VW Audi 09G Vac

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 132 pdf pdf uploads sonnax-dev

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 519 file tech_resource uploads sonnax-dev

2017-01-04

: Sonnax Vw-Audi-09G Vac VW-Audi-09G_Vac 513 file tech_resource uploads

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©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Lower Valve Body • 09G Shown
20
25
15
0
10
5
30
VACUUM
TEST
20
25
15
0
10
5
30
VACUUM
TEST
Click on Sonnax part numbers to see more information.
Spring Adjuster Plugs
• Flared/Harsh applications
• Delayed engagements
Replace with Sonnax Part No.
15741-48K
NOTE: Services Four Locations =
Solenoid Modulator Valve
• Gear ratio errors, VAG 17114
• Harsh downshift
Replace with Sonnax Part No.
15741-18K Requires F-15741-TL18 & VB-FIX
Secondary Regulator Valve
• Overheated uid
• Bushing failure
• TCC slip codes
• TC failure
Replace with Sonnax Part No.
15741-11K Requires F-15741-TL11 & VB-FIX
Main Pressure
Regulator Valve
• Overheated uid
• TC overheat
• Harsh applications
• High Pressure
Replace with Sonnax Part No.
15741-01K
Requires F-15741-TL & VB-FIX
Plug hole on
other side.
C1/K1 Clutch
Control Valve
• Flare/harsh shifts
• Coastdown Neutral
• Gear ratio & solenoid codes
Replace with Sonnax Part No.
15741-25K (sleeve/valve style)
Requires F-15741-TL25 & VB-FIX or
15741-55K (oversized valve style)
Requires F-15741-TL55 & VB-FIX
Manual Valve
• Reduced line pressure
• Delayed engagements
Replace with Sonnax Part No.
15741-41 Requires F-15741-TL41 & VB-FIX
K2 Clutch
Control Valve
• Flare/harsh shifts
• Erratic shift timing
• Gear ratio & solenoid codes
Replace with Sonnax Part No.
15741-05K (Sleeve/valve style)
Requires F-15741-TL5 & VB-FIX or
15741-57K (Oversized valve style)
Requires F-15741-TL57 & VB-FIX
B1 Clutch
Control Valve
• Flared/harsh 2-6 application
• Erratic shift timing
• Gear ratio & solenoid codes
• Slipping 2-6
Replace with Sonnax Part No.
15741-22K (sleeve/valve style)
Requires F-15741-TL22 & VB-FIX or
15741-61K (oversized valve style)
Requires F-15741-TL61 & VB-FIX
K3 Clutch Control Valve
• Flare/harsh shifts
• Erratic shift timing
• Slipping
• Gear ratio & solenoid codes
Replace with Sonnax Part No.
15741-08K (sleeve/valve style)
Requires F-15741-TL8 & VB-FIX or
15741-59K (oversized valve style)
Requires F-15741-TL59 & VB-FIX
Boost Valve
• Delayed Reverse
• Burnt B2 Brake
• Burnt K3 Clutch
Replace with Sonnax Part No.
15741-51K
O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss
Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =
NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Middle Valve Body • 09G Shown
20
25
15
0
10
5
30
VACUUM
TEST
20
25
15
0
10
5
30
VACUUM
TEST
Upper SideLower Side
B2 M1
Engagement Valve
• No engine break in M1
NOTE: Be sure the valve is in
the rest position as there is
no spring.
Lockup Relay Valve
• No Lockup
• TCC slip
• Engine stall
Use rubber mat
to seal through
passages shown
with dotted line.
Use rubber mat
to seal through
passages shown
with dotted line.
Pressure
Cutback Valve
• Harsh/Flared shifts
• Harsh engagements
B1 Switch
Valve
• No 2-6
• Gear ratio errors
Replace with
Sonnax Part No.
15741-50K
Requires F-33741B-TL1
& VB-FIX
Main Relay Valve
• No 4-5-6
• Gear ratio errors
K2 Relay Valve
• No 4-5-6
• 4-5 Flare
Replace with Sonnax
Part No. 15741-49K
Requires F-33741B-TL1
& VB-FIX
K3 Relay Valve
• No 3-5 R
• 2-3 Flare delay R
Replace with Sonnax
Part No. 15741-63K
Requires F-15741-TL63
& VB-FIX
B2 Relay Valve
• No Manual 1
• No Engine brake M1
Use rubber mat
to seal through
passages shown
with dotted line.
Use rubber mat
to seal through
passages shown
with dotted line.
B2 Switch Valve
• Delay to Reverse
• No Manual 1
K1 Relay
Valve
• Delay to Drive
• Excess overlap
Replace with
Sonnax Part No.
15741-49K
Requires F-33741B-TL1
& VB-FIX
Click on Sonnax part numbers to see more information.
O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss
Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =
NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.
K1 Switch Valve
• No Forward application
• Excessive overlap in 5th
Replace with Sonnax Part No. 15741-63K
Requires F-15741-TL63 & VB-FIX
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Upper Valve Body #1 • 09G Shown
20
25
15
0
10
5
30
VACUUM
TEST
20
25
15
0
10
5
30
VACUUM
TEST
Click on Sonnax part numbers to see more information.
Upper Valve Body #2 • 09G Shown
B1/K3 One Way
Checkball Assembly
• No 2nd or 6th
• No 3-5-R
Tilt casting to
the left to seat
checkball.
Tilt casting to
the right to seat
checkball.
3-4 Transition Valve
• Excessive overlap
• Harsh downshift
Replace with Sonnax Part
No. 15741-63K
Requires F-15741-TL63 & VB-FIX
**K2 Accumulator
also connected.
**K1 Accumulator
also connected.
K3 Control Valve
• No 3-5-R • Gear ratio errors
Replace with Sonnax Part No.
15741-50K Requires F-33741B-TL1 & VB-FIX
** K3 Accumulator
connection.
Test both
passages
together.
** B2 Accumulator
also connected.
B1 Relay Valve
• No 2-6 • Gear ratio errors
Replace with Sonnax Part No.
15741-49K Requires F-33741B-TL1 & VB-FIX
Lockup Clutch
Control Plunger Valve
• TCC Apply codes
• TCC Apply & release concerns
Replace with Sonnax Part No.
15741-53K
Check with valve
fully stroked.
Solenoid Modulator
Valve 2
• Gear ratio errors, VAG 17114
• Harsh downshifts
Replace with Sonnax Part No.
15741-18K
Requires F-15741-TL18,
F-15741-TL29PL & VB-FIX
N93
Accumulator
Connection
** Accumulator
Piston Locations
• Burnt bands
• Burnt clutches
Replace with Sonnax
Part No. 15741-14K
Lockup Clutch Control Valve
• RPM surging on light acceleration
• No TCC, TCC slip codes, VAG 01192
Replace with Sonnax Part No. 15741-29K
Requires F-15741-TL29, F-15741-TL29PL & VB-FIX
Check with valve
fully stroked.
Accumulator Piston Kit
• Burnt bands • Burnt clutches
Replace with Sonnax Part No.
15741-14K
O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss
Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =
NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Lower Valve Body • 09G Shown
Lower Valve Body Descriptions
I.D. No. Description
101 Solenoid Modulator Valve
102 Secondary Regulator Valve
103 Main Pressure Regulator & Boost Valve
104 C1/K1 Clutch Control Valve
105 K2 Clutch Control Valve
106 B1 Clutch Control Valve
107 K3 Clutch Control Valve
108 Manual Valve
101
102
103
104
105
106
107
108
N92 Solenoid
N282 Solenoid
N283 Solenoid
N90 Solenoid Plastic
Check Valve
Steel
Check Valves
Steel
Check Valves
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
211
210
209
208
201
202
203
204
205
207
206
Steel Check Valve
Checkball
Plastic
Check Valve
OE Exploded View
Middle Valve Body (Bottom Side) • 09G Shown
Middle Valve Body Descriptions
I.D. No. Description
201 Main Relay Valve
202 B1 Switch Valve
203 K1 Switch Valve
204
K2 Relay Valve
205
K1 Relay Valve
206 B2 Switch Valve
207 B2 M1 Engagement Valve
208 Lockup Relay Valve
209 Pressure Cutback Valve
210 K3 Relay Valve
211
B2 Relay Valve
Plastic
Check Valve
Middle Valve Body (Upper Side) • 09G Shown
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 6
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Upper Valve Body • #1 Exploded View • 09G Shown
Upper Valve Body #1
Accumulator Descriptions
I.D. No. Description
301 K3 Accumulator
302 K2 Accumulator
303 K1 Accumulator
304 B2 Accumulator
Upper Valve Body #1
Valve Descriptions
I.D. No. Description
305 3-4 Transition Valve
306 K3 Control Valve
307 B1 Relay Valve
308 B1/K3 One Way Checkball Assembly
304
303 302
301
306
305
307
308
Steel
Check Valves
©2015 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 07-06-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 7
AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Upper Valve Body • #2 Exploded View • 09G Shown
Upper Valve Body #2 Accumulator Description
I.D. No. Description
401 N93 Line Pressure Control Accumulator
401
Upper Valve Body #2 Descriptions
I.D. No. Description
402 Lockup Clutch Control Valve
403 Solenoid Modulator Valve 2
403
402
Steel
Check Valves
Checkball

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