Snapper 7800207 User Manual TRACTOR Manuals And Guides L0807713

SNAPPER Lawn, Tractor Manual L0807713 SNAPPER Lawn, Tractor Owner's Manual, SNAPPER Lawn, Tractor installation guides

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Safety Instructions& Operator'sManual for

LAWNTRACTOR
SERIES0
f

Models
LT195420(7800206)
CLT195420 (7800313)

LT23460(7800207)
CLT23460 (7800315)
LT24520 (7800212)
CLT24520 (7800317)
SLT23460 (7800342)
SLT24520 (7800343)
CSLT23460 (7800344)
CSLT24520 (7800345)
J

NOTE:Specifications are correct at time of printing and are subjectto changewithout notice.
* Actual sustained engine power will likely be lower due to operating limitations and environmental factors. Please refer to 'Engine Power Rating Information' for
further details.

Manual No. 7102340(1.R. 1/18/2008)
TP lO0-5335-1R-TC-N

Thank
youfor

purchasing this quality-built Snapper product. We are pleased that you've placed your confidence in the Snapper
brand. When operated and maintained according to the instructions in this manual, your Snapper mower will provide many
years of dependable service.

This manual containssafety information to make you aware of the hazards and risks associated with mowers and how to
avoid them. BecauseSnapper does not necessarily know all the applications this mower could be used for, it is important that
you read and understand these instructions. Keepthis manual near the mower for convenient reference.

This mower requires final assembly before use. Refer to the Assembly section of this manual for instructions on final
assembly procedures. Follow the instructions completely.

Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your mower. Consult your Yellow Pages.There are
over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Snapper
Customer Service at 1-800-317-7833, or on the Internet at www.snapper.com.

Mower
Model Number
Serial Number

Engine
Model

Type
Trim
Date Purchased

IIIIIIIII
It is very important that you register your purchase with Snapper to ensure warranty coverage. Please mail your product
registration card to:
Snapper at P.O. Box 777, IVIcDonough,Georgia 30253.
Or you may register online at www.snapper.com.

SNAPPERis a trademarkof
Simplicity Manufacturing,Inc.
Port Washington, WI, USA.

Briggs& StrattonYard Power ProductsGroup
Copyright© 2008, Briggs& StrattonCorporation
Milwaukee, WI, USA. All Rights Reserved.

Tableof Contents

D_
€1D

Operator Safety ..................................

2

Important Operator Safety Instructions .............................
International Pictorials..........................................

Assembly ......................................

2
5

6

Parts Bag - Contents ...........................................
Installing the Seat .............................................
Assembling the Steering Wheel...................................
Maintenance Free Battery........................................
IMPORTANT! BeforeYou Start Mowing ............................

6
7
7
8
9

Featuresand Controls..............................

11

Operation ......................................

12

Attachments..................................................

12

Using Controls ................................................
Driving and Stopping the Unit ....................................
Mowing .....................................................
Engine Operation..............................................
Tips ........................................................

12
13
16
18
19

Maintenance....................................

20

¢'D

3

o"

0

0

'ID

Maintenance Schedule..........................................
General Recommendations ......................................

20
21

Inspection ...................................................
Adjustments..................................................
Maintenance Free Battery........................................
Lubrication ...................................................
Mower Deck Maintenance .......................................
Misc ........................................................

21
22
26
27
28
38

Storage .....................................................

39

Troubleshooting
..................................

40

Specifications ...................................

42

SlopeGuide ....................................

43

0

Warranties .....................................

45

CD

0

.,q

GeneralWarranty ..............................................

45

0
0
--t

CD

0

WARNING

WARNING

Battery posts, terminals and relatedaccessories contain
lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.

Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to
the State of California to cause cancer or other reproductive
harm.

English

Espa_ol

,&

ImportantOperatorSafetyInstructions
r.fJ

WARNING:This powerful cutting machine is capableof amputating hands and feet and can throw objects
that can cause injury and damage! Failure to comply with the following SAFETYinstructions could result in
serious injury or death to the operator or other persons. The owner of the machine must understand these
instructions and must allow only persons who understand these instructions to operate machine. Each
person operating the machine must be of sound mind and body and must not be under the influence of any
substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your
machine which your dealer cannot answer to your satisfaction, call or write the Customer Service
Department at SNAPPER,McDonough, Georgia 30253. Phone: (1-800-317-7833).

Protection for Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Children who have been
given rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over by the
machine. Never assume that children will remain where you
last saw them.
1. KEEPchildren out of the mowing area and under the
watchful care of a responsible adult other than the operator.
2. DO NOT allow children in yard when machine is operated
(even with the blade OFF).
3. DO NOT allow children or others to ride on machine,
attachments or towed equipment (even with the blades
OFF).They may fall and be seriously injured.
4. DO NOT allow pre-teenagechildren to operate machine.
5. ALLOW only responsible adults & teenagers with mature
judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STOP BLADES.LOOK
and SEEbehind and down for children, pets and hazards
before and while backing.
7. USEEXTRACAREwhen approaching blind corners,
shrubs, trees, or other objects that may obscure vision.

Protection against Tipovers
(ContinuedFrom PreviousColumn)
6. KEEPA SAFEDISTANCE(at least 3 feet) away from edge
of ditches and other drop offs. The machine could turn over
if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Use weights or a weighted load carrier in accordance
with instructions supplied with a grass catcher. DO NOT
operate machine on slopes exceeding 10 degrees (18%
grade) when equipped with grass catcher.
9. DO NOT put your foot on the ground to try to stabilize
the machine.
10. DO NOT operate machine on wet grass. Reduced
traction could cause sliding.
11. Choose a low enough speed setting so that you will not
haveto stop or shift on a slope. Tires may lose traction on
slopes even though the brakes are functioning properly.
12. DO NOT operate machine under any condition where
traction, steering or stability is doubtful.
13. Always keepthe machine in gear when going down
slopes. DO NOTshift to neutral (or actuate hydro roll
release)and coast downhill.

Preparation
Protection against Tipovers
Slopes are a major factor relatedto loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra CAUTION.If you cannot back up the
slope or if you feel uneasy on the slope, DO NOT mow it.
Use extra care with grass catchers or other attachments;
these affect the handling and the stability of the machine.
Refer to the Slope Guide at the end of this manual.
1. DO NOT operate machine on slopes exceeding 15
degrees (27% grade).
2. ExerciseEXTREMECAUTIONon slopes above 10
degrees (18% grade). Turn blades OFFwhen traveling
uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of
slopes. Operate up and down. Practice on slopes with
blades off.
4. AVOID starting, stopping or turning on slopes. If
machine stops going uphill or tires lose traction, turn
blades OFFand back slowly straight down the slope.
5. STAYALERTfor holes and other hidden hazards. Tall
grass can hide obstacles. Keep away from ditches,
washouts, culverts, fences and protruding objects.

1. Read, understand, and follow instructions and warnings
in this manual and on the machine, engine and
attachments. Know the controls and the proper use of the
machine before starting.
2. Only mature, responsible persons shall operate the
machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are
involved in a large percentageof mower-related injuries.
These operators should evaluate their ability to operatethe
mower safely enough to protect themselves and others
from serious injury.
4. Handle fuel with extra care. Fuels are flammable and
vapors are explosive. Use only an approved fuel container.
DO NOT remove fuel cap or add fuel with engine running.
Add fuel outdoors only with engine stopped and cool. Clean
spilled fuel from machine. DONOT smoke.
5. Practice operation of machine with BLADESOFFto learn
controls and develop skills.
6. Checkthe area to be mowed and remove all objects such
as toys, wire, rocks, limbs and other objects that could
cause injury if thrown by blade or interfere with mowing.

English

www.snapper.com

,A

ImportantOperatorSafetyInstructions(Continued)

Protection againstTipovers
(ContinuedFromPreviousColumn)
7. Keep people and pets out of mowing area. Immediately
STOPblades, STOPengine, and STOPmachine if anyone
enters the area.
8. Checkshields, deflectors, switches, blade controls and
other safety devices frequently for proper operation and
location.
9. Make sure all safety decals are clearly legible. Replace if
damaged.
10. Protect yourself when mowing and wear safety glasses,
a dust mask, long pants and substantial footwear.
11. Know how to STOPblades and engine quickly in
preparation for emergencies.
12. Use extra care when loading or unloading the machine
into a trailer or truck.
13. Checkgrass catcher components frequently for signs of
wear or deterioration and replaceas neededto prevent
injury from thrown objects going through weak or worn
spots.

Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the engine
running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where
there is an open flame, spark or pilot light such as on a
water heater or other appliances.
6. DO NOTfill fuel containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place the
containers on the ground away from the vehicle before
filling.
7. Remove gas-powered equipment from the vehicle or
trailer and refuel it on the ground. If this is not possible,
then refuel equipment using a portable container, rather
than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed
vehicles or trailers.
9. Keepthe nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. DO
NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. Never overfill a fuel tank. Replace fuel cap and tighten
securely.

English

Operation
1. Mount and dismount machine from left side. Keepclear
of discharge opening at all times.
2. Start engine from operator's seat, if possible. Make sure
blades are OFFand parking brake is set.
3. DO NOT leave machine with engine running. STOP
engine, STOPblades, SETbrake, and Remove key before
leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with
feet on feet rests or pedal(s).
5. STOPBLADESand ENGINEand make sure blades have
stopped before removing grass catcher or unclogging
mower to prevent loss of fingers or hand.
6. Blades must be OFFexcept when cutting grass. Set
blades in highest position when mowing over rough
ground.
7. Keep hands and feet away from rotating blades
underneath deck. DONOT place foot on ground while
BLADESare ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or
guards in place and working. DO NOT point discharge at
people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOPengine immediately after striking an obstruction.
Inspect machine and repair damage before resuming
operation.
12. Operatemachine only in daylight or with good artificial
light.
13. ExerciseCAUTIONwhen pulling loads. Limit loads to
those you can safely control and attach loads to hitch plate
as specified with SNAPPERattachment instructions.
14. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control. When towing,
travel slowly and allow extra distance to stop.
15. DO NOT operate engine in enclosed areas. Engine
exhaust gases contain carbon monoxide, a deadly poison.
16. DO NOT discharge material against a wall or
obstruction. Material may ricochet back towards the
operator.
17. Only use accessories approved by the manufacturer.
See manufacturer's instructions for proper operation and
installation of accessories.

ImportantOperatorSafetyInstructions(Continued)

A

Maintenance

Towing
1. Tow only with a machine that has a hitch designed for
towing. DO NOTattach towed equipment except at the hitch
point.
2. Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
3. DO NOT allow children or others on towed equipment.
4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.

Maintenance
1. DO NOT store machine or fuel container inside where
fumes may reachan open flame, spark or pilot light such as
in a water heater, furnace, clothes dryer or other gas
appliance. Allow engine to cool before storing machine in
an enclosure. Store fuel container out of the reach of
children in a well ventilated, unoccupied building.
2. Keep engine free of grass, leaves or excess greaseto
reduce fire hazardand engine overheating.
3. When draining fuel tank, drain fuel into an approved
container outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as
needed.
5. Keep all bolts, nuts and screws properly tight. Check that
all cotter pins are in proper position.

(ContinuedFrom PreviousColumn)
6. Always provide adequate ventilation when running
engine. Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
7. Disconnect negative (black) cable from battery before
performing maintenance or service. Cranking engine could
cause injury.
8. DO NOTwork under machine without safety blocks.
9. Service engine and make adjustments only when engine
is stopped. Remove spark plug wire(s) from spark plug(s)
and secure wire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or
overspeed engine.
11. Lubricate machine at intervals specified in manual to
prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades
or wear heavy leather gloves and use CAUTIONwhen
handling them.
13. DO NOTtest for spark by grounding spark plug next to
spark plug hole; spark plug could ignite gas exiting engine.
14. Have machine serviced by an authorized SNAPPER
dealer at least once a year and havethe dealer install any
new safety devices.
15. Maintain or replace safety and instruction labels as
necessary.
16. Use only genuine SNAPPERreplacement parts to
assure that original standards are maintained.

English

www.snapper.com

International Pictorials
D3

IMPORTANT:Some of the following pictorials are located on your unit or on literature supplied with the product. Beforeyou
operate the unit, learn and understand the purpose for each pictorial.

@
14,_

max15°

@

@

max+90Nmax+150N

Figure 1: Safety warning pictorials
A - Warning
B - Shield Eyes.Explosive GasesCan
Cause Blindness Or Injury.
C - No Sparks, Flames or Smoking.
D - Sulphuric Acid Can CauseBlindness
Or Severe Bums
E - Flush Eyes Immediately With Water.
Get Medical Help Fast.
F- IMPORTANT.Read Owner's Manual
Before Operating This Machine.

8

G - WARNING:Thrown Objects. Keep
Bystanders Away. Read User
Instructions Before Operating This
Machine.
H - WARNING:Do Not Use This
Machine On Slopes Greater Than 15
Degrees.
I - DANGER:Keep People, Especially
Children, Away From Unit.
J - DANGER:No Step.

K - DANGER:Keep FeetAnd Hands
Away From Rotating Blade.
L- DANGER:Keep Hands Away From
Rotating Blade.
M - DANGER:Disconnect Spark Plug
Wire Before Servicing Unit.
N - WARNING:Hot Surface.
0 - WARNING:Use Caution When
Connecting Or Disconnecting
Accessories.
P - WARNING:Crushed Fingers.

0 I
@

@

Figure 2: Control and operating pictorials
A - Engine start
B- Lights
C - Engine off
D - Engine on
E- Brake

F- Parking brake
G - Clutch
H - Slow
I - Fast
J - Choke
English

K- Oil
L - Blade rotation control
M- Raise
N - Fuel

@

€1D

Assembly

,_

Read and follow the assembly and adjustment
instructionsfor your mower.
All fasteners are in the parts bag. Do not discard
any parts or material until the unit
is assembled.

E

WARNING:
Beforedoingany
assembly
maintenanceto
the mower, remove
theor
wire from
the spark plug.

NOTE:In this instruction book, left and right describe the
location of a part with the operator on the seat.

€_

Parts Bag - Contents
The fasteners and other loose parts are shown below. The fasteners
are shown full size. The quantity is shown in brackets ().

@

G
Figure 3: Parts bag components
A - (2) Carriagebolt
B - (2) Wing nut
C- (1) Bolt

D- (1) Washer
E- (2) Knob
F- (2) Washer

G- (1) Keys & ring
H- (1) Terminal cover

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Installing the Seat

Assemblingthe SteeringWheel

How to Install the Seat

How to Assemblethe Steering Wheel

1. Carefully remove the plastic bag from the seat. Use the
fasteners shown below to install the seat. The fasteners
are shown at full size.

Tools Required: 3/8" Socket Wrench
Attach the steering wheel as follows:

t_
t_

3
o"

Figure 6: Steering wheelparts
A - Screw (Also see 'C' in Figure 3)
B- Washer (Also see 'D' in Figure 3)

Figure 4: Seatparts
A - Wing bolt (Also see 'E' in Figure 3)
B - Washer (Also see 'F' in Figure 3)
NOTE:Fastenersmay be attachedto seat for shipping
purposes, if so remove fasteners before proceeding.
2. Align the holes in the seat hinge to the holes in the
seat (Figure 5). Fastenthe seat to the seat hinge with
the fasteners as shown.
3. Checkthe operating position of the seat. If the seat
needs to be adjusted, loosen the two wing bolls. Slide
the seat forward or backward along the seat adjusting
holes as shown. Tighten the wing bolts (A).

1. Make sure the front wheels point forward.
2. Slide the bellows over the steering post
(Figure 7).
NOTE:Before attachment of the steering wheel, make
sure that the front wheels point forward and are
straight. For proper alignment of the steering wheel,
see Figure 7.
3. Slide the steering wheel onto the steering post.
4. Use the fasteners shown above to secure the steering
wheel. The fasteners are shown at full size. Tighten the
screw until snug and then add 1/4 turn. DO NOTover
tighten.
5. Attach the coverto the steering wheel.
6. Some models have an optional decal in the parts bag.
Attach the decal to the center of the steering wheel as
shown.

Figure 5: Seat
A - Wing bolt
B - Washer
C - Seatadjusting hole
D- Seat hinge
E - Seat

English

MaintenanceFree Battery
IMPORTANT:Beforeyou attach the battery cables to the
battery, checkthe battery date. The battery date tells if the
battery must be charged.
1. Checkthe top and the side of the battery for the
location of the battery date (Figure 9).
2. If the battery is put into service before the battery date,
the battery cables can be attachedwithout charging the
battery. See "How To Install The Battery Cables".

E

3. If the battery is put into service afterthe battery date,
the battery must be charged. See "How To Charge The
Maintenance FreeBattery".
How to Charge the Maintenance Free Battery
,_

G

WARNING:When
you chargethe
battery,
do not
smoke. Keep the battery
away from
any sparks.The
fumes from the batteryacid can causean
explosion.
1. Remove the battery and battery tray.
2. Remove the protective cap from the battery terminal.

Figure 7. Steering post
A - Screw
B - Washer
C - Cover

3. Use a 12 volt battery charger to charge the battery.
Chargeat a rate of 6 amperes for one hour. If you do
not havea battery charger, have an authorized service
center charge the battery.

D- Decal (Optional)
E- Steering wheel
F- Bellows

4. Install the battery and battery tray. Make sure the
positive (+) terminal is on the left side.

G - Steering post
H- Straight

How to Install the BatteryCables
WARNING: To preventsparks, fasten the red cable
to the positive (+) terminal before you connectthe
black cable.
Usethe fasteners shown below to install the battery cables.
The fasteners are shown at full size.

Figure 8: Battery cable parts
A - Carriagebolt (Also see 'A' in Figure 3)
B- Wing nut (Also see 'B' in Figure 3)

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www.snapper.com

1. Removethe protective cap from the battery terminal.

Operator PresenceSystem(Seat)

2. Fastenthe red cable and terminal cover (if equipped)
to the positive(+) terminal with the fasteners as
shown (Figure 9).

The seat has an Operator PresenceSystem to shut off the
engine when the operator leaves the seat. This system is not
intended for regular use in stopping the engine or the
blade(s). Before leaving the seat, move the blade rotation
control to the DISENGAGEposition, shift to neutral, set the
parking brake, and stop the engine.

3. Fastenthe black cable to the negative (-) terminal with
the fasteners as shown.

How To Check The Safety InterlockSwitches
To check the function of the safety interlock switches, follow
the steps below.
1. Checkthe blade rotation controlswitch. Sit in the seat.
Depress the clutch/brake pedal. Move the blade rotation
control to the ENGAGEposition. Turn the ignition
switch to the STARTposition. The engine should not
start. If the engine starts, the switch is defective and
must be replaced.
2. Checkthe clutch/brakeswitch. Sit in the seat. Move the
blade rotation control to the DISENGAGEposition. DO
NOT depress the clutch/brake pedal. Turn the ignition
switch to the STARTposition. The engine should not
start. If the engine starts, the switch is defective and
must be replaced.
3. Checkthe OperatorPresence System switch. DO NOT
sit in the seat. Depressthe clutch!brake pedal. Move
the blade rotation controlto the DISENGAGEposition.
Turn the ignition switch to the STARTposition. The
engine should not start. If the engine starts, the switch
is defective and must be replaced.

Figure 9: Battery
A - Carriagebolt
B - Wing nut
C - Black cable
D - Positive (÷) terminal
E - Red cable
F- Battery
G - Battery tray
H - Terminal cover (Also see 'H' in Figure 3)

IMPORTANT!BeforeYouStart Mowing
• Checkthe engine oil.
• Fill the fuel tank with gasoline.
• Checkthe air pressure of the tires.
• Checkthe level of the mower housing.
• Make sure the battery cables are attached,
• Make sure the wire is attached to the spark plug.
,_

WARNING:Beforedoing
anyremove
assembly
maintenanceto the mower,
theorwire from
the spark plug.

NOTE:In this instruction book, left and right describe the
location of a part with the operator on the seat.

English

4. Checkthe Reverse Mlowing Option(RIVlO)switch. Sit
in the seat. Depressthe clutch/brake pedal. Move the
blade rotation control to the DISENGAGEposition. Start
the engine and move the drive control to the reverse
(R) position. With the engine running, move the blade
rotation control to the ENGAGEposition. The engine
should stop running. If the engine continues to run, the
RIVlOswitch is defective and must be replaced.

O0

3
o"

How to Prepare the Engine

Checkthe Tires

NOTE:The engine was shipped from the factory filled with
oil. Checkthe level of the oil. Add oil as needed.

NOTE:The tires may be over inflated for shipment.

NOTE:The operation of a new engine will sometimes result
in a slight amount of smoke. This smoke is caused by paint
or oil on or around the muffler. This is normal and only
expected during initial operation.
E
€_

A separate engine manual is also included with the unit. See
this engine manual for the manufacturer's instructions for
the type of gasoline and oil to use. Beforeyou use the unit,
read the information on safety, operation, maintenance, and
storage.
,_

Checkthe air pressure in the tires. Tires with too much air
pressure will cause the unit to ride rough. Also, the wrong
air pressure will keep the mower housing from cutting level.
Recommendedair pressure is 14 PSI (1 BAR).
Checkthe Level of the Mower Deck
Make sure the level of cut is still correct. After you mow a
short distance, look at the area that was cut. If the mower
deck does not cut level, see the instructions on "How To
LevelThe Mower Deck" in the Maintenancesection of this
instruction book.

WARNING:Followthe
engine
manufacturer's
instructionsfor
the type
of gasoline
and oil to use.
Alwaysuse a safety gasolinecontainer. Do not
smokewhen adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline.
Beforeyou add gasoline, stop the engine. Let the
engine cool for several minutes.

IMPORTANT:This unit is equipped with an internal
combustion engine and must not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a
spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it must be maintained in effective
working order by the operator.
In the State of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federallaws apply on
federal lands. See an Authorized Service Center for a spark
arrester for the muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized
Service Center for a resistor spark plug for the engine.
NOTE:Actual sustained horsepower will likely be lower due
to operating limitations and environmental factors.

English

10

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Featuresand Controls

\

0

/

A - Throttle Control/Choke Control Levers -- Throttle
control increases or decreasesthe speed of the engine.
Choke control engages the choke to start a cold engine.
(Note: Thechoke control lever is incorporated into the
throttle control lever on 42" models.)
B - Steering Wheel (Removed for clarity) -- Steers the unit.
C - Brake Pedal -- Quickly stops the unit.
D - Deck Lift Lever -- Changes the height of cut.
E - PTO Switch (46 & 52" Models) -- Starts and stops the
rotation of the blades.
F - Blade Rotation Control (42" Models) -- Starts and stops
the rotation of the blades.

0

G - Cruise Control -- Locks ground speed in forward.
H - Reverse Mowing Option (RMO) -- Allows engaging of
mowing deck while traveling in reverse.
I - Ignition Switch -- Starts and stops the engine. (Note: The
headlight switch is incorporated into the ignition switch.)
J - Parking Brake Lever -- Engages the brake when you
leave the unit.
K - Speed Control Pedal -- Changesthe speed and the
direction of the unit.
L - Automatic Drive Disconnect (not shown, located behind
the unit) -- Disengages the transmission.

English

11

Operation

How to Engagethe Blades(42" Models)

Attachments

The blade rotationcontrolis located above the steering
wheel (Figure 10). Use the blade rotationcontrolto engage
the blades.

This unit can use many different attachments.

I

For all pull-behind attachments or trailers, the maximum
gross weight is 250 pounds. Gross weight is the weight of
the attachment or trailer and any load that might be on or in
it.
Do not operate on a slope that is greater than 10 degrees
when using a pull-behind attachment or trailer. We have
included a slope guide in this book to help you determine the
slope on which you will be operating your unit. Never allow
someone to stand or ride on or in an attachment or trailer.

Using Controls
How to Use the Throttle Control
Use the throttle controlto increase or decreasethe speed of
the engine.
I=
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CAUTION:Always operate the engine with the throttle
controlin the FASTposition. If the engine runsfor several
minutesat slower than the FASTposition,the engine and
transmissionwill overheatand can be damaged.
1. The FAST position is marked with a detent. For normal
operation and when using a grass bagger, move the
throttle controlto the FASTposition. For maximum
charging of the battery and for a cooler running engine
and transmission, operatethe engine in the FAST
position.
2. For transport and to tow pull behind attachments,
control the ground speed with the speed control pedal.

Figure 10: Blade rotation control (42" Models Only)
A - DISENGAGEposition
B - Blade rotation control ENGAGEposition
.

Before you start the engine, make sure the blade
rotationcontrol is in the DISENGAGEposition.

2. Move the blade rotationcontrol to the ENGAGE
positionto rotate the blades.
NOTE:If the engine stops when you engage the blades,
the seat switch is not activated. Make sure you sit in
the middle of the seat. Also, make sure the wire is
connected to the seat switch.
.

Move the blade rotationcontrolto the DISENGAGE
positionto stop the blades. Before you leavethe
operator's position, make sure the blades have stopped
rotating.

3. The engine governor is set at the factory for maximum
performance. Do not adjust the governor to increase
the speed of the engine.
.

Before you ride the unit across a sidewalk or a road,
move the blade rotationcontrolto the DISENGAGE
position.
WARNING:Always keep your handsand feet away
from the blade, deflector opening,and the mower
housingwhen the engine runs.

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How to Engagethe Blades(46 & 52" models)

How to Use the Speed Control Pedal

The PTOswitch is above and to the right of the steering
wheel (Figure 11). Use the PTOswitch to engage the blades.

The drive system uses a Hydrostatic Automatic Drive
transmission. The Hydrostatic transmission is very easy to
operate. This type of drive system does not require a shift
lever or a clutch pedal.
The speed and direction of travel is controlled by a single
speed controlpedal operated with your right foot. Do not
use the left brake pedal in normal operation. Only use the left
brake pedal to quickly stop in an emergency.

\
Driving and Stopping the Unit

©

How to Drive Forward
1. The automaticdrive disconnectmust be in the DRIVE
position (Figure 14).
2. Slowly releaseyour left foot from the brake pedal.
3. Move the throttle control to the FASTposition.

Figure 11. PTOswitch (46 & 52" models only)
A - PTOswitch (shown in the DISENGAGEposition)
.

Before you start the engine, make sure the PTOswitch
is pushed down in the DISENGAGEposition.

2. Pull the PTOswitch up to the ENGAGEpositionto
rotate the blades.

4. Slowly push the speed controlpedal forward to the
desired speed (Figure 12).
5. To increase forward speed, slowly move the speed
control pedal forward. To reduce forward speed, slowly
releasethe speed control pedal until the unit slows to
the desired speed.

NOTE:If the engine stops when you engage the blades,
the seat switch is not activated. Make sure you sit in
the middle of the seat. Also, make sure the wire is
connected to the seat switch.
.

Pushthe PTOswitch down to the DISENGAGEposition
to stop the blades. Beforeyou leavethe operator's
position, make sure the blades have stopped rotating.

.

Beforeyou ride the unit across a sidewalk or a road,
push the PTOswitch down to the DISENGAGEposition.
WARNING:Always keep your handsand feet away
from the blade, deflector opening,and the mower
housingwhen the engine runs.

Figure 12: Speed control operation
A - Reverse
B - Neutral
C - Forward
D - Forward movement
E - Reversemovement
F - Speed control pedal

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How to Use the Cruise Control

How to Drive in Reverse
1. Look to the rear.

To engage the cruise control:
1. Slowly push the speed controlpedal forward to the
desired speed (Figure 12).
2. Pull up on the cruise controlknob (Figure 13). Release
the speed controlpedal. The unit should continue
traveling forward at the desired speed.
NOTE:The cruise control only operates in forward
speeds.
To disengagethe cruise control:
1. Push the speed controlpedal (Figure 12), OR
2. Push the brake pedal.
,_

WARNING:Do
not or
engagethe
cruisecontrolwhen
drivingon slopes,
when people
or animals are in
the vicinity.

\

2. Slowly push the speed controlpedal to the REVERSE
position.
How to Change Direction
CAUTION:To changedirections,do not use the left brake
pedal. Use only the speed controlpedal.
1. Slowly remove your foot from the speed controlpedal.
The speed controlpedal will automatically return to the
NEUTRALposition.
2. When the unit stops, slowly move the speed control
pedal to the desired direction.
Speed Control Pedal Positions
The forward speed is controlled by the position of the speed
controlpedal. The following chart provides functions along
with the pedal positions.Always operate the engine with the
throttle controlin the FASTposition.
Function

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Trimming
Snow Thrower

1/3

Bagging Grass

1/3 to 1/2

Normal Mowing

1/2 to 2/3

Easy Mowing
Snow Blade

1/2 to 3/4

Transport
Pull Behind
Attachments
Figure 13: Cruise control
A - Cruise Control knob

Pedal Positon

Throttle Position
FastThrottle

FULL
1/3 to 1/2

How to Disconnectthe Transmission
To push the unit, use the automatic drive disconnectto
releasethe transmission. The automaticdrive disconnectis
locatedon the right rear of the unit.
1. The engine must be off.
2. Pull out and lockthe automatic drive disconnectin the
PUSH position (Figure 13). The transmission is now
released and the unit can be pushed.
NOTE:In cold weather, the heavy viscosity oil in the
transmission will make the unit difficult to push.
3. To engagethe transmission, unlock and push in the
automaticdrive disconnect.The transmission is now
connected and ready to operate.

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How to Changethe CuttingHeight
To changethe cutting height, raise or lower the deck ift
lever as follows:
1. Move the deck lift lever forward to lower the mower
housing and back to raise the mower deck (Figure 15).
2. When you ride on a sidewalk or road, move the deck lift
lever to the highest position and disengage the blades
(Figures 10, 11).

Figure 13.Automatic drive disconnect
A - Automatic drive disconnect DRIVEposition
B - Automatic drive disconnect PUSH position
C - Automatic drive disconnect
How to Set the Parking Brake
1. Completely push the brake pedal forward.
-.,z

2. Lift the parking brake lever (Figure 14).

o

3. Removeyour foot from the brake pedal and then
releasethe parking brake lever. Make sure the parking
brake will hold the unit.
4. To releasethe parking brake, completely push the brake
pedal forward. The parking brake will automatically
release.
WARNING:Beforeyou leave the operator'sposition,
movethe speed controlpedal to the neutral (N)
position.Set the parkingbrake. Move the blade
rotationcontrolto the DISENGAGEposition.Stopthe
engine and remove the ignitionkey.

-,,z

Figure 15. Lift control
A - Deck rift lever
How to Stop the Unit
1. Slowly remove your foot from the speedcontrol pedal.
The speed control pedal will automatically return to the
NEUTRALposition and the unit will stop.
2. Move the blade rotation control to the DISENGAGE
position.
3. Set the parking brake.
,_

WARNING:Make
the
unit.
sure the parking brake will hold

4. Move the throttle control to the SLOW position.
5. To stop the engine,turn the ignition key to the OFF
position. Remove the key.

Figure 14. Parking brake
A - Brakepedal
B - Parking brake lever

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Row to Transportthe Unit

Reverse Mowing Option(RMO)

To transport the unit, follow the steps below.

WARNING:Mowing in reverse can be hazardousto
bystanders. Tragic accidentscan occurif the
operatoris not alert to the presenceof children.
Never activate RIVIOif children are present.
Childrenare often attracted to the unit and the

1. Disengagethe blades.
2. Raise the deck lift lever to the highest position.
3. Move the throttle control to the FASTposition.
4. Slowly push the speed control pedal forward to the
desired speed.

mowingactivity.
1. Engagethe blades.
2. Insert the supplied key into the RMO switch, located to
the right of the steering wheel bellows (Figure 16).

Mowing

3. Turn the key. The L.E.D. light will illuminate, indicating
thet the RMO feature has been activated. The mower

How to Operate the Mower Deck
,_

WARNING:The
remove the deflector.
deflector
Theisdeflector
a safety forces
device.the
Do not
dischargedmaterial toward the ground.Always
keep the deflector in the down position. If the
deflector is damaged, replace the deflector with an
original equipmentpart from an authorizedservice
center.
1. Start the engine.

2. Releasethe parking brake.
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deck can now be operated while the unit is traveling in
reverse.
,

,

The reverse mowing option is deactivated when the
blades are disengaged, and must be reactivated each
time the blades are engaged, if desired.
Remove the key to restrict access to the RMO feature.
WARNING:The engine will shut off if the speed
controlpedal is moved into reverse while the
bladesare engagedand the RMO is not activated.

3. Move the deck lift lever to a height of cut position. In
high or thick grass, cut the grass in the highest
position first and then lower the mower deck to a lower
position.
CAUTION:Do not operate with the mower deck in the
LEVELADJUSTMENTposition. If you operate in the LEVEL
ADJUSTMENTposition,the mower deck and blades can be
damaged.
4. Move the throttle control to the SLOW position.
5. Engagethe blades.
6. Move the throttle control to the FASTposition.
7. Slowly push the speed control pedal to the desired
speed.
NOTE:When you mow in heavy grass or mow with a
grass bagger, use a slow forward speed.
8. Make sure the level of cut set at the factory is still
correct. After you mow a short distance, look at the
area that was cut. If the mower deck does not cut level,
see the instructions on "How To LevelThe Mower
Deck" in the Maintenance section.
WARNING: Forbetter controlof the unit, always
select a safe speed.

Figure 16: ReverseMowing Option (RMO)
A - Key
B - RMO switch
C- L.E.D. light

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How to Operate the Unit on Hills
WARNING: Do not ride up or down slopesthat are
too steep to backstraight up. Never ride the unit
across a slope. See the "Slope Guide" in the back
of this bookfor informationon how to checkslopes.
1. Control the speed only with the speed control pedal. Do
not use the brake pedal on a hill.
2. To help prevent an accident, slowly move the speed
control pedal. Avoid sudden turns or changes in speed.
3. To reduce forward speed when going down a hill,
slowly releasethe speed control pedal until the unit
slows to the desired speed.
How to Stop on a Hill
1. Avoid stopping on a hill. If you must quickly stop in an
emergency, remove your right foot from the speed
control pedal and quickly depress the left brake pedal.
2. Set the parking brake.
3. Before you dismount from the seat, move the throttle
control to SLOW position, move the blade rotation
control to the DISENGAGEDposition, turn off the
engine and set the parking brake.
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How to Start Operationon a Hill

=,1
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1. Start the engine.

-,,z

2. Move the blade rotation control to the ENGAGED
position.
3. Move the throttle control to the FASTposition.
4. Depress the brake pedal and releasethe parking brake.
As you releasethe parking brake, push the speed
control pedal to the desired speed.
,_

WARNING:Slowly
pushthe speed
as
you release the parkingbrake.
Thecontrolpedal
parking brake
mustbe disengagedbefore the speed controlpedal
is able to engagethe transmission.

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EngineOperation

Carburetor

Before Startingthe Engine

Do not attempt to adjust the carburator. Engine adjustments
and repairs should be performed only by an authorized
dealer.

Checkthe Oil
NOTE:The engine was shipped from the factory filled with
oil. Checkthe level of the oil. Add oil as needed. See the
engine manufacturer's instructions for the type of gasoline
and oil to use.
1. Make sure the unit is level.
NOTE:Do not check the level of the oil while the engine
runs.
2. Checkthe oil. Follow the procedure in the engine
manufacturer's instructions.
3. If necessary,add oil until the oil reaches the FULL mark
on the dipstick. The quantity of oil needed from ADD to
FULL is shown on the dipstick. Do not add too much
oil.

How to Start the Engine
,_

WARNING:The
electrical
systemsensorswitch
has an operator
presencesystem
that includesa
for
the seat. These componentstell the electrical
system if the operator is sitting on the seat. This
system will stop the engine when the operator
leaves the seat. For your protection,always make
sure this systemoperates correctly.

NOTE:The engine will not start unless you depress the brake
pedal or engage the parking brake and disengagethe blades.
1. Push the brake pedal completely forward. Keepyour
foot on the pedal.

AddGasoline

2. Make sure the blades are disengaged.

,_

3. Move the throttle control completely forward to the
FAST position.

WARNING:Always
a safety gasoline
container.
Do not smokewhenuse
addinggasoline
to the
fuel
tank. Do not add gasoline when you are inside an
enclosure. Beforeyou add gasoline, stop the
engine and let the engine cool for several minutes.

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Fill the fuel tank with regular unleaded gasoline. Do not use
premium unleaded gasoline. Make sure the gasoline is fresh
and clean. Leaded gasoline will increase deposits and
shorten the life of the valves.

4. Move the choke control completely forward.
NOTE:On 42" Models, the choke is incorporated into
the throttle control. Move the throttle control past the
FAST position to the CHOKEposition.
5. Turn the ignition key to the STARTposition. Release
the key when the engine starts.
NOTE:If the engine does not start after four or five
tries, seethe TROUBLESHOOTING
CHART.
6. Turn off the choke, and slowly move the throttle control
to the SLOW position.
7. Let a cold engine run for several minutes. Begin work
when the engine is warm. To start a hot engine, move
the throttle control to a position between FASTand
SLOW.

Figure 17. Gas tank
A - Fuel tank
B - Full fine
CAUTION:A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause
acid depositsduring storage. While the unit is in storage,
the acids in the fuel can damage the fuel system.
To prevent engine problems with the fuel system, empty the
fuel system before storage of 30 days or longer as follows.
1. Drain the fuel tank.
2. Start the engine. Let the engine run until the fuel lines
and the carburetor are empty.
3. After storage, make sure you use fresh fuel. See the
storage instructions for additional information.
4. Never use engine cleaner or carburetor cleaner in the
fuel tank or permanent damagecan occur.
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Tips

f

OperatingTips
1. Checkthe blade rotation control or the PTOclutch for
correct adjustment. For the blades to disengage
correctly, the adjustment must be correct.
2. Before you use the unit, check the oil in the engine and
add oil if necessary.
3. If the engine will not start, first make sure the wire is
attached to the spark plug.
4. Make sure all the belts are inside all the belt guides.
See the instructions on how to remove and install the
motion drive and mower drive belts.
5. Before you make an inspection, adjustment (except for
the carburetor), or repair, make sure the wire from the
spark plug is disconnected.
6. For longer life of the battery on electric start models,
charge the battery every three months.
7. Use the speed control pedal to changethe ground
speed, not the throttle control.
8. Belt noise can occur when the blade is engaged. This
noise is normal and does not affect the operation of the
unit.
Mowing and BaggingTips
1. For a lawn to look better, check the cutting level of the
mower deck. See "How To Level The Mower Deck" in
the Maintenance section.
2. For the mower deck to cut level, make sure the tires
have the correct amount of air pressure.

J

Figure 18: Mowing tips
9. If the grass is very high, cut two times to decrease the
load on the engine. First cut with the mower housing in
the highest position and then lower the mower housing
for the second cut.
10. For better engine performance and an even discharge of
the cut grass, always operate the engine with the
throttle in FAST position.
11. When you use a bagger, operate the engine with the
throttle in FAST position and the speed control pedal
pushed 1/3 forward.

-.,z

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12. For better cutting performance and a quality cut, mow
with the speed control pedal pushed 1/3 to 1/2 forward.
13. After each use, clean the bottom and top of the mower
housing for better performance. Also, a clean mower
housing will help prevent a fire.

3. Every time you use the unit, check the blade. If the
blade is bent or damaged, immediately replacethe
blade. Also, make sure the nut for the blade is tight.
4. Keep the blades sharpened. Worn blades will cause the
ends of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not
discharge correctly. Let the grass dry before cutting.
6. Use the left side of the mower deck to trim near an
object.
7. Discharge the cut grass onto the mowed area.The
result is a more even discharge of cut grass.
8. When you mow large areas, start by turning to the right
so that the cut grass will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow in
the opposite direction making left turns until finished
(Figure 18).

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Maintenance
MaintenanceSchedule
Frequency

Maintenance Required

Comments

Daily or before each use

Maintenance engine.

Refer to the Engine Owner's Manual.

Examine blades.

Checkfor cracks, wear, and excessivedamage.

Remove debris from unit and mowing area.
Examine all rotating and sliding parts.
Checktire inflation.

Refer to the Maintenancesection.

Verify that the mower deck is level.

Refer to the Maintenancesection.

Examine V-belts.

Checkfor cracks, wear, and excessivedamage.

Check brake operation.

Refer to the Operation and Maintenance
sections.

After completion of first
5 hours

Changeoil.

Refer to the Engine Owner's Manual.

After 25 hours

Maintenance engine.

Refer to the Engine Owner's Manual.

Remove, examine, sharpen, and balance
blades.

Refer to Maintenancesection.

Check adjustments:
a. Blade Rotation Control or PTOClutch
b. Brake
c. Steering

Refer to Maintenancesection.

Lubricate chassis and mower deck.

Refer to Where to Lubricate instructions.

Checkthe muffler:
a. Torque
b. Forwear or burn out
c. Condition of spark arrestor
(if applicable).

Refer to Maintenancesection.

Beforestorage of 30

Prepare engine for storage.

Refer to the Engine Owner's Manual.

days or more

Drain fuel system.

Refer to warnings in the Owner's Manual.

Add fuel stabilizer.

Refer to the Engine Owner's Manual.

,E

Prepare battery for storage:
a. Removefrom unit.
b. Fully charge.
c. Move to cool dry place.

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GeneralRecommendations
1. The owner's responsibility is to maintain this product.
This will extend the life of the product and is also
necessaryto maintain warranty coverage.

2. Use a piece of wood to keepthe blade from rotating.
3. Remove the nut that holds the blade (Figure 19).

2. Checkthe spark plug, drive brake, lubricate the unit,
and clean the air filter once a year.
3. Checkthe fasteners. Make sure all fasteners are tight.
4. Follow the Maintenancesection to keepthe unit in good
operating condition.
,_

WARNING: Beforeyou
an inspection,
adjustment,
or repair tomake
the unit,
disconnectthe
wire to the spark plug. Remove the wire from the
spark plug to prevent the engine from starting by
accident.

NOTE:Torque is measured in foot pounds (metric Nm). This
measurement describes how tight a nut or bolt must be. The
torque is measured with a torque wrench.

Inspection
How to Checkthe Muffler
Checkthe muffler every 50 hours. Make sure the muffler is
correctly mounted and is not loose. If the muffler is worn or
burnt, replacewith a new muffler. A worn muffler is a fire
hazard and can also damagethe engine.
If you mount a spark arrester to the muffler, also check the
spark attester when you check the muffler. If the spark
attester is worn or damaged, replace it with a new spark
attester. See your nearest authorized service center for a
spark attester.
InspectBlade
WARNING:Beforeyou inspector removethe blade,
disconnectthe wire to the sparkplug. If the bladehits
an object,stopthe engine.Checkthe unitfor
damage.The bladehassharpedges.Whenyouhold
the blade, useglovesor clothmaterialto protect your
hands.
If you keepthe blade sharp and inspect the blade for
damage, the blade will cut better and be more safe to
operate. Frequentlycheck the blade for excessivewear,
cracks, or other damage. Frequentlycheck the nut that holds
the blade. Keepthe nut tight. If the blade hits an object, stop
the engine. Disconnectthe wire to the spark plug. See if the
blade is bent or damaged. Checkthe blade adapter for
damage. Beforeyou operate the unit, replacedamaged parts
with original equipment parts. See the authorized service
center in your area. Everythree years, have an authorized
service person inspect the blade or replacethe old blade with
an original equipment part.

@
Figure 19: Removing the blades
ABCDE-

Hi-lift edge up
Blade
Belleville washer
Nut
Washer

F - Blade adapter
G - Mandrel
.

.

Checkthe blade and the blade adapter according to
the instructions for "Inspect Blade". Replacea badly
worn or damaged blade with an original equipment
blade. See an authorized service center in your area.
Cleanthe top and bottom of the mower housing.
Remove all the grass and debris.

6. Mount the blade and blade adapter on the mandrel
(Figure 19).
7. Mount the blade so that the hi-lift edges are up. If the
blade is upside down, the blade will not cut correctly
and can cause an accident.
,

Fastenthe blade with the original washers and nut.
Make sure the outside rim of the Belleville washer is
against the blade (Figure 20).
WARNING:Always keep the nut tight that holdsthe
blade. A loose nut or blade can cause an accident.

How to Remove and Install the Blade
.

1. Removethe mower housing. See the instructions on
"How To RemoveThe Mower Housing".

CD

Tighten the nut that holds the blade to a torque of 35
foot pounds (47,5 N-m).

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21

10. Install the mower deck. See "How To Install The Mower
Deck".

.

A new blade will cut better than a badly worn blade.
Every three years, have an authorized service person
inspect the blade or replace the old blade with an
original equipment blade.

7. Assemble the blade according to the instructions "How
To Remove And Install The Blade".

I

S

D.

©

Figure 20. Blade assembly
A - Blade adapter
B - Belleville washer (Outside nm must be against the blade.)
C - Nut
D- Washer
E - Blade
How to Sharpenthe Blade
,_

WARNING:Vibrationcan
causedif
the
blade is A
not correctlybalancedor be
if the
blade is
damaged.
blade that is damagedwith crackscan break and
causean accident.

Keep a sharp edge on the blade. A blade that is not sharp
will cause the tips of the grass to become brown.
.E

_E

Figure 21: Sharpening the blades
ABCD-

Screwdriver
Blade
File
Ground

E - Blade is balanced when parallel to the ground

Adjustments

1. Sharpen the blade two times a year or every 25 hours.
2. Remove the blade according to the instructions in
"How To RemoveAnd Install The Blade".
3. Cleanthe blade with a brush, soap and water. Check
the blade. Look for cracks, nicks, or other damage.
Replace a badly worn or damaged blade with an
original equipment blade. See an authorized service
center in your area.
4. Sharpen the blade with a file (Figure 21). Make sure
you keep the original bevel angle.
5. Make sure the blade is balanced. Use a screwdriver
and hold the blade parallel to the ground (Figure 21). A
blade that is balancedwill stay parallel to the ground.If
the blade is not balanced,the heavy end will rotate
toward the ground. Sharpen the heavy end until the
blade is balanced.

How to Adjustthe Blade RotationControl(42" Models)
,_

WARNING:To
preventan injury, the blade rotation
controlmust operatecorrectly.

In normal usage, the blade rotation controlwill not require
an adjustment. However, if the cutting performance
decreasesor the quality of cut is poor, make the following
changes.
1. When you mow, make sure the throttle control in in the
FAST position.
2. Move the blade rotationcontrolto the DISENGAGE
position (Figure 22).
3. Stop the engine. Disconnect the wire from the spark
plug.

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.

Attach the wire to the spark plug. Mow for a short
distance and again check the quality of cut. If
necessary, readjust the blade engage cable bracket.

.

Again check the quality of cut. If the quality of cut has
not improved, replacethe mower drive belt. See "How
To ReplaceThe Mower Drive Belt". If replacing the belt
does not correct the problem, take the unit to an
authorized service center.

.

Move the blade rotationcontrolto the DISENGAGE
position. Stop the engine. Disconnect the wire from the
spark plug. Checkthe operation of the blade brake.
Rotate the pulleys with your hand. Make sure the brake
pads are pressed tightly against the pulleys (Figure 24).
WARNING:If the brake pads do not press tightly
against the pulleys, take the unit to an authorized
service center.

Figure 22: Blade adjustments
A - DISENGAGEPosition
B - Blade Rotation Control ENGAGEPosition
4. Checkthe blade(s). Keepa sharp edge on the blade(s).
A blade that is not sharp will cause the tips of the grass
to become brown.
5. Loosen the hardware securing the blade engage cable
bracket (Figure 23) to the mower deck. Slide the
bracket forward 1/4 - 1/2". Tighten the hardware
securely.

Figure 24. Blade brake
CD
-q

A - Brakepad against pulley
.

Move the blade rotationcontrolto the ENGAGE
position. Checkthe pads for the blade brake. If the
pads are excessively worn or damaged, replace the
brake pad assemblies. Correct replacementparts and
assistance are availablefrom an authorized service
center.

10. Attach the wire to the spark plug. Mow for a short
distance and again check the operation of the blade
rotationcontrol.
Figure 23. Blade engage cable adjustment
A - Blade engage cable bracket

11. When you move the blade rotationcontrolto the
DISENGAGEposition,all movement will stop within five
seconds. If there is movement of the belt or the blades
continue to rotate, engage and disengage the blade
rotationcontrolfive times to remove any excess rubber
from a new mower drive belt. If you need assistance,
take the unit to an authorized service center.
12. If you replacethe mower drive belt, be sure to adjust
the blade engage cable bracket.

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':D

How to Checkand Adjustthe PTOClutch
(46 & 52" Models)
Checkthe PTOclutch adjustment after the initial 25 hour
break-in period and then after every 250 hours of operation.
Also perform the following procedure if the clutch is slipping
or will not engage,or if a new clutch has been installed.
,_

WARNING:
an inspection,
adjustment,Beforeyou
or repair tomake
the unit,
disconnectthe
wire to the spark plug. Remove the wire from the
spark plug to preventthe engine from starting by
accident.
1. Remove key from ignition switch and disconnect spark
plug wires to prevent the possibility of accidental
starting while the PTO is being adjusted.

2. Note the position of the 3 adjustment windows (A,
Figures25 & 26) in the side of the brake plate and the
nylock adjustment nuts (B}.
3. Insert a .016"-.018" (0,40-0,45mm) feeler gauge (C,
Figure 26) through each window, positioning the gauge
between the rotor face and the armature face as shown.

E

A - Adjustment window
B - Adjustment nut
C -. 016"-. 018" (0,40-0,45mm) feeler gauge
Blade Brake Check(46 & 52" Models Only)
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTOswitch
is turned off.

4. Alternately tighten the adjustment nuts (B) until the
rotor face and armature face just contacts the gauge.

1. With parking brake engaged, PTOdisengagedand an
operator in the seat, start the engine.

5. Checkthe windows for an equal amount of tension
when the gauge is inserted and removed, and make any
necessary adjustments by tightening or loosening the
adjustment nuts.

2. Have an assistant observe the mower drive belt through
the opening between the frame and top of mower deck.
Engagethe PTOand wait several seconds. Disengage
the PTOand check the amount of time it takes for the

NOTE:The actual air gap between the rotor and
armature may vary even after performing the
adjustment procedure. This is due to dimensional
variations on component parts, and is an acceptable
condition.
,E

Figure 26: PTOclutch adjustment

mower drive belt to stop.
3. If the mower drive belt does not stop within five
seconds, perform the PTOClutch Adjustment. If the
belt still does not stop within 5 seconds, see your
dealer.

6. Checkthe mower blade stopping time. The mower
blades and mower drive belt should come to a
complete stop within five seconds after the electric PTO
switch is turned off.

Figure 25: PTOclutch
A - Adjustment window (3)
B - Adjustment nut
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How to Checkand Adjustthe Motion Drive Belt
If the motion drive belt is loose, the belt will slip when; (1)
going up a hill, (2) pulling a heavy load, or (3) the unit will
not move forward. Adjust the belt as follows.
,_

WARNING:
an inspection,
adjustment,Beforeyou
or repair tomake
the unit,
disconnectthe
wire to the spark plug. Remove the wire from the
spark plug to preventthe engine from starting by
accident.
1. Checkthe routing of the motion drive belt. Make sure
the belt is installed correctly and is inside all the belt
guides.

2. Disconnect the clutchlink from the idler arm (Figure
27).
3. Align the hole in the brake lever with the hole in the
frame. Hold the brake lever in place with a 1/4 inch (6
mm} pin or bolt (Figure 28).
4. Rotatethe clutch link until the mounting hole in the
clutchlink is aligned with the hole in the idler arm as
shown in Figure 27.
5. Connect the clutchlink to the idler arm
(Figure 27).

Figure 27: Aligning clutch link
ABCD-

Mounting holes
Idler arm
Clutch link
Clutch rod
.

6. Removethe 1/4 inch (6 mm) pin or bolt
(Figure 28).

If the belt still slips after the belt has been adjusted,
then the motion drive belt is worn or damaged and
must be replaced.See "Replacing The Motion
Drive Belt".

¢'D

Figure 28: Adjusting motion drive belt
A - 1/4" (6mm) Pin or bolt
B - Clutch link
C - Idler arm

E - Motion drive belt
F - Belt guide
G - Brake lever

D - Idler spring
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MaintenanceFree Battery
How to Remove the Battery
To charge or clean the battery, remove the battery from the
unit as follows.
,_

WARNING:To
prevent
disconnectthe
black
battery cable from
the sparks,
negative
(-) terminal before
you disconnectthe red cable.
WARNING:The battery containssulfuricacid which
is harmful to the skin, eyes, and clothing.If the
acid gets on the bodyor clothing, wash with water.
1. Disconnect the black cable from the negative (-)
terminal (Figure 29).

2. Disconnect the red cable from the positive (+)
terminal.
3. Lift the batterytray and the battery out of the unit,
How to Clean the Battery
1. Remove the battery.

Figure 29: Battery

2. Wash the battery with a solution of one gallon of water
and four tablespoons of baking soda (sodium
bicarbonate). Make sure the solution does not get into
the battery cells,

A - Carriagebolt
B - Wing nut
C - Black cable

.

Cleanthe terminals and the ends of the cables with a
wire brush.

4. Install the battery.

D - Positive (+1)terminal
E - Red cable
F- Battery
G - Battery tray
H - Terminal cover

5, To prevent corrosion, apply greaseto the battery
terminals.
How to Chargethe Battery
,E

_E

,_

WARNING:When
you chargethe
battery,
do not
smoke.
Keepthe battery
away from
any sparks.The
fumes from the batteryacid can causean
explosion.
.

Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 volt battery charger.
Charge at a rate of 6 amperes for 1 hour.
3. Install the battery.
,_

WARNING:To
fasten
red cable
to
the positivepreventsparks,
(+) terminal before
youthe
connectthe
black cable.

4. Fastenthe red cable and terminal cover (if equipped)
to the positive(+) terminal with the fasteners as
shown.
5. Fastenthe black cable to the negative (-) terminal with
the fasteners as shown (Figure 29).

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Lubrication
Where to Lubricate
Models with grease fittings: Lubricate with
f

grease gun.

%%_Apply grease with a brush to the areas shown.

,,_

Lubricate the areas shown with engine oil.

NOTE:Apply greaseto the steering gear assembly.
CAUTION:If the unit is operated in dry areas that have
sand, use a dry graphitespray to lubricate the unit.

¢D

€'D

Figure 30. Lubrication areas

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How to Checkthe Fuel Filter
NOTE:Beforeyou replacethe fuel filter or the fuel line, the
fuel tank must be empty.
If the fuel filter is dirty, the engine will run rough and have
less performance. Removethe old filter (Figure 31). Replace
the old filter with a new filter. Use an original equipment
part. See an authorized service dealer in your area.

Figure 32: Deck rift lever
A - Deck level position cover (partially hidden)
B - Deck level adjustment position
6. Remove the end of the blade engage cable housing
from the blade engage cable bracket, then unhook the
cable spring from the mower deck idler. See
illustration "E".
7. Disconnect the front hanger from the axle support. See
illustration "F".
8. Remove the mower drive belt from the stack pulley.

Figure 31: Fuel filter

9. Pull the mower deck away from the right side of the
unit.

A - Fuelline
B- Clips
C - Fuel filter (example only)
Checkthe Tires

10. To operate without the mower deck, move the deck lift
lever to the TOP position.
How to Install the Mower Deck(42" Models)

Checkthe air pressure in the tires. Tires with too much air
pressure will cause the unit to ride rough. Also, the wrong
air pressure will keep the mower deck from cutting level.
Recommended air pressure is 14 PSI (1 BAR) for both front
and rear tires.

1. Push the mower deck under the right side of the unit.
2. Put the mower drive belt around the stack pulley.
Make sure the "V" side of the mower drive belt is
against the stack pulley. Also, make sure the mower
drive belt is not twisted.

.E

_E

Mower DeckMaintenance
How to Remove the Mower Deck(42" Models)
1. Move the blade rotationcontrolto the DISENGAGE
position.
2. If equipped, remove the gauge wheels.
3. Open the deck level position cover, and move the deck
lift lever to the level adjustment position (Figure 32).
,_

WARNING:The
Make sure the deck
decklift
liftlever
leveris
islockedin
spring loaded.
the LEVEL
ADJUSTMENTposition.

4. Removethe hair pins and the washers from the
adjuster arms (Figure 33). See illustrations "C" and
_D

3. Attach the front hanger to the axle support with the
hanger rod. Fastenwith the fasteners as shown. See
illustration "F".
4. Make sure the mower drive belt is betweenthe stack
pulley and the two belt guides. See illustration "G".
5. Attach the suspensionlinks to the lifter assembly.
Fastenwith the washers and hair pins. See illustrations
"A" and "B".
6. Attach the right and the left adjuster arms to the
suspension brackets. Fastenwith the washers and hair
pins. See illustrations "C" and "D".
7. Hook the blade engage cable spring onto the deck idler,
and firmly press the end of the blade engage cable
housing into the blade engage cable bracket. See
illustration "E".
8. Move the blade rotationcontrolto the ENGAGE

_"

5. Remove the hair pins and washers from the
suspensionlinks. See illustrations "A" and "B".

position. Make sure the mower drive belt is inside all
the belt guides.
9. Make sure the mower deck is level. See the instructions
on "How To Level The Mower Deck".

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10. If equipped, install the gauge wheels.
11. Checkthe operation of the blade rotationcontrol. See
the instructions on "How To Adjust The Blade Rotation
Control".

¢D

€ID

Figure 33: Mower deck assembly (42" models)
A - ViewA
B- ViewB
C- ViewC
D- View D
E- View E
F- View F
G- View G

N - Mower drive belt
0 - Front hanger
P - Extension spring
Q - Hanger rod
R - Deck idler arm
S- Adjuster arm
T - Belt guide
U - Mower driver belt

H - Suspension link
I - Adjuster arm
J - Deck lift lever

V - Belt guide
W - Stack pulley

K - Lifter assembly
L - Gauge wheel
M - Blade rotation control (Not Shown)
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29

How to Remove the Mower Deck(46 & 52" Models)

How to Install the Mower Deck(46 & 52" Models)

1. Push the PTOswitch down to the DISENGAGEposition.

1. Push the mower deck under the right side of the unit.

2. Open the deck levelposition cover, and move the deck
lift lever to the leveladjustment position (Figure 34).

2. Put the mower drive belt around the clutchpulley.
Make sure the "V" side of the mower drive belt is

WARNING:The deck lift lever is spring loaded.
Make sure the deck lift lever is lockedin the LEVEL
ADJUSTMENTposition.
3. Removethe hair pins and the washers from the
adjuster arms (Figure 35). See illustrations "C" and
_D

_"

4. Remove the hair pins and washers from the
suspensionlinks. See illustrations "A" and "B".

against the clutchpulley. Also, make sure the mower
drive belt is not twisted. See illustration"F".
3. Attach the front hanger to the axle support with the
hanger rod. Fastenwith the fasteners as shown. See
illustration "E".
4. Make sure the mower drive belt is betweenthe clutch
pulley and the two belt guides, See illustration "F".
5. Attach the suspensionlinksto the lifter assembly.
Fastenwith the washers and hair pins. See illustrations
"A" and "B".
6. Attach the right and the left adjuster arms to the
suspension brackets. Fastenwith the washers and hair
pins. See illustrations "C" and "D".
7. Make sure the mower deck is level. See the instructions
on "How To Level The Mower Deck".
8. Checkthe operation of the PTOclutch. See the
instructions on "How To Adjust The PTOClutch".

Figure 34. Deck tiff lever
A - Deck level position cover (partially hidden)
B - Deck level adjustment position
5. Disconnect the front hanger from the axle support. See
illustration "E".
ee-

e"

,E

o_

6. Remove the mower drive belt from the clutchpulley.
See illustration "F".
7. Pull the mower deck away from the right side of the
unit.
8. To operate without the mower deck, move the deck lift
lever to the TOP position.

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co
..,.j

Figure 35: Mower deck assembly (46 & 52" models)
(46" Deck Shown, 52" Deck Similar)
A - ViewA
B- ViewB
C- ViewC
D- View D
E- View E
F- View F
G - Not Used
H - Suspension link
I - Adjuster arm
J - Deck lift lever

N0PQRS-

Mower drive belt
Front hanger
Hanger rod
Adjuster arm
Belt guide (Not on some models)
Mower driver belt

T - Belt guide (Not on some models)
U - Clutch pulley

K - Lifter assembly
L - Gauge wheel
M - Not Used

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Row to Adjust the Gauge Wheels
The axle bolts for the gauge wheels were mounted in the
LOW cut position. To change the position of the gauge
wheels, move the axle bolts as follows.
IMPORTANT:Beforeyou adjust the gauge wheels, you must
do the following. Make sure the mower deck is level. Make
sure the height of cut is set at the height you want for your
lawn. Mow a short distance on a flat level area and look at
the area that was cut. If the mower deck does not cut level,
see the instructions "How To Level The Mower Deck."
WARNING: Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the spark plug. Remove the spark plug wire
to preventthe engine from starting by accident.
1. Removethe gauge wheels (Figure 36).
2. Mow a short distance on a flat level area to check the
level of cut and the height of cut. Look at the height of
cut position numberon the deck lift lever (Figure 37).
3. Look at each gauge wheel bracket.There are 3 holes
in each bracket and a number next to each hole. The
number for the height of cut position on the deck lift
lever indicates the correct hole to use on each gauge
wheel bracket (Figure 38).

Figure 37: Deck tiff lever
A - Deck rift lever
B - Cutting height positions

4. Assemble the axle bolts to the gauge wheel brackets
using the correct hole in the bracket as indicated
(Figure 38).

f..._

©
1
2
3

NOTE:If the height of cut position is changed by the deck lift
lever, you must move the gauge wheels to the correct hole
(Figure 38) to keep a level height of cut.

1
2
3,4,5,6

Figure 38: Gauge wheel bracket positions

.E

A - Gauge wheel bracket
B - Wheel bracket hole no.
C - Lift lever position no.
How to Level the Mower Deck
If the mower deck is level, the blade will cut easier and the
lawn will look better.

©
Figure 36: Gauge wheel assembly
A - Locking ring
B - Washer
C - Axle bolt

@

WARNING:Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the spark plug. Remove the spark plug wire
to preventthe engine from starting by accident.
1. Make sure the unit is on a hard flat surface.
2. Checkthe air pressure in the tires. If the air pressure is
incorrect, the mower housing will not cut level. Make
sure the tires are inflated to 14 PSI (1 BAR).
IMPORTANT:On models equipped with gauge wheels, the
gauge wheels must be removed to correctly adjust the level
of the mower deck.

D - Gauge wheel

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3. Some models have gauge wheels on the mower deck. If
equipped, remove the gauge wheels.
4. Move the deck lift lever to the LEVELADJUSTMENT
position (Figure 39).
,_

WARNING:The
Make sure the lift
deck
lever
lift is
lever
locked
is spring
in the loaded.
LEVEL
ADJUSTMENTposition.

5. Loosen the left and right adjuster knobs(Figure 40).
Push down on each side of the mower deck. Make sure
both sides of the mower deck are setting on a flat
surface. Also, make sure the lift links are loose and can
easily move up or down.
6. Push down on the lift links and tighten the left and
right adjuster knobs(Figure 40). Make sure the
adjuster knobsare tight. If necessary, use a wrench to
tighten the adjuster knobs.For plastic adjuster knobs,
tighten to a torque of 7 foot pounds (9,5 Nm). For
metal adjuster knobs,tighten to a torque of 10 foot
pounds (13,5 Nm).
7. Raise the deck lift lever from the LEVELADJUSTMENT

Figure 40: Loosening adjuster knobs
A - Lift rink
B - Adjuster knobs

position to a CUTTINGHEIGHTposition (Figure 41).
8. If equipped, install the gauge wheels.
9. Mow for a short distance. If the height of cut is not
level, repeat the above steps.
CAUTION:Do not operate with the mower deck in the
LEVELADJUSTMENTposition. If you operate in the LEVEL
ADJUSTMENTposition,the mower deck and blades can be
damaged.
,-,z

Figure 41: Cutting position
A - Deck rift lever
B - CUTTINGHEIGHTpositions
Replacing the Motion Drive Belt
The motion drive belt is designed for extremely long life, and
with proper care and maintenance, it should last for the life
of the unit. However, in the unlikely event that the motion
drive belt should require replacement, it should be
performed only by an authorized dealer.
Figure 39: Lever adjustment
A - Deck lift lever
B - LEVELADJUSTMENTpositon
C - CUTTINGHEIGHTpositions

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33

How to Replace the Mower Drive Belt (42" Models)
1. Removethe mower deck. Seethe instructions on "How
To RemoveThe Mower Deck".
2. Pull the belt retainer away from the idler pulley and
remove the mower drive belt (Figure 42).
3. Pull the belt retainer away from the right mandrel
pulley and remove the mower drive belt.
4. Pull the belt retainer away from the left mandrel
pulley and remove the mower drive belt.
NOTE:Replacethe mower drive belt with an original
equipment belt from an authorized service center.
5. Install the new mower drive belt. Pull the belt retainer
away from the right mandrel pulley. Put the belt
around the right mandrel pulley.
6. Pull the belt retainer away from the left mandrel
pulley. Put the belt around the left mandrel pulley.
7. Pull the belt retainer away from the idler pulley. Put
the flat side of the mower drive belt around the idler
pulley.
8. Make sure the "V" side of the mower drive belt is
against the mandrel pulleys as shown.
9. Install the mower deck. See the instructions on "How
To Install The Mower Deck".
10. Before you mow, check the blade rotation control. See
the instructions on "How To Adjust The Blade Rotation
Control".

ee-

e"

,E

o=

E

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Figure 42: Mower drive belt assembly (42" models)
A - Belt retainer
B- Right mandrel pulley
C - Idler pulley
D - Mower drive belt
E - Belt retainer
F - Left mandrel pulley
G - Belt retainer

(D

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35

How to Replace the Primary Mower Drive Belt
(46 & 52" Models)
1. Remove the mower deck. Seethe instructions on "How
To RemoveThe Mower Deck".

1. Remove the mower deck. See the instructions on "How
To Remove The Mower Deck".

2. Remove the three screws from the left pulley cover.
Removethe pulley cover (Figure 43).

2. Remove the primary mower drive belt from the slack
pulley (Figure 43).

3. To remove the primary mower drive belt from the left
mandrel pulley, slide the primary mower drive belt
between the left mandrel pulley and the belt guides,

3. Remove the two screws from the right pulley cover.
Remove the pulley cover.

4. Pull the belt retainer away from the idler pulley.
Removethe primary mower drive belt from the idler
pulley.
5. Remove the primary mower drive belt from the stack
pulley.
NOTE:Replacethe primary mower drive belt with an
original equipment belt from an authorized service
center.
6. Install a new primary mower drive belt. Put the belt
around the stack pulley. Make sure the primary mower
drive belt is insideof the belt guide.
7. Pull the belt retainer away from the idler pulley. Put
the flat side of the primary mower drive belt around
the idler pulley.
8. Make sure the "V" side of the primary mower drive
belt is against the mandrel pulleys as shown.
9. Make sure the primary mower drive belt is insideall
the belt guides.
ee-

10. Assemble the left pulley cover.
11. Install the mower deck. See the instructions on "How
To Install The Mower Deck".

e"

,E

o=

How to Replace the Secondary Mower Drive Belt
(46 & 52" Models)

12. Before you mow, check the PTOclutch. See the
instructions on "How To Adjust The PTOclutch".

4. Pull the idler pulley away from the secondary mower
drive belt. Removethe belt from the idler pulley.
5. Remove the secondary mower drive belt from the right
mandrel pulley.
6. Remove the secondarymower drive belt from the
stack pulley.
NOTE:Replacethe secondary mower drive belt with an
original equipment belt from an authorized service
center.
7. Install a new secondarymower drive belt. Put the belt
around the bottom of the stack pulley. Make sure the
secondarymower drive belt is insidethe belt guide
next to the stack pulley.
8. Put the secondarymower drive belt around the right
mandrel pulley.
9. Pull the idler pulley toward the front. Installthe flat
side of the secondarymower drive belt against the
idler pulley.
10. Make sure the "V" side of the secondarymower drive
belt is around the right mandrel pulley.
11. Assemble the right pulley cover.
12. Put the primary mower drive belt around the stack
pulley.
13. Install the mower deck. See the instructions on "How
To Install The Mower Deck".
14. Before you mow, check the PTOclutch. See the
instructions on "How To Adjust The PTOclutch".

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%

Figure 43. Mower drive belt assembly (46 & 52" models)
(46" shown, 52" similar)
A - Screw
B - Left pulley cover
C - Primary mower drive belt
D - Left mandrel pulley
E - Belt guides (Not used on some models)
F - Stack pulley
G - Idler pulleys
H - Right pulley cover
I - Secondary mower drive belt
J - Right mandrel pulley

(D

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37

How to Install the Wheels
If the wheels must be removed for service, make sure they
are installed as follows.
Front Wheel:
1. Make sure the valve stem is to the outside of the
tractor. Slide the front wheel on the spindle (See
Figure 44).
2. Fastenthe front wheel with washer and cotter pin.
Bend the ends of the cotter pin apart to keep the front
wheel on the spindle.
3. If your model has hubcaps, installthe hubcaps. Make
sure the washers hold the hub caps in place.

Figure 45: Rear wheel assembly
A - Rear wheel
BCDE-

Hub cap
E-ring
Washer
Valvestem

F- Spacer
G- Washer
H - Square key
I - Key slot
J - Axle
€

,E

Figure 44. Front wheelassembly

How to Replace the Fuse
If the fuse is blown, the engine will not start. The location of
the fuse is behind the panel between the engine and the
control console. Removethe fuse and replace with an
automotive fuse of equivalent rating (Figure 46).

A - Cotter pin
B - Hub cap
C - Valvestem
D - Front wheel
E- Spindle
F- Washers
Rear Wheel:
1. Install the washers and spacer onto the axle as shown
in Figure 45.
2. Mount the square key in the key slot (See Figure45).
3. Make sure the valve stem is to the outside of the
tractor. Align the slot in the rear wheel with the square
key. Slide the rear wheel on the axle.
4. Fastenthe rear wheel with washer and e-ring.

Figure 46: Fuse location
A - Automotive fuse

5. If your model has hubcaps, install the hubcaps. Make
sure the washers hold the hub caps in place.

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How to Replace the Light Bulb
1. Raise the tractor hood.
2. Turn the light socket until the tabs on the socket align
with the notches in the bezel (Figure 46). Removethe
light socket.Turn the light bulb and remove the bulb.
3. Install a new light bulb. Align the light socket with the
notches in the bezel and turn the light socket to lock in
position.

Storage(over 30 days)
At the end of eachyear, prepare the unit for storage as
follows.
The Engine
For storage information, seethe the engine manufacturer's
instructions.
The Battery
1. Remove the battery.
2. Cleanthe battery terminals of any deposits.
3. Chargethe battery. See the instructions on "How To
Prepare And ChargeThe Battery".
4. Store the battery in a cool, dry place.
NOTE:After a long time in storage, charge the battery.
The Fuel System
,_

WARNING:
Do not
drainDo
the
gasoline
inside a the
building or near
a fire.
not
smokebecause
fumes from the fuel can causean explosion.
1. Start the engine.
2. Run the engine until the fuel tank and the carburetor
are out of fuel and the engine stops.
3. After storage, make sure you use fresh fuel.

Figure 47. Light bulb replacement

Clean the Unit

A - Bezel

1. Cleanthe dirt and grass from the engine.

B - Light bulb
C - Light socket

2. Cleanthe mower housing.
Lubricatethe Unit

How to Clean the Mower Deck

,,,..i

¢D

See the "Lubrication" instructions in this book.

WARNING: Beforeyou clean the mower deck, stop
the engine and disconnectthe wire to the spark
plug.

¢D

Grass and other debris on top of the mower deck can keep
the belt from working correctly. For safety and correct
operation, frequently clean the top of the mower deck.
Remove grass and debris from around the pulleys and other
moving parts.
1. Move the lever for the blade rotation control to the
ENGAGEposition (42" models only).
2. Cleanthe top of the mower deck.
3. Move the lever for the blade rotation control to the
DISENGAGEposition (42" models only).
4. Again clean the top of the mower deck (42" models
only).
5. After you cut the grass, clean the bottom of the mower
deck.

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39

Troubleshooting
TroubleshootingChart
Problem

Correction

The engine will not start.

The engine will not turn over.

The engine is difficult to start.

o
o

1.
2.
3.
4.

Follow the steps, "How To Start The Engine" in this book.
Electric-Start Models: Cleanthe battery terminals. Tighten the cables.
Drain the fuel tank. Cleanthe fuel line. Replacethe fuel filter.
Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key
to the ON position. Try to start the engine several times. Install the spark plug.
5. Replace the spark plug.
1.
2.
3.
4.
5.

Follow the steps, "How To Start The Engine" in this book.
Electric-Start Models: Chargethe battery.
Replacethe fuse.
Checkthe wiring harness for damage or a loose connection. Repair the damaged wire.
Electric-Start Models: Replacethe solenoid.

1. Replace the spark plug.
2. Replacethe fuel filter.

The engine does not run
smoothor has a loss of
power.

1.
2.
3.
4.
5.

Checkthe oil.
Cleanthe air filter.
Cleanthe air screen.
Replace the spark plug.
Replacethe fuel filter.

The engine does not run
smoothat fast speed.

1.
2.
3.
4.

Replace the spark plug.
Adjust the throttle control.
Cleanthe air filter.
Replace the fuel filter.

The engine stopswhen the
blades are engaged.

1. To activate the seat sensor, always sit in the middle of the seat.
2. Checkthe wiring harness for damage or a loose connection. Repair the damaged wire.

On slopes, the engine stops.

.
Mow up and down slopes. Never mow across a slope.
2. To activate the seat sensor, always sit in the middle of the seat.

The engine will not idle.

1.
2.
3.
4.

A hot engine causesa
decrease in power.

1. Cleanthe air screen.
2. Checkthe oil.
3. Replace the fuel filter.

Excessivevibration.

1.
2.
3.
4.

Replace the spark plug.
Cleanthe air filter.
Adjust the throttle control.
Drain the fuel tank. Cleanthe fuel line. Replacethe fuel filter.

Replace the blade.
Checkfor loose engine bolts.
Decreasethe air pressure in the tires.
Checkfor a damaged belt or damaged pulley. Replacethe damaged parts.

English

40

www.snapper.com

Troubleshooting Chart Continued
Problem

Correction

The grass does not discharge
correctly.

1.
2.
3.
4
5.
6.

The mower housingdoes not
cut level.

1. Checkthe air pressure in the tires.
2. Adjust the level of the mower deck.
3. Checkthe front axle. If the front axle does not freely pivot, loosen the axle bolt(s).

The mower blades will not
rotate.

1. Checkthe mower drive belt(s). Make sure the belt(s) are installed correctly.
2. Replace the mower drive belt(s).

The unit will not move when
the brake is released and the
speed controlpedal is
depressed.

1. Releasethe automatic drive disconnect.
2. Checkthe motion drive belt. Make sure the belt is installed correctly.
3. Replace the motion drive belt.

The unit movesslower or
stopswhen the speed control
pedal is depressed.

Stop the engine. Clean the mower deck.
Raise the height of cut.
Replace or sharpen the blade(s).
Use a slower ground speed.
Move the throttle control to the FASTposition.
Replace the spring for the blade idler.

1. Checkthe motion drive belt. Make sure the belt is installed correctly.
2. Replace the motion drive belt.

When the brake pedal is
released, belt noise can be
heard.

1. Temporary belt noise does not change the operation of the unit. If belt noise is
continuous, check the routing of the belt. Make sure the belt is inside all belt guides.

The rear wheels spin over
uneventerrain.

1. Checkthe front axle. If the front axle does not freely pivot, loosenthe axle bolt(s).

o

o
o

English

41

Specifications

Product Specifications

Deck Size (inches)
Height of Cut (inches)
Transmission Type

LT195420
CLT195420

LT23460
CLT23460
SLT23460
CSLT23460

LT24520
CLT24520
SLT24520
CSLT24520

42

46

52

1.5-4.0

1.5- 4.0

1.5 - 4.0

Hydro

Ground Speed - Fwd/Rev (mph)

0-5.6/0-3.5

Hydro

Hydro

0-5.6/0-3.5

0-5.6/0-3.5

Engine Power (hp)

19.5

23.0

24.0

Engine Displacement (cc)

508

721

721

Fuel Tank Capacity (gal)

2.2

2.2

2.2

o

,m

t_
,R
t..#

c_

English

42

www.snapper.com

4........

SLOPE GUIDE
:..../.b" DE_D_...

I

SIGHT

".... -'..'.._S

j

AND

HOLD

THIS GUIDE

A CORNER OF A STRUCTURE,

LEVEL

...... .....................

!

WITH

A VERTICAL

TREE,

A POWER LINE POLE, OR A FENCE.

...................

Operate a walk-behind
mower
across the face of slopes,
never up or down slopes.

I

I

10 DEGREES

15 DEGREES

Operate a riding mower
up or down slopes, never
across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
anddo not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind
or rear mounted attachment,
do not operate the und on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases
A 10 degree slope is a hill that increases

in height at approximately
in height at approximately

2.5 feet in 10 feet.
1.7 feet in 10 feet.

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind
mower across the face
Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions
in this manual for safety in mowing on
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

.................................

_U'T_E'R_fO'U§E'_GP__
&_D'E.................................

=3

Notes

English

44

www.snapper.com

2 YEAR LIMITED WARRANTY
For two (2) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER,through any
authorized SNAPPERdealer will replace,free of charge (except for taxes where applicable), any part or parts found upon
_xamination by the factory at McDonough, Georgia,to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use,
SNAPPER,through any authorized SNAPPERdealer will replace, free of charge, any part or parts found upon examination by
Lhefactory at McDonough, Georgia,to be defective in material or workmanship or both.
&ll transportation costs incurred by the purchaser in submitting material to an authorized SNAPPERdealer for replacement
under this warranty must be paid by the purchaser.
This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items are
_varrantedseparately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper
lubrication, normal wear, or other cause beyond the control of SNAPPER.This warranty does not cover any machine or
3omponent part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year warranty period with free replacement if required for one (1) year from the original purchase
date. SNAPPERwill not be responsible for any installation cost incurred. The battery warranty only covers original equipment
batteries and does not cover damageto the battery or machine caused by neglect or abuse, destruction by fire, explosion,
freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMEROFWARRANTY
Implied warranties, includingthose of merchantabilityand fitness for a particular purpose, are limited to two (2) years
from purchasedate for the original purchaser'sresidential or othernon-commercialuse, and ninety (90) days from
purchasefor the original purchaser'scommercial, rental or other non-residentialuse, and to the extent permitted by law,
any and all implied warranties are excluded.This is the exclusiveremedy. Liabilities for consequentialdamages, under
any and all warranties are excluded.
Somestates do not allow limitations on how long an implied warranty lasts, or do not allow the exclusionor limitation of
incidental or consequentialdamages, so the above limitation or exclusionmay not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING:THE USEOF REPLACEMENTPARTSOTHERTHAN GENUINESNAPPERPARTSMAY IMPAIR THE SAFETYOF
SNAPPERPRODUCTSAND WILL VOID ANY LIABILITY AND WARRANTYBY SNAPPERASSOCIATEDWITH THE USEOF
SUCHPARTS.
IMPORTANT:

Pleasefill out the attached SNAPPERProduct Registration Card immediately and mail to:
Snapper's ProductRegistrationCenter, P.O. Box 1379, McDonough,Georgia 30253

English

45

LAWNTRACTOR
SERIES0

EnginePower Rating Information:The gross power rating for individual gas engine models is labeled in accordancewith
SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating
performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived
at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on
which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will
not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This
difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling,
carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and
engine-to-engine variability. Dueto manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of
higher rated power for this Series engine.

Snapper Products
535 Mlacon Street
IVlcDonough,GA30253

1-800-317-7833



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