Slant Fin Galaxytm Gg Series Users Manual
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2015-02-05
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GALAXY High performance gas boilers HOT WATER AND STEAM NATURAL AND L.P. PROPANE GASES ™ GALAX Y Cast-iron boilers ™ Slant/Fin’s Galaxy is one of America’s most trusted gas boilers. Installed in tens of thousands of homes, Galaxy is the choice of experienced heating professionals everywhere. For homeowners, it’s the wise choice for long-term efficiency and reliability. Fuel saving performance with traditional cast-iron boiler design We’ve fine tuned natural draft cast-iron boiler technology to its most advanced state. With AFUE ratings to 84.78%, Galaxy keeps fuel costs low. It doesn’t rely on complex technologies or exotic materials for its efficiency, so there’s less to pay for now and less to go wrong. While other boilers become subject to performance and breakdown problems over the years, you can count on Galaxy for efficient, trouble-free performance. Versatility to meet your home’s unique heating needs • Sizes from 75,000 to 399,000 Btuh • Hot water and steam models • Standing pilot or intermittent pilot • Natural gas or propane • Tankless heater optional • Low profile steam models available GG SERIES Hot water models External draft hood Lifetime Limited Warranty Galaxy water boilers are so reliable they come with a lifetime limited warranty. Steam models have a 10-year limited warranty. GX-GXH SERIES Hot water with tankless coil Steam with tankless coil optional External draft hood GXHA SERIES Steam with tankless coil optional Integral draft diverter Galaxy’s handsome extended jacket conceals controls, wires and gas valve, giving the boiler a neat, clean appearance. Baked enamel finish harmonizes nicely with the decor of a finished basement. A boiler is an important investment in your home. Advanced Design Heat Exchanger The advanced design of Galaxy’s heat exchanger maximizes the transfer of heat from the gas flame to the water in your heating system. Specially tapered thermal pins in the heat exchanger system are shaped to ensure that the hot combustion gases “lick” each and every surface. The flue passage design and thermal pin pattern ensure uniform heat transfer, reducing thermal strain and prolonging the life of the casting. G ALAXY Built for superb performance ™ and long life. Each Galaxy boiler is tested in our factory, not in your basement. We test individual Galaxy boiler sections under pressure of up to 250 p.s.i (at least 20 times the normal residential operating pressure). Repetitive testing of individual sections, assembled heat exchanger and completed boiler ensure the leak-free integrity of every boiler shipped. Plus, complete testing of the electrical system, valves, wiring and accessories all add to Galaxy’s high reliability. Repetetive testing ensures the leak-free integrity of every Galaxy boiler shipped. Fast, simple installation. Easy maintenance. Your Slant/Fin heating contractor can install a new Galaxy boiler in about a day. Packaged hot water models come fully pre-wired and pre-set. For easy access, the front panel goes on and off in seconds. Burners, controls, pilot, combination gas valve and circulator are all mounted and easily within reach from the front of the boiler. On PZ steam models, the convenient speed skimmer trough makes skimming easy for the installer or homeowner. GALAXY STEAM MODELS Galaxy steam models are the industry’s best solution to system noise and boiler maintenance problems. Galaxy is an ideal replacement boiler for an old steam heating system or for new steam heat jobs. High efficiency models, with intermittent pilot and vent damper, are also among the most efficient steam boilers you can buy. There are 29 Galaxy steam models, with choice of standing pilot or intermittent pilot ignition, all with tankless heater optional. An external draft hood is shipped with each GX and GXH model. Clearance requirements of just 18" above the boiler make the GXHA steam model ideal for tight installations. Larger tappings, dry steam. The Galaxy produces dry steam and delivers it to the system through a 21⁄2" supply tapping. This ensures lower steam velocity and reduces the incidence of water in the mains, resulting in quieter system operation. Speed skimmer trough. In any steam boiler installation, it’s important that the water is kept free from dirt and contaminants that can cause surging and noise. With ordinary steam boilers, elimination of these contaminants is a cumbersome and time-consuming problem. With the speed skimmer trough built into Galaxy “PZ” steam boilers, skimming time and efforts are reduced dramatically. Surface films of grease, oil and other contaminants cascade into the trough and are discharged through an ordinary 3⁄4" drain cock. It makes skimming as easy as turning a faucet. Low profile GXHA models. Galaxy GXHA steam models do not require an external draft hood. A built-in integral draft diverter on the four GXHA models reduce clearance requirements above the boiler to 18", making them ideal for use in locations with low chimney breaching or with overhead obstructions. Speed skimmer trough reduces cleaning time dramatically. Insulated jacket Pressure temperature gauge Thermal pins High limit control Ignition control Automatic, motorized vent damper. Increases efficiency of boiler by reducing standby losses. Motor closes the chimney vent when the burner is off, fully opens it in anticipation of combustion. An interlock prevents burner operation unless the damper is in an open position. Metal push nipples Long-life burners. Stainless steel burners are quiet, lightweight, long lasting and easy to install or remove. Special port construction will not permit flame to “lift” or flash back. Insulated base Circulator pump Long life burners Cast-iron heat exchanger Gas valve Rollout safety switch Energy saving intermittent pilot.* Metal push nipples. All cast-iron boilers are made with multiple sections that are joined together. Slant/Fin uses only metal push nipples that expand and contract with the individual boiler sections that they connect. The rubber gaskets that are substituted for push nipples in many other boilers could deteriorate. This results in water leaking from the boiler and major repair bills. Insulated base. Base is constructed of heavy gauge aluminized steel. Thick refractory type insulation surrounds combustion chamber, minimizing standby losses and increasing efficiency. When thermostat calls for heat, solid state igniter sparks to light pilot. Sensor reads pilot flame and opens main gas valve. Factory installed. Polarized receptacle provided for quick connect to vent damper. * Some codes may require an intermittent ignition device. Please order accordingly. RATINGS - NATURAL AND L.P. PROPANE GAS GG SERIES Hot Water Model RATINGS FOR WATER MODEL NUMBER ± A.G.A. INPUT (Btuh) D.O.E. CAPACITY (Btuh) NET I=B=R RATING WATER (Btuh)* GG-75H GG-100H GG-125H GG-150H GG-175H GG-200H GG-225H GG-250H 75,000 100,000 125,000 150,000 175,000 200,000 225,000 250,000 64,000 83,000 103,000 125,000 145,000 167,000 186,000 209,000 56,000 72,000 90,000 109,000 126,000 145,000 162,000 182,000 RATINGS FOR WATER WATER (Sq.Ft.) 371.3 481.3 597.3 742.6 840.6 968.0 1078.0 1211.3 MODEL NUMBER † A.G.A. INPUT (Btuh) GG-275H GG-300 GG-325 GG-350 GG-350H GG-375 GG-375H GG-399H 275,000 300,000 325,000 350,000 350,000 375,000 375,000 399,000 D.O.E. CAPACITY (Btuh) 228,000 240,000 260,000 280,000 291,000 300,000 304,000 327,000 ** ** ** ** ** ** ** NET I=B=R RATING WATER (Btuh)* WATER (Sq.Ft.) 198,000 209,000 226,000 243,000 253,000 261,000 264,000 284,000 1322.0 1390.0 1510.0 1620.0 1684.0 1740.0 1760.0 1893.3 GX and GXH Hot Water Models (tankless heaters) GX, GXH and GXHA Low Pressure Steam Models (optional tankless heater) MODEL NUMBER † GXHA-100 GXH-105 GXHA-120 GXH-125 GXH-150 GXHA-160 GXH-170 GXH-190 GXHA-200 GXH-210 GX-225 GXH-230 GX-250 GXH-250 GXH-275 GXH-300 GXH-300H§ RATINGS STEAM OR WATER D.O.E. D.O.E. A.G.A. CAPACITY CAPACITY INPUT WATER STEAM (Btuh) (Btuh) (Btuh) 100,000 — 81,000 105,000 86,000 86,000 120,000 — 97,000 126,000 104,000 104,000 147,000 120,000 120,000 160,000 — 130,000 168,000 137,000 137,000 189,000 155,000 155,000 200,000 — 163,000 210,000 172,000 172,000 225,000 184,000 179,000 231,000 189,000 189,000 250,000 204,000 198,000 252,000 206,000 206,000 273,000 223,000 223,000 300,000 240,000 ** 240,000 ** 300,000 243,000 ** 243,000 ** ± GG models: Add suffix “S” for standard water boiler, “P” for packaged water boiler. Add suffix “E” for intermittent pilot ignition system (available only with 24 volt gas valve). Type of gas: After model number, specify gas by name “Natural” or “Propane” * Net ratings are based on a piping and pick-up allowance of 1.33 (steam) and 1.15 (hot water). Slant/Fin should be consulted before selecting a boiler for installation having unusual piping and pick-up requirements. Ratings must be reduced by 4% at 2,000 feet elevation and an addition al 4% for every additional 1,000 feet elevation over 2,000 feet. NET I=B=R* WATER (Sq.Ft.) — 495 — 600 695 — 795 895 — 995 1065 1095 1180 1195 1290 1395 1405 WATER (Btuh) — 75,000 — 90,000 104,000 — 119,000 135,000 — 150,000 160,000 164,000 177,400 179,000 194,000 209,000 211,000 STEAM (Btuh) 61,000 65,000 73,000 78,000 90,000 98,000 103,000 116,000 122,000 129,000 134,300 142,000 148,500 155,000 167,000 180,000 182,000 STEAM (Sq.Ft.) 254 271 304 325 375 408 429 483 508 538 560 591 620 646 696 750 758 TANKLESS HEATER CAPACITY (G.P.M.)‡ 21/2 21/2 3 3 31/4 31/2 31/2 33/4 4 4 4 41/4 41/2 41/2 5 51/2 51/2 † GXH and GX models: Add suffix “PT” for standard water boiler with tankless heater, “PZ” for steam boiler, “PZT” for packaged steam boiler with tankless heater. Add suffix “E” for intermittent pilot ignition system (available only with 24 volt gas valve). Type of gas: After model number, specify gas by name “Natural” or “Propane”. ** CSA output rating (Btuh). § Ratings for GXH-300H are for natural gas only. ‡ Tankless heater ratings based on intermittent draw. NOTE: All boilers under 300,000 Btu input are tested and rated for capacity under the U.S. Dept. of Energy (D.O.E.) Test Procedure for boilers. GALAXY DOE SEASONAL EFFICIENCY (AFUE)* MODEL EFFICIENCY GG-75 HED GG-100 HED GG-125 HED GG-150 HED GG-175 HED GG-200 HED GG-225 HED GG-250 HED GG-275 HED 84.78% 82.78% 82.39% 82.98% 82.45% 83.19% 82.51% 83.40% 82.57% GXH-105 ED GXH-125 ED GXH-150 ED GXH-170 ED GXH-190 ED GXH-210 ED GX-225 ED GXH-230 ED GX-250 ED GXH-250 ED GXH-275 ED 81.00 81.00 81.14 81.14 81.14 81.17 81.30 81.21 80.70 81.24 81.28 GXHA-100 GXHA-120 GXHA-160 GXHA-200 81.00 81.20 81.20 81.30 ED ED ED ED * Includes intermittent pilot and vent damper. Annual Fuel Utilization Efficiency based on constant circulation for hot water models. equipment ALL MODELS include pre-assembled heat exchanger; base; flue collector; gas burners; gas orifices and manifold assembly; combination gas valve including manual shut-off, pressure regulator, pilot adj., automatic pilot-thermocouple safety; pressure relief valve (ASME); draft hood (integral draft diverter in GXHA models); blocked vent safety switch; rollout safety switch; pre-assembled insulated semiextended jacket (extended as shown); automatic vent damper (except GG-300 through GG-399 and GXH-300). equipment listed for ALL MODELS, plus built-in air eliminator; pressure and temperature gauge; circulator; drain cock; 3-way combination control (hi-limit, circulator relay and lo-limit with differential); tankless heater. BASIC WATER BOILER (SUFFIX S) includes all equipment listed for ALL MODELS, plus built-in air eliminator; hi limit control; pressure and temperature gauge. PACKAGED STEAM BOILER WITH TANKLESS HEATER (SUFFIX PZT) includes all equipment listed for ALL MODELS and for model PZ, plus tankless heater instead of cover plate; low limit control. PACKAGED WATER BOILER (SUFFIX P) includes all equipment listed for ALL MODELS and for model S, plus 2-way combination control (hi limit and circulator relay), instead of hi limit control; circulator; drain cock. PACKAGED WATER BOILER WITH TANKLESS HEATER (SUFFIX PT) includes all Before purchasing this appliance read important energy costs and efficiency information available from your contractor. PACKAGED STEAM BOILER (SUFFIX PZ) includes all equipment listed for ALL MODELS, plus steam pressure limit control with siphon; pressure gauge; low water cutoff and water level sight glass (unmounted); drain cock, transformer and junction box. OPTIONAL EQUIPMENT Room thermostat. Air package consisting of diaphragm expansion tank, fill and pressure reducing valve, and automatic air vent. Combustible floor kit. Intermittent pilot ignition system. THE HYDRONICS INSTITUTE dimensions GALAXY ® High efficiency, cast-iron gas boiler MODEL GG SERIES — HOT WATER DIMENSIONS INCHES A JACKET WIDTH B DRAFT HOOD HEIGHT C FLUE COLLAR DIAMETER D JACKET TOP TO DRAFT HOOD E CIRCULATOR RETURN FLANGE G RIGHT SIDE TO SUPPLY H FRONT TO SUPPLY GAS VALVE CONNECTION—Size is 1⁄2" GG-75H GG-100H GG-125H GG-150H GG-175H GG-200H GG-225H GG-250H GG-275H GG-300 GG-325 GG-350 GG-350H GG-375H GG-399H 133/16 133/16 133/16 169/16 169/16 1915/16 1915/16 463/8 531/4 531/4 531/4 531/4 571/2 571/2 5 6 6 6 6 7 7 63/4 13 13 13 13 16 16 11/4 11/4 11/4 11/4 11/4 11/4 11/4 23/4 23/4 23/4 23/4 23/4 23/4 23/4 91/4 91/4 91/4 91/4 91/4 91/4 91/4 f.p.t. for all models, except GG-250 and larger, which are 3⁄4" f.p.t. 2611/16 595/8 8 17 11/2 23/4 91/4 301/16 661/8 9 221/2 11/2 23/4 91/4 235/16 595/8 8 17 11/2 23/4 91/4 235/16 595/8 8 17 11/2 23/4 91/4 2611/16 595/8 8 17 11/2 23/4 91/4 MODEL GX and GXH SERIES HOT WATER WITH TANKLESS HEATER — LOW PRESSURE STEAM WITH OPTIONAL TANKLESS HEATER DIMENSIONS INCHES GXH-105 GXH-125 GXH-150 GXH-170 GXH-190 GXH-210 GX-225 A JACKET WIDTH 169/16 169/16 1915/16 1915/16 1915/16 235/16 235/16 B DRAFT HOOD HEIGHT 465/8 531/4 551/2 551/2 551/2 551/2 565/8 C FLUE COLLAR DIAMETER 5 6 7 7 7 7 8 D JACKET TOP TO DRAFT HOOD 63/4 13 14 14 14 14 14 E CIRCULATOR RETURN FLANGE 11/4 11/4 11/4 11/4 11/4 11/2 11/2 1/ 1/ 1/ 1/ 3/ 3/ 3/ F TANKLESS COIL CONNECTIONS 2 2 2 2 4 4 4 G RIGHT SIDE TO SUPPLY 31/2 31/2 31/2 31/2 31/2 31/2 31/2 H FRONT TO SUPPLY 93/4 93/4 93/4 93/4 93/4 93/4 93/4 GAS VALVE CONNECTION—Size is 1⁄2" f.p.t. for all models, except GXH-230 and larger, which are 3⁄4" f.p.t. 301/16 661/8 9 221/2 11/2 23/4 91/4 301/16 595/8 10 15 11/2 23/4 91/4 301/16 625/8 10 18 11/2 23/4 91/4 MODEL GXHA SERIES LOW PRESSURE STEAM WITH OPTIONAL TANKLESS HEATER GXH-250 GXH-275 GXH-300H GXHA-100 GXHA-120 GXHA-160 GXHA-200 GXH-230 GX-250 235/16 551/2 7 14 11/2 235/16 565/8 8 14 11/2 261/16 551/2 7 14 11/2 261/16 551/2 7 14 11/2 261/16 591/8 9 15 11/2 161/2 161/2 20 231/4 — — — — 5 5 6 7 — — — — — — — — 3/ 4 3/ 4 3/ 4 3/ 4 3/ 4 1/ 2 1/ 2 1/ 2 3/ 4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 31/2 93/4 VENT TAPPING: 1⁄2" for all water models. † Standing pilot. § Crates for all models are 30" wide, 38" high, depth 30” (GG-75 through GG-225) and (GXH-105 through GXH-190), 38” (GG-250 through GG-399), 40-1/4" (GXH-210 through GXH-300). GALAXY Make your house a more comfortable home High efficiency, cast-iron gas boiler ® With a Galaxy boiler at the heart of your heating system, you can enjoy deluxe heating comfort all around your home. A Galaxy boiler can be installed to provide heating energy for any or all these hydronic heating systems: 1 2 3 4 5 6 Zone heating with Slant/Fin hot water baseboard and individual room temperature controls. Warm floors with Terra Therma radiant heating by Slant/Fin. Slant/Fin hot water fan-convection heaters under cabinets or stairs. Hot water with a high volume Slant/Fin indirect-fired water heater. Snow melting for driveway and sidewalks with Terra Therma radiant tubing. Pool or spa water heating with a Slant/Fin boiler and external heat exchanger. 1 6 6 2 1 1 3 3 4 1 1 1 2 2 1 2 1 1 1 5 5 Zone your heating system for even greater fuel savings. By dividing your home into separate heating zones, you can save energy by heating only those areas you’re using. Depending on your existing piping arrangement, it may be quite simple to zone your system. Galaxy can provide hot water for your kitchen, bath and laundry. Optional tankless heater. This coil type “instant” hot water maker is located inside the boiler where the constant flow of hot boiler water heats your fresh water as it passes through the coil. Recovery is fast and the total capacity will vary with the boiler size. Available on GX Series hot water or steam boilers. Stainless steel bolts on the cover plate won’t rust or break off when servicing the tankless heater. Indirect-fired water heaters If you prefer to have a larger reserve of hot water, your installer can provide a Slant/Fin Model WH indirectfired water heater. It’s connected just like a heating zone to the Galaxy boiler and will store between 30 and 80 gallons of hot water. Tapping the boiler’s heating capacity, the Slant/Fin water heater offers far better efficiency, faster recovery and longer life than an ordinary directfired water heater. The 40 gallon model, INDIRECTFIRED for instance, delivers WATER HEATER 195 gallons of hot water per hour! ® BOILER Typical indirect water heater system. SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-5921 • Canada: Slant/Fin Ltd/Ltee, Mississauga, Ontario © Slant/Fin Corp. 2005. Printed in U.S.A 0105. Publication No. GG-10 www.slantfin.com
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