Snapper Yz16424Bve Yz20484Bve Users Manual 6 3260D R1
YZ20484BVE, YZ16424BVE to the manual 122e2e46-650d-4a3f-a20e-dd61feaa0725
2015-01-24
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Safety Instructions & Operator’s Manual for YARD CRUISER HYDRO DRIVE SERIES 4 MODELS YZ16424BVE YZ20484BVE MODEL NUMBER EXPLANATION Y Z 16 42 4 B V MODEL DESIGNATION DRIVE SYSTEM TYPE ENGINE HORSE POWER CUTTING WIDTH Y – Yard Cruiser Z – Zero Turning Radius 16 – 16 HP Engine 20 – 20 HP Engine E ENGINE OPTIONS ENGINE TYPE ENGINE MODEL SERIES DESIGNATION 42 - 42” Cutting Deck 48 - 48” Cutting Deck 4 - Series Designation B - Briggs Engine V – Over Head Valve E - Electric Start Thank you for buying a SNAPPER Product! Before operating your YARD CRUISER, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense! COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No. 6-3260 (REV. 1, 6/28/02) IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967). PROTECTION FOR CHILDREN PROTECTION AGAINST TIPOVERS Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. 1. KEEP children out of the mowing area and under the watchful care of a responsible adult. 2. DO NOT allow children in yard when machine is operated (even with the blade OFF). 3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured. 4. DO NOT allow pre-teenage children to operate machine. 5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine. 6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing. 7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision. (Continued From Previous Column) 5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects. 6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in. 7. Always begin forward motion slowly and with caution. 8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher. 9. DO NOT put your foot on the ground to try to stabilize the machine. 10. DO NOT operate machine on wet grass. Reduced traction could cause sliding. 11. DO NOT operate machine under any condition where traction, steering or stability is doubtful. PREPARATION 1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting. 2. Only mature, responsible persons shall operate the machine and only after proper instruction. 3. Data indicates that operators age 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury. 4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke. 5. Practice operation of machine with BLADES OFF to learn controls and develop skills. 6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing. PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine. 1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade). 2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns. 3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off. 4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope. 2 IMPORTANT SAFETY INSTRUCTIONS PREPARATION OPERATION (Continued From Previous Page) 7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area. 8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location. 9. Make sure all safety decals are clearly legible. Replace if damaged. 10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. 11. Know how to STOP blades and engine quickly in preparation for emergencies. 12. Use extra care when loading or unloading the machine into a trailer or truck. 13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots. (Continued From Previous Column) 14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions. 15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison. MAINTENANCE 1. 2. 3. OPERATION 1. Mount and dismount machine from left side. 2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set. 3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason. 4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s). 5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand. 6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground. 7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion. 8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors. 9. Slow down before turning. 10. Watch out for traffic when near or crossing roadways. 11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation. 12. Operate machine only in daylight or with good artificial light. 13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 3 DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame. Check brakes frequently; adjust, repair or replace as needed. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury. DO NOT work under machine without safety blocks. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s). DO NOT change engine governor speed settings or overspeed engine. Lubricate machine at intervals specified in manual to prevent controls from binding. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. Use only genuine SNAPPER replacement parts to assure that original standards are maintained. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from battery cables can result. TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS.........................................................................2-3 TABLE OF CONTENTS......................................................................................................4 SECTION 1 - FAMILIARIZATION .......................................................................................5 SECTION 2 - OPERATING INSTRUCTIONS..................................................................6-9 Pre-start Checklist ............................................................................................6-7 Rolling Machine w/o Engine Running ................................................................6 Starting & Stopping Engine, Propelling Mower .............................................7-8 Starting & Stopping Mower Blades ....................................................................8 Starting & Stopping Wheel Drive ........................................................................8 Setting & Releasing Parking Brake.....................................................................8 Cutting Height Adjustment ..................................................................................9 SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................10-13 Service – After First Five Hours ........................................................................10 Change Engine Oil ..........................................................................................10 Check Mower Blade ........................................................................................10 Check Mower Drive Belt .................................................................................11 Check Transaxle Drive Belts..........................................................................11 Service - Every 25 Operating Hours .................................................................11 Check Engine..............................................................................................11-12 Check Mower Components ............................................................................12 Mower Blade Spindle – Lubrication .........................................................12-13 Mower Deck Linkage – Lubrication ...............................................................13 Front Wheel Bearings - Lubrication ..............................................................13 Front Caster Wheel Pivot Shaft .....................................................................13 Parking Brake Pivot Bushings.......................................................................13 Service - Annually...............................................................................................14 Engine ..............................................................................................................14 Air Filter............................................................................................................14 Oil Filter............................................................................................................14 Engine Oil.........................................................................................................14 Transaxle..........................................................................................................14 Fuel Filter .........................................................................................................14 Storage – Out of Season....................................................................................14 SECTION 4 - ADJUSTMENTS AND REPAIR .............................................................15-22 Engine Adjustments & Repair ...........................................................................15 Mower Deck & Components Adjustments .......................................................15 Mower Drive Belt Adjustment ...........................................................................15 Mower Drive Belt Replacement.........................................................................15 Belt Removal & Replacement.......................................................................15-16 Blade Brake.........................................................................................................16 Mower Deck Adjustment (Levelness - Side to Side 48” Deck)..................16-17 Mower Deck Adjustment (Front to Rear Pitch 48” Deck) ...............................17 Mower Deck Adjustment (Side to Side, 42” & 48” Decks)..............................18 Mower Deck Adjustment (Front to Rear Pitch, 42” Decks) ............................19 Mower Deck Timing Rod – (42” Decks)............................................................19 Wheel Brake Adjustment ...................................................................................19 Mower Blade Wear Limits..................................................................................20 Blade Sharpening ...............................................................................................20 Blade Replacement ............................................................................................20 Battery Removal .................................................................................................21 Battery Installation .............................................................................................21 Battery Service & Charging ...............................................................................21 New Battery Preparation...............................................................................21-22 Battery Testing ...................................................................................................22 TROUBLESHOOTING .................................................................................................23-24 Maintenance/Replacement Parts ......................................................................24 SERVICE SCHEDULE ......................................................................................................25 WARRANTY......................................................................................................................26 PRIMARY MAINTENANCE..........................................................................................27-30 PRODUCT REGISTRATION FORM .................................................................................31 5 Section 1 - FAMILIARIZATION PARKING BRAKE OPERATOR’S SEAT BRAKE RELEASE BUTTON CHOKE CONTROL FUEL TANK ENGINE SPEED CONTROL JOYSTICK CONTROL HANDLE BLADE SWITCH KEY SWITCH DECK LIFT HANDLE DISCHARGE DEFLECTOR IMPORTANT! The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you have questions. FIGURE 1.1 1.1 INTRODUCTION This manual has been prepared for the operator’s of the SNAPPER YARD CRUISER. Its purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 and 3 of this manual and All SAFETY messages on the YARD CRUISER and its attachments before operating. SNAPPER recommends returning the YARD CRUISER to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the mower. 1.2 NOMENCLATURE The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER YARD CRUISER. It is recommended that all operators of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES - gasoline. 6 Section 2 - OPERATING INSTRUCTIONS 2.1.5. Clean exterior surfaces of cutting deck and engine of any accumulation of dirt, grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times. 2.1.6. Add fuel to tank of the YARD CRUISER outside where fumes can safely dissipate. Make sure fuel filler cap is tight and vent is open after refueling. See Figure 2.3. Refer to engine owner’s manual for fuel specifications. 2.1 PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1.1. Check tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. 2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened. 2.1.3. Check engine oil and add oil as needed to bring level up to the FULL mark. Refer to engine owner’s manual for oil specifications. See Figure 2.1. FUEL FILLER CAP ENGINE OIL DIPSTICK OPEN VENT SAFE LEVEL AREA FUEL TANK FIGURE 2.1 FIGURE 2.3 IMPORTANT: To roll the machine without the engine running, pressure within the hydraulic pumps must be released. Tilt seat up and move control lever down to release pressure. NOTE: Control lever must be in the “UP” position to drive machine. See Figure 2.4. DO NOT USE CONTROL TO RELEASE PRESSURE AND COAST DOWN SLOPES. RELEASE PRESSURE ONLY WHEN MACHINE MOTION CAN BE CONTROLLED AND ENGINE OFF. 2.1.4. Check Blade switch to insure it works freely. Switch is pulled “OUT” into the “ON” position for blade engagement or pushed back “IN” into the “OFF” position for blade disengagement. See Figure 2.2. IMPORTANT: Disengagement stops the blades rotation. PUSH “IN” TO DISENGAGE PULL “OUT” TO ENGAGE MOVE CONTROL LEVER UP TO DRIVE MACHINE BLADE SWITCH CONTROL LEVER BATTERY MOVE CONTROL LEVER DOWN TO ROLL MACHINE FIGURE 2.4 FIGURE 2.2 7 Section 2 - OPERATING INSTRUCTIONS IMPORTANT: This YARD CRUISER is equipped with hydrostatic drive. The forward, rearward and steering movement of the machine is controlled by a joystick lever. Joystick operations should be performed only from the operator’s position in the seat. A small movement of the joystick can cause the machine to move instantly. Move joystick very carefully and slowly. 1. Always move the joystick to the center position to “STOP” machine. IMPORTANT: To stop machine always return the joystick with hand assistance to the neutral position. Always engage parking brake when leaving operator’s seat. 2. Move the joystick forward to propel the machine forward. 3. Move the joystick rearward to propel the machine backward. 4. Move the joystick to the right to rotate the front of the machine in circular motion to the right, as in turning around to go in a different direction. 5. Move the joystick to the left to rotate the front of the machine in circular motion to the left, as in turning around to go in a different direction. JOYSTICK IS IN NEUTRAL POSITION RUN POSITION TURN KEY TO START POSITION DECAL VIEWED FROM OPERATOR’S POSITION FIGURE 2.5 2.2 STARTING & OPERATION 2.2.1. ENGINE (ELECTRIC START) IMPORTANT: When the ignition key is turned to “START”, the engine will not turn over and will not start unless the Parking Brake is engaged and the Blade Switch is in the “Off” position. The operator should be in the seat. Start engine as follows: 1. Move joystick lever to (N) Neutral position. See Figure 2.5. 2. Make certain the blade switch is in the “Off” position. See Figure 2.6. 3. Make certain the parking brake is engaged. See Figure 2.5. 4. Open vent on fuel filler cap by turning counterclockwise. IMPORTANT: Failure to open vent on the fuel filler cap can cause engine to stall. See Figure 2.3. 5. Pull choke control up to choke position. 6. Move engine speed control to the “Fast” (Rabbit) position. See Figure 2.6. 7. Turn key to the “START” position until engine starts. See Figure 2.5. NOTE: If after 5 seconds of cranking the engine and it does not start, release the key. Attempt starting again after waiting for approximately 20 seconds. 8. After engine starts, push choke control in to the “OFF” position, move engine speed control to the desired speed position, allow a brief warm-up until engine runs smooth. PARKING BRAKE ENGAGED PULL CHOKE CONTROL OUT TO START ENGINE MOVE ENGINE SPEED CONTROL TO FAST POSITION FIGURE 2.6 WARNING DO NOT leave machine with engine running. STOP engine. STOP blades. Engage park brake. Remove key. DO NOT park machine on slopes. (Continued on Next Page) 8 Section 2 - OPERATING INSTRUCTIONS 2.3 STOPPING 2.3.1. ENGINE 1. Stop engine by turning key to the “OFF” position. See Figure 2.8. 2.2.2. MOWER BLADE 1. With engine running, move engine speed control to the Rabbit or “Fast” position. 2. Pull the blade switch out into the “ON” position to engage the mower blades. See Figure 2.7. DISENGAGE PARKING BRAKE PULL BLADE SWITCH OUT TO THE “ON” POSITION TURN KEY TO “OFF” OR STOP POSITION DECAL VIEWED FROM OPERATOR’S POSITION FIGURE 2.8 ENGINE SPEED CONTROL IN THE “FAST” POSITION WARNING DO NOT leave the machine with the engine running. STOP engine. STOP blades. Engage parking brake. Remove key. DO NOT park machine on slopes. FIGURE 2.7 3. Release the parking brake. See Figure 2.7. 2.3.2. WHEEL DRIVE 1. Stop motion of riding mower by moving joystick to neutral (N) position. See Figure 2.8. WARNING DO NOT operate blades in reverse. STOP Blades. LOOK and SEE behind and down for children, pets and hazards before and while backing. 2.3.3. MOWER BLADE 1. Push the blade switch in to “OFF” position to disengage or stop the mower blades. See Figure 2.7. 4. Move joystick carefully in the desired direction to propel the machine. A small movement of the joystick can cause the machine to move instantly. Move joystick carefully and slowly. WARNING Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been repaired and functioning properly. Contact your SNAPPER dealer for assistance. 2.3.4. PARKING BRAKE 1. Manually position joystick in the neutral position. 2. Engage parking brake by pushing button at the top of lever and then pulling the parking brake lever slowly back to the “ON” position. 3. Release parking brake by pushing button at the top of lever and moving brake lever forward to the “OFF” position. Refer Figure. 2.7. 9 Section 2 - OPERATING INSTRUCTIONS 2.3.5. CUTTING HEIGHT ADJUSTMENT This machine has seven different cutting height positions. IMPORTANT: When positioning the cutting deck into a higher cutting position, pull up on the deck lift handle only, it is not necessary to pull up on the release lever at the same time. Use the release lever when moving deck cutting height to a lower cutting position. 1. Grasp both handles together to disengage latch. 2. Raise or lower handles to desired height. 3. Release lower handle to engage latch. See Figure 2.9. DECK LIFT HANDLE DECK LIFT HANDLE SHOWN IN HIGHEST NOTCH. RELEASE LEVER CONNECTING BAR OMITTED IN THIS VIEW FOR CLARITY DETENT PLATE FIGURE 2.9 10 Section 3 - MAINTENANCE 3.2.2. SERVICE ENGINE AIR CLEANER The engine is equipped with a dual element air cleaner. Both the foam pre-cleaner and cartridge require service. Refer to Engine Owner's Manual for recommended service procedures. 3.1 INTRODUCTION To retain the quality of the YARD CRUISER, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular mower, always mention the model and serial number. 3.2.3. CHECK MOWER BLADE 1. Make sure fuel cap is on tight. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. 2. Engage parking brake. 3. Turn key to “OFF” position and remove key from ignition switch. 3.2 SERVICE - AFTER FIRST 5 HOURS WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. WARNING Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury. 4. Carefully stand YARD CRUISER on rear bumper. It may be necessary to have help to stand unit up. 5. Check torque of blade mounting bolts or nuts. Torque to: 42” Decks -- 30 to 40 ft. lbs. 48” Decks – 80 to 90 ft. lbs. See Figure 3.2. 6. Check blade for sharpness, wear and damage. Refer to Section “BLADE WEAR LIMITS”. 3.2.1. CHANGE ENGINE OIL 1. Place bricks or wooden blocks under the front wheels to lower rear of engine. 2. Place a 4 quart minimum capacity container under the end of the oil drain. 3. Loosen or remove oil fill cap on engine. 4. Install the drain hose (Supplied in hardware bag) onto drain plug nipple and place hose into drain container. 5. Rotate drain plug counter-clockwise and pull out to open and allow oil to drain out. See Figure 3.1. BLADE MOUNTING TORQUE: 42” -- 30 TO 40 FT. LBS. 48” -- 80 TO 90 FT. LBS. INSTALL HOSE ONTO OIL DRAIN NIPPLE TWIN & TRIPLE BLADE DECK ROTATE 1/4 TURN COUNTERCLOCKWISE AND PULL OUT TO DRAIN ENGINE OIL. OIL DRAIN FIGURE 3.2 7. Check blade for straightness. FIGURE 3.1 WARNING 6. After all the oil has drained, close the drain by pushing in and rotating clockwise to close. Wipe up any oil that may have spilled. Dispose of drained oil properly. See Figure 3.1. 7. Change oil filter at every oil change. Refer to your engine owner’s manual for service instructions. 8. Fill engine crankcase with new oil. Refer to your engine owner’s manual for oil specifications. DO NOT use a cutting blade that shows signs of excessive wear or damage. Refer to Section “MOWER BLADE REPLACEMENT” for proper blade inspection and service procedures. 11 Section 3 - MAINTENANCE 3.2.4. CHECK MOWER DRIVE BELT 1. Footrest Removal a. Pull deck lift handle to highest cutting position. See Figure 3.3. b. Remove the knobs that secure the corners of the footrest. c. Remove footrest. a. 20 Hp Engines: Change air filter. Remove bolts that secure air cleaner cover. See Figure 3.4. IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cleaner for inspection. AIR CLEANER RETAINING BOLTS DECK LIFT HANDLE DECK LIFT HANDLE SHOWN POSITIONED IN HIGHEST NOTCH. AIR CLEANER COVER RELEASE LEVER NOTE: YELLOW TABS MUST BE COMPLETELY INSERTED INTO SLOTS FIGURE 3.4 FIGURE 3.3 b. Refer to engine owner's manual for cleaning and service instructions. Remove and clean engine air pre-cleaner. Remove and replace engine air cleaner. See Figure 3.5. Install pre-cleaner and air cleaner per engine owner’s manual. 2. Checking Mower Belt Tension The idler and spring provide proper belt tension and require no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower. 3.2.5. CHECK TRANSAXLE DRIVE BELT 1. Checking Transaxle Belt Tension The transaxle drive belt requires no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower. AIR PRECLEANER 3.3 SERVICE EVERY 25 OPERATING HOURS 3.3.1. ENGINE 1. Engine Cooling System The engine cooling system consists of an engine shroud and engine fins. These should be kept clean and free of debris as needed or cleaned. 2. Engine Oil Change engine oil. See Section on CHANGE ENGINE OIL. Refer to engine owner’s manual for oil specifications. 3. Oil Filter Change engine oil filter. Refer to engine owner’s manual for filter specifications. 4. Fuel Filter Refer to engine owner’s manual for service instructions. 5. Air Filter Refer to engine owner’s manual for service instructions. AIR CLEANER FIGURE 3.5 12 Section 3 - MAINTENANCE 3.3 SERVICE EVERY 25 OPERATING HOURS 3.3.1. ENGINE 5. Air Filter c. Reinstall air cleaner cover. Insert tabs located on the engine cover into corresponding slots in air cleaner cover. IMPORTANT: The yellow tabs must be completely inserted into air cleaner cover or the compartment will not be completely sealed to prevent debris from entering into the carburetor. c. Reinstall air cleaner cover. Insert tabs located at the bottom of the cover into corresponding slots in engine cover. Position cover and engage latch over cover and rotate and push down to lock. 3.3.2. MOWER COMPONENTS 1. Mower Drive Belt Check belt for proper tension. No adjustment required. Replace belt as needed. 2. Mower Blade Check blade for sharpness, wear, damage, and torque. See the section on Mower Blade Replacement/Repair. 3. Mower Deck Levelness Check mower deck for proper levelness. Adjust as required. See section on Mower Deck Adjustment Levelness. a. 16 HP Engines: Change air filter. Pull up and rotate the air cleaner latch to remove cleaner cover. See Figure 3.4. IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cleaner for inspection. AIR CLEANER LATCH WARNING Lifting or letting down the machine unassisted can cause severe injury. Always have assistance from another person when supporting the weight of machine. FIGURE 3.4 AIR CLEANER COVER b. Refer to engine owner's manual for cleaning and service instructions. Remove and clean engine air pre-cleaner. Remove and replace engine air cleaner. See Figure 3.5. Install pre-cleaner and air cleaner per engine owner’s manual. 4. Cleaning Mower Deck a. Make sure fuel cap is on tight. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. b. Remove key from ignition switch. c. Remove spark plug wire(s) and secure away from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Clean underside of mower deck, removing all accumulation of grass clippings and debris. f. Lower YARD CRUISER to ground. Clean top of deck, removing all grass clippings and debris. 5. Mower Blade Spindle - Lubrication a. Lubricate spindle bearings with three shots of general purpose grease from grease gun. See Figure 3.6. AIR PRECLEANER TOP VIEW OF 48” DECK LUBRICATE SPINDLE BEARINGS AIR CLEANER FIGURE 3.5 FIGURE 3.6 13 Section 3 - MAINTENANCE WARNING ACCESS HOLE FRONT STRUCTURE DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. LUBRICATE PIVOT SHAFTS 5. Mower Blade Spindle - Lubrication b. 42” Deck spindle assemblies are equipped with a grease fitting located underneath the deck. Lubricate spindle bearings with three shots of general purpose grease from grease gun. FRONT COVER IS REMOVED 6. Mower Deck Linkage - Lubrication Lubricate all mower deck linkage pivot points with a light coat of motor oil. FIGURE 3.8 3.3.3. YARD CRUISER - LUBRICATION 1. Front Wheel Bearings Lubricate front wheel bearings with five shots of general purpose grease from grease gun. See Figure 3.7. 3. Parking Brake Pivot Bushings a. Make sure fuel cap is on tight. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. b. Remove key from ignition switch. c. Remove spark plug wire(s) and secure away from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Lubricate both pivot bushings with three shots general purpose grease from grease gun. See Figure 3.9 YARD CRUISER SHOWN WITH DECK REMOVED. DECK REMOVAL NOT NECESSARY FOR LUBRICATION. LUBRICATE FRONT WHEEL BEARINGS LUBRICATE BOTH PIVOT BUSHINGS FIGURE 3.7 2. Front Caster Wheel Pivot Shaft The front frame cover will not have to be removed to lubricate the pivot shaft. The access hole is at the rear of the front structure underneath frame cover. a. The pivot shaft grease fitting can be accessed through a hole at the rear of the front structure. Lubricate pivot shaft with three shots of general purpose grease from grease gun. See Figure 3.8. FIGURE 3.9 14 Section 3 – MAINTENANCE 3.4 SERVICE - ANNUALLY Perform all maintenance as described in the maintenance schedule. 3.4.1. Engine Service engine according to engine owner’s manual. 3.4.2. Air Filter Refer to engine owner’s instructions. manual for service 3.4.3. Oil Filter Refer to engine owner’s instructions. manual for service 3.4.4. Engine Oil Refer to engine owner’s instructions. manual for service 3.5 STORAGE (OUT OF SEASON) If desired, the YARD CRUISER can be stored on the rear bumper. Perform the following procedures to insure the YARD CRUISER will operate properly when taken out of storage. 3.5.1. Thoroughly clean the YARD CRUISER by removing all grass clippings and debris. 3.5.2. Perform maintenance and lubrication as described in the previous sections. 3.5.3. Drain fuel from fuel tank. 3.5.4. Start engine and allow it to run until engine runs out of fuel. This allows the carburetor and fuel system to remain clean during storage. 3.5.5. Remove battery. Refer to Section “BATTERY REMOVAL AND STORAGE”. 3.5.6. Close vent on fuel filler cap. Remove key. 3.5.7. Carefully stand YARD CRUISER on rear bumper in desired location for storage. 3.4.5. Transaxle IMPORTANT: DO NOT try to open reservoir cap at any time. The transaxle is maintenance free. The transaxle does not require any fluid or any service. If there is any problem: leakage, malfunction or etc. return the Yard Cruiser immediately to the nearest authorized Snapper dealer for service. 3.4.6. Fuel Filter Service fuel filter as instructed below. Turn key to “OFF” position. Engine MUST be stopped and MUST be cold before removing filter. Perform filter change when fuel tank and fuel line is empty. 1. Remove hose clamps from fuel filter. 2. Remove fuel lines from filter. Discard filter. 3. Install new fuel filter. Reinstall hose clamps. See Figure 3.8. NEW FUEL FILTER HOSE CLAMPS FIGURE 3.8 15 Section 4 - ADJUSTMENTS & REPAIR WARNING SPINDLE PULLEY DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. IDLER PULLEY 4.1 ENGINE ADJUSTMENTS & REPAIR Refer to the engine owner’s manual for those adjustments and/or repairs that can be made by the owner. SPINDLE PULLEY STATIONARY PULLEY 42” DECKS ELECTRIC CLUTCH PULLEY 4.2 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer. SPINDLE PULLEY 4.2.1. MOWER DRIVE BELT ADJUSTMENT The 42” and 48”mower deck drive belts do not require any adjustment. If the belt does not drive blade properly, replace belt as needed. See Section “Belt Replacement”. Belt routing shown on this page. See Figure 4.1. STATIONARY PULLEY SPINDLE PULLEY IDLER PULLEY 4.2.2. MOWER DRIVE BELT REPLACEMENT Inspect mower drive belt. Replace belt if signs of excessive wear and/or damage are present. ELECTRIC CLUTCH PULLEY 48” DECK 4.2.3. BELT REMOVAL 1. Remove foot rest. 2. Remove old belt. FIGURE 4.1 4.2.4. BELT REPLACEMENT 1. Route new belt around electric clutch pulley. See Figure 4.2. 2. Route belt around stationary idler. 3. Remove spring that is connected to idler pulley. Loosen nut and bolt that secures idler pulley to idler arm. Route belt between belt guide and idler pulley. MOWER BELT ROUTE MOWER BELT AROUND ELECTRIC CLUTCH PULLEY ELECTRIC CLUTCH (Continued On Next Page) VIEW SHOWN FROM UNDERNEATH WITH DECK REMOVED, DECK REMOVAL IS NOT NECESSARY FOR MOWER BELT REPLACEMENT. FIGURE 4.2 16 Section 4 - ADJUSTMENTS & REPAIR The blade switch engages the electric clutch when pulled out to the “ON” position. When the blade switch is in the “ON” position the cutting blade(s) are engaged. The blade switch disengages the electric clutch when the blade switch is pushed in to the “OFF” position. When the blade switch is in the “OFF” position the cutting blade(s) are disengaged. The electric clutch is non-adjustable. The blade(s) should stop rotation in 5 seconds or less. If the electric clutch fails to stop the blade(s) rotation in 5 seconds, contact an authorized SNAPPER dealer to repair or replace. WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. 4.2.4. BELT REPLACEMENT (Continued From Previous Page) 4. Route belt onto spindle pulley. Make sure belt is inside spindle pulley belt guide. 5. Reinstall idler pulley spring. See Figure 4.3. NOTE: The idler belt guide should be positioned so the locator tab fits into the corresponding hole found on the idler arm. See Figure 4.3. Tighten bolt securely. 6. Reinstall front frame cover. WARNING Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been repaired and functioning properly. Contact your SNAPPER dealer for assistance. 4.2.6. MOWER DECK ADJUSTMENT (LEVELNESS) Side-To-Side (48” Decks) Before making deck leveling adjustments, check the tire pressure. Add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness first as follows: 1. Place YARD CRUISER on a smooth level surface. 2. Remove floor pan. 3. Rotate outside blades so tips are pointed to the sides of deck. See Figure 4.4. Measure the distance from blade tips to floor. If the measurement is within 1/8” from side-to-side, the deck levelness is satisfactory. If the difference from side-to-side is greater than 1/8”, continue to Step 4 for adjustment. NOTE: FOR ALL BELT REPLACEMENT PARTS IDENTIFICATION NUMBERS SEE PAGE 24. IDLER ARM AND BELT GUIDE DETAIL 42” DECK SHOWN TAB MUST GO INTO HOLE LOCATOR TAB MOWER BELT BELT GUIDE IDLER PULLEY IDLER ARM STATIONARY PULLEY X X-1/8” SIDE SIDE BELT GUIDE FIGURE 4.4 FIGURE 4.3 (Continued On Next Page) 4.2.5. BLADE BRAKE 17 Section 4 - ADJUSTMENTS & REPAIR WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. 4.2.6. MOWER DECK ADJUSTMENT (LEVELNESS) Side-To-Side (48” Decks) (Continued From Previous Page) 4. Remove hair pin from pivot rod and pull rod out of lift arm. 5. Rotate pivot rod up or down to achieve the proper levelness. See Figure 4.5. 6. Reinstall hair pin into pivot rod. 7. Reinstall floor pan. HAIRPIN LIFT ARM PIVOT ROD FIGURE 4.5 4.2.7. MOWER DECK ADJUSTMENT (LEVELNESS) Front to Rear Deck Pitch (48” Deck) Before making deck leveling adjustments, check the tire pressure. Add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. If tires are properly inflated and mowing is still uneven, check side-to-side deck levelness first then proceed to front to rear adjustment. Adjust front to rear deck levelness as follows: 18 1. Place YARD CRUISER on a smooth level surface. 2. Remove floor pan. 3. Rotate outside blades so tips are pointed to the front and rear of deck. Measure the distance from blade tips to floor. The distance should be the same, or the rear 1/4” higher than the front. If the rear blade tip is lower or is more than 1/4” higher than the front, proceed to Step 4 for adjustment. 4. Remove the hair pin from pivot rod on one side of deck at a time. 5. Rotate each pivot rod up or down the same number of turns to achieve the proper levelness. 6. Reinstall both hair pins into pivot rods. See Figure 4.5. 4.2.8. MOWER DECK TIMING ROD - 48” DECKS The mower deck timing rod is preadjusted at the factory. It is set to maintain the deck in the same attitude through all heights of cut. If the timing rod requires adjustment, contact an authorized SNAPPER dealer for service. Section 4 - ADJUSTMENTS & REPAIR WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. 4.2.9. MOWER DECK ADJUSTMENT (LEVELNESS) 1. Side-To-Side (42”Decks) Before making deck leveling adjustments, check the tire pressure. Check tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness as follows: a. Place YARD CRUISER on a smooth level surface. b. Turn engine off and remove key, remove spark plug wire(s) from spark plug(s) and secure wire(s) away from plug(s). c. Place a piece of angle iron, pipe, or similar object under center of deck at the rear. d. Remove rear hanger chains and allow center, rear of deck to rest on angle iron. e. Measure the distance from blade tips to floor. If the measurement is within 1/8” from side-to-side, the deck levelness is satisfactory. If the difference from side-to-side is greater than 1/8”, continue to the Step “f” for adjustment. See Figure 4.6. f. Loosen the shoulder bolt that retains the eccentric. g. Turn eccentric “UP” or “DOWN” as required until blade tips are within 1/8” of the same distance from the floor. See Figure 4.7. h. Tighten shoulder bolt loosened in Step “f”. i. Readjust rear hanger chain pivots to align with holes in support brackets. j. Reconnect hanger chains, remove angle iron, pipe, etc. and recheck side to side level. Adjust either chain as needed to result in blade tips being within 1/8” of the same distance from the floor. k. Proceed to check front to rear deck pitch. 42” DECK SHOWN UP LOOSEN SHOULDER BOLT FRONT LIFT ARM DOWN ECCENTRIC FRONT OR REAR VIEW OF DECK FIGURE 4.7 TWIN BLADE DECK X X - 1/8” (Continued On Next Page) SIDE SIDE ANGLE IRON X SIDE SINGLE BLADE DECK FIGURE 4.6 X - 1/8” SIDE ANGLE IRON 19 Section 4 - ADJUSTMENTS & REPAIR ADJUSTING NUT WARNING DO NOT ADJUST DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. TIMING ROD 4.2.9. MOWER DECK ADJUSTMENT (LEVELNESS) (Continued From Previous Page) 2. Front to Rear Deck Pitch (42” Decks) With the YARD CRUISER on a smooth, level surface, rotate blades until blade tips are at front and rear of deck. Measure the distance from blade tips to floor. The distance should be the same, or the rear 1/4” higher than the front. If the rear blade tip is lower or is more than 1/4” higher than the front, proceed with adjustment. a. Remove rear hanger chains. b. Turn each hanger pivot the same number of rotations on the eye-bolt to raise or lower the rear of the deck. See Figure 4.8. c. Reinstall rear hanger chains and measure blade tips again. d. Repeat steps “a” through “c” until proper levelness is obtained. X + 1/4” X FIGURE 4.9 4.2.11. WHEEL BRAKE ADJUSTMENT Adjust the wheel brake if wheels turn when parking brake is engaged. Adjust the wheel brake by turning wheel brake adjusting nut clockwise to increase braking action or counter clockwise to decrease braking action. See Figure 4.10. ADJUST COUNTERCLOCKWISE TO DECREASE BRAKE UNDERSIDE VIEW OF MACHINE ADJUST CLOCKWISE TO INCREASE BRAKE REAR FRONT 42” DECK SHOWN ROTATE HANGER PIVOT: UP TO RAISE DECK OR DOWN TO LOWER DECK. WHEEL BRAKE ROD ELECTRIC CLUTCH FIGURE 4.10 FIGURE 4.8 4.2.10. MOWER DECK TIMING ROD - 42” DECKS The mower deck timing rod is preadjusted at the factory. It is set to maintain the deck in the same attitude through all heights of cut. If the timing rod requires adjustment, contact an authorized SNAPPER dealer for service. See Figure 4.9. 20 Section 4 - ADJUSTMENTS & REPAIR WARNING 48” DECK DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury. 42” DECK 4.3 MOWER BLADE REPLACEMENT 4.3.1. BLADE WEAR LIMITS 1. Inspect blade frequently for signs of excessive wear or damage. See Figure 4.11. FIGURE 4.12 DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE 22º TO 28º NEW BLADE BLADE TIP WEAR LIMIT (NOTCH STARTS) ORIGINAL CUTTING EDGE FIGURE 4.13 DANGEROUS CONDITION! DO NOT USE ON MOWER! REPLACE WITH NEW BLADE. WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury. FIGURE 4.11 4.3.2. BLADE SHARPENING 1. Make sure fuel cap is on tight. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. 2. Remove key from ignition switch. 3. Remove spark plug wire(s) and secure away from spark plug(s). 4. Carefully stand YARD CRUISER on rear bumper. 5. Remove blade(s). See Figure 4.12. 6. Inspect condition of blade. See Figure 4.11. 7. If blade is in good condition, sharpen at 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. See Figure 4.13. 8. Check blade balance after sharpening. If necessary, correct blade balance by grinding the heavy end of blade. 9. Reinstall blade. See Figure 4.12. Torque blade mounting bolts to recommended range of: 42” Deck - 30 to 40 ft. lbs. 48” Deck - 80 to 90 ft. lbs. 4.3.3. BLADE REPLACEMENT 1. Remove blade(s). See Figure 4.12. Replace blade(s) if it shows signs of excessive wear or damage. NOTE: FOR ALL CUTTING BLADE REPLACEMENT PARTS IDENTIFICATION NUMBERS SEE PAGE 24. 21 Section 4 - ADJUSTMENTS & REPAIR WARNING WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Never attempt to service or charge the battery while it is installed on the YARD CRUISER. Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. Cables must be connected to battery terminals in the proper position as shown. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from the battery cables can result. The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT attempt to charge battery while installed on the YARD CRUISER. DO NOT use “BOOST” chargers on the battery. 4.4.3. BATTERY SERVICE 1. Remove battery. See Section on Battery Removal 2. Place battery in a well ventilated area on a level surface. 3. Using distilled water, refill cells as required to cover cell plates. Fluid level in battery can be seen through the cell case. 4. With cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative (-) terminal. 5. Slow charge battery at 1 amp for 10 hours. 6. If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp, replace with new battery, Part Number 6-0753. 4.4 BATTERY 4.4.1. BATTERY REMOVAL 1. Tilt seat up to gain access to battery. 2. Observe and note cable positions on battery. See Figure 4.14. 3. Disconnect cables from battery terminals, disconnecting BLACK (Negative) cable first. Disconnect RED (Positive) battery cable. Slide battery from battery cradle. 4. Retain mounting bolts and nuts for future use. 4.4.2. BATTERY INSTALLATION 1. Slide battery into battery cradle. 2. Connect cables to battery terminals. Connect RED (Positive) cable first. Connect BLACK (Negative) cable. See Figure 4.14. 3. Place the positive (+) terminal insulator over positive terminal and cable. See Figure 4.15. 4.4.4. BATTERY STORAGE If YARD CRUISER is to be stored out of season on its rear bumper, it is recommended the battery be removed, charged and stored. 1. Remove battery. (Refer to Section ”BATTERY REMOVAL”). 2. Perform battery service. 3. Bring battery to full charge, if required. 4. Store battery in an area away from the YARD CRUISER on a wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE. BLACK NEGATIVE (-) CABLE RED POSITIVE (+) CABLE 4.4.5. NEW BATTERY PREPARATION 1. Remove battery from carton. 2. Place battery in a well ventilated area on a level non-concrete surface. 3. Remove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level. Fill to 3/16” above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state. 4. With cell caps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal. FIGURE 4.14 22 Section 4 - ADJUSTMENTS & REPAIR WARNING WARNING The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT attempt to charge battery while installed on the YARD CRUISER. DO NOT use “BOOST” chargers on the battery. Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. 4.4.6. BATTERY TESTING There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed. It’s the simplest and most commonly used. An unloaded test is made on a battery without discharging current. To perform unloaded testing, check charge condition using either a hydrometer or voltmeter. IMPORTANT: 3/16” above cell plates is the recommended level. DO NOT place anything in battery other than specified electrolyte. 1. Using a voltmeter, voltage readings appear instantly to show the state of charge. Remember to hook the positive lead to the battery’s positive terminal, and the negative lead to the negative terminal. 2. A hydrometer measures the specific gravity of each cell. The specific gravity tells the degree of charge; generally, a specific gravity of about 1.265 to 1.280 indicates full charge. A reading of 1.230 to 1.260 indicates the battery should be charged. The Battery Condition chart below shows the charge level as measured by syringe float hydrometer, digital voltmeter and five ball hydrometer. WARNING DO NOT OVERFILL! DO NOT attempt to charge battery while installed on the Yard Cruiser. DO NOT use “BOOST” chargers on the battery. 5. Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge. 6. After charging, check level of electrolyte and add as needed to bring level to 3/16” above cell plates. 7. Reinstall cell caps. 8. Install battery into power unit. Connect over flow tube. 9. Connect positive (+) cable (red) first, from wiring harness to the positive terminal (+) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black) last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent corrosion. Battery Condition Chart State of Charge 100% Charged w/ Sulfate Stop 100% Charged 75% Charged 50% Charged 25% Charged 0% Charged Syringe Hydrometer 1.280 1.265 1.210 1.160 1.120 Less than 1.100 23 Digital Voltmeter 12.80v 12.60v 12.40v 12.10v 11.90v Less than 11.80v Five Ball Hydrometer Five Balls Floating Four Balls Floating Three Balls Floating Two Balls Floating One Ball Floating Zero Balls Floating TROUBLESHOOTING PROBLEM PROBABLE CAUSE Starter Will Not Crank 1. Battery dead. Engine 2. Blown fuse. 3. Electrical connections loose or corroded. 4. Defective ignition switch. 5. Blade engagement switch in the “ON” position. 6. Park brake not engaged. 7. Faulty parking brake, blade or ignition switch. 8. Faulty engine starter. 9. Faulty starter solenoid. Engine Will Crank But 1. Fuel tank empty. Not Start 2. Engine needs choking. 3. Spark plug wire disconnected. 4. Battery weak or dead. 5. Faulty parking brake, blade or ignition switch. Engine Will Not Start 1. Blade engagement switch in the “ON” position. Using Recoil Starter 2. Park brake not engaged. 3. Fuel tank empty. 4. Engine needs choking. 5. Blown Fuse. 6. Faulty relay switch. 7. Faulty parking brake or blade switch. Engine Stalls After 1. Operator not in seat. Running 2. Choke control in the “CHOKE” position. 3. Fuel tank empty. 4. Engine air pre-cleaner and or air cleaner dirty. 5. Spark plug defective or gap set improperly. 6. Fuel filter stopped up. 7. Water, debris or stale fuel in fuel system. Engine Loses Power 1. Excessive load on engine. 2. Engine air pre-cleaner or air cleaner dirty. 3. Spark plug faulty. 4. Water, debris or stale fuel in fuel system. 5. Debris build up on engine cooling screen. Engine Backfires When 1. Throttle control set too “FAST”. Turned To “STOP” Excessive Vibration 1. Damaged, out of balance or bent mower blades. 2. Loose blade components. 3. Loose or missing airlift (if equipped). 4. Lumpy or frayed belt. 5. Bent Idler, stationary or spindle pulley. CORRECTIVE ACTION 1. Service battery. 2. Replace fuse. 3. Clean and check connections for good contact. 4. Contact authorized SNAPPER dealer. 5. Move blade engagement switch to “OFF”. 6. Engage park brake. 7. Contact authorized SNAPPER dealer. 8. Replace engine starter. 9. Replace starter solenoid. 1. Fill fuel tank with fresh fuel. 2. Move choke control to “CHOKE” position. 3. Place spark plug wire onto spark plug. 4. Service battery. 5. Contact authorized SNAPPER dealer. 1. Move blade engagement switch to “OFF”. 2. Engage park brake. 3. Fill fuel tank with fresh fuel. 4. Move choke control to “CHOKE” position. 5. Replace with new 20 AMP fuse. 6. Contact authorized SNAPPER dealer. 7. Contact authorized SNAPPER dealer. 1. Sit in operator’s seat. 2. Move choke control to “OFF” position. 3. Fill with fuel to proper level. 4. Clean free of all debris. 5. Service spark plug. 6. Replace fuel filter. 7. Drain and clean fuel system. 1. Lessen load. 2. Clean or replace filters. 3. Service spark plug. 4. Drain and clean fuel system. 5. Clean all debris from engine cooling screen. 1. Set throttle control to “SLOW” and allow engine to idle. Then, turn key to “OFF”. 1. Service mower blade(s). 2. Service and tighten loose parts. 3. Replace air lifts. Tighten to proper torque. 4. Replace belt. 5. Replace pulley. (Trouble Shooting Continued on Next Page) 24 TROUBLESHOOTING PROBLEM PROBABLE CAUSE 1. Joystick in the neutral “N” position. 2. Roll release lever is in “ROLL” position. 3. Low transmission hydraulic oil level. 4. Parking Brake engaged. 5. Traction drive belt requires replacement. 1. Blade engagement switch in the “OFF” position. Blade(s) Not Cutting 2. Clutch belt slipping. 3. Mower belt slipping. 4. Electric clutch not functioning. 1. Uneven tire pressure. Cutting Grass 2. Cutting height too low or high. Improperly 3. Engine speed too slow. 4. Forward speed too fast. 5. Terraced cut, side to side. 6. Excessive deck pitch, front to rear. 7. Cutting blade(s) dull or damaged. 8. Blade belt slipping. 9. Check electric clutch. 10. Check clutch belt. Poor Grass Discharge 1. Engine speed too slow. 2. Forward speed too fast. 3. Grass is wet. 4. Excessively worn or damaged blade(s). 5. Build up of grass clippings and debris under deck. 6. Improper blade(s) installed on deck. 7. Blade(s) installed improperly on deck. Battery Will Not Charge 1. Poor cable connections. 2. Bad battery cell(s). 3. Faulty alternator. 1. Leaking hose fittings, clamps or reservoir. Oil Leaking Rider Will Not Move Or Loss Of Traction 4.6. CORRECTIVE ACTION 1. Place joystick in desired speed position. 2. Move roll release lever to the engaged position. 3. Contact authorized SNAPPER dealer. 4. Move parking brake to disengaged position. 5. Replace traction drive belt. 1. Move blade switch to the “ON” position. 2. Replace clutch belt. 3. Replace mower belt. 4. Contact authorized SNAPPER dealer. 1. Bring to proper pressure. 2. Adjust cutting height. 3. Move engine speed control to “FAST” position. 4. Move joystick to a slower speed. 5. Adjust side to side level. 6. Adjust front to rear pitch. 7. Sharpen cutting edges or replace blade(s). 8. Replace blade belt. 9. Adjust to proper specifications. (33” Deck Only) 10. Replace clutch belt. 1. Move engine speed control to “FAST” position. 2. Move joystick to a slower speed. 3. Mow when grass is dry. 4. Service mower blade(s). 5. Clean deck. 6. Install proper SNAPPER blades. 7. Install blades properly. 1. Clean cables and battery terminals. 2. Replace with new battery. 3. Contact engine manufacturer’s dealer. 1. Verify fittings and hose clamps are tight. MAINTENANCE/REPLACEMENT PARTS MAINTENANCE/REPLACEMENT PARTS Engine Speed Control Cable (Briggs 16 HP) Engine Speed Control Cable (Briggs 20 HP) Choke Control Cable (Briggs 20 HP) 42” Cutter Deck Blade (2 Blades Required) 48” Cutter Deck Blade (3 Blades Required) 42” Cutter Deck Belt (Electric Clutch to Cutting Deck) 48” Cutter Deck Belt (Electric Clutch to Cutting Deck) Wheel Drive Belt (Engine to Hydro Transaxle) Wheel Drive Belt (Engine to Hydro Transaxle) (48” Deck Only) Mower Drive Belt (Engine to Electric Clutch) Mower Drive Belt (Engine to Electric Clutch) (48” Deck Only) Parts Manual for Yard Cruiser Series 3 & 4 25 2-4652 2-8564 6-3252 2-6691 2-9247 3-6585 4-2997 4-1823 4-1829 2-9117 4-6997 06109 SERVICE SCHEDULE ITEM Engine Oil SERVICE PERFORMED REF. Check Oil Level Page 6 Initial Oil Change Page 10 Periodic Oil Change Page 11 Initial Oil Change EACH USE X 5 HRS 25 HRS 50 HRS 100 HRS EACH SEASON X X* Air Pre-Cleaner Clean Sponge Element Engine Manual & Page 10 Engine Manual & Page 11 Engine Manual Air Cleaner Clean or Replace Engine Manual Spark Plug Replace Engine Manual X Fuel Filter Replace Engine Manual X Engine Cooling System Battery Clean Shroud & Fins X** Check Electrolyte Engine Manual & Page 11 Page 20 Charge Battery Page 20 X Testing Battery Pages 20-21 X Tires Check Pressures Page 6 Drive Belts Check For Wear And Tension Check For Wear, Damage & Replacement Clean Debris Accumulation Clean Outside and Underside Grease or Oil Page 14-15 Oil Filter Periodic Oil Change Mower Blades Mower Deck Mower Deck X X* X** X** X X X X X Page 19 X Page 11 X Page 11 X Pages 12 Lubrication X Points * Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present 26 X X X 3 YEAR LIMITED WARRANTY For three (3) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser. This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component part that has been altered or modified changing safety, performance, or durability. Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte. There is no other express warranty. DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded. Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS. IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to: Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253 27 PRIMARY MAINTENANCE 28 PRIMARY MAINTENANCE 29 PRIMARY MAINTENANCE 30 PRIMARY MAINTENANCE 31 SNAPPER PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following information on your Snapper purchase) Model Number ____________________________________________________________ Serial Number _____________________________________________________________ Date of Purchase ___________________________________________________________ Retailer ___________________________________________________________________ Retailer’s Phone Number____________________________________________________ It is very important that you register your purchase with Snapper to ensure warranty coverage. Please mail your product registration card to: Snapper at P.O. Box 777, McDonough, Georgia 30253. Or you may register on line at www.snapper.com. You can contact us at our web site or if you would like to speak with a Customer Service Representative. Call us at the Snapper Customer Relations Center. For faster service please have your Serial Number and Model Number available. Call the Snapper Customer Relations Center at 1-800-935-2967. Eastern Standard Time Monday through Friday from 8am to 6pm. Saturday from 9am to 1pm. 32 Safety Instructions & Operator’s Manual for YARD CRUISER HYDRO DRIVE SERIES 4 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967). WARNING BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS, CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING. WARNING ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM. COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No. 6-3260 (REV. 1, 6/28/02) 33
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