Snapper 7800207 User Manual TRACTOR Manuals And Guides L0807713

SNAPPER Lawn, Tractor Manual L0807713 SNAPPER Lawn, Tractor Owner's Manual, SNAPPER Lawn, Tractor installation guides

User Manual: Snapper 7800207 7800207 SNAPPER TRACTOR - Manuals and Guides View the owners manual for your SNAPPER TRACTOR #7800207. Home:Lawn & Garden Parts:Snapper Parts:Snapper TRACTOR Manual

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Page Count: 48

SafetyInstructions& Operator'sManual for
LAWNTRACTOR
SERIES0
fModels
LT195420(7800206)
CLT195420 (7800313)
LT23460(7800207)
CLT23460 (7800315)
LT24520 (7800212)
CLT24520 (7800317)
SLT23460 (7800342)
SLT24520 (7800343)
CSLT23460 (7800344)
CSLT24520 (7800345)J
NOTE:Specifications are correct at time of printing and are subjectto changewithout notice.
* Actual sustained engine power will likely be lower due to operating limitations and environmentalfactors. Please refer to 'EnginePower Rating Information' for
further details.
Manual No. 7102340(1.R. 1/18/2008)
TP lO0-5335-1R-TC-N
Thankyoufor purchasing this quality-built Snapper product. We are pleased that you've placed your confidence in the Snapper
brand. When operated and maintained according to the instructions in this manual,your Snapper mower will provide many
years of dependableservice.
This manual containssafety information to makeyou aware of the hazardsand risks associatedwith mowers and how to
avoid them. BecauseSnapper does not necessarily know all the applications this mower could be used for, it is important that
you readand understand these instructions. Keepthis manual near the mower for convenient reference.
This mowerrequires final assemblybefore use. Referto the Assembly section of this manual for instructions on final
assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your mower. Consult your Yellow Pages.There are
over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You canalso contact Snapper
Customer Service at 1-800-317-7833, or on the Internet at www.snapper.com.
Mower
Model Number
Serial Number
Engine
Model
Type
Trim
Date Purchased IIIIIIIII
It is very important that you registeryour purchasewith Snapperto ensure warranty coverage. Please mail your product
registration card to:
Snapper at P.O.Box 777, IVIcDonough,Georgia30253.
Or you may register online at www.snapper.com.
SNAPPERis a trademarkof
Simplicity Manufacturing,Inc.
PortWashington,WI, USA.
Briggs& StrattonYard Power ProductsGroup
Copyright©2008, Briggs& StrattonCorporation
Milwaukee, WI, USA. All RightsReserved.
Tableof Contents D_
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Operator Safety .................................. 2
Important Operator Safety Instructions ............................. 2
International Pictorials.......................................... 5
Assembly ...................................... 6
Parts Bag-Contents ........................................... 6
Installing the Seat ............................................. 7
Assembling the Steering Wheel................................... 7
Maintenance Free Battery........................................ 8
IMPORTANT! BeforeYou Start Mowing ............................ 9
FeaturesandControls.............................. 11
Operation ...................................... 12
Attachments.................................................. 12
Using Controls ................................................ 12
Driving and Stopping the Unit .................................... 13
Mowing ..................................................... 16
Engine Operation.............................................. 18
Tips ........................................................ 19
Maintenance.................................... 20
Maintenance Schedule.......................................... 20
GeneralRecommendations ...................................... 21
Inspection ................................................... 21
Adjustments.................................................. 22
Maintenance Free Battery........................................ 26
Lubrication................................................... 27
Mower Deck Maintenance ....................................... 28
Misc ........................................................ 38
Storage ..................................................... 39
Troubleshooting.................................. 40
Specifications ................................... 42
SlopeGuide .................................... 43
Warranties ..................................... 45
GeneralWarranty .............................................. 45
WARNING
Battery posts, terminals and relatedaccessories contain
lead and lead compounds, chemicals known to the State of
Californiato cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
WARNING
Engineexhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to
the State of California to causecancer or other reproductive
harm.
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ImportantOperatorSafetyInstructions ,&
WARNING:This powerful cutting machine is capableof amputating hands and feet and can throw objects
that can cause injury and damage! Failure to comply with the following SAFETYinstructions could result in
serious injury or death to the operator or other persons. Theowner of the machine must understandthese
instructions and must allow only persons who understand these instructions to operate machine. Each
person operating the machine must be of sound mind and body and must not be underthe influence of any
substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your
machine which your dealercannot answerto your satisfaction, call or write the Customer Service
Department at SNAPPER,McDonough, Georgia30253. Phone: (1-800-317-7833).
Protection for Children
Tragic accidents can occur if the operator is not alertto the
presenceof children. Children are often attracted to the
machine andthe mowing activity. Children who have been
given rides in the past may suddenly appear in the mowing
areafor another ride and be run over or backedover by the
machine. Never assume that children will remain where you
last saw them.
1. KEEPchildren out of the mowing area and under the
watchful care of a responsible adult other than the operator.
2. DO NOTallow children in yard when machine is operated
(even with the bladeOFF).
3. DO NOTallow children or others to ride on machine,
attachmentsor towed equipment (even with the blades
OFF).They may fall and be seriously injured.
4. DO NOTallow pre-teenagechildren to operate machine.
5. ALLOW only responsible adults & teenagerswith mature
judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STOP BLADES.LOOK
and SEEbehind and down for children, pets and hazards
before and while backing.
7. USEEXTRACAREwhen approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
Protection against Tipovers
Slopes are a major factor relatedto loss-of-control and tip-
over accidents, which can result in severe injury or death.
All slopes require extra CAUTION.If you cannot back up the
slope or if you feel uneasyon the slope, DO NOTmow it.
Useextra care with grass catchers or other attachments;
these affect the handling and the stability of the machine.
Referto the Slope Guideat the end of this manual.
1. DO NOT operate machine on slopes exceeding15
degrees (27% grade).
2. ExerciseEXTREMECAUTIONon slopes above 10
degrees (18% grade). Turn blades OFFwhen traveling
uphill. Usea slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of
slopes. Operate up and down. Practice on slopes with
blades off.
4. AVOID starting, stopping or turning on slopes. If
machine stops going uphill or tires lose traction, turn
blades OFFand back slowly straight down the slope.
5. STAYALERTfor holes and other hidden hazards. Tall
grass can hide obstacles. Keepawayfrom ditches,
washouts, culverts, fences and protruding objects.
Protection against Tipovers
(ContinuedFrom PreviousColumn)
6. KEEPA SAFEDISTANCE(at least 3 feet) away from edge
of ditches and other drop offs. The machine could turn over
if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Useweights or a weighted load carrier in accordance
with instructions supplied with a grass catcher. DO NOT
operate machine on slopes exceeding10 degrees (18%
grade) when equippedwith grass catcher.
9. DO NOTput your foot on the ground to try to stabilize
the machine.
10. DO NOT operate machine on wet grass. Reduced
traction could causesliding.
11. Choosea low enough speed setting so that you will not
haveto stop or shift on a slope. Tires may lose traction on
slopes even though the brakes are functioning properly.
12. DO NOT operate machine under any condition where
traction, steering or stability is doubtful.
13. Always keepthe machine in gear when going down
slopes. DO NOTshift to neutral (or actuate hydro roll
release)and coast downhill.
Preparation
1. Read,understand, and follow instructions and warnings
in this manual and on the machine, engine and
attachments. Know the controls and the proper use of the
machine before starting.
2. Only mature, responsible persons shall operate the
machineand only after proper instruction.
3. Dataindicates that operators age 60 and above,are
involved in a large percentageof mower-related injuries.
These operators should evaluatetheir ability to operatethe
mower safely enough to protect themselves and others
from serious injury.
4. Handle fuel with extra care. Fuelsareflammable and
vapors are explosive. Useonly an approved fuel container.
DO NOTremovefuel cap or addfuel with engine running.
Add fuel outdoors only with engine stopped and cool. Clean
spilled fuel from machine. DONOTsmoke.
5. Practice operation of machinewith BLADESOFFto learn
controls and develop skills.
6. Checkthe areato be mowed and removeall objects such
as toys, wire, rocks, limbs and other objects that could
cause injury if thrown by bladeor interfere with mowing.
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,A ImportantOperatorSafetyInstructions(Continued)
Protection againstTipovers
(ContinuedFromPreviousColumn)
7. Keeppeople and pets out of mowing area. Immediately
STOPblades,STOPengine, and STOPmachine if anyone
entersthe area.
8. Checkshields, deflectors, switches, blade controls and
other safety devices frequently for proper operation and
location.
9. Make sure all safety decals are clearly legible. Replaceif
damaged.
10. Protect yourself when mowing andwear safety glasses,
a dust mask, long pants and substantial footwear.
11. Know how to STOPblades and engine quickly in
preparation for emergencies.
12. Useextra care when loading or unloading the machine
into a trailer or truck.
13. Checkgrass catcher components frequently for signs of
wear or deterioration and replaceas neededto prevent
injury from thrown objects going through weak or worn
spots.
Safe Handling of Gasoline
To avoid personal injury or property damage,use extreme
care in handling gasoline.Gasoline is extremelyflammable
andthe vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
2. Useonly an approved fuel container.
3. DO NOTremove fuel cap or add fuel with the engine
running. Allow the engineto cool before refueling.
4. DO NOTrefuel the machine indoors.
5. DO NOTstore the machineor fuel container inside where
there is an open flame, spark or pilot light such as on a
water heater or other appliances.
6. DO NOTfill fuel containers inside a vehicle or on atruck
or trailer bed with a plastic liner. Always place the
containers on the ground away from the vehicle before
filling.
7. Remove gas-poweredequipment from the vehicle or
trailer and refuel it on the ground. If this is not possible,
then refuel equipment using a portable container, rather
than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed
vehicles or trailers.
9. Keepthe nozzlein contact with the rim of the fuel tank or
container opening at all times until fueling is complete. DO
NOTuse a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. Neveroverfill a fuel tank. Replacefuel cap andtighten
securely.
Operation
1. Mount and dismount machine from left side. Keepclear
of discharge opening at all times.
2. Start engine from operator's seat, if possible. Makesure
blades are OFFand parking brake is set.
3. DO NOTleave machinewith engine running. STOP
engine, STOPblades, SETbrake, and Remove key before
leaving operators position of any reason.
4. DO NOT operate machine unless properly seatedwith
feet on feet rests or pedal(s).
5. STOPBLADESand ENGINEand makesure blades have
stopped before removing grass catcher or unclogging
mower to prevent loss of fingers or hand.
6. Blades must be OFFexcept when cutting grass. Set
blades in highest position when mowing over rough
ground.
7. Keephands and feet awayfrom rotating blades
underneath deck. DONOT place foot on ground while
BLADESare ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or
guards in place and working. DO NOTpoint discharge at
people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOPengine immediately after striking an obstruction.
Inspect machine and repair damage before resuming
operation.
12. Operatemachine only in daylight or with good artificial
light.
13. ExerciseCAUTIONwhen pulling loads. Limit loads to
those you can safely control and attach loads to hitch plate
as specified with SNAPPERattachment instructions.
14. Onslopes, the weight of the towed equipment may
cause loss of traction and loss of control. When towing,
travel slowly and allow extra distance to stop.
15. DO NOT operate engine in enclosedareas. Engine
exhaust gasescontain carbon monoxide, a deadly poison.
16. DO NOTdischarge material against a wall or
obstruction. Material may ricochet back towards the
operator.
17. Only use accessories approved by the manufacturer.
See manufacturer's instructions for proper operation and
installation of accessories.
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ImportantOperatorSafetyInstructions(Continued)
Towing
1. Tow only with a machine that has a hitch designed for
towing. DO NOTattach towed equipment except at the hitch
point.
2. Follow the manufacturer's recommendationfor weight
limits for towed equipment and towing on slopes.
3. DO NOTallow children or others on towed equipment.
4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
Maintenance
1. DO NOTstore machineor fuel container inside where
fumes may reachan open flame, spark or pilot light such as
in a water heater,furnace, clothes dryer or other gas
appliance.Allow engine to cool before storing machine in
an enclosure. Store fuel container out of the reach of
children in a well ventilated, unoccupied building.
2. Keepengine free of grass, leavesor excess greaseto
reduce fire hazardand engineoverheating.
3. When draining fuel tank, drain fuel into an approved
container outdoors and away from open flame.
4. Check brakesfrequently; adjust, repair or replace as
needed.
5. Keepall bolts, nuts and screws properly tight. Check that
all cotter pins are in proper position.
A
Maintenance
(ContinuedFrom PreviousColumn)
6. Always provide adequate ventilation when running
engine. Exhaust gasescontain carbon monoxide, an
odorless and deadly poison.
7. Disconnect negative(black) cable from battery before
performing maintenance or service. Cranking enginecould
cause injury.
8. DO NOTwork under machinewithout safety blocks.
9. Serviceengine and makeadjustments only when engine
is stopped. Remove spark plug wire(s) from spark plug(s)
and securewire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or
overspeed engine.
11. Lubricate machine at intervals specified in manual to
prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades
or wear heavy leather gloves and use CAUTIONwhen
handling them.
13. DO NOTtest for spark by grounding spark plug next to
spark plug hole; spark plug could ignite gas exiting engine.
14. Havemachine serviced by an authorized SNAPPER
dealer at least once ayear and havethe dealerinstall any
new safety devices.
15. Maintain or replace safetyand instruction labels as
necessary.
16. Use only genuine SNAPPERreplacement parts to
assure that original standards are maintained.
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International Pictorials
IMPORTANT:Some of the following pictorials are located on your unit or on literature supplied with the product. Beforeyou
operate the unit, learn and understand the purpose for each pictorial.
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Figure 1: Safety warning pictorials
A-Warning
B-Shield Eyes.Explosive GasesCan
CauseBlindness Or Injury.
C-No Sparks, Flames or Smoking.
D-Sulphuric Acid Can CauseBlindness
OrSevere Bums
E-Flush EyesImmediately With Water.
Get Medical Help Fast.
F- IMPORTANT.Read Owner's Manual
Before Operating ThisMachine.
G-WARNING:Thrown Objects.Keep
BystandersAway. Read User
Instructions Before Operating This
Machine.
H-WARNING:Do Not Use This
Machine OnSlopes Greater Than 15
Degrees.
I-DANGER:KeepPeople, Especially
Children,Away From Unit.
J-DANGER:No Step.
K-DANGER:KeepFeetAnd Hands
Away From Rotating Blade.
L- DANGER:KeepHandsAway From
Rotating Blade.
M-DANGER:Disconnect Spark Plug
Wire Before Servicing Unit.
N-WARNING:Hot Surface.
0-WARNING:UseCaution When
Connecting Or Disconnecting
Accessories.
P-WARNING:CrushedFingers.
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Figure 2: Control and operating pictorials
A-Enginestart
B- Lights
C-Engineoff
D-Engine on
E- Brake
F- Parking brake
G-Clutch
H-Slow
I-Fast
J-Choke
K- Oil
L-Blade rotation control
M- Raise
N-Fuel
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Assembly
Readand follow the assemblyand adjustment
instructionsfor your mower.
All fastenersare inthe parts bag. Do notdiscard
any partsor material untilthe unit
is assembled.
NOTE:In this instruction book, left and right describe the
location of a part with the operator on the seat.
Parts Bag - Contents
Thefasteners and other loose parts are shown below. Thefasteners
are shown full size. The quantity is shown in brackets ().
,_ WARNING:Beforedoingany assemblyor
maintenanceto the mower, removethe wire from
the sparkplug.
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Figure 3: Parts bag components
A-(2) Carriagebolt
B-(2) Wing nut
C- (1) Bolt
D- (1) Washer
E- (2) Knob
F- (2) Washer
G- (1) Keys& ring
H- (1) Terminal cover
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Installing the Seat
Howto Install the Seat
1. Carefully removethe plastic bagfrom the seat. Usethe
fasteners shown below to install the seat. The fasteners
are shown at full size.
Assemblingthe SteeringWheel
Howto Assemblethe SteeringWheel
Tools Required:3/8" Socket Wrench
Attach the steering wheel as follows:
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Figure 4: Seatparts
A-Wing bolt (Also see 'E' in Figure 3)
B-Washer(Also see 'F'in Figure 3)
NOTE:Fastenersmay be attachedto seat for shipping
purposes, if so remove fasteners before proceeding.
2. Align the holes in the seat hinge to the holes in the
seat (Figure 5). Fastenthe seat to the seat hingewith
the fasteners as shown.
3. Checkthe operating position of the seat. If the seat
needs to be adjusted, loosen the two wing bolls. Slide
the seat forward or backward along the seat adjusting
holes as shown. Tighten the wing bolts (A).
Figure 6: Steering wheelparts
A-Screw (Also see 'C' in Figure 3)
B- Washer (Also see 'D' in Figure 3)
1. Make sure the front wheels point forward.
2. Slide the bellows over the steering post
(Figure 7).
NOTE:Before attachment of the steering wheel, make
sure that the front wheels point forward and are
straight. For proper alignment of the steering wheel,
see Figure 7.
3. Slide the steeringwheel onto the steeringpost.
4. Usethe fasteners shown aboveto secure the steering
wheel. The fasteners are shown at full size. Tighten the
screw until snug and then add 1/4 turn. DO NOTover
tighten.
5. Attach the coverto the steeringwheel.
6. Some models have an optional decal in the parts bag.
Attach the decal to the center of the steeringwheel as
shown.
Figure 5: Seat
A-Wing bolt
B-Washer
C-Seatadjusting hole
D- Seat hinge
E-Seat
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Figure 7. Steering post
A-Screw
B-Washer
C-Cover
D- Decal (Optional)
E- Steering wheel
F- Bellows
G-Steering post
H- Straight
MaintenanceFreeBattery
IMPORTANT:Beforeyou attach the battery cables to the
battery, checkthe battery date.The battery date tells if the
battery must be charged.
1. Checkthe top and the side of the battery for the
location of the battery date (Figure 9).
2. If the batteryis put into service before the batterydate,
the battery cables can be attachedwithout charging the
battery. See"How To Install The Battery Cables".
3. If the batteryis put into service afterthe batterydate,
the batterymust be charged. See"How To Charge The
Maintenance FreeBattery".
Howto Chargethe Maintenance Free Battery
,_ WARNING:When you chargethe battery, do not
smoke. Keepthe batteryaway from any sparks.The
fumes from the batteryacid can causean
explosion.
1. Remove the batteryand batterytray.
2. Remove the protective cap from the batteryterminal.
3. Use a 12 volt battery charger to charge the battery.
Chargeat a rate of 6 amperesfor one hour. If you do
not havea battery charger, have an authorized service
center charge the battery.
4. Install the batteryand batterytray. Make sure the
positive (+) terminal is on the left side.
Howto Install the BatteryCables
WARNING:To preventsparks, fasten the red cable
to the positive(+) terminal before you connectthe
blackcable.
Usethe fasteners shown below to install the batterycables.
The fasteners are shown at full size.
Figure 8: Battery cable parts
A-Carriagebolt (Also see 'A' in Figure 3)
B- Wing nut (Also see 'B' in Figure 3)
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1. Removethe protective cap from the batteryterminal.
2. Fastenthe red cable and terminal cover(if equipped)
to the positive(+) terminal with the fasteners as
shown (Figure 9).
3. Fastenthe black cable to the negative(-) terminal with
the fasteners as shown.
Figure 9: Battery
A-Carriagebolt
B-Wing nut
C-Blackcable
D-Positive (÷) terminal
E-Red cable
F- Battery
G-Battery tray
H-Terminalcover (Also see 'H' in Figure 3)
IMPORTANT!BeforeYouStart Mowing
Checkthe engineoil.
Fill the fuel tank with gasoline.
Checkthe air pressure of the tires.
Checkthe levelof the mower housing.
Make sure the battery cables areattached,
Make sure the wire is attached to the spark plug.
,_ WARNING:Beforedoing any assemblyor
maintenanceto the mower, removethe wire from
the sparkplug.
NOTE:In this instruction book, left and right describe the
location of a part with the operator on the seat.
OperatorPresenceSystem(Seat)
The seat has an Operator PresenceSystemto shut off the
engine when the operator leavesthe seat. This system is not
intended for regular use in stopping the engine or the
blade(s). Before leaving the seat, movethe blade rotation
control to the DISENGAGEposition, shift to neutral, set the
parking brake,and stop the engine.
HowTo Check The Safety InterlockSwitches
To check the function of the safety interlock switches, follow
the steps below.
1. Checkthe blade rotation controlswitch. Sit in the seat.
Depress the clutch/brake pedal. Move the blade rotation
control to the ENGAGEposition. Turn the ignition
switch to the STARTposition. The engine should not
start. If the engine starts, the switch is defective and
must be replaced.
2. Checkthe clutch/brakeswitch. Sit in the seat. Movethe
blade rotation control to the DISENGAGEposition. DO
NOTdepressthe clutch/brake pedal. Turn the ignition
switch to the STARTposition. The engine should not
start. If the engine starts, the switch is defective and
must be replaced.
3. Checkthe OperatorPresence System switch. DO NOT
sit in the seat. Depressthe clutch!brake pedal. Move
the blade rotation controlto the DISENGAGEposition.
Turn the ignition switch to the STARTposition. The
engine should not start. If the engine starts, the switch
is defective and must be replaced.
4. Checkthe ReverseMlowing Option(RIVlO)switch. Sit
in the seat. Depressthe clutch/brake pedal. Move the
blade rotation control to the DISENGAGEposition. Start
the engine and move the drive control to the reverse
(R) position. With the engine running, move the blade
rotation control to the ENGAGEposition. The engine
should stop running. If the engine continues to run, the
RIVlOswitch is defective and must be replaced.
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Howto Prepare the Engine
NOTE:The enginewas shipped from the factory filled with
oil. Checkthe level of the oil. Add oil as needed.
NOTE:The operation of a new engine will sometimes result
in a slight amount of smoke. This smoke is causedby paint
or oil on or around the muffler. This is normal and only
expected during initial operation.
A separateengine manual is also included with the unit. See
this engine manual for the manufacturer's instructions for
the type of gasoline and oil to use. Beforeyou use the unit,
read the information on safety, operation, maintenance,and
storage.
,_ WARNING:Followthe enginemanufacturer's
instructionsfor the type of gasoline and oil to use.
Alwaysuse a safety gasolinecontainer. Do not
smokewhenadding gasoline to the engine. When
insidean enclosure,do notfill with gasoline.
Beforeyouadd gasoline, stopthe engine. Let the
enginecool for several minutes.
IMPORTANT:This unit is equipped with an internal
combustion engine and must not be used on or nearany
unimproved forest-covered, brush-covered or grass-covered
land unlessthe engine's exhaust system is equippedwith a
spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it must be maintained in effective
working order by the operator.
In the State of Californiathe above is required by law
(Section 4442 of the California Public ResourcesCode).
Other states may have similar laws. Federallaws apply on
federal lands. Seean Authorized Service Centerfor a spark
arrester for the muffler.
In some areas,local law requires the use of a resistor spark
plug to control the ignition signals. Seean Authorized
Service Centerfor a resistor spark plug for the engine.
NOTE:Actual sustained horsepowerwill likely be lower due
to operating limitations and environmental factors.
Checkthe Tires
NOTE:The tires may be over inflated for shipment.
Checkthe air pressure in the tires. Tires with too much air
pressure will cause the unit to ride rough. Also, the wrong
air pressure will keep the mower housing from cutting level.
Recommendedair pressure is 14 PSI (1 BAR).
Checkthe Level of the Mower Deck
Make sure the level of cut is still correct. After you mow a
short distance, look at the areathat was cut. If the mower
deck does not cut level, see the instructions on "How To
LevelThe Mower Deck" in the Maintenancesection of this
instruction book.
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FeaturesandControls
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A-Throttle Control/Choke Control Levers -- Throttle
control increasesor decreasesthe speed of the engine.
Chokecontrol engagesthe choke to start a cold engine.
(Note: Thechoke control lever is incorporated into the
throttle control lever on 42" models.)
B-Steering Wheel (Removed for clarity) -- Steers the unit.
C-Brake Pedal-- Quickly stops the unit.
D-Deck Lift Lever -- Changesthe height of cut.
E-PTO Switch (46 & 52" Models) -- Starts and stops the
rotation of the blades.
F-BladeRotation Control (42" Models) -- Starts and stops
the rotation of the blades.
G-Cruise Control -- Locks ground speed in forward.
H-Reverse Mowing Option (RMO) -- Allows engaging of
mowing deck while traveling in reverse.
I-Ignition Switch -- Starts and stops the engine. (Note: The
headlight switch is incorporated into the ignition switch.)
J-Parking Brake Lever -- Engages the brake when you
leave the unit.
K-SpeedControl Pedal-- Changesthe speed and the
direction of the unit.
L-Automatic Drive Disconnect (not shown, located behind
the unit) -- Disengages the transmission.
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Operation
Attachments
This unit can use many different attachments.
For all pull-behind attachments or trailers, the maximum
gross weight is 250 pounds. Grossweight is the weight of
the attachment or trailer and any load that might be on or in
it.
Do not operate on a slope that is greater than 10 degrees
when using a pull-behind attachment or trailer. We have
included a slope guide in this book to helpyou determine the
slope on which you will be operating your unit. Neverallow
someone to stand or ride on or in an attachment or trailer.
Howto Engagethe Blades(42" Models)
The blade rotationcontrolis located above the steering
wheel (Figure 10). Usethe blade rotationcontrolto engage
the blades.
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Using Controls
Howto Use the Throttle Control
Usethe throttle controlto increaseor decreasethe speed of
the engine.
CAUTION:Alwaysoperate the enginewith the throttle
controlin the FASTposition. If the enginerunsfor several
minutesat slower thanthe FASTposition,the engine and
transmissionwill overheatand can be damaged.
1. The FASTposition is markedwith a detent. For normal
operation and when using a grass bagger, move the
throttlecontrolto the FASTposition. For maximum
charging of the battery and for a cooler running engine
and transmission, operatethe engine in the FAST
position.
2. For transport and to tow pull behind attachments,
control the ground speed with the speed control pedal.
3. The engine governor is set at the factory for maximum
performance. Do not adjust the governor to increase
the speed of the engine.
Figure 10: Bladerotation control (42" Models Only)
A-DISENGAGEposition
B-Bladerotation control ENGAGEposition
.
2.
.
.
Before you start the engine, makesure the blade
rotationcontrol is in the DISENGAGEposition.
Move the blade rotationcontrol to the ENGAGE
positionto rotatethe blades.
NOTE:If the engine stops when you engagethe blades,
the seat switch is not activated. Make sure you sit in
the middle of the seat. Also, make sure the wire is
connected to the seat switch.
Move the blade rotationcontrolto the DISENGAGE
positionto stop the blades. Before you leavethe
operator's position, makesure the blades have stopped
rotating.
Before you ride the unit across a sidewalk or a road,
move the blade rotationcontrolto the DISENGAGE
position.
WARNING:Alwayskeep your handsandfeet away
from the blade, deflectoropening,and the mower
housingwhen the engineruns.
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Howto Engagethe Blades(46 & 52" models)
The PTOswitch is aboveand to the right of the steering
wheel (Figure 11). Usethe PTOswitchto engagethe blades.
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Figure 11. PTOswitch (46 & 52" models only)
A-PTOswitch (shown in the DISENGAGEposition)
.
2.
.
.
Before you start the engine, make sure the PTOswitch
is pushed down inthe DISENGAGEposition.
Pullthe PTOswitchup to the ENGAGEpositionto
rotatethe blades.
NOTE:If the engine stops when you engagethe blades,
the seat switch is not activated. Makesure you sit in
the middle of the seat. Also, make sure the wire is
connected to the seat switch.
Pushthe PTOswitchdown to the DISENGAGEposition
to stop the blades. Beforeyou leavethe operator's
position, make sure the blades have stopped rotating.
Beforeyou ride the unit across a sidewalk or a road,
push the PTOswitchdown to the DISENGAGEposition.
WARNING:Always keep your handsandfeet away
fromthe blade, deflectoropening,and the mower
housingwhenthe engineruns.
Howto Use the SpeedControlPedal
The drive system uses a Hydrostatic Automatic Drive
transmission. The Hydrostatic transmission is very easyto
operate.This type of drive system does not require a shift
lever or a clutch pedal.
The speed and direction of travel is controlled by a single
speedcontrolpedal operatedwith your right foot. Do not
use the left brake pedal in normal operation. Only use the left
brake pedalto quickly stop in an emergency.
Driving and Stopping the Unit
Howto Drive Forward
1. The automaticdrive disconnectmust be in the DRIVE
position (Figure 14).
2. Slowly releaseyour left foot from the brake pedal.
3. Movethe throttle control to the FASTposition.
4. Slowly push the speedcontrolpedal forward to the
desired speed (Figure 12).
5. To increaseforward speed,slowly move the speed
control pedalforward. To reduce forward speed,slowly
releasethe speed control pedal until the unit slows to
the desired speed. o
Figure 12: Speedcontrol operation
A-Reverse
B-Neutral
C-Forward
D-Forward movement
E-Reversemovement
F-Speedcontrol pedal
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Howto Use the CruiseControl
To engagethe cruise control:
1. Slowly push the speedcontrolpedal forward to the
desired speed (Figure 12).
2. Pull up on the cruise controlknob (Figure 13). Release
the speedcontrolpedal. The unit should continue
traveling forward at the desired speed.
NOTE:The cruise control only operatesin forward
speeds.
To disengagethe cruise control:
1. Push the speedcontrolpedal (Figure 12), OR
2. Push the brakepedal.
,_ WARNING:Do notengagethe cruisecontrolwhen
drivingon slopes,or whenpeopleor animalsare in
the vicinity.
\
Figure 13: Cruisecontrol
A-Cruise Control knob
Howto Drive in Reverse
1. Look to the rear.
2. Slowly push the speedcontrolpedal to the REVERSE
position.
Howto ChangeDirection
CAUTION:To changedirections,do not use the left brake
pedal. Use only the speed controlpedal.
1. Slowly removeyour foot from the speed controlpedal.
The speedcontrolpedal will automatically return to the
NEUTRALposition.
2. When the unit stops, slowly move the speed control
pedal to the desired direction.
SpeedControlPedal Positions
The forward speed is controlled by the position of the speed
controlpedal. The following chart provides functions along
with the pedal positions.Always operate the engine with the
throttlecontrolin the FASTposition.
Function
Trimming
Snow Thrower
Bagging Grass
Normal Mowing
EasyMowing
Snow Blade
Transport
Pull Behind
Attachments
Pedal Positon
1/3
1/3 to 1/2
1/2 to 2/3
1/2 to 3/4
FULL
1/3 to 1/2
Throttle Position
FastThrottle
Howto Disconnectthe Transmission
To push the unit, use the automatic drive disconnectto
releasethe transmission. The automaticdrive disconnectis
locatedon the right rear of the unit.
1. The engine must be off.
2. Pull out and lockthe automatic drive disconnectinthe
PUSHposition (Figure 13). The transmission is now
released andthe unit can be pushed.
NOTE:In cold weather, the heavyviscosity oil in the
transmission will makethe unit difficult to push.
3. To engagethe transmission, unlock and push in the
automaticdrive disconnect.The transmission is now
connected and ready to operate.
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Figure 13.Automatic drive disconnect
A-Automatic drive disconnect DRIVEposition
B-Automatic drive disconnect PUSHposition
C-Automatic drive disconnect
How to Set the Parking Brake
1. Completely push the brake pedal forward.
2. Lift the parking brake lever (Figure 14).
3. Removeyour foot from the brake pedal and then
releasethe parking brake lever. Make sure the parking
brake will hold the unit.
4. To releasethe parking brake,completely push the brake
pedal forward. The parking brake will automatically
release.
WARNING:Beforeyou leave the operator'sposition,
movethe speedcontrolpedal to the neutral(N)
position.Set the parkingbrake. Movethe blade
rotationcontrolto the DISENGAGEposition.Stopthe
engineand removethe ignitionkey.
Howto Changethe CuttingHeight
To changethe cutting height, raise or lower the deck ift
lever as follows:
1. Move the deck lift lever forward to lower the mower
housing and backto raise the mower deck (Figure 15).
2. When you ride on a sidewalk or road, move the deck lift
lever to the highest position and disengage the blades
(Figures 10, 11).
Figure 15. Lift control
A-Deck rift lever
Howto Stopthe Unit
1. Slowly removeyour foot from the speedcontrol pedal.
The speed control pedalwill automatically return to the
NEUTRALposition and the unit will stop.
2. Move the blade rotation control to the DISENGAGE
position.
3. Set the parking brake.
,_ WARNING:Make sure the parking brakewill holdthe unit.
4. Move the throttle control to the SLOW position.
5. To stop the engine,turn the ignition key to the OFF
position. Remove the key.
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Figure 14. Parking brake
A-Brakepedal
B-Parking brake lever
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Row to Transportthe Unit
To transport the unit, follow the steps below.
1. Disengagethe blades.
2. Raisethe deck lift lever to the highest position.
3. Move the throttle control to the FASTposition.
4. Slowly push the speed control pedalforward to the
desired speed.
Mowing
Howto Operate the Mower Deck
,_ WARNING:The deflectoris a safety device. Donotremovethe deflector. The deflectorforcesthe
dischargedmaterial toward the ground.Always
keep the deflectorin the down position. If the
deflectoris damaged, replace the deflectorwith an
original equipmentpart froman authorizedservice
center.
1. Start the engine.
2. Releasethe parking brake.
3. Move the deck lift lever to a height of cut position. In
high or thick grass, cut the grass in the highest
position first and then lower the mower deck to a lower
position.
CAUTION:Do not operate with the mowerdeck in the
LEVELADJUSTMENTposition. If youoperate in the LEVEL
ADJUSTMENTposition,the mowerdeck and blades can be
damaged.
4. Move the throttle control to the SLOW position.
5. Engagethe blades.
6. Move the throttle control to the FASTposition.
7. Slowly push the speed control pedalto the desired
speed.
NOTE:When you mow in heavygrass or mow with a
grass bagger, use a slow forward speed.
8. Make sure the level of cut set at the factory is still
correct. After you mow a short distance, look at the
areathat was cut. If the mower deck does not cut level,
see the instructions on "How To LevelThe Mower
Deck" in the Maintenance section.
WARNING:Forbetter controlof the unit, always
select a safe speed.
ReverseMowing Option(RMO)
WARNING:Mowing in reversecan be hazardousto
bystanders. Tragic accidentscan occurif the
operatoris notalert to the presenceof children.
Neveractivate RIVIOif childrenare present.
Childrenare oftenattractedto the unit and the
mowingactivity.
1. Engagethe blades.
2. Insert the supplied key into the RMOswitch, locatedto
the right of the steering wheel bellows (Figure 16).
3. Turn the key. The L.E.D.light will illuminate, indicating
thet the RMOfeature has been activated. The mower
deck can now be operated while the unit is traveling in
reverse.
,
,
The reversemowing option is deactivatedwhen the
blades are disengaged,and must be reactivatedeach
time the blades are engaged, if desired.
Remove the key to restrict accessto the RMOfeature.
WARNING:The enginewill shutoff if the speed
controlpedal is movedinto reversewhile the
bladesare engagedand the RMO is not activated.
Figure 16: ReverseMowing Option (RMO)
A-Key
B-RMOswitch
C- L.E.D.light
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Howto Operate the Unit on Hills
WARNING:Donot ride upor down slopesthat are
too steep to backstraightup. Never ride the unit
acrossa slope. See the "Slope Guide" in the back
of this bookfor informationon howto checkslopes.
1. Control the speed only with the speed control pedal. Do
not use the brake pedalon a hill.
2. To help prevent an accident, slowly move the speed
control pedal. Avoid sudden turns or changesin speed.
3. To reduce forward speed when going down a hill,
slowly releasethe speed control pedal until the unit
slows to the desired speed.
Howto Stopon a Hill
1. Avoid stopping on a hill. If you must quickly stop in an
emergency, removeyour right foot from the speed
control pedaland quickly depress the left brake pedal.
2. Set the parking brake.
3. Before you dismount from the seat, move the throttle
control to SLOW position, move the blade rotation
control to the DISENGAGEDposition, turn off the
engine and set the parking brake.
Howto Start Operationona Hill
1. Start the engine.
2. Move the blade rotation control to the ENGAGED
position.
3. Move the throttle control to the FASTposition.
4. Depress the brake pedaland releasethe parking brake.
As you releasethe parking brake, push the speed
control pedalto the desired speed.
,_ WARNING:Slowly pushthe speedcontrolpedal as
you release the parkingbrake. The parking brake
mustbe disengagedbefore the speed controlpedal
is able to engagethe transmission.
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EngineOperation
Before Startingthe Engine
Checkthe Oil
NOTE:The enginewas shipped from the factory filled with
oil. Checkthe level of the oil. Add oil as needed. Seethe
engine manufacturer's instructions for the type of gasoline
and oil to use.
1. Make sure the unit is level.
NOTE:Do not check the level of the oil while the engine
runs.
2. Checkthe oil. Followthe procedurein the engine
manufacturer's instructions.
3. If necessary,add oil until the oil reachesthe FULLmark
on the dipstick. The quantity of oil neededfrom ADD to
FULL is shown on the dipstick. Do not add too much
oil.
AddGasoline
,_ WARNING:Alwaysuse a safety gasoline container.
Donot smokewhen addinggasoline to the fuel
tank. Do notadd gasoline whenyouare insidean
enclosure.Beforeyouadd gasoline, stopthe
engineand let the enginecool for several minutes.
Fill the fuel tank with regular unleadedgasoline. Do not use
premium unleadedgasoline. Makesure the gasoline is fresh
and clean. Leadedgasoline will increasedeposits and
shorten the life of the valves.
Figure 17. Gas tank
A-Fuel tank
B-Full fine
CAUTION:A mixture of alcohol (ethanol or methanol)and
gasoline (called gasohol),will attract moistureand cause
acid depositsduringstorage.While the unit is in storage,
the acids in the fuel can damagethe fuel system.
To prevent engine problems with the fuel system, empty the
fuel system before storage of 30 daysor longer as follows.
1. Drain the fuel tank.
2. Start the engine. Let the engine run until the fuel lines
and the carburetor are empty.
3. After storage, makesure you use fresh fuel. Seethe
storage instructions for additional information.
4. Never use engine cleaner or carburetor cleaner in the
fuel tank or permanent damagecan occur.
Carburetor
Do not attempt to adjust the carburator. Engineadjustments
and repairs should be performed only by an authorized
dealer.
Howto Start the Engine
,_ WARNING:The electrical systemhas an operator
presencesystemthat includesa sensorswitchfor
the seat. These componentstell the electrical
system if the operator is sittingon the seat. This
systemwill stopthe enginewhenthe operator
leaves the seat. For your protection,always make
sure this systemoperates correctly.
NOTE:The engine will not start unless you depress the brake
pedal or engagethe parking brake and disengagethe blades.
1. Push the brake pedal completely forward. Keepyour
foot on the pedal.
2. Make sure the blades are disengaged.
3. Move the throttle control completely forward to the
FASTposition.
4. Move the choke control completely forward.
NOTE:On42" Models, the choke is incorporated into
the throttle control. Move the throttle control past the
FASTposition to the CHOKEposition.
5. Turn the ignition key to the STARTposition. Release
the key when the engine starts.
NOTE:If the engine does not start after four or five
tries, seethe TROUBLESHOOTINGCHART.
6. Turn off the choke, and slowly move the throttle control
to the SLOW position.
7. Let a cold engine run for several minutes. Beginwork
when the engine is warm. To start a hot engine, move
the throttle control to a position betweenFASTand
SLOW.
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Tips
OperatingTips
1. Checkthe blade rotation control or the PTOclutch for
correct adjustment. For the blades to disengage
correctly, the adjustment must be correct.
2. Before you use the unit, check the oil in the engine and
add oil if necessary.
3. If the engine will not start, first make sure the wire is
attached to the spark plug.
4. Make sure all the belts are inside all the belt guides.
Seethe instructions on how to removeand install the
motion drive and mower drive belts.
5. Before you makean inspection, adjustment (except for
the carburetor), or repair, make sure the wire from the
spark plug is disconnected.
6. For longer life of the battery on electric start models,
charge the battery every three months.
7. Usethe speed control pedalto changethe ground
speed, not the throttle control.
8. Belt noise can occur when the blade is engaged. This
noise is normal and does not affect the operation of the
unit.
Mowing and BaggingTips
1. For a lawn to look better, check the cutting level of the
mower deck. See"How To Level The Mower Deck" in
the Maintenance section.
2. For the mower deck to cut level, make sure the tires
have the correct amount of air pressure.
3. Everytime you use the unit, check the blade. If the
blade is bent or damaged, immediately replacethe
blade. Also, make sure the nut for the blade is tight.
4. Keepthe blades sharpened.Worn blades will causethe
ends of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not
discharge correctly. Let the grass dry before cutting.
6. Usethe left side of the mower deck to trim nearan
object.
7. Discharge the cut grass onto the mowed area.The
result is a more even discharge of cut grass.
8. When you mow large areas,start by turning to the right
so that the cut grass will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow in
the opposite direction making left turns until finished
(Figure 18).
f
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Figure 18: Mowing tips
9. If the grass is very high, cut two times to decreasethe
load on the engine. First cut with the mower housing in
the highest position and then lower the mower housing
for the second cut.
10. For better engine performance and an even discharge of
the cut grass, always operate the engine with the
throttle in FASTposition.
11. When you use a bagger, operate the engine with the
throttle in FASTposition andthe speed control pedal
pushed 1/3 forward.
12. For better cutting performance and a quality cut, mow
with the speed control pedal pushed 1/3 to 1/2 forward.
13. After each use, clean the bottom and top of the mower
housing for better performance. Also, a clean mower
housing will help prevent a fire.
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Maintenance
MaintenanceSchedule
Frequency Maintenance Required Comments
Dailyor before each use Maintenance engine. Referto the EngineOwner's Manual.
Examineblades. Checkfor cracks, wear, and excessivedamage.
Remove debris from unit and mowing area.
Examineall rotating and sliding parts.
Checktire inflation. Referto the Maintenancesection.
Verify that the mower deck is level. Referto the Maintenancesection.
ExamineV-belts. Checkfor cracks, wear, and excessivedamage.
Check brake operation. Referto the Operation and Maintenance
sections.
After completion of first Changeoil. Referto the EngineOwner's Manual.
5 hours
After 25 hours Referto the EngineOwner's Manual.
Referto Maintenancesection.
Referto Maintenancesection.
Referto Where to Lubricate instructions.
Referto Maintenancesection.
Maintenance engine.
Remove,examine, sharpen, and balance
blades.
Check adjustments:
a. Blade Rotation Control or PTOClutch
b. Brake
c. Steering
Lubricate chassis and mower deck.
Checkthe muffler:
a. Torque
b. Forwear or burn out
c. Condition of spark arrestor
(if applicable).
Prepareengine for storage.
Drain fuel system.
Add fuel stabilizer.
Prepare battery for storage:
a. Removefrom unit.
b. Fullycharge.
c. Move to cool dry place.
Beforestorage of 30 Referto the EngineOwner's Manual.
days or more Referto warnings in the Owner's Manual.
Referto the EngineOwner's Manual.
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GeneralRecommendations
1. The owner's responsibility is to maintain this product.
This will extendthe life of the product and is also
necessaryto maintainwarranty coverage.
2. Checkthe spark plug, drive brake, lubricate the unit,
and clean the air filter once a year.
3. Checkthe fasteners. Make sure all fasteners are tight.
4. Follow the Maintenancesection to keepthe unit in good
operating condition.
,_ WARNING:Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the sparkplug. Removethe wire from the
sparkplug to prevent the engine from starting by
accident.
NOTE:Torque is measuredin foot pounds (metric Nm). This
measurement describes how tight a nut or bolt must be. The
torque is measuredwith atorque wrench.
Inspection
Howto Checkthe Muffler
Checkthe muffler every50 hours. Makesure the muffler is
correctly mounted and is not loose. If the muffler is worn or
burnt, replacewith a new muffler. A worn muffler is a fire
hazard and can also damagethe engine.
If you mount a spark arrester to the muffler, also check the
spark attester when you check the muffler. If the spark
attester is worn or damaged,replace it with a new spark
attester. Seeyour nearestauthorized service centerfor a
spark attester.
InspectBlade
WARNING:Beforeyouinspectorremovethe blade,
disconnectthe wireto the sparkplug. If the bladehits
an object,stopthe engine.Checkthe unitfor
damage.The bladehassharpedges.Whenyouhold
the blade, useglovesor clothmaterialto protect your
hands.
If you keepthe bladesharp and inspect the bladefor
damage,the bladewill cut better and be more safe to
operate. Frequentlycheck the blade for excessivewear,
cracks, or other damage. Frequentlycheck the nut that holds
the blade. Keepthe nut tight. If the bladehits an object, stop
the engine. Disconnectthe wire to the spark plug. Seeif the
blade is bent or damaged. Checkthe blade adapter for
damage. Beforeyou operate the unit, replacedamaged parts
with original equipment parts. Seethe authorized service
center in your area. Everythree years, have an authorized
service person inspect the bladeor replacethe old bladewith
an original equipment part.
Howto Removeand Install the Blade
1. Removethe mower housing. Seethe instructions on
"How To RemoveThe Mower Housing".
2. Use a piece of wood to keepthe bladefrom rotating.
3. Remove the nutthat holds the blade (Figure 19).
@
Figure 19: Removing the blades
A-Hi-lift edge up
B-Blade
C-Belleville washer
D-Nut
E- Washer
F-Bladeadapter
G-Mandrel
.
.
6.
7.
,
.
Checkthe blade and the blade adapter according to
the instructions for "Inspect Blade". Replacea badly
worn or damaged bladewith an original equipment
blade. Seean authorized service center in your area.
Cleanthe top and bottom of the mower housing.
Remove all the grass and debris.
Mount the blade and blade adapter on the mandrel
(Figure 19).
Mount the blade so that the hi-lift edgesare up. If the
blade is upside down, the blade will not cut correctly
and can causean accident.
Fastenthe blade with the original washers and nut.
Make sure the outside rim of the Belleville washer is
against the blade (Figure 20).
WARNING:Alwayskeep the nuttight that holdsthe
blade. A loose nut or blade can cause an accident.
Tighten the nut that holds the bladeto a torque of 35
foot pounds (47,5 N-m).
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10. Install the mower deck. See"How To Install The Mower
Deck".
.A new blade will cut better than a badly worn blade.
Everythree years, have an authorizedservice person
inspect the blade or replace the old blade with an
original equipment blade.
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Figure 20. Bladeassembly
A-Bladeadapter
7. Assemble the blade according to the instructions "How
To Remove And Install The Blade".
B-Belleville washer(Outside nm must be against the blade.)
C-Nut
D- Washer
E-Blade
How to Sharpenthe Blade
,_ WARNING:Vibrationcan be causedif the blade is
notcorrectlybalancedor if the blade is damaged.A
blade that is damagedwith crackscan breakand
causean accident.
Figure 21: Sharpening the blades
A-Screwdriver
B-Blade
C-File
D-Ground
E-Blade is balanced when parallel to the ground
Keepa sharp edge on the blade. Ablade that is not sharp
will causethe tips of the grass to become brown.
1. Sharpenthe blade two times ayear or every 25 hours.
2. Remove the blade according to the instructions in
"How To RemoveAnd Install The Blade".
3. Cleanthe blade with a brush, soap and water. Check
the blade. Look for cracks, nicks, or other damage.
Replacea badly worn or damaged bladewith an
original equipment blade. Seean authorized service
center in your area.
4. Sharpenthe blade with a file (Figure 21). Make sure
you keep the original bevel angle.
5. Make sure the blade is balanced. Usea screwdriver
and hold the blade parallelto the ground (Figure 21). A
blade that is balancedwill stay parallelto the ground.If
the blade is not balanced,the heavyend will rotate
toward the ground. Sharpenthe heavyend until the
blade is balanced.
Adjustments
Howto Adjustthe Blade RotationControl(42" Models)
,_ WARNING:To preventan injury, the blade rotation
controlmust operatecorrectly.
In normal usage,the blade rotation controlwill not require
an adjustment. However,if the cutting performance
decreasesor the quality of cut is poor, makethe following
changes.
1. When you mow, makesure the throttle control in in the
FASTposition.
2. Move the blade rotationcontrolto the DISENGAGE
position(Figure 22).
3. Stop the engine. Disconnect the wire from the spark
plug.
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Figure 22: Bladeadjustments
A-DISENGAGEPosition
B-BladeRotation Control ENGAGEPosition
4. Checkthe blade(s). Keepa sharp edge on the blade(s).
A bladethat is not sharp will causethe tips of the grass
to become brown.
5. Loosen the hardware securing the bladeengagecable
bracket (Figure 23) to the mower deck. Slide the
bracket forward 1/4 -1/2". Tighten the hardware
securely.
Figure 23. Bladeengagecable adjustment
A-Bladeengagecable bracket
.
.
.
Attach the wire to the spark plug. Mow for a short
distance and again check the quality of cut. If
necessary, readjust the blade engagecable bracket.
Again check the quality of cut. If the quality of cut has
not improved, replacethe mower drive belt. See"How
To ReplaceThe Mower Drive Belt". If replacing the belt
does not correct the problem, take the unit to an
authorized service center.
Move the blade rotationcontrolto the DISENGAGE
position. Stop the engine. Disconnect the wire from the
spark plug. Checkthe operation of the blade brake.
Rotate the pulleys with your hand. Makesure the brake
pads are pressed tightly against the pulleys (Figure 24).
WARNING:If the brake pads donot press tightly
against the pulleys, take the unit to an authorized
service center.
Figure 24. Bladebrake
A-Brakepad againstpulley
.Move the blade rotationcontrolto the ENGAGE
position. Checkthe pads for the blade brake. If the
pads areexcessively worn or damaged,replace the
brake pad assemblies. Correct replacementparts and
assistance are availablefrom an authorized service
center.
10.
11.
Attach the wire to the spark plug. Mow for a short
distance and again check the operation of the blade
rotationcontrol.
When you move the blade rotationcontrolto the
DISENGAGEposition,all movement will stop within five
seconds. If there is movement of the belt or the blades
continue to rotate, engageand disengage the blade
rotationcontrolfive times to removeany excess rubber
from a new mowerdrive belt. If you needassistance,
take the unit to an authorized service center.
12. If you replacethe mowerdrive belt, be sure to adjust
the blade engagecable bracket.
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Howto Checkand Adjustthe PTOClutch
(46 & 52" Models)
Checkthe PTOclutch adjustment after the initial 25 hour
break-in period and then after every 250 hours of operation.
Also perform the following procedure if the clutch is slipping
or will not engage,or if a new clutch has beeninstalled.
,_ WARNING:Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the sparkplug. Removethe wire from the
sparkplug to preventthe engine fromstarting by
accident.
1. Remove key from ignition switch and disconnect spark
plug wires to preventthe possibility of accidental
starting while the PTO is being adjusted.
2. Note the position of the 3 adjustment windows (A,
Figures25 & 26) in the side of the brake plate and the
nylock adjustment nuts (B}.
3. Insert a .016"-.018" (0,40-0,45mm) feeler gauge (C,
Figure 26) through each window, positioning the gauge
betweenthe rotor face andthe armature face as shown.
4. Alternately tighten the adjustment nuts (B) until the
rotor face and armature face just contacts the gauge.
5. Checkthe windows for an equal amount of tension
when the gauge is inserted and removed, and make any
necessaryadjustments by tightening or loosening the
adjustment nuts.
NOTE:The actual air gap betweenthe rotor and
armature mayvary even after performing the
adjustment procedure. This is due to dimensional
variations on component parts, and is an acceptable
condition.
6. Checkthe mower bladestopping time. The mower
blades and mower drive belt should come to a
complete stop within five seconds after the electric PTO
switch is turned off.
Figure 26: PTOclutch adjustment
A-Adjustment window
B-Adjustment nut
C-. 016"-. 018" (0,40-0,45mm) feeler gauge
Blade BrakeCheck(46 & 52" Models Only)
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTOswitch
is turned off.
1. With parking brake engaged, PTOdisengagedand an
operator in the seat, start the engine.
2. Havean assistant observethe mower drive belt through
the opening betweenthe frame and top of mower deck.
Engagethe PTOand wait severalseconds. Disengage
the PTOand check the amount of time it takes for the
mower drive belt to stop.
3. If the mower drive belt does not stop within five
seconds, perform the PTOClutch Adjustment. If the
belt still does not stop within 5 seconds, see your
dealer.
Figure 25: PTOclutch
A-Adjustment window (3)
B-Adjustment nut
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Howto Checkand Adjustthe Motion Drive Belt
If the motion drive belt is loose, the belt will slip when; (1)
going up a hill, (2) pulling a heavyload, or (3) the unit will
not move forward. Adjust the belt as follows.
,_ WARNING:Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the sparkplug. Removethe wire from the
sparkplug to preventthe engine fromstarting by
accident.
1. Checkthe routing of the motion drive belt. Makesure
the belt is installed correctly and is inside all the belt
guides.
2. Disconnect the clutchlink from the idler arm (Figure
27).
3. Align the hole in the brake lever with the hole in the
frame. Hold the brake lever in place with a 1/4 inch (6
mm} pin or bolt (Figure 28).
4. Rotatethe clutch link until the mounting hole in the
clutchlink is aligned with the hole in the idler arm as
shown in Figure 27.
5. Connect the clutchlink to the idler arm
(Figure 27).
6. Removethe 1/4 inch (6 mm) pin or bolt
(Figure 28).
Figure 27: Aligning clutch link
A-Mounting holes
B-Idler arm
C-Clutch link
D-Clutch rod
.If the belt still slips after the belt has beenadjusted,
then the motion drive belt is worn or damaged and
must be replaced.See "Replacing The Motion
Drive Belt".
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Figure 28: Adjusting motion drive belt
A-1/4"(6mm) Pin or bolt
B-Clutch link
C-Idler arm
D-Idler spring
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E-Motion drive belt
F-Belt guide
G-Brake lever
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MaintenanceFreeBattery
Howto Removethe Battery
To charge or clean the battery, removethe batteryfrom the
unit as follows.
,_ WARNING:To prevent sparks, disconnectthe black
batterycablefrom the negative (-) terminal before
you disconnectthe red cable.
WARNING:The batterycontainssulfuricacid which
is harmfulto the skin, eyes, and clothing.If the
acid gets onthe bodyor clothing, wash with water.
1. Disconnect the blackcable from the negative(-)
terminal (Figure 29).
2. Disconnect the red cablefrom the positive(+)
terminal.
3. Liftthe batterytray and the batteryout of the unit,
How
1.
2.
.
4.
5,
to Clean the Battery
Remove the battery.
Wash the battery with a solution of one gallon of water
and four tablespoons of baking soda (sodium
bicarbonate). Make sure the solution does not get into
the battery cells,
Cleanthe terminals and the ends of the cableswith a
wire brush.
Install the battery.
To prevent corrosion, apply greaseto the battery
terminals.
Howto Chargethe Battery
,_ WARNING:When you chargethe battery, do not
smoke. Keepthe batteryaway from any sparks.The
fumes from the batteryacid can causean
explosion.
.
2.
Before you charge the battery, removethe battery.
To charge the battery, use a 12 volt battery charger.
Charge at a rate of 6 amperesfor 1 hour.
3. Install the battery.
,_ WARNING:To preventsparks, fasten the red cable
to the positive(+) terminal before youconnectthe
blackcable.
4. Fastenthe red cable and terminal cover(if equipped)
to the positive(+) terminal with the fasteners as
shown.
5. Fastenthe black cableto the negative (-) terminal with
the fasteners as shown (Figure 29).
Figure 29: Battery
A-Carriagebolt
B-Wing nut
C-Black cable
D-Positive (+1)terminal
E-Red cable
F- Battery
G-Battery tray
H-Terminalcover
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Lubrication
Where to Lubricate
Models with grease fittings: Lubricatewith
f grease gun.
%%_Apply grease with a brush to the areas shown.
,,_ Lubricatethe areas shown with engineoil.
NOTE:Apply greaseto the steering gear assembly.
CAUTION:If the unit is operatedin dry areas that have
sand, use a dry graphitesprayto lubricate the unit.
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Figure 30. Lubrication areas
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Howto Checkthe Fuel Filter
NOTE:Beforeyou replacethe fuel filter or the fuel line, the
fuel tank must be empty.
If the fuel filter is dirty, the engine will run rough and have
less performance. Removethe old filter (Figure 31). Replace
the old filter with a new filter. Usean original equipment
part. Seean authorized service dealerin your area.
Figure 31: Fuel filter
A-Fuelline
B- Clips
C-Fuel filter (example only)
Checkthe Tires
Checkthe air pressure in the tires. Tires with too much air
pressure will causethe unit to ride rough. Also, the wrong
air pressure will keep the mower deck from cutting level.
Recommendedair pressure is 14 PSI (1 BAR) for both front
and reartires.
Mower DeckMaintenance
Howto Removethe Mower Deck(42" Models)
1. Move the blade rotationcontrolto the DISENGAGE
position.
2. If equipped, removethe gaugewheels.
3. Openthe deck level position cover, and move the deck
lift lever to the level adjustment position (Figure 32).
,_ WARNING:The deck lift lever is spring loaded.Make sure the deck lift lever is lockedin the LEVEL
ADJUSTMENTposition.
4. Removethe hair pins and the washers from the
adjusterarms (Figure 33). See illustrations "C" and
_D _"
5. Remove the hair pins and washers from the
suspensionlinks. Seeillustrations "A" and "B".
Figure 32: Deck rift lever
A-Deck level position cover (partially hidden)
B-Deck level adjustment position
6. Remove the end of the bladeengage cable housing
from the bladeengagecable bracket,then unhook the
cable spring from the mower deck idler. See
illustration "E".
7. Disconnect the front hangerfrom the axle support. See
illustration "F".
8. Remove the mowerdrive belt from the stackpulley.
9. Pull the mower deck awayfrom the right side of the
unit.
10. To operate without the mower deck, move the deck lift
lever to the TOP position.
Howto Install the Mower Deck(42" Models)
1. Push the mower deck under the right side of the unit.
2. Put the mower drive belt around the stack pulley.
Make sure the "V" side of the mower drive belt is
against the stackpulley. Also, makesure the mower
drive belt is not twisted.
3. Attach the front hangerto the axle support with the
hangerrod. Fastenwith the fasteners as shown. See
illustration "F".
4. Make sure the mowerdrive belt is betweenthe stack
pulley and the two belt guides. Seeillustration "G".
5. Attach the suspensionlinks to the lifter assembly.
Fastenwith the washers and hair pins. Seeillustrations
"A" and "B".
6. Attach the right and the left adjusterarms to the
suspension brackets. Fastenwith the washers and hair
pins. Seeillustrations "C" and "D".
7. Hook the blade engagecable spring onto the deck idler,
and firmly press the end of the blade engagecable
housing into the blade engagecable bracket. See
illustration "E".
8. Move the blade rotationcontrolto the ENGAGE
position. Make sure the mowerdrive belt is inside all
the belt guides.
9. Make sure the mower deck is level.Seethe instructions
on "How To Level The Mower Deck".
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10.
11.
If equipped, install the gaugewheels.
Checkthe operation of the blade rotationcontrol.See
the instructions on "How To Adjust The BladeRotation
Control".
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Figure 33: Mower deckassembly (42" models)
A-ViewA
B- ViewB
C- ViewC
D- View D
E- View E
F- View F
G- View G
H-Suspension link
I-Adjuster arm
J-Deck lift lever
K-Lifter assembly
L-Gaugewheel
M-Blade rotation control (Not Shown)
N-Mower drive belt
0-Front hanger
P-Extension spring
Q-Hanger rod
R-Deck idler arm
S- Adjuster arm
T-Belt guide
U-Mower driver belt
V-Belt guide
W-Stack pulley
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Howto Removethe Mower Deck(46 & 52" Models)
1. Push the PTOswitchdown to the DISENGAGEposition.
2. Openthe deck levelposition cover, and movethe deck
lift lever to the leveladjustment position (Figure 34).
WARNING:The deck lift lever is spring loaded.
Make sure the deck lift lever is lockedin the LEVEL
ADJUSTMENTposition.
3. Removethe hair pins and the washers from the
adjuster arms (Figure 35). See illustrations "C" and
_D _"
4. Remove the hair pins and washers from the
suspensionlinks. Seeillustrations "A" and "B".
Howto Install the Mower Deck(46 & 52" Models)
1. Push the mower deck under the right side of the unit.
2. Put the mower drive belt around the clutchpulley.
Make sure the "V" side of the mower drive belt is
against the clutchpulley. Also, make sure the mower
drive belt is not twisted. See illustration"F".
3. Attach the front hangerto the axle support with the
hangerrod. Fastenwith the fasteners as shown. See
illustration "E".
4. Make sure the mower drive belt is betweenthe clutch
pulley and the two belt guides, Seeillustration "F".
5. Attach the suspensionlinksto the lifter assembly.
Fastenwith the washers and hair pins. Seeillustrations
"A" and "B".
6. Attach the right and the left adjuster arms to the
suspension brackets. Fastenwith the washers and hair
pins. Seeillustrations "C" and "D".
7. Make sure the mower deck is level.Seethe instructions
on "How To Level The Mower Deck".
8. Checkthe operation of the PTOclutch.Seethe
instructions on "How To Adjust The PTOClutch".
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Figure 34. Deck tiff lever
A-Deck level position cover (partially hidden)
B-Deck level adjustment position
5. Disconnect the front hangerfrom the axle support. See
illustration "E".
6. Remove the mower drive belt from the clutchpulley.
Seeillustration "F".
7. Pull the mower deck awayfrom the right side of the
unit.
8. To operate without the mower deck, move the deck lift
lever to the TOP position.
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Figure 35: Mower deckassembly (46 & 52" models)
(46" Deck Shown, 52" Deck Similar)
A-ViewA
B- ViewB
C- ViewC
D- View D
E- View E
F- View F
G-Not Used
H-Suspension link
I-Adjuster arm
J-Deck lift lever
K-Lifter assembly
L-Gaugewheel
M-Not Used
N-Mower drive belt
0-Front hanger
P-Hanger rod
Q-Adjuster arm
R-Belt guide (Not on some models)
S-Mower driver belt
T-Belt guide (Not on some models)
U-Clutch pulley
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Row to Adjust the GaugeWheels
The axle bolts for the gauge wheels were mounted in the
LOW cut position. To change the position of the gauge
wheels, move the axle bolts as follows.
IMPORTANT:Beforeyou adjust the gaugewheels, you must
do the following. Make sure the mower deck is level. Make
sure the height of cut is set at the height you want for your
lawn. Mow a short distance on a flat level areaand look at
the areathat was cut. If the mower deck does not cut level,
see the instructions "How To Level The Mower Deck."
WARNING:Beforeyou make an inspection,
adjustment, or repair to the unit, disconnectthe
wire to the sparkplug. Removethe spark plugwire
to preventthe enginefrom startingby accident.
1. Removethe gauge wheels (Figure 36).
2. Mow a short distance on a flat level areato check the
level of cut and the height of cut. Look at the height of
cut position numberon the deck lift lever (Figure 37).
3. Look at each gauge wheel bracket.There are 3 holes
in each bracket and a number next to each hole. The
number for the height of cut position on the deck lift
lever indicates the correct hole to use on each gauge
wheel bracket(Figure 38).
4. Assemble the axle bolts to the gauge wheel brackets
using the correct hole in the bracket as indicated
(Figure 38).
NOTE:If the height of cut position is changed by the deck lift
lever, you must move the gauge wheels to the correct hole
(Figure 38) to keep a level height of cut.
©@
Figure 36: Gaugewheel assembly
A-Locking ring
B-Washer
C-Axle bolt
D-Gauge wheel
Figure 37: Deck tiff lever
A-Deck rift lever
B-Cutting height positions
1
2
3
©
1
2
3,4,5,6
Figure 38: Gaugewheel bracket positions
A-Gaugewheel bracket
B-Wheel bracket hole no.
C-Lift lever position no.
Howto Level the Mower Deck
If the mower deck is level,the bladewill cut easier andthe
lawn will look better.
WARNING:Beforeyou makean inspection,
adjustment, or repair to the unit, disconnectthe
wire to the sparkplug. Removethe sparkplug wire
to preventthe enginefrom startingby accident.
1. Make sure the unit is on a hard flat surface.
2. Checkthe air pressure in the tires. If the air pressure is
incorrect, the mower housing will not cut level. Make
sure the tires are inflated to 14 PSI (1 BAR).
IMPORTANT:On models equipped with gauge wheels, the
gaugewheels must be removed to correctly adjust the level
of the mower deck.
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3. Some models have gauge wheels on the mower deck. If
equipped, removethe gauge wheels.
4. Move the deck lift lever to the LEVELADJUSTMENT
position (Figure 39).
,_ WARNING:The deck lift lever is spring loaded.Makesure the lift lever is locked inthe LEVEL
ADJUSTMENTposition.
5. Loosen the left and right adjuster knobs(Figure 40).
Push down on each side of the mower deck. Make sure
both sides of the mower deck are setting on a flat
surface. Also, make sure the lift links are loose and can
easily move up or down.
6. Push down on the lift links and tighten the left and
right adjusterknobs(Figure 40). Make sure the
adjusterknobsaretight. If necessary, use a wrench to
tighten the adjusterknobs.For plastic adjusterknobs,
tighten to a torque of 7 foot pounds (9,5 Nm). For
metal adjusterknobs,tighten to a torque of 10 foot
pounds (13,5 Nm).
7. Raisethe deck lift lever from the LEVELADJUSTMENT
position to a CUTTINGHEIGHTposition (Figure 41).
8. If equipped, install the gaugewheels.
9. Mow for a short distance. If the height of cut is not
level, repeat the above steps.
CAUTION:Do not operate with the mowerdeck in the
LEVELADJUSTMENTposition. If youoperate in the LEVEL
ADJUSTMENTposition,the mowerdeck and blades can be
damaged.
Figure 39: Lever adjustment
A-Deck lift lever
B-LEVELADJUSTMENTpositon
C-CUTTINGHEIGHTpositions
Figure 40: Loosening adjuster knobs
A-Lift rink
B-Adjuster knobs
Figure 41: Cutting position
A-Deck rift lever
B-CUTTINGHEIGHTpositions
Replacingthe Motion Drive Belt
The motion drive belt is designed for extremely long life, and
with proper care and maintenance,it should last for the life
of the unit. However,in the unlikely eventthat the motion
drive belt should require replacement,it should be
performed only by an authorizeddealer.
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E
Howto Replace the Mower Drive Belt(42" Models)
1. Removethe mower deck. Seethe instructions on "How
To RemoveThe Mower Deck".
2. Pull the belt retainer awayfrom the idler pulley and
removethe mower drive belt (Figure 42).
3. Pull the belt retainer awayfrom the right mandrel
pulley and remove the mower drive belt.
4. Pull the belt retainer awayfrom the left mandrel
pulley and remove the mower drive belt.
NOTE:Replacethe mower drive belt with an original
equipment belt from an authorized service center.
5. Install the new mower drive belt. Pull the belt retainer
awayfrom the right mandrel pulley. Put the belt
around the right mandrel pulley.
6. Pull the belt retainer awayfrom the left mandrel
pulley. Put the belt around the left mandrel pulley.
7. Pull the belt retainer awayfrom the idler pulley. Put
the flat side of the mower drive belt around the idler
pulley.
8. Make sure the "V" side of the mower drive belt is
against the mandrel pulleys as shown.
9. Install the mower deck. Seethe instructions on "How
To Install The Mower Deck".
10. Before you mow, check the blade rotation control. See
the instructions on "How To Adjust The BladeRotation
Control".
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Figure 42: Mower drive belt assembly (42" models)
A-Belt retainer
B- Right mandrel pulley
C-Idler pulley
D-Mower drive belt
E-Belt retainer
F-Left mandrel pulley
G-Belt retainer (D
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Howto Replace the Primary Mower Drive Belt
(46 & 52" Models)
1. Remove the mower deck. Seethe instructions on "How
To RemoveThe Mower Deck".
2. Remove the three screws from the left pulley cover.
Removethe pulley cover (Figure 43).
3. To remove the primary mower drive belt from the left
mandrel pulley, slide the primarymower drive belt
betweenthe left mandrelpulley and the belt guides,
4. Pull the belt retainer awayfrom the idler pulley.
Removethe primarymower drive belt from the idler
pulley.
5. Remove the primarymower drive belt from the stack
pulley.
NOTE:Replacethe primary mower drive belt with an
original equipment belt from an authorizedservice
center.
6. Install a new primary mowerdrive belt. Put the belt
around the stackpulley. Makesure the primary mower
drive belt is insideof the belt guide.
7. Pull the belt retainer awayfrom the idler pulley. Put
the flat side of the primary mowerdrive belt around
the idler pulley.
8. Make sure the "V" side of the primarymower drive
belt is againstthe mandrelpulleys as shown.
9. Make sure the primarymower drive belt is insideall
the belt guides.
10. Assemble the left pulley cover.
11. Install the mower deck. Seethe instructions on "How
To Install The Mower Deck".
12. Before you mow, check the PTOclutch. Seethe
instructions on "How To Adjust The PTOclutch".
Howto Replace the Secondary Mower Drive Belt
(46 & 52" Models)
1. Remove the mower deck. Seethe instructions on "How
To Remove The Mower Deck".
2. Remove the primary mower drive belt from the slack
pulley (Figure 43).
3. Remove the two screws from the right pulley cover.
Remove the pulley cover.
4. Pull the idler pulley away from the secondary mower
drive belt. Removethe belt from the idler pulley.
5. Remove the secondary mower drive belt from the right
mandrel pulley.
6. Remove the secondarymower drive belt from the
stackpulley.
NOTE:Replacethe secondary mower drive belt with an
original equipment belt from an authorizedservice
center.
7. Install a new secondarymower drive belt. Put the belt
around the bottom of the stackpulley. Make sure the
secondarymower drive belt is insidethe belt guide
next to the stackpulley.
8. Put the secondarymower drive belt around the right
mandrel pulley.
9. Pull the idler pulley toward the front. Installthe flat
side of the secondarymowerdrive belt against the
idler pulley.
10. Make sure the "V" side of the secondarymowerdrive
belt is around the right mandrel pulley.
11. Assemble the right pulleycover.
12. Put the primary mowerdrive belt around the stack
pulley.
13. Install the mower deck. Seethe instructions on "How
To Install The Mower Deck".
14. Before you mow, check the PTOclutch. Seethe
instructions on "How To Adjust The PTOclutch".
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%
Figure 43. Mower drive belt assembly (46 & 52" models)
(46" shown, 52" similar)
A-Screw
B-Left pulley cover
C-Primary mower drive belt
D-Left mandrel pulley
E-Belt guides (Not used on some models)
F-Stack pulley
G-Idler pulleys
H-Right pulley cover
I-Secondarymower drive belt
J-Right mandrel pulley
(D
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,E
How to Install the Wheels
If the wheels must be removedfor service, make sure they
are installed as follows.
Front Wheel:
1. Make sure the valve stem is to the outside of the
tractor. Slide the front wheel on the spindle (See
Figure 44).
2. Fastenthe front wheel with washer and cotterpin.
Bendthe ends of the cotterpin apart to keep the front
wheel on the spindle.
3. If your model has hubcaps, installthe hubcaps. Make
sure the washershold the hub caps in place.
Figure 44. Front wheelassembly
A-Cotter pin
B-Hub cap
C-Valvestem
D-Front wheel
E- Spindle
F- Washers
Rear Wheel:
1. Install the washers and spacer onto the axle as shown
in Figure 45.
2. Mount the square key in the key slot (See Figure45).
3. Make sure the valve stem is to the outside of the
tractor. Align the slot in the rear wheel with the square
key. Slide the rear wheel on the axle.
4. Fastenthe rear wheel with washerand e-ring.
5. If your model has hubcaps, install the hubcaps. Make
sure the washershold the hub caps in place.
Figure 45: Rear wheel assembly
A-Rear wheel
B-Hub cap
C-E-ring
D- Washer
E-Valvestem
F- Spacer
G- Washer
H-Square key
I-Key slot
J-Axle
Howto Replace the Fuse
If the fuse is blown, the engine will not start. The location of
the fuse is behind the panel betweenthe engine and the
control console. Removethe fuse and replace with an
automotive fuse of equivalent rating (Figure 46).
Figure 46: Fuselocation
A-Automotive fuse
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Howto Replace the Light Bulb
1. Raisethe tractor hood.
2. Turn the light socket until the tabs on the socket align
with the notches in the bezel (Figure 46). Removethe
light socket.Turn the light bulband removethe bulb.
3. Install a new light bulb. Align the light socket with the
notches in the bezel and turn the light socket to lock in
position.
Figure 47. Light bulb replacement
A-Bezel
B-Light bulb
C-Light socket
Howto Clean the Mower Deck
WARNING:Beforeyou clean the mower deck, stop
the engineand disconnectthe wire to the spark
plug.
Grassand other debris on top of the mower deck can keep
the belt from working correctly. For safety and correct
operation, frequently clean the top of the mower deck.
Remove grass and debris from around the pulleys and other
moving parts.
1. Move the lever for the blade rotation control to the
ENGAGEposition (42" models only).
2. Cleanthe top of the mower deck.
3. Move the lever for the blade rotation control to the
DISENGAGEposition (42" models only).
4. Again clean the top of the mower deck (42" models
only).
5. After you cut the grass, clean the bottom of the mower
deck.
Storage(over 30 days)
At the end of eachyear, preparethe unit for storage as
follows.
The Engine
For storage information, seethe the engine manufacturer's
instructions.
The Battery
1. Remove the battery.
2. Cleanthe battery terminals of any deposits.
3. Chargethe battery. Seethe instructions on "How To
PrepareAnd ChargeThe Battery".
4. Store the battery in a cool, dry place.
NOTE:After a long time in storage, charge the battery.
The Fuel System
,_ WARNING: Do notdrain the gasoline insidea
buildingor near afire. Donot smokebecausethe
fumes from the fuel can causean explosion.
1. Start the engine.
2. Run the engine until the fuel tank and the carburetor
are out of fuel and the engine stops.
3. After storage, makesure you use fresh fuel.
Clean the Unit
1. Cleanthe dirt and grass from the engine.
2. Cleanthe mower housing.
Lubricatethe Unit
Seethe "Lubrication" instructions in this book.
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Troubleshooting
TroubleshootingChart
Problem Correction
The enginewill notstart.
The enginewill notturn over.
1. Follow the steps, "How To Start The Engine" in this book.
2. Electric-Start Models: Cleanthe battery terminals. Tighten the cables.
3. Drain the fuel tank. Cleanthe fuel line. Replacethe fuel filter.
4. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key
to the ON position. Try to start the engine severaltimes. Install the spark plug.
5. Replacethe spark plug.
1. Follow the steps, "How To Start The Engine" in this book.
2. Electric-Start Models: Chargethe battery.
3. Replacethe fuse.
4. Checkthe wiring harnessfor damage or a loose connection. Repair the damaged wire.
5. Electric-Start Models: Replacethe solenoid.
1. Replacethe spark plug.
The engineis difficult to start. 2. Replacethe fuel filter.
The enginedoesnot run
smoothor has alossof
power.
The enginedoesnot run
smoothat fast speed.
The enginestopswhen the
blades are engaged.
On slopes,the enginestops.
The enginewill not idle.
A hot enginecausesa
decreasein power.
Excessivevibration.
1. Checkthe oil.
2. Cleanthe air filter.
3. Cleanthe air screen.
4. Replacethe spark plug.
5. Replacethe fuel filter.
1. Replacethe spark plug.
2. Adjust the throttle control.
3. Cleanthe air filter.
4. Replacethe fuel filter.
1. To activatethe seat sensor, always sit in the middle of the seat.
2. Checkthe wiring harnessfor damage or a loose connection. Repair the damaged wire.
.
2.
1.
2.
3.
4.
Mow up and down slopes. Nevermow across a slope.
To activatethe seat sensor, always sit in the middle of the seat.
Replacethe spark plug.
Cleanthe air filter.
Adjust the throttle control.
Drain the fuel tank. Cleanthe fuel line. Replacethe fuel filter.
1. Cleanthe air screen.
2. Checkthe oil.
3. Replacethe fuel filter.
1. Replacethe blade.
2. Checkfor loose engine bolts.
3. Decreasethe air pressure in the tires.
4. Checkfor a damaged belt or damaged pulley. Replacethe damaged parts.
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Problem Correction
The grassdoesnotdischarge
correctly.
The mowerhousingdoes not
cut level.
The mowerblades will not
rotate.
The unit will notmove when
the brake is released and the
speedcontrolpedal is
depressed.
The unit movesslower or
stopswhen the speed control
pedal is depressed.
Troubleshooting Chart Continued
1. Stop the engine. Clean the mower deck.
2. Raisethe height of cut.
3. Replaceor sharpen the blade(s).
4 Use a slower ground speed.
5. Move the throttle control to the FASTposition.
6. Replacethe spring for the bladeidler.
1. Checkthe air pressure in the tires.
2. Adjust the level of the mower deck.
3. Checkthe front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
1. Checkthe mower drive belt(s). Makesure the belt(s) are installed correctly.
2. Replacethe mower drive belt(s).
1. Releasethe automatic drive disconnect.
2. Checkthe motion drive belt. Make sure the belt is installed correctly.
3. Replacethe motion drive belt.
1. Checkthe motion drive belt. Make sure the belt is installed correctly.
2. Replacethe motion drive belt.
When the brake pedal is 1. Temporary belt noise does not change the operation of the unit. If belt noise is
released, belt noise can be continuous, check the routing of the belt. Make sure the belt is inside all belt guides.
heard.
The rear wheels spin over 1. Checkthe front axle. If the front axledoes not freely pivot, loosenthe axle bolt(s).
uneventerrain.
o
o
o
English
41
Specifications
Product Specifications LT195420
CLT195420
LT23460
CLT23460
SLT23460
CSLT23460
LT24520
CLT24520
SLT24520
CSLT24520
Deck Size (inches)
Height of Cut (inches)
Transmission Type
Ground Speed - Fwd/Rev (mph)
Engine Power (hp)
Engine Displacement (cc)
Fuel Tank Capacity (gal)
42
1.5-4.0
Hydro
0-5.6/0-3.5
19.5
508
2.2
46
1.5- 4.0
Hydro
0-5.6/0-3.5
23.0
721
2.2
52
1.5 - 4.0
Hydro
0-5.6/0-3.5
24.0
721
2.2
o
,m
t_
,R
t..#
c_
42
English
www.snapper.com
4- SLOPE GUIDE
........ :..../.b" DE_D_... SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE,
I".... -'..'.._S A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.
j ........................
...... .....................
!
I
I
Operate a walk-behind mower
across the face of slopes,
never up or down slopes.
10 DEGREES 15 DEGREES
Operate a riding mower
up or down slopes, never
across the face of slopes.
On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
anddo not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment,
do not operate the und on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet.
A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.
Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on
slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.
=3
................................. _U'T_E'R_fO'U§E'_GP__&_D'E.................................
Notes
44
English
www.snapper.com
2 YEAR LIMITED WARRANTY
For two (2) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER,through any
authorizedSNAPPERdealerwill replace,free of charge (except for taxes where applicable), any part or parts found upon
_xamination by the factory at McDonough, Georgia,to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use,
SNAPPER,through any authorizedSNAPPERdealerwill replace,free of charge, any part or parts found upon examination by
Lhefactory at McDonough, Georgia,to be defectivein material or workmanship or both.
&ll transportation costs incurred by the purchaser in submitting material to an authorized SNAPPERdealer for replacement
underthis warranty must be paid by the purchaser.
This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items are
_varrantedseparately. This warranty does not apply to parts that have beendamaged by accident, alteration, abuse, improper
lubrication, normal wear, or other cause beyond the control of SNAPPER.This warranty does not cover any machine or
3omponent part that has beenaltered or modified changing safety, performance, or durability.
Batteries have a one (1) year warranty period with free replacement if required for one (1) year from the original purchase
date.SNAPPERwill not be responsiblefor any installation cost incurred. Thebattery warranty only covers original equipment
batteries and does not cover damageto the battery or machine caused by neglect or abuse, destruction by fire, explosion,
freezing, overcharging, improper maintenance,or use of improper electrolyte.
There is no other express warranty.
DISCLAIMEROFWARRANTY
Implied warranties, includingthoseof merchantabilityand fitnessfor a particularpurpose,are limited to two (2) years
frompurchasedate for the original purchaser'sresidential or othernon-commercialuse, and ninety (90) days from
purchasefor the original purchaser'scommercial, rental or other non-residentialuse, and to the extent permittedby law,
any andall implied warrantiesare excluded.This is the exclusiveremedy. Liabilities for consequentialdamages, under
any andall warranties are excluded.
Somestates donot allow limitations onhow longan implied warranty lasts, or do notallow the exclusionor limitation of
incidentalor consequentialdamages, so the abovelimitation or exclusionmay notapply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING:THEUSEOF REPLACEMENTPARTSOTHERTHAN GENUINESNAPPERPARTSMAY IMPAIRTHE SAFETYOF
SNAPPERPRODUCTSAND WILL VOIDANY LIABILITYANDWARRANTYBYSNAPPERASSOCIATEDWITH THE USEOF
SUCHPARTS.
IMPORTANT: Pleasefill out the attached SNAPPERProduct Registration Card immediately and mail to:
Snapper's ProductRegistrationCenter, P.O. Box1379, McDonough,Georgia30253
English
45
LAWNTRACTOR
SERIES0
EnginePower RatingInformation:The gross power rating for individual gas engine models is labeled in accordancewith
SAE(Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure),and rating
performance has been obtained and corrected in accordance with SAEJ1995 (Revision 2002-05). Torque valuesare derived
at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on
which engines are placed and the variety of environmental issues applicable to operating the equipment,the gasengine will
not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This
difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling,
carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and
engine-to-engine variability. Dueto manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of
higher rated power for this Series engine.
SnapperProducts
535 MlaconStreet
IVlcDonough,GA30253 1-800-317-7833

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