Siemens Marine Radar As 488 Tm Users Manual Katalog_plt112_2002_en

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AS 488/TM

automation systems

Catalog PLT 112 · 2002

teleperm m

This catalog is out of date, see note on page 3

TELEPERM M

AS 235, AS 235 H and AS 235 K Automation Systems

Order No.:

E86060-K3811-A100-A3-7600

PLT 111

TELEPERM M

Operation and Monitoring with WinCC/TM

Order No.:

E86060-K3823-A100-A1-7600

PLT 123

TELEPERM M

CS 275 Bus System

Order No.:

E86060-K3813-A100-A1-7600

PLT 130

SIMATIC PCS 7

SIMATIC PCS 7 Process Control System

Order No.:

E86060-K4678-A111-A5-7600

ST PCS 7

SIMATIC

Components for

Totally Integrated Automation

Order No.:

E86060-K4670-A111-A7-7600

ST 70

SIMATIC NET

Industrial Communication & Field Devices

Order No.:

E86060-K6710-A101-B2-7600

IK PI

SITRAIN

Information and Training for

Automation and Drives

Order No.: E86060-K6850-A101-B3 (only in German)

on CD-ROM: E86060-D6850-A100-B7-7400 (only in German)

ITC

Automation and Drives

The Entire Product Range on CD-ROM

Order No.:

E86060-D4001-A100-B7

CA 01

All names in this catalog identified by ® are

registered trademarks of the Siemens AG.

All other product and system names are (registered) trademarks

of their respective owners and must be treated accordingly.

Visit our Automation and Drives

Technology Site in the Internet!

Our address is

www.siemens.com/automation

Trademarks Internet

Related catalogs

This catalog is out of date, see note on page 3

Catalog PLT 112 · 2002

The products in this catalog are also included in

the CD-ROM Catalog CA 01

Order No.:

E86060-D4001-A100-B7-7600

Please contact your local Siemens office

or representative.

AS 488/TM

automation systems

Introduction 1

System architecture System properties

System software

Commissioning

Engineering

2

AS 488 S

cabinet system 3

AS 488 K

compact system 4

AS 488 in

SIMATIC design 5

SIMATIC PCS 7

cabinet design 6

Migration of

existing systems 7

Process I/Os

8

Bus communication

9

Data couplings with

other systems 10

Appendix Indexes

Internet, Training

Terms and Conditions of

Sales and Delivery

11

This catalog is no longer available in printed

form. However, it can still be used to obtain

information and for ordering spare parts.

Certain products from this catalog are no

longer available. Your Siemens partner will

offer appropriate substitutes wherever

possible.

6/1

Siemens PLT 112 · 2002

Introduction

TELEPERM M Process Control System

1/2 Overview

1/2 Automation systems

1/2 Operator systems

1/3 Engineering

1/3 System bus

1/3 Migration strategy

AS 488/TM

1/4 Overview

1/5 Highlights - Classification in the

TELEPERM M system environment

1/6 Area of application

1/6 Functions - Highlights

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

1/2

Introduction

TELEPERM M Process Control System

Introduction

■

Overview

The TELEPERM M process control system pro-

vides all functions required for process automa-

tion. It is highly suitable for the complete

automation of continuous or discontinuous

(batch) processes.

The TELEPERM M systems are divided into

functional units optimized for different task en-

countered with process automation:

• Automation systems

• Operator systems

• Bus systems.

Automation systems

The TELEPERM M automation system of type AS 488/TM based

on the SIMATIC M7-400 hardware platform is available with two

performance levels and four different design versions for pro-

gram-controlled processing of process signals.

The system software functions of the AS 488/TM are compatible

with the system software version G of the previous AS 235 sys-

tem. Existing application software of the AS 230 / AS 235 auto-

mation systems can be used further, application software of

AS 220 automation systems only following conversion.

The AS 488/TM can be operated on both the CS 275 and

PROFIBUS-TM system buses. As a result of its variable configu-

ration, it is equally suitable for TELEPERM M migration, for the

expansion of existing systems, or the design of new systems.

Application details:

• Replacement of existing AS 220 / AS 230 / AS 235 automation

systems during migration by replacement of the existing basic

rack by a preassembled rack with the AS 488/TM system

• Expansion of existing systems on the CS 275 system bus

• Expansion of existing systems by PROFIBUS-TM system com-

ponents using the CS-L2 bridge

• New systems

In the case of new systems, the PROFIBUS-TM based on the

standardized PROFIBUS is preferably used as the system bus.

Using TELEPERM M-specific communication, automation sys-

tems connected on the PROFIBUS-TM can communicate with

one another and also with TELEPERM M components on the

CS 275 system bus coupled via the CS-L2 bridge.

A wide range of TELEPERM M input/output modules is available

for the AS 488/TM, some of which have their own processing

functions or are configurable specific to the application. Via one

or two PROFIBUS-DP interfaces it is additionally possible to con-

nect SIMATIC ET 200B, ET 200M, ET 200S, ET 200X and

ET 200U distributed I/O systems with a comprehensive selection

of I/O modules. Within this range, the I/O modules of the

ET 200M distributed I/O system which have been specially tai-

lored to process engineering are particularly recommendable.

A large number of devices possessing a DP interface can be ad-

ditionally operated on the PROFIBUS-DP of the AS 488/TM. For

example, DP interfaces integrated in the CPU modules of the

SIMATIC S7-300 permit a simple slave connection to the

AS 488/TM. Gateway modules on the PROFIBUS-DP

(DP/PA link, DP/AS-i link, DP/DP coupler) additionally permit

access to the PROFIBUS-PA and AS-Interface fieldbuses and to

the I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems

from other vendors.

Operator systems

The bus-based PCS7/TM-OS operator system is used for pro-

cess communication. The PCS7/TM-OS is suitable as a

HMI component for the AS 488/TM and the TELEPERM M

AS 220 S / AS 220 H, AS 215, AS 230 / AS 230 K, AS 235 /

AS 235 K / AS 235 H and AS 388/TM automation systems which

are no longer actively marketed. It communicates with the

subordinate TELEPERM M automation systems and with

SIMATIC S5-155U via one of the CS 275 or PROFIBUS-TM field

buses.

The variable configuration of the PCS7/TM-OS operator system

from a single-user to multi-user system with single-client or multi-

client functionality covers the complete bandwidth of the appli-

cation spectrum from low-end to high-end performance.

The wide variety of operator-accessible automation systems to-

gether with the variability for communication and expansion

mean that the PCS7/TM-OS is well qualified as a replacement for

older TELEPERM M operator systems, for system extensions or

for new systems.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 1/3

Introduction

TELEPERM M Process Control System

Engineering

The PROGRAF AS+/NT configuring software which can be in-

stalled on personal computers with the Windows NT or

Windows 2000 operating system is predestined for the engi-

neering of TELEPERM M automation systems. An engineering

PC with PROGRAF AS+/NT can be connected to one of the two

TELEPERM M system buses using a bus-specific interface mod-

ule. It can then be used to configure an AS 488/TM or equally

well to configure the AS 230 / AS 230 K, AS 235 / AS 235 K /

AS 235 H and AS 388/TM automation systems which are no

longer actively marketed.

PROGRAF AS+/NT can be used to graphically configure,

test, optimize and document the application software of the

TELEPERM M automation systems. The configurations of previ-

ously installed automation systems can also be read in, recom-

piled and subsequently processed further or documented in

graphic form. Any PCS7/TM-OS-Single single-user system with

RC license (Runtime+Configuration) is suitable for configuring

PCS7/TM-OS operator systems. It is alternatively possible to use

a server equipped with an RC license and additional operator

terminal for OS configuring. The PCS7/TM-OCX (NORA) display

blocks (if used) and the PCS7/TM coupling package dependent

on the types of AS used must be installed on both configuring

systems.

System bus

The system bus is the central communication component of ev-

ery distributed process control system. Two different bus sys-

tems are available for the TELEPERM M process control system,

and can also be combined together within a plant:

• CS 275

• PROFIBUS-TM

The CS 275 bus system which has been proven in many auto-

mation plants functions according to the token passing principle

and can also have a redundant configuration. Several buses can

be combined together using bus couplers such that bus net-

works are produced corresponding to the plant structure. The

bus system is provided with distributed control. The bus inter-

face of each subsystem may take over the master function ac-

cording to specific criteria.

The PROFIBUS-TM bus system also operates according to the

token passing principle. It can be designed as an electrical or

optical network. The two network structures can also be mixed

together. A characteristic of the PROFIBUS-TM bus system is

that it corresponds to the modern PROFIBUS communications

standards according to EN 50170, but also uses the

TELEPERM M dialog mechanisms of the CS 275 (AKS, BKS,

MKS and PL/PS telegrams) at the application level (interface be-

tween bus interface module and application).

PROFIBUS-TM is preferably used for new systems, or also for

the expansion of existing systems. When extending systems, ex-

isting components with CS 275 communication can be com-

bined with new components using a CS-L2 bridge.

All automation systems and operator systems of the

TELEPERM M process control system can be operated on the

CS 275 system bus, but only the current AS 488/TM and

PCS7/TM-OS systems as well as the AS 388/TM and OS 525

systems which are no longer actively marketed on the

PROFIBUS-TM system bus.

Migration strategy

The purpose of migration of the proven TELEPERM M process

control system into the new, future-oriented generation of the

SIMATIC PCS 7 system within the Siemens automation concept

"Totally Integrated Automation" is to retain customer investments

made in hardware and software and to provide them with a grad-

ed, economical transition to newer, more productive technolo-

gies with minimum technical and financial risks.

Migration is divided into the following steps:

• Innovation

- Migration of the TELEPERM M process control system by re-

newal of components close to the process (automation sys-

tems) and of system-internal communication with hardware of

the SIMATIC M7 and PROFIBUS systems

- Expansion of the process I/Os for the innovative automation

systems by integration of the ET 200M, ET 200S, ET 200U

and ET 200X distributed I/Os and of the PROFIBUS-PA and

AS-Interface fieldbuses via PROFIBUS-DP

- Linking of the existing CS 275 system bus to the new

PROFIBUS-TM system bus via a CS-L2 bridge

- Integration of SIMATIC S5, SIMATIC S7 and SIMATIC PCS 7

systems with data coupling via PROFIBUS-AG/AG indepen-

dent of the system bus

• Combination

Standardization of the HMI components of the TELEPERM M

and SIMATIC PCS 7 systems on the basis of the SIMATIC

PCS 7 operator station, as well as combination of partial

TELEPERM M and SIMATIC PCS 7 systems with these com-

mon HMI components

• Homogenization

Replacement of the TELEPERM M automation systems by

SIMATIC PCS 7 automation systems with further use of existing

TELEPERM M I/Os

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

1/4

Introduction

AS 488/TM

■

Overview

The AS 488/TM automation system based on the

SIMATIC M7-400 hardware platform combines the advantages

of a modern hardware generation with the AS 235 functionality of

the TELEPERM M process control system proven in numerous

applications. It is suitable for automation of continuous process-

es or also of recipe-based batch processes.

The functions of the AS 488/TM system software are compatible

with the G system software of the previous AS 235 system. Thus

you can continue to use existing application software of the

AS 220 / AS 230 / AS 235 automation systems with its standard

function blocks, user function blocks, TML programs and

STEP M programs. AS 220 application software, however, must

first be converted (service is part of migration offer).

The AS 488/TM automation system is available in four different

versions:

• AS 488 with modular, standard packaging system for connec-

tion at the rear according to the SIMATIC guidelines

• AS 488 S cabinet system for installation in TELEPERM M cabi-

nets with 19" packaging system (cabinets not included in

scope of delivery of AS 488 S, they must be ordered as options

if required from Catalog PLT 111)

• AS 488, installed in SIMATIC PCS 7 cabinets (only with exclu-

sive use of distributed SIMATIC I/Os; see Catalog ST PCS7.A,

Add-ons for the SIMATIC PCS 7 process control system)

• AS 488 K compact system for installation in TELEPERM M wall

housings or cabinets

The AS 488 K compact system and the AS 488 S cabinet system

provide numerous possibilities for system expansion and mod-

ernization by replacement of TELEPERM M automation systems

which are no longer available or marketed, with a simultaneous

increase in the AS performance. The completely equipped

AS 488 K / AS 488 S basic systems which have been pretested

by means of a switch-on test can be individually adapted by nu-

merous options, and ideally integrated into an existing system

environment. System integration is carried out using so-called

migration racks (MIG I / MIG II with AS 488 S and MIG K with

AS 488 K). The migration rack is simultaneously the interface to

the TELEPERM M I/Os in the extension units of the TELEPERM M

cabinets and in the ES 100 K extension systems. Up to five

I/O modules can be directly inserted into the MIG II and MIG K

migration racks just like in the basic unit of an AS 235 or

AS 235 K.

As with the AS 230 / AS 235, up to three extension units can be

operated in the basic cabinet on I/O bus A of an AS 488 S as

well as an external ES 100 K. Up to four extension units of an

AS 230 / AS 235 extension cabinet can be connected to an

AS 488 S via I/O bus B if the ribbon cable for the I/O bus is re-

placed. During migration off the AS 488/TM it is therefore possi-

ble to add a fourth extension unit to a maximally configured

AS 235 extension cabinet. Limitation of the number of migratable

I/O modules does not therefore exist for an AS 230 / AS 235 con-

figured with the maximum number of TELEPERM M I/O modules.

The AS 488 K with its MIG K migration rack offers the same

packaging system as an AS 235 K. The MIG K migration rack

has five slots for TELEPERM M I/O modules. The serial coupling

known from the AS 235 K permits connection of 2 x 4 ES 100 K

compact extension systems. These can be positioned up to

500 m away from the AS 488 K automation system, and are

therefore highly suitable for a distributed configuration.

In addition to the migration of existing TELEPERM M I/Os, all ver-

sions of the AS 488/TM automation system can also be extended

by distributed I/Os on the PROFIBUS-DP. In addition to the

ET 200M system with a comprehensive range of I/O modules

specially designed for process engineering, it is also possible to

use the SIMATIC ET 200B, ET 200S, ET 200iS, ET 200X and

ET 200U I/O systems (the latter is no longer actively marketed).

It is additionally possible to operate a wide range of devices

possessing a DP interface on the PROFIBUS-DP of the

AS 488/TM. For example, DP interfaces integrated in the

CPU modules of the SIMATIC S7-300 permit a simple slave con-

nection to the AS 488/TM. Using gateway modules on the

PROFIBUS-DP (DP/PA link, DP/AS-i link, DP/DP coupler), it is

also possible to access the PROFIBUS-PA and AS-Interface

fieldbuses and the I/O buses of SIMATIC PCS 7, S7-300, S7-400

or systems from other vendors.

The homogeneous interfacing of the distributed SIMATIC I/Os

forces distribution close to the process. Significant cost savings

are therefore achieved for the process I/Os as well as for field

wiring and routing.

The AS 488 S is optimized for installation in TELEPERM M cabi-

nets with 19" packaging system, and therefore particularly suit-

able for the migration or expansion of existing TELEPERM M

systems. The system is mounted on the front cabinet members.

The TELEPERM M installation guidelines are applicable with re-

spect to the CE marking wherever TELEPERM M I/O modules

are operated in an AS 488 S. On the other hand, the SIMATIC

S7/M7 guidelines apply to an AS 488 S exclusively operating

with distributed I/Os on the PROFIBUS-DP.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 1/5

Introduction

AS 488/TM

AS 488/TM systems for new plants exclusively with distributed

I/Os on the PROFIBUS-DP can also be installed in

SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation

guidelines also apply to this version (see Catalog ST PCS7.A,

add-ons for the SIMATIC PCS 7 process control system).

Customers can select between two CPUs with different perfor-

mance levels for all design versions of the AS 488/TM:

• SIMATIC M7 CPU 486-3 with approx. 150% of the performance

of an AS 235

• SIMATIC M7 CPU 488-3 with approx. 270 - 300% of the perfor-

mance of an AS 235

A commissioning terminal based on PC/programming device

can be used for commissioning of the AS 488/TM. The terminal

is connected via a serial interface to the respective AS 488/TM

and offers the user the same GUI and syntax as known from the

AS 235. Because of the serial interface, not all HMI requirements

can be fulfilled. Furthermore, the commissioning terminal is not

suitable for operation/configuring of another AS using the

AS bus configuration channel.

PROGRAF AS+/NT is a convenient configuring tool for the

AS 488/TM automation systems. It is compatible with all AS 23x

systems. PROGRAF AS+/NT executes on an appropriate

PC/programming device with Windows NT/2000/XP operating

system and connection to the CS 275/PROFIBUS-TM system

bus. PROGRAF AS+/NT permits the creation of an online config-

uring station for AS 488/TM on the TELEPERM M system bus. On

the CS 275 system bus, PROGRAF AS+/NT additionally offers

HMI facilities corresponding to local operation of an AS 235.

■

Highlights

Classification in the TELEPERM M system environment

Note:

Some of the communications partners/systems referred to below

are no longer available or no longer marketed. Reference to the

systems in the context "Classification in the TELEPERM M sys-

tem environment" does not permit any conclusions to be made

on their availability.

•Communications capability with existing systems and

I/O modules

All automation systems and operator systems of the

TELEPERM M process control system can be operated on the

CS 275 system bus. Only the current AS 488/TM and

PCS7/TM-OS systems as well as the AS 388/TM and OS 525

systems which are no longer actively marketed can be operat-

ed on the PROFIBUS-TM system bus. Communication specific

to TELEPERM M between bus stations on different system bus-

es is possible via a CS-L2 bridge. The AS 388/TM and

AS 488/TM systems respond on the system bus like an AS 235

system with compatible functions compared to the

PCS7/TM-OS or OS 525 system. The AS 488/TM automation

system can communicate with the following TELEPERM M sys-

tems:

- AS 388/TM or AS 488/TM automation systems on the

PROFIBUS-TM system bus, or AS 215, AS 220 S/K/H,

AS 230, AS 230 K, AS 235, AS 235 H, AS 235 K, AS 488/TM

on the CS 275 system bus

- OS 525, OS 525 Local or PCS7/TM-OS operation and moni-

toring systems on the PROFIBUS-TM system bus, or CS 275,

OS 252, OS 262, OS 265, OS 520 on the CS 275 system bus

- Engineering systems: personal computer with the

PROGRAF AS+/NT program package, personal computer or

ES 500 with the PROGRAF AS+ program package, on the

CS 275 or PROFIBUS-TM system bus

- Other systems

SIMATIC PCS 7, SIMATIC S7, SIMATIC S5 and systems from

other vendors via the DP bus PROFIBUS-DP, the coupling

bus PROFIBUS-AG/AG, or via a 3964R serial coupling with

TM module 6DS1 333-8AB.

•Limitations in communication

- The response of the AS 488/TM and AS 388/TM systems in a

homogeneous network with approved TELEPERM M stations

on the CS 275 or PROFIBUS-TM system bus (AS 235,

OS 525, PCS7/TM-OS etc.) maps the AS 235 system with the

exception of CD mode (e.g. for data formats and block

names on the bus). CD couplings (without acknowledgment)

for AKx/BKx blocks are not implemented in the AS 388/TM

and AS 488/TM systems. When carrying out migration or

when importing user structures, the CD couplings must there-

fore be removed prior to loading into the automation system.

Note:

When communicating with other stations (e.g. systems from

other vendors) via the N-AT interface module on the CS 275,

not all functions of the AS 388/TM and AS 488/TM react iden-

tically to those in an AS 235 system. In individual cases, it

must be checked from the viewpoint of the other systems pri-

or to connection of an automation system to the system bus

whether the required communications functions can be im-

plemented with the AS 388/TM or AS 488/TM systems.

- Use of the STRUK-AS 220 EA program via the system bus is

not released for the AS 388/TM and AS 488/TM systems.

- Use of the AS bus configuring channel for operation/configur-

ing of another AS using a commissioning terminal is not re-

leased because of the serial communications mode of the

commissioning terminal.

- Communication to the process I/Os is carried out via serial

PROFIBUS-DP interfaces. These are operated according to

the standard protocol. If devices from other vendors are con-

nected, these must comply with the PROFIBUS-DP standard,

and their data interfaces must be completely described.

AS 388/TM and AS 488/TM automation systems each have

two PROFIBUS-DP interfaces.

- The AS 488/TM communicates with existing I/O modules from

the TELEPERM M range via a special interface module and

the parallel I/O bus interface (ribbon cable) in the

TELEPERM M cabinets.

- The process image is automatically generated by the inter-

face module, and this module must therefore recognize the

connected I/O modules. Only those modules and systems

listed in the Section "Migration of existing systems" or pub-

lished on the Internet "AS 488/TM configuration list" can be

used.

•Non-migratable systems

The AS 488/TM automation system does not offer a compatible

replacement for the fault-tolerant AS 235 H automation system;

migration would only be possible with relinquishing of the re-

dundancy. Furthermore, the FM 100 field multiplexer must con-

tinue to be operated on existing AS 230 / AS 235 automation

systems.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

1/6

Introduction

AS 488/TM

■

Area of application

The main applications of the AS 488/TM are:

•Replacement of existing AS 220, AS 230/230 K and

AS 235/235 K automation systems

With an AS 220 / AS 230 / AS 235, the subrack with the central

processing units in the TELEPERM M cabinet is replaced by an

AS 488 S with compatible functions. Existing extension units

with installed TELEPERM M I/Os can be used further. With an

AS 230 K / AS 235 K, migration is carried out by replacing the

complete basic system in the TELEPERM M housing, rack or

cabinet by an AS 488 K compact system with compatible func-

tions. TELEPERM M I/O modules previously inserted in the

AS 230 K / AS 235 K basic system can be used further follow-

ing conversion and rewiring in the migration rack of the

AS 488 K.

When replacing existing automation systems, the AS 488 S

and AS 488 K migration systems are preferably connected to

the existing CS 275 system bus. Alternatively possible is con-

nection to the PROFIBUS-TM system bus.

•Expansion of existing TELEPERM M systems on the

CS 275 system bus

Expansions on the CS 275 system bus are mainly the result of

modernization by migration with AS 488/TM. Existing systems

with TELEPERM M I/Os can also be expanded by SIMATIC dis-

tributed I/Os on the PROFIBUS-DP. In addition to the ET 200M

with a comprehensive range of standard I/O modules for pro-

cess engineering applications, it is also possible to use the

complete range released for AS 488/TM.

•Expansion of existing TELEPERM M systems by

PROFIBUS-TM system components with use of the

CS-L2 bridge

Existing and new system components can be connected to-

gether using a CS-L2 bridge. The bridge couples the two

CS 275 and PROFIBUS-TM buses, and converts the different

parts of the TM protocol. The AS 235 and AS 488/TM systems

on the CS 275 bus can then also be controlled by OS 525 op-

erator systems or PCS7/TM-OS on the PROFIBUS-TM. Analog

and binary values can be exchanged between automation sys-

tems on the two buses.

Distributed SIMATIC I/Os on the PROFIBUS-DP are primarily

used for acquisition and output of process signals on the

PROFIBUS-TM components used for the system expansion. In

addition to the ET 200M with a comprehensive range of stan-

dard I/O modules for process engineering applications, it is

also possible to use the complete range released for

AS 488/TM.

•New systems with the AS 488/T M automation system

In the case of new systems, it is recommendable to use the

PROFIBUS-TM based on the standardized PROFIBUS as the

system bus. The AS 488/TM automation systems are operated

centrally using bus-coupled PCS7/TM-OS operator systems,

and configured via bus using the PROGRAF AS+/NT program

package. The SIMATIC distributed I/Os from the ET 200 range

are preferred as the process I/Os. Interfacing to the automation

systems is carried out via the PROFIBUS-DP fieldbus.

The favorite standard within the ET 200 range is the ET 200M

I/O system with a comprehensive range of I/O modules of

SIMATIC S7-300 design, including special modules for pro-

cess engineering. In addition, the complete range of distribut-

ed I/Os released for AS 488/TM can of course also be used.

■

Functions

Highlights

• Functions compatible with the proven AS 235 automation sys-

tems: existing application software and installed process I/Os

can be used further

• Future-oriented system basis:

continuous evolution to new technologies with the modern

hardware platform of the SIMATIC M7 systems

• Two performance ranges:

selectable CPU performance corresponding to 150% or 270 to

300% of the performance of an AS 235

• Four design systems:

- AS 488 in modular standard packaging system according to

SIMATIC guidelines

- AS 488 S cabinet system for installation in TELEPERM M cab-

inets

- AS 488, installed in SIMATIC PCS 7 cabinets

- AS 488 K compact system for installation in TELEPERM M

wall housing or cabinets

• Can be used for modernization and expansion of existing sys-

tems and also for new systems

• Flexible adaptation of automation system to the respective

task:

- Comprehensive range of distributed I/Os

- ET 200M I/Os especially suitable for process engineering

- Compact modules in adapter casings, operation without fans

- Adaptable packaging system

- Migration of existing TELEPERM M systems

• Modern communication standards:

- PROFIBUS-TM system bus for connection of components

close to the process or remote from the process, also with op-

tical design (redundant media)

- PROFIBUS-DP fieldbus for interfacing of distributed process

I/Os and of systems from other vendors with a smaller data in-

terface

• PROFIBUS-AG/AG coupling bus for interfacing of SIMATIC S5,

SIMATIC S7, SIMATIC PCS 7 and systems from other vendors

with data coupling (independent of system bus)

• Bridge for connection of CS 275 and PROFIBUS-TM system

buses

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

System architecture

2/2 System properties

2/4 System software

2/5 Data blocks

2/5 Blocks for analog and digital processing

2/5 Blocks for binary processing

2/6 Blocks for processing with standardized

operation and monitoring

2/6 Blocks for signal exchange via the CS 275 or

PROFIBUS-TM system bus

2/7 Blocks for distributed process I/Os on the

PROFIBUS-DP fieldbus

2/7 Blocks for PLC/PLC coupling with

PROFIBUS-AG/AG

2/8 Driver blocks for I/O modules of the

TELEPERM M system via the

TPM 478 communications module

2/9 Blocks for I/O modules with standardized

display

2/9 Organization blocks

2/9 Test blocks

2/10 Commissioning

2/11 Engineering with PROGRAF AS+/NT

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/2

System architecture

System properties

System architectu re

■

Overview

The AS 488/TM automation system consists of standard hard-

ware components from the SIMATIC M7 systems, supplementa-

ry components for applications in TELEPERM M, and a memory

card with system software whose functions are compatible with

the AS 235 automation system.

All system programs are saved permanently on the memory

card of the AS 488/TM automation system. The user configura-

tions are also saved permanently on the same medium.

The main characteristic of the AS 488/TM system software is the

complete simulation of the AS 235 functions on the basis of an

RMOS32 real-time operating system on a SIMATIC M7 central

processing unit CPU 486-3 or CPU 488-3.

The system software permits configuring of the automation func-

tions as with the AS 235 system (using dedicated function

blocks, TML and STEP M programs) as well as communication

via a system bus.

The AS 488/TM automation systems are available in four differ-

ent versions to permit optimum adaptation to different customer

requirements:

• As AS 488 with the modular SIMATIC M7-400 packaging sys-

tem for connection at the rear according to the SIMATIC guide-

lines

• As AS 488 S cabinet system: SIMATIC M7-400 packaging sys-

tem optimized for installation in TELEPERM M cabinets with

19" packaging system

• As AS 488 with SIMATIC M7-400 packaging system, installed

in SIMATIC PCS 7 cabinets (only with exclusive use of

SIMATIC distributed I/Os; see Catalog ST PCS7.A, add-ons

for the SIMATIC PCS 7 process control system).

• As AS 488 K compact system: SIMATIC M7-400 packaging

system, migrated in TELEPERM M compact system and suit-

able for installation in TELEPERM M wall housings or cabinets.

The AS 488/TM system with the CPU 486-3 provides 150% auto-

mation performance (in the sense of computing performance) of

an AS 235 system, and with the CPU 488-3 it provides 270% to

300% automation performance of an AS 235 system with an

equivalent uniform communication performance on the system

bus.

Exceptional features of the automation systems are their univer-

sal functions for automation tasks, compatibility with the AS 235

systems, as well as the communication capability with the

PROGRAF AS+/NT configuring tool, the PCS7/TM-OS operator

systems and other automation systems on the CS 275 and on

the PROFIBUS-TM (incl. CS-L2 bridge communication with sta-

tions on the other system bus in each case).

Both continuous processes and comprehensive batch process-

es (production procedure repeated in same or modified form)

can be automated by the AS 488/TM system.

The automation systems have a minimum cycle time of 125 ms

for closed-loop and open-loop controls. The individually config-

ured functions can be processed in a basic cycle (125 ms, 1 s

and background level) or in a multiple thereof. An acyclic alarm

processing level is present in addition.

■

Functions

• Automation system with graded performance and communica-

tion via system bus

• PROFIBUS-TM system bus, or CS 275 as alternative

• Central operation and monitoring with the PCS7/TM-OS opera-

tor system

• Configuring with graphical user interface using the

PROGRAF AS+/NT engineering tool on PC/programming de-

vice

• Commissioning support with commissioning terminal based on

PC/programming device with known TELEPERM M syntax

• SIMATIC S7/M7 packaging system; integration in

TELEPERM M cabinets/housing with MIG I, MIG II or MIG K

migration racks

• Distributed I/Os with the modular ET 200M I/O stations (includ-

ing Ex(i) modules), ET 200B, ET 200U, ET 200S, ET 200iS

(available soon) and ET 200X

• TELEPERM M I/O modules in standard TELEPERM M cabinets

with AS 488 S / AS 488 K migration packages

• The PROFIBUS-DP of the AS 488/TM is open for interfacing of

certified PROFIBUS-DP devices

• System programs on memory card plus user area for archiving

• 4 Mbyte user memory

• 32-bit processing of analog values, identical to the AS 235 sys-

tem

• Complete range of standard function blocks, identical to the

AS 235 system

• User function blocks with convenient TML programming lan-

guage, or also the STEP M programming language for open-

loop controls

• Online configuring/programming with graphic support by

PROGRAF AS+/NT

• Compatible with preconfigured SIGRID TM V5 (GF/GFE),

BATCH X-TM and FUZZY TM program packages

• Reloadable software packages with couplings and I/O links:

- PROFIBUS-AG/AG coupling

- PROFIBUS-PA I/Os

- AS-I I/Os

- SIWAREX M PROFIBUS-DP I/Os

- PROFIBUS-DP I/Os with extended analog formats

- PROFIBUS-DP I/Os: panels based on Windows CE

- PROFIBUS-DP I/Os: IP 262 closed-loop control module of

ET 200U; reloadable driver block as standard on the memory

card of the AS 488/TM

- Options: special driver blocks for use of SIMOVERT,

MICRODRIVES, SIPART DR, FM 350, CEAG devices, etc.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/3

System architecture

System properties

■

Technical Specifications

Quantity breakdown

The AS 488/TM automation systems have the following quantity

breakdowns:

*) The values identified by an asterisk apply as alternatives and

are not for addition.

AS 488/TM CPU 486-3 CPU 488-3

Control loops *) 45 to 120 90 to approx. 216

Additional analog value

monitoring

45 to 180 90 to approx. 324

Sequential controls *) 8 to 20 16 to approx. 36

Logic controls *) 150 to 370 300 to approx. 666

User memory 4 Mbyte 4 Mbyte

Computing performance

compared to AS 235

150 % 270 to 300 %

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/4

System architecture

System software

■

Overview

A separate memory card with system software is required for

each automation system. The system software of the AS 488/TM

is completely present on this memory card, and only executes

there. The software is reloaded each time the system is switched

on or reset. The memory card is divided into a system memory

and a user memory. The system memory is read-only, and con-

tains the system software in the form of basic programs and

standard function blocks.

The memory card is inserted into a special slot in the automation

system’s CPU. It must not be removed during operation, it must

remain permanently inserted in the CPU.

Standard function blocks

Dedicated function blocks, the so-called standard function

blocks, are available in the automation systems for solving con-

trol engineering tasks. The AS 488/TM system contains the same

standardized function blocks as the AS 235 automation system

for measured-value acquisition, closed-loop control, open-loop

control, calculation and monitoring.

Supported by the powerful PROGRAF AS graphic configuring

tool, the standard function blocks present in the system software

are activated by means of configuring instructions and linked

into an automation structure which is partially processed cycli-

cally by the automation system’s CPU, and partially also acycli-

cally.

The standard function blocks of the AS 488/TM system are listed

in the tables under "Configuring". Blocks have been omitted

which are still in the system software for compatibility reasons

but have no significance any longer for applications with the

AS 488/TM.

Optional function blocks

Various preconfigured standard software packages are avail-

able which can be subsequently loaded and executed on the

AS 488/TM. Compatibility with the AS 488/TM system software is

guaranteed for the following packages:

Note:

The following software packages can also be used, but are no

longer actively marketed:

• SIGRID TM V5 (basic process engineering functions and basic

function elements)

• BATCH X-TM (program system for automation of recipe-con-

trolled batch processes)

• FUZZY TM (configuration of fuzzy controls)

The SIGRID TM V5, BATCH X-TM and FUZZY TM function

blocks belong to software class C.

AG/AG coupling Standard data coupling of SIMATIC S5/S7,

SIMATIC PCS 7 as well as devices from other

vendors via the PROFIBUS-AG/AG bus sys-

tem

SIWAREX M

(driver)

Standard driver for the SIWAREX M weigh-

ing/dosing unit as distributed I/O on

PROFIBUS-DP

ZEIT Utilization measuring program for all AS

cycles

FENS Reloadable window block for diagnostics of

module data on PROFIBUS-DP

Special blocks On request; including optional special driver

blocks for use with SIMOVERT, MICRO-

DRIVES, SIPART DR, FM 350, CEAG devices

User function blocks

If the standard function blocks are insufficient to fulfil the control,

operation, monitoring and communication tasks, the TML pro-

cess language (TELEPERM M Language) can be used for ana-

log and binary processing operations, and the STEP M control

language for binary logic operations. TML and STEP M can be

used to define new function blocks optimally tailored to the re-

spective automation task.

Functions which can only be solved with difficulty using stan-

dard function blocks, e.g. optimization, startup and shutdown, or

open-loop controls, can be solved more simply using these op-

timized function blocks.

TML language

TML is used to produce more complex blocks for comprehen-

sive analog, binary and character processing functions with in-

dividual test and processing algorithms. TML is particularly

suitable if many functions of the same type are to be linked with

different signals, addresses or parameters (multiplex system).

STEP M language

Binary functions such as linking, saving and time delays are re-

quired for sequential and logic controls. The main component of

STEP M is the logic operation with which scanning, linking, set-

ting, resetting and assignment instructions can be formulated.

Parts of the program which are used repeatedly can be trans-

ferred into subroutines.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/5

System architecture

System software

■

Configuration

Listing of TELEPERM M standard function blocks

Data blocks

Blocks for analog and digital processing

Type Name Function

GA Data block for glo-

bal analog values

Storage of 256 analog values with error

10-9;

storage of process image, historical val-

ues etc.

GB Data block for glo-

bal binary values

Saving, scanning and linking of

256 binary values;

preferably for binary process inputs and

outputs

GM Data block for glo-

bal flags

Saving, scanning and linking of 256 inter-

nal binary statuses

GT Data block for glo-

bal times (timer)

Saving and generation of times/timers for

execution of time-dependent functions

FA Data field block for

analog values

Saving of internal/external analog values

with error 10-9; preferably for internal

results;

extension of GA block

FSA Data field block for

analog values

Saving of internal/external analog values

with error 10-4; preferably for internal

results

FB Data field block for

binary data

Saving of internal/external binary values;

extension of GB/GM blocks

FC Data field block for

characters

Saving of alphanumeric characters

(texts)

Type Name Function

SUM Adder Y = X1 + X2 - X3 - X4

MUL Multiplier Y = X1 ⋅X2

DIV Divider Y = X1/X2

RAD Square root extrac-

tor

Y= sqrt (X) or

Y = K ⋅sqrt (X)

LN Logarithm extractor Y = KF ⋅In | X |

EXP Exponential value Y = ex

ABS Absolute value X = | X |

INT Integrator Y = K ⋅integral (X) dt, K = 1/T

DIF Differentiator Y(s)/X(s) = (T ⋅s)/(1 + (T ⋅s/v))

PT Delay Y(s)/X(s) = 1/(1 + T ⋅s)

TOZ Dead time Y(s)/X(s) = e-s ⋅T

MIN Minimum-value

selection

Y = minimum of X1, X2, X3

MAX Maximum-value

selection

Y = maximum of X1, X2, X3

TOB Dead band Y = X - TOBU for X < TOBU

Y = 0 for TOBU ≤ X ≤ TOBO

Y = X - TOBU for X > TOBO

PLG Progression block Linear interpolation between 6 pairs of

turning points

GW Limit monitor Limit check between 2 switching points

ASL Analog-value switch Y = X1 for S = "0"

Y = X2 for S = "1"

SPEI Analog-value moni-

tor

Saving of max. 256 analog values

Blocks for binary processing

Type Name Function

VU AND A = E1 AND E2 AND E3

VO OR A = E1 OR E2 OR E3

VN Negation A = NOT E

VM Flag Flag of binary input signals (flip-flop)

VZ Time delay Delay for switching on and off

VS +

STEP

STEP M block Freely programmable in STEP M

MPX Multiplexer To supply the STEP commands in the fol-

lowing VS/KS block

BW Binary selection Selection of status combination from

max. 3 binary signals

INKU Increment converter Converts analog values into opening or

closing pulses

BCE BCD input Conversion of a BCD signal into an ana-

log value

BCA BCD output Conversion of an analog value into a

BCD signal

KA Sequence start Marks the beginning of an ON/OFF

branch of a subgroup control

KAK Sequence start As KA, with additional functions

KB Sequence Conditions of a control step, for power

plant systems

KBK Sequence As KB, with additional functions

KS Sequence step As KB, for process engineering systems

KV Sequence branch Branching of a sequence into max. 6

branches, with process engineering sys-

tems

KE Sequence end Last block in a sequence

KEK Sequence end As KE, with additional functions

HA Auxiliary oil Controls electric auxiliary oil pumps for

supply of bearing oil to aggregates

EAR Single analog-value

marshalling

Allocates analog values from block out-

puts in GA blocks

EBR Single bit marshal-

ling

Links individual binary outputs to GB/GM

data blocks

UBR Universal binary

marshalling

Links 16 binary blocks to GB/GM data

blocks

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/6

System architecture

System software

Blocks for processing with standardized operation and

monitoring

Type Name Function

R Controller PID controller, e.g. for disturbance vari-

able feedforward; tracking of setpoint

and manipulated variable; limit genera-

tion

RN Controller As R, with additional functions

M Data monitoring • Monitors a measured value for 3 pairs of

limits

• Extension of controller block for limit

monitoring

• Limiting of measured value to error limits

VRatio • Generation of a ratio, e.g. with ratio con-

trol

• Proportional adjuster, e.g. with synchro-

nization control or for influencing the

command variable of a cascade

B Operator communi-

cation

• Display of analog values (e.g. internal

results)

• Modification of analog and binary val-

ues (e.g. input of constants)

S Control circuit Operation and monitoring of a sequence

in process engineering systems

G Subgroup control Operation and monitoring of sequences

in power plant systems

GK Group control As G, with additional functions

A Output for binary

data

Display and modification of a binary

value

F Window block Display of 5 measured values; each of

the 5 values is monitored for a pair of lim-

its

FN Window block • Display and limit monitoring of 5 mea-

sured values

• Input of 5 pairs of limits with associated

hysteresis and of 5 measuring ranges

for the display

TTrend • Display of the trend of two measured

values as a bargraph; timebase be-

tween 1.625 s and 36 h

• Display on commissioning terminal or in

PROGRAF AS+/NT engineering tool

SR Recorder • Summary of max. 4 series of measure-

ments displayed as dashed curves on

screen; 4 pairs of limits for monitoring

the measured values

• Display on commissioning terminal or in

PROGRAF AS+/NT engineering tool

C Switchover For switching over of binary signals, e.g.

manual/automatic mode

PKM Message recording Records configured messages from

binary input module/GB block

PKF Message sequence

display

• Output of PKM messages; new messag-

es of PKM blocks

• Display on commissioning terminal or in

PROGRAF AS+/NT engineering tool

Blocks for signal exchange via the CS 275 or PROFIBUS-TM

system bus

Type Name Function

AKS Analog coupling

and transmitter

block

Transmission of max. 28 analog values

and abbreviated time (minutes and sec-

onds) from an automation system to

max. 6 or 32 receivers (AKE blocks)

AKE Analog coupling

and receiver block

Reception of max. 28 analog values via

the system bus from the data set of an

AKS block of another bus station

BKS Binary coupling and

transmitter block

Transmission of max. 128 binary signals

and abbreviated time from an automation

system to max. 6 or 32 receivers (BKE

blocks)

BKE Binary coupling and

receiver block

Reception of max. 128 binary values via

the system bus from the data set of a

BKS block of another bus station

ZKS Character coupling

and transmitter

block

Transmission of max. four S16 strings

from an automation system to max. 6 or

32 receivers (ZKE blocks)

ZKE Character coupling

and receiver block

Reception of max. four S16 strings from

another automation system

MKS Signal coupling and

transmitter block

Transmission of 32 binary signals as

messages (with time of signal change

from "0“ →"1“ or "1“ →"0“) to other bus

stations

MEL Signalling Output of configured plain text messages

with time (resolution 1 s)

SKS Status coupling and

transmitter block

Transmission of status information to

higher-level systems (operation and mon-

itoring systems, computers)

PLPS Read and write

parameters

Read or write up to 20 parameters with a

bus-coupled AS 388/TM or AS 488/TM

system

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/7

System architecture

System software

Blocks for distributed process I/Os on the PROFIBUS-DP

fieldbus

Blocks for PLC/PLC coupling with PROFIBUS-AG/AG

Type Name Function

DPAE Analog input DP Acquisition of analog signals via the distributed process

I/O modules

DPAA Analog output DP Output of analog signals via the distributed process

I/O modules

DPBE Binary input DP Acquisition of binary signals via the distributed process

I/O modules

DPBA Binary output DP Output of binary signals via the distributed process

I/O modules

SIWA SIWAREX M Reloadable driver block for integration of SIWAREX M

weighing and dosing electronics for custody transfer

into the TELEPERM M process control system

DP4E 4-byte analog-value input Recording of analog values of type IEEE/S7 floating-

point numbers, S5 floating-point numbers and 4-byte

integers from S7, S5 and external stations

DP4A 4-byte analog-value output Output of analog values of type IEEE/S7 floating-point

numbers, S5 floating-point numbers and 4-byte integers

to S7, S5 and external stations

HMI HMI server block Block for interfacing of panels based on Windows CE

(e.g. OP170B/MP270/MP370)

PAAI Analog input for PROFIBUS-PA Recording of analog and status values of a

PROFIBUS-PA field device (transmitter)

PAAO Analog output for PROFIBUS-PA Output of analog and status values as well as readback

of analog and binary statuses of a PROFIBUS-PA field

device (representative for actuators, drives, controllers,

etc.)

PADI Discrete-value input for PROFIBUS-PA Recording of discrete values including the status value

of a PROFIBUS-PA field device

PADO Discrete-value output for PROFIBUS-PA Output of discrete and status values as well as readback

of binary statuses of a PROFIBUS-PA field device (repre-

sentative for actuators, drives, controllers etc.)

KRIP, RIP IP 262 driver block Interfacing of IP 262 closed-loop control module via

PROFIBUS-DP

Type Name Function Interface

S5KS

[AGAG]

Transmitter and coupling block for connection of

SIMATIC S5/S7 automation systems

Data transfer to PLC/AS via PROFIBUS-AG/AG,

standard driver with extended functions for PLC/PLC

coupling

IF 964-DP

S5KE

[AGAG]

Receiver and coupling block for connection of

SIMATIC S5/S7 automation systems

Data reception from PLC/AS via PROFIBUS-AG/AG,

standard driver with extended functions for PLC/PLC

coupling

IF 964-DP

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/8

System architecture

System software

Driver blocks for I/O modules of the TELEPERM M system

via the TPM 478 communications module

Type Name Function For modules with

Order No.

AE Analog input

Suitable for PROFIBUS-DP

process image

Not with SIMATIC S7 I/O modules

Acquisition of an analog signal via a channel of an analog input module

(0 to 20 mA, 4 to 20 mA, 0 to ±10 V; Pt 100 resistance thermometers, thermo-

couples) or an analog input module of the SIMATIC S5 programmable controller

systems (series U)

6DS1 701-8AA, -8AB

6DS1 730-8AA

6DS1 731-8AA/

-8BA/-8EA/-8FA/-8RR

6DS1 703-8AB, -8RR

6DS1 321-8AA

coupling module

6DS1 700-...

AR Analog input marshalling Acquisition of 8 analog process values, conversion into physical variables;

saving in GA blocks or direct linking

6DS1 701-8AA, -8AB

6DS1 730-8AA

6DS1 731-8AA/

-8BA/-8EA/-8FA/-8RR

6DS1 703-8AB, -8RR

6DS1 321-8AA

coupling module

6DS1 700-...

AA Analog output

Suitable for PROFIBUS-DP

process image

Output of an analog signal via a channel of an analog output module or an

analog output module of the SIMATIC S5 programmable controller systems

(series U)

6DS1 702-8AA, -8RR

6DS1 321-8AA

coupling module

BEI Binary input Acquisition of binary signals via a binary input module; saving of binary signals

in the GB block

6DS1 601-...

6DS1 602-...

6DS1 615-8AA

BRA Binary marshalling

Suitable for PROFIBUS-DP

process image

Acquisition of 8 binary signals via a binary input module; allocation of signals

to defined linking addresses

6DS1 601-...

6DS1 602-...

6DS1 615-8AA

BAU Binary output Output of max. 32 binary signals to a binary output module 6DS1 603-...

6DS1 604-8AA

6DS1 605-8BA

RZ Input block for dual-channel

controllers

Acquisition of analog and binary signals from a channel of a dual-channel

controller module

6DS1 402-...

6DS1 403-...

RZA Output block for dual-channel

controllers

Transfer of positioning increment DY or setpoint increment DW coming from a

controller block R or RN to a channel of a controller module

6DS1 402-...

6DS1 403-...

BU8 Binary transmitter monitoring

block

Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620-8AA

6DS1 621-8AA

BU16 Binary transmitter monitoring

block

Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600-8AA

ZE Metered pulse input Acquisition of a channel of a metered pulse input module 6DS1 607-8AB

E110 Binary input for SIMATIC S5 input

modules

Suitable for PROFIBUS-DP pro-

cess image

Reading in of 16 binary values from an interface module for input modules of the

SIMATIC S5 programmable controllers S5-110 or for input modules of the

SIMATIC S5 programmable controller systems (series U) or for standard binary

input modules

6DS1 310-8AA/-8AB

coupling module

6DS1 321-8AA

coupling module

6DS1 600-8AA

6DS1 601-8BA

6DS1 602-8BA

6DS1 615-8AA

A110 Binary output for SIMATIC S5

output modules

Suitable for PROFIBUS-DP pro-

cess image

Output of 16 binary values from an interface module for output modules of the

SIMATIC S5 programmable controllers S5-110 or for output modules of the

SIMATIC S5 programmable controller systems (series U) or for standard binary

output modules

6DS1 310-8AA/-8AB

coupling module

6DS1 321-8AA

coupling module

6DS1 603-8BA

6DS1 604-8AA

6DS1 605-8BA

S5KE Coupling to SIMATIC S5/

S7 programmable controllers

- receive -

Acquisition of signals from the interface module via telegrams with point-to-point

connection, standard driver

6DS1 333-8AB

coupling module

S5KS Coupling to SIMATIC S5/

S7 programmable controllers

- transmit -

Transmission of signals to the interface module via telegram with point-to-point

connection, standard driver

6DS1 333-8AB

coupling module

MSB Motor/valve and actuator control Acquisition and transfer of binary signals to the binary calculation module 6DS1 717-8AA/-8RR

6DS1 719-8AA/-8RR

TVB Preselection and subloop control Acquisition and transfer of binary signals to the binary calculation module for

operation and monitoring of a preselection or subloop control

6DS1 717-8AA/-8RR

BRBK Organization and binary input

and output block

Acquisition of binary signals from the flag area of the binary calculation module,

coordination together with ABR, MSB or TVB

6DS1 717-8AA/-8RR

ABR Analog input and output Acquisition and transfer of analog signals via the binary calculation module to

the analog extension module

6DS1 717-8AA/-8RR

6DS1 720-8AA

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/9

System architecture

System software

Blocks for I/O modules with standardized display

Organization blocks

Test blocks

Type Name Function For modules with Order No.

RE Controller, single-channel Acquisition of signals from single-channel controller modules;

transfer of commands and standardized increments to the con-

troller modules

6DS1 400-8BA

(S controller)

6DS1 401-8BA

(K controller)

RK Controller, single-channel As RE, with additional functions 6DS1 400-8BA

(S controller)

6DS1 401-8BA

(K controller)

EM Individual control drive, motor Acquisition of signals from the individual control drive modules

and passing on of signals to the binary outputs, e.g. for a sub-

group control; transfer of commands to the individual control drive

modules

6DS1 500-8BA

6DS1 502-8BA

EU Individual control drive, motor As EM, with additional functions 6DS1 500-8BA

6DS1 502-8BA

EV Individual control drive, valve As EM, for the corresponding modules 6DS1 501-8BA/

-8BB

6DS1 503-8BA

EK Individual control drive, valve As EV, with additional functions 6DS1 501-8BA/-8BB

6DS1 503-8BA

DZ Proportional counter Acquisition of signals from proportional counter modules

(2/4 channels), connection of these signals to the block outputs;

transfer of commands and standardized analog values

6DS1 613-8BB

EG Individual control drive modules

(4 to 8 channels)

Acquisition of signals from modules, connection of these signals

to the binary outputs; transfer of commands

6DS1 504-8AA

6DS1 505-8AA

Type Name Function

XB Processing, cyclic For disabling/enabling a group of function blocks and for

enabling each n-th cycle

XA Processing, acyclic For disabling/single enabling a sequence of function blocks.

When installed in the alarm level (ZYK 1) as an ALARM block:

1 x processing of subsequent block sequence

XZ Time start For time-dependent switching on/off of blocks and block

sequences

FUTA Function keys For switching on/off of blocks and block sequences using opera-

tor input

RNAM Name change Modification of type or block name

APRO

+

PROB

TML connection (connection

of PROBLEM blocks)

For "insertion" of an application-specific TML program into the

sequence list

Type Name Function

TANZ Test display Monitoring of binary and analog variables;

selective modification of variables possible

(max. 16 analog variables and 16 binary variables within a stan-

dard display)

TUEB Test monitoring For sequence monitoring of TML programs:

• Cyclic sequence monitoring

• Single monitoring of a program cycle

(up to 248 TML programs can be monitored)

WART Test and maintenance Menu-based calling of maintenance subroutines (switchover of

XB, status of coupling block, activate error message, TML)

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/10

System architecture

Commissioning

■

Overview

A commissioning terminal is required for commissioning and

system configuring of the AS 488/TM or the CS-L2 bridge. A per-

sonal computer/programming device with the commissioning

terminal software ASBEDIEN belonging to the system software

can be used as the commissioning terminal. The commissioning

terminal software is delivered in two versions for MS-DOS and

Windows NT operating systems.

Commissioning terminal

The commissioning terminal is required for the following tasks:

• System configuring for bus communication and I/Os

• To edit initialization files on the memory card, e.g. to set the bus

and station addresses

• To describe hardware configurations, e.g. I/O stations on the

PROFIBUS-DP fieldbus and their configuration (see Section

"Process I/Os").

• Archiving of user software on the memory card

• Commissioning

• Downloading of initialization and driver software onto the mem-

ory card, e.g. for the 2nd PROFIBUS-DP line, for SIWAREX M

or PLC/PLC coupling, and for the IP 262 in ET 200U.

Together with the commissioning terminal software belonging to

the system software, any personal computer/programming de-

vice can be used as the commissioning terminal if it satisfies the

following requirements:

DOS version of commissioning terminal software

• CPU with 80386, 80486 or Pentium processor

• Vacant main memory min. 320 Kbyte

• VGA graphics (min. resolution 640 x 480)

• One vacant serial COM port

• MS-DOS operating system version 5.0 or later for commission-

ing terminal software

• Microsoft Windows 3.1 or Windows for Workgroups 3.11 oper-

ating system for the COM PROFIBUS configuring software

(if required, see Section "Process I/Os").

NT version of commissioning terminal software

• CPU with Pentium processor

• Vacant hard disk capacity approx. 5.1 Mbyte

• One vacant serial COM port

• MS-DOS operating system version 5.0 or later for commission-

ing terminal software

• Microsoft Windows NT (V 4.0 or later) or Windows 2000 oper-

ating system.

Both versions are included in the delivery of the system software.

■

Design

Cable for connection of the commissioning terminal

The commissioning terminal for the AS 488/TM automation

systems and the CS-L2 bridge is connected via a cable

6ES7 902-... to the IF 962-COM serial interface module in the

CPU.

IF 962-COM serial interface module

The IF 962-COM serial interface module is required to connect a

commissioning terminal to an AS 488/TM automation system

and to the CS-L2 bridge. It is inserted into the system CPU.

Notes on operation of the commissioning terminal

The commissioning terminal supports use of the known opera-

tion and monitoring interface of the automation system for com-

missioning and servicing purposes, but without offering the

quality of an operation and monitoring system.

The commissioning terminal can be permanently connected to

the automation system. The serial data transmission rate is

19.2 kbit/s.

Communication between the AS and the commissioning termi-

nal is automatically resynchronized following an interruption,

e.g. as a result of message interferences.

For diagnostics purposes or for setting parameters, AS opera-

tions according to AS 235 conventions are also possible using

the commissioning terminal. However, the operation/configura-

tion of another automation system using the AS bus configuring

channel is not permissible. As a result of the serial interface, the

commissioning terminal is certainly not an adequate substitute

for an operator system or engineering system.

The AS and PC systems must be electrically isolated from one

another if the distances between the earth potentials are greater

than 10 m.

■

Ordering Data

Order No.

Connecting cable for commis-

sioning terminal

SIMATIC S7/M7 cable for point-to-

point connections RS 323 C -

RS 232 C, in each case with

9-contact Sub-D socket

•5m long

• 10 m long

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

IF 962-COM serial interface

module

for commissioning terminal,

with two RS 232 interfaces

6ES7 962-3AA00-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/11

System architecture

Engineering with PROGRAF AS+

■

Overview

PROGRAF AS+/NT is a powerful PC-based engineering tool for

the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as

well as AS 388/TM and AS 488/TM automation systems (includ-

ing the AS 488 S and AS 488 K versions with a varying design).

It is equipped with a convenient graphical user interface based

on Microsoft Windows NT 4.0/2000/XP. This tool permits signifi-

cant simplification, acceleration and rationalization of engineer-

ing, testing and commissioning, software updating and

documentation, as well as training.

PROGRAF AS+/NT can be used to graphically configure, test,

optimize and document the application software of the

TELEPERM M automation systems. In contrast to comparable

products from other vendors, PROGRAF AS+/NT also permits

reading, recompilation and subsequent further graphical pro-

cessing or documentation of the structures of already installed

automation systems. Features such as the function diagram ed-

itor with online testing and curve display, the libraries for ele-

ments for repeated use, and the import functions make

PROGRAF AS+/NT an indispensable aid for AS engineering.

PROGRAF AS+/NT also offers operation and monitoring facilities

on the CS 275 system bus, corresponding to local operation of

an AS 235.

PROGRAF AS+/NT supersedes the proven PROGRAF AS+ en-

gineering tool which only executes on the Microsoft Windows 3.1

operating system. The new tool has complete function and data

compatibility with the previous product. User data generated

with PROGRAF AS+ can be processed further with

PROGRAF AS+/NT, and vice versa.

As a result of its versatile functions as well as supporting of test-

ing, commissioning and optimization, PROGRAF AS+/NT is par-

ticularly suitable

• for TELEPERM M customers carrying out self-configuring,

• for consultants specialized in TELEPERM M configuring, and

• for Siemens-internal configuring, testing and commissioning

departments.

Bus connection

PROGRAF AS+/NT supports the new N-PCI (for CS 275 system

bus) and CP 5613 (for PROFIBUS-TM system bus) bus interface

modules envisaged for PCI slots. The DP-5613/Windows NT 4.0,

2000 PRO/V2.1 software, Order No. 6GK1 713-5DB21-3AA0, is

additionally required for the PROFIBUS-TM connection using

CP 5613.

Just like PROGRAF AS+, the PROGRAF AS+/NT can also be

used together with the N-AT (for CS 275 system bus) and

CP 5412(A2) (for PROFIBUS-TM system bus) bus interface

modules designed for ISA slots.

Note:

The CP 5412(A2) communications processor is still available un-

der Order No. 6GK1 541-2BA00. You additionally require the

DP-5412/NT 4.0 software, Order No. 6GK1 702-5DW52-3AA0.

■

Functions

The PROGRAF AS+/NT program features the following func-

tions:

Powerful graphic function diagram editor

The function diagram editor provides a hierarchical breakdown,

zoom functions, and fully-automatic generation of connection

lines, connectors and margins.

All standard function blocks are available as well as user func-

tion blocks generated using PROGRAF AS+/NT or read out of an

automation system.

PROGRAF AS+/NT provides a breakdown into function areas,

function groups and function diagrams for individual process

functions in order to map hierarchical identification systems. The

window system permits two pages to be displayed on the

screen, e.g. in order to link function blocks from different groups.

One of the most important functions is the autorouter which rap-

idly and automatically draws the links between function blocks.

If a block is shifted - even onto another page - the autorouter au-

tomatically updates the connection lines, connectors and also

the contents of the margins.

Closed data cycle

All entered user data are immediately checked by the integral

database, and saved centrally. Subsequent modifications can

always be read into PROGRAF AS+/NT and updated there auto-

matically. The data thus remain consistent in both systems.

The database uses this information to automatically generate a

loading sequence with instructions for the automation system.

This loading sequence is transmitted to the automation system

via the system bus.

It is also possible to load an AS-RAM dump read using

PROGRAF AS+/NT into an AS 488/TM using the commissioning

terminal, or, in the opposite direction, to read an AS-RAM dump

using the commissioning terminal and to transfer this to

PROGRAF AS+/NT.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/12

System architecture

Engineering with PROGRAF AS+

Configuration of customer-specific and branch-specific libraries

PROGRAF AS+/NT can be used to generate customer-specific

or branch-specific libraries with elements which are used re-

peatedly when configuring. This is also possible for several

workstations with PC network support.

These library elements include process functions, user function

blocks and programs.

When storing on a server, central libraries can be produced for

networked PCs, thus permitting several engineers to access the

current library objects.

Special library elements in PROGRAF AS+/NT are the so-called

standard diagrams with which identical or similar AS functions

can be rapidly generated.

Standard diagrams are generated by transferring an individual

function diagram into a library. They are automatically assigned

general diagram variables. The configuring engineer can also

define his own variables. The desired standard diagrams can be

called from the library and assigned the respectively required

data for the variables.

Complete, automatically generated documentation

Complete documentation includes the following individual doc-

uments:

• List of contents

• Graphic documentation of block configurations (function dia-

grams)

• Graphic function diagrams of the STEP programs

• Structograms of the TML programs for user function blocks

• Documentation of TML and STEP programs and process dis-

play instructions in the form of lists

• Documentation of the block sequence, the blocks not inserted

into the processing sequence, as well as the driver and cou-

pling blocks in the form of lists

• Various cross-reference lists.

The documentation is independent of whether

PROGRAF AS+/NT was used for configuring or whether the data

have been read out of an automation system and decompiled.

Documentation of individual parts of the AS configuration is also

possible.

Central workstation for control engineer

Complete configurations, delta loading lists (only changes in

configuration) and partial configurations (for test purposes) can

be loaded by PROGRAF AS+/NT into the automation systems.

PROGRAF AS+/NT also permits the central exchange of

AS-RAM dumps with the PC. The user data can then be read

from the automation system into PROGRAF AS+/NT, stored

there centrally as a file, and reloaded back into the automation

system.

During the commissioning phase, PROGRAF AS+/NT is the cen-

tral engineering workstation for the control engineer. A local

AS configuration desktop is emulated on his monitor like with the

AS 235 system (AS terminal emulation). The process variables

are updated cyclically.

Central online commissioning

with AS terminal emulation and display of dynamic values and

curves directly in the function diagram editor, e.g. for optimiza-

tion of control loops. Up to four process values can be displayed

as curves. Parameters modified in this online mode can also be

written into the database of PROGRAF AS+/NT in order to guar-

antee data consistency.

Data import and export

There are external interfaces from the database: data from exter-

nal planning tools can be imported into PROGRAF AS+/NT.

Cross-reference data can be generated and exported in the pro-

cess for the configuring tools of the OS 265-3, OS 520, OS 525

and PCS7/TM-OS operator systems.

■

Technical Specifications

Hardware requirements

• Graphics card resolution min. 1024 x 768, min. 32768 colors

• High-resolution color monitor; for ergonomic reasons we rec-

ommend a screen diagonal of at least 19 inches (49 cm)

• 3.5" diskette drive as well as a 5.25" drive for reading the AS

diskettes

• PostScript laser printer.

Software requirements

• MS Windows NT 4.0 or MS Windows 2000 or Windows XP op-

erating system

Note: no operating system software is included in the delivery

of PROGRAF AS+/NT.

Automation systems released for PROGRAF AS+/NT:

• AS 230, AS 230 K, AS 235, AS 235 K, AS 235 H as well as

AS 388/TM and AS 488/TM automation systems

• The system software release F3.02 is required for unlimited use

of PROGRAF AS+/NT with the above-mentioned AS 23x auto-

mation systems.

The following limitations otherwise apply:

• With AS 230, version B, C or D, the AS diskette format must first

be converted to the format of the AS 230, version E.

• Bus-coupled operation of PROGRAF AS+/NT is not possible

with AS 230/230 K, version B, C, D or E.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 2/13

System architecture

Engineering with PROGRAF AS+

■

Ordering Data

Order No.

PROGRAF AS+/NT

comprising:

• 1 software CD with program

package in German and English

• Software protection (dongle)

6DL5 255-1CX

PROGRAF AS+/NT upgrade

for PROGRAF AS+, comprising

software CD with program pack-

age in German and English as

well as software protection (don-

gle)

• From version V2.x/V3.x to ver-

sion V4.x

6DL5 255-1CX00-4XX4

• From version V4.0 to version

V4.x

6DL5 255-1CX00-4XX3

PROGRAF AS+ Instructions

(German)

C79000-G8000-C450

PROGRAF AS+ Instructions

(English)

C79000-G8076-C450

Accessories

PC components (ISA) for connection to

TELEPERM M system bus

PC components (PCI) for connection to

TELEPERM M system bus

Order No.

CP 5412 (A2) communications

processor for connection to the

PROFIBUS-TM bus system

comprising:

• CP 5412 (A2)

• Firmware on 3.5" diskette

Obsolescent product

6GK1541-2BA00

DP-5412/NT 4.0

Configuring software for CP 5412

(A2) on CD-ROM, executes with

Windows 98 and NT 4.0

Obsolescent product

6GK1702-5DW52-3AA0

Order No.

CP 5613 communications pro-

cessor for connection to the

PROFIBUS-TM bus system

comprising:

• CP 5613 (PCI card)

• CD-ROM with driver for Win-

dows NT 4.0 / Windows 2000,

configuration software and elec-

tronic manual

6GK1 561-3AA00

DP-5613/NT 4.0

Configuring software for CP 5613

on CD-ROM, executes with

Windows NT 4.0 / Windows 2000

6GK1 713-5DB60-3AA0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

2/14

System architecture

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

AS 488 S Cabinet system

3/2 AS 488 S cabinet system

3/2 Overview

3/2 Ordering data

3/2 Scope of delivery of AS 488 S systems

3/4 Accessories

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

3/2

Cabinet system

AS 488 S cabinet system

AS 488 S

Cabinet system

■

Overview

The AS 488 S cabinet system is one of four design versions of

the AS 488/TM automation system.

The AS 488 S is specially designed for migration or expansion of

existing TELEPERM M systems, and therefore optimized for in-

stallation in TELEPERM M cabinets with 19" packaging systems.

The AS 488 S preassembled on an MIG I or MIG II migration rack

is mounted on the front cabinet members of a TELEPERM M

cabinet. The TELEPERM M installation guidelines are applicable

with respect to the CE marking wherever TELEPERM M

I/O modules are operated in an AS 488 S. On the other hand, the

SIMATIC S7/M7 guidelines apply to an AS 488 S exclusively

operating with distributed I/Os on the PROFIBUS-DP.

In contrast to a system order in the form of individual compo-

nents (the orderer is responsible for logistics and assembly),

a completely equipped and pretested AS 488 S is ordered

using a single Order No. specified by the selection of defined

standards. The standards differ depending on whether

TELEPERM M I/O modules are used (cabinet packaging system

according to TELEPERM M guidelines) or not (cabinet packag-

ing system according to SIMATIC guidelines), and vary with re-

spect to the type of CPU (120 MHz or 75 MHz), the power supply

(DC 24 V or AC 230 V) and the migration rack (MIG I or MIG II).

In addition, supplementary components and parts – including

any TELEPERM M cabinets required – can be ordered as indi-

vidual options as previously.

Please order any TELEPERM M cabinets required using Catalog

PLT 111. You can download this catalog from the Internet.

Additional information is available in the Internet under:

www.siemens.com/teleperm

■

Ordering Data

Scope of delivery of AS 488 S systems

The complete Order Nos. defined above contain the following

components:

Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)

CPU 486-3 with 75 MHz Pentium processor and 2 slots for in-

terface modules; width: 2 standard slots

• SIMATIC M7 CPU 488-3 (CPU alternative 2)

CPU 488-3 with 120 MHz Pentium processor and 2 slots for in-

terface modules; width: 2 standard slots

• Memory modules for CPU 486-3 or CPU 488-3, integrated,

2 x 8 Mbyte; 3.3 V

• Expansion and interface modules:

- 1 x IF 961-DIO digital I/O module for I & C signalling functions

- 1 x IF 962-COM serial interface module for commissioning

terminal, with two RS 232 interfaces

Order No.

Basic cabinet system

Versions 1AA to 4AA for installa-

tion in TELEPERM M 19" cabinets

according to TELEPERM M

guidelines and for operation with

TELEPERM M I/O modules

AS 488 S cabinet system

•DC 24 V power supply

• System software

• CPU 120 MHz

- Migration rack II

- Migration rack I

6DL2 141-1AA

6DL2 141-3AA

•CPU 75MHz

- Migration rack II

- Migration rack I

6DL2 141-2AA

6DL2 141-4AA

Versions 4AA to 8AA for installa-

tion in TELEPERM M 19" cabi-

nets/racks according to SIMATIC

guidelines and for operation with

distributed I/Os on the PROFI-

BUS-DP (without TELEPERM M

I/O modules)

AS 488 S cabinet system

• Migration rack I

• PROFIBUS-DP interface

• SIMATIC 19" packaging system

• System software

• CPU 120 MHz

- AC 230 V power supply

- DC 24 V power supply

6DL2 141-5AA

6DL2 141-7AA

•CPU 75MHz

- AC 230 V power supply

- DC 24 V power supply

6DL2 141-6AA

6DL2 141-8AA

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 3/3

Cabinet system

AS 488 S

AS 488 S cabinet system

Power supply

• AS 488 S systems, versions 1, 2, 3 and 4, for operation with

TELEPERM M I/O modules

- PS 405 load power supply, 20 A, TELEPERM M packaging

system

Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width:

3 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 S systems, versions 5 and 6, with PROFIBUS-DP, for

operation without TELEPERM M I/O modules; AC 230 V power

supply, 19" packaging system

- PS 407 load power supply, 10 A

Input: AC 230 V, output: DC 5 V, 10 A, width: 2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 S systems, versions 7 and 8, with PROFIBUS-DP, for

operation without TELEPERM M I/O modules; DC 24 V power

supply, 19" packaging system

- PS 405 load power supply, 10 A

Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:

2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

Packaging system/migration racks

• MIG II migration rack for AS 488 S (design alternative 1, system

versions 1 and 2) with integral UR2 rack, 5 slots for

TELEPERM M I/O modules

• MIG I migration rack for AS 488 S (design alternative 2, system

versions 3 to 8) with integral UR2 rack, without TELEPERM M

I/O slots

TELEPERM M I/Os connection, with versions 1 to 4

(migration racks I and II)

• Connection of TELEPERM M I/Os to AS 488 S versions 1 to 4,

comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and

for connection to CS 275)

- TBX 478 interface module, for connection of TELEPERM M

I/O buses

Cables for connection of two I/O buses with versions 1 and 2

• Set of ribbon cables for two I/O buses with 3 or 2 slots: for

AS 488 S versions 1 and 2 (with migration rack II)

Connection of distributed I/Os to PROFIBUS-DP, with versions 5 to 8

(migration rack I)

• Connection of PROFIBUS-DP I/Os to AS 488 S versions 5 to 8,

comprising:

- EXM 478 interface module, for connection of PROFIBUS-DP

interferences (max. 2), e.g. ET 200M

- 1 x PROFIBUS IF 964-DP interface module, for DP 1

Connection to CS 275 system bus with versions 5 to 8

• Connection to TELEPERM M CS 275 system bus, comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and

for connection to CS 275)

System software

• AS 488/TM system software, comprising:

- Function blocks, TML and STEP M on memory card, storage

capacity 8 Mbyte (user memory 4 Mbyte)

- Commissioning terminal software for PC/programming de-

vice on 3.5" diskette (DOS and NT versions)

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

3/4

Cabinet system

AS 488 S cabinet system

AS 488 S

Accessories

Order No.

Hardware options

Cable for connection of a com-

missioning terminal PC

•5m long

• 10 m long

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

Set of ribbon cables for I/O bus

with 5 slots

For AS 488 S as alternative for

versions 1, 2 (with migration rack

II) or as supplement for migration

rack I

C79451-A3496-D1

Set of ribbon cables for two

I/O buses with 3 + 2 = 5 slots

For AS 488 S with migration rack

II or as supplement for migration

rack I (component of versions 1

and 2)

C79451-A3496-D2

Software options

Service package for AS 488/TM

system software, version

M01.X/M02.X,

including ASBEDIEN commis-

sioning terminal software (Ger-

man/English) and associated

handling instructions

6DS2 410-0XX00-0XC2

Applications/expansions for

PROFIBUS-DP

DP expansions, documentation,

driver SW

C79451-A3496-D900

AS 488/TM-Doku-Plus, English

Supplementary English documen-

tation on diskette

C79451-A3496-D901

ASx88/TM-AUSLAST,

workload measurement on

AS 488/TM with ZEIT program for

downloading

C79451-A3496-D902

PROFIBUS-AG/AG coupling

Coupling software for download-

ing

6DS5 124-1AA

SIWAREX M driver

SIWA block, software for down-

loading

6DS5 470-1AD

PROFIBUS-PA full license

Coupling package, software for

downloading

6DS5 130-8AA

PROFIBUS-PA partial license

Coupling package, software for

downloading

6DS5 130-8AB

Accessories

Order No.

System documentation

Supplementary system docu-

mentation for AS 488/TM

• Manual, German

• Manual, English

C79000-G8000-C700

C79000-G8076-C700

Automation system,

system software version G

• Description, German

• Description, English

C79000-G8000-C416

C79000-G8076-C416

Information and guidelines for

planning, installation and oper-

ation

• Manual, German

• Manual, English

C79000-G8000-C417

C79000-G8076-C417

Options for expansion with

interfaces for PROFIBUS-DP1,

-DP2, -AG/AG and -TM

EXM 478 expansion module

for 3 IF interface modules

6ES7 478-2AC00-0AC0

PROFIBUS IF 964-DP interface

module

for PROFIBUS-DP, PROFIBUS-

AG/AG, PROFIBUS-TM

6ES7 964-2AA01-0AB0

Connecting cables and acces-

sories for PROFIBUS

See Section "Bus communica-

tion" - "PROFIBUS-TM" and Cata-

log IK PI

Bus components and options

for CS 275

AS cables for 20-m local bus,

remote bus cable and accesso-

ries

See Section "Bus communica-

tion" - "CS 275" and Catalog

PLT 130

Connection distributor for 20-m

local bus,

e.g. for migrated AS 220/230 sys-

tems

6DS9 207-8AA

Packaging system

TELEPERM M 19" cabinets See Catalog PLT 111

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

AS 488 K Compact system

4/2 AS 488 K compact system

4/2 Overview

4/2 Ordering data

4/2 Scope of delivery of AS 488 K systems

4/3 Accessories

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

4/2

Compact system

AS 488 K compact system

AS 488 K

Compact system

■

Overview

The AS 488 K compact system is a design version of the

AS 488/TM automation system which is compatible with the pre-

vious AS 235 K system. With this design version, the AS 488/TM

is integrated in a MIG K compact migration rack corresponding

to the compact rack of the AS 235 K. The MIG K migration rack

is shielded by a metal plate at the rear, and can be fitted in a

TELEPERM M wall housing (mounted at rear) or in 19" cabinets

(mounted on front members). It provides five slots for

TELEPERM M I/O modules, three of which are assigned to

I/O bus A and two to I/O bus B. A line with up to four ES 100 K

extension systems can be operated on each of these I/O buses

via serial interface modules - analogous to the AS 235 K.

In contrast to a system order in the form of individual compo-

nents (the orderer is responsible for logistics and assembly), a

completely equipped and pretested AS 488 K is ordered using

a single Order No. specified by the selection of defined stan-

dards. The standards differ with respect to the power supply

(DC 24 V or AC 230 V) and the type of CPU (120 MHz or

75 MHz). In addition, supplementary components and parts –

including any TELEPERM M wall housings or cabinets required –

can be ordered as individual options.

Please order any TELEPERM M wall housings or cabinets re-

quired using Catalog PLT 111. You can download this catalog

from the Internet.

Additional information is available in the Internet under:

www.siemens.com/teleperm

■

Ordering Data

Scope of delivery of AS 488 K systems

The complete Order Nos. defined above contain the following

components:

Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)

CPU 486-3 with 75 MHz Pentium processor and 2 slots for in-

terface modules; width: 2 standard slots

• SIMATIC M7 CPU 488-3 (CPU alternative 2)

CPU 488-3 with 120 MHz Pentium processor and 2 slots for in-

terface modules; width: 2 standard slots

• Memory modules for CPU 486-3 or CPU 488-3, integrated,

2 x 8 Mbyte; 3.3 V

• Expansion and interface modules:

- 1 x IF 961-DIO digital I/O module for I & C signalling functions

- 1 x IF 962-COM serial interface module for commissioning

terminal, with two RS 232 interfaces

Power supply

• AS 488 K systems, DC 24 V or AC 230 V power supply:

- PS 405 load power supply, 10 A

Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:

2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 K system, AC 230 V power supply:

plus integral PS SITOP POWER load power supply,

24 V/10 A as standard

Input: AC 230 V, output: DC 24 V, 10 A

Packaging system/migration racks

• MIG K compact migration rack for AS 488 K (design

alternative 1)

- With integral UR2 rack, 5 slots for TELEPERM M I/O modules

- With integral AC 230 V/DC 24 V power supply,

6EP1 334-1AL11

• MIG K compact migration rack for AS 488 K (design

alternative 2)

- With integral UR2 rack, 5 slots for TELEPERM M I/O modules

- With DC 24 V power supply

Order No.

Compact basic system

Versions 1AA to 4AA in

TELEPERM M compact design

and for operation with

TELEPERM M I/O modules

AS 488 K compact system

• 5 I/O slots

• System software

• CPU 120 MHz

- AC 230 V power supply

- DC 24 V power supply

6DL2 140-1AA

6DL2 140-3AA

•CPU 75MHz

- AC 230 V power supply

- DC 24 V power supply

6DL2 140-2AA

6DL2 140-4AA

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 4/3

Compact system

AS 488 K

AS 488 K compact system

TELEPERM M I/Os connection

• Connection of TELEPERM M AS I/Os to 488 K, comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and

for connection to CS 275)

- TBX 478 interface module, for connection of TELEPERM M

I/O buses

- Set of ribbon cables for I/O buses with 3 or 2 slots

Connection to CS 275 system bus

• TPM 478-1 interface module (1 x for TELEPERM M I/Os and for

connection to CS 275; see under TELEPERM I/Os connection)

• CS 275 compact cable

for connection of AS 488 K to the integral local bus island with

redundant CS 275; preassembled, two UI connectors

Note: further CS 275 bus components such as bus converters

UI, remote bus connection board AF etc. are not part of the de-

livery (can be ordered as options).

System software

• AS 488/TM system software, comprising:

- Function blocks, TML and STEP M on memory card, storage

capacity 8 Mbyte (user memory 4 Mbyte)

- Commissioning terminal software for PC/programming de-

vice on 3.5" diskette (DOS and NT versions)

Accessories

Order No.

Hardware options

Cable for connection of a com-

missioning terminal PC

•5m long

• 10 m long

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

Software options

Service package for AS 488/TM

system software, version

M01.X/M02.X,

including ASBEDIEN commis-

sioning terminal software (Ger-

man/English) and associated

handling instructions

6DS2 410-0XX00-0XC2

Applications/expansions for

PROFIBUS-DP

DP expansions, documentation,

driver SW

C79451-A3496-D900

AS 488/TM-Doku-Plus, English

Supplementary English documen-

tation on diskette

C79451-A3496-D901

ASx88/TM-AUSLAST,

workload measurement on

AS 488/TM with ZEIT program for

downloading

C79451-A3496-D902

PROFIBUS-AG/AG coupling

Coupling software for download-

ing

6DS5 124-1AA

SIWAREX M driver

SIWA block, software for down-

loading

6DS5 470-1AD

PROFIBUS-PA full license

Coupling package, software for

downloading

6DS5 130-8AA

PROFIBUS-PA partial license

Coupling package, software for

downloading

6DS5 130-8AB

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

4/4

Compact system

AS 488 K compact system

AS 488 K

Accessories

Order No.

System documentation

Supplementary system docu-

mentation for AS 488/TM

• Manual, German

• Manual, English

C79000-G8000-C700

C79000-G8076-C700

Automation system,

system software version G

• Description, German

• Description, English

C79000-G8000-C416

C79000-G8076-C416

Information and guidelines for

planning, installation and oper-

ation

• Manual, German

• Manual, English

C79000-G8000-C417

C79000-G8076-C417

Options for expansion with

interfaces for PROFIBUS-DP1,

-DP2, -AG/AG and -TM

EXM 478 expansion module

for 3 IF interface modules

6ES7 478-2AC00-0AC0

PROFIBUS IF 964-DP interface

module

for PROFIBUS-DP, PROFIBUS-

AG/AG, PROFIBUS-TM

6ES7 964-2AA01-0AB0

Connecting cables and acces-

sories for PROFIBUS

See Section "Bus communica-

tion" - "PROFIBUS-TM" and Cata-

log IK PI

Bus components and options

for CS 275

Bus components for single

CS 275

• Bus converter UI with coaxial

cable

• Connection board AF with termi-

nating resistor (required for UI)

These components are not

included in the scope of delivery

of the AS 488 K. They are usually

already present when migrating.

1 x each

6DS4 400-8AB

6DS9 203-8CA

Bus components for redundant

CS 275

• Bus converter UI with coaxial

cable

• Connector board AF with termi-

nating resistor

(required for UI)

These components are not

included in the scope of delivery

of the AS 488 K. They are usually

already present when migrating.

2 x each

6DS4 400-8AB

6DS9 203-8CA

AS cables for 20-m local bus,

remote bus cable and accesso-

ries

See Section "Bus communica-

tion" - "CS 275" and Catalog

PLT 130

Connection distributor for 20-m

local bus

6DS9 207-8AA

Packaging system

TELEPERM M 19" cabinets and

TELEPERM M wall housing

See Catalog PLT 111

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

AS 488 in SIMATIC design

5/2 Introduction

5/2 Overview

5/2 Technical Specifications

5/4 Central processing unit

5/5 Power supply modules

5/6 Connection of distributed I/Os

5/7 Connection to TELEPERM M I/Os

5/8 Connection to CS 275

5/8 Connection to PROFIBUS-TM

5/9 Packaging system

5/10 System software

5/10 Documentation

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

5/2

AS 488 in SIMATIC design

AS 488/TM

Introduction

AS 488 in SIMA TIC design

■

Overview

The AS 488 automation system comprises:

• CPU 486-3/488-3 with memory modules, memory card and in-

terface modules for commissioning, diagnostics and I & C

monitoring

• DC 24 V power supply (standard); a module for AC 120/230 V

can be inserted as an option (the AC 120/230 V power supply

is only possible if no TELEPERM M I/O modules are used)

• One or two EXM 478 extension modules (depending on system

design and configuration) with IF 964-DP interface modules for

connection of ET 200 distributed I/Os (one or two lines) and the

PROFIBUS-TM system bus (PROFIBUS-TM and CS 275 local

bus can only be connected as alternatives) and for the

PLC/PLC coupling

• TPM 478 as additional option in conjunction with a further

TBX 478 module, located between the DC 24 V power supply

module and the CPU, for connection of up to seven I/O units

with I/O modules of the TELEPERM M process control system

• As an alternative to the PROFIBUS-TM, the CS 275 system bus

can also be connected via the TPM 478 module.

■

Technical Specifications

System configuration

Basic system SIMATIC M7-400 with

CPU 486-3 (75 MHz Pentium),

rack and AC or PC power supply

module

Extensions IF 961-DIO, IF 962-COM,

IF 964-DP (max. 4), EXM 478

(max. 2), TPM 478 and TBX 478

interface modules

Option CPU 488-3 as alternative

(120 MHz Pentium)

Power supply

Supply voltage Current con-

sumption

Dissipated

power

AC 120/230 V, 10 or 20 A 0.8 to 2.5 A 45 to 60 VA

DC 24 V, 10 or 20 A 1.5 to 4.5 A 45 to 60 W

Backup battery for time/date 2 Li batteries type AA: 3.6 V,

1.9 Ah

Maintenance cycle 2 years

System data

TELEPERM M I/Os

• Function modules, arithmetic mod-

ules

Yes

• Signal modules Yes

• Counter modules Yes

• Coupling modules Yes

• Max. number of TELEPERM M ex-

tension units

7

• Max. number of ES 100 K extension

systems

Max. 1 in addition

Distributed I/Os Max. 2 x 122 units (stations)

Transfer data Max. 122 byte in/out per station

ET 200M

• Function modules Yes, e.g. counters, SIWAREX M

(option)

• Signal modules Yes

• Counter modules Yes

• Coupling modules Yes, e.g. IM 157 (PROFIBUS-

PA), CP 340 (RS 232), CP 343-2

(AS-I), CP 342-5 (DP slave inter-

face)

ET 200S

• Function modules Yes, e.g. counters

Required special drivers on

request 1)

• Signal modules Yes

• Coupling modules Yes

ET 200iS (available soon)

• Function modules Yes, e.g. counters

Required special drivers on

request 1)

• Signal modules Yes

• Coupling modules Yes

ET 200X

• Signal modules Yes

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 5/3

AS 488 in SIMATIC design

Introduction

AS 488/TM

Coupling to other systems with

DP interface

• SIMATIC S7 CPU 315-2 DP When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

• SIMATIC S7 CPU 316-2 DP When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

• SIMATIC S7 CPU 318-2 DP When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

• SIMATIC S7 CP 340 When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

• DP/DP coupler When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

• S5-95 When using floating-point num-

bers, see supplementary pack-

age "DP extensions for

AS x88/TM"

•S5-95F

Coupling to PROFIBUS-PA

• Coupling of PA devices using

DP/PA coupler

Max. 122 stations on 45.45 kbit/s

DP bus

Special drivers required; see

supplementary package "Con-

nection of PROFIBUS-PA to

AS x88/TM"

• Coupling of PA devices using

DP/PA link

Max. 122 links; up to 10 or 30 PA

devices can be connected per

DP/PA link depending on the

device type

Special drivers required; see

supplementary package "Con-

nection of PROFIBUS-PA to

AS x88/TM"

Coupling to intelligent DP field

devices and to DP devices from

other vendors

• SIPART DRxx controller Required special drivers on

request 1)

• SIMOCODE motor control Required special drivers on

request 1)

• SIMOVERT converter Required special drivers on

request 1)

• I.S.1 field stations from Stahl Required special drivers on

request 1)

• Analog modules from CEAG Required special drivers on

request 1)

• ACS 600 frequency converter Required special drivers on

request 1)

ET 200U

• Function modules Yes, controllers

• Signal modules Yes

• Coupling modules Yes

ET 200B

• Signal modules Yes

1) Required special drivers on request from Roland.Heid@siemens.com,

Tel. +49 721 595-6380, Fax. +49 721 595-6383

All modules configurable with COM PROFIBUS can be connect-

ed via PROFIBUS-DP, and are recorded in the process image of

the AS 488/TM system.

Further requirement:

The data interface of a station on the PROFIBUS-DP fieldbus

must be described. Please contact our support line for driver

blocks for other DP devices from the SIMATIC range or from oth-

er Siemens Groups or also from other vendors:

SupportLine,

Tel. +49 180 5050 222,

Fax +49 180 5050 223,

E-mail: adsupport@siemens.com.

Quantity breakdown

Automation performance Approx. 150 % or 270 to 300 %

of AS 235 automation system

performance depending on CPU

Memory for user-specific applica-

tions

4Mbyte

Typical quantity breakdown data

• Number of control loops 45 to 120

• Additional analog value monitoring 45 to 180

• Sequential controls 8 to 20

• Logic controls 150 to 370

Redundancy

AS 488/TM CPU No

CS 275 Yes, as option

PROFIBUS-TM, PROFIBUS-DP Yes, with OLM P/G12 optical link

module

Configuring

Tools PROGRAF AS+/NT, commission-

ing terminal software,

COM PROFIBUS

Connection PROGRAF AS+/NT via PROFI-

BUS-TM/CS 275, commission-

ing terminal software via COM1

interface of IF 962-COM inter-

face module

Ambient conditions

Degree of protection to EN 60 529 IP 20

Permissible ambient temperature

• Operation (horizontal installation) 0 to 60 °C

• Transport and storage -40 to +70 °C

Permissible relative humidity 5 to 95 %

Operation without fans Yes

Electrical isolation

• On PROFIBUS-TM Yes

• On PROFIBUS-DP Yes

Design

Dimensions (H x W x D) in mm

With SIMATIC S7/M7 rack 290 x 240 x 220 (plus plug)

With migration rack 380 x 483 x 273

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

5/4

AS 488 in SIMATIC design

Central processing unit

■

Overview

CPU 486-3

The CPU 486-3 is equipped with an Intel 75-MHz Pentium pro-

cessor. The performance is equivalent to the computing power

of an AS 235 multiplied by a factor of 1.5.

The front of the robust, compact plastic housing contains:

• LEDs for status and fault displays

• Mode switch

• Slot for a memory card from which the system and application

software is loaded into the main memory during startup

• 2 slots for interface modules.

CPU 488-3

The CPU 488-3 is equipped with an Intel 120-MHz Pentium pro-

cessor. The performance of this CPU is approximately equiva-

lent to the computing power of an AS 235 multiplied by a factor

of 2.7 to 3. It is used as an alternative to the CPU 486-3, and is

fully compatible with respect to hardware configuration, engi-

neering and execution of the system and application software

without further measures.

The front of the robust, compact plastic housing contains:

• LEDs for status and fault displays

• Mode switch

• Slot for a memory card from which the system and application

software is loaded into the main memory during startup

• 2 slots for interface modules.

Memory module (set with 2 x 8 Mbyte)

The CPUs 486-3 and 488-3 of the AS 488 automation system

(and the CS-L2 bridge) are delivered with an integral main mem-

ory (RAM). The memory module used as the main memory is a

set of 2 x 8-Mbyte RAMs. A complete set must always be insert-

ed. 4 Mbyte are available as the user memory.

I & C monitoring

The IF 961-DIO interface module for digital input/output is used

for I & C monitoring functions. It is inserted into the EXM 478-3

module in the CPU 486-3/488-3 of the AS 488 automation sys-

tem. The IF 961-DIO module can be used to record I & C signals

e.g. for:

• Door contact

• Overtemperature

• Monitoring of optical link module OLM

or to trigger a cabinet lamp or horn.

Line monitoring, e.g. to detect an open-circuit, is not possible.

The inputs and outputs have an electrically isolated design. The

module electronics (ASIC) is protected against overvoltages by

appropriate measures on the circuit.

The digital inputs comprise 8 channels arranged in groups of

4 x 2 channels. The current consumption is 8.4 mA with an input

level of DC 24 V.

An input delay of 500 μs or 3 ms can be parameterized for all in-

put channels together.

Possible cable lengths:

• Unscreened 200 m (with 500 μs) or 600 m (with 3 ms)

• Screened 1000 m.

The digital outputs also comprise 2 x 4 channels. The max. out-

put current is 100 mA with DC 24 V. The outputs are protected

against short-circuits by an electronic fuse.

A 25-contact Sub-D socket is used as the interface.

IF 962-COM serial interface module

The IF 962-COM interface module is required to connect a com-

missioning terminal to an AS 488/TM automation system and to

the CS-L2 bridge. The interface module is plugged into a pre-

pared slot in the CPU 486-3/488-3.

■

Ordering Data

Order No.

CPU 486-3

with 75 MHz Pentium processor,

2 slots for interface modules,

2 standard slots wide

6ES7 486-3AA00-0AB0

CPU 488-3

with 120 MHz Pentium processor,

2 slots for interface modules,

2 standard slots wide

6ES7 488-3AA00-0AB0

IF 961-DIO interface module

Digital input/output for I & C moni-

toring functions

6ES7 961-1AA00-0AC0

IF 962-COM serial interface

module

for commissioning terminal, with

two RS 232 interfaces

6ES7 962-3AA00-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 5/5

AS 488 in SIMATIC design

Power supply modules

■

Overview

PS 405 and PS 407 load power supplies

The modules of the AS 488/TM automation system are provided

with the DC 5 V and DC 24 V operating voltages from the PS 405

and PS 407 power supply modules via the backplane bus.

A PS 407 power supply module (for AC 120/230 V; only for oper-

ation without TELEPERM M I/O modules) or a PS 405 power sup-

ply module (for DC 24 V) is required depending on the input volt-

age.

The power supply module is inserted on the left in the rack. It is

fitted in a casing and is cooled by natural convection. The front

of the module contains:

• LEDs for display of correct output voltages, correct backup

battery voltage and internal faults

• Button for acknowledgment of faults

• On/off switch for output voltages

• Battery compartment (hidden) for backup battery

• Switch (hidden) for activation of battery monitoring

• Mains voltage selector (hidden) for AC 120/230 V

• Mains connection (hidden) with 3-pin plug.

The DC 24 V load power supplies are each available in 10-A and

20-A versions. The 20-A version is only required in conjunction

with TELEPERM M I/O modules.

The AC 120/230 V load power supply must not be used together

with TELEPERM M I/O modules.

Backup battery

A backup battery is additionally required for the AS 488/TM au-

tomation system. The PS 405 and PS 407 load power supplies

are fitted with a battery compartment. If the power supply fails,

the time and date in the CPU are buffered.

■

Ordering Data

Order No.

PS 405 load power supply

DC 24 V; DC 5 V, 24 V

• PS 405, 10 A, 2 slots wide

• PS 405, 20 A, 3 slots wide

6ES7 405-0KA01-0AA0

6ES7 405-0RA01-0AA0

PS 407 load power supply

AC 120/230 V; DC 5 V, 24 V

• PS 407, 10 A, 2 slots wide 6ES7 407-0KA01-0AA0

Backup battery

Type AA (for time and date),

3.6 V; 1.9 Ah (1 unit)

6ES7 971-0BA00

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

5/6

AS 488 in SIMATIC design

Connection of distributed I/Os

■

Overview

All versions of the AS 488/TM automation system can be operat-

ed with distributed process I/Os on the PROFIBUS-DP. The

PROFIBUS-DP fieldbus is standardized according to EN 50 170,

Part 3. It permits communication between the automation sys-

tems and distributed I/O devices from the ET 200 range, simple

DP-oriented operation and monitoring devices, as well as

PROFIBUS field devices conforming to the standard.

In addition to the ET 200 M I/O devices specially tailored for pro-

cess engineering with a wide selection of signal and function

modules from the SIMATIC S7-300 range, it is also possible to

use SIMATIC ET 200B, ET 200S, ET 200iS (available soon),

ET 200X or ET 200U (no longer actively marketed) systems as

process I/Os on PROFIBUS-DP. When using the DP interfaces

integrated in the CPU modules of the SIMATIC S7-300, it is also

possible to implement a simple slave connection to the AS

488/TM. Gateway modules on the PROFIBUS-DP (DP/PA link,

DP/AS-i link, DP/DP coupler) additionally permit access to the

PROFIBUS-PA and AS-I fieldbuses and to the I/O buses of

SIMATIC PCS 7, S7-300, S7-400 or systems from other vendors.

Up to 122 stations can be connected via each of the two physi-

cally isolated lines of the PROFIBUS-DP to an AS 488/TM auto-

mation system. The AS 488/TM functions in this case as the mas-

ter. Data transmission is possible via a two-wire cable or fiber-

optic cable.

Each of the two PROFIBUS-DP lines is connected to the

AS 488/TM via an IF 964-DP interface module inserted in the

EXM 478 extension module.

The second PROFIBUS-DP line is optional. To activate the AS in-

terface for the second PROFIBUS-DP line, DP2-INI initialization

must be loaded onto the memory card with the system software

using the commissioning terminal. The DP2-INI initialization

must be ordered separately on a 3.5-inch diskette.

■

Ordering Data

Order No.

EXM 478 expansion module

to accommodate 3 interface mod-

ules

6ES7 478-2AC00-0AC0

Required 1 x for each of the max.

2 DP lines with electrical version

of PROFIBUS-DP:

IF 964-DP interface module 6ES7 964-2AA01-0AB0

Required 1 x for each of the max.

2 DP lines with fiber-optic cable

version of PROFIBUS-DP:

IF 964-DP interface module 6ES7 964-2AA01-0AB0

OLM/G12 optical link module 6GK1 502-3CB10

Connecting cable 830-1 for

PROFIBUS, 3 m

6XV1 830-1CH30

Additionally required for 2nd

DP line (can be repeatedly used):

DP2-INI initialization

3.5-inch diskette with initialization

files and documentation in Ger-

man and English

C79451-A3496-D900

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 5/7

AS 488 in SIMATIC design

Connection to TELEPERM M I/Os

■

Overview

Together with the TPM 478 interface module, the TBX 478 inter-

face module connects the I/O modules of the TELEPERM M pro-

cess control system to the AS 488/TM system.

The following interfaces are present on the TBX 478 module:

• Interface to TPM 478 module for implementation of the two

TELEPERM M I/O buses A and B

• Two interfaces connected via cables to the rear of the migra-

tion rack for connection of the I/Os in the basic cabinet

(I/O bus A) and extension cabinet (I/O bus B), with use of the

I/O slots of the MIG II migration rack

• Interface for "+5 V bus" for supply of the TELEPERM M exten-

sion units (cabinet connections)

• Interface to backplane bus for supply of "+5 V bus" from the

power supply module of the automation system.

The TBX 478 module need not be parameterized. It is provided

with data from the TPM 478 module.

The configuration parameters for the I/O area are defined by the

PROGRAF AS+/NT configuring tool and the SYST.WART mainte-

nance block and subsequently saved permanently on the mem-

ory card by archiving. The new or modified parameters are acti-

vated during the next restart.

The TPM 478 interface module is not only required for connec-

tion of the TELEPERM M I/Os to the AS 488/TM, but also for con-

nection of the AS 488/TM and the CS-L2 bridge to the CS 275

system bus. However, only one TPM 478 module is required for

both functions (see also "Connection to CS 275").

■

Ordering Data

Order No.

TPM 478 interface module

for connection to CS 275 and for

TELEPERM M I/Os

6ES7 478-2DA01-0AC0

TBX 478 interface module

for connection to TELEPERM M

I/Os (I/O bus A/B)

6ES7 478-2DX00-0AA0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

5/8

AS 488 in SIMATIC design

Connection to CS 275

Connection to PROFIBUS-TM

Connection to CS 275

■

Overview

The AS 488/TM and the CS-L2 bridge can be connected to the

CS 275 bus system via the TPM 478 interface module. Two func-

tions are integrated on this interface module:

• CS 275 functionality

A powerful CPU processes the communications functions to

the CS 275 bus system. The functionality of the TPM 478 inter-

face module corresponds to the functionality of the standard N-

AS local bus interface module in the AS 235 automation sys-

tem. Exception: CD operation is not supported.

Note:

An AS 488/TM automation system can only be connected to

one of the two PROFIBUS-TM or CS 275 system buses.

• TELEPERM I/O functionality

In the AS 488/TM automation system, the TPM 478 module to-

gether with the TBX 478 module also provides the interfacing

for the TELEPERM M I/Os. The two modules provide two I/O

bus interfaces for TELEPERM M basic and extension cabinets,

and supply the I/O bus logic with +5 V bus.

Only one TPM 478 module is required for both the CS 275 and

TELEPERM M functionalities.

■

Ordering Data

Order No.

TPM 478 interface module

for connection to CS 275 and for

TELEPERM M I/Os

6ES7 478-2DA01-0AC0

Connection to PROFIBUS-TM

■

Overview

See Section "Process I/Os" for components for connection of dis-

tributed process I/Os such as the IF 964-DP interface module,

optical link module for fiber-optic cables etc. via PROFIBUS-DP.

See Section "Bus communication" for components for connec-

tion of the CS 275 and PROFIBUS-TM system buses.

See Sections "Coupling of systems" and "Bus communication" for

components for connection of the PROFIBUS-AG/AG for cou-

pling with SIMATIC S5 and SIMATIC S7 automation systems.

■

Ordering Data

Order No.

With electrical version of

PROFIBUS-DP:

IF 964-DP interface module 6ES7 964-2AA01-0AB0

With glass fiber-optic cable ver-

sion of PROFIBUS-DP:

Preferably for redundancy, EMC

problems, or longer distances

IF 964-DP interface module 6ES7 964-2AA01-0AB0

OLM/G12 optical link module 6GK1 502-3CB10

Connecting cable 830-1 for

PROFIBUS, 3 m

6XV1 830-1CH30

If a slot is not available for the

IF 964-DP, order in addition:

EXM 478 expansion module

to accommodate 3 interface mod-

ules

6ES7 478-2AC00-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 5/9

AS 488 in SIMATIC design

Packaging system

■

Overview

UR2 rack

The UR2 universal rack is the mechanical support for the AS 488

automation system. It accommodates the system modules

(CPU, load power supply, EXM 478, TPM 478 and TBX 478),

provides the modules with operating voltages, and links the in-

dividual modules via the backplane bus.

The rack comprises:

• Aluminium support rails with threaded bolts for securing the

modules, and cut-outs at the side for assembly of the rack

• Plastic parts as guide when swinging in the modules

• Connection for protective earth conductor

• Backplane bus with plug connectors.

Migration rack

An AS 488/TM system can be installed in an existing

TELEPERM M cabinet by using an MIG I or MIG II migration

rack.

The MIG I migration rack (simple version) is designed using

19" technology and equipped with the SIMATIC S7-400 back-

plane bus to accommodate the AS 488/TM system modules

(power supply, CPU and interface modules). Its dimensions cor-

respond to those of the basic subrack of the TELEPERM M auto-

mation system to be migrated, and can be fitted instead of the

latter in the TELEPERM M cabinet. Existing extension units with

TELEPERM M I/O modules can be connected using ribbon ca-

bles.

The MIG II migration rack (extended version) is also designed

using 19" technology, and integrates the AS 488/TM system

modules in the same manner as the MIG I migration rack. It ad-

ditionally contains 5 slots for I/O modules which can be option-

ally set for slot addressing. As with the AS 235, these I/O slots

are wired using wire-wrap connections at the rear. Existing ex-

tension units with TELEPERM I/O modules are connected to the

rear of the right-hand migration rack panel using ribbon cable in-

terfaces for I/O buses A and B.

The ability to accommodate up to 5 I/O modules and to set slot

addressing for these modules means that the MIG II migration

subrack is the first choice for migration of TELEPERM M automa-

tion systems.

■

Ordering Data

Order No.

UR2 rack

for design of an AS 488 automa-

tion system, 9 slots

6ES7 400-1JA01-0AA0

For installation of an AS 488 in a

TELEPERM M cabinet:

MIG I migration rack

with preassembled 19-inch UR2

rack

6DS2 410-0XX00-2XX0

MIG II migration rack

with preassembled 19-inch UR2

rack;

plus 5 TELEPERM M I/O slots

6DS2 410-0XX00-4XX0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

5/10

AS 488 in SIMATIC design

System software, documentation

System software

■

Overview

For operation as well as loading and archiving of the system and

user functions, the CPU provides an interface for a memory card

in addition to the integral main memory (RAM).

The non-volatile memory on the memory card of the AS 488/TM

automation systems is divided into system and user memories.

The system memory which is read-only from the AS viewpoint

contains the system software in the form of basic programs and

standard function blocks. The user memory available for ar-

chiving the application software has a capacity of 4 Mbyte.

The memory card with the AS 488/TM system software and the

commissioning terminal software are combined in one ordering

unit.

The commissioning terminal can be used to download initializa-

tion and driver software to the memory card, e.g. for a second

PROFIBUS-DP line, for SIWAREX M, PLC-PLC coupling or

IP 262 in ET 200U.

Additional configuring tools

• PROGRAF AS+/NT for AS 488/TM:

see Section "System architecture"

• COM PROFIBUS for PROFIBUS-DP:

see Section "Process I/Os".

■

Ordering Data

Order No.

AS 488/TM system software

comprising:

• Function blocks, TML and

STEP M, on memory card,

8Mbyte

• Commissioning terminal soft-

ware for PC/programming de-

vice, on 3.5-inch diskette, with

handling description in German

and English

6DS2 410-0XX00-0XA0

System software service

package

Upgrade/update, as system soft-

ware, for upgrading to M02,

update and for restoration

6DS2 410-0XX00-0XC2

Documentation

■

Overview

The system documentation of the AS 488/TM comprises the de-

scription "AS 235 automation system, software version G" and

the manual "Supplementary system documentation for

AS 388/TM, AS 488/TM and CS-L2 bridge" which describes the

hardware/software modifications/extensions of the AS 488/TM

with respect to the AS 235, version G.

Important supplementary information in German is present in

Microsoft Word format on the diskette with the "Commissioning

terminal software for PC/programming device". In English, these

supplementary documents are available as "AS x88/TM-Doku-

Plus" on a separate diskette.

■

Ordering Data

Order No.

Manual

Supplementary system documen-

tation for AS 388/TM, AS 488/TM

and CS-L2 bridge

• German

• English

C79000-G8000-C700

C79000-G8076-C700

Description

AS 235 automation system,

system software version G

•German

•English

C79000-G8000-C416

C79000-G8076-C416

Supplementary documentation

AS x88/TM-DokuPlus

• German

Present on 3.5-inch diskette

"Commissioning terminal soft-

ware"

• English C79451-A3496-D901

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

SIMATIC PCS 7 cabinet design

6/2 Introduction

6/2 Overview

6/3 Basic cabinet

6/4 ET 200M I/O unit

6/5 System unit

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

6/2

SIMATIC PCS 7 cabinet design

Cabinet packaging system

Introduction

SIMATIC PCS 7 cabi net design

■

Overview

The cabinet design for components close to the process (auto-

mation systems and I/Os) fulfills the technical and economical

demands placed on the AS 488/TM automation systems.

The cabinets consisting of system-specific modules (system

and I/O units) and system-neutral modules (basic cabinets and

options) comply with CE requirements and conform to the guide-

lines for electromagnetic compatibility. They are designed ac-

cording to the VGB 4 guidelines, and provide exceptional

protection against unauthorized interventions, mechanical ef-

fects, contamination and corrosion.

As a result of their variable modular design, the cabinets can be

readily adapted to different types of system (for batch processes

or continuous processes) and system sizes.

The Siemens standard cabinet 8MC with degree of protection

IP 40 is the preferred basic cabinet. Cabinets with degree of

protection IP 20 and IP 55 are alternatively available.

Modular design

System-specific modules

• AS 488/TM system unit

• ET 200M I/O unit (ET 200U/ET 200B on request)

System-neutral modules

• Basic cabinet, consisting of framework, door, outer walls, inter-

nal mechanical parts and power supply assembly with:

- Compartment for documents

-Trim

- AC 230 V socket

- AC 230 V or DC 24 V cabinet illumination

- I & C monitoring via automation system or cabinet lamp

Options

• Circuit-breaker for protection of max. 6 cabinet tiers

• I/O modules for ET 200M I/O unit

High flexibility

• Future compatibility as result of universal, system-neutral mod-

ules

• Modular packaging system permits flexible adaptation to the

respective application

• Basic and expansion cabinets based on the same set of mod-

ules

• Up to 4 system units or 6 I/O units can be fitted in a cabinet

• System units and I/O units can be combined within the cabinet

• Side walls or partitions can be selected specific to the applica-

tion

• Cabinets can be screwed together into double units or rows

• Design supports installation, commissioning, servicing and re-

pairs

• Design supports correct handling when replacing modules

• All installation, commissioning, servicing and repair work can

be carried out from the front of the cabinet

• Design of power supply assembly: either with Siemens circuit-

breakers or with circuit-breakers with monitoring contact for

connection to receptacles (from company ETA)

• Wiring for electronics supply as well as load power supply to

I/O modules

• Wiring of PROFIBUS-DP either with copper or fiber-optic ca-

bles

Consideration of Ex(i)-specific requirements

• The construction of the system and I/O units permits a cabinet

design which satisfies the Ex(i)-specific requirements

• Uniform installation and replacement for all I/O modules from

the ET 200M range, including Ex(i) modules (plug connection

for load power supply above the modules).

Design guidelines

• The SIMATIC S7-300 and S7-400 design guidelines apply

when installing the AS 488 in PCS 7 cabinets (only with exclu-

sively distributed SIMATIC I/Os).

Preparation of quotation, consulting and ordering

•Siemens AG

D-76187 Karlsruhe

Tel.: +49 721 595-3776

Fax: +49 721 595-4711

E-mail: helmut.heib@siemens.com

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 6/3

SIMATIC PCS 7 cabinet design

Basic cabinet

■

Overview

The Siemens standard cabinet 8MC is the preferred basic cabi-

net. The Siemens standard cabinet 8MC is a sheet-steel cabinet

with rear panel and front door which can be assembled individ-

ually or also in rows with further cabinets of this type.

Side walls and partitions are optional, thus permitting variable

adaptation of the cabinet to different installation possibilities.

Up to four system units or six I/O units can be fitted in a cabinet

in conjunction with a DC 24 V or AC 230 V power supply assem-

bly. System and I/O units can also be combined together within

a cabinet. The cables are introduced into the cabinet from be-

low.

Mechanical design

Each delivered cabinet contains:

• 19-inch mounting frame

• Rear panel

• Door

•Transport lugs

• Clips for routing of process cables

• Cable duct for cabinet-internal wiring

Options for the mechanical design

When ordering the basic cabinet, the following options are avail-

able for the mechanical design of the cabinet:

• Plinth: a cabinet plinth should be used if cables cannot be con-

nected through the floor. The plinths are preassembled, and

available with a height of 100 or 200 mm

• Pocket for documents

•Trim

• Side walls/partitions: the basic cabinets are suitable for individ-

ual assembly or in rows. Therefore side walls and/or partitions

can be selected when ordering.

Electrical design

Each delivered cabinet contains:

• Power supply assembly AC 230 V or DC 24 V

• Cable clamps and screen bars for I/O and bus cables

• Prewiring of power supply cables for central and I/O units

• Wiring of PROFIBUS-DP fieldbus

• Connector board for cabinet earth

Options for the electrical design

• AC 230 V socket (installed in power supply assembly)

• I & C monitoring (2 versions):

- I & C monitoring via cabinet lamp. A blown fuse is signalled

by a lamp in the cabinet door. OLM failure can be additionally

displayed on the cabinet lamp

or

- I & C monitoring via AS 488/TM and cabinet lamp. Tempera-

ture violations in the cabinet, an open door contact, a blown

fuse and an OLM failure can be recorded by the IF 961-DIO

interface module and additionally signalled by a lamp in the

cabinet door

- Single/redundant design of power supply assembly, option-

ally with 6 or 14 circuit-breaker receptacles

• Cabinet illumination

Preparation of quotation, consulting and ordering

Siemens AG

D-76187 Karlsruhe

Tel.: +49 721 595-3776

Fax: +49 721 595-4711

E-mail: helmut.heib@siemens.com

■

Technical Specifications

Siemens standard cabinet

Dimensions (H x W x D) in mm 2000 x 800 x 400

Framework, completely welded Sheet-steel, 2 mm,

frame profile with 10 edges,

cross-member profile with 5

edges

Rear panel Sheet-steel, 1.5 mm, canted

Roof Sheet-steel, 1.5 mm, canted

Side wall (option) Sheet-steel, 1.5 mm, canted

Partition (option) Sheet-steel, 1.5 mm, canted

Single-leaf door on front of cabinet

with hinge on right

Sheet-steel, 1.5 mm,

opening angle approx. 180°;

including rod lock with 3 mm lock

insert and double-barb key

DIN 43 668

Degree of protection to EN 60 529 IP 40, with single installation or

together with cabinets of the

same type

Color Ergo gray to

SN 30 920-C611-B13

Permissible ambient temperature Max. 40 °C

Permissible temperature inside

cabinet

Max. 55 °C

Permissible heat dissipation with-

out fan

350 W, referred to maximum val-

ues of ambient temperature and

temperature inside cabinet

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

6/4

SIMATIC PCS 7 cabinet design

ET 200M I/O unit

■

Overview

Complete ET 200M I/O stations are available for the cabinet

packaging system. The station includes the power supply, com-

ponents for connection to the PROFIBUS-DP fieldbus (electrical

or optical design), selection of modules for hot swapping, and

wiring of load current connections.

The modular ET 200M I/O station with degree of protection IP 20

can be equipped with signal and function modules from the SI-

MATIC S7-300 automation system. These modules must be ad-

ditionally ordered as required.

Power supply

The ET 200M I/O station can be operated with DC 24 V or

AC 120/230 V. With a DC 24 V supply, the I/O station is powered

directly from the cabinet’s power supply assembly, with an

AC 120/230 V supply, a PS 307 power supply module is addi-

tionally required upstream of the IM 153 interface module in the

I/O station in order to convert the AC 120/230 V into DC 24 V. The

DC 24 V input voltage provided by the power supply assembly

or the PS 307 power supply module is used to power the IM 153

and is the load power supply for the I/O modules.

The PS 307 power supply module is available in 5 A and 10 A

versions. The PS 307-1E version with a rated output current of

5 A is standard. If the configuration of the I/O station with

I/O modules results in a higher load, it is recommendable to use

the PS 307-1K with a rated output current of 10 A. Note, howev-

er, that the PS 307-1K width of 200 mm (compared to 80 mm

with the PS 307-1E) means that a maximum of six I/O modules

can be plugged onto the rail.

One fuse is fitted in the power supply assembly for each I/O sta-

tion. With a DC 24 V supply, the IM 153 module and the L+/M-

power supply for I/O modules are fused together.

With an AC 120/230 V supply, the PS 307 power supply module

is fused. The L+/M voltage for the I/O modules is also obtained

from the PS 307.

Hot swapping

When ordering an ET 200M I/O station, it is additionally possible

to order the hot swapping function.

In an I & C system, it may be necessary to replace modules dur-

ing operation for reasons of increased availability. The I/O sub-

system for hot swapping is available for this as a version of the

ET 200M. This version permits replacement of modules without

having to switch off the associated ET 200M subsystem. The

functions of the inserted modules are not affected. The hot

swapping subsystem consists of backplane modules which can

be assembled to form a backplane of the required length, and a

matching mounting rail.

Special bus modules are required for the hot swapping function.

In addition to the PS/IM bus module for the IM 153-1, IM 153-2

and IM 153-3 modules, these are the bus module 2 x 40 for ac-

commodation of two I/O modules with a width of 40 mm each

and the bus module 1 x 80 for accommodation of one module

with a width of 80 mm. Up to four bus modules for I/O modules

can be plugged onto each rail in addition to the PS/IM bus mod-

ule. Bus module covers can be ordered separately for unused

I/O slots.

Ex(i) design

The cable duct with the Ex(i) version is designed as standard in

blue. Ex process cables are routed separately from other cables

in the cable duct. Furthermore, a mechanical separation is re-

quired between the IM 153 module and the first Ex I/O module.

An Ex partition is fitted for the hot swapping function to guaran-

tee the specified insulation distance between intrinsically-safe

and non-intrinsically-safe areas of the ET 200M distributed I/Os.

The DM 370 spacer module is used for this purpose if the hot

swapping function is not required.

Load power supply for I/O modules

The load power supply for the I/O modules is connected via

plugs located above the I/O modules. One plug is provided for

each I/O module. The load power supplies are available in ver-

sions for four or eight I/O modules. With fewer than four or eight

I/O modules, the unused plug connectors are supplied sepa-

rately should subsequent installation of I/O modules become

necessary.

Preparation of quotation, consulting and ordering

Siemens AG

D-76187 Karlsruhe

Tel.: +49 721 595-3776

Fax: +49 721 595-4711

E-mail: helmut.heib@siemens.com

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 6/5

SIMATIC PCS 7 cabinet design

AS 488/TM system unit

■

Overview

The scope of delivery of the AS 488/TM is variable, and is de-

fined specific to the order.

Fundamental components of the AS 488/TM are:

• Mounting board for the UR2 rack and the rail for the OLM opti-

cal link module

• AS 488/TM CPU, comprising:

- SIMATIC M7 CPU 486-3 or CPU 488-3

- Memory module set with 2 x 8 Mbyte

- UR2 rack (9 slots)

- IF 962-COM serial interface module for commissioning termi-

nal with two RS 232 interfaces

- IF 961-DIO interface module for I & C monitoring functions

- AS 488/TM system software on 8-Mbyte memory card

- Commissioning terminal software on 3.5-inch diskette

• PROFIBUS-DP connection for distributed I/Os via EXM 478 ex-

tension module, as electrical or optical design. The compo-

nents for a second PROFIBUS-DP line must be ordered

separately.

• Components for connection to the CS 275 or PROFIBUS-TM

system bus, components for PROFIBUS-TM as electrical or op-

tical design.

• DC 24 V or AC 120/230 V power supply: depending on the in-

put voltage, the AS 488/TM can be equipped either with a

PS 407 power supply module (AC 120/230 V supply) or a

PS 405 power supply module (DC 24 V supply), each rated at

10 A. These supply the AS 488/TM modules with the DC 5 V

and DC 24 V operating voltages via the backplane bus. The

PS 405 and PS 407 power supply modules also contain the

backup batteries for buffering the time and date.

• Supplementary system documentation consisting of a manual

for AS 388/TM, AS 488/TM and CS-L2 bridge in German or En-

glish.

Preparation of quotation, consulting and ordering

Siemens AG

D-76187 Karlsruhe

Tel.: +49 721 595-3776

Fax: +49 721 595-4711

E-mail: helmut.heib@siemens.com

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

6/6

SIMATIC PCS 7 cabinet design

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

Migration of existing systems

7/2 Introduction

7/3 Migration packages

7/3 AS 488 S migration package

7/5 AS 488 K migration package

7/7 MIG I migration rack

7/8 MIG II migration rack

7/9 MIG K migration rack

7/10 Retrofitting services

7/11 Check list prior to retrofitting

7/12 Configuring lists

Migratable TELEPERM M modules in

AS 488/TM

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/2

Migration of existing systems

Migration of existing systems

Introduction

Migration of existing sy stems

■

Overview

Two different design versions of the AS 488/TM migration

packages are available for migrating existing TELEPERM M

AS 220 S, AS 230, AS 230 K, AS 235 and AS 235 K automation

systems: AS 488 S and AS 488 K.

Migration of the AS 220 H and AS 235 H automation systems is

only possible specific to projects, with relinquishing of redun-

dancy

The AS 488 S migration package for migrating AS 220 S/H,

AS 230/ AS 230 K or AS 235/ AS 235 K/ AS 235 H with

AS 488/TM in cabinet packaging system and the AS 488 K mi-

gration package for migrating AS 230 K/ AS 235 K with

AS 488/TM in compact design guarantee, on the one hand,

maintenance compatibility of existing plants with systems which

have already been deleted or will soon no longer be available,

and, on the other hand, offer numerous facilities for modernizing

and expanding these plants with a simultaneous increase in

AS performance.

The application software has compatible functions, and can be

used further providing it is generated and used in line with the

standards described in the manuals. This also applies to all

downloadable special drivers of standard I/O modules which

have been explicitly released for AS 488/TM.

AS 488 S or AS 488 K automation systems for new plants or for

the expansion of existing plants can be defined using an

Order No. with associated configurator, and are then supplied

completely equipped and pretested.

On the other hand, when migrating existing systems with

AS 488 S or AS 488 K migration packages, it is necessary to ex-

amine the specifications of the output systems, the local condi-

tions, and further historical-based conditions more exactly.

Special ordering and handling procedures therefore apply to the

AS 488 S and AS 488 K migration packages.

The AS 488 S/AS 488 K migration packages have a fixed, de-

fined scope of delivery and performance with alternatives with

respect to the CPU performance (75 MHz or 120 MHz) and the

type of migration rack (with or without slots for TELEPERM M

I/O modules for AS 488 S or with a DC 24 V or AC 230 V supply

for AS 488 K). This means that only TELEPERM M I/Os can be

used. Previous experience has shown that migration solutions

are usually extremely specific, and deviate from the standard

scope of the AS 488 S and AS 488 K migration packages. Com-

ponents or system extensions, e.g. with distributed I/Os on the

PROFIBUS-DP, which are not included in the standard scope

can either be ordered as individual options (see section on

AS 488 S cabinet system or AS 488 K compact system) or can

be the content of individual additional agreements with additive

services. Additional agreements always require an individual

quotation. In order to simplify the production of quotations, and

to improve the cost transparency, special performance packag-

es have been defined for frequently requested additional

services.

■

Configuration

General marginal conditions

During migration of AS 220 S, AS 230 and AS 235 automation

systems to AS 488/TM, the subrack with the central modules in

the TELEPERM M cabinet is replaced by an AS 488 S with com-

patible functions based on the MIG I or MIG II migration rack.

The AS 230 K and AS 235 K compact automation systems can

also be directly migrated using the AS 488 K of identical pack-

aging design. During this, the complete basic system including

the power supply and the slots for connection to the CS 275 are

replaced by an AS 488 K with compatible functions based on

the MIG K migration rack.

Existing AS extension units (max. 7) or ES 100 K extension sys-

tems (max. 8) with I/O modules of the TELEPERM M process

control system, including any subordinate SIMATIC S5 I/Os, can

be connected to an AS 488/TM. With mixed configurations con-

sisting of extension units and systems, max. 8 (2 x 4) extension

units/ES 100 K extension systems are permissible per

AS 488/TM.

The following assignments are possible per I/O bus:

• 3 extension units and one ES 100 K extension system

• At least 1 extension unit and up to three ES 100 K extension

systems

• Up to 3 extension units in the basic cabinet, or up to

4 extension units in the extension cabinet of an AS 230 or

AS 235 system. The ribbon cable must be replaced when us-

ing 3 or 4 extension units for AS 230.

Field multiplexers and FM driver blocks (together with links) can-

not be used.

When using the MIG I migration rack, the I/O modules inserted

in the basic unit of an AS 220 S, AS 230 K or AS 235 K automa-

tion system must be converted into extension units/systems, or

they are omitted. Up to 5 I/O modules can be transferred to a

MIG II or MIG K migration rack if the process signal cables are

reconnected.

The AS 220 H and AS 235 H automation systems can only be in-

corporated into the migration with relinquishing of redundancy.

The conversion is carried out specific to the project by replacing

the AS 220 H basic unit (without EE1 extension unit) or the

AS 235 H basic unit by an AS 488 S with additional adaptation to

the redundant solution. In the case of the AS 235 H, technical

clarification is necessary because of the different I/O conditions;

these are not covered by a standard conversion.

The AS 488/TM has no local terminal for direct operation and

monitoring or for configuring. Operation and monitoring func-

tions comparable with the local terminal of the AS 235 are pro-

vided by the PROGRAF AS+/NT configuring tool when

connecting via the CS 275 system bus. A further alternative is

the use of bus-coupled OS systems such as PCS7/TM-OS.

The conversion of the application software from a source AS into

a target AS is carried out 1:1. The standard service does not in-

clude testing for any special drivers which may be present, sub-

sequently loaded structures which are incompatible (system

blocks in the RAM), or overload configurations.

The application structure must be provided on diskette to enable

software conversion.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/3

Migration of existing systems

Migration packages

AS 488 S migration package

■

Overview

The AS 488 S migration package is an optimized, cost-effective

and lump sum offer for migration of AS 220 S/H, AS 230/

AS 230 K and AS 235/AS 235 K automation systems (AS 220 H

and AS 235 H with limitations) with AS 488/TM in cabinet pack-

aging system.

Scope of delivery and services

The scope of delivery and services of the AS 488 S migration

package is defined as follows:

• AS 488 S automation system (cabinet system) incl. system soft-

ware

• Standard conversion service

„Conversion of AS 220 S/H into AS 488 S“

- Removal of subrack with the AS 220 S/H basic unit

- Installation of AS 488 S in the associated system cabinet,

connection and commissioning

- Conversion, transfer and adaptation of the application soft-

ware on the basis of the standard blocks, without testing of

software functions

• or standard conversion service „Conversion of AS 230/

AS 230 K or AS 235/ AS 235 K into AS 488 S“

- Removal of subrack with the AS 230/ AS 230 K or AS 235/

AS 235 K basic unit

- Installation of the AS 488 S in the system cabinet, connection

and commissioning (alternate solution required for CS 275

connection when replacing AS 230 K/ AS 235 K in system

cabinets)

- Transfer and adaptation of the application software on the ba-

sis of the standard blocks, without testing of software func-

tions The application software – providing it corresponds to

the standards described in the manuals – has compatible

functions and can be used further.

Additive supplementary components and services

Previous experience has shown that migration solutions are usu-

ally extremely specific, and deviate from the standard scope of

the AS 488 S migration packages. Components or system ex-

pansions, e.g. with distributed I/Os on the PROFIBUS-DP, which

are not included in the standard scope can either be ordered as

individual options (see section on AS 488 S cabinet system) or

can be the content of individual additional agreements with ad-

ditive services. Additional agreements always require an individ-

ual quotation. In order to simplify the production of quotations,

and to improve the cost transparency, special performance

packages have been defined for frequently requested additional

services.

• Conversion of I/O modules (max. 5) from the basic unit/system

of AS 220 S/ AS 230 K/ AS 235/ AS 235 K into the MIG II migra-

tion rack and rewiring of the associated process signal cables

• Reconfiguring of CD into DI couplings

• Structure analysis of application for illegal blocks or structure

faults

• Documentation of the AS 23x application software according

to the block sequence (following XB) with help of

PROGRAF AS/AS+

• Hardware adaptation/conversion resulting from elimination of

redundancy when converting AS 220 H/ AS 235 H systems

• Extended configuring (SYST.WART) with connection of ET 100

or S5 I/Os

• Configuration and activation of the AG/AG coupling (additional

hardware required)

• Configuration and activation of the MODBUS coupling (addi-

tional hardware required)

• Basic installation of PROFIBUS-DP coupling (additional hard-

ware required)

• Reconfiguration and adaptation of an existing PROFIBUS-DP

coupling (additional hardware required)

The necessity for packages for supplementary services may re-

sult in one or all three phases of the migration process:

• Phase 1: production of quotation

• Phase 2: data conversion

• Phase 3: commissioning on site

Since it is necessary to recognize the supplementary services

packages early to permit high planning accuracy, the informa-

tion required for the analysis (see checklist for migration) must

be available early enough.

Production of quotation and ordering

Siemens AG

Tel.: +49 721 595-4775

Fax: +49 721 595-2620

E-mail: ulrich.schuricht@siemens.com

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/4

Migration of existing systems

AS 488 S migration package

Migration packages

■

Configuration

General marginal conditions/limitations

The conversion of an AS 220 S/AS 230/AS 235 into an AS 488 S

is carried out 1:1, i.e. the respective basic unit in the existing

TELEPERM M cabinet (without I/O modules for AS 220 S and

AS 235, or without extension unit EE1 for AS 230) is replaced by

a migration rack with the AS 488 S with compatible functions.

Expansions or extensions carried out simultaneously, as well as

modifications and adaptations which do not belong to the stan-

dard scope of the conversion services, e.g. the new wiring of I/O

modules inserted in a basic unit GE, will be charged separately.

Existing TELEPERM M extension units EE (max. 7) or ES 100 K

extension systems (max. 8) can be connected to the AS 488 S.

In the case of mixed configurations of extension units and exten-

sion systems, max. 8 (2 x 4) EE/ES 100 K are permissible per

AS 488 S. The following assignments are possible per I/O bus:

• Three extension units and one ES 100 K extension system

• At least one extension unit and up to three ES 100 K extension

systems

• Up to 3 extension units in the basic cabinet, or up to four exten-

sion units in the extension cabinet of an AS 230 or AS 235 sys-

tem. The ribbon cable must be replaced when using 3 or

4 extension units for AS 230.

Only those TELEPERM M/ME I/O modules listed in Catalog

PLT 112 and published on the TELEPERM M site on the Internet

(including any subordinate SIMATIC S5 I/Os from Catalog

PLT 111) can be used in the extension units/systems. Please ob-

serve the limitations!

Additional information is available in the Internet under:

http://pcs.khe.siemens.de/index.asp?Nr=2644

Two versions of the migration rack are available for conversion

to AS 488 S. Migration rack II, Order No. 6DS2 410-0XX00-

4XX0, is equipped with 5 I/O module slots as an extension to mi-

gration rack I, Order No. 6DS2 410-0XX00-2XX0, which has no

I/O slots. When using the migration rack I, the I/O modules in-

serted in the basic unit of the AS 220 S or in the AS 235 system

must be converted into existing extension units/systems, or they

are omitted. On the other hand, up to 5 I/O modules – with one

or two I/O buses – can be operated in a migration rack II if the

process signal cables are reconnected.

The AS 488 S migration rack is available in two CPU versions

(75/120 MHz). Thus two performance levels are available.

The replaced basic units or the central components, i.e. the li-

censed components of the automation system, must be returned

to Siemens AG.

■

Ordering Data

The migration of existing automation systems using AS 488 S mi-

gration packages is a complex process comprising a quotation

and ordering phase with detailed clarification based on a check-

list, the data conversion phase, delivery and commissioning on

site, and the return of licensed components. The planning and

coordination of such a migration requires intensive contact as

well as exact arrangements and agreements between all in-

volved parties.

The following information is basically required for ordering

AS 488 S migration packages by DP system or fax:

• Order No. and quantity of migration packages including de-

tailed information on the migration rack (MIG I or MIG II) and on

the CPU (CPU 486-3 with 75 MHz or CPU 488-3 with 120 MHz)

• Type of AS 220, AS 230 or AS 235 automation system to be mi-

grated in each case

• Quantity and length of connecting cables 6DS8 215-8... re-

quired for connection of the AS 488 S to a CS 275 local bus is-

land. One conversion package is required per connecting

cable

• Dates for conversion and commissioning work on site

• Quantity and language of AS 235 system software description

and of supplementary system documentation for AS 488/TM.

The checklists, ordering forms, addresses for returned goods,

and conditions are available on request (see summary on pro-

duction of quotations and ordering).

Order No.

Migration package

AS 488 S migration package,

comprising:

• AS 488 S automation system

• Standard conversion service

GWK-PAS-AS-UPAS488

Documentation

Supplementary system docu-

mentation for AS 488/TM

• Manual, German

• Manual, English

C79000-G8000-C700

C79000-G8076-C700

AS 235 automation system,

system software version G

• Description, German

• Description, English

C79000-G8000-C416

C79000-G8076-C416

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/5

Migration of existing systems

Migration packages

AS 488 K migration package

■

Overview

The AS 488 K migration package is an optimized, cost-effective

and lump sum offer for migration of AS 230 K and AS 235 K au-

tomation systems with AS 488/TM in a compact and compatible

design saving space and costs.

Scope of delivery and services

The scope of delivery and services of the AS 488 K migration

package is defined as follows:

• AS 488 K automation system (compact system ) incl. system

software

• Standard conversion services:

Service "Conversion of AS 230 K or AS 235 K into AS 488 K"

- Removal of the complete AS 230 K/ AS 235 K basic system

- Installation of AS 488 K in the system housing or system cab-

inet, connection and commissioning

- Transfer and adaptation of the application software on the ba-

sis of the standard blocks, without testing of software func-

tions

Additive supplementary components and services

Previous experience has shown that migration solutions are usu-

ally extremely specific, and deviate from the standard scope of

the AS 488 K migration packages. Components or system ex-

pansions, e.g. with distributed I/Os on the PROFIBUS-DP, which

are not included in the standard scope can either be ordered as

individual options (see section on AS 488 K compact system) or

can be the content of individual additional agreements with ad-

ditive services. Additional agreements always require an individ-

ual quotation. In order to simplify the production of quotations,

and to improve the cost transparency, special performance

packages have been defined for frequently requested additional

services.

• Conversion of I/O modules from the basic system of the

AS 230 K (max. 3) or AS 235 K (max. 5) into the MIG K com-

pact migration rack and rewiring of the associated process sig-

nal cables

• Reconfiguring of CD into DI couplings

• Structure analysis of application for illegal blocks or structure

faults

• Documentation of the AS 23x application software according

to the block sequence (following XB) with help of

PROGRAF AS/AS+

• Adaptation of the packaging system required for the

AS 230 K/AS 235 K migration, and conversion of the CS 275

remote bus connection (if present)

• Extended configuring (SYST.WART) with connection of ET 100

or S5 I/Os

• Configuration and activation of the AG/AG coupling (additional

hardware required)

• Configuration and activation of the MODBUS coupling (addi-

tional hardware required)

• Basic installation of PROFIBUS-DP coupling (additional hard-

ware required)

• Reconfiguration and adaptation of an existing PROFIBUS-DP

coupling (additional hardware required)

The necessity for packages for supplementary services may re-

sult in one or all three phases of the migration process:

• Phase 1: production of quotation

• Phase 2: data conversion

• Phase 3: commissioning on site

Since it is necessary to recognize the supplementary services

packages early to permit high planning accuracy, the informa-

tion required for the analysis (see checklist for migration) must

be available early enough.

Production of quotation and ordering

Siemens AG

Tel.: +49 721 595-4775

Fax: +49 721 595-2620

E-mail: ulrich.schuricht@siemens.com

■

Configuration

General marginal conditions/limitations

The conversion of an AS 230 K/ AS 235 K into an AS 488 K is

carried out 1:1, i.e. the existing AS 230 K/AS 235 K basic system

is completely replaced in the TELEPERM M housing, rack or

cabinet by an AS 488 K with compatible functions. The TELEP-

ERM M I/O modules operated in the original systems (max. 3

with AS 230 K or max. 5 with AS 235 K) can be converted be the

MIG K migration rack of the AS 488 K. Expansions or extensions

carried out simultaneously, as well as modifications and adapta-

tions which do not belong to the standard scope of the conver-

sion services, e.g. the new wiring of I/O modules, will be

charged separately.

The AS 488 K migration package is available with two power

supply versions (DC 24 V or AC 230 V) and with two perfor-

mances (with 75/120-MHz processor). Since up to 2 x 4

ES 100 K systems can be connected to an AS 488 K just like to

an AS 488/TM, existing ES 100 K extension systems can be

used further.

Only one migration rack version with 5 I/O slots is available for

conversion to AS 488 K. These slots are divided with 3 on the

I/O bus A and 2 on the I/O bus B.

Additional information is available in the Internet under:

http://pcs.khe.siemens.de/index.asp?Nr=2644

The replaced AS 230 K/AS 235 K basic systems with the central

components, i.e. the licensed components of the automation

system, must be returned to Siemens AG.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/6

Migration of existing systems

AS 488 K migration package

Migration packages

■

Ordering Data

The migration of existing automation systems using AS 488 K

migration packages is a complex process comprising a quota-

tion and ordering phase with detailed clarification based on a

checklist, the data conversion phase, delivery and commission-

ing on site, and the return of licensed components. The planning

and coordination of such a migration requires intensive contact

as well as exact arrangements and agreements between all in-

volved parties.

The following information is basically required for ordering

AS 488 K migration packages by DP system or fax:

• Order No. and quantity of migration packages including de-

tailed information on the power supply (DC 24 V direct or

AC 230 V/ DC 24 V integral) and on the CPU (CPU 486-3 with

75 MHz or CPU 488-3 with 120 MHz)

• Type of AS 230 K or AS 235 K automation system to be migrat-

ed in each case

• Dates for conversion and commissioning work on site

• Quantity and language of AS 235 system software description

and of supplementary system documentation for AS 488/TM.

The checklists, ordering forms, addresses for returned goods,

and conditions are available on request (see summary on pro-

duction of quotations and ordering).

Order No.

Migration package

AS 488 K migration package,

comprising:

• AS 488 K automation system

• Standard conversion service

GWK-PAS-AS-UPAK488

Documentation

Supplementary system docu-

mentation for AS 488/TM

• Manual, German

• Manual, English

C79000-G8000-C700

C79000-G8076-C700

AS 235 automation system,

system software version G

• Description, German

• Description, English

C79000-G8000-C416

C79000-G8076-C416

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/7

Migration of existing systems

Migration packages

MIG I migration rack

The migration racks are the core components of the AS 488 S

and AS 488 K migration packages. They integrate the

AS 488/TM automation systems as replacements for existing ba-

sic units/systems in an existing TELEPERM M system environ-

ment.

The following migration racks are available:

• MIG I migration rack

for AS 488 S (without slots for TELEPERM I/O modules)

• MIG II migration rack

for AS 488 S (5 slots for TELEPERM I/O modules)

• MIG K migration rack

for AS 488 K (5 slots for TELEPERM I/O modules)

■

Overview

The MIG I migration rack is a subrack of the ES 902 packaging

system with assembled SIMATIC S7-400 backplane bus and

connection units. It is provided for conversion of existing cabi-

nets of the AS 220 S, AS 230 and AS 235 automation systems

into an AS 488/TM system.

The migration rack has the same dimensions as the basic unit of

the automation systems, and replaces this in an AS cabinet. Ex-

isting extension systems with installed I/O modules can still be

connected to the migration rack and used with it.

The migration rack contains a guide for preassembled cables as

well as a fuse for L+ 24 V/16 A.

The MIG I migration rack has no slots for I/O modules. When us-

ing this migration rack for conversion of a TELEPERM M automa-

tion system into an AS 488/TM, the I/O modules inserted in the

AS basic unit must therefore be converted into an extension unit

or an additional ES 100 K extension system. A prerequisite,

however, is that sufficient slots are still available there for these

I/O modules.

2 plugs are located at the rear of the migration rack for connec-

tion of the I/O buses A and B using the existing ribbon cables.

In the migration rack, the TPM 478 module processes up to two

I/O buses (A and B) with a maximum of 8 extension

units/ES 100 K extension systems via the TBX 478 module.

The following assignments are possible per I/O bus:

• 3 extension units and one ES 100 K extension system

• At least 1 extension unit and up to three ES 100 K extension

systems

• Up to 3 extension units in the basic cabinet, or up to four exten-

sion units in the extension cabinet of an AS 230 or AS 235 sys-

tem. The ribbon cable must be replaced when using 3 or

4 extension units for AS 230.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/8

Migration of existing systems

MIG II migration rack

Migration packages

■

Overview

The MIG II migration rack has been developed further, and is

a completely assembled ES 902 subrack for accommodating

an AS 488/TM system which can be directly installed in the

TELEPERM M standard cabinet instead of an AS 220 S, AS 230

or AS 235 basic unit.

It is designed as a 19-inch system, and equipped with the

SIMATIC S7-400 backplane bus for accommodating the

AS 488/TM system modules (power supply, CPU and interface

modules). Compared to the MIG I migration rack, it offers 5 slots

for TELEPERM M I/O modules which are fitted on the right side

of the rack. When converting, it is therefore possible to transfer

5 I/O modules from the basic unit of the automation system into

the migration rack, making it unnecessary to find new slots for

these. However, it is necessary to disconnect the process signal

cables from the I/O slots, and to reconnect them. To do this, they

must be separated between the cabinet connection element

SAE and the basic unit. If no SAEs were previously installed for

the I/O slot wiring of the basic unit, they must now be inserted in

order to also compensate differences in length. The process sig-

nal cables are connected at the rear using wire-wrap connec-

tions, and are routed to the cabinet connection element SAE in

a preassembled cable duct.

Two interface plugs for connection of the two I/O buses A and B

are fitted at the rear on the right-hand wall. In general, the

I/O bus ribbon cables already present in the cabinet are used

further. A flexible assignment of the 5 I/O slots to the two

I/O buses A and B is possible.

The previous addresses of the I/O buses can be used further in

most cases, especially if slot addressing was not used. Slot ad-

dressing is possible for the I/O slots available in the MIG II mi-

gration rack, and is essential for certain modules. The slot

addresses of the two I/O areas A and B can be selected just like

frame addresses by setting jumpers in predefined groups. The

settings are made from the front.

The circuit-breakers for the DC 24 V supply and for the signalling

voltage PM are located at the front, and are readily accessible.

The interface for I & C messages of the cabinet has been de-

signed in the MIG I migration rack as a preassembled cable for

connection to the power supply assembly. With the MIG II migra-

tion rack, a plug interface with screw terminals has been provid-

ed similar to in the AS 235 system.

■

Design

Configuration possibilities for I/Os

System-specific configuring of the I/Os means that the MIG II mi-

gration rack can be used extremely flexibly either for the migra-

tion of AS 230 systems or for AS 220 S and AS 235 systems with

up to 5 I/O modules each in the basic unit.

When migrating an AS 220 S system, the 5 I/O modules of the

migration rack can be combined with up to 3 extension units by

pressing 2 ribbon cable plugs onto the existing I/O bus cable or

by using the additional ribbon cable for 5 slots (see hardware

options).

When migrating an AS 230 system, users can freely decide

whether the 5 new I/O slots are to be operated together on the

I/O bus, i.e. together with up to 3 extension units of the basic

cabinet, or divided between the two I/O buses (e.g. 3 on

I/O bus A of the basic cabinet, and 2 on I/O bus B of the exten-

sion cabinet). In addition, up to 4 extension units can be con-

nected using a new ribbon cable to I/O bus B of the AS 230

system.

As with the AS 230 system, users can also freely decide for the

AS 235 system whether all 5 I/O slots in the migration rack are to

be operated on I/O bus A, or whether they are to be divided

amongst I/O buses A and B. In contrast to the AS 235 system,

even 4 extension units can be directly used in the extension cab-

inet of the AS 488/TM system. The same technical conditions ap-

ply to migration of the AS 235 system as to migration of the

AS 230 system.

The 5 I/O slots in the migration rack are assigned so-called

frame addresses using plug-in jumpers, possibly resulting in dif-

ferent slot addresses in each case.

As with the AS 230 K and AS 235 K systems, this flexible method

permits the configuration of two I/O slots for connection of

ES 100 K extension systems (without compact housing).

ES 100 K interface modules 6DS1 322-8AA are then used in

each case for the link. A total of 8 extension units or ES 100 K ex-

tension systems can therefore be operated parallel to the

ET 200M distributed I/O system (any mixture of 4 on each

I/O bus).

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/9

Migration of existing systems

Migration packages

MIG K migration rack

■

Technical Specifications

Design ES 902 subrack (19-inch sys-

tem), screwed connection of sub-

rack from front

Backplane 9 slots for AS 488/TM central

modules, 5 slots preassembled

for TELEPERM M I/O modules

Number of I/O buses 2 I/O buses, division of 5 I/O slots

in ratio 3:2 possible using ribbon

cable

Slot addresses • Slot addressing; frame address-

es selectable using plug-in

jumpers

• Bus selectable using ribbon ca-

ble; mixed buses possible

• Slot addresses

Module number = 13, 14, 15,

29, 30, 31, 45, 46, 47 (61 also

possible) or the equivalents in

the range from 100 to 160 (de-

pending on I/O bus)

Power supply DC 24 V (PS 405, 20 A, must also

be fitted!)

Fuses L+ and PM (in subrack)

■

Overview

The MIG K migration rack has a design equivalent to that of the

AS 235 K subrack. It integrates an AS 488/TM, and offers

5 additional slots for TELEPERM M I/O modules.

The MIG K migration rack is already equipped with slots for

modules used for connection to the CS 275 system bus.

Two alternatives are available for the power supply. The MIG K

can be designed either for direct connection of DC 24 V or with

an integral AC 230 V/ DC 24 V power supply.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/10

Migration of existing systems

Retrofitting services

■

Overview

The following contract conditions apply to all services (standard

or supplementary services) provided in the context of a migra-

tion:

• The services are based on the conditions of the "General instal-

lation conditions"

• The application software will be converted 1:1, i.e. from a

source AS system into a target AS system in each case, with-

out analysis of the functionality of the existing system software

• The work will be carried out within normal working hours (Mon-

day to Friday, 9 hours daily)

• The customer must ensure by means of appropriate measures

that the wall housing or the front and rear of the AS cabinets or

racks are freely accessible for the conversion work

• Travel costs will be charged in addition

• To support smooth conversion, the details resulting from the

"Checklist for migration" must be clarified in advance, and the

required information provided

• The replaced basic units/systems or the central components,

i.e. the licensed components of the automation system, must

be returned to Siemens AG.

Conversion, transmission and adaptation of the application soft-

ware as well as the conversion measures on site will be carried

out by:

Siemens AG, Dept. I&S IS KHE 4,

Tel.: +49 721 595-5816,

Fax: +49 721 595-5121,

E-mail: ludger.schroeer@siemens.com

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/11

Migration of existing systems

Check list prior to retrofitting

■

Overview

Details required for a quotation for migration:

Plant configuration (structure diaphragm)

• OS systems:

- Types, quantity

• Engineering systems:

- Types, quantity, connection

• AS systems:

- Types, quantity

• Bus topology (CS 275):

- Bus segments, bus couplers, station addresses

AS configuration for cabinet/compact system for migration with

AS 488 S

Basic cabinet/basic system:

• Basic unit

- Central unit type, version

- Types of I/O modules in central unit

- Releases of I/O modules in central unit

- Addressing of I/O modules in central unit

- Process alarm structure

- Coupling interfaces and their drivers

- Special modules, special drivers

• Standard devices

- Local terminals and printers (logs, messages)

Basic and extension cabinet/basic system:

• Extension units/ES 100 K

- Types, quantity

• I/O modules in extension units and ES 100 K

- Types, assignment (configuration)

- Releases

- Addressing

- Coupling interfaces and their drivers

- Special modules, special drivers

AS configuration for compact system for migration with AS 488 K

Basic system:

• Basic unit

- Central unit type, version

- Power supply, fusing

- Types of I/O modules in central unit

- Releases of I/O modules in central unit

- Addressing of I/O modules in central unit

- Process alarm structure

- Coupling interfaces and their drivers

- Special modules, special drivers

• Standard devices

- Local terminals and printers (logs, messages)

• ES 100 K extension systems

- Types, quantity

• I/O modules in ES 100 K

- Types, assignment (configuration)

- Releases

- Addressing

- Coupling interfaces and their drivers

- Special modules, special drivers

AS configuration for cabinet/compact system for migration with

AS 488 S

Basic cabinet/basic system:

• Accessibility of cabinet/system

• Packaging system, special built-on and built-in accessories

Extension cabinet/extension systems:

• Accessibility of cabinet/system

• Packaging system, special built-on and built-in accessories

AS configuration for compact system for migration with AS 488 K

Basic system:

• Accessibility of housing, rack or cabinet

• Actual packaging system, special built-on and built-in acces-

sories

Extension systems:

• Accessibility of systems and their AS connections

AS user configuration for cabinet/compact system for migration

with AS 488 S

• Data medium with current release of application structure

(cleared of CD mode and non-existent stations for logging off

from system bus)

• System software release and archiving method

• Processing cycle 250 ms or 500 ms (with AS 220 S/H)

• Special software features

- E.g. special drivers, software packages, special interfaces

- Decompilation capability with PROGRAF AS+/NT

AS user configuration for compact system for migration with

AS 488 K

• Data medium with current release of application structure

(cleared of CD mode and non-existent stations for logging off

from system bus)

• System software release and archiving method

• Special software features

- E.g. special drivers, software packages, special interfaces

- Decompilation capability with PROGRAF AS+/NT

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/12

Migration of existing systems

Migratable TELEPERM M modules in AS 488/TM

Configuring lists

Migratable TELEPERM M modules in AS 488/TM

See overleaf for explanations on the table

Designation Order No.

of module

Release Remarks

Closed-loop control modules

S controller, single-channel,

with individual control unit

6DS1 400-8AA ≥ 12 1) 14)

6DS1 400-8BA ≥ 1 14)

K controller, single-channel,

with individual control unit

6DS1 401-8AA ≥ 7 1)

6DS1 401-8BA ≥ 1 14)

S controller, two-channel 6DS1 402-8AA ≥ 10 1) 14)

6DS1 402-8BA ≥ 1 14)

K controller, two-channel 6DS1 403-8AA ≥ 19 1) 14)

6DS1 403-8BA ≥ 1 14)

6DS1 403-8CA ≥ 1 14)

K controller, two-channel,

with NAMUR limits

6DS1 403-8CB ≥ 1 14)

Individual control drive modules

for 1 motor or 1 solenoid valve 6DS1 500-8AA ≥ 10

6DS1 500-8BA ≥ 1

for actuator 6DS1 501-8AA ≥ 13

6DS1 501-8AB ≥ 13

for actuator, without feedback 6DS1 501-8BA ≥ 1

for actuator, with feedback 6DS1 501-8BB ≥ 1

for motors or solenoid valves,

three-channel

6DS1 502-8AA ≥ 12

6DS1 502-8BA ≥ 2

for actuators, three-channel 6DS1 503-8AA ≥ 11

6DS1 503-8BA ≥ 2

for 4 final control elements

with 1 rest position,

with monitoring

6DS1 504-8AA ≥ 3

for 8/4 final control elements

with 1 or 2 rest positions,

without monitoring

6DS1 505-8AA ≥ 2

Binary output modules

32 outputs, 100 mA each,

non-floating

6DS1 603-8AA ≥ 2

6DS1 603-8AB ≥ 1

6DS1 603-8BA ≥ 7 1) 13)

6DS1 603-8RR ≥ 1

16 outputs, 400 mA each,

non-floating

6DS1 604-8AA ≥ 1 8)

16 relays, floating 6DS1 605-8AA ≥ 1

6DS1 605-8BA ≥ 2

*) in certain circumstances there are some special features for these

modules, please ask your Siemens contact

Designation Order No.

of module

Release Remarks

Binary input modules

for 16 NO/NC contacts, non-

floating, with monitoring and

simulation

6DS1 600-8AA ≥ 5 1)

48 inputs, DC 24 V,

non-floating

6DS1 601-8AA ≥ 3 1) 6)

with INT and process alarm 6DS1 601-8AC ≥ 2 1) 7)

with INT as common alarm

module

6DS1 601-8BA ≥ 2 7)

32 inputs, DC 24 V, floating 6DS1 602-8AA ≥ 1 1)

6DS1 602-8BA 1; 2; ≥ 4 5) 6) 11)

Interrupt, 48 inputs as com-

mon alarm module

6DS1 615-8AA ≥ 4 7)

for 8 changeover contacts 6DS1 620-8AA ≥ 5

for 8 BERO DC 24 V switches 6DS1 621-8AA ≥ 5

Counter modules

Metering pulse input module

with 8 channels for DC 24 V

signals, floating

6DS1 607-8AB *) ≥ 1 5)

Proportioning counter module

with 2 or 4 channels

6DS1 613-8AB ≥ 1

SW=5

1)

6DS1 613-8BB ≥ 6 1)

Analog output modules

4 channels, floating 6DS1 702-8AA ≥ 5 1)

6DS1 702-8RR ≥ 1

Analog input modules

8 channels and power supply

for transmitters, floating

6DS1 700-8AA ≥ 10 1) 14)

6DS1 700-8AB ≥ 16

SW:1

14)

6DS1 700-8BA ≥ 1 14)

6DS1 700-8BB ≥ 1

SW:1

14)

6DS1 701-8AA ≥ 1

SW:1

14)

with NAMUR limits 6DS1 701-8AB ≥ 2

SW:1

14)

Measurement-point extension

with 14 channels for thermo-

couples and resistance ther-

mometers

6DS1 703-8AB = 1 14) 17)

6DS1 703-8RR = 1 14) 17)

4 channels for thermo-

couples and resistance ther-

mometers

6DS1 713-8AB ≥ 1 14)

8 channels and power supply

for transmitters, non-floating

6DS1 730-8AA ≥ 1 5) 9) 14)

4 channels for thermo-

couples, resistance thermo-

meters and process signals,

floating, configurable

6DS1 731-8AA ≥ 1 5) 9) 14)

6DS1 731-8BA ≥ 1

SW: ≥ 1

5) 9) 14)

6DS1 731-8EA ≥ 1 5) 9) 14)

6DS1 731-8FA ≥ 1 5) 9) 14)

6DS1 731-8RR ≥ 4 SW:3 5) 9) 14)

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 7/13

Migration of existing systems

Configuring lists

Migratable TELEPERM M modules in AS 488/TM

*) in certain circumstances there are some special features for these

modules, please ask your Siemens contact

Designation Order No.

of module

Release Remarks

Binary calculation modules

Binary calculation module 6DS1 717-8AA *) ≥ 8

SW:08

16) 24)

Binary/analog calculation

module (max. 31 channels)

6DS1 717-8RR ≥ 1

SW:3

16) 24)

Binary extension 6DS1 719-8AA ≥ 2 15)

Analog extension 6DS1 720-8AA ≥ 1 15)

Binary extension (for

6DS1 717-8RR)

6DS1 719-8RR ≥ 1

Coupling modules

S5-110A, with 4 channels 6DS1 310-8AA *) ≥ 8

S5-110A, with 1 channel 6DS1 310-8AB *) ≥ 8

S5 coupling, serial 6DS1 318-8AB *) ≥ 3

SW: 1

1) 24)

S5 coupling (expansion unit) 6DS1 321-8AA *) ≥ 4

S5 coupling, serial 6DS1 333-8AB *) ≥ 1

S7 coupling, serial 6DS1 333-8AB *) ≥ 1 22) 24)

MODBUS coupling

(on request)

6DS1 333-8AB *)

with M1328-V5

≥ 1

SW=5

3) 24)

I/O bus remote coupling

AS - I/O bus - ES 100 K

6DS1 322-8AA ≥ 5 1) 12)

S5 coupling, serial,

ET 100, EU / I/Os,

TM-S5 coupling module

6DS1 327-8AA *) ≥ 4

Coupling of external com-

puter via CS 275 / N-V.24

6DS1 202-8AB *) ≥ 5 19) 20)

CP 581 TM interface modules

CP 581 TM communications

module

6DS1 337-1AD *)

with S5KE, S5KS

≥ 1

SW: ...

2) 19)

20) 21)

CP 581 TM-L2 (DP/FDL) 6DS1 341-1AD *)

with S5KE, S5KS

≥ 1

SW: ...

2) 19)

20) 21)

CP 581 TM FUZZY 6DS1 342-1BD *)

with S5KE, S5KS

≥ 1

SW: ...

2) 19)

20) 21)

23) 24)

Explanations for the column „Remarks“

1) Earlier release versions not permissible!

2) Special product

3) Not a standard product, no system test carried out

5) Application only without interrupt!

6) No application as common alarm module (SF 61)

7) Approved for common alarm modules, the latest product release is

required.

8) Note current balance of subrack:

max. 4 A per module, max. 16 A per subrack

9) Combination modules for use in TELEPERM M standard systems

and in TELEPERM ME systems. Application in AS 235/488 extension

units only as TELEPERM ME module with slot addressing.

11) Note: Release 3 is not allowed!

12) Cycle time in TPM 478 for processing of modules in ES 100 K can

be delayed (dependent on the cable length); coupling modules are

used at best in the basic unit.

13) Application in ES 100 K not allowed (timing)

14) Connection of transmitters with two-wire system not permissible with

AS 488 K and ES 100 K in AC 230 V! The ripple of the power supply

in the AS is too high for these transmitters and the connection sys-

tem.

15) Module only functions together with 6DS1 717-8AA

16) Only alarm function

17) Module only functions together with 6DS1 713 or 6DS1 731.

19) A maximum of 1 module of type Typ N-V.24 or CP 581 TM are per-

missible in a AS 488/TM system (in basic and extension cabinet)

20) Application in ES 100 K not allowed (5 V power)

21) Hardware/software releases on request:

Siemens Karlsruhe,

I&S IT PS KHE3,

D-76181 Karlsruhe, Germany

22) S7 coupling with 3964 R / RK 512 procedure,

SEND/RECEIVE, SIMATIC S5 analog value format

23) only CP 581/TM versions with S5Kx drivers can be used. Power

balance of the module can vary up to max. 3 A (with +5 V)

24) cycle time of the process image min. 1 s

Explanations for the column „Release“

≥ 5 recommended minimum release (for technical reasons). With ear-

lier releases it’s possible to have some loss of functions and pro-

blems with I/Os; use without guarantee

1; 2; permissible releases

=5 valid release of a module

≥ 6≥ and remark 1) mean an imperative minimum release

(6 in this case), i.e. upgrading is essential at least up to release 6.

Observe the respective indexed remarks for the individual modules.

Observe the details described in the manual „Supplementary System

Documentation AS 388/TM and AS 488/TM“ (Chapter 6).■

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

7/14

Migration of existing systems

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

Process I/Os

8/2 Introduction

8/3 Connecting TELEPERM M I/Os

8/4 Connecting SIMATIC I/Os

8/6 DP extensions for AS 488/TM

8/7 ET 200M packaging system

8/9 ET 200M modules

8/11 ET 200M Ex I/O modules

8/12 Function and communication modules

8/13 ET 200S

8/15 ET 200X

8/15 ET 200U

8/15 ET 200B

8/16 SIWAREX M

8/17 Connecting PROFIBUS-PA to AS 488/TM

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/2

Process I/Os

Introduction

Process I/Os

■

Overview

A wide range of SIMATIC ET 200B, ET 200M, ET 200S, ET 200X

and ET 200U 1) distributed I/O systems with a comprehensive

selection of I/O modules is available for the AS 488/TM for the

acquisition and output of process signals via sensors and actu-

ators. The I/O modules of the ET 200M distributed I/O system

specially tailored for process engineering are particularly rec-

ommendable. The distributed I/O systems are connected to the

automation systems via the PROFIBUS-DP fieldbus. Up to two

PROFIBUS-DP lines with up to 122 stations each (max.

976 I/O modules) can be connected per automation system via

IF 964-DP interface modules.

SIWAREX M function modules of SIMATIC S7-300 design can

also be used in the ET 200M distributed I/O system for weighing

and dosing tasks.

In addition, a large number of devices possessing a

DP interface can also be operated on the PROFIBUS-DP of the

AS 488/TM. For example, DP interfaces integrated in the

CPU modules of the SIMATIC S7-300 permit simple connection

of slaves to the AS 488/TM. Using gateway modules on the

PROFIBUS-DP (DP/PA link , DP/AS-i link, DP/DP coupler), ac-

cess to the PROFIBUS-PA and AS-I fieldbuses and to the

I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems from

other vendors is made possible.

The migration facilitates with the AS 488/TM automation system

also permit existing TELEPERM M I/O modules to be connected

via two I/O bus interfaces and used further.

1) ET 200U is no longer actively marketed

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/3

Process I/Os

Connecting TELEPERM M I/Os

■

Overview

In existing TELEPERM M systems, AS 220 S, AS 230, AS 230 K,

AS 235 or AS 235 K automation systems are replaced by migra-

tion with AS 488 S (cabinet design) or AS 488 K (compact de-

sign). System integration is carried out in each case using so-

called migration racks (MIG I/MIG II for AS 488 S or MIG K for

AS 488 K). The migration rack together with the TPM 478 and

TBX 478 interface modules also comprises the interface to the

TELEPERM M I/Os in the extension units of the TELEPERM M

cabinets and in the ES 100 K extension systems. Data exchange

is via the I/O buses A and B of the TBX 478 interface module.

As with the AS 230 / AS 235, up to three expansion units in the

basic cabinet as well as an external ES 100 K can be operated

on the I/O bus A of an AS 488 S. Following replacement of the

ribbon cable for the I/O bus, up to four extension units of an

AS 230 / AS 235 extension cabinet can be connected via the

I/O bus B. When carrying out migration with AS 488/TM it is

therefore possible to add a fourth extension unit to an AS 235 ex-

tension cabinet of maximum configuration. There is therefore no

limitation with respect to the number of migratable I/O modules

for an AS 230 / AS 235 configured with the maximum number of

TELEPERM M I/O modules.

The AS 488 K with its MIG K migration rack has a design equiv-

alent to that of an AS 235 K. The MIG K migration rack has five

slots for TELEPERM M I/O modules. 2 x 4 compact ES 100 K ex-

tension systems can be connected via these 5 slots using the

serial coupling known from the AS 235 K. These extension sys-

tems can be located up to 500 m away from the AS 488 K auto-

mation system, and are therefore highly suitable for a distributed

design.

The TPM 478 interface module additionally permits connection

of an AS 488/TM system to the CS 275 bus system. However, the

AS 488/TM automation system must not be connected simulta-

neously to the PROFIBUS-TM bus system.

TBX 478 interface module

The TBX 478 interface module together with the TPM 478 inter-

face module links the I/O modules of the TELEPERM M system

to the AS 488/TM system.

The following interfaces are present on the TBX 478 module:

• Interface to the TPM 478 module for implementation of the two

TELEPERM M I/O buses A and B

• 2 remote interfaces connected via cables:

- for connecting the I/Os in the basic cabinet (I/O bus A) and

extension cabinet (I/O bus B), with incorporation of the

I/O slots of the MIG II migration rack (cabinet design) or

- for connecting the I/O slots of the MIG K migration rack to

I/O bus A and I/O bus B (compact design)

• Interface for "+5 V bus" for power supply to TELEPERM M ex-

tension units (cabinet connections)

• Interface to the backplane bus for power supply to the

"+5 V bus" from the power supply module of the automation

system.

The TBX 478 module need not be parameterized. It is provided

with data from the TPM 478 module.

The configuration parameters for the I/O area are defined using

the PROGRAF AS+/NT configuration tool and the SYST.WART

maintenance component, and subsequently saved permanently

on the memory card. The new or modified parameters are acti-

vated when recalled.

Two sets of ribbon cables are available for assigning the 5 I/O

slots of the MIG II migration rack to I/O buses A and B. The as-

signment of the 5 I/O slots of the MIG K migration rack to

I/O buses A and B is fixed, and cannot be changed.

A list of the TELEPERM M I/O modules which can be operated

with the AS 488/TM automation system is available on the Inter-

net.

Additional information is available in the Internet under:

www.siemens.com/teleperm

■

Ordering Data

Order No.

TPM 478 interface module

for connection to the CS 275 sys-

tem bus and the TELEPERM M

I/O modules

6ES7 478-2DA01-0AC0

TBX 478 interface module

for connection to TELEPERM M

I/O modules (I/O buses A/B)

6ES7 478-2DX00-0AA0

Cables for connection to 20 m

local bus

See Section „Bus communica-

tion“ - „CS 275“

Set of ribbon cables

for assigning the 5 I/O slots of the

MIG II migration rack to I/O buses

A and B

C79451-A3496-D2

Set of ribbon cables

for connecting the 5 I/O slots of

the MIG II migration rack to

I/O bus A

C79451-A3496-D1

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/4

Process I/Os

Connecting SIMATIC I/Os

■

Overview

In addition to the migration of existing TELEPERM M I/Os, all ver-

sions of the AS 488/TM automation system can also be extended

by distributed I/Os on the PROFIBUS-DP. In addition to the

ET 200M system with a comprehensive range of I/O modules es-

pecially tailored for process engineering, the SIMATIC ET 200B,

ET 200S, ET 200iS (available soon), ET 200X and ET 200U (no

longer actively marketed) systems are also suitable.

A comprehensive range of compact modules in casings and for

operation without fans is therefore available in the form of mod-

ular, distributed units for automation.

The ET 200M I/O system designed for the complex demands of

process engineering is suitable for both cabinet and wall mount-

ing. The system has a comprehensive range of input/output

modules:

• Standard signal modules with module-specific diagnostics

• Standard function modules with autonomous preprocessing,

e.g. for dosing and counting

• Ex signal modules for connection of intrinsically-safe sensors

and actuators in zone 1 or 2 of hazardous plants.

Two PROFIBUS-DP interfaces are available for connecting the

SIMATIC distributed I/Os to the AS 488/TM automation systems.

Up to 122 stations, and thus max. 976 I/O modules, can be con-

nected per PROFIBUS-DP line.

Interface module for connection to PROFIBUS-DP

The IF 964-DP interface module, which can be plugged into the

EXM 478 extension module, is required to connect the PROFI-

BUS-DP fieldbus to the automation systems and the AS 488/TM.

Communication via the PROFIBUS-DP fieldbus

The PROFIBUS-DP fieldbus is standardized according to

EN 50 170, Part 3. It permits communication between the

AS 488/TM automation systems and ET 200 distributed I/O sys-

tems, CPUs/CPs with DP interface, DP-oriented operation and

monitoring devices, and PROFIBUS field devices conforming to

the standard.

Up to 122 stations can be connected to an automation system

via each of the 2 physically isolated lines of the PROFIBUS-DP

fieldbus. The AS 488/TM system functions as the master. Data

transmission is possible on two-wire cables or fiber-optic cables.

The second PROFIBUS-DP line is already available as standard.

It is connected via a further IF 964 interface module on the

EXM 478 module. A DP2-INI initialization file is loaded by the

commissioning terminal onto the memory card with the system

software in order to activate the AS interface for the second

PROFIBUS-DP line.

Bus stations on the DP bus

The AS 488/TM automation system is the DP master and thus the

active station in each case. Passive stations (DP slaves) can be:

• ET 200M, ET 200S, ET 200iS (to the extent of a standard slave;

available soon), ET 200X, ET 200B and ET 200U distributed

I/O systems

• SIMATIC S7 CPU 31x-2 DP automation systems with DP slave

interface

• SIMATIC S7-300 communications modules with DP slave inter-

face

• DP/DP coupler for connecting the PROFIBUS-DP of a system

from other vendor

• SIMATIC S5-115U, S5-135U and S5-155U programmable con-

trollers (with IM 308-C as DP slave)

• SIMATIC S5-95U/DP slave automation system

• Windows-based HMI systems such as OP170S, MP290,

MP370

• Field devices (also from other vendors), e.g. drives, valves and

process controllers

• SIMATIC S7-315-2 DP (slave) automation system

Configuring

The tools available for configuring, parameterization, commis-

sioning and diagnostics of the PROFIBUS-DP are easy to use.

The master interfaces of the automation systems can be config-

ured using the COM PROFIBUS parameterization software.

PROGRAF AS+/NT is preferably used to configure the driver

blocks in the CPU. The commissioning terminal can also be

used for this during the commissioning phase.

Process image

The central processing unit of the automation systems commu-

nicates with the I/O modules via a process image (current pro-

cess data). Module assignments and addresses are defined by

the configuration. To achieve this, the associated driver block is

parameterized with the module number via the process image in

the same manner as for the AS 235 system. SYST.WART is used

to assign the module number to the station address.

Network configuration

The possible network configurations of the PROFIBUS-DP corre-

spond to those of the PROFIBUS-TM system bus (see Section

"Bus communication").

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/5

Process I/Os

Connecting SIMATIC I/Os

COM PROFIBUS

COM PROFIBUS is a tool used for fieldbus configuring and for

parameterization of the bus stations prior to commissioning.

COM PROFIBUS can be installed on the commissioning terminal

or on a PC/programming device with Microsoft Windows

95/98/Me/NT/2000.

The tasks of COM PROFIBUS include configuration of the field-

bus, generation of the address list, parameterization of slave

modules, setting of the transmission rate on the fieldbus, and

setting of the failure response.

Slave modules from other vendors can also be parameterized.

The vendors usually enclose type/GSD files with their products

for linking into the parameterization tools. If these type/GSD files

are not available, you can also obtain them using the support

services on the Internet sites of the respective vendors or of the

PNO (PROFIBUS International). According to EN 50 170, Part 3,

these files can also be generated using the master device data

if you are sufficiently knowledgeable.

■

Technical Specifications

PROFIBUS-DP quantity breakdown

Note:

Max. 7 analog input modules (AI) can be plugged into an

ET 200M because of the consistent data transmission require-

ments and the corresponding limit of 122 byte. The 8th module

can be a binary input module (BI), a binary output module (BO)

or an analog output module (AO).

■

Ordering Data

PROFIBUS-DP according to stan-

dard

EN 50 170, Part 3

Quantity

• DP lines 2

• Stations per line Up to 122

• I/O modules per line Max. 976

Inputs and outputs per slave Max. 122 byte

Transmission rate 1.5 Mbit/s

Order No.

IF 964-DP interface module

for connecting an AS 388/TM or

AS 488/TM automation system to

PROFIBUS-DP

6ES7 964-2AA01-0AB0

COM PROFIBUS parameteriza-

tion software

for Windows 95/98/Me/NT/2000,

on CD-ROM, five languages, with

manual on CD-ROM, German

6ES5 895-6SE03

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/6

Process I/Os

DP extensions for AS 488/TM

■

Overview

Starting with the AS 488/TM system software M01.00, the

ET 200M, ET 200U and ET 200B distributed I/O systems are

explicitly released for the AS 488/TM as remote I/Os on the

PROFIBUS-DP. Use of these systems on the AS 488/TM was

supported by the DPAE/DPAA and DPBE/DPBE driver blocks

right from the beginning. S5 and S7 formats could be used for

the raw analog values.

Connection of other standard DP slaves from the product ranges

of Siemens and other vendors was assured as far as communi-

cation was concerned; however, support with respect to conver-

sion of analog values and acquisition of diagnostics data could

not be assured in all cases.

The DP extensions for AS 488/TM, which require the AS 488/TM

system software M01.06 or M02.00, extend the AS x88/TM by

the following functions:

• Support of further DP ranges and devices

- ET 200S, ET 200X

- Links with DP/AS-i conversion (link 20 and link 65) as well as

CP 342-2 communications processor for ET 200M for linking

of the AS-I fieldbus

- IM 153-2 and IM 153-2 FO

- SIMATIC S7 CPU 315-2 DP and SIMATIC S5-95U

• Additional DP4E/DP4A driver blocks with new types of format

for analog values

- 4-byte integers (long integers)

- S7/IEEE floating-point numbers

(only supported if at least the small PROFIBUS-PA license is

present)

- S5 floating-point numbers

• HMI driver block with server functions for the TP170B, OP170B,

MP270 and MP370 panels based on Microsoft Windows

• Increase in number of DP slaves per DP line to 122

• The user documentation includes information and examples on

configuring and diagnostics.

Note:

The system software M02.01 or M01.07 already supports the

AS 488/TM as standard for the maximum number of 122 DP

slaves per DP line as well as hot swapping of ET 200S and

ET 200M with IM 153-2 or IM 153-2 FO.

The HMI driver block is not suitable for use of panels belonging

to the older generation (e.g. OP37). These cannot be directly

connected to the DP line of the AS 488/TM via their DP interface,

but have to be linked, for example, via an intermediate S7-300

station with CPU 315-2DP. An example configuration is shown in

the user documentation.

■

Mode of operation

Driver blocks

The DP4E/DP4A driver blocks support use of the COUNT mod-

ule of ET 200S, amongst others.

The DP4E/DP4A driver blocks directly convert TM floating-point

numbers and floating-point numbers in SIMATIC S5 format

(KG format) so that S5 components or components from other

vendors which support the KG format can be directly operated.

If the AS 488/TM has a PROFIBUS-PA license, the direct ex-

change of IEEE floating-point numbers is possible between

AS 488/TM and the SIMATIC S7 station or the device from anoth-

er vendor. Without a PROFIBUS-PA license for the AS 488/TM,

the floating-point numbers must be converted on the S7 station

or the device from another vendor into the KG format if they are

to the transported via the DP nterface.

The maximum number of 122 DP slaves on a DP line can only be

reached if each DP slave does not occupy more than 64 byte in-

put data and 64 byte output data.

■

Ordering Data

Driver

name

Description

DP4E Input block for four input values as long integer, S7/IEEE

and S5 floating-point numbers, and conversion into TM

floating-point numbers

DP4A Output block for four TM floating-point numbers following

previous conversion into long integer, S7/IEEE and S5

floating-point numbers

HMI Downloadable block (version V3.0 onwards) with server

functions for operation of Windows-based TP170B and

OP170B panels and MP270 and MP370 multipanels

Order No.

Program package "DP exten-

sions for AS x88/TM"

comprising:

• 3.5" program diskettes

- Driver blocks (partially inte-

grated in system program,

partially downloadable)

- Extension of PROFIBUS-DP

communications interface

- User documentation in Ger-

man and English

- Initialization software for oper-

ation of the second DP line

• Product documentation in Ger-

man and English

The program package "DP exten-

sions for ASx88/TM" can be used

for AS x88/TM from version

M01.06 or M02.00 onwards

C79451-A3496-D900

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/7

Process I/Os

ET 200M packaging system

ET 200M

The following types of I/O modules can be operated in ET 200M

systems on AS 488/TM automation systems:

• Standard S7-300 signal modules

• I & C I/O modules with enhanced diagnostics capability

• Ex input/output modules

DP driver blocks are assigned to the modules when configuring

with PROGRAF AS+/NT or ASBEDIEN.

The I & C modules with diagnostics capability offer channel-

based fault displays, internal module monitoring, diagnostics

alarms, or the freezing of the last value or connection of a default

value upon failure of the CPU or the load power supply. They

recognize channel faults and module-internal faults, and can

signal these events to the AS 488/TM automation systems where

they are made available at a user interface for further evaluation.

■

Overview

The ET 200M modular I/O system with degree of protection IP 20

can be extended by signal modules and function modules of the

SIMATIC S7-300 automation system. The wide range of modules

means that it is suitable for individual or complex automation

tasks.

The ET 200M is a passive station (slave) on the PROFIBUS-DP

fieldbus. Communication via the bus system is by means of the

master interface module in the automation system and the

IM 153 interface module (IM 153-1, IM 153-2 or IM 153-2 FO).

The ET 200M I/O system has diagnostics functions for:

• Module faults

• Short-circuit of outputs

• Bus faults, i.e. faulty data transmission

• DC 24 V load power supply

• Hot swapping of I/O modules.

Diagnostics data are evaluated decentrally using diagnostics

LEDs on the ET 200M, or centrally by means of the CPU in the

automation system (station-specific or code-specific diagnos-

tics). All acquired diagnostics data are additionally available at

a diagnostics interface.

The ET 200M can be operated with two types of design:

• Design with bus connectors

• Design with active bus modules (swapping of modules possi-

ble during operation).

The ET 200M comprises:

• IM 153 interface module for connection to PROFIBUS-DP

A connection to PROFIBUS-DP with fiber-optic technology is

possible via integral interfaces on the IM 153-2 FO or via addi-

tional OLMs (optical link modules) or OBTs (optical bus termi-

nals).

• Various I/O modules connected by means of bus connectors,

or plugged onto active bus modules.

• A power supply if necessary.

The modules are mounted on a DIN rail. The arrangement is set

during the hardware configuring with COM PROFIBUS.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/8

Process I/Os

ET 200M packaging system

■

Design

Simple packaging system with bus connectors

The simple packaging system with SIMATIC S7-300 bus con-

nectors makes the ET 200M flexible and easy to service:

• Module installation

Simply hook the modules into the DIN rail, swing into place,

and screw tight.

• Integral backplane bus

The backplane bus is integrated into the modules. Bus con-

nectors which are plugged into the rear of the housing are

used to connect the modules.

The DIN rail is available in various lengths. The 482-mm rail is

recommended for the ET 200M.

Packaging system with active bus modules

(with hot swapping function)

If it is necessary to replace modules during operation of a sys-

tem for reasons of increased availability, the hot swapping sys-

tem is appropriate as an ET 200M version with active bus

modules.

This system permits hot swapping of modules without having to

switch off the associated ET 200M. The hot swapping system

consists of backplane modules from which a backplane of the

required length can be produced, and a matching rail. A com-

plete system can be ordered for the standard length of

19 inches (482 mm).

Please refer to the individual components listed in the ordering

data for further configuration with bus connectors, bus modules

etc.

Note:

Please note that a PS 307 load power supply must be inserted

per hot swapping system if a central DC 24 V supply is absent.

Installation

The bus modules are swung into the DIN rail, pushed next to one

another, or secured by plug connections at the side. The mod-

ules can then be swung into the bus modules and screwed tight,

whereupon they make contact with the plug of the bus module.

Plugs of unused slots are protected by backplane covers, and a

bus module cover is plugged onto the side of the last bus mod-

ule.

Components for both packaging systems

When using the ET 200M I/O system in power supplies with

AC 120 V/230 V, the PS 307 load power supply is connected pri-

or to the IM 153 interface module.

The IM 153 interface module is required to connect the ET 200M

modular I/O system to PROFIBUS-DP. With this module, the

ET 200M I/O system operates as a slave on the PROFIBUS-DP.

Up to 8 I/O modules from the SIMATIC S7 range can be con-

nected to the IM 153 interface module.

■

Ordering Data

Order No.

Packaging system with bus con-

nectors

DIN rail

482 mm long

6ES7 390-1AE80-0AA0

Packaging system with active bus

modules

DIN rail for active bus modules

for max. 5 active bus modules,

for hot swapping function

482 mm long (19 inch)

6ES7 195-1GA00-0XA0

Active bus modules

BM PS/IM for power supply and

IM 153, incl. 1 bus model cover

6ES7 195-7HA00-0XA0

BM 2x40 for two 40-mm mod-

ules

6ES7 195-7HB00-0XA0

BM 1x80 for one 80-mm module 6ES7 195-7HC00-0XA0

Covers

Pack with 4 backplane covers

and 1 bus module cover

6ES7 195-1JA00-0XA0

Ex partition 6ES7 195-1KA00-0XA0

Alternative to single components

I/O subsystem ZuS

ET 200M with hot swapping of

modules, comprising DIN rail for

482-mm (19-inch) active bus

modules, IM 153-1 interface mod-

ule and PS/IM bus module for

IM 153

6ES7 654-0XX01-1XA0

Components for both packaging

systems

PS 307 load power supply

incl. power connector;

primary AC 120/230 V, second-

ary DC 24 V

PS 307-1E

5A; 80mm wide

PS 307-1K

10 A; 200 mm wide

PS 307-1B

2 A; 50 mm wide

6ES7 307-1EA00-0AA0

6ES7 307-1KA00-0AA0

6ES7 307-1BA00-0AA0

IM 153-1 interface module

DP slave interface module for

connecting an ET 200M to

PROFIBUS-DP;

max. 8 S7-300 modules

6ES7 153-1AA03-0XB0

IM 153-1 interface module

DP slave interface module for

connecting an ET 200M to

PROFIBUS-DP; for extended tem-

perature range;

max. 8 S7-300 modules

6ES7 153-1AA83-0XB0

IM 153-2 interface module

DP slave interface module for

connecting an ET 200M to

PROFIBUS-DP;

max. 8 S7-300 modules

6ES7 153-2AA02-0XB0

IM 153-2 FO interface module

DP slave interface module for

connecting an ET 200M to

PROFIBUS-DP; with integral fiber-

optic interface;

max. 8 S7-300 modules

6ES7 153-2AB01-0XB0

RS 485 bus connector

with angled cable outlet,

max. transmission rate 12 Mbit/s,

with PG interface

6ES7 972-0BB41-0XA0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/9

Process I/Os

ET 200M modules

■

Overview

In conjunction with the AS 488/TM automation systems, the fol-

lowing I/O modules of the SIMATIC S7-300 automation system

can be used in ET 200M I/O systems:

SM 321 digital input modules

Digital input modules convert the levels of the external digital

signals from the process into the internal signal level of the auto-

mation system. They are suitable for connection of standard

switches and two-wire proximity switches (BERO).

SM 322 digital output modules

Digital output modules convert the internal signal level of the au-

tomation system into the external signal levels required for the

process. They are suitable e.g. for connecting solenoid valves,

contactors, small-power motors, lamps and motor starters.

SM 323 digital input/output modules

Digital input/output modules have both digital inputs and digital

outputs on one module.

SM 331 analog input modules

Analog input modules convert analog signals from the process

into digital signals for internal processing within the automation

system. Connectable sensors include voltage and current trans-

mitters, thermocouples, resistors and resistance thermometers.

SM 332 analog output modules

Analog output modules convert digital signals from the automa-

tion system into analog signals for the process.

■

Ordering Data

Order No.

SM 321 digital input modules

• 16 inputs, DC 24 V 6ES7 321-1BH02-0AA0

• 16 inputs, DC 24 V, active low 6ES7 321-1BH50-0AA0

• 16 inputs, DC 24 V, extended

temperature range

6ES7 321-1BH82-0AA0

• 32 inputs, DC 24 V 6ES7 321-1BL00-0AA0

• 32 inputs, DC 24 V, extended

temperature range

6ES7 321-1BL80-0AA0

• 16 inputs, DC 48 to 120 V,

extended temperature range

6ES7 321-1CH80-0AA0

• 32 inputs, AC 120 V 6ES7 321-1EL00-0AA0

• 8 inputs, AC 120/230 V 6ES7 321-1FF01-0AA0

• 8 inputs, AC 120/230 V,

extended temperature range

6ES7 321-1FF81-0AA0

• 16 inputs, DC 24 V 6ES7 321-7BH00-0AB0

• 16 inputs, DC 24 V, extended

temperature range

6ES7 321-7BH80-0AB0

SM 322 digital output modules

• 8 outputs, DC 24 V/2 A 6ES7 322-1BF01-0AA0

• 16 outputs, DC 24 V/0.5 A 6ES7 322-1BH01-0AA0

• 16 outputs, DC 24 V/0.5 A,

extended temperature range

6ES7 322-1BH81-0AA0

• 32 outputs, DC 24 V/0.5 A 6ES7 322-1BL00-0AA0

• 8 outputs, DC 48 to 120 V/1.5 A,

extended temperature range

6ES7 322-1CF80-0AA0

• 32 outputs, AC 120 V/1 A 6ES7 322-1EL00-0AA0

• 8 outputs, AC 120/230 V/1 A 6ES7 322-1FF01-0AA0

• 8 outputs, relay contacts 6ES7 322-1HF01-0AA0

• 8 outputs, relay contacts, 5 A 6ES7 322-1HF10-0AA0

• 8 outputs, relay contacts,

AC 230 V/5 A, extended tem-

perature range

6ES7 322-1HF80-0AA0

• 16 outputs, relay contacts, 8 A 6ES7 322-1HH00-0AA0

• 8 outputs, DC 24 V/0.5 A,

redundancy possible

6ES7 322-8BF00-0AB0

• 8 outputs, DC 24 V/0.5 A,

extended temperature range

6ES7 322-8BF80-0AB0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/10

Process I/Os

ET 200M modules

SM 323 digital input/output

modules

• 8 inputs, 8 outputs 6ES7 323-1BH01-0AA0

• 8 inputs, 8 outputs, extended

temperature range

6ES7 323-1BH81-0AA0

• 16 inputs, 16 outputs 6ES7 323-1BL00-0AA0

SM 331 analog input modules

• 2 inputs, 12 to 14 bit 6ES7 331-7KB02-0AB0

• 2 inputs, 12 to 14 bit, extended

temperature range

6ES7 331-7KB82-0AB0

• 8 inputs, 14 bit, 20 ms conver-

sion time/channel

6ES7 331-7KF02-0AB0

• 8 inputs, 15 bit 6ES7 331-7NF00-0AB0

• 8 inputs, 16 bit 6ES7 331-7NF10-0AB0

• 8 inputs, for thermal resistors,

16 bit

6ES7 331-7PF00-0AB0

• 8 inputs, for thermocouples,

16 bit

6ES7 331-7PF10-0AB0

SM 332 analog output modules

• 2 outputs, 12 bit 6ES7 332-5HB01-0AB0

• 2 outputs, 12 bit, extended tem-

perature range

6ES7 332-5HB81-0AB0

• 4 outputs, 12 bit 6ES7 332-5HD01-0AB0

• 4 outputs, 15 bit 6ES7 332-7ND00-0AB0

SM 334 analog input/output

modules

• 4 inputs, 2 outputs 6ES7 334-0CE01-0AA0

• 4 inputs, 2 outputs, Pt 100 resis-

tance measurement

6ES7 334-0KE00-0AB0

• 4 inputs, 2 outputs, Pt 100 resis-

tance measurement, extended

temperature range

6ES7 334-0KE80-0AB0

SM 335 analog input/output

modules

• 4 inputs, 4 outputs, 1 pulse input

and sensor supply

6ES7 335-7HG01-0AB0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/11

Process I/Os

Ex I/O modules

■

Overview

The following Ex I/O modules can be used in ET 200M I/O sys-

tems operated together with AS 488/TM automation systems:

Ex digital input/output modules [EEx ib]

Intrinsically-safe equipment which can be connected

Ex analog input/output modules [EEx ib]

Ex digital input module 321-7RD 4 inputs, floating, NAMUR

Ex digital output module 322-5SD 4 outputs, floating, DC 24 V, 10 mA

Ex digital output module 322-5RD 4 outputs, floating, DC 15 V, 20 mA

Digital input Initiators according to DIN 19 234,

wired mechanical contacts

Digital output Solenoid valves, signalling lamps,

LEDs

Ex analog input module 331-7RD 4 inputs, floating, 0/4 to 20 mA,

15 bit

Ex analog input module 331-7SF 8/4 inputs, floating, for thermocou-

ples and Pt 100, Pt 200, Ni 100

Ex analog output module 332-5RD 4 outputs, floating, 0/4 to 20 mA

■

Ordering Data

Order No.

SM 321 Ex digital input module

[EEx ib]

4 inputs, floating, NAMUR 6ES7 321-7RD00-0AB0

SM 322 Ex digital output

module [EEx ib]

4 outputs, floating,

DC 15 V/20 mA

6ES7 322-5RD00-0AB0

4 outputs, floating,

DC 24 V/10 mA

6ES7 322-5SD00-0AB0

SM 331 Ex analog input module

[EEx ib]

4 inputs, floating,

DC 0 V/4 20 mA; 15 bit

6ES7 331-7RD00-0AB0

8/4 inputs, floating, for thermo-

couples and Pt 100, Pt 200,

Ni 100; 15 bit

6ES7 331-7SF00-0AB0

SM 332 Ex analog output

module [EEx ib]

4 outputs, floating,

0/4 to 20 mA; 15 bit

6ES7 332-5RD00-0AB0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/12

Process I/Os

Function and communications modules

■

Overview

Special function and communications modules can be operated

in the ET 200M I/O systems connected to the AS 488/TM auto-

mation system via PROFIBUS-DP. These include:

• SIWAREX M function module with weighing and dosing elec-

tronics for implementation of scales and for controlling dosing

units

The AS 488/TM automation system additionally requires the

SIWA driver block for this function module. See the section on

SIWAREX M for further information and ordering data on the

SIWA driver block.

• CP 343-2 communications processor for linking the AS-I field-

bus

See section on DP extensions for AS 488/TM for information on

configuring and diagnostics.

Note: It is also possible to use the CP 342-2 communications

processor (which is no longer available) instead of the CP 343-

2.

• FM 350-1 single-channel counter module

The AS 488/TM requires special driver blocks for operation of

the FM 350 counter module.

These can be obtained on request from:

I&S IT PS, Karlsruhe

Mr. Heid

Tel. +49 721 595-6380

Fax. +49 721 595-6383

E-mail: Roland.Heid@siemens.com

■

Ordering Data

Order No.

FM/CP modules

CP 343-2 communications pro-

cessor

for connection of SIMATIC S7-300

and ET 200M to AS-Interface;

without front connector

6GK7 343-2AH00-0XA0

SIWAREX M function module

Weighing and dosing system

7MH4 553-1AA41

FM 350-1 counter module

with 1 channel, max. 500 kHz; for

incremental sensor

6ES7 350-1AH02-0AE0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/13

Process I/Os

ET 200S

ET 200S

■

Overview

The ET 200S is a bit-modular distributed I/O system with degree

of protection IP 20. The bit modularity of the ET 200S permits op-

timum, rapid adaptation to the respective automation task. The

setting-up times can be minimized even with frequently chang-

ing demands by replacing or combining various I/O modules.

The range of I/Os includes analog and digital signal modules,

process modules and consumer feeders (modules for switching

and protecting three-phase consumers up to 5.5 kW).

The ET 200S has a design with independent wiring, i.e. the wir-

ing is carried out using terminal modules which function as a

supporting system for power modules, electronics modules and

consumer feeders. The terminal modules are latched onto a rail

according to EN 50 022 and can be prewired and tested without

I/O modules. This design also supports hot swapping of

I/O modules.

■

Design

The following components are available for the ET 200S distrib-

uted I/O system:

• Interface module to connect the ET 200S to the PROFIBUS-DP

(IM 151 or IM 151 FO), or alternatively

• IM 151/CPU or IM 151/CPU FO with additional integrated

CPU 314 for preprocessing of process data

• Terminal modules for DIN rail mounting including terminals

(keyed connection system permits increased vibration resis-

tance of 5 g); rail system for power modules, electronics mod-

ules and consumer feeders

• Power modules for electronics modules and consumer feed-

ers;

for monitoring and fusing the load and sensor power supplies,

and for monitoring the auxiliary voltages for a group of consum-

er feeders

• Electronics modules: analog and digital I/O modules, as well

as special process modules (e.g. for recording SSI sensor val-

ues, or for universal counter functions)

• Consumer feeders (modules for switching and protecting any

three-phase consumers up to 5.5 kW)

- Direct starters

- Reversing starters

Configuration limits when used on AS 488

Up to 32 modules can be inserted per I/O system.

The maximum address range of all inserted I/O modules is

122 byte for input data and 122 byte for output data. This limit is

irrelevant to the CPU version.

The maximum number of parameters is limited to 244 byte per

station. Process modules such as the counter module have long

parameter sets, permitting the parameter limit to be reached pri-

or to the limiting length of the process data.

■

Configuration

Configuration and parameterization

The ET 200S distributed I/O systems are configured and param-

eterized using COM PROFIBUS.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/14

Process I/Os

ET 200S

ET 200S

■

Ordering Data

Order No.

PROFIBUS interface modules

• IM 151 interface module

for connection of ET 200S to

PROFIBUS-DP; with RS 485 in-

terface

6ES7 151-1AA02-0AB0

• IM 151 FO interface module

for connection of ET 200S to

PROFIBUS-DP; with fiber-optic

interface

6ES7 151-1AB01-0AB0

• IM 151/CPU interface module 6ES7 151-7AA00-0AB0

• IM 151/CPU FO interface mod-

ule

6ES7 151-7AB00-0AB0

Digital input modules

• 2 DI DC 24 V standard 6ES7 131-4BB00-0AA0

• 2 DI DC 24 V high feature 6ES7 131-4BB00-0AB0

•4DI DC24V 6ES7 131-4BD00-0AA0

• 4 DI DC 24 V high feature 6ES7 131-4BD00-0AB0

• 2 DI AC 120 V 6ES7 131-4EB00-0AB0

• 2 DI AC 230 V 6ES7 131-4FB00-0AB0

Digital output modules

• 2 DO DC 24 V/0.5 A standard 6ES7 132-4BB00-0AA0

• 2 DO DC 24 V/0.5 A high feature 6ES7 132-4BB00-0AB0

• 2 DO DC 24 V/2 A 6ES7 132-4BB30-0AA0

• 2 DO DC 24 V/2 A high feature 6ES7 132-4BB30-0AB0

• 4 DO DC 24 V/0.5 A 6ES7 132-4BD00-0AA0

• 4 DO DC 24 V/2 A standard 6ES7 132-4BD30-0AA0

• 2 DO AC 120/230 V/1 A 6ES7 132-4FB00-0AB0

• 2 DO DC 24 V to AC 230 V/5 A

relay

6ES7 132-4HB00-0AB0

Analog input modules

•2AI U standard 6ES7 134-4FB00-0AB0

• 2 AI U high speed 6ES7 134-4FB50-0AB0

• 2 AI U high feature 6ES7 134-4LB00-0AB0

• 2 AI I standard 2-wire 6ES7 134-4GB00-0AB0

• 2 AI I high speed 2-wire 6ES7 134-4GB50-0AB0

• 2 AI I standard 4-wire 6ES7 134-4GB10-0AB0

• 2 AI I high speed 4-wire 6ES7 134-4GB60-0AB0

• 2 AI I high feature 2/4-wire

(15 bit + sign)

6ES7 134-4MB00-0AB0

• 2 AI RTD standard 6ES7 134-4JB50-0AB0

•2AI TC standard 6ES7 134-4JB00-0AB0

Analog output modules

• 2 AO U standard 6ES7 135-4FB00-0AB0

• 2 AO U high feature 6ES7 135-4LB00-0AB0

• 2 AO I standard 6ES7 135-4GB00-0AB0

• 2 AO I high feature 6ES7 135-4MB00-0AB0

Process modules

• 1COUNT

24 V/100 kHz counter module

for universal counting and mea-

suring tasks with ET 200S;

DP4E/DP4A driver blocks re-

quired

6ES7 138-4DA01-0AB0

• 1COUNT

5 V/500 kHz counter module

for universal counting and mea-

suring tasks with ET 200S;

DP4E/DP4A driver blocks re-

quired

The module interface is compat-

ible with a released module.

6ES7 138-4DE00-0AB0

• 1SI interface module

ASCII and 3964(R) protocols

6ES7 138-4DF00-0AB0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/15

Process I/Os

ET 200S

ET 200X, ET 200U and ET 200B

ET 200X

The ET 200X distributed I/O system with its modular design and

degree of protection IP 65/67 is predestined for use at machine

level outside the control cabinet. The ET 200X consists of a ba-

sic module for connection to PROFIBUS-DP (optionally with

PLC functionality) and max. 7 extension modules.

The extension modules are mounted side-by-side using integral

connectors. All signal cables and supply voltages required for

inputs and outputs are looped through. The modules can be re-

placed when servicing without having to dismount the complete

station.

The following extension modules are available:

• Digital inputs/outputs

• Analog inputs/outputs

• Communications processor for linking to AS-Interface

• Pneumatics module with integral valves

• Pneumatics interface to accommodate a CPV valve island from

FESTO (max. 1 per unit)

• Load feeders to control any three-phase consumers up to

5.5 kW at AC 400 V (max. 6 per unit)

• SITOP power DC 24 V power supply (option)

See Section "Distributed I/Os" in the mall/CA01 or Catalog IK PI

for further information and ordering data.

ET 200U

ET 200U is a modular I/O system with degree of protection IP 20

which is no longer actively marketed. It comprises:

• An IM 318 interface module for connection to PROFIBUS-DP

• An internal bus designed using bus modules and with slots for

I/O modules

• I/O modules from the SIMATIC S5-100U programmable con-

troller range

• A power supply module if necessary.

The IM 318 interface module, bus modules and power supply

module are mounted on a DIN rail.

The power supply module is only required if a DC 24 V supply is

not available for the IM 318 interface module.

The ET 200U is a passive station (slave) on the PROFIBUS-DP.

I/O modules from the SIMATIC S5-100U programmable control-

ler range can be used with the ET 200U.

Design

Standard modules

• Digital input/output module with 4, 8 or 16 channels

• Relay output module with 4 or 8 channels

• Analog input/output module with 2 or 4 channels

Ex modules

• Digital input/output module

• Analog input/output module

Function modules

• IP 262 closed-loop control modules for continuous controllers

or pulse controllers

The RIP and KRIP drivers for the IP 262 closed-loop control

modules are present as standard on the memory card of the

AS 488/TM, and are installed each time commissioning is car-

ried out.

Other modules

For all other I/O modules, you must check in each individual

case whether operation with standard drivers is possible (on re-

quest).

See Catalog ST 50 from 1998 for further information and techni-

cal data on ET 200U (including I/O modules).

■

Ordering Data

ET 200B

The ET 200B is a small, compact I/O system with degree of pro-

tection IP 20. It consists of a terminal block and an electronics

block. The terminal block is the supporting assembly for an elec-

tronics block, and is available in various versions. Many different

versions of electronics blocks are available with digital or analog

input and output channels.

The ET 200B is primarily used where only a few inputs/outputs

are required or where only a small mounting depth is available.

The interface for PROFIBUS-DP is integrated in the ET 200B. The

ET 200B is a passive station (slave) on the PROFIBUS-DP.

The following electronics blocks are provided for use of the

ET 200B as a distributed I/O system for AS 488/TM automation

systems:

• Digital input, 16/32 channels, DC 24 V, non-floating

• Digital output, 16/32 channels, DC 24 V, floating/non-floating

• Relay module, 8 outputs, DC 24 V/60 V, floating

• Analog input, 4/8 channels, floating, for Pt 100/thermocouple,

±1.25 V, ±2.5 V, ±5V, ±10 V, 0(4) to 20 mA

• Analog output, 4 channels, ±10 V, +10 V, ±20 mA, 0(4) to

20 mA

See Section "Distributed I/Os" in the mall/CA01 for further infor-

mation, technical data and ordering data on the ET 200B.

Order No.

IP 262 closed-loop control mod-

ule

• With 3 analog outputs for

3 continuous controllers with an-

alog output signals

6ES5 262-8MA13

• With 8 digital outputs for

4 continuous controllers with

mark-space signals or for step

controllers

6ES5 262-8MB13

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/16

Process I/Os

SIWAREX M

SIWAREX M

■

Overview

In a process engineering application, SIWAREX M handles exe-

cution of all weighing functions as well as the time-critical control

of the dosing units (valves etc.) of dosing scales, independent of

the time cycle of the automation system. Exact switching-off of

the dosing valves is achieved in this manner, and thus an opti-

mum of dosing accuracy.

SIWAREX M can be used to design net weight scales, single-

component or multi-component scales, as well as multi-scale

systems.

The downloadable SIWA driver block integrates the SIWAREX M

weighing and dosing electronics with verification capability into

the TELEPERM M process control system.

The SIWAREX M function modules are operated in ET 200M dis-

tributed I/O systems. It is irrelevant whether the ET 200M is con-

nected to the automation system via line 1 or 2 of the PROFIBUS-

DP. Up to seven SIWAREX M function modules can be plugged

into an ET 200M of standard design with bus connectors. Up to

four SIWAREX M function modules can be plugged into an

ET 200M with active bus modules (for the hot swapping func-

tion).

Connection of SIWAREX M modules, configuration example

ET 200M with SIWAREX M function modules can be operated on lines

1 and 2 of the PROFIBUS-DP. Only one PROFIBUS-DP line is shown in

this configuration example.

■

Configuration

SIWA driver block

The AS 388/TM and AS 488/TM automation systems additionally

require the SIWA driver block for connection of SIWAREX M.

SIWA is a standard AS function block with the system type num-

ber 138, and can be downloaded into the automation system via

a commissioning terminal.

Users can call the following functions using so-called jobs:

• "Measure"

•"Tare"

•"Start"

• "Pause" (stopping of a dosing procedure)

• "Continue" (continuation of a dosing procedure)

Status scanning is additionally possible for diagnostics.

The listed jobs can be activated using operator-accessible ele-

ments and via configurable inputs. Following termination of a job

by SIWAREX M, the driver block assumes the "Measure" status.

Just like other operator-accessible blocks, SIWA also offers a

status word which can be acknowledged by an operator system.

Note:

The SIWA driver block can only execute on the automation sys-

tem whose serial number is stored in the SIWA software. If the

SIWA driver block is subsequently ordered, it is therefore neces-

sary to specify the memory card serial number of the automation

system on which the SIWA is to be installed.

■

Ordering Data

Order No.

SIWAREX M function module

Weighing and dosing system

7MH4 553-1AA41

SIWA driver block

for AS 388/TM and AS 488/TM

automation systems

6DS5 470-1AD

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/17

Process I/Os

PROFIBUS-PA

Connecting PROFIBUS-PA to AS 488/TM

■

Overview

PROFIBUS-PA is a fieldbus specially designed for process en-

gineering for networking field devices (sensors and actuators)

over large distances, even in hazardous areas. Its communica-

tion is compatible we PROFIBUS-DP, and it is connected to the

automation system via the latter. With the TELEPERM AS 488/TM

automation system, connection of two PROFIBUS-DP lines with

up to 122 stations each is possible.

The transmission technology of the PROFIBUS-PA corresponds

to the international standard IEC 1158-2. A two-wire cable as the

transmission medium permits connection of a power supply to

the field devices in addition to data communication.

Properties and application features of the PROFIBUS-PA

• Networking of transmitters, valves, actuators etc. via a serial

bus system

• Communication-compatible extension of PROFIBUS-DP by

transmission technology optimized for field devices

• Integration possible into existing fieldbus applications based

on PROFIBUS-DP

• Power supply to field devices via data cable

• "Intrinsic safety" (type of protection EEx[i]) permits applications

in hazardous area

• Transfer of automation functions (intelligence) into the field de-

vices

• Remote parameterization, e.g. using Process Device Manager

(PDM)

• Preventive maintenance and diagnostics

• Reduction in hardware and engineering costs by saving of

I/O modules, cabling and connections

• Satisfies the requirements of the chemical and processing in-

dustries.

PROFIBUS-PA can be connected to the PROFIBUS-DP lines of

the AS 488/TM either via the DP/PA link interface module IM 157

or via DP/PA couplers.

Delivery forms

Connection of the PROFIBUS-PA to AS 488/TM is protected by

a license program which is linked to the serial number of the

AS 488 memory card. Licensing is available in two stages:

• Full license for connection of the PROFIBUS-PA via DP/PA link

with transmission rate up to 12 Mbit/s and via DP/PA coupler

with transmission rate of 45.45 kbit/s.

• Partial license for connection of the PROFIBUS-PA only via

DP/PA coupler with transmission rate of 45.45 kbit/s.

Configuration example of the

PROFIBUS-PA connection to

TELEPERM M

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/18

Process I/Os

Connecting PROFIBUS-PA to AS 488/TM

PROFIBUS-PA

■

Design

Connection of PROFIBUS-PA using DP/PA coupler

The PROFIBUS-DP is connected to the AS 488/TM via an

IF 964-DP interface module which can be plugged into an

EXM 478 extension module.

DP/PA couplers are available in two versions: an Ex version with

max. 100 mA output current and a non-Ex version with 400 mA

output current. The DP/PA couplers are mounted together with a

load power supply for DC 24 V on an S7-300 rail outside the haz-

ardous area. A 9-pin Sub-D plug is used for connection to the

PROFIBUS-DP.

Four screw terminals are available for the PROFIBUS-PA con-

nection with the non-Ex version. The PROFIBUS-PA cable can

be looped through if required, or terminated by a selectable re-

sistor. With the intrinsically-safe Ex version, the DP/PA coupler is

always at the end of the cable, and the terminating resistor is ac-

tivated. Only two screw terminals are available for the

PROFIBUS-PA connection.

Each PA field device occupies a PROFIBUS address on the

DP line.

Connection of PROFIBUS-PA using DP/PA link

The PROFIBUS-DP is connected to the AS 488/TM via an IF 964-

DP interface module which can be plugged into an EXM 478 ex-

tension module.

The DP/PA link comprises the IM 157 interface module and up to

5 DP/PA couplers which are connected together via S7-300

standard bus plugs. By combination of the IM 157 with Ex or

non-Ex versions of the DP/PA coupler, DP/PA link versions can

be generated for use in hazardous and non-hazardous areas.

The DP/PA link is mounted together with a load power supply for

DC 24 V on an S7-300 rail outside the hazardous area. A 9-pin

Sub-D plug on the IM 157 interface module is used for connec-

tion to the PROFIBUS-DP.

Four screw terminals are available on the DP/AP couplers of the

non-Ex version for the PROFIBUS-PA connection. The

PROFIBUS-PA cable can be looped through if required, or ter-

minated by a selectable resistor. With the intrinsically-safe

Ex version, the DP/PA coupler is always at the end of the cable,

and the terminating resistor is activated. Only two screw termi-

nals are available for the PROFIBUS-PA connection.

Only the DP/PA links occupy a PROFIBUS address on the

DP line. Each DP/PA link provides a separate address range for

each of the subordinate PA field devices.

■

Mode of operation

Users have access to the field devices on the PROFIBUS-PA

using downloadable PA driver blocks which are combined in a

driver library. These driver blocks support the cyclic services of

the PA profile, and permit productive operation of a large num-

ber of PA field devices from various vendors (e.g. Siemens,

Endress+Hauser, Bürkert, Krohne, VEGA, NELES, etc.) which

comply with this PA profile.

Limitation:

When linking PA field devices via the DP/PA link, the DP device

must accept parameterization telegrams with a length of

10 byte.

The communications interface permits operation of the

PROFIBUS-PA on the AS 488/TM, and thus also the coexistence

of additional masters of class 2 on the PROFIBUS-DP, setting of

45.45 kbit/s as the transmission rate, as well as higher transmis-

sion rates up to 12 Mbit/s.

Driver block Description

PAAI Analog input block for

PROFIBUS-PA

(representative of transmitter)

PAAO Analog output block for

PROFIBUS-PA

(representative of actuators such

as drives, controllers etc.)

PADI Discrete value input block for

PROFIBUS-PA

PADO Discrete value block for

PROFIBUS-PA

(representative of actuators such

as valves etc.)

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 8/19

Process I/Os

PROFIBUS-PA

Connecting PROFIBUS-PA to AS 488/TM

■

Technical Specifications

Technical data DP/PA link (IM 157) DP/PA coupler

only

Max. number of DP lines 2 2

Max. number of slaves per

DP line

122 122

Number of bytes for inputs

per DP slave

122 122

Number of bytes for outputs

per DP slave

122 122

Max. number of PA field

devices on an IM 157:

• Digital

•Analog

(process value: 4 bytes;

status: 1 byte)

30

24

-

-

Average number of con-

nectable PA field devices

Exception: 12/8 bytes

inputs/outputs per field

device

122 * 10 = 1220 122

Max. number of PA transmit-

ters on DP line

122 * 24 = 2928 122

Max. updating cycle on DP

bus between master/slaves

with 62 slaves

130 ms (I/O data:

120/40 bytes)

1700 ms

(I/O data:

12/4 bytes)

Average updating cycle on

DP bus between mas-

ter/slaves with 62 slaves

90 ms (I/O data:

120/40 bytes)

870 ms (I/O data:

12/4 bytes)

Max. updating cycle on PA

bus (IM 157/field devices)

with 10 field devices

600 ms (I/O data:

120/40 bytes)

600 ms (I/O data:

12/4 bytes)

Average updating cycle on

PA bus (IM 157/field

devices) with 10 field

devices

140 ms (I/O data:

120/40 bytes)

140 ms (I/O data:

12/4 bytes)

■

Ordering Data

Order No.

IM 157 interface module for

DP/PA link

for extended temperature range

6ES7 157-0AA81-0XA0

DP/PA coupler as non-intrinsi-

cally-safe version (non-Ex)

for transition in transmission tech-

nology from RS 485 to IEC 1158-2

6ES7 157-0AC80-0XA0

DP/PA coupler as intrinsically-

safe version (Ex)

for transition in transmission tech-

nology from RS 485 to IEC 1158-2

6ES7 157-0AD80-0XA0

AS x88/TM-PA coupling soft-

ware, full license

for connection of the PROFIBUS-

PA to AS x88/TM via DP/PA link

and DP/PA coupler, comprising

• Program diskette with

- PA driver blocks

- Extension of the AS x88/TM

communications interface

- Master type file for

COM PROFIBUS

- User’s documentation

- License program, full license

• Product information in German

6DS5 130-8AA

AS x88/TM-PA coupling soft-

ware, partial license

for connection of the PROFIBUS-

PA to AS x88/TM via DP/PA cou-

pler, comprising

• Program diskette with

- PA driver blocks

- Extension of the AS x88/TM

communications interface

- Master type file for

COM PROFIBUS

- User’s documentation

- License program, partial li-

cense

• Product information in German

6DS5 130-8AB

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

8/20

Process I/Os

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

Bus communication

9/2 PROFIBUS-TM

9/5 CS 275

9/7 CS-L2 bridge

9/9 Cebtral processing unit

9/10 Power supply modules

9/11 Connection to PROFIBUS-TM

9/11 Connection to CS 275

9/12 Packaging system

9/12 System software

9/12 Documentation

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/2

Bus communication

PROFIBUS-TM

PROFIBUS-TM

Bus com munication

■

Overview

The AS 488/TM and AS 388/TM automation systems are

connected to one another, to OS 525 or PCS7/TM-OS

operator systems and to PCs/programming devices with the

PROGRAF AS+/NT configuration software via the

PROFIBUS-TM system bus.

The connection to PROFIBUS-TM is made:

• Using an EXM 478 extension module with IF 964 interface

module for AS 488/TM systems and CS-L2 bridge

• Using an EXM 378-2 module with IF 964 interface module for

AS 388/TM systems.

■

Mode of operation

The PROFIBUS access procedure is similar to that of the CS 275

bus system, and operates according to the "Token passing" pro-

cedure corresponding to EN 50 170 (PROFIBUS). Characteristic

for PROFIBUS-TM is that the TELEPERM M communication

mechanisms of the CS 275 bus system are used, e.g. AKS, BKS,

MKS and PL/PS telegrams, at the application level (interface

between bus interface module and application) as an extension

to the bus protocol according to EN 50 170. Since configuring of

communication is identical for both system buses, the

PROFIBUS-TM bus can the connected to the CS 275 bus via

the CS-L2 bridge.

A data transmission rate of 1.5 Mbit/s is used for communication

between the TELEPERM M components via the PROFIBUS-TM

bus.

Despite the much higher data transmission rate compared to the

CS 275, only the same performance data are guaranteed for the

PROFIBUS-TM as for the CS 275 bus system. The reason is that

multi-address orders such as AKS, BKS and MKS are resolved

into individual telegrams in the case of PROFIBUS-TM, and

these types of telegram therefore require far higher communica-

tion resources.

However, if the multi-address orders only have a few addresses,

and if more single address orders (e.g. read/write parameters)

are present compared to the multi-address orders, the perfor-

mance of the PROFIBUS-TM bus system is higher than that of

the CS 275. However, the degree can only be determined by a

bus analysis.

Transmission systems

PROFIBUS offers a comprehensive range of network compo-

nents for electrical and optical transmission systems.

• Electrical network

Shielded, twisted two-wire cables are used for electrical

PROFIBUS networks. The RS 485 interface operates using

voltage differences. It is therefore less sensitive to interferenc-

es than a voltage or current interface. With PROFIBUS, the sta-

tions are connected to the bus cable via a bus connector or

bus terminal.

The individuals segments are connected using repeaters.

• Optical network

The optical version of the PROFIBUS is suitable for long dis-

tances, and is insensitive to electromagnetic interferences.

Glass fiber-optic cables are preferably used. Plastic fiber-optic

cables can also be used for lower demands (short distances).

The stations are connected to the optical PROFIBUS network

via an optical link module (OLM). The optical transmission link

can be up to 21 km long, or up to 16 km when using a CS-L2

bridge.

The OLM can be used to design an optical network with a mul-

tipoint, ring or star structure.

• Mixed network

Mixed structures are possible comprising electrical and optical

PROFIBUS networks. OLMs are used for the transition between

the two media.

There is no difference between the electrical two-wire and

optical systems as far as communication between the stations

is concerned.

Possible bus configuration: linear and tree structures of the PROFIBUS

electrical network

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 9/3

Bus communication

PROFIBUS-TM

PROFIBUS-TM

Possible bus configurations: Linien-, Stern- und Ringstruktur bei

gemischt elektrisch/optischen Netzen

You can find further information and conditions on the

PROFIBUS in the Catalog IK PI "Industrial communications and

field devices".

■

Configuration

The electrical PROFIBUS network can be configured with a mul-

tipoint or tree structure. The most important features of the elec-

trical network are:

• High-quality bus cable

• RS 485 transmission procedure (according to EIA)

• Bus connector (alternative: bus terminals) for connection of

PROFIBUS stations

• Simple, uniform mounting and earthing concept

• Simple installation

The electrical network can also be operated together with an op-

tical PROFIBUS network. The optical network can be configured

with optical link modules OLM in a multipoint, ring or star struc-

ture. The most important features of the optical network are:

• High availability for redundant optical ring with OLM

• Wide range

• Cascading of OLMs possible

• Insensitive to electromagnetic interferences

• Electrical isolation

• Either glass or plastic fiber-optic cables

• High degree of adaptation to local conditions

Recommendation:

Independent of the technical possibilities, we recommend that

you use one optical link module OLM per station (AS/OS/ES) for

availability reasons.

Bus connector

The bus connector can be used to directly connect the stations

on the PROFIBUS together in loop-through mode. The connector

is easy to mount, and has an integral terminating resistor.

With the AS 388/TM automation system, the bus connector is

plugged onto the IF 964 interface module on the EXM 378-2

module; with the AS 488/TM automation system, it is plugged

onto the IF 964 interface module of an EXM 478 extension mod-

ule.

An optical link module OLM can also be connected to the bus

connector.

The bus connectors are available with a pivoted or axial cable

outlet, in each case with degree of protection IP 20.

The standard connection for PROFIBUS-TM in the AS 488/TM

automation system is the interface module in the second exten-

sion module. However, an interface module in the first extension

module can also be used if vacant, and if the interface assign-

ment in the initialization files is adapted.

Electrical bus terminal

The RS 485 bus terminal is used if a variable design is desired

for the bus connections. The bus terminal is snapped onto a

DIN rail for assembly. As the result of a selectable, integral ter-

minating resistor, no additional installation is required.

Note:

The total length of the bus terminal spur lines per segment (max.

200 m PROFIBUS cable) can be up to 10 m; i.e. max. 6 bus ter-

minals are permissible for the recommended bus terminals with

1.5 m spur line; additional stations must be connected using bus

connectors. The PROFIBUS design guidelines must be ob-

served (see SIMATIC NET manual "PROFIBUS networks"

(6GK1 970–5CA20–0AA0).

Optical link module

PROFIBUS networks can be configured with the optical link

modules OLM in a multipoint, ring or star structure. They permit

high availability by means of a redundant power supply and re-

dundant cables.

The solution with optical link modules is more appropriate than

the electrical network for signal transmission over longer dis-

tances, and is insensitive to overvoltages, e.g. resulting from

lightning. The equipotential bonding which is required when us-

ing an electric two-wire cable between two buildings for operator

safety according to VDE 0100 can also be omitted in this case.

Up to 41 OLMs can be connected in series permitting a distance

of 21 km to be covered at the used data transmission rate of

1.5 Mbit/s and the resulting max. cable length of 530 m.

When using a CS-L2 bridge, the max. number of OLMs in a ring

is reduced to 32, and the covered distance to 16 km.

There are several designs of OLM (see Catalog IK PI); the type

OLM/G12 for glass fiber-optic cables, 4-channel design,

6GK1 502-3CB10 is recommended for use with TELEPERM M,

and also permits the design of redundant rings.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/4

Bus communication

PROFIBUS-TM

PROFIBUS-TM

Optical bus terminal (OBT) for PROFIBUS

The OBT (optical bus terminal) is used to connect a PROFIBUS

station without an integral optical interface to an optical line with

PROFIBUS stations with integral interface and OBT.

The PROFIBUS station is connected to an RS 485 interface of the

OBT via a cable terminated at both ends, e.g. connecting cable

830-1T. The OBT is linked into the optical cable using two optical

interfaces.

Please refer to Catalog IK PI "Industrial communications and

field devices" and the SIMATIC NET manual "PROFIBUS net-

works" (6GK1 970–5CA20–0AA0) for detailed information on

these components and on further components for PROFIBUS

networks.

Transmission media

The ordering data include the transmission media for all types of

PROFIBUS connection referred to above and recommended for

use with the AS 388/TM and AS 488/TM automation systems.

Please refer to Catalog IK PI "Industrial communications and

field devices" for further components and for information on pos-

sible bus configurations.

The following table lists the max. permissible cable lengths

which can be achieved with the used data transmission rate of

1.5 Mbit/s:

System connection for AS 488/TM

EXM 478 module with IF 964 interface module

An AS 488/TM automation system can only be connected to ei-

ther the PROFIBUS-TM or CS 275 system bus.

The AS 488/TM automation system is connected to PROFIBUS-

TM via an IF 964 interface module in an EXM 478 extension

module. The standard connection is the interface module in the

second extension module. One of the three slots in the first

EXM 478 module can be used if they are not all occupied al-

ready. However, this requires adaptation of the interface assign-

ment in the initialization files when configuring.

Bus connectors or bus terminals can be plugged directly onto

the IF 964 interface module.

Max. cable length of an RS 485 segment 200 m

Max. distance between 2 stations

(with 3 RS 485 repeaters in series)

800 m

Max. cable length between 2 OBTs with PCF fiber-

optic cable

300 m

Max. distance between 2 OLMs/G12 and fiber-optic

cable (wavelength 860 nm)

3km

■

Ordering Data

Order No.

RS 485 bus connector for

PROFIBUS with 35° cable outlet

Max. transmission rate 12 Mbit/s,

degree of protection IP 20

• Without programming device in-

terface

• With programming device inter-

face

6ES7 972-0BA40-0XA0

6ES7 972-0BB40-0XA0

RS 485 bus connector for

PROFIBUS with axial cable

outlet

Max. transmission rate 1.5 Mbit/s,

degree of protection IP 20

6GK1 500-0EA02

RS 485 bus terminal for

PROFIBUS

with 1.5-m connecting cable

• Without programming device in-

terface

• With built-on programming de-

vice interface

6GK1 500-0AA10

6GK1 500-0DA00

Optical link module for

PROFIBUS, OLM/G12

Optical link module for glass

fiber-optic cable, with signalling

contact, 4-channel version

6GK1 502-3CB00

Optical bus terminal for

PROFIBUS, OBT

Optical bus terminal for connec-

tion of a PROFIBUS station, with-

out integral optical interface to the

optical PROFIBUS, without Sim-

plex connector

6GK1 500-3AA00

830-1 cable connector for

PC/programming device and

OLM for PROFIBUS

1.5 m long

3 m long

6XV1 830-1BH15

6XV1 830-1BH30

Bus cables for PROFIBUS

2-core, shielded, cut to length:

Max. delivery unit 1000 m, mini-

mum ordering length 20 m

• Standard cable

• Bus cable with PE sheath, for

food and drink industry

6XV1 830-0EH10

6XV1 830-0GH10

Fiber-optic cable

Standard cable, can be fanned

out, cut to length

(specify length in .... m)

Max. available length 4000 m

6XV1 820-5AH10

Length: ... m

See Catalog IK PI for precut/pre-

assembled cables

BFOC connector

for standard fiber-optic cable,

20 units

6GK1 901-0DA20-0AA0

EXM 478 extension module

to accommodate 3 interface mod-

ules

6ES7 478-2AC00-0AC0

IF 964-DP interface module 6ES7 964-2AA01-0AB0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 9/5

Bus communication

CS 275

CS 275

■

Overview

In the following, you will be provided with information relevant to

connection of the AS 488/TM to the CS 275 bus system. Please

refer to Catalog PLT 130 for detailed information on the TELEP-

ERM M CS 275 bus system, in particular on design and mode of

operation.

■

Configuration

TPM 478 interface module

The AS 488/TM automation system and the CS-L2 bridge can be

connected to the CS 275 bus system via the TPM 478 interface

module. Two functions are integrated on this interface module:

• CS 275 functionality

A powerful CPU processes the communications functions to

the CS 275 bus system. The functionality of the TPM 478 inter-

face module corresponds to that of the N-AS standard local

bus interface module in the AS 235 automation system. Excep-

tion: CD mode is not supported.

An AS 488/TM automation system can only be connected to ei-

ther the PROFIBUS-TM or CS 275 system bus.

• TELEPERM I/O functionality

In the AS 488/TM automation system, the TPM 478 module to-

gether with the TBX 478 module also provides the interface to

the TELEPERM M I/Os. The two modules provide two I/O bus

interfaces for TELEPERM M basic and extension cabinets, and

provide the +5 V bus for the I/O bus logic.

Only one TPM 478 module is required for both functionalities,

i.e. for the CS 275 functionality and the TELEPERM M

I/O functionality.

Configuring

Configuring depends on whether the TPM 478 module is used in

the AS 488/TM automation system or in the CS-L2 bridge. The

system parameters as well as the bus and station addresses are

defined when configuring.

The commissioning terminal is used as the configuring tool. The

commissioning terminal software is included in the scope of de-

livery of the system software for the AS 488/TM system and the

CS-L2 bridge.

The configuring data are transmitted from the commissioning

terminal to the memory card of the AS 488/TM system using a

transfer file. The current system parameters are loaded into the

system memory of the CPU when the system is restarted, and

the AS 488/TM system executes automatically on the CS 275

system bus.

When configuring the CS-L2 bridge, the bus and station

addresses are defined on the CS 275 bus system, and the

address range is also specified via which the stations on the

PROFIBUS-TM can be accessed.

■

Ordering Data

Order No.

TPM 478 interface module

for connection to the CS 275 sys-

tem bus and the TELEPERM M

I/O modules

Note:

Only use TPM 478 interface mod-

ule once per AS 488/TM system.

If the module has already been

selected for the I/O connection,

you need not order it again for the

connection to the system bus.

6ES7 478-2DA01-0AC0

Connecting cable for

20-m local bus

for connection of an AS 488/TM

system or CS-L2 bridge to the

bus converters Ul1 and Ul2 and

to the connection distributor for

20-m local bus AV

Length between 1 and 2:

• 2.5 m (preferred type) 6DS8 213-8KC

•8.0m 6DS8 213-8WC

• 16.0 m 6DS8 213-8FD

Connecting cable for

20-m local bus

for connection of two AS 488/TM

systems or CS-L2 bridges to a

local bus island;

with 2 connections for TPM 478

interface module and connection

to a cable 6DS8 213-8..,

6DS8 215-8.. or a further cable

6DS8 214-8..

Length between 1 and 2:

• 3.5 m (preferred type) 6DS8 214-8PC

• 8.0 m 6DS8 214-8WC

• 16.0 m 6DS8 214-8FD

Connecting cable for

20-m local bus

for connection of an AS 488/TM

system or CS-L2 bridge to a local

bus island;

1 cable end open (for connection

to ES 902 plug)

• Length: 5.0 m (preferred type) 6DS8 215-8SC

• Length: 16.0 m 6DS8 215-8FD

Connecting cable for

I & C monitoring

for transmission of cabinet alarms

to AS 388/TM or AS 488/TM

(IF 961-DIO digital I/O module)

• Length: 2.7 m (preferred type) 6DS8 320-8LC

• Length: 5.6 m 6DS8 320-8TC

Connection distributor for

20-m local bus

6DS9 207-8AA

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/6

Bus communication

CS 275

CS 275

1) Ordering address:

LEONI SPECIAL CABLES FRIESOYTHE GmbH & Co KG

Pehmertanger Weg 1-3

D-26169 Friesoythe

Tel: +49 (4491) 292 171 or

Tel: +49 (4491) 292 122

Order No.

Remote bus cable

Standard remote bus cable 1)

Specify length in plain text

(max. 4 km)

V45466-D21-B35

Length ..... m

In-house remote bus cable 1)

Specify length in plain text

(max. 2 km)

Note:

When mixed with standard

remote bus cable, the total length

of both cables must not exceed 4

km.

V45466-D17-B135

Length ..... m

Remote bus cable with addi-

tional armoring 1)

• To increase the tensile strength

to 25000 N

V45466-D21-B65

Length ..... m

• To protect against mechanical

damage and rodents

V45466-D21-B55

Length ..... m

Specify length in each case in

plain text (max. 4 km)

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 9/7

Bus communication

CS-L2 bridge

CS-L2 bridge

■

Overview

The CS-L2 bridge connects the CS 275 and PROFIBUS-TM bus

systems, converts their protocols, and permits analog and bina-

ry value coupling between automation systems on the two bus

systems, e.g. send/receive AKS, BKS and MKS telegrams in

both directions.

The CS-L2 bridge receives status and I & C messages from sta-

tions on the CS 275 bus, and passes them on to PROFIBUS-TM

stations. The same applies in the opposite direction. The bridge

passes on time telegrams in both directions.

The CS-L2 bridge is also used to transmit telegrams for the

"Read parameters" and "Write parameters" functions between

stations on the CS 275 bus and the operation and monitoring

systems on the PROFIBUS-TM bus.

Design of CS-L2 bridge for installation in cabinet (left) and for wall mounting (right)

The hardware of the CS-L2 bridge is largely identical to that of

the AS 488/TM system (UR2 rack, power supply modules, CPU,

interface modules and components for connection to CS 275

and PROFIBUS-TM). Connection to the CS 275 local bus is via

the TPM 478 communications module, connection to the PROFI-

BUS-TM via the EXM 478 extension module with IF 964 interface

module.

Limits:

The CS-L2 bridge only connects the CS 275 bus system to the

PROFIBUS-TM bus system; it does not support interfacing to

other PROFIBUS networks such as e.g. PROFIBUS-DP or

PROFIBUS-FMS. However, PROFIBUS-TM and PROFIBUS-DP

can be operated in parallel on a common PROFIBUS medium in

friendly coexistence.

The PROFIBUS-AG/AG coupling is an open solution based on

PROFIBUS for data exchange between AS 488/TM and

S7 automation systems.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/8

Bus communication

CS-L2 bridge

CS-L2 bridge

■

Configuration

Station addresses

The address range defines the stations which are accessible on

the PROFIBUS-TM from the CS 275 bus system via the CS-L2

bridge. From the viewpoint of PROFIBUS-TM, all stations whose

addresses are not within the address range must be stations on

the CS 275 bus. The first address of the range is always the sta-

tion address of the CS-L2 bridge. This must be left vacant when

configuring the two buses.

Example:

If max. 20 stations with addresses 40 to 59 are to be connected

on the PROFIBUS, the CS-L2 bridge must be configured as fol-

lows:

• CS 275 bridge station address (TA) = 39

• Address range: 21

With the max. possible number of 31 stations on the PROFIBUS-

TM, 32 vacant station addresses must therefore be present in

ascending order on the CS 275 bus. Double assignment of sta-

tion addresses on the CS 275 bus and on the PROFIBUS-TM is

not permissible.

Performance data:

The bridge provides the following data throughput [tele-

grams/s]: either 30 long telegrams or 60 short telegrams in both

directions together. There is a reserve for acyclic message

transmission of 75 messages/s over a period of 10 s, where

5 messages are assumed per MKS/status telegram.

■

Technical Specifications

CS-L2 bridge

Basic device

• Basic system SIMATIC M7-400 with CPU 486-3, subrack

and AC or DC power supply module

• Extensions Interface modules IF 961-DIO, IF 962-

COM, EXM 478 with IF 964, TPM 478

Power supply

Supply voltage Current consumption Power loss

• AC 120 V Max. 1.14 A Max. 22.4 VA

• AC 230 V Max. 0.57 A Max. 22.4 VA

• DC 24 V Max. 4.5 A Max. 33 W

Quantity breakdown

Data throughput (tele-

grams/s, cyclic)

30 long or 60 short telegrams per second

Processing a rush of

alarms

75 alarms/s within a period of 10 s, where

5 alarms are accepted per MKS/status

message

Delay by the bridge Max. 100 ms

Bridges connected in

series

No

Bus system CS 275 PROFIBUS-TM

Data transfer rate 250 kbit/s 1.5 Mbit/s

Number of stations 99 (less PROFIBUS

stations)

Max. 32 (incl.

bridge)

Max. distances Local bus: 20 m

Remote bus: 4 km

Electrical: 200 m

Optical: 16 km

Redundancy

Bridge No

CS 275 Yes, as option

PROFIBUS-TM Yes, with optical link module OLM/G12

Configuring

Tools Commissioning terminal software, ASCII

editor

Connection COM1 interface of IF 962-COM interface

module,

zero modem cable, 9-conductor

Ambient conditions

Degree of protection to

EN 60 529

IP 20

Permissible ambient tem-

perature

• Operation (horizontal

mounting)

0 to 60 °C

• Transport and storage -40 to +70 °C

Permissible relative

humidity

5 to 95%

Fan-free operation Yes

Electrical isolation

• On the CS 275 Yes

• On the PROFIBUS-DP Yes

Design

Dimensions (H x B x T) in

mm

• With SIMATIC S7/M7

subrack

290 x 240 x 220 (plus connector)

• With migration rack 380 x 483 x 273

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 9/9

Bus communication

CS-L2 bridge

Central processing unit

■

Overview

CPU 486-3

The CPU 486-3 is equipped with an Intel Pentium 75-MHz pro-

cessor.

The front panel of the rugged, compact plastic housing contains:

• LEDs for status and fault display

• Operating mode switch

• Slot for a memory card from which the coupling software and

bus parameters are loaded into the main memory when start-

ing up

• 2 slots for interface modules

■

Design

Memory module (set with 2 x 8 Mbyte)

The CPU 486-3 used in the CS-L2 bridge is supplied with an

integral RAM. The module used as the main memory comprises

a set with 2 x 8-Mbyte RAMs. The complete set must always be

inserted.

I & C monitoring

I & C monitoring functions can be implemented using the

IF 961-DIO interface module for digital input/output.

The interface module is inserted in the EXM 478-3 module of the

AS 488 automation system.

The IF 961-DIO can be used to record I & C signals e.g. for

• door contact

• excess temperature

• monitoring of optical link module OLM

and to activate a cabinet lamp or horn.

Cable monitoring, e.g. to detect an open-circuit, is not possible.

The inputs and outputs are electrically isolated. The module

electronics (ASIC) is protected against overvoltages by appro-

priate circuitry measures.

The digital inputs comprise 8 channels organized in groups of

4 x 2 channels. The current consumption is 8.5 mA with an input

level of DC 24 V.

An input delay of 500 ms or 3 ms can be parameterized for all

input channels together.

The cable length is:

• unshielded 200 m (for 500 ms) or 600 m (for 3 ms)

• shielded 1000 m.

The digital outputs also comprise 2 x 4 channels. With DC 24 V,

the max. output current is 100 mA. The outputs are protected

against short-circuit by an electronic fuse.

A 25-contact Sub-D socket is used as the interface.

IF 962-COM serial interface module

The IF 962-COM serial interface module is required to connect a

commissioning terminal to the CS-L2 bridge. The module is in-

serted into a prepared slot in the CPU 486-3.

■

Ordering Data

Order No.

CPU 486-3 central module

with Pentium 75 MHz CPU, 2 slots

for interface modules,

2 standard slots wide

6ES7 486-3AA00-0AB0

IF 961-DI0 interface module

Digital input/output for I & C moni-

toring functions

6ES7 961-1AA00-0AC0

IF 962-COM serial interface

module

for commissioning terminal,

with 2 RS 232 interfaces

6ES7 962-3AA00-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/10

Bus communication

Power supply modules

CS-L2 bridge

■

Overview

PS 405 and PS 407 load power supplies

The modules of the CS-L2 bridge are supplied with DC 5 V and

DC 24 V by the PS 405 and PS 407 power supply modules via

the backplane bus.

Depending on the input voltage, either the PS 407 (for

AC 120/230 V) or PS 405 (for DC 24 V) power supply module is

required.

The power supply module is inserted in the subrack on the left.

It is designed in a casing, and is cooled by natural convection.

The front panel of the module contains:

• LEDs for display of correct output voltages, correct backup

battery voltage, and internal fault

• Key for fault acknowledgment

• On/off switch for output voltages

• Battery compartment (hidden) for backup battery (not relevant

to CS-L2 bridge)

• Switch (hidden) for activation of battery monitoring

• Power supply selector (hidden) for AC 120/230 V

• Power supply connection (hidden) with 3-pin plug

■

Ordering Data

Order No.

PS 405 load power supply, 10 A

DC 24 V; DC 5 V, 24 V, 2 standard

slots wide

6ES7 405-0KA01-0AA0

PS 407 load power supply, 10 A

AC 120/230 V; DC 5 V, 24 V, 2

standard slots wide

6ES7 407-0KA01-0AA0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 9/11

Bus communication

CS-L2 bridge

Connection to PROFIBUS-TM

Connection to CS 275

Connection to PROFIBUS-TM

■

Overview

The CS-L2 bridge is connected to PROFIBUS-TM using an

IF 964 interface module in an EXM 478 extension module.

■

Ordering Data

See Catalog IK PI for further PROFIBUS components.

Order No.

EXM 478 extension module

to accommodate 3 interface mod-

ules

6ES7 478-2AC00-0AC0

for electrical version of

PROFIBUS-DP

IF 964-DP interface module 6ES7 964-2AA01-0AB0

for glass fiber-optic cable version

of PROFIBUS-DP

IF 964-DP interface module 6ES7 964-2AA01-0AB0

Optical link module OLM/G12 6GK1 502-3CB10

Connecting cable 830-1 for

PROFIBUS, 3 m

6XV1 830-1CH30

Connection to CS 275

■

Overview

The CS-L2 bridge can be connected to the CS 275 bus system

via the TPM 478 interface module. On this interface module, a

powerful CPU processes the communications functions to the

CS 275 bus system. The CS 275 functionality of the TPM 478 in-

terface module corresponds to that of the N-AS standard local

bus interface module in the AS 235 automation system. Excep-

tion: CD mode is not supported.

■

Ordering Data

Order No.

TPM 478 interface module

for connection to CS 275 and for

TELEPERM M I/Os

6ES7 478-2DA01-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

9/12

Bus communication

Packaging system

CS-L2 bridge

Packaging system

■

Overview

UR2 rack

The UR2 rack is the basic mechanical frame of the AS 488/TM

automation system. It accommodates the system modules

(CPU, load power supply, EXM 478, TPM 478 and TBX 478),

provides the operating voltages for the modules, and connects

the individual modules via the backplane bus.

The rack comprises:

• Aluminium rail with threaded bolts for securing the modules,

and lateral recesses for mounting the rack

• Plastic components as guides when swinging in the modules

• Connection for PE conductor

• Backplane bus with plug connections

Migration rack

The migration rack for CS-L2 bridge can be used to install the

bridge in an existing TELEPERM M cabinet.

■

Ordering Data

Order No.

UR2 subrack

for design of AS 488/TM automa-

tion system, 9 slots

6ES7 400-1JA01-0AA0

For installation of the CS-L2

bridge in a TELEPERM M cabinet:

Migration rack for CS-L2 bridge

with preassembled UR2 19-inch

rack

6DS2 510-0XX00-3XX0

System software

■

Overview

The system software of the CS-L2 bridge consists of runtime and

commissioning terminal software.

The runtime software is supplied on a memory card, and con-

tains the system coupling software, the initialization data, and

the configuring parameters for the bus configuration.

The commissioning terminal software for PCs/programming de-

vices is supplied on a 3.5-inch diskette.

■

Ordering Data

Documentation

■

Overview

The system documentation of the CS-L2 bridge consists of the

manual "CS 275 bus system" and the manual "Supplementary

system documentation for AS 388/TM, AS 488/TM and CS-L2

bridge".

■

Ordering Data

Order No.

System software for CS-L2

bridge,

comprising:

• Runtime software "CS-L2

bridge", on memory card,

4Mbyte

• Commissioning terminal soft-

ware for PC/programming de-

vice, on 3.5-inch diskette, with

handling description in German

and English

6DS2 510-0XX00-0XA0

Order No.

Manual

Supplementary system documen-

tation for AS 388/TM, AS 488/TM

and CS-L2 bridge

• German

• English

C79000-G8000-C700

C79000-G8076-C700

Manual

"CS 275 bus system"

• German

•English

C79000-G8000-C006

C79000-G8076-C006

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

Data couplings

with other systems

10/2 Introduction

10/3 AG-AG coupling software

10/5 Serial coupling

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

10/2

Data couplings with other systems

Data couplings

Introduction

If the coupling is between different buildings or over large dis-

tances within buildings, it is recommendable for potential diffe-

rence reasons to use optical transmission techniques (fiber-

optic cables) for the PROFIBUS connection or to alternatively

use a serial coupling.

The serial coupling supports any protective measures against

static and dynamic potential differences (earthing, lightning pro-

tection) because of the low number of conductors and electrical

isolation. The data transmission rate can be varied within certain

limits for this type of coupling. On the one hand, this influences

the transmission rate and thus the cycle time, in addition the se-

lected data transfer rate has an influence on the maximum dis-

tance which can be covered.

The drivers of block type S5KE/S5KS required for system and di-

rect couplings are components of the standard system software

in the case of the serial coupling. For the AG/AG coupling via

PROFIBUS as the data bus, extended S5KE/S5KS drivers are

provided as components of the optional AG/AG coupling softwa-

re for downloading.

Coupling with systems from other vendors

The serial coupling with interface module 6DS1 333-8AB can be

used for coupling systems from other vendors (scales, data col-

lectors, process chromatographs etc.). A prerequisite is that the-

se systems have a 20-mA current loop interface (TTY) and

support the 3964R protocol and the RK 512 procedure. Other

protocols and procedures for the serial coupling are not suppor-

ted (exception: systems with MODBUS procedure). Coupling of

devices from other vendors with MODBUS procedure is availab-

le as a special product on request.

Data couplings with other systems

■

Overview

A basic differentiation is made for data coupling of the

AS 488/TM with other systems between:

• System couplings via PROFIBUS as the data bus and

• direct couplings via special interface modules.

The overview table shows the current interfaces for system and

direct couplings together with the most important features of the

interface modules.

Interface modules are operated in a slot for I/O modules or in an

extension unit of the CPU (EXM 478).

With the serial coupling, the interface modules automatically

handle data transfer with the coupling partner. Data transfer for

the serial coupling is via the transfer RAM of the interface modu-

le and the process image of the AS 488/TM. With the alternative

data bus coupling with PROFIBUS, the data are transferred bet-

ween the drivers and the respective coupling partners via the

special AG/AG coupling software in the AS operating system

and the interface module.

When selecting the type of coupling suitable for the respective

application, the following factors can also be important in addi-

tion to the type of coupling partner:

• Distance from coupling partner

• System topology, number of partner systems, and type of part-

ner system

• Earthing concept and lightning protection measures

• Migration strategy: retention of existing configuration, or recon-

figuration

• Performance

Interface module Type of coupling Interface Procedure Electrical

isolation

Coupling partner

IF 964-DP Data bus connection PROFIBUS FDL Ye s SIMATIC S5 programmable controllers with

CP 4531 or CP 451 communications proces-

sor, S5-95U

IF 964-DP Data bus connection PROFIBUS FDL Ye s SIMATIC S7-400 programmable controllers

with CP 443-5 communications processor

IF 964-DP Data bus connection PROFIBUS FDL Ye s SIMATIC S7-300 programmable controllers

with CP 342-5 or CP 343-5 communications

processor

IF 964-DP Data bus connection PROFIBUS FDL Ye s Systems from other vendors, PC with CP 5613

communications processor

6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S5 programmable controllers with

CP 544 communications processor

6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S7-400 programmable controllers

with CP 441-2 communications processor

6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S7-300 programmable controllers

with CP 341 communications processor

6DS1 333-8AA with spe-

cial EPROM M1328-V6

Serial multipoint connection

or data bus connection

TTY MODBUS Yes Special product for 4 x 9 stations/devices from

other vendors with MODBUS functions

Special product on request

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 10/3

Data couplings with other systems

System couplings

AG-AG coupling software

■

Overview

AG/AG coupling with SIMATIC S5/S7 central controllers

The devices of the SIMATIC S7-300 and S7-400 automation sys-

tems and those of the SIMATIC S5-95F, S5-95U, S5-115U, S5-

135U and S5-155U automation systems can be coupled to

AS 388/TM and AS 488/TM automation systems via an additio-

nal PROFIBUS-AG/AG parallel to the PROFIBUS-TM or CS 275

TELEPERM M system bus.

To reduce the load on the CS 275 or PROFIBUS-TM system bus,

AS x88/TM automation systems can also be connected together

via the PROFIBUS-AG/AG data bus.

Via an AS 488/TM automation system with AG/AG coupling, sys-

tem-independent and data-oriented connections are additional-

ly possible between TELEPERM M and SIMATIC PCS 7. The

AS 488/TM collects the data received via the TELEPERM M sys-

tem bus, and distributes them either to the SIMATIC PCS 7 auto-

mation systems on the PROFIBUS-AG/AG or transfers them to a

SIMATIC PCS 7 automation system with data collection and dis-

tribution function on this bus, from which they are then distribut-

ed further via the SIMATIC PCS 7 system bus.

PROFIBUS-AG/AG represents communication via configurable

connections, and permits simple exchange of linked data blocks

between the communication partners, without acknowledgment

at the user level. The transmission is carried out with PROFIBUS

FDL services. The user handles the services with the assistance

of communication blocks:

• SIMATIC S7 stations: FC blocks AG_SEND and AG_RECV;

these blocks are part of the NCM S7 package

• SIMATIC PCS 7 stations: blocks FR_AGSEN and FR_AGRCV

• SIMATIC S5 stations: handling blocks SEND and RECEIVE

• TELEPERM AS x88: standard function blocks S5KS [AGAG]

and S5KE [AGAG]

• With OPC stations and those from other vendors, the

blocks/procedures are referred to in the associated documen-

tation.

Access to the FDL interface is usually only possible for the cou-

pling partners via a specifically installed communications pro-

cessor:

Coupling partner Communications processor

SIMATIC S7-400 CP 443-5 Basic

SIMATIC S7-300 CP 342-5

SIMATIC S5-155U,

S5-135U, S5-115U

CP 5430/CP 5431

S5-95U with PROFIBUS-

AG/AG interface

Already integrated

S5-95F CP 541

PC (Windows NT) CP 5613

An IF 964 interface module in the EXM 478 extension module as

well as the additionally loaded AG-AG coupling software is re-

quired to connect the AS 488/TM automation system to the PRO-

FIBUS-AG/AG.

With the AS 488/TM automation system, the IF 964 interface mo-

dule should preferably be connected to the bottom of the three

EXM 478 slots. If all EXM slots are already occupied, e.g. by re-

trofitted modules, a second EXM 478 extension module is addi-

tionally required.

EXM 478 extension module

If all slots in the first EXM 478 extension module are already oc-

cupied, a second EXM 478 extension module is required for

connection of the IF 964 interface module. This second EXM 478

module has three locations for interface modules.

■

Mode of operation

The AG-AG coupling software is loaded into the automation sys-

tem using the commissioning terminal. Together with the stan-

dard AS driver blocks S5KE [AGAG] and S5KS [AGAG] it

organizes the telegram traffic between the AS 488/TM automati-

on system and the coupling partners.

Using the FDL services SDA (send data to one station, with ack-

nowledgment of receipt) and SDN (send data to one or all stati-

ons, without acknowledgment of receipt; broadcast) of the

European standard EN 50 170, data blocks with a maximum

length of 240 byte are transmitted in the send and receive direc-

tions, where the receive telegrams occupy the first 4 byte with

the internal AS 488 address (i.e. max. 236 byte useful data).An

initialization file can be used to set the transmission rate between

9.6 kbit/s and 1.5 Mbit/s.

Note:

A coupling partner is addressed using its PROFIBUS station

address and one of the connection endpoints (SAP) configured

for communication with the AS 488. With SIMATIC, the connec-

tions are either configured completely (SIMATIC S7: specified

connections; SIMATIC S5: AG/AG connections) or only partially

(SIMATIC S7: non-specified connections; SIMATIC S5: FDL con-

nections). With the partial configuration, the communications pa-

rameters are entered automatically, permitting free access to the

FDL layer of PROFIBUS. This also permits the optional assign-

ment of the SAP subaddresses.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

10/4

Data couplings with other systems

AG-AG coupling software

System couplings

■

Technical Specifications

Released coupling partners for

AS 388/TM and AS 488/TM

SIMATIC S7-300, S7-400

SIMATIC S5-155U, S5-135U,

S5-115U, S5-95U, S5-95F (in

each case as PROFIBUS master)

Bus system PROFIBUS-AG/AG

• Version Glass fiber-optic cables or elec-

tric (Cu)

Bus interface module for AS 388/TM

and AS 488/TM

IF 964-DP interface module

• Mechanical interface Sub-D socket, 9-contact

• Electrical interface RS 485

Adjustable transmission rates 1500 kbit/s

500 kbit/s

187.5 kbit/s

93.75 kbit/s

19.2 kbit/s

9.6 kbit/s

Telegram length

• Send direction Max. 240 byte

• Receive direction Max. 240 byte (236 byte net)

Data throughput 24 telegrams/s

• In the 500-ms cycle 12 telegrams/s

Bus stations Max. 126

Number of connections (SAP) Max. 32 connection endpoints

"AG-AG coupling" service SDA

"Free FDL access" services SDA, SDN

Data sources, sinks GA, GB and FC fields

Data formats Bit, integer (2 byte), S5 floating-

point numbers, S7/IEEE floating-

point numbers, characters

(1 byte)

Driver blocks for AS x88/TM Standard blocks S5KS, S5KE

Configuring PROGRAF AS+/NT, SYST.WART,

commissioning terminal, ASCII

editor

■

Ordering Data

Important note:

When subsequently ordering the AG/AG coupling software, it is

essential to specify the serial number of the memory card for the

automation system on which this functional extension is to be in-

stalled. The AG-AG coupling software is copy-protected and

can only be used on the automation system whose serial number

is present in the software.

The current version of the AG/AG coupling software can be used

starting with version M02.00 or M01.06 of the AS x88/TM system

software. In order to use the full functionality of PROFIBUS-

AG/AG, it is necessary to have the version M02.01 or M01.07 of

AS x88/TM.

Order No.

AG/AG coupling software

for coupling AS 488/TM automa-

tion systems with SIMATIC S5-

155U, S5-135U, S5-115U, S5-95U

as well as SIMATIC S7-300 and

S7-400, AS 488/TM and systems

from other manufacturers

German, English,

on 3.5-inch diskette, with license,

documentation and product infor-

mation

6DS5 124-1AA

Accessories for AG-AG coupling

IF 964-DP interface module 6ES7 964-2AA01-0AB0

EXM 478 extension module 6ES7 478-2AC00-0AC0

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 10/5

Data couplings with other systems

Direct couplings

Serial coupling

■

Overview

In certain cases it may be meaningful to accommodate comple-

te sections of an automation program in a subordinate automa-

tion level. This reduces the load on the automation system,

saving valuable computing time. This is particularly important for

automation tasks with short cycle times which place a high load

on the computing capacity of a CPU. Furthermore, subordinate

programs can also be generated and tested independent of

other parts of the program.

The following are required to couple the AS 488/TM automation

system with SIMATIC S5 S5-115U, S5-135U and S5-155U cen-

tral controllers as well as SIMATIC S7 S7-300 and S7-400 auto-

mation systems:

• Interface module for SIMATIC S5/S7 central controllers

• Connecting cable

• For SIMATIC S5:

CP 524 or CP 544 communications processor

See Catalog ST 50 for interface modules, parameterization

tools and accessories

• For SIMATIC S7-300:

CP 341 communications processor with 20-mA (TTY) interface

See Catalog ST 70 for interface modules, parameterization

tools and accessories

• For SIMATIC S7-400:

CP 441-2 communications processor

See Catalog ST 70 for interface modules, parameterization

tools and accessories

■

Design

The interface module for SIMATIC S5/S7 central controllers,

6DS1 333-8AB, is a double-height compact assembly. The front

panel width is 30.48 mm (2 standard slots). The module has

2 backplane connectors for the I/O bus interface, and two serial

interfaces for connecting a SIMATIC S5/S7 central controller.

The interface module for SIMATIC S5/S7 central controllers can

be inserted into any slot for I/O modules of an AS 488/TM auto-

mation system or an ES 100 K extension system. SIMATIC S5/S7

central controllers can be connected to each of the two chan-

nels.

A shielded, four-wire cable twisted in pairs is used for data trans-

mission. The maximum permissible distance between the inter-

face module and the central controller is 1000 m. Data

exchange is via a serial coupling with 20-mA current loop. The

channel-specific transmission rate can be adjusted in steps:

■

Mode of operation

The data arriving in parallel via the I/O bus of the automation sys-

tem are saved cyclically in the transfer RAM of the interface mo-

dule for SIMATIC S5/S7 central controllers. SIMATIC S7 central

controllers operate with SEND/RECEIVE and S5 analog value

format. The SIMATIC S5 central controllers can read the transfer

RAM using fetch telegrams. The send component of the inter-

face module reads the data from the transfer RAM, supplements

them into a complete telegram, and passes this on to the

SIMATIC S5/S7 central controller via the serial interface.

The telegrams sent by the SIMATIC S5/S7 central controller are

checked for reliability in the receive component of the interface

module, and the contained data are saved in the transfer RAM.

The automation system reads this data cyclically out of the trans-

fer RAM.

The data transfer between the AS 488/TM CPU and the interface

module for SIMATIC S5/S7 central controllers is handled via the

S5KS and S5KE driver blocks in the automation system. Either

the 3964 or 3964 R transmission procedure (selectable) is used

for the data transmission between interface module and SI-

MATIC S5/S7 central controller.

RK 512 is used as the protocol. In the process, the SIMATIC S5

central controller sends or fetches the data using telegrams. The

TELEPERM M interface module is the passive communication

station. SIMATIC S7 central controllers operate with SEND/RE-

CEIVE and S5 analog value format.

Transmission rate Max. cable length

300, 600, 1200, 2400 bit/s 1000 m

4800 bit/s 500 m

9600 bit/s 300 m

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

10/6

Data couplings with other systems

Serial coupling

Direct couplings

■

Technical Specifications

Power supply

• L+ DC 24 V, 260 mA

• PM DC 24 V, 40 mA

Number of channels/interfaces 2

Interface to the SIMATIC S5 central

controller

20-mA current loop, transmitter

and receiver either active, non-

floating or passive, isolated

Max. telegram length 128 bytes net data +

10 bytes header data

Permissible ambient temperature

• Operation 0 to +55 °C

• Transport and storage -40 to +70 °C

Weight Approx. 0.5 kg

■

Ordering Data

Order No.

Interface module for SIMATIC

S5/S7 central controllers

6DS1 333-8AB

Instruction Manual for interface

module for SIMATIC S5/S7 cen-

tral controllers

• German

• English

C79000-B8000-C297

C79000-B8076-C297

Connecting cable

for connection of a communicati-

ons processor to the interface

module for SIMATIC S5/S7 central

controllers

• 10 m

• 50 m

• 100 m

• 300 m

• 500 m

• 1,000 m

6DS8 137-8AD

6DS8 137-8SD

6DS8 137-8AE

6DS8 137-8ME

6DS8 137-8SE

6DS8 137-8AF

SIMATIC S5 coupling

CP 524 communications pro-

cessor

See Catalog ST 50 for interface

modules, parameterization tools

and accessories

6ES5 524-3UA15

CP 544 communications pro-

cessor

See Catalog ST 50 for interface

modules, parameterization tools

and accessories

6ES5 544-3UA11

SIMATIC S7-300 coupling

CP 341 communications pro-

cessor

incl. 20-mA (TTY) interface

See Catalog ST 70 for interface

modules, parameterization tools

and accessories

6ES7 341-1BH00-0AE0

SIMATIC S7-400 coupling

CP 441-2 communications pro-

cessor

See Catalog ST 70 for interface

modules, parameterization tools

and accessories

6ES7 441-2AA02-0AE0

SIMATIC S5 S5-115U, S5-135U,

S5-155U programmable control-

lers

See Catalog ST 50

SIMATIC S7 S7-300 and S7-400

automation systems

See Catalog ST 70

This catalog is out of date, see note on page 3

6/1

Siemens PLT 112 · 2002

Appendix

11/2 Software licenses

11/3 Information and order option in the

Internet or on CD-ROM

11/4 Internet

11/4 Training

11/5 Order no. index

11/6 Terms and Conditions of Sale and

Delivery

11/6 Export regulations

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

11/2

Appendix

Software

Software licenses

Append ix

■

Software types

Software requiring a license is categorized into types.

The following software types have been defined:

• Engineering software

• Runtime software

Engineering software

This includes all software products for creating (engineering) user

software, e.g. for configuring, programming, parameterizing, test-

ing, commissioning or servicing.

Data generated with engineering software and executable pro-

grams can be duplicated for your own use or for use by third-par-

ties free-of-charge.

Runtime software

This includes all software products required for plant/machine op-

eration, e.g. operating system, basic system, system expansions,

drivers, etc.

The duplication of the runtime software and executable programs

created with the runtime software for your own use or for use by

third-parties is subject to a charge.

You can find information about license fees according to use in

the ordering data (e.g. in the catalog). Examples of categories of

use include per CPU, per installation, per channel, per instance,

per axis, per control loop, per variable, etc.

Information about extended rights of use for parameteriza-

tion/configuration tools supplied as integral components of the

scope of delivery can be found in the readme file supplied with the

relevant product(s).

■

License types

Siemens Automation & Drives offers various types of software

license:

• Floating license

• Single license

• Rental license

• Trial license

Floating license

The software may be installed for internal use on any number of

devices by the licensee. Only the concurrent user is licensed. The

concurrent user is the person using the program. Use begins

when the software is started.

A license is required for each concurrent user.

Single license

Unlike the floating license, a single license permits only one instal-

lation of the software.

The type of use licensed is specified in the ordering data and in

the Certificate of License (CoL). Types of use include for example

per device, per axis, per channel, etc.

One single license is required for each type of use defined.

Rental license

A rental license supports the "sporadic use" of engineering soft-

ware. Once the license key has been installed, the software can

be used for a specific number of hours (the operating hours do not

have to be consecutive).

One license is required for each installation of the software.

Trial license

A trial license supports "short-term use" of the software in a non-

productive context, e.g. for testing and evaluation purposes. It

can be transferred to another license.

■

Downgrading

The licensee is permitted to use the software or an earlier ver-

sion/release of the software, provided that the licensee owns such

a version/release and its use is technically feasible.

■

Delivered versions

Software is constantly being updated.

The following delivery versions

• PowerPack

• Upgrade

can be used to access updates.

Existing bug fixes are supplied with the ServicePack version.

PowerPack

PowerPacks can be used to upgrade to more powerful software.

The licensee receives a new license agreement and CoL (Certifi-

cate of License) with the PowerPack. This CoL, together with the

CoL for the original product, proves that the new software is li-

censed.

A separate PowerPack must be purchased for each original li-

cense of the software to be replaced.

Upgrade

An upgrade permits the use of a new version of the software on

the condition that a license for a previous version of the product is

already held.

The licensee receives a new license agreement and CoL with the

upgrade. This CoL, together with the CoL for the previous product,

proves that the new version is licensed.

A separate upgrade must be purchased for each original license

of the software to be upgraded.

ServicePack

ServicePacks are used to debug existing products. ServicePacks

may be duplicated for use as prescribed according to the number

of existing original licenses.

Detailed explanations concerning license conditions can be

found in the “Terms and Conditions of Siemens AG” (see last

page) or with the A&D Mall Online-Help System under

http://www.siemens.com/automation/mall

■

License key

Siemens Automation & Drives supplies software products with

and without license keys.

The license key serves as an electronic license stamp and is also

the "switch" for activating the software (floating license, rental li-

cense, etc.).

The complete installation of software products requiring license

keys includes the program to be licensed (the software) and the

license key (which represents the license).

■

Certificate of License

The Certificate of License (CoL) is the licensee's proof that the use

of the software has been licensed by Siemens.

A CoL is required for every type of use and must be kept in a safe

place.

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 11/3

Appendix

Information and order option

in the Internet and on CD-ROM

■

A&D at WWW A detailed knowledge of the

range of products and servic-

es available is essential when

planning and configuring

automation systems. It goes

without saying that this infor-

mation must always be fully

up-to-date.

The Siemens Automation and

Drives Group (A&D) has

therefore built up a compre-

hensive range of information

in the World Wide Web, which

offers quick and easy access

to all data required.

Under the address

www.siemens.com/

automation

you will find everything you

need to know about products,

systems and services.

■

Product selection with

interactive catalogs

Detailed information together

with convenient interactive

functions:

The interactive catalogs

CA 01 and ET 01 cover more

than 80,000 products and

thus provide a full summary of

the Siemens Automation and

Drives product base.

Here you will find everything

that you need to solve tasks in

the fields of automation,

switchgear, installation and

drives.

All information is linked into a

user interface which is easy to

work with and intuitive.

After selecting the product of

your choice you can order at

the press of a button, by fax or

by online link.

Information on the interactive

catalogs can be found in the

Internet under

www.siemens.com/

automation/ik

or on CD-ROM:

Automation and Drives, CA 01

Order No.:

E86060-D4001-A100-B7-7600

Electrical installation

technology, ET 01

Order No.:

E86060-D8200-A107-A2-7600

■

Easy Shopping at the

Siemens Mall

The Siemens Mall is the virtual

department store of Siemens

AG in the Internet. Here you

have access to a huge range

of products presented in

electronic catalogs in an

informative and attractive

way.

Data transfer via EDIFACT

allows the whole procedure

from selection through order-

ing to tracking of the order to

be carried out online via the

Internet.

Numerous functions are avail-

able to support you.

For example, powerful search

functions make it easy to find

the required products, which

can be immediately checked

for availability. Customer-

specific discounts and

preparation of quotes can be

carried out online as well as

order tracking and tracing.

Please visit the Siemens Mall

on the Internet under:

www.siemens.com/

automation/mall

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002

11/4

Appendix

Internet, Training

■

Internet

Informations about the TELEPERM M process control system

and the migration to SIMATIC PCS 7 are now presented in our

new Internet site

www.siemens.com/teleperm

On the TELEPERM M Site you will find

7Product informations for the complete TELEPERM M system

7Catalog and Online Ordering System (Mall)

7FAQs (Frequently Asked Questions) for automation systems

and operator stations

7Catalogs

7Informations on TELEPERM M training

7Data sheets for TELEPERM M I/O modules

7Newsletter for Process Automation

7Portal Process Automation with informations about

SIMATIC PCS 7, Automation in the Chemicals, Pharmaceuti-

cals, Glass as well as Process Instrumentation and Analytics.

■

Training

Effective utilization of a process control system depends on the

knowledge and skills of the people who use and operate it. Com-

prehensive training of these employees has become one of the

most important production factors in the case of high-perfor-

mance process control systems such as TELEPERM M.

Training for TELEPERM M therefore means:

7Fast, low-cost training for your employees

7Comprehensive knowledge and utilization of the complete

system

7Exchange and ideas for solving individual application pro-

blems

You can obtain further information on course contents, dates,

prices etc. at the following address on the Internet:

www.sitrain.com

Should you have special questions, please directly contact the

A&D Training Center in Karlsruhe:

Tel.: +49 721 595-4125

Fax: +49 721 595-6087

Alternatively, contact your local Siemens office or representative

to obtain information on local training.

Courses in the Training Center Karlsruhe

Process Control System

TELEPERM M

Marketing personnel , Technical adviser

Project and commissioning engineers

Programmers

Service, maintenance, assembly

Operator and User

Course name Target group

Duration

(Days)

Course code

TELEPERM M automation systems

AS 388/TM and AS 488/TM, workshop

■ ■

2 TE-TAS88

AS 235 automation system, part 1

■ ■

5 TE-TO1

AS 235 automation system, part 2

■ ■

5 TE-TO2

Migration of TELEPERM M

Migration TELEPERM M to SIMATIC PCS 7

■ ■ ■

5 ST-WINCCTM

Process Control Systems

Process control engineering for beginners

■■ ■ ■

3 ST-PZA

This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 11/5

Appendix

Order No. index

■

Order No. index

6DL2 140-.............................................4/2

6DL2 141-.............................................3/2

6DL5 255-...........................................2/13

6DS1 202-8AB.................................... 7/13

6DS1 310-8AA.................................... 7/13

6DS1 310-8AB.................................... 7/13

6DS1 318-8AB.................................... 7/13

6DS1 321-8AA.................................... 7/13

6DS1 322-8AA.................................... 7/13

6DS1 327-8AA.................................... 7/13

6DS1 333-8AB...........................7/13, 10/6

6DS1 337-1AD....................................7/13

6DS1 341-1AD....................................7/13

6DS1 342-1BD....................................7/13

6DS1 400-8AA.................................... 7/12

6DS1 400-8BA.................................... 7/12

6DS1 401-8AA.................................... 7/12

6DS1 401-8BA.................................... 7/12

6DS1 402-8AA.................................... 7/12

6DS1 402-8BA.................................... 7/12

6DS1 403-8AA.................................... 7/12

6DS1 403-8BA.................................... 7/12

6DS1 403-8CA....................................7/12

6DS1 403-8CB....................................7/12

6DS1 500-8AA.................................... 7/12

6DS1 500-8BA.................................... 7/12

6DS1 501-8AA.................................... 7/12

6DS1 501-8AB.................................... 7/12

6DS1 501-8BA.................................... 7/12

6DS1 501-8BB.................................... 7/12

6DS1 502-8AA.................................... 7/12

6DS1 502-8BA.................................... 7/12

6DS1 503-8AA.................................... 7/12

6DS1 503-8BA.................................... 7/12

6DS1 504-8AA.................................... 7/12

6DS1 505-8AA.................................... 7/12

6DS1 600-8AA.................................... 7/12

6DS1 601-8AA.................................... 7/12

6DS1 601-8AC....................................7/12

6DS1 601-8BA.................................... 7/12

6DS1 602-8AA.................................... 7/12

6DS1 602-8BA.................................... 7/12

6DS1 603-8AA.................................... 7/12

6DS1 603-8AB.................................... 7/12

6DS1 603-8BA.................................... 7/12

6DS1 603-8RR ...................................7/12

6DS1 604-8AA.................................... 7/12

6DS1 605-8AA.................................... 7/12

6DS1 605-8BA.................................... 7/12

6DS1 607-8AB.................................... 7/12

6DS1 613-8AB.................................... 7/12

6DS1 613-8BB.................................... 7/12

6DS1 615-8AA.................................... 7/12

6DS1 620-8AA.................................... 7/12

6DS1 621-8AA.................................... 7/12

6DS1 700-8AA.................................... 7/12

6DS1 700-8AB.................................... 7/12

6DS1 700-8BA.................................... 7/12

6DS1 700-8BB.................................... 7/12

6DS1 701-8AA.................................... 7/12

6DS1 701-8AB.................................... 7/12

6DS1 702-8AA.................................... 7/12

6DS1 702-8RR ...................................7/12

6DS1 703-8AB.................................... 7/12

6DS1 703-8RR ...................................7/12

6DS1 713-8AB.................................... 7/12

6DS1 717-8AA.................................... 7/13

6DS1 717-8RR ...................................7/13

6DS1 719-8AA.................................... 7/13

6DS1 719-8RR ...................................7/13

6DS1 720-8AA.................................... 7/13

6DS1 730-8AA.................................... 7/12

6DS1 731-8AA.................................... 7/12

6DS1 731-8BA.................................... 7/12

6DS1 731-8EA.................................... 7/12

6DS1 731-8FA ....................................7/12

6DS1 731-8RR ...................................7/12

6DS2 410-0XX00-0XA0......................5/10

6DS2 410-0XX00-0XC2........3/4, 4/3, 5/10

6DS2 410-0XX00-2XX0........................ 5/9

6DS2 410-0XX00-4XX0........................ 5/9

6DS2 510-0XX00-0XA0......................9/12

6DS2 510-0XX00-3XX0......................9/12

6DS4 400-8AB......................................4/4

6DS5 124-1AA......................3/4, 4/3, 10/4

6DS5 130-8AA......................3/4, 4/3, 8/19

6DS5 130-8AB......................3/4, 4/3, 8/19

6DS5 470-1AD ..................... 3/4, 4/3, 8/16

6DS8 137-8AD ................................... 10/6

6DS8 137-8AE....................................10/6

6DS8 137-8AF....................................10/6

6DS8 137-8ME ................................... 10/6

6DS8 137-8SD ................................... 10/6

6DS8 137-8SE....................................10/6

6DS8 213-8FD......................................9/5

6DS8 213-8KC .....................................9/5

6DS8 213-8WC ....................................9/5

6DS8 214-8FD......................................9/5

6DS8 214-8PC .....................................9/5

6DS8 214-8WC ....................................9/5

6DS8 215-8FD......................................9/5

6DS8 215-8SC .....................................9/5

6DS8 320-8LC......................................9/5

6DS8 320-8TC......................................9/5

6DS9 203-8CA .....................................4/4

6DS9 207-8AA........................3/4, 4/4, 9/5

6ES5 262-8MA13 ...............................8/15

6ES5 262-8MB13 ...............................8/15

6ES5 524-3UA15................................10/6

6ES5 544-3UA11 ................................10/6

6ES5 895-6SE03..................................8/5

6ES7 131-4BB00-0AA0......................8/14

6ES7 131-4BB00-0AB0......................8/14

6ES7 131-4BD00-0AA0......................8/14

6ES7 131-4BD00-0AB0......................8/14

6ES7 131-4EB00-0AB0......................8/14

6ES7 131-4FB00-0AB0......................8/14

6ES7 132-4BB00-0AA0......................8/14

6ES7 132-4BB00-0AB0......................8/14

6ES7 132-4BB30-0AA0......................8/14

6ES7 132-4BB30-0AB0......................8/14

6ES7 132-4BD00-0AA0......................8/14

6ES7 132-4BD30-0AA0......................8/14

6ES7 132-4FB00-0AB0......................8/14

6ES7 132-4HB00-0AB0......................8/14

6ES7 134-4FB00-0AB0......................8/14

6ES7 134-4FB50-0AB0......................8/14

6ES7 134-4GB00-0AB0 .....................8/14

6ES7 134-4GB10-0AB0 .....................8/14

6ES7 134-4GB50-0AB0 .....................8/14

6ES7 134-4GB60-0AB0 .....................8/14

6ES7 134-4JB00-0AB0 ...................... 8/14

6ES7 134-4JB50-0AB0 ...................... 8/14

6ES7 134-4LB00-0AB0 ......................8/14

6ES7 134-4MB00-0AB0 .....................8/14

6ES7 135-4FB00-0AB0......................8/14

6ES7 135-4GB00-0AB0 .....................8/14

6ES7 135-4LB00-0AB0 ......................8/14

6ES7 135-4MB00-0AB0 .....................8/14

6ES7 138-4DA01-0AB0......................8/14

6ES7 138-4DE00-0AB0......................8/14

6ES7 138-4DF00-0AB0......................8/14

6ES7 151-1AA02-0AB0......................8/14

6ES7 151-1AB01-0AB0......................8/14

6ES7 151-7AA00-0AB0......................8/14

6ES7 151-7AB00-0AB0......................8/14

6ES7 153-1AA03-0XB0........................8/8

6ES7 153-1AA83-0XB0........................8/8

6ES7 153-2AA02-0XB0........................8/8

6ES7 153-2AB01-0XB0........................8/8

6ES7 157-0AA81-0XA0......................8/19

6ES7 157-0AC80-0XA0......................8/19

6ES7 157-0AD80-0XA0......................8/19

6ES7 195-1GA00-0XA0 .......................8/8

6ES7 195-1JA00-0XA0 ........................8/8

6ES7 195-1KA00-0XA0........................8/8

6ES7 195-7HA00-0XA0........................8/8

6ES7 195-7HB00-0XA0........................8/8

6ES7 195-7HC00-0XA0 .......................8/8

6ES7 307-1BA00-0AA0........................8/8

6ES7 307-1EA00-0AA0........................8/8

6ES7 307-1KA00-0AA0........................8/8

6ES7 321-1BH02-0AA0........................ 8/9

6ES7 321-1BH50-0AA0........................ 8/9

6ES7 321-1BH82-0AA0........................ 8/9

6ES7 321-1BL00-0AA0 ........................8/9

6ES7 321-1BL80-0AA0 ........................8/9

6ES7 321-1CH80-0AA0 ....................... 8/9

6ES7 321-1EL00-0AA0 ........................8/9

6ES7 321-1FF01-0AA0 ........................8/9

6ES7 321-1FF81-0AA0 ........................8/9

6ES7 321-7BH00-0AB0........................ 8/9

6ES7 321-7BH80-0AB0........................ 8/9

6ES7 321-7RD00-0AB0 ..................... 8/11

6ES7 322-1BF01-0AA0........................8/9

6ES7 322-1BH01-0AA0........................ 8/9

6ES7 322-1BH81-0AA0........................ 8/9

6ES7 322-1BL00-0AA0 ........................8/9

6ES7 322-1CF80-0AA0........................8/9

6ES7 322-1EL00-0AA0 ........................8/9

6ES7 322-1FF01-0AA0 ........................8/9

6ES7 322-1HF01-0AA0........................8/9

6ES7 322-1HF10-0AA0........................8/9

6ES7 322-1HF80-0AA0........................8/9

6ES7 322-1HH00-0AA0 ....................... 8/9

6ES7 322-5RD00-0AB0 ..................... 8/11

6ES7 322-5SD00-0AB0...................... 8/11

6ES7 322-8BF00-0AB0........................8/9

6ES7 322-8BF80-0AB0........................8/9

6ES7 323-1BH01-0AA0......................8/10

6ES7 323-1BH81-0AA0......................8/10

6ES7 323-1BL00-0AA0 ......................8/10

6ES7 331-7KB02-0AB0...................... 8/10

6ES7 331-7KB82-0AB0...................... 8/10

6ES7 331-7KF02-0AB0......................8/10

6ES7 331-7NF00-0AB0......................8/10

6ES7 331-7NF10-0AB0......................8/10

6ES7 331-7PF00-0AB0......................8/10

6ES7 331-7PF10-0AB0......................8/10

6ES7 331-7RD00-0AB0 ..................... 8/11

6ES7 331-7SF00-0AB0...................... 8/11

6ES7 332-5HB01-0AB0......................8/10

6ES7 332-5HB81-0AB0......................8/10

6ES7 332-5HD01-0AB0 ..................... 8/10

6ES7 332-5RD00-0AB0 ..................... 8/11

6ES7 332-7ND00-0AB0 ..................... 8/10

6ES7 334-0CE01-0AA0......................8/10

6ES7 334-0KE00-0AB0...................... 8/10

6ES7 334-0KE80-0AB0...................... 8/10

6ES7 335-7HG01-0AB0 ..................... 8/10

6ES7 341-1BH00-0AE0......................10/6

6ES7 350-1AH02-0AE0......................8/12

6ES7 390-1AE80-0AA0........................8/8

6ES7 400-1JA01-0AA0 ...............5/9, 9/12

6ES7 405-0KA01-0AA0...............5/5, 9/10

6ES7 405-0RA01-0AA0........................ 5/5

6ES7 407-0KA01-0AA0...............5/5, 9/10

6ES7 441-2AA02-0AE0...................... 10/6

6ES7 478-2AC00-0AC0 .3/4, 4/4, 5/6, 5/8,

............................................ 9/4, 9/11, 10/4

6ES7 478-2DA01-0AC0 ........ 5/7, 5/8, 8/3,

..................................................... 9/5, 9/11

6ES7 478-2DX00-0AA0.................5/7, 8/3

6ES7 486-3AA00-0AB0.................5/4, 9/9

6ES7 488-3AA00-0AB0........................5/4

6ES7 654-0XX01-1XA0........................8/8

6ES7 902-1AB00-0AA0........2/10, 3/4, 4/3

6ES7 902-1AC00-0AA0........2/10, 3/4, 4/3

6ES7 961-1AA00-0AC0.................5/4, 9/9

6ES7 962-3AA00-0AC0........2/10, 5/4, 9/9

6ES7 964-2AA01-0AB0.. 3/4, 4/4, 5/6, 5/8,

..................................... 8/5, 9/4, 9/11, 10/4

6ES7 971-0BA00..................................5/5

6ES7 972-0BA40-0XA0........................9/4

6ES7 972-0BB40-0XA0........................9/4

6ES7 972-0BB41-0XA0........................8/8

6GK1 500-0AA10 .................................9/4

6GK1 500-0DA00 ................................. 9/4

6GK1 500-0EA02 .................................9/4

6GK1 500-3AA00 .................................9/4

6GK1 502-3CB00 ................................. 9/4

6GK1 502-3CB10 ................. 5/6, 5/8, 9/11

6GK1 541-2BA00 ............................... 2/13

6GK1 561-3AA00 ............................... 2/13

6GK1 702-5DW52-3AA0 ....................2/13

6GK1 713-5DB60-3AA0 .....................2/13

6GK1 901-0DA20-0AA0 .......................9/4

6GK7 343-2AH00-0XA0 .....................8/12

6XV1 820-5AH10.................................. 9/4

6XV1 830-0EH10.................................. 9/4

6XV1 830-0GH10 .................................9/4

6XV1 830-1BH15.................................. 9/4

6XV1 830-1BH30.................................. 9/4

6XV1 830-1CH30 ................. 5/6, 5/8, 9/11

7MH4 553-1AA41......................8/12, 8/16

C79000-B8000-C297.......................... 10/6

C79000-B8076-C297.......................... 10/6

C79000-G8000-C006 ......................... 9/12

C79000-G8000-C416 ....................3/4, 4/4

C79000-G8000-C416 ........... 5/10, 7/4, 7/6

C79000-G8000-C417 ....................3/4, 4/4

C79000-G8000-C450 ......................... 2/13

C79000-G8000-C700 ... 3/4, 4/4, 5/10, 7/4,

..................................................... 7/6, 9/12

C79000-G8076-C006 ......................... 9/12

C79000-G8076-C416 .......... 3/4, 4/4, 5/10,

....................................................... 7/4, 7/6

C79000-G8076-C417 ....................3/4, 4/4

C79000-G8076-C450 ......................... 2/13

C79000-G8076-C700 ... 3/4, 4/4, 5/10, 7/4,

..................................................... 7/6, 9/12

C79451-A3496-D1.........................3/4, 8/3

C79451-A3496-D2.........................3/4, 8/3

C79451-A3496-D900....... 3/4, 4/3, 5/6, 8/6

C79451-A3496-D901............ 3/4, 4/3, 5/10

C79451-A3496-D902..................... 3/4, 4/3

GWK-PAS-AS-UPAK488 ...................... 7/6

GWK-PAS-AS-UPAS488 ...................... 7/4

V45466-D17-B135................................ 9/6

V45466-D21-B35.................................. 9/6

V45466-D21-B55.................................. 9/6

V45466-D21-B65.................................. 9/6

This catalog is out of date, see note on page 3