Snapper Gc9520Kw Users Manual 06126D 2
2015-01-24
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Parts Manual for GROUNDS CRUISER UTILITY VEHICLE SERIES 0 TM MODEL GC9520KW COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED (REV. 2, 09/16/02) MANUAL No. 06126 CONTENTS DESCRIPTION PAGE HOOD GROUP .............................................................................................................................3 REAR FRAME GROUP ............................................................................................................4, 5 DRIVE BASE GROUP ..............................................................................................................6, 7 AXLE GROUP. .........................................................................................................................8, 9 FUEL TANK GROUP..................................................................................................................10 WHEEL GROUP .........................................................................................................................11 FRONT FRAME GROUP ......................................................................................................12, 13 FRONT CLIP GROUP...........................................................................................................14, 15 DASH GROUP ......................................................................................................................16, 17 SEAT PEDESTAL GROUP ..................................................................................................18, 19 BUMPER GROUP.......................................................................................................................20 SEAT GROUP ............................................................................................................................21 FOOTREST GROUP...................................................................................................................22 AIR FILTER ASSEMBLY............................................................................................................23 DUMP BED GROUP .............................................................................................................24, 25 FRONT SUSPENSION GROUP ...........................................................................................26, 27 ELECTRICAL GROUP .........................................................................................................28, 29 WIRING SCHEMATICS ........................................................................................................30, 31 STEERING GROUP....................................................................................................................32 DECAL GROUP....................................................................................................................33, 34 ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP...........................................35 DUMP BED ELECTRIC LIFT ACCESSORY GROUP ................................................................36 SUN SHADE KIT ........................................................................................................................37 WINSHIELD KIT .........................................................................................................................38 ACCESSORY KITS LIST............................................................................................................39 FASTENER LEGEND: HN = Hex Nut HNYL = Hex Nylock Nut (Nylon Insert) HTLN = Hex Top Lock Nut HWST = Hex Washer Face Self Tap ITLW = Internal Tooth lock Washer MACH BUSH = Machine Bushing PHST = Pan Head Self Tapping RHSNB = Round Head Square Neck Bolt RHSSNB = Round Head Short Square Neck Bolt SLW = Split Lock Washer YZ = Yellow Zinc (Plated) BOLT RET = Bolt Retainer CL PN = Clevis Pin COT PN = Cotter Pin CRPH = Cross Recess Pan Head Screw EXT RRING = External Retaining Ring (Snap-Ring) FW & FLW = Flat Washer HCLN = Hex Center Lock Nut HFLB = Hex Flange Lock Bolt HFLCS = Hex Flange Lock Cap Screw HFLN & FLN = Hex Flange Lock Nut HHB = Hex Head Bolt HHCS & HCS = Hex Head Cap Screw HJN = Hex Jam Nut HLN = Hex Lock Nut GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 2 HOOD GROUP ITEM NO. QTY. PART # 1 2 3 4 1 2 4 6 59236 72640 72962 91095 DESCRIPTION HOOD WELDMENT STRAP, RUBBER T-HANDLE BUMPER, RUBBER RIVET, 1/8 X 3/8 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 3 REAR FRAME GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 4 REAR FRAME GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 1 1 1 2 4 2 1 2 1 1 1 1 2 2 2 1 2 1 1 2 4 1 1 1 1 2 1 1 1 12 60 13 2 1 3 1 4 6 2 12 44 9 8 12068 15446 72495 28036 29258 29263 34162 35496 58490 58635 58636 58639 58640 58650 58686 58912 72563 72943 72944 72945 72962 73002 73021 73054 73062 73106 73190 73485 73486 90815 91298 91299 91495 91518 91528 91588 91603 91811 91814 91891 91905 91918 92052 DESCRIPTION RING, REAR LIFT ARM HSB, 3/8-24 X 1-1/2 SWIVEL (3/8” THRU HOLE) FRICTION PACK SPRING BUSHING - SUSPENSION SLEEVE-SUSPENSION 5/16 COTTER PIN, SELF LOCKING BEARING, .750 ID FUEL TANK GROUP (see page 10) WELDMENT, TUBE SUPPORT WELDMENT, SPEED CONTROL SHAFT GROUP, DRIVE BASE (see pages 6 & 7) GROUP, CVT AXLE (see pages 8 & 9) ASSEMBLY, PLATE/SEAL (see pages 8 & 9) WELDMENT, DUMP BED PIVOT AIR FILTER ASSEMBLY (see page 23) BRKT., SPEED CONTROL X-SHAFT FRAME, LH REAR FRAME, RH REAR STIFFENER, CVT FRAME BUMPER, RUBBER ROD, UPPER NEUTRAL RETURN BRKT., GAS TANK BRKT., AIR CLEANER MOUNTING CHANNEL, FRAME STIFFENER CHANNEL, SUBFRAME CONNECT PIN, BED LATCH STRIKER FUEL PUMP REGULATOR/RECTIFIER, KAWASAKI HWST, 3/8-16 X 3/4 HEX NYLON INSERT NUT 5/16-18 YZ HNYL,3/8-16, YZ HHCS, 1/4-20 X 3/4 GR 5 YZ HEX NYLOCK NUT 3/8-24 WASHER, .375 X .875 X .083 HFLB 3/8-16 X 3/4 - YZ 1/4-20 HEX NYLON INSERT NUT HFLB, 5/16-18 X .625 - YZ HHCS, 1/4-20 X 1.25 YZ HFLB 3/8-16 X 1.0 - YZ HFLB, 5/16-18 x 7/8 - YZ RHSSNB, 5/16-18 x 5/8 - YZ HHCS, 3/8-16 X 5.5 - YZ GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 5 DRIVE BASE GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 2 2 2 6 1 1 2 1 1 1 12063 12709 16561 27230 58841 58751 72645 72726 72812 72935 DESCRIPTION WASHER, CONE EXTERNAL RETAINING RING 1 INCH BUSHING HHCS, 1/4-20 X 1.00 YZ WELDMENT, CVT DRIVE BASE BRAKE ASSEMBLY, UTILITY VEHICLE BEARING, 1 IN. ID CABLE, PARK BRAKE (NOT SHOWN) TRANSAXLE, TTK35 BELT, CVT, 58.122 E.L. MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 6 DRIVE BASE GROUP ITEM NO. QTY. PART # 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 1 1 1 1 4 1 1 2 2 1 1 1 2 1 1 2 4 8 2 1 2 1 1 4 4 2 1 1 1 16 2 6 30 2 4 12 4 4 1 3 2 2 1 1 2 2 1 1 1 72970 72971 72976 72978 74227 72981 72982 72985 73013 73097 73098 73099 73100 73213 77692 79295 90052 90187 90395 90970 90991 91028 91029 91294 91297 91298 91299 91320 91497 91508 91602 91528 91601 91603 91609 91905 92041 92042 92043 92044 71953 73106 72550 73167 73318 73470 90122 90299 91801 DESCRIPTION CVT DRIVE CLUTCH CVT DRIVE PULLEY ENGINE, KAWASAKI 10 HP MUFFLER BRKT., TRANSMISSION MOUNT BRKT., ENGINE-TRANS. TOURQUE SHIFT ARM, CVT BRAKE ROD, REAR CVT BRAKE ANCHOR PIN PAWL, PARK BRAKE BRKT., LH PARK BRAKE PAWL PIVOT BRKT., RH PARK BRAKE PAWL PIVOT SPACER, PARK BRAKE MUFFLER MOUNTING BRACKET M8-1.25 X 18, HEX SEMS NUT,1/2-20, LIGHT, NYLOCK SPLIT LOCK WASHER, 1/4 WASHER, 5/16 SPLIT LOCK ETLW, 5/16 HTLN, 7/16-20 WASHER, 1/4 X 1 X .065 HHCS, 7/16-20 X 2-1/4 M10-1.5 X 60 HHCS WASHER, .28X.63X.06 GR5YZ HEX NUT, 5/16-24 YZ HEX NYLON INSERT NUT 5/16-18 YZ HNYL,3/8-16, YZ SLW, .38 X .68 X .09 YZ HHCS 3/8-16X 1-1/2 GR5 YZ RHSSNB, 5/16-18X3/4 GR5 YZ HFLB, 5/16-18 X 1.50 YZ WASHER, .375 X .875 X .083 FLN 5/16-18 YZ 1/4-20 HEX NYLON INSERT NUT HHCS, 5/16-24 X 1-1/2 HFLB, 5/16-18 X 7/8 - YZ HHCS, 1/2-13 X 5.00 16mm SLW, YZ HHCS, 3/8-24 X 4.50 YZ HEX NUT, M8 X 1.25, YZ RETAINING RING 5/8 CHANNEL, SUBFRAME CONNECT SPRING, EXT. PAWL RETURN HEAT SHIELD HEX NUT, M8-1.25, YZ SPECIAL SPRING, BRAKE RETURN WASHER, SAEW 3/8 FLAT HWST, #10-32 X 1.00 HEX CENTER LOCK NUT, #10-32 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 7 AXLE GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 8 AXLE GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5 1 2 1 1 1 1 1 1 4 1 4 1 2 2 27192 29617 35602 58642 58650 72960 72965 72975 90297 91299 91778 92052 92038 92045 92046 DESCRIPTION LUG NUT 1/2-20, YZ FLW, .77 X 1.31 X .06 YZ BEARING 30MM X 62MM ASSY., COUPLING W/ LUBE FITTING* ASSEMBLY, PLATE/SEAL REAR WHEEL HUB CVT AXLE SUPPORT AXLE, CVT COTTER PIN,1/8 X 3/4 YZ HNYL,3/8-16, YZ WOODRUFF KEY 808 HHCS, 3/8-16 X 5.5 - YZ HEX NUT, 7/8-14, YZ SNAP RING, 30MM, HD FLAT WASHER, 1 3/16 X 1 5/8 X .06 *NOTE: Lube fitting part number is 13864. GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 9 FUEL TANK GROUP NOTE: Tank to be supplied with cap (SNAPPER Part No. 73291, Cap w/ gage, KELCH Part No. 202066) installed. ITEM NO. QTY. PART # 1 2 3 4 5 6 2 1 1 4 4 1 72643 72923 73186 90596 91603 59255 DESCRIPTION STRAP, GAS TANK FUEL TANK BRKT., GAS TANK HFLB, 1/4-20 X 5/8 1/4-20 HEX NYLON INSERT NUT ASSEMBLY, DIP TUBE MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 10 WHEEL GROUP 1 3 ITEM NO. QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 PART # DESCRIPTION 58473 73007 73194 12234 58472 73007 73194 12234 58471 73193 73195 12234 58470 73193 73195 12234 ASSEMBLY, RIGHT HAND FRONT WHEEL RIM, 10 X 6 W/1.06 OFFSET TIRE, ATV 22 X 11 - 10 VALVE, AIR (snap-in) ASSEMBLY, LEFT HAND FRONT WHEEL (not shown) RIM, 10 X 6 W/1.06 OFFSET TIRE, ATV 22 X 11 - 10 VALVE, AIR (snap-in) ASSEMBLY, RIGHT HAND REAR WHEEL RIM, 10 X 6 W/ 1.25 OFFSET TIRE, ATV 25 X 12 - 10 VALVE, AIR (snap-in) ASSEMBLY, LEFT HAND REAR WHEEL (not shown) RIM, 10 X 6 W/ 1.25 OFFSET TIRE, ATV 25 X 12 - 10 VALVE, AIR (snap-in) -- 6-3152 KIT, Turf Tire (Utility Vehicle) (includes items listed below) 1 5-8652 1A 7-3005 TIRE, Titan Multi Trac C/S, 23 x 8.50-12, 4 Ply 1B 7-3832 RIM, 12 x 7.00 w/1.06 Inset Wheel 2 5-8653 2A 7-2888 TIRE, Titan Multi Trac 26 x 12.00-12, 4Ply 2B 7-3823 RIM, 12 x 8.50 w/.95 Offset Wheel ASSEMBLY, Front Wheel (Qty. 2) (Includes 1A & 1B) ASSEMBLY, Rear Wheel (Qty. 2) (Includes 2A & 2B) GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 11 FRONT FRAME GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 12 FRONT FRAME GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 4 10 12 20 10 16 10 1 1 12709 16561 58505 58551 58648 58694 58722 58739 72464 72473 72516 72619 72645 72989 73012 73091 73092 73162 90543 90559 90595 91299 91508 91541 91601 91714 91811 91891 91922 79295 DESCRIPTION EXTERNAL RETAINING RING 1 INCH BUSHING WELDMENT, INNER L.H. FRAMERAIL WELDMENT, INNER R.H. FRAMERAIL WELDMENT, LOWER CVT BRAKE WELDMENT, OUTER CVT FRAME WELDMENT, SUSPENSION SUPPORT WELDMENT, STEERING BRKT. END, FRAME SUSPENSION PIVOT, RH FRAME STIFFENER SUSPENSION PIVOT, RH BEARING, 1 IN. ID ROD, UPPER CVT BRAKE ROD END, FEMALE, 1/2-20 YZ SHOULDER, HANDLE PIVOT SUSPENSION GUSSET, RH THROTTLE ANCHOR, FRONT HHCS, 1/2-13 X 2.00 GR5 HJN, 1/2-20 HFLB, 5/16-18 x .75 BL HNYL,3/8-16, YZ RHSSNB, 5/16-18X3/4 GR5 YZ HWST, 5/16-18 X 3/4 YZ FLN 5/16-18 YZ RHSNB 5/16-16X 1 GR5 YZ HFLB, 5/16-18 X .625 – YZ HFLB 3/8-16 X 1.0 – YZ NUT,1/2-13, LIGHT, NYLOCK NUT, 1/2-13 HEX NYLOCK GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 13 FRONT CLIP GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 14 FRONT CLIP GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 6 8 3 52 3 8 50 2 2 1 1 2 1 1 14432 58556 58647 58654 58748 58753 72467 72468 72469 72471 72472 72485 72486 72495 72497 72645 72710 72963 72998 73041 73050 73163 90543 90999 91508 91528 91584 91598 91601 91787 91922 72502 72600 72602 73660 12306 90122 DESCRIPTION SPRING, .051WD X .46OD X 2FL UPPER BRAKE ROD ASSEMBLY WELDMENT, CVT BRAKE PEDAL DASH GROUP (see pages 16 & 17) WELDMENT, THROTTLE PEDAL WELDMENT, BRAKE SWITCH ROD FIREWALL, RH FIREWALL, LH TOOLBOX GRILLE, INNER GRILLE, OUTER FENDER, RH FENDER, LH SWIVEL, 3/8 W/ THRU HOLE BRAKE SUPPORT BRACKET BEARING, 1 IN. ID BRACE, CORNER FENDER BUMPER, ROUND RUBBER PEDAL SHIELD SCREEN, PERF. METAL PROP ROD, HOOD THROTTLE PIVOT BRACKET HHCS, 5/16-18 X 2.00 YZ PHST, 1/4-20 X 5/8 TORX RHSSNB, 5/16-18X3/4 GR5 YZ WASHER, .375 X .875 X .083 HFLN, 1/4-20 COTTER PIN,1/8 X 3/4 YZ FLN 5/16-18 YZ HFLS, 1/4-20 X 5/8 NUT,1/2-13, LIGHT, NYLOCK PEDAL GRIP SPRING, THROTTLE PEDAL RETURN SPRING, INNER THROTTLE RETURN EDGE TRIM, 4-1/2 INCH BUSHING, FLG- .38 X .625 X .62 FLAT WASHER, 3/8 X .075 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 15 DASH GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 16 DASH GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 2 2 1 1 1 2 1 1 1 1 5 2 2 29 12 7 10 12485 35496 58649 72488 72489 72490 72527 72957 73000 73090 73394 90999 91298 91318 91584 91604 91787 91819 DESCRIPTION BOLT RET, 1/4 BEARING, .750 ID WELDMENT, HOOD HINGE SUPPORT, DASH STEERING SUPPORT, OUTER STEERING, SUPPORT, INNER HINGE LOWER HANDLE DASH, CVT UTILITY VEHICLE 12 VOLT DC POWER OUTLET DASH BRACE, RH PHST, 1/4-20 X 5/8 TORX HEX NYLON INSERT NUT 5/16-18 YZ HHCS, 5/16-18 X 3/4 YZ HFLN, 1/4-20 RHSSNB, 1/4-20 X 1/2 YZ HFLS, 1/4-20 X 5/8 HWST, 1/4-20 X 1/2 YZ GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 17 SEAT PEDESTAL GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 18 SEAT PEDESTAL GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 2 1 1 1 2 2 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 2 2 4 8 7 18 2 2 24 1 3 8 2 28 10 4 3 4 20 1 3 10745 12068 12393 14766 28036 35496 73484 42968 58430 58431 72503 72505 72508 72585 72586 72627 72628 72937 72939 72953 72994 73001 73009 24717 90390 90517 90692 90999 91298 91299 91497 91584 91597 91601 91592 91630 91787 91905 23295 91918 92079 91579 23655 71921 DESCRIPTION BALL JOINT RING, REAR LIFT ARM CLEVIS PIN, 1/4 X 1-1/8 BALL KNOB FRICTION PACK SPRING BEARING, .750 ID HANDLE, RED PARK BRAKE HOLDER, BEVERAGE WELDMENT, TRANSMISSION SHIFTER WELDMENT, HI-LO SHIFT LEVER SEAT PEDESTAL CENTER SUPPORT BRKT., HI-LO CAM PIVOT SIDE, SEAT PEDESTAL HANDLE, SEAT PEDESTAL CONSOLE CONSOLE END CAP CHOKE CABLE (NOT SHOWN) CABLE, DIFFERENTIAL LOCK (NOT SHOWN) DETENT BRACKET LEVER, PARK BRAKE ROD, LONG SHIFTER BRKT., HANDLE SUPPORT SPRING, EXTENSION ITLW, 3/8 WASHER, 1/4 X 1 X .065 FLW .375 X .88 X .083 PHST, 1/4-20 X 5/8 TORX HEX NYLON INSERT NUT 5/16-18 YZ HNYL,3/8-16, YZ HHCS 3/8-16X 1 1/2 GR5 YZ HFLN, 1/4-20 COTTER PIN, 3/32 X 3/4 YZ FLN 5/16-18 YZ HFLB 5/16-18 X 2” HN, 3/8-24 YZ HFLS, 1/4-20 X 5/8 HFLB, 5/16-18 x 7/8 - YZ U-NUT, 1/4-20 RHSSNB, 5/16-18 x 5/8 - YZ RIV-NUT, 5/16-18 HEX HFLCS, 1/4-20 X 1/2” KNOB, THROTTLE CONTROL RIVET, PLASTIC SNAP GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 19 BUMPER GROUP ITEM NO. QTY. PART # 1 2 3 4 1 4 4 4 58487 91299 27181 13847 DESCRIPTION WELDMENT, BUMPER HNYL,3/8-16, YZ RHSSNB 3/8-16X1.25 YZ BOLT RETAINER, 3/8 MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 20 SEAT GROUP 11 7 5 1 6 10 3 8 6 9 10 2 1 ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 2 2 2 2 2 4 4 2 2 2 6 4 44897 53761 23354 28579 28580 73266 17875 33318 74452 91503 91525 19109 ASSEMBLY 4 DESCRIPTION SEAT, MILSCO HIGH BACK ASSEMBLY, SEAT SUPPORT SWITCH, SEAT, NC (DRIVER SIDE ONLY) SUPPORT, SEAT HOLDER, SEAT CUSHION SPRING, CUSHION HOLDER KNOB, 3 PRONG 5/16-18 X 2" STUD SUPPORT, SEAT, UPPER ROD, SEAT HINGE PIN, HAIR, 3/13 X 1.5 YZ HFLB, 5/16-18X1/2 GR5 CUSHION, SEAT Note: Item 2 (assembly) includes items 3 thru 6. GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 21 FOOTREST GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 1 1 1 1 1 1 18 17853 72466 72525 72526 72617 72629 91541 DESCRIPTION TRAY, BATTERY FLOORPAN FOOTPAD, LH FOOTPAD, CENTER FOOTPAD, RH BATTERY RETAINER HFLB, 5/16-18 X .75 - YZ MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 22 AIR FILTER ASSEMBLY ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 1 1 1 1 4 2 2 73435 73436 73437 73438 73439 73440 73441 73443 73488 91601 91905 DESCRIPTION RESTRICTER, AIR CLEANER PRECLEANER FILTER HOUSING MOUNTING BRKT FILTER ELEMENT DRAIN VALVE FLEX TUBE, 1.5 X 1.75 X 8 CAP, AIR FILTER CLAMP, HOSE FLN, 5/16-18 YZ HFLB, 5/16-18 x 7/8 - YZ GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 23 DUMP BED GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 24 DUMP BED GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 4 4 2 2 2 2 2 1 1 1 1 1 2 1 1 1 1 1 2 1 2 2 1 2 1 1 2 2 4 4 4 6 4 4 63 12 4 63 1 1 8 3 11016 15495 29355 36404 36415 36422 36433 58738 72470 72775 72776 72777 72778 72781 72782 72783 72784 72785 14756 73027 73052 73072 73187 73188 73189 73191 90052 90055 91299 91508 91518 91528 91530 91547 91584 91601 91603 91604 91780 91821 91905 91922 DESCRIPTION BUSHING, 1/2 NYLON HEX SHOULDER BOLT, 3/8-24 X 1-1/2 HHB, 1/2-13 X 3.75 NUT, WELD - 10-24 THREAD CRPH 10-24 X 5/8 WASHER, FLAT-.190 I.D. X .75 O.D. STRAP, MOUNTING BAG ADAPTER/TUBE WELDMENT, BED PROP GROMMET, 5/16 X 9/16 DUMP BED BOTTOM, CORRUGATED FRONT, DUMP BED REAR SUPPORT, DUMP BED SUPPORT CHANNEL LEFT SIDE, DUMP BED RIGHT SIDE, DUMP BED TAILGATE SUPPORT, LH TAILGATE SUPPORT, RH TAILGATE BUMPER, ROUND RUBBER FRONT, DUMP BED ACTUATOR - BED BRKT. BRKT., DUMP BED PIVOT BED LATCH BED HANDLE BED LATCH HANDLE LATCH HANDLE GUIDE SPLIT LOCK WASHER, 1/4 FLAT WASHER, .28X.63X.06 HNYL,3/8-16, YZ RHSSNB, 5/16-18X3/4 GR5 YZ HEX NYLOCK NUT 3/8-24 WASHER, .375 X .875 X .083 RHSSNB, 1/4-20 X 3/4, GR 5 - YZ RHSSNB 3/8-16 X 3/4 GR5 YZ HFLN, 1/4-20 FLN 5/16-18 YZ 1/4-20 HEX NYLON INSERT NUT RHSSNB, 1/4-20 X 1/2 YZ COT PIN, 1/16 X .50 BLACK HHCS, 1/2-13 X 3 GR5 YZ HFLB, 5/16-18 x 7/8 - YZ NUT,1/2-13, LIGHT, NYLOCK GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 25 FRONT SUSPENSION GROUP MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 26 FRONT SUSPENSION GROUP ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 2 4 4 10 8 4 4 1 1 1 1 2 2 2 2 2 2 2 4 3 4 2 2 4 2 2 13864 16561 19572 23556 27192 29258 29263 29355 58419 58432 58484 58485 72614 72615 72618 72679 73120 90297 90505 90970 91300 91325 91587 91603 91703 92038 31965 DESCRIPTION ZERK, 3/16 SERRATED BUSHING BALL BEARING, 6205-2RS BUSHING, CASTER LUG NUT 1/2-20, YZ BUSHING - SUSPENSION SLEEVE-SUSPENSION HHB, 1/2-13 X 3.75 WELDMENT, LH SPINDLE A-ARM WELDMENT, RH A-ARM WELDMENT, LH WELDMENT, RH SPINDLE SHOCK/SPRING ASSEMBLY WHEEL HUB, FRONT SPACER, FRONT WHEEL ROD, SPINDLE PIVOT CASTER SHAFT CAP COTTER PIN,1/8 X 3/4 YZ HHCS, 1/4-20 X 2 GR5 HTLN, 7/16-20 FLW,.44X1.0X.08 YZ NUT,1/2-13 NYLOCK FLW, .531 X 1.062 X .121 YZ 1/4-20 HEX NYLON INSERT NUT HHCS 7/16-20 X 1.25 YZ HEX NUT, 7/8-14, YZ WASHER, 3/4” THRUST GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 27 ELECTRICAL GROUP ITEM 2 (see next page) MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 28 ELECTRICAL GROUP 3 4 5 13 6 1 8 9 TO STARTER SOLENOID TO NEGATIVE BATTERY TERMINAL 7 14 12 11 TO GROUND TO POSITIVE BATTERY TERMINAL 10 ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 1 1 1 1 1 2 2 1 1 1 2 13 1 1 72684 72936 35659 45281 19547 22886 35610 18829 35550 35660 35607 73962 91286 24649 73331 23354 DESCRIPTION SWITCH, IGNITION WIRING HARNESS, CVT (see page 28) SWITCH, LIGHTS HOURMETER, HOBBS SNAP-IN AMMETER AND CLAMP ASM SWITCH, DP NO/NC SNAP-IN BATTERY, 11 PLATE 375CCA HEAD LIGHT HEADLIGHT, BEZEL BEZEL, HEADLIGHT CABLE, POSITIVE BATTERY (47" long) CABLE, NEGATIVE BATTERY (23" long) HWST, 10-24X.50 SEMS WIRE TIE,11 INCH STD BLK NYLON KEY SET (2), IGNITION (not shown) SWITCH, SEAT, NC (see page 21) GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 29 WIRING SCHEMATICS MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 30 WIRING SCHEMATICS 30 AMP FUSE 15 AMP FUSE 30 AMP FUSE GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 31 STEERING GROUP 10 9 6 13 5 4 7 8 12 11 1 2 8 14 3 3 17 15 15 17 14 2 16 See page 12, item 8 ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 4 1 1 1 1 2 1 1 2 1 4 2 2 1 6 72484 36465 72637 72582 72997 72638 91527 90544 92036 92042 91905 91298 91058 90559 91922 58739 91761 DESCRIPTION RACK & PINION STEERING BALL JOINT 1/2-20 SPACER, 1/2 ID, 5/8 OD X .375 YZ STEERING COLUMN STEERING WHEEL- SPLINED COVER, STEERING SHAFT HHCS, 5/16-18 X 1.25 GR 5 YZ HHCS, 1/2-13X2-3/4 GR5 HN, M16 YZ SLW, 16MM HFLB, 5/16-18 X 7/8 YZ HLN, 5/16-18-3B YZ ESNA HHCS, 5/16CX3-3/4 HJN, 1/2-20 HNYL, 1/2-13 YZ WELDMENT, STEERING BRACKET RIV-NUT, 5/16-18 ROUND MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 32 DECAL GROUP 7 1 8 4 2 6 5 ITEM NO. QTY. PART # 1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 1 1 2 1 2 1 1 72687 72688 72689 72999 73003 73017 72974 73472 73473 29470 16134 DESCRIPTION DECAL, BED LIFT DECAL, LIGHT SWITCH DECAL, SNAPPER TAILGATE (36” long) (not shown) DECAL, TRANSMISSION SHIFTER DECAL, CHOKE DECAL, CONSOLE DECAL, GROUNDS CRUISER DECAL, WARNING BILLBOARD DECAL, DANGER ROPS DECAL, PATENT NUMBERS (not shown) TAG, CAUTION BATTERY (not shown) MANUAL No. 06126 9 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 33 DECAL GROUP 11 (Continued) 16 15 17 12 18 13 19 14 20 ITEM NO. QTY. PART # 11 12 13 14 15 16 17 18 19 20 1 1 1 1 1 1 1 1 1 2 73474 73476 73506 73504 73477 73505 73475 73675 29713 73905 DESCRIPTION DECAL, Warning- No Riders DECAL, Warning- Off Road Use Only DECAL, Warning- Hitch Load DECAL, Warning- To Prevent Fire DECAL, Warning- Hot Surface DECAL, Specifications & Maintenance DECAL, Warning- Cargo Bed DECAL, Fuse Block DECAL, Snapper DECAL, Snapper Hood GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 34 ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP ITEM NO. QTY. 1 2 3 1 12 12 PART # DESCRIPTION 58752 91299 91640 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 WELDMENT, R. O. P. S. HNYL, 3/8-16, YZ RHSNB 3/8-16X1 YZ MANUAL No. 06126 35 (KIT No. 6-3141) DUMP BED ELECTRIC LIFT ACCESSORY GROUP DUMP BED BOTTOM (SEE PAGE 24) NOTE: ACTUATOR IS SHOWN IN EXTENDED POSITION. FRONT 3 1 3 2 2 4 ITEM NO. QTY. PART # 1 2 3 4 5 1 2 2 1 1 72641 91821 91922 35700 72687 DESCRIPTION LINEAR ACTUATOR HHCS, 1/2-13 X 3 YZ HNYL, 1/2-13 YZ REGULAR SWITCH, SELF CENTERING, DECK LIFT DECAL, BED LIFT (SEE PAGE 35) MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 36 (KIT No. 6-3151) SUN SHADE KIT ACCESSORY GROUP #7-3168 SUN SHADE #9-0639 CAP SCREW (8) (1/4-20 x 1-1/2”) #9-1059 CAP SCREW (12) (1/4-20 x 1”) #7-3301 UPPER CLAMP (4) #7-3304 ROUND CLAMP (2) #7-3302 LOWER CLAMP (4) #4-5297 RUBBER STRIP (6) #7-6978 HEX NUT (20) (1/4-20) #9-1059 CAP SCREW (1/4-20 x 1”) #7-3169 FRAME TUBE #7-2365 BRACE (2) #9-1059 CAP SCREW (1/4-20 x 1”) #7-3303 SIDE CLAMP (2) #9-1059 CAP SCREW (1/4-20 x 1”) NOTE: ROLL BAR IS NOT PART OF THE SUNSHADE KIT. GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 37 (KIT No. 6-3178) WINDSHIELD KIT ACCESSORY GROUP #9-0055 WASHER (17) #9-1603 HEX NUT (27) #7-3906 WINDSHIELD #9-0986 HEX BOLT 1/4-20 X 1” (20) #9-0055 WASHER #7-3910 LEFT HAND WINDSHIELD FRAME #9-1603 HEX NUT #7-3911 RIGHT HAND WINDSHIELD MOUNT #9-0986 HEX BOLT 1/4-20 X 1” #7-3907 LEFT HAND WINDSHIELD MOUNT #9-0986 HEX BOLT 1/4-20 X 1” #9-1603 HEX NUT #7-3960 WIND GUARD #9-0596 HEX BOLT 1/4-20 X 5/8” (11) #9-0596 HEX BOLT 1/4-20 X 5/8” #9-0596 HEX BOLT 1/4-20 X 5/8” #9-0055 WASHER #7-3908 RIGHT HAND WINDSHIELD MOUNT #9-1603 HEX NUT #9-1584 HEX FLANGE NUT (4) #7-3909 LOWER WINDSHIELD FRAME #9-1603 HEX NUT #9-0986 HEX BOLT 1/4-20 X 1” MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0 38 ACCESSORY KITS LIST Part No. GROUNDS CRUISER KIT 6-3140 BRUSH GUARD KIT 6-3141 DUMP BED ELECTRIC LIFT KIT (see page 36) 6-3142 HORN KIT 6-3143 STOP/TURN/TAIL LIGHT KIT 6-3144 YELLOW SAFETY LIGHT KIT 6-3149 MUD FLAP KIT 6-3150 ELECTRIC WINCH ADAPTER KIT 6-3151 SUNSHADE KIT (see page 37) 6-3178 WINDSHIELD KIT (see page 38) 6-3179 WORK LIGHT KIT GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126 39 Parts Manual for GROUNDS CRUISER UTILITY VEHICLE SERIES 0 TM MODEL GC9520KW IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY. COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No. 06126 (REV. 2, 09/16/02) 40 PRINTED IN U.S.A.
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