Sonnax PTS Catalog2011 Vol3

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2013-11-18

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• Eliminate Damage to Gears & Driveshafts

• Avoid Costly Repairs to Drivetrain Components

• Eliminate Roadside & Repair Shop Downtime

PRODUCT CATALOG

VOL

OWER

RAIN

AVERS

Torque Fuses® range from 2,000 to

35,000 ft-lb of shearing force capacity

calibrated to your specic requirements.

Stop Axle, Differential

& Driveshaft Damage

Power Train Savers are virtually eliminating

over-torque drivetrain repair costs and down-

time for individual truck owners, eets, mainte-

nance managers and their companies.

Power Train Savers work on all shaft-driven equipment:

Trucks - Light, Medium & Heavy Duty

Industrial - Petroleum, Mining, Forestry & Manufacturing

Marine - Tug Boats, Ferries & Pleasure Craft

Recreational Vehicles - Rock Crawlers, Sand Rails

Power Train Savers are patented drivetrain protection devices which mount into an existing driveshaft. Once in-

stalled, these unique devices protect the drivetrain from over-torque damage that can ruin dierentials, gears, axles

and driveshafts. With a Power Train Saver unit installed, you won’t notice a dierence in performance until you en-

counter an over-torque situation. en, our precisely calibrated Torque Fuses® shear before drivetrain damage occurs,

while the unit design holds the driveshaft in place.

A demonstration video and more information

can be found online at www.sonnax.com

Power Train Savers work on a series of Torque Fuses® which are engineered to shear at

specic torque loads. While the fuses do their work preventing over-torque damage, an

internal system within the unit supports the driveshaft, avoiding the consequential dam-

age caused by a broken shaft. When over-torque occurs and the fuses snap, simply replace

the three fuse links right on the job site and you are up and running in no time. Units are

available to cover a wide variety of driveshaft series, and can easily be matched with Torque

Fuses calibrated to your specic requirements.

Using a Power Train Saver doesn’t just cut down on expensive drivetrain repairs. Consider

the collateral damage from a broken driveshaft such as leaking or broken hydraulic lines,

damaged fuel tanks, punctured air lines, etc. en calculate the costly downtime of waiting

for a wrecker and making repairs, and the benets of installing a Power Train Saver quickly

add up.

Every Power Train Saver unit requires a Torque Fuse set (consisting of three or more fuse

links). Fuse set recommendations are provided for each unit based on the torque capacity

of the driveline series and driveshaft tube in which it will be installed. ese recommenda-

tions allow buyers to choose fuse shear points based on three specic levels of protection.

Your Sonnax sales representative can assist you with fuse set recommendations, particularly

if dierential protection is your primary concern.

Industrial & Marine Flanged Series

Used in industrial driveline applications, utilizing anged series.

Heavy Duty Truck Series

The Power Train Saver unit can be installed in any driveline conguration,

we recommend ahead of the forward differential.

Differential

Power Unit

Lifetime Drivetrain

Over-Torque Protection

OWER

RAIN

AVERS

Light Duty Series

Torque Capacity 1,500 – 4,500 ft-lb

Fits 2" and 2½" driveshafts.

Typically used for industrial/agricultural purposes such as pumps or PTO applications,

and for enthusiast or recreational vehicle applications (rock crawlers, sand rails, etc.).

Torque fuses come in sets of three. Each fuse is stamped with an ID.

Light Duty Series Torque Fuse Options

1,500 1E 1,500

1,750 1F 1,750

2,000 1G 2,000

2,250 1H 2,250

2,500 1I 2500

2,750 1J 2750

3,000 1K 3000

3,250 1L 3250

3,500 1M 3500

3,750 1N 3750

4,000 1O 4000

4,250 1P 4250

Capacity ID Part No.

4,500 1Q 4500

Capacity ID Part No. Capacity ID Part No. Capacity ID Part No.

Torque Fuse Recommendations

90% Capacity 95% Capacity 100% Capacity 105%+

Driveline

Series

Tube

Size*

PTS Unit

Part No.

Best Protection Level Standard Protection Level Basic Protection Level Caution

Capacity†ID Part No. Capacity†ID Part No. Capacity†ID Part No.

1310 2.00 x. 083 20083B 1,500 1E 1500 1,750 1F 1750 2,000 1G 2000

1310 2.00 x 1.20 20120B 2,250 1H 2250 2,500 1I 2500 2,750 1J 2750

1310 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

1310 2.50 x .120 25120B 4,000 1O 4000 4,250 1P 4250 4,500 1Q 4500

1330 2.00 x 1.20 20120B 2,250 1H 2250 2,500 1I 2500 2,750 1J 2750

1330 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

1350 2.00 x 1.20 20120B 2,250 1H 2250 2,500 1I 2500 2,750 1J 2750

1350 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

1410 2.50 x .095 25095B 3,000 1K 3000 3,250 1L 3250 3,500 1M 3500

7260 2.00 x. 083 20083B 1,500 1E 1500 1,750 1F 1750 2,000 1G 2000

7260 2.00 x 1.20 20120B 2,250 1H 2250 2, 500 1I 2500 2,750 1J 2750

7260 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

7290 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

3R 2.00 x. 083 20083B 1,500 1E 1500 1,750 1F 1750 2,000 1G 2000

3R 2.00 x 1.20 20120B 2,250 1H 2250 2, 500 1I 2500 2,750 1J 2750

3R 2.50 x .083 25083B 2,750 1J 2750 3,000 1K 3000 3,250 1L 3250

*O.D. x Wall Thickness given in inches.

†Torque Capacity given in ft-lb.

Best Protection Level (90%)

The recommended starting point

and aimed at protecting weaker

components such as differentials

or gear boxes.

Basic Protection Level (100%)

Closest to the yield point of driveshaft

components, while still providing

protection.

Standard Protection Level (95%)

Uses driveshaft torque capacity

as a protection-level target.

Torque Fuse Recommendations

Medium Duty Series

Torque Capacity 2,000 – 8,500 ft-lb

Fits 3", 3 ½" and 4" driveshafts.

Typically used on single axle, light- and medium-duty trucks.

Torque Fuse Recommendations

90% Capacity 95% Capacity 100% Capacity 105%+

Driveline

Series

Tube

Size*

PTS Unit

Part No.

Best Protection Level Standard Protection Level Basic Protection Level Caution

Capacity†ID Part No. Capacity†ID Part No. Capacity†ID Part No.

1310 3.00 x .083 30083 3,500 30035 4,000 40040 4,500 50045

1330 3.50 x .083 35083 4,000 40040 4,500 50045 5,000 60050

1330 4.00 x .083 40083 4,000 40040 4,500 50045 5,000 60050

1350 3.00 x .083 30083 3,500 30035 4,000 40040 4,500 50045

1350 3.50 x .083 35083 4,000 40040 4,500 50045 5,000 60050

1350 4.00 x .083 40083 4,000 40040 4,500 50045 5,000 60050

1410 3.00 x .083 30083 3,500 30035 4,000 40040 4,500 50045

1410 3.50 x .083 35083 5,000 60050 5,500 70055 6,000 80060

1410 4.00 x .083 40083 5,000 60050 5,500 70055 6,000 80060

1480 3.50 x .083 35083 5,000 60050 5,500 70055 6,000 80060

1480 4.00 x .083 40083 6,000 80060 6,500 90065 7,000 10 0070

1550 3.50 x .095 35095 5,000 60050 5,500 70055 6,000 80060

1550 4.00 x .083 40083 5,500 70055 6,000 80060 6,500 90065

1550 4.00 x .180 40180 Call Sonnax for recommendation.

*O.D. x Wall Thickness given in inches.

†Torque Capacity given in ft-lb.

Medium Duty Series Torque Fuse Options

2,000 0 0020

2,500 1 0025

3,000 2 0030

3,500 3 0035

4,000 4 0040

4,500 5 0045

5,000 6 0050

5,500 7 0055

6,000 8 0060

6,500 9 0065

7,000 10 0070

7,500 11 0075

Capacity ID Part No.

8,000 12 0080

8,500 13 0085

Capacity ID Part No. Capacity ID Part No. Capacity ID Part No.

Torque fuses come in sets of three. Each fuse is stamped with an ID.

Best Protection Level (90%)

The recommended starting point

and aimed at protecting weaker

components such as differentials

or gear boxes.

Basic Protection Level (100%)

Closest to the yield point of driveshaft

components, while still providing

protection.

Standard Protection Level (95%)

Uses driveshaft torque capacity

as a protection-level target.

Torque Fuse Recommendations

Heavy Duty Series

Torque Capacity 5,500 – 25,500 ft-lb

Fits 3 ½", 4", 4 ½" and 5" driveshafts.

Primarily used on multi-axle, Class 6, 7 and 8 trucks.

Torque Fuse Recommendations

90% Capacity 95% Capacity 100% Capacity 105%+

Driveline

Series

Tube

Size*

PTS Unit

Part No.

Best Protection Level Standard Protection Level Basic Protection Level Caution

Capacity†ID Part No. Capacity†ID Part No. Capacity†ID Part No.

1550 4.00 x .095 15095 5,500 F1005 6,500 G1006 7,500 H1007

1610 3.50 x .134 16134 7,500 H1007 8,500 I1008 9,500 J1009

1610 4.00 x .134 17180 10,500 K1010 11,500 L1011 12,500 M1012

1710 4.00 x .134 17180 10,500 K1010 11,500 L1011 12,500 M1012

1710 4.00 x .180 17180 14,500 O1014 15,500 P1015 16,500 Q1016

1760 4.00 x .180 17180 15,500 P1015 16,500 Q1016 17,500 R1017

1810 4.00 x .134 18134 12,500 M1012 13,500 N1013 14,500 O1014

1810 4.59 x .180 18134 19,500 T1019 20,500 U1020 21,500 V1021

1810 4.50 x .259 18259 19,500 T1019 20,500 U1020 21,500 V1021

1880 4.50 x .259 18259 22,500 W1022 23,500 X1023 24,500 Y1024

SPL140®4.21 x .138 SP138 12,500 M1012 13,500 N1013 14,500 O1014

SPL170®4.96 x .120 SP165 15,500 P1015 16,500 Q1016 17,500 R1017

SPL170®4.72 x .197 SP197 17,500 R1017 18,500 S1018 19,500 T1019

SPL250®5.06 x .165 SP165 20,500 U1020 21,500 V1021 22,500 W1022

SPL is a registered trademark of Dana Corporation.

*O.D. x Wall Thickness given in inches.

†Torque Capacity given in ft-lb.

Heavy Duty Series Torque Fuse Options

5,500 F 1005

6,500 G 1006

7,500 H 1007

8,500 I 1008

9,500 J 1009

10,500 K 1010

11,500 L 1011

12,500 M 1012

13,500 N 1013

14,500 O 1014

15,500 P 1015

16,500 Q 1016

17,500 R 1017

18,500 S 1018

19,500 T 1019

20,500 U 1020

21,500 V 1021

22,500 W 1022

Capacity ID Part No.

23,500 X 1023

24,500 Y 1024

25,500 Z 1025

Capacity ID Part No. Capacity ID Part No. Capacity ID Part No.

Torque fuses come in sets of three. Each fuse is stamped with an ID.

Best Protection Level (90%)

The recommended starting point

and aimed at protecting weaker

components such as differentials

or gear boxes.

Basic Protection Level (100%)

Closest to the yield point of driveshaft

components, while still providing

protection.

Standard Protection Level (95%)

Uses driveshaft torque capacity

as a protection-level target.

Torque Fuse Recommendations

Heavy Duty Towing Disconnect

The Power Train Savers towing disconnect unit was developed for demanding

applications which require not only over-torque protection, but also long-distance towing

options. The innovative design of this dual purpose device offers all the great benets of a Power

Train Saver, plus the ability to tow disabled vehicles without having to pull axles or the driveshaft.

How does the towing disconnect work?

As an Over-Torque Protection Device:

Just like all Power Train Savers, when an over-torque

situation occurs, the calibrated torque fuses in this

unit shear to protect the drivetrain from damage. New

fuses can be easily installed on-site to get the vehicle

back on the road quickly.

As a Towing Device:

If a mechanical issue occurs with a truck

and towing is required, the torque fuses

in this Power Train Saver unit are easily

removed, allowing the vehicle to be towed

without pulling a driveshaft or axle.

• Eliminates crawling under the truck to remove a heavy driveshaft.

• There is no chance for potential contaminants in the differential if

axles are pulled.

• Ends the loss and mess of gear oil or other uids in the streets.

Going Green with Power Train Savers

The Power Train Savers towing disconnect unit is a part of the movement towards

developing more fuel-efcient truck eets. Sonnax developed the device in conjunction

with truck manufacturers, large city municipalities

and pioneers in hydraulic hybrids who

are working together to build hydraulic

hybrid trucks. We are proud to offer

a product which supports these

initiatives and leads the industry in

robust drivetrain protection.

Call today to speak with a

Sonnax representative about

custom-build options designed

to t your application.

Industrial Series

Torque Capacity 5,500 – 35,000+ ft-lb

The Power Train Savers industrial series is designed to withstand

constant use in extreme environments and protect power driven units and

operators from the dangers of accidental over-torque. Each self-contained

unit is custom built to specic torque and driveline requirements, and the variety of torque fuse

options allow for ne-tuning to optimal torque range. If over-torque occurs, the calibrated torque

fuses snap safely and cleanly to stop the shaft. Getting equipment back up and working is as simple

as replacing the fuses – there are no damaged parts to repair or clean up.

• Completely self-contained unit can be used in any shaft-driven application.

• Bolt-in protection uses standardized DIN and SAE ange congurations.

• Torque capacities range from 5,500 ft-lb to 35,000 ft-lb (higher torque ratings also available).

• Standard ange congurations go from 155mm to 465mm.

Shown above is a Power Train Saver industrial

unit installed in the Snow Wolf SB-1050, a high-

speed, high-capacity airport snow blower by Airport

Technologies in Manitoba, Canada.

Power Unit

PTS Unit

12"

Marine Series

Torque Capacity 5,500 – 35,000+ ft-lb

Power Train Saver units for marine applications bolt directly into the

output gear ange. In situations of prop bottoming, debris or cable

contact, the calibrated torque fuses shear to immediately stop the prop,

preventing damage to the prop as well as the transmission, gear and drivelines. These specially

designed devices excel at protecting ferries, luxury boats, tug and “push” boats operating in extreme

river and ocean environments.

• Installs between the transmission and prop shaft on marine powertrains.

• Torque capacities range from 5,000 ft-lb to 35,000 ft-lb (higher torque ratings also available).

• Standard marine ange congurations go from 155mm to 465mm.

Transmission

12"

PTS Unit

Drivetrain Sizing Worksheet

is worksheet aids in both the selection of the Power Train Saver unit in a specic driveshaft,

and the torque fuse selection. Critical information is noted with an asterisk.

is form is available for download in the Power Train Saver section of the Sonnax website.

*Rear Drive Train: q Tri Axle q Tandem q Single Axle

*Driveline Series: q 1610 q 1710 q 1760

q 1810 q SPL250® q Other

*Tube Wall Thickness: q .095" q .134" q .165"

q .180" q .259" q Other "

*Tube Outside Diameter: q 3.50" q 4.00" q 4.50"

q 4.21" q 5.06" q Other "

Rear Gear Ratio:

Rear Diff. Size: q 23,000 lb. q 40,000 lb. q 46,000 lb.

q 52,000 lb. q 65,000 lb. q Other lb.

Steering Drive Axle: q Yes q No

Auxiliary Transmission: q Yes q No

Gross Vehicle Weight: lb.

Typical Weight Hauled: lb.

What parts are currently breaking? q Axles q Differentials

q U-Joints q Tubes q Other

Customer Name:

Customer Phone: Customer E-mail:

Notes:

* Critical information

Sonnax ONLINE

There’s no better place to nd the information and parts you need from

Sonnax than our industry-leading website. www.sonnax.com is your

best resource for all our latest products, installation guides, technical

articles, and much more.

• Watch PowerTrain Savers inACTION!Visit www.sonnax.com to watch our

demonstrationvideo.You’llseePowerTrainSaversfusesatworkprotecting

driveshafts,plushowquicklyandeasilytorquefusesinstallon-siteforfast,

economicalrepairs.

• E-mailusanytimeusingourhandyonlinecontactformtogetintouchwitha

salesrepresentative,ordercatalogsorrequesttechsupport.

Allison®

Sonnax offers a continually expanding line of Allison transmission and converter parts, including

governors, ground sleeves, oil pans, converter pistons and enhanced billet covers. Our latest

product additions include pump bushings, speed sensors and ground sleeves for PTO and

non-PTO units. Browse our extensive selection of Allison parts online at www.sonnax.com or

contact a Sonnax sales representative today for more information.

Driveline

Sonnax designs and manufactures the industry’s

best aluminum driveline components. We offer OE-

quality Alcoa® tubing ordered to our specications,

along with 6061-T6 aluminum yokes and repair

bushings which are precision machined by skilled

craftsmen at our Vermont manufacturing facility.

Call us or visit www.sonnax.com anytime to request

a Driveline catalog.

Behind every Power Train Saver is the

Sonnax reputation for the highest quality

products for the automotive aftermarket.

• Innovativetransmissionpartsforrestoringvalve

bodiestostandardsmeetingorexceedingOE

• Heavy-dutyandhighperformanceproductsfor

transmissionsandtorqueconverters

• Full-lineofhigh-qualitytorqueconverter

components

• Advanceddriveshaftprotectiondevices

• Superioraluminumdrivelinecomponents

TIME TESTED • INDUSTRY TRUSTED

Power Train Savers® Catalog Vol. 3

Sonnax Industries, Inc. • 1 Automatic Drive • P.O. Box 440 • Bellows Falls, VT 05101-0440 USA

Warranty Policy

Sonnax warrants to the purchaser that each part manufactured or supplied by

Sonnax will be free from defects in material or in factory workmanship. The warranty

period shall extend for six (6) months from the date of sale. Sonnax must receive all

warranty claims before the end of the warranty period.

If Sonnax determines that the part is defective in material or in factory

workmanship, Sonnax will, at its option, repair or replace the defective part, or issue

an account credit for the purchase price. This remedy is Sonnax’s sole liability and the

sole remedy provided by Sonnax for any breach of warranty.

All warranty returns must be pre-approved. Please contact Sonnax if you have a

part to be returned under this warranty.

This Warranty will not cover: Removal and replacement labor costs; Loss of time,

inconvenience or other consequential damage; Any Sonnax part that has been:

Subject to misuse, negligence; alteration or improper maintenance; Improperly

installed in the judgment of Sonnax, so as to adversely affect its performance and

reliability.

This warranty is the only warranty applicable to parts manufactured or supplied

by Sonnax, and is expressly in lieu of any other warranties, expressed or implied,

including any implied warranty of merchantability or tness for a particular purpose.

Any representations or descriptions in brochures, ads or catalogs are approximate

only and will not create any warranty or other obligation by Sonnax. There are no

warranties which extend beyond the description on the face hereof.

Sonnax does not authorize any person to create for it any other obligation or

liability in connection with these parts. Sonnax shall not be liable for any incidental or

consequential damage, lost prots, lost savings or punitive damages resulting from

any breach of warranty.

TIME TESTED • INDUSTRY TRUSTED

Sonnax is a diversied supplier of specialized drivetrain products to the automotive and commercial

vehicle industries, and to industrial sectors utilizing drivetrain technology. We design, manufacture, test and

distribute a wide variety of components used to remanufacture torque converters, to rebuild automatic

transmissions, and to protect driveshafts and associated components from over-torque damage.

Sonnax is an Employee-Owned Company

Sonnax PTS Catalog2011 Vol3

Sonnax-Pts-Catalog2011-Vol3 Sonnax-PTS-Catalog2011-Vol3 Sonnax-PTS-Catalog2011-Vol3 3 file catalog uploads sonnax-dev

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