225740 01K IN
225740-01K-In 225740-01K-IN 225740-01K-IN 1968 file instruction uploads sonnax-dev
225740-01K-In 225740-01K-IN 225740-01K-IN 4280 instructions part uploads sonnax-dev
225740-01K-In 225740-01K-IN 225740-01K-IN 4279 instructions part uploads sonnax-dev
2015-10-15
: Sonnax 225740-01K-In 225740-01K-IN 1969 file instruction uploads
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T R A N S M IS S ION PART S Instructions R VW/Audi 0B5 Valve Body TOOL EQ D Oversized Clutch Cooling Control Valve Kit VW/Audi 0B5, DL501 UIRE Part No. 225740-01K • Valve • O-Rings (2) Valve 1 Extra OE Spring Tool Kit Part No. F-225740-TL OE End Plug Tool KIt O-Ring • Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com. OE Retainer 1. Disassembly a. Remove OE retainer, end plug and spring. Set aside for reuse. Side view of gap between VB-FIX back plate and VW/Audi 0B5 valve body. Figure 1 b. Remove and discard OE valve. 2. Bore Reaming CAUTION: Due to shape of casting, valve body must be placed further away from the backing plate of CAUTION VB-FIX as shown (Figure 1). Ream clutch cooling control bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-225740-TL and VB-FIX are required for this operation. 3. Installation & Assembly a. Ensure valve bore and body are clean and clear of debris. Notice casting hanging off back of VB-FIX. Top view of gap between VB-FIX back plate and VW/Audi 0B5 valve body. b. Install Sonnax valve with stem facing outward. c. Reinstall OE spring, ensuring it seats over valve stem. ©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 225740-01K-IN 10-13-15 Page 1 T R A N S M IS S ION PART S Instructions OVERSIZED CLUTCH COOLING CONTROL VALVE KIT 225740-01K, F-225740-TL 3. Installation & Assembly (continued) d. Remove O-ring from OE end plug and install Sonnax O-ring into end plug groove. Lubricate and roll on clean flat surface to size O-ring into groove. e. Reinstall OE end plug and secure with OE retainer. 4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 16 in-Hg (Figure 2). ©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com VW/Audi 0B5 Figure 2 16"-Hg 20 15 10 25 5 0 30 VACUUM TEST 225740-01K-IN 10-13-15 Page 2
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