VW Audi 09G Vac

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 132 pdf pdf uploads sonnax-dev

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 519 file tech_resource uploads sonnax-dev

2017-01-04

: Sonnax Vw-Audi-09G Vac VW-Audi-09G_Vac 513 file tech_resource uploads

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AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

0
30
VACUUM
TEST

Lower Valve Body • 09G Shown
Click on Sonnax part numbers to see more information.
Secondary Regulator Valve

Solenoid Modulator Valve

•
•
•
•

• Gear ratio errors, VAG 17114
• Harsh downshift

Overheated fluid
Bushing failure
TCC slip codes
TC failure

Boost Valve

Replace with Sonnax Part No.
15741-18K Requires F-15741-TL18 & VB-FIX

• Delayed Reverse
• Burnt B2 Brake
• Burnt K3 Clutch

Replace with Sonnax Part No.
15741-11K Requires F-15741-TL11 & VB-FIX

Replace with Sonnax Part No.
15741-51K

Main Pressure
Regulator Valve
•
•
•
•

Overheated fluid
TC overheat
Harsh applications
High Pressure

C1/K1 Clutch
Control Valve
• Flare/harsh shifts
• Coastdown Neutral
• Gear ratio & solenoid codes

Replace with Sonnax Part No.
15741-01K
Requires F-15741-TL & VB-FIX



Replace with Sonnax Part No.
15741-25K (sleeve/valve style)
Requires F-15741-TL25 & VB-FIX or
15741-55K (oversized valve style)
Requires F-15741-TL55 & VB-FIX

K2 Clutch
Control Valve

Plug hole on
other side.



• Flare/harsh shifts
• Erratic shift timing
• Gear ratio & solenoid codes

B1 Clutch
Control Valve



Replace with Sonnax Part No.
15741-05K (Sleeve/valve style)
Requires F-15741-TL5 & VB-FIX or
15741-57K (Oversized valve style)
Requires F-15741-TL57 & VB-FIX

O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss

•
•
•
•

Flared/harsh 2-6 application
Erratic shift timing
Gear ratio & solenoid codes
Slipping 2-6

Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =



Replace with Sonnax Part No.
15741-22K (sleeve/valve style)
Requires F-15741-TL22 & VB-FIX or
15741-61K (oversized valve style)
Requires F-15741-TL61 & VB-FIX

NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.

K3 Clutch Control Valve




Spring Adjuster Plugs
• Flared/Harsh applications
• Delayed engagements
Replace with Sonnax Part No.
15741-48K
NOTE: Services Four Locations =



Manual Valve
• Reduced line pressure
• Delayed engagements
Replace with Sonnax Part No.
15741-41 Requires F-15741-TL41 & VB-FIX

•
•
•
•

Flare/harsh shifts
Erratic shift timing
Slipping
Gear ratio & solenoid codes

Replace with Sonnax Part No.
15741-08K (sleeve/valve style)
Requires F-15741-TL8 & VB-FIX or
15741-59K (oversized valve style)
Requires F-15741-TL59 & VB-FIX

VW-Audi-09G_VacTestLocations 07-06-15
Page 1

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

0
30
VACUUM
TEST

Middle Valve Body • 09G Shown
Click on Sonnax part numbers to see more information.
K1 Switch Valve
Main Relay Valve
• No 4-5-6
• Gear ratio errors
Use rubber mat
to seal through
passages shown
with dotted line.

Lower Side

• No Forward application
• Excessive overlap in 5th
Replace with Sonnax Part No. 15741-63K
Requires F-15741-TL63 & VB-FIX

Upper Side

Use rubber mat
to seal through
passages shown
with dotted line.

B1 Switch
Valve
• No 2-6
• Gear ratio errors

B2 Relay Valve
• No Manual 1
• No Engine brake M1

Replace
with
Sonnax Part No.
15741-50K
Requires F-33741B-TL1
& VB-FIX

K3 Relay Valve
• No 3-5 R
• 2-3 Flare delay R

K1 Relay
Valve

Replace with Sonnax
Part No. 15741-63K
Requires F-15741-TL63
& VB-FIX

• Delay to Drive
• Excess overlap
Replace with
Sonnax Part No.
15741-49K
Requires F-33741B-TL1
& VB-FIX

K2 Relay Valve
• No 4-5-6
• 4-5 Flare

B2 Switch Valve

Replace with Sonnax
Part No. 15741-49K
Requires F-33741B-TL1
& VB-FIX

• Delay to Reverse
• No Manual 1

B2 M1
Engagement Valve

Pressure
Cutback Valve

• No engine break in M1

• Harsh/Flared shifts
• Harsh engagements

NOTE: Be sure the valve is in
the rest position as there is
no spring.
Use rubber mat
to seal through
passages shown
with dotted line.

Lockup Relay Valve
• No Lockup
• TCC slip
• Engine stall

Use rubber mat
to seal through
passages shown
with dotted line.

O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss
Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =




NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.
VW-Audi-09G_VacTestLocations 07-06-15
Page 2

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

Upper Valve Body #1 • 09G Shown

**K1 Accumulator
also connected.

3-4 Transition Valve

Tilt casting to
the right to seat
checkball.

• No 2nd or 6th
• No 3-5-R

0
30
VACUUM
TEST

Click on Sonnax part numbers to see more information.
**K2 Accumulator
also connected.

B1/K3 One Way
Checkball Assembly

• Excessive overlap
• Harsh downshift
Replace with Sonnax Part
No. 15741-63K
Requires F-15741-TL63 & VB-FIX

Tilt casting to
the left to seat
checkball.

**B2 Accumulator
also connected.
**K3 Accumulator
connection.

O-Ringed End Plugs
• Shift concerns associated
with circuit pressure loss
Replace with Sonnax Part No.
15741-35K (Small, 9mm) =
15741-36K (Large, 11mm) =

**Accumulator
Piston Locations




• Burnt bands
• Burnt clutches

NOTE: End plugs should be tested at
the retainer port. Sealing on opposite
side of casting is sometimes required.

Replace with Sonnax
Part No. 15741-14K

Test both
passages
together.

B1 Relay Valve

K3 Control Valve

• No 2-6

• No 3-5-R

• Gear ratio errors

Replace with Sonnax Part No.
15741-49K Requires F-33741B-TL1 & VB-FIX

• Gear ratio errors

Replace with Sonnax Part No.
15741-50K Requires F-33741B-TL1 & VB-FIX

Upper Valve Body #2 • 09G Shown
Lockup Clutch
Control Plunger Valve

Lockup Clutch Control Valve

Check with valve
fully stroked.

• RPM surging on light acceleration
• No TCC, TCC slip codes, VAG 01192

• TCC Apply codes
• TCC Apply & release concerns
Replace with Sonnax Part No.
15741-53K

Replace with Sonnax Part No. 15741-29K
Requires F-15741-TL29, F-15741-TL29PL & VB-FIX

Solenoid Modulator
Valve 2
Accumulator Piston Kit
• Burnt bands

• Burnt clutches

Replace with Sonnax Part No.
15741-14K

N93
Accumulator
Connection

Check with valve
fully stroked.

• Gear ratio errors, VAG 17114
• Harsh downshifts
Replace with Sonnax Part No.
15741-18K
Requires F-15741-TL18,
F-15741-TL29PL & VB-FIX

VW-Audi-09G_VacTestLocations 07-06-15
Page 3

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Lower Valve Body • 09G Shown
Steel
Check Valves
101
N92 Solenoid
102

104
N282 Solenoid
105

103

N283 Solenoid
106
N90 Solenoid

Plastic
Check Valve

107

108

Steel
Check Valves

Lower Valve Body Descriptions

I.D. No.

Description

101

Solenoid Modulator Valve

102

Secondary Regulator Valve

103

Main Pressure Regulator & Boost Valve

104

C1/K1 Clutch Control Valve

105

K2 Clutch Control Valve

106

B1 Clutch Control Valve

107

K3 Clutch Control Valve

108

Manual Valve

VW-Audi-09G_VacTestLocations 07-06-15
Page 4

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Middle Valve Body (Bottom Side) • 09G Shown
Steel Check Valve
Checkball

201
202

211

203

210

204
Plastic
Check Valve

205

206
209

207

208

Middle Valve Body Descriptions

I.D. No.

Middle Valve Body (Upper Side) • 09G Shown

Description

201

Main Relay Valve

202

B1 Switch Valve

203

K1 Switch Valve

204

K2 Relay Valve

205

K1 Relay Valve

206

B2 Switch Valve

207

B2 M1 Engagement Valve

208

Lockup Relay Valve

209

Pressure Cutback Valve

210

K3 Relay Valve

211

B2 Relay Valve

Plastic
Check Valve

VW-Audi-09G_VacTestLocations 07-06-15
Page 5

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Upper Valve Body • #1 Exploded View • 09G Shown

Upper Valve Body #1
Accumulator Descriptions

I.D. No.

Description

301

K3 Accumulator

302

K2 Accumulator

303

K1 Accumulator

304

B2 Accumulator

303

302

304

301

305
308

306

307

Steel
Check Valves

Upper Valve Body #1
Valve Descriptions

I.D. No.

Description

305

3-4 Transition Valve

306

K3 Control Valve

307

B1 Relay Valve

308

B1/K3 One Way Checkball Assembly
VW-Audi-09G_VacTestLocations 07-06-15
Page 6

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Upper Valve Body • #2 Exploded View • 09G Shown
401

Upper Valve Body #2 Accumulator Description

I.D. No.
401

Description
N93 Line Pressure Control Accumulator

Steel
Check Valves

402

403

Checkball

Upper Valve Body #2 Descriptions

I.D. No.

Description

402

Lockup Clutch Control Valve

403

Solenoid Modulator Valve 2

VW-Audi-09G_VacTestLocations 07-06-15
Page 7

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VW Audi 09G Vac

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 132 pdf pdf uploads sonnax-dev

Vw-Audi-09G Vac VW-Audi-09G_Vac VW-Audi-09G_Vac 519 file tech_resource uploads sonnax-dev

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