SignalFire Telemetry TS Tilt Scout User Manual 960 0084 01 SignalFire Tilt Scout Manual Rev 1 4

SignalFire Telemetry, Inc. Tilt Scout 960 0084 01 SignalFire Tilt Scout Manual Rev 1 4

User manual_960-0084-01 SignalFire Tilt Scout Manual Rev 1_4.pdf

1 Interface Manual Tilt Scout SignalFire Model: Scout-TILT-3AABIS The SignalFire Tilt Scout is an Intrinsically Safe (certification pending) wireless Inclinometer used for Hatch and Pump Jack monitoring: - Thief Hatch state reporting – Closed, Cracked, Open (Thief Hatch Mode). - Pump Jack Status reporting - Running/Not Running (Pump Jack Mode) - Easy to install - Internal long life battery, 5+ years of operation - Patent pending sensor technology - Sends data to a SignalFire Gateway - AES 128bit Encryption - Pushbutton zeroing - Report on state change SignalFire Telemetry Rev 1.4
2 Specifications Enclosure Size 3.5” wide × 3.1” tall × 2.3” deep Power Source Internal AA IS Lithium battery pack SignalFire Part Number: 810-0031-01 Temperature Rating Operating range: -40°C to +80°C C1D1 certified operating range: -40°C to +60°C Radio 40mW, 902-928MHz Ism Band, FHSS radio, internal antenna Compliance Standards Resolution Reporting Frequency Class I, Division 1 groups C and D. EXia = Intrinsically Safe Apparatus ( Appareil à sécurité intrinsèque). Radio FCC and IC certified. Intrinsically Safe Apparatus and Associated Apparatus For Use In Class 1, 2, 3, Division 1, Hazardous (Classified) Locations [UL 913:2013 Ed.8+R:16Oct2015] Intrinsically Safe And Non-Incendive Equipment For Use In Hazardous Locations (R2016) [CSAC22.2#157:1992 Ed.3+G1;U2] <0.1 degree Sends data every 10 minutes or immediately after a state change 4003827Exia Class I, Div 1 Groups C, D. T3Ambient Temp: ºC to +60ºCInstall per Manual (Installer par manuel):960-0084-01FCC ID:W8V-TS IC:8373A-TS SN:TSxxxxxxBARCODETILTScout SignalFire Telemetry Rev 1.4
3 WARNING: Use of this equipment in a manner not specified by the manufacturer may impair the protection provided by the equipment. AVERTISSEMENT: L’utilisation et l’implémentation de cet équipement d’une manière non spécifiée part le manufacturier peut affecter son intégrité ainsi que sa protection WARNING: The use of any parts not supplied by the manufacturer violates the safety rating of the equipment. AVERTISSEMENT: L’utilisation de composantes ne provenant pas du manufacturier compromette la sécurité et la certification du produit. Rev 1.4 SignalFire Telemetry
4 Connections and Components Radio LEDs - The Radio TX LED (green) flashes each time a radio packet is sent. This LED will blink rapidly while searching for the radio network. - The Radio RX LED (red) blinks on each received radio packet. Status LEDs - The Active LED (green) will blink at boot up and will blink quickly when the sensor is being read. - The ERROR LED (red) will blink to indicate an error condition. Zero Button - The Zero button allows the sensor to be zeroed when the unit is installed, and the hatch is in the closed position. This is only used in Thief Hatch mode Checkin Button - If this button is pressed the Tilt Scout will take a sensor reading and send the data to the gateway. SignalFire Telemetry Rev 1.4 SignalFire Telemetry
5 Setup The Tilt Scout must be configured for correct operation before being fielded. The configurable items include: - Tilt Scout Mode - Modbus Slave ID - Network selection - Corporate ID or Encryption - Node Name All settings are made using the SignalFire Toolkit PC application and SignalFire 4-pin USB cable (Serial-4PIN). Using the SignalFire Toolkit The SignalFire Toolkit application can be downloaded at www.signal-fire.com/customer. After installation, launch the software and the main toolkit window will open: Select the COM port associated with the Tilt Scout and click “Auto-Detect Device on COM Port.” This will open the device configuration window, where all device settings can be configured. WARNING: Perform the steps in this section (Setup) in a safe location only. AVERTISSEMENT: Les étapes de démarrage (setup) doivent être fait dans une zone sécuritaire. SignalFire Telemetry Rev 1.4
6 ❶ COM Settings ❹ Command successfully passed to node (displays fail if unsuccessful) ❷ Node Information ❺ Current readings ❸ Configurable node settings SignalFire Telemetry Rev 1.4 1 2 3 4 5
7 Tilt Scout Mode The default operation mode for the Tilt Scout is “Thief Hatch Mode”. When the Tilt Scout is to be used for Pump Jack Monitoring the mode must be changed. From the ‘Settings’ menu, select ‘Mode’, then select ‘Pump Jack Mode’. Note that the device Modbus register map changes with the configured mode setting. Network Setting The network is set using the SignalFire Toolkit. The network, network group, and corporate ID settings must match those of the gateway (and other nodes) in order for them to communicate Encryption It is possible to encrypt over-the-air transmissions to prevent tampering. Encryption keys replace the Corporate ID system, so it is important that all devices connected to a Gateway have the same encryption key as well as network and network group number. To set up a device to use encryption, click the checkbox labeled Enable Encryption inside the Set Corporate ID box: The encryption key box. For more details, click the Help button. The box will then change into a Set Encryption Key box, and it will prompt instead for the encryption key you would like to use. Note that keys may not contain spaces or angle brackets. Enter it and then press Set. This will cause the Sentinel to drop its network, and only attempt to join networks that use the same encryption key. If you are setting up a new network, you will need to set the encryption key on all of your devices. If you are adding a Sentinel to a legacy network, you can simply set the Corporate ID without clicking the Enable Encryption box, and it will remain compatible with the older system. Setting the encryption key. It is also possible to hide your encryption key, so it cannot be read. This is the most secure option, but if you forget your key, there is no way to recover it – you will have to reset the key on every device on its network. To enable this option, select Set Encryption Key Unrecoverable under the Settings menu. SignalFire Telemetry Rev 1.4
8 Mounting Requirements The sensor technology used does not require a specific orientation for installation, the device can be installed in any orientation or angle. A suitable bracket must be used to adapt the Tilt Scout to a hatch cover or to the arm of a pump jack. The drawing below shows the dimension of the mounting holes available. WARNING: The Tilt Scout must be mounted in a location free of high vibrations. Over time vibrations can damage the Tilt Scout or battery pack, which could impair its safety ratings. Do not mount directly to continuous vibrating equipment such as pumps or compressors. AVERTISSEMENT: Le Tilt Scout doit être monté dans un endroit sans vibrations élevées. Au fil du temps, les vibrations peuvent endommager le Flux Totalizer ou la batterie, ce qui pourrait nuire à ses cotes de sécurité. Ne pas monter directement sur des équipements vibrants continus tels que des pompes ou des compresseurs. WARNING: The Tilt Scout must be securely mounted such that it cannot sustain a fall. Failure to do this may impact the safety rating of the device AVERTISSEMENT: Le Tilt Scout doit être solidement fixé de sorte qu'il ne puisse pas supporter une chute. Ne pas le faire peut affecter la cote de sécurité de l'appareil SignalFire Telemetry Rev 1.4
9 Sensor Zeroing – Thief Hatch Mode Only Once the monitor has been secured to the hatch, its angle sensor must be calibrated. The hatch must be fully closed and latched before zeroing. Press and hold the ZERO button for about 2 seconds (until the status LED turns on), then release. Wait approx. 5 seconds for the sensor to go through its internal calibration and zeroing process. If successful, the status LED will blink 3 times. If the calibration fails (due to movement), the red error LED will blink 3 times, if this happens the zero process must be done again. Remote Modbus Register Mapping The Tilt Scout sends data to a SignalFire Telemetry Modbus Gateway, available at the gateway in registers where it can then be read by a Modbus RTU. This data is accessible at same Slave ID that was configured for the Tilt Scout. Thief Hatch Mode Register Number Register Address (Offset) Description 43001 3000 Hatch Closed State. 1=Closed, 0=Not closed 43002 3001 Hatch Unlatched State. 1=Unlatched, 0=Not unlatched 43003 3002 Hatch Open State. 1=Open, 0=Not Open 43004 3003 Hatch State. 0=Closed, 1=Unlatched, 2=Open 43005 3004 Hatch Open Count. Total number of hatch openings 43006 3005 Low battery alarm. 1=Low battery 43007 3006 Error Status. 0 = no errors, 1 = sensor error 43008-43009 3007-3008 Measured Angle (32Bit Float) Pump Jack Mode Register Number Register Address (Offset) Description 43001 3000 Pump Jack Status. 1=Running, 0=Not Running 43002 3001 Error Status. 0 = no errors, 1 = sensor error SignalFire Telemetry Rev 1.4
10 Common Registers (Available in both Thief Hatch and Pump Jack Modes) Register Number Register Address (Offset) Description 49988 9987 or 65524 Major revision number for the mainboard 49989 9988 or 65525 Minor revision number for the mainboard 49990 9989 or 65526 Major revision number for the radio 49991 9990 or 65527 Minor revision number for the radio 49992 9991 or 65528 High 16 bits of SFTS node address 49993 9992 or 65529 Low 16 bits of SFTS node address (the radio ID) 49994 9993 or 65530 Slave ID readback 49995 9994 or 65531 Received signal strength of last packet from the slave (Signed INT) 49996 9995 or 65532 Battery voltage of the Modbus client, in millivolts 49997 9996 or 65533 Minutes until this slave will time out, unless new data is received 49998 9997 or 65534 Number of registers cached for this slave device 49999 9998 or 65535 Remote device type. 57 = Thief Hatch Mode, 61 = Pump Jack Mode SignalFire Telemetry Rev 1.4
11 Internal Lithium Battery Replacement Battery Packs can be changed with the node in place. 1 Open the cover from the enclosure. 2 Switch the power switch to the OFF position 3 Remove the two screws that hold the PCB in place 4 Unplug the battery from the PCB, by depressing the locking clip on the connector. 5 Install new battery pack 6 Connect the battery to the PCB battery connector. 7 Reinstall the PCB assembly WARNING: Use of any battery other than the SignalFire part number 810-0031-01 will impair the protection provided by the equipment. AVERTISSEMENT: La sécurité intrinsèque et la protection du produit seront compromis par l’utilisation de batteries autres que celle fournie par SignalFire ayant comme numéro de pièce 810-0031-01. Cleaning Instructions The outside of the enclosure may be cleaned with water, mild soap, and a damp cloth as needed. High pressure washing is not recommended. WARNING: Electrostatic Discharge Hazard! Care must be taken to avoid the potential of creating a charge on the enclosure or antenna. Do not wipe with a dry cloth. Do not brush against the enclosure with clothing or gloves. AVERTISSEMENT: Danger de décharges électrostatiques! Utilisez les précautions nécessaires pour éviter l’accumulation d’électricité statique sur l’antenne. Ne pas nettoyer l’antenne avec un linge sec. Ne pas frotter le boitier avec des vêtements ou des gants. SignalFire Telemetry Rev 1.4
12 Configuration / Debug WARNING: Only connect to the debug port in a safe area! Ensure that the maximum voltage applied to the configuration port is less than 5 VDC! AVERTISSEMENT: Branchez le port de déboggage que dans une zone secure. Assurez-vous que la tension électrique sur le port de configuration soit moins de 5 volt DC. Debug and configuration information is available if a connection is made via the debug port on the main board. USB to 4-pin serial cable must be used for this interface. Technical Support and Contact Information SignalFire Telemetry 43 Broad St C-300 Hudson, MA 01752 (978) 212-2868 support@signal-fire.com Revision History Revision Date Changes/Updates 1.0 5/17/17 Initial release 1.1 1/3/18 Updates for latest hardware revision 1.2 1/13/18 Updated for Tilt Scout Name. Added Pump Jack Mode 1.3 2/1/18 Updated mounting requirements, updated certification details 1.4 3/14/18 Added certification details SignalFire Telemetry Rev 1.4
13 APPENDIX - FCC and IC Statements Changes or modifications not expressly approved by SignalFire Telemetry, Inc could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. This device has been designed to operate with the permanently soldered antenna. No other antenna may be used. To comply with FCC’s and IC’s RF radiation exposure requirements, the antenna(s) used for this transmitter must be installed such that a minimum separation distance of 20cm is maintained between the radiator (antenna) & user’s/nearby person’s body at all times and must not be co-located or operating in conjunction with any other antenna or transmitter. This device complies with Industry Canada’s license-exempt RSSs. Operation is subject to the following two conditions:(1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. SignalFire Telemetry Rev 1.4 SignalFire Telemetry Rev 1.3

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