92835 33K IN

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2015-06-18

: Sonnax 92835-33K-In 92835-33K-IN 1913 file instruction uploads

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T R A N S M IS S ION PART S
Instructions

Chrysler 41TE, 40TE, 41AE, 40TES, 41TES; 62TE

Oversized
TCC Control &
Plunger Valve Kit

42RLE
Valve Body

Part No.

92835-33K

R

EQ

D

TOOL

UIRE

•	Dampener Plunger
•	Control Valve
•	Control Plunger
•	Control Sleeve

OE
Dampener
Spring

Dampener
Plunger
Control
Valve
OE #4
Retainer
Clip

Tool
Kit

Tool Kit

Control
Plunger

F-92835-TL33

NOTE: Sonnax “F-Tool” kits designed to
service a specific bore require the VB-FIX,
a self-aligning valve body reaming fixture.
More information and instructions can be
found online at www.sonnax.com.

OE
Retainer
Clip

Control
Sleeve

Part No.
•	Reamer
•	Reamer Jig
•	Guide Pin

OE
Control
Spring

	
	
	
	

CAUTION

CAUTION: For 40 and 41 series transmissions, this kit CANNOT be used in early units that have
#33 separator plates. Kit can only be used in later designs that have a #4 retainer clip in
the TCC control valve bore (main illustration).
Kit is compatible with all 42LE, 42RLE and 62TE units.

1. Disassembly
a. Remove OE retainer clip and save for reuse.
b. Remove OE TCC control plunger and sleeve assembly. Discard plunger and sleeve; save
spring for reuse.
c. Remove and discard OE TCC control valve.
d. Remove OE clip #4 that retains TCC dampener plunger and set aside for reuse.
	

NOTE: 62TE does not have a #4 retainer clip or a dampener plunger and spring.

e. Remove OE TCC dampener plunger and spring. Discard plunger; save spring for reuse.
2. Bore Reaming
Ream TCC control bore (for reaming instructions/reamer care, please visit www.sonnax.com).
Sonnax reaming tool kit F-92835-TL33 and VB-FIX are required for this operation.

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

92835-33K-IN 06-03-15
Page 1

T R A N S M IS S ION PART S
Instructions

OVERSIZED TCC CONTROL VALVE KIT 92835-33K, F-92835-TL33

3. Installation & Assembly
a. Thoroughly clean valve bore and body, removing all debris.
	

Figure 2

TCC Control
Assembly

NOTE: For 62TE, skip to step "d".

b. Install OE dampener spring into Sonnax dampener plunger. Insert spring/
plunger assembly into bore, spring end first.
	
	
	

NOTE: Dampener spring has the larger wire diameter of the two OE springs.
Ensure the TCC dampener spring is correctly seated in the valve body
casting pocket; spring must be guided into pocket.

c. A
 pply pressure to TCC dampener plunger with a screwdriver to compress,
then reinstall OE retainer clip #4.

Sonnax TCC
Control Plunger

Sonnax TCC
Control Sleeve
OE TCC
Control Spring

d. Install Sonnax TCC control valve.
e. Remove Sonnax TCC control plunger from Sonnax TCC control sleeve.

Figure 3

f. Install OE TCC control spring into Sonnax TCC control sleeve.

17"-Hg

g. Install Sonnax TCC control plunger into OE TCC control spring/Sonnax
sleeve assembly.

20

15

10

25

h. Install TCC control assembly (Sonnax plunger, OE spring and Sonnax
sleeve) into bore (Figure 2). Spring will compress as assembly is pushed
into bore.

5

0
30
VACUUM
TEST

17"-Hg

i. Reinstall OE retainer clip.
42RLE
Valve Body

4. Final Testing
Vacuum testing at the port(s) indicated holds the recommended minimum
17 and 18 in-Hg (Figures 3 & 4).

NOTE: 42RLE shown. Testing locations on 40, 41 and 42
series transmissions very similar.

Figure 4

May have to
block worm
track to
isolate valve
while testing.
17"-Hg

20

15

10

25

5

0
30
VACUUM
TEST

18"-Hg
Block passages on
opposite side of casting for
both vac test locations.

TCC Control
Valve Bore

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

62TE
Valve Body

92835-33K-IN 06-03-15
Page 2
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