U140E U241E Vac
U140E-U241E-Vac U140E-U241E-Vac U140E-U241E-Vac 593 file tech_resource uploads sonnax-dev
2017-01-11
: Sonnax U140E-U241E-Vac U140E-U241E-Vac 113 pdf pdf uploads
Open the PDF directly: View PDF 
.
Page Count: 5
| Download | |
| Open PDF In Browser | View PDF |
TOYOTA U140E/F, U240E, U241E Zip Kit® U140E-U241E-ZIP Available for these units. TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 15 10 25 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 5 0 30 VACUUM TEST Upper Valve Body – Bottom Side • U 241E Shown Here Click on Sonnax part numbers to see more information. End Plugs, Multiple Locations C2 (Direct) Exhaust Valve • Shift concerns • Clutch failure • C2 Clutch burned • Slipping/Flares in 3rd and 4th Replace with Sonnax Part No. 57917E-20K NOTE: Six Locations = Clutch Apply Control Plunger Valve Assembly • Clutch failure • Burnt clutches • Shift concerns Replace with Sonnax Part No. 57917E-05K C2 (Direct) Lockup Valve • C2 Clutch burned • Slipping/Flares in 3rd and 4th Secondary Regulator Valve • Harsh lockup • Burnt converter • TCC apply & release concerns Replace with Sonnax Part No. 57917E-16K Requires F-57917E-TL16 & VB-FIX Lockup Control Valve • TCC apply & release concerns • TCC codes • Burnt converter Replace with Sonnax Part No. 27741-25K Requires F-27741-TL25 & VB-FIX NOTE: Test both ports at the same time. Lockup Control Plunger Assembly • Burnt converter • TCC codes • TCC apply & release concerns Replace with Sonnax Part No. 57917E-03K NOTE: Vacuum testing of lockup control plunger assembly not possible while in casting. Perform visual inspection to identify wear. Lockup Relay Valve • TCC apply & release concerns • Overheating • TCC codes • Burnt converter Solenoid Modulator Valve • Harsh/Flare upshifts • TCC slip or cycling • Low cooler flow • Overheating • Excessive Reverse pressure • Bind-up B1 (2nd Gear Brake) Control Valve • B1 Brake clutches burned • 2nd Quality poor Replace with Sonnax Part No. 57917E-13K Requires F-57917E-TL13 & VB-FIX ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com U140E-U241E-Vac-Locations 11-08-16 Page 1 Zip Kit® U140E-U241E-ZIP Available for these units. TOYOTA U140E/F, U240E, U241E TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 20 15 10 25 5 0 30 VACUUM TEST Upper Valve Body – Top Side • U241E Shown Here Click on Sonnax part numbers to see more information. C2 (Direct) Accumulator Piston B1 (2nd Gear) Accumulator Piston • C2 Clutch Burned • 2-3 Concerns • B1 Brake clutches burned • 1-2 Quality poor Replace with Sonnax Part No. 57917E-19K Replace with Sonnax Part No. 57917E-19K ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com U140E-U241E-Vac-Locations 11-08-16 Page 2 TOYOTA U140E/F, U240E, U241E Zip Kit® U140E-U241E-ZIP Available for these units. TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 15 10 25 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 5 0 30 VACUUM TEST Lower Valve Body – Bottom Side • U241E Shown Here Click on Sonnax part numbers to see more information. Pressure Regulator Valve • Low/High line pressure • Soft/Harsh shifts • Clutch and brake failure • High line pressure in Reverse • Low converter pressure Replace with Sonnax Part No. 57917E-08K Requires 57917E-TL8 C2 (Direct Clutch) Control Valve • C2 Clutch burned • Slipping/Flares in 3rd and 4th Boost Valve Assembly • High line pressure in Reverse • Low line rise in Drive • Soft shifts Replace with Sonnax Part No. 57917E-01K B2 (1st and Reverse Brake) Control Valve • B2 Brake clutches burned • Delayed Reverse • Delayed engagement in manual low B1 (2nd Gear Brake) Control Valve End Plugs, Multiple Locations • B1 Brake clutches burned • 2nd Quality poor • Shift concerns • Clutch failure Replace with Sonnax Part No. 57917E-20K NOTE: Three Locations = ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com U140E-U241E-Vac-Locations 11-08-16 Page 3 Zip Kit® U140E-U241E-ZIP Available for these units. TOYOTA U140E/F, U240E, U241E TIME TESTED • INDUSTRY TRUSTED OE Exploded View Upper & Lower Valve Body • U241E Shown Here Upper Valve Body Bottom Side Shown Upper Valve Body Descriptions I.D. No. Description 110 101 C2 Lockup Valve 102 Secondary Regulator Valve 103 Lockup Control Valve 104 Lockup Relay Valve 105 Solenoid Modulator Valve 106 B3 Orifice Control Valve 103 107 B1 Lockup Valve 104 108 Clutch Apply Control Valve 109 C2 Exhaust Valve 110 Three-Way Check Valve 101 109 102 108 107 106 105 111 Upper Valve Body Descriptions I.D. No. 112 101 Description 111 C2 Accumulator Piston 112 B1 Accumulator Piston Upper Valve Body Top Side Shown ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com U140E-U241E-Vac-Locations 11-08-16 Page 4 TOYOTA U140E/F, U240E, U241E Zip Kit® U140E-U241E-ZIP Available for these units. TIME TESTED • INDUSTRY TRUSTED OE Exploded View Upper & Lower Valve Body • U241E Shown Here Checkball is not used in all units. Only use in models that have a corresponding hole in the separator plate at this location. Lower Valve Body Descriptions I.D No. Description 201 C2 Control Valve 202 Main Regulator Valve 203 B2 Control Valve 204 B1 Control Valve 205 3-4 Shift Valve 206 Manual Valve 201 202 203 204 205 206 Lower Valve Body Bottom Side Shown Lower Valve Body Top Side Shown ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com U140E-U241E-Vac-Locations 11-08-16 Page 5
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.7 Linearized : Yes Create Date : 2016:11:08 09:18:30-05:00 Creator : Adobe InDesign CS6 (Windows) Modify Date : 2017:01:11 11:07:21-05:00 XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26 Metadata Date : 2017:01:11 11:07:21-05:00 Creator Tool : Adobe InDesign CS6 (Windows) Instance ID : uuid:24e64ab9-60e0-40bc-8b38-c49c94df2156 Original Document ID : xmp.did:CF04514EA6E7E111B3A2D0E089588B7E Document ID : xmp.id:B4501C39BEA5E611BB56B1DBEB76BD4C Rendition Class : proof:pdf Derived From Instance ID : xmp.iid:DEE47C2EBEA5E611BB56B1DBEB76BD4C Derived From Document ID : xmp.did:3A1CBB9D871CE211A5F7FBCEAC57B36B Derived From Original Document ID: xmp.did:CF04514EA6E7E111B3A2D0E089588B7E Derived From Rendition Class : default History Action : converted History Parameters : from application/x-indesign to application/pdf History Software Agent : Adobe InDesign CS6 (Windows) History Changed : / History When : 2016:11:08 09:18:30-05:00 Format : application/pdf Producer : Adobe PDF Library 10.0.1 Trapped : False Page Count : 5EXIF Metadata provided by EXIF.tools