respect to the motor EMF must be adjusted. Only qualified personnel may replace an encoder. When replacing an absolute encoder it must be re-referenced. When replacing a coaxially mounted encoder, the encoder system does not have to be adjusted. The position with respect to the motor EMF is ensured using mechanical components. SIMOTICS T-1FW3 complete torque motors 220 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.2 Encoders Encoder selection and identification in the order number (MLFB) with/without DRIVE-CLiQ interface Table 5- 4 9th position of the Order No. (MLFB) = see table below Letter code of the 9th position of the Order No. (MLFB) Encoder type 9th position in the MLFB Motors without DRIVE-CLiQ interfaces Incremental encoder, sin/cos 1 Vpp, 2048 S/R with C and D tracks, encoder IC2048S/R, belt mounted A Absolute encoder 2048 S/R singleturn, 4096 revolutions multiturn, with EnDat interface, encoder AM2048S/R, belt mounted or coaxially mounted at NDE E Multi-pole resolver (p = x), belt mounted S Motors with DRIVE-CLiQ interfaces Absolute encoder 24 bit singleturn (resolution 16777216), encoder AS24DQI B Absolute encoder 24 bit singleturn (resolution 16777216) + 12 bit multiturn (traversing range 4096 revolutions), encoder AM24DQI C Incremental encoder, 22-bit (resolution 4194304, internal 2048 S/R) + commutation position, 11 bit, encoder IC22DQ, belt-mounted D Absolute encoder 22 bit singleturn (resolution 4194304, internal 2048 S/R) + 12 bit multiturn (traversing range 4096 revolutions), encoder AM22DQ, belt-mounted Resolver 15-bit (resolution 32.768, internal, multi-pole), R15DQ encoder, belt mounted F U Belt-mounted encoder 11th position of the Order No. (MLFB) = 6 15th position of the Order No. (MLFB) = M or S Coaxial encoder mounting 11th position of the Order No. (MLFB) = 7 15th position of the Order No. (MLFB) = A or C SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 221 Motor components 5.2 Encoders 5.2.1 Encoder connection for motors with DRIVE-CLiQ interface For motors with a DRIVE-CLiQ interface, the analog encoder signal is internally converted to a digital signal. There is no further conversion of the encoder signal in the drive system required. Motors with DRIVE-CLiQ interface simplify commissioning and diagnostics, as the motor and encoder system are identified automatically. CAUTION The DRIVE-CLiQ encoder contains motor and encoder-specific data as well as an electronic type plate. This is the reason that this may only be operated on the original motor - and may not be mounted onto other motors or replaced by the DRIVE-CLiQ encoder from other motors. The DRIVE-CLiQ encoder interface has direct contact to components that can be damaged/destroyed by electrostatic discharge (ESD). The precautionary ESD measures listed in the preface should be carefully observed. Cables For all encoder types (incremental encoder, absolute value encoder and Resolver) the same DRIVE-CLiQ cables can be used between the motor and converter: Table 5- 5 Pre-assembled cable 6FX ☐ 002 - ☐DC☐☐ - ☐☐☐ 0 ↓ ↓↓↓ ↓ Length 5 MOTIONCONNECTⓇ500 Max. cable length 100 m 8 MOTIONCONNECTⓇ800 Max. cable length 50 m Only prefabricated cables from Siemens (MOTION-CONNECT) may be used. For other technical data and length code, refer to Catalog, Chapter "MOTION-CONNECT connection system". 5.2.2 Encoder connection for motors without DRIVE-CLiQ interface For motors without an integrated DRIVE-CLiQ interface, the analog encoder signal in the drive system is converted into a digital signal. For these motors as well as external encoders, the encoder signals must be connected to SINAMICS S120 via Sensor Modules. SIMOTICS T-1FW3 complete torque motors 222 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.2 Encoders 5.2.3 Incremental encoder sin/cos 1Vpp Description This encoder senses relative movements and does not supply absolute position information. In combination with an evaluation logic, a zero point can be determined using the integrated reference mark, which can be used to calculate the absolute position. The encoder outputs sine and cosine signals. These can be interpolated using evaluation logic (usually 2048x) and the direction of rotation can be determined. In the version with DRIVE-CLiQ interface, this evaluation logic is already integrated in the encoder. Function and technical data ● Angular measuring system for the commutation ● Speed actual value sensing ● Indirect incremental measuring system for the position control loop ● One zero pulse (reference mark) per revolution Table 5- 6 Technical data for incremental encoders Encoder type 9th position in the order number Operating voltage Max. current drain A-B track: Resolution incremental (sin/cos periods per revolution) C-D track: Rotor/commutation position (sin/cos periods per revolution) Angular error A 5V±5% 140 mA 2048 S/R (1 Vpp) 1 S/R (1 Vpp) ± 40 " D 24 V 180 mA 4.194.304 (=22 bit) 2048 (=11 bit) ± 40 " without DRIVE-CLiQ interface Incremental encoder sin/cos 1 Vpp, 2048 S/R with C and D tracks with DRIVE-CLiQ interface Incremental encoder 22 bit resolution 4.194.304, internal 2048 S/R) + commutation position 11 bit SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 223 Motor components 5.2 Encoders 8>9@ rHO $ % 5 rPHFK rHO Ǿ Ǿ rHO Ǿ rHOsrHO 8>9@ & ' 5 Ǿ Ǿ Ǿ rHO rPHFK Figure 5-4 Signal sequence and assignment for encoder IC2048S/R without DRIVE-CLiQ interface for a positive direction of rotation SIMOTICS T-1FW3 complete torque motors 224 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.2 Encoders Connection pin assignment for 17-pin flange socket with pin contacts Table 5- 7 Connection pin assignment, 17-pin flange socket PIN No. Signal 1 A 2 A* 3 R 4 D* 5 C 6 C* 7 M encoder 8 +1R1 9 –1R2 10 P encoder 11 B 12 B* 13 R* 14 D 15 M sense 16 P sense 17 Not connected When viewing the plug-in side (pins) Cables Table 5- 8 Pre-assembled cable 6FX ☐ 002 - 2CA31 - ☐☐☐ 0 ↓ ↓↓↓ ↓ Length 5 MOTIONCONNECTⓇ500 Max. cable length 100 m 8 MOTIONCONNECTⓇ800 Mating connector: 6FX2003-0SU17 (socket) For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT connection system" SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 225 Motor components 5.2 Encoders 5.2.4 Absolute encoders Description, multiturn absolute encoder This encoder outputs an absolute angular position between 0° and 360° in the specified resolution. An internal measuring gearbox enables it to differentiate between 4096 rotations. Description, absolute value singleturn This encoder outputs an absolute angular position between 0° and 360° in the specified resolution. In contrast to the multi-turn absolute encoder, it has no measuring gearbox and can therefore only supply the position value within one revolution. Function and technical data ● Angular measuring system for the commutation ● Speed actual value sensing ● For single-turn encoders: Indirect measuring system for absolute position determination within a traversing range of 1 revolution ● For multi-turn encoders: Indirect measuring system for determining the absolute position within a traversing range of 4096 revolutions Table 5- 9 Technical specifications, absolute encoder Encoder type 9th position in the order number Operating voltage Max. current drain Absolute resolution (singleturn) Traversingrange (multiturn) A-B track: Resolution incremental (sin/cos periods per revolution) Angular error E 5 V ±5 % 200 mA --- 4096 (=12 bit) 2048 S/R (1 Vpp) ±40" Absolute encoder, single-turn, 24 bit B 24 V 110 mA 16.777.216 (=24 bit) --- --- ±40" Absolute encoder 24 bit + 12 bit multiturn C 24 V 110 mA 16.777.216 (=24 bit) 4096 (=12 bit) --- ±40" Absolute encoder singleturn 22 bit + 12 bit multiturn F 5 V ±5 % 200 mA 4.194.304 (=22 bit) 4096 (=12 bit) --- ±40" without DRIVE-CLiQ interface Absolute encoder 2048 S/R, (4096 revolutions, multi-turn, with EnDat interface 2.1 with DRIVE-CLiQ interface SIMOTICS T-1FW3 complete torque motors 226 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.2 Encoders Connection pin assignment for 17-pin flange socket with pin contacts Table 5- 10 Connection pin assignment, 17-pin flange socket PIN No. Signal 1 A 2 A* 3 Data 4 Not connected 5 Clock 6 not connected 7 M encoder 8 +1R1 9 –1R2 10 P encoder 11 B 12 B* 13 Data* 14 Clock* 15 M sense 16 P sense 17 not connected When viewing the plug-in side (pins) Cables Table 5- 11 Pre-assembled cable 6FX ☐ 002 - 2EQ10 - ☐☐☐ 0 ↓ ↓↓↓ ↓ Length 5 MOTIONCONNECTⓇ500 Max. cable length 100 m 8 MOTIONCONNECTⓇ800 Mating connector: 6FX2003-0SU17 (socket) For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT connection system" SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 227 Motor components 5.2 Encoders 5.2.5 Multi-pole resolver Description The number of sine and cosine periods per revolution corresponds to the number of pole pairs of the resolver. Resolvers can detect relative motion. The absolute position within one resolver output signal period can be determined. Function and technical data ● Angular measuring system for the commutation ● Speed actual value sensing ● Indirect incremental measuring system for the position control loop Table 5- 12 Technical specifications, resolvers Properties 8-pole 4-pole (for SH 200) (for SH 150 and SH 280) Excitation voltage + 5 Vrms to + 13 Vrms Excitation frequency 4 kHz to 10 kHz Current consumption < 80 mArms Angular error, peak-to-peak (mech.) <4' Electrical transformation ratio < 10 ' 0.5 8 6LQXVRLGDOWUDFN D DUFWDQ 86LQXVRLGDOWUDFN 8&RVLQXVRLGDOWUDFN 8 &RVLQXVRLGDOWUDFN Figure 5-5 Output signals, resolver SIMOTICS T-1FW3 complete torque motors 228 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.2 Encoders Connection pin assignment for 12-pin flange socket with pin contacts Table 5- 13 Connection pin assignment, 12-pin flange socket PIN No. Signal 1 S2 2 S4 3 not connected 4 not connected 5 not connected 6 not connected 7 R2 8 +1R1 9 –1R2 10 R1 11 S1 12 S3 When viewing the plug-in side (pins) Cables Table 5- 14 Pre-assembled cable 6FX ☐ 002 - 2CF02 - ☐☐☐ 0 ↓ ↓↓↓ ↓ Length 5 MOTIONCONNECTⓇ500 Max. cable length 150 m 8 MOTIONCONNECTⓇ800 Mating connector: 6FX2003-0SU12 (socket) For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT connection system" 5.2.6 Encoder with belt drive The encoder in the encoder box (on the stator side) is coupled via a belt. This means, for example, the hollow shaft can be used to route media. Gear ratio, refer to Chapter "Mechanical properties of the motors". NOTICE Only qualified personnel may replace a belt. To do this, a device is required to measure the belt tension. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 229 Motor components 5.2 Encoders Figure 5-6 Encoder with belt drive SIMOTICS T-1FW3 complete torque motors 230 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.3 Braking resistors (armature short-circuit braking) 5.2.7 Coaxial encoder mounting Coaxial encoder mounting is available for high dynamic requirements and the highest precision. The encoder module can be easily replaced without requiring readjustment. Figure 5-7 5.2.8 Coaxial encoder mounting Motor version without encoder The cable gland and the terminal in the terminal box are used to connect the KTY temperature sensor as well as the replacement KTY temperature sensor. 5.3 Braking resistors (armature short-circuit braking) 5.3.1 Function description For transistor PWM converters, when the DC link voltage values are exceeded or if the electronics fails, then electrical braking is no longer possible. If the drive which is coasting down, can represent a potential hazard, then the motor can be braked by short-circuiting the armature. Armature short-circuit braking should be initiated at the latest by the limit switch in the traversing range of the feed axis. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 231 Motor components 5.3 Braking resistors (armature short-circuit braking) The friction of the mechanical system and the switching times of the contactors must be taken into account when determining the distance that the feed axis takes to come to a complete stop. In order to avoid mechanical damage, mechanical stops should be located at the end of the absolute traversing range. For servomotors with integrated holding brake, the holding brake can be simultaneously applied to create an additional braking torque – however, with some delay. CAUTION The converter pulses must first be canceled and this actually implemented before an armature short-circuit contactor is closed or opened. This prevents the contactor contacts from burning and eroding and destroying the converter. WARNING The drive must always be operationally braked using the setpoint input. For additional information, refer to the Converter Configuration Manual. The optimum braking torque of the servomotor in regenerative operation can be obtained using armature short-circuit with a matching external resistor circuit. Possible ordering address: http://www.frizlen.com Note It goes without saying that equivalent products from other manufacturers may be used. Our recommendations should be considered as such. We cannot accept any liability for the quality and properties/features of third-party products. 6,1$0,&6 5EU 8 9 : 0 a Figure 5-8 Circuit (schematic) with brake resistors SIMOTICS T-1FW3 complete torque motors 232 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.3 Braking resistors (armature short-circuit braking) Ordering address Frizlen GmbH & Co. KG Gottlieb-Daimler-Str. 61, 71711 Murr Germany Phone: +49 (0) 7144 / 8100 - 0 Fax: +49 (0) 7144 / 2076 - 30 E-mail: info@frizlen.com Internet at: www.frizlen.com Note We cannot accept any liability for the quality and properties/features of third-party products. Rating The ratings of the resistors must match the particular I2t load capability. The resistors can be dimensioned so that a surface temperature of 300 °C can occur briefly (max. 500 ms). In order to prevent the resistors from being destroyed, braking from the rated speed can occur max. every 2 minutes. Other braking cycles must be specified when ordering the resistors. The external moment of inertia and the intrinsic motor moment of inertia are decisive when dimensioning these resistors. The kinetic energy must be specified when ordering in order to determine the resistor rating. : ˶ - ˶ ವ ವ : - ˶ Q ವ˭ ವQ NLQHWLFHQHUJ\>:V@ 0RPHQWRILQHUWLD>NJP@ $QJXODUVSHHG>V@ 6SHHG>USP@ Calculating the braking time W% %UDNLQJWLPH>V@ %UDNLQJWLPH W% -WRWವQ ವ0% Q RSHUDWLQJVSHHG>USP@ 0% DYHUDJHEUDNLQJWRUTXH>1P@ -WRW PRPHQWRILQHUWLD>NJP@ 0RPHQWRILQHUWLD -WRW -PRW-H[WHUQDO -PRW PRWRUPRPHQWRILQHUWLD>NJP@ -H[WHUQDO H[WHUQDOPRPHQWRILQHUWLD>NJP@ SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 233 Motor components 5.3 Braking resistors (armature short-circuit braking) NOTICE When determining the run-on distance, the friction (taken into account as allowance in MB) of the mechanical transmission elements and the switching delay times of the contactors must be taken into consideration. In order to prevent mechanical damage, mechanical end stops should be provided at the end of the absolute traversing range of the machine axes. ZLWKH[WHUQDOEUDNLQJUHVLVWRU ZLWKRXWH[WHUQDOEUDNLQJUHVLVWRU 0EU 0EU 0EURSW 0EUUPV 0EUUPV 0EURSW Q1 Q1 6SHHGQ ,EU ,EU ,EUUPV ,EUUPV Q1 Q1 6SHHGQ 6SHHGQ Q1 &RDVWLQJGRZQWLPHW 5.3.2 6SHHGQ 6SHHGQ Q1 Figure 5-9 6SHHGQ &RDVWLQJGRZQWLPHW Armature short-circuit braking Dimensioning of braking resistors The correct dimensioning ensures an optimum braking time. The braking torques which are obtained are also listed in the tables. The data apply for braking from the rated speed. If the motor brakes from another speed, then the braking time cannot be linearly reduced. However, longer braking times cannot occur if the speed at the start of braking is less than the rated speed. SIMOTICS T-1FW3 complete torque motors 234 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.3 Braking resistors (armature short-circuit braking) The data in the following table is calculated for rated values according to the data sheet. The variance during production as well as iron saturation have not been taken into account here. Higher currents and torques can occur than those calculated as a result of the saturation. The ratings of the resistors must match the particular I2t load capability. Dynamic braking Table 5- 15 Dynamic braking 1FW3, SH 150 Standard Motor type External braking resistor Ropt [Ω] Average braking torque Mbr rms [Nm] without external with external braking resistor braking resistor Max. braking torque Mbr max [Nm] rms braking current Ibr rms [A] without external with external braking resistor braking resistor Standard 1FW3150-1⃞H 11 21.5 32.5 40.5 5.3 4.75 1FW3150-1⃞L 8.3 17.8 34.5 42.5 8.6 7.7 1FW3150-1⃞P 5.5 14.8 35.5 44.0 13.5 12.1 1FW3152-1⃞H 5.0 46.5 75 93 12.2 11.0 1FW3152-1⃞L 3.7 37.5 80 99 20.0 17.9 1FW3152-1⃞P 2.4 32.0 85 105 32.0 28.5 1FW3154-1⃞H 3.3 73 122 151 19.3 17.3 1FW3154-1⃞L 2.4 60 130 161 32.0 28.5 1FW3154-1⃞P 1.6 50 137 170 51.0 45.0 1FW3155-1⃞H 2.3 97 164 205 27.0 24.0 1FW3155-1⃞L 1.7 77 173 215 43.5 39.0 1FW3155-1⃞P 1.1 66 188 235 71 64.0 1FW3156-1⃞H 2.0 119 205 255 32.5 29.5 1FW3156-1⃞L 1.4 96 215 270 54 48.0 1FW3156-1⃞P 0.97 84 240 295 85 76.0 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 235 Motor components 5.3 Braking resistors (armature short-circuit braking) Table 5- 16 Dynamic braking 1FW3, SH 200 Standard and High Speed Motor type External braking resistor Ropt [Ω] Average braking torque Mbr rms [Nm] without external with external braking resistor braking resistor Max. braking torque Mbr max [Nm] rms braking current Ibr rms [A] without external with external braking resistor braking resistor Standard 1FW3201-1⃞E 4.4 76 106 132 10.4 9.4 1FW3201-1⃞H 3.2 54 110 136 19.5 17.5 1FW3201-1⃞L 2.2 39 109 135 31.5 28.0 1FW3202-1⃞E 2.5 133 196 245 19.1 17.3 1FW3202-1⃞H 1.8 94 205 255 36.0 32.0 1FW3202-1⃞L 1.2 69 205 255 57.0 52.0 1FW3203-1⃞E 1.8 192 290 355 27.5 25.0 1FW3203-1⃞H 1.0 141 310 390 58.0 52.0 1FW3203-1⃞L 0.77 101 310 385 89.0 80 1FW3204-1⃞E 1.3 265 410 510 38.5 35.0 1FW3204-1⃞H 0.82 200 450 560 78.0 70.0 1FW3204-1⃞L 0.57 144 455 560 126 113 1FW3206-1⃞E 0.76 400 610 760 62.0 56.0 1FW3206-1⃞H 0.54 270 630 780 115 103 1FW3206-1⃞L 0.37 215 670 830 190 170 1FW3208-1⃞E 0.58 550 850 1060 83 75 1FW3208-1⃞H 0.38 395 910 1130 164 147 1FW3208-1⃞L 0.31 255 790 980 225 200 1FW3201-3⃞P 1.1 118 205 255 70 64 1FW3201-3⃞S 0.97 84 195 240 95 86 1FW3202-3⃞P 0.67 194 390 485 130 117 1FW3202-3⃞S 0.52 151 390 485 186 167 1FW3203-3⃞P 0.49 270 570 710 186 166 1FW3203-3⃞S 0.36 205 570 710 270 245 1FW3204-3⃞P 0.31 365 830 1030 280 255 1FW3204-3⃞S 0.22 280 830 1030 425 380 1FW3206-3⃞P 0.24 510 1210 1500 395 350 1FW3206-3⃞S 0.15 385 1210 1500 620 560 1FW3208-3⃞P 0.17 670 1670 2100 550 495 1FW3208-3⃞S 0.1 520 1670 2100 880 790 High Speed SIMOTICS T-1FW3 complete torque motors 236 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Motor components 5.3 Braking resistors (armature short-circuit braking) Table 5- 17 Dynamic braking 1FW3, SH 280 Standard and High Speed Motor type Braking resistor external Ropt [Ω] Average braking torque Mbr rms [Nm] without external with external braking resistor braking resistor Max. braking torque Mbr rms [Nm] rms braking current Ibr rms [A] without external with external braking resistor braking resistor Standard 1FW3281-2⃞E 0.63 850 1230 1520 94 85 1FW3281-2⃞G 0.5 640 1230 1530 148 133 1FW3283-2⃞E 0.48 1120 1720 2150 131 118 1FW3283-2⃞G 0.37 840 1720 2150 205 184 1FW3285-2⃞E 0.36 1520 2450 3050 184 166 1FW3285-2⃞G 0.28 1120 2450 3050 285 255 1FW3287-2⃞E 0.25 2050 3450 4250 265 235 1FW3287-2⃞G 0.19 1500 3450 4300 410 370 1FW3281-3⃞J 0.36 480 1230 1530 230 205 1FW3281-3⃞M 0.26 360 1220 1520 335 300 1FW3283-3⃞J 0.24 620 1710 2150 335 300 High Speed 1FW3283-3⃞M 0.2 460 1710 2100 460 410 1FW3285-3⃞J 0.18 830 2450 3050 465 415 1FW3285-3⃞M 0.16 630 2500 3100 620 550 1FW3287-3⃞J 0.14 1090 3450 4250 610 550 1FW3287-3⃞M 0.098 830 3450 4300 930 830 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 237 Motor components 5.3 Braking resistors (armature short-circuit braking) SIMOTICS T-1FW3 complete torque motors 238 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 6 Connection system 6.1 SINAMICS drive I/O '5,9(&/L4 )URPOHIWWRULJKW 2SWLRQ%RDUGV 0RWRUVZLWK '5,9(&/L4 LQWHUIDFH 027,21&211(&7SRZHUFDEOH 027,21&211(&7VLJQDOFDEOH '5,9(&/L4 '5,9(&/L4027,21&211(&7 Figure 6-1 &RQWURO8QLW 6PDUW/LQHRGHU$FWLYH/LQH0RGXOH 'RXEOH0RWRU0RGXOH 6LQJOH0RWRU0RGXOH 6HQVRU 0RGXOH *B30B(1BD 7HUPLQDO0RGXOHV 0RWRUVZLWKRXW '5,9(&/L4 LQWHUIDFH SINAMICS S120 system overview WARNING Before carrying out any work on the motor, please ensure that it is powered-down and the system is locked-out so that the motor cannot re-start! The motors may not be connected to the line supply. The complete torque motors can be operated in a 4-quadrant drive system. They can be connected to either a regulated or non-regulated infeed unit. Note The encoders are adjusted in the factory for SIEMENS drive converters. Another encoder adjustment may be required when operating the motor with a third-party converter. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 239 Connection system 6.2 Line connection 6.2 Line connection CAUTION Carefully observe the current which the motor draws for your particular application! Adequately dimension the connecting cables according to IEC 60204-1 (see table "Cable cross section and current-carrying capacity"). 0RWRU Figure 6-2 (QGVOHHYHVLQDFFRUGDQFHZLWK',1 8 / 9 / : / Power cable Terminal box connection The type designation of the mounted terminal box as well as details for connecting-up the line feeder cables can be taken from Table "Cable cross-sections (Cu) and outer diameter of the connecting cables in the standard version". A circuit diagram to connected-up the motor winding is provided in the terminal box when the motors are shipped. 7HUPLQDOER[ 8 9 : 0RWRU 8 9 : <FLUFXLWVXSSO\YROWDJH99 Figure 6-3 Circuit diagram SIMOTICS T-1FW3 complete torque motors 240 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Connection system 6.2 Line connection *. *. 8 8 9 : 9 : *. 8 9 *. : 8 : 9 ;% ;% 8 9 8 9 : : Figure 6-4 Terminal assignment in the terminal boxes SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 241 Connection system 6.2 Line connection Table 6- 1 Table 6- 2 No. Description No. Description 1 M5 connecting studs 6 Connecting bar 3 x M12 2 M10 connecting studs 7 Grounding screw M12 max. 120 mm2 3 M4 grounding screw 8 M16 connecting studs 4 M6 grounding screw 9 M16 grounding studs 5 M10 grounding studs Cable cross-sections (Cu) and outer diameter of the connecting cables in the standard version Shaft height 150 Description of the diagram "Terminal assignment in the terminal box" Rated current IN Terminal box type Terminal stud Thread for cable gland Max. connectable cross-section Cable diameter IN ≤ 50 A GK 230 ∅ 5 mm 2 x M32 x 1.5 2 x 16 mm2 11 ... 24 mm 50 A < IN ≤ 105 A GK 420 ∅ 10 mm 2 x M40 x 1.5 2 x 35 mm2 19 ... 31 mm 2 x M50 x 1.5 2 x 50 mm2 27 ... 38 mm mm2 11 ... 38 mm 105 A < IN ≤ 260 A IN ≤ 260 A 200 280 1) IN ≤ 50 A GK 630 GK 603 1) GK 230 ∅ 10 mm ∅ 5 mm ∅ 10 mm 2 x M63 x 1.5 2 x 50 ∅ 5 mm 2 x M32 x 1.5 2 x 16 mm2 11 ... 24 mm mm2 19 ... 31 mm 27 ... 38 mm 50 A < IN ≤ 105 A GK 420 ∅ 10 mm 2 x M40 x 1.5 2 x 35 105 A < IN ≤ 260 A GK 630 ∅ 10 mm 2 x M50 x 1.5 2 x 50 mm2 mm2 41 ... 56 mm 260 A < IN ≤ 480 A 1XB7700 ∅ 12 mm 3 x M75 x 1.5 3 x 120 IN ≤ 260 A GK 603 1) ∅ 5 mm ∅ 10 mm 2 x M63 x 1.5 2 x 50 mm2 11 ... 38 mm IN ≤ 450 A 1XB7700 ∅ 12 mm 3 x M75 x 1.5 3 x 120 mm2 41 ... 56 mm 450 A < IN ≤ 800 A 1XB7712 ∅ 16 mm 4 x M75 x 1.5 4 x 120 mm2 41 ... 56 mm Terminal box with removable front plate (option) Note MOTION-CONNECT 500 power cables are available up to a cross-section of 120 mm² and MOTION-CONNECT 800PLUS up to 50 mm2. The listed cables are UL and/or CSA approved. The approvals can be taken from the current catalog in Chapter "MOTION-CONNECT connection system". SIMOTICS T-1FW3 complete torque motors 242 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Connection system 6.3 Signal connection 6.3 Signal connection DRIVE-CLiQ is the preferred method for connecting the encoder systems to SINAMICS. Motors with a DRIVE-CLiQ interface can be ordered for this purpose. Motors with a DRIVECLiQ interface can be directly connected to the associated motor module via the available MOTION-CONNECT DRIVE-CLiQ cables. The MOTION-CONNECT DRIVE-CLiQ cable is connected to the motor in degree of protection IP67. The DRIVE-CLiQ interface supplies power to the motor encoder via the integrated 24 VDC supply and transfers the motor encoder and temperature signals and the electronic type plate data, e.g. a unique identification number, rating data (voltage, current, torque) to the control unit. The MOTIONCONNECT DRIVE-CLiQ cable is used universally for connecting the various encoder types. These motors simplify commissioning and diagnostics, as the motor and encoder type are identified automatically. Motors with DRIVE-CLiQ interfaces Motors with DRIVE-CLiQ interfaces can be connected to the associated Motor Module directly via the MOTION-CONNECT DRIVE-CLiQ cables available. This means that data are transferred directly to the control unit. '5,9(&/L4 ( 0RWRU 0RGXOH 0 a ˽ 3RZHUFDEOH 6,1$0,&66 &RQWUROFDELQHW 0RWRU Figure 6-5 Connecting encoders using the DRIVE-CLiQ interface Motors without DRIVE-CLiQ interfaces If a motor is not equipped with a DRIVE-CLiQ interface, the speed encoder and temperature sensor are connected via a signal connector. Motors that are not equipped with DRIVE-CLiQ require a Cabinet-Mounted Sensor Module (SMC) when operated with SINAMICS S120. The motor is connected to the SMC via a signal line. The SMC is connected to the Motor Module via a MOTION-CONNECT DRIVECLiQ cable. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 243 Connection system 6.4 Rotating the connector at the motor 6LJQDOFDEOH '5,9(&/L4 ( 0RWRU 0RGXOH 6HQVRU0RGXOH&DELQHW60& 0 a ˽ 3RZHUFDEOH 6,1$0,&66 &RQWUROFDELQHW 0RWRU Figure 6-6 6.4 Connecting encoders without DRIVE-CLiQ interface Rotating the connector at the motor Signal connector and integrated Sensor Module can be rotated to a limited extent. NOTICE When rotating the connector, the following must be observed It is not permissible that the specified rotation range is exceeded. In order to guarantee the degree of protection, max. 10 revolutions are permissible. Do not exceed the max. torque when rotating, refer to the table "Rotating torques". Connectors should be rotated using the matching mating connector located on the connector thread. Connecting cables must be secured against tension and bending. The motor connectors must then be secured so that they cannot rotate. It is not permissible to subject the connector to continuous force. Table 6- 3 Maximum rotating torques that occur Connector Max. rotating torques that occur [Nm] Signal connector 8 Integrated Sensor Module 8 Signal cable The manufacturer mounts the plug-in connection for the signal cable (at the encoder terminal box). When inserting the connector, the coding grove must be inserted aligned in the socket connecter and the union nut must be tightened by hand to the end stop. SIMOTICS T-1FW3 complete torque motors 244 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Connection system 6.5 Connecting-up information 6.5 Connecting-up information Pre-assembled cables offer many advantages over cables assembled by customers themselves. In addition to being sure that they will work perfectly and the high quality, there are also cost benefits. Use the power and signal cables from the MOTION CONNECT family. The maximum cable lengths should be carefully observed. Technical data of the cables, refer to Catalog, Chapter "MOTION-CONNECT connection system". Apply the EMC installation guideline of the converter manufacturer. For Siemens converters, this is available under Order No. 6FC5297-⃞AD30-0AP⃞. Cable installation ● Shielded power and signal cables must be used. ● In exceptional cases, it is possible to use twisted motor cables or three-core cables with additional ground conductor. Only remove insulation from the cable ends so that the insulation completely extends up to the cable lug, to the terminal, or end sleeve. ● Protruding wire ends must be avoided. ● The connecting cables should be freely arranged in the terminal box so that the protective conductor has an overlength and the cable conductor insulation cannot be damaged. Connecting cables should be appropriately strain relieved. ● The cable lug size must be adapted to the dimensions of the terminal board connections and the cross section of the line supply cable. ● Take measures to ensure that connecting cables cannot rotate, are not subject to strain and pushing force and also provide anti-kink protection. It is not permissible to subject cables to continuous force. ● Take special care that the required minimum air clearances are actually maintained: Table 6- 4 Minimum air clearance Max. terminal voltage < 600 V < 1000 V Minimum air clearance 5.5 mm 8 mm ● The screwed electrical connections must be tightened with the specified tightening torques: Table 6- 5 Tightening torques Thread Ø Tightening torque (Nm) M4 M5 M6 M8 M10 M12 M16 0.8 ... 1.2 1.8 ... 2.5 2.7 ... 4 5.5 ... 8 9 ... 13 14 ... 20 27 ... 40 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 245 Connection system 6.5 Connecting-up information Note In order to avoid disturbing effects (e.g. as a result of EMC), the signal cables must be routed separately away from power cables. Internal potential bonding (for 1FW315⃞ and 1FW320⃞) The potential bonding between the grounding terminal in the box enclosure and the motor housing is established through the terminal box retaining bolts. The contact locations below the heads of the bolts are bare and are protected against corrosion. The standard screws that are used to connect the terminal box cover to the terminal box are sufficient as potential bonding between the terminal box cover and the terminal box enclosure. Outer protective conductor or potential bonding conductor Note For 1FW328⃞ and for 1FW3204-3* / 1FW3206-3* / 1FW3208-3*, there is an additional connection point on the frame to connect an outer protective conductor or potential bonding conductor. (For shaft height 1FW315⃞ and 1FW320-1* this is not required.) Connect-up the ground conductor The grounding conductor cross-section must be compliance with the appropriate installation/erection regulations, e.g. acc. to IEC/EN 60204-1. For motors with a rated power > 100 kW, the ground conductor must be additionally connected to the motor frame. A threaded hole is provided for the ground conductor at the designated connection point. This is suitable for connecting stranded conductors with cable lugs or straps with an appropriately terminated conductor end. Please note the following when connecting-up: ● The connecting surface must be bare and must be protected against corrosion using a suitable substance, e.g. using acid-free Vaseline ● Spring washer and normal washer must be located under the head of the screw ● The minimum screw-in depth and tightening torque of the clamping screw must be maintained (refer to the Table ) Table 6- 6 Screw-in depth and tightening torque Screw Minimum screw-in depth Tightening torque M10 x 30 15 mm 28 - 42 Nm SIMOTICS T-1FW3 complete torque motors 246 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Connection system 6.5 Connecting-up information After connecting-up, the following should be checked/tested ● The inside of the terminal box must be clean and free of any cable pieces ● All of the terminal screws must be tight ● The minimum air clearances must be maintained ● The cable glands must be reliably sealed ● Unused cable glands must be closed and the plugs must be tightly screwed in place ● All of the sealing surfaces must be in a perfect condition Current-carrying capacity for power and signal cables The current-carrying capacity of PVC/PUR-insulated copper cables is specified for routing types B1, B2 and C under continuous operating conditions in the table with reference to an ambient air temperature of 40 °C. For other ambient temperatures, the values must be corrected by the factors from the "Derating factors" table. Table 6- 7 Cable cross section and current-carrying capacity Cross section Current-carrying capacity rms; AC 50/60 Hz or DC for routing type [mm2] B1 [A] B2 [A] C [A] Electronics (according to EN 60204-1) 0,20 - 4,3 4,4 0,50 - 7,5 7,5 0,75 - 9 9,5 Power (according to EN 60204-1) 0,75 8,6 8,5 9,8 1,00 10,3 10,1 11,7 1,50 13,5 13,1 15,2 2,50 18,3 17,4 21 4 24 23 28 6 31 30 36 10 44 40 50 16 59 54 66 25 77 70 84 35 96 86 104 50 117 103 125 70 149 130 160 95 180 165 194 120 208 179 225 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 247 Connection system 6.6 Routing cables in a damp environment Cross section Current-carrying capacity rms; AC 50/60 Hz or DC for routing type [mm2] B1 [A] B2 [A] C [A] Power (according to IEC 60364-5-52) 150 - - 259 1) 185 - - 296 1) > 185 Values must be taken from the standard 1) Extrapolated values Table 6- 8 6.6 Derating factors for power and signal cables Ambient air temperature [°C] Derating factor according to EN 60204-1 Table D1 30 1,15 35 1,08 40 1,00 45 0,91 50 0,82 55 0,71 60 0,58 Routing cables in a damp environment NOTICE ULFKWLJ Figure 6-7 SHUPLWWHG 6,(0(16 6,(0(16 QLFKWHUODXEW 6,(0(16 6,(0(16 6,(0(16 6,(0(16 If the motor is mounted in a humid environment, the power and signal cables must be routed as shown in the following figure. QRWSHUPLWWHG Principle of cable routing in a wet/moist environment SIMOTICS T-1FW3 complete torque motors 248 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 7 Assembly 7.1 Warning and danger information when mounting DANGER Torque motors are equipped with strong magnets. This is the reason that when the motors are open there are strong magnetic fields and high magnetic forces of attraction. It is not permissible that personnel with heart pacemakers or metal implants work on an opened motor. Keep clocks/watches and magnetic data mediums (e.g. floppy disks, credit cards, etc.), away from these motors. WARNING These motors are electrically operated. When electrical equipment is operated, certain parts of these motors are at hazardous voltage levels. If this motor is not correctly handled/operated, this can result in death or severe bodily injury as well as significant material damage. Please carefully observe the warning information in this chapter and on the product itself. ● Only qualified personnel are permitted to carry-out installation/mounting and repair work on this motor. ● When transporting, use the cable slings provided ● All work on the motor should be undertaken with the system in a no-voltage condition ● The motor should be connected-up according to the circuit diagram provided ● In the motor terminal box, it must be ensured that the connecting cables are connected so that there is electrical isolation between the cables and the terminal box cover ● It must be ensured that the terminal box is sealed ● It is not permissible to use cables with insulation that is either defective or damaged ● Only spare parts, certified by the manufacturer, may be used ● Check that they match the conditions at the installation location (e.g. temperatures, installation altitude) ● It is prohibited that the motors are used in hazardous zones and areas ● Thoroughly remove all anti-corrosion agents from the connecting flange (use commercially available solvents) ● The drive-out elements should be rotated by hand. If there is a grinding noise, the cause must be rectified or the manufacturer contacted. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 249 Assembly 7.2 Overview of the mounting options 7.2 Overview of the mounting options Torque motors are generally used as direct drives, i.e. without any intermediate gearbox or belts. The principle difference between mounting motors for conventional drives and for direct drives can be seen from the following diagram. *HDUER[ &RQYHQWLRQDOPRWRU &XVWRPHU V PDFKLQH &RQYHQWLRQDOGULYH V\VWHPZLWKFRPSOHWH PRWRUDQGJHDUER[ 'LUHFWGULYHV\VWHPZLWK WRUTXHPRWRU &XVWRPHU V PDFKLQH ): Figure 7-1 Comparison between conventional and direct drive systems The following must be observed when mounting The torque motors are complete motors equipped with deep-groove ball bearings. NOTICE Under no circumstances may the max. permissible axial and radial forces be exceeded. Under no circumstances may the bearings of the customer's machine over-determine the motor bearings. If the bearings are over-determined, this can result in immediate bearing damage or the bearing change interval will be significantly reduced. SIMOTICS T-1FW3 complete torque motors 250 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.2 Overview of the mounting options 0DVFKLQHPDFKLQH Figure 7-2 Over-determined bearings of a shaft (to be avoided) Mounting the motor frame to the machine on the customer's side The following possibilities are available for mounting the motor frame of the complete torque motor 1FW3 to the machine on the customer's side: 1. Flange-mounting for 1FW3 motors (SH 150, SH 200, SH 280) 2. Foot and flange-mounting for 1FW3 motors (SH 280) SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 251 Assembly 7.2 Overview of the mounting options Table 7- 1 Types of construction Type of construction Designation Type of construction 1FW315⃞ / 1FW320⃞ Designation Type of construction 1FW328⃞ Standard Designation 1FW328⃞-⃞⃞⃞⃞5 Heavy Duty IM B14 IM B35 IM B5 IM V18 IM V15 IM V1 IM V19 IM V35 IM V3 1FW315 / 1FW320 / 1FW328 Plug-on mounting with torque arm (not standardized) Table 7- 2 Mounting the motor frame Shaft height Type of construction Holes at the DE housing flange Pitch circle diameter 150 IM B14, IM V18/19 12 x M10 295 mm 200 IM B14, IM V18/19 16 x M10 380 mm 280 IM B35, IM V15/35 24 x ∅ 13 mm 532 mm 280 IM B5, IM V1/3 24 x ∅ 17.5 mm 650 mm SIMOTICS T-1FW3 complete torque motors 252 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Rotor connected to the drive shaft The rotor of the 1FW3 motor can be connected as follows to the drive shaft on the customer's side: Table 7- 3 Rotor connected to the drive shaft Shaft height Threaded hole at the rotor DE (face side) Tensioning elements in the inner diameter of the rotor 150 12 x M12, 24 mm deep, pitch circle diameter 170 mm Inside diameter, 153 mm H7 200 12 x M12, 24 mm deep, pitch circle diameter 170 mm Inside diameter, 153 mm H7 280 24 x M16, 34 mm deep, pitch circle diameter 280 mm Inside diameter, 250 mm H7 NOTICE The permissible clamping range must be carefully observed! The permissible surface pressure must not be exceeded! A stable foundation design and precise motor alignment are prerequisites for smooth, vibration-free operation. The following mounting notes must be carefully observed: ● Especially for high-speed motors with flange mounting, it is important that the mounting is stiff in order to locate any resonant frequency as high as possible so that it remains above the maximum rotational frequency. ● Thin sheets (shims) can be placed under the motor mounting feet to align the motor and to avoid mechanically stressing the motor. The number of shims used should be kept to a minimum. ● In order to securely mount the motors and reliably and safely transfer the drive torque, bolts with property class 8.8 acc. to ISO 898-1 should be used. 7.3 Plug-on installation NOTICE Installation using the plug-on principle When installing the motor using the plug-on principle (motor on the shaft, enclosure supported with a torque arm), the weight of the motor results in an additional load. This must be taken into account when designing the bearings and shaft. Information on the motor weight is provided in the data sheets or dimension drawings. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 253 Assembly 7.3 Plug-on installation Figure 7-3 De-coupling the stator from the machine base using a torque arm (schematic representation) ● For the plug-on mounting, the motor weight is solely supported by the shaft extension of the driven machine. The mounting to the motor frame cannot accept any cantilever forces and therefore does not support the motor. This must be taken into account when dimensioning the shaft extension and the machine bearings. ● The natural bending frequency can be shifted as a result of the lower stiffness of the mounting to the motor frame. Operation at a rotational frequency in the range of the natural bending frequency should be avoided. SIMOTICS T-1FW3 complete torque motors 254 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation 7.3.1 Siemens torque arm Option T32 In Chapter "Overview of the mounting options", it was explained that it is not permissible that the customer's machine bearings over-determine the bearing of a shaft. One possible solution is the Siemens torque arm. Advantage: Torque arms ensure a torsionally-rigid motor connection in a radial direction and balance axial tolerances and misalignments. Figure 7-4 Schematic representation of the Siemens torque arm When designing the mounting, it must be ensured that a possible (thermal) expansion of the shaft extension remains in a range less than 0.1 mm. Further, before mounting, the motor should only be placed on supporting prisms. This rules out that the mounting flange of the Siemens torque arm is subject to inadmissibly high cantilever forces. Note The Siemens torque arm is available as standard for shaft height 200, and for shaft heights 150 and 280, is available on request. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 255 Assembly 7.3 Plug-on installation Influence of the torque arm on the speed control loop By connecting the stator through a flexible element, with respect to the machine foundation, the stator represents an additional system that can oscillate (see Fig A), in addition to the two mass system comprising the load and rotor (see Fig. B). $ % 6WDWRU 5RWRU /RDG 0DFKLQHEDVH The influence of the Siemens torque arm is shown qualitatively in the following diagram. The two-mass oscillating system comprising motor and load still dominates the system response; however, coupling the stator through the Siemens torque arm is manifested in the form of additional resonance effects, which must be dampened by the closed-loop control. 0DVVRVFLOODWLQJV\VWHP 6WDWRUPDFKLQHEDVH)LJ$ $PSOLWXGH 0DVVRVFLOODWLQJV\VWHP /RDGದURWRU)LJ% )UHTXHQF\>+]@ Figure 7-5 Speed control loop – influence of the Siemens torque arm Table 7- 4 Resonant frequency, stator coupling Motor Resonant frequency to be expected [Hz] 1FW3201 340 1FW3202 310 1FW3203 290 1FW3204 260 1FW3206 240 1FW3208 220 Note Depending on the particular application, the resonant frequency can be up to 20% higher. SIMOTICS T-1FW3 complete torque motors 256 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Mounting sequence, Siemens torque arm with clamping element 1. Check the rotor and prepare the shaft seat: $SSO\DVVHPEO\ &ODPSLQJVHDWIUHHRIOXEULFDQWV SDVWHHJ0RO\NRWWR DQGDQ\RWKHUVXEVWDQFHVWKDW WKHFHQWHULQJVHDW FRXOGUHGXFHIULFWLRQ 5HOHDVHFODPSLQJVFUHZVJUHHQ )RUGLVDVVHPEO\WKHUHOHDVHVFUHZVUHPDLQ WLJKWHQHGDVRULJLQDOO\VKLSSHG Figure 7-6 As delivered state and preparations for mounting 2. Axially slide the motor onto the customer's flange: ● The motor is slid onto the shaft extension and is in the correct axial position when the torque arm is located on the machine-side flange. The motor is not axially positioned on the shaft side. ● Tighten the clamping screws of the ring clamping element according to the mounting instructions "Mounting sequence, clamping elements, option +Q30" in Chapter "Shaftside clamping element". ● You can rotate the motor using the shaft extension so that you can easily access the screws. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 257 Assembly 7.3 Plug-on installation [ZLQGRZWRWLJKWHQ WKHVFUHZV Figure 7-7 Pre-mounting 3. Check the gap in the clamping element, and if required, measure the motor alignment (run out): ● The gap between the two clamping element parts must be able to be identified around the complete circumference. ● In order to achieve a higher smooth running quality, you can check the alignment of the motor to the machine at the surface shown. If the deviation is too high, then alignment is possible by tightening the clamping screws. ● For further information on checking, see the mounting instructions "Mounting sequence, clamping elements of option +Q30" in Chapter "Shaft-side clamping element". 7UXHUXQQLQJPHDVXUHPHQW WRWKHPDFKLQHD[LV *DS Figure 7-8 Check SIMOTICS T-1FW3 complete torque motors 258 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation 4. Mounting the Siemens torque arm: After successfully carrying out steps 1 – 3, screw the Siemens torque arm to the machine. 7LJKWHQ[0 Figure 7-9 Final mounting SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 259 Assembly 7.3 Plug-on installation Figure 7-10 Siemens torque arm SIMOTICS T-1FW3 complete torque motors 260 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation 7.3.2 Shaft-side clamping element Various mounting options using clamping elements are shown in this Chapter. Siemens AG in cooperation with RINGSPANN GmbH has developed various clamping system solutions to ensure secure, friction-locked connection of torque motors to cylindrical machine shafts - with the following objectives. ● Safely and reliably transmitting the torque ● Precisely centering the torque motor on the machine shaft ● Avoid inadmissible deformation to the torque motor components ● No stress caused by different temperature changes in the torque motor and in the machine shaft ● Simple mounting ● Simple disassembly, even after longer periods of operation Mounting using suitable clamping elements is explained in the following. Hollow shaft with option, clamping element and centering part 1FW3x-xxxxx-xxAx +Q30 See Chapter "Hollow shaft with option +Q30" Plug-on shaft with clamping element 1FW3x-xxxxx-xxSx +Q30 See Chapter "Plug-on shaft with option +Q30" Hollow shaft with inner clamping element from the Ringspann company 1FW315-xxxxx-xxCx 1FW320-xxxxx-xxCx For details, see Chapter "Hollow shaft, inner clamping element" SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 261 Assembly 7.3 Plug-on installation Mounting sequence, clamping elements of option +Q30 &ODPSLQJVFUHZ 5HOHDVHVFUHZ /RFNQXW 6KDIWVKRXOGHU 6KDIWH[WHQVLRQ 7DSHUHGULQJ 7DSHUHGVOHHYH 1. Using the clamping element (possibly with centering sleeve), mount the motor at the intended position on the shaft extension. 2. Using screws (3) clamp the tapered ring (2) onto the tapered sleeve (1). Initially tighten all screws diagonally so that they are hand tight (5 to 8 Nm). 3. Then tighten all of the screws (3) one after the other diagonally using a torque wrench. When doing this, the screw may only be tightened through a maximum of ¼ of a turn. With the torque wrench set to a torque of 127 Nm, repeat this procedure until none of the screws turns any further. Then check that the motor runs true. 4. Then check the gap between the tapered sleeve (1) and tapered ring (2) and between the tapered sleeve (1) and the release screw (4). There must be a minimum gap of 0.1 mm around the complete circumference. If this minimum gap does not exist, then there is the risk that the clamping element will not fulfill its function (excessively low joint interference). Causes could be: for hollow shaft extensions: excessively low wall thickness or excessively small diameter of the clamping seat. SIMOTICS T-1FW3 complete torque motors 262 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Options to optimize the smooth running characteristics of the mounting The true running can be checked during procedures 2 and 3. The motor can be aligned by specifically tightening the screws (3). If the clamping screw (3) is over-proportionally tightened, then at this position the motor is lifted off from the shaft extension. If, after tightening to the final torque, the true running check indicates an excessively high deviation, then all of the clamping screws (3) should be released and tightening procedures 2 and 3 should be repeated, checking the true running and specifically tightening the clamping screws (3). Disassembly If, when disassembling the clamping element, after removing the clamping screws (3) the tapered ring (2) cannot be released, then proceed as follows: 1. Release the nut (5) and turn this until it comes into contact with the head of the release screw (4). 2. Rotate the release screws (4) in the tapered ring (2) until they are in contact with the tapered sleeve (1). 3. Screw in the release screws (4) one after the another through ¼ of a turn until the tapered ring is released. If the motor cannot be released from the shaft extension, for an appropriate shaft extension design, using the release screws, it is possible to press the tapered ring until it comes into contact with the shaft shoulder. The motor is pressed from the shaft extension by turning the release screws further (4). When re-using the clamping element, the release screws must be screwed back in and secured using the nuts (5). Support If certain requirements exist, e.g. ● different diameter ● restricted mounting space ● thermal insulation ● electrical installation regarding the shaft-side connection of the motor, RINGSPANN GmbH is more than willing to provide support when selecting a suitable clamping system for your particular application. Contact: RINGSPANN GmbH Telephone: +49 (0) 6172 275 0 Schaberberg 30-34 Internet: http://www.ringspann.de D-61348 Bad Homburg SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 263 Assembly 7.3 Plug-on installation 7.3.2.1 Plug-on shaft with option +Q30 Available for the motors 1FW315x, 1FW320x and 1FW328x with plug-on shaft (15th position of the order number = S) Support at the DE with the seat integrated in order to facilitate centered mounting. When the shaft journal is implemented according to dimension drawings 510.31315.01/510.33320.01/510.31396.01, then it is also possible to disassemble using release screws. Figure 7-11 Plug-on shaft clamping element SIMOTICS T-1FW3 complete torque motors 264 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Figure 7-12 Dimension drawing, mounting plug-on motor 1FW315 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 265 Assembly 7.3 Plug-on installation Figure 7-13 Dimension drawing, mounting plug-on motor 1FW320 SIMOTICS T-1FW3 complete torque motors 266 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Figure 7-14 Dimension drawing, mounting plug-on motor 1FW328 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 267 Assembly 7.3 Plug-on installation 7.3.2.2 Hollow shaft with option +Q30 1FW315x-xxxxx-xxAx 1FW320x-xxxxx-xxAx ● Harmonized clamping system ● For hollow shafts through which hot or cold media are routed ● Can be combined with a coaxially mounted encoder ● Axial mounting space is required at the DE ● Mounted only from the DE or alternatively, in two parts from DE/NDE ● Torque transmission to the customer shaft (h8 fit) via a flanged clamping element at the DE ● Supported at the NDE using an aluminum ring to guarantee centered mounting and to prevent any inadmissible wobbling motion. Figure 7-15 Outer clamping system SIMOTICS T-1FW3 complete torque motors 268 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation Figure 7-16 Dimension drawing hollow shaft with clamping element SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 269 Assembly 7.3 Plug-on installation 7.3.2.3 Hollow shaft, inner clamping element 1FW315x-xxxxx-xxCx 1FW320x-xxxxx-xxCx Figure 7-17 Inner clamping system ● Available for 1FW315x and 1FW320x with special shaft (15th position of the MLFB = C) ● RINGSPANN RTM 134.1 ● Torque transmission to the customer shaft (h8 fit) via the clamping element located in the hollow shaft NDE ● Supported at the DE using an aluminum ring to guarantee centered mounting and to prevent any inadmissible wobbling motion SIMOTICS T-1FW3 complete torque motors 270 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.3 Plug-on installation ● Compact mounting at the machine is possible as no axial mounting space is required at the DE and the device is completely mounted from the NDE. ● Cannot be combined with a coaxially mounted encoder ):ಹ): ):ಹ): ):ಹ): ):ಹ): 2QHFODPSLQJVHWVXIILFLHQW Figure 7-18 7ZRFODPSLQJVHWVDUHUHTXLUHGWRWUDQVPLW WKHWRUTXH Clamping sets required to transmit the torque Technical Support RINGSPANN GmbH RINGSPANN GmbH is more than welcome to support you when selecting a suitable clamping system for your application. RINGSPANN GmbH Telephone: +49 (0) 6172 275 0 Schaberberg 30-34 Internet: http://www.ringspann.de D-61348 Bad Homburg SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 271 Assembly 7.3 Plug-on installation Figure 7-19 Dimension drawing hollow shaft clamping element SIMOTICS T-1FW3 complete torque motors 272 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.4 Coupling mounting 7.4 Coupling mounting Advantage: Simple design, a standard motor can be used. Disadvantage: As a result of its function, a coupling must be elastic and therefore has a negative impact on the positive characteristics and features of a directly driven load. The stiffness in the mechanical drive train is reduced. CAUTION If you use mechanical transmission elements which subject the shaft end to a radial force, the maximum limit values specified in the radial force diagrams must not be exceeded. Figure 7-20 De-coupling the machine shaft from the motor shaft using a coupling SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 273 Assembly 7.5 No bearings at the DE 7.5 No bearings at the DE 1FW3xxx-xxxxx-xxx3 Properties ● Stiff rotor and stator mounting for the hollow shaft version ● Only a few mounting components are required ● Provides a possibility of mounting bearing modules to absorb increased process forces ● Not available for plug-on and solid shaft versions (15th position of the MLFB) "M" and "S" NOTICE Radial overdetermination of the remaining bearing at the NDE must be avoided; this must be verified by making the appropriate calculation Axial temperature expansion of the machine shaft must be limited as specified in dimension drawing 609.30284.01 Installation conditions must be maintained, refer to the dimension drawing No. 609.30284.01, no bearings at the DE If you have any questions regarding the limitations and constraints, please contact the Siemens Service Center. Mounting examples 1 The manufacturer must be contacted (if necessary, over-determination) 2 For bearing module with increased radial/axial force load Figure 7-21 Mounting examples for motors with no bearings at the DE SIMOTICS T-1FW3 complete torque motors 274 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.5 No bearings at the DE Figure 7-22 Dimension drawing, no bearings at the DE SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 275 Assembly 7.6 Natural frequency when mounted 7.6 Natural frequency when mounted The motor is an oscillating system with a design-dependent natural frequency, which is higher than the specified maximum speed. When the motor is mounted onto a machine, a new system, which is capable of vibration, is created with modified natural frequencies. These can lie within the motor speed range. This can result in undesirable vibrations in the mechanical drive transmission. NOTICE Motors must be carefully mounted on adequately stiff foundations or bedplates. Additional elasticities of the foundation/bedplates can cause resonance effects of the natural frequency at the operating speed and, therefore, result in inadmissibly high vibration values. The magnitude of the natural frequency when the motor is mounted depends on various factors and can be influenced by the following points: ● Mechanical transmission elements (gearboxes, belts, couplings, pinions, etc.) ● Stiffness of the machine design to which the motor is mounted ● Stiffness of the motor in the area around the foot or customer flange ● Motor weight ● Machine weight and the weight of the mechanical system in the vicinity of the motor ● Damping properties of the motor and the driven machine ● Installation type/position (IM B14, IM V18/19, IM B35) ● Motor weight distribution, i.e. length, shaft height 7.7 Vibration resistance The on-site system vibration behavior depends on factors such as the output elements, mounting situation, alignment, installation, and external vibration and can increase the level of vibration at the motor. Under certain circumstances, the rotor may have to be completely balanced with the output element. To ensure problem-free operation and a long service life, the vibration values specified to ISO 10816 must not be exceeded at the defined measuring points on the motor. SIMOTICS T-1FW3 complete torque motors 276 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.7 Vibration resistance Table 7- 5 Max. permissible radial vibration values 1) Vibration frequency Vibration values < 6.3 Hz Vibration amplitude s ≤ 0.16 mm 6.3 - 250 Hz Vibration velocity vrms ≤ 4.5 mm/s > 250 Hz Vibration acceleration a ≤ 10 m/s2 Table 7- 6 Max. permissible axial vibration values1) Vibration velocity Vibration acceleration vrms = 4.5 mm/s apeak = 2.25 m/s2 1) Both values must be maintained simultaneously Figure 7-23 Max. permissible vibration velocity, taking into account the vibration displacement and vibration acceleration To measure the vibration velocity, the measuring equipment must fulfill the requirements of ISO 2954. The vibration acceleration must be measured as a peak value in the time range in a frequency band of 10 to 2000 Hz. If appreciable vibration excitation in excess of 2000 Hz (e.g. gear teeth meshing frequencies) can be expected, the measurement range must be adapted accordingly. This does not alter the maximum permissible values. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 277 Assembly 7.8 Heavy Duty (Z option L03) 7.8 Heavy Duty (Z option L03) Heavy Duty is the version for increased shock loads. Valid for the following complete torque motors ) : & ದ ದ $ 3 ದ = =/ 2YHUDOOOHQJWK (QFRGHU Type of construction: IM B5 Shock load Table 7- 7 Shock load Vibration acceleration apeak Max. permissible radial shock load 100 m/s2 Max. permissible axial shock load 50 m/s2 The vibration acceleration must be measured as a peak value in the time range in a frequency band of 0 to 2000 Hz. The measurement must be made at the DE flange (based on DIN ISO 10816). If vibration excitation exceeding 2000 Hz (e.g. gear meshing frequencies) can be expected, the measurement range must be adapted accordingly. This does not alter the maximum permissible values. Mounting A flange is used for mounting. Table 7- 8 Flange mounting Description Bolt ISO 898-11) M16 Washer ISO 7092 ISO 7092-16-300 HV (d2 = 30) Tightening torque 300 Nm 1) Bolts of property class 10.9 or higher must be used SIMOTICS T-1FW3 complete torque motors 278 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Assembly 7.8 Heavy Duty (Z option L03) NOTICE Bolt locking Bolts must be locked as a result of vibration and shock loads. Shaft adaptation The motor must be precisely aligned in order to avoid distortion or over-determining the bearings. For the shaft adaptation, it must be ensured that in operation the motor shaft is not subject to any additional axial shock load. A rigid connection between the motor and customer shaft is not permitted. The shaft adaptation must be designed so that there are no axial forces (straight gearing with splined shaft) and the appropriate play. Connecting-up notes There must be a good metallic connection between the motor and the customer's machine (enclosure and shaft) in order to avoid rotor-ground currents. You should contact the manufacturer if this cannot be guaranteed. Shielded power and signal cables must be used. Bearing lifetime and regreasing interval The bearings are equipped with a regreasing device. The values specified in the following table are valid for ambient conditions, according to Chapter "Bearing versions". Fixed bearings at DE: 61864 Floating bearings at NDE: 6230 Table 7- 9 Regreasing intervals Motor type 1FW328x-2/3 nN [rpm] 150 / 250 / 400 / 600 Bearing lifetime Regreasing with lubrication interval [h] [h] 1) Grease quantity DE [g] Grease quantity 1) NDE [g] 20000 80 120 4000 1) Bearing grease designation: Klüberquiet BQH 72-102, Klüber Lubrication Munich KG, Internet: www.klueber.com SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 279 Assembly 7.8 Heavy Duty (Z option L03) Dimension drawing Figure 7-24 1FW3 Heavy Duty SIMOTICS T-1FW3 complete torque motors 280 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 A Appendix A.1 Description of terms Braking resistance Ropt Ropt corresponds to the optimum resistance value per phase that is switched in series external to the motor winding for the armature short-circuit braking function. Braking torque Mbr rms Mbr rms corresponds to the average braking torque for armature short-circuit braking that is achieved through the upstream braking resistor Ropt. Cyclic inductance LD The cyclic inductance is the sum of the air gap inductance and leakage inductance relative to the single-strand equivalent circuit diagram. It consists of the self-inductance of a phase and the coupled inductance to other phases. DE Drive end Efficiency ηopt Maximum achievable efficiency along the S1 characteristic or below the S1 characteristic without field weakening current. Electrical time constant Tel Quotient obtained from the rotating field inductance and winding resistance. Tel = LD/Rph Maximum current Imax, RMS This current limit is only determined by the magnetic circuit. Even if this is briefly exceeded, it can result in an irreversible de-magnetization of the magnetic material. Specification of the RMS value of a sinusoidal current. Maximum permissible speed at converter nmax Inv The maximum permissible speed during operation on a converter is nmax Inv. This is calculated by means of the voltage induced in the motor and the voltage strength of the converter. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 281 Appendix A.1 Description of terms Maximum permissible speed (mechanical) nmax. The maximum mechanically permissible speed is nmax mech. It is defined by the centrifugal forces and frictional forces in the bearing. Maximum speed nmax The maximum permissible operating speed nmax is the lesser of the maximum mechanically permissible speed and the maximum permissible speed at the converter. Maximum torque Mmax Torque that is generated at the maximum permissible current. The maximum torque is briefly available for high-speed operations (dynamic response to quickly changing loads). The maximum torque is limited by the closed-loop control parameters. If the current is increased, then the rotor will be de-magnetized. Mechanical time constant Tmech The mechanical time constant is obtained from the tangent at a theoretical ramp-up function through the origin. Tmech = 3 ∙ Rph ∙ Jmot/kT2 [s] Jmot = Servomotor moment of inertia [kgm2] Rph = Phase resistance of the stator winding [Ohm] kT = Torque constant [Nm/A] Moment of inertia Jmot Moment of inertia of rotating motor parts. NDE Non-drive end Number of poles 2p Number of magnetic north and south poles on the rotor. p is the number of pole pairs. Rated current IN RMS motor phase current for generating the particular rated torque. Specification of the RMS value of a sinusoidal current. SIMOTICS T-1FW3 complete torque motors 282 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Appendix A.1 Description of terms Rated speed nN The characteristic speed range for the motor is defined in the speed-torque diagram by the rated speed. Rated torque MN Thermally permissible continuous torque in S1 duty at the rated motor speed. Shaft torsional stiffness cT This specifies the shaft torsional stiffness from the center of the rotor laminated core to the center of the shaft end. Static current I0 Motor phase current for generating the particular static torque. Specification of the RMS value of a sinusoidal current. Static torque M0 Thermal limit torque at motor standstill corresponding to a utilization according to 100 K. At n = 0, this can be output for an unlimited length of time. M0 is always greater than the rated torque MN. Thermal time constant Tth Defines the increase in the motor frame temperature when the motor load is suddenly increased (step function) to the permissible S1 torque. The motor has reached 63% of its final temperature after Tth. Torque constant kT (value for a 100 K average winding temperature rise) Quotient obtained from the static torque and static current. Calculation: kT = M0, 100K / I0, 100K Note This constant is not applicable when configuring the necessary rated and acceleration currents (motor losses!). The steady-state load and the frictional torques must also be included in the calculation. SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 283 Appendix A.1 Description of terms Voltage constant kE (value at 20 °C rotor temperature) Value of the induced motor voltage at a speed of 1000 rpm and a rotor temperature of 20 °C. The phase-to-phase RMS motor terminal voltage is specified. Winding resistance Rph at 20 °C winding temperature The resistance of a phase at a winding temperature of 20 °C is specified. The winding has a star circuit configuration. SIMOTICS T-1FW3 complete torque motors 284 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Appendix A.2 Conformity certificates A.2 Conformity certificates SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 285 Appendix A.3 References A.3 References Overview of publications of planning manuals An updated overview of publications is available in a number of languages on the Internet at: www.siemens.com/motioncontrol Select "Support" → "Technical Documentation" → "Ordering Documentation" → "Printed Documentation". Catalogs Order code Catalog name NC 61 SINUMERIK & SINAMICS NC 60 SINUMERIK & SIMODRIVE PM 21 SIMOTION & SINAMICS Electronic Documentation Order code DOC ON CD CD1 The SINUMERIK System (includes all SINUMERIK 840D/810D and SIMODRIVE 611D) CD2 The SINAMICS System SIMOTICS T-1FW3 complete torque motors 286 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Index A Additional information, 29 Armature short-circuit braking, 231, 235 Axial force diagrams, 59 H Hotline, 3 I Installation, 249 B Balancing process, 71 Bearing version, 56 Brake resistors, 231 C CAD CREATOR, 204 Configuring, 31 Conformity certificates, 285 D Danger and warning information, 5 Degree of protection, 56 Dimension drawings Encoderless, 210 Heavy Duty, 278 Hollow shaft, 206 Plug-on shaft, 212 Solid shaft, 215 Disposal, 9 Dynamic braking, 235 E Electrical connections, 239 Environmental compatibility, 9 ESDS instructions, 7 K KTY 84, 217 M Motor Module, 24 N Natural frequency when mounted, 276 O Options, 29 Order codes, 29 Order number, 28 P Paint finish, 73 Power connection, 240 Procedure when engineering, 34 PTC thermistors, 218 R Radial force diagrams, 59 Rating plate, 27 Resolver, 228 SIMOTICS T-1FW3 complete torque motors Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 287 Index S Shaft versions, 54 Signal connection, 243 SIZER for SIEMENS Drives, 31 Speed-torque diagrams 1FW3150-1xH, 82 1FW3150-1xL, 84 1FW3150-1xP, 86 1FW3152-1xH, 88 1FW3152-1xL, 90 1FW3152-1xP, 92 1FW3154-1xH, 94 1FW3154-1xL, 96 1FW3154-1xP, 98 1FW3155-1xH, 100 1FW3155-1xL, 102 1FW3155-1xP, 104 1FW3156-1xH, 106 1FW3156-1xL, 108 1FW3156-1xP, 110 1FW3201-1xE, 112 1FW3201-1xH, 114 1FW3201-1xL, 116 1FW3201-3xP, 148 1FW3201-3xS, 150 1FW3202-1xE, 118 1FW3202-1xH, 120 1FW3202-1xL, 122 1FW3202-3xP, 152, 156 1FW3202-3xS, 154 1FW3203-1xE, 124 1FW3203-1xH, 126 1FW3203-1xL, 128 1FW3203-3xS, 158 1FW3204-1xE, 130 1FW3204-1xH, 132 1FW3204-1xL, 134 1FW3204-3xP, 160 1FW3204-3xS, 162 1FW3206-1xE, 136 1FW3206-1xH, 138 1FW3206-1xL, 140 1FW3206-3xP, 164 1FW3206-3xS, 166 1FW3208-1xE, 142 1FW3208-1xH, 144 1FW3208-1xL, 146 1FW3208-3xP, 168 1FW3208-3xS, 170 1FW3281-2xE, 172 1FW3281-2xG, 174 1FW3281-3xJ, 188 1FW3281-3xM, 190 1FW3283-2xE, 176 1FW3283-2xG, 178 1FW3283-3xJ, 192 1FW3283-3xM, 194 1FW3285-2xE, 180 1FW3285-2xG, 182 1FW3285-3xJ, 196 1FW3285-3xM, 198 1FW3287-2xE, 184 1FW3287-2xG, 186 1FW3287-3xJ, 200 1FW3287-3xM, 202 STARTER, 33 T Technical features, 20 Technical Support, 3 terminal box, 240 Thermal motor protection PTC thermistors, 218 Third-party products, 8 Torque characteristics, 75 Training, 3 V Vibration strength, 276 W Water cooling, 45 SIMOTICS T-1FW3 complete torque motors 288 Configuration Manual, (PKTS), 04/2012, 6SN1197-0AD70-0BP6 Siemens AG Industry Sector Drive Technologies Motion Control Systems P.O. Box 3180 91050 ERLANGEN GERMANY Subject to change without prior notice © Siemens AG 2012 www.siemens.com/motioncontrol
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Page Mode : UseOutlines XMP Toolkit : 3.1-702 Create Date : 2012:05:27 22:08:01+02:00 Modify Date : 2012:06:08 13:17:47-04:00 Creator Tool : Acrobat PDFMaker 9.1 für Word Metadata Date : 2012:06:08 13:17:47-04:00 Producer : Acrobat Distiller 9.5.1 (Windows) Keywords : "6SN1197-0AD70-0BP6; (PKTS), 04/2012" Format : application/pdf Creator : Siemens AG, I DT MC Title : SIMOTICS T-1FW3 complete torque motors, Configuration Manual Description : SINAMICS, Ausgabe 04/2012 Subject : 6SN1197-0AD70-0BP6; (PKTS), 04/2012 Document ID : uuid:a36011e9-9256-4e11-b700-2b72844877a4 Instance ID : uuid:65f3eded-fc88-482c-9955-b60c9e3a1e66 Page Count : 292 Page Layout : SinglePage Author : Siemens AGEXIF Metadata provided by EXIF.tools