AW60 41SN Vac

Aw60-41Sn-Vac AW60-41SN-Vac AW60-41SN-Vac 103 pdf pdf uploads sonnax-dev

Aw60-41Sn-Vac AW60-41SN-Vac AW60-41SN-Vac 432 file tech_resource uploads sonnax-dev

: Sonnax Aw60-41Sn-Vac AW60-41SN-Vac 438 file tech_resource uploads

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©2015 Sonnax Industries, Inc. AW60-41SN-Vac-Locations 03-02-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1

Aisin AW 60-41SN

TIME TESTED • INDUSTRY TRUSTED

Zip Kit® AW60-41SN-ZIP Available for this unit.

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to

with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

Front Control Valve Body - Top Side (Bottom Side Inset) Shown

20

25

15

0

10

5

30

VACUUM

TEST

Neutral Relay Valve

• Delayed engagement

• Loss of neutral control feature

NOTE: Prop valve in outboard position with checkball

and seal port on opposite side of casting.

Seal for neutral relay

valve vacuum test.

Solenoid B-1 Modulator Valve No. 2

Shift complaints in 2nd & 4th

NOTE: Invert valve (as shown) to test.

Front Control Valve Body

Bottom Side

Front Control Valve Body

Top Side

End Plugs

• Burnt clutches/brakes

• Various shift complaints

Replace with Sonnax Part No.

19741-15K*

NOTE: Several Locations =



* Part numbers with an asterisk (*)

are included in this Zip Kit.

Click on Sonnax part numbers

to see more information.

©2015 Sonnax Industries, Inc. AW60-41SN-Vac-Locations 03-02-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2

Aisin AW 60-41SN

TIME TESTED • INDUSTRY TRUSTED

Zip Kit® AW60-41SN-ZIP Available for this unit.

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to

with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

Middle Control Valve Body - Top & Bottom Sides Shown

20

25

15

0

10

5

30

VACUUM

TEST

B1 Modulator

Plunger Valve

Shift complaints in 2nd & 4th

Replace with Sonnax Part No.

19741-03K*

1-2 Shift Valve

1-2 Shift complaints

NOTE: Seal port on opposite

side of casting.

Reverse Boost Valve

• Low reverse pressure

• Delayed reverse

Replace with Sonnax Part No.

19741-07K*

Lockup Control

Solenoid Valve

• Converter slip/shudder/codes

• No converter apply

NOTE: Test port by using 3-4 shift

valve in bore instead.

Pressure Regulator Valve

• Low/High line pressure

• Soft/harsh shifts

• Converter complaints

• Loss of lube

Seal for 2-3 shift

valve vacuum test.

Seal for 1-2 shift

valve vacuum test.

Test

Seal

Seal

Test

2-3 Shift Valve

2-3 Shift complaints

NOTE: Seal solenoid port as

well as port on opposite side

of casting.

3-4 Shift Valve

3-4 Shift complaints

NOTE: Seal solenoid port

when testing.

Middle Control Valve Body

Top Side

Middle Control Valve Body

Bottom Side



Solenoid B-1

Modulator

Valve No. 1

Shift complaints in

2nd & 4th

Accumulator Control

Plunger Valve

Shift complaints

Replace with Sonnax Part No.

19741-05K*

Click on Sonnax part

numbers to see more

information.

©2015 Sonnax Industries, Inc. AW60-41SN-Vac-Locations 03-02-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3

Aisin AW 60-41SN

TIME TESTED • INDUSTRY TRUSTED

Zip Kit® AW60-41SN-ZIP Available for this unit.

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to

with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

Rear Control Valve Body - Top Side (Bottom Side Inset) Shown

20

25

15

0

10

5

30

VACUUM

TEST

No. 2 Rear Control Valve Body

Lockup Relay Control

Valve

Lockup complaints/codes

NOTE: Seal port on opposite side of

casting when testing.

Secondary Regulator Valve

• TCC complaints

• Loss of lube

NOTE: Seal two ports on opposite side of casting when testing two middle ports.

B-1 Modulator Control

Valve

• Shift complaints in 2nd & 4th

• Burned B1 brake

Low Modulator Valve

Delayed forward in Manual 1

NOTE: Test both ports at the same time.

Solenoid Modulator Valve

Shift complaints

NOTE: Test with B-1 modulator valve

in bore instead.

C-1 Damper Piston

• Burned C1 clutch

• Delayed forward

Replace with Sonnax Part No.

19741-17K*

2-3 Timing Valve

& C2 Accumulator

• 2-3 Shift complaints

NOTE: Test both ports at the same time.

C-1 Control

Valve Assembly

• Burned C1 clutch

• Delayed forward

C2 & B1 Accumulators

• Burned C2 clutch

• Bang/Delayed reverse

• Burned B1 brake

• Shift complaints in 2nd & 4th

Lockup Control Valve

• Loss of lockup

• Converter slips/shudder/codes

NOTE: Test with valve blocked inboard

(as shown).

Lockup Control Plunger

Valve Assembly

• Loss of lockup

• Converter slips/shudder/codes

Replace with Sonnax Part No.

19741-01K*

Rear Control Valve Body

Bottom Side

Rear Control Valve Body

Top Side

* Part numbers with an asterisk (*)

are included in this Zip Kit.



C-3 Modulator Valve

• Burned C3 clutch

• Slips in 1st, 2nd & 3rd

NOTE: Test with 2-3 gear timing valve in

bore instead.

Lockup Relay Plunger Valve

• TCC apply & release concerns

• Inadequate lubrication • Overheat

Replace with Sonnax Part No.

19741-09K*

Click on Sonnax part numbers

to see more information.

©2015 Sonnax Industries, Inc. AW60-41SN-Vac-Locations 03-02-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4

Aisin AW 60-41SN

TIME TESTED • INDUSTRY TRUSTED

Zip Kit® AW60-41SN-ZIP Available for this unit.

101

102

Front Control

Valve Body

Filter

Filter

208

Middle Control Valve Body

(Front Side)

207

206

201

202

203

204

205

Front Control Valve Body Descriptions

I.D. No. Description

101 Solenoid B-1 Modulator Valve

No. 2

102 Neutral Relay Valve

OE Exploded View

Front & Middle Control Valve Bodies Shown Here

Middle Control

Valve Body

(Bottom Side)

209

Middle Control Valve Body Descriptions

I.D. No. Description

201 Pressure Relief Valve

202 Lockup Control Solenoid Valve

203 3-4 Shift Valve

204 2-3 Shift Valve

205 1-2 Shift Valve

206 Solenoid B-1 Modulator

Valve No.1

207 Accumulator Regulator Valve and

Plunger Valve Assembly

208 Primary Regulator Valve

& Reverse Boost Assembly

209 Pressure Relief Valve

©2015 Sonnax Industries, Inc. AW60-41SN-Vac-Locations 03-02-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5

Aisin AW 60-41SN

TIME TESTED • INDUSTRY TRUSTED

Zip Kit® AW60-41SN-ZIP Available for this unit.

316

315

314

313

312

311

310

309

308

307

306

305

303

304

302

301

Rear Control Valve Body Descriptions

I.D No. Description

301 Secondary Regulator Valve

302 Check Valve

303 B-1 Modulator Control Valve

304 Low Modulator Valve

305 Solenoid Modulator Valve

306 C-2 Accumulator

307 B-1 Accumulator

308 Manual Valve

309 C-1 Control Valve Assembly

310 C-0 Accumulator

311 2-3 Timing Valve

312 C-1 Damper Piston

313 C-3 Modulator Valve

314 Lockup Relay Control Valve

& Plunger Assembly

315 Check Valve

316 Check Valve

Rear Control

Valve Body

OE Exploded View

Rear & No. 2 Rear Control Valve Bodies Shown Here

No. 2 Rear Control

Valve Body

401

Filter

No. 2 Rear Control

Valve Body

No. 2 Rear Control Valve Body

Descriptions

I.D. No. Description

401 TCC Control Valve

& Plunger Valve Assembly