Sierra Wireless WP76A Radio Module User Manual AirPrime WP7601 Hardware Integration Guide
Sierra Wireless Inc. Radio Module AirPrime WP7601 Hardware Integration Guide
41111210 WP7601 Hardware Integration Guide r1
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| Document ID | 3462704 |
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| Document Description | 41111210 WP7601 Hardware Integration Guide r1 |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 22.6kB (282542 bits) |
| Date Submitted | 2017-07-13 00:00:00 |
| Date Available | 2017-07-17 00:00:00 |
| Creation Date | 2017-07-05 15:21:55 |
| Producing Software | Acrobat Distiller 17.0 (Windows) |
| Document Lastmod | 2017-07-05 15:29:25 |
| Document Title | AirPrime WP7601 Hardware Integration Guide |
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| Document Author: | Sierra Wireless |
AirPrime WP7601 Hardware Integration Guide 41111210 Rev 1 Hardware Integration Guide Important Notice Due to the nature of wireless communications, transmission and reception of data can never be guaranteed. Data may be delayed, corrupted (i.e., have errors) or be totally lost. Although significant delays or losses of data are rare when wireless devices such as the Sierra Wireless modem are used in a normal manner with a well-constructed network, the Sierra Wireless modem should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property. Sierra Wireless accepts no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using the Sierra Wireless modem, or for failure of the Sierra Wireless modem to transmit or receive such data. Safety and Hazards Do not operate the Sierra Wireless modem in areas where blasting is in progress, where explosive atmospheres may be present, near medical equipment, near life support equipment, or any equipment which may be susceptible to any form of radio interference. In such areas, the Sierra Wireless modem MUST BE IN AIRPLANE MODE OR POWERED OFF. The Sierra Wireless modem can transmit signals that could interfere with this equipment. Do not operate the Sierra Wireless modem in any aircraft, whether the aircraft is on the ground or in flight. In aircraft, the Sierra Wireless modem MUST BE IN AIRPLANE MODE OR POWERED OFF. When operating, the Sierra Wireless modem can transmit signals that could interfere with various onboard systems. Note: Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. Sierra Wireless modems may be used at this time. The driver or operator of any vehicle should not operate the Sierra Wireless modem while in control of a vehicle. Doing so will detract from the driver or operator's control and operation of that vehicle. In some states and provinces, operating such communications devices while in control of a vehicle is an offence. Limitation of Liability The information in this manual is subject to change without notice and does not represent a commitment on the part of Sierra Wireless. SIERRA WIRELESS AND ITS AFFILIATES SPECIFICALLY DISCLAIM LIABILITY FOR ANY AND ALL DIRECT, INDIRECT, SPECIAL, GENERAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR EXEMPLARY DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE OR ANTICIPATED PROFITS OR REVENUE ARISING OUT OF THE USE OR INABILITY TO USE ANY SIERRA WIRELESS PRODUCT, EVEN IF SIERRA WIRELESS AND/OR ITS AFFILIATES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR THEY ARE FORESEEABLE OR FOR CLAIMS BY ANY THIRD PARTY. Notwithstanding the foregoing, in no event shall Sierra Wireless and/or its affiliates aggregate liability arising under or in connection with the Sierra Wireless product, regardless of the number of events, occurrences, or claims giving rise to liability, be in excess of the price paid by the purchaser for the Sierra Wireless product. Rev 1 Jul 17 41111210 Preface Patents This product may contain technology developed by or for Sierra Wireless Inc. This product includes technology licensed from QUALCOMM®. This product is manufactured or sold by Sierra Wireless Inc. or its affiliates under one or more patents licensed from InterDigital Group and MMP Portfolio Licensing. Copyright ©2017 Sierra Wireless. All rights reserved. Trademarks Sierra Wireless®, AirPrime®, AirLink®, AirVantage® and the Sierra Wireless logo are registered trademarks of Sierra Wireless, Inc. Windows® and Windows Vista® are registered trademarks of Microsoft Corporation. QUALCOMM® is a registered trademark of QUALCOMM Incorporated. Used under license. Other trademarks are the property of their respective owners. Contact Information Sales information and technical support, including warranty and returns Web: sierrawireless.com/company/contact-us/ Global toll-free number: 1-877-687-7795 6:00 am to 6:00 pm PST Corporate and product information Web: sierrawireless.com Revision History Revision number Release date Changes June 2017 FCC/IC certification Rev 1 Jul 17 41111210 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Module Power States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RF Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Conducted Tx power .................................................. 7 Routing Constraints and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 General Rules and Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PCB Layout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 PCB Specifications for the Application Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Recommended PCB Land Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Routing Constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 UIM Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 RF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Thermal Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 EMC and ESD Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Mechanical Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Signal Reference Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Regulatory Compliance and Industry Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety and Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Important Compliance Information for North American Users . . . . . . . . . . . . . . . . . . . 15 Rev 1 Jul 17 41111210 1 1: Introduction The AirPrime WP7601 is an industrial-grade LGA 239-pad module that provides voice and data connectivity on LTE networks. The module also provides GNSS functionality as a SKU-configuration. Accessories A hardware development kit is available for AirPrime WP-series modules. The kit contains hardware components for evaluating and developing with the module, including: • Development board • Cables • Antennas (Additional antennas may be required to support all bands.) • Other accessories Rev 1 Jul 17 41111210 2 2: Power Power Supply The host provides power to the AirPrime WP7601 through multiple power and ground pins. The host must provide safe and continuous power at all times; the module does not have an independent power supply, or protection circuits to guard against electrical issues. For detailed pinout and voltage/current requirements of this module, see the AirPrime WP76XX Product Technical Specification. Module Power States The module has three main power states, as described in Table 2-1. Table 2-1: Supported Power States State Description Wake-Up Events OFF Module is off (no power to the system). Apply power for system to go to Active state. Apply power. Interrupt Simple wakeup sources are configured to interrupt from this power-saving state to the Active state. An event generated from a state change of RESET_IN_N or POWER_ON_N, or a timeout event. Active System wakes up (returns to fully active mode) automatically as required, or can be woken directly via wakeable GPIOs. The module may be fully functioning (WWAN radio and GNSS radio active), or be operating in airplane mode (WWAN radio off). Module actively reduces power consumption by disabling components that are not in use (for example, stepping down clock signals, putting USB bus into selective suspend, etc.) Rev 1 Jul 17 41111210 3 3: RF Specifications The AirPrime WP7601 operates on the frequency bands listed below. Table 3-1: LTE Frequency Band Support Band Frequency (Tx) (MHz) Frequency (Rx) (MHz) B4 1710–1755 2110–2155 B13 777–787 746–756 Table 3-2: GNSS Frequency Band Support Band Frequencies (MHz) GPS 1575.42 ± 1.023 GLONASS 1597.52–1605.92 Galileo 1575.42 ± 2.046 BeiDou 1561.098 ± 2.046 Conducted Tx power Table 3-3: Conducted Tx Max Output Power Tolerances — LTE Rev 1 Jul 17 RF band Min (dBm) Typ (dBm) Max (dBm) B4 22 23 24 Connectorized (Class 3) B13 22 23 24 Connectorized (Class 3) Notes 41111210 4: Routing Constraints and Recommendations This section describes general routing constraints and recommendations for the AirPrime WP7601 module. Note: This is a non-exhaustive list of suggested design guidelines. The developer is responsible for deciding whether to implement these guidelines. General Rules and Recommendations Clock and other high-frequency digital signals (e.g. serial buses) should be routed as far as possible from the module’s analog signals. If the application design makes it possible, all analog signals should be separated from digital signals by a ground trace on the PCB. Tip: Avoid routing any signals under the module on the application board. PCB Layout Recommendations Ground pads should be re-flowed on to the host PCB with < 30% voiding to allow effective heat dissipation. Power Supply When designing the power supply, make sure that VBAT_BB/VBAT_RF meet the requirements listed in the AirPrime WP76XX Product Technical Specification. Careful attention should be paid to the following: • Power supply quality—PFM, or PSM systems should be avoided; Low ripple, linear regulation or PWM converters are preferred for low noise. • Capacity to deliver high current peaks in a short time (for pulsed radio emission) • VBAT_BB/VBAT_RF must support peak currents with an acceptable voltage drop that guarantees the minimum required VBAT_BB/VBAT_RF value. • VBAT_BB/VBAT_RF signal pads must never exceed the maximum required VBAT_BB/VBAT_RF value, otherwise the module’s power amplifier and GPS chipset may be severely damaged. • A weakly-designed (not robust) power supply could affect EMC performance, the emission spectrum, and the phase error and frequency error. Rev 1 Jul 17 41111210 Routing Constraints and Recommendations Antenna Sierra Wireless strongly recommends working with an antenna manufacturer either to develop an antenna adapted to the application, or to adapt an existing solution to the application. For information on routing constraints for the RF circuit, see RF Circuit on page 10. PCB Specifications for the Application Board Sensitive signals (such as audio, UIM, and clocks) should be protected by ground planes/fills. Routing sensitive signals close to noisy signals could result in noise being coupled. Recommended PCB Land Pattern Refer to AirPrime WPx5/WP76 Series Customer Process Guidelines, available at http://source.sierrawireless.com. Routing Constraints Power Supply If the following design recommendations are not followed, phase error (peak) and power loss could occur. • Since the maximum peak current can reach 2.5 A, Sierra Wireless strongly recommends having a large width for the layout of the power supply signal (to avoid voltage loss between the external power supply and VBAT_BB/ VBAT_RF. Figure 4-1: Power Supply Routing Example Rev 1 Jul 17 41111210 Hardware Integration Guide Note: Figure 4-1 shows separate traces for VBAT_BB and VBAT_RF. If VBAT_BB and VBAT_RF share a single power supply, these traces should be connected. Note: For optimal decoupling, place the capacitors on the underside of the board, directly under the pins. • • • • Filtering capacitors (100 nF to 1500 F) are recommended near the module’s power supply. Attention should be paid to the ground trace or the ground plane on the application board for the power supply that supplies the module. The ground trace or ground plane, as well as the VBAT trace, must be able to support current peaks. If the ground trace between the module and the power supply is a copper plane, make sure it is a solid plane. Design routing to make sure total line impedance does not exceed 10 m @ 217 Hz. Ground Plane Connection The AirPrime WP7601 module requires a solid, central ground plane (with solder mask defined pads) located directly under the module. This will: • Ensure high current signal returns • Provide heat dissipation under higher operating temperatures The ground plane should be connected (with vias) to the reference ground layer of the application board. UIM Interface • • • The length of the tracks between the AirPrime WP7601 and the UIM socket should be as short as possible. Maximum recommended length is 10cm. ESD protection is mandatory on the UIM lines unless there is no physical access to the UIM. The decoupling capacitor(s) should be placed as close as possible to the UIM card connector for the UIM1_VCC signal. RF Circuit The RF signal must be routed on the application board using tracks with a 50 characteristic impedance. The characteristic impedance depends on the dielectric, the track width and the ground plane spacing. It is recommended to use stripline design if the RF path is fairly long (more than 3 cm), since microstrip design is not shielded. Consequently, the RF (transmit) signal may interfere with neighboring electronic circuits. In the same way, the neighboring electronics (micro-controllers, etc.) may interfere with the RF (receive) signal and degrade the reception performance. Rev 1 Jul 17 10 41111210 Routing Constraints and Recommendations USB Interface When the USB interface is externally accessible, ESD protection is required on the USB_VBUS, USB_D+, and USB_D- signals. Thermal Considerations When transmitting, the AirPrime WP7601 can generate significant amounts of heat (due to the internal Power Amplifier) that must be dissipated in the host device for safety and performance reasons. The amount of thermal dissipation required depends on the following factors: • Supply voltage—Maximum power dissipation for these modules can be up to 3 W at voltage supply limits. • Usage—Typical power dissipation values depend on the location within the host, amount of data transferred, etc. To enhance heat dissipation: • Maximize airflow over / around the module • Locate the module away from other components that generate heat • Ensure the module is connected to a solid ground plane EMC and ESD Recommendations EMC tests must be performed on the application as soon as possible to detect any potential problems. When designing, special attention should be paid to: • Possible spurious emissions radiated by the application to the RF receiver in the receiver band • ESD protection—Typically, ESD protection is mandatory for externally accessible signals, including: · VBAT_RF/VBAT_BB · UIM (if accessible from outside) · Serial link · USB · Antennas • Length of the UIM interface lines (preferably <10 cm) • Length of the HSIC interface lines (<10 cm, as required by the HSIC specification) • EMC protection on audio input/output (filters against 900 MHz emissions) • Ground plane: Sierra Wireless recommends a common ground plane for analog/digital/RF grounds Note: The AirPrime WP7601 does not include any protection against over-voltage. The host device must provide adequate ESD protection on digital circuits and antenna ports as detailed in the following table. Rev 1 Jul 17 11 41111210 Hardware Integration Guide Note: The level of protection required depends on your application. Table 4-1: ESD specifications a,b Category Connection Operational RF ports IEC-61000-4-2 - Level (Electrostatic Discharge Immunity Test) UIM connector · ± 6kV Contact USB connector · ± 8kV Air UART connector Non-operational Host connector interface Specification Unless otherwise specified: • JESD22-A114 ± 1kV Human Body Model • JESD22-A115 ± 100V Machine Model • JESD22-C101C ± 500V Charged Device Model a. ESD specifications are preliminary, subject to change. b. ESD protection is highly recommended at the point where the UIM contacts are exposed, and for any other signals that would be subjected to ESD by the user. Mechanical Integration Attention should be paid to: • Antenna cable integration (bending, length, position, etc) • Pads of the AirPrime WP7601 to be soldered to the ground plane • Ensuring proper board layout • Providing sufficient space around the module for heat dissipation Rev 1 Jul 17 12 41111210 Routing Constraints and Recommendations Signal Reference Schematics DNI UIM1 C5 C6 C7 UIM_DATA GND VPP I/O VCC RST CLK 10nF 100nF 0 UIM_VCC DNI C1 C2 C3 UIM_RESET_N UIM_CLK SW_A SW_B 10 DNI SIM2070-6-0-30-00-A UIM1_DET DNI ESD suppressor DNI VGPIO_1V8 DNI Note: Example ESD and SIM connector part numbers listed. Comparable parts may be used instead. Note: Capacitor on UIM_CLK is intended to slow down the clock signal in case of crosstalk. Example ESD suppressor: STMicroelectronics DALC208SC6 uClamp 3301P Important: SIM connector must have a ‘Normally closed’ detection switch. Figure 4-2: UIM Interface Figure 4-3: USB Interface Rev 1 Jul 17 13 41111210 Hardware Integration Guide 10µF VCC_5V0 Replace with FPF2163 if Autorestart is required USB_VBUS VIN VOUT 51K 5% USB_ID NC1 NC2 VCC GND 51K 5% GND2 FPF2164 DNI 51K 5% ISET FLAGB 6 ON GND1 VCC_1V8 470 1% VCC_1V8 Figure 4-4: USB OTG Interface Rev 1 Jul 17 14 41111210 5: Regulatory Compliance and Industry Certifications Important Notice Due to the nature of wireless communications, transmission and reception of data can never be guaranteed. Data may be delayed, corrupted (i.e., have errors) or be totally lost. Although significant delays or losses of data are rare when wireless devices such as the Sierra Wireless modem are used in a normal manner with a well-constructed network, the Sierra Wireless modem should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property. Sierra Wireless accepts no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using the Sierra Wireless modem, or for failure of the Sierra Wireless modem to transmit or receive such data. Safety and Hazards Do not operate your AirPrime WP7601 Embedded Module: • In areas where blasting is in progress • Where explosive atmospheres may be present including refueling points, fuel depots, and chemical plants • Near medical equipment, life support equipment, or any equipment which may be susceptible to any form of radio interference. In such areas, the AirPrime WP7601 modem MUST BE POWERED OFF. Otherwise, the AirPrime WP7601 modem can transmit signals that could interfere with this equipment. In an aircraft, the AirPrime WP7601 modem MUST BE POWERED OFF. Otherwise, the AirPrime WP7601 modem can transmit signals that could interfere with various onboard systems and may be dangerous to the operation of the aircraft or disrupt the cellular network. Use of a cellular phone in an aircraft is illegal in some jurisdictions. Failure to observe this instruction may lead to suspension or denial of cellular telephone services to the offender, or legal action or both. Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. The AirPrime WP7601 modem may be used normally at this time. Important Compliance Information for North American Users The AirPrime WP7601 module has been granted modular approval for mobile applications. Integrators may use the AirPrime WP7601 module in their end products without additional FCC/IC (Industry Canada) certification if they meet the following conditions. Otherwise, additional FCC/IC approvals must be obtained. Rev 1 Jul 17 15 41111210 Hardware Integration Guide 1. The end product must use the RF trace design approved with the AirPrime WP7601 module. The Gerber file of the trace design can be obtained from Sierra Wireless upon request. 2. At least 20 cm separation distance between the antenna and the user’s body must be maintained at all times. 3. To comply with FCC/IC regulations limiting both maximum RF output power and human exposure to RF radiation, the maximum antenna gain including cable loss in a mobile-only exposure condition must not exceed the limits stipulated in Table 5-1 on page 16. Table 5-1: WP7601 Antenna Gain Specifications Device AirPrime WP7601 Technology LTE Maximum antenna gain (dBi) Frequency (MHz) Band 1710–1755 13 777–787 4. The AirPrime WP7601 module may transmit simultaneously with other collocated radio transmitters within a host device, provided the following conditions are met: · Each collocated radio transmitter has been certified by FCC/IC for mobile application. · At least 20 cm separation distance between the antennas of the collocated transmitters and the user’s body must be maintained at all times. · The radiated power of a collocated transmitter must not exceed the EIRP limit stipulated in Table 5-2. Table 5-2: Collocated Radio Transmitter Specifications Device Collocated transmittersa Technology WLAN WiMAX BT Frequency (MHz) EIRP Limit (dBm) 2400–2500 25 5150–5850 27 2300–2400 25 2500–2700 25 3300–3800 25 2400–2500 15 a. Valid collocated transmitter combinations: WLAN+BT; WiMAX+BT. (WLAN+WiMAX+BT is not permitted.) 5. A label must be affixed to the outside of the end product into which the AirPrime WP7601 module is incorporated, with a statement similar to the following: · This device contains FCC ID: N7NWP76A / IC:2417C-WP76A. Rev 1 Jul 17 16 41111210 Regulatory Compliance and Industry Certifications 6. A user manual with the end product must clearly indicate the operating requirements and conditions that must be observed to ensure compliance with current FCC/IC RF exposure guidelines. The end product with an embedded AirPrime WP7601 module may also need to pass the FCC Part 15 unintentional emission testing requirements and be properly authorized per FCC Part 15. Note: If this module is intended for use in a portable device, you are responsible for separate approval to satisfy the SAR requirements of FCC Part 2.1093 and IC RSS-102. Rev 1 Jul 17 17 41111210
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