92835 03K IN
92835-03K-In 92835-03K-IN 92835-03K-IN 1043 file instruction uploads sonnax-dev
2017-01-05
: Sonnax 92835-03K-In 92835-03K-IN 2630 instructions part uploads
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Chrysler 40TE, 40TES,
41AE, 41TE, 41TES, 42LE, 42RLE, 62TE
1. Separator Plate Information
a. #33 plate and body:
e #46, 82, 96 and 99 separator plate and valve body
may be used to replace a bad #33 assembly. A common
complaint of no TCC or engine stumble from TCC
drag occurs on worn #33 units.
b. #96 or #99 plate and body:
Valve bodies with #96 or #99 plates are equipped
with a larger diameter TCC control valve located in
the bore next to the converter regulator valve under
retainer #5 (Figure 1). is larger diameter reduces
the OEM concern of TCC cycle during low speed
EMCC. It is suggested you update to these later valve
bodies whenever possible.
e OEM converter regulator valve regulates convert-
er release oil but not converter apply pressure. Excess
TCC apply pressure deforms the converter piston;
the lining disintegrates, plugging the lter and cooler,
resulting in lube failure. e Sonnax valve is designed
to limit apply pressure and converter release oil.
e Sonnax valve can be used in all valve bodies except
those with a #33 separator plate.
Converter
Regulator Valve Kit
Part No.
92835-03K
• Switch Valve
• Bias Valve
Patent No. 6,793,053
NOTE: Not for use with #33
plates and valve bodies. Can
be used with all later designs.
41TE
Valve Body
Bias
Valve
Switch
Valve
OE Bias
Valve Spring
OE Bias
Valve Sleeve
Figure 1
Retainer No. 4
Location
Converter
Regulator Valve
OE TCC Switch Valve Train
TCC
Control
Valve
Retainer
No. 5
Location
Retainer No. 5
Removed
OE TCC
Switch
Valve Train
Replaced
by Sonnax
Valve Kit
©2016 Sonnax Industries, Inc. 92835-03K-IN 12-08-16
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
TRANSMISSION PARTS
Instructions
2. Instructions
a. Remove OE retainer No. 5 and TCC switch valve train as shown (Figure 1).
NOTE: Do NOT remove retainer No. 4.
b. Discard the OE switch valve but retain the OE bias valve sleeve and the bias
valve spring, as these will be reused.
c. Install the Sonnax switch valve into the valve body bore as shown (Figure 2).
Install the rounded spool inboard toward the inner clip and the at spool facing
outboard toward the bias valve.
d. Put the OE bias valve spring onto the end of the Sonnax bias valve and install
into the OE bias valve sleeve.
e. Install the bias valve assembly into the valve body bore and retain it with OE
retainer No. 5.
f. Drill out B-1 hole in separator plate to 1/16" (.0625") as shown (Figure 3).
Drivability Effects and Adjustment
Sonnax 92835-03K alters TCC application by preventing spikes in apply pressure, which
can damage the converter piston. Extensive and successful road-testing of the Sonnax
valves with plate designations #46, 82, 96 and 99 have shown a TCC apply that is shorter
than OEM and a reduction in shudder complaints. is kit controls apply and release
pressure, ow rate on apply, and EMCC modulation.
Bias Valve
Figure 2
Switch Valve
OE Spring & Piston
Do NOT Remove
OE Bias
Valve Spring
Retainer #4
Do NOT Remove
OE Bias
Valve Sleeve Retainer
#5
OEM
Sonnax
Apply Pressure 130 psi
OD, Idle Increase Pump
RPM/TCC Off
TCC Application TCC Off/Canceled
Figure 4
Separator Plates Figure 3
This valve is
compatible with
#46, 82, 96 and
99 plates.
This valve is NOT
compatible with
#33 plate.
B-1 Open Orifice
to 1/16" (.0625")
41TE
B-1 Open Orifice
to 1/16" (.0625")
OLD REVISION INFORMATION (DO NOT REMOVE)
REV
DESCRIPTION
DRAWN BY
ISSUE DATE
42RLE
B-1 Open Orifice
to 1/16" (.0625")
62TE
B-1 Open Orifice
to 1/16" (.0625")
42LE
©2016 Sonnax Industries, Inc. 92835-03K-IN 12-08-16
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
TRANSMISSION PARTS
Instructions
CONVERTER REGULATOR VALVE KIT 92835-03K
