AW60 41SN Vac

Aw60-41Sn-Vac AW60-41SN-Vac AW60-41SN-Vac 103 pdf pdf uploads sonnax-dev

Aw60-41Sn-Vac AW60-41SN-Vac AW60-41SN-Vac 432 file tech_resource uploads sonnax-dev

2016-12-20

: Sonnax Aw60-41Sn-Vac AW60-41SN-Vac 438 file tech_resource uploads

Open the PDF directly: View PDF PDF.
Page Count: 5

DownloadAW60-41SN-Vac
Open PDF In BrowserView PDF
Aisin AW 60-41SN

Zip Kit® AW60-41SN-ZIP Available for this unit.

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

20

15

10

25

5

0
30
VACUUM
TEST

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

Front Control Valve Body - Top Side (Bottom Side Inset) Shown
Solenoid B-1 Modulator Valve No. 2
Shift complaints in 2nd & 4th
NOTE: Invert valve (as shown) to test.

Neutral Relay Valve
•	Delayed engagement
•	Loss of neutral control feature
NOTE: Prop valve in outboard position with checkball
and seal port on opposite side of casting.




Seal for neutral relay
valve vacuum test.

Front Control Valve Body
Top Side

End Plugs
Front Control Valve Body
Bottom Side

•	Burnt clutches/brakes
•	Various shift complaints
Replace with Sonnax Part No.
19741-15K*
NOTE: Several Locations =



Click on Sonnax part numbers
to see more information.
*Part numbers with an asterisk (*)
are included in this Zip Kit.

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

AW60-41SN-Vac-Locations 03-02-15
Page 1

Aisin AW 60-41SN

Zip Kit® AW60-41SN-ZIP Available for this unit.

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

20

15

10

25

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

5

0
30
VACUUM
TEST

Middle Control Valve Body - Top & Bottom Sides Shown
Lockup Control
Solenoid Valve

Reverse Boost Valve
•	Low reverse pressure
•	Delayed reverse
Replace with Sonnax Part No.
19741-07K*

Middle Control Valve Body
Top Side

•	Converter slip/shudder/codes
•	No converter apply
NOTE: Test port by using 3-4 shift
valve in bore instead.

Click on Sonnax part
numbers to see more
information.

Pressure Regulator Valve
•	Low/High line pressure
•	Soft/harsh shifts
•	Converter complaints
•	Loss of lube

3-4 Shift Valve
3-4 Shift complaints
NOTE: Seal solenoid port
when testing.

Middle Control Valve Body
Bottom Side

 


Tes
t
Seal

Seal

Seal for 2-3 shift
valve vacuum test.

Seal for 1-2 shift
valve vacuum test.

t

Tes

Solenoid B-1
Modulator
Valve No. 1
Shift complaints in
2nd & 4th

2-3 Shift Valve
2-3 Shift complaints
NOTE: Seal solenoid port as
well as port on opposite side
of casting.

1-2 Shift Valve

B1 Modulator
Plunger Valve

Accumulator Control
Plunger Valve

1-2 Shift complaints
NOTE: Seal port on opposite
side of casting.

Shift complaints in 2nd & 4th
Replace with Sonnax Part No.
19741-03K*

Shift complaints
Replace with Sonnax Part No.
19741-05K*

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

AW60-41SN-Vac-Locations 03-02-15
Page 2

Aisin AW 60-41SN

Zip Kit® AW60-41SN-ZIP Available for this unit.

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

20

15

10

25

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

5

0
30
VACUUM
TEST

Rear Control Valve Body - Top Side (Bottom Side Inset) Shown
Secondary Regulator Valve

Rear Control Valve Body
Bottom Side

•	TCC complaints
•	Loss of lube
NOTE: Seal two ports on opposite side of casting when testing two middle ports.

Lockup Relay Plunger Valve



•	TCC apply & release concerns
•	Inadequate lubrication • Overheat
Replace with Sonnax Part No.
19741-09K*

Lockup Relay Control
Valve

C-3 Modulator Valve
•	Burned C3 clutch
•	Slips in 1st, 2nd & 3rd
NOTE: Test with 2-3 gear timing valve in
bore instead.

Lockup complaints/codes
NOTE: Seal port on opposite side of
casting when testing.

C-1 Damper Piston
B-1 Modulator Control
Valve

•	Burned C1 clutch
•	Delayed forward
Replace with Sonnax Part No.
19741-17K*

•	Shift complaints in 2nd & 4th
•	Burned B1 brake

2-3 Timing Valve
& C2 Accumulator

Low Modulator Valve

•	2-3 Shift complaints
NOTE: Test both ports at the same time.

Delayed forward in Manual 1
NOTE: Test both ports at the same time.

C-1 Control
Valve Assembly
•	Burned C1 clutch
•	Delayed forward

Solenoid Modulator Valve
Shift complaints
NOTE: Test with B-1 modulator valve
in bore instead.

C2 & B1 Accumulators
•	Burned C2 clutch
•	Bang/Delayed reverse
•	Burned B1 brake
•	Shift complaints in 2nd & 4th

Rear Control Valve Body
Top Side

No. 2 Rear Control Valve Body
Lockup Control Valve
•	Loss of lockup
•	Converter slips/shudder/codes
NOTE: Test with valve blocked inboard
(as shown).

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

Click on Sonnax part numbers
to see more information.
Lockup Control Plunger
Valve Assembly
•	Loss of lockup
•	Converter slips/shudder/codes
Replace with Sonnax Part No.
19741-01K*
*Part numbers with an asterisk (*)
are included in this Zip Kit.
AW60-41SN-Vac-Locations 03-02-15
Page 3

Aisin AW 60-41SN

Zip Kit® AW60-41SN-ZIP Available for this unit.

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Front & Middle Control Valve Bodies Shown Here
Filter

Front Control Valve Body Descriptions

I.D. No.

101

Description

101

Solenoid B-1 Modulator Valve
No. 2

102

Neutral Relay Valve

102
Front Control
Valve Body

Filter

Middle Control Valve Body Descriptions

I.D. No.

Description

201

Pressure Relief Valve

202

Lockup Control Solenoid Valve

203

3-4 Shift Valve

204

2-3 Shift Valve

205

1-2 Shift Valve

206

Solenoid B-1 Modulator
Valve No.1

207

Accumulator Regulator Valve and
Plunger Valve Assembly

208

Primary Regulator Valve
& Reverse Boost Assembly

209

Pressure Relief Valve

Middle Control
Valve Body
(Bottom Side)

209

201

208

202
203
204
205

207
206

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

Middle Control Valve Body
(Front Side)

AW60-41SN-Vac-Locations 03-02-15
Page 4

Aisin AW 60-41SN

Zip Kit® AW60-41SN-ZIP Available for this unit.

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Rear & No. 2 Rear Control Valve Bodies Shown Here

Rear Control
Valve Body

316

301

315

314

302
Filter

313

303
312

304

311

305

310
306
309
307
308
Rear Control Valve Body Descriptions

I.D No.

Description

301

Secondary Regulator Valve

302

Check Valve

303

B-1 Modulator Control Valve

304

Low Modulator Valve

305

Solenoid Modulator Valve

306

C-2 Accumulator

307

B-1 Accumulator

308

Manual Valve

309

C-1 Control Valve Assembly

310

C-0 Accumulator

311

2-3 Timing Valve

312

C-1 Damper Piston

313

C-3 Modulator Valve

314

Lockup Relay Control Valve
& Plunger Assembly

315

Check Valve

316

Check Valve

No. 2 Rear Control
Valve Body

No. 2 Rear Control
Valve Body

401
No. 2 Rear Control Valve Body
Descriptions

I.D. No.
401

©2015 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

Description
TCC Control Valve
& Plunger Valve Assembly
AW60-41SN-Vac-Locations 03-02-15
Page 5
Source Exif Data: 
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.7
Linearized                      : Yes
XMP Toolkit                     : Adobe XMP Core 5.3-c011 66.145661, 2012/02/06-14:56:27
Create Date                     : 2015:03:02 10:06:52-05:00
Metadata Date                   : 2015:03:02 10:07:10-05:00
Modify Date                     : 2015:03:02 10:07:10-05:00
Creator Tool                    : Adobe InDesign CS6 (Windows)
Instance ID                     : uuid:44f50a11-95b3-4728-b35b-ea382d5feac1
Original Document ID            : xmp.did:CF04514EA6E7E111B3A2D0E089588B7E
Document ID                     : xmp.id:809ED699EDC0E4118671E080BE7E4DE4
Rendition Class                 : proof:pdf
Derived From Instance ID        : xmp.iid:7F9ED699EDC0E4118671E080BE7E4DE4
Derived From Document ID        : xmp.did:7EA9155D8B1CE211A5F7FBCEAC57B36B
Derived From Original Document ID: xmp.did:CF04514EA6E7E111B3A2D0E089588B7E
Derived From Rendition Class    : default
History Action                  : converted
History Parameters              : from application/x-indesign to application/pdf
History Software Agent          : Adobe InDesign CS6 (Windows)
History Changed                 : /
History When                    : 2015:03:02 10:06:52-05:00
Format                          : application/pdf
Producer                        : Adobe PDF Library 10.0.1
Trapped                         : False
Page Count                      : 5
Creator                         : Adobe InDesign CS6 (Windows)
EXIF Metadata provided by EXIF.tools

Navigation menu