6L45 6L90 ZIP IN D

2017-01-26

: Sonnax 6L45-6L90-Zip-In D 6L45-6L90-ZIP-IN_D 2062 file instruction uploads

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©2017 Sonnax Industries, Inc. 6L45-6L90-Identify_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
Identication Guide
GM 6L45, 6L50, 6L80, 6L90
Figure 2Figure 1
Machined-
Down Boss
Valve Body Casting
Identication
Look for the machined-down boss on the
upper valve body (Figure 1). Generally, if the
A” boss is machined down, this indicates an
MYA/6L45 unit (see chart below). is iden-
tication system is not foolproof, because
on some valve bodies none of the bosses are
machined down (Figure 2). Also see other
early vs. late and 6L45/6L50 vs. 6L80/6L90
application dierences (Figure 3).
Machined-Down Boss
on Upper Valve Body
Indicates Valve
Body Unit*
“A” Boss ID MYA/6L45
“B” Boss ID MYB/6L50
“C” Boss ID MYC/6L80
“D” Boss ID MYD/6L90
*Note: This is a general rule to follow, but may not
always be true. Sometimes no bosses are machined.
Boss
Upper
Casting
Center
Support
Feed
Holes
Lower
Casting
Pre
2010
2010
-
2015
Pre
2010
2010
-
2015
6L45 9405 7114 Centered 9581 0945
6L50 9405 7117 Centered 9581 0945
6L80 9404 0955 Offset
Front 9581 0945
6L90 9404 0955 Offset
Rear 9581 0945
With exhaust ports are 2010-earlier,
use 24245720 separator plate.
ISS and OSS bosses short
on the 6L80 and 6L90.
No exhaust ports are 2010–later. ISS and OSS bosses tall
on the 6L45 and 6L50.
Figure 3
6L80: Four holes offset to left.
6L90: Four holes offset to right.
6L45, 6L50: Four holes are
centered in machined area.
LATE Valve Body
(6L50 Shown)
EARLY Valve Body
(6L80 Shown)
GM 6L45, 6L50, 6L80, 6L90 Identication Guide
©2017 Sonnax Industries, Inc. 6L45-6L90-Identify_D 01-24-17
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Clutch Select Spring Usage
Refer to notes below in A and B, and Figure 4
to identify early 1st design plate that does not
use supplied clutch select springs.
NOTE: All other plate designs can use
supplied springs.
A. If Early, 1st design plate 24246916 is
equipped, REPLACE with Early, 2nd
design plate 24245720 and install Sonnax
clutch select valve spring kit 104740-02K.
B. When using Early, 2nd design plate
(2010-Earlier, OE part #24245720):
DO NOT install checkball #8.
#8 Checkball Usage
Reference Figure 4 images C and D for orice
location and size in determining if #8 checkball
is used.
See Figure 5 for location of #8 checkball when
necessary.
NOTE: OE separator plate part numbers correct
at time of printing. Recommend conrming part
numbers with dealer as part supersession is
common.
Figure 4
A. Early, 1st Design Plate
(OE 24246916)
B. Early, 2nd Design Plate
(OE 24245720)
ID Notches
D. Requires #8 Checkball
.054"
Orifice:
Install #8
Checkball
C. No #8 Checkball
Figure 5
#8
Checkball
Location,
If Required
ID Notches
.175"
Orifice:
Do not
install #8
checkball
Separator Plate Identication
PART NUMBER 6L45-6L90-ZIP QUICK GUIDE
NOTE:
Pump must be
removed to install
Sonnax pressure
regulator valve
.
2
3
1a
Lower
Valve Body
7
8
CAUTIONCAUTION
CAUTIONCAUTION
10
CAUTION!
See pages
2 & 3 of installation
and testing booklet
for details.
CAUTIONCAUTION
CAUTIONCAUTION
Upper
Valve Body
5
4
6
CAUTIONCAUTION
CAUTIONCAUTION
6
CAUTIONCAUTION
CAUTIONCAUTION
1b
Drop one Sonnax 1/8"
aluminum checkball into
OE oriced cup plug.
Drive checkball into cup
plug with appropriately
sized punch. Stake cup
plug to prevent checkball
displacement.
1
Cup plug
bore
Balance
port
8
Center Support Seals
Pump
Cover
Plastic Checkballs
9
CAUTION! Checkball #8 is only
used with 24272467 (Late, 2nd
design) separator plates. See
gure four & ve on page 2 of
separate Identication Guide for info.
CAUTIONCAUTION
CAUTIONCAUTION
Using included Sonnax
drill bit, bore a new orice
from the cup plug bore
to inboard balance port
at an approximate 45°
angle. Starting drill bit
on countersunk surface
of cup plug bore works
best. Clean bore thor-
oughly, removing all
debris and chips.
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Guide_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
GM 6L45, 6L50, 6L80, 6L90
ZIP KIT
Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents.
installation Diagram
In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum
testing and additional repair options for higher mileage units or for repairing specic complaints which are beyond the
scope of this kit.
GM 6L45, 6L50, 6L80, 6L90 ZIP KIT Quick Guide
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Guide_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
Step Reroute Pressure Regulator
Valve Balance Feed
NOTE: Pump must be removed to install Sonnax pressure regulator valve.
Remove all components from bore prior to proceeding. Following steps
required for use of Sonnax valve.
Drop one Sonnax 1/8" aluminum checkball into OE oriced cup plug.
Drive checkball into cup plug with appropriately sized punch. Stake cup
plug to prevent checkball displacement.
Using included Sonnax drill bit, bore a new orice from the cup plug
bore to inboard balance port at an approximate 45° angle. Starting drill
bit on countersunk surface of cup plug bore works best. Clean bore
thoroughly, removing all debris and chips.
Packaging Pocket 1
Drill Bit, .039" dia. • Checkball, 1/8" (2) 1 Extra
Step Replace OE Pressure
Regulator Valve
Re-use OE springs.
Packaging Pocket 2
Pressure Regulator Valve
Step Replace OE Boost
Assembly
Packaging Pocket 3
Boost Valve • Boost Sleeve
Step Replace Upper Valve Body
OE End Plugs
Place O-ring in groove, lubricate with Sonnax Slippery Stick O-LUBE
and roll on bench to size.
Packaging Pocket 4
End Plugs (4) • O-Rings (6) 2 extra
Step Replace OE Actuator Feed
Limit Valve
Sleeve installs with end grooves inboard. Valve installs with spring stem
outboard.
Packaging Pocket 5
Valve • Sleeve • Spring
1
1a
1b
2
3
4
5
Step Replace Clutch Select
Valve #2 & #3 Springs
& End Plugs
Sonnax clutch select valve springs can be used with all OE separator
plates EXCEPT separator plate 24246916 (Early, 1st design). If sepa-
rator plate 24246916 is equipped, it must be upgraded with OE plate
24245720 (Early, 2nd design) to prevent code P0751, shift concerns and
burnt/slipping 1-2-3-4 and/or 3-5-Reverse clutches. See Figures 3 and 4 on
separate Identication Guide for information.
Packaging Pocket 6
Springs (2) • End Plugs (2) • O-Rings (3) 1 extra
Step Replace Compensator
Feed Regulator Valve
Sleeve installs with end grooves inboard. Valve installs with spring
pocket outboard.
Packaging Pocket 7
Valve • Sleeve • Spring
Step Replace TCC Regulator
Valve Lineup
Clocking/Rotational alignment of components are critical. See
page 2 of installation and testing booklet for details.
Packaging Pocket 8
Spring • TCC Regulator Valve • Shuttle Valve • End Plug
Step Replace OE Checkballs
Packaging Pocket 9
Checkballs, .250" dia. (8)
NOTE: Not all checkballs used on all castings. See warning on page 1
of this Quick Guide.
Step
Install Center Support Seals
See pages 2 & 3 of installation and testing booklet for details.
Packaging Pocket 10
Seal Inserts (8) • Springs (6)
Step Vacuum Testing
Use nut for testing pump body pressure regulator valve. Block valve
outboard as shown on page 5 of installation and testing booklet.
Remove nut after testing.
Packaging Pocket 11
Nut, .125"
6
CAUTIONCAUTION
CAUTIONCAUTION
7
8
CAUTIONCAUTION
CAUTIONCAUTION
9
10
CAUTIONCAUTION
CAUTIONCAUTION
11
Zip Kit Contents & Installation Steps
Cautions
Control Solenoid Valve Assembly
Use care when handling the control solenoid valve
assembly (valve body and TCM or TEHCM). If
dropped, roughly handled, or exposed to excessive
dust and debris, damage could occur to the TEHCM.
A thorough inspection and cleaning of the TEHCM
should be included in any rebuild procedure, and is
detailed on page 3.
e control solenoid valve assembly must be removed
prior to removing the converter housing and pump assem-
bly. Severe component damage will result if not followed.
Fast Learn Adapts
Following installation of the Zip Kit, the Service Fast
Learn Adapts procedure must be performed. Follow
instruction on the scan tool or reference OE specica-
tions for details on the procedure.
Zip Kit Instructions
1.
Remove & Disassemble the
Control Solenoid Valve Assembly
a. Remove six control solenoid valve assembly-to-
case Torx Plus® bolts (Figure 1 & 2). A special
socket (GM Tool Part No. DT-48285) is avail-
able (Figure 3), or a standard ⅓" six-point drive
socket will work with care.
b. Remove two bolts (8mm head) and input/
output speed sensor assembly (Figure 4).
c. Remove the single 8mm head bolt and manual
shaft detent assembly. Release the position switch
assembly connector, remove the single 10mm
head bolt, then remove the position switch assem-
bly (Figure 5).
d. Remove the two 8mm head bolts on the side of
the TEHCM (Figure 6).
e. Remove the four 10mm head and ve 7mm head
bolts (Figure 7). Remove the TECHM and set
aside for inspection, testing and cleaning.
f. Remove the 12, 7mm head bolts (Figure 8).
g. Remove the ve 7mm head bolts and single
10mm head bolt. e valve body halves may now
be separated from each other (Figure 9).
CAUTIONCAUTION
CAUTIONCAUTION
Figure 1
Figure 3
GM Tool DT-48285
Figure 2
Torx Plus® Bolt
Figure 4
Input/Output Speed
Sensor Assembly
Figure 5
Position Switch Connector
Manual Shaft Detent Assembly
Bolt Color
Code
Bolt
Length
Bolt
Head
Yellow 36mm 7mm
Orange 73mm TorxPlus
Red 45mm 7mm
Green 55mm 10mm
Blue 53mm 8mm
Purple* 20mm 8mm
Pink* 14.5mm 8mm
Note: Torque all bolts at 71 in-lb,
except (*) pink & purple should be
torqued at 106 in-lb.
Figure 6
GM 6L45, 6L50, 6L80, 6L90
ZIP KIT
PART NUMBER 6L45-6L90-ZIP INSTALLATION & TESTING BOOKLET
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Booklet_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
01-24-17 6L45-6L90-Zip-Booklet_D ©2017 Sonnax Industries, Inc.
Page 2 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
TIME TESTED • INDUSTRY TRUSTED
Zip Kit Instructions (continued)
2. Pump Disassembly & Assembly
Remove 13 pump-cover-assembly-to-torque-converter-housing bolts. For reassem-
bly, torque bolts in the sequence shown to 97 in-lb (Figure 10).
3. Installation
Install Zip Kit parts as shown on diagram of separate quick guide sheet included in
this Zip Kit. Sonnax recommends vacuum testing critical wear areas not covered by
this kit to determine whether additional Sonnax parts are required (see pages 5–6).
Zip Kit Quick Guide Details
1. Replace TCC Regulator Valve Lineup
Clocking/rotational alignment of components from step 8 is critical, see diagram for
proper alignment (Figure 11).
2.
Center Support Seal Reinforcement Insert Installation
a. Install four Sonnax valve body seal inserts (non-grooved, non-threaded) into
the back side of valve body. Use appropriately sized at punch to lightly tap
inserts into place. Shoulder on insert will seat ush against the nished valve
body surface (Figure 12).
b. Remove OE center support seal assembly from case and set aside for reuse
(Figure 13).
c. Install four Sonnax case seal inserts (grooved and threaded) into the case at
the center support location (Figure 14). Use appropriately sized at punch to
lightly tap inserts into place. Shoulder on insert will seat ush.
TECH TIP: Threads are provided for removal of case inserts when necessary to
allow center support removal.
d. Reinstall OE center support seals over Sonnax case seal inserts.
NOTE: 6L45 and 6L50 center support seals are approximately .900” tall (outer)
and .730” tall (inner). 6L80 and 6L90 unit seals are shorter, approximately .590” tall
(outer) and .420” tall (inner) (Figure 15).
TECH
TIP!
TECH
TIP!
Figure 10
1
2
3
4
5
6
7
8
9
10
11
12
13
Figure 11
FLATS Face Upward
Critical TCC Regulator Valve
Line-up Clocking/Rotational
Alignment
Retainer slot
holds plug boss
VERTICAL.
Figure 7
Figure 9
Figure 8
12 864 2
1
10
11 9735
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Booklet_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
TIME TESTED • INDUSTRY TRUSTED
e. Install appropriate Sonnax springs into OE seals
as described below, then secure springs by trap-
ping them in seals with assembly lube (Figure 16).
For 6L45/6L50 seals:
Insert tall (.560") Sonnax springs
in tall outer seals.
Insert medium (.380") Sonnax springs
in shorter middle seals.
For 6L80/6L90 seals:
Insert short (.250") Sonnax springs
in tall outer seals.
NO springs required in shorter middle seals.
f. After reassembling TEHCM to valve body (Step 5
below), install valve body into case. Ensure the four
Sonnax valve body inserts slide into the OE center
support seals before installing valve body fasteners.
3. TEHCM Inspection & Cleaning
e TEHCM is continually immersed in transmission
oil and exposed to debris generated during transmis-
sion operation. is debris can create malfunction of
the TEHCM and its components if not cleaned thor-
oughly. Clean with shop air, but do not use a rag or
cloth, as lint will contaminate the TEHCM (Figure 17).
a. Remove and replace lter plate assembly
(Figure 18). is part must be replaced any time
the control solenoid valve assembly had been
removed, as the seals take a set.
b. Debris can easily collect in the solenoid cavities,
supply and control ports. Examine these loca-
tions carefully and apply 30 psi regulated shop
air to remove debris. Also check the 16-way
connector, TFT sensor and ISS/OSS connector
for debris (Figure 19).
c. Inspect the 16 solenoid electrical contact leads
and IMS connector for debris and clean if neces-
sary (Figure 20).
d. If problems are found with pressure switch seals
or laminate discs, Sonnax oers pressure switch
rebuild kits, available separately (Figure 21).
4. TEHCM Testing
e TEHCM can be tested, although this requires
special tools and the vehicle for communication with
the data bus. Reference “Bench Testing the 6L50-
6L80-6L90-6T70-6T75 TEHCM” by Steve Garrett
in August 2012 Gears or OE specications for details.
Figure 13
Remove OE seal assembly, save for reuse.
Figure 12
Figure 14
After installing appropriate springs,
secure springs in seals with a dab of
assembly lube over seal opening.
Figure 16
Figure 15
Outer Seal Inner Seal Inner Seal Outer Seal
6L80/6L90
Outer Seals: .590" Tall
Inner Seals: .420" Tall
6L45/6L50
Outer Seals: .900" Tall
Inner Seals: .730" Tall
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
01-24-17 6L45-6L90-Zip-Booklet_D ©2017 Sonnax Industries, Inc.
Page 4 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
TIME TESTED • INDUSTRY TRUSTED
Figure 21
Sonnax pressure switch rebuild kits:
124740-28K, 124740-30K & 124740-TL30
TEHCM
Figure 17
Figure 18
Figure 25
No Gap
5. Reassemble Control Solenoid Valve Assembly
It is important to follow the assembly and torque sequence as well as torque ratings indi-
cated in the bolt chart to ensure proper function of the control solenoid valve assembly.
a. Install the 12, 7mm head bolts and torque to 71 in-lbs. in sequence shown
(Fig. 8).
b. Place the TEHCM on the valve body. Install the two 8mm head bolts and
hand-tighten only (Figure 6).
c. Install the four 10mm head and ve 7mm head bolts and hand-tighten only
(Fig. 7).
d. Reconnect the position switch connector and align the switch activator slide
with the manual valve link as shown. Secure the assembly to the casting with
the 10mm head bolt and hand-tighten only (Figure 5 & 22).
e. Install the ve 7mm head bolts and single 10mm head bolt and hand-tighten
only (Figure 23).
f. Tighten all 18 bolts in the sequence indicated to 71 in-lbs. Bolts 17 and 18 are
on the side of the TEHCM (Figure 24).
g. Inspect the contact area between the aluminum portion of the TEHCM and
the valve body casting. ere should be no visible gap. If a gap is found, loosen
all 18 bolts in step “f ” and re-torque until no gap exists (Figure 25).
h. Reconnect the input/output speed sensor connector and torque the two
bolts to 106 in-lbs (Figure 4).
i. Reinstall the manual shaft detent assembly and torque the bolt to 106 in-lbs
(Figure 5).
Figure 22
Align
Figure 23
5
10
12
11 16
13 15
14 8436
2
179
17 18 Figure 24
Figure 19
Check all
solenoid
cavities.
TFT
Sensor
ISS/OSS Connector
16-Way
Connector
Check all
supply
& control
parts.
Figure 20
IMS
Connector
Solenoid Leads
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Booklet_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specic vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.
Pump Body • 6L80 Shown Here
20
25
15
0
10
5
30
VACUUM
TEST
Remove Converter
Limit Valve
Test using AFL
Valve (#209)
Plug Here
Test Here
TCC Control Valve
No lockup
Falling out of lockup hot
Lockup codes
NOTE: Test at valve port while
plugging side port with thumb.
Boost Assembly
Insufcient line rise
Clutch failures • Poor shift quality
NOTE: Test both ports simultaneously.
Replace with Sonnax Part No.
104520-01K*
Pressure Regulator Valve
Low/High line pressure
Soft/Harsh shifts
Converter burn-up • Clutch failure
NOTE: Block outboard as shown with .125" thick nut.
Replace with Sonnax Part No.
104520-03K*
104520-07K Requires F-104520-TL7C, VB-FIX, VB-06
Block with
.125" nut
Lower Valve Body
6L80 Shown Here
Clutch Select Valve #2
Shift complaints
Clutch Select Valve #3
Shift complaints
Compensater Feed Valve
Burnt clutches • Shift complaints
Replace with Sonnax Part No.
104740-09K*
Flush
Converter Feed Limit Valve
Converter failure
Converter codes
Excessive converter pressure
NOTE: Must test with actuator feed limit (AFL)
valve instead of converter limit valve. Position
AFL valve so spool face and port face are ush as
indicated.
Replace with Sonnax Part No.
104520-11 Requires F-104520-TL11C & VB-FIX
TCC Regulator Apply Valve
No TCC/Slip or soft apply
Harsh TCC apply • Converter codes
NOTE: Test with .125" thick nut between shuttle
valve and regulator valve.
Replace with Sonnax Part No.
104740-07K Requires F-104740-TL7 & VB-FIX
NOTE:
Key
on pg 6
*Part numbers with an asterisk (*) are included in this Zip Kit.
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
01-24-17 6L45-6L90-Zip-Booklet_D ©2017 Sonnax Industries, Inc.
Page 6 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
TIME TESTED • INDUSTRY TRUSTED
*Part numbers with an asterisk (*) are included in this Zip Kit.
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow.
Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
Upper Valve Body • 6L80 Shown Here
456 Clutch
Boost Valve
Burned 456 clutch
Shift complaints in 4th,
5th & 6th gear
Replace with Sonnax
Part No. 104740-01
Requires F-104740-TL & VB-FIX
3-5 Clutch
Boost Valve
Burned 3-5 reverse clutch
Delayed/No reverse
Shift complaints in 3rd
& 5th gear
Replace with Sonnax
Part No. 104740-01
Requires F-104740-TL & VB-FIX
Insets shown with end plugs removed for
clarity only. Test with end plugs installed.
CBR1/C456 Clutch
Regulator Valve
Burned 456 clutch
Shift complaints in 4th, 5th
& 6th gear
2-6 Clutch Regulator
& Gain Valves
Burned 2-6 clutch
Shift complaints in 2nd & 6th gear
End Plugs
Burnt clutches/brakes
Various shift complaints
NOTE: Test end plugs at port between
valve and end plug.
Replace with Sonnax Part No.
104740-23K*
NOTE: Several Locations =
1234 Clutch Regulator
& Shuttle Valve
Burned 1234 Clutch
Shift complaints in 1st, 2nd, 3rd &
4th gear
1234 Clutch Boost Valve
Burned 1234 Clutch
Shift complaints in 1st, 2nd, 3rd & 4th gear
Replace with Sonnax Part No.
104740-01 Requires F-104740-TL & VB-FIX
3-5 Reverse Clutch
Regulator Valve
Burned 3-5 Reverse Clutch
Delayed/No reverse
3rd & 5th Shift Complaints
Actuator Feed Limit Valve
Harsh shifts
Solenoid codes
No/Slipping shifts
Replace with Sonnax Part No.
104740-12 Requires F-104740-TL12 & VB-FIX
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
©2017 Sonnax Industries, Inc. 6L45-6L90-Zip-Booklet_D 01-24-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 7
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Pump & Lower Valve Body • 6L80 Shown Here
Pump Body Descriptions
I.D. No. Description
101 Pressure Regulator Valve &
Boost Assembly
102 Converter Feed Limit Valve
103 Pressure Relief Ball & Spring
104 TCC Control Valve
Lower Valve Body Descriptions
I.D. No. Description
301 Manual Valve
302 TCC Regulator
Apply Valve
303 Compensator Feed Valve
304 Clutch Select Valve #3
305 Clutch Select Valve #2
301
302
303
305304101
102 103
104
6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet
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TIME TESTED • INDUSTRY TRUSTED
201
202
203
204
205
206
207
208
209
C AUTION! Do Not Remove!
The plug is set at a precise
depth at the factory.
OE Exploded View
Upper Valve Body • 6L80 Shown Here
Upper Valve Body Descriptions
I.D. No. Description
201 1234 Clutch Boost Valve
202 1234 Clutch Regulator
& Shuttle Valve
203 3-5 Reverse Clutch
Regulator Valve
204 3-5 Reverse Clutch Boost Valve
205 2-6 Clutch Regulator
& Gain Valves
206 Exhaust Backll
Pressure Relief Valve
207 456 Clutch Boost Valve
208 CBR1/C456 Clutch
Regulator Valve
209 Actuator Feed Limit Valve
GM 6L45-6L90 Clutch & Solenoid Application Chart
Gear Range
Shift
Sol 1
Shift
Sol 2
1-2-3-4
CL PC
Sol 5 N.L.
2-6
CL PC
Sol 4 N.L.
3-5 Rev.
CL PC
Sol 2 N.H.
Low Rev.
4-5-6 CL PC
Sol 3 N.H.
1-2-3-4
Clutch
3-5 Rev.
Clutch
4-5-6
Clutch
2-6
Clutch
Low &
Rev.
Clutch
Low
Clutch
Sprag
Park ON ON OFF OFF OFF ON Applied*
Reverse ON OFF OFF OFF ON ON Applied Applied
Neutral ON ON OFF OFF OFF ON Applied*
D-1st Braking ON ON ON OFF OFF ON Applied Applied Holding
D-1st OFF ON ON OFF OFF OFF Applied Holding
D-2nd OFF ON ON ON OFF OFF Applied Applied
D-3rd OFF ON ON OFF ON OFF Applied Applied
D-4th OFF ON ON OFF OFF ON Applied Applied
D-5th OFF ON OFF OFF ON ON Applied Applied
D-6th OFF ON OFF ON OFF ON Applied Applied
Notes:
For shift solenoids 1 and 2, “ON” = Solenoid Energized (Pressurized), “OFF” = Solenoid De-energized (No Pressure).
For pressure control (PC) solenoids, “ON” = Pressurized, “OFF” = No Pressure.
* = Applied with No Load.
CAUTIONCAUTION
CAUTIONCAUTION
C AUTION! Checkball #8 is only used
with 24272467 (Late, 2nd design)
separator plates. See separate
Identication Guide for info.
CAUTIONCAUTION
CAUTIONCAUTION
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