Snapper EZF2100DKU User Manual ZERO TURN RIDER Manuals And Guides L0808251

SNAPPER Lawn, Riding Mower Rear Engine Manual L0808251 SNAPPER Lawn, Riding Mower Rear Engine Owner's Manual, SNAPPER Lawn, Riding Mower Rear Engine installation guides

EZF2100DKU, EZF2300GKU, EZF5200M, EZF6100M L0808251

User Manual: Snapper EZF2100DKU EZF2100DKU SNAPPER ZERO TURN RIDER - Manuals and Guides View the owners manual for your SNAPPER ZERO TURN RIDER #EZF2100DKU. Home:Lawn & Garden Parts:Snapper Parts:Snapper ZERO TURN RIDER Manual

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Safety Instructions

& Operator's Manual for

OUT FRONT Z-RIDER
HYDRO DRIVE
SERIES 0
POWER

UNIT MODELS

EZF2100DKU
EZF2300GKU

I MOWER
MODELS
EZF5200M UNIT
I EZF6100M

MODEL

EIz

NUMBER

EXPORT MODEL
DRIVE SYSTEM TYPE
MOWER ORIENTATION
ENGINE HP

121

EXPLANATION

001 O IKU
ENGINE MODEL
ENGINE TYPE
SERIES DESIGNATION

POWER UNIT
E - Export Model
Z - Zero Turning - Hydro Drive
F - Out Front Mower

21 - Engine Horse Power

O0- Series Designation

23 - Engine Horse Power

KU - Kubota Engine

G - Gasoline Fuel Engine
MOWER

Z - Zero Turning - Hydro Drive
F - Out Front Mower

D - Diesel Fuel Engine

62 - Mower Cutting Width

UNIT
00 - Series Designation

M - Mower Deck

61 - Mower Cutting Width

Thank you for buying a SNAPPER Productf Before operating your machine, read this manual carefully and pay particular
attention to the "IMPORTANT
SAFETY INSTRUCTIONS"
on Pages 2 & 3. Remember that all power equipment can be
dangerous if used improperly.
Also keep in mind that SAFETY requires careful use in accordance with the operating
instructions and common sense!

SNAPPER, McDonough,
GA., 30253

U.S.A.

SNAPPER INC.
ALL RIGHTS RESERVED

INSTRUCTION

No. 7-4370 (I.R. 4/6/01)

IMPORTANT

SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that
can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious
injury or death to the operator or other persons. The owner of the machine must understand these instructions
and must allow only persons who understand these instructions to operate machine. Each person operating the
machine must be of sound mind and body and must not be under the influence of any substance, which might
impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer
cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough,
Georgia 30253. Phone: (1-800-935-2967).

PROTECTION

FOR CHILDREN

Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you last
saw them.
1.
2.
3.

4.
5.

KEEP children out of the mowing area and under
the watchful care of a responsible adult.
DO NOT allow children in yard when machine is
operated (even with the blades OFF).
DO NOT allow children or others to ride on
machine or on attachments (even with the blade
OFF). They may fall and be seriously injured.
DO NOT allow pre-teenage children to operate
machine.
ALLOW only adults or responsible teenagers with
mature judgment under close adult supervision to
operate machine.
DO NOT operate blades in reverse. STOP BLADES.
LOOK and SEE behind and down for children, pets
and hazards before and while backing.
USE EXTRA CARE when approaching
blind
corners, shrubs, trees, or other objects that may
obscure vision.

PROTECTION

AGAINST

TIPOVERS

Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra CAUTION. If
you cannot back up the slope or if you feel uneasy on
the slope, DO NOT mow it. Use extra care with grass
catchers or other attachments;
these affect the
handling and the stability of the machine.
1. DO NOT operate machine on slopes exceeding 15
degrees (27% grade).
2. Exercise EXTREME CAUTION on slopes above 10
degrees (18% grade). Turn blades OFF when
traveling uphill. Use a slow speed and avoid
sudden or sharp turns.
3. DO NOT operate machine back and forth across
face of slopes. Operate up and down. Practice on
slopes with blades off.

PROTECTION

AGAINST

TIPOVERS

(Continued From Previous Column)
4. AVOID uphill starts. If machine stops going uphill
or tires lose traction, turn blades OFF and back
slowly down the slope.
5. STAY ALERT for holes and other hidden hazards.

Tall grass can hide obstacles. Keep away from
ditches,
washouts,
culverts,
fences
and
protruding objects.
KEEP A SAFE DISTANCE (at least 3 feet) away
from edge of ditches and other drop offs. The
machine could turn over if an edge caves in.
Always begin forward
motion slowly and with
caution.

Use weights or a weighted
load carrier in
accordance
with instructions supplied with a
grass catcher. DO NOT operate machine on slopes
exceeding 10 degrees (18% grade)when equipped
with grass catcher.
9. DO NOT put your foot on the ground to try to
stabilize the machine.
10. DO NOT operate machine on wet grass. Reduced
traction could cause sliding.
11. DO NOT operate machine under any condition
where traction, steering or stability is doubtful.
12. Operator Protective Structures are available for
this machine through your local Snapper dealer.

PREPARATION
1.

instructions and
Read, understand and follow
warnings in this manual and on the machine,
engine and attachments. Know the controls and
the proper use of the machine before starting.
Only mature, responsible persons shall operate
the machine and only after proper instruction.
Data indicates that operators age 60 and above,
are involved in a large percentage of mowerrelated injuries. These operators should evaluate
their ability to operate the mower safely enough to
protect themselves and others from serious injury.
Handle fuel with extra care. Fuels are flammable and
vapors are explosive. Use only an approved fuel
container. DO NOT remove fuel cap or add fuel with
engine running. Add fuel outdoors only with engine
stopped and cool. Clean spilled fuel from machine.
DO NOT smoke.

IMPORTANT

SAFETY INSTRUCTIONS

PREPARATION

OPERATION

(Continued From Previous Page)
5. Practice operation of machine with BLADES OFF
to learn controls and develop skills.
6. Check the area to be mowed and remove all
objects such as toys, wire, rocks, limbs and other
objects that could cause injury if thrown by blades
or interfere with mowing.
7. Keep people and pets out of mowing area.
Immediately, STOP blades, STOP engine, and
STOP machine if anyone enters the area.
8. Check shields, deflectors, switches, blade controls
and other safety devices frequently for proper
operation and location.
9. Make sure all safety decals are clearly legible.
Replace if damaged.
10. Protect yourself when mowing and wear safety
glasses, long pants and substantial footwear.
11. Know how to STOP blades and engine quickly in
preparation for emergencies.
12. Use extra care when loading or unloading the
machine into a trailer or truck.
13. Check grass catcher components frequently for
signs of wear or deterioration and replace as
needed to prevent injury from thrown objects
going through weak or worn spots.

(Continued From Previous Column)
12. Mow only in daylight or with good artificial light.
13. Move motion control levers SLOWLY to maintain
control during speed and directional changes.
14. Exercise CAUTION when pulling loads. DO NOT
pull loads greater than 300 pounds. Avoid jack
knifing. DO NOT turn sharply.
15. DO NOT operate engine in enclosed areas. Engine
exhaust gases contain carbon monoxide, a deadly
poison.

MAINTENANCE
1.

OPERATION
1.

Mount and dismount machine from left side.

Start engine from operator's seat, if possible. Make
sure blades are OFF and parking brake is set.
DO NOT leave machine with engine running. Stop
engine. Stop blades. Set brake. Remove key.
DO NOT operate machine unless properly seated
with feet on feet rests or pedal(s).
STOP BLADES and ENGINE and make sure blades

3.
4.
5.

have stopped before removing grass catcher or
unclogging mower to prevent loss of fingers or
hand.
Blades must be OFF except when cutting grass.
Set blades in highest position when mowing over
rough ground.
Keep hands and feet away from rotating blades
underneath deck. DO NOT place foot on ground
while BLADES are ON or machine is in motion.

DO NOT operate machine without entire grass
catcher or guards in place. DO NOT point
discharge at people, passing cars, windows or
doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing
roadways.
11. STOP engine immediately after striking an
obstruction. Inspect machine and repair damage
before resuming operation.

5.
6.

8.
9.

10.
11.
12.

13.

14.

15.

DO NOT store machine or fuel container inside
where fumes may reach an open flame, spark or
pilot light such as in a water heater, furnace,
clothes dryer or other gas appliance. Allow
engine to cool before storing machine in an
enclosure. Store fuel container out of the reach
of children in a well ventilated, unoccupied
building.
Keep engine free of grass, leaves or excess
grease to reduce fire hazard and engine
overheating.
When draining fuel tank, drain fuel into an
approved container outdoors and away from
open flame.
Check brakes frequently;
adjust, repair or
replace as needed.
Keep all bolts, nuts and screws properly tight.
Check that all cotter pins are in proper position.
Always provide adequate
ventilation
when
running engine. Engine exhaust gases contain
carbon monoxide,
an odorless and deadly
poison.
Disconnect negative (black) cable from battery
before performing
maintenance
or service.
Cranking engine could cause injury.
DO NOT work under machine without safety
blocks.
Service engine and make adjustments only
when engine is stopped. Remove spark plug
wire(s) from spark plug(s) and secure wire(s)
away from spark plug(s).
DO NOT change engine
governor
speed
settings or overspeed engine.
Lubricate machine at intervals specified in
manual to prevent controls from binding.
Mower blades are sharp and can cut. Wrap the
blades or wear heavy leather gloves and use
CAUTION when handling them.
DO NOT test for spark by grounding spark plug
next to spark plug hole; spark plug could ignite
gas exiting engine.
Have machine
serviced
by an authorized
SNAPPER dealer at least once a year and have
the dealer install any new safety devices.
Use only genuine SNAPPER replacement parts
to
assure
that
original
standards
are
maintained.

TABLE

OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS
................................................
TABLE OF CONTENTS .............................................................................
SECTION 1 - FAMILIARIZATION
..............................................................

2-3
4
5

SYMBOLS ...........................................................................................................

SECTION

2 - OPERATING

INSTRUCTIONS

6-8

.......................................

9-13

Pre-start Checklist .................................................................................................
9
Starting & Stopping Engine, Blades & Parking Brake ..................................... 10-12
Starting & Stopping Mower Blades .......................................................................
11
Parking Brake .......................................................................................................
12
Cutting Height Adjusting .......................................................................................
12
Driving & Stopping Machine .................................................................................
13

SECTION

3 - MAINTENANCE

INSTRUCTIONS

...............................

14-18

Change Engine Oil ................................................................................................
14
Check Mower Blade .............................................................................................
14
Check Mower Drive Belt .....................................................................................
15
Check Belt Tension ............................................................................................
15
Service- After every 25 Hours (Engine) ............................................................
15
Service - After every 25 Hours (Mower Components) .......................................
15
Mower Blade Spindle Lubrication ....................................................................
15
Mower Deck Linkage Lubrication ....................................................................
15
Front Wheel Bearings Lubrication ...................................................................
16
Transaxle Lubrication ......................................................................................
16
Power Transfer Shaft Lubrication ....................................................................
16
Other Lubrication ...............................................................................................
16
Before Operating Mower ......................................................................................
16
Annually - End of Season Service ...................................................................
16-17
Fuel Filter Replacement .......................................................................................
17
Deck Removal .................................................................................................
17-18
Power Transfer Shaft Removal ............................................................................
18

SECTION

4 - ADJUSTMENTS

AND REPAIR ....................................

19-25

Neutral Position Adjustments ...............................................................................
19
Mower Deck Adjustment (Levelness) ..............................................................
19-20
Parking Brake Adjustment ....................................................................................
20
Engine Adjustments & Repair ...............................................................................
20
Mower Blade Replacement .............................................................................
20-21
Blade Sharpening .................................................................................................
21
Mower Drive Belt, Engine Belt & Hydro Pump Belt Removal & Replacement ..... 22
Battery Removal ...................................................................................................
23
Battery Installation ................................................................................................
23
Battery Service & Charging .............................................................................
23-24
Battery Testing ......................................................................................................
24
New Battery Preparation .......................................................................................
24
Mower Spindles (Field Serviceable Spindles) Bearing Replacement ................... 25

TROUBLESHOOTING
SERVICE SCHEDULE

........................................................................
.............................................................................

Maintenance/Replacement

WARRANTY

26-27
28

Parts .........................................................................

............................................................................................

IMPORTANT
NOTICE: Operator Protective Structures are available as optional kits for the Mid-Mount and Out-Front Z-Rider machines. These
structures, when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over
accident. Operator Protective Structures may be required by local ordinances. Discuss your mowing application and ordinances with
your local Snapper Dealer.

ENGINE
DAMAGE
MAYUNITS
RESULT.
I MACHINE.
IMPORTANT:
DIESEL
AND GAS
LOOK VERY SIMILIAR. DO NOT PUT GAS IN DIESEL MACHINE OR DIESEL IN GAS I

Section 1 - FAMILIARIZATION
CONTROL

IGNITION
SWITCH

OPERATOR'S

PANEL

AMP
METER

BLADE SWITCH
,/

SEAT
HOUR
METER

LIGHT
SWITCH

DECK
LIFT
SWITCH

FUEL TANK

MOTION
CONTROL
(JOYSTICK)

PARKING BRAKE

ENGINESPEED
CONTROL

DECK COVER
CONTROL

PANEL

(SEEINSET)
CASTER
WHEEL
BRACKET
DECK HEIGHT OF
CUTDECAL

DISCHARGE
DEFLECTOR

FIGURE 1.1
1.1 INTRODUCTION
This manual has been prepared for the operator's of the
SNAPPER OUT FRONT Z-RIDER. Its purpose, aside
from recommending standard operating procedures and
routine service requirements, is to promote SAFETY
through the use of accepted operating practices. Read,
Understand and Follow the IMPORTANT SAFETY
INSTRUCTIONS on Page 2 and 3 of this manual and All
SAFETY messages on the OUT FRONT Z-RIDER and its
attachments before operating. SNAPPER recommends
returning the OUT FRONT Z-RIDER to an authorized
SNAPPER dealer annually for inspection and addition of
any new devices which might upgrade the safety of the
mower.

1.2 NOMENCLATURE
The nomenclature
information above, Figure 1.1,
shows the essential parts of the SNAPPER OUT
FRONT Z-RIDER. It is recommended that all operator's
of this equipment become thoroughly familiar with the
controls, components, and operation of this machine
before operating. Specific details involving the engine
are found in the separate engine owner's manual.
Study these manuals before operating and keep both
handy for future reference. For the nearest SNAPPER
dealer in your area, check the yellow pages under the
heading LAWN MOWERS.
For engine parts and
service, look for the engine manufacturer's dealers
under the heading, ENGINES - gasoline.

SYMBOLS

Hearing protection
required during
machine operation.

e--PARKING BRAKE CONTROL
LEVER- Push control
forward to disengage (unlock/off).
Pull control rearward to
engage (lock/on).
IMPORTANT: Parking Brake
must be engaged (locked) to
start engine.

Sound Power Level
e------- produced by machine and
cutter deck - Lwa 105.

ENGINE STOP (OFF)

ENGINE
RUN (ON)

MACHINE MOTION CONTROL - Single lever, multidirectional
& continuously
variable,
controls
direction of motion & speed of motion. Forward
displacement of control produces forward motion.
Rearward
displacement
of
control
produces
rearward motion. Increased control displacement
produces increased speed of motion.

BLADE CONTROL

ENGINE
START

SWITCH - Pull switch up
(ON) to engage blade.
Push switch down (OFF) to
disengage blade.
IMPORTANT: Mower Blade
Control Switch must be in

ENGINE
GLOW PLUG
PRE-HEAT

(OFF) disengaged position
to start engine.

SYMBOLS

e----ENGINE
SPEED
CONTROL
RABBIT-FAST
TURTLE-SLOW

T
CUTTING HEIGHT CONTROL
SWITCH Move switch in direction of plus
symbol to increase cutting height/
Move switch in direction of minus
symbol to decrease cutting height.

T
DIESEL FUEL ONLY

Read and
understand all
manuals and
instructions
furnished with
the machine.

Keep a safe
distance from the
machine. Always
clear the mowing
area of all objects
that could cause
injury if thrown
by blades.

DO NOT operate machine on
slopes greater than 10 degrees
(17%). DO NOT mow across face
of slope.

Keep children and others out of
mowing area and under the watchful
care of a responsible adult. Never
assume children will stay where you
last saw them. Look down and behind
machine before and while backing.
DO NOT operate blades in reverse.

SYMBOLS
DO NOT perform any service, maintenance,
adjustments or repairs with the engine
running. STOP engine. STOP blades. Engage
Parking Brake. REMOVE key. Read Manual.

DO NOT touch or approach
machine components until all
motion has completely stopped.

A
w

HOT SURFACE!

Stay clear.

DO NOT open or remove guards or shields
while engine is running. STOP engine. Allow
all motion to completely stop before
approaching.

T___DO

NOT open or remove safety shields while

engine is running. DO NOT operate machine
unless all guards and shields are in place and
securely fastened.

DO NOT approach
mower while engine is
running. STOP engine.
Allow all motion to
completely stop before
approaching.

A
v

DO NOT open or remove guards or shields
while engine is running. STOP engine.
Allow all motion to completely stop before
approaching.

Section 2 - OPERATING
2.1

2.1.1.

INSTRUCTIONS

PRE-START CHECK LIST
Make the following checks and perform the
service required before each start-up.
Check tires and add or release air as needed to
bring pressure in drive tires to: 12 psi (Turf Type
Tires), 5 psi (All Terrain Type Tires) and 25 psi in
rear caster tires. Pressure in front deck caster
wheels should be 25 psi.
Check guards, deflectors and covers to make
sure all are in place and securely tightened.
Check engine oil and add oil as needed to bring
level up to the FULL mark. Refer to engine owner's
manual for oil specifications. See Figure 2.1.

FULL
MARK

AIR FILTER ASSEMBLY
SHOWN REMOVED

2.1.5.

2.1.6.

2.1.7.

Clean exterior surfaces of cutting deck and
engine of any accumulation of dirt, grass, oil, etc.
Keep engine radiator air intake screen and
cooling fins clear at all times. Check often in dry
operating conditions.
Add fresh fuel to tank of the Out Front Z-Rider
outside where fumes can safely dissipate. Make
sure fuel filler cap is tight. Refer to engine
owner's manual for fuel specifications.
COLD ENGINE ONLY - Check engine coolant
(antifreeze/water) and add coolant in the reserve
tank as needed to bring level up to the FULL
mark. Refer to engine owner's manual for
coolant ratio specifications. See Figure 2.3.

WARNING

IIL I

DO NOT remove cap from radiator when engine and I
coolant are hot. Coolant is pressurized, severeI
burns could result.
I

OIL DIP
STICK

FIGURE 2.1
2.1.4.

Check Blade switch to insure it works freely. Switch
is pulled "OUT" for blade engagement or pushed
back "IN" for blade disengagement. See Figure 2.2.
IMPORTANT: Disengagement stops blades.

FULL COOLANT
MARK
LOW COOLANT

BLADE
SWITCH
IGNITION
SWITCH

AMP
METER

(COOLANT
ADDED)

MARK

SHOULD BE

COOLANT
TANK

RESERVE

FIGURE 2.3
2.1.8.

HOUR
METER

DECK
LIFT
SWITCH

LIGHT
SWITCH

• ............................................................

BLADE SWITCH:
PULL"OUT'TO
ENGAGE BLADE.
PUSH"IN'TO
DISENGAGE BLADE.
• ............................................................

FIGURE 2.2

(Diesel Engine Models Only) Move fuel cock to
the "ON" position. See Figure 3.8.

IMPORTANT:
This machine is equipped with a
WARNING beeper. The beeper will sound when engine
oil pressure is low or engine temperature is high. If this
beeper sounds, stop operation immediately. Do not
resume operation until the cause has been determined
and proper action taken. Beeper function can be verified
(with engine stopped) by turning key to "RUN" position.

Section 2 - OPERATING

INSTRUCTIONS

IMPORTANT: This Out Front Z-Rider is equipped with
hydrostatic drive. The forward and rearward movement
of the machine is controlled by a joystick lever,
Joystick operations should be performed only from the
operator's position in the seat. A small movement of
the joystick can cause the machine to move instantly.
Move joystick very carefully and slowly,

Moving the joystick farther from the neutral
position will cause the speed of motion to
increase. To turn, move the joystick towards
the side you want to turn to.
DO NOT make sudden changes in speed or
direction. Always slow machine motion before
turning. To stop the motion of the machine
bring the joystick back to the neutral position.
Engage parking brake.

ROLL RELEASE: To roll the machine without the
engine running, pressure within the hydraulic pumps
must be released. There is one lever on the upper
right side of each pump that is used to release the
pressure. Rotate lever counter clockwise and secure
in that position. See Figure 2.4.
PRESSURE
RELEASE LEVER

2.2.1.

LEVER 18 IN POSITION FOR
PROPELLING RIDER UNDER
IT'S OWN POWER (RIDER
WILL NOT ROLL WITH LEVER
IN THIS POSITION)

PRESSURE
RELEASE

LEVER 18 ROTATED
LEVE.R_

CLOCKWISE

STARTING ENGINE
When the ignition key is turned to "START", the
engine will not turn over unless the parking
brake is engaged and the blade switch is in the
"OFF" position!
Be seated on the Out Front Z-Rider before
attempting to start the engine with the key
switch.
1. Complete pre-start checklist.
2. Sit in operator's seat.
3. Push blade switch in to "OFF", blades
disengaged position and engage parking brake.
See Figure 2.2.

COUNTER

AND LATCHED IN A

.o..o...°

RIDER (RIDER WILL NOT PROPEL
ITSELF WITH LEVER IN THIS

FIGURE 2.4
2.2

STARTING & STOPPING - ENGINE, BLADES &
PARKING BRAKE

FIGURE 2.5

This
machine
is equipped
with
dual
hydrostatic wheel drive transmissions. Each
transmission is controlled by a single motion
control lever or joystick. This single control
lever (joystick) controls the direction
of
motion, Forward and Reverse, and the speed
of motion. Move the joystick forward to propel
the machine forward.
Move the control

4. Move engine speed control to a medium
speed position. See Figure 2.6.
5. IMPORTANT:
(Gasoline
Engine
Only).
Move engine choke control to the choke position
to start a cold engine. After starting choke
control must be moved to "OFF" no choke
position.

rearward to propel the machine in reverse.
The speed of motion is continuously variable
from neutral (zero) to maximum.

Section 2 - OPERATING

INSTRUCTIONS

2.2.1. STARTING ENGINE (Continued from previous page)

8. After engine starts, allow a brief warm-up until
engine runs smooth.
STOPPING - ENGINE
ENGINE
1. Stop engine by turning key to the "OFF"
position. Move engine speed control to turtle
"SLOW" position and key to "STOP" position.
See Figure 2.7.

FAST ENGINE
SPEED POSITION

SLOW ENGINE
SPEED POSITION

NOT

ENGINE SPEED CONTROL
SHOWN IN "FAST" POSITION

2.2.2.

FIGURE 2.6
6. IMPORTANT: (Diesel Engine Only) Use the
Glow Plug only if engine is cold or outside
temperature
is cold. Rotate
key counter
clockwise to the preheat position (GL letter
designation on switch) to allow the glow lamp to
heat up. Hold key in the Glow Plug position for a
maximum of 5 seconds See Figure 2.7.
7. Rotate key clockwise to the start position until
engine starts. See Figure 2.7.
NOTE: If after 5 seconds of cranking the engine does
not start, release the key and attempt starting again after
waiting for approximately 20 seconds.

ENGINE

SWITCH

POSITION

RUN

OFF

POSITION

PRE-HEAT

with
Set

engine

brake.

running.

Remove

key.

STARTING MOWER BLADES
1. With engine running, move engine speed
control to the Rabbit or "fast" position.
2. Pull the blade switch out into the "ON"
position to engage the mower blades.
3. Release the parking brake.
4. Move joystick carefully in the desired direction to
propel the machine. A small movement of the
joystick can cause the machine to move instantly.
Move joystick carefully and slowly.

WARNING

STOPPING MOWER BLADES
1. Push the blade switch in to "OFF" position to
disengage or stop the mower blades. See Figure
2.2.

STOP
GLOW PLUG

machine
engine.

DO NOT operate
blades in reverse. STOP BLADES.I
LOOK and SEE behind and down for children, pets I
and hazards before and while backing.
2.2.3.

DIESEL

leave

blades. STOP

WARNING

GL_//_

Once blades are disengaged, they should come to a
complete stop in 7 seconds. If the blades continue to
rotate after 7 seconds, the electric clutch should be
checked. Replacement of electric clutch may be
necessary. Return the machine to an authorized
Snapper dealer for replacement. DO NOT CONTINUE
to operate mower if blades fail to stop in 7 seconds.

POSITION

START

GAS ENGINE SWITCH POSITION
STOP
POSITION

RUN
POSITION

OFF

START
POSITION
ON_ ST

FIGURE 2.7
11

Section 2 - OPERATING
2.2.4.

INSTRUCTIONS

PARKING BRAKE
1. Engage parking brake by pulling the parking
brake lever back to the "ON" position. See
Figure 2.8.
2. Release parking brake by moving brake lever
down to the "OFF" position. See Figure. 2.9.
JOYSTICK

2.2.5.

NEUTRAL
POSITION

CUTTING HEIGHT ADJUSTMENT
1. Adjust cutting height as desired to any
position, using deck lift switch. When in desired
height of cut, release switch. See Figure 2.10.
Observe the height of cut decal located on the
upper right top side of the deck to place deck at
the correct height of cut. See Figure 2.10.
NOTE: The engine does not have to be running
to adjust cutting height, but key switch must be
in the "ON" position.
DECK HEIGHT OF
CUT DECAL

PARKING
BRAKE
LEVER IN
ENGAGED ;
"ON"
POSITION

/
FIGURE 2.8

DECK LIFT
SWITCH

FIGURE 2.10

PARKING BRAKE DISENGAGED
"OFF" POSITION

t/
I DO
,_)i,NOT

WARNING

park the machine on slopes. DO NOT leave
machine with engine running. Stop engine. StoP l
blades. Set brake. Remove key.

FIGURE 2.9

Section 2 - OPERATING

INSTRUCTIONS

2.3. OPERATION - MOTION CONTROL
2.3.1.
DRIVING MACHINE
IMPORTANT: The joystick lever has to be manually
moved to propel machine. Always return the joystick
with hand assistance to the neutral position to stop
machine. Release the joystick and it will gradually
return toward the neutral position. When the parking
brake is engaged, it will lock joystick lever in the
neutral position. The engine will only crank or start if
parking brake lever is engaged and the blade switch
is in the "OFF" position.

WARNING
DO NOT make turns at high speed. Slow machine
motion. Move motion control lever gently and with
caution. DO NOT make sudden changes in speed or
direction.

1. With engine running, adjust engine speed control
to Rabbit or "Fast" position.
2. Release parking brake.
3. Move joystick lever carefully and slowly into
desired speed position. A small movement of the
joystick can cause the power unit to move instantly.
Move joystick carefully and slowly.
FORWARD - Move control forward.
REVERSE - Move control to the rear.
LEFT TURN - Move control towards left.
RIGHT TURN - Move control towards right.
ZERO RADIUS TURN - Move control diagonally
from neutral in desired direction. See Figure 2.11.

NEUTRAL POSITION

REARWARD
MOVEMENT

LEFT
TURN

TURN
RIGHT

MOVEMENT
FORWARD

FIGURE 2.11

Section 3 - MAINTENANCE
3.1 INTRODUCTION
To retain the quality of the SNAPPER Out Front Z-Rider,
use genuine SNAPPER replacement parts only. Contact a
local SNAPPER dealer for parts and service assistance.
For the correct part or information for a particular SNAPPER
Out Front Z-Rider, always mention the model and serial
number. SNAPPER recommends returning the Out Front
Z-Rider to an authorized SNAPPER dealer annually for
inspection and addition of any new devices which might
upgrade the safety of the Out Front Z-Rider. For the nearest
SNAPPER dealer in your area, check the yellow pages
under the heading LAWN MOWERS. For engine parts and
service, look for the engine manufacturer's dealers under
the heading, ENGINES - gasoline.
3.2

5. Change oil filter at every oil change. Refer to
your engine
owner's
manual for service
instructions.
3.2.2.

CHECK MOWER BLADE
1. Stop Engine.
2. Engage parking brake.
3. Turn key to "ON" position but DO NOT start
engine. Raise mower deck off the ground using
deck lift switch located to the right of operator as
viewed from the operator's position. Turn key to
"OFF" position. Remove key.
4. Use a hydraulic floor jack or hoist to raise deck
high enough to gain access to the underside of
deck. Secure deck with safety blocks.

SERVICE - AFTER FIRST 5 HOURS

WARNING
WARNING

Wear heavy leather gloves when handling or working
around cutting blades. Blades are extremely sharp
and can cause severe injury. DO NOT use a cutting
blade that shows signs of excessive wear or
damage.
Refer
to
Section
"MOWER
BLADE
REPLACEMENT"
for proper blade inspection and
service procedures.

DO NOT attempt any adjustments, maintenance or
service with the engine or blades running. Stop
blades. Stop engine. Set brake. Remove key.
Remove spark plug wires from spark plugs and (gas
only) secure wires away from spark plugs. Engine
and components are HOT. Avoid serious burns by
allowing all parts sufficient time to cool.
3.2.1.

5. Check torque of blade mounting bolts. Torque
to 70 to 80 ft. Ibs. See Figure 3.2.
6. Check
blade
for
sharpness,
wear,
straightness and damage. Refer to Section
"BLADE WEAR LIMITS".

CHANGE ENGINE OIL
1. Place a 4 quart minimum capacity container
under the bottom of engine.
2. Remove the oil drain plug. See Figure 3.1.
ENGINE IS VIEWED FROM THE REAR

AIR

REMOVE OIL
FILTER

WASHER

REMOVE OIL DRAIN
MOUNTING
BOLT

FIGURE 3.1
3. After all the oil has drained, reinstall oil drain
plug and tighten securely. See Figure 3.1. Wipe
up any oil that may have spilled. Dispose of
drained oil properly.
4. Fill engine crankcase with new oil. Refer to your
engine owner's manual for oil specifications.

TIGHTEN TO 70-80
FOOT POUNDS

FIGURE 3.2

Section 3 - MAINTENANCE
3.2.3.

CHECK MOWER DRIVE BELT
1. Drive Belt Cover Removal
a. Lower deck to lowest setting.
b. Remove knobs that secure the deck
cover. See Figure 3.3.
c. Remove cover to gain access to deck belt.

3. Mower Deck Levelness
Check mower deck for proper levelness.
as required. Refer to Section "MOWER
ADJUSTMENT - LEVELNESS".
.

REMOVE
FOUR
KNOBS
REMOVE
DECK COVER

FIGURE 3.3
2. Checking Belt Tension
The idler and spring provide proper belt tension
and require no adjustment. If belt is frayed, slit,
severed or belt strands exposed, replace belt
before operating mower.

Adjust
DECK

Cleaning Mower Deck
a. Remove key from ignition switch.
b. Remove spark plug wire(s) and secure
away from spark plug(s). GAS ENGINE
ONLY.
c. Raise mower deck to its highest setting. It
may be necessary to raise mower deck
higher using a hydraulic floor jack. Secure
deck with safety blocks.
d. Clean underside of mower deck, removing
all accumulation
of grass clippings and
debris.
e. Clean top of deck, removing all grass
clippings and debris.
Mower Blade Spindle - Lubrication
a. Remove four knobs that secure the deck
cover.
b. Remove
cover
to gain
access
to
lubrication fitting located on the top of deck
below deck pulleys. Lubricate with Kendall
NLGI No. 2 lithium grease or equivalent, from
a grease gun until grease purges from vent
located on spindle housing underneath deck.
See Figure 3.4.
DECK PULLEYS

AFTER EVERY 25 OPERATING HOURS
ENGINE
1. Engine Oil
Change engine oil. Refer to Section "CHANGE
ENGINE OIL". Refer to engine owner's manual
for oil specifications.
2. Air Filter
Refer to engine owner's manual for service
instructions.
3. Radiator - SEE WARNING
a. Clean radiator debris screen and cooling
fins thoroughly. Refer to engine owner's
manual for service instructions.
b. Check coolant level in reserve tank.
3.3.2.

MOWER COMPONENTS
1. Mower Drive Belt
No adjustment
required.
Replace
belt as
needed.
2. Mower Blade
Check blade for sharpness, wear, damage, and
torque. Refer to Section "MOWER BLADE
REPLACEMENT".

FIGURE 3.4
6. Mower Deck Linkage - Lubrication
Lubricate all mower deck linkage pivot points
with a light coat of motor oil.

l k,

WARNING

a,l

DO NOT remove cap from radiator when engine and I
coolant are hot. Coolant is pressurized, severeI
burns could result.
I
15

Section 3 - MAINTENANCE
3.3.3.

RIDING MOWER - LUBRICATION
1. Front & Rear Wheel Bearings
Lubricate with Kendall NLGI No. 2 lithium grease or
equivalent, from a grease gun. See Figure 3.5.

3. Power Transfer Shaft
Lubricate power transfer shaft with Kendall NLGI
No. 2 lithium grease or equivalent, from a grease
gun. See Figure 3.7.

LUBRICATE
BEARINGS

, //

i/,_

LUBRICATE POWER_
TRANSFER SHAFT

FRONT
WHEEL

FIGURE 3.5
2. Transaxle
Check the level of fluid in both of the fluid reservoirs.
Wipe away all dirt and debris from around reservoir
cap before removing. Oil must remain absolutely
clean! Check with mower on a level surface with
engine "OFF". Fill reservoir as needed to bring level
up to 1-1/2 inches below the top of the filler neck.
Use dean, fresh premium hydraulic oil having a
viscosity equivalent to SAE 20W-20, SAE 30 or SAE
40. The fluid should be chemically stable,
incorporating rust and oxidation inhibitors. Make sure
funnels, pouring spouts and oil can are completely
clean. Reinstall reservoir cap. See Figure 3.6.
IMPORTANT: DO NOT remove or service the
transaxle fluid filters. This service should be made
periodically by an authorized SNAPPER dealer. See
the service schedule to determine the recommended
change interval.
OIL FILL
LINE

FIGURE 3.7
4. OTHER LUBRICATION POINTS
Lubricate traction drive idlers, P.T.O. idlers,deck
caster wheel shafts, rear caster wheel shaft,
traction drive shaft bearings and mower deck
idler arm with Kendall NLGI No. 2 lithium grease
or equivalent, from a grease gun.
3.4

BEFORE OPERATING MOWER
1. Clean all dirt and debris from around the two
hydraulic fluid reservoirs. Especially around the
top and cap area.
2. Clean all dirt and debris from the radiator
debris screen and cooling fins.
3. Clean all dirt and debris from the cooling fins
on the engine and from both hydraulic pumps.

3.5

ANNUALLY (END OF EACH SEASON)
Perform
all maintenance
as required
in
SERVICE SCHEDULE section of this manual.

3.5.1.

ENGINE
Service engine
manual.

1-1/2

according

to engine

(Continued on next Page)

HYDRAULIC
RESERVOIR

OIL

IMPORTANT: FLUID LEVEL MUST
BE ABOVE TOP OF BAFFLE.
RESERVOIR CAPACITY IS ONE (1)
GALLON. DO NOT OVERFILL.

FIGURE 3.6
16

owner's

Section 3 - MAINTENANCE
3.6

ANNUALLY (END OF EACH SEASON)
(Continued from previous Page)
FUEL FILTER (DIESEL ENGINE ONLY)
Service fuel filter as instructed in engine owner's
manual. Turn key to "OFF" position. Engine MUST
be stopped and MUST be cold before removing
filter.
1. Move the fuel filter cock handle to the closed
position.
2. Remove the fuel filter bowl retaining ring. Fuel
filter bowl, two "0" Rings, spring and filter can be
removed. See Figure 3.8.
3. Replace filter element. Clean filter bowl with
fresh diesel fuel. Reassemble the fuel filter bowl
assembly. Tighten retaining ring securely. Check
for leakage. Air bleed the fuel system.
4. Fill the fuel tank to the fullest extent. Open the
fuel filter cock.
5. Loosen air vent plug a few turns at the top of
fuel filter/fuel cock assembly. Allow air bubbles to
be released. Close air vent plug when a steady flow
of fuel is observed.
NOTE: After replacing fuel filter, engine may have
to be cranked briefly with air vent plug loosened to
purge all air from system.

DECK REMOVAL
Move machine to an area where the mower
deck is to be disconnected. Turn engine "OFF"
but leave key switch in the "ON" position.
Engage parking brake.
1. The rear of deck must be raised up and both
jack stands moved down to the lowest position
and both locking pins inserted. NOTE: Jack
stands are stored on the left and right rear sides
of the mower.
2. Using deck lift switch, lower deck down to
rest on jack stands.
3. The hitch latch pins are shown in the latched
position. The latched position locks the deck lift
arm into position. See Figure 3.9.
HITCH LATCH PIN
SHOWN IN LATCHED
OR LOCKED

PLUG

DECK _. |
LIFT ARM

FUEL COCK

""
HITCH
PLATE

FIGURE 3.9

(Continued on Next Page)

LARGE "O"
RING

WARNING

Allow engine to cool for at least ten minutes before
performing service or maintenance. DO NOT smoke
near fuel components when performing service or
maintenance.
DO
NOT
perform
service
and
maintenance near an open flame. Wipe off any
spilled fuel before starting engine. DO NOT run
engine indoors.

FUEL BOWL

I
• RETAINING

FIGURE 3.8
17

Section 3 - MAINTENANCE
3.6

DECK REMOVAL
(Continued From Previous Page)
4. Rotate spring loaded hitch latch pins
(Located on both hitch plates) to the unlatched
position. See Figure 3.10.
5. Move deck lift switch as if to lower deck and
the lift arm will move up in the hitch plates. The
lift arm needs to be high enough to clear the
hitch plates when power unit is driven
backward away from mower deck. See Figure
3.9.
6. Pull lock collar back and slide power
transfer shaft away from power take off (PTO)
shaft. See Figure 3.11.
7. Disconnect wiring harness from mower deck.
8. Start power unit. Disengage parking brake.
Carefully move power unit backward away from
mower deck.

3.7

WARNING
DO NOT attempt any maintenance, adjustments or
service with engine running. STOP engine. STOP
blades. Set brake. Remove key. Remove spark plug
wires and secure away from spark plugs. Engine
and components are HOT. Avoid serious burns.
allow sufficient time for all parts to cool.

NOTE: DECK LIFT ARM SHOWN REMOVED FOR
CLARITY. DECK WOULD NOT BE REMOVED AT THIS
TIME IN DECK REMOVAL PROCEDURE.

HITCH LATCH PIN SHOWN
UNLATCHED POSITION

HITCH
PLATE

FIGURE 3.10

POWER

LOCK COLLAR

TRANSFER
SHAFT

COLLAR
PULL
LOCK
BACKWARDS

17"

POWER
TAKE OFF""
SHAFT

POWER TRANSFER SHAFT REMOVAL
Engage parking brake. Turn engine "OFF" and
remove key. The power transfer shaft connects
the power unit to the mower deck. The shaft is
telescoping for easy removal. Slide locking collar
back toward mower deck and shaft will slide off.
See Figure 3.11.

FIGURE 3.11

Section 4 - ADJUSTMENTS

& REPAIR

DANGER

4.2

MOWER DECK & COMPONENT ADJUSTMENTS
The following mower deck and component
adjustments and repairs can be made by the owner.
However, if there is difficulty in making these
adjustments and repairs, it is recommended that
these repairs be made by an authorized SNAPPER
dealer.

4.2.1.

MOWER DECK ADJUSTMENT (LEVELNESS)
SIDE to SIDE and FRONT to REAR
Before making deck leveling adjustments, check
tires and add or release air as needed to bring
pressure to 12 psi in drive tires (Turf Type Tires), 5
psi (All Terrain Type Tires) and 25 psi in rear caster
tires. Pressure in front deck caster wheels should be
25 psi.
If tires are properly inflated and mowing is still
uneven, adjust deck levelness as follows:
1. Place mower on a smooth level surface.
2. Raise deck to highest cutting position.
3. Place 2x4 blocks under front edge of deck beside
caster wheels. Blocks should be on both sides of
deck. Make deck relatively level by positioning
blocks. Both caster wheels must be off the ground.
4. Loosen leveling bracket at center rear deck
support. See Figure 4.2. This allows the lift arm to
settle down into hitch brackets.

Exercise EXTREME CAUTION when making this I
adjustment, due to close proximity of moving parts. I
4.1

NEUTRAL POSITION ADJUSTMENTS
The joystick controls the movement and stopping
of the machine. Move the joystick to the center or
neutral position to stop machine. IMPORTANT:
Always return the joystick with hand assistance to
the neutral position. If machine does not come to a
complete stop or has any movement when joystick
is moved to the neutral position, adjustment must
be made.
1. Turn key to "OFF" position.
2. Raise both wheels off the ground. Wheels
should be high enough to rotate freely. Secure with
safety blocks.
3. Disconnect parking brake rod from parking
brake.
4. Engage parking brake lever. NOTE: Engaging
parking brake without brake rod connected will
lock joystick in center or neutral position.
5. Turn key to start position and start engine.
6. Both wheels should be still, not rotating.
7. If
wheel(s)
are
rotating,
disconnect
transmission control rods from cross shaft and
turn adjusting bolts located on pump(s) clockwise,
or counter-clockwise, until wheel(s) stop rotating.
See Figure 4.1.
8. With wheels in neutral, (not rotating) stop
engine and readjust the length of the control rods
until they fit into the cross shaft arms and
reconnect. Tighten securely.
9. Reconnect park brake rod.
10. Start engine. Release park brake. Wheels
should not be rotating if adjusted properly. Repeat
adjustment if necessary.

LOOSEN
NUTS

LEVELING

BRACKET

FIGURE 4.2
ADJUSTING

TRANSMISSION

CONTROL

TRANSMISSION

FIGURE 4.1

FIGURE 4.1A
19

ROD

Section 4 - ADJUSTMENTS
4.2.1.

& REPAIR

MOWER DECK ADJUSTMENT (LEVELNESS)
SIDE to SIDE and FRONT to REAR
(Continued from previous page)
5. Retighten leveling bracket bolts.
6. Remove both bolts (one from each side) from the
front portion of the link weldment. See Figure 4.3.
The front caster wheel will drop to the ground.
7. Turn ball joint in or out until ball joint anchor hole
aligns with mounting hole. Reinstall bolt and tighten
securely. Use same procedure on other caster
wheel. See Figure 4.3.
8. Reinstall bolts and tighten securely.
9. Remove blocks from under front of deck.
10. Side to Side Level: Check blade tips by
rotating blades until tips are pointing to the side of
the deck. Check the measurement of outside blade
tips to the ground on both blades. The measurement
of each outside blade tips should be within 118"of
each other.
11. Front to Rear Level: Check blade tips by
rotating blades until tips are pointing to the front and
rear of deck. Check the blade tip measurements of
each blade. Front to rear measurement should be
114"to 318"higher in the rear.

4.3

PARKING BRAKE ADJUSTMENT
4.3.1 The park brake can be adjusted
by
removing the rod from the lever and
rotating
clockwise
to increase
brake
tension. When properly adjusted the park
brake lever should require 18 to 22 pounds
force to set the brake. If this adjustment
does not result in proper brake action,
contact your authorized Snapper dealer for
corrective action. See Figure 4.4.

I ' Oni'n
w',°'°°
operate
machine
g properly.

brakes

are

4.4

ENGINE ADJUSTMENTS & REPAIR
Refer to the engine owner's manual for engine
adjustments and/or repairs.

4.5

MOWER BLADE REPLACEMENT
4.5.1. BLADE WEAR LIMITS
1. Inspect blade frequently for signs of
excessive wear or damage. See Figure 4.5.

WARNING

CASTER WHEEL BRACKET

REMOVE
BOLT

ROTATE BALLJOINTIN
OR OUTTO ALIGN WITH
HOLEIN CASTER WHEEL
BRACKET

FIGURE 4.3

WARNING

PARKING
BRAKE
LEVER

ROTATE BRAKE
ROD CLOCKWISE
TO TIGHTEN
BRAKE

FIGURE 4.4

PARKING
BRAKE ROD

Section 4 - ADJUSTMENTS
4.5

& REPAIR

MOWER BLADE REPLACEMENT
4.5.1. BLADE WEAR LIMITS
(Continued from previous page)

NEW BLADE

BEVELED
WASHER
WEAR LIMIT
(NOTCH STARTS)

__......._

DANGEROUS

CONDITION!

MOUNTING
BOLT

FIGURE 4.5
FIGURE 4.6

WARNING
DO NOT use a cutting blade that shows signs of
excessive wear or damage. Refer to Figure 4.5. Wear
heavy leather gloves when handling or working
around cutting blades. Blades are extremely sharp
and can cause severe injury.
4.5.2.

BLADE SHARPENING
1. Remove blade. See Figure 4.6.
2. Inspect condition of blade.
See Figure 4.5.
3. If blade is in good condition, sharpen at
22 to 28 degrees. DO NOT sharpen beyond
existing cutting edge.
See Figure 4.7.
4. Check blade balance after sharpening.
If necessary, correct blade balance by
grinding
the
heavy
end
of blade.
IMPORTANT: Blade balancing should be
performed by a qualified dealer.
5. Reinstall blade. See Figure 4.5. Torque
blade mounting bolts to recommended
range of 70 to 80 ft. Ibs.

DO NOT SHARPEN
BEYOND ORIGINAL
CUTTING EDGE

BLADE

BLADE TIP

ORIGINAL

CUTTING

J
FIGURE 4.7

EDGE

Section 4 - ADJUSTMENTS
4.6

& REPAIR
3. Remove the nuts and bolts that secure
the metal couplings to the rubber flex
coupling. Remove rubber flex coupling to
allow space to remove and install belt.
4. Remove belt from around pulleys and
fan. Pull belt through where rubber flex
coupling was located.
5. Install new belt in reverse order.
6. Reinstall rubber flex coupling. Reinstall
alternator
cover
and
radiator
screen.
Reinstall all nuts and bolts. Tighten all nuts
and bolts securely.

MOWER DRIVE BELT, ENGINE BELT & HYDRO
PUMP BELT REPLACEMENT
Inspect all belts. Replace belt if it shows signs of
excessive wear, damage and/or is broken.

WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blades running. Stop
blades. Stop engine. Set brake. Remove key.
Remove spark plug wires from spark plugs and (gas
only) secure wires away from spark plugs. Engine
and components are HOT. Avoid serious burns by
allowing all parts sufficient time to cool.

4.6.1.

MOWER DRIVE BELT REMOVAL
1. Remove mower drive belt cover.
2. Remove old belt.

4.6.2.

MOWER DRIVE BELT REPLACEMENT
1. Route belt around blade pulleys and idler
pulley as shown. It may be necessary to use
a pry bar to pull idler pulley back to install
belt. See Figure 4.8.
2. Reinstall belt cover.

FRONT

OF MOWER

RADIATOR
SCREEN

DISCHARGE
CHUTE NOT
SHOWN

FRONT OF
MOWER

COVER

RADIATOR
SCREEN

REAR OF MOWER

METAL
COUPLING

REMOVE
RUBBER
FLEX
COUPLING

FIGURE 4.8
4.6.3.

ENGINE BELT REMOVAL
1. Remove radiator screen.
2. Remove nut and bolt that secure the top
portion of alternator
cover,
Rotate
cover
to
the side, See Figure 4.9.

FIGURE 4.9

Section 4 - ADJUSTMENTS
4.7

& REPAIR

BATTERY
4.7.1. BATTERY REMOVAL
1. Remove battery retainer.
2. Slide battery from battery box to gain
access to terminal cables.
3. Observe and note cable positions on
battery. See Figure 4.10.
4. Disconnect cables from battery terminals,
disconnecting BLACK (Negative) cable first,
then disconnect RED (Positive)last.
Retain
mounting bolts and nuts.

WARNING
The electrolyte (acid) produces a highly explosive
gas. Keep all sparks, flame and fire away from area
when charging battery or when handling electrolyte
or battery. Electrolyte (acid) is a highly corrosive
liquid. Wear eye protection. Wash affected areas
immediately after having eye or skin contact with
electrolyte (acid). Battery acid is corrosive. Rinse
empty acid containers with water and mutilate before
discarding. If acid is spilled on battery, bench, or
clothing, etc., Flush with clear water and neutralize
with baking soda.

WARNING
Cables must be connected
to battery terminals in the I
proper position, RED (Positive) cable must go to the I
( + ) terminal, BLACK (Negative) cable must go to the I
( - ) terminal,

4.7.3.

4.7.2.

BATTERY INSTALLATION
1. Slide
battery
partially
into
battery
compartment.
2. Connect cables to battery terminals.
Connect RED (Positive) cable first. Connect
BLACK (Negative) cable last.
3. Reinstall battery retainer and positive
terminal cover.

BATTERY SERVICE
1. Remove battery.
2. Place battery in a well ventilated area on
a level surface.
3. Using distilled water, refill cells as
required to cover cell plates.
4. With cell caps removed, connect battery
charger to battery terminals. RED to positive
(+) terminal and BLACK to negative (-)
terminal.
5. Slow charge battery at 1 amp for 10
hours. An alternative fast charge should be
no more than 2.5 amps for four hours.
6. If battery will not accept charge or is
partially charged after 10 hours of charging
at 1 amp, replace with new battery.

BATTERY REMOVAL:
DISCONNECT BLACK CABLE (NEGATIVE) FIRST,
DISCONNECT RED CABLE (POSITIVE) LAST.

(Continued on Next Page)

BATTERY INSTALLATION:
CONNECT RED CABLE (POSITIVE) FIRST,
CONNECT BLACK CABLE (NEGATIVE) LAST.

NEGATIVE
TERMINAL

POSITIVE
TERMINAL
\q

I TERMINAL COVER MUST
I SHIELD POSITIVE
TERMINAL AFTER
INSTALLATION

FIGURE 4.10

Section 4 - ADJUSTMENTS
4.7

& REPAIR

BATTERY

Battery Condition
State of Charge
100% Charged w/Sulfate Stop
100% Charged
75% Charged
50% Charged
25% Charged
0% Charged

Syringe Hydrometer
1.280
1.265
1.210
1.160
1.120
Less than 1.100

Shield the positive terminal with terminal cover
located on battery harness. This prevents metal from
touching the positive terminal, which could over
heat battery and/or battery cable and cause sparks.
DO NOT attempt to charge battery while installed on
the Zero Turning Radius Mower.
DO NOT use
"BOOST" chargers on the battery.

4.7.5.

Digital Voltmeter
12.80v
12.60v
12.40v
12.10v
11.90v
Less than 11.80v

Five Ball Hydrometer
Five Balls Floating
Four Balls Floating
Three Balls Floating
Two Balls Floating
One Ball Floating
Zero Balls Floating

3. Remove battery cell caps. Fill cells as
required
with
electrolyte
(purchased
separately) to proper level. Fill to 3/16"
above cell plates. Filling battery with
electrolyte will bring the battery to 80%
charged state.
4. With cell caps removed, connect battery
charger to battery terminals; RED to positive
(+) and BLACK to negative (-) terminal.

WARNING

4.7.4.

Chart

IMPORTANT: 3/16" above cell plates is the recommended
level. DO NOT place anything in battery other than specified
electrolyte.

BATTERY TESTING
There are two types of battery tests:
Unloaded and Loaded. The unloaded test is
the procedure that will be discussed. It's the
simplest and most commonly used. An
unloaded test is made on a battery without
discharging current. To perform unloaded
testing, check charge condition using either
a hydrometer or voltmeter.
1. Using a voltmeter, voltage readings
appear instantly to show the state of
charge. Remember to hook the positive
lead to the battery's positive terminal, and
the negative lead to the negative terminal.
2. A hydrometer measures the specific
gravity of each cell. The specific gravity tells
the degree of charge; generally, a specific
gravity of about 1.265 to 1.280 indicates full
charge. A reading of 1.230 to 1.260
indicates the battery should be charged
before testing. The chart on the next page
shows the charge level as measured by
syringe float hydrometer, digital voltmeter
and five ball hydrometer.

5. Slow charge the battery at 1 amp for 2
hours to bring the battery to full charge.
6. After charging, check level of electrolyte
and add as needed to bring level to 3/16"
above cell plates.
7. Reinstall cell caps.
8. Install battery into power unit.
9. Connect positive (+) cable (red) first,
from wiring harness to the positive terminal
(+) on battery using bolt and nut provided
in hardware bag. Connect negative (-)
cable (black) last, to negative terminal (-)
on battery using bolt and nut. Apply a small
amount of grease over terminals to prevent
corrosion.

NEW BATTERY PREPARATION
1. Remove battery from carton.
2. Place battery in a well ventilated area on a
level non-concrete surface.

WARNING
DO
NOT OVERFILL!

Section 4 - ADJUSTMENTS
4.8

& REPAIR

MOWER
SPINDLES
(Field
Serviceable
Spindles) BEARING REPLACEMENT
In the event that a spindle bearing requires
replacement,
the SNAPPER Field Serviceable
Spindles have been designed so that no special
tools or presses are required.
1. Remove belt. Loosen blade nut and remove.
Allow blade bolt, washer, blade and four spacers to
drop down out of the spindle housing. See Figure
4.11.
REMOVE NUT

NOTE: The bearing is sealed/shielded on one side
only. The bottom bearing must be installed with the
sealed/shielded side DOWN.
7. Insert spindle shaft up through the bottom
bearing. Slide spacer down over spindle shaft.
8. Install new top bearing. Install the top bearing
with the seal/shield UP.
9. Slide circular retaining ring down spindle shaft
until it fully locks into groove on shaft.
10. Place spindle pulley and spacer on top of
spindle shaft.
11. Reinstall blade bolt, washer, blade and four
spacers.
12. Torque blade bolt and nut to 60 to 75 ft. Ibs.
IMPORTANT: Spindle housing must be filled
with grease before operating mower. Failure to
fill housing will cause premature
bearing
failure.
13. Pump grease into spindle housing until grease
purges from vent on housing.
14. After the first 5 hours of operation, grease
spindle housing to insure it is full, then every 25
hours.

. REMOVE BELT

__<=(ROM
SPINDLE

"--.- ;Oo O
o, O
oo
FIGURE 4.11
2. Remove spindle pulley from spindle shaft.
3. Locate circular retaining ring on spindle shaft at
top bearing. Remove retaining ring. Allow spindle
shaft to drop out of housing.
4. Top and bottom bearings are now removable.
Pull out on inner race to slide bearing from
housing. See Figure 4.12.

qp.._ PULLEY

BEARING
SEAL UP

SPINDLE _
HOUSING
i
n

INNER RACE ""_0
i ...............................

BEARING _

€

BEARING SEAL
DOWN

FIGURE 4.12
5. Thoroughly clean all parts removing
contaminated grease.
6. Install new bottom bearing first.

all old

TROUBLESHOOTING
PROBLEM
Starter Will Not Crank
Engine

PROBABLE

CAUSE

1. Battery dead•
2. Blown fuse.
3. Electrical connections

loose or corroded•

1. Blade engagement switch in the "ON" position•
2. Park brake not set.
3. Fuel tank empty•
4. Fuel filter clogged•
5. Fuel cock in the "OFF" position•

5. Move fuel cock lever to the "ON" position•
6. Service battery.
7. Contact authorized SNAPPER dealer•

1. Operator not in seat.

1 • Sit in operator's seat.

2. Fuel injection nozzle clogged with carbon•

2. Clean or replace fuel injection nozzle•

3. Fuel tank empty•
4. Engine air cleaner dirty•
5. •Insufficient lubrication•

3. Fill with fuel to proper level•
4. Clean air cleaner of all debris•
5. Check engine oil lubricating system•
6. Remove and clean fuel filter of all debris•

7. Water, debris or stale fuel in fuel system•

Engine Backfires When
Turned To "STOP"
Excessive

Vibration

Engine Over Heats

1. Move blade engagement switch to "OFF".
2. Set park brake•
3. Fill fuel tank with fresh diesel fuel.

6. Battery weak or dead.

6. Fuel filter clogged•
Engine Loses Power

Clean and check connections for good contact•
4. Contact authorized SNAPPER dealer•
3.

4. Remove and clean fuel filter of all debris•

7. Faulty parking brake, blade or ignition switch•
Engine Stalls After
Running

ACTION

1. Service
battery.
2. Replace fuse.

4. Defective ignition switch•
Engine Will Not Start

CORRECTIVE

1. Excessive load on engine•

7. Drain and clean fuel system•
1 • Lessen load.

2. Engine air pre-cleaner or air cleaner dirty•

2. Clean or replace filters•

3. Engine oil level low.

3. Fill with engine oil to proper level•

4. Fuel injection nozzle clogged with carbon•
5. Water, debris or stale fuel in fuel system•

4. Clean or replace fuel injection nozzle•
5. Drain and clean fuel system•

1. Throttle control set too "FAST"•

1 • Set throttle control to "SLOW" and allow engine
to idle. Then, turn key to "OFF".

1. Damaged or bent mower blades•

1 • Service mower blade(s).

2. Loose blade components•

2. Service and tighten loose parts•

3. Loose or missing air lift (if equipped)•

3. Replace air lifts• Tighten to proper torque•

1. Insufficient engine lubrication•

1 • Check engine oil lubrication system•

2. Fan belt broken or out of adjustment•
3. Insufficient coolant level•
5. Radiator screen or radiator cooling fins clogged•

2. Replace fan belt or adjust to proper tension•
3. Check coolant level and replenish supply•
4. Replace thermostat of correct heat range•
5. Clean all debris from radiator screen and fins.

6. Water pump, fan & radiator cap defective•
7. Incorrect fuel injection timing•
8. Excessive concentration of antifreeze•

6. Replace cooling system parts that are defective•
7. Contact authorized SNAPPER dealer•
8. Change coolant(water/antifreeze) mixture ratio•

9. Cooling system clogged with debris•

9. Drain and flush cooling system•

4. Thermostat

defective•

(Trouble Shooting Continued on Next Page)

TROUBLESHOOTING
PROBLEM
Tractor Will Not Move
Loss Of Traction

Blade(s)

Not Cutting

PROBABLE CAUSE

CORRECTIVE

1. Joystick in the neutral "N" position.
2. Roll release lever is in "ROLL" position.
3. Low transmission hydraulic oil level.

1. Place joystick in desired speed position.
2. Move roll release lever to the engaged position.
3. Bring hydraulic oil to proper level.

4. Parking Brake engaged.
5. Traction drive belt requires replacement.

4. Move parking brake to disengaged position.
5. Replace traction drive belt.

1. Blade engagement

1. Move blade switch to the "ON" position.

switch in the "OFF" position.

2. Clutch belt slipping.

2. Replace clutch belt.

3. Mower belt slipping.
4. Electric clutch not functioning.

3. Replace mower belt.
4. Contact authorized SNAPPER dealer.

5. Check gearbox for damage.
6. Power transfer shaft disconnected
Cutting Grass
Improperly

Poor Grass Discharge

Battery Will Not Charge

ACTION

5. Contact authorized SNAPPER dealer.
or damaged.

6. Connect power transfer shaft or repair damage.

1. Uneven tire pressure.
2. Cutting height too low or high.

1. Bring to proper pressure.
2. Adjust cutting height.

3. Engine speed too slow.

3. Move throttle control to "FAST" position.

4. Forward speed too fast.
5. Terraced cut, side to side.

4. Move joystick to a slower speed.
5. Adjust side to side level.

6. Excessive deck pitch, front to rear.

6. Adjust front to rear level.

7. Cutting blade(s) dull or damaged.
8. Blade belt slipping.

7. Sharpen cutting edges or replace blade(s).
8. Replace blade belt.

9. Check electric clutch.

9. Adjust to proper specifications.

10. Check clutch belt.

10. Replace clutch belt.

11. Check gearbox for damage.

11. Contact authorized SNAPPER dealer.

1. Engine speed too slow.
2. Forward speed too fast.

1. Move throttle control to "FAST" position.
2. Move joystick to a slower speed.

3. Grass is wet.
4. Excessively worn or damaged blade(s).

3. Mow when grass is dry.
4. Service mower blade(s).

5. Build up of grass clippings and debris under deck.

5. Clean deck.

6. Improper blade(s) installed on deck.

6. Install proper SNAPPER blades.

7. Blade(s) installed improperly on deck.

7. Install blades properly.

1. Poor cable connections.
2. Bad battery cell(s).

1. Clean cables and battery terminals.
2. Replace with new battery.

3. Faulty alternator.

3. Contact engine manufacturer's

Oil Leaking

1. Loose or missing hydraulic reservoir cap.

1. Check oil level and replace reservoir cap.

Deck Will Not Lift

2. Leaking hose fittings, clamps or reservoir.
1. Loose or disconnected electrical harness.

2. Verify fittings and hose clamps are tight.
1. Connect electrical harness.

2. Electric screw jack malfunctioning.
3. Key switch is in "OFF" position.

2. Contact authorized SNAPPER dealer.
3. Turn key switch to "ON" position.

Properly

dealer.

SERVICE SCHEDULE
ITEM

SERVICE PERFORMED

Engine Oil

Air Cleaner
Fuel Filter
Engine Cooling
System
Engine Cooling
System
Battery

Tires
Drive Belts
Mower Blades
Mower Deck
Lubrication
Points
Hydrostatic
Trans. Oil
Hydrostatic
Trans. Filter

REF.

EACH
USE

5
HRS

25
HRS

50
HRS

75
HRS

EACH
SEASON

Check Oil Level

Page 9

Initial Oil Change

Page 15

Periodic Oil Change

Page 14

Change Oil Filter

Engine Manual

Clean or Replace

Engine Manual

Replace

Page 17

Clean Radiator Screen &
Fins
Check coolant level
Check Electrolyte

Engine Manual
& Page 15
Engine Manual
& Page 15
Page 23-24

Charge Battery

Page 23-24

Testing Battery

Pages 24

Check Air Pressure

Page 9

Check For Wear And
Tension
Check For Wear, Damage
& Replacement
Clean Outside & Underside
of Debris Accumulation
Grease or Oil

Page 15
Pages 14,
20-21
Page 15
Pages 15-16

Check Oil Level

Page 16

Replace Filter

Page 16

X
X*

X
X

X**

X
X**

X
X

MAINTENANCE

First Change at 200 Hours.
Thereafter every 500 Hours.

PARTS

MAINTENANCE

PARTS

Mower

Blades

(52" Deck)

(Hi Lift)

2-9246

(3)

Mower

Blades

(61" Deck)

(Low Lift)

1-7081

(3)

Mower

Blades

(61" Deck)

(Hi Lift)

2-9251

(3)

Mower

Deck Belt (52" Deck)

Mower

Deck Belt (61" Deck)

Upper Drive Shaft
Deck Drive Shaft

PARTS

MAINTENANCE/REPLACEMENT

*Change oil every 25 hours when operating under heavy toad or high temperatures.
** Clean more often under dusty conditions or when air debris is present.

4.8.1.

100
HRS

To Hydro
To Electric

Battery

4-2776
3-5542
Pump Belt

3-5544

(2)

Clutch

4-1830

(2)

Belt

3-5610

2 YEAR LIMITED

WARRANTY

For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized
SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon
examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO ® Mid Size walks
and SNAPPERZRIDER ® ride on commercial equipment have a three (3) year limited warranty against defects in
material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for
replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their components, and batteries, as these items are warranted
separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not
cover any machine or component that has been altered or modified, changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety
(90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred.
The battery warranty only covers original equipment batteries and does not cover damage to the battery or
machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper
maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY
Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to
two (2) years from purchase date for the original purchaser's use, and up to the extent permitted by law
and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential
damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING:

THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE
SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED
WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper's Product Registration Center, P.O. Box 1379, McDonough, Georgia. 30253

NOTES

Safety Instructions & Operator's Manual for

OUT FRONT Z-RIDER
HYDRO DRIVE
SERIES 0

IMPORTANT
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the
date manufactured.
The labels on those engines contain very important emissions information and critical
safety warnings.
Read, Understand, and Follow all warnings and instructions in this manual, the engine
manual, and on the machine, engine and attachments. If you have any questions about your Snapper product,
contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough,
GA. 30253. Phone: (1-800-935-2967).

I_LWARNING:

The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

SNAPPER

McDonough,

GA., 30253

U.S.A.

INSTRUCTION
32

No. 7-4370 (I.R. 4/6/01)

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Snapper EZF2100DKU User Manual ZERO TURN RIDER Manuals And Guides L0808251

SNAPPER Lawn, Riding Mower Rear Engine Manual L0808251 SNAPPER Lawn, Riding Mower Rear Engine Owner's Manual, SNAPPER Lawn, Riding Mower Rear Engine installation guides

EZF2100DKU, EZF2300GKU, EZF5200M, EZF6100M L0808251

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