6L45 6L90 ZIP IN D
2017-01-26
: Sonnax 6L45-6L90-Zip-In D 6L45-6L90-ZIP-IN_D 2062 file instruction uploads
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Identification Guide GM 6L45, 6L50, 6L80, 6L90 Valve Body Casting Identification Figure 1 Look for the machined-down boss on the upper valve body (Figure 1). Generally, if the “A” boss is machined down, this indicates an MYA/6L45 unit (see chart below). This identification system is not foolproof, because on some valve bodies none of the bosses are machined down (Figure 2). Also see other early vs. late and 6L45/6L50 vs. 6L80/6L90 application differences (Figure 3). Machined-Down Boss on Upper Valve Body Indicates Valve Body Unit* “A” Boss ID MYA/6L45 “B” Boss ID MYB/6L50 “C” Boss ID MYC/6L80 “D” Boss ID MYD/6L90 Figure 2 MachinedDown Boss Boss EARLY Valve Body (6L80 Shown) Figure 3 6L80: Four holes offset to left. 6L90: Four holes offset to right. *Note: This is a general rule to follow, but may not always be true. Sometimes no bosses are machined. Upper Casting Lower Casting Pre 2010 2010 2015 Center Support Feed Holes 6L45 9405 7114 Centered 9581 0945 6L50 9405 7117 Centered 9581 0945 6L80 9404 0955 Offset Front 9581 0945 0955 Offset Rear 9581 6L90 9404 Pre 2010 2010 2015 0945 With exhaust ports are 2010-earlier, use 24245720 separator plate. LATE Valve Body (6L50 Shown) No exhaust ports are 2010–later. ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com ISS and OSS bosses short on the 6L80 and 6L90. 6L45, 6L50: Four holes are centered in machined area. ISS and OSS bosses tall on the 6L45 and 6L50. 6L45-6L90-Identify_D 01-24-17 Page 1 GM 6L45, 6L50, 6L80, 6L90 Identification Guide Separator Plate Identification Clutch Select Spring Usage Refer to notes below in A and B, and Figure 4 to identify early 1st design plate that does not use supplied clutch select springs. Figure 4 A. Early, 1st Design Plate (OE 24246916) ID Notches NOTE: All other plate designs can use supplied springs. A. I f Early, 1st design plate 24246916 is equipped, REPLACE with Early, 2nd design plate 24245720 and install Sonnax clutch select valve spring kit 104740-02K. B. W hen using Early, 2nd design plate (2010-Earlier, OE part #24245720): DO NOT install checkball #8. #8 Checkball Usage Reference Figure 4 images C and D for orifice location and size in determining if #8 checkball is used. B. Early, 2nd Design Plate (OE 24245720) ID Notches See Figure 5 for location of #8 checkball when necessary. NOTE: OE separator plate part numbers correct at time of printing. Recommend confirming part numbers with dealer as part supersession is common. C. No #8 Checkball Figure 5 .175" Orifice: Do not install #8 checkball D. Requires #8 Checkball #8 Checkball Location, If Required ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com .054" Orifice: Install #8 Checkball 6L45-6L90-Identify_D 01-24-17 Page 2 GM 6L45, 6L50, 6L80, 6L90 ZIP KIT PART NUMBER 6L45-6L90-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram Cup plug bore 3 1a 1 1b 2 NOTE: Pump must be removed to install Sonnax pressure regulator valve. Balance port Pump Cover Drop one Sonnax 1/8" aluminum checkball into OE orificed cup plug. Drive checkball into cup plug with appropriately sized punch. Stake cup plug to prevent checkball displacement. Using included Sonnax drill bit, bore a new orifice from the cup plug bore to inboard balance port at an approximate 45° angle. Starting drill bit on countersunk surface of cup plug bore works best. Clean bore thoroughly, removing all debris and chips. 4 Upper Valve Body 5 9 Plastic Checkballs CAUTION! Checkball #8 is only used with 24272467 (Late, 2nd design) separator plates. See CAUTION figure four & five on page 2 of separate Identification Guide for info. 8 10 Center Support Seals CAUTION! See pages 2 & 3 of installation and testing booklet CAUTION for details. 6 CAUTION Lower Valve Body 8 6 CAUTION CAUTION 7 In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum testing and additional repair options for higher mileage units or for repairing specific complaints which are beyond the scope of this kit. ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45-6L90-Zip-Guide_D 01-24-17 Page 1 GM 6L45, 6L50, 6L80, 6L90 ZIP KIT Quick Guide Zip Kit Contents & Installation Steps Step 1 eroute Pressure Regulator R Valve Balance Feed NOTE: Pump must be removed to install Sonnax pressure regulator valve. Remove all components from bore prior to proceeding. Following steps required for use of Sonnax valve. Drop one Sonnax 1/8" aluminum checkball into OE orificed cup plug. 1a Drive checkball into cup plug with appropriately sized punch. Stake cup plug to prevent checkball displacement. Using included Sonnax drill bit, bore a new orifice from the cup plug 1b bore to inboard balance port at an approximate 45° angle. Starting drill bit on countersunk surface of cup plug bore works best. Clean bore thoroughly, removing all debris and chips. Packaging Pocket 1 • Drill Bit, .039" dia. • Checkball, 1/8" (2) 1 Extra Step 2 Replace OE Pressure Regulator Valve Step 6 R eplace Clutch Select Valve #2 & #3 Springs & End Plugs Sonnax clutch select valve springs can be used with all OE separator plates EXCEPT separator plate 24246916 (Early, 1st design). If separator plate 24246916 is equipped, it must be upgraded with OE plate 24245720 (Early, 2nd design) to prevent code P0751, shift concerns and burnt/slipping 1-2-3-4 and/or 3-5-Reverse clutches. See Figures 3 and 4 on separate Identification Guide for information. CAUTION Packaging Pocket 6 • Springs (2) • End Plugs (2) Step 7 R eplace Compensator Feed Regulator Valve Sleeve installs with end grooves inboard. Valve installs with spring pocket outboard. Re-use OE springs. Packaging Pocket 7 Packaging Pocket 2 • Valve Pressure Regulator Valve Step 3 Replace OE Boost Assembly Packaging Pocket 3 • Boost Valve • Boost Sleeve • O-Rings (3) 1 extra • Sleeve • Spring Step 8 R eplace TCC Regulator Valve Lineup CAUTION locking/Rotational alignment of components are critical. See C page 2 of installation and testing booklet for details. Packaging Pocket 8 • Spring • TCC Regulator Valve • Shuttle Valve • End Plug Step 4 Replace Upper Valve Body OE End Plugs Step 9 Replace OE Checkballs Place O-ring in groove, lubricate with Sonnax Slippery Stick™ O-LUBE and roll on bench to size. Checkballs, .250" dia. (8) Packaging Pocket 4 NOTE: Not all checkballs used on all castings. See warning on page 1 of this Quick Guide. • End Plugs (4) Packaging Pocket 9 • O-Rings (6) 2 extra Step 5 Replace OE Actuator Feed Limit Valve Sleeve installs with end grooves inboard. Valve installs with spring stem outboard. Step 10 Install Center Support Seals CAUTION See pages 2 & 3 of installation and testing booklet for details. Packaging Pocket 10 • Seal Inserts (8) • Springs (6) Packaging Pocket 5 • Valve • Sleeve • Spring Step 11 Vacuum Testing Use nut for testing pump body pressure regulator valve. Block valve outboard as shown on page 5 of installation and testing booklet. Remove nut after testing. Packaging Pocket 11 • Nut, .125" ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45-6L90-Zip-Guide_D 01-24-17 Page 2 GM 6L45, 6L50, 6L80, 6L90 ZIP KIT PART NUMBER 6L45-6L90-ZIP CAUTION Cautions INSTALLATION & TESTING BOOKLET Figure 1 Figure 2 Control Solenoid Valve Assembly Use care when handling the control solenoid valve assembly (valve body and TCM or TEHCM). If dropped, roughly handled, or exposed to excessive dust and debris, damage could occur to the TEHCM. A thorough inspection and cleaning of the TEHCM should be included in any rebuild procedure, and is detailed on page 3. Torx Plus® Bolt The control solenoid valve assembly must be removed prior to removing the converter housing and pump assembly. Severe component damage will result if not followed. Figure 3 Figure 4 Fast Learn Adapts ollowing installation of the Zip Kit, the Service Fast F Learn Adapts procedure must be performed. Follow instruction on the scan tool or reference OE specifications for details on the procedure. GM Tool DT-48285 Zip Kit Instructions Input/Output Speed Sensor Assembly 1. R emove & Disassemble the Control Solenoid Valve Assembly Position Switch Connector a. Remove six control solenoid valve assembly-tocase Torx Plus® bolts (Figure 1 & 2). A special socket (GM Tool Part No. DT-48285) is available (Figure 3), or a standard 11/32" six-point drive socket will work with care. b. Remove two bolts (8mm head) and input/ output speed sensor assembly (Figure 4). c. Remove the single 8mm head bolt and manual shaft detent assembly. Release the position switch assembly connector, remove the single 10mm head bolt, then remove the position switch assembly (Figure 5). Manual Shaft Detent Assembly d. Remove the two 8mm head bolts on the side of the TEHCM (Figure 6). Figure 5 Bolt Color Code Bolt Length Bolt Head Yellow 36mm 7mm Orange 73mm TorxPlus Red 45mm 7mm Green 55mm 10mm Blue 53mm 8mm Purple* 20mm 8mm Pink* 14.5mm 8mm Note: Torque all bolts at 71 in-lb, except (*) pink & purple should be torqued at 106 in-lb. Figure 6 e. Remove the four 10mm head and five 7mm head bolts (Figure 7). Remove the TECHM and set aside for inspection, testing and cleaning. f. Remove the 12, 7mm head bolts (Figure 8). g. Remove the five 7mm head bolts and single 10mm head bolt. The valve body halves may now be separated from each other (Figure 9). ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45-6L90-Zip-Booklet_D 01-24-17 Page 1 6L45, 6L50, 6L80, 6L90 ZIP KIT TIME TESTED • INDUSTRY TRUSTED Figure 7 Installation & Testing Booklet Zip Kit Instructions (continued) 2. Pump Disassembly & Assembly Remove 13 pump-cover-assembly-to-torque-converter-housing bolts. For reassembly, torque bolts in the sequence shown to 97 in-lb (Figure 10). 3. Installation Install Zip Kit parts as shown on diagram of separate quick guide sheet included in this Zip Kit. Sonnax recommends vacuum testing critical wear areas not covered by this kit to determine whether additional Sonnax parts are required (see pages 5–6). Zip Kit Quick Guide Details Figure 8 12 4 6 8 2 1 10 1. Replace TCC Regulator Valve Lineup Clocking/rotational alignment of components from step 8 is critical, see diagram for proper alignment (Figure 11). Figure 11 Critical TCC Regulator Valve Line-up Clocking/Rotational Alignment 11 9 7 Retainer slot holds plug boss VERTICAL. 5 3 Figure 9 TS FLA e Fac ard Upw 2. Center Support Seal Reinforcement Insert Installation Figure 10 b. Remove OE center support seal assembly from case and set aside for reuse (Figure 13). 1 5 6 13 10 9 2 4 7 12 8 a. Install four Sonnax valve body seal inserts (non-grooved, non-threaded) into the back side of valve body. Use appropriately sized flat punch to lightly tap inserts into place. Shoulder on insert will seat flush against the finished valve body surface (Figure 12). 3 11 c. Install four Sonnax case seal inserts (grooved and threaded) into the case at the center support location (Figure 14). Use appropriately sized flat punch to lightly tap inserts into place. Shoulder on insert will seat flush. TECH TIP: Threads are provided for removal of case inserts when necessary to TECH allow center support removal. TIP! d. Reinstall OE center support seals over Sonnax case seal inserts. NOTE: 6L45 and 6L50 center support seals are approximately .900” tall (outer) and .730” tall (inner). 6L80 and 6L90 unit seals are shorter, approximately .590” tall (outer) and .420” tall (inner) (Figure 15). 01-24-17 6L45-6L90-Zip-Booklet_D Page 2 ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet TIME TESTED • INDUSTRY TRUSTED e. Install appropriate Sonnax springs into OE seals as described below, then secure springs by trapping them in seals with assembly lube (Figure 16). Figure 12 For 6L45/6L50 seals: • Insert tall (.560") Sonnax springs in tall outer seals. • Insert medium (.380") Sonnax springs in shorter middle seals. For 6L80/6L90 seals: • Insert short (.250") Sonnax springs in tall outer seals. • NO springs required in shorter middle seals. Figure 13 f. After reassembling TEHCM to valve body (Step 5 below), install valve body into case. Ensure the four Sonnax valve body inserts slide into the OE center support seals before installing valve body fasteners. 3. TEHCM Inspection & Cleaning The TEHCM is continually immersed in transmission oil and exposed to debris generated during transmission operation. This debris can create malfunction of the TEHCM and its components if not cleaned thoroughly. Clean with shop air, but do not use a rag or cloth, as lint will contaminate the TEHCM (Figure 17). a. Remove and replace filter plate assembly (Figure 18). This part must be replaced any time the control solenoid valve assembly had been removed, as the seals take a set. Remove OE seal assembly, save for reuse. Figure 16 Figure 14 b. Debris can easily collect in the solenoid cavities, supply and control ports. Examine these locations carefully and apply 30 psi regulated shop air to remove debris. Also check the 16-way connector, TFT sensor and ISS/OSS connector for debris (Figure 19). c. Inspect the 16 solenoid electrical contact leads and IMS connector for debris and clean if necessary (Figure 20). d. If problems are found with pressure switch seals or laminate discs, Sonnax offers pressure switch rebuild kits, available separately (Figure 21). 4. TEHCM Testing The TEHCM can be tested, although this requires special tools and the vehicle for communication with the data bus. Reference “Bench Testing the 6L506L80-6L90-6T70-6T75 TEHCM” by Steve Garrett in August 2012 Gears or OE specifications for details. ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com After installing appropriate springs, secure springs in seals with a dab of assembly lube over seal opening. 6L45/6L50 Outer Seals: .900" Tall Inner Seals: .730" Tall Outer Seal Inner Seal 6L80/6L90 Outer Seals: .590" Tall Inner Seals: .420" Tall Inner Seal Figure 15 Outer Seal 6L45-6L90-Zip-Booklet_D 01-24-17 Page 3 TIME TESTED • INDUSTRY TRUSTED 6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet 5. R eassemble Control Solenoid Valve Assembly Figure 17 It is important to follow the assembly and torque sequence as well as torque ratings indicated in the bolt chart to ensure proper function of the control solenoid valve assembly. a. Install the 12, 7mm head bolts and torque to 71 in-lbs. in sequence shown (Fig. 8). TEHCM b. Place the TEHCM on the valve body. Install the two 8mm head bolts and hand-tighten only (Figure 6). c. Install the four 10mm head and five 7mm head bolts and hand-tighten only (Fig. 7). Figure 18 d. Reconnect the position switch connector and align the switch activator slide with the manual valve link as shown. Secure the assembly to the casting with the 10mm head bolt and hand-tighten only (Figure 5 & 22). e. Install the five 7mm head bolts and single 10mm head bolt and hand-tighten only (Figure 23). ISS/OSS Connector Figure 19 f. Tighten all 18 bolts in the sequence indicated to 71 in-lbs. Bolts 17 and 18 are on the side of the TEHCM (Figure 24). 16-Way Connector g. Inspect the contact area between the aluminum portion of the TEHCM and the valve body casting. There should be no visible gap. If a gap is found, loosen all 18 bolts in step “f ” and re-torque until no gap exists (Figure 25). h. Reconnect the input/output speed sensor connector and torque the two bolts to 106 in-lbs (Figure 4). Check all solenoid cavities. Check all supply & control parts. TFT Sensor i. R einstall the manual shaft detent assembly and torque the bolt to 106 in-lbs (Figure 5). Figure 21 Figure 20 IMS Connector Solenoid Leads Sonnax pressure switch rebuild kits: 124740-28K, 124740-30K & 124740-TL30 Figure 22 Figure 23 Align 17 1 2 14 4 8 10 01-24-17 6L45-6L90-Zip-Booklet_D Page 4 Figure 24 18 7 6 3 5 9 No Gap 12 11 Figure 25 13 15 16 ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com. Pump Body • 6L80 Shown Here 15 10 25 5 0 30 VACUUM TEST TCC Control Valve Converter Feed Limit Valve • No lockup • Falling out of lockup hot • Lockup codes NOTE: Test at valve port while plugging side port with thumb. • Converter failure • Converter codes • Excessive converter pressure NOTE: Must test with actuator feed limit (AFL) valve instead of converter limit valve. Position AFL valve so spool face and port face are flush as indicated. Replace with Sonnax Part No. 104520-11 Requires F-104520-TL11C & VB-FIX Test Here Plug Here Remove Converter Limit Valve Flush Test using AFL Valve (#209) Pressure Regulator Valve Boost Assembly • Low/High line pressure Block with .125" nut • Soft/Harsh shifts • Converter burn-up • Clutch failure • Insufficient line rise • Clutch failures • Poor shift quality NOTE: Test both ports simultaneously. NOTE: Block outboard as shown with .125" thick nut. Replace with Sonnax Part No. 104520-03K* 104520-07K Requires F-104520-TL7C, VB-FIX, VB-06 Clutch Select Valve #3 Shift complaints Replace with Sonnax Part No. 104520-01K* Lower Valve Body 6L80 Shown Here TCC Regulator Apply Valve • No TCC/Slip or soft apply • Harsh TCC apply • Converter codes NOTE: Test with .125" thick nut between shuttle valve and regulator valve. Replace with Sonnax Part No. 104740-07K Requires F-104740-TL7 & VB-FIX NOTE: Key on pg 6 Clutch Select Valve #2 Shift complaints Compensater Feed Valve • Burnt clutches • Shift complaints Replace with Sonnax Part No. 104740-09K* *Part numbers with an asterisk (*) are included in this Zip Kit. ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45-6L90-Zip-Booklet_D 01-24-17 Page 5 TIME TESTED • INDUSTRY TRUSTED 6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet Critical Wear Areas & Vacuum Test Locations NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. Upper Valve Body • 6L80 Shown Here 1234 Clutch Boost Valve • Burned 1234 Clutch • Shift complaints in 1st, 2nd, 3rd & 4th gear Replace with Sonnax Part No. 104740-01 Requires F-104740-TL & VB-FIX 1234 Clutch Regulator & Shuttle Valve • Burned 1234 Clutch • Shift complaints in 1st, 2nd, 3rd & 4th gear End Plugs • Burnt clutches/brakes • Various shift complaints NOTE: Test end plugs at port between valve and end plug. Replace with Sonnax Part No. 104740-23K* NOTE: Several Locations = 2-6 Clutch Regulator & Gain Valves • Burned 3-5 Reverse Clutch • Delayed/No reverse • 3rd & 5th Shift Complaints 3-5 Clutch Boost Valve • Burned 3-5 reverse clutch • Delayed/No reverse • Shift complaints in 3rd & 5th gear Replace with Sonnax Part No. 104740-01 Requires F-104740-TL & VB-FIX • Burned 2-6 clutch • Shift complaints in 2nd & 6th gear 3-5 Reverse Clutch Regulator Valve 456 Clutch Boost Valve Insets shown with end plugs removed for clarity only. Test with end plugs installed. • Burned 456 clutch • Shift complaints in 4th, 5th & 6th gear Replace with Sonnax Part No. 104740-01 Requires F-104740-TL & VB-FIX CBR1/C456 Clutch Regulator Valve • Burned 456 clutch • Shift complaints in 4th, 5th & 6th gear Actuator Feed Limit Valve • Harsh shifts • Solenoid codes • No/Slipping shifts Replace with Sonnax Part No. 104740-12 Requires F-104740-TL12 & VB-FIX *Part numbers with an asterisk (*) are included in this Zip Kit. 01-24-17 6L45-6L90-Zip-Booklet_D Page 6 ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 6L45, 6L50, 6L80, 6L90 ZIP KIT Installation & Testing Booklet TIME TESTED • INDUSTRY TRUSTED OE Exploded View Pump & Lower Valve Body • 6L80 Shown Here 302 303 104 301 102 103 Pump Body Descriptions I.D. No. Description 101 Pressure Regulator Valve & Boost Assembly 102 Converter Feed Limit Valve 103 Pressure Relief Ball & Spring 104 TCC Control Valve 101 ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Lower Valve Body Descriptions 304 305 I.D. No. Description 301 Manual Valve 302 TCC Regulator Apply Valve 303 Compensator Feed Valve 304 Clutch Select Valve #3 305 Clutch Select Valve #2 6L45-6L90-Zip-Booklet_D 01-24-17 Page 7 6L45, 6L50, 6L80, 6L90 ZIP KIT TIME TESTED • INDUSTRY TRUSTED Installation & Testing Booklet OE Exploded View Upper Valve Body • 6L80 Shown Here 201 Upper Valve Body Descriptions I.D. No. 202 Description 201 1234 Clutch Boost Valve 202 1234 Clutch Regulator & Shuttle Valve 203 3-5 Reverse Clutch Regulator Valve 204 3-5 Reverse Clutch Boost Valve 205 2-6 Clutch Regulator & Gain Valves 206 Exhaust Backfill Pressure Relief Valve 207 456 Clutch Boost Valve 208 CBR1/C456 Clutch Regulator Valve 209 Actuator Feed Limit Valve 203 204 205 CAUTION CAUTION! Do Not Remove! The plug is set at a precise depth at the factory. 206 207 CAUTION! Checkball #8 is only used with 24272467 (Late, 2nd design) CAUTION separator plates. See separate Identification Guide for info. 208 GM 6L45-6L90 Clutch & Solenoid Application Chart Gear Range Park Reverse 1-2-3-4 2-6 3-5 Rev. Low Rev. Shift Shift CL PC CL PC CL PC 4-5-6 CL PC 1-2-3-4 3-5 Rev. 4-5-6 Sol 1 Sol 2 Sol 5 N.L. Sol 4 N.L. Sol 2 N.H. Sol 3 N.H. Clutch Clutch Clutch ON ON OFF OFF OFF ON ON OFF OFF OFF ON ON 2-6 Clutch Applied Neutral ON ON OFF OFF OFF ON D-1st Braking ON ON ON OFF OFF ON Applied D-1st OFF ON ON OFF OFF OFF Applied D-2nd OFF ON ON ON OFF OFF Applied D-3rd OFF ON ON OFF ON OFF Applied D-4th OFF ON ON OFF OFF ON Applied D-5th OFF ON OFF OFF ON ON D-6th OFF ON OFF ON OFF ON Low & Rev. Clutch Applied* Low Clutch Sprag Applied Applied* Applied Holding 209 Holding Applied Applied Applied Applied Applied Applied Applied Notes: For shift solenoids 1 and 2, “ON” = Solenoid Energized (Pressurized), “OFF” = Solenoid De-energized (No Pressure). For pressure control (PC) solenoids, “ON” = Pressurized, “OFF” = No Pressure. * = Applied with No Load. 01-24-17 6L45-6L90-Zip-Booklet_D Page 8 ©2017 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
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