Sonnax Driveline Catalog V4
2017-04-04
: Sonnax Sonnax Driveline Catalog V4 Sonnax_Driveline_Catalog_V4 9 file catalog uploads
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DRIVELINE
PRODUCTS CATALOG
VOL
4
CONTACT SONNAX
8:30 a.m. to 5 p.m. ET
(800) 843-2600 toll-free
(802) 463-9722 international
info@sonnax.com
WHERE TO BUY
Aluminum Driveline Components: Contact Sonnax.
Slip Yokes: Available worldwide from driveline shops
and performance parts distributors. Contact Sonnax for details.
WWW.SONNAX.COM
TIME TESTED. INDUSTRY TRUSTED. THAT’S SONNAX.
Sonnax is an industry leader in the cutting-edge design, manufacture and distribution of the highest quality
products to the automotive aftermarket, commercial vehicle industries and industrial sectors utilizing drivetrain
technology. After more than 30 years in business, the Sonnax name has become synonymous with outstanding
parts, customer service and technical expertise that are second to none.
Transmission Parts &
Reman. Valve Bodies
Torque Converter
Components
HP/HD Upgrades Power Train Savers®
Driveline
Components
Part No. Tube Dia. Tube Length
T300-125-54 3.0" 54"
T350-125-54 3.5" 54"
T350-125-72 3.5" 72"
T400-125-72 4.0" 72"
T500-125-80 5.0" 80"
Tubing from Alcoa®
• Ordered to exacting specications to ensure
consistent straightness & wall thickness
• Surpasses ASTM B210-04 specication
• .125" Wall thickness improves torque yield
Sonnax tubing from Alcoa® is the best foundation for a
driveshaft that’s easy to build and balance. It’s the ideal
way to increase strength and critical speed, whether
you’re replacing thin wall OE aluminum/steel tubing or
converting from a steel two-piece to an aluminum,
one-piece driveshaft.
Tubing features a .125" thick wall for torque yields of
up to 7,303 ft-lbs. (5" tubing), a dramatic improvement
compared to the weaker OE .083" and .065" thick tubing.
5" Tubing Torque Yields
.125" SONNAX = 7,303 ft-lbs.
OE = 3,938 ft-lbs.
.065"
OE = 4,974 ft-lbs.
.083"
Sonnax is America’s #1 source for aluminum aftermarket driveshaft components,
every piece made to exacting quality standards you can trust.
• 6061-T6 Aluminum enhances drivetrain strength, performance & durability
• Uniquely engineered for fast, easy assembly & welding
• Precision-machined to deliver long-lasting, trouble-free performance
ALUMINUM COMPONENTS
WHERE TO BUY
Contact your local driveline shop for availability. Contact a Sonnax driveline product specialist
for assistance on nding a local installer or becoming a distributor.
1
ALUMINUM COMPONENTS
Flange Yokes
• Precision machined from billet aluminum
to be stronger than OE cast steel yokes
• Unrivaled concentricity for
exceptional balance & minimal runout
• Signicantly reduced weight (up to 54%)
• Superior craftsmanship & nish
complement a show-quality driveline
See diagram on page 9 for help identifying U-joint series.
U-Joint Series Bolt Hole Dia. Bolt Circle Dia. Pilot Style Flange Face to Centerline
Part No. A B C D E
T2-2-1379A
1310
.440" 4.250" F 1.630"
T2-2-939A .516" 3.500" F 1.650"
T2-2-1369A
1330
.516" 4.250" F 1.630"
T2-2-489A .440" 3.750" M 1.560"
T2-2-949A .516" 3.500" F 1.650"
T3-2-949A
1350
.516" 3.500" F 1.550"
T3-2-119A .440" 3.750" M 1.560"
T3-2-809S
CHROMOLY STEEL .440" 3.750" M 1.875"
T3-2-1579A .516" 4.250" F 1.630"
T3-2-1859A .516" 4.750" F 1.750"
Measuring
Standard Flange Yokes
B
C
Bolt Hole
Diameter
Bolt Circle Diameter
A
D
E
U-Joint Series
Pilot Style (M or F)
Flange Face
to Centerline
Chromoly Steel Flange Yoke
Sonnax chromoly steel ange yoke T3-2-809S ts ‘63–‘79 Corvette
applications with a 2.75" (male) pilot hole. It is not a direct replacement
yoke and must be installed on a new half-shaft.
2
• 6061-T6 Aluminum components enhance drivetrain strength, performance & durability
• Uniquely engineered for fast, easy assembly & welding
• Precision-machined to deliver long-lasting, trouble-free performance
6- & 8-Bolt Flanges
• Eliminates the CV joint(s)
• Mates to output & pinion anges
in Hellcat® & similar high-power applications
• Manufactured from 7075-T6 aluminum
Adapter Flange Yokes
The ideal upgrade for modied performance vehicles,
Sonnax adapter anges make it easy to convert a
two-piece driveline to a one-piece, U-joint style driveline.
Combined with Sonnax tubing and weld yokes, these
unique anges dramatically increase strength and
durability while reducing future maintenance costs.
What vehicles do these flanges fit?
Measure bolt circle diameter as well as
pinion and output ange bolt hole diameters
to determine if these yokes will t your build.
Part No. Bolts U-Joint Series Bolt Hole Dia. Bolt Circle Dia. Pilot Style Flange Face to Centerline
T35-ALFY-07 61350 .425" 3.700" F 3.440"
T35-ALFY-08 81350 .425" 3.465" F 3.440"
3-Bolt Flange
• Eliminates the troublesome giubo or CV joint(s)
• Great for drivetrain swaps & retrots in custom applications
such as street rods & hot rods
• Manufactured from 6061-T6 aluminum
Part No. Bolts U-Joint Series Bolt Hole Dia. Bolt Circle Dia. Pilot Style Flange Face to Centerline
T35-GMFD-01 31350 .500" 4.331" F 3.000"
3
ALUMINUM COMPONENTS
Weld Yokes
• Precision machined from billet aluminum
to be stronger than OE cast yokes
• Unrivaled concentricity for exceptional balance
& minimal runout
• Extra-thick pilot weld wall for consistent welds
Part No. Tube Dia. U-Joint Series
T31-28-3012 3.0"
1310T31-28-3512 3.5"
T31-28-4008* 4.0"
T33-28-3012 3.0"
1330
T33-28-3512 3.5"
T33-28-3512L 3.5"
T33-28-4012 4.0"
T33-28-5012 5.0"
T35-28-3012 3.0"
1350
T35-28-3512 3.5"
T35-28-3512L 3.5"
T35-28-4012 4.0"
T35-28-5012 5.0"
T3R-28-3012 3.0"
3R
T3R-28-3512 3.5"
T41-28-4012 4.0"
1410
T41-28-5012 5.0"
T48-28-5012 5.0" 1480
T485-28-5012 5.0" 1485
T55-28-5012 5.0" 1550/1555
See diagram on page 9 for help identifying U-joint series.
* T31-28-4008 ts .083" wall tubing.
4
• 6061-T6 Aluminum components enhance drivetrain strength, performance & durability
• Uniquely engineered for fast, easy assembly & welding
• Precision-machined to deliver long-lasting, trouble-free performance
Bondable Yokes for Carbon Fiber Driveshafts
Carbon ber is the next evolution of driveshaft power
transfer technology. When you’re ready to go to the next
level, Sonnax bondable yokes are the best foundation for
the ultimate carbon ber driveshaft.
Sonnax offers a wide range of aluminum end yokes in a
variety of sizes for many applications, from street to strip,
dirt oval track, circle track and everything in-between.
• Unique design supports a strong,
reliable carbon ber tubing bond
• Proven in applications beyond 1,000 HP
Part No. Pilot Dia. U-Joint Series
T31-28-20012C* 2.0"
1310
T31-28-30012C 3.0"
T33-28-30012C 3.0" 1330
T35-28-30012C 3.0"
1350
T35-28-35012C 3.5"
T41-28-35012C 3.5" 1410
T48-28-35012C 3.5" 1480/1485
See diagram on page 9 for help identifying U-joint series.
* T31-28-20012C is manufactured from 7075-T6 aluminum.
Standard Driveshaft vs.
Carbon Fiber Driveshaft & Sonnax Yoke
5
Sonnax takes slip yokes to a new level by offering the industry’s rst affordable, high-quality
performance steel slip yokes, a winning combination you won’t nd anywhere else.
• Fully machined from billet steel for enhanced strength & durability
• Leak-free plug tested to 40 psi for optimum sealing
• 1330 & 1350 Series yokes are chromoly steel
WHERE TO BUY
Slip yokes are available worldwide from driveline shops and performance parts distributors.
Contact a Sonnax driveline product specialist for more information.
PERFORMANCE SLIP YOKES
These slip yokes set the standard for incredible performance and value.
It’s the best way to greatly increase strength and durability in a wide
range of high horsepower and torque capacity vehicles.
Installing Sonnax yokes in routine transmission builds helps prevent
comeback complaints like:
• Leaking from the back of the transmission
• Noise, vibration & harshness (NVH)
• Clunking & shudder
Slip Yokes for
Bushing Tail Housings
Super durable, through-hardened yokes with tempered barrels will
withstand the most severe punishment. The unique Sonnax design further
increases strength in critical areas, making them ideal upgrades for
Powerglide and many other extreme racing applications.
• A roller bearing provides friction reduction that translates
to less running power loss vs. bushing
• Use with single- or double-roller bearing applications
Slip Yokes for
Roller Bearing Tail Housings
6
Excellent Corrosion Protection
Black oxide nish inhibits rust and pitting.
Superior Fit
Clean-cut splines mate smoothly with output shaft.
Exceptional Balance with Minimal Runout
All dimensions are precision machined to guarantee
a consistent, concentric slip yoke.
Optimum Sealing & Yoke Movement
Smooth outer journal for uniform contact with seal
prevents leaks and promotes proper fore/aft yoke action.
SEE PAGES 8 & 9 FOR PARTS LISTING
EXTREME PERFORMANCE
ROLLER BEARING STYLE
BUSHING STYLE
HIGH PERFORMANCE
7
Part No. A B C Spline Type 3R 1310 1330 1350
Suggested Bushing
Output Shaft Applications
T3R-3-6081HP 27 1.503" 5.47" Full
Powerglide, THM 200-4R,
THM 350, THM 700-R4,
4L60-E, Muncie M-20,
21 & 22 with 27-tooth spline,
Saginaw 3- & 4-Speed
T2-3-4911HP 27 1.503" 4.88" Full
T2-3-6081HP 27 1.503" 5.47" Full
T2-3-12081HP
CHROMOLY 27 1.503" 5.47" Full
T2-3-12051HP
CHROMOLY 27 1.503" 6.76" Counterbore
T3-3-6081HP
CHROMOLY 27 1.503" 5.47" Full
T3-3-4281HP
CHROMOLY 27 1.503" 6.94" Counterbore
T2-3-6081HP8XL
CHROMOLY 27 1.503" 8.00" Full Powerglide, 200-4R, 4L60,
4L60-E, 350, Muncie & Brinn
T3R-3-9762HP 32 1.886" 5.34" Full
THM 400, 4L80-E, Muncie
M-20, 21 & 22, BorgWarner
T-10 with 32-tooth spline
T3R-3-9161HP 32 1.886" 7.50" Full
T3R-3-9131HP 32 1.886" 7.50" Counterbore
T2-3-13131HP 32 1.886" 4.88" Full
T2-3-10431HP 32 1.886" 5.50" Full
T2-3-10831HP
CHROMOLY 32 1.886" 6.76" Full
T3-3-2431HP
CHROMOLY 32 1.886" 5.50" Full
T3-3-2431CBHP
CHROMOLY 32 1.886" 5.50" Counterbore
T3-3-5571HP
CHROMOLY 32 1.886" 6.94" Full
T3-3-5551HP
CHROMOLY 32 1.886" 7.94" Counterbore
T2-3-6041HP
CHROMOLY 31 1.685" 6.00" Full C-6, FMX, Toploader
4-Speed, ZF 5-Speed,
Tremec with 31-tooth spline
T3-3-2491HP
CHROMOLY 31 1.685" 6.44" Full
T3-3-5431HP
CHROMOLY 31 1.886" 7.31" Full Transfer Case
T2-3-4871HP 28 1.499" 6.00" Full C-4, AOD, many Toploader
3- & 4-Speeds, BorgWarner/
Tremec T-5 with 28-tooth
spline
T2-3-8251HP 28 1.499" 6.50" Full
T2-3-5981HP
CHROMOLY 28 1.499" 5.91" Full
T3-3-8251HP
CHROMOLY 28 1.499" 6.50" Full C4, AOD, T5, T10
T2-3-14061HP
CHROMOLY 28 1.598" 6.63" Full
Ford 4R70W
T3-3-14061HP
CHROMOLY 28 1.598" 6.63" Full
T3-3-3931HP
CHROMOLY 30 1.680" 6.63" Full A727, A833 & 30-spline T56
Spline
Count
Seal
Dia. Length U-Joint Series
Bushing Style
PERFORMANCE SLIP YOKES
8
Sonnax warrants to the purchaser that each part manufactured or supplied by Sonnax will be free from defects in material or in factory workmanship.
The warranty period shall extend for six (6) months from the date of sale. Sonnax must receive all warranty claims before the end of the warranty period.
If Sonnax determines that the part is defective in material or in factory workmanship, Sonnax will, at its option, repair or replace the defective part,
or issue an account credit for the purchase price. This remedy is Sonnax’s sole liability and the sole remedy provided by Sonnax for any breach of warranty.
All warranty returns must be pre-approved. Please contact Sonnax if you have a part to be returned under this warranty.
This warranty will not cover: Removal and replacement labor costs; Loss of time, inconvenience or other consequential damage; Any Sonnax part that has been:
Subject to misuse, negligence; alteration or improper maintenance; Improperly installed in the judgment of Sonnax, so as to adversely affect its performance and reliability.
This warranty is the only warranty applicable to parts manufactured or supplied by Sonnax, and is expressly in lieu of any other warranties, expressed or implied, including any
implied warranty of merchantability or fitness for a particular purpose. Any representations or descriptions in brochures, ads or catalogs are approximate only and will not create
any warranty or other obligation by Sonnax. There are no warranties which extend beyond the description on the face hereof.
Sonnax does not authorize any person to create for it any other obligation or liability in connection with these parts. Sonnax shall not be liable for any incidental or consequential
damage, lost profits, lost savings or punitive damages resulting from any breach of warranty.
SONNAX GENERAL
WARRANTY POLICY
Measuring Slip Yokes
Some slip yokes have missing splines, so always
count the splines on the transmission output shaft.
AB
C
Seal Diameter
Length (Centerline to End)
D
Barrel Length
Aftermarket yokes may have different barrel lengths than OE yokes, so this is not a critical
dimension for identifying which yoke will t a shaft. Find part details at www.sonnax.com.
Spline Count
Identifying Spline Type
A slip yoke counterbore is a short lead
without spline in the end of the yoke.
Counterbore
U-Joint Series E F
3R 2.562" 1.125"
1310 3.219" 1.062"
1330 3.622" 1.062"
1350 3.622" 1.188"
1410 4.188" 1.188"
1480 4.188" 1.375"
1485 4.178" 1.375"
1550/1555 4.964" 1.375"
G
Identifying U-Joint Series
For 3R only,
measure the
inside snap ring.
U-Joint
Width
Cap Diameter
F
E G
Roller Bearing Style
Part No. A B C Spline Type 3R 1310 1330 1350
Suggested Roller Bearing
Output Shaft Applications
T3-3-6081H
CHROMOLY 27 1.500" 5.81" Full
Spline
Count
Seal
Dia. Length U-Joint Series
Powerglide, THM 200-4R,
THM 350, THM 700-R4,
4L60-E, Muncie M-20,
21 & 22 with 27-tooth spline,
Saginaw 3- & 4-Speed
9
• Fully machined from billet steel for enhanced strength & durability
• Leak-free plug tested to 40 psi for optimum sealing
• 1330 & 1350 Series yokes are chromoly steel
STREET ROD/HOT ROD
Slip Yoke Weld Yoke Tubing Weld Yoke Flange Yoke
3" Driveshaft T2-3-6081HP T31-28-3012 T300-125-54 T31-28-3012 T2-2-939A
3.5" Driveshaft T3-3-4281HP T35-28-3512 T350-125-54 T35-28-3512 T3-2-1579A
LATE-MODEL MUSCLE CAR
Slip Yoke Weld Yoke Tubing Weld Yoke Flange Yoke
’79–’95 Mustang T2-3-5981HP T33-28-3512 T350-125-54 T33-28-3512 T2-2-949A
’10-Later Camaro T35-GMFD-01 T35-28-4012 T400-125-72 T35-28-4012 T3-2-1859A
HEAVY-DUTY DIESEL TRUCK
v
Slip Yoke Weld Yoke Tubing Weld Yoke Flange Yoke
Chevy Duramax — T41-28-5012 T500-125-80 T41-28-5012 —
Dodge Cummins — T485-28-5012 T500-125-80 T485-28-5012 —
Get More Power Down to the Ground
with Sonnax 5" Components
• Increase Strength & Durability
• Reduce Maintenance Costs
• Improve Serviceability
• Eliminate Takeoff Shudder
Meet the toughest demands of today’s heavy-duty
Dodge and Chevrolet diesel pickup trucks with
Sonnax 5" aluminum weld yokes and tubing.
Delivering enhanced strength and durability,
improved torque yields, and precision-machined quality, these components pair perfectly to replace
troublesome two-piece driveshafts and eliminate the high-maintenance carrier bearing altogether.
DRIVELINE
Driveline Products Catalog Vol. 4.1
Sonnax Industries, Inc. • 1 Automatic Drive • P.O. Box 440 • Bellows Falls, VT 05101-0440 USA CAT-DL4-1
Contact Sonnax 8:30 a.m. to 5 p.m. ET • (800) 843-2600 • (802) 463-9722 • fax (802) 463-4059 • www.sonnax.com ©2017 Sonnax Industries, Inc.
PERFORMANCE BUILDS
