Snapper 130887660 User Manual SNOW THROWER Manuals And Guides L0910289
SNAPPER Snowthrower, Gas Manual L0910289 SNAPPER Snowthrower, Gas Owner's Manual, SNAPPER Snowthrower, Gas installation guides
User Manual: Snapper 130887660 130887660 SNAPPER SNOW THROWER - Manuals and Guides View the owners manual for your SNAPPER SNOW THROWER #130887660. Home:Lawn & Garden Parts:Snapper Parts:Snapper SNOW THROWER Manual
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Model 130.887660 Mid Mfg. No. 1695735 Frame Snow Thrower Description Dual Stage Snow Thrower, 13.5 TP, 29 inch 1738348 Revision B 10/2009 Thankyou for purchasing this quality-built Snapper snow thrower. We're pleasedthat you've placedyour confidence in the Snapper brand. When operated and maintained according to the instructions in this manual, your Snapper product will provide many years of dependable service. This manual containssafety information to make you aware of the hazards and risks associated with snow throwers and how to avoid them. This snow thrower is designed and intended only for snow throwing and is not intended for any other purpose, it is important that you read and understand these instructions throroughly before attempting to start or operatethis equipment. This snow thrower requires final assembly beforeuse, Refer to the Quck Start Guide for instructions on final assembly procedures. Follow the instructions completely. Save these instructionsfor future reference. Product identificationTag Product Identification Tag Model Description Name/Number Ill IIIIIII IIiil lllll Ilill lllll Model / Modele / Model ×××××××× Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased Engine Make Engine Model Engine Type/Spec Engine Code/Serial Number III lllllil Ilill lllll Illll IIIII Ilill III Serial / Serie / Serie Briggs ×××××××××× & Stratton Power Products Group, Milwaukee, WI 53201 USA L.L.C. When contactingyour authorized dealer for replacement parts, service, or informationyou MUST have these numbers. Record your model name/number, manufacturer's identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. The illustrated Parts List for this machine can be downloaded from www.snapper.corn. Pleaseprovide model and serial number when ordering replacement parts. Snapper Products 535 Macon St. McDonough, GA30253 1-800-317-7833 snappencom TABLEOFCONTENTS OPERATORSAFETY.................................................................................... 4 FEATURESANDCONTROLS.......................................................................... 10 OPERATION............................................................................................. 12 BEFORE OPERATING SNOWTHROWER ................................................................................................... 12 OPERATE THESNOWTHROWER .............................................................................................................. 12 STOPTHESNOWTHROWER .................................................................................................................... 13 WHEELLOCKOUT PIN.............................................................................................................................. 13 DISCHARGE CHUTEANDDEFLECTOR .................................................................................................... 13 CHECKTHEOIL(BEFORE STARTING ENGINE) ........................................................................................ 14 FILLTHEFUELTANK................................................................................................................................ 14 START THEENGINE .................................................................................................................................. 15 STOPTHEENGINE .................................................................................................................................... 16 CLEARA CLOGGED DISCHARGE CHUTE ................................................................................................. 17 OPERATING TIPS...................................................................................................................................... 17 MAINTENANCE......................................................................................... 18 SERVICE RECOMMENDATIONS ............................................................................................................... 18 LUBRICATE AUGERGEARBOX................................................................................................................. 19 LUBRICATE AUGERSHAFTFITTINGS ...................................................................................................... 19 LUBRICATE CONTROL LEVER LINKAGE ................................................................................................... 19 LUBRICATE DISCHARGE CHUTEANDDEFLECTOR ................................................................................. 19 ENGINE MAINTENANCE ........................................................................................................................... 20 CHANGE THESPARKPLUG...................................................................................................................... 21 ADJUSTSKIDHEIGHT .............................................................................................................................. 22 BELTADJUSTMENT .................................................................................................................................. 23 BELTGUIDEADJUSTMENT ...................................................................................................................... 23 SPEED CONTROL RODADJUSTMENT ..................................................................................................... 24 CHECKANDADJUSTTHECABLES .......................................................................................................... 24 AUGERCONTROL CABLEADJUSTMENT ................................................................................................. 24 TRACTION CONTROL CABLEADJUSTMENT ........................................................................................... 25 CHUTEROTATION MOTORADJUSTMENT ............................................................................................... 26 AUGERSHEARPINREPLACEMENT ......................................................................................................... 26 CHECKTHETIRES.................................................................................................................................... 27 STORAGE................................................................................................ 28 OFFSEASON STORAGE ............................................................................................................................ 28 LUBRICATE HEXSHAFTANDCHAINS..................................................................................................... 28 REMOVE FROMSTORAGE ........................................................................................................................ 28 TROUBLESHOOTING ................................................................................... 29 WARRANTIES........................................................................................... 31 SPECIFICATIONS ....................................................................................... 33 OPERATORSAFETY ,t_ DAHGER- Amputation Hazard Hazard Symbols and Meanings The dischargechute containsa rotating impeller to throwsnow. Never clear or unclog the dischargechutewith your hands. Fingers can quickly become caughtand traumatic amputation or severe lacerationwill result. Always usea clean-outtool to clear or unclog the dischargechute. DANGER ,, Hand contactwith the rotating impeller inside the discharge chute is the most commoncause of injury associated with snowthrowers. ,, Thissnow thrower is capable of amputating handsand feet, and throwingobjects. Read and observeall the safety instructionsin this manual. Failure to do so will result in Safety Alert - Identifies safety informationabout hazardsthat can result in personal injury. Operator's Manual- Read and understand before performingany activity or running snow thrower. t_ • Rotating Impeller Keep a Safe Distance from Snow Thrower t i _L,,,;_. I Rotating Auger _ Rotating Gears death or serious injury. SafetyAlert Symboland SignalWords ,& The safety alert symbol _ and signal word (DANGER, WARNING,CAUTION,or NOTICE)is used to indicate the likelihood and potential severity of personal injuryand/or damage to the product. In addition, a hazardsymbol may be used to represent the type of hazard. ,ll_ DANGERindicates a hazard which, if not avoided, will result in death or serious injury. _ ARNING indicates a hazardwhich, if not avoided, could result in death or serious injury. ,i_ CAUTIONindicates a hazardwhich, if not avoided, could result in minor or moderate injury. Never Reach into Rotating Parts t_,_ Thrown Objects Fire Explosion Shock ToxicFumes Hot Surface Recommended Ear Protection for ExtendedUse Shut off engine and remove spark plug connector beforeperformingmaintenance or repair work. NOTICEindicates a situation that could result in damage to the product. WARNING U.S.A. Models: Certain componentsin this productand its related accessories containchemicalsknown to the state of of California to causecancer,birth defects, or other reproductive harm. Wash hands after handing. WARNING U.S.A. Models: The engine exhaust from this productconrains chemicalsknown to the State of California to cause cancer, birth defects, or other reproductiveharm. WARNING U.S.A. Models: Batteryposts,terminals, and related accessories containlead and lead components- chemicalsknown to the State of California to causecancer and reproductive harm. Wash hands after handing. OPERATORSAFETY Readthe Manual Control Symbols on Equipment DANGER ._ Read,understand,andfollowall the instructions on the snowthrowerandin the operator'smanualbeforeoperating this unit. Forward Fuel Failure toobserve thesafetyinstructions inthismanual will resultindeathorseriousinjury. ]=p-_ Neutral On Off J+J Choke 0ff R1-- Reverse I' 1 °"°"°°° ElectricStart Engage(Down) & Disengage (Up) Stop Slow Engine - Run Fast Engine - Stop o Bethoroughlyfamiliarwith thecontrolsandthe properuse ofthe snow thrower. ,, Makesureyou areproperlytrainedbeforeoperatingthe snowthrower. ,, Knowhowto stop the unit anddisengagethecontrolsquickly. ,, Neverallowanyoneto operatethe snowthrowerwithoutproperinstruction. ,, Alwaysfollow the instructionsin the operator'smanual,if thesnowthrower will bestoredfor anextendedperiod. ,, Maintainor replacesafetyandinstructionlabelsasnecessary. ,, Neverattemptto makemajorrepairson thesnowthrowerunlessyou have beenproperlytrained.Improperservicingof the snowthrowercan result in hazardousoperation,equipmentdamage,andvoidingof the product warranty. Discharge Chute DANGER I w m_,a m TractionControl Engage(Down) Discharge chutecontainsrotatingimpellerto throwsnow. Never clearorunclogthedischarge chutewithyourhands. Fingerscanquicklybecome caughtin theimpeller. Always usea clean-out tool. w =_'-m Auger Control Engage (Down) Failureto observethesesafetyinstructions will resultin traumatic amputation orseverelaceration. -dr TOSAFELY CLEAR A CLOGGED DISCHARGE CHUTE Auger Clutch [_ (Left and Right) ischarge Chute Chute Deflector (Up and Down) Heated HandGrips (High and Low) ,_ DANGER: Handcontact withtherotating impeller inside thedischarge chuteis themost common causeof injury associated withsnow throwers. Neveruseyourhandstocleanoutthedischarge chute. FOLLOW THESEINSTRUCTIONS: 1. ShutOFFtheengine. 2.Wait10seconds tobesuretheimpeller bladeshavestoppedrotating. 3.Alwaysusea clean-out tool,notyourhands. NOTE:Hot all control symbolsshown on this pagewill appear on your snow thrower.See FEATURESAND CONTROLSsection for the applicable symbols. Easy-Turn TM Traction Control TM Control Free-Hand OPERATORSAFETY Operationand EquipmentSafety Fuel Handling DANGER DANGER Thissnowthroweris onlyassafeas theoperator. If it is misused,or notproperlymaintained, it canbe dangerous. ]Remember youareresponsible for yoursafetyandthat of thosearoundyou. * Keeptheareaof operationclearof all persons,particularlysmallchildren andpets. . Thoroughlyinspectthe areawherethe snowthrowerwill be usedandremove all doormats,sleds,boards,wires,andotherforeignobjects. . Do not operatethesnowthrowerwithoutwearingadequatewinterclothing. . Wearfootwearthatwill improvefooting on slipperysurfaces. . Usecautionto avoid slipping or falling especiallywhenoperatingthe snowthrowerin reverse. *, Neveroperatethe snowthrowerwithoutgoodvisibility or light.Alwaysbe sureof yourfooting,andkeepafirm hold on the handles. . Do notclearsnowacrossthe faceof slopes.Useextremecautionwhen changingdirectionon slopes.Donot attemptto clearsteepslopes. . Do not overloadthe machinecapacitybyattemptingto clearsnowtoo quickly. . Neveroperatethe snowthrowerat high transportspeedson slippery surfaces.Lookbehindthe snowthrowerandusecarewhen operatingin reverse. o Do not usethesnowthroweron surfacesabovegroundlevelsuchas roofsof residences,garages,porches,or othersuch structuresor buildings. * Operatorsshouldevaluatetheirabilityto operatethe snowthrowersafely enoughto protectthemselvesandothersfrom injury. . Thesnowthroweris intendedto removesnowonly. Donot usethe snow throwerforany otherpurpose. . Do notcarrypassengers. *, Afterstrikinga foreignobject,shut OFFthe engine,disconnectthe cordon electricmotors,thoroughlyinspectthesnowthrowerfor anydamage,and repairthe damagebeforerestartingandoperatingthe snowthrower. *, If the snowthrowervibratesabnormally,shutOFFtheengine.Vibrationis generallyawarningof trouble.Seeanauthorizeddealerif necessaryfor repairs. . For modelsequippedwithelectricstartingmotors,disconnectthe power cordafterthe enginestarts. Fuelandits vaporsareextremelyflammableandexplosive, Alwayshandlefuel withextremecare. Failureto observethesesafetyinstructionscancausea fire Ior explosionwhichwill resultin severeburnsor death. WHENADDINGFUEL * Turnoff engineandletcool at least2 minutesbeforeremovingthe fuel cap andaddingfuel. o Fill fueltank outdoorsor in awell ventilatedarea. o Donot overfillthe fuel tank.Toallowfor the expansionof gasoline,do notfill abovethe bottomof the fuel tankneck. o Keepfuel awayfromsparks,openflames,pilot lights, heat,andother ignitionsources. o Checkfuel lines,cap,andfittings frequentlyfor cracksor leaks.Replaceif necessary. o Useanapprovedfuelcontainer. o If fuelspills, wait until it evaporatesbeforestartingengine. WHENSTARTINGENGINE *, Ensurethatsparkplug, muffler,fuelcap, andair cleaner(if equipped)are in placeandsecured. . Donot crankthe enginewiththe sparkplug removed. . If fuel is spilled,do not attemptto starttheengine,but movethe snow throwerawayfrom theareaof thespill, andavoidcreatinganysourceof ignition,until the fuelvaporshavedissipated. *, Donot over-primethe engine.Followthe enginestartinginstructionsin this manual. . If theenginefloods,setchoke(if equipped)to OPEN/RUN position,move throttle(if equipped)to FASTpositionandcrankuntil enginestarts. WHENOPERATING EQUIPMENT * Donot tip the snowthrowerat ananglewhichcausesthe fuelto spill. o Donot chokethecarburetorto stopthe engine. o Neverrunthe enginewiththe air cleanerassembly(if equipped)or the air filter (if equipped)removed. WHENCHANGINGOiL * If you drainthe oil from the top oil fill tube,the fuel tankmustbeemptyor fuel can leakout andresultin afire or explosion. I WHENTRANSPORTING EQUIPMENT *, Transport withfueltankEMPTY, orwithfuelshut-offvalveOFE I WNENSTORINGGASOLINEOREQUIPMENTWiTHFUELiN TANK *, Storeawayfromfurnaces,stoves,waterheaters,or otherappliancesthathave pilot light or otherignitionsourcebecausetheycan ignitefuel vapors. OPERATORSAFETY Children Moving Parts DANGER Keephands,feet,andclothingawayfromrotatingparts. Rotating partscancontactor entangle hands, feet,hair, clothing,or accessories. Failure toobserve thesesafetyinstructions will resultin traumatic amputation orseverelaceration. = Whenever cleaning,repairing,or inspecting thesnowthrower,makesurethe engineis OFF,sparkplugwireis disconnected, andall movingpartshave stopped. . Donot puthandsor feetnearor underrotatingparts.Keepclearofthe dischargeopeningat all times. . Neveroperatethe snowthrowerwithoutproperguards,andothersafety devicesin placeandworking. . Neverleavethe snowthrowerunattendedwhileengineis running.Always disengagetheaugerandtractioncontrols,stop engine,andremovekeys. . Keepall looseclothingawayfrom the front of thesnowthrowerandauger. Scarves,mittens,danglingdrawstrings,looseclothes,andpantscanquickly becomecaughtin therotatingdeviceandamputationwill occur.Tie up long hairandremovejewelry. . Runthe machineafewminutesafterdischargingsnowto preventfreeze-up of thecollector/impeller. . Disengagepowerto the collector/impellerwhensnowthroweris transported or not in use. DANGER Tragicaccidentscanoccurif the operatoris not alertto the presenceof children,Childrenareoftenattractedto the unit andthe operatingactivity.Neverassumethatchildrenwill remainwhereyou lastsawthem. o Keepchildrenout of theareaduringoperation.Childrenareoftenattractedto the equipment.Bemindfulof all personspresent. . Bealertandturn unit off if childrenenterthe area. . Neverallowchildrento operatethe unit. . Useextracarewhenapproachingblindcorners,shrubs,trees,or other objectsthatmayobscurevision.Childrenmaybe present. Engine Safety DANGER I_ and maintenanceothe f the engine.Failureto observe the safety Safeoperationof snowthrowerrequiresthe instructionsin this manualwill result in deathpropercare or serious injury. . Disengageall clutchesandshift into neutralbeforestartingthe engine. . Letthe engineadjustto outdoortemperatures beforestartingto clearsnow. . Usea groundedthree-wireplug-infor all snowthrowersequippedwith electricdrivemotorsor electricstartingmotors. Thrown Objects DANGER Objects canbepickedupbyaugerandthrownfromchute. Neverdischarge snowtowardbystanders or allowanyonein frontofthesnowthrower. Failure to observe thesesafety instructions willresultin deathor seriousinjury. o Alwayswearsafetyglassesor eyeshieldswhileduringoperation,andwhile performingan adjustmentor repair. o Alwaysbeawareof the directionthe snowis beingthrown.Nearby pedestrians,pets,or propertymaybe harmedby objectsbeingthrown. o Beawareof yourenvironmentwhileoperatingthesnowthrower.Running overitemssuch as,gravel,doormats,newspapers, toys,androckshidden undersnow,canall bethrownfrom the chuteor jam inthe auger. o Useextremecautionwhenoperatingon or crossinggraveldrives,walks,or roads. o Adjustthecollectorhousingheightto cleargravelor crushedrocksurface. o Neveroperatethe snowthrowernearglassenclosures,automobiles,window wells, drop-otis,andthe likewithoutproperadjustmentof the discharge chuteangle. o Familiarizeyourselfwiththe areain whichyou planto operatethesnow thrower.Markoff boundariesof walkwaysanddriveways. DANGER Enginesgiveoff carbonmonoxide,an odorless,colorless, poisongas. Breathingcarbonmonoxidecancausenausea,hinting, or death. * Startandrun engineoutdoors. Donot runthe enginein anenclosedarea,evenif doorsor windowsare open. OPERATORSAFETY Maintenanceand Storage Engine Safety (Continued) WARNING j Startingenginecreatessparking. j Sparkingcanignite nearbyflammablegases. Explosionandfire could result. * Ifthereis naturalor LPgas leakagein area,do not startengine. ,, Donot usepressurizedstartingfluids becausevaporsareflammable. WARNING ,_l_((l(I}(_(ll,, Runningthe engineproducesheat.Enginepan, especially i muffler,becomeextremelyhot. Failureto observethesesafetyinstructionscould result in i severethermalburnson contact. Thissnowthrowermustbeproperlymaintainedto ensuresafe operationand performance. Failure to observethe safety WARNING instructionsin this manualcould resultin deathor serious injury. * Whenperformingany maintenanceor repairson the snowthrower,shutOFF theengine,disconnectsparkplug wire,andkeepthewire awayfrom the plug to preventsomeonefrom accidentlystartingthe engine. ,, Checkshearboltsandotherhardwareatfrequentintervalsfor proper tightnessto besurethe snowthroweris in safeworkingcondition. ,, Keepnutsandboltstight andkeepsnowthrowerin goodcondition. ,, Nevertamperwith safetydevices.Checktheir properoperationregularlyand makenecessaryrepairsif theyarenot functioningproperly. ,, Componentsaresubjectto wear,damage,anddeterioration.Frequently checkcomponentsandreplacewith recommended parts,when necessary. ,, Checkcontrol operationfrequently.Adjustandserviceas required. ,, Useonly factoryauthorizedreplacement partswhenmakingrepairs. ,, Alwayscomplywithfactoryspecificationson all settingsandadjustments. * Nevertoucha hot engineor muffler.Allow muffler,enginecylinder,andfins to coolbeforetouching. ,, Removedebrisfrom mufflerareaandcylinderarea. ,, Installandmaintaininworkingorderasparkarresterbeforeusingequipment on forest-covered, grass-covered,or brush-coveredunimprovedland. ,, U.S.A.Models:It is a violationof CaliforniaPublicResourceCode Section4442to useor operatetheengineon or nearanyforest-covered, brush-covered, or grass-coveredlandunlessthe exhaustsystemis equipped with asparkarrestermeetingany applicablelocalor statelaws.Otherstates or federalareasmayhavesimilar laws. ,, Onlyauthorizedservicelocationsshouldbe utilizedfor majorserviceand repairrequirements. ,, Useonly attachments andaccessoriesapprovedby thefactory(suchas wheelweights,counterweights, or cabs). ,, Neverattemptto makeanyadjustmentswhilethe engineis running(except whenspecificallyrecommended bythe factory). OPERATORSAFETY WARNING:If anysafetydecalsbecomewornor damagedand J cannotbe read,orderreplacement decalsfrom your localdealer. Lookfor this symboJ to indicate importantsafety precautions.This symbolindicates: "Attention! Become Alert! YourSafety is At Risk." I Before operating your snow thrower, read the safety decals as shownon yoursnow thrower.The cautionsand warnings are for yoursafety. To avoid a personalinjuryor damageto yoursnow thrower, understandand follow all the safety decals. Part No. 1738349 Shift Decal Part No. 1737870 TractionControl Decal Part No. 1737875 Main DashDecal Part No. 1737869 AugerControl Decal Amputation EngineDecals hazard/Ji= Contact with m_ving pa_ts taside chute wig cause serious tntury. "_ Shut off engine heto_e uncloggtag discharge chute. • Use clean-out Risque tool not hands! d'amputation Tout contact avec des pi_ces en mouvement _ r tat_deut de la geulotta provoquera de graves b_esse_es. • Arr_tar le _qotaur avant de d_gager Ja goulefle d'djecttan. • Utiliser Foutil de dggagement, Part No. 278297 gas les matas_ Part No. 1737865 ChuteDanger Decal _AMILY ×XX××,X×XXX× X×XXX× Part No. 277953 ProductID Humber& Serial HumberDecal (Rear of Motor Box) Amputation Hazard Risque • xo_t contac_ _vec Ja t_ri_re provo_er_ de graves htassures. * Tenir yes prods, yes mains • Keep hyst_n_e_ et vgteme.ts d Distance. • Tenir tas spectateurs Thrown _way. Objects Danger Hazard • Never dffect discharge ...........ch ........ ds p...... Read the operator's m_n_al tar operattag and Shut off engine and remove hey before .............per ramming mataten_nce objets projet_g • Ne lamtas dlflget ta o_e en di_ectta_ des _ safeIy taslructta_s. Safety Decals d'amputation • ceet_t wg_ a_ger wgz cause serious injury, • Keep hands, _eel and clothing _way. Part No. 1737866 Auger Danger Decal _i!enl nP ea_ _g,; en _sS. o. biens _e man_eJ d'_tg_safiolt. _ Arrg_er Je moleur et rotifer ta cta avast _2iiil°eiieng'eflect_e_ tout e_ffettan Figure FEATURES AND CONTROLS NOTICE:Readthis OPERATOR'S MANUALand OPERATOR SAFETYbefore operatingyoursnowthrower. Comparethe illustrationswithyour SNOWTHROWERto familiarize yourselfwith the locationof variouscontrolsand adjustments.Savethis manual for future reference. / ® ® ® EngineControls Figure 2 ENGINEAND SNOWTHROWERCONTROLS ENGINECONTROLS G. Fuel Tank and Cap-- Fill thefueltankto approximately 1-1/2 in. (38 mm)belowthetopof theneckto allowfor fuelexpansion. A. Choke Control Knob-- Usedto starta cold engine(seeFigure2). H. 0il Fill Cap (Extended Dipstick) B. ElectricStart Button -- Usedto starttheengineusingtheelectric starter. SNOW THROWERCONTROLS C. Primer Button-- Usedto injectfueldirectlyintothecarburetor manifoldto ensurefaststartsin coolweather. A. Speed Select Lever -- Allowstheoperatorto useoneof six (6) forwardandtwo (2) reversespeeds(seeFigure3). Toshift, move speedselectleverto desiredposition. D. Safety Key-- Mustbe insertedto startengine.Pull out to stop.Do notturnsafetykey. NOTICE:Do not move speed select lever while Traction Control is engaged. This may result in severe damage to the drivesystem. E. Starter CordHandle -- Usedto starttheenginemanually. F. ON/OFFSwitch -- Usedto startandstoptheengine. 10 FEATURES ANDCONTROL $ ® ® w ® ® ® ® SnowThrowerControls Figure3 B. Auger Control Lever-- Usedto engageanddisengagethe augerandimpeller.Toengagepushdown,to disengagerelease. C. Chute RotationSwitch-- Usedto rotatethedischargechute to theleft or right. F. TractionControlLever-- Usedto propelsnowthrowerforwardor reverse.Pushdownto engage,releaseto disengage. G. Clean-Out Tool -- Usedto removesnowanddebrisfromthedischargechuteandthe augerhousing. D. Chute DeflectorSwitch-- Usedto controltheangleof thechute deflector(upor down). H Skid Shoe-- Usedto adjustthegroundclearanceof theauger housing. E. Free-HandTM Control -- Afterengagingthetractioncontrol(left hand)andaugercontrol(righthand),allowstheoperatorto releasetheaugercontrolleverto usetheothercontrols. 11 OPERATION BEFOREOPERATINGSNOWTHROWER NOTE: This snow thrower was shipped WITH OiL in the engine. See "Before Starting Engine" instructions in the OPERATIONsection of this manuaJ before starting engine. Checkthefasteners.Makesureall fastenersaretight. On electric start models,the unit was shippedwith the startercord pluggedintotheengine.Beforeoperating,unplugthestartercordfromthe engine. WARNING: operation of any thrower can in foreign objects beingsnow thrown into the eyes, which result in severe eye The damage. Always wearsnow safety glasses orresult eye shields before beginning thrower operation. We can recommend standard safety glasses or Wide Vision Safety Mask over spectacles. OPERATETHE SNOW THROWER dl_ CAUTION:Before operating, make sure the area in front of the snow thrower is cJearof bystandersor obstacJes. CAUTION:Operation with a Snow Cab. Windif may blow exhaust gasses backtowardsthe operator, you notice the smell of exhaust, changedirection of operation. 4. Fullypressandhold theaugercontrollever(C)to engageauger rotation.Releasing theaugercontrolleverwill disengagetheaugerunlessthe Free-Hand TM controlhasbeen activated. NOTICE:Do not throwsnow toward a buiJding as hiddenobjects could be thrownwith sufficientforce to causedamage. 1. Starttheengine.See"ToStartEngine"in this section. TM controllever(D)to 5. Fullypressandhold thetractionandFree-Hand engagethetractiondriveandbeginmovingthesnowthrower.Todisengagethetractiondrive,completelyreleasethelever. 2. Pressthechuterotationswitch(A, Figure4) to theUP/DOWNposition to rotatethedischargechuteleft or right. See"DischargeChuteand Deflector"in this section. 6. WhenBOTHleversaredepressed, theFree-Hand TM controlis activated.Thisallowsaugercontrolleverto be released - YETAUGER ROTATION WILLCONTINUE - untiltheFree-Hand TM controlis released. 3. Pushthechutedeflectorswitch(B)to the UP/DOWNpositionto controltheangleof thechutedeflector.See"DischargeChuteand Deflector"in this section. NOTE:Always reJease the traction controllever before moving the speed select lever. 7. Usethespeedselectlever(E)to selecttheforwarddrivespeed.Setthe speedselectleverto oneof thefollowingpositionsasdeterminedby snowconditions: 1-2 Wet,Heavy,Slushy,ExtraDeep 3 Free-Hand TM Control Moderate 4-5 VeryLight 6 Transport NOTE: When clearingwet, heavy, snow, it is recommended that the ground speed of the unit be reduced, maintained fnlJ throttle and do not attempt to clear the fuji width of the unit. 8. Tostopmovingforward,release thetractioncontrollever(D). 9. Tomovethesnowthrowerbackwards, movethespeedselectleverinto eitherfirst or secondreversepositionandengagethetractioncontrol lever. Control Levers Figure 4 12 OPERATION STOPTHESHOWTHROWER WARNING:Read Operator's Manual before operating machine. This machine can be dangerousif used carelessly. 1. Release theaugercontrollever(C, Figure4). 2. Release thetractioncontrol lever(D). ,, Never operatethe snowthrower without all guards, covers, shields in place. 3. PushtheON/OFFswitch(A, Figure12) totheOFFpositionand pull outthesafetykey(B). ,, Never direct dischargetowards windows or allow bystandersnear machine while engine is running. WARNING: Never run engine indoorsor in an enclosed, poor ventilated area. Engineexhaust containsCARBON MONOXIDE,an ODORLESSand DEADLYGAS. ,, Stop the engine whenever leaving the operating position. ,, Keep hands, feet, hair, and loose clothingaway from any moving parts on engine and snow thrower. • Disconnectspark plug before unclogging the impeller housingor the dischargechute and before making repairs or adjustments. ,, Temperatureof muffler and nearby areas can exceed 150°F (66°C). Avoidthese areas. ,, Whenleaving the machine, remove the safety key. Toreducethe risk of fire, keep the machine clean and free from spilledgas, oil, and debris. ,, DO NOTallow children or youngteenagers to operate or be near snow thrower while it is operating. WHEELLOCKOUTKNOB Eachwheelis securedto theaxlewith a lockoutpin.Theunitwasshipped withthe lockoutpin in thelockedposition.Foreaseof maneuverability, disconnectthelockoutpin asfollows. 1. Pull theknob(A, Figure5) out to disengage thelockoutpin. 2. To lock in the disengagedposition, turn the knob1/4 turn (90 degrees). Wheel Lockout Knob Figure 5 DISCHARGECHUTEAND DEFLECTOR Discharge Chute Rotation (Left/Right) 1. Pressthechuterotationswitchto theUPpositionandhold to rotate thechuteto theleft (A,Figure6). 2. Afterthedesiredpositionis obtained,releasetheswitchto theCENTERpositionto turnoff. 3. Presstheswitchto theDOWNpositionand holdto rotateclockwise. Chute Deflector(Up/Down) 1. Pressthechutedeflectorswitchto theUPpositionand holdto providea higherstreamandgreaterdistance(B,Figure6). 2. Afterthedesiredpositionis obtained,releasetheswitchto theCENTERpositionto turnoff. 3. Presstheswitchto theDOWNpositionand holdto providea lower streamand lessdistance. Discharge Chute and Deflector 13 Figure6 OPERATION CHECKTHE OiL (BEFORE STARTING ENGINE) °C oF NOTE:The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. 1. Makesuretheunit is level.Usea high qualitydetergentoil classified "ForServiceSG,SH,SJ, SL,or higher". i 68 04 0 2. Remove theoil fill cap/dipstick (A,Figure7)andwipewitha cleancloth. 5o 3. Inserttheoil fill cap/dipstick andturn clockwisetotighten. i 32 14 4. Removetheoilfill cap/dipstick andchecktheoil. NOTE:Do not checkthe level of the oil while the engine runs. o4 5. If necessary, addoil untiltheoil reachestheFULLmarkon theoil fill cap/dipstick.Donotaddtoo muchoil. °22 6. Tightentheoil fillcap/dipstick securelyeachtime youchecktheoil level. Below40°F(4°C)the use ofSAE30will result in hardstarling. ** Above80°F (27°C)the use of 10W-30maycauseincreasedoil consumption.Check oil levelmorefrequently. NOTE:Synthetic 5W30 motor oil is acceptable for all temperatures. DONOT mix oil with gasoline. See Chart for oil recommendations. FULL Checkingthe Oil Figure 7 FiLL THE FUEL TANK ,il_ WARNING:Gasoline is flammable.Always cautionwhenhandlingor storinggasoline. use Turn engineoff and let enginecoolat leasttwo minutesbefore removingthe gas cap. Do not add gasoline to the fuel tank whilesnow thrower is running,hot, or when snowthrower is in an enclosedarea. Keep awayfrom open flame, electricalsparks and DONOTSMOKEwhile filling the fuel tank. Never fill the fuel tank completely;but fill the fuel tanktowithin 1-1/2 inches(3.8 ram) fromthe top to providespace for the expansionof the fuel. Alwaysfiii fuel tankoutdoors and use a funnelor spoutto preventspilling. Make sure to wipe upany spilledfuel beforestartingthe engine. Thisengineis certifiedto operateon gasoline.ExhaustEmissionControl System:EM(EngineModifications). Fillthefueltankwithfresh,clean,unleaded regular, unleaded premium,or reformulatedautomotivegasolinewith a minimumof 85 octanealongwith a fuelstabilizer(follow instructionson fuelstabilizerpackage).DONOTuse leadedgasoline.Werecommend thatfuelstabilizerbeaddedto thefuel eachtimethat gasolineis addedtothefueltank. NOTE:Winter grade gasoline has highervolatility to improve starting. Be certain containeris clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periodsof storagein the container. _IL Store gasoline in a clean, approved container,and keep the cap in place on the container.Keepgasoline in a cool weft ventilatedplace;never in the house.Never buy more thana 30 day supply of gasoline to assure volatility. Gasolineis intendedto be usedas a fuel for internal combustionengines;therefore, do notuse gasoline for any other purpose.Since manychildrenlike the smell of gasoline, keep it out of their reachbecausethe fumes are dangerousto inhale, as well as beingexplosive. AUTION:DO NOT use gasoline containingany amountof alcohol as it cancauseserious damage to the engine or significantlyreducethe performance. 14 OPERATION START THE ENGINE 4. Insertthesafetykey(A, Figure9) intothesafetykeyslot andpush fully in to theRUNposition. Besurethatengineoil isatFULLmarkontheoil fill cap/dipstick. Thesnow thrower engineisequipped withanA.C.electric starter andrecoilstarter. Before starting theengine, becertainthatyouhavereadthefollowinginformation. 5. Turnthechokeknob(B)fully clockwiseif engineis cold. NOTE:Do not use the choke to start a warm engine. If enginefloods,setthechoketotheOPEN/RUN positionandcrankuntiltheenginestarts. 6. Pushtheprimerbutton(C)two times. NOTE:Do not use the primer to start a warm engine. NOTE:Ensurethat electric extension cordis removedfrom the power receptacle. ,A_WARNING: Theelectricstarteris equippedwith a three-wire powercordand plug designedto operateon AC householdcurrent.Thepowercordmust be properly groundedat all times to avoidthe possibilityof electricshock which cancauseinjurytothe operator.Followall instructions carefullyas set forth: Make sureyourhousehasa three=wiregroundedsystem. Ifyou are notsure,ask a licensedelectrician.If yourhousedoes nothavea three-wire groundedsystem,do notusethis electric starterunderanycondition. Ifyourhousehas a three-wire groundedsystembut a three-hole receptacleis not availableto connectthe electricstarter, havea three-hole receptacleinstalledbya licensedelectrician. ,_ ,_ WARNING:To alwayson connectthe power cordfirstconnectpower to the switch cord, box located the engine and then plug the other end into a three-hole grounded receptacle. Inserting Safety Key WARNING: To disconnectthe power cord, always unplug the end connectedto the three-hole grounded receptacle first. ,ll_ Figure9 7. BewindStart: Firmlyholdthestartercordhandle(A,Figure10).Pull thestartercordhandleslowlyuntilresistance isfelt,thenpullrapidly. Start the engine as follows: 1. Checktheoil level.Seethe"Check/Add Oil"sectionintheENGINE MANUAL. 2. Makesureequipment drivecontrols aredisengaged. WARNING: Rapid retractionof the starter cord (kickback) will pull your hand and arm toward the engine faster than you can let go. Brokenbones, fractures, bruises, or sprains could result. When starting engine, pull the starter cordslowly until resistance is felt and then pull rapidlyto avoid kickback. NOTE:If the engine does not start after three attempts, see the Engine Manual Troubleshootingsection. 3. PushtheON/OFFswitch(A,Figure8)totheONposition. 8. Electric Start: Firstconnecttheextension cordtothepowercord receptacle andthenintoawallreceptacle. If additional extension cordis required,makesureit is three-wire. _l_ Starting theEngine Figure8 15 WARNING: if the extension cord is damaged, it must be replaced bythe manufacturer(or its service agent) or a similarly qualified personto avoid a hazard. OPERATION 9. Electric Start: Depress thestarterpushbutton(A,Figure11).Afteryou starttheengine, firstdisconnect theextension cordfromthewallreceptacle andthenfromthepowercordreceptacle (B). ® Startingwith ElectricStart Startingwith CordHandle Figure 10 Figure 11 IMPORTANT:To extend the life of the starter, use short starting cycles(five secondsmaximum). Wait one minute between starting cycles. NOTE:If the engine does not start after three attempts, see the Engine Manual Troubleshootingsection. STOPTHEENGINE NOTE:Do not lose the safety key. Keepthe safety key in a safe place. The engine will notstart without the safety/ignitionkey. Beforestoppingtheenginefor a fewminutesto helpdry off anymoisture on theengine. _ ARNING:Gasoline and vaporsare extremely flammable and explosive. Fire or explosion can cause severe burns or death. DO NOT chokethe carburetorto stop the engine. 1. PushtheON/OFFswitch(A,Figure12)totheOFFposition. 2. Removethesafetykey(B).Keepthesafetykeyoutof the reachof children. Stopping theEngine 16 Figure 12 OPERATION OPERATINGTiPS CLEARA CLOGGEDDISCHARGECHUTE _k 1. Mostefficientsnowthrowingis accomplished whensnowis removed immediatelyafterit falls. ANGER:Hand contactwith the commoncause rotating impeJlerinside the dischargechute is the most of injury associated with snow throwers. Never dear or unclog dischargechute with your hands, or while engine is running. Fingerscan quickly becomecaught and traumatic amputation or severe lacerationcan result. 2. Forcomplete snowremoval, slightlyoverlapeachswathpreviously taken. 3. Snowshouldbedischargeddownwindwheneverpossible. 4. Fornormalusage,setthe skids1/8 inch(3 mm)belowthe scraper bar.Forextremelyhard-packedsnowsurfaces,the skidsmaybeadjustedupwardto ensurecleaningefficiency. 5. Ongravelor crushedrocksurfaces,theskidsshouldbesetat 1-1/4 inch(32 mm)belowthescraperbar(see"AdjustSkidHeight"in the MAINTENANCE sectionof this manual).Rocksandgravelmustnot bepickedupandthrownbythemachine. _' SHUTOFFTHEENGINE! ,, Wait10 secondsto besurethattheimpellerbladeshavestopped rotating. 6. Afterthesnowthrowingjob hasbeencompleted,allowtheengineto idle for a fewminutes,to meltsnowand iceaccumulated on the engine. ,' Alwaysusea clean-outtool, notyourhands. A clean-outtool(A,Figure13)isattached toeitherthehandleorthetopofthe augerhousing.Usetheclean-outtoolto removesnowfromtheaugerhousing. 7. Cleanthesnowthrowerthoroughlyaftereachuse. 8. Removeiceandsnowaccumulation andall debrisfromtheentire snowthrower,andflush withwater(if possible)toremoveall salt or otherchemicals.Wipesnowthrowerdry. 9. Beforestartingsnowthrower,alwaysinspectaugersand impellerfor iceaccumulationand/ordebris,whichcouldresultin snowthrower damage. \\ \,\ \i 10. Checkoil levelbeforeeverystart.Makesurethe oil is attheFULL markontheoil fill cap/dipstick. \\ \ Clean-OutTool Figure 13 17 MAINTENANCE SERVICERECOMMENDATIONS FIRST BEFORE AFTER 2 EACH EACH HOURS USE USE PROCEDURE Checkto MakeSure AugerBladeStopsWithin 5 SecondsAfterRight ControlLeveris Released SAFETY LubricateControlLevers andLinkages EVERY 5 HOURS EVERY 10 HOURS EVERY BEGINNING BEFORE 25 EACH STORAGE HOURS SEASON ,/ ,/ ,/ CheckSnowThrowerfor LooseHardware ,/ "/ '/ LubricateHexShaftand Chains '/ LubricateAugerShaft Fittings ,/ '/ ,/ SNOWTHROWER LubricateChuteRotation GearandDeflector Mechanism ,/ RemoveAll Snowand Slushoff SnowThrowerto v" PreventFreezingof Auger or Controls CheckTirePressure L_______ i ,/ i ,,,,, i Oil,Check ENGINE OiI, Change ¢ ¢ ,/ ¢ ,/ Checkand Replace SparkPlug ,/ '/ NOTE:The warrantyon this snowthrower does not cover items that have been subjectedto operator abuse or negligence.To receive full value from the warranty, operator mustmaintain snowthrower as instructedin this manual. TheaboveService Recommendations aresuppliedto assisttheoperatorto properlymaintainthesnowthrower. 18 MAINTENANCE LUBRICATE AUGERGEARBOX Theaugergearboxis lubricated atthefactoryand shouldnotrequire additionallubrication, If for somereasonthelubricant shouldleakout, or if theaugergearboxhasbeenserviced,add LubriplateGR132Greaseor equivalent.Maximum3-1/4 ounces,(92 grams)shouldbeused. Removefiller plug (A,Figure14),oncea year.If greaseis visible,do not add.If greaseis notvisible,usea pieceoffinewire, likea dipstickto check if thereis greasein thegearbox.MobiluxEP1and ShellAlvaniaEP1are suitableequivalents. ,,¢ Lubricating ControlLeverLinkage Figure 15 LUBRICATE DISCHARGECHUTEAND DEFLECTOR Lubricate thechuterotationgear(A,Figure16)anddeflectorhinge(B)with automotive typeoil everytwenty-five (25)operating hours. LubricatingAugerGearBox Figure 14 LUBRICATE AUGERSHAFTFITTINGS 1. Usinga handgreasegun,lubricatetheaugershaftfittings (B,Figure 14) everyten(10) operatinghours.Eachtimea shearpin is replaced, theaugershaft(C) MUSTbe greased.(See"AugerShearPinReplacement"section.) 2. Forstorageor whenreplacingshearpins, removeshearpinsand lubricateaugershaftfittings (B).Rotateaugersseveraltimeson the shaftandreinstalltheshearpins. LUBRICATE CONTROL LEVER LINKAGE Checkthefunctionof theFree-Handcontrols.Thecontrolsshouldfunction asdescribedin theOPERATION section. ,_ WARNING:It is critical for the safe operation of the unit that the controlsdisengagewhen released. Lubricating Discharge ChuteandDeflector Lubricatethe linkagefor thetraction/Free-Hand control(A, Figure15), speedselectcontrol(B),andaugercontrol(C)everyten(10)operating hours,or asnecessary to ensuresafeoperation. NOTICE:Under no circumstancesshould the unit be used if the controlsdo not function properly. 19 Figure 16 MAINTENANCE ENGINE MAINTENANCE Check Crankcase Oil Level - Beforestartingengineandaftereach8 hoursof continuoususe.Add therecommended motoroil as required. NOTE:Over filling the engine can affect performance.Tighten the oil fill cap securely to prevent leakage. Full Change Oil - Every50 hoursof operationor at leastoncea year,evenif thesnowthroweris notusedfor fifty hours.Usea clean,highquality detergentoil. Fill thecrankcase to FULLlineon dipstick(A, Figure17).Be sureoriginalcontaineris marked:A.P.I.service"SF"or higher.Do notuse SAE10W40 oil (asit maynotprovideproperlubrication).See Chart for oil recommendations. Drain Oil - Positionsnowthrowersothattheoil drain plug(A, Figure 18) is lowestpointon engine.Whentheengineis warm,removeoil drain plugand oil fill capanddrainoil intoa suitablecontainer. Replaceoil drainplugandtightensecurely.Refillcrankcasewiththe recommendedmotoroil. CheckingCrankcase Oil Level Figure 17 Oil DrainPlug Figure 18 °C -22 Below40°F (4°C)the use of SAE30will result in hardstarting. ** Above80°F (27°C)the use of 10W-30maycauseincreasedoil consumption= Check oil levelmorefrequently. 2O MAINTENANCE CHANGETHESPARKPLUG Remove the Snow Hood 1. Removethechokecontrolknob(A,Figure19). 2. Removethesafetykey(B). 3. Removethemountingscrews(A, Figure20). 4. Slowlyremovethesnowhood(B) Makesurethat theprimerbutton hose(C)andtheignitionwire(D)arenotdisconnected. 5. Thesparkplug (E)cannowbe accessed. 6. Toinstallthesnowhood,first makesurethattheprimerbuttonhose andtheignitionwireareconnected. 7. Mountthesnowhoodto theengineandsecurewith themounting screws. 8. Connectthechokecontrolknob(A,Figure21) with thechokeshaft on thecarburetor(B).Makesurethechokecontrolknobis properly installed.If thechokecontrolknobis notinstalledcorrectly,thechoke will notoperate. 9. Installthesafetykey(C). SnowThrowerEngine Figure 19 21 RemovingtheSnowHood Figure 20 ConnectingChokeControlKnob Figure 21 MAINTENANCE Checkand ReplaceSpark Plug Checkthesparkplugeverytwenty-five(25) hours.Replacethesparkplug (Figure22) if theelectrodes arepittedor burnedor if theporcelainis cracked. 1. Removesnowhood(see"RemovetheSnowHood"section). \ 2. Cleansparkplugandresetgapperiodically. 3. Cleanareaaroundsparkplug basebeforeremoval,to preventdirt fromenteringengine. 4. Replacesparkplug if electrodesarepittedor burnedor if porcelainis cracked. 5. Cleansparkplugby carefullyscrapingelectrodes (do notsandblast or usewirebrush). 6. Besuresparkplugis cleanandfreeof foreignmaterial.Checkelectrodesgapwitha wirefeelergaugeand resetgapto 0.030"(0.76ram) if necessary. 7. Beforeinstallingsparkplug,coatthreadslightlywith graphitegrease to insureeasyremoval. ReplacingSparkPlug Figure 22 8. Tightenplug firmlyinto engine.If torquewrenchis available,tighten plug to 18-23ft-lbs (24.4-31.2Nm). ,_ WARNING: Be certain to maintain proper ground clearance for your particular area to be cleared. Objects such as gravel, rocks, or other debris, if struck by the impeller, may be thrown with sufficient force to cause personalinjury, propertydamage, or damage to the snow thrower. WARNING:Always turn unit off, remove ignitionkey, and disconnectthe spark plug wire before making any repairs or adjustments. ADJUSTSKiD HEIGHT Thissnowthroweris equippedwithtwo heightadjustskids,securedto the outsideoftheaugerhousing.Theseelevatethefront ofthesnowthrower. Whenremovingsnowfroma hardsurfaceareasuchasa paveddriveway or walk,adjusttheskidsup to bringthefront ofthesnowthrowerdown. Whenremovingsnowfromrockor unevenconstruction,raisethefront of thesnowthrowerbymovingtheskidsdown.Thiswill helpto prevent rocksandotherdebrisfrombeingpickedup andthrownbytheaugers. To adjustskids, proceed as follows: 1. Placea block(equalto heightfromgrounddesired)underscraperbar nearbutnotunderskid. 2. Loosenskid mountingnuts(A, Figure23)and pushtheskid down (B) until it touchestheground.Retightenmountingnuts. 3. Setskid on othersideatsameheight. NOTE:Make sure that snow thrower is set at same height on both sides. AdjustingSkidHeight 22 Figure 23 MAINTENANCE BELTADJUSTMENT TractionDrive Belt Thetractiondrivebelthasconstantspringpressureanddoesnotrequire anadjustment.If thetractiondrivebelt is slipping,replacethebelt. Seeauthorizeddealer. AugerDrive Belt If yoursnowthrowerwill notdischarge snow,checkthecontrolcableadjustment.If it iscorrect,thenchecktheconditionoftheaugerdrivebelt.If it is damaged or loose,replaceit (seeauthorizeddealer). 1. Disconnectsparkplug wire. 2. Remove screw(A,Figure24)frombeltcover(B).Remove beltcover. 3. Loosennuton idler drivepulley(A,Figure25)andmoveidlerdrive pulleytowardsbeltabout1/8inch(3 mm). _ ARNING:Do not over-tighten, may lift the lever and causethe auger drive as to this be engagedwithout depressingthe auger control. AdjustingAugerDriveBelt Figure24 CheckingTensionon AugerDriveBelt Figure25 4. Tightennut. 5. Withtheaid of anassistant,engagetheaugerdriveclutch.Checktensionon beltwhichis oppositeidler pulley(B,Figure25).Beltshould deflectabout1/2 inch(12.5mm)with moderatepressure.Youmay haveto moveidler pulleymorethanonceto obtainthecorrecttension. 6. Releasetheaugerdrivecontrollever.The auger muststop within 5 seconds. 7. If augerdoesnotoperateproperly,stopengineandrecheckdrive linkageadjustments. 8. Reinstallbeltcover(B, Figure24).Tightenscrew(A). 9. Wheneverbeltsareadjustedor replaced,thecableswill needto be adjusted(see"CheckandAdjusttheCables"section). 10. Attachthesparkplugwire. BELT GUIDE ADJUSTMENT 1. Removesparkplug wire. 2. Havesomeoneengagetheaugerdrive.This will engageaugeridler pulley(A, Figure26). ® 1/8" (3mm) 3. Measurethedistancebetweenthe beltguide(B)and belt(C).The distanceshouldbeabout1/8inch(3 ram). 4. If adjustmentis necessary, loosenbeltguidemountingbolt. Move beltguideto thecorrectposition.Tightenmountingbolt. 5. Installbeltcover. 6. Connectsparkplugwire. AdjustingBeltDrive 23 Figure 26 MAINTENANCE SPEEDCONTROLRODADJUSTMENT If thespeedcontrolrod (A,Figure27) requiresadjustment,seean authorizeddealerfor assistance. CHECKANDADJUSTTHECABLES Thecablesareadjustedatthefactoryandnoadjustmentshouldbenecessary.If thecableshavebecomestretchedor aresaggingadjustmentwill be necessary. Wheneverbeltsareadjustedor replaced,thecableswill needto beadjusted. AUGER CONTROL CABLE ADJUSTMENT ,_ WARNING:Do not over-tighten,as may lift withthe lever and causethe auger drive to this be engaged out depressingtheauger drive control. AdjustingSpeedControlRod Figure 27 AdjustingAugerControlCable Figure28 1. Withtheaugerdrivecontrolleverreleased,thehook(A, Figure28) shouldbarelytouchthelever(B)withoutraisingit. Therecanbea maximumof 1/32"(0.8mm) clearance. 2. Toadjust,loosenthenut (C)by holdingtheadjustingflats(D)and turningthenut.Then,turntheadjustingflatsandhold the adjustmentscrew(E).Theadjustmentscrewis a phillipsscrewandthe headcanbeheldor turnedby insertinga screwdriverthroughthe spring(F). 3. Holdtheadjustingflatsandtightenthenut. 4. Starttheengineand checktheauger.Theaugermustnotbe engaged unlesstheaugerdrivecontrolleveris depressed. 5. Withtheenginerunning,fully depresstheaugerdrivecontrollever. Theaugershouldengageandrun normally. 6. Releasetheaugerdrivecontrollever.Theaugermuststopwithin5 seconds. 7. If theaugerdoesnotoperateproperly,stoptheengineandrecheck theaugerdrivecableadjustment. 8. If thedrivelinkageis properlyadjusted,thetensionof theaugerdrive beltmayrequirean adjustment(see"BeltAdjustment"section). 24 MAINTENANCE TRACTIONCONTROLCABLEADJUSTMENT 1. Removethegasfromthegastank.Standthesnowthrowerupon the frontendof theaugerhousing. [_ orARNING:Drain flame. the gasoline outdoors, away from fire 2. Loosenthebolts(A,Figure29) on eachsideof thebottompanel(B). 3. Removethebottompanel. 4. Slidethecableboot(A, Figure30) offthecableadjustmentbracket (B) I 5. Pushthebottomofthetractiondrivecable(C)throughthecable adjustmentbracketuntilthe "Z" hook(D)canbe removed. 6. Removethe"Z" hookfrom thecableadjustmentbracket.Movethe"Z" hookdownto thenextadjustmenthole. 7. Pull thetractiondrivecableup throughthecableadjustmentbracket. TractionDriveCable Figure 30 CheckingAdjustmentofTractionDriveCable Figure 31 81Putthecablebootoverthecableadjustmentbracketi 9. Tochecktheadjustment,depressthedriveleverand checkthelength of thedrivespring(A,Figure31). Incorrectadjustment,thelength of thedrivespringis a minimum3 inches(76 mm)anda maximum 3-3/8 inches(85 mm). 10. Installthebottompanel(B,Figure29)1 11. Tightenthebolts(A) on eachsideof thebottompanel. AdjustingTractionDriveCable Figure 29 25 MAINTENANCE CHUTEROTATIONMOTORADJUSTMENT If theelectricchuterotatordoesnotfunctionproperly,checktheelectrical connectionsandthenperformtheprocedurebelow. 1. Remove therotatormotorcover. 2. Lubricatethechutering gear. 3. Loosenthescrews(A, Figure32) securingtherotatormotorandadjust so thatthemotorgearandchutering gearmesh.Tightenthe capscrews. 4. Reinstallthechuterotationcover. AdjustingChuteRotationMotor Figure 32 AUGERSHEARPiN REPLACEMENT Theaugersaresecuredtotheaugershaftwith specialshearpinsthatare designedto breakif an objectbecomeslodgedin theaugerhousing.Use of a hardergradeshearpinwill reducetheprotectionprovidedbythe shearpin. ,_WARNING: Do not go near the dischargechute or auger when the engine is running. Do not run the engine if any cover or guard is removed. Undermostcircumstances, if theaugerstrikesan objectwhichcould causedamageto theunit, theshearpin will break.Thisprotectsthegear boxandotherpartsfrom damage. Theshearpins(A andB, Figure33) arelocatedon theaugershaft.Replace a brokenshearpinasfollows. 1. Tapoutthebrokenshearpin witha pin punch. 2. Installa newshearpin andcotterpin.Bendtheendsofthecotterpin down. ReplacingBrokenShearPin iMPORTANT:Do not replaceshear pins with anything other than the correctgradereplacement shear pin. Useof bolts, screws, or hardergrade shear pins can result in equipment damage. 26 Figure 33 MAINTENANCE CHECKTHETIRES Checktiresfor damage.Checktheair pressurein thetireswith an accurategauge (seeFigure34). _ AUTION:Avoidinjury! ExpJosiveseparationof tire and rim parts is possible when they are serviced incorrectly. = Do not attempt to mounta tire without the proper equipment and experience to perform the job. = Do not inflate the tires above the recommendedpressure. = Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurallyweaken or deform the wheel. CheckingTire Air Pressure • Do not stand in front or over the tire assembly when inflating. Use appropriate tool that allows youto stand to one side. NOTICE:Check side of tire for maximum tire pressure. DO NOT exceed maximum. 27 Figure 34 STORAGE OFFSEASONSTORAGE LUBRICATE HEXSHAFTAND CHAINS store the engine, with fuel in the tank, ,A WARNING:Never indoorsor in a poorventilated enclosurewhere fuel ,& fumes could reach an openflame, spark or pilot light as on a furnace, water heater, clothes dryer, etc. Handle gasoline carefully. It is highlyflammable and careless use could result in seriousfire damage to your person and/or property. CAUTION:Do not allow grease or oil to contactthe rubberfrictionwheel or the disc drive plate, if the disc drive plate or friction wheel come in contactwith grease or oil damage to rubberfriction wheel will result. NOTICE:If grease or oil comesinto contactwith the disc drive plate or frictionwheel, make sure to clean plate and wheel thoroughlywith an alcohol basesolvent. Drain fuel into approvedcontainersoutdoors, away from open flame. 1. Positionspeedselectlever(E,Figure4) in first forwardgear. If thesnowthrowerwill be storedforthirty (30) daysor moreatthe endof thesnowseason,thefollowingstepsarerecommended to prepareyour snowthrowerfor storage. 2. Drainfuelto anapprovedcontainer. 3. Standthesnowthrowerup on theaugerhousingend. NOTE:When the crankcaseis filled with oil, do not leave the snow throwerstandingup on the auger housingfor an extended period of time. NOTE:Gasoline must be removedor treated to prevent gum depositsfrom forming in the tank, filter, hose, and carburetor during storage. 4. Removethebottompanel. 1. Removegasoline,by runningengineuntil tankis emptyandengine stops.If youdo notwantto removethegasoline,addfuelstabilizer to anygasolineleft in thetankto minimizegumdepositsandacids. If thetankis almostempty,mix stabilizerwith freshgasolinein a separatecontainerandadd someofthemixtureto thetank.ALWAYS FOLLOWINSTRUCTIONS ONSTABILIZER CONTAINER. THENRUN ENGINE ATLEAST10 MINUTESAFTERSTABILIZER ISADDEDTO ALLOWMIXTURETOREACHCARBURETOR. STORESNOW THROWER INSAFEPLACE. 5. Lubricatethechains(A, Figure35) witha chaintypelubricant. 6. Wipethehexshaft(B) andsprockets(C)with 5W30motoroil, before storageand atthebeginningof eachseason. 7. Installthebottompanel. 2. Youcanhelp keepyourengine(4-cyclesonly)in goodoperating conditionby changingoil beforestorage. 3. Lubricatethe piston/cylinder area.This canbe donebyfirst removing thesparkplugand squirtingcleanengineoil intothe sparkplug hole. Thencoverthesparkplugholewith a ragto absorboil spray.Next, rotatetheengineby pullingthestartertwoor threetimes.Finally, reinstallsparkplug andattachsparkplugwire. 4. Thoroughlycleanthe snowthrower. 5. Lubricateall lubricationpoints(see"Lubrication"topicsin the MAINTENANCE section). 6. Makesureall nuts,bolts,andscrewsaresecurelyfastened.Inspect all visible movingpartsfor damage,breakage, andwear.Replaceif necessary. Lubricating HexShaftandChains 7. Touchup all rustedor chippedpaintsurfaces;sandlightly before painting. Figure35 REMOVEFROMSTORAGE 8. Coverthebaremetalpartsof thesnowthrowerhousingauger,and theimpellerwith rust preventative. 9. If possible,storeyoursnowthrowerindoorsandcoverit to give protectionfromdustand dirt. 1. Puttheupperhandlein theoperatingposition,tightentheknobsthat securetheupperhandle. 2. Fill thefueltankwith a freshfuel. 10. Onmodelswithfolding handles,loosentheknobsthat securethe upperhandle.Rotatetheupperhandleback. 3. Checkthesparkplug.Makesurethegapis correct.If thesparkplug is wornor damaged,replacebeforeusing. 11. If themachinemustbestoredoutdoors,block up thesnowthrower andensuretheentiremachineis off theground.Coverthesnow throwerwith a heavytarpaulin. 4. Makesureall fastenersaretight. 5. Makesureall guards,shields,and coversare in place. 6. Makesureall adjustments arecorrect. 28 TROUBLESHOOTING PROBLEM LOOKFOR REMEDY Free-Hand TM controlisACTIVE. Release bothaugercontroland Free-Hand TM controlto stop auger. l Auger does not stop within 5 secondsafter right controllever is released. Discharge chute or deflectordoes not work (electric). Discharge chute or i deflectordoes not work i (remote-manual). Drive fails to move snow thrower at slow speeds, Augerdrivebeltout of adjustment. Adjustaugerbelt. Augerbeltguideoutof adjustment. Adjustaugerbeltguide. Electricalfailure. Seeauthorizeddealer. Dischargechuteor deflectorout Adjustand/orlubricatecontrollinkage. ofadjustmentor needs lubrication. Tractioncontrolout of adjustment. Readjustdrive,or selectspeedleversettingonespeedfaster. Keyis off. Pushkeyin to theONposition. Failureto primea coldengine. Pressprimerbuttontwiceand restart. Fuelshut-offvalveis in CLOSEDTurnvalveto OPENposition. Enginefails to start, position. Outof fuel. Fill fueltank. ChokeOFF- coldengine. TurnchokeON,setthrottleto FAST. Engineflooded. Turnchoketo OFF;try starting. Nospark. Checkgap.Gapsparkplug,cleanelectrode,or replaceplug as necesary. Waterin fuel, or old fuel. Draintank.(Disposeof fuel atan authorizedhazardous wastefacility.)Fillwith freshfuel. Fuelmixturetoo rich. Movechoketo OFFposition. Sparkplug faulty,fouled,or gappedimproperly. Cleanandgapsparkplug,or replace. Fuelcapvent is blocked. Clearvent. Excessivevibration. Loosepartsor damaged impeller, Stopengineimmediately. Tightenall hardware.If vibrationcontinues,havethe unit servicedby anauthorizeddealer. Snow thrower does not stop when traction control lever is released. Tractioncontrolout of adjustment. Adjusttractioncontrollinkage. Tirepressurenotequal. Checktire pressure. Onewheelis set in freewheelingmode.(Tractionlock pin is in theOUTERhole.) Makesuretheleft tractionlock pin is in theINNERholes(to engagethetraction drive). Enginestarts hard or runs poorly. Snow thrower veers to one side. 29 TROLIBLESHOOT/NG PROBLEM Scraper bar does not clean hard surface. LOOKFOR Skidshoesimproperlyadjusted. Raiseor lowerskid shoes. Drivebelt looseor damaged. Unit fails to propel itself. Unit fails to discharge snow. REMEDY Replacedrivebelt.Seeauthorizeddealer. Incorrectadjustmentof traction Adjusttractiondrivecable.Referto "CableAdjustment"in the MAINTENANCE drivecable, sectionof this manual. Wornor damagedfrictiondisc. Replacefrictiondisc.Seeauthorizeddealer. Augerdrivebelt looseor damaged. Replaceor adjustaugerdrivebelt.Referto "DriveBeltAdjustment"in the MAINTENANCE sectionof this manual,or seeauthorizeddealer. Augercontrolcablenotadjusted Adjustaugercontrolcable.Referto "CableAdjustment"in theMAINTENANCE correctly, sectionof this manual. Brokenshearpin. Replaceshearpin.Referto "AugerShearPin Replacement" in the MAINTENANCE sectionof this manual. Dischargechuteclogged. Stopengineimmediately. Alwaysusetheclean-outtoolto cleara clogged dischargechute,notyour hands.Cleandischargechuteand insideof auger housing.Referto WARNINGS in OPERATOR SAFETYsection. Foreignobjectlodgedin auger. Stopengineimmediately. Alwaysusetheclean-outtoolto cleara cloggedchute, notyourhands.Removeobjectfrom auger.Referto WARNINGS in OPERATOR SAFETYsection. 30 Briggs & Stratton Power Products Group, LLC will repair and/or replace, free d charge, any part(s) of the equipment that is defective in material or workmanship or both. Briggs & Stratton Corporation will repair and/or replace, free of charge, any part(s) d the Briggs and Stratton engine* (if equipped) that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer using our dealer locator at www.BriggsandStratton.com. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from purchase or to the extent permitted by taw. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by taw. Some states not allow the apply to you. or country to or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not This warranty gives you specific legal rights and you may also have other rights which vary from state to state country. The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated above. "Consumer use" means personal residential household use by a retail consumer. "Commercial use" means all other uses, including use for commercial, income producing or rental purposes. Once product has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty. No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine warranty eligibility. We welcome warranty repair and apologize to you for being inconvenienced. dealers authorized by Briggs & Stratton or BSPPG, LLC. Warranty service is available only through servicing Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel. Improper Use and Abuse - The proper, intended use d this product is described in the Operator's Manual. Using the product in a way not described in the Operator's Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage. Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator's Manual, and serviced or repaired using genuine Briggs & Stratton parts. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty. Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (engine brake pads are covered) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship. Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator's Manual. Damage caused by stale fuel (carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty. * Applies to Briggs and Stratton engines only. Warranty coverage of non-Briggs and Stratton engines is provided by the engine manufacturer. 1737660 Rev B Effective November 2008 The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2008 and later engine/equipment. In California, new small off-road engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. B&S must warrant the emissions control system on your engine/ equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Your emissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies. Where a warrantable condition exists, B&S will repair your engine/ equipment at no cost to you including diagnosis, parts, and labor. Manufacturer's Warranty Coverage: Small off-road engines are warranted for two years. If any emissions-related part on your engine/equipment is defective, the part wil! be repaired or replaced by B&S. The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator's Manual. 1. Warranted Emissions Parts Coverage under this warranty extends onty to the parts listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased. a. Fue! Metering System Cold start enrichment system (soft choke) Carburetor and internal parts Fuel pump Fuel line, fuel line fittings, clamps Fuel tank, cap and tether Carbon canister b. c. d. e. Air Induction System Air cleaner Intake manifold Purge and vent line Ignition System Spark plug(s) Magneto ignition system Catalyst System Catalytic converter Exhaust manifold Air injection system or pulse valve Miscellaneous Items Used in Above Systems Vacuum, temperature, position, time sensitive valves and switches Connectors and assemblies 2. Length of Coverage For a period of two years from date of original purchase, B&S warrants to the original purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer's application for certification. The warranty period begins on the date the engine is originally purchased. Engines that are certified to meet the California Air Resources Board (CARB) Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information. The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used: Moderate: Engine is certified to be emissions compliant for 125 hours of actual engine running time. Intermediate: Engine is certified to be emissions compliant for 250 hours of actual engine running time. Extended: Engine is certified to be emissions compliant for 500 hours of actual engine running time. Owner's Warranty Responsibilities: * As the small engine/equipment owner, you are responsible for the performance of the required maintenance listed in your owner's manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the tack of receipts or your failure to ensure the performance of all scheduled maintenance. * As the engine/equipment owner, you should however be aware that B&S may deny you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. * You are responsible for presenting your engine/equipment to a B&S distribution center, servicing dealer, or other equivalent entity, as applicable, as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at (414) 259-5262. The warranty on emissions-related parts is as follows: Any warranted part that is not scheduled for replacement as required maintenance in the owner's manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period. Any warranted part that is scheduled only for regular inspection in the owner's manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. Any warranted part that is scheduled for replacement as required maintenance in the owner's manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty wilt be warranted for the remainder of the period prior to the first scheduled replacement point for the part. Add on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part. 3. Consequential Coverage Coverage shall extend to the failure of any engine components the failure of any warranted emissions parts. caused by 4. Claims and Coverage Exclusions Warranty claims shall be filed according to the provisions of the B&S engine warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emissions standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements. For engines Category C Category B Category A less than 225 cc displacement: = 125 hours = 250 hours = 500 hours For engines Category C Category B Category A of 225 cc or more displacement: = 250 hours = 500 hours = 1000 hours 1737660 Rev B SPECIFICAT/ONS IViodeiNo. 1695735 ENGINE: Brand Briggs & Stratton Model Series Snow Series GrossTorque* 13.50 T.R @3060 rpm Type 4-Cycle - OHV Displacement 18.6 cu in. (305 cc) Starting System Alternator 110V Electric, Recoil Oil Capacity 28 oz (0,83 liters) Hydraulic Fluid Synthetic 5W30 Fuel TankVolume 3.0 qts (2.8 liters) Spark Plug Gap ResistorSpark Plug 0.030 in. (0,76 mm) 481055 Long Life Piatinium Spark Plug 5066 9 Amp Regulated AUGER/IMPELLER: Clearing Width 29 in. (73,7 cm) intake Height 21 in. (53,3 cm) Auger/Impeller Diameter 12 in. (30,5 cm) 4 Number of Impeller Blades CHUTE: Chute Deflector Electric Chute Rotation Electric 200° DRIVESYSTEM: Drive Type Friction Disc - Wheel Lockout Pin Drive Speeds Tire Size 6 Forward Speeds, 2 Reverse Tire Inflation See side of tire for maximum tire pressure. *ignition System This spark plug ignition system complies with Canadianstandard ICES-002. 16 x 6.5 in. (41 x 16,5 cm) EnginePower Rating information *The gross power rating for individual gas engine models is labeled in accordancewith SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAEJ1995 (Revision 2002-05). Torquevalues are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issuesapplicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Dueto manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine. 33 34 35 Briggs & Stratton Power Products Group, LLC. Copyright © 2009 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved www. BRIGGSandSTRATTON.com www.snapper.com 36
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