35740 05K IN

35740-05-In 35740-05-IN 35740-05-IN 2119 file instruction uploads sonnax-dev

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2016-05-17

: Sonnax 35740-05K-In 35740-05K-IN 2120 file instruction uploads

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T R A N S M IS S ION PART S
Instructions

TOOL

R

EQ

D

Oversized TC
Switch Valve

ZF8HP45, ZF8HP55, ZF8HP70
UIRE

Part No.

ZF8HP70
Lower
Valve Body

35740-05

Tool Kit
Valve

Part No.

F-35740-TL5

•	Reamer
•	Reamer Jig
•	Guide Pin

OE
Spring

Tool KIt

NOTE: Sonnax “F-Tool” kits designed to
service a specific bore require the VB-FIX,
a self-aligning valve body reaming fixture.
More information and instructions can be
found online at www.sonnax.com.

1. Disassembly
a. Remove OE retainer and spring. Set both aside for reuse.
b. Remove and discard OE valve.
2. Bore Reaming
Ream TC switch valve bore (for reaming instructions/reamer care, please visit www.sonnax.
com). Sonnax reaming tool kit F-35740-TL5 and VB-FIX are required for this operation.
3. Installation & Assembly
a. Ensure all debris has been removed from valve bore and body.
b. Install Sonnax valve with stem facing outward.
c. Reinstall OE spring. Ensure spring
seats over valve stem.

ZF8HP70
Lower
Valve Body

d. Reinstall OE spring retainer.
4. Final Testing
Vacuum testing at the port(s) indicated
holds the recommended minimum 14
and 18 in-Hg.

14"-Hg

20

15

10

25

5

0
30
VACUUM
TEST

18"-Hg

©2016 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

35740-05-IN 05-17-16
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