Sony Vaio Pcgz505Le Users Manual PCG Z505LE/Z505LEK/Z505LS/Z505LSK

: Sony Sony-Vaio-Pcgz505Le-Users-Manual-294218 sony-vaio-pcgz505le-users-manual-294218 sony pdf

Open the PDF directly: View PDF .
Page Count: 20

Download
Open PDF In Browser	View PDF

Information in this document is subject to change without notice.

Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the

Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
logo are registered trademarks of Intel Corporation. Pentium MMX

operating and the service instructions.

is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
the Windows 95 and Windows 98 logo are trademarks of Microsoft

CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by

Corporation.

the manufacturer. Discard used batteries according to the
manufacturer’s instructions.

All other trademarks are trademarks or registered trademarks of
their respective owners. Other trademarks and trade names may be

CAUTION: The battery pack used in this device may present a fire

used in this document to refer to the entitles claiming the marks and
names or their produces. Sony Corporation disclaims any proprietary

or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.

interest in trademarks and trade names other than its own.

Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.

Service and Inspection Precautions
1. Obey precautionary markings and instructions

4. Inspect after completing service

Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.

After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.

2. Use designated parts only

5. When replacing chip components...

The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.

Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.

3. Always follow the original design when mounting
parts and routing wires

6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.

The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.

Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.

ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

—2—

TABLE OF CONTENTS
Section

Title

Page

CHAPTER 1. REMOVAL
1-1.
1-2.
1-3.
1.
2.
3.
4.
5.
6.
7.

Flowchart ......................................................................... 1-1
Main Electrical Parts Location Diagram ......................... 1-1
Removal ........................................................................... 1-2
Keyboard Unit .................................................................. 1-2
Palm Rest Assembly ........................................................ 1-2
SWX-47 Board, Touch Pad, and Speaker Unit ................ 1-3
Modular Jack, Harness (DC Jack), and RO-36 Board ..... 1-3
HDD, and SWX-48 Board ............................................... 1-4
DC Fan ............................................................................. 1-4
IFX-122 Board, CNX-106 Board,
and PC Card Connector ................................................... 1-5
8. Main Board Assembly (MBX-42 Board),
IFX-123 Board, V/L Rechargeable Battery,
and Memory Module ....................................................... 1-5
9. Display Assembly ............................................................ 1-6
10. Bezel Housing Assembly ................................................. 1-6
11. LEX-20 Board, Inverter Unit, and LCD Unit .................. 1-7
(to 1-7)

CHAPTER 2. SELF DIAGNOSTICS
2-1.
2-2.
2-3.
2-4.
2-5.

Note .................................................................................. 2-1
Necessary Tools ............................................................... 2-1
Starting up the Service Diagnostics ................................. 2-1
Outline of Service Diagnostics Functions ....................... 2-2
Inspecting Windows ......................................................... 2-5
(to 2-5)

CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)

CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)

CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST
5-1. Main Section .................................................................... 5-1
5-2. LCD Section – Made by HI – .......................................... 5-3
(to 5-4)

•

Abbreviations
UC : US model / Canadian model

Confidential
—3—

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

CHAPTER 1.
REMOVAL
1-1. Flowchart
POWER
OFF

KEYBOARD
UNIT

PALM REST
ASSY

SWX-47
BOARD

TOUCH PAD

SPEAKER
UNIT

MAIN BOARD
ASSY

V/L
RECHARGEABLE
BATTERY

P1-2

P1-2

P1-3

P1-3

P1-3

P1-5

P1-5

MODULAR
JACK

HARNESS
(DC JACK)

RO-36
BOARD

IFX-123
BOARD

P1-3

P1-3

P1-3

P1-5

SWX-48
BOARD

HDD

P1-4

P1-4

DC FAN

P1-4
CNX-106
BOARD

PC CARD
CONNECTOR

P1-5

P1-5

P1-5

DISPLAY
ASSY

BEZEL
HOUSING
ASSY

LEX-20
BOARD

INVERTER
UNIT

LCD
UNIT

P1-6

P1-6

P1-7

P1-7

P1-7

IFX-122
BOARD

• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
• When the thermal sheet (Part No. 4-645-921-01) of the computer reaches a certain temperature, it becomes soft, which
increases the contact. Therefore, it may be difficult to disassemble the fan at room temperature. In this case, use a dryer or
soldering iron to heat up the plate metal contacting the fan.
In addition, replace the old thermal sheet with a new one in order to keep the heating performance.

1-2. Main Electrical Parts Location Diagram
LEX-20 Board
Memory Module

LCD Unit

Main Board Assy (MBX-42 Board)

Speaker Unit
Harness (DC Jack)
V/L Rechargeable Battery
Keyboard Unit
CNX-106 Board
PC Card Connector
Inverter Unit
Modular Jack
IFX-122 Board

Speaker Unit
IFX-123 Board
DC Fan

SWX-47 Board
RO-36 Board
Touch Pad
HDD
1-1

SWX-48 Board

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

1-3.Removal
1. Keyboard Unit
5 Keyboard Unit (US)

4
3

2

1 +B 2X5 (X2)
1 +B 2X5 (X4)

2. Palm Rest Assembly
Radiation (NN)
5 +B 2X5
q; Palm Rest ASSY

6 +B 2X5
5 +B 2X5

9
9
1 Cover
(DL)

9
2 Cover (BPL)

8
3 Cover (BBL)
3 Escutcheon (AU)

2 Cover (BPR)

3 Escutcheon (MU)

1 Cover (DR)
3 Cover (BBR)
4 +B 2X5 (X3)

7 Escutcheon (F)
4 +B 2X5 (X2)

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

1-2

3. SWX-47 Board, Touch Pad, and Speaker Unit

7 Escutcheon (PAD)
0 Touch Pad

8
qs Speaker Unit

9 Insulating Sheet (PAD)

Double Stick Tape
Bracket (SPK)

qs Speaker Unit
Double Stick Tape
Bracket (SPK (R))
Flexible PWB
6 Button (PAD)

Cushion (T4)
Flexible Flat Cable (12 Core)

5 +B 2X3.5 (X2)
4 SWX-47 Board

3

Flexible Flat Cable (8 Core)

2

1 +B 2X3.5 (X2)

4. Modular Jack, Harness (DC Jack), and RO-36 Board

7 Harness (DC Jack)
4 +B 2X3.5

FPC (CNX-73)

5 Holder (Wire)
1 +B 2X4
6
2

3 Modular Jack

Insuluting Sheet
(WJ)

8 RO-36 Board

Confidential
1-3

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

5. HDD, and SWX-48 Board

FPC (HDD)

6 B 2X3.5 (X2)

8
Bracket (HDDF)

9 +P 3X4 (X2)

7

Bracket (HDDR)

9 +P 3X4 (X2)

0 HDD
1 +B 2X4

4

2 SWX-48 Board
5
3 Escutcheon (D)
FPC (14P)

6. DC Fan

1 +B 2X3.5 (X5)

2

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

1-4

3 DC Fan

7. IFX-122 Board, CNX-106 Board, and PC Card Connector

FPC (24P)
3 IFX-122 Board

4
1 +B 2X3.5 (X3)
1
5 CNX-106 Board

2
Cushion (T3)
7 +B 2X3.5 (X4)
6

Dummy Card
PC Card Connector

8

8. Main Board Assembly (MBX-42 Board), IFX-123 Board, V/L Rechargeable Battery,
and Memory Module

1 +B 2X3.5
Main Board ASSY
(MBX-42 Board)

6 +B 2X3.5 (X2)

2

Flexible Print PWB

4
1 +B 2X4

4

IFX-123 Board
qa Escutcheon (POW)

3

5
9 V/L Rechargeable
Battery

7 Bracket (CPU)
8

0 Lid (PR) ASSY

Memory Module
qs INNER RJ-45 Harness

Confidential
1-5

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

9. Display Assembly

Display ASSY
2 +B 2.6X4 (X2)

2 +B 2.6X4
1 +B 2X3.5
This connector was already
removed together when
the main board assembly
was removed.

10. Bezel Housing Assembly

Bezel Housing ASSY
5 +B 2X5 (X2)
2 Hole Blind (C)
3 +B 2X3 (X2)

7

4 Hole Blind (A)

6 +B 2X4

(X3)

4 Hole Blind (A)

5 +B 2X4 (X2)

1 Cover (DC) ASSY

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

1-6

4 Hole Blind (B)

11. LEX-20 Board, Inverter Unit, and LCD Unit

Bracket (LCD-L)
qs +B 2X3 (X2)
LCD Unit
9
Bracket (LCD-R)
qa LCD Harness
0
6
qs +B 2X3 (X2)

5

1 +B 2X4

8 Inverter Unit

7
4

2
3 Complete PWB LEX-20
+B 2X5

+B 2X4

Confidential
1-7
(END)

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

CHAPTER 2.
SELF DIAGNOSTICS
2-1. Note
This chapter describes the items to be checked and the self-tests to be performed using the main unit, floppy-disk drive, and
CD-ROM drive.

2-2. Necessary Tools
•
•
•
•
•
•
•
•

PCG-Z505L series main unit
Floppy-disk drive
CD-ROM drive
Battery
AC adaptor
CD-ROM for self-diagnostics
Floppy disk for self-diagnostics (Installs the DOS system.)
Other tools required for the tests

2-3. Starting up the Service Diagnostics
1. The service diagnostics floppy disk and CD disc are prepared for the respective models separately. Insert the service
diagnostics floppy disk and CD disc of the desired model, then turn on the main power of the personal computer. The
model information that is unique to your personal computer and is stored in ROM, is automatically read and appears on the
test menu. If the wrong service diagnostics CD disc that does not support your personal computer is inserted, an error
message is displayed.
2. The driver software is installed from the CD disc, the necessary ROM information is automatically read and the initial
settings are made, then the following self-diagnostics menu appears.

*************** Main Menu ****************
1:Check ROM Information...
2:Battery test...
3:HDD test...
4:keyboard test...
5:LED test...
6:Main memory test...
7:Main system test...
8:FAN test...
9:Touch pad test...
a:Serial Loopback test...
b:Parallel Loopback test...

c:Video test...
d:PPK test...
e:GUID (IEEE1394) test...
f:IEEE1394 Interface test...
j:IrDA test...
h:Jog dial test...
i:Short aging test...
j:Long aging test...
k:Aging test including the HDD test...
l:Exit from Diagnostics MENU

3. When the service diagnostics ends with success, the message “Pass” appears. When it ends with failure detecting an error,
the message “Fail” appears. Press the “Esc” key to abort the self diagnostics.

Confidential
2-1

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

2-4. Outline of Service Diagnostics Functions
• Check ROM Information...
Displays the model information, serial number, BIOS and other information saved in the BIOS ROM.
Does not test whether or not the personal computer is normal.
• Battery test...
Tests the battery as to whether the battery is attached or removed, the main power is supplied from an AC power adapter or
not, and the battery is charged or discharged. The test procedure appears on display. Perform the battery test following the
messages on display.
Remove and attach the battery → Check (Removal and attachment of battery)
Disconnect and connect the AC power → Check (Disconnection and connection of AC power)
Remove and attach the battery → Check (Discharge and charge of battery)
• HDD test...
Tests whether the HDD returns a response when communication is established with the hard disk drive. The HDD can be
tested without damaging the HDD data (without formatting the HDD) in this test since the HDD data is tentatively stored
in memory during the test.
If the main power is turned off by mistake while the test is under way, the HDD data can be damaged. Tests the following
test automatically.
1. HDD interface test (Tests whether or not the HDD is recognized)
2. HDD seek test
3. HDD read test
4. HDD write test
5. HDD random read test and random write test (It takes about 2 hours for the 18 GB HDD. This time is a guideline and
changes depending on the model.)
6. Returns to the main menu.
• Keyboard test...
Tests the keyboard. When the “Auto select” menu is selected, the keyboard type in use is recognized from the model
information that is written in ROM when shipped from the factory and the test is executed accordingly. When a specific
keyboard type is selected such as US, UK, or JP, then the keyboard of the selected type is tested. If the model of your
computer is JP and the keyboard type is replaced by either the US type or UK type keyboard, select the keyboard type after
it is replaced.
NOTE: The “Fn” key can be checked by pressing the “Fn” and “→” keys at the same time. Other keys can be
checked by pressing the respective keys.
• LED test...
Tests the LED. This test turns on one LED after another. The person conducting the test must visually check whether each
LED is normal or not. The test starts from the front LEDs (from left to right). Then the LEDs in the center are checked
(from left to right).
NOTE: The memory stick access test using the LED cannot be run on DOS. Run it on Windows.

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

2-2

• Main Memory test...
Tests the main memory. The Main Memory test contains the following three test menus. Select the desired menu that suits
your need. The test is exited automatically when the respective test items end normally.
• Fast
: Tests once. (Taking one and half minutes to two minutes)
• Medium : Test ten times.
• Heavy : Test twenty times.
Press the “Esc” key to abort the test.
• Main System test...
Tests the fundamental functions of the CPU, etc. The test is exited automatically when all test items end normally.
• FAN test...
Tests the fan. Tests whether the fan rotates and stops. Listen to the rotating sound or feel the wind of the fan to judge
whether the fan rotates and stops. The test procedure appears on display. Perform the FAN test following the messages on
display. Press “Y” to resume rotation when the fan comes to stop. Press “Y” when the fan starts rotating indicating that the
test ends in success.
• Touch pad test...
Tests the touch pad. Tests whether the cursor moves, and whether right-clicking and left-clicking function properly.
The dialog box appears three times. Move the cursor to the box that appears. The tests are performed in the following
order.
(1) Touch pad
(2) Right-click button
(3) Left-click button
• Serial loopback test...
Performs the loopback test of the serial port. Connect the port replicator and the loopback tool to the serial port.
• Parallel loopback test...
Performs the loopback test of the parallel port. Connect the port replicator and loopback tool to the parallel port.
• Video test...
NOTE: Because this test is performed by visual inspection, confirm first the normal video picture, then start the test.
Tests the video signal. Several video patterns appear every time the key is pressed. The person conducting the test must
visually check whether the patterns appear properly. Press Y when there is no abnormality.
• PPK test...
The computer cannot perform this test.
• GUID test...
This test is not required normally. Displays the GUID (I-link ID value), and judges whether the value on the display is
appropriate.

Confidential
2-3

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

• IEEE 1394 Interface test...
Performs the 1394 communication test. Another personal computer to communicate with is necessary for this test. The
models released from the year 2000 have already been confirmed that they do not cause any problems regarding the
IEEE1394 interface. Even models released before 2000 will cause no problem if the same type of IEEE1394 interface IC
chip (the IC chip used in the iLink block connected to the PCI bus) is used in both personal computers that are connected.
In other combinations, the IEEE1394 interface test is not confirmed. (Use of the models released from the year 2000 is
recommended.)
1. Connect the iLink cable.
2. Start up the personal computer at the other end of the IEEE1394 interface test connection using the tool floppy disk
that must be created beforehand by copying programs from the service diagnostics CD disc. (Prepare a floppy disk
that is formatted to contain the DOS system. Create a tool floppy disk by copying the entire TOOL folder of the CD
disc to a floppy disk.)
3. Select the 1394 test from the menu at the connected computer to enter the reception state.
4. After the connected personal computer has entered the reception state, select the 1394 test at the personal computer
to be tested. The IEEE1394 interface test then starts. Send and receive of the random data are repeated five times
(i.e., this test is repeated five times.)
• IrDA test...
Performs the IrDA communication test. Another personal computer to communicate with is necessary for this test. The
models released from the year 2000 have already been confirmed that they do not cause any problems regarding the IrDA
communication. Even models released before 2000 will cause no problem if the same type of IrDA communication IC chip
(the IC chip used in the SIE block connected to the Extend I/O bus) is used in both personal computers that are connected.
In other combinations, the IrDA communication test is not confirmed. (Use of the models released from the year 2000 is
recommended.)
1. Place the two computers so that their IrDA transmitter and receiver ports face each other.
2. Start up the personal computer at the other end of the IrDA communication test connection using the tool floppy disk
that must be created beforehand by copying programs from the service diagnostics CD disc. (Prepare a floppy disk
that is formatted to contain the DOS system. Create a tool floppy disk by copying the entire TOOL folder of the CD
disc to a floppy disk.)
3. Select the IrDA communication test from the menu at the connected computer to enter the reception state.
4. After the connected personal computer has entered the reception state, select the IrDA communication test at the
personal computer to be tested. The IrDA communication test then starts.
• Jog dial test...
Tests the revolution and clicking of the jog dial. Angle brackets < > appear when the jog dial test is selected. Rotate the jog
dial clockwise (upwards) until it moves to the mark (^_^) then press the jog dial. The mark (^_^) appear will on the top of
the screen. Then rotate the jog dial counter-clockwise (downwards) until it moves to the mark (^_^) then press the jog dial.
• Short aging test.../Long aging test...
Performs the aging test. The short aging test ends when all test items have been performed once. The long aging test
checks the machine for about 10 hours by repeating the test items.
• Aging test including the HDD...
NOTE: Note that this test destroys the entire contents of the user’s hard disk drive.
Perform this test only when destructive testing of HDD is desired.
The aging test is performed first, then read and write tests of the hard disk are implemented following the aging test. There
are two tests; LONG and SHORT. Contents of the LONG aging test are the same as those the “Long aging test...” of the
previous test item. Contents of the SHORT aging test are the same of the “Short aging test...” too. The test starts immediately when the menu item is selected.
• Exit from Diagnostics MENU
Quits the service diagnostics program and the DOS prompt appears. If you exit the service diagnostics program by
mistake, start up the program again.

Confidential
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

2-4

2-5. Inspecting Windows
The Windows inspection contains the following two types of inspection.
Audio
Modem
Before starting inspections, create a floppy disk from the service diag CD to be serviced.
The files to be used for inspection are stored in the following sub directory inside the CD. Copy all the files in the folder to the
floppy disk.
Audio \windiag\wave
Modem \windiag\modem
• Audio
A microphone and headphones are required for this inspection.
Double-click “t_auw01” icon (MS-DOS icon) in the floppy disk that is created in advance. The display of the DOS prompt
opens and the inspection starts. Once inspection starts, follow the instructions on the display to inspect the audio.
• Modem
A modem and a line simulator are required for this inspection.
Double-click “modem” icon (MS-DOS icon) in the floppy disk that is created in advance.
The display of the DOS prompt opens and the inspection starts.

Confidential
2-5
(END)

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

CHAPTER 3.
BLOCK DIAGRAM
PIII 7 5 0 M H z
Proc e s s o r C o r e w i t h
256K B L 2 C a c h e
or
Celeron 5 5 0 M H z
Proc e s s o r C o r e w i t h
128K B L 2 C a c h e
BGA2 2 7 x 3 1 g r i d a r r a y
at 495 pin

PCG-Z505L Series BLOCK DIAGRAM
Geyserville
Only
HighModel
DCLK

CLKBUF

100M

CPU/440ZX

CLKGEN
14M
33M
24/48M

CTRL SIG

DCLKI

Rev. 0.1

Video/Ref
PCI CLK
USB/SIO

Port
Adaptor

12.1" XGALCD
&
INVERTER
SONY

100MHz Local B u s

LCD CONN
ATF0
ADM1021

ATF_INT

SO-DIMM

ATI
Mobility-M1

440Z X
SYSTEM CONT R O L L E R
HOST-PCI B R I G E
MEMORY CONTR O L L E R
PCI Dev # 0,1

AB_GP1

RJ11

SO-DIMM

RJ11

Ca b l e
AGP

ROW#0,1

AGP BUS(3.3V)

VGA DB-1 5

ROW#2,3

PCI BUS(3.3V)
LAN

MS
CONN
Mi n i U S B

MS

PORT 1

mini
USB

FLASH
ROM

PIIX4M
PCI-ISA BRIDGE
IDE
USB
RT C

MagicGate
Device

Audi o
Yamaha
YMF774B
PCI Dev #9

USB MGMS
Controller

HCF
MODEM

LAN 100BaseTX
10Base- T

PCI De v # 1 0

PCI De v # 1 1

PCI Dev #7

CNX-106

POR T 0
Internal
HDD

CardBus/16bitCard

IFX-122/CNX-106

ATF_INT

Cable( Primary IDE)

CARDBUS
RICOH
RC5C475II
PCI Dev #1 2

PC Ca r d
Connec t o r
1 Sl o t
i.LINK

3Port USB
Hub
Philips

RJ11

LAN

IFX-123

PCI-139 4
CXD3222AGA

PHY
MD8405 E

PCI Dev #8
U SB
CONN

EISA BUS (3.3V)

mini
USB

Port
USB

RO-36/37 / 3 8

Super I / O
NS
PC97338VJG

M
U
X

H8S/2147A
KBC/EC
SPIC

Flash
BIOS

Serial
Paralle

SWX-47
Board

Cable

BAT CONN

BATTERY

POWER
SUPPLY
&
CHARGER

Access Bus

Paralle

AB-GP0: Battery
AB-GP1: None
AB-GP2:
AB-GP3:

Serial
Port
USB

I/O
EXPANDER
0,1

29LV004
DC-I N
CONN

iLI N K x 1

PHONE
OUT

Mic

MS

JOG
JOG
SWX-4 8

Port Connector 60pin

RJ45

JOG
Controller

JOG

PHONE
OUT

Prin t e r x 1
Seri a l x 1

USB(1) CONN x1

PHONE
OU T

Membrane
Mic
IrDA

MI C
IN

TrackPad
KeyB oard

Confidential
3-1

3-2
(END)

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

CHAPTER 4.
FRAME HARNESS DIAGRAM
DISPLAY ASSY

BATTERY PACK

LCD HARNESS

LCD
8

1

CN6095
8

Side

CN2
3

INVC559

INVERTER

SPEAKER

LEX-20 BOARD
(SIDE A)
2
1
CN571

DC IN

CN1502

CN1
1

1

Side

KEYBOARD

1

6

SPEAKER
CN572

2

30

1

31

1
CN351
CN901

FPC

CN801
1
CN1501

CN1151
I/O

2

24

1

1

WINDOW
LED

10

CN504 CN505
2 1
2 1
FPC

MBX-42
BOARD
(SIDE A)

8

80 79 80 79

MODULER
JACK

1
CN5002

IFX-123
BOARD
(SIDE A)

CN451
i-LINK
J572
MIC IN

S901
POWER
SWITCH
CN501

1

J571
HEADPHONE
2
1

VANADIUM
LITHIUM ION
BATTERY

CN1503

1
2

40

119
CN541
120

CN3801
1

CN3203
1

24

24

1

IFX-122
BOARD
(SIDE A)
12

8

1

59 61

144
143
CN152
143
144

39

CN7002

MIC

2

CN151

PC100-322-620

DC
FAN

CN8002
USB
CN8001
1

S8001
JOG DIAL

14

1

1

62 60

(OPTION)

CN1
14

40
12

1

RAM

50

FPC

1 2
CN222

1

61 59

RAM

CN902

49

1
CN3100

CN3802
MEMORY
STICK

60 62

CN2
2
1

RO-38
BOARD
(SIDE A)

2
CN3201

119

1

39

79

CN7001
2 1

80

COMMUNICATION

2

CN401
2 1

PC
CARD
CONNECTOR

120

4

(CN1152)
NC

CN751
1 2

PC
CARD

CN3803
USB

2

HDD
DRIVE

SWX-48
BOARD
(SIDE A)

8
CN7001

SWX-47
BOARD
(SIDE A)

FROM board connector (direct connection)

TOUCH
PAD

Harness (connector at both end)
Harness (soldered at one end)

PALM REST

CNX-106 BOARD
(SIDE A)

Confidential
4-1

4-2
(END)

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

CHAPTER 5.

Ref.No. Part No.
Description
1
A-8047-813-A (Z505LS/Z505LSK)...
MBX-42 (P3 750SS) A (S)
1
A-8047-815-A (Z505LE/Z505LEK)...
MBX-42 (P3 650SS) C (S)
2
A-8066-284-A COMPLETE PWB CNX-106
3
A-8066-283-A COMPLETE PWB SWX-48
4
A-8066-286-A COMPLETE PWB SWX-47

EXPLODED VIEWS AND PARTS LIST
NOTE:
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

• The mechanical parts with no reference number in the
exploded views are not supplied.
• Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
• When two or more parts are shown in parallel, use the
part described first as the main part.

Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

5
6
7
9
10

A-8066-452-A
4-645-772-01
X-4622-597-1
1-418-841-12
1-528-984-11

11
13
14
15

1-529-660-11
1-772-529-31
1-763-483-12
A-8048-397-A

SPEAKER, (2.0CM)
PAD, TOUCH
DC FAN
(Z505LS/Z505LSK)...
ASSY HDD 20GB (IBM) (S)
A-8046-820-A (Z505LE/Z505LEK)...
HDD 12G (F) ASSY (S)

15

5-1. Main Section
235
216
I

219
222

212

203

230

205

77
19

202

229

225 227

228

77

77
14

77
3

64

D

2

C
F

U

18

77

222

T

1

D

K

77

15

77 64

5

214

50

4-645-527-02
4-645-526-03
4-641-423-04
4-641-424-04
4-641-431-21

COVER (BBL)
COVER (BBR)
COVER (BPL)
OVER (BPR)
ESCUTCHEON (AU)

38
42
43
44
45

4-645-554-01
4-641-444-11
4-641-445-12
4-641-446-01
4-645-407-01

KNOB (BR)
HOLDER (SW)
PLATE (SW)
WINDOW
LENS (F)

47
* 48
* 49
* 50
51

4-645-524-02
4-645-404-01
4-645-405-01
4-645-350-01
X-4622-804-1

FOOT (F)
BRACKET (HDDF)
BRACKET (HDDR)
BRACKET (CPU)
ESCUTCHEON (MG) ASSY

* 53
54
55
58
62

4-649-239-01
4-641-469-11
4-641-779-01
4-645-525-02
4-644-492-11

INSULATING SHEET (BOTTOM)
INSULATING SHEET (PAD)
SPRING (BT), COMPRESSION COIL
FOOT (R)
ACE (M2), LOCK

63
64
65
66
72

4-644-493-11
7-682-145-01
4-635-952-01
4-641-442-02
4-642-443-01

ACE (M2.6), LOCK
SCREW +P 3X4
INSULATING SHEET (WJ)
HOLDER (WIRE)
CUSHION (T3)

73
77
81
90
94

4-642-444-01
4-645-016-11
1-790-699-13
4-643-107-01
4-645-016-21

CUSHION (T4)
ACE (M2) (DIA.4.6), LOCK
FPC (CNX-73)
TAPE (PAD)
ACE (M2) (DIA.4.6), LOCK

201
202
203
* 204
205

1-960-830-11
1-757-416-11
A-8066-454-A
4-645-909-01
A-8066-426-A

HARNESS, RJ-45 INTERNAL (4 PIN)
FFC (IFX-CNX) 24P
COMPLETE PWB IFX-122 (W)
BRACKET SPK (R)
COMPLETE PWB RO-38 (Z)

* 206
207
208

4-645-406-01 BRACKET SPK (L)
1-677-887-11 PWB, FLEXIBLE PRINT (IRDA)
8-759-665-57 (Z505LS/Z505LSK)...
IC HYM71V65M1601LTX-10S
(128MB/100MHz)
8-759-665-74 (Z505LE/Z505LEK)...
IC KMM464S924BT1-FL (64MB/100MHz)
4-645-556-01 TAPE (SP), DOUBLE STICK

209

62

58
208

213

62
27

Q

51

63

208

L

34
13
54

28

24

211
212
213
* 214
215

4-643-832-12
4-645-374-01
4-645-378-01
4-645-679-03
4-649-226-21

DUMMY CARD
ESCUTCHEON (D)
ESCUTCHEON (MU)
RADIATION (NN)
(Z505LE)...LABEL (ID)

215
215
215
216
217

4-649-226-31
4-649-226-41
4-649-226-51
4-645-920-01
4-645-921-01

(Z505LS)...LABEL (ID)
(Z505LEK)...LABEL (ID)
(Z505LSK)...LABEL (ID)
SHEET (N), THERMAL
SHEET (C), THERMAL
(Refer to page 1-1.)

218
219
221
222
225

4-646-146-01
4-646-288-01
4-646-800-01
7-621-772-18
4-646-935-01

TAPE, DOUBLE STICK
CUSHION (RO)
CUSHION (BB)
SCREW +B 2X4
GASKET (A)

226
227
228
229
230

4-646-978-01
4-646-981-01
4-647-013-01
4-648-307-01
4-648-384-01

TAPE (ETHER)
GASKET (C)
CUSHION (IFX)
SHEET (FAN)
GASKET (MU)

231
232
233
234
235

4-641-838-01
1-680-073-11
4-649-384-01
4-649-385-01
4-649-954-01

CUSHION (SP)
PWB, FLEXIBLE PRINT
CUSHION (MODEM)
CUSHION (CONNECTOR)
TAPE (SPL)

62
215

31

not
supplied

77
66

77
Q

77

F
not supplied
Y

N

90

W

94
37

25

65

55
A

29

N
R

233

26

28
29
30
31
32

Description
ESCUTCHEON (F)
ESCUTCHEON (PAD)
BUTTON (PAD)
KNOB (POWER)
KNOB (BL)

6

J

U

32

HARNESS (DC JACK)
COVER (DL)
COVER (DR)
BOTTOM ASSY (F1)
REST ASSY (F1), PARM

K

T

7

1-959-762-12
4-641-413-11
4-641-414-11
X-4623-081-1
X-4622-827-2

36

63
53

21
24
25
26
27

Part No.
4-645-376-01
4-641-434-03
4-641-435-04
4-641-437-11
4-645-553-01

30

10

C

CABLE, FLEXIBLE FLAT (8 CORE)
CABLE, FLEXIBLE FLAT (12 CORE)
FPC (HDD)
FFC (MBX-SWX) (14P)
CONNECTOR, PC CARD (FRAME)

H

221 Y

B

G

Z

M

72

A

1-790-728-11
1-790-729-11
1-790-750-12
1-792-434-11
1-794-199-11

P

I

20

21

a

WB E

77

16
17
18
19
20

232

J

48

211

9

234

b

E

49

Included in 1

217

X 77
S

COMPLETE PWB IFX-123 (JUCE)
ESCUTCHEON (POW)
LID (PR) ASSY
KEY BOARD UNIT (US)
BATTERY, V/L RECHARGEABL

Ref.No.
33
34
35
36
37

Included in 27
R

P
W

45

209 S V
11 X
218
206
231

35

77

G

O

81
V

not supplied

62

H

38

73
L
77

42

62

62

16
201

47

207

a

33
62

58

M b

4

62

44

17

43

47

Z

209
11
218
204
231

O

226
77

Confidential
5-1

5-2

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

5-2. LCD Section – Made by HI –
118
125

126

130

116
124
A

103

Ref.No.
101
102
103
104
105

Part No.
X-4622-146-2
X-4622-569-4
X-4623-047-2
A-8048-165-A
1-418-398-21

Description
COVER (DC) ASSY
HOUSING (DISPLAY) ASSY
HOUSING (BEZEL) ASSY
LCD UNIT (12TFT XGA) (S)
INVERTER UNIT

106
107
110
111
112

1-960-865-12
4-639-580-01
4-639-623-01
4-641-415-02
4-641-416-02

HARNESS, LCD
KNOB (LATCH)
SPRING (LATCH), COIL
TILT UNIT (L)
TILT UNIT (R)

114
115
116
117
118

4-649-225-01
4-641-454-02
4-641-455-01
4-641-456-01
4-641-457-01

CUSHION (LCD)
CUSHION (T)
BLIND (A), HOLE
BLIND (B), HOLE
BLIND (C), HOLE

* 119
120
121
123
124

4-649-172-01
4-641-459-11
4-641-460-03
4-641-828-02
7-621-772-18

BRACKET (LCD-R)
LEVER (LATCH)
HOLDER (LATCH)
CUSHION (DC)
SCREW +B 2X4

125
126
127
130
131

4-644-492-41
7-621-772-20
4-644-493-11
4-639-778-02
A-8066-285-A

ACE (M2), LOCK
SCREW +B 2X5
ACE (M2.6), LOCK
CUSHION (LATCH)
COMPLETE PWB LEX-20

* 132
133
134
135
136

4-649-171-01
4-649-386-01
4-650-201-01
4-650-927-01
4-651-303-01

BRACKET (LCD-L)
SPACER (LCD)
TAPE (LCR)
CUSHION (LCDB)
GASKET (LA)

Ref.No. Part No.

0

301
302

303
0304

1-528-983-51
A-8046-288-A
1-782-614-11
1-790-777-11
1-476-342-11

PACK, LITHIUM ION BATTERY
FDD ASSY (S)
CORD, POWER
CABLE, USB CONVERSION
ADAPTOR, AC

4-650-662-11
4-650-664-11
4-650-666-11

WELCOME MAT Z505
USER GUIDE Z505
QUICK START Z505

LOOK AT EXPLODED VIEWS OF THE PART
**********************************
305

C

123
D

116

B

E

101

124

132

117
136
104

125

119
133

137

4-651-304-01 GASKET (LB)

Description
ACCESSORIES
***********

PCGA-UPR5

301
Battery Pack

304
AC Adaptor

302
Floppy Disk Drive

305

303
USB Converter-adaptor

• The Port Replicator itself
does not have the Part No.
Refer to the Exploded Views
of PCGA-UPR5 Service
manual (9-872-032-11).

106

i.LINK Port Replicator
(PCGA-UPR5)

137
125

124
107
127

120

D

114

110

115
131

A

125

121

111

126
105

127
C

112
E

135
102
B

134

124

The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.

Confidential
PCG-Z505LE/Z505LEK/Z505LS/LSK (UC)

5-3

5-4
(END)

Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.

PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)

This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.

Sony Corporation
9-872-139-11

xxx

—?—

English
2000I1600-1
Printed in xxx
© 2000 Sony Corporation
xxx



---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.4
Linearized                      : Yes
Encryption                      : Standard V2.3 (128-bit)
User Access                     : Print, Print high-res
Create Date                     : 2000:09:22 13:07:54Z
Modify Date                     : 2004:09:28 13:50:17-06:00
Subject                         : UC
Page Count                      : 20
Page Mode                       : UseNone
Creation Date                   : 2000:09:22 13:07:54Z
Producer                        : Acrobat Distiller 4.0 for Macintosh
Mod Date                        : 2004:09:28 13:50:17-06:00
Author                          : Sony Coroiration
Metadata Date                   : 2004:09:28 13:50:17-06:00
Title                           : PCG-Z505LE/Z505LEK/Z505LS/Z505LSK
Description                     : UC
Creator                         : Sony Coroiration
Has XFA                         : No
Page Layout                     : SinglePage

EXIF Metadata provided by EXIF.tools