92835 33K IN
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2015-06-18
: Sonnax 92835-33K-In 92835-33K-IN 1913 file instruction uploads
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Chrysler 41TE, 40TE, 41AE, 40TES, 41TES; 62TE
CAUTION: For 40 and 41 series transmissions, this kit CANNOT be used in early units that have
#33 separator plates. Kit can only be used in later designs that have a #4 retainer clip in
the TCC control valve bore (main illustration).
Kit is compatible with all 42LE, 42RLE and 62TE units.
1. Disassembly
a. Remove OE retainer clip and save for reuse.
b. Remove OE TCC control plunger and sleeve assembly. Discard plunger and sleeve; save
spring for reuse.
c. Remove and discard OE TCC control valve.
d. Remove OE clip #4 that retains TCC dampener plunger and set aside for reuse.
NOTE: 62TE does not have a #4 retainer clip or a dampener plunger and spring.
e. Remove OE TCC dampener plunger and spring. Discard plunger; save spring for reuse.
2. Bore Reaming
Ream TCC control bore (for reaming instructions/reamer care, please visit www.sonnax.com).
Sonnax reaming tool kit F-92835-TL33 and VB-FIX are required for this operation.
CAUTIONCAUTION
CAUTIONCAUTION
OE
Dampener
Spring
42RLE
Valve Body
Control
Valve
Control
Plunger
Dampener
Plunger
OE
Control
Spring
Control
Sleeve
OE
Retainer
Clip
OE #4
Retainer
Clip
Oversized
TCC Control &
Plunger Valve Kit
Part No.
92835-33K
• Dampener Plunger
• Control Valve
• Control Plunger
• Control Sleeve
Tool Kit
Part No.
F-92835-TL33
• Reamer
• Reamer Jig
• Guide Pin
NOTE: Sonnax “F-Tool” kits designed to
service a specic bore require the VB-FIX,
a self-aligning valve body reaming xture.
More information and instructions can be
found online at www.sonnax.com.
R
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Q
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D
T
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L
R
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Q
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Tool
Kit
©2015 Sonnax Industries, Inc. 92835-33K-IN 06-03-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
TRANSMISSION PARTS
Instructions
3. Installation & Assembly
a. oroughly clean valve bore and body, removing all debris.
NOTE: For 62TE, skip to step "d".
b. Install OE dampener spring into Sonnax dampener plunger. Insert spring/
plunger assembly into bore, spring end rst.
NOTE: Dampener spring has the larger wire diameter of the two OE springs.
Ensure the TCC dampener spring is correctly seated in the valve body
casting pocket; spring must be guided into pocket.
c. Apply pressure to TCC dampener plunger with a screwdriver to compress,
then reinstall OE retainer clip #4.
d. Install Sonnax TCC control valve.
e. Remove Sonnax TCC control plunger from Sonnax TCC control sleeve.
f. Install OE TCC control spring into Sonnax TCC control sleeve.
g. Install Sonnax TCC control plunger into OE TCC control spring/Sonnax
sleeve assembly.
h. Install TCC control assembly (Sonnax plunger, OE spring and Sonnax
sleeve) into bore (Figure 2). Spring will compress as assembly is pushed
into bore.
i. Reinstall OE retainer clip.
4. Final Testing
Vacuum testing at the port(s) indicated holds the recommended minimum
17 and 18 in-Hg (Figures 3 & 4).
Sonnax TCC
Control Plunger
OE TCC
Control Spring
Sonnax TCC
Control Sleeve
Figure 2
TCC Control
Assembly
62TE
Valve Body
Figure 4
TCC Control
Valve Bore
May have to
block worm
track to
isolate valve
while testing.
Block passages on
opposite side of casting for
both vac test locations.
20
25
15
0
10
5
30
VACUUM
TEST
17"-Hg
18"-Hg
42RLE
Valve Body
17"-Hg
17"-Hg
20
25
15
0
10
5
30
VACUUM
TEST
Figure 3
NOTE: 42RLE shown. Testing locations on 40, 41 and 42
series transmissions very similar.
©2015 Sonnax Industries, Inc. 92835-33K-IN 06-03-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
TRANSMISSION PARTS
Instructions
OVERSIZED TCC CONTROL VALVE KIT 92835-33K, F-92835-TL33
