Siemens Marine Radar As 488 Tm Users Manual Katalog_plt112_2002_en

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Catalog PLT 112 · 2002

This catalog is out of date, see note on page 3

teleperm m
AS 488/TM
automation systems

This catalog is out of date, see note on page 3

Related catalogs

TELEPERM M
AS 235, AS 235 H and AS 235 K Automation Systems

PLT 111

Order No.:
E86060-K3811-A100-A3-7600
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Order No.:
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TELEPERM M
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SIMATIC PCS 7
SIMATIC PCS 7 Process Control System

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SIMATIC
Components for
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SIMATIC NET
Industrial Communication & Field Devices

IK PI

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SITRAIN
Information and Training for
Automation and Drives

ITC

Order No.: E86060-K6850-A101-B3 (only in German)
on CD-ROM: E86060-D6850-A100-B7-7400 (only in German)
Automation and Drives
The Entire Product Range on CD-ROM

CA 01

Order No.:
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Trademarks

Internet

All names in this catalog identified by ® are
registered trademarks of the Siemens AG.

Visit our Automation and Drives
Technology Site in the Internet!

All other product and system names are (registered) trademarks
of their respective owners and must be treated accordingly.

Our address is
www.siemens.com/automation

AS 488/TM
automation systems

System architecture

Catalog PLT 112 · 2002

The products in this catalog are also included in
the CD-ROM Catalog CA 01
Order No.:
E86060-D4001-A100-B7-7600
Please contact your local Siemens office
or representative.

1

Introduction

System properties
System software
Commissioning
Engineering

AS 488 S
cabinet system

3

AS 488 K
compact system

4

AS 488 in
SIMATIC design

5

SIMATIC PCS 7
cabinet design

6

Migration of
existing systems

This catalog is no longer available in printed
form. However, it can still be used to obtain
information and for ordering spare parts.
Certain products from this catalog are no
longer available. Your Siemens partner will
offer appropriate substitutes wherever
possible.

2

7

Process I/Os

8
Bus communication

9
Data couplings with
other systems

Appendix

10
Indexes
Internet, Training
Terms and Conditions of
Sales and Delivery

11

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Introduction

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TELEPERM M Process Control System
Overview
Automation systems
Operator systems
Engineering
System bus
Migration strategy
AS 488/TM
Overview
Highlights - Classification in the
TELEPERM M system environment
Area of application
Functions - Highlights

Siemens PLT 112 · 2002

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Introduction
TELEPERM M Process Control System

Introduction

■ Overview
The TELEPERM M process control system provides all functions required for process automation. It is highly suitable for the complete
automation of continuous or discontinuous
(batch) processes.
The TELEPERM M systems are divided into
functional units optimized for different task encountered with process automation:
• Automation systems
• Operator systems
• Bus systems.

Automation systems
The TELEPERM M automation system of type AS 488/TM based
on the SIMATIC M7-400 hardware platform is available with two
performance levels and four different design versions for program-controlled processing of process signals.
The system software functions of the AS 488/TM are compatible
with the system software version G of the previous AS 235 system. Existing application software of the AS 230 / AS 235 automation systems can be used further, application software of
AS 220 automation systems only following conversion.
The AS 488/TM can be operated on both the CS 275 and
PROFIBUS-TM system buses. As a result of its variable configuration, it is equally suitable for TELEPERM M migration, for the
expansion of existing systems, or the design of new systems.
Application details:
• Replacement of existing AS 220 / AS 230 / AS 235 automation
systems during migration by replacement of the existing basic
rack by a preassembled rack with the AS 488/TM system
• Expansion of existing systems on the CS 275 system bus
• Expansion of existing systems by PROFIBUS-TM system components using the CS-L2 bridge
• New systems
In the case of new systems, the PROFIBUS-TM based on the
standardized PROFIBUS is preferably used as the system bus.
Using TELEPERM M-specific communication, automation systems connected on the PROFIBUS-TM can communicate with
one another and also with TELEPERM M components on the
CS 275 system bus coupled via the CS-L2 bridge.
A wide range of TELEPERM M input/output modules is available
for the AS 488/TM, some of which have their own processing
functions or are configurable specific to the application. Via one
or two PROFIBUS-DP interfaces it is additionally possible to connect SIMATIC ET 200B, ET 200M, ET 200S, ET 200X and
ET 200U distributed I/O systems with a comprehensive selection
of I/O modules. Within this range, the I/O modules of the
ET 200M distributed I/O system which have been specially tailored to process engineering are particularly recommendable.

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Siemens PLT 112 · 2002

A large number of devices possessing a DP interface can be additionally operated on the PROFIBUS-DP of the AS 488/TM. For
example, DP interfaces integrated in the CPU modules of the
SIMATIC S7-300 permit a simple slave connection to the
AS 488/TM. Gateway modules on the PROFIBUS-DP
(DP/PA link, DP/AS-i link, DP/DP coupler) additionally permit
access to the PROFIBUS-PA and AS-Interface fieldbuses and to
the I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems
from other vendors.

Operator systems
The bus-based PCS7/TM-OS operator system is used for process communication. The PCS7/TM-OS is suitable as a
HMI component for the AS 488/TM and the TELEPERM M
AS 220 S / AS 220 H, AS 215, AS 230 / AS 230 K, AS 235 /
AS 235 K / AS 235 H and AS 388/TM automation systems which
are no longer actively marketed. It communicates with the
subordinate TELEPERM M automation systems and with
SIMATIC S5-155U via one of the CS 275 or PROFIBUS-TM field
buses.
The variable configuration of the PCS7/TM-OS operator system
from a single-user to multi-user system with single-client or multiclient functionality covers the complete bandwidth of the application spectrum from low-end to high-end performance.
The wide variety of operator-accessible automation systems together with the variability for communication and expansion
mean that the PCS7/TM-OS is well qualified as a replacement for
older TELEPERM M operator systems, for system extensions or
for new systems.

This catalog is out of date, see note on page 3

Introduction
TELEPERM M Process Control System
Engineering

Migration strategy

The PROGRAF AS+/NT configuring software which can be installed on personal computers with the Windows NT or
Windows 2000 operating system is predestined for the engineering of TELEPERM M automation systems. An engineering
PC with PROGRAF AS+/NT can be connected to one of the two
TELEPERM M system buses using a bus-specific interface module. It can then be used to configure an AS 488/TM or equally
well to configure the AS 230 / AS 230 K, AS 235 / AS 235 K /
AS 235 H and AS 388/TM automation systems which are no
longer actively marketed.

The purpose of migration of the proven TELEPERM M process
control system into the new, future-oriented generation of the
SIMATIC PCS 7 system within the Siemens automation concept
"Totally Integrated Automation" is to retain customer investments
made in hardware and software and to provide them with a graded, economical transition to newer, more productive technologies with minimum technical and financial risks.

PROGRAF AS+/NT can be used to graphically configure,
test, optimize and document the application software of the
TELEPERM M automation systems. The configurations of previously installed automation systems can also be read in, recompiled and subsequently processed further or documented in
graphic form. Any PCS7/TM-OS-Single single-user system with
RC license (Runtime+Configuration) is suitable for configuring
PCS7/TM-OS operator systems. It is alternatively possible to use
a server equipped with an RC license and additional operator
terminal for OS configuring. The PCS7/TM-OCX (NORA) display
blocks (if used) and the PCS7/TM coupling package dependent
on the types of AS used must be installed on both configuring
systems.

System bus
The system bus is the central communication component of every distributed process control system. Two different bus systems are available for the TELEPERM M process control system,
and can also be combined together within a plant:
• CS 275
• PROFIBUS-TM

Migration is divided into the following steps:
• Innovation
- Migration of the TELEPERM M process control system by renewal of components close to the process (automation systems) and of system-internal communication with hardware of
the SIMATIC M7 and PROFIBUS systems
- Expansion of the process I/Os for the innovative automation
systems by integration of the ET 200M, ET 200S, ET 200U
and ET 200X distributed I/Os and of the PROFIBUS-PA and
AS-Interface fieldbuses via PROFIBUS-DP
- Linking of the existing CS 275 system bus to the new
PROFIBUS-TM system bus via a CS-L2 bridge
- Integration of SIMATIC S5, SIMATIC S7 and SIMATIC PCS 7
systems with data coupling via PROFIBUS-AG/AG independent of the system bus
• Combination
Standardization of the HMI components of the TELEPERM M
and SIMATIC PCS 7 systems on the basis of the SIMATIC
PCS 7 operator station, as well as combination of partial
TELEPERM M and SIMATIC PCS 7 systems with these common HMI components
• Homogenization
Replacement of the TELEPERM M automation systems by
SIMATIC PCS 7 automation systems with further use of existing
TELEPERM M I/Os

The CS 275 bus system which has been proven in many automation plants functions according to the token passing principle
and can also have a redundant configuration. Several buses can
be combined together using bus couplers such that bus networks are produced corresponding to the plant structure. The
bus system is provided with distributed control. The bus interface of each subsystem may take over the master function according to specific criteria.
The PROFIBUS-TM bus system also operates according to the
token passing principle. It can be designed as an electrical or
optical network. The two network structures can also be mixed
together. A characteristic of the PROFIBUS-TM bus system is
that it corresponds to the modern PROFIBUS communications
standards according to EN 50170, but also uses the
TELEPERM M dialog mechanisms of the CS 275 (AKS, BKS,
MKS and PL/PS telegrams) at the application level (interface between bus interface module and application).
PROFIBUS-TM is preferably used for new systems, or also for
the expansion of existing systems. When extending systems, existing components with CS 275 communication can be combined with new components using a CS-L2 bridge.
All automation systems and operator systems of the
TELEPERM M process control system can be operated on the
CS 275 system bus, but only the current AS 488/TM and
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
systems which are no longer actively marketed on the
PROFIBUS-TM system bus.

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Introduction
AS 488/TM

■ Overview
The AS 488/TM automation system based on the
SIMATIC M7-400 hardware platform combines the advantages
of a modern hardware generation with the AS 235 functionality of
the TELEPERM M process control system proven in numerous
applications. It is suitable for automation of continuous processes or also of recipe-based batch processes.
The functions of the AS 488/TM system software are compatible
with the G system software of the previous AS 235 system. Thus
you can continue to use existing application software of the
AS 220 / AS 230 / AS 235 automation systems with its standard
function blocks, user function blocks, TML programs and
STEP M programs. AS 220 application software, however, must
first be converted (service is part of migration offer).
The AS 488/TM automation system is available in four different
versions:
• AS 488 with modular, standard packaging system for connection at the rear according to the SIMATIC guidelines
• AS 488 S cabinet system for installation in TELEPERM M cabinets with 19" packaging system (cabinets not included in
scope of delivery of AS 488 S, they must be ordered as options
if required from Catalog PLT 111)
• AS 488, installed in SIMATIC PCS 7 cabinets (only with exclusive use of distributed SIMATIC I/Os; see Catalog ST PCS7.A,
Add-ons for the SIMATIC PCS 7 process control system)
• AS 488 K compact system for installation in TELEPERM M wall
housings or cabinets
The AS 488 K compact system and the AS 488 S cabinet system
provide numerous possibilities for system expansion and modernization by replacement of TELEPERM M automation systems
which are no longer available or marketed, with a simultaneous
increase in the AS performance. The completely equipped
AS 488 K / AS 488 S basic systems which have been pretested
by means of a switch-on test can be individually adapted by numerous options, and ideally integrated into an existing system
environment. System integration is carried out using so-called
migration racks (MIG I / MIG II with AS 488 S and MIG K with
AS 488 K). The migration rack is simultaneously the interface to
the TELEPERM M I/Os in the extension units of the TELEPERM M
cabinets and in the ES 100 K extension systems. Up to five
I/O modules can be directly inserted into the MIG II and MIG K
migration racks just like in the basic unit of an AS 235 or
AS 235 K.
As with the AS 230 / AS 235, up to three extension units can be
operated in the basic cabinet on I/O bus A of an AS 488 S as
well as an external ES 100 K. Up to four extension units of an
AS 230 / AS 235 extension cabinet can be connected to an
AS 488 S via I/O bus B if the ribbon cable for the I/O bus is replaced. During migration off the AS 488/TM it is therefore possible to add a fourth extension unit to a maximally configured
AS 235 extension cabinet. Limitation of the number of migratable
I/O modules does not therefore exist for an AS 230 / AS 235 configured with the maximum number of TELEPERM M I/O modules.

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Siemens PLT 112 · 2002

The AS 488 K with its MIG K migration rack offers the same
packaging system as an AS 235 K. The MIG K migration rack
has five slots for TELEPERM M I/O modules. The serial coupling
known from the AS 235 K permits connection of 2 x 4 ES 100 K
compact extension systems. These can be positioned up to
500 m away from the AS 488 K automation system, and are
therefore highly suitable for a distributed configuration.
In addition to the migration of existing TELEPERM M I/Os, all versions of the AS 488/TM automation system can also be extended
by distributed I/Os on the PROFIBUS-DP. In addition to the
ET 200M system with a comprehensive range of I/O modules
specially designed for process engineering, it is also possible to
use the SIMATIC ET 200B, ET 200S, ET 200iS, ET 200X and
ET 200U I/O systems (the latter is no longer actively marketed).
It is additionally possible to operate a wide range of devices
possessing a DP interface on the PROFIBUS-DP of the
AS 488/TM. For example, DP interfaces integrated in the
CPU modules of the SIMATIC S7-300 permit a simple slave connection to the AS 488/TM. Using gateway modules on the
PROFIBUS-DP (DP/PA link, DP/AS-i link, DP/DP coupler), it is
also possible to access the PROFIBUS-PA and AS-Interface
fieldbuses and the I/O buses of SIMATIC PCS 7, S7-300, S7-400
or systems from other vendors.
The homogeneous interfacing of the distributed SIMATIC I/Os
forces distribution close to the process. Significant cost savings
are therefore achieved for the process I/Os as well as for field
wiring and routing.
The AS 488 S is optimized for installation in TELEPERM M cabinets with 19" packaging system, and therefore particularly suitable for the migration or expansion of existing TELEPERM M
systems. The system is mounted on the front cabinet members.
The TELEPERM M installation guidelines are applicable with respect to the CE marking wherever TELEPERM M I/O modules
are operated in an AS 488 S. On the other hand, the SIMATIC
S7/M7 guidelines apply to an AS 488 S exclusively operating
with distributed I/Os on the PROFIBUS-DP.

This catalog is out of date, see note on page 3

Introduction
AS 488/TM
AS 488/TM systems for new plants exclusively with distributed
I/Os on the PROFIBUS-DP can also be installed in
SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation
guidelines also apply to this version (see Catalog ST PCS7.A,
add-ons for the SIMATIC PCS 7 process control system).

- Other systems
SIMATIC PCS 7, SIMATIC S7, SIMATIC S5 and systems from
other vendors via the DP bus PROFIBUS-DP, the coupling
bus PROFIBUS-AG/AG, or via a 3964R serial coupling with
TM module 6DS1 333-8AB.

Customers can select between two CPUs with different performance levels for all design versions of the AS 488/TM:

• Limitations in communication
- The response of the AS 488/TM and AS 388/TM systems in a
homogeneous network with approved TELEPERM M stations
on the CS 275 or PROFIBUS-TM system bus (AS 235,
OS 525, PCS7/TM-OS etc.) maps the AS 235 system with the
exception of CD mode (e.g. for data formats and block
names on the bus). CD couplings (without acknowledgment)
for AKx/BKx blocks are not implemented in the AS 388/TM
and AS 488/TM systems. When carrying out migration or
when importing user structures, the CD couplings must therefore be removed prior to loading into the automation system.
Note:
When communicating with other stations (e.g. systems from
other vendors) via the N-AT interface module on the CS 275,
not all functions of the AS 388/TM and AS 488/TM react identically to those in an AS 235 system. In individual cases, it
must be checked from the viewpoint of the other systems prior to connection of an automation system to the system bus
whether the required communications functions can be implemented with the AS 388/TM or AS 488/TM systems.
- Use of the STRUK-AS 220 EA program via the system bus is
not released for the AS 388/TM and AS 488/TM systems.
- Use of the AS bus configuring channel for operation/configuring of another AS using a commissioning terminal is not released because of the serial communications mode of the
commissioning terminal.
- Communication to the process I/Os is carried out via serial
PROFIBUS-DP interfaces. These are operated according to
the standard protocol. If devices from other vendors are connected, these must comply with the PROFIBUS-DP standard,
and their data interfaces must be completely described.
AS 388/TM and AS 488/TM automation systems each have
two PROFIBUS-DP interfaces.
- The AS 488/TM communicates with existing I/O modules from
the TELEPERM M range via a special interface module and
the parallel I/O bus interface (ribbon cable) in the
TELEPERM M cabinets.
- The process image is automatically generated by the interface module, and this module must therefore recognize the
connected I/O modules. Only those modules and systems
listed in the Section "Migration of existing systems" or published on the Internet "AS 488/TM configuration list" can be
used.

• SIMATIC M7 CPU 486-3 with approx. 150% of the performance
of an AS 235
• SIMATIC M7 CPU 488-3 with approx. 270 - 300% of the performance of an AS 235
A commissioning terminal based on PC/programming device
can be used for commissioning of the AS 488/TM. The terminal
is connected via a serial interface to the respective AS 488/TM
and offers the user the same GUI and syntax as known from the
AS 235. Because of the serial interface, not all HMI requirements
can be fulfilled. Furthermore, the commissioning terminal is not
suitable for operation/configuring of another AS using the
AS bus configuration channel.
PROGRAF AS+/NT is a convenient configuring tool for the
AS 488/TM automation systems. It is compatible with all AS 23x
systems. PROGRAF AS+/NT executes on an appropriate
PC/programming device with Windows NT/2000/XP operating
system and connection to the CS 275/PROFIBUS-TM system
bus. PROGRAF AS+/NT permits the creation of an online configuring station for AS 488/TM on the TELEPERM M system bus. On
the CS 275 system bus, PROGRAF AS+/NT additionally offers
HMI facilities corresponding to local operation of an AS 235.

■ Highlights
Classification in the TELEPERM M system environment
Note:
Some of the communications partners/systems referred to below
are no longer available or no longer marketed. Reference to the
systems in the context "Classification in the TELEPERM M system environment" does not permit any conclusions to be made
on their availability.
• Communications capability with existing systems and
I/O modules
All automation systems and operator systems of the
TELEPERM M process control system can be operated on the
CS 275 system bus. Only the current AS 488/TM and
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
systems which are no longer actively marketed can be operated on the PROFIBUS-TM system bus. Communication specific
to TELEPERM M between bus stations on different system buses is possible via a CS-L2 bridge. The AS 388/TM and
AS 488/TM systems respond on the system bus like an AS 235
system with compatible functions compared to the
PCS7/TM-OS or OS 525 system. The AS 488/TM automation
system can communicate with the following TELEPERM M systems:
- AS 388/TM or AS 488/TM automation systems on the
PROFIBUS-TM system bus, or AS 215, AS 220 S/K/H,
AS 230, AS 230 K, AS 235, AS 235 H, AS 235 K, AS 488/TM
on the CS 275 system bus
- OS 525, OS 525 Local or PCS7/TM-OS operation and monitoring systems on the PROFIBUS-TM system bus, or CS 275,
OS 252, OS 262, OS 265, OS 520 on the CS 275 system bus
- Engineering systems: personal computer with the
PROGRAF AS+/NT program package, personal computer or
ES 500 with the PROGRAF AS+ program package, on the
CS 275 or PROFIBUS-TM system bus

• Non-migratable systems
The AS 488/TM automation system does not offer a compatible
replacement for the fault-tolerant AS 235 H automation system;
migration would only be possible with relinquishing of the redundancy. Furthermore, the FM 100 field multiplexer must continue to be operated on existing AS 230 / AS 235 automation
systems.

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Introduction
AS 488/TM

■ Area of application

■ Functions

The main applications of the AS 488/TM are:

Highlights

• Replacement of existing AS 220, AS 230/230 K and
AS 235/235 K automation systems
With an AS 220 / AS 230 / AS 235, the subrack with the central
processing units in the TELEPERM M cabinet is replaced by an
AS 488 S with compatible functions. Existing extension units
with installed TELEPERM M I/Os can be used further. With an
AS 230 K / AS 235 K, migration is carried out by replacing the
complete basic system in the TELEPERM M housing, rack or
cabinet by an AS 488 K compact system with compatible functions. TELEPERM M I/O modules previously inserted in the
AS 230 K / AS 235 K basic system can be used further following conversion and rewiring in the migration rack of the
AS 488 K.
When replacing existing automation systems, the AS 488 S
and AS 488 K migration systems are preferably connected to
the existing CS 275 system bus. Alternatively possible is connection to the PROFIBUS-TM system bus.

• Functions compatible with the proven AS 235 automation systems: existing application software and installed process I/Os
can be used further

• Expansion of existing TELEPERM M systems on the
CS 275 system bus
Expansions on the CS 275 system bus are mainly the result of
modernization by migration with AS 488/TM. Existing systems
with TELEPERM M I/Os can also be expanded by SIMATIC distributed I/Os on the PROFIBUS-DP. In addition to the ET 200M
with a comprehensive range of standard I/O modules for process engineering applications, it is also possible to use the
complete range released for AS 488/TM.
• Expansion of existing TELEPERM M systems by
PROFIBUS-TM system components with use of the
CS-L2 bridge
Existing and new system components can be connected together using a CS-L2 bridge. The bridge couples the two
CS 275 and PROFIBUS-TM buses, and converts the different
parts of the TM protocol. The AS 235 and AS 488/TM systems
on the CS 275 bus can then also be controlled by OS 525 operator systems or PCS7/TM-OS on the PROFIBUS-TM. Analog
and binary values can be exchanged between automation systems on the two buses.
Distributed SIMATIC I/Os on the PROFIBUS-DP are primarily
used for acquisition and output of process signals on the
PROFIBUS-TM components used for the system expansion. In
addition to the ET 200M with a comprehensive range of standard I/O modules for process engineering applications, it is
also possible to use the complete range released for
AS 488/TM.
• New systems with the AS 488/T M automation system
In the case of new systems, it is recommendable to use the
PROFIBUS-TM based on the standardized PROFIBUS as the
system bus. The AS 488/TM automation systems are operated
centrally using bus-coupled PCS7/TM-OS operator systems,
and configured via bus using the PROGRAF AS+/NT program
package. The SIMATIC distributed I/Os from the ET 200 range
are preferred as the process I/Os. Interfacing to the automation
systems is carried out via the PROFIBUS-DP fieldbus.
The favorite standard within the ET 200 range is the ET 200M
I/O system with a comprehensive range of I/O modules of
SIMATIC S7-300 design, including special modules for process engineering. In addition, the complete range of distributed I/Os released for AS 488/TM can of course also be used.

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Siemens PLT 112 · 2002

• Future-oriented system basis:
continuous evolution to new technologies with the modern
hardware platform of the SIMATIC M7 systems
• Two performance ranges:
selectable CPU performance corresponding to 150% or 270 to
300% of the performance of an AS 235
• Four design systems:
- AS 488 in modular standard packaging system according to
SIMATIC guidelines
- AS 488 S cabinet system for installation in TELEPERM M cabinets
- AS 488, installed in SIMATIC PCS 7 cabinets
- AS 488 K compact system for installation in TELEPERM M
wall housing or cabinets
• Can be used for modernization and expansion of existing systems and also for new systems
• Flexible adaptation of automation system to the respective
task:
- Comprehensive range of distributed I/Os
- ET 200M I/Os especially suitable for process engineering
- Compact modules in adapter casings, operation without fans
- Adaptable packaging system
- Migration of existing TELEPERM M systems
• Modern communication standards:
- PROFIBUS-TM system bus for connection of components
close to the process or remote from the process, also with optical design (redundant media)
- PROFIBUS-DP fieldbus for interfacing of distributed process
I/Os and of systems from other vendors with a smaller data interface
• PROFIBUS-AG/AG coupling bus for interfacing of SIMATIC S5,
SIMATIC S7, SIMATIC PCS 7 and systems from other vendors
with data coupling (independent of system bus)
• Bridge for connection of CS 275 and PROFIBUS-TM system
buses

This catalog is out of date, see note on page 3

System architecture

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System properties

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System software
Data blocks
Blocks for analog and digital processing
Blocks for binary processing
Blocks for processing with standardized
operation and monitoring
Blocks for signal exchange via the CS 275 or
PROFIBUS-TM system bus
Blocks for distributed process I/Os on the
PROFIBUS-DP fieldbus
Blocks for PLC/PLC coupling with
PROFIBUS-AG/AG
Driver blocks for I/O modules of the
TELEPERM M system via the
TPM 478 communications module
Blocks for I/O modules with standardized
display
Organization blocks
Test blocks

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Commissioning

2/11

Engineering with PROGRAF AS+/NT

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System architecture
System properties

■ Overview

System architecture

■ Functions

The AS 488/TM automation system consists of standard hardware components from the SIMATIC M7 systems, supplementary components for applications in TELEPERM M, and a memory
card with system software whose functions are compatible with
the AS 235 automation system.

• Automation system with graded performance and communication via system bus

All system programs are saved permanently on the memory
card of the AS 488/TM automation system. The user configurations are also saved permanently on the same medium.

• Configuring with graphical user interface using the
PROGRAF AS+/NT engineering tool on PC/programming device

The main characteristic of the AS 488/TM system software is the
complete simulation of the AS 235 functions on the basis of an
RMOS32 real-time operating system on a SIMATIC M7 central
processing unit CPU 486-3 or CPU 488-3.

• Commissioning support with commissioning terminal based on
PC/programming device with known TELEPERM M syntax

The system software permits configuring of the automation functions as with the AS 235 system (using dedicated function
blocks, TML and STEP M programs) as well as communication
via a system bus.
The AS 488/TM automation systems are available in four different versions to permit optimum adaptation to different customer
requirements:
• As AS 488 with the modular SIMATIC M7-400 packaging system for connection at the rear according to the SIMATIC guidelines
• As AS 488 S cabinet system: SIMATIC M7-400 packaging system optimized for installation in TELEPERM M cabinets with
19" packaging system
• As AS 488 with SIMATIC M7-400 packaging system, installed
in SIMATIC PCS 7 cabinets (only with exclusive use of
SIMATIC distributed I/Os; see Catalog ST PCS7.A, add-ons
for the SIMATIC PCS 7 process control system).
• As AS 488 K compact system: SIMATIC M7-400 packaging
system, migrated in TELEPERM M compact system and suitable for installation in TELEPERM M wall housings or cabinets.
The AS 488/TM system with the CPU 486-3 provides 150% automation performance (in the sense of computing performance) of
an AS 235 system, and with the CPU 488-3 it provides 270% to
300% automation performance of an AS 235 system with an
equivalent uniform communication performance on the system
bus.
Exceptional features of the automation systems are their universal functions for automation tasks, compatibility with the AS 235
systems, as well as the communication capability with the
PROGRAF AS+/NT configuring tool, the PCS7/TM-OS operator
systems and other automation systems on the CS 275 and on
the PROFIBUS-TM (incl. CS-L2 bridge communication with stations on the other system bus in each case).
Both continuous processes and comprehensive batch processes (production procedure repeated in same or modified form)
can be automated by the AS 488/TM system.
The automation systems have a minimum cycle time of 125 ms
for closed-loop and open-loop controls. The individually configured functions can be processed in a basic cycle (125 ms, 1 s
and background level) or in a multiple thereof. An acyclic alarm
processing level is present in addition.

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Siemens PLT 112 · 2002

• PROFIBUS-TM system bus, or CS 275 as alternative
• Central operation and monitoring with the PCS7/TM-OS operator system

• SIMATIC S7/M7 packaging system; integration in
TELEPERM M cabinets/housing with MIG I, MIG II or MIG K
migration racks
• Distributed I/Os with the modular ET 200M I/O stations (including Ex(i) modules), ET 200B, ET 200U, ET 200S, ET 200iS
(available soon) and ET 200X
• TELEPERM M I/O modules in standard TELEPERM M cabinets
with AS 488 S / AS 488 K migration packages
• The PROFIBUS-DP of the AS 488/TM is open for interfacing of
certified PROFIBUS-DP devices
• System programs on memory card plus user area for archiving
• 4 Mbyte user memory
• 32-bit processing of analog values, identical to the AS 235 system
• Complete range of standard function blocks, identical to the
AS 235 system
• User function blocks with convenient TML programming language, or also the STEP M programming language for openloop controls
• Online configuring/programming with graphic support by
PROGRAF AS+/NT
• Compatible with preconfigured SIGRID TM V5 (GF/GFE),
BATCH X-TM and FUZZY TM program packages
• Reloadable software packages with couplings and I/O links:
- PROFIBUS-AG/AG coupling
- PROFIBUS-PA I/Os
- AS-I I/Os
- SIWAREX M PROFIBUS-DP I/Os
- PROFIBUS-DP I/Os with extended analog formats
- PROFIBUS-DP I/Os: panels based on Windows CE
- PROFIBUS-DP I/Os: IP 262 closed-loop control module of
ET 200U; reloadable driver block as standard on the memory
card of the AS 488/TM
- Options: special driver blocks for use of SIMOVERT,
MICRODRIVES, SIPART DR, FM 350, CEAG devices, etc.

This catalog is out of date, see note on page 3

System architecture
System properties

■ Technical Specifications
Quantity breakdown
The AS 488/TM automation systems have the following quantity
breakdowns:
AS 488/TM

CPU 486-3

Control loops *)

45 to 120

CPU 488-3
90 to approx. 216

Additional analog value
monitoring

45 to 180

90 to approx. 324

Sequential controls *)

8 to 20

16 to approx. 36

Logic controls *)

150 to 370

300 to approx. 666

User memory

4 Mbyte

4 Mbyte

Computing performance
compared to AS 235

150 %

270 to 300 %

*) The values identified by an asterisk apply as alternatives and
are not for addition.

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System architecture
System software

■ Overview

User function blocks

A separate memory card with system software is required for
each automation system. The system software of the AS 488/TM
is completely present on this memory card, and only executes
there. The software is reloaded each time the system is switched
on or reset. The memory card is divided into a system memory
and a user memory. The system memory is read-only, and contains the system software in the form of basic programs and
standard function blocks.
The memory card is inserted into a special slot in the automation
system’s CPU. It must not be removed during operation, it must
remain permanently inserted in the CPU.
Standard function blocks
Dedicated function blocks, the so-called standard function
blocks, are available in the automation systems for solving control engineering tasks. The AS 488/TM system contains the same
standardized function blocks as the AS 235 automation system
for measured-value acquisition, closed-loop control, open-loop
control, calculation and monitoring.
Supported by the powerful PROGRAF AS graphic configuring
tool, the standard function blocks present in the system software
are activated by means of configuring instructions and linked
into an automation structure which is partially processed cyclically by the automation system’s CPU, and partially also acyclically.
The standard function blocks of the AS 488/TM system are listed
in the tables under "Configuring". Blocks have been omitted
which are still in the system software for compatibility reasons
but have no significance any longer for applications with the
AS 488/TM.
Optional function blocks
Various preconfigured standard software packages are available which can be subsequently loaded and executed on the
AS 488/TM. Compatibility with the AS 488/TM system software is
guaranteed for the following packages:
AG/AG coupling

Standard data coupling of SIMATIC S5/S7,
SIMATIC PCS 7 as well as devices from other
vendors via the PROFIBUS-AG/AG bus system

SIWAREX M
(driver)

Standard driver for the SIWAREX M weighing/dosing unit as distributed I/O on
PROFIBUS-DP

ZEIT

Utilization measuring program for all AS
cycles

FENS

Reloadable window block for diagnostics of
module data on PROFIBUS-DP

Special blocks

On request; including optional special driver
blocks for use with SIMOVERT, MICRODRIVES, SIPART DR, FM 350, CEAG devices

Note:
The following software packages can also be used, but are no
longer actively marketed:
• SIGRID TM V5 (basic process engineering functions and basic
function elements)
• BATCH X-TM (program system for automation of recipe-controlled batch processes)
• FUZZY TM (configuration of fuzzy controls)
The SIGRID TM V5, BATCH X-TM and FUZZY TM function
blocks belong to software class C.

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Siemens PLT 112 · 2002

If the standard function blocks are insufficient to fulfil the control,
operation, monitoring and communication tasks, the TML process language (TELEPERM M Language) can be used for analog and binary processing operations, and the STEP M control
language for binary logic operations. TML and STEP M can be
used to define new function blocks optimally tailored to the respective automation task.
Functions which can only be solved with difficulty using standard function blocks, e.g. optimization, startup and shutdown, or
open-loop controls, can be solved more simply using these optimized function blocks.
TML language
TML is used to produce more complex blocks for comprehensive analog, binary and character processing functions with individual test and processing algorithms. TML is particularly
suitable if many functions of the same type are to be linked with
different signals, addresses or parameters (multiplex system).
STEP M language
Binary functions such as linking, saving and time delays are required for sequential and logic controls. The main component of
STEP M is the logic operation with which scanning, linking, setting, resetting and assignment instructions can be formulated.
Parts of the program which are used repeatedly can be transferred into subroutines.

This catalog is out of date, see note on page 3

System architecture
System software

■ Configuration

Blocks for binary processing

Listing of TELEPERM M standard function blocks
Data blocks

Type

Name

Function

VU

AND

A = E1 AND E2 AND E3

VO

OR

A = E1 OR E2 OR E3

Type

Name

Function

VN

Negation

A = NOT E

GA

Data block for global analog values

Storage of 256 analog values with error
10-9;
storage of process image, historical values etc.

VM

Flag

Flag of binary input signals (flip-flop)

VZ

Time delay

Delay for switching on and off

VS +
STEP

STEP M block

Freely programmable in STEP M

MPX

Multiplexer

To supply the STEP commands in the following VS/KS block

BW

Binary selection

Selection of status combination from
max. 3 binary signals

INKU

Increment converter Converts analog values into opening or
closing pulses

BCE

BCD input

Conversion of a BCD signal into an analog value

BCA

BCD output

Conversion of an analog value into a
BCD signal

Data block for global binary values

Saving, scanning and linking of
256 binary values;
preferably for binary process inputs and
outputs

GM

Data block for global flags

Saving, scanning and linking of 256 internal binary statuses

GT

Data block for global times (timer)

Saving and generation of times/timers for
execution of time-dependent functions

FA

Data field block for
analog values

Saving of internal/external analog values
with error 10-9; preferably for internal
results;
extension of GA block

FSA

Data field block for
analog values

Saving of internal/external analog values
with error 10-4; preferably for internal
results

KA

Sequence start

Marks the beginning of an ON/OFF
branch of a subgroup control

KAK

Sequence start

As KA, with additional functions

FB

Data field block for
binary data

Saving of internal/external binary values;
extension of GB/GM blocks

KB

Sequence

Conditions of a control step, for power
plant systems

FC

Data field block for
characters

Saving of alphanumeric characters
(texts)

KBK

Sequence

As KB, with additional functions

KS

Sequence step

As KB, for process engineering systems

KV

Sequence branch

Branching of a sequence into max. 6
branches, with process engineering systems

GB

Blocks for analog and digital processing
Type

Name

Function

KE

Sequence end

Last block in a sequence

SUM

Adder

Y = X1 + X2 - X3 - X4

KEK

Sequence end

As KE, with additional functions

MUL

Multiplier

Y = X1 ⋅ X2

HA

Auxiliary oil

DIV

Divider

Y = X1/X2

Controls electric auxiliary oil pumps for
supply of bearing oil to aggregates

RAD

Square root extractor

Y= sqrt (X) or
Y = K ⋅ sqrt (X)

EAR

Single analog-value Allocates analog values from block outputs in GA blocks
marshalling

LN

Logarithm extractor

Y = KF ⋅ In | X |

EBR

Single bit marshalling

Links individual binary outputs to GB/GM
data blocks

UBR

Universal binary
marshalling

Links 16 binary blocks to GB/GM data
blocks

ex

EXP

Exponential value

Y=

ABS

Absolute value

X=|X|

INT

Integrator

Y = K ⋅ integral (X) dt, K = 1/T

DIF

Differentiator

Y(s)/X(s) = (T ⋅ s)/(1 + (T ⋅ s/v))

PT

Delay

Y(s)/X(s) = 1/(1 + T ⋅ s)

TOZ

Dead time

Y(s)/X(s) = e-s ⋅ T

MIN

Minimum-value
selection

Y = minimum of X1, X2, X3

MAX

Maximum-value
selection

Y = maximum of X1, X2, X3

TOB

Dead band

Y = X - TOBU for X < TOBU
Y = 0 for TOBU ≤ X ≤ TOBO
Y = X - TOBU for X > TOBO

PLG

Progression block

Linear interpolation between 6 pairs of
turning points

GW

Limit monitor

Limit check between 2 switching points

ASL

Analog-value switch Y = X1 for S = "0"
Y = X2 for S = "1"

SPEI

Analog-value monitor

Saving of max. 256 analog values

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System architecture
System software
Blocks for processing with standardized operation and
monitoring

Blocks for signal exchange via the CS 275 or PROFIBUS-TM
system bus

Type

Name

Function

Type

Name

Function

R

Controller

PID controller, e.g. for disturbance variable feedforward; tracking of setpoint
and manipulated variable; limit generation

AKS

Analog coupling
and transmitter
block

Transmission of max. 28 analog values
and abbreviated time (minutes and seconds) from an automation system to
max. 6 or 32 receivers (AKE blocks)

RN

Controller

As R, with additional functions

AKE

M

Data monitoring

• Monitors a measured value for 3 pairs of
limits
• Extension of controller block for limit
monitoring
• Limiting of measured value to error limits

Analog coupling
and receiver block

Reception of max. 28 analog values via
the system bus from the data set of an
AKS block of another bus station

BKS

Binary coupling and Transmission of max. 128 binary signals
and abbreviated time from an automation
transmitter block
system to max. 6 or 32 receivers (BKE
blocks)

BKE

Binary coupling and Reception of max. 128 binary values via
the system bus from the data set of a
receiver block
BKS block of another bus station

ZKS

Character coupling
and transmitter
block

Transmission of max. four S16 strings
from an automation system to max. 6 or
32 receivers (ZKE blocks)

ZKE

Character coupling
and receiver block

Reception of max. four S16 strings from
another automation system

MKS

Signal coupling and Transmission of 32 binary signals as
messages (with time of signal change
transmitter block
from "0“ → "1“ or "1“ → "0“) to other bus
stations

MEL

Signalling

SKS

Status coupling and Transmission of status information to
higher-level systems (operation and montransmitter block
itoring systems, computers)

PLPS

Read and write
parameters

V

• Generation of a ratio, e.g. with ratio control
• Proportional adjuster, e.g. with synchronization control or for influencing the
command variable of a cascade

Ratio

Operator communication

• Display of analog values (e.g. internal
results)
• Modification of analog and binary values (e.g. input of constants)

S

Control circuit

Operation and monitoring of a sequence
in process engineering systems

G

Subgroup control

Operation and monitoring of sequences
in power plant systems

GK

Group control

As G, with additional functions

A

Output for binary
data

Display and modification of a binary
value

F

Window block

Display of 5 measured values; each of
the 5 values is monitored for a pair of limits

FN

Window block

• Display and limit monitoring of 5 measured values
• Input of 5 pairs of limits with associated
hysteresis and of 5 measuring ranges
for the display

T

Trend

• Display of the trend of two measured
values as a bargraph; timebase between 1.625 s and 36 h
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

SR

Recorder

• Summary of max. 4 series of measurements displayed as dashed curves on
screen; 4 pairs of limits for monitoring
the measured values
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

C

Switchover

For switching over of binary signals, e.g.
manual/automatic mode

PKM

Message recording

Records configured messages from
binary input module/GB block

PKF

Message sequence • Output of PKM messages; new messages of PKM blocks
display
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

B

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Siemens PLT 112 · 2002

Output of configured plain text messages
with time (resolution 1 s)

Read or write up to 20 parameters with a
bus-coupled AS 388/TM or AS 488/TM
system

This catalog is out of date, see note on page 3

System architecture
System software
Blocks for distributed process I/Os on the PROFIBUS-DP
fieldbus
Type

Name

Function

DPAE

Analog input DP

Acquisition of analog signals via the distributed process
I/O modules

DPAA

Analog output DP

Output of analog signals via the distributed process
I/O modules

DPBE

Binary input DP

Acquisition of binary signals via the distributed process
I/O modules

DPBA

Binary output DP

Output of binary signals via the distributed process
I/O modules

SIWA

SIWAREX M

Reloadable driver block for integration of SIWAREX M
weighing and dosing electronics for custody transfer
into the TELEPERM M process control system

DP4E

4-byte analog-value input

Recording of analog values of type IEEE/S7 floatingpoint numbers, S5 floating-point numbers and 4-byte
integers from S7, S5 and external stations

DP4A

4-byte analog-value output

Output of analog values of type IEEE/S7 floating-point
numbers, S5 floating-point numbers and 4-byte integers
to S7, S5 and external stations

HMI

HMI server block

Block for interfacing of panels based on Windows CE
(e.g. OP170B/MP270/MP370)

PAAI

Analog input for PROFIBUS-PA

Recording of analog and status values of a
PROFIBUS-PA field device (transmitter)

PAAO

Analog output for PROFIBUS-PA

Output of analog and status values as well as readback
of analog and binary statuses of a PROFIBUS-PA field
device (representative for actuators, drives, controllers,
etc.)

PADI

Discrete-value input for PROFIBUS-PA

Recording of discrete values including the status value
of a PROFIBUS-PA field device

PADO

Discrete-value output for PROFIBUS-PA

Output of discrete and status values as well as readback
of binary statuses of a PROFIBUS-PA field device (representative for actuators, drives, controllers etc.)

KRIP, RIP

IP 262 driver block

Interfacing of IP 262 closed-loop control module via
PROFIBUS-DP

Blocks for PLC/PLC coupling with PROFIBUS-AG/AG
Type

Name

Function

Interface

S5KS
[AGAG]

Transmitter and coupling block for connection of
SIMATIC S5/S7 automation systems

Data transfer to PLC/AS via PROFIBUS-AG/AG,
standard driver with extended functions for PLC/PLC
coupling

IF 964-DP

S5KE
[AGAG]

Receiver and coupling block for connection of
SIMATIC S5/S7 automation systems

Data reception from PLC/AS via PROFIBUS-AG/AG,
standard driver with extended functions for PLC/PLC
coupling

IF 964-DP

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System architecture
System software
Driver blocks for I/O modules of the TELEPERM M system
via the TPM 478 communications module
Type
AE

AR

AA

BEI

BRA

BAU

Name

Function

For modules with
Order No.
Acquisition of an analog signal via a channel of an analog input module
Analog input
6DS1 701-8AA, -8AB
(0 to 20 mA, 4 to 20 mA, 0 to ±10 V; Pt 100 resistance thermometers, thermo6DS1 730-8AA
Suitable for PROFIBUS-DP
couples) or an analog input module of the SIMATIC S5 programmable controller 6DS1 731-8AA/
process image
systems (series U)
-8BA/-8EA/-8FA/-8RR
Not with SIMATIC S7 I/O modules
6DS1 703-8AB, -8RR
6DS1 321-8AA
coupling module
6DS1 700-...
Acquisition of 8 analog process values, conversion into physical variables;
6DS1 701-8AA, -8AB
Analog input marshalling
saving in GA blocks or direct linking
6DS1 730-8AA
6DS1 731-8AA/
-8BA/-8EA/-8FA/-8RR
6DS1 703-8AB, -8RR
6DS1 321-8AA
coupling module
6DS1 700-...
Output of an analog signal via a channel of an analog output module or an
6DS1 702-8AA, -8RR
Analog output
analog output module of the SIMATIC S5 programmable controller systems
6DS1 321-8AA
Suitable for PROFIBUS-DP
(series U)
coupling module
process image
Acquisition of binary signals via a binary input module; saving of binary signals 6DS1 601-...
Binary input
in the GB block
6DS1 602-...
6DS1 615-8AA
Acquisition of 8 binary signals via a binary input module; allocation of signals
6DS1 601-...
Binary marshalling
to defined linking addresses
6DS1 602-...
Suitable for PROFIBUS-DP
6DS1 615-8AA
process image
Binary output

Output of max. 32 binary signals to a binary output module

RZ

Input block for dual-channel
controllers
RZA Output block for dual-channel
controllers
BU8 Binary transmitter monitoring
block
BU16 Binary transmitter monitoring
block
ZE
Metered pulse input
E110 Binary input for SIMATIC S5 input
modules
Suitable for PROFIBUS-DP process image

A110

Binary output for SIMATIC S5
output modules
Suitable for PROFIBUS-DP process image

Acquisition of analog and binary signals from a channel of a dual-channel
controller module
Transfer of positioning increment DY or setpoint increment DW coming from a
controller block R or RN to a channel of a controller module
Acquisition and monitoring of 8 binary signals via a binary input module
Acquisition and monitoring of 16 binary signals via a binary input module

6DS1 603-...
6DS1 604-8AA
6DS1 605-8BA
6DS1 402-...
6DS1 403-...
6DS1 402-...
6DS1 403-...
6DS1 620-8AA
6DS1 621-8AA
6DS1 600-8AA

Acquisition of a channel of a metered pulse input module
Reading in of 16 binary values from an interface module for input modules of the
SIMATIC S5 programmable controllers S5-110 or for input modules of the
SIMATIC S5 programmable controller systems (series U) or for standard binary
input modules

6DS1 607-8AB
6DS1 310-8AA/-8AB
coupling module
6DS1 321-8AA
coupling module
6DS1 600-8AA
6DS1 601-8BA
6DS1 602-8BA
6DS1 615-8AA
Output of 16 binary values from an interface module for output modules of the
6DS1 310-8AA/-8AB
SIMATIC S5 programmable controllers S5-110 or for output modules of the
coupling module
SIMATIC S5 programmable controller systems (series U) or for standard binary 6DS1 321-8AA
output modules
coupling module
6DS1 603-8BA
6DS1 604-8AA
6DS1 605-8BA
Acquisition of signals from the interface module via telegrams with point-to-point 6DS1 333-8AB
connection, standard driver
coupling module

S5KE Coupling to SIMATIC S5/
S7 programmable controllers
- receive Transmission of signals to the interface module via telegram with point-to-point
S5KS Coupling to SIMATIC S5/
connection, standard driver
S7 programmable controllers
- transmit MSB Motor/valve and actuator control Acquisition and transfer of binary signals to the binary calculation module

6DS1 333-8AB
coupling module
6DS1 717-8AA/-8RR
6DS1 719-8AA/-8RR
6DS1 717-8AA/-8RR

Preselection and subloop control Acquisition and transfer of binary signals to the binary calculation module for
operation and monitoring of a preselection or subloop control
Acquisition of binary signals from the flag area of the binary calculation module, 6DS1 717-8AA/-8RR
BRBK Organization and binary input
coordination together with ABR, MSB or TVB
and output block
Acquisition and transfer of analog signals via the binary calculation module to
6DS1 717-8AA/-8RR
ABR Analog input and output
the analog extension module
6DS1 720-8AA
TVB

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System architecture
System software
Blocks for I/O modules with standardized display
Type

Name

Function

For modules with Order No.

RE

Controller, single-channel

Acquisition of signals from single-channel controller modules;
transfer of commands and standardized increments to the controller modules

6DS1 400-8BA
(S controller)
6DS1 401-8BA
(K controller)

RK

Controller, single-channel

As RE, with additional functions

6DS1 400-8BA
(S controller)
6DS1 401-8BA
(K controller)

EM

Individual control drive, motor

Acquisition of signals from the individual control drive modules
6DS1 500-8BA
and passing on of signals to the binary outputs, e.g. for a sub6DS1 502-8BA
group control; transfer of commands to the individual control drive
modules

EU

Individual control drive, motor

As EM, with additional functions

6DS1 500-8BA
6DS1 502-8BA

EV

Individual control drive, valve

As EM, for the corresponding modules

6DS1 501-8BA/
-8BB
6DS1 503-8BA

EK

Individual control drive, valve

As EV, with additional functions

6DS1 501-8BA/-8BB
6DS1 503-8BA

DZ

Proportional counter

Acquisition of signals from proportional counter modules
(2/4 channels), connection of these signals to the block outputs;
transfer of commands and standardized analog values

6DS1 613-8BB

EG

Individual control drive modules
(4 to 8 channels)

Acquisition of signals from modules, connection of these signals
to the binary outputs; transfer of commands

6DS1 504-8AA
6DS1 505-8AA

Organization blocks
Type

Name

Function

XB

Processing, cyclic

For disabling/enabling a group of function blocks and for
enabling each n-th cycle

XA

Processing, acyclic

For disabling/single enabling a sequence of function blocks.
When installed in the alarm level (ZYK 1) as an ALARM block:
1 x processing of subsequent block sequence

XZ

Time start

For time-dependent switching on/off of blocks and block
sequences

FUTA

Function keys

For switching on/off of blocks and block sequences using operator input

RNAM

Name change

Modification of type or block name

APRO
+
PROB

TML connection (connection
of PROBLEM blocks)

For "insertion" of an application-specific TML program into the
sequence list

Type

Name

Function

TANZ

Test display

Monitoring of binary and analog variables;
selective modification of variables possible
(max. 16 analog variables and 16 binary variables within a standard display)

TUEB

Test monitoring

For sequence monitoring of TML programs:
• Cyclic sequence monitoring
• Single monitoring of a program cycle
(up to 248 TML programs can be monitored)

WART

Test and maintenance

Menu-based calling of maintenance subroutines (switchover of
XB, status of coupling block, activate error message, TML)

Test blocks

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System architecture
Commissioning

■ Overview
A commissioning terminal is required for commissioning and
system configuring of the AS 488/TM or the CS-L2 bridge. A personal computer/programming device with the commissioning
terminal software ASBEDIEN belonging to the system software
can be used as the commissioning terminal. The commissioning
terminal software is delivered in two versions for MS-DOS and
Windows NT operating systems.
Commissioning terminal
The commissioning terminal is required for the following tasks:
• System configuring for bus communication and I/Os
• To edit initialization files on the memory card, e.g. to set the bus
and station addresses
• To describe hardware configurations, e.g. I/O stations on the
PROFIBUS-DP fieldbus and their configuration (see Section
"Process I/Os").
• Archiving of user software on the memory card
• Commissioning

IF 962-COM serial interface module
The IF 962-COM serial interface module is required to connect a
commissioning terminal to an AS 488/TM automation system
and to the CS-L2 bridge. It is inserted into the system CPU.

• Downloading of initialization and driver software onto the memory card, e.g. for the 2nd PROFIBUS-DP line, for SIWAREX M
or PLC/PLC coupling, and for the IP 262 in ET 200U.

Notes on operation of the commissioning terminal

Together with the commissioning terminal software belonging to
the system software, any personal computer/programming device can be used as the commissioning terminal if it satisfies the
following requirements:

The commissioning terminal supports use of the known operation and monitoring interface of the automation system for commissioning and servicing purposes, but without offering the
quality of an operation and monitoring system.

DOS version of commissioning terminal software

The commissioning terminal can be permanently connected to
the automation system. The serial data transmission rate is
19.2 kbit/s.

• CPU with 80386, 80486 or Pentium processor
• Vacant main memory min. 320 Kbyte
• VGA graphics (min. resolution 640 x 480)
• One vacant serial COM port
• MS-DOS operating system version 5.0 or later for commissioning terminal software
• Microsoft Windows 3.1 or Windows for Workgroups 3.11 operating system for the COM PROFIBUS configuring software
(if required, see Section "Process I/Os").
NT version of commissioning terminal software
• CPU with Pentium processor
• Vacant hard disk capacity approx. 5.1 Mbyte
• One vacant serial COM port
• MS-DOS operating system version 5.0 or later for commissioning terminal software
• Microsoft Windows NT (V 4.0 or later) or Windows 2000 operating system.
Both versions are included in the delivery of the system software.

■ Design
Cable for connection of the commissioning terminal
The commissioning terminal for the AS 488/TM automation
systems and the CS-L2 bridge is connected via a cable
6ES7 902-... to the IF 962-COM serial interface module in the
CPU.

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Siemens PLT 112 · 2002

Communication between the AS and the commissioning terminal is automatically resynchronized following an interruption,
e.g. as a result of message interferences.
For diagnostics purposes or for setting parameters, AS operations according to AS 235 conventions are also possible using
the commissioning terminal. However, the operation/configuration of another automation system using the AS bus configuring
channel is not permissible. As a result of the serial interface, the
commissioning terminal is certainly not an adequate substitute
for an operator system or engineering system.
The AS and PC systems must be electrically isolated from one
another if the distances between the earth potentials are greater
than 10 m.

■ Ordering Data
Order No.
Connecting cable for commissioning terminal
SIMATIC S7/M7 cable for point-topoint connections RS 323 C RS 232 C, in each case with
9-contact Sub-D socket
• 5 m long
• 10 m long
IF 962-COM serial interface
module
for commissioning terminal,
with two RS 232 interfaces

6ES7 902-1AB00-0AA0
6ES7 902-1AC00-0AA0
6ES7 962-3AA00-0AC0

This catalog is out of date, see note on page 3

System architecture
Engineering with PROGRAF AS+

■ Overview
PROGRAF AS+/NT is a powerful PC-based engineering tool for
the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as
well as AS 388/TM and AS 488/TM automation systems (including the AS 488 S and AS 488 K versions with a varying design).
It is equipped with a convenient graphical user interface based
on Microsoft Windows NT 4.0/2000/XP. This tool permits significant simplification, acceleration and rationalization of engineering, testing and commissioning, software updating and
documentation, as well as training.
PROGRAF AS+/NT can be used to graphically configure, test,
optimize and document the application software of the
TELEPERM M automation systems. In contrast to comparable
products from other vendors, PROGRAF AS+/NT also permits
reading, recompilation and subsequent further graphical processing or documentation of the structures of already installed
automation systems. Features such as the function diagram editor with online testing and curve display, the libraries for elements for repeated use, and the import functions make
PROGRAF AS+/NT an indispensable aid for AS engineering.
PROGRAF AS+/NT also offers operation and monitoring facilities
on the CS 275 system bus, corresponding to local operation of
an AS 235.
PROGRAF AS+/NT supersedes the proven PROGRAF AS+ engineering tool which only executes on the Microsoft Windows 3.1
operating system. The new tool has complete function and data
compatibility with the previous product. User data generated
with PROGRAF AS+ can be processed further with
PROGRAF AS+/NT, and vice versa.
As a result of its versatile functions as well as supporting of testing, commissioning and optimization, PROGRAF AS+/NT is particularly suitable
• for TELEPERM M customers carrying out self-configuring,
• for consultants specialized in TELEPERM M configuring, and
• for Siemens-internal configuring, testing and commissioning
departments.

■ Functions
The PROGRAF AS+/NT program features the following functions:
Powerful graphic function diagram editor
The function diagram editor provides a hierarchical breakdown,
zoom functions, and fully-automatic generation of connection
lines, connectors and margins.
All standard function blocks are available as well as user function blocks generated using PROGRAF AS+/NT or read out of an
automation system.
PROGRAF AS+/NT provides a breakdown into function areas,
function groups and function diagrams for individual process
functions in order to map hierarchical identification systems. The
window system permits two pages to be displayed on the
screen, e.g. in order to link function blocks from different groups.
One of the most important functions is the autorouter which rapidly and automatically draws the links between function blocks.
If a block is shifted - even onto another page - the autorouter automatically updates the connection lines, connectors and also
the contents of the margins.

Bus connection

Closed data cycle

PROGRAF AS+/NT supports the new N-PCI (for CS 275 system
bus) and CP 5613 (for PROFIBUS-TM system bus) bus interface
modules envisaged for PCI slots. The DP-5613/Windows NT 4.0,
2000 PRO/V2.1 software, Order No. 6GK1 713-5DB21-3AA0, is
additionally required for the PROFIBUS-TM connection using
CP 5613.

All entered user data are immediately checked by the integral
database, and saved centrally. Subsequent modifications can
always be read into PROGRAF AS+/NT and updated there automatically. The data thus remain consistent in both systems.

Just like PROGRAF AS+, the PROGRAF AS+/NT can also be
used together with the N-AT (for CS 275 system bus) and
CP 5412(A2) (for PROFIBUS-TM system bus) bus interface
modules designed for ISA slots.
Note:
The CP 5412(A2) communications processor is still available under Order No. 6GK1 541-2BA00. You additionally require the
DP-5412/NT 4.0 software, Order No. 6GK1 702-5DW52-3AA0.

The database uses this information to automatically generate a
loading sequence with instructions for the automation system.
This loading sequence is transmitted to the automation system
via the system bus.
It is also possible to load an AS-RAM dump read using
PROGRAF AS+/NT into an AS 488/TM using the commissioning
terminal, or, in the opposite direction, to read an AS-RAM dump
using the commissioning terminal and to transfer this to
PROGRAF AS+/NT.

Siemens PLT 112 · 2002

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This catalog is out of date, see note on page 3

System architecture
Engineering with PROGRAF AS+
Configuration of customer-specific and branch-specific libraries

Central online commissioning

PROGRAF AS+/NT can be used to generate customer-specific
or branch-specific libraries with elements which are used repeatedly when configuring. This is also possible for several
workstations with PC network support.

with AS terminal emulation and display of dynamic values and
curves directly in the function diagram editor, e.g. for optimization of control loops. Up to four process values can be displayed
as curves. Parameters modified in this online mode can also be
written into the database of PROGRAF AS+/NT in order to guarantee data consistency.

These library elements include process functions, user function
blocks and programs.
When storing on a server, central libraries can be produced for
networked PCs, thus permitting several engineers to access the
current library objects.
Special library elements in PROGRAF AS+/NT are the so-called
standard diagrams with which identical or similar AS functions
can be rapidly generated.
Standard diagrams are generated by transferring an individual
function diagram into a library. They are automatically assigned
general diagram variables. The configuring engineer can also
define his own variables. The desired standard diagrams can be
called from the library and assigned the respectively required
data for the variables.
Complete, automatically generated documentation
Complete documentation includes the following individual documents:

Data import and export
There are external interfaces from the database: data from external planning tools can be imported into PROGRAF AS+/NT.
Cross-reference data can be generated and exported in the process for the configuring tools of the OS 265-3, OS 520, OS 525
and PCS7/TM-OS operator systems.

■ Technical Specifications
Hardware requirements
• Graphics card resolution min. 1024 x 768, min. 32768 colors
• High-resolution color monitor; for ergonomic reasons we recommend a screen diagonal of at least 19 inches (49 cm)
• 3.5" diskette drive as well as a 5.25" drive for reading the AS
diskettes
• PostScript laser printer.

• List of contents

Software requirements

• Graphic documentation of block configurations (function diagrams)

• MS Windows NT 4.0 or MS Windows 2000 or Windows XP operating system
Note: no operating system software is included in the delivery
of PROGRAF AS+/NT.

• Graphic function diagrams of the STEP programs
• Structograms of the TML programs for user function blocks
• Documentation of TML and STEP programs and process display instructions in the form of lists
• Documentation of the block sequence, the blocks not inserted
into the processing sequence, as well as the driver and coupling blocks in the form of lists
• Various cross-reference lists.

Automation systems released for PROGRAF AS+/NT:
• AS 230, AS 230 K, AS 235, AS 235 K, AS 235 H as well as
AS 388/TM and AS 488/TM automation systems
• The system software release F3.02 is required for unlimited use
of PROGRAF AS+/NT with the above-mentioned AS 23x automation systems.

The documentation is independent of whether
PROGRAF AS+/NT was used for configuring or whether the data
have been read out of an automation system and decompiled.

The following limitations otherwise apply:

Documentation of individual parts of the AS configuration is also
possible.

• Bus-coupled operation of PROGRAF AS+/NT is not possible
with AS 230/230 K, version B, C, D or E.

Central workstation for control engineer
Complete configurations, delta loading lists (only changes in
configuration) and partial configurations (for test purposes) can
be loaded by PROGRAF AS+/NT into the automation systems.
PROGRAF AS+/NT also permits the central exchange of
AS-RAM dumps with the PC. The user data can then be read
from the automation system into PROGRAF AS+/NT, stored
there centrally as a file, and reloaded back into the automation
system.
During the commissioning phase, PROGRAF AS+/NT is the central engineering workstation for the control engineer. A local
AS configuration desktop is emulated on his monitor like with the
AS 235 system (AS terminal emulation). The process variables
are updated cyclically.

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Siemens PLT 112 · 2002

• With AS 230, version B, C or D, the AS diskette format must first
be converted to the format of the AS 230, version E.

This catalog is out of date, see note on page 3

System architecture
Engineering with PROGRAF AS+

■ Ordering Data

Accessories
Order No.

PROGRAF AS+/NT
comprising:
• 1 software CD with program
package in German and English
• Software protection (dongle)

PC components (ISA) for connection to
TELEPERM M system bus

6DL5 255-1CX

Order No.
CP 5412 (A2) communications
processor for connection to the
PROFIBUS-TM bus system
comprising:
• CP 5412 (A2)
• Firmware on 3.5" diskette

PROGRAF AS+/NT upgrade
for PROGRAF AS+, comprising
software CD with program package in German and English as
well as software protection (dongle)

6GK1541-2BA00

Obsolescent product

• From version V2.x/V3.x to version V4.x

6DL5 255-1CX00-4XX4

• From version V4.0 to version
V4.x

6DL5 255-1CX00-4XX3

PROGRAF AS+ Instructions
(German)

C79000-G8000-C450

PROGRAF AS+ Instructions
(English)

C79000-G8076-C450

DP-5412/NT 4.0
Configuring software for CP 5412
(A2) on CD-ROM, executes with
Windows 98 and NT 4.0
Obsolescent product

6GK1702-5DW52-3AA0

PC components (PCI) for connection to
TELEPERM M system bus
Order No.
CP 5613 communications processor for connection to the
PROFIBUS-TM bus system
comprising:
• CP 5613 (PCI card)
• CD-ROM with driver for Windows NT 4.0 / Windows 2000,
configuration software and electronic manual

6GK1 561-3AA00

DP-5613/NT 4.0
Configuring software for CP 5613
on CD-ROM, executes with
Windows NT 4.0 / Windows 2000

6GK1 713-5DB60-3AA0

Siemens PLT 112 · 2002

2/13

This catalog is out of date, see note on page 3

System architecture

2/14

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

AS 488 S Cabinet system

3/2
3/2
3/2
3/2
3/4

AS 488 S cabinet system
Overview
Ordering data
Scope of delivery of AS 488 S systems
Accessories

Siemens PLT 112 · 2002

6/1

This catalog is out of date, see note on page 3

Cabinet system
AS 488 S
AS 488 S cabinet system

Cabinet system

■ Ordering Data
Order No.
Basic cabinet system
Versions 1AA to 4AA for installation in TELEPERM M 19" cabinets
according to TELEPERM M
guidelines and for operation with
TELEPERM M I/O modules
AS 488 S cabinet system
• DC 24 V power supply
• System software
• CPU 120 MHz
- Migration rack II
- Migration rack I

6DL2 141-1AA
6DL2 141-3AA

• CPU 75 MHz
- Migration rack II
- Migration rack I

6DL2 141-2AA
6DL2 141-4AA

Versions 4AA to 8AA for installation in TELEPERM M 19" cabinets/racks according to SIMATIC
guidelines and for operation with
distributed I/Os on the PROFIBUS-DP (without TELEPERM M
I/O modules)

■ Overview
The AS 488 S cabinet system is one of four design versions of
the AS 488/TM automation system.
The AS 488 S is specially designed for migration or expansion of
existing TELEPERM M systems, and therefore optimized for installation in TELEPERM M cabinets with 19" packaging systems.
The AS 488 S preassembled on an MIG I or MIG II migration rack
is mounted on the front cabinet members of a TELEPERM M
cabinet. The TELEPERM M installation guidelines are applicable
with respect to the CE marking wherever TELEPERM M
I/O modules are operated in an AS 488 S. On the other hand, the
SIMATIC S7/M7 guidelines apply to an AS 488 S exclusively
operating with distributed I/Os on the PROFIBUS-DP.
In contrast to a system order in the form of individual components (the orderer is responsible for logistics and assembly),
a completely equipped and pretested AS 488 S is ordered
using a single Order No. specified by the selection of defined
standards. The standards differ depending on whether
TELEPERM M I/O modules are used (cabinet packaging system
according to TELEPERM M guidelines) or not (cabinet packaging system according to SIMATIC guidelines), and vary with respect to the type of CPU (120 MHz or 75 MHz), the power supply
(DC 24 V or AC 230 V) and the migration rack (MIG I or MIG II).
In addition, supplementary components and parts – including
any TELEPERM M cabinets required – can be ordered as individual options as previously.
Please order any TELEPERM M cabinets required using Catalog
PLT 111. You can download this catalog from the Internet.
Additional information is available in the Internet under:

www.siemens.com/teleperm

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Siemens PLT 112 · 2002

AS 488 S cabinet system
• Migration rack I
• PROFIBUS-DP interface
• SIMATIC 19" packaging system
• System software
• CPU 120 MHz
- AC 230 V power supply
- DC 24 V power supply

6DL2 141-5AA
6DL2 141-7AA

• CPU 75 MHz
- AC 230 V power supply
- DC 24 V power supply

6DL2 141-6AA
6DL2 141-8AA

Scope of delivery of AS 488 S systems
The complete Order Nos. defined above contain the following
components:
Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)
CPU 486-3 with 75 MHz Pentium processor and 2 slots for interface modules; width: 2 standard slots
• SIMATIC M7 CPU 488-3 (CPU alternative 2)
CPU 488-3 with 120 MHz Pentium processor and 2 slots for interface modules; width: 2 standard slots
• Memory modules for CPU 486-3 or CPU 488-3, integrated,
2 x 8 Mbyte; 3.3 V
• Expansion and interface modules:
- 1 x IF 961-DIO digital I/O module for I & C signalling functions
- 1 x IF 962-COM serial interface module for commissioning
terminal, with two RS 232 interfaces

This catalog is out of date, see note on page 3

Cabinet system
AS 488 S
AS 488 S cabinet system
Power supply

• AS 488 S systems, versions 1, 2, 3 and 4, for operation with
TELEPERM M I/O modules
- PS 405 load power supply, 20 A, TELEPERM M packaging
system
Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width:
3 standard slots
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)
• AS 488 S systems, versions 5 and 6, with PROFIBUS-DP, for
operation without TELEPERM M I/O modules; AC 230 V power
supply, 19" packaging system
- PS 407 load power supply, 10 A
Input: AC 230 V, output: DC 5 V, 10 A, width: 2 standard slots
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)
• AS 488 S systems, versions 7 and 8, with PROFIBUS-DP, for
operation without TELEPERM M I/O modules; DC 24 V power
supply, 19" packaging system
- PS 405 load power supply, 10 A
Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
2 standard slots
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)

Connection of distributed I/Os to PROFIBUS-DP, with versions 5 to 8
(migration rack I)

• Connection of PROFIBUS-DP I/Os to AS 488 S versions 5 to 8,
comprising:
- EXM 478 interface module, for connection of PROFIBUS-DP
interferences (max. 2), e.g. ET 200M
- 1 x PROFIBUS IF 964-DP interface module, for DP 1
Connection to CS 275 system bus with versions 5 to 8

• Connection to TELEPERM M CS 275 system bus, comprising:
- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
for connection to CS 275)
System software

• AS 488/TM system software, comprising:
- Function blocks, TML and STEP M on memory card, storage
capacity 8 Mbyte (user memory 4 Mbyte)
- Commissioning terminal software for PC/programming device on 3.5" diskette (DOS and NT versions)

Packaging system/migration racks
• MIG II migration rack for AS 488 S (design alternative 1, system
versions 1 and 2) with integral UR2 rack, 5 slots for
TELEPERM M I/O modules
• MIG I migration rack for AS 488 S (design alternative 2, system
versions 3 to 8) with integral UR2 rack, without TELEPERM M
I/O slots
TELEPERM M I/Os connection, with versions 1 to 4
(migration racks I and II)

• Connection of TELEPERM M I/Os to AS 488 S versions 1 to 4,
comprising:
- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
for connection to CS 275)
- TBX 478 interface module, for connection of TELEPERM M
I/O buses
Cables for connection of two I/O buses with versions 1 and 2

• Set of ribbon cables for two I/O buses with 3 or 2 slots: for
AS 488 S versions 1 and 2 (with migration rack II)

Siemens PLT 112 · 2002

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This catalog is out of date, see note on page 3

Cabinet system
AS 488 S
AS 488 S cabinet system
Accessories

Accessories
Order No.

Order No.

Hardware options

System documentation

Cable for connection of a commissioning terminal PC
• 5 m long
• 10 m long

Supplementary system documentation for AS 488/TM
• Manual, German
• Manual, English

C79000-G8000-C700
C79000-G8076-C700

Automation system,
system software version G
• Description, German
• Description, English

C79000-G8000-C416
C79000-G8076-C416

Information and guidelines for
planning, installation and operation
• Manual, German
• Manual, English

C79000-G8000-C417
C79000-G8076-C417

6ES7 902-1AB00-0AA0
6ES7 902-1AC00-0AA0

Set of ribbon cables for I/O bus
with 5 slots
For AS 488 S as alternative for
versions 1, 2 (with migration rack
II) or as supplement for migration
rack I

C79451-A3496-D1

Set of ribbon cables for two
I/O buses with 3 + 2 = 5 slots
For AS 488 S with migration rack
II or as supplement for migration
rack I (component of versions 1
and 2)

C79451-A3496-D2

Options for expansion with
interfaces for PROFIBUS-DP1,
-DP2, -AG/AG and -TM

Software options
Service package for AS 488/TM
system software, version
M01.X/M02.X,
including ASBEDIEN commissioning terminal software (German/English) and associated
handling instructions

6DS2 410-0XX00-0XC2

Applications/expansions for
PROFIBUS-DP
DP expansions, documentation,
driver SW

C79451-A3496-D900

AS 488/TM-Doku-Plus, English
Supplementary English documentation on diskette

C79451-A3496-D901

ASx88/TM-AUSLAST,
workload measurement on
AS 488/TM with ZEIT program for
downloading

C79451-A3496-D902

PROFIBUS-AG/AG coupling
Coupling software for downloading

6DS5 124-1AA

SIWAREX M driver
SIWA block, software for downloading

6DS5 470-1AD

PROFIBUS-PA full license
Coupling package, software for
downloading

6DS5 130-8AA

PROFIBUS-PA partial license
Coupling package, software for
downloading

6DS5 130-8AB

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Siemens PLT 112 · 2002

EXM 478 expansion module
for 3 IF interface modules

6ES7 478-2AC00-0AC0

PROFIBUS IF 964-DP interface
module
for PROFIBUS-DP, PROFIBUSAG/AG, PROFIBUS-TM

6ES7 964-2AA01-0AB0

Connecting cables and accessories for PROFIBUS

See Section "Bus communication" - "PROFIBUS-TM" and Catalog IK PI

Bus components and options
for CS 275
AS cables for 20-m local bus,
remote bus cable and accessories

See Section "Bus communication" - "CS 275" and Catalog
PLT 130

Connection distributor for 20-m
local bus,
e.g. for migrated AS 220/230 systems

6DS9 207-8AA

Packaging system
TELEPERM M 19" cabinets

See Catalog PLT 111

This catalog is out of date, see note on page 3

AS 488 K Compact system

4/2
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4/2
4/2
4/3

AS 488 K compact system
Overview
Ordering data
Scope of delivery of AS 488 K systems
Accessories

Siemens PLT 112 · 2002

6/1

This catalog is out of date, see note on page 3

Compact system
AS 488 K
AS 488 K compact system

■ Overview

Compact system

■ Ordering Data
Order No.
Compact basic system
Versions 1AA to 4AA in
TELEPERM M compact design
and for operation with
TELEPERM M I/O modules
AS 488 K compact system
• 5 I/O slots
• System software

The AS 488 K compact system is a design version of the
AS 488/TM automation system which is compatible with the previous AS 235 K system. With this design version, the AS 488/TM
is integrated in a MIG K compact migration rack corresponding
to the compact rack of the AS 235 K. The MIG K migration rack
is shielded by a metal plate at the rear, and can be fitted in a
TELEPERM M wall housing (mounted at rear) or in 19" cabinets
(mounted on front members). It provides five slots for
TELEPERM M I/O modules, three of which are assigned to
I/O bus A and two to I/O bus B. A line with up to four ES 100 K
extension systems can be operated on each of these I/O buses
via serial interface modules - analogous to the AS 235 K.
In contrast to a system order in the form of individual components (the orderer is responsible for logistics and assembly), a
completely equipped and pretested AS 488 K is ordered using
a single Order No. specified by the selection of defined standards. The standards differ with respect to the power supply
(DC 24 V or AC 230 V) and the type of CPU (120 MHz or
75 MHz). In addition, supplementary components and parts –
including any TELEPERM M wall housings or cabinets required –
can be ordered as individual options.
Please order any TELEPERM M wall housings or cabinets required using Catalog PLT 111. You can download this catalog
from the Internet.
Additional information is available in the Internet under:

• CPU 120 MHz
- AC 230 V power supply
- DC 24 V power supply

6DL2 140-1AA
6DL2 140-3AA

• CPU 75 MHz
- AC 230 V power supply
- DC 24 V power supply

6DL2 140-2AA
6DL2 140-4AA

Scope of delivery of AS 488 K systems
The complete Order Nos. defined above contain the following
components:
Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)
CPU 486-3 with 75 MHz Pentium processor and 2 slots for interface modules; width: 2 standard slots
• SIMATIC M7 CPU 488-3 (CPU alternative 2)
CPU 488-3 with 120 MHz Pentium processor and 2 slots for interface modules; width: 2 standard slots
• Memory modules for CPU 486-3 or CPU 488-3, integrated,
2 x 8 Mbyte; 3.3 V
• Expansion and interface modules:
- 1 x IF 961-DIO digital I/O module for I & C signalling functions
- 1 x IF 962-COM serial interface module for commissioning
terminal, with two RS 232 interfaces
Power supply

• AS 488 K systems, DC 24 V or AC 230 V power supply:
- PS 405 load power supply, 10 A
Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
2 standard slots
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)
• AS 488 K system, AC 230 V power supply:
plus integral PS SITOP POWER load power supply,
24 V/10 A as standard
Input: AC 230 V, output: DC 24 V, 10 A

www.siemens.com/teleperm

Packaging system/migration racks

• MIG K compact migration rack for AS 488 K (design
alternative 1)
- With integral UR2 rack, 5 slots for TELEPERM M I/O modules
- With integral AC 230 V/DC 24 V power supply,
6EP1 334-1AL11
• MIG K compact migration rack for AS 488 K (design
alternative 2)
- With integral UR2 rack, 5 slots for TELEPERM M I/O modules
- With DC 24 V power supply

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Compact system
AS 488 K
AS 488 K compact system
TELEPERM M I/Os connection

• Connection of TELEPERM M AS I/Os to 488 K, comprising:
- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
for connection to CS 275)
- TBX 478 interface module, for connection of TELEPERM M
I/O buses
- Set of ribbon cables for I/O buses with 3 or 2 slots
Connection to CS 275 system bus

• TPM 478-1 interface module (1 x for TELEPERM M I/Os and for
connection to CS 275; see under TELEPERM I/Os connection)
• CS 275 compact cable
for connection of AS 488 K to the integral local bus island with
redundant CS 275; preassembled, two UI connectors
Note: further CS 275 bus components such as bus converters
UI, remote bus connection board AF etc. are not part of the delivery (can be ordered as options).
System software

• AS 488/TM system software, comprising:
- Function blocks, TML and STEP M on memory card, storage
capacity 8 Mbyte (user memory 4 Mbyte)
- Commissioning terminal software for PC/programming device on 3.5" diskette (DOS and NT versions)

Accessories
Order No.
Hardware options
Cable for connection of a commissioning terminal PC
• 5 m long
• 10 m long

6ES7 902-1AB00-0AA0
6ES7 902-1AC00-0AA0

Software options
Service package for AS 488/TM
system software, version
M01.X/M02.X,
including ASBEDIEN commissioning terminal software (German/English) and associated
handling instructions

6DS2 410-0XX00-0XC2

Applications/expansions for
PROFIBUS-DP
DP expansions, documentation,
driver SW

C79451-A3496-D900

AS 488/TM-Doku-Plus, English
Supplementary English documentation on diskette

C79451-A3496-D901

ASx88/TM-AUSLAST,
workload measurement on
AS 488/TM with ZEIT program for
downloading

C79451-A3496-D902

PROFIBUS-AG/AG coupling
Coupling software for downloading

6DS5 124-1AA

SIWAREX M driver
SIWA block, software for downloading

6DS5 470-1AD

PROFIBUS-PA full license
Coupling package, software for
downloading

6DS5 130-8AA

PROFIBUS-PA partial license
Coupling package, software for
downloading

6DS5 130-8AB

Siemens PLT 112 · 2002

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Compact system
AS 488 K
AS 488 K compact system
Accessories
Order No.
System documentation
Supplementary system documentation for AS 488/TM
• Manual, German
• Manual, English

C79000-G8000-C700
C79000-G8076-C700

Automation system,
system software version G
• Description, German
• Description, English

C79000-G8000-C416
C79000-G8076-C416

Information and guidelines for
planning, installation and operation
• Manual, German
• Manual, English

C79000-G8000-C417
C79000-G8076-C417

Options for expansion with
interfaces for PROFIBUS-DP1,
-DP2, -AG/AG and -TM
EXM 478 expansion module
for 3 IF interface modules

6ES7 478-2AC00-0AC0

PROFIBUS IF 964-DP interface
module
for PROFIBUS-DP, PROFIBUSAG/AG, PROFIBUS-TM

6ES7 964-2AA01-0AB0

Connecting cables and accessories for PROFIBUS

See Section "Bus communication" - "PROFIBUS-TM" and Catalog IK PI

Bus components and options
for CS 275
Bus components for single
CS 275
• Bus converter UI with coaxial
cable
• Connection board AF with terminating resistor (required for UI)
These components are not
included in the scope of delivery
of the AS 488 K. They are usually
already present when migrating.

1 x each

Bus components for redundant
CS 275
• Bus converter UI with coaxial
cable
• Connector board AF with terminating resistor
(required for UI)
These components are not
included in the scope of delivery
of the AS 488 K. They are usually
already present when migrating.

2 x each

AS cables for 20-m local bus,
remote bus cable and accessories

See Section "Bus communication" - "CS 275" and Catalog
PLT 130

Connection distributor for 20-m
local bus

6DS9 207-8AA

6DS4 400-8AB
6DS9 203-8CA

6DS4 400-8AB
6DS9 203-8CA

Packaging system
TELEPERM M 19" cabinets and
TELEPERM M wall housing

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Siemens PLT 112 · 2002

See Catalog PLT 111

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AS 488 in SIMATIC design

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Introduction
Overview
Technical Specifications

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5/5
5/6
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Central processing unit
Power supply modules
Connection of distributed I/Os
Connection to TELEPERM M I/Os
Connection to CS 275
Connection to PROFIBUS-TM
Packaging system
System software
Documentation

Siemens PLT 112 · 2002

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AS 488 in SIMATIC design
Introduction
AS 488/TM

AS 488 in SIMATIC design

■ Technical Specifications
System configuration
Basic system

SIMATIC M7-400 with
CPU 486-3 (75 MHz Pentium),
rack and AC or PC power supply
module

Extensions

IF 961-DIO, IF 962-COM,
IF 964-DP (max. 4), EXM 478
(max. 2), TPM 478 and TBX 478
interface modules

Option

CPU 488-3 as alternative
(120 MHz Pentium)

Power supply
Supply voltage

Current consumption

Dissipated
power

AC 120/230 V, 10 or 20 A

0.8 to 2.5 A

45 to 60 VA

DC 24 V, 10 or 20 A

1.5 to 4.5 A

45 to 60 W

Backup battery for time/date

2 Li batteries type AA: 3.6 V,
1.9 Ah

Maintenance cycle

2 years

System data
TELEPERM M I/Os
• Function modules, arithmetic mod- Yes
ules

■ Overview
The AS 488 automation system comprises:
• CPU 486-3/488-3 with memory modules, memory card and interface modules for commissioning, diagnostics and I & C
monitoring
• DC 24 V power supply (standard); a module for AC 120/230 V
can be inserted as an option (the AC 120/230 V power supply
is only possible if no TELEPERM M I/O modules are used)
• One or two EXM 478 extension modules (depending on system
design and configuration) with IF 964-DP interface modules for
connection of ET 200 distributed I/Os (one or two lines) and the
PROFIBUS-TM system bus (PROFIBUS-TM and CS 275 local
bus can only be connected as alternatives) and for the
PLC/PLC coupling
• TPM 478 as additional option in conjunction with a further
TBX 478 module, located between the DC 24 V power supply
module and the CPU, for connection of up to seven I/O units
with I/O modules of the TELEPERM M process control system
• As an alternative to the PROFIBUS-TM, the CS 275 system bus
can also be connected via the TPM 478 module.

• Signal modules

Yes

• Counter modules

Yes

• Coupling modules

Yes

• Max. number of TELEPERM M extension units

7

• Max. number of ES 100 K extension Max. 1 in addition
systems
Distributed I/Os

Max. 2 x 122 units (stations)

Transfer data

Max. 122 byte in/out per station

ET 200M
• Function modules

Yes, e.g. counters, SIWAREX M
(option)

• Signal modules

Yes

• Counter modules

Yes

• Coupling modules

Yes, e.g. IM 157 (PROFIBUSPA), CP 340 (RS 232), CP 343-2
(AS-I), CP 342-5 (DP slave interface)

ET 200S
• Function modules

Yes, e.g. counters
Required special drivers on
request 1)

• Signal modules

Yes

• Coupling modules

Yes

ET 200iS (available soon)
• Function modules

Yes, e.g. counters
Required special drivers on
request 1)

• Signal modules

Yes

• Coupling modules

Yes

ET 200X
• Signal modules

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Siemens PLT 112 · 2002

Yes

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AS 488 in SIMATIC design
Introduction
AS 488/TM
Coupling to other systems with
DP interface
• SIMATIC S7 CPU 315-2 DP

• SIMATIC S7 CPU 316-2 DP

• SIMATIC S7 CPU 318-2 DP

• SIMATIC S7 CP 340

• DP/DP coupler

• S5-95

Quantity breakdown
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"
When using floating-point numbers, see supplementary package "DP extensions for
AS x88/TM"

Automation performance

Approx. 150 % or 270 to 300 %
of AS 235 automation system
performance depending on CPU

Memory for user-specific applications

4 Mbyte

Typical quantity breakdown data
• Number of control loops

45 to 120

• Additional analog value monitoring 45 to 180
• Sequential controls

8 to 20

• Logic controls

150 to 370

Redundancy
AS 488/TM CPU

No

CS 275

Yes, as option

PROFIBUS-TM, PROFIBUS-DP

Yes, with OLM P/G12 optical link
module

Configuring
Tools

PROGRAF AS+/NT, commissioning terminal software,
COM PROFIBUS

Connection

PROGRAF AS+/NT via PROFIBUS-TM/CS 275, commissioning terminal software via COM1
interface of IF 962-COM interface module

• S5-95F
Coupling to PROFIBUS-PA
• Coupling of PA devices using
DP/PA coupler

• Coupling of PA devices using
DP/PA link

Max. 122 stations on 45.45 kbit/s
DP bus
Special drivers required; see
supplementary package "Connection of PROFIBUS-PA to
AS x88/TM"
Max. 122 links; up to 10 or 30 PA
devices can be connected per
DP/PA link depending on the
device type
Special drivers required; see
supplementary package "Connection of PROFIBUS-PA to
AS x88/TM"

Coupling to intelligent DP field
devices and to DP devices from
other vendors
• SIPART DRxx controller

Degree of protection to EN 60 529

IP 20

Permissible ambient temperature
• Operation (horizontal installation)

0 to 60 °C

• Transport and storage

-40 to +70 °C

Permissible relative humidity

5 to 95 %

Operation without fans

Yes

Electrical isolation
• On PROFIBUS-TM

Yes

• On PROFIBUS-DP

Yes

Design
Dimensions (H x W x D) in mm
Required special drivers on
request 1)

• SIMOCODE motor control

Required special drivers on
request 1)

• SIMOVERT converter

Required special drivers on
request 1)

• I.S.1 field stations from Stahl

Required special drivers on
request 1)

• Analog modules from CEAG

Required special drivers on
request 1)

• ACS 600 frequency converter

Required special drivers on
request 1)

ET 200U
• Function modules

Yes, controllers

• Signal modules

Yes

• Coupling modules

Yes

ET 200B
• Signal modules

Ambient conditions

With SIMATIC S7/M7 rack

290 x 240 x 220 (plus plug)

With migration rack

380 x 483 x 273

1) Required special drivers on request from Roland.Heid@siemens.com,
Tel. +49 721 595-6380, Fax. +49 721 595-6383

All modules configurable with COM PROFIBUS can be connected via PROFIBUS-DP, and are recorded in the process image of
the AS 488/TM system.
Further requirement:
The data interface of a station on the PROFIBUS-DP fieldbus
must be described. Please contact our support line for driver
blocks for other DP devices from the SIMATIC range or from other Siemens Groups or also from other vendors:
SupportLine,
Tel. +49 180 5050 222,
Fax +49 180 5050 223,
E-mail: adsupport@siemens.com.

Yes

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AS 488 in SIMATIC design
Central processing unit
I & C monitoring
The IF 961-DIO interface module for digital input/output is used
for I & C monitoring functions. It is inserted into the EXM 478-3
module in the CPU 486-3/488-3 of the AS 488 automation system. The IF 961-DIO module can be used to record I & C signals
e.g. for:
• Door contact
• Overtemperature
• Monitoring of optical link module OLM
or to trigger a cabinet lamp or horn.
Line monitoring, e.g. to detect an open-circuit, is not possible.
The inputs and outputs have an electrically isolated design. The
module electronics (ASIC) is protected against overvoltages by
appropriate measures on the circuit.
The digital inputs comprise 8 channels arranged in groups of
4 x 2 channels. The current consumption is 8.4 mA with an input
level of DC 24 V.

■ Overview
CPU 486-3
The CPU 486-3 is equipped with an Intel 75-MHz Pentium processor. The performance is equivalent to the computing power
of an AS 235 multiplied by a factor of 1.5.

An input delay of 500 μs or 3 ms can be parameterized for all input channels together.
Possible cable lengths:

The front of the robust, compact plastic housing contains:

• Unscreened 200 m (with 500 μs) or 600 m (with 3 ms)

• LEDs for status and fault displays

• Screened 1000 m.

• Mode switch
• Slot for a memory card from which the system and application
software is loaded into the main memory during startup

The digital outputs also comprise 2 x 4 channels. The max. output current is 100 mA with DC 24 V. The outputs are protected
against short-circuits by an electronic fuse.

• 2 slots for interface modules.

A 25-contact Sub-D socket is used as the interface.

CPU 488-3

IF 962-COM serial interface module

The CPU 488-3 is equipped with an Intel 120-MHz Pentium processor. The performance of this CPU is approximately equivalent to the computing power of an AS 235 multiplied by a factor
of 2.7 to 3. It is used as an alternative to the CPU 486-3, and is
fully compatible with respect to hardware configuration, engineering and execution of the system and application software
without further measures.

The IF 962-COM interface module is required to connect a commissioning terminal to an AS 488/TM automation system and to
the CS-L2 bridge. The interface module is plugged into a prepared slot in the CPU 486-3/488-3.

The front of the robust, compact plastic housing contains:
• LEDs for status and fault displays
• Mode switch
• Slot for a memory card from which the system and application
software is loaded into the main memory during startup
• 2 slots for interface modules.

Memory module (set with 2 x 8 Mbyte)
The CPUs 486-3 and 488-3 of the AS 488 automation system
(and the CS-L2 bridge) are delivered with an integral main memory (RAM). The memory module used as the main memory is a
set of 2 x 8-Mbyte RAMs. A complete set must always be inserted. 4 Mbyte are available as the user memory.

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Siemens PLT 112 · 2002

■ Ordering Data
Order No.
CPU 486-3
with 75 MHz Pentium processor,
2 slots for interface modules,
2 standard slots wide

6ES7 486-3AA00-0AB0

CPU 488-3
with 120 MHz Pentium processor,
2 slots for interface modules,
2 standard slots wide

6ES7 488-3AA00-0AB0

IF 961-DIO interface module
Digital input/output for I & C monitoring functions

6ES7 961-1AA00-0AC0

IF 962-COM serial interface
module
for commissioning terminal, with
two RS 232 interfaces

6ES7 962-3AA00-0AC0

This catalog is out of date, see note on page 3

AS 488 in SIMATIC design
Power supply modules
Backup battery
A backup battery is additionally required for the AS 488/TM automation system. The PS 405 and PS 407 load power supplies
are fitted with a battery compartment. If the power supply fails,
the time and date in the CPU are buffered.

■ Ordering Data
Order No.

■ Overview
PS 405 and PS 407 load power supplies

PS 405 load power supply
DC 24 V; DC 5 V, 24 V
• PS 405, 10 A, 2 slots wide
• PS 405, 20 A, 3 slots wide

6ES7 405-0KA01-0AA0
6ES7 405-0RA01-0AA0

PS 407 load power supply
AC 120/230 V; DC 5 V, 24 V
• PS 407, 10 A, 2 slots wide

6ES7 407-0KA01-0AA0

Backup battery
Type AA (for time and date),
3.6 V; 1.9 Ah (1 unit)

6ES7 971-0BA00

The modules of the AS 488/TM automation system are provided
with the DC 5 V and DC 24 V operating voltages from the PS 405
and PS 407 power supply modules via the backplane bus.
A PS 407 power supply module (for AC 120/230 V; only for operation without TELEPERM M I/O modules) or a PS 405 power supply module (for DC 24 V) is required depending on the input voltage.
The power supply module is inserted on the left in the rack. It is
fitted in a casing and is cooled by natural convection. The front
of the module contains:
• LEDs for display of correct output voltages, correct backup
battery voltage and internal faults
• Button for acknowledgment of faults
• On/off switch for output voltages
• Battery compartment (hidden) for backup battery
• Switch (hidden) for activation of battery monitoring
• Mains voltage selector (hidden) for AC 120/230 V
• Mains connection (hidden) with 3-pin plug.
The DC 24 V load power supplies are each available in 10-A and
20-A versions. The 20-A version is only required in conjunction
with TELEPERM M I/O modules.
The AC 120/230 V load power supply must not be used together
with TELEPERM M I/O modules.

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AS 488 in SIMATIC design
Connection of distributed I/Os

■ Ordering Data
Order No.
EXM 478 expansion module
to accommodate 3 interface modules

6ES7 478-2AC00-0AC0

Required 1 x for each of the max.
2 DP lines with electrical version
of PROFIBUS-DP:
IF 964-DP interface module

6ES7 964-2AA01-0AB0

Required 1 x for each of the max.
2 DP lines with fiber-optic cable
version of PROFIBUS-DP:

■ Overview
All versions of the AS 488/TM automation system can be operated with distributed process I/Os on the PROFIBUS-DP. The
PROFIBUS-DP fieldbus is standardized according to EN 50 170,
Part 3. It permits communication between the automation systems and distributed I/O devices from the ET 200 range, simple
DP-oriented operation and monitoring devices, as well as
PROFIBUS field devices conforming to the standard.
In addition to the ET 200 M I/O devices specially tailored for process engineering with a wide selection of signal and function
modules from the SIMATIC S7-300 range, it is also possible to
use SIMATIC ET 200B, ET 200S, ET 200iS (available soon),
ET 200X or ET 200U (no longer actively marketed) systems as
process I/Os on PROFIBUS-DP. When using the DP interfaces
integrated in the CPU modules of the SIMATIC S7-300, it is also
possible to implement a simple slave connection to the AS
488/TM. Gateway modules on the PROFIBUS-DP (DP/PA link,
DP/AS-i link, DP/DP coupler) additionally permit access to the
PROFIBUS-PA and AS-I fieldbuses and to the I/O buses of
SIMATIC PCS 7, S7-300, S7-400 or systems from other vendors.
Up to 122 stations can be connected via each of the two physically isolated lines of the PROFIBUS-DP to an AS 488/TM automation system. The AS 488/TM functions in this case as the master. Data transmission is possible via a two-wire cable or fiberoptic cable.
Each of the two PROFIBUS-DP lines is connected to the
AS 488/TM via an IF 964-DP interface module inserted in the
EXM 478 extension module.
The second PROFIBUS-DP line is optional. To activate the AS interface for the second PROFIBUS-DP line, DP2-INI initialization
must be loaded onto the memory card with the system software
using the commissioning terminal. The DP2-INI initialization
must be ordered separately on a 3.5-inch diskette.

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Siemens PLT 112 · 2002

IF 964-DP interface module

6ES7 964-2AA01-0AB0

OLM/G12 optical link module

6GK1 502-3CB10

Connecting cable 830-1 for
PROFIBUS, 3 m

6XV1 830-1CH30

Additionally required for 2nd
DP line (can be repeatedly used):
DP2-INI initialization
3.5-inch diskette with initialization
files and documentation in German and English

C79451-A3496-D900

This catalog is out of date, see note on page 3

AS 488 in SIMATIC design
Connection to TELEPERM M I/Os

■ Ordering Data
Order No.
TPM 478 interface module
for connection to CS 275 and for
TELEPERM M I/Os

6ES7 478-2DA01-0AC0

TBX 478 interface module
for connection to TELEPERM M
I/Os (I/O bus A/B)

6ES7 478-2DX00-0AA0

■ Overview
Together with the TPM 478 interface module, the TBX 478 interface module connects the I/O modules of the TELEPERM M process control system to the AS 488/TM system.
The following interfaces are present on the TBX 478 module:
• Interface to TPM 478 module for implementation of the two
TELEPERM M I/O buses A and B
• Two interfaces connected via cables to the rear of the migration rack for connection of the I/Os in the basic cabinet
(I/O bus A) and extension cabinet (I/O bus B), with use of the
I/O slots of the MIG II migration rack
• Interface for "+5 V bus" for supply of the TELEPERM M extension units (cabinet connections)
• Interface to backplane bus for supply of "+5 V bus" from the
power supply module of the automation system.
The TBX 478 module need not be parameterized. It is provided
with data from the TPM 478 module.
The configuration parameters for the I/O area are defined by the
PROGRAF AS+/NT configuring tool and the SYST.WART maintenance block and subsequently saved permanently on the memory card by archiving. The new or modified parameters are activated during the next restart.
The TPM 478 interface module is not only required for connection of the TELEPERM M I/Os to the AS 488/TM, but also for connection of the AS 488/TM and the CS-L2 bridge to the CS 275
system bus. However, only one TPM 478 module is required for
both functions (see also "Connection to CS 275").

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AS 488 in SIMATIC design
Connection to CS 275
Connection to PROFIBUS-TM
Connection to CS 275

Connection to PROFIBUS-TM

■ Overview

■ Overview

The AS 488/TM and the CS-L2 bridge can be connected to the
CS 275 bus system via the TPM 478 interface module. Two functions are integrated on this interface module:

See Section "Process I/Os" for components for connection of distributed process I/Os such as the IF 964-DP interface module,
optical link module for fiber-optic cables etc. via PROFIBUS-DP.

• CS 275 functionality
A powerful CPU processes the communications functions to
the CS 275 bus system. The functionality of the TPM 478 interface module corresponds to the functionality of the standard NAS local bus interface module in the AS 235 automation system. Exception: CD operation is not supported.
Note:
An AS 488/TM automation system can only be connected to
one of the two PROFIBUS-TM or CS 275 system buses.

See Section "Bus communication" for components for connection of the CS 275 and PROFIBUS-TM system buses.

• TELEPERM I/O functionality
In the AS 488/TM automation system, the TPM 478 module together with the TBX 478 module also provides the interfacing
for the TELEPERM M I/Os. The two modules provide two I/O
bus interfaces for TELEPERM M basic and extension cabinets,
and supply the I/O bus logic with +5 V bus.
Only one TPM 478 module is required for both the CS 275 and
TELEPERM M functionalities.

■ Ordering Data
Order No.
TPM 478 interface module
for connection to CS 275 and for
TELEPERM M I/Os

6ES7 478-2DA01-0AC0

See Sections "Coupling of systems" and "Bus communication" for
components for connection of the PROFIBUS-AG/AG for coupling with SIMATIC S5 and SIMATIC S7 automation systems.

■ Ordering Data
Order No.
With electrical version of
PROFIBUS-DP:
IF 964-DP interface module
With glass fiber-optic cable version of PROFIBUS-DP:
Preferably for redundancy, EMC
problems, or longer distances
IF 964-DP interface module

6ES7 964-2AA01-0AB0

OLM/G12 optical link module

6GK1 502-3CB10

Connecting cable 830-1 for
PROFIBUS, 3 m

6XV1 830-1CH30

If a slot is not available for the
IF 964-DP, order in addition:
EXM 478 expansion module
to accommodate 3 interface modules

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Siemens PLT 112 · 2002

6ES7 964-2AA01-0AB0

6ES7 478-2AC00-0AC0

This catalog is out of date, see note on page 3

AS 488 in SIMATIC design
Packaging system
Migration rack
An AS 488/TM system can be installed in an existing
TELEPERM M cabinet by using an MIG I or MIG II migration
rack.
The MIG I migration rack (simple version) is designed using
19" technology and equipped with the SIMATIC S7-400 backplane bus to accommodate the AS 488/TM system modules
(power supply, CPU and interface modules). Its dimensions correspond to those of the basic subrack of the TELEPERM M automation system to be migrated, and can be fitted instead of the
latter in the TELEPERM M cabinet. Existing extension units with
TELEPERM M I/O modules can be connected using ribbon cables.

■ Overview
UR2 rack
The UR2 universal rack is the mechanical support for the AS 488
automation system. It accommodates the system modules
(CPU, load power supply, EXM 478, TPM 478 and TBX 478),
provides the modules with operating voltages, and links the individual modules via the backplane bus.
The rack comprises:
• Aluminium support rails with threaded bolts for securing the
modules, and cut-outs at the side for assembly of the rack

The MIG II migration rack (extended version) is also designed
using 19" technology, and integrates the AS 488/TM system
modules in the same manner as the MIG I migration rack. It additionally contains 5 slots for I/O modules which can be optionally set for slot addressing. As with the AS 235, these I/O slots
are wired using wire-wrap connections at the rear. Existing extension units with TELEPERM I/O modules are connected to the
rear of the right-hand migration rack panel using ribbon cable interfaces for I/O buses A and B.
The ability to accommodate up to 5 I/O modules and to set slot
addressing for these modules means that the MIG II migration
subrack is the first choice for migration of TELEPERM M automation systems.

■ Ordering Data

• Plastic parts as guide when swinging in the modules
• Connection for protective earth conductor
• Backplane bus with plug connectors.

Order No.
UR2 rack
for design of an AS 488 automation system, 9 slots

6ES7 400-1JA01-0AA0

For installation of an AS 488 in a
TELEPERM M cabinet:
MIG I migration rack
with preassembled 19-inch UR2
rack

6DS2 410-0XX00-2XX0

MIG II migration rack
with preassembled 19-inch UR2
rack;
plus 5 TELEPERM M I/O slots

6DS2 410-0XX00-4XX0

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AS 488 in SIMATIC design
System software, documentation
System software

Documentation

■ Overview

■ Overview

For operation as well as loading and archiving of the system and
user functions, the CPU provides an interface for a memory card
in addition to the integral main memory (RAM).
The non-volatile memory on the memory card of the AS 488/TM
automation systems is divided into system and user memories.
The system memory which is read-only from the AS viewpoint
contains the system software in the form of basic programs and
standard function blocks. The user memory available for archiving the application software has a capacity of 4 Mbyte.
The memory card with the AS 488/TM system software and the
commissioning terminal software are combined in one ordering
unit.
The commissioning terminal can be used to download initialization and driver software to the memory card, e.g. for a second
PROFIBUS-DP line, for SIWAREX M, PLC-PLC coupling or
IP 262 in ET 200U.

Additional configuring tools
• PROGRAF AS+/NT for AS 488/TM:
see Section "System architecture"
• COM PROFIBUS for PROFIBUS-DP:
see Section "Process I/Os".

■ Ordering Data
Order No.
AS 488/TM system software
comprising:
• Function blocks, TML and
STEP M, on memory card,
8 Mbyte
• Commissioning terminal software for PC/programming device, on 3.5-inch diskette, with
handling description in German
and English

6DS2 410-0XX00-0XA0

System software service
package
Upgrade/update, as system software, for upgrading to M02,
update and for restoration

6DS2 410-0XX00-0XC2

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Siemens PLT 112 · 2002

The system documentation of the AS 488/TM comprises the description "AS 235 automation system, software version G" and
the manual "Supplementary system documentation for
AS 388/TM, AS 488/TM and CS-L2 bridge" which describes the
hardware/software modifications/extensions of the AS 488/TM
with respect to the AS 235, version G.
Important supplementary information in German is present in
Microsoft Word format on the diskette with the "Commissioning
terminal software for PC/programming device". In English, these
supplementary documents are available as "AS x88/TM-DokuPlus" on a separate diskette.

■ Ordering Data
Order No.
Manual
Supplementary system documentation for AS 388/TM, AS 488/TM
and CS-L2 bridge
• German
• English

C79000-G8000-C700
C79000-G8076-C700

Description
AS 235 automation system,
system software version G
• German
• English

C79000-G8000-C416
C79000-G8076-C416

Supplementary documentation
AS x88/TM-DokuPlus
• German
Present on 3.5-inch diskette
"Commissioning terminal software"
• English

C79451-A3496-D901

This catalog is out of date, see note on page 3

SIMATIC PCS 7 cabinet design

6/2
6/2

Introduction
Overview

6/3
6/4
6/5

Basic cabinet
ET 200M I/O unit
System unit

Siemens PLT 112 · 2002

6/1

This catalog is out of date, see note on page 3

SIMATIC PCS 7 cabinet design
Introduction
Cabinet packaging system

SIMATIC PCS 7 cabinet design

Modular design
System-specific modules
• AS 488/TM system unit
• ET 200M I/O unit (ET 200U/ET 200B on request)
System-neutral modules
• Basic cabinet, consisting of framework, door, outer walls, internal mechanical parts and power supply assembly with:
- Compartment for documents
- Trim
- AC 230 V socket
- AC 230 V or DC 24 V cabinet illumination
- I & C monitoring via automation system or cabinet lamp
Options
• Circuit-breaker for protection of max. 6 cabinet tiers
• I/O modules for ET 200M I/O unit
High flexibility
• Future compatibility as result of universal, system-neutral modules
• Modular packaging system permits flexible adaptation to the
respective application
• Basic and expansion cabinets based on the same set of modules
• Up to 4 system units or 6 I/O units can be fitted in a cabinet
• System units and I/O units can be combined within the cabinet
• Side walls or partitions can be selected specific to the application
• Cabinets can be screwed together into double units or rows

■ Overview
The cabinet design for components close to the process (automation systems and I/Os) fulfills the technical and economical
demands placed on the AS 488/TM automation systems.
The cabinets consisting of system-specific modules (system
and I/O units) and system-neutral modules (basic cabinets and
options) comply with CE requirements and conform to the guidelines for electromagnetic compatibility. They are designed according to the VGB 4 guidelines, and provide exceptional
protection against unauthorized interventions, mechanical effects, contamination and corrosion.
As a result of their variable modular design, the cabinets can be
readily adapted to different types of system (for batch processes
or continuous processes) and system sizes.
The Siemens standard cabinet 8MC with degree of protection
IP 40 is the preferred basic cabinet. Cabinets with degree of
protection IP 20 and IP 55 are alternatively available.

• Design supports installation, commissioning, servicing and repairs
• Design supports correct handling when replacing modules
• All installation, commissioning, servicing and repair work can
be carried out from the front of the cabinet
• Design of power supply assembly: either with Siemens circuitbreakers or with circuit-breakers with monitoring contact for
connection to receptacles (from company ETA)
• Wiring for electronics supply as well as load power supply to
I/O modules
• Wiring of PROFIBUS-DP either with copper or fiber-optic cables
Consideration of Ex(i)-specific requirements
• The construction of the system and I/O units permits a cabinet
design which satisfies the Ex(i)-specific requirements
• Uniform installation and replacement for all I/O modules from
the ET 200M range, including Ex(i) modules (plug connection
for load power supply above the modules).
Design guidelines
• The SIMATIC S7-300 and S7-400 design guidelines apply
when installing the AS 488 in PCS 7 cabinets (only with exclusively distributed SIMATIC I/Os).
Preparation of quotation, consulting and ordering
• Siemens AG
D-76187 Karlsruhe
Tel.: +49 721 595-3776
Fax: +49 721 595-4711
E-mail: helmut.heib@siemens.com

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SIMATIC PCS 7 cabinet design
Basic cabinet
Electrical design
Each delivered cabinet contains:
• Power supply assembly AC 230 V or DC 24 V
• Cable clamps and screen bars for I/O and bus cables
• Prewiring of power supply cables for central and I/O units
• Wiring of PROFIBUS-DP fieldbus
• Connector board for cabinet earth
Options for the electrical design
• AC 230 V socket (installed in power supply assembly)
• I & C monitoring (2 versions):
- I & C monitoring via cabinet lamp. A blown fuse is signalled
by a lamp in the cabinet door. OLM failure can be additionally
displayed on the cabinet lamp
or
- I & C monitoring via AS 488/TM and cabinet lamp. Temperature violations in the cabinet, an open door contact, a blown
fuse and an OLM failure can be recorded by the IF 961-DIO
interface module and additionally signalled by a lamp in the
cabinet door
- Single/redundant design of power supply assembly, optionally with 6 or 14 circuit-breaker receptacles

■ Overview
The Siemens standard cabinet 8MC is the preferred basic cabinet. The Siemens standard cabinet 8MC is a sheet-steel cabinet
with rear panel and front door which can be assembled individually or also in rows with further cabinets of this type.
Side walls and partitions are optional, thus permitting variable
adaptation of the cabinet to different installation possibilities.
Up to four system units or six I/O units can be fitted in a cabinet
in conjunction with a DC 24 V or AC 230 V power supply assembly. System and I/O units can also be combined together within
a cabinet. The cables are introduced into the cabinet from below.
Mechanical design
Each delivered cabinet contains:

• Cabinet illumination
Preparation of quotation, consulting and ordering
Siemens AG
D-76187 Karlsruhe
Tel.: +49 721 595-3776
Fax: +49 721 595-4711
E-mail: helmut.heib@siemens.com

■ Technical Specifications
Siemens standard cabinet
Dimensions (H x W x D) in mm

2000 x 800 x 400

Framework, completely welded

Sheet-steel, 2 mm,
frame profile with 10 edges,
cross-member profile with 5
edges

Rear panel

Sheet-steel, 1.5 mm, canted

Roof

Sheet-steel, 1.5 mm, canted

• 19-inch mounting frame
• Rear panel
• Door
• Transport lugs

Side wall (option)

Sheet-steel, 1.5 mm, canted

Partition (option)

Sheet-steel, 1.5 mm, canted

Single-leaf door on front of cabinet
with hinge on right

Sheet-steel, 1.5 mm,
opening angle approx. 180°;
including rod lock with 3 mm lock
insert and double-barb key
DIN 43 668

Degree of protection to EN 60 529

IP 40, with single installation or
together with cabinets of the
same type

Color

Ergo gray to
SN 30 920-C611-B13

• Trim

Permissible ambient temperature

Max. 40 °C

• Side walls/partitions: the basic cabinets are suitable for individual assembly or in rows. Therefore side walls and/or partitions
can be selected when ordering.

Permissible temperature inside
cabinet

Max. 55 °C

Permissible heat dissipation without fan

350 W, referred to maximum values of ambient temperature and
temperature inside cabinet

• Clips for routing of process cables
• Cable duct for cabinet-internal wiring
Options for the mechanical design
When ordering the basic cabinet, the following options are available for the mechanical design of the cabinet:
• Plinth: a cabinet plinth should be used if cables cannot be connected through the floor. The plinths are preassembled, and
available with a height of 100 or 200 mm
• Pocket for documents

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SIMATIC PCS 7 cabinet design
ET 200M I/O unit
Hot swapping
When ordering an ET 200M I/O station, it is additionally possible
to order the hot swapping function.
In an I & C system, it may be necessary to replace modules during operation for reasons of increased availability. The I/O subsystem for hot swapping is available for this as a version of the
ET 200M. This version permits replacement of modules without
having to switch off the associated ET 200M subsystem. The
functions of the inserted modules are not affected. The hot
swapping subsystem consists of backplane modules which can
be assembled to form a backplane of the required length, and a
matching mounting rail.

■ Overview
Complete ET 200M I/O stations are available for the cabinet
packaging system. The station includes the power supply, components for connection to the PROFIBUS-DP fieldbus (electrical
or optical design), selection of modules for hot swapping, and
wiring of load current connections.
The modular ET 200M I/O station with degree of protection IP 20
can be equipped with signal and function modules from the SIMATIC S7-300 automation system. These modules must be additionally ordered as required.
Power supply
The ET 200M I/O station can be operated with DC 24 V or
AC 120/230 V. With a DC 24 V supply, the I/O station is powered
directly from the cabinet’s power supply assembly, with an
AC 120/230 V supply, a PS 307 power supply module is additionally required upstream of the IM 153 interface module in the
I/O station in order to convert the AC 120/230 V into DC 24 V. The
DC 24 V input voltage provided by the power supply assembly
or the PS 307 power supply module is used to power the IM 153
and is the load power supply for the I/O modules.
The PS 307 power supply module is available in 5 A and 10 A
versions. The PS 307-1E version with a rated output current of
5 A is standard. If the configuration of the I/O station with
I/O modules results in a higher load, it is recommendable to use
the PS 307-1K with a rated output current of 10 A. Note, however, that the PS 307-1K width of 200 mm (compared to 80 mm
with the PS 307-1E) means that a maximum of six I/O modules
can be plugged onto the rail.
One fuse is fitted in the power supply assembly for each I/O station. With a DC 24 V supply, the IM 153 module and the L+/Mpower supply for I/O modules are fused together.
With an AC 120/230 V supply, the PS 307 power supply module
is fused. The L+/M voltage for the I/O modules is also obtained
from the PS 307.

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Siemens PLT 112 · 2002

Special bus modules are required for the hot swapping function.
In addition to the PS/IM bus module for the IM 153-1, IM 153-2
and IM 153-3 modules, these are the bus module 2 x 40 for accommodation of two I/O modules with a width of 40 mm each
and the bus module 1 x 80 for accommodation of one module
with a width of 80 mm. Up to four bus modules for I/O modules
can be plugged onto each rail in addition to the PS/IM bus module. Bus module covers can be ordered separately for unused
I/O slots.
Ex(i) design
The cable duct with the Ex(i) version is designed as standard in
blue. Ex process cables are routed separately from other cables
in the cable duct. Furthermore, a mechanical separation is required between the IM 153 module and the first Ex I/O module.
An Ex partition is fitted for the hot swapping function to guarantee the specified insulation distance between intrinsically-safe
and non-intrinsically-safe areas of the ET 200M distributed I/Os.
The DM 370 spacer module is used for this purpose if the hot
swapping function is not required.
Load power supply for I/O modules
The load power supply for the I/O modules is connected via
plugs located above the I/O modules. One plug is provided for
each I/O module. The load power supplies are available in versions for four or eight I/O modules. With fewer than four or eight
I/O modules, the unused plug connectors are supplied separately should subsequent installation of I/O modules become
necessary.
Preparation of quotation, consulting and ordering
Siemens AG
D-76187 Karlsruhe
Tel.: +49 721 595-3776
Fax: +49 721 595-4711
E-mail: helmut.heib@siemens.com

This catalog is out of date, see note on page 3

SIMATIC PCS 7 cabinet design
AS 488/TM system unit
• DC 24 V or AC 120/230 V power supply: depending on the input voltage, the AS 488/TM can be equipped either with a
PS 407 power supply module (AC 120/230 V supply) or a
PS 405 power supply module (DC 24 V supply), each rated at
10 A. These supply the AS 488/TM modules with the DC 5 V
and DC 24 V operating voltages via the backplane bus. The
PS 405 and PS 407 power supply modules also contain the
backup batteries for buffering the time and date.
• Supplementary system documentation consisting of a manual
for AS 388/TM, AS 488/TM and CS-L2 bridge in German or English.

■ Overview
The scope of delivery of the AS 488/TM is variable, and is defined specific to the order.
Fundamental components of the AS 488/TM are:

Preparation of quotation, consulting and ordering
Siemens AG
D-76187 Karlsruhe

• Mounting board for the UR2 rack and the rail for the OLM optical link module

Tel.: +49 721 595-3776
Fax: +49 721 595-4711

• AS 488/TM CPU, comprising:
- SIMATIC M7 CPU 486-3 or CPU 488-3
- Memory module set with 2 x 8 Mbyte
- UR2 rack (9 slots)
- IF 962-COM serial interface module for commissioning terminal with two RS 232 interfaces
- IF 961-DIO interface module for I & C monitoring functions
- AS 488/TM system software on 8-Mbyte memory card
- Commissioning terminal software on 3.5-inch diskette

E-mail: helmut.heib@siemens.com

• PROFIBUS-DP connection for distributed I/Os via EXM 478 extension module, as electrical or optical design. The components for a second PROFIBUS-DP line must be ordered
separately.
• Components for connection to the CS 275 or PROFIBUS-TM
system bus, components for PROFIBUS-TM as electrical or optical design.

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SIMATIC PCS 7 cabinet design

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Migration of existing systems

7/2

Introduction

7/3
7/3
7/5
7/7
7/8
7/9

Migration packages
AS 488 S migration package
AS 488 K migration package
MIG I migration rack
MIG II migration rack
MIG K migration rack

7/10
7/11
7/12

Retrofitting services
Check list prior to retrofitting
Configuring lists
Migratable TELEPERM M modules in
AS 488/TM

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Migration of existing systems
Introduction
Migration of existing systems

■ Overview

Migration of existing systems

■ Configuration

Two different design versions of the AS 488/TM migration
packages are available for migrating existing TELEPERM M
AS 220 S, AS 230, AS 230 K, AS 235 and AS 235 K automation
systems: AS 488 S and AS 488 K.
Migration of the AS 220 H and AS 235 H automation systems is
only possible specific to projects, with relinquishing of redundancy
The AS 488 S migration package for migrating AS 220 S/H,
AS 230/ AS 230 K or AS 235/ AS 235 K/ AS 235 H with
AS 488/TM in cabinet packaging system and the AS 488 K migration package for migrating AS 230 K/ AS 235 K with
AS 488/TM in compact design guarantee, on the one hand,
maintenance compatibility of existing plants with systems which
have already been deleted or will soon no longer be available,
and, on the other hand, offer numerous facilities for modernizing
and expanding these plants with a simultaneous increase in
AS performance.
The application software has compatible functions, and can be
used further providing it is generated and used in line with the
standards described in the manuals. This also applies to all
downloadable special drivers of standard I/O modules which
have been explicitly released for AS 488/TM.
AS 488 S or AS 488 K automation systems for new plants or for
the expansion of existing plants can be defined using an
Order No. with associated configurator, and are then supplied
completely equipped and pretested.
On the other hand, when migrating existing systems with
AS 488 S or AS 488 K migration packages, it is necessary to examine the specifications of the output systems, the local conditions, and further historical-based conditions more exactly.
Special ordering and handling procedures therefore apply to the
AS 488 S and AS 488 K migration packages.
The AS 488 S/AS 488 K migration packages have a fixed, defined scope of delivery and performance with alternatives with
respect to the CPU performance (75 MHz or 120 MHz) and the
type of migration rack (with or without slots for TELEPERM M
I/O modules for AS 488 S or with a DC 24 V or AC 230 V supply
for AS 488 K). This means that only TELEPERM M I/Os can be
used. Previous experience has shown that migration solutions
are usually extremely specific, and deviate from the standard
scope of the AS 488 S and AS 488 K migration packages. Components or system extensions, e.g. with distributed I/Os on the
PROFIBUS-DP, which are not included in the standard scope
can either be ordered as individual options (see section on
AS 488 S cabinet system or AS 488 K compact system) or can
be the content of individual additional agreements with additive
services. Additional agreements always require an individual
quotation. In order to simplify the production of quotations, and
to improve the cost transparency, special performance packages have been defined for frequently requested additional
services.

General marginal conditions
During migration of AS 220 S, AS 230 and AS 235 automation
systems to AS 488/TM, the subrack with the central modules in
the TELEPERM M cabinet is replaced by an AS 488 S with compatible functions based on the MIG I or MIG II migration rack.
The AS 230 K and AS 235 K compact automation systems can
also be directly migrated using the AS 488 K of identical packaging design. During this, the complete basic system including
the power supply and the slots for connection to the CS 275 are
replaced by an AS 488 K with compatible functions based on
the MIG K migration rack.
Existing AS extension units (max. 7) or ES 100 K extension systems (max. 8) with I/O modules of the TELEPERM M process
control system, including any subordinate SIMATIC S5 I/Os, can
be connected to an AS 488/TM. With mixed configurations consisting of extension units and systems, max. 8 (2 x 4) extension
units/ES 100 K extension systems are permissible per
AS 488/TM.
The following assignments are possible per I/O bus:
• 3 extension units and one ES 100 K extension system
• At least 1 extension unit and up to three ES 100 K extension
systems
• Up to 3 extension units in the basic cabinet, or up to
4 extension units in the extension cabinet of an AS 230 or
AS 235 system. The ribbon cable must be replaced when using 3 or 4 extension units for AS 230.

Field multiplexers and FM driver blocks (together with links) cannot be used.
When using the MIG I migration rack, the I/O modules inserted
in the basic unit of an AS 220 S, AS 230 K or AS 235 K automation system must be converted into extension units/systems, or
they are omitted. Up to 5 I/O modules can be transferred to a
MIG II or MIG K migration rack if the process signal cables are
reconnected.
The AS 220 H and AS 235 H automation systems can only be incorporated into the migration with relinquishing of redundancy.
The conversion is carried out specific to the project by replacing
the AS 220 H basic unit (without EE1 extension unit) or the
AS 235 H basic unit by an AS 488 S with additional adaptation to
the redundant solution. In the case of the AS 235 H, technical
clarification is necessary because of the different I/O conditions;
these are not covered by a standard conversion.
The AS 488/TM has no local terminal for direct operation and
monitoring or for configuring. Operation and monitoring functions comparable with the local terminal of the AS 235 are provided by the PROGRAF AS+/NT configuring tool when
connecting via the CS 275 system bus. A further alternative is
the use of bus-coupled OS systems such as PCS7/TM-OS.
The conversion of the application software from a source AS into
a target AS is carried out 1:1. The standard service does not include testing for any special drivers which may be present, subsequently loaded structures which are incompatible (system
blocks in the RAM), or overload configurations.
The application structure must be provided on diskette to enable
software conversion.

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Migration of existing systems
Migration packages
AS 488 S migration package
Additive supplementary components and services
Previous experience has shown that migration solutions are usually extremely specific, and deviate from the standard scope of
the AS 488 S migration packages. Components or system expansions, e.g. with distributed I/Os on the PROFIBUS-DP, which
are not included in the standard scope can either be ordered as
individual options (see section on AS 488 S cabinet system) or
can be the content of individual additional agreements with additive services. Additional agreements always require an individual quotation. In order to simplify the production of quotations,
and to improve the cost transparency, special performance
packages have been defined for frequently requested additional
services.
• Conversion of I/O modules (max. 5) from the basic unit/system
of AS 220 S/ AS 230 K/ AS 235/ AS 235 K into the MIG II migration rack and rewiring of the associated process signal cables

■ Overview
The AS 488 S migration package is an optimized, cost-effective
and lump sum offer for migration of AS 220 S/H, AS 230/
AS 230 K and AS 235/AS 235 K automation systems (AS 220 H
and AS 235 H with limitations) with AS 488/TM in cabinet packaging system.
Scope of delivery and services
The scope of delivery and services of the AS 488 S migration
package is defined as follows:
• AS 488 S automation system (cabinet system) incl. system software
• Standard conversion service
„Conversion of AS 220 S/H into AS 488 S“
- Removal of subrack with the AS 220 S/H basic unit
- Installation of AS 488 S in the associated system cabinet,
connection and commissioning
- Conversion, transfer and adaptation of the application software on the basis of the standard blocks, without testing of
software functions
• or standard conversion service „Conversion of AS 230/
AS 230 K or AS 235/ AS 235 K into AS 488 S“
- Removal of subrack with the AS 230/ AS 230 K or AS 235/
AS 235 K basic unit
- Installation of the AS 488 S in the system cabinet, connection
and commissioning (alternate solution required for CS 275
connection when replacing AS 230 K/ AS 235 K in system
cabinets)
- Transfer and adaptation of the application software on the basis of the standard blocks, without testing of software functions The application software – providing it corresponds to
the standards described in the manuals – has compatible
functions and can be used further.

• Reconfiguring of CD into DI couplings
• Structure analysis of application for illegal blocks or structure
faults
• Documentation of the AS 23x application software according
to the block sequence (following XB) with help of
PROGRAF AS/AS+
• Hardware adaptation/conversion resulting from elimination of
redundancy when converting AS 220 H/ AS 235 H systems
• Extended configuring (SYST.WART) with connection of ET 100
or S5 I/Os
• Configuration and activation of the AG/AG coupling (additional
hardware required)
• Configuration and activation of the MODBUS coupling (additional hardware required)
• Basic installation of PROFIBUS-DP coupling (additional hardware required)
• Reconfiguration and adaptation of an existing PROFIBUS-DP
coupling (additional hardware required)
The necessity for packages for supplementary services may result in one or all three phases of the migration process:
• Phase 1: production of quotation
• Phase 2: data conversion
• Phase 3: commissioning on site
Since it is necessary to recognize the supplementary services
packages early to permit high planning accuracy, the information required for the analysis (see checklist for migration) must
be available early enough.

Production of quotation and ordering
Siemens AG
Tel.: +49 721 595-4775
Fax: +49 721 595-2620
E-mail: ulrich.schuricht@siemens.com

Siemens PLT 112 · 2002

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Migration of existing systems
Migration packages
AS 488 S migration package

■ Configuration
General marginal conditions/limitations
The conversion of an AS 220 S/AS 230/AS 235 into an AS 488 S
is carried out 1:1, i.e. the respective basic unit in the existing
TELEPERM M cabinet (without I/O modules for AS 220 S and
AS 235, or without extension unit EE1 for AS 230) is replaced by
a migration rack with the AS 488 S with compatible functions.
Expansions or extensions carried out simultaneously, as well as
modifications and adaptations which do not belong to the standard scope of the conversion services, e.g. the new wiring of I/O
modules inserted in a basic unit GE, will be charged separately.

■ Ordering Data
The migration of existing automation systems using AS 488 S migration packages is a complex process comprising a quotation
and ordering phase with detailed clarification based on a checklist, the data conversion phase, delivery and commissioning on
site, and the return of licensed components. The planning and
coordination of such a migration requires intensive contact as
well as exact arrangements and agreements between all involved parties.
The following information is basically required for ordering
AS 488 S migration packages by DP system or fax:

Existing TELEPERM M extension units EE (max. 7) or ES 100 K
extension systems (max. 8) can be connected to the AS 488 S.
In the case of mixed configurations of extension units and extension systems, max. 8 (2 x 4) EE/ES 100 K are permissible per
AS 488 S. The following assignments are possible per I/O bus:

• Order No. and quantity of migration packages including detailed information on the migration rack (MIG I or MIG II) and on
the CPU (CPU 486-3 with 75 MHz or CPU 488-3 with 120 MHz)

• Three extension units and one ES 100 K extension system

• Quantity and length of connecting cables 6DS8 215-8... required for connection of the AS 488 S to a CS 275 local bus island. One conversion package is required per connecting
cable

• At least one extension unit and up to three ES 100 K extension
systems
• Up to 3 extension units in the basic cabinet, or up to four extension units in the extension cabinet of an AS 230 or AS 235 system. The ribbon cable must be replaced when using 3 or
4 extension units for AS 230.

Only those TELEPERM M/ME I/O modules listed in Catalog
PLT 112 and published on the TELEPERM M site on the Internet
(including any subordinate SIMATIC S5 I/Os from Catalog
PLT 111) can be used in the extension units/systems. Please observe the limitations!
Additional information is available in the Internet under:

• Type of AS 220, AS 230 or AS 235 automation system to be migrated in each case

• Dates for conversion and commissioning work on site
• Quantity and language of AS 235 system software description
and of supplementary system documentation for AS 488/TM.

Order No.
Migration package
AS 488 S migration package,
comprising:
• AS 488 S automation system
• Standard conversion service

GWK-PAS-AS-UPAS488

Documentation
Supplementary system documentation for AS 488/TM
http://pcs.khe.siemens.de/index.asp?Nr=2644

• Manual, German
• Manual, English

C79000-G8000-C700
C79000-G8076-C700

AS 235 automation system,
system software version G

Two versions of the migration rack are available for conversion
to AS 488 S. Migration rack II, Order No. 6DS2 410-0XX004XX0, is equipped with 5 I/O module slots as an extension to migration rack I, Order No. 6DS2 410-0XX00-2XX0, which has no
I/O slots. When using the migration rack I, the I/O modules inserted in the basic unit of the AS 220 S or in the AS 235 system
must be converted into existing extension units/systems, or they
are omitted. On the other hand, up to 5 I/O modules – with one
or two I/O buses – can be operated in a migration rack II if the
process signal cables are reconnected.
The AS 488 S migration rack is available in two CPU versions
(75/120 MHz). Thus two performance levels are available.
The replaced basic units or the central components, i.e. the licensed components of the automation system, must be returned
to Siemens AG.

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Siemens PLT 112 · 2002

• Description, German
• Description, English

C79000-G8000-C416
C79000-G8076-C416

The checklists, ordering forms, addresses for returned goods,
and conditions are available on request (see summary on production of quotations and ordering).

This catalog is out of date, see note on page 3

Migration of existing systems
Migration packages
AS 488 K migration package
• Configuration and activation of the AG/AG coupling (additional
hardware required)
• Configuration and activation of the MODBUS coupling (additional hardware required)
• Basic installation of PROFIBUS-DP coupling (additional hardware required)
• Reconfiguration and adaptation of an existing PROFIBUS-DP
coupling (additional hardware required)
The necessity for packages for supplementary services may result in one or all three phases of the migration process:
• Phase 1: production of quotation
• Phase 2: data conversion
• Phase 3: commissioning on site

■ Overview
The AS 488 K migration package is an optimized, cost-effective
and lump sum offer for migration of AS 230 K and AS 235 K automation systems with AS 488/TM in a compact and compatible
design saving space and costs.
Scope of delivery and services
The scope of delivery and services of the AS 488 K migration
package is defined as follows:
• AS 488 K automation system (compact system ) incl. system
software
• Standard conversion services:
Service "Conversion of AS 230 K or AS 235 K into AS 488 K"
- Removal of the complete AS 230 K/ AS 235 K basic system
- Installation of AS 488 K in the system housing or system cabinet, connection and commissioning
- Transfer and adaptation of the application software on the basis of the standard blocks, without testing of software functions
Additive supplementary components and services
Previous experience has shown that migration solutions are usually extremely specific, and deviate from the standard scope of
the AS 488 K migration packages. Components or system expansions, e.g. with distributed I/Os on the PROFIBUS-DP, which
are not included in the standard scope can either be ordered as
individual options (see section on AS 488 K compact system) or
can be the content of individual additional agreements with additive services. Additional agreements always require an individual quotation. In order to simplify the production of quotations,
and to improve the cost transparency, special performance
packages have been defined for frequently requested additional
services.
• Conversion of I/O modules from the basic system of the
AS 230 K (max. 3) or AS 235 K (max. 5) into the MIG K compact migration rack and rewiring of the associated process signal cables

Since it is necessary to recognize the supplementary services
packages early to permit high planning accuracy, the information required for the analysis (see checklist for migration) must
be available early enough.
Production of quotation and ordering
Siemens AG
Tel.: +49 721 595-4775
Fax: +49 721 595-2620
E-mail: ulrich.schuricht@siemens.com

■ Configuration
General marginal conditions/limitations
The conversion of an AS 230 K/ AS 235 K into an AS 488 K is
carried out 1:1, i.e. the existing AS 230 K/AS 235 K basic system
is completely replaced in the TELEPERM M housing, rack or
cabinet by an AS 488 K with compatible functions. The TELEPERM M I/O modules operated in the original systems (max. 3
with AS 230 K or max. 5 with AS 235 K) can be converted be the
MIG K migration rack of the AS 488 K. Expansions or extensions
carried out simultaneously, as well as modifications and adaptations which do not belong to the standard scope of the conversion services, e.g. the new wiring of I/O modules, will be
charged separately.
The AS 488 K migration package is available with two power
supply versions (DC 24 V or AC 230 V) and with two performances (with 75/120-MHz processor). Since up to 2 x 4
ES 100 K systems can be connected to an AS 488 K just like to
an AS 488/TM, existing ES 100 K extension systems can be
used further.
Only one migration rack version with 5 I/O slots is available for
conversion to AS 488 K. These slots are divided with 3 on the
I/O bus A and 2 on the I/O bus B.
Additional information is available in the Internet under:

• Reconfiguring of CD into DI couplings
• Structure analysis of application for illegal blocks or structure
faults
• Documentation of the AS 23x application software according
to the block sequence (following XB) with help of
PROGRAF AS/AS+

http://pcs.khe.siemens.de/index.asp?Nr=2644

The replaced AS 230 K/AS 235 K basic systems with the central
components, i.e. the licensed components of the automation
system, must be returned to Siemens AG.

• Adaptation of the packaging system required for the
AS 230 K/AS 235 K migration, and conversion of the CS 275
remote bus connection (if present)
• Extended configuring (SYST.WART) with connection of ET 100
or S5 I/Os
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Migration of existing systems
Migration packages
AS 488 K migration package

■ Ordering Data
The migration of existing automation systems using AS 488 K
migration packages is a complex process comprising a quotation and ordering phase with detailed clarification based on a
checklist, the data conversion phase, delivery and commissioning on site, and the return of licensed components. The planning
and coordination of such a migration requires intensive contact
as well as exact arrangements and agreements between all involved parties.

Order No.
Migration package
AS 488 K migration package,
comprising:
• AS 488 K automation system
• Standard conversion service

GWK-PAS-AS-UPAK488

Documentation
Supplementary system documentation for AS 488/TM

The following information is basically required for ordering
AS 488 K migration packages by DP system or fax:

• Manual, German
• Manual, English

• Order No. and quantity of migration packages including detailed information on the power supply (DC 24 V direct or
AC 230 V/ DC 24 V integral) and on the CPU (CPU 486-3 with
75 MHz or CPU 488-3 with 120 MHz)

AS 235 automation system,
system software version G
• Description, German
• Description, English

C79000-G8000-C700
C79000-G8076-C700

C79000-G8000-C416
C79000-G8076-C416

• Type of AS 230 K or AS 235 K automation system to be migrated in each case
• Dates for conversion and commissioning work on site
• Quantity and language of AS 235 system software description
and of supplementary system documentation for AS 488/TM.

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Siemens PLT 112 · 2002

The checklists, ordering forms, addresses for returned goods,
and conditions are available on request (see summary on production of quotations and ordering).

This catalog is out of date, see note on page 3

Migration of existing systems
Migration packages
MIG I migration rack
The migration racks are the core components of the AS 488 S
and AS 488 K migration packages. They integrate the
AS 488/TM automation systems as replacements for existing basic units/systems in an existing TELEPERM M system environment.
The following migration racks are available:
• MIG I migration rack
for AS 488 S (without slots for TELEPERM I/O modules)
• MIG II migration rack
for AS 488 S (5 slots for TELEPERM I/O modules)
• MIG K migration rack
for AS 488 K (5 slots for TELEPERM I/O modules)

■ Overview
The MIG I migration rack is a subrack of the ES 902 packaging
system with assembled SIMATIC S7-400 backplane bus and
connection units. It is provided for conversion of existing cabinets of the AS 220 S, AS 230 and AS 235 automation systems
into an AS 488/TM system.
The migration rack has the same dimensions as the basic unit of
the automation systems, and replaces this in an AS cabinet. Existing extension systems with installed I/O modules can still be
connected to the migration rack and used with it.
The migration rack contains a guide for preassembled cables as
well as a fuse for L+ 24 V/16 A.
The MIG I migration rack has no slots for I/O modules. When using this migration rack for conversion of a TELEPERM M automation system into an AS 488/TM, the I/O modules inserted in the
AS basic unit must therefore be converted into an extension unit
or an additional ES 100 K extension system. A prerequisite,
however, is that sufficient slots are still available there for these
I/O modules.
2 plugs are located at the rear of the migration rack for connection of the I/O buses A and B using the existing ribbon cables.
In the migration rack, the TPM 478 module processes up to two
I/O buses (A and B) with a maximum of 8 extension
units/ES 100 K extension systems via the TBX 478 module.
The following assignments are possible per I/O bus:
• 3 extension units and one ES 100 K extension system
• At least 1 extension unit and up to three ES 100 K extension
systems
• Up to 3 extension units in the basic cabinet, or up to four extension units in the extension cabinet of an AS 230 or AS 235 system. The ribbon cable must be replaced when using 3 or
4 extension units for AS 230.

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Migration of existing systems
Migration packages
MIG II migration rack

■ Design
Configuration possibilities for I/Os
System-specific configuring of the I/Os means that the MIG II migration rack can be used extremely flexibly either for the migration of AS 230 systems or for AS 220 S and AS 235 systems with
up to 5 I/O modules each in the basic unit.
When migrating an AS 220 S system, the 5 I/O modules of the
migration rack can be combined with up to 3 extension units by
pressing 2 ribbon cable plugs onto the existing I/O bus cable or
by using the additional ribbon cable for 5 slots (see hardware
options).

■ Overview
The MIG II migration rack has been developed further, and is
a completely assembled ES 902 subrack for accommodating
an AS 488/TM system which can be directly installed in the
TELEPERM M standard cabinet instead of an AS 220 S, AS 230
or AS 235 basic unit.
It is designed as a 19-inch system, and equipped with the
SIMATIC S7-400 backplane bus for accommodating the
AS 488/TM system modules (power supply, CPU and interface
modules). Compared to the MIG I migration rack, it offers 5 slots
for TELEPERM M I/O modules which are fitted on the right side
of the rack. When converting, it is therefore possible to transfer
5 I/O modules from the basic unit of the automation system into
the migration rack, making it unnecessary to find new slots for
these. However, it is necessary to disconnect the process signal
cables from the I/O slots, and to reconnect them. To do this, they
must be separated between the cabinet connection element
SAE and the basic unit. If no SAEs were previously installed for
the I/O slot wiring of the basic unit, they must now be inserted in
order to also compensate differences in length. The process signal cables are connected at the rear using wire-wrap connections, and are routed to the cabinet connection element SAE in
a preassembled cable duct.
Two interface plugs for connection of the two I/O buses A and B
are fitted at the rear on the right-hand wall. In general, the
I/O bus ribbon cables already present in the cabinet are used
further. A flexible assignment of the 5 I/O slots to the two
I/O buses A and B is possible.
The previous addresses of the I/O buses can be used further in
most cases, especially if slot addressing was not used. Slot addressing is possible for the I/O slots available in the MIG II migration rack, and is essential for certain modules. The slot
addresses of the two I/O areas A and B can be selected just like
frame addresses by setting jumpers in predefined groups. The
settings are made from the front.
The circuit-breakers for the DC 24 V supply and for the signalling
voltage PM are located at the front, and are readily accessible.
The interface for I & C messages of the cabinet has been designed in the MIG I migration rack as a preassembled cable for
connection to the power supply assembly. With the MIG II migration rack, a plug interface with screw terminals has been provided similar to in the AS 235 system.

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Siemens PLT 112 · 2002

When migrating an AS 230 system, users can freely decide
whether the 5 new I/O slots are to be operated together on the
I/O bus, i.e. together with up to 3 extension units of the basic
cabinet, or divided between the two I/O buses (e.g. 3 on
I/O bus A of the basic cabinet, and 2 on I/O bus B of the extension cabinet). In addition, up to 4 extension units can be connected using a new ribbon cable to I/O bus B of the AS 230
system.
As with the AS 230 system, users can also freely decide for the
AS 235 system whether all 5 I/O slots in the migration rack are to
be operated on I/O bus A, or whether they are to be divided
amongst I/O buses A and B. In contrast to the AS 235 system,
even 4 extension units can be directly used in the extension cabinet of the AS 488/TM system. The same technical conditions apply to migration of the AS 235 system as to migration of the
AS 230 system.
The 5 I/O slots in the migration rack are assigned so-called
frame addresses using plug-in jumpers, possibly resulting in different slot addresses in each case.
As with the AS 230 K and AS 235 K systems, this flexible method
permits the configuration of two I/O slots for connection of
ES 100 K extension systems (without compact housing).
ES 100 K interface modules 6DS1 322-8AA are then used in
each case for the link. A total of 8 extension units or ES 100 K extension systems can therefore be operated parallel to the
ET 200M distributed I/O system (any mixture of 4 on each
I/O bus).

This catalog is out of date, see note on page 3

Migration of existing systems
Migration packages
MIG K migration rack

■ Technical Specifications
Design

ES 902 subrack (19-inch system), screwed connection of subrack from front

Backplane

9 slots for AS 488/TM central
modules, 5 slots preassembled
for TELEPERM M I/O modules

Number of I/O buses

2 I/O buses, division of 5 I/O slots
in ratio 3:2 possible using ribbon
cable

Slot addresses

• Slot addressing; frame addresses selectable using plug-in
jumpers
• Bus selectable using ribbon cable; mixed buses possible
• Slot addresses
Module number = 13, 14, 15,
29, 30, 31, 45, 46, 47 (61 also
possible) or the equivalents in
the range from 100 to 160 (depending on I/O bus)

Power supply

DC 24 V (PS 405, 20 A, must also
be fitted!)

Fuses

L+ and PM (in subrack)

■ Overview
The MIG K migration rack has a design equivalent to that of the
AS 235 K subrack. It integrates an AS 488/TM, and offers
5 additional slots for TELEPERM M I/O modules.
The MIG K migration rack is already equipped with slots for
modules used for connection to the CS 275 system bus.
Two alternatives are available for the power supply. The MIG K
can be designed either for direct connection of DC 24 V or with
an integral AC 230 V/ DC 24 V power supply.

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Migration of existing systems
Retrofitting services

■ Overview

• Travel costs will be charged in addition

The following contract conditions apply to all services (standard
or supplementary services) provided in the context of a migration:
• The services are based on the conditions of the "General installation conditions"
• The application software will be converted 1:1, i.e. from a
source AS system into a target AS system in each case, without analysis of the functionality of the existing system software
• The work will be carried out within normal working hours (Monday to Friday, 9 hours daily)
• The customer must ensure by means of appropriate measures
that the wall housing or the front and rear of the AS cabinets or
racks are freely accessible for the conversion work

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Siemens PLT 112 · 2002

• To support smooth conversion, the details resulting from the
"Checklist for migration" must be clarified in advance, and the
required information provided
• The replaced basic units/systems or the central components,
i.e. the licensed components of the automation system, must
be returned to Siemens AG.
Conversion, transmission and adaptation of the application software as well as the conversion measures on site will be carried
out by:
Siemens AG, Dept. I&S IS KHE 4,
Tel.: +49 721 595-5816,
Fax: +49 721 595-5121,
E-mail: ludger.schroeer@siemens.com

This catalog is out of date, see note on page 3

Migration of existing systems
Check list prior to retrofitting

■ Overview

AS configuration for cabinet/compact system for migration with
AS 488 S

Details required for a quotation for migration:

Basic cabinet/basic system:

Plant configuration (structure diaphragm)

• Accessibility of cabinet/system

• OS systems:
- Types, quantity

• Packaging system, special built-on and built-in accessories

• Engineering systems:
- Types, quantity, connection

• Accessibility of cabinet/system

Extension cabinet/extension systems:

• AS systems:
- Types, quantity

• Packaging system, special built-on and built-in accessories

• Bus topology (CS 275):
- Bus segments, bus couplers, station addresses

AS configuration for compact system for migration with AS 488 K
Basic system:
• Accessibility of housing, rack or cabinet

AS configuration for cabinet/compact system for migration with
AS 488 S
Basic cabinet/basic system:
• Basic unit
- Central unit type, version
- Types of I/O modules in central unit
- Releases of I/O modules in central unit
- Addressing of I/O modules in central unit
- Process alarm structure
- Coupling interfaces and their drivers
- Special modules, special drivers
• Standard devices
- Local terminals and printers (logs, messages)
Basic and extension cabinet/basic system:
• Extension units/ES 100 K
- Types, quantity
• I/O modules in extension units and ES 100 K
- Types, assignment (configuration)
- Releases
- Addressing
- Coupling interfaces and their drivers
- Special modules, special drivers

• Actual packaging system, special built-on and built-in accessories
Extension systems:
• Accessibility of systems and their AS connections

AS user configuration for cabinet/compact system for migration
with AS 488 S
• Data medium with current release of application structure
(cleared of CD mode and non-existent stations for logging off
from system bus)
• System software release and archiving method
• Processing cycle 250 ms or 500 ms (with AS 220 S/H)
• Special software features
- E.g. special drivers, software packages, special interfaces
- Decompilation capability with PROGRAF AS+/NT

AS user configuration for compact system for migration with
AS 488 K
• Data medium with current release of application structure
(cleared of CD mode and non-existent stations for logging off
from system bus)

AS configuration for compact system for migration with AS 488 K

• System software release and archiving method

Basic system:

• Special software features
- E.g. special drivers, software packages, special interfaces
- Decompilation capability with PROGRAF AS+/NT

• Basic unit
- Central unit type, version
- Power supply, fusing
- Types of I/O modules in central unit
- Releases of I/O modules in central unit
- Addressing of I/O modules in central unit
- Process alarm structure
- Coupling interfaces and their drivers
- Special modules, special drivers
• Standard devices
- Local terminals and printers (logs, messages)
• ES 100 K extension systems
- Types, quantity
• I/O modules in ES 100 K
- Types, assignment (configuration)
- Releases
- Addressing
- Coupling interfaces and their drivers
- Special modules, special drivers

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Migration of existing systems
Configuring lists
Migratable TELEPERM M modules in AS 488/TM
Migratable TELEPERM M modules in AS 488/TM
Designation

Order No.
of module

Release Remarks

Closed-loop control modules
6DS1 400-8AA

≥ 12

1) 14)

6DS1 400-8BA

≥1

14)

K controller, single-channel,
with individual control unit

6DS1 401-8AA

≥7

1)

6DS1 401-8BA

≥1

S controller, two-channel

6DS1 402-8AA
6DS1 402-8BA

K controller, two-channel,
with NAMUR limits

6DS1 600-8AA

≥5

1)

48 inputs, DC 24 V,
non-floating

6DS1 601-8AA

≥3

1) 6)

14)

≥ 10

1) 14)

with INT and process alarm

6DS1 601-8AC

≥2

1) 7)

≥1

14)

6DS1 601-8BA

≥2

7)

6DS1 403-8AA

≥ 19

1) 14)

with INT as common alarm
module

6DS1 403-8BA

≥1

14)

32 inputs, DC 24 V, floating

6DS1 602-8AA

≥1

1)

6DS1 403-8CA

≥1

14)

6DS1 403-8CB

≥1

14)

for 1 motor or 1 solenoid valve 6DS1 500-8AA

≥ 10

6DS1 500-8BA

≥1

6DS1 501-8AA

≥ 13

6DS1 501-8AB

≥ 13

for actuator, without feedback 6DS1 501-8BA

≥1

6DS1 501-8BB

≥1

for motors or solenoid valves, 6DS1 502-8AA
three-channel
6DS1 502-8BA

≥ 12

for actuators, three-channel

6DS1 503-8AA

≥ 11

for actuator, with feedback

6DS1 503-8BA

≥2

6DS1 504-8AA

≥3

for 8/4 final control elements
with 1 or 2 rest positions,
without monitoring

6DS1 505-8AA

6DS1 602-8BA
Interrupt, 48 inputs as common alarm module

6DS1 615-8AA

≥4

for 8 changeover contacts

6DS1 620-8AA

≥5

for 8 BERO DC 24 V switches 6DS1 621-8AA

≥5
5)

≥1
SW=5

1)

6DS1 613-8BB

≥6

1)

6DS1 702-8AA

≥5

1)

6DS1 702-8RR

≥1

8 channels and power supply 6DS1 700-8AA
for transmitters, floating
6DS1 700-8AB

≥ 10

1) 14)

≥ 16
SW:1

14)

6DS1 700-8BA

≥1

14)

6DS1 700-8BB

≥1
SW:1

14)

6DS1 701-8AA

≥1
SW:1

14)

6DS1 701-8AB

≥2
SW:1

14)

6DS1 607-8AB *)

Proportioning counter module 6DS1 613-8AB
with 2 or 4 channels
Analog output modules
4 channels, floating
Analog input modules

Binary output modules

≥2

6DS1 603-8AB

≥1

6DS1 603-8BA

≥7

6DS1 603-8RR

≥1

16 outputs, 400 mA each,
non-floating

6DS1 604-8AA

≥1

16 relays, floating

6DS1 605-8AA

≥1

6DS1 605-8BA

≥2

1) 13)
8)

with NAMUR limits

Measurement-point extension 6DS1 703-8AB
with 14 channels for thermocouples and resistance ther- 6DS1 703-8RR
mometers

=1

14) 17)

=1

14) 17)

4 channels for thermocouples and resistance thermometers

6DS1 713-8AB

≥1

14)

8 channels and power supply 6DS1 730-8AA
for transmitters, non-floating

≥1

5) 9) 14)

4 channels for thermocouples, resistance thermometers and process signals,
floating, configurable

6DS1 731-8AA

≥1

5) 9) 14)

6DS1 731-8BA

≥1
SW: ≥ 1

5) 9) 14)

6DS1 731-8EA

≥1

5) 9) 14)

6DS1 731-8FA

≥1

5) 9) 14)

6DS1 731-8RR
See overleaf for explanations on the table

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Siemens PLT 112 · 2002

7)

≥1

Metering pulse input module
with 8 channels for DC 24 V
signals, floating

≥2

6DS1 603-8AA

1; 2; ≥ 4 5) 6) 11)

Counter modules

≥2

for 4 final control elements
with 1 rest position,
with monitoring

32 outputs, 100 mA each,
non-floating

Release Remarks

for 16 NO/NC contacts, nonfloating, with monitoring and
simulation

Individual control drive modules

for actuator

Order No.
of module

Binary input modules

S controller, single-channel,
with individual control unit

K controller, two-channel

Designation

≥ 4 SW:3 5) 9) 14)

*) in certain circumstances there are some special features for these
modules, please ask your Siemens contact

This catalog is out of date, see note on page 3

Migration of existing systems
Configuring lists
Migratable TELEPERM M modules in AS 488/TM
Explanations for the column „Remarks“
Designation

Order No.
of module

Release Remarks

Binary calculation modules

1)
2)
3)
5)
6)
7)

Binary calculation module

6DS1 717-8AA *)

≥8
SW:08

16) 24)

Binary/analog calculation
module (max. 31 channels)

6DS1 717-8RR

≥1
SW:3

16) 24)

Binary extension

6DS1 719-8AA

≥2

15)

Analog extension

6DS1 720-8AA

≥1

15)

Binary extension (for
6DS1 717-8RR)

6DS1 719-8RR

≥1

9)

S5-110A, with 4 channels

6DS1 310-8AA *)

≥8

11)
12)

S5-110A, with 1 channel

6DS1 310-8AB *)

≥8

S5 coupling, serial

6DS1 318-8AB *)

≥3
SW: 1

S5 coupling (expansion unit)

6DS1 321-8AA *)

≥4

S5 coupling, serial

6DS1 333-8AB *)

≥1

S7 coupling, serial

6DS1 333-8AB *)

≥1

22) 24)

MODBUS coupling
(on request)

6DS1 333-8AB *)
with M1328-V5

≥1
SW=5

3) 24)

I/O bus remote coupling
AS - I/O bus - ES 100 K

6DS1 322-8AA

≥5

1) 12)

S5 coupling, serial,
ET 100, EU / I/Os,
TM-S5 coupling module

6DS1 327-8AA *)

≥4

Coupling of external computer via CS 275 / N-V.24

6DS1 202-8AB *)

≥5

Coupling modules

1) 24)

8)

13)
14)

15)
16)
17)
19)
20)
21)

19) 20)
22)

CP 581 TM interface modules

Earlier release versions not permissible!
Special product
Not a standard product, no system test carried out
Application only without interrupt!
No application as common alarm module (SF 61)
Approved for common alarm modules, the latest product release is
required.
Note current balance of subrack:
max. 4 A per module, max. 16 A per subrack
Combination modules for use in TELEPERM M standard systems
and in TELEPERM ME systems. Application in AS 235/488 extension
units only as TELEPERM ME module with slot addressing.
Note: Release 3 is not allowed!
Cycle time in TPM 478 for processing of modules in ES 100 K can
be delayed (dependent on the cable length); coupling modules are
used at best in the basic unit.
Application in ES 100 K not allowed (timing)
Connection of transmitters with two-wire system not permissible with
AS 488 K and ES 100 K in AC 230 V! The ripple of the power supply
in the AS is too high for these transmitters and the connection system.
Module only functions together with 6DS1 717-8AA
Only alarm function
Module only functions together with 6DS1 713 or 6DS1 731.
A maximum of 1 module of type Typ N-V.24 or CP 581 TM are permissible in a AS 488/TM system (in basic and extension cabinet)
Application in ES 100 K not allowed (5 V power)
Hardware/software releases on request:
Siemens Karlsruhe,
I&S IT PS KHE3,
D-76181 Karlsruhe, Germany
S7 coupling with 3964 R / RK 512 procedure,
SEND/RECEIVE, SIMATIC S5 analog value format
only CP 581/TM versions with S5Kx drivers can be used. Power
balance of the module can vary up to max. 3 A (with +5 V)
cycle time of the process image min. 1 s

CP 581 TM communications
module

6DS1 337-1AD *)
with S5KE, S5KS

≥1
SW: ...

2) 19)
20) 21)

23)

CP 581 TM-L2 (DP/FDL)

6DS1 341-1AD *)
with S5KE, S5KS

≥1
SW: ...

2) 19)
20) 21)

24)

CP 581 TM FUZZY

6DS1 342-1BD *)
with S5KE, S5KS

≥1
SW: ...

2) 19)
20) 21)
23) 24)

Explanations for the column „Release“

*) in certain circumstances there are some special features for these
modules, please ask your Siemens contact

≥5

recommended minimum release (for technical reasons). With earlier releases it’s possible to have some loss of functions and problems with I/Os; use without guarantee
1; 2; permissible releases
=5 valid release of a module
≥ 6 ≥ and remark 1) mean an imperative minimum release
(6 in this case), i.e. upgrading is essential at least up to release 6.

Observe the respective indexed remarks for the individual modules.
Observe the details described in the manual „Supplementary System
Documentation AS 388/TM and AS 488/TM“ (Chapter 6).■

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Migration of existing systems

7/14

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Process I/Os

8/2

Introduction

8/3
8/4
8/6

Connecting TELEPERM M I/Os
Connecting SIMATIC I/Os
DP extensions for AS 488/TM

8/7
8/9
8/11
8/12

ET 200M packaging system
ET 200M modules
ET 200M Ex I/O modules
Function and communication modules

8/13
8/15
8/15
8/15
8/16

ET 200S
ET 200X
ET 200U
ET 200B
SIWAREX M

8/17

Connecting PROFIBUS-PA to AS 488/TM

Siemens PLT 112 · 2002

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This catalog is out of date, see note on page 3

Process I/Os
Introduction
Process I/Os

■ Overview
A wide range of SIMATIC ET 200B, ET 200M, ET 200S, ET 200X
and ET 200U 1) distributed I/O systems with a comprehensive
selection of I/O modules is available for the AS 488/TM for the
acquisition and output of process signals via sensors and actuators. The I/O modules of the ET 200M distributed I/O system
specially tailored for process engineering are particularly recommendable. The distributed I/O systems are connected to the
automation systems via the PROFIBUS-DP fieldbus. Up to two
PROFIBUS-DP lines with up to 122 stations each (max.
976 I/O modules) can be connected per automation system via
IF 964-DP interface modules.
SIWAREX M function modules of SIMATIC S7-300 design can
also be used in the ET 200M distributed I/O system for weighing
and dosing tasks.

8/2

Siemens PLT 112 · 2002

In addition, a large number of devices possessing a
DP interface can also be operated on the PROFIBUS-DP of the
AS 488/TM. For example, DP interfaces integrated in the
CPU modules of the SIMATIC S7-300 permit simple connection
of slaves to the AS 488/TM. Using gateway modules on the
PROFIBUS-DP (DP/PA link , DP/AS-i link, DP/DP coupler), access to the PROFIBUS-PA and AS-I fieldbuses and to the
I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems from
other vendors is made possible.
The migration facilitates with the AS 488/TM automation system
also permit existing TELEPERM M I/O modules to be connected
via two I/O bus interfaces and used further.

1) ET 200U is no longer actively marketed

This catalog is out of date, see note on page 3

Process I/Os
Connecting TELEPERM M I/Os
TBX 478 interface module
The TBX 478 interface module together with the TPM 478 interface module links the I/O modules of the TELEPERM M system
to the AS 488/TM system.
The following interfaces are present on the TBX 478 module:
• Interface to the TPM 478 module for implementation of the two
TELEPERM M I/O buses A and B
• 2 remote interfaces connected via cables:
- for connecting the I/Os in the basic cabinet (I/O bus A) and
extension cabinet (I/O bus B), with incorporation of the
I/O slots of the MIG II migration rack (cabinet design) or
- for connecting the I/O slots of the MIG K migration rack to
I/O bus A and I/O bus B (compact design)
• Interface for "+5 V bus" for power supply to TELEPERM M extension units (cabinet connections)
• Interface to the backplane bus for power supply to the
"+5 V bus" from the power supply module of the automation
system.

■ Overview
In existing TELEPERM M systems, AS 220 S, AS 230, AS 230 K,
AS 235 or AS 235 K automation systems are replaced by migration with AS 488 S (cabinet design) or AS 488 K (compact design). System integration is carried out in each case using socalled migration racks (MIG I/MIG II for AS 488 S or MIG K for
AS 488 K). The migration rack together with the TPM 478 and
TBX 478 interface modules also comprises the interface to the
TELEPERM M I/Os in the extension units of the TELEPERM M
cabinets and in the ES 100 K extension systems. Data exchange
is via the I/O buses A and B of the TBX 478 interface module.
As with the AS 230 / AS 235, up to three expansion units in the
basic cabinet as well as an external ES 100 K can be operated
on the I/O bus A of an AS 488 S. Following replacement of the
ribbon cable for the I/O bus, up to four extension units of an
AS 230 / AS 235 extension cabinet can be connected via the
I/O bus B. When carrying out migration with AS 488/TM it is
therefore possible to add a fourth extension unit to an AS 235 extension cabinet of maximum configuration. There is therefore no
limitation with respect to the number of migratable I/O modules
for an AS 230 / AS 235 configured with the maximum number of
TELEPERM M I/O modules.
The AS 488 K with its MIG K migration rack has a design equivalent to that of an AS 235 K. The MIG K migration rack has five
slots for TELEPERM M I/O modules. 2 x 4 compact ES 100 K extension systems can be connected via these 5 slots using the
serial coupling known from the AS 235 K. These extension systems can be located up to 500 m away from the AS 488 K automation system, and are therefore highly suitable for a distributed
design.
The TPM 478 interface module additionally permits connection
of an AS 488/TM system to the CS 275 bus system. However, the
AS 488/TM automation system must not be connected simultaneously to the PROFIBUS-TM bus system.

The TBX 478 module need not be parameterized. It is provided
with data from the TPM 478 module.
The configuration parameters for the I/O area are defined using
the PROGRAF AS+/NT configuration tool and the SYST.WART
maintenance component, and subsequently saved permanently
on the memory card. The new or modified parameters are activated when recalled.
Two sets of ribbon cables are available for assigning the 5 I/O
slots of the MIG II migration rack to I/O buses A and B. The assignment of the 5 I/O slots of the MIG K migration rack to
I/O buses A and B is fixed, and cannot be changed.
A list of the TELEPERM M I/O modules which can be operated
with the AS 488/TM automation system is available on the Internet.
Additional information is available in the Internet under:

www.siemens.com/teleperm

■ Ordering Data
Order No.
TPM 478 interface module
for connection to the CS 275 system bus and the TELEPERM M
I/O modules

6ES7 478-2DA01-0AC0

TBX 478 interface module
for connection to TELEPERM M
I/O modules (I/O buses A/B)

6ES7 478-2DX00-0AA0

Cables for connection to 20 m
local bus

See Section „Bus communication“ - „CS 275“

Set of ribbon cables
for assigning the 5 I/O slots of the
MIG II migration rack to I/O buses
A and B

C79451-A3496-D2

Set of ribbon cables
for connecting the 5 I/O slots of
the MIG II migration rack to
I/O bus A

C79451-A3496-D1

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Process I/Os
Connecting SIMATIC I/Os
Communication via the PROFIBUS-DP fieldbus
The PROFIBUS-DP fieldbus is standardized according to
EN 50 170, Part 3. It permits communication between the
AS 488/TM automation systems and ET 200 distributed I/O systems, CPUs/CPs with DP interface, DP-oriented operation and
monitoring devices, and PROFIBUS field devices conforming to
the standard.
Up to 122 stations can be connected to an automation system
via each of the 2 physically isolated lines of the PROFIBUS-DP
fieldbus. The AS 488/TM system functions as the master. Data
transmission is possible on two-wire cables or fiber-optic cables.
The second PROFIBUS-DP line is already available as standard.
It is connected via a further IF 964 interface module on the
EXM 478 module. A DP2-INI initialization file is loaded by the
commissioning terminal onto the memory card with the system
software in order to activate the AS interface for the second
PROFIBUS-DP line.
Bus stations on the DP bus

■ Overview

The AS 488/TM automation system is the DP master and thus the
active station in each case. Passive stations (DP slaves) can be:

In addition to the migration of existing TELEPERM M I/Os, all versions of the AS 488/TM automation system can also be extended
by distributed I/Os on the PROFIBUS-DP. In addition to the
ET 200M system with a comprehensive range of I/O modules especially tailored for process engineering, the SIMATIC ET 200B,
ET 200S, ET 200iS (available soon), ET 200X and ET 200U (no
longer actively marketed) systems are also suitable.
A comprehensive range of compact modules in casings and for
operation without fans is therefore available in the form of modular, distributed units for automation.

• ET 200M, ET 200S, ET 200iS (to the extent of a standard slave;
available soon), ET 200X, ET 200B and ET 200U distributed
I/O systems

The ET 200M I/O system designed for the complex demands of
process engineering is suitable for both cabinet and wall mounting. The system has a comprehensive range of input/output
modules:

• SIMATIC S5-115U, S5-135U and S5-155U programmable controllers (with IM 308-C as DP slave)

• SIMATIC S7 CPU 31x-2 DP automation systems with DP slave
interface
• SIMATIC S7-300 communications modules with DP slave interface
• DP/DP coupler for connecting the PROFIBUS-DP of a system
from other vendor

• SIMATIC S5-95U/DP slave automation system

• Standard signal modules with module-specific diagnostics

• Windows-based HMI systems such as OP170S, MP290,
MP370

• Standard function modules with autonomous preprocessing,
e.g. for dosing and counting

• Field devices (also from other vendors), e.g. drives, valves and
process controllers

• Ex signal modules for connection of intrinsically-safe sensors
and actuators in zone 1 or 2 of hazardous plants.

• SIMATIC S7-315-2 DP (slave) automation system

Two PROFIBUS-DP interfaces are available for connecting the
SIMATIC distributed I/Os to the AS 488/TM automation systems.
Up to 122 stations, and thus max. 976 I/O modules, can be connected per PROFIBUS-DP line.

Interface module for connection to PROFIBUS-DP
The IF 964-DP interface module, which can be plugged into the
EXM 478 extension module, is required to connect the PROFIBUS-DP fieldbus to the automation systems and the AS 488/TM.

Configuring
The tools available for configuring, parameterization, commissioning and diagnostics of the PROFIBUS-DP are easy to use.
The master interfaces of the automation systems can be configured using the COM PROFIBUS parameterization software.
PROGRAF AS+/NT is preferably used to configure the driver
blocks in the CPU. The commissioning terminal can also be
used for this during the commissioning phase.
Process image
The central processing unit of the automation systems communicates with the I/O modules via a process image (current process data). Module assignments and addresses are defined by
the configuration. To achieve this, the associated driver block is
parameterized with the module number via the process image in
the same manner as for the AS 235 system. SYST.WART is used
to assign the module number to the station address.
Network configuration
The possible network configurations of the PROFIBUS-DP correspond to those of the PROFIBUS-TM system bus (see Section
"Bus communication").

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Process I/Os
Connecting SIMATIC I/Os
COM PROFIBUS
COM PROFIBUS is a tool used for fieldbus configuring and for
parameterization of the bus stations prior to commissioning.
COM PROFIBUS can be installed on the commissioning terminal
or on a PC/programming device with Microsoft Windows
95/98/Me/NT/2000.
The tasks of COM PROFIBUS include configuration of the fieldbus, generation of the address list, parameterization of slave
modules, setting of the transmission rate on the fieldbus, and
setting of the failure response.
Slave modules from other vendors can also be parameterized.
The vendors usually enclose type/GSD files with their products
for linking into the parameterization tools. If these type/GSD files
are not available, you can also obtain them using the support
services on the Internet sites of the respective vendors or of the
PNO (PROFIBUS International). According to EN 50 170, Part 3,
these files can also be generated using the master device data
if you are sufficiently knowledgeable.

■ Technical Specifications
PROFIBUS-DP quantity breakdown
PROFIBUS-DP according to standard

EN 50 170, Part 3

Quantity
• DP lines

2

• Stations per line

Up to 122

• I/O modules per line

Max. 976

Inputs and outputs per slave

Max. 122 byte

Transmission rate

1.5 Mbit/s

Note:
Max. 7 analog input modules (AI) can be plugged into an
ET 200M because of the consistent data transmission requirements and the corresponding limit of 122 byte. The 8th module
can be a binary input module (BI), a binary output module (BO)
or an analog output module (AO).

■ Ordering Data
Order No.
IF 964-DP interface module
for connecting an AS 388/TM or
AS 488/TM automation system to
PROFIBUS-DP

6ES7 964-2AA01-0AB0

COM PROFIBUS parameterization software
for Windows 95/98/Me/NT/2000,
on CD-ROM, five languages, with
manual on CD-ROM, German

6ES5 895-6SE03

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Process I/Os
DP extensions for AS 488/TM

■ Mode of operation
Driver blocks

■ Overview
Starting with the AS 488/TM system software M01.00, the
ET 200M, ET 200U and ET 200B distributed I/O systems are
explicitly released for the AS 488/TM as remote I/Os on the
PROFIBUS-DP. Use of these systems on the AS 488/TM was
supported by the DPAE/DPAA and DPBE/DPBE driver blocks
right from the beginning. S5 and S7 formats could be used for
the raw analog values.
Connection of other standard DP slaves from the product ranges
of Siemens and other vendors was assured as far as communication was concerned; however, support with respect to conversion of analog values and acquisition of diagnostics data could
not be assured in all cases.
The DP extensions for AS 488/TM, which require the AS 488/TM
system software M01.06 or M02.00, extend the AS x88/TM by
the following functions:
• Support of further DP ranges and devices
- ET 200S, ET 200X
- Links with DP/AS-i conversion (link 20 and link 65) as well as
CP 342-2 communications processor for ET 200M for linking
of the AS-I fieldbus
- IM 153-2 and IM 153-2 FO
- SIMATIC S7 CPU 315-2 DP and SIMATIC S5-95U
• Additional DP4E/DP4A driver blocks with new types of format
for analog values
- 4-byte integers (long integers)
- S7/IEEE floating-point numbers
(only supported if at least the small PROFIBUS-PA license is
present)
- S5 floating-point numbers
• HMI driver block with server functions for the TP170B, OP170B,
MP270 and MP370 panels based on Microsoft Windows
• Increase in number of DP slaves per DP line to 122
• The user documentation includes information and examples on
configuring and diagnostics.

Note:
The system software M02.01 or M01.07 already supports the
AS 488/TM as standard for the maximum number of 122 DP
slaves per DP line as well as hot swapping of ET 200S and
ET 200M with IM 153-2 or IM 153-2 FO.

The HMI driver block is not suitable for use of panels belonging
to the older generation (e.g. OP37). These cannot be directly
connected to the DP line of the AS 488/TM via their DP interface,
but have to be linked, for example, via an intermediate S7-300
station with CPU 315-2DP. An example configuration is shown in
the user documentation.

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Siemens PLT 112 · 2002

Driver
name

Description

DP4E

Input block for four input values as long integer, S7/IEEE
and S5 floating-point numbers, and conversion into TM
floating-point numbers

DP4A

Output block for four TM floating-point numbers following
previous conversion into long integer, S7/IEEE and S5
floating-point numbers

HMI

Downloadable block (version V3.0 onwards) with server
functions for operation of Windows-based TP170B and
OP170B panels and MP270 and MP370 multipanels

The DP4E/DP4A driver blocks support use of the COUNT module of ET 200S, amongst others.
The DP4E/DP4A driver blocks directly convert TM floating-point
numbers and floating-point numbers in SIMATIC S5 format
(KG format) so that S5 components or components from other
vendors which support the KG format can be directly operated.
If the AS 488/TM has a PROFIBUS-PA license, the direct exchange of IEEE floating-point numbers is possible between
AS 488/TM and the SIMATIC S7 station or the device from another vendor. Without a PROFIBUS-PA license for the AS 488/TM,
the floating-point numbers must be converted on the S7 station
or the device from another vendor into the KG format if they are
to the transported via the DP nterface.
The maximum number of 122 DP slaves on a DP line can only be
reached if each DP slave does not occupy more than 64 byte input data and 64 byte output data.

■ Ordering Data
Order No.
Program package "DP extensions for AS x88/TM"
comprising:
• 3.5" program diskettes
- Driver blocks (partially integrated in system program,
partially downloadable)
- Extension of PROFIBUS-DP
communications interface
- User documentation in German and English
- Initialization software for operation of the second DP line
• Product documentation in German and English

The program package "DP extensions for ASx88/TM" can be used
for AS x88/TM from version
M01.06 or M02.00 onwards

C79451-A3496-D900

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Process I/Os
ET 200M packaging system

■ Overview
The ET 200M modular I/O system with degree of protection IP 20
can be extended by signal modules and function modules of the
SIMATIC S7-300 automation system. The wide range of modules
means that it is suitable for individual or complex automation
tasks.
The ET 200M is a passive station (slave) on the PROFIBUS-DP
fieldbus. Communication via the bus system is by means of the
master interface module in the automation system and the
IM 153 interface module (IM 153-1, IM 153-2 or IM 153-2 FO).
The ET 200M I/O system has diagnostics functions for:
• Module faults
• Short-circuit of outputs
• Bus faults, i.e. faulty data transmission
ET 200M
The following types of I/O modules can be operated in ET 200M
systems on AS 488/TM automation systems:
• Standard S7-300 signal modules
• I & C I/O modules with enhanced diagnostics capability
• Ex input/output modules

• DC 24 V load power supply
• Hot swapping of I/O modules.
Diagnostics data are evaluated decentrally using diagnostics
LEDs on the ET 200M, or centrally by means of the CPU in the
automation system (station-specific or code-specific diagnostics). All acquired diagnostics data are additionally available at
a diagnostics interface.

DP driver blocks are assigned to the modules when configuring
with PROGRAF AS+/NT or ASBEDIEN.

The ET 200M can be operated with two types of design:

The I & C modules with diagnostics capability offer channelbased fault displays, internal module monitoring, diagnostics
alarms, or the freezing of the last value or connection of a default
value upon failure of the CPU or the load power supply. They
recognize channel faults and module-internal faults, and can
signal these events to the AS 488/TM automation systems where
they are made available at a user interface for further evaluation.

• Design with active bus modules (swapping of modules possible during operation).

• Design with bus connectors

The ET 200M comprises:
• IM 153 interface module for connection to PROFIBUS-DP
A connection to PROFIBUS-DP with fiber-optic technology is
possible via integral interfaces on the IM 153-2 FO or via additional OLMs (optical link modules) or OBTs (optical bus terminals).
• Various I/O modules connected by means of bus connectors,
or plugged onto active bus modules.
• A power supply if necessary.
The modules are mounted on a DIN rail. The arrangement is set
during the hardware configuring with COM PROFIBUS.

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Process I/Os
ET 200M packaging system

■ Design

■ Ordering Data
Order No.

Simple packaging system with bus connectors
The simple packaging system with SIMATIC S7-300 bus connectors makes the ET 200M flexible and easy to service:
• Module installation
Simply hook the modules into the DIN rail, swing into place,
and screw tight.
• Integral backplane bus
The backplane bus is integrated into the modules. Bus connectors which are plugged into the rear of the housing are
used to connect the modules.
The DIN rail is available in various lengths. The 482-mm rail is
recommended for the ET 200M.

Packaging system with active bus modules
(with hot swapping function)

Packaging system with bus connectors
DIN rail
482 mm long

6ES7 390-1AE80-0AA0

Packaging system with active bus
modules
DIN rail for active bus modules
for max. 5 active bus modules,
for hot swapping function
482 mm long (19 inch)

6ES7 195-1GA00-0XA0

Active bus modules
BM PS/IM for power supply and
IM 153, incl. 1 bus model cover

6ES7 195-7HA00-0XA0

BM 2x40 for two 40-mm modules

6ES7 195-7HB00-0XA0

BM 1x80 for one 80-mm module

6ES7 195-7HC00-0XA0

If it is necessary to replace modules during operation of a system for reasons of increased availability, the hot swapping system is appropriate as an ET 200M version with active bus
modules.

Covers
Pack with 4 backplane covers
and 1 bus module cover

6ES7 195-1JA00-0XA0

Ex partition

6ES7 195-1KA00-0XA0

This system permits hot swapping of modules without having to
switch off the associated ET 200M. The hot swapping system
consists of backplane modules from which a backplane of the
required length can be produced, and a matching rail. A complete system can be ordered for the standard length of
19 inches (482 mm).

Alternative to single components

Please refer to the individual components listed in the ordering
data for further configuration with bus connectors, bus modules
etc.

Note:
Please note that a PS 307 load power supply must be inserted
per hot swapping system if a central DC 24 V supply is absent.

Installation
The bus modules are swung into the DIN rail, pushed next to one
another, or secured by plug connections at the side. The modules can then be swung into the bus modules and screwed tight,
whereupon they make contact with the plug of the bus module.
Plugs of unused slots are protected by backplane covers, and a
bus module cover is plugged onto the side of the last bus module.

Components for both packaging systems
When using the ET 200M I/O system in power supplies with
AC 120 V/230 V, the PS 307 load power supply is connected prior to the IM 153 interface module.
The IM 153 interface module is required to connect the ET 200M
modular I/O system to PROFIBUS-DP. With this module, the
ET 200M I/O system operates as a slave on the PROFIBUS-DP.
Up to 8 I/O modules from the SIMATIC S7 range can be connected to the IM 153 interface module.

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Siemens PLT 112 · 2002

I/O subsystem ZuS
ET 200M with hot swapping of
modules, comprising DIN rail for
482-mm (19-inch) active bus
modules, IM 153-1 interface module and PS/IM bus module for
IM 153

6ES7 654-0XX01-1XA0

Components for both packaging
systems
PS 307 load power supply
incl. power connector;
primary AC 120/230 V, secondary DC 24 V
PS 307-1E
5 A; 80 mm wide
PS 307-1K
10 A; 200 mm wide
PS 307-1B
2 A; 50 mm wide

6ES7 307-1EA00-0AA0
6ES7 307-1KA00-0AA0
6ES7 307-1BA00-0AA0

IM 153-1 interface module
DP slave interface module for
connecting an ET 200M to
PROFIBUS-DP;
max. 8 S7-300 modules

6ES7 153-1AA03-0XB0

IM 153-1 interface module
DP slave interface module for
connecting an ET 200M to
PROFIBUS-DP; for extended temperature range;
max. 8 S7-300 modules

6ES7 153-1AA83-0XB0

IM 153-2 interface module
DP slave interface module for
connecting an ET 200M to
PROFIBUS-DP;
max. 8 S7-300 modules

6ES7 153-2AA02-0XB0

IM 153-2 FO interface module
DP slave interface module for
connecting an ET 200M to
PROFIBUS-DP; with integral fiberoptic interface;
max. 8 S7-300 modules

6ES7 153-2AB01-0XB0

RS 485 bus connector
with angled cable outlet,
max. transmission rate 12 Mbit/s,
with PG interface

6ES7 972-0BB41-0XA0

This catalog is out of date, see note on page 3

Process I/Os
ET 200M modules

■ Overview
In conjunction with the AS 488/TM automation systems, the following I/O modules of the SIMATIC S7-300 automation system
can be used in ET 200M I/O systems:

■ Ordering Data
Order No.
SM 321 digital input modules
• 16 inputs, DC 24 V

6ES7 321-1BH02-0AA0

SM 321 digital input modules

• 16 inputs, DC 24 V, active low

6ES7 321-1BH50-0AA0

Digital input modules convert the levels of the external digital
signals from the process into the internal signal level of the automation system. They are suitable for connection of standard
switches and two-wire proximity switches (BERO).

• 16 inputs, DC 24 V, extended
temperature range

6ES7 321-1BH82-0AA0

• 32 inputs, DC 24 V

6ES7 321-1BL00-0AA0

• 32 inputs, DC 24 V, extended
temperature range

6ES7 321-1BL80-0AA0

• 16 inputs, DC 48 to 120 V,
extended temperature range

6ES7 321-1CH80-0AA0

• 32 inputs, AC 120 V

6ES7 321-1EL00-0AA0

• 8 inputs, AC 120/230 V

6ES7 321-1FF01-0AA0

• 8 inputs, AC 120/230 V,
extended temperature range

6ES7 321-1FF81-0AA0

• 16 inputs, DC 24 V

6ES7 321-7BH00-0AB0

• 16 inputs, DC 24 V, extended
temperature range

6ES7 321-7BH80-0AB0

SM 322 digital output modules
Digital output modules convert the internal signal level of the automation system into the external signal levels required for the
process. They are suitable e.g. for connecting solenoid valves,
contactors, small-power motors, lamps and motor starters.
SM 323 digital input/output modules
Digital input/output modules have both digital inputs and digital
outputs on one module.
SM 331 analog input modules
Analog input modules convert analog signals from the process
into digital signals for internal processing within the automation
system. Connectable sensors include voltage and current transmitters, thermocouples, resistors and resistance thermometers.
SM 332 analog output modules
Analog output modules convert digital signals from the automation system into analog signals for the process.

SM 322 digital output modules
• 8 outputs, DC 24 V/2 A

6ES7 322-1BF01-0AA0

• 16 outputs, DC 24 V/0.5 A

6ES7 322-1BH01-0AA0

• 16 outputs, DC 24 V/0.5 A,
extended temperature range

6ES7 322-1BH81-0AA0

• 32 outputs, DC 24 V/0.5 A

6ES7 322-1BL00-0AA0

• 8 outputs, DC 48 to 120 V/1.5 A,
extended temperature range

6ES7 322-1CF80-0AA0

• 32 outputs, AC 120 V/1 A

6ES7 322-1EL00-0AA0

• 8 outputs, AC 120/230 V/1 A

6ES7 322-1FF01-0AA0

• 8 outputs, relay contacts

6ES7 322-1HF01-0AA0

• 8 outputs, relay contacts, 5 A

6ES7 322-1HF10-0AA0

• 8 outputs, relay contacts,
AC 230 V/5 A, extended temperature range

6ES7 322-1HF80-0AA0

• 16 outputs, relay contacts, 8 A

6ES7 322-1HH00-0AA0

• 8 outputs, DC 24 V/0.5 A,
redundancy possible

6ES7 322-8BF00-0AB0

• 8 outputs, DC 24 V/0.5 A,
extended temperature range

6ES7 322-8BF80-0AB0

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Process I/Os
ET 200M modules
SM 323 digital input/output
modules

SM 332 analog output modules

• 8 inputs, 8 outputs

6ES7 323-1BH01-0AA0

• 8 inputs, 8 outputs, extended
temperature range

6ES7 323-1BH81-0AA0

• 16 inputs, 16 outputs

6ES7 323-1BL00-0AA0

SM 331 analog input modules

• 2 outputs, 12 bit

6ES7 332-5HB01-0AB0

• 2 outputs, 12 bit, extended temperature range

6ES7 332-5HB81-0AB0

• 4 outputs, 12 bit

6ES7 332-5HD01-0AB0

• 4 outputs, 15 bit

6ES7 332-7ND00-0AB0

• 2 inputs, 12 to 14 bit

6ES7 331-7KB02-0AB0

SM 334 analog input/output
modules

• 2 inputs, 12 to 14 bit, extended
temperature range

6ES7 331-7KB82-0AB0

• 4 inputs, 2 outputs

6ES7 334-0CE01-0AA0

6ES7 331-7KF02-0AB0

• 4 inputs, 2 outputs, Pt 100 resistance measurement

6ES7 334-0KE00-0AB0

• 8 inputs, 14 bit, 20 ms conversion time/channel

6ES7 331-7NF00-0AB0

• 8 inputs, 16 bit

6ES7 331-7NF10-0AB0

• 4 inputs, 2 outputs, Pt 100 resistance measurement, extended
temperature range

6ES7 334-0KE80-0AB0

• 8 inputs, 15 bit
• 8 inputs, for thermal resistors,
16 bit

6ES7 331-7PF00-0AB0

SM 335 analog input/output
modules

• 8 inputs, for thermocouples,
16 bit

6ES7 331-7PF10-0AB0

• 4 inputs, 4 outputs, 1 pulse input
and sensor supply

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6ES7 335-7HG01-0AB0

This catalog is out of date, see note on page 3

Process I/Os
Ex I/O modules

■ Overview

■ Ordering Data

The following Ex I/O modules can be used in ET 200M I/O systems operated together with AS 488/TM automation systems:
Ex digital input/output modules [EEx ib]
Ex digital input module 321-7RD

4 inputs, floating, NAMUR

Ex digital output module 322-5SD

4 outputs, floating, DC 24 V, 10 mA

Ex digital output module 322-5RD

4 outputs, floating, DC 15 V, 20 mA

Intrinsically-safe equipment which can be connected
Digital input

Initiators according to DIN 19 234,
wired mechanical contacts

Digital output

Solenoid valves, signalling lamps,
LEDs

Ex analog input/output modules [EEx ib]

Order No.
SM 321 Ex digital input module
[EEx ib]
4 inputs, floating, NAMUR

4 outputs, floating,
DC 15 V/20 mA

6ES7 322-5RD00-0AB0

4 outputs, floating,
DC 24 V/10 mA

6ES7 322-5SD00-0AB0

SM 331 Ex analog input module
[EEx ib]
4 inputs, floating,
DC 0 V/4 20 mA; 15 bit

6ES7 331-7RD00-0AB0
6ES7 331-7SF00-0AB0

Ex analog input module 331-7RD

4 inputs, floating, 0/4 to 20 mA,
15 bit

8/4 inputs, floating, for thermocouples and Pt 100, Pt 200,
Ni 100; 15 bit

Ex analog input module 331-7SF

8/4 inputs, floating, for thermocouples and Pt 100, Pt 200, Ni 100

SM 332 Ex analog output
module [EEx ib]

Ex analog output module 332-5RD 4 outputs, floating, 0/4 to 20 mA

6ES7 321-7RD00-0AB0

SM 322 Ex digital output
module [EEx ib]

4 outputs, floating,
0/4 to 20 mA; 15 bit

6ES7 332-5RD00-0AB0

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Process I/Os
Function and communications modules

■ Overview

■ Ordering Data

Special function and communications modules can be operated
in the ET 200M I/O systems connected to the AS 488/TM automation system via PROFIBUS-DP. These include:
• SIWAREX M function module with weighing and dosing electronics for implementation of scales and for controlling dosing
units
The AS 488/TM automation system additionally requires the
SIWA driver block for this function module. See the section on
SIWAREX M for further information and ordering data on the
SIWA driver block.
• CP 343-2 communications processor for linking the AS-I fieldbus
See section on DP extensions for AS 488/TM for information on
configuring and diagnostics.
Note: It is also possible to use the CP 342-2 communications
processor (which is no longer available) instead of the CP 3432.
• FM 350-1 single-channel counter module
The AS 488/TM requires special driver blocks for operation of
the FM 350 counter module.
These can be obtained on request from:
I&S IT PS, Karlsruhe
Mr. Heid
Tel. +49 721 595-6380
Fax. +49 721 595-6383
E-mail: Roland.Heid@siemens.com

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Siemens PLT 112 · 2002

Order No.
FM/CP modules
CP 343-2 communications processor
for connection of SIMATIC S7-300
and ET 200M to AS-Interface;
without front connector

6GK7 343-2AH00-0XA0

SIWAREX M function module
Weighing and dosing system

7MH4 553-1AA41

FM 350-1 counter module
with 1 channel, max. 500 kHz; for
incremental sensor

6ES7 350-1AH02-0AE0

This catalog is out of date, see note on page 3

Process I/Os
ET 200S
ET 200S

■ Design
The following components are available for the ET 200S distributed I/O system:
• Interface module to connect the ET 200S to the PROFIBUS-DP
(IM 151 or IM 151 FO), or alternatively
• IM 151/CPU or IM 151/CPU FO with additional integrated
CPU 314 for preprocessing of process data
• Terminal modules for DIN rail mounting including terminals
(keyed connection system permits increased vibration resistance of 5 g); rail system for power modules, electronics modules and consumer feeders

■ Overview
The ET 200S is a bit-modular distributed I/O system with degree
of protection IP 20. The bit modularity of the ET 200S permits optimum, rapid adaptation to the respective automation task. The
setting-up times can be minimized even with frequently changing demands by replacing or combining various I/O modules.
The range of I/Os includes analog and digital signal modules,
process modules and consumer feeders (modules for switching
and protecting three-phase consumers up to 5.5 kW).
The ET 200S has a design with independent wiring, i.e. the wiring is carried out using terminal modules which function as a
supporting system for power modules, electronics modules and
consumer feeders. The terminal modules are latched onto a rail
according to EN 50 022 and can be prewired and tested without
I/O modules. This design also supports hot swapping of
I/O modules.

• Power modules for electronics modules and consumer feeders;
for monitoring and fusing the load and sensor power supplies,
and for monitoring the auxiliary voltages for a group of consumer feeders
• Electronics modules: analog and digital I/O modules, as well
as special process modules (e.g. for recording SSI sensor values, or for universal counter functions)
• Consumer feeders (modules for switching and protecting any
three-phase consumers up to 5.5 kW)
- Direct starters
- Reversing starters
Configuration limits when used on AS 488

Up to 32 modules can be inserted per I/O system.
The maximum address range of all inserted I/O modules is
122 byte for input data and 122 byte for output data. This limit is
irrelevant to the CPU version.
The maximum number of parameters is limited to 244 byte per
station. Process modules such as the counter module have long
parameter sets, permitting the parameter limit to be reached prior to the limiting length of the process data.

■ Configuration
Configuration and parameterization

The ET 200S distributed I/O systems are configured and parameterized using COM PROFIBUS.

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Process I/Os
ET 200S
ET 200S

■ Ordering Data

Analog input modules
Order No.

PROFIBUS interface modules
• IM 151 interface module
for connection of ET 200S to
PROFIBUS-DP; with RS 485 interface

6ES7 151-1AA02-0AB0

• IM 151 FO interface module
for connection of ET 200S to
PROFIBUS-DP; with fiber-optic
interface

6ES7 151-1AB01-0AB0

• IM 151/CPU interface module

6ES7 151-7AA00-0AB0

• IM 151/CPU FO interface module

6ES7 151-7AB00-0AB0

• 2 AI U standard

6ES7 134-4FB00-0AB0

• 2 AI U high speed

6ES7 134-4FB50-0AB0

• 2 AI U high feature

6ES7 134-4LB00-0AB0

• 2 AI I standard 2-wire

6ES7 134-4GB00-0AB0

• 2 AI I high speed 2-wire

6ES7 134-4GB50-0AB0

• 2 AI I standard 4-wire

6ES7 134-4GB10-0AB0

• 2 AI I high speed 4-wire

6ES7 134-4GB60-0AB0

• 2 AI I high feature 2/4-wire
(15 bit + sign)

6ES7 134-4MB00-0AB0

• 2 AI RTD standard

6ES7 134-4JB50-0AB0

• 2 AI TC standard

6ES7 134-4JB00-0AB0

Analog output modules

Digital input modules
• 2 DI DC 24 V standard

6ES7 131-4BB00-0AA0

• 2 AO U standard

6ES7 135-4FB00-0AB0

• 2 DI DC 24 V high feature

6ES7 131-4BB00-0AB0

• 2 AO U high feature

6ES7 135-4LB00-0AB0

• 4 DI DC 24 V

6ES7 131-4BD00-0AA0

• 2 AO I standard

6ES7 135-4GB00-0AB0

• 4 DI DC 24 V high feature

6ES7 131-4BD00-0AB0

• 2 AO I high feature

6ES7 135-4MB00-0AB0

• 2 DI AC 120 V

6ES7 131-4EB00-0AB0

Process modules

• 2 DI AC 230 V

6ES7 131-4FB00-0AB0

• 1COUNT
24 V/100 kHz counter module
for universal counting and measuring tasks with ET 200S;
DP4E/DP4A driver blocks required

6ES7 138-4DA01-0AB0

• 1COUNT
5 V/500 kHz counter module
for universal counting and measuring tasks with ET 200S;
DP4E/DP4A driver blocks required
The module interface is compatible with a released module.

6ES7 138-4DE00-0AB0

• 1SI interface module
ASCII and 3964(R) protocols

6ES7 138-4DF00-0AB0

Digital output modules
• 2 DO DC 24 V/0.5 A standard

6ES7 132-4BB00-0AA0

• 2 DO DC 24 V/0.5 A high feature

6ES7 132-4BB00-0AB0

• 2 DO DC 24 V/2 A

6ES7 132-4BB30-0AA0

• 2 DO DC 24 V/2 A high feature

6ES7 132-4BB30-0AB0

• 4 DO DC 24 V/0.5 A

6ES7 132-4BD00-0AA0

• 4 DO DC 24 V/2 A standard

6ES7 132-4BD30-0AA0

• 2 DO AC 120/230 V/1 A

6ES7 132-4FB00-0AB0

• 2 DO DC 24 V to AC 230 V/5 A
relay

6ES7 132-4HB00-0AB0

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Process I/Os
ET 200S
ET 200X, ET 200U and ET 200B
Design
Standard modules
• Digital input/output module with 4, 8 or 16 channels
• Relay output module with 4 or 8 channels
• Analog input/output module with 2 or 4 channels
Ex modules
• Digital input/output module
• Analog input/output module
Function modules
• IP 262 closed-loop control modules for continuous controllers
or pulse controllers

ET 200X

The RIP and KRIP drivers for the IP 262 closed-loop control
modules are present as standard on the memory card of the
AS 488/TM, and are installed each time commissioning is carried out.

The ET 200X distributed I/O system with its modular design and
degree of protection IP 65/67 is predestined for use at machine
level outside the control cabinet. The ET 200X consists of a basic module for connection to PROFIBUS-DP (optionally with
PLC functionality) and max. 7 extension modules.

Other modules

The extension modules are mounted side-by-side using integral
connectors. All signal cables and supply voltages required for
inputs and outputs are looped through. The modules can be replaced when servicing without having to dismount the complete
station.

See Catalog ST 50 from 1998 for further information and technical data on ET 200U (including I/O modules).

The following extension modules are available:
• Digital inputs/outputs
• Analog inputs/outputs
• Communications processor for linking to AS-Interface
• Pneumatics module with integral valves
• Pneumatics interface to accommodate a CPV valve island from
FESTO (max. 1 per unit)

For all other I/O modules, you must check in each individual
case whether operation with standard drivers is possible (on request).

■ Ordering Data
Order No.
IP 262 closed-loop control module
• With 3 analog outputs for
3 continuous controllers with analog output signals

6ES5 262-8MA13

• With 8 digital outputs for
4 continuous controllers with
mark-space signals or for step
controllers

6ES5 262-8MB13

• Load feeders to control any three-phase consumers up to
5.5 kW at AC 400 V (max. 6 per unit)
• SITOP power DC 24 V power supply (option)
See Section "Distributed I/Os" in the mall/CA01 or Catalog IK PI
for further information and ordering data.

ET 200U
ET 200U is a modular I/O system with degree of protection IP 20
which is no longer actively marketed. It comprises:
• An IM 318 interface module for connection to PROFIBUS-DP
• An internal bus designed using bus modules and with slots for
I/O modules
• I/O modules from the SIMATIC S5-100U programmable controller range
• A power supply module if necessary.
The IM 318 interface module, bus modules and power supply
module are mounted on a DIN rail.
The power supply module is only required if a DC 24 V supply is
not available for the IM 318 interface module.

ET 200B
The ET 200B is a small, compact I/O system with degree of protection IP 20. It consists of a terminal block and an electronics
block. The terminal block is the supporting assembly for an electronics block, and is available in various versions. Many different
versions of electronics blocks are available with digital or analog
input and output channels.
The ET 200B is primarily used where only a few inputs/outputs
are required or where only a small mounting depth is available.
The interface for PROFIBUS-DP is integrated in the ET 200B. The
ET 200B is a passive station (slave) on the PROFIBUS-DP.
The following electronics blocks are provided for use of the
ET 200B as a distributed I/O system for AS 488/TM automation
systems:
• Digital input, 16/32 channels, DC 24 V, non-floating
• Digital output, 16/32 channels, DC 24 V, floating/non-floating
• Relay module, 8 outputs, DC 24 V/60 V, floating
• Analog input, 4/8 channels, floating, for Pt 100/thermocouple,
± 1.25 V, ± 2.5 V, ± 5 V, ±10 V, 0(4) to 20 mA

The ET 200U is a passive station (slave) on the PROFIBUS-DP.

• Analog output, 4 channels, ± 10 V, +10 V, ± 20 mA, 0(4) to
20 mA

I/O modules from the SIMATIC S5-100U programmable controller range can be used with the ET 200U.

See Section "Distributed I/Os" in the mall/CA01 for further information, technical data and ordering data on the ET 200B.
Siemens PLT 112 · 2002

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Process I/Os
SIWAREX M
SIWAREX M

■ Configuration
SIWA driver block
The AS 388/TM and AS 488/TM automation systems additionally
require the SIWA driver block for connection of SIWAREX M.
SIWA is a standard AS function block with the system type number 138, and can be downloaded into the automation system via
a commissioning terminal.
Users can call the following functions using so-called jobs:
• "Measure"
• "Tare"
• "Start"
• "Pause" (stopping of a dosing procedure)
• "Continue" (continuation of a dosing procedure)
Status scanning is additionally possible for diagnostics.

■ Overview
In a process engineering application, SIWAREX M handles execution of all weighing functions as well as the time-critical control
of the dosing units (valves etc.) of dosing scales, independent of
the time cycle of the automation system. Exact switching-off of
the dosing valves is achieved in this manner, and thus an optimum of dosing accuracy.
SIWAREX M can be used to design net weight scales, singlecomponent or multi-component scales, as well as multi-scale
systems.
The downloadable SIWA driver block integrates the SIWAREX M
weighing and dosing electronics with verification capability into
the TELEPERM M process control system.
The SIWAREX M function modules are operated in ET 200M distributed I/O systems. It is irrelevant whether the ET 200M is connected to the automation system via line 1 or 2 of the PROFIBUSDP. Up to seven SIWAREX M function modules can be plugged
into an ET 200M of standard design with bus connectors. Up to
four SIWAREX M function modules can be plugged into an
ET 200M with active bus modules (for the hot swapping function).

Connection of SIWAREX M modules, configuration example
ET 200M with SIWAREX M function modules can be operated on lines
1 and 2 of the PROFIBUS-DP. Only one PROFIBUS-DP line is shown in
this configuration example.

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Siemens PLT 112 · 2002

The listed jobs can be activated using operator-accessible elements and via configurable inputs. Following termination of a job
by SIWAREX M, the driver block assumes the "Measure" status.
Just like other operator-accessible blocks, SIWA also offers a
status word which can be acknowledged by an operator system.
Note:
The SIWA driver block can only execute on the automation system whose serial number is stored in the SIWA software. If the
SIWA driver block is subsequently ordered, it is therefore necessary to specify the memory card serial number of the automation
system on which the SIWA is to be installed.

■ Ordering Data
Order No.
SIWAREX M function module
Weighing and dosing system

7MH4 553-1AA41

SIWA driver block
for AS 388/TM and AS 488/TM
automation systems

6DS5 470-1AD

This catalog is out of date, see note on page 3

Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM
Properties and application features of the PROFIBUS-PA
• Networking of transmitters, valves, actuators etc. via a serial
bus system
• Communication-compatible extension of PROFIBUS-DP by
transmission technology optimized for field devices
• Integration possible into existing fieldbus applications based
on PROFIBUS-DP
• Power supply to field devices via data cable
• "Intrinsic safety" (type of protection EEx[i]) permits applications
in hazardous area
• Transfer of automation functions (intelligence) into the field devices
• Remote parameterization, e.g. using Process Device Manager
(PDM)
• Preventive maintenance and diagnostics

■ Overview

• Reduction in hardware and engineering costs by saving of
I/O modules, cabling and connections

PROFIBUS-PA is a fieldbus specially designed for process engineering for networking field devices (sensors and actuators)
over large distances, even in hazardous areas. Its communication is compatible we PROFIBUS-DP, and it is connected to the
automation system via the latter. With the TELEPERM AS 488/TM
automation system, connection of two PROFIBUS-DP lines with
up to 122 stations each is possible.

• Satisfies the requirements of the chemical and processing industries.

The transmission technology of the PROFIBUS-PA corresponds
to the international standard IEC 1158-2. A two-wire cable as the
transmission medium permits connection of a power supply to
the field devices in addition to data communication.

Connection of the PROFIBUS-PA to AS 488/TM is protected by
a license program which is linked to the serial number of the
AS 488 memory card. Licensing is available in two stages:

PROFIBUS-PA can be connected to the PROFIBUS-DP lines of
the AS 488/TM either via the DP/PA link interface module IM 157
or via DP/PA couplers.
Delivery forms

• Full license for connection of the PROFIBUS-PA via DP/PA link
with transmission rate up to 12 Mbit/s and via DP/PA coupler
with transmission rate of 45.45 kbit/s.
• Partial license for connection of the PROFIBUS-PA only via
DP/PA coupler with transmission rate of 45.45 kbit/s.

Configuration example of the
PROFIBUS-PA connection to
TELEPERM M

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Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM

■ Design

■ Mode of operation

Connection of PROFIBUS-PA using DP/PA coupler
The PROFIBUS-DP is connected to the AS 488/TM via an
IF 964-DP interface module which can be plugged into an
EXM 478 extension module.
DP/PA couplers are available in two versions: an Ex version with
max. 100 mA output current and a non-Ex version with 400 mA
output current. The DP/PA couplers are mounted together with a
load power supply for DC 24 V on an S7-300 rail outside the hazardous area. A 9-pin Sub-D plug is used for connection to the
PROFIBUS-DP.
Four screw terminals are available for the PROFIBUS-PA connection with the non-Ex version. The PROFIBUS-PA cable can
be looped through if required, or terminated by a selectable resistor. With the intrinsically-safe Ex version, the DP/PA coupler is
always at the end of the cable, and the terminating resistor is activated. Only two screw terminals are available for the
PROFIBUS-PA connection.

Users have access to the field devices on the PROFIBUS-PA
using downloadable PA driver blocks which are combined in a
driver library. These driver blocks support the cyclic services of
the PA profile, and permit productive operation of a large number of PA field devices from various vendors (e.g. Siemens,
Endress+Hauser, Bürkert, Krohne, VEGA, NELES, etc.) which
comply with this PA profile.
Limitation:
When linking PA field devices via the DP/PA link, the DP device
must accept parameterization telegrams with a length of
10 byte.

Driver block

Description

PAAI

Analog input block for
PROFIBUS-PA
(representative of transmitter)

PAAO

Analog output block for
PROFIBUS-PA
(representative of actuators such
as drives, controllers etc.)

PADI

Discrete value input block for
PROFIBUS-PA

PADO

Discrete value block for
PROFIBUS-PA
(representative of actuators such
as valves etc.)

Each PA field device occupies a PROFIBUS address on the
DP line.
Connection of PROFIBUS-PA using DP/PA link
The PROFIBUS-DP is connected to the AS 488/TM via an IF 964DP interface module which can be plugged into an EXM 478 extension module.
The DP/PA link comprises the IM 157 interface module and up to
5 DP/PA couplers which are connected together via S7-300
standard bus plugs. By combination of the IM 157 with Ex or
non-Ex versions of the DP/PA coupler, DP/PA link versions can
be generated for use in hazardous and non-hazardous areas.
The DP/PA link is mounted together with a load power supply for
DC 24 V on an S7-300 rail outside the hazardous area. A 9-pin
Sub-D plug on the IM 157 interface module is used for connection to the PROFIBUS-DP.
Four screw terminals are available on the DP/AP couplers of the
non-Ex version for the PROFIBUS-PA connection. The
PROFIBUS-PA cable can be looped through if required, or terminated by a selectable resistor. With the intrinsically-safe
Ex version, the DP/PA coupler is always at the end of the cable,
and the terminating resistor is activated. Only two screw terminals are available for the PROFIBUS-PA connection.

Only the DP/PA links occupy a PROFIBUS address on the
DP line. Each DP/PA link provides a separate address range for
each of the subordinate PA field devices.

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Siemens PLT 112 · 2002

The communications interface permits operation of the
PROFIBUS-PA on the AS 488/TM, and thus also the coexistence
of additional masters of class 2 on the PROFIBUS-DP, setting of
45.45 kbit/s as the transmission rate, as well as higher transmission rates up to 12 Mbit/s.

This catalog is out of date, see note on page 3

Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM

■ Technical Specifications
Technical data

■ Ordering Data
DP/PA link (IM 157)

DP/PA coupler
only

Max. number of DP lines

2

2

Max. number of slaves per
DP line

122

122

Number of bytes for inputs
per DP slave

122

122

Number of bytes for outputs 122
per DP slave

122

Max. number of PA field
devices on an IM 157:
• Digital
• Analog
(process value: 4 bytes;
status: 1 byte)

30
24

-

122 * 10 = 1220

122

Max. number of PA transmit- 122 * 24 = 2928
ters on DP line

122

Max. updating cycle on DP 130 ms (I/O data:
bus between master/slaves 120/40 bytes)
with 62 slaves

1700 ms
(I/O data:
12/4 bytes)

Average updating cycle on
DP bus between master/slaves with 62 slaves

90 ms (I/O data:
120/40 bytes)

870 ms (I/O data:
12/4 bytes)

Max. updating cycle on PA
bus (IM 157/field devices)
with 10 field devices

600 ms (I/O data:
120/40 bytes)

600 ms (I/O data:
12/4 bytes)

Average updating cycle on
PA bus (IM 157/field
devices) with 10 field
devices

140 ms (I/O data:
120/40 bytes)

140 ms (I/O data:
12/4 bytes)

Average number of connectable PA field devices
Exception: 12/8 bytes
inputs/outputs per field
device

Order No.
IM 157 interface module for
DP/PA link
for extended temperature range

6ES7 157-0AA81-0XA0

DP/PA coupler as non-intrinsically-safe version (non-Ex)
for transition in transmission technology from RS 485 to IEC 1158-2

6ES7 157-0AC80-0XA0

DP/PA coupler as intrinsicallysafe version (Ex)
for transition in transmission technology from RS 485 to IEC 1158-2

6ES7 157-0AD80-0XA0

AS x88/TM-PA coupling software, full license
for connection of the PROFIBUSPA to AS x88/TM via DP/PA link
and DP/PA coupler, comprising
• Program diskette with
- PA driver blocks
- Extension of the AS x88/TM
communications interface
- Master type file for
COM PROFIBUS
- User’s documentation
- License program, full license
• Product information in German

6DS5 130-8AA

AS x88/TM-PA coupling software, partial license
for connection of the PROFIBUSPA to AS x88/TM via DP/PA coupler, comprising
• Program diskette with
- PA driver blocks
- Extension of the AS x88/TM
communications interface
- Master type file for
COM PROFIBUS
- User’s documentation
- License program, partial license
• Product information in German

6DS5 130-8AB

Siemens PLT 112 · 2002

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Process I/Os

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Bus communication

9/2

PROFIBUS-TM

9/5

CS 275

9/7
9/9
9/10
9/11
9/11
9/12
9/12
9/12

CS-L2 bridge
Cebtral processing unit
Power supply modules
Connection to PROFIBUS-TM
Connection to CS 275
Packaging system
System software
Documentation

Siemens PLT 112 · 2002

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Bus communication
PROFIBUS-TM
PROFIBUS-TM

Bus communication

Transmission systems
PROFIBUS offers a comprehensive range of network components for electrical and optical transmission systems.

■ Overview
The AS 488/TM and AS 388/TM automation systems are
connected to one another, to OS 525 or PCS7/TM-OS
operator systems and to PCs/programming devices with the
PROGRAF AS+/NT configuration software via the
PROFIBUS-TM system bus.
The connection to PROFIBUS-TM is made:
• Using an EXM 478 extension module with IF 964 interface
module for AS 488/TM systems and CS-L2 bridge
• Using an EXM 378-2 module with IF 964 interface module for
AS 388/TM systems.

■ Mode of operation
The PROFIBUS access procedure is similar to that of the CS 275
bus system, and operates according to the "Token passing" procedure corresponding to EN 50 170 (PROFIBUS). Characteristic
for PROFIBUS-TM is that the TELEPERM M communication
mechanisms of the CS 275 bus system are used, e.g. AKS, BKS,
MKS and PL/PS telegrams, at the application level (interface
between bus interface module and application) as an extension
to the bus protocol according to EN 50 170. Since configuring of
communication is identical for both system buses, the
PROFIBUS-TM bus can the connected to the CS 275 bus via
the CS-L2 bridge.

• Electrical network
Shielded, twisted two-wire cables are used for electrical
PROFIBUS networks. The RS 485 interface operates using
voltage differences. It is therefore less sensitive to interferences than a voltage or current interface. With PROFIBUS, the stations are connected to the bus cable via a bus connector or
bus terminal.
The individuals segments are connected using repeaters.
• Optical network
The optical version of the PROFIBUS is suitable for long distances, and is insensitive to electromagnetic interferences.
Glass fiber-optic cables are preferably used. Plastic fiber-optic
cables can also be used for lower demands (short distances).
The stations are connected to the optical PROFIBUS network
via an optical link module (OLM). The optical transmission link
can be up to 21 km long, or up to 16 km when using a CS-L2
bridge.
The OLM can be used to design an optical network with a multipoint, ring or star structure.
• Mixed network
Mixed structures are possible comprising electrical and optical
PROFIBUS networks. OLMs are used for the transition between
the two media.
There is no difference between the electrical two-wire and
optical systems as far as communication between the stations
is concerned.

A data transmission rate of 1.5 Mbit/s is used for communication
between the TELEPERM M components via the PROFIBUS-TM
bus.
Despite the much higher data transmission rate compared to the
CS 275, only the same performance data are guaranteed for the
PROFIBUS-TM as for the CS 275 bus system. The reason is that
multi-address orders such as AKS, BKS and MKS are resolved
into individual telegrams in the case of PROFIBUS-TM, and
these types of telegram therefore require far higher communication resources.
However, if the multi-address orders only have a few addresses,
and if more single address orders (e.g. read/write parameters)
are present compared to the multi-address orders, the performance of the PROFIBUS-TM bus system is higher than that of
the CS 275. However, the degree can only be determined by a
bus analysis.

Possible bus configuration: linear and tree structures of the PROFIBUS
electrical network

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Bus communication
PROFIBUS-TM
PROFIBUS-TM
Bus connector
The bus connector can be used to directly connect the stations
on the PROFIBUS together in loop-through mode. The connector
is easy to mount, and has an integral terminating resistor.
With the AS 388/TM automation system, the bus connector is
plugged onto the IF 964 interface module on the EXM 378-2
module; with the AS 488/TM automation system, it is plugged
onto the IF 964 interface module of an EXM 478 extension module.
An optical link module OLM can also be connected to the bus
connector.
The bus connectors are available with a pivoted or axial cable
outlet, in each case with degree of protection IP 20.
The standard connection for PROFIBUS-TM in the AS 488/TM
automation system is the interface module in the second extension module. However, an interface module in the first extension
module can also be used if vacant, and if the interface assignment in the initialization files is adapted.
Possible bus configurations: Linien-, Stern- und Ringstruktur bei
gemischt elektrisch/optischen Netzen

You can find further information and conditions on the
PROFIBUS in the Catalog IK PI "Industrial communications and
field devices".

■ Configuration
The electrical PROFIBUS network can be configured with a multipoint or tree structure. The most important features of the electrical network are:
• High-quality bus cable
• RS 485 transmission procedure (according to EIA)
• Bus connector (alternative: bus terminals) for connection of
PROFIBUS stations

Electrical bus terminal
The RS 485 bus terminal is used if a variable design is desired
for the bus connections. The bus terminal is snapped onto a
DIN rail for assembly. As the result of a selectable, integral terminating resistor, no additional installation is required.
Note:
The total length of the bus terminal spur lines per segment (max.
200 m PROFIBUS cable) can be up to 10 m; i.e. max. 6 bus terminals are permissible for the recommended bus terminals with
1.5 m spur line; additional stations must be connected using bus
connectors. The PROFIBUS design guidelines must be observed (see SIMATIC NET manual "PROFIBUS networks"
(6GK1 970–5CA20–0AA0).

• Simple, uniform mounting and earthing concept
• Simple installation
The electrical network can also be operated together with an optical PROFIBUS network. The optical network can be configured
with optical link modules OLM in a multipoint, ring or star structure. The most important features of the optical network are:
• High availability for redundant optical ring with OLM
• Wide range
• Cascading of OLMs possible
• Insensitive to electromagnetic interferences
• Electrical isolation
• Either glass or plastic fiber-optic cables
• High degree of adaptation to local conditions
Recommendation:
Independent of the technical possibilities, we recommend that
you use one optical link module OLM per station (AS/OS/ES) for
availability reasons.

Optical link module
PROFIBUS networks can be configured with the optical link
modules OLM in a multipoint, ring or star structure. They permit
high availability by means of a redundant power supply and redundant cables.
The solution with optical link modules is more appropriate than
the electrical network for signal transmission over longer distances, and is insensitive to overvoltages, e.g. resulting from
lightning. The equipotential bonding which is required when using an electric two-wire cable between two buildings for operator
safety according to VDE 0100 can also be omitted in this case.
Up to 41 OLMs can be connected in series permitting a distance
of 21 km to be covered at the used data transmission rate of
1.5 Mbit/s and the resulting max. cable length of 530 m.
When using a CS-L2 bridge, the max. number of OLMs in a ring
is reduced to 32, and the covered distance to 16 km.
There are several designs of OLM (see Catalog IK PI); the type
OLM/G12 for glass fiber-optic cables, 4-channel design,
6GK1 502-3CB10 is recommended for use with TELEPERM M,
and also permits the design of redundant rings.

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Bus communication
PROFIBUS-TM
PROFIBUS-TM
Optical bus terminal (OBT) for PROFIBUS
The OBT (optical bus terminal) is used to connect a PROFIBUS
station without an integral optical interface to an optical line with
PROFIBUS stations with integral interface and OBT.
The PROFIBUS station is connected to an RS 485 interface of the
OBT via a cable terminated at both ends, e.g. connecting cable
830-1T. The OBT is linked into the optical cable using two optical
interfaces.
Please refer to Catalog IK PI "Industrial communications and
field devices" and the SIMATIC NET manual "PROFIBUS networks" (6GK1 970–5CA20–0AA0) for detailed information on
these components and on further components for PROFIBUS
networks.

Transmission media
The ordering data include the transmission media for all types of
PROFIBUS connection referred to above and recommended for
use with the AS 388/TM and AS 488/TM automation systems.
Please refer to Catalog IK PI "Industrial communications and
field devices" for further components and for information on possible bus configurations.
The following table lists the max. permissible cable lengths
which can be achieved with the used data transmission rate of
1.5 Mbit/s:
Max. cable length of an RS 485 segment

200 m

Max. distance between 2 stations
(with 3 RS 485 repeaters in series)

800 m

Max. cable length between 2 OBTs with PCF fiberoptic cable

300 m

Max. distance between 2 OLMs/G12 and fiber-optic 3 km
cable (wavelength 860 nm)

System connection for AS 488/TM
EXM 478 module with IF 964 interface module
An AS 488/TM automation system can only be connected to either the PROFIBUS-TM or CS 275 system bus.
The AS 488/TM automation system is connected to PROFIBUSTM via an IF 964 interface module in an EXM 478 extension
module. The standard connection is the interface module in the
second extension module. One of the three slots in the first
EXM 478 module can be used if they are not all occupied already. However, this requires adaptation of the interface assignment in the initialization files when configuring.
Bus connectors or bus terminals can be plugged directly onto
the IF 964 interface module.

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Siemens PLT 112 · 2002

■ Ordering Data
Order No.
RS 485 bus connector for
PROFIBUS with 35° cable outlet
Max. transmission rate 12 Mbit/s,
degree of protection IP 20
• Without programming device interface
• With programming device interface

6ES7 972-0BA40-0XA0

RS 485 bus connector for
PROFIBUS with axial cable
outlet
Max. transmission rate 1.5 Mbit/s,
degree of protection IP 20

6GK1 500-0EA02

6ES7 972-0BB40-0XA0

RS 485 bus terminal for
PROFIBUS
with 1.5-m connecting cable
• Without programming device interface
• With built-on programming device interface

6GK1 500-0AA10

Optical link module for
PROFIBUS, OLM/G12
Optical link module for glass
fiber-optic cable, with signalling
contact, 4-channel version

6GK1 502-3CB00

Optical bus terminal for
PROFIBUS, OBT
Optical bus terminal for connection of a PROFIBUS station, without integral optical interface to the
optical PROFIBUS, without Simplex connector

6GK1 500-3AA00

6GK1 500-0DA00

830-1 cable connector for
PC/programming device and
OLM for PROFIBUS
1.5 m long
3 m long

6XV1 830-1BH15
6XV1 830-1BH30

Bus cables for PROFIBUS
2-core, shielded, cut to length:
Max. delivery unit 1000 m, minimum ordering length 20 m
• Standard cable
• Bus cable with PE sheath, for
food and drink industry

6XV1 830-0EH10
6XV1 830-0GH10

Fiber-optic cable
Standard cable, can be fanned
out, cut to length
(specify length in .... m)
Max. available length 4000 m

6XV1 820-5AH10
Length: ... m
See Catalog IK PI for precut/preassembled cables

BFOC connector
for standard fiber-optic cable,
20 units

6GK1 901-0DA20-0AA0

EXM 478 extension module
to accommodate 3 interface modules

6ES7 478-2AC00-0AC0

IF 964-DP interface module

6ES7 964-2AA01-0AB0

This catalog is out of date, see note on page 3

Bus communication
CS 275
CS 275

■ Overview
In the following, you will be provided with information relevant to
connection of the AS 488/TM to the CS 275 bus system. Please
refer to Catalog PLT 130 for detailed information on the TELEPERM M CS 275 bus system, in particular on design and mode of
operation.

■ Configuration
TPM 478 interface module
The AS 488/TM automation system and the CS-L2 bridge can be
connected to the CS 275 bus system via the TPM 478 interface
module. Two functions are integrated on this interface module:
• CS 275 functionality
A powerful CPU processes the communications functions to
the CS 275 bus system. The functionality of the TPM 478 interface module corresponds to that of the N-AS standard local
bus interface module in the AS 235 automation system. Exception: CD mode is not supported.
An AS 488/TM automation system can only be connected to either the PROFIBUS-TM or CS 275 system bus.
• TELEPERM I/O functionality
In the AS 488/TM automation system, the TPM 478 module together with the TBX 478 module also provides the interface to
the TELEPERM M I/Os. The two modules provide two I/O bus
interfaces for TELEPERM M basic and extension cabinets, and
provide the +5 V bus for the I/O bus logic.
Only one TPM 478 module is required for both functionalities,
i.e. for the CS 275 functionality and the TELEPERM M
I/O functionality.

■ Ordering Data
Order No.
TPM 478 interface module
for connection to the CS 275 system bus and the TELEPERM M
I/O modules
Note:
Only use TPM 478 interface module once per AS 488/TM system.
If the module has already been
selected for the I/O connection,
you need not order it again for the
connection to the system bus.

6ES7 478-2DA01-0AC0

Connecting cable for
20-m local bus
for connection of an AS 488/TM
system or CS-L2 bridge to the
bus converters Ul1 and Ul2 and
to the connection distributor for
20-m local bus AV
Length between 1 and 2:
• 2.5 m (preferred type)

6DS8 213-8KC

• 8.0 m

6DS8 213-8WC

• 16.0 m

6DS8 213-8FD

Connecting cable for
20-m local bus
for connection of two AS 488/TM
systems or CS-L2 bridges to a
local bus island;
with 2 connections for TPM 478
interface module and connection
to a cable 6DS8 213-8..,
6DS8 215-8.. or a further cable
6DS8 214-8..
Length between 1 and 2:

Configuring

• 3.5 m (preferred type)

6DS8 214-8PC

Configuring depends on whether the TPM 478 module is used in
the AS 488/TM automation system or in the CS-L2 bridge. The
system parameters as well as the bus and station addresses are
defined when configuring.

• 8.0 m

6DS8 214-8WC

• 16.0 m

6DS8 214-8FD

The commissioning terminal is used as the configuring tool. The
commissioning terminal software is included in the scope of delivery of the system software for the AS 488/TM system and the
CS-L2 bridge.
The configuring data are transmitted from the commissioning
terminal to the memory card of the AS 488/TM system using a
transfer file. The current system parameters are loaded into the
system memory of the CPU when the system is restarted, and
the AS 488/TM system executes automatically on the CS 275
system bus.
When configuring the CS-L2 bridge, the bus and station
addresses are defined on the CS 275 bus system, and the
address range is also specified via which the stations on the
PROFIBUS-TM can be accessed.

Connecting cable for
20-m local bus
for connection of an AS 488/TM
system or CS-L2 bridge to a local
bus island;
1 cable end open (for connection
to ES 902 plug)
• Length: 5.0 m (preferred type)

6DS8 215-8SC

• Length: 16.0 m

6DS8 215-8FD

Connecting cable for
I & C monitoring
for transmission of cabinet alarms
to AS 388/TM or AS 488/TM
(IF 961-DIO digital I/O module)
• Length: 2.7 m (preferred type)

6DS8 320-8LC

• Length: 5.6 m

6DS8 320-8TC

Connection distributor for
20-m local bus

6DS9 207-8AA

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Bus communication
CS 275
CS 275
Order No.
Remote bus cable
Standard remote bus cable 1)
Specify length in plain text
(max. 4 km)

V45466-D21-B35
Length ..... m

In-house remote bus cable 1)
Specify length in plain text
(max. 2 km)
Note:
When mixed with standard
remote bus cable, the total length
of both cables must not exceed 4
km.

V45466-D17-B135
Length ..... m

Remote bus cable with additional armoring 1)
• To increase the tensile strength
to 25000 N

V45466-D21-B65
Length ..... m

• To protect against mechanical
damage and rodents

V45466-D21-B55
Length ..... m

Specify length in each case in
plain text (max. 4 km)

1) Ordering address:
LEONI SPECIAL CABLES FRIESOYTHE GmbH & Co KG
Pehmertanger Weg 1-3
D-26169 Friesoythe
Tel: +49 (4491) 292 171 or
Tel: +49 (4491) 292 122

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Bus communication
CS-L2 bridge
CS-L2 bridge
The hardware of the CS-L2 bridge is largely identical to that of
the AS 488/TM system (UR2 rack, power supply modules, CPU,
interface modules and components for connection to CS 275
and PROFIBUS-TM). Connection to the CS 275 local bus is via
the TPM 478 communications module, connection to the PROFIBUS-TM via the EXM 478 extension module with IF 964 interface
module.

■ Overview
The CS-L2 bridge connects the CS 275 and PROFIBUS-TM bus
systems, converts their protocols, and permits analog and binary value coupling between automation systems on the two bus
systems, e.g. send/receive AKS, BKS and MKS telegrams in
both directions.

Limits:
The CS-L2 bridge only connects the CS 275 bus system to the
PROFIBUS-TM bus system; it does not support interfacing to
other PROFIBUS networks such as e.g. PROFIBUS-DP or
PROFIBUS-FMS. However, PROFIBUS-TM and PROFIBUS-DP
can be operated in parallel on a common PROFIBUS medium in
friendly coexistence.
The PROFIBUS-AG/AG coupling is an open solution based on
PROFIBUS for data exchange between AS 488/TM and
S7 automation systems.

The CS-L2 bridge receives status and I & C messages from stations on the CS 275 bus, and passes them on to PROFIBUS-TM
stations. The same applies in the opposite direction. The bridge
passes on time telegrams in both directions.
The CS-L2 bridge is also used to transmit telegrams for the
"Read parameters" and "Write parameters" functions between
stations on the CS 275 bus and the operation and monitoring
systems on the PROFIBUS-TM bus.

Design of CS-L2 bridge for installation in cabinet (left) and for wall mounting (right)

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Bus communication
CS-L2 bridge
CS-L2 bridge

■ Configuration

■ Technical Specifications

Station addresses

CS-L2 bridge

The address range defines the stations which are accessible on
the PROFIBUS-TM from the CS 275 bus system via the CS-L2
bridge. From the viewpoint of PROFIBUS-TM, all stations whose
addresses are not within the address range must be stations on
the CS 275 bus. The first address of the range is always the station address of the CS-L2 bridge. This must be left vacant when
configuring the two buses.

Basic device

Supply voltage

Current consumption

Power loss

Example:
If max. 20 stations with addresses 40 to 59 are to be connected
on the PROFIBUS, the CS-L2 bridge must be configured as follows:

• AC 120 V

Max. 1.14 A

Max. 22.4 VA

• AC 230 V

Max. 0.57 A

Max. 22.4 VA

• DC 24 V

Max. 4.5 A

Max. 33 W

• CS 275 bridge station address (TA) = 39
• Address range: 21

With the max. possible number of 31 stations on the PROFIBUSTM, 32 vacant station addresses must therefore be present in
ascending order on the CS 275 bus. Double assignment of station addresses on the CS 275 bus and on the PROFIBUS-TM is
not permissible.

Performance data:
The bridge provides the following data throughput [telegrams/s]: either 30 long telegrams or 60 short telegrams in both
directions together. There is a reserve for acyclic message
transmission of 75 messages/s over a period of 10 s, where
5 messages are assumed per MKS/status telegram.

• Basic system

SIMATIC M7-400 with CPU 486-3, subrack
and AC or DC power supply module

• Extensions

Interface modules IF 961-DIO, IF 962COM, EXM 478 with IF 964, TPM 478

Power supply

Quantity breakdown
Data throughput (telegrams/s, cyclic)

30 long or 60 short telegrams per second

Processing a rush of
alarms

75 alarms/s within a period of 10 s, where
5 alarms are accepted per MKS/status
message

Delay by the bridge

Max. 100 ms

Bridges connected in
series

No

Bus system

CS 275

PROFIBUS-TM

Data transfer rate

250 kbit/s

1.5 Mbit/s

Number of stations

99 (less PROFIBUS
stations)

Max. 32 (incl.
bridge)

Max. distances

Local bus: 20 m
Remote bus: 4 km

Electrical: 200 m
Optical: 16 km

Redundancy
Bridge

No

CS 275

Yes, as option

PROFIBUS-TM

Yes, with optical link module OLM/G12

Configuring
Tools

Commissioning terminal software, ASCII
editor

Connection

COM1 interface of IF 962-COM interface
module,
zero modem cable, 9-conductor

Ambient conditions
Degree of protection to
EN 60 529

IP 20

Permissible ambient temperature
• Operation (horizontal
mounting)

0 to 60 °C

• Transport and storage

-40 to +70 °C

Permissible relative
humidity

5 to 95%

Fan-free operation

Yes

Electrical isolation
• On the CS 275

Yes

• On the PROFIBUS-DP

Yes

Design
Dimensions (H x B x T) in
mm

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Siemens PLT 112 · 2002

• With SIMATIC S7/M7
subrack

290 x 240 x 220 (plus connector)

• With migration rack

380 x 483 x 273

This catalog is out of date, see note on page 3

Bus communication
CS-L2 bridge
Central processing unit
The inputs and outputs are electrically isolated. The module
electronics (ASIC) is protected against overvoltages by appropriate circuitry measures.
The digital inputs comprise 8 channels organized in groups of
4 x 2 channels. The current consumption is 8.5 mA with an input
level of DC 24 V.
An input delay of 500 ms or 3 ms can be parameterized for all
input channels together.
The cable length is:
• unshielded 200 m (for 500 ms) or 600 m (for 3 ms)
• shielded 1000 m.
The digital outputs also comprise 2 x 4 channels. With DC 24 V,
the max. output current is 100 mA. The outputs are protected
against short-circuit by an electronic fuse.

■ Overview

A 25-contact Sub-D socket is used as the interface.

CPU 486-3

IF 962-COM serial interface module

The CPU 486-3 is equipped with an Intel Pentium 75-MHz processor.

The IF 962-COM serial interface module is required to connect a
commissioning terminal to the CS-L2 bridge. The module is inserted into a prepared slot in the CPU 486-3.

The front panel of the rugged, compact plastic housing contains:
• LEDs for status and fault display
• Operating mode switch
• Slot for a memory card from which the coupling software and
bus parameters are loaded into the main memory when starting up
• 2 slots for interface modules

■ Design
Memory module (set with 2 x 8 Mbyte)
The CPU 486-3 used in the CS-L2 bridge is supplied with an
integral RAM. The module used as the main memory comprises
a set with 2 x 8-Mbyte RAMs. The complete set must always be
inserted.

■ Ordering Data
Order No.
CPU 486-3 central module
with Pentium 75 MHz CPU, 2 slots
for interface modules,
2 standard slots wide

6ES7 486-3AA00-0AB0

IF 961-DI0 interface module
Digital input/output for I & C monitoring functions

6ES7 961-1AA00-0AC0

IF 962-COM serial interface
module
for commissioning terminal,
with 2 RS 232 interfaces

6ES7 962-3AA00-0AC0

I & C monitoring
I & C monitoring functions can be implemented using the
IF 961-DIO interface module for digital input/output.
The interface module is inserted in the EXM 478-3 module of the
AS 488 automation system.
The IF 961-DIO can be used to record I & C signals e.g. for
• door contact
• excess temperature
• monitoring of optical link module OLM
and to activate a cabinet lamp or horn.
Cable monitoring, e.g. to detect an open-circuit, is not possible.

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Bus communication
CS-L2 bridge
Power supply modules
The power supply module is inserted in the subrack on the left.
It is designed in a casing, and is cooled by natural convection.
The front panel of the module contains:
• LEDs for display of correct output voltages, correct backup
battery voltage, and internal fault
• Key for fault acknowledgment
• On/off switch for output voltages
• Battery compartment (hidden) for backup battery (not relevant
to CS-L2 bridge)
• Switch (hidden) for activation of battery monitoring
• Power supply selector (hidden) for AC 120/230 V
• Power supply connection (hidden) with 3-pin plug

■ Overview

■ Ordering Data
Order No.

PS 405 and PS 407 load power supplies
The modules of the CS-L2 bridge are supplied with DC 5 V and
DC 24 V by the PS 405 and PS 407 power supply modules via
the backplane bus.
Depending on the input voltage, either the PS 407 (for
AC 120/230 V) or PS 405 (for DC 24 V) power supply module is
required.

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Siemens PLT 112 · 2002

PS 405 load power supply, 10 A
DC 24 V; DC 5 V, 24 V, 2 standard
slots wide

6ES7 405-0KA01-0AA0

PS 407 load power supply, 10 A
AC 120/230 V; DC 5 V, 24 V, 2
standard slots wide

6ES7 407-0KA01-0AA0

This catalog is out of date, see note on page 3

Bus communication
CS-L2 bridge
Connection to PROFIBUS-TM
Connection to CS 275
Connection to PROFIBUS-TM

■ Overview

■ Overview

The CS-L2 bridge is connected to PROFIBUS-TM using an
IF 964 interface module in an EXM 478 extension module.

■ Ordering Data
Order No.
EXM 478 extension module
to accommodate 3 interface modules

6ES7 478-2AC00-0AC0

The CS-L2 bridge can be connected to the CS 275 bus system
via the TPM 478 interface module. On this interface module, a
powerful CPU processes the communications functions to the
CS 275 bus system. The CS 275 functionality of the TPM 478 interface module corresponds to that of the N-AS standard local
bus interface module in the AS 235 automation system. Exception: CD mode is not supported.

■ Ordering Data

for electrical version of
PROFIBUS-DP
IF 964-DP interface module

Connection to CS 275

Order No.
6ES7 964-2AA01-0AB0

for glass fiber-optic cable version
of PROFIBUS-DP
IF 964-DP interface module

6ES7 964-2AA01-0AB0

Optical link module OLM/G12

6GK1 502-3CB10

Connecting cable 830-1 for
PROFIBUS, 3 m

6XV1 830-1CH30

TPM 478 interface module
for connection to CS 275 and for
TELEPERM M I/Os

6ES7 478-2DA01-0AC0

See Catalog IK PI for further PROFIBUS components.

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Bus communication
CS-L2 bridge
Packaging system
Packaging system

System software

■ Overview

■ Overview

UR2 rack
The UR2 rack is the basic mechanical frame of the AS 488/TM
automation system. It accommodates the system modules
(CPU, load power supply, EXM 478, TPM 478 and TBX 478),
provides the operating voltages for the modules, and connects
the individual modules via the backplane bus.
The rack comprises:
• Aluminium rail with threaded bolts for securing the modules,
and lateral recesses for mounting the rack

The system software of the CS-L2 bridge consists of runtime and
commissioning terminal software.
The runtime software is supplied on a memory card, and contains the system coupling software, the initialization data, and
the configuring parameters for the bus configuration.
The commissioning terminal software for PCs/programming devices is supplied on a 3.5-inch diskette.

■ Ordering Data

• Plastic components as guides when swinging in the modules
• Connection for PE conductor
• Backplane bus with plug connections

Migration rack
The migration rack for CS-L2 bridge can be used to install the
bridge in an existing TELEPERM M cabinet.

■ Ordering Data

Order No.
System software for CS-L2
bridge,
comprising:
• Runtime software "CS-L2
bridge", on memory card,
4 Mbyte
• Commissioning terminal software for PC/programming device, on 3.5-inch diskette, with
handling description in German
and English

6DS2 510-0XX00-0XA0

Order No.
UR2 subrack
for design of AS 488/TM automation system, 9 slots

6ES7 400-1JA01-0AA0

For installation of the CS-L2
bridge in a TELEPERM M cabinet:
Migration rack for CS-L2 bridge
with preassembled UR2 19-inch
rack

Documentation
6DS2 510-0XX00-3XX0

■ Overview
The system documentation of the CS-L2 bridge consists of the
manual "CS 275 bus system" and the manual "Supplementary
system documentation for AS 388/TM, AS 488/TM and CS-L2
bridge".

■ Ordering Data
Order No.

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Siemens PLT 112 · 2002

Manual
Supplementary system documentation for AS 388/TM, AS 488/TM
and CS-L2 bridge
• German
• English

C79000-G8000-C700
C79000-G8076-C700

Manual
"CS 275 bus system"
• German
• English

C79000-G8000-C006
C79000-G8076-C006

This catalog is out of date, see note on page 3

Data couplings
with other systems

10/2

Introduction

10/3

AG-AG coupling software

10/5

Serial coupling

Siemens PLT 112 · 2002

6/1

This catalog is out of date, see note on page 3

Data couplings with other systems
Introduction
Data couplings

Data couplings with other systems

Interface module

Type of coupling

Interface

Procedure

Electrical Coupling partner
isolation

IF 964-DP

Data bus connection

PROFIBUS

FDL

Yes

SIMATIC S5 programmable controllers with
CP 4531 or CP 451 communications processor, S5-95U

IF 964-DP

Data bus connection

PROFIBUS

FDL

Yes

SIMATIC S7-400 programmable controllers
with CP 443-5 communications processor

IF 964-DP

Data bus connection

PROFIBUS

FDL

Yes

SIMATIC S7-300 programmable controllers
with CP 342-5 or CP 343-5 communications
processor

IF 964-DP

Data bus connection

PROFIBUS

FDL

Yes

Systems from other vendors, PC with CP 5613
communications processor

6DS1 333-8AB

Serial multipoint connection TTY

3964R/ RK 512

Yes

SIMATIC S5 programmable controllers with
CP 544 communications processor

6DS1 333-8AB

Serial multipoint connection TTY

3964R/ RK 512

Yes

SIMATIC S7-400 programmable controllers
with CP 441-2 communications processor

6DS1 333-8AB

Serial multipoint connection TTY

3964R/ RK 512

Yes

SIMATIC S7-300 programmable controllers
with CP 341 communications processor

MODBUS

Yes

Special product for 4 x 9 stations/devices from
other vendors with MODBUS functions
Special product on request

6DS1 333-8AA with spe- Serial multipoint connection TTY
cial EPROM M1328-V6
or data bus connection

■ Overview
A basic differentiation is made for data coupling of the
AS 488/TM with other systems between:
• System couplings via PROFIBUS as the data bus and
• direct couplings via special interface modules.
The overview table shows the current interfaces for system and
direct couplings together with the most important features of the
interface modules.
Interface modules are operated in a slot for I/O modules or in an
extension unit of the CPU (EXM 478).
With the serial coupling, the interface modules automatically
handle data transfer with the coupling partner. Data transfer for
the serial coupling is via the transfer RAM of the interface module and the process image of the AS 488/TM. With the alternative
data bus coupling with PROFIBUS, the data are transferred between the drivers and the respective coupling partners via the
special AG/AG coupling software in the AS operating system
and the interface module.
When selecting the type of coupling suitable for the respective
application, the following factors can also be important in addition to the type of coupling partner:
• Distance from coupling partner
• System topology, number of partner systems, and type of partner system
• Earthing concept and lightning protection measures
• Migration strategy: retention of existing configuration, or reconfiguration
• Performance

10/2

Siemens PLT 112 · 2002

If the coupling is between different buildings or over large distances within buildings, it is recommendable for potential difference reasons to use optical transmission techniques (fiberoptic cables) for the PROFIBUS connection or to alternatively
use a serial coupling.
The serial coupling supports any protective measures against
static and dynamic potential differences (earthing, lightning protection) because of the low number of conductors and electrical
isolation. The data transmission rate can be varied within certain
limits for this type of coupling. On the one hand, this influences
the transmission rate and thus the cycle time, in addition the selected data transfer rate has an influence on the maximum distance which can be covered.
The drivers of block type S5KE/S5KS required for system and direct couplings are components of the standard system software
in the case of the serial coupling. For the AG/AG coupling via
PROFIBUS as the data bus, extended S5KE/S5KS drivers are
provided as components of the optional AG/AG coupling software for downloading.

Coupling with systems from other vendors
The serial coupling with interface module 6DS1 333-8AB can be
used for coupling systems from other vendors (scales, data collectors, process chromatographs etc.). A prerequisite is that these systems have a 20-mA current loop interface (TTY) and
support the 3964R protocol and the RK 512 procedure. Other
protocols and procedures for the serial coupling are not supported (exception: systems with MODBUS procedure). Coupling of
devices from other vendors with MODBUS procedure is available as a special product on request.

This catalog is out of date, see note on page 3

Data couplings with other systems
System couplings
AG-AG coupling software

■ Overview
AG/AG coupling with SIMATIC S5/S7 central controllers
The devices of the SIMATIC S7-300 and S7-400 automation systems and those of the SIMATIC S5-95F, S5-95U, S5-115U, S5135U and S5-155U automation systems can be coupled to
AS 388/TM and AS 488/TM automation systems via an additional PROFIBUS-AG/AG parallel to the PROFIBUS-TM or CS 275
TELEPERM M system bus.
To reduce the load on the CS 275 or PROFIBUS-TM system bus,
AS x88/TM automation systems can also be connected together
via the PROFIBUS-AG/AG data bus.
Via an AS 488/TM automation system with AG/AG coupling, system-independent and data-oriented connections are additionally possible between TELEPERM M and SIMATIC PCS 7. The
AS 488/TM collects the data received via the TELEPERM M system bus, and distributes them either to the SIMATIC PCS 7 automation systems on the PROFIBUS-AG/AG or transfers them to a
SIMATIC PCS 7 automation system with data collection and distribution function on this bus, from which they are then distributed further via the SIMATIC PCS 7 system bus.
PROFIBUS-AG/AG represents communication via configurable
connections, and permits simple exchange of linked data blocks
between the communication partners, without acknowledgment
at the user level. The transmission is carried out with PROFIBUS
FDL services. The user handles the services with the assistance
of communication blocks:
• SIMATIC S7 stations: FC blocks AG_SEND and AG_RECV;
these blocks are part of the NCM S7 package
• SIMATIC PCS 7 stations: blocks FR_AGSEN and FR_AGRCV
• SIMATIC S5 stations: handling blocks SEND and RECEIVE
• TELEPERM AS x88: standard function blocks S5KS [AGAG]
and S5KE [AGAG]
• With OPC stations and those from other vendors, the
blocks/procedures are referred to in the associated documentation.
Access to the FDL interface is usually only possible for the coupling partners via a specifically installed communications processor:
Coupling partner

Communications processor

SIMATIC S7-400

CP 443-5 Basic

SIMATIC S7-300

CP 342-5

SIMATIC S5-155U,
S5-135U, S5-115U

CP 5430/CP 5431

S5-95U with PROFIBUSAG/AG interface

Already integrated

S5-95F

CP 541

PC (Windows NT)

CP 5613

An IF 964 interface module in the EXM 478 extension module as
well as the additionally loaded AG-AG coupling software is required to connect the AS 488/TM automation system to the PROFIBUS-AG/AG.
With the AS 488/TM automation system, the IF 964 interface module should preferably be connected to the bottom of the three
EXM 478 slots. If all EXM slots are already occupied, e.g. by retrofitted modules, a second EXM 478 extension module is additionally required.

EXM 478 extension module
If all slots in the first EXM 478 extension module are already occupied, a second EXM 478 extension module is required for
connection of the IF 964 interface module. This second EXM 478
module has three locations for interface modules.

■ Mode of operation
The AG-AG coupling software is loaded into the automation system using the commissioning terminal. Together with the standard AS driver blocks S5KE [AGAG] and S5KS [AGAG] it
organizes the telegram traffic between the AS 488/TM automation system and the coupling partners.
Using the FDL services SDA (send data to one station, with acknowledgment of receipt) and SDN (send data to one or all stations, without acknowledgment of receipt; broadcast) of the
European standard EN 50 170, data blocks with a maximum
length of 240 byte are transmitted in the send and receive directions, where the receive telegrams occupy the first 4 byte with
the internal AS 488 address (i.e. max. 236 byte useful data).An
initialization file can be used to set the transmission rate between
9.6 kbit/s and 1.5 Mbit/s.
Note:
A coupling partner is addressed using its PROFIBUS station
address and one of the connection endpoints (SAP) configured
for communication with the AS 488. With SIMATIC, the connections are either configured completely (SIMATIC S7: specified
connections; SIMATIC S5: AG/AG connections) or only partially
(SIMATIC S7: non-specified connections; SIMATIC S5: FDL connections). With the partial configuration, the communications parameters are entered automatically, permitting free access to the
FDL layer of PROFIBUS. This also permits the optional assignment of the SAP subaddresses.

Siemens PLT 112 · 2002

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This catalog is out of date, see note on page 3

Data couplings with other systems
System couplings
AG-AG coupling software

■ Technical Specifications
Released coupling partners for
AS 388/TM and AS 488/TM

■ Ordering Data
SIMATIC S7-300, S7-400
SIMATIC S5-155U, S5-135U,
S5-115U, S5-95U, S5-95F (in
each case as PROFIBUS master)

Bus system

PROFIBUS-AG/AG

• Version

Glass fiber-optic cables or electric (Cu)

Bus interface module for AS 388/TM
and AS 488/TM

IF 964-DP interface module

• Mechanical interface

Sub-D socket, 9-contact

• Electrical interface

RS 485

Adjustable transmission rates

1500 kbit/s
500 kbit/s
187.5 kbit/s
93.75 kbit/s
19.2 kbit/s
9.6 kbit/s

• Send direction

Max. 240 byte

• Receive direction

Max. 240 byte (236 byte net)

Data throughput

24 telegrams/s

• In the 500-ms cycle

12 telegrams/s

Bus stations

Max. 126

Number of connections (SAP)

Max. 32 connection endpoints

"AG-AG coupling" service

SDA

"Free FDL access" services

SDA, SDN

Data sources, sinks

GA, GB and FC fields

Data formats

Bit, integer (2 byte), S5 floatingpoint numbers, S7/IEEE floatingpoint numbers, characters
(1 byte)

Driver blocks for AS x88/TM

Standard blocks S5KS, S5KE

Configuring

PROGRAF AS+/NT, SYST.WART,
commissioning terminal, ASCII
editor

Siemens PLT 112 · 2002

6DS5 124-1AA

Accessories for AG-AG coupling
IF 964-DP interface module

6ES7 964-2AA01-0AB0

EXM 478 extension module

6ES7 478-2AC00-0AC0

Important note:

Telegram length

10/4

Order No.
AG/AG coupling software
for coupling AS 488/TM automation systems with SIMATIC S5155U, S5-135U, S5-115U, S5-95U
as well as SIMATIC S7-300 and
S7-400, AS 488/TM and systems
from other manufacturers
German, English,
on 3.5-inch diskette, with license,
documentation and product information

When subsequently ordering the AG/AG coupling software, it is
essential to specify the serial number of the memory card for the
automation system on which this functional extension is to be installed. The AG-AG coupling software is copy-protected and
can only be used on the automation system whose serial number
is present in the software.
The current version of the AG/AG coupling software can be used
starting with version M02.00 or M01.06 of the AS x88/TM system
software. In order to use the full functionality of PROFIBUSAG/AG, it is necessary to have the version M02.01 or M01.07 of
AS x88/TM.

This catalog is out of date, see note on page 3

Data couplings with other systems
Direct couplings
Serial coupling

■ Design
The interface module for SIMATIC S5/S7 central controllers,
6DS1 333-8AB, is a double-height compact assembly. The front
panel width is 30.48 mm (2 standard slots). The module has
2 backplane connectors for the I/O bus interface, and two serial
interfaces for connecting a SIMATIC S5/S7 central controller.
The interface module for SIMATIC S5/S7 central controllers can
be inserted into any slot for I/O modules of an AS 488/TM automation system or an ES 100 K extension system. SIMATIC S5/S7
central controllers can be connected to each of the two channels.

■ Overview
In certain cases it may be meaningful to accommodate complete sections of an automation program in a subordinate automation level. This reduces the load on the automation system,
saving valuable computing time. This is particularly important for
automation tasks with short cycle times which place a high load
on the computing capacity of a CPU. Furthermore, subordinate
programs can also be generated and tested independent of
other parts of the program.
The following are required to couple the AS 488/TM automation
system with SIMATIC S5 S5-115U, S5-135U and S5-155U central controllers as well as SIMATIC S7 S7-300 and S7-400 automation systems:
• Interface module for SIMATIC S5/S7 central controllers
• Connecting cable
• For SIMATIC S5:
CP 524 or CP 544 communications processor
See Catalog ST 50 for interface modules, parameterization
tools and accessories
• For SIMATIC S7-300:
CP 341 communications processor with 20-mA (TTY) interface
See Catalog ST 70 for interface modules, parameterization
tools and accessories
• For SIMATIC S7-400:
CP 441-2 communications processor
See Catalog ST 70 for interface modules, parameterization
tools and accessories

A shielded, four-wire cable twisted in pairs is used for data transmission. The maximum permissible distance between the interface module and the central controller is 1000 m. Data
exchange is via a serial coupling with 20-mA current loop. The
channel-specific transmission rate can be adjusted in steps:
Transmission rate

Max. cable length

300, 600, 1200, 2400 bit/s

1000 m

4800 bit/s

500 m

9600 bit/s

300 m

■ Mode of operation
The data arriving in parallel via the I/O bus of the automation system are saved cyclically in the transfer RAM of the interface module for SIMATIC S5/S7 central controllers. SIMATIC S7 central
controllers operate with SEND/RECEIVE and S5 analog value
format. The SIMATIC S5 central controllers can read the transfer
RAM using fetch telegrams. The send component of the interface module reads the data from the transfer RAM, supplements
them into a complete telegram, and passes this on to the
SIMATIC S5/S7 central controller via the serial interface.
The telegrams sent by the SIMATIC S5/S7 central controller are
checked for reliability in the receive component of the interface
module, and the contained data are saved in the transfer RAM.
The automation system reads this data cyclically out of the transfer RAM.
The data transfer between the AS 488/TM CPU and the interface
module for SIMATIC S5/S7 central controllers is handled via the
S5KS and S5KE driver blocks in the automation system. Either
the 3964 or 3964 R transmission procedure (selectable) is used
for the data transmission between interface module and SIMATIC S5/S7 central controller.
RK 512 is used as the protocol. In the process, the SIMATIC S5
central controller sends or fetches the data using telegrams. The
TELEPERM M interface module is the passive communication
station. SIMATIC S7 central controllers operate with SEND/RECEIVE and S5 analog value format.

Siemens PLT 112 · 2002

10/5

This catalog is out of date, see note on page 3

Data couplings with other systems
Direct couplings
Serial coupling

■ Technical Specifications

■ Ordering Data

Power supply

Order No.

• L+

DC 24 V, 260 mA

• PM

DC 24 V, 40 mA

Number of channels/interfaces

2

Interface to the SIMATIC S5 central
controller

20-mA current loop, transmitter
and receiver either active, nonfloating or passive, isolated

Max. telegram length

128 bytes net data +
10 bytes header data

Permissible ambient temperature
• Operation

0 to +55 °C

• Transport and storage

-40 to +70 °C

Weight

Approx. 0.5 kg

Interface module for SIMATIC
S5/S7 central controllers

6DS1 333-8AB

Instruction Manual for interface
module for SIMATIC S5/S7 central controllers
• German
• English

C79000-B8000-C297
C79000-B8076-C297

Connecting cable
for connection of a communications processor to the interface
module for SIMATIC S5/S7 central
controllers
• 10 m
• 50 m
• 100 m
• 300 m
• 500 m
• 1,000 m

6DS8 137-8AD
6DS8 137-8SD
6DS8 137-8AE
6DS8 137-8ME
6DS8 137-8SE
6DS8 137-8AF

SIMATIC S5 coupling
CP 524 communications processor
See Catalog ST 50 for interface
modules, parameterization tools
and accessories

6ES5 524-3UA15

CP 544 communications processor
See Catalog ST 50 for interface
modules, parameterization tools
and accessories

6ES5 544-3UA11

SIMATIC S7-300 coupling
CP 341 communications processor
incl. 20-mA (TTY) interface
See Catalog ST 70 for interface
modules, parameterization tools
and accessories

6ES7 341-1BH00-0AE0

SIMATIC S7-400 coupling

10/6

Siemens PLT 112 · 2002

CP 441-2 communications processor
See Catalog ST 70 for interface
modules, parameterization tools
and accessories

6ES7 441-2AA02-0AE0

SIMATIC S5 S5-115U, S5-135U,
S5-155U programmable controllers

See Catalog ST 50

SIMATIC S7 S7-300 and S7-400
automation systems

See Catalog ST 70

This catalog is out of date, see note on page 3

Appendix

11/2

Software licenses

11/3

Information and order option in the
Internet or on CD-ROM

11/4

Internet

11/4

Training

11/5

Order no. index

11/6

Terms and Conditions of Sale and
Delivery

11/6

Export regulations

Siemens PLT 112 · 2002

6/1

This catalog is out of date, see note on page 3

Appendix
Software licenses
Software

Appendix

■ Software types
Software requiring a license is categorized into types.
The following software types have been defined:

• Engineering software
• Runtime software
Engineering software
This includes all software products for creating (engineering) user
software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing.
Data generated with engineering software and executable programs can be duplicated for your own use or for use by third-parties free-of-charge.

■ Downgrading
The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns such
a version/release and its use is technically feasible.

■ Delivered versions
Software is constantly being updated.
The following delivery versions

• PowerPack
• Upgrade
can be used to access updates.
Existing bug fixes are supplied with the ServicePack version.

Runtime software

PowerPack

This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expansions,
drivers, etc.

PowerPacks can be used to upgrade to more powerful software.
The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the
CoL for the original product, proves that the new software is licensed.

The duplication of the runtime software and executable programs
created with the runtime software for your own use or for use by
third-parties is subject to a charge.
You can find information about license fees according to use in
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance,
per axis, per control loop, per variable, etc.
Information about extended rights of use for parameterization/configuration tools supplied as integral components of the
scope of delivery can be found in the readme file supplied with the
relevant product(s).

■ License types
Siemens Automation & Drives offers various types of software
license:
• Floating license
• Single license
• Rental license
• Trial license
Floating license
The software may be installed for internal use on any number of
devices by the licensee. Only the concurrent user is licensed. The
concurrent user is the person using the program. Use begins
when the software is started.
A license is required for each concurrent user.

Single license
Unlike the floating license, a single license permits only one installation of the software.
The type of use licensed is specified in the ordering data and in
the Certificate of License (CoL). Types of use include for example
per device, per axis, per channel, etc.
One single license is required for each type of use defined.

Rental license
A rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can
be used for a specific number of hours (the operating hours do not
have to be consecutive).
One license is required for each installation of the software.

Trial license
A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes. It
can be transferred to another license.

11/2

Siemens PLT 112 · 2002

A separate PowerPack must be purchased for each original license of the software to be replaced.

Upgrade
An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product is
already held.
The licensee receives a new license agreement and CoL with the
upgrade. This CoL, together with the CoL for the previous product,
proves that the new version is licensed.
A separate upgrade must be purchased for each original license
of the software to be upgraded.

ServicePack
ServicePacks are used to debug existing products. ServicePacks
may be duplicated for use as prescribed according to the number
of existing original licenses.
Detailed explanations concerning license conditions can be
found in the “Terms and Conditions of Siemens AG” (see last
page) or with the A&D Mall Online-Help System under

http://www.siemens.com/automation/mall

■ License key
Siemens Automation & Drives supplies software products with
and without license keys.
The license key serves as an electronic license stamp and is also
the "switch" for activating the software (floating license, rental license, etc.).
The complete installation of software products requiring license
keys includes the program to be licensed (the software) and the
license key (which represents the license).

■ Certificate of License
The Certificate of License (CoL) is the licensee's proof that the use
of the software has been licensed by Siemens.
A CoL is required for every type of use and must be kept in a safe
place.

This catalog is out of date, see note on page 3

Appendix
Information and order option
in the Internet and on CD-ROM

■ A&D at WWW

■ Product selection with
interactive catalogs

■ Easy Shopping at the
Siemens Mall

A detailed knowledge of the
range of products and services available is essential when
planning and configuring
automation systems. It goes
without saying that this information must always be fully
up-to-date.
The Siemens Automation and
Drives Group (A&D) has
therefore built up a comprehensive range of information
in the World Wide Web, which
offers quick and easy access
to all data required.

Under the address

Detailed information together
with convenient interactive
functions:
The interactive catalogs
CA 01 and ET 01 cover more
than 80,000 products and
thus provide a full summary of
the Siemens Automation and
Drives product base.
Here you will find everything
that you need to solve tasks in
the fields of automation,
switchgear, installation and
drives.
All information is linked into a
user interface which is easy to
work with and intuitive.

After selecting the product of
your choice you can order at
the press of a button, by fax or
by online link.
Information on the interactive
catalogs can be found in the
Internet under

The Siemens Mall is the virtual
department store of Siemens
AG in the Internet. Here you
have access to a huge range
of products presented in
electronic catalogs in an
informative and attractive
way.
Data transfer via EDIFACT
allows the whole procedure
from selection through ordering to tracking of the order to
be carried out online via the
Internet.
Numerous functions are available to support you.

For example, powerful search
functions make it easy to find
the required products, which
can be immediately checked
for availability. Customerspecific discounts and
preparation of quotes can be
carried out online as well as
order tracking and tracing.

www.siemens.com/
automation
you will find everything you
need to know about products,
systems and services.

www.siemens.com/
automation/ik
or on CD-ROM:
Automation and Drives, CA 01
Order No.:
E86060-D4001-A100-B7-7600
Electrical installation
technology, ET 01
Order No.:
E86060-D8200-A107-A2-7600

Please visit the Siemens Mall
on the Internet under:
www.siemens.com/
automation/mall

Siemens PLT 112 · 2002

11/3

This catalog is out of date, see note on page 3

Appendix
Internet, Training

■ Internet
Informations about the TELEPERM M process control system
and the migration to SIMATIC PCS 7 are now presented in our
new Internet site
www.siemens.com/teleperm
On the TELEPERM M Site you will find
7

Product informations for the complete TELEPERM M system

7

Catalog and Online Ordering System (Mall)

7

FAQs (Frequently Asked Questions) for automation systems
and operator stations

7

Catalogs

7

Informations on TELEPERM M training

7

Data sheets for TELEPERM M I/O modules

7

Newsletter for Process Automation

7

Portal Process Automation with informations about
SIMATIC PCS 7, Automation in the Chemicals, Pharmaceuticals, Glass as well as Process Instrumentation and Analytics.

■ Training

Courses in the Training Center Karlsruhe
Process Control System
TELEPERM M

Marketing personnel , Technical adviser
Project and commissioning engineers
Programmers
Service, maintenance, assembly
Operator and User

Training for TELEPERM M therefore means:
7

Fast, low-cost training for your employees

7

Comprehensive knowledge and utilization of the complete
system

7

Exchange and ideas for solving individual application problems

Course name

Target group

Duration
(Days)

Effective utilization of a process control system depends on the
knowledge and skills of the people who use and operate it. Comprehensive training of these employees has become one of the
most important production factors in the case of high-performance process control systems such as TELEPERM M.

Course code

TELEPERM M automation systems
AS 388/TM and AS 488/TM, workshop

■

■

2

TE-TAS88

You can obtain further information on course contents, dates,
prices etc. at the following address on the Internet:

AS 235 automation system, part 1

■

■

5

TE-TO1

AS 235 automation system, part 2

■

■

5

TE-TO2

www.sitrain.com

Migration of TELEPERM M

Should you have special questions, please directly contact the
A&D Training Center in Karlsruhe:

Migration TELEPERM M to SIMATIC PCS 7

■

■ ■

5

ST-WINCCTM

Tel.: +49 721 595-4125
Fax: +49 721 595-6087

Process control engineering for beginners

■ ■

■ ■

3

ST-PZA

Alternatively, contact your local Siemens office or representative
to obtain information on local training.

11/4

Siemens PLT 112 · 2002

Process Control Systems

This catalog is out of date, see note on page 3

Appendix
Order No. index

■ Order No. index
6DL2 140-.............................................4/2
6DL2 141-.............................................3/2
6DL5 255-...........................................2/13
6DS1 202-8AB....................................7/13
6DS1 310-8AA....................................7/13
6DS1 310-8AB....................................7/13
6DS1 318-8AB....................................7/13
6DS1 321-8AA....................................7/13
6DS1 322-8AA....................................7/13
6DS1 327-8AA....................................7/13
6DS1 333-8AB...........................7/13, 10/6
6DS1 337-1AD....................................7/13
6DS1 341-1AD....................................7/13
6DS1 342-1BD....................................7/13
6DS1 400-8AA....................................7/12
6DS1 400-8BA....................................7/12
6DS1 401-8AA....................................7/12
6DS1 401-8BA....................................7/12
6DS1 402-8AA....................................7/12
6DS1 402-8BA....................................7/12
6DS1 403-8AA....................................7/12
6DS1 403-8BA....................................7/12
6DS1 403-8CA....................................7/12
6DS1 403-8CB....................................7/12
6DS1 500-8AA....................................7/12
6DS1 500-8BA....................................7/12
6DS1 501-8AA....................................7/12
6DS1 501-8AB....................................7/12
6DS1 501-8BA....................................7/12
6DS1 501-8BB....................................7/12
6DS1 502-8AA....................................7/12
6DS1 502-8BA....................................7/12
6DS1 503-8AA....................................7/12
6DS1 503-8BA....................................7/12
6DS1 504-8AA....................................7/12
6DS1 505-8AA....................................7/12
6DS1 600-8AA....................................7/12
6DS1 601-8AA....................................7/12
6DS1 601-8AC....................................7/12
6DS1 601-8BA....................................7/12
6DS1 602-8AA....................................7/12
6DS1 602-8BA....................................7/12
6DS1 603-8AA....................................7/12
6DS1 603-8AB....................................7/12
6DS1 603-8BA....................................7/12
6DS1 603-8RR ...................................7/12
6DS1 604-8AA....................................7/12
6DS1 605-8AA....................................7/12
6DS1 605-8BA....................................7/12
6DS1 607-8AB....................................7/12
6DS1 613-8AB....................................7/12
6DS1 613-8BB....................................7/12
6DS1 615-8AA....................................7/12
6DS1 620-8AA....................................7/12
6DS1 621-8AA....................................7/12
6DS1 700-8AA....................................7/12
6DS1 700-8AB....................................7/12
6DS1 700-8BA....................................7/12
6DS1 700-8BB....................................7/12
6DS1 701-8AA....................................7/12
6DS1 701-8AB....................................7/12
6DS1 702-8AA....................................7/12
6DS1 702-8RR ...................................7/12
6DS1 703-8AB....................................7/12
6DS1 703-8RR ...................................7/12
6DS1 713-8AB....................................7/12
6DS1 717-8AA....................................7/13
6DS1 717-8RR ...................................7/13
6DS1 719-8AA....................................7/13
6DS1 719-8RR ...................................7/13
6DS1 720-8AA....................................7/13
6DS1 730-8AA....................................7/12
6DS1 731-8AA....................................7/12
6DS1 731-8BA....................................7/12
6DS1 731-8EA....................................7/12
6DS1 731-8FA ....................................7/12
6DS1 731-8RR ...................................7/12
6DS2 410-0XX00-0XA0......................5/10
6DS2 410-0XX00-0XC2........3/4, 4/3, 5/10
6DS2 410-0XX00-2XX0........................5/9
6DS2 410-0XX00-4XX0........................5/9
6DS2 510-0XX00-0XA0......................9/12

6DS2 510-0XX00-3XX0......................9/12
6DS4 400-8AB......................................4/4
6DS5 124-1AA......................3/4, 4/3, 10/4
6DS5 130-8AA......................3/4, 4/3, 8/19
6DS5 130-8AB......................3/4, 4/3, 8/19
6DS5 470-1AD ..................... 3/4, 4/3, 8/16
6DS8 137-8AD ...................................10/6
6DS8 137-8AE....................................10/6
6DS8 137-8AF....................................10/6
6DS8 137-8ME ...................................10/6
6DS8 137-8SD ...................................10/6
6DS8 137-8SE....................................10/6
6DS8 213-8FD......................................9/5
6DS8 213-8KC .....................................9/5
6DS8 213-8WC ....................................9/5
6DS8 214-8FD......................................9/5
6DS8 214-8PC .....................................9/5
6DS8 214-8WC ....................................9/5
6DS8 215-8FD......................................9/5
6DS8 215-8SC .....................................9/5
6DS8 320-8LC......................................9/5
6DS8 320-8TC......................................9/5
6DS9 203-8CA .....................................4/4
6DS9 207-8AA........................3/4, 4/4, 9/5
6ES5 262-8MA13 ...............................8/15
6ES5 262-8MB13 ...............................8/15
6ES5 524-3UA15................................10/6
6ES5 544-3UA11 ................................10/6
6ES5 895-6SE03..................................8/5
6ES7 131-4BB00-0AA0......................8/14
6ES7 131-4BB00-0AB0......................8/14
6ES7 131-4BD00-0AA0......................8/14
6ES7 131-4BD00-0AB0......................8/14
6ES7 131-4EB00-0AB0......................8/14
6ES7 131-4FB00-0AB0 ......................8/14
6ES7 132-4BB00-0AA0......................8/14
6ES7 132-4BB00-0AB0......................8/14
6ES7 132-4BB30-0AA0......................8/14
6ES7 132-4BB30-0AB0......................8/14
6ES7 132-4BD00-0AA0......................8/14
6ES7 132-4BD30-0AA0......................8/14
6ES7 132-4FB00-0AB0 ......................8/14
6ES7 132-4HB00-0AB0......................8/14
6ES7 134-4FB00-0AB0 ......................8/14
6ES7 134-4FB50-0AB0 ......................8/14
6ES7 134-4GB00-0AB0 .....................8/14
6ES7 134-4GB10-0AB0 .....................8/14
6ES7 134-4GB50-0AB0 .....................8/14
6ES7 134-4GB60-0AB0 .....................8/14
6ES7 134-4JB00-0AB0 ......................8/14
6ES7 134-4JB50-0AB0 ......................8/14
6ES7 134-4LB00-0AB0 ......................8/14
6ES7 134-4MB00-0AB0 .....................8/14
6ES7 135-4FB00-0AB0 ......................8/14
6ES7 135-4GB00-0AB0 .....................8/14
6ES7 135-4LB00-0AB0 ......................8/14
6ES7 135-4MB00-0AB0 .....................8/14
6ES7 138-4DA01-0AB0......................8/14
6ES7 138-4DE00-0AB0......................8/14
6ES7 138-4DF00-0AB0......................8/14
6ES7 151-1AA02-0AB0......................8/14
6ES7 151-1AB01-0AB0......................8/14
6ES7 151-7AA00-0AB0......................8/14
6ES7 151-7AB00-0AB0......................8/14
6ES7 153-1AA03-0XB0........................8/8
6ES7 153-1AA83-0XB0........................8/8
6ES7 153-2AA02-0XB0........................8/8
6ES7 153-2AB01-0XB0........................8/8
6ES7 157-0AA81-0XA0......................8/19
6ES7 157-0AC80-0XA0......................8/19
6ES7 157-0AD80-0XA0......................8/19
6ES7 195-1GA00-0XA0 .......................8/8
6ES7 195-1JA00-0XA0 ........................8/8
6ES7 195-1KA00-0XA0........................8/8
6ES7 195-7HA00-0XA0........................8/8
6ES7 195-7HB00-0XA0........................8/8
6ES7 195-7HC00-0XA0 .......................8/8
6ES7 307-1BA00-0AA0........................8/8
6ES7 307-1EA00-0AA0........................8/8
6ES7 307-1KA00-0AA0........................8/8

6ES7 321-1BH02-0AA0........................8/9
6ES7 321-1BH50-0AA0........................8/9
6ES7 321-1BH82-0AA0........................8/9
6ES7 321-1BL00-0AA0 ........................ 8/9
6ES7 321-1BL80-0AA0 ........................ 8/9
6ES7 321-1CH80-0AA0 ....................... 8/9
6ES7 321-1EL00-0AA0 ........................8/9
6ES7 321-1FF01-0AA0 ........................8/9
6ES7 321-1FF81-0AA0 ........................8/9
6ES7 321-7BH00-0AB0........................8/9
6ES7 321-7BH80-0AB0........................8/9
6ES7 321-7RD00-0AB0 ..................... 8/11
6ES7 322-1BF01-0AA0 ........................8/9
6ES7 322-1BH01-0AA0........................8/9
6ES7 322-1BH81-0AA0........................8/9
6ES7 322-1BL00-0AA0 ........................ 8/9
6ES7 322-1CF80-0AA0........................8/9
6ES7 322-1EL00-0AA0 ........................8/9
6ES7 322-1FF01-0AA0 ........................8/9
6ES7 322-1HF01-0AA0........................8/9
6ES7 322-1HF10-0AA0........................8/9
6ES7 322-1HF80-0AA0........................8/9
6ES7 322-1HH00-0AA0 ....................... 8/9
6ES7 322-5RD00-0AB0 ..................... 8/11
6ES7 322-5SD00-0AB0...................... 8/11
6ES7 322-8BF00-0AB0 ........................8/9
6ES7 322-8BF80-0AB0 ........................8/9
6ES7 323-1BH01-0AA0......................8/10
6ES7 323-1BH81-0AA0......................8/10
6ES7 323-1BL00-0AA0 ......................8/10
6ES7 331-7KB02-0AB0......................8/10
6ES7 331-7KB82-0AB0......................8/10
6ES7 331-7KF02-0AB0 ......................8/10
6ES7 331-7NF00-0AB0......................8/10
6ES7 331-7NF10-0AB0......................8/10
6ES7 331-7PF00-0AB0 ......................8/10
6ES7 331-7PF10-0AB0 ......................8/10
6ES7 331-7RD00-0AB0 ..................... 8/11
6ES7 331-7SF00-0AB0 ...................... 8/11
6ES7 332-5HB01-0AB0......................8/10
6ES7 332-5HB81-0AB0......................8/10
6ES7 332-5HD01-0AB0 ..................... 8/10
6ES7 332-5RD00-0AB0 ..................... 8/11
6ES7 332-7ND00-0AB0 ..................... 8/10
6ES7 334-0CE01-0AA0......................8/10
6ES7 334-0KE00-0AB0......................8/10
6ES7 334-0KE80-0AB0......................8/10

6GK1 502-3CB10 ................. 5/6, 5/8, 9/11
6GK1 541-2BA00 ...............................2/13
6GK1 561-3AA00 ...............................2/13
6GK1 702-5DW52-3AA0 ....................2/13
6GK1 713-5DB60-3AA0 ..................... 2/13
6GK1 901-0DA20-0AA0 ....................... 9/4
6GK7 343-2AH00-0XA0 ..................... 8/12
6XV1 820-5AH10.................................. 9/4
6XV1 830-0EH10.................................. 9/4
6XV1 830-0GH10 ................................. 9/4
6XV1 830-1BH15.................................. 9/4
6XV1 830-1BH30.................................. 9/4
6XV1 830-1CH30 ................. 5/6, 5/8, 9/11
7MH4 553-1AA41...................... 8/12, 8/16
C79000-B8000-C297.......................... 10/6
C79000-B8076-C297.......................... 10/6
C79000-G8000-C006 ......................... 9/12
C79000-G8000-C416 .................... 3/4, 4/4
C79000-G8000-C416 ........... 5/10, 7/4, 7/6
C79000-G8000-C417 .................... 3/4, 4/4
C79000-G8000-C450 ......................... 2/13
C79000-G8000-C700 ... 3/4, 4/4, 5/10, 7/4,
..................................................... 7/6, 9/12
C79000-G8076-C006 ......................... 9/12
C79000-G8076-C416 .......... 3/4, 4/4, 5/10,
....................................................... 7/4, 7/6
C79000-G8076-C417 .................... 3/4, 4/4
C79000-G8076-C450 ......................... 2/13
C79000-G8076-C700 ... 3/4, 4/4, 5/10, 7/4,
..................................................... 7/6, 9/12
C79451-A3496-D1......................... 3/4, 8/3
C79451-A3496-D2......................... 3/4, 8/3
C79451-A3496-D900....... 3/4, 4/3, 5/6, 8/6
C79451-A3496-D901............ 3/4, 4/3, 5/10
C79451-A3496-D902..................... 3/4, 4/3
GWK-PAS-AS-UPAK488 ...................... 7/6
GWK-PAS-AS-UPAS488 ...................... 7/4
V45466-D17-B135................................ 9/6
V45466-D21-B35.................................. 9/6
V45466-D21-B55.................................. 9/6
V45466-D21-B65.................................. 9/6

6ES7 335-7HG01-0AB0 ..................... 8/10
6ES7 341-1BH00-0AE0......................10/6
6ES7 350-1AH02-0AE0......................8/12
6ES7 390-1AE80-0AA0........................8/8
6ES7 400-1JA01-0AA0 ...............5/9, 9/12
6ES7 405-0KA01-0AA0...............5/5, 9/10
6ES7 405-0RA01-0AA0........................5/5
6ES7 407-0KA01-0AA0...............5/5, 9/10
6ES7 441-2AA02-0AE0......................10/6
6ES7 478-2AC00-0AC0 . 3/4, 4/4, 5/6, 5/8,
............................................ 9/4, 9/11, 10/4
6ES7 478-2DA01-0AC0 ........ 5/7, 5/8, 8/3,
..................................................... 9/5, 9/11
6ES7 478-2DX00-0AA0.................5/7, 8/3
6ES7 486-3AA00-0AB0.................5/4, 9/9
6ES7 488-3AA00-0AB0........................5/4
6ES7 654-0XX01-1XA0........................8/8
6ES7 902-1AB00-0AA0........2/10, 3/4, 4/3
6ES7 902-1AC00-0AA0........2/10, 3/4, 4/3
6ES7 961-1AA00-0AC0.................5/4, 9/9
6ES7 962-3AA00-0AC0........2/10, 5/4, 9/9
6ES7 964-2AA01-0AB0..3/4, 4/4, 5/6, 5/8,
..................................... 8/5, 9/4, 9/11, 10/4
6ES7 971-0BA00.................................. 5/5
6ES7 972-0BA40-0XA0........................9/4
6ES7 972-0BB40-0XA0........................9/4
6ES7 972-0BB41-0XA0........................8/8
6GK1 500-0AA10 ................................. 9/4
6GK1 500-0DA00 ................................. 9/4
6GK1 500-0EA02 ................................. 9/4
6GK1 500-3AA00 ................................. 9/4
6GK1 502-3CB00 ................................. 9/4

Siemens PLT 112 · 2002

11/5



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