Snapper Gc9520Kw Users Manual 06126D 2

2015-01-24

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Parts Manual for
GROUNDS CRUISER
UTILITY VEHICLE
SERIES 0
MODEL
GC9520KW
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(REV. 2, 09/16/02) MANUAL No. 06126
TM
2
CONTENTS
DESCRIPTION PAGE
HOOD GROUP .............................................................................................................................3
REAR FRAME GROUP ............................................................................................................4, 5
DRIVE BASE GROUP ..............................................................................................................6, 7
AXLE GROUP. .........................................................................................................................8, 9
FUEL TANK GROUP..................................................................................................................10
WHEEL GROUP.........................................................................................................................11
FRONT FRAME GROUP......................................................................................................12, 13
FRONT CLIP GROUP...........................................................................................................14, 15
DASH GROUP......................................................................................................................16, 17
SEAT PEDESTAL GROUP ..................................................................................................18, 19
BUMPER GROUP.......................................................................................................................20
SEAT GROUP ............................................................................................................................21
FOOTREST GROUP...................................................................................................................22
AIR FILTER ASSEMBLY............................................................................................................23
DUMP BED GROUP.............................................................................................................24, 25
FRONT SUSPENSION GROUP ...........................................................................................26, 27
ELECTRICAL GROUP .........................................................................................................28, 29
WIRING SCHEMATICS ........................................................................................................30, 31
STEERING GROUP....................................................................................................................32
DECAL GROUP....................................................................................................................33, 34
ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP...........................................35
DUMP BED ELECTRIC LIFT ACCESSORY GROUP................................................................36
SUN SHADE KIT ........................................................................................................................37
WINSHIELD KIT .........................................................................................................................38
ACCESSORY KITS LIST............................................................................................................39
FASTENER LEGEND:
BOLT RET = Bolt Retainer
CL PN = Clevis Pin
COT PN = Cotter Pin
CRPH = Cross Recess Pan Head Screw
EXT RRING = External Retaining Ring (Snap-Ring)
FW & FLW = Flat Washer
HCLN = Hex Center Lock Nut
HFLB = Hex Flange Lock Bolt
HFLCS = Hex Flange Lock Cap Screw
HFLN & FLN = Hex Flange Lock Nut
HHB = Hex Head Bolt
HHCS & HCS = Hex Head Cap Screw
HN = Hex Nut
HNYL = Hex Nylock Nut (Nylon Insert)
HTLN = Hex Top Lock Nut
HWST = Hex Washer Face Self Tap
ITLW = Internal Tooth lock Washer
MACH BUSH = Machine Bushing
PHST = Pan Head Self Tapping
RHSNB = Round Head Square Neck Bolt
RHSSNB = Round Head Short Square Neck Bolt
SLW = Split Lock Washer
YZ = Yellow Zinc (Plated)
HJN = Hex Jam Nut
HLN = Hex Lock Nut
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
3
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 59236 HOOD WELDMENT
2 2 72640 STRAP, RUBBER T-HANDLE
3 4 72962 BUMPER, RUBBER
4 6 91095 RIVET, 1/8 X 3/8
HOOD GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
4
REAR FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
5
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 12068 RING, REAR LIFT ARM
2 1 15446 HSB, 3/8-24 X 1-1/2
3 1 72495 SWIVEL (3/8” THRU HOLE)
4 2 28036 FRICTION PACK SPRING
5 4 29258 BUSHING - SUSPENSION
6 2 29263 SLEEVE-SUSPENSION
7 1 34162 5/16 COTTER PIN, SELF LOCKING
8 2 35496 BEARING, .750 ID
9 1 58490 FUEL TANK GROUP (see page 10)
10 1 58635 WELDMENT, TUBE SUPPORT
11 1 58636 WELDMENT, SPEED CONTROL SHAFT
12 1 58639 GROUP, DRIVE BASE (see pages 6 & 7)
13 2 58640 GROUP, CVT AXLE (see pages 8 & 9)
14 2 58650 ASSEMBLY, PLATE/SEAL (see pages 8 & 9)
15 2 58686 WELDMENT, DUMP BED PIVOT
16 1 58912 AIR FILTER ASSEMBLY (see page 23)
17 2 72563 BRKT., SPEED CONTROL X-SHAFT
18 1 72943 FRAME, LH REAR
19 1 72944 FRAME, RH REAR
20 2 72945 STIFFENER, CVT FRAME
21 4 72962 BUMPER, RUBBER
22 1 73002 ROD, UPPER NEUTRAL RETURN
23 1 73021 BRKT., GAS TANK
24 1 73054 BRKT., AIR CLEANER MOUNTING
25 1 73062 CHANNEL, FRAME STIFFENER
26 2 73106 CHANNEL, SUBFRAME CONNECT
27 1 73190 PIN, BED LATCH STRIKER
28 1 73485 FUEL PUMP
29 1 73486 REGULATOR/RECTIFIER, KAWASAKI
30 12 90815 HWST, 3/8-16 X 3/4
31 60 91298 HEX NYLON INSERT NUT 5/16-18 YZ
32 13 91299 HNYL,3/8-16, YZ
33 2 91495 HHCS, 1/4-20 X 3/4 GR 5 YZ
34 1 91518 HEX NYLOCK NUT 3/8-24
35 3 91528 WASHER, .375 X .875 X .083
36 1 91588 HFLB 3/8-16 X 3/4 - YZ
37 4 91603 1/4-20 HEX NYLON INSERT NUT
38 6 91811 HFLB, 5/16-18 X .625 - YZ
39 2 91814 HHCS, 1/4-20 X 1.25 YZ
40 12 91891 HFLB 3/8-16 X 1.0 - YZ
41 44 91905 HFLB, 5/16-18 x 7/8 - YZ
42 9 91918 RHSSNB, 5/16-18 x 5/8 - YZ
43 8 92052 HHCS, 3/8-16 X 5.5 - YZ
REAR FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
6
DRIVE BASE GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 12063 WASHER, CONE
2 2 12709 EXTERNAL RETAINING RING 1 INCH
3 2 16561 BUSHING
4 6 27230 HHCS, 1/4-20 X 1.00 YZ
5 1 58841 WELDMENT, CVT DRIVE BASE
6 1 58751 BRAKE ASSEMBLY, UTILITY VEHICLE
7 2 72645 BEARING, 1 IN. ID
8 1 72726 CABLE, PARK BRAKE (NOT SHOWN)
9 1 72812 TRANSAXLE, TTK35
10 1 72935 BELT, CVT, 58.122 E.L.
7
ITEM NO.
QTY.
PART #
DESCRIPTION
11 1 72970 CVT DRIVE CLUTCH
12 1 72971 CVT DRIVE PULLEY
13 1 72976 ENGINE, KAWASAKI 10 HP
14 1 72978 MUFFLER
15 4 74227 BRKT., TRANSMISSION MOUNT
16 1 72981 BRKT., ENGINE-TRANS. TOURQUE
17 1 72982 SHIFT ARM, CVT
18 2 72985 BRAKE ROD, REAR CVT
19 2 73013 BRAKE ANCHOR PIN
20 1 73097 PAWL, PARK BRAKE
21 1 73098 BRKT., LH PARK BRAKE PAWL PIVOT
22 1 73099 BRKT., RH PARK BRAKE PAWL PIVOT
23 2 73100 SPACER, PARK BRAKE
24 1 73213 MUFFLER MOUNTING BRACKET
25 1 77692 M8-1.25 X 18, HEX SEMS
26 2 79295 NUT,1/2-20, LIGHT, NYLOCK
27 4 90052 SPLIT LOCK WASHER, 1/4
28 8 90187 WASHER, 5/16 SPLIT LOCK
29 2 90395 ETLW, 5/16
30 1 90970 HTLN, 7/16-20
31 2 90991 WASHER, 1/4 X 1 X .065
32 1 91028 HHCS, 7/16-20 X 2-1/4
33 1 91029 M10-1.5 X 60 HHCS
34 4 91294 WASHER, .28X.63X.06 GR5YZ
35 4 91297 HEX NUT, 5/16-24 YZ
36 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ
37 1 91299 HNYL,3/8-16, YZ
38 1 91320 SLW, .38 X .68 X .09 YZ
39 1 91497 HHCS 3/8-16X 1-1/2 GR5 YZ
40 16 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
41 2 91602 HFLB, 5/16-18 X 1.50 YZ
42 6 91528 WASHER, .375 X .875 X .083
43 30 91601 FLN 5/16-18 YZ
44 2 91603 1/4-20 HEX NYLON INSERT NUT
45 4 91609 HHCS, 5/16-24 X 1-1/2
46 12 91905 HFLB, 5/16-18 X 7/8 - YZ
47 4 92041 HHCS, 1/2-13 X 5.00
48 4 92042 16mm SLW, YZ
49 1 92043 HHCS, 3/8-24 X 4.50 YZ
50 3 92044 HEX NUT, M8 X 1.25, YZ
51 2 71953 RETAINING RING 5/8
52 2 73106 CHANNEL, SUBFRAME CONNECT
53 1 72550 SPRING, EXT. PAWL RETURN
54 1 73167 HEAT SHIELD
55 2 73318 HEX NUT, M8-1.25, YZ SPECIAL
56 2 73470 SPRING, BRAKE RETURN
57 1 90122 WASHER, SAEW 3/8 FLAT
58 1 90299 HWST, #10-32 X 1.00
59 1 91801 HEX CENTER LOCK NUT, #10-32
DRIVE BASE GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
8
AXLE GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
9
ITEM NO.
QTY.
PART #
DESCRIPTION
1 5 27192 LUG NUT 1/2-20, YZ
2 1 29617 FLW, .77 X 1.31 X .06 YZ
3 2 35602 BEARING 30MM X 62MM
4 1 58642 ASSY., COUPLING W/ LUBE FITTING*
5 1 58650 ASSEMBLY, PLATE/SEAL
6 1 72960 REAR WHEEL HUB
7 1 72965 CVT AXLE SUPPORT
8 1 72975 AXLE, CVT
9 1 90297 COTTER PIN,1/8 X 3/4 YZ
10 4 91299 HNYL,3/8-16, YZ
11 1 91778 WOODRUFF KEY 808
12 4 92052 HHCS, 3/8-16 X 5.5 - YZ
13 1 92038 HEX NUT, 7/8-14, YZ
14 2 92045 SNAP RING, 30MM, HD
15 2 92046 FLAT WASHER, 1 3/16 X 1 5/8 X .06
AXLE GROUP
*NOTE: Lube fitting part number is 13864.
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
10
FUEL TANK GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 72643 STRAP, GAS TANK
2 1 72923 FUEL TANK
3 1 73186 BRKT., GAS TANK
4 4 90596 HFLB, 1/4-20 X 5/8
5
6 4
1 91603
59255 1/4-20 HEX NYLON INSERT NUT
ASSEMBLY, DIP TUBE
NOTE: Tank to be supplied with cap
(SNAPPER Part No. 73291, Cap w/ gage,
KELCH Part No. 202066) installed.
11
WHEEL GROUP
-- 6-3152 KIT, Turf Tire (Utility Vehicle) (includes items listed below)
1 5-8652 ASSEMBLY, Front Wheel (Qty. 2) (Includes 1A & 1B)
1A 7-3005 TIRE, Titan Multi Trac C/S, 23 x 8.50-12, 4 Ply
1B 7-3832 RIM, 12 x 7.00 w/1.06 Inset Wheel
2 5-8653 ASSEMBLY, Rear Wheel (Qty. 2) (Includes 2A & 2B)
2A 7-2888 TIRE, Titan Multi Trac 26 x 12.00-12, 4Ply
2B 7-3823 RIM, 12 x 8.50 w/.95 Offset Wheel
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
ITEM NO.
QTY.
PART #
DESCR
IPTION
1 1 58473 ASSEMBLY, RIGHT HAND FRONT WHEEL
1 73007 RIM, 10 X 6 W/1.06 OFFSET
1 73194 TIRE, ATV 22 X 11 - 10
1 12234 VALVE, AIR (snap-in)
2 1 58472 ASSEMBLY, LEFT HAND FRONT WHEEL (not shown)
1 73007 RIM, 10 X 6 W/1.06 OFFSET
1 73194 TIRE, ATV 22 X 11 - 10
1 12234 VALVE, AIR (snap-in)
3 1 58471 ASSEMBLY, RIGHT HAND REAR WHEEL
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET
1 73195 TIRE, ATV 25 X 12 - 10
1 12234 VALVE, AIR (snap-in)
4 1 58470 ASSEMBLY, LEFT HAND REAR WHEEL (not shown)
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET
1 73195 TIRE, ATV 25 X 12 - 10
1 12234 VALVE, AIR (snap-in)
3
1
12
FRONT FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
13
ITEM NO.
QTY.
PART
#
DESCRIPTION
1 2 12709 EXTERNAL RETAINING RING 1 INCH
2 2 16561 BUSHING
3 1 58505 WELDMENT, INNER L.H. FRAMERAIL
4 1 58551 WELDMENT, INNER R.H. FRAMERAIL
5 1 58648 WELDMENT, LOWER CVT BRAKE
6 2 58694 WELDMENT, OUTER CVT FRAME
7 1 58722 WELDMENT, SUSPENSION SUPPORT
8 1 58739 WELDMENT, STEERING BRKT.
9 1 72464 END, FRAME
10 1 72473 SUSPENSION PIVOT, RH
11 1 72516 FRAME STIFFENER
12 1 72619 SUSPENSION PIVOT, RH
13 2 72645 BEARING, 1 IN. ID
14 1 72989 ROD, UPPER CVT BRAKE
15 1 73012 ROD END, FEMALE, 1/2-20 YZ
16 1 73091 SHOULDER, HANDLE PIVOT
17 1 73092 SUSPENSION GUSSET, RH
18 1 73162 THROTTLE ANCHOR, FRONT
19 1 90543 HHCS, 1/2-13 X 2.00 GR5
20 2 90559 HJN, 1/2-20
21 2 90595 HFLB, 5/16-18 x .75 BL
22 4 91299 HNYL,3/8-16, YZ
23 10 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
24 12 91541 HWST, 5/16-18 X 3/4 YZ
25 20 91601 FLN 5/16-18 YZ
26 10 91714 RHSNB 5/16-16X 1 GR5 YZ
27 16 91811 HFLB, 5/16-18 X .625 – YZ
28 10 91891 HFLB 3/8-16 X 1.0 – YZ
29 1 91922 NUT,1/2-13, LIGHT, NYLOCK
30 1 79295 NUT, 1/2-13 HEX NYLOCK
FRONT FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
14
FRONT CLIP GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
15
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 14432 SPRING, .051WD X .46OD X 2FL
2 1 58556 UPPER BRAKE ROD ASSEMBLY
3 1 58647 WELDMENT, CVT BRAKE PEDAL
4 1 58654 DASH GROUP (see pages 16 & 17)
5 1 58748 WELDMENT, THROTTLE PEDAL
6 1 58753 WELDMENT, BRAKE SWITCH ROD
7 1 72467 FIREWALL, RH
8 1 72468 FIREWALL, LH
9 1 72469 TOOLBOX
10 1 72471 GRILLE, INNER
11 1 72472 GRILLE, OUTER
12 1 72485 FENDER, RH
13 1 72486 FENDER, LH
14 1 72495 SWIVEL, 3/8 W/ THRU HOLE
15 2 72497 BRAKE SUPPORT BRACKET
16 2 72645 BEARING, 1 IN. ID
17 2 72710 BRACE, CORNER FENDER
18 2 72963 BUMPER, ROUND RUBBER
19 1 72998 PEDAL SHIELD
20 1 73041 SCREEN, PERF. METAL
21 1 73050 PROP ROD, HOOD
22 1 73163 THROTTLE PIVOT BRACKET
23 2 90543 HHCS, 5/16-18 X 2.00 YZ
24 6 90999 PHST, 1/4-20 X 5/8 TORX
25 8 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
26 3 91528 WASHER, .375 X .875 X .083
27 52 91584 HFLN, 1/4-20
28 3 91598 COTTER PIN,1/8 X 3/4 YZ
29 8 91601 FLN 5/16-18 YZ
30 50 91787 HFLS, 1/4-20 X 5/8
31 2 91922 NUT,1/2-13, LIGHT, NYLOCK
32 2 72502 PEDAL GRIP
33 1 72600 SPRING, THROTTLE PEDAL RETURN
34 1 72602 SPRING, INNER THROTTLE RETURN
35 2 73660 EDGE TRIM, 4-1/2 INCH
36 1 12306 BUSHING, FLG- .38 X .625 X .62
37 1 90122 FLAT WASHER, 3/8 X .075
FRONT CLIP GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
16
DASH GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
17
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 12485 BOLT RET, 1/4
2 2 35496 BEARING, .750 ID
3 2 58649 WELDMENT, HOOD HINGE
4 1 72488 SUPPORT, DASH
5 1 72489 STEERING SUPPORT, OUTER
6 1 72490 STEERING, SUPPORT, INNER
7 2 72527 HINGE LOWER
8 1 72957 HANDLE
9 1 73000 DASH, CVT UTILITY VEHICLE
10 1 73090 12 VOLT DC POWER OUTLET
11 1 73394 DASH BRACE, RH
12 5 90999 PHST, 1/4-20 X 5/8 TORX
13 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ
14 2 91318 HHCS, 5/16-18 X 3/4 YZ
15 29 91584 HFLN, 1/4-20
16 12 91604 RHSSNB, 1/4-20 X 1/2 YZ
17 7 91787 HFLS, 1/4-20 X 5/8
18 10 91819 HWST, 1/4-20 X 1/2 YZ
DASH GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
18
SEAT PEDESTAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
19
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 10745 BALL JOINT
2 1 12068 RING, REAR LIFT ARM
3 1 12393 CLEVIS PIN, 1/4 X 1-1/8
4 1 14766 BALL KNOB
5 2 28036 FRICTION PACK SPRING
6 2 35496 BEARING, .750 ID
7 1 73484 HANDLE, RED PARK BRAKE
8 2 42968 HOLDER, BEVERAGE
9 1 58430 WELDMENT, TRANSMISSION SHIFTER
10 1 58431 WELDMENT, HI-LO SHIFT LEVER
11 1 72503 SEAT PEDESTAL
12 1 72505 CENTER SUPPORT
13 1 72508 BRKT., HI-LO CAM PIVOT
14 2 72585 SIDE, SEAT PEDESTAL
15 2 72586 HANDLE, SEAT PEDESTAL
16 1 72627 CONSOLE
17 1 72628 CONSOLE END CAP
18 1 72937 CHOKE CABLE (NOT SHOWN)
19 1 72939 CABLE, DIFFERENTIAL LOCK (NOT SHOWN)
20 1 72953 DETENT BRACKET
21 2 72994 LEVER, PARK BRAKE
22 1 73001 ROD, LONG SHIFTER
23 2 73009 BRKT., HANDLE SUPPORT
24 2 24717 SPRING, EXTENSION
25 2 90390 ITLW, 3/8
26 4 90517 WASHER, 1/4 X 1 X .065
27 8 90692 FLW .375 X .88 X .083
28 7 90999 PHST, 1/4-20 X 5/8 TORX
29 18 91298 HEX NYLON INSERT NUT 5/16-18 YZ
30 2 91299 HNYL,3/8-16, YZ
31 2 91497 HHCS 3/8-16X 1 1/2 GR5 YZ
32 24 91584 HFLN, 1/4-20
33 1 91597 COTTER PIN, 3/32 X 3/4 YZ
34 3 91601 FLN 5/16-18 YZ
35 8 91592 HFLB 5/16-18 X 2”
36 2 91630 HN, 3/8-24 YZ
37 28 91787 HFLS, 1/4-20 X 5/8
38 10 91905 HFLB, 5/16-18 x 7/8 - YZ
39 4 23295 U-NUT, 1/4-20
40 3 91918 RHSSNB, 5/16-18 x 5/8 - YZ
41 4 92079 RIV-NUT, 5/16-18 HEX
42 20 91579 HFLCS, 1/4-20 X 1/2”
43 1 23655 KNOB, THROTTLE CONTROL
44 3 71921 RIVET, PLASTIC SNAP
SEAT PEDESTAL GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
20
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 58487 WELDMENT, BUMPER
2 4 91299 HNYL,3/8-16, YZ
3 4 27181 RHSSNB 3/8-16X1.25 YZ
4 4 13847 BOLT RETAINER, 3/8
BUMPER GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
21
SEAT GROUP
Note: Item 2 (assembly) includes items 3 thru 6.
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 44897 SEAT, MILSCO HIGH BACK
2 2 53761 ASSEMBLY, SEAT SUPPORT
3 2 23354 SWITCH, SEAT, NC (DRIVER SIDE ONLY)
4 2 28579 SUPPORT, SEAT
5 2 28580 HOLDER, SEAT CUSHION
6 4 73266 SPRING, CUSHION HOLDER
7 4 17875 KNOB, 3 PRONG 5/16-18 X 2" STUD
8 2 33318 SUPPORT, SEAT, UPPER
9 2 74452 ROD, SEAT HINGE
10 2 91503 PIN, HAIR, 3/13 X 1.5 YZ
11 6 91525 HFLB, 5/16-18X1/2 GR5
12 4 19109 CUSHION, SEAT
1
2
1
ASSEMBLY
3
4
5
6
6
7
8
9
10
10
11
22
FOOTREST GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITE
M NO.
QTY.
PART #
DESCRIPTION
1 1 17853 TRAY, BATTERY
2 1 72466 FLOORPAN
3 1 72525 FOOTPAD, LH
4 1 72526 FOOTPAD, CENTER
5 1 72617 FOOTPAD, RH
6 1 72629 BATTERY RETAINER
7 18 91541 HFLB, 5/16-18 X .75 - YZ
23
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 73435 RESTRICTER, AIR CLEANER
2 1 73436 PRECLEANER
3 1 73437 FILTER HOUSING
4 1 73438 MOUNTING BRKT
5 1 73439 FILTER ELEMENT
6 1 73440 DRAIN VALVE
7 1 73441 FLEX TUBE, 1.5 X 1.75 X 8
8 1 73443 CAP, AIR FILTER
9 4 73488 CLAMP, HOSE
10 2 91601 FLN, 5/16-18 YZ
11 2 91905 HFLB, 5/16-18 x 7/8 - YZ
AIR FILTER ASSEMBLY
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
24
DUMP BED GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
25
ITEM NO.
QTY.
PART #
DESC
RIPTION
1 4 11016 BUSHING, 1/2 NYLON
2 4 15495 HEX SHOULDER BOLT, 3/8-24 X 1-1/2
3 2 29355 HHB, 1/2-13 X 3.75
4 2 36404 NUT, WELD - 10-24 THREAD
5 2 36415 CRPH 10-24 X 5/8
6 2 36422 WASHER, FLAT-.190 I.D. X .75 O.D.
7 2 36433 STRAP, MOUNTING BAG ADAPTER/TUBE
8 1 58738 WELDMENT, BED PROP
9 1 72470 GROMMET, 5/16 X 9/16
10 1 72775 DUMP BED BOTTOM, CORRUGATED
11 1 72776 FRONT, DUMP BED
12 1 72777 REAR SUPPORT, DUMP BED
13 2 72778 SUPPORT CHANNEL
14 1 72781 LEFT SIDE, DUMP BED
15 1 72782 RIGHT SIDE, DUMP BED
16 1 72783 TAILGATE SUPPORT, LH
17 1 72784 TAILGATE SUPPORT, RH
18 1 72785 TAILGATE
19 2 14756 BUMPER, ROUND RUBBER
20 1 73027 FRONT, DUMP BED
21 2 73052 ACTUATOR - BED BRKT.
22 2 73072 BRKT., DUMP BED PIVOT
23 1 73187 BED LATCH
24 2 73188 BED HANDLE
25 1 73189 BED LATCH HANDLE
26 1 73191 LATCH HANDLE GUIDE
27 2 90052 SPLIT LOCK WASHER, 1/4
28 2 90055 FLAT WASHER, .28X.63X.06
29 4 91299 HNYL,3/8-16, YZ
30 4 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
31 4 91518 HEX NYLOCK NUT 3/8-24
32 6 91528 WASHER, .375 X .875 X .083
33 4 91530 RHSSNB, 1/4-20 X 3/4, GR 5 - YZ
34 4 91547 RHSSNB 3/8-16 X 3/4 GR5 YZ
35 63 91584 HFLN, 1/4-20
36 12 91601 FLN 5/16-18 YZ
37 4 91603 1/4-20 HEX NYLON INSERT NUT
38 63 91604 RHSSNB, 1/4-20 X 1/2 YZ
39 1 91780 COT PIN, 1/16 X .50 BLACK
40 1 91821 HHCS, 1/2-13 X 3 GR5 YZ
41 8 91905 HFLB, 5/16-18 x 7/8 - YZ
42 3 91922 NUT,1/2-13, LIGHT, NYLOCK
DUMP BED GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
26
FRONT SUSPENSION GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
27
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 13864 ZERK, 3/16 SERRATED
2 2 16561 BUSHING
3 4 19572 BALL BEARING, 6205-2RS
4 4 23556 BUSHING, CASTER
5 10 27192 LUG NUT 1/2-20, YZ
6 8 29258 BUSHING - SUSPENSION
7 4 29263 SLEEVE-SUSPENSION
8 4 29355 HHB, 1/2-13 X 3.75
9 1 58419 WELDMENT, LH SPINDLE
10 1 58432 A-ARM WELDMENT, RH
11 1 58484 A-ARM WELDMENT, LH
12 1 58485 WELDMENT, RH SPINDLE
13 2 72614 SHOCK/SPRING ASSEMBLY
14 2 72615 WHEEL HUB, FRONT
15 2 72618 SPACER, FRONT WHEEL
16 2 72679 ROD, SPINDLE PIVOT
17 2 73120 CASTER SHAFT CAP
18 2 90297 COTTER PIN,1/8 X 3/4 YZ
19 2 90505 HHCS, 1/4-20 X 2 GR5
20 4 90970 HTLN, 7/16-20
21 3 91300 FLW,.44X1.0X.08 YZ
22 4 91325 NUT,1/2-13 NYLOCK
23 2 91587 FLW, .531 X 1.062 X .121 YZ
24 2 91603 1/4-20 HEX NYLON INSERT NUT
25 4 91703 HHCS 7/16-20 X 1.25 YZ
26 2 92038 HEX NUT, 7/8-14, YZ
27 2 31965 WASHER, 3/4” THRUST
FRONT SUSPENSION GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
28
ELECTRICAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM 2 (see next page)
29
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 72684 SWITCH, IGNITION
2 1 72936 WIRING HARNESS, CVT (see page 28)
3 1 35659 SWITCH, LIGHTS
4 1 45281 HOURMETER, HOBBS SNAP-IN
5 1 19547 AMMETER AND CLAMP ASM
6 1 22886 SWITCH, DP NO/NC SNAP-IN
7 1 35610 BATTERY, 11 PLATE 375CCA
8 2 18829 HEAD LIGHT
9 2 35550 HEADLIGHT, BEZEL
10 1 35660 BEZEL, HEADLIGHT
11 1 35607 CABLE, POSITIVE BATTERY (47" long)
12 1 73962 CABLE, NEGATIVE BATTERY (23" long)
13 2 91286 HWST, 10-24X.50 SEMS
14 13 24649 WIRE TIE,11 INCH STD BLK NYLON
15 1 73331 KEY SET (2), IGNITION (not shown)
16 1 23354 SWITCH, SEAT, NC (see page 21)
ELECTRICAL GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1
3 4
7
6
5
9
8
10
12 11
14
13
TO NEGATIVE
BATTERY
TERMINAL
TO POSITIVE
BATTERY
TERMINAL
TO STARTER
SOLENOID
TO GROUND
30
WIRING SCHEMATICS
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
31
WIRING SCHEMATICS
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
15 AMP FUSE
30 AMP FUSE
30 AMP FUSE
32
STEERING GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 72484 RACK & PINION STEERING
2 2 36465 BALL JOINT 1/2-20
3 4 72637 SPACER, 1/2 ID, 5/8 OD X .375 YZ
4 1 72582 STEERING COLUMN
5 1 72997 STEERING WHEEL- SPLINED
6 1 72638 COVER, STEERING SHAFT
7 1 91527 HHCS, 5/16-18 X 1.25 GR 5 YZ
8 2 90544 HHCS, 1/2-13X2-3/4 GR5
9 1 92036 HN, M16 YZ
10 1 92042 SLW, 16MM
11 2 91905 HFLB, 5/16-18 X 7/8 YZ
12 1 91298 HLN, 5/16-18-3B YZ ESNA
13 4 91058 HHCS, 5/16CX3-3/4
14 2 90559 HJN, 1/2-20
15 2 91922 HNYL, 1/2-13 YZ
16 1 58739 WELDMENT, STEERING BRACKET
17 6 91761 RIV-NUT, 5/16-18 ROUND
1
4
3
2
5
7
6
8
9
2
3
8
10
17
16
15
14
13
12 11
14
15
17
See page 12, item 8
33
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 72687 DECAL, BED LIFT
2 1 72688 DECAL, LIGHT SWITCH
3 1 72689 DECAL, SNAPPER TAILGATE (36” long) (not shown)
4 1 72999 DECAL, TRANSMISSION SHIFTER
5 1 73003 DECAL, CHOKE
6 1 73017 DECAL, CONSOLE
7 2 72974 DECAL, GROUNDS CRUISER
8 1 73472 DECAL, WARNING BILLBOARD
9 2 73473 DECAL, DANGER ROPS
10 1 29470 DECAL, PATENT NUMBERS (not shown)
11 1 16134 TAG, CAUTION BATTERY (not shown)
DECAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1
2
4
5
6
7
8
9
34
ITEM NO.
QTY.
PART #
DESCRIPTION
11 1 73474 DECAL, Warning- No Riders
12 1 73476 DECAL, Warning- Off Road Use Only
13 1 73506 DECAL, Warning- Hitch Load
14 1 73504 DECAL, Warning- To Prevent Fire
15 1 73477 DECAL, Warning- Hot Surface
16 1 73505 DECAL, Specifications & Maintenance
17 1 73475 DECAL, Warning- Cargo Bed
18 1 73675 DECAL, Fuse Block
19 1 29713 DECAL, Snapper
20 2 73905 DECAL, Snapper Hood
DECAL GROUP
(Continued)
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
20
19
18
17
16
15
14
13
12
11
35
ROLL OVER PROTECTIVE STRUCTURE
ACCESSORY GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 58752 WELDMENT, R. O. P. S.
2 12 91299 HNYL, 3/8-16, YZ
3 12 91640 RHSNB 3/8-16X1 YZ
36
(KIT No. 6-3141) DUMP BED ELECTRIC LIFT
ACCESSORY GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 72641 LINEAR ACTUATOR
2 2 91821 HHCS, 1/2-13 X 3 YZ
3 2 91922 HNYL, 1/2-13 YZ REGULAR
4 1 35700 SWITCH, SELF CENTERING, DECK LIFT
5 1 72687 DECAL, BED LIFT (SEE PAGE 35)
3
2
3
2
1
FRONT
DUMP BED
BOTTOM
(SEE PAGE 24)
NOTE: ACTUATOR IS SHOWN IN EXTENDED POSITION.
4
37
#7
3302
LOWER CLAMP (4)
NOTE: ROLL BAR IS NOT PART
OF THE SUNSHADE KIT.
#7-3168 SUN SHADE
#7
6978
HEX NUT (20)
(1/4-20)
#7
2365
BRACE (2)
#9
1059 CAP SCREW
(1/4-20 x 1”)
#7
3301
UPPER CLAMP (4)
#7
3303
SIDE CLAMP (2)
#9
1059 CAP SCREW (12)
(1/4-20 x 1”)
#4
5297
RUBBER STRIP (6)
#9
0639 CAP SCREW (8)
(1/4-20 x 1-1/2”)
#9
1059 CAP SCREW
(1/4-20 x 1”)
#9
1059 CAP SCREW
(1/4-20 x 1”)
#7
3304
ROUND CLAMP (2)
#7
3169
FRAME TUBE
(KIT No. 6-3151) SUN SHADE KIT
ACCESSORY GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
38
#9
1603
HEX NUT (27)
#9
0055
WASHER (17)
#7
3906
WINDSHIELD
#9
0986
HEX BOLT
1/4
20 X 1” (20)
#9
1603
HEX NUT
#9
0596
HEX BOLT
1/4-20 X 5/8” (11)
#9
1603
HEX NUT
#9
0055
WASHER
#7
3910
LEFT HAND
WINDSHIELD
FRAME
#7
3907
LEFT HAND
WINDSHIELD
MOUNT
#9
0596
HEX BOLT
1/4-20 X 5/8”
#9
0986
HEX BOLT
1/4
20 X 1”
#9
0596
HEX BOLT
1/4-20 X 5/8”
#7
3960
WIND GUARD
#9
0986
HEX BOLT
1/4
20 X 1”
#7
3911
RIGHT HAND
WINDSHIELD
MOUNT
#9
0055
WASHER
#9
1603
HEX NUT
#9
0986
HEX BOLT
1/4
20 X 1”
#7
3908
RIGHT HAND
WINDSHIELD
MOUNT
#7
3909
LOWER
WINDSHIELD
FRAME
#9
1584
HEX FLANGE
NUT (4)
#9
1603
HEX NUT
(KIT No. 6-3178) WINDSHIELD KIT
ACCESSORY GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
39
ACCESSORY KITS LIST
Part No. GROUNDS CRUISER KIT
6-3140 BRUSH GUARD KIT
6-3141 DUMP BED ELECTRIC LIFT KIT (see page 36)
6-3142 HORN KIT
6-3143 STOP/TURN/TAIL LIGHT KIT
6-3144 YELLOW SAFETY LIGHT KIT
6-3149 MUD FLAP KIT
6-3150 ELECTRIC WINCH ADAPTER KIT
6-3151 SUNSHADE KIT (see page 37)
6-3178 WINDSHIELD KIT (see page 38)
6-3179 WORK LIGHT KIT
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
40
Parts Manual for
GROUNDS CRUISER
UTILITY VEHICLE
SERIES 0
MODEL
GC9520KW
IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS
POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES
OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO
MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
MANUAL No. 06126 (REV. 2, 09/16/02) PRINTED IN U.S.A.
TM

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