Sony Vaio Pcgz505Le Users Manual PCG Z505LE/Z505LEK/Z505LS/Z505LSK

2015-01-23

: Sony Sony-Vaio-Pcgz505Le-Users-Manual-294218 sony-vaio-pcgz505le-users-manual-294218 sony pdf

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— 2 —
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
logo are registered trademarks of Intel Corporation. Pentium MMX
is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
the Windows 95 and Windows 98 logo are trademarks of Microsoft
Corporation.
All other trademarks are trademarks or registered trademarks of
their respective owners. Other trademarks and trade names may be
used in this document to refer to the entitles claiming the marks and
names or their produces. Sony Corporation disclaims any proprietary
interest in trademarks and trade names other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Confidential
— 3 —
TABLE OF CONTENTS
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Keyboard Unit.................................................................. 1-2
2. Palm Rest Assembly ........................................................ 1-2
3. SWX-47 Board, Touch Pad, and Speaker Unit ................ 1-3
4. Modular Jack, Harness (DC Jack), and RO-36 Board ..... 1-3
5. HDD, and SWX-48 Board ............................................... 1-4
6. DC Fan ............................................................................. 1-4
7. IFX-122 Board, CNX-106 Board,
and PC Card Connector ................................................... 1-5
8. Main Board Assembly (MBX-42 Board),
IFX-123 Board, V/L Rechargeable Battery,
and Memory Module ....................................................... 1-5
9. Display Assembly ............................................................ 1-6
10.Bezel Housing Assembly ................................................. 1-6
11.LEX-20 Board, Inverter Unit, and LCD Unit .................. 1-7
(to 1-7)
CHAPTER 2. SELF DIAGNOSTICS
2-1. Note.................................................................................. 2-1
2-2. Necessary Tools ............................................................... 2-1
2-3. Starting up the Service Diagnostics ................................. 2-1
2-4. Outline of Service Diagnostics Functions ....................... 2-2
2-5. Inspecting Windows ......................................................... 2-5
(to 2-5)
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST
5-1. Main Section .................................................................... 5-1
5-2. LCD Section – Made by HI –.......................................... 5-3
(to 5-4)
Section Title Page
•Abbreviations
UC : US model / Canadian model
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
1-1 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
CHAPTER 1.
REMOVAL
1-1. Flowchart
•P XX means pages that appears in this manual.
•Remember that hard disk drives are easily damaged by vibration. Always handle with care.
•When the thermal sheet (Part No. 4-645-921-01) of the computer reaches a certain temperature, it becomes soft, which
increases the contact. Therefore, it may be difficult to disassemble the fan at room temperature. In this case, use a dryer or
soldering iron to heat up the plate metal contacting the fan.
In addition, replace the old thermal sheet with a new one in order to keep the heating performance.
1-2. Main Electrical Parts Location Diagram
POWER
OFF
KEYBOARD
UNIT
P1-2
PALM REST
ASSY
P1-2
SWX-47
BOARD
P1-3
MODULAR
JACK
P1-3
SWX-48
BOARD
P1-4
DC FAN
P1-4
IFX-122
BOARD
P1-5
DISPLAY
ASSY
P1-6
SPEAKER
UNIT
P1-3
P1-3
LEX-20
BOARD
P1-7
RO-36
BOARD
P1-5
V/L
RECHARGEABLE
BATTERY
LCD
UNIT
P1-7
MAIN BOARD
ASSY
P1-5
P1-7
INVERTER
UNIT
TOUCH PAD
P1-3
P1-3
P1-4
BEZEL
HOUSING
ASSY
P1-6
HARNESS
(DC JACK)
CNX-106
BOARD
P1-5
HDD
PC CARD
CONNECTOR
P1-5
IFX-123
BOARD
P1-5
HDD
SWX-47 Board
IFX-122 Board
CNX-106 Board
RO-36 Board
Touch Pad SWX-48 Board
DC Fan
Main Board Assy (MBX-42 Board)
Speaker Unit
Modular Jack
Inverter Unit
LCD Unit
LEX-20 Board
PC Card Connector
V/L Rechargeable Battery
Keyboard Unit
Harness (DC Jack)
Speaker Unit
Memory Module
IFX-123 Board
1-2PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
1-3.Removal
1. Keyboard Unit
2. Palm Rest Assembly
1 +B 2X5 (X2)
5 Keyboard Unit (US)
1 +B 2X5 (X4)
4
32
1 Cover
(DL)
3 Cover (BBL)
3 Escutcheon (AU)
2 Cover (BPL)
2 Cover (BPR)
5 +B 2X5
5 +B 2X5
q; Palm Rest ASSY
4 +B 2X5 (X2)
4 +B 2X5 (X3) 7 Escutcheon (F)
1 Cover (DR)
8
3 Cover (BBR)
Radiation (NN)
9
9
9
3 Escutcheon (MU)
6 +B 2X5
1-3 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
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3. SWX-47 Board, Touch Pad, and Speaker Unit
4. Modular Jack, Harness (DC Jack), and RO-36 Board
Flexible Flat Cable (12 Core)
Flexible Flat Cable (8 Core)
Cushion (T4)
4 SWX-47 Board
5 +B 2X3.5 (X2)
6 Button (PAD)
3
2
9 Insulating Sheet (PAD)
0 Touch Pad
7 Escutcheon (PAD)
qs Speaker Unit
qs Speaker Unit
Double Stick Tape
Bracket (SPK)
Flexible PWB
Bracket (SPK (R))
8
1 +B 2X3.5 (X2)
Double Stick Tape
4 +B 2X3.5
5 Holder (Wire)
7 Harness (DC Jack)
1 +B 2X4
3 Modular Jack
8 RO-36 Board
Insuluting Sheet
(WJ)
FPC (CNX-73)
62
1-4PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
5. HDD, and SWX-48 Board
6. DC Fan
Bracket (HDDF)
9 +P 3X4 (X2)
FPC (HDD)
FPC (14P)
9 +P 3X4 (X2)
6 B 2X3.5 (X2)
Bracket (HDDR)
0 HDD
2 SWX-48 Board
1 +B 2X4
5
4
8
7
3 Escutcheon (D)
3 DC Fan
2
1 +B 2X3.5 (X5)
1-5 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
7. IFX-122 Board, CNX-106 Board, and PC Card Connector
8. Main Board Assembly (MBX-42 Board), IFX-123 Board, V/L Rechargeable Battery,
and Memory Module
FPC (24P)
1 +B 2X3.5 (X3)
5 CNX-106 Board
3 IFX-122 Board
Dummy Card
PC Card Connector
7 +B 2X3.5 (X4)
Cushion (T3)
2
4
1
6
8
7 Bracket (CPU)
1 +B 2X3.5
6 +B 2X3.5 (X2)
Main Board ASSY
(MBX-42 Board)
Memory Module
0 Lid (PR) ASSY
9 V/L Rechargeable
Battery
1 +B 2X4
qa Escutcheon (POW)
2
qs INNER RJ-45 Harness
3
5
4
4
8
Flexible Print PWB
IFX-123 Board
1-6PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
9. Display Assembly
10. Bezel Housing Assembly
1 +B 2X3.5
2 +B 2.6X4 (X2)
Display ASSY
2 +B 2.6X4
This connector was already
removed together when
the main board assembly
was removed.
5 +B 2X5 (X2)
5 +B 2X4 (X2)
3 +B 2X3 (X2)
4 Hole Blind (A)
1 Cover (DC) ASSY
4 Hole Blind (A)
4 Hole Blind (B)
2 Hole Blind (C)
Bezel Housing ASSY
6 +B 2X4 (X3)
7
1-7 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
11. LEX-20 Board, Inverter Unit, and LCD Unit
(END)
LCD Unit
Bracket (LCD-R)
Bracket (LCD-L)
3 Complete PWB LEX-20
1 +B 2X4
2
4
6
0
9
758 Inverter Unit
qa LCD Harness
qs +B 2X3 (X2)
qs +B 2X3 (X2)
+B 2X5
+B 2X4
2-1 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
CHAPTER 2.
SELF DIAGNOSTICS
2-1. Note
This chapter describes the items to be checked and the self-tests to be performed using the main unit, floppy-disk drive, and
CD-ROM drive.
2-2. Necessary Tools
• PCG-Z505L series main unit
• Floppy-disk drive
• CD-ROM drive
• Battery
• AC adaptor
• CD-ROM for self-diagnostics
• Floppy disk for self-diagnostics (Installs the DOS system.)
• Other tools required for the tests
2-3. Starting up the Service Diagnostics
1. The service diagnostics floppy disk and CD disc are prepared for the respective models separately. Insert the service
diagnostics floppy disk and CD disc of the desired model, then turn on the main power of the personal computer. The
model information that is unique to your personal computer and is stored in ROM, is automatically read and appears on the
test menu. If the wrong service diagnostics CD disc that does not support your personal computer is inserted, an error
message is displayed.
2. The driver software is installed from the CD disc, the necessary ROM information is automatically read and the initial
settings are made, then the following self-diagnostics menu appears.
*************** Main Menu ****************
1:Check ROM Information... c:Video test...
2:Battery test... d:PPK test...
3:HDD test... e:GUID (IEEE1394) test...
4:keyboard test... f:IEEE1394 Interface test...
5:LED test... j:IrDA test...
6:Main memory test... h:Jog dial test...
7:Main system test... i:Short aging test...
8:FAN test... j:Long aging test...
9:Touch pad test... k:Aging test including the HDD test...
a:Serial Loopback test... l:Exit from Diagnostics MENU
b:Parallel Loopback test...
3. When the service diagnostics ends with success, the message “Pass” appears. When it ends with failure detecting an error,
the message “Fail” appears. Press the “Esc” key to abort the self diagnostics.
2-2PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
2-4. Outline of Service Diagnostics Functions
•Check ROM Information...
Displays the model information, serial number, BIOS and other information saved in the BIOS ROM.
Does not test whether or not the personal computer is normal.
•Battery test...
Tests the battery as to whether the battery is attached or removed, the main power is supplied from an AC power adapter or
not, and the battery is charged or discharged. The test procedure appears on display. Perform the battery test following the
messages on display.
Remove and attach the battery → Check (Removal and attachment of battery)
Disconnect and connect the AC power → Check (Disconnection and connection of AC power)
Remove and attach the battery → Check (Discharge and charge of battery)
•HDD test...
Tests whether the HDD returns a response when communication is established with the hard disk drive. The HDD can be
tested without damaging the HDD data (without formatting the HDD) in this test since the HDD data is tentatively stored
in memory during the test.
If the main power is turned off by mistake while the test is under way, the HDD data can be damaged. Tests the following
test automatically.
1. HDD interface test (Tests whether or not the HDD is recognized)
2. HDD seek test
3. HDD read test
4. HDD write test
5. HDD random read test and random write test (It takes about 2 hours for the 18 GB HDD. This time is a guideline and
changes depending on the model.)
6. Returns to the main menu.
•Keyboard test...
Tests the keyboard. When the “Auto select” menu is selected, the keyboard type in use is recognized from the model
information that is written in ROM when shipped from the factory and the test is executed accordingly. When a specific
keyboard type is selected such as US, UK, or JP, then the keyboard of the selected type is tested. If the model of your
computer is JP and the keyboard type is replaced by either the US type or UK type keyboard, select the keyboard type after
it is replaced.
NOTE: The “Fn” key can be checked by pressing the “Fn” and “→” keys at the same time. Other keys can be
checked by pressing the respective keys.
•LED test...
Tests the LED. This test turns on one LED after another. The person conducting the test must visually check whether each
LED is normal or not. The test starts from the front LEDs (from left to right). Then the LEDs in the center are checked
(from left to right).
NOTE: The memory stick access test using the LED cannot be run on DOS. Run it on Windows.
2-3 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
•Main Memory test...
Tests the main memory. The Main Memory test contains the following three test menus. Select the desired menu that suits
your need. The test is exited automatically when the respective test items end normally.
• Fast : Tests once. (Taking one and half minutes to two minutes)
• Medium : Test ten times.
• Heavy : Test twenty times.
Press the “Esc” key to abort the test.
•Main System test...
Tests the fundamental functions of the CPU, etc. The test is exited automatically when all test items end normally.
•FAN test...
Tests the fan. Tests whether the fan rotates and stops. Listen to the rotating sound or feel the wind of the fan to judge
whether the fan rotates and stops. The test procedure appears on display. Perform the FAN test following the messages on
display. Press “Y” to resume rotation when the fan comes to stop. Press “Y” when the fan starts rotating indicating that the
test ends in success.
•Touch pad test...
Tests the touch pad. Tests whether the cursor moves, and whether right-clicking and left-clicking function properly.
The dialog box appears three times. Move the cursor to the box that appears. The tests are performed in the following
order.
(1) Touch pad
(2) Right-click button
(3) Left-click button
•Serial loopback test...
Performs the loopback test of the serial port. Connect the port replicator and the loopback tool to the serial port.
•Parallel loopback test...
Performs the loopback test of the parallel port. Connect the port replicator and loopback tool to the parallel port.
•Video test...
NOTE: Because this test is performed by visual inspection, confirm first the normal video picture, then start the test.
Tests the video signal. Several video patterns appear every time the key is pressed. The person conducting the test must
visually check whether the patterns appear properly. Press Y when there is no abnormality.
•PPK test...
The computer cannot perform this test.
•GUID test...
This test is not required normally. Displays the GUID (I-link ID value), and judges whether the value on the display is
appropriate.
2-4PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
•IEEE 1394 Interface test...
Performs the 1394 communication test. Another personal computer to communicate with is necessary for this test. The
models released from the year 2000 have already been confirmed that they do not cause any problems regarding the
IEEE1394 interface. Even models released before 2000 will cause no problem if the same type of IEEE1394 interface IC
chip (the IC chip used in the iLink block connected to the PCI bus) is used in both personal computers that are connected.
In other combinations, the IEEE1394 interface test is not confirmed. (Use of the models released from the year 2000 is
recommended.)
1. Connect the iLink cable.
2. Start up the personal computer at the other end of the IEEE1394 interface test connection using the tool floppy disk
that must be created beforehand by copying programs from the service diagnostics CD disc. (Prepare a floppy disk
that is formatted to contain the DOS system. Create a tool floppy disk by copying the entire TOOL folder of the CD
disc to a floppy disk.)
3. Select the 1394 test from the menu at the connected computer to enter the reception state.
4. After the connected personal computer has entered the reception state, select the 1394 test at the personal computer
to be tested. The IEEE1394 interface test then starts. Send and receive of the random data are repeated five times
(i.e., this test is repeated five times.)
•IrDA test...
Performs the IrDA communication test. Another personal computer to communicate with is necessary for this test. The
models released from the year 2000 have already been confirmed that they do not cause any problems regarding the IrDA
communication. Even models released before 2000 will cause no problem if the same type of IrDA communication IC chip
(the IC chip used in the SIE block connected to the Extend I/O bus) is used in both personal computers that are connected.
In other combinations, the IrDA communication test is not confirmed. (Use of the models released from the year 2000 is
recommended.)
1. Place the two computers so that their IrDA transmitter and receiver ports face each other.
2. Start up the personal computer at the other end of the IrDA communication test connection using the tool floppy disk
that must be created beforehand by copying programs from the service diagnostics CD disc. (Prepare a floppy disk
that is formatted to contain the DOS system. Create a tool floppy disk by copying the entire TOOL folder of the CD
disc to a floppy disk.)
3. Select the IrDA communication test from the menu at the connected computer to enter the reception state.
4. After the connected personal computer has entered the reception state, select the IrDA communication test at the
personal computer to be tested. The IrDA communication test then starts.
•Jog dial test...
Tests the revolution and clicking of the jog dial. Angle brackets < > appear when the jog dial test is selected. Rotate the jog
dial clockwise (upwards) until it moves to the mark (^_^) then press the jog dial. The mark (^_^) appear will on the top of
the screen. Then rotate the jog dial counter-clockwise (downwards) until it moves to the mark (^_^) then press the jog dial.
•Short aging test.../Long aging test...
Performs the aging test. The short aging test ends when all test items have been performed once. The long aging test
checks the machine for about 10 hours by repeating the test items.
•Aging test including the HDD...
NOTE: Note that this test destroys the entire contents of the user’s hard disk drive.
Perform this test only when destructive testing of HDD is desired.
The aging test is performed first, then read and write tests of the hard disk are implemented following the aging test. There
are two tests; LONG and SHORT. Contents of the LONG aging test are the same as those the “Long aging test...” of the
previous test item. Contents of the SHORT aging test are the same of the “Short aging test...” too. The test starts immedi-
ately when the menu item is selected.
•Exit from Diagnostics MENU
Quits the service diagnostics program and the DOS prompt appears. If you exit the service diagnostics program by
mistake, start up the program again.
2-5 PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
(END)
2-5. Inspecting Windows
The Windows inspection contains the following two types of inspection.
Audio
Modem
Before starting inspections, create a floppy disk from the service diag CD to be serviced.
The files to be used for inspection are stored in the following sub directory inside the CD. Copy all the files in the folder to the
floppy disk.
Audio \windiag\wave
Modem \windiag\modem
•Audio
A microphone and headphones are required for this inspection.
Double-click “t_auw01” icon (MS-DOS icon) in the floppy disk that is created in advance. The display of the DOS prompt
opens and the inspection starts. Once inspection starts, follow the instructions on the display to inspect the audio.
•Modem
A modem and a line simulator are required for this inspection.
Double-click “modem” icon (MS-DOS icon) in the floppy disk that is created in advance.
The display of the DOS prompt opens and the inspection starts.
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
(END)
3-23-1
CHAPTER 3.
BLOCK DIAGRAM
ATI
Mobility-M1
AGP
Geyserville
Only
HighModel
440ZX
SYSTEM CONTROLLER
HOST-PCI BRIGE
MEMORY CONTROLLER
PCI Dev # 0,1
PIIX4M
PCI-ISA BRIDGE
IDE
USB
RT C
PCI Dev #7
MiniUSB
Internal
HDD
VGA DB-1 5
Port
Adaptor
USB(1) CONN x1
PCG-Z505L Series BLOCK DIAGRAM Rev. 0.1
PHONE
OU T
RJ11
BATTERY
DC-I N
CONN
BAT CONN
POWER
SUPPLY
&
CHARGER
ATF0
ADM1021
ATF_INT
MI C
IN
AB_GP1
RJ45
iLINKx1
USB
CONN
MS
CONN
Printerx1
Seri alx1
Port Connector 60pin
PCI BUS(3.3V)
AGP BUS(3.3V)
100MHz Local Bus
SO-DIMM
PHY
MD8405E
PCI-139 4
CXD3222AGA
PCI Dev #8
CARDBUS
RICOH
RC5C475II
PCI Dev #1 2
CardBus/16bitCard
EISA BUS (3.3V)
i.LINK
PC Ca r d
Connector
1 Slot
H8S/2147A
KBC/EC
SPIC
Super I /O
NS
PC97338VJG
Flash
BIOS
29LV004
RO-36/37/38
LCD CONN
SONY
12.1" XGALCD
&
INVERTER
Cable
ROW#0,1 ROW#2,3
CLKGEN
24/48M
33M
14M
100M
CPU/440ZX
DCLK
USB/SIO
PCI CLK
Video/Ref
CTRL SIGCLKBUF DCLKI
IFX-122/CNX-106
HCF
M O DEM
PCI Dev #10
LAN 100Base-
TX
10Base- T
PCI Dev #11
ATF_INT
KeyB oard
TrackPad
IrDA
Membrane
SWX-47
Board
LAN
LAN
R J11
RJ11
MS
Paralle
Serial
Serial
Paralle
Mic PHONE
OUT
PHONE
OUT
Mic
JOG
M
U
X
I/O
E X P ANDER
0,1
Access Bus
AB-GP0: Battery
AB-GP1: None
AB-GP2:
AB-GP3:
JOG
JOG
Controller JOG
Cable
SWX-4 8
CNX-106
Cable( Primary IDE)
PORT 1
SO-DIMM
3Port USB
Hub
Philip s
USB MGMS
Controller
MagicGate
Device
FLAS H
ROM
MS
Port
USB
mini
USB
mini
USB
Port
USB
PORT0
Audi o
Yamaha
YMF774B
PCI Dev #9
PIII 750MHz
Processor Core with
256K B L 2 Cache
or
Celeron 550MHz
Processor Core with
128K B L 2 Cache
BGA2 27x31 grid array
at 495 pin
IFX-123
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
(END)
4-24-1
CHAPTER 4.
FRAME HARNESS DIAGRAM
SPEAKER
DC IN
CN451
i-LINK
Side
CN1151
I/O
PC
CARD
120 2
119 1
119 1
120 2
CN3201
CN3100
CN541
2
1
CN1501
2
1
CN2
CN152
2
1CN1503
(CN1152)
NC
CN401
21
80 79
FROM board connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
DISPLAY ASSY
J572
MIC IN
J571
HEADPHONE
CN3802
MEMORY
STICK
LEX-20 BOARD
(SIDE A)
LCD HARNESS
81
1
2
CN6095
CN571
41
1221
8080 79 79
CN501
230
131
CN351
3
CN2
1
1
6
CN1
24 1
CN901
18
CN7001
18
CN902
112
CN7002
SWX-47
BOARD
(SIDE A)
RO-38
BOARD
(SIDE A)
MBX-42
BOARD
(SIDE A)
PALM REST
TOUCH
PAD
CN222
49 50
12
FPC
FPC
CN1
14
1
CN3203
24
1
CN3801
24
1
CN751CN7001 12
39
1
39 40
2
40
CN8001
1
14
BATTERY PACK
81
81
12
CN5002
110
CN801
CN505CN504
CN572
CN1502
Side
WINDOW
LED
MODULER
JACK
S8001
JOG DIAL
S901
POWER
SWITCH
CN8002
USB
SWX-48
BOARD
(SIDE A)
IFX-123
BOARD
(SIDE A)
CNX-106 BOARD
(SIDE A)
IFX-122
BOARD
(SIDE A)
PC
CARD
CONNECTOR
HDD
DRIVE
DC
FAN
RAM
VANADIUM
LITHIUM ION
BATTERY
MIC
KEYBOARD
LCD
INVERTER
SPEAKER
CN3803
USB
1 59 61 143
2 60 62 144
CN151
RAM
262 60144
161 59143
INVC559
COMMUNICATION
PC100-322-620
(OPTION)
1
12
FPC
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
Confidential
5-1 5-2
NOTE:
•The mechanical parts with no reference number in the
exploded views are not supplied.
•Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
•When two or more parts are shown in parallel, use the
part described first as the main part.
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
CHAPTER 5.
EXPLODED VIEWS AND PARTS LIST
Ref.No. Part No. Description Ref.No. Part No. Description
5-1. Main Section
1 A-8047-813-A (Z505LS/Z505LSK)...
MBX-42 (P3 750SS) A (S)
1 A-8047-815-A (Z505LE/Z505LEK)...
MBX-42 (P3 650SS) C (S)
2 A-8066-284-A COMPLETE PWB CNX-106
3 A-8066-283-A COMPLETE PWB SWX-48
4 A-8066-286-A COMPLETE PWB SWX-47
5 A-8066-452-A COMPLETE PWB IFX-123 (JUCE)
6 4-645-772-01 ESCUTCHEON (POW)
7 X-4622-597-1 LID (PR) ASSY
9 1-418-841-12 KEY BOARD UNIT (US)
10 1-528-984-11 BATTERY, V/L RECHARGEABL
11 1-529-660-11 SPEAKER, (2.0CM)
13 1-772-529-31 PAD, TOUCH
14 1-763-483-12 DC FAN
15 A-8048-397-A (Z505LS/Z505LSK)...
ASSY HDD 20GB (IBM) (S)
15 A-8046-820-A (Z505LE/Z505LEK)...
HDD 12G (F) ASSY (S)
16 1-790-728-11 CABLE, FLEXIBLE FLAT (8 CORE)
17 1-790-729-11 CABLE, FLEXIBLE FLAT (12 CORE)
18 1-790-750-12 FPC (HDD)
19 1-792-434-11 FFC (MBX-SWX) (14P)
20 1-794-199-11 CONNECTOR, PC CARD (FRAME)
21 1-959-762-12 HARNESS (DC JACK)
24 4-641-413-11 COVER (DL)
25 4-641-414-11 COVER (DR)
26 X-4623-081-1 BOTTOM ASSY (F1)
27 X-4622-827-2 REST ASSY (F1), PARM
28 4-645-527-02 COVER (BBL)
29 4-645-526-03 COVER (BBR)
30 4-641-423-04 COVER (BPL)
31 4-641-424-04 OVER (BPR)
32 4-641-431-21 ESCUTCHEON (AU)
33 4-645-376-01 ESCUTCHEON (F)
34 4-641-434-03 ESCUTCHEON (PAD)
35 4-641-435-04 BUTTON (PAD)
36 4-641-437-11 KNOB (POWER)
37 4-645-553-01 KNOB (BL)
38 4-645-554-01 KNOB (BR)
42 4-641-444-11 HOLDER (SW)
43 4-641-445-12 PLATE (SW)
44 4-641-446-01 WINDOW
45 4-645-407-01 LENS (F)
47 4-645-524-02 FOOT (F)
* 48 4-645-404-01 BRACKET (HDDF)
* 49 4-645-405-01 BRACKET (HDDR)
* 50 4-645-350-01 BRACKET (CPU)
51 X-4622-804-1 ESCUTCHEON (MG) ASSY
* 53 4-649-239-01 INSULATING SHEET (BOTTOM)
54 4-641-469-11 INSULATING SHEET (PAD)
55 4-641-779-01 SPRING (BT), COMPRESSION COIL
58 4-645-525-02 FOOT (R)
62 4-644-492-11 ACE (M2), LOCK
63 4-644-493-11 ACE (M2.6), LOCK
64 7-682-145-01 SCREW +P 3X4
65 4-635-952-01 INSULATING SHEET (WJ)
66 4-641-442-02 HOLDER (WIRE)
72 4-642-443-01 CUSHION (T3)
73 4-642-444-01 CUSHION (T4)
77 4-645-016-11 ACE (M2) (DIA.4.6), LOCK
81 1-790-699-13 FPC (CNX-73)
90 4-643-107-01 TAPE (PAD)
94 4-645-016-21 ACE (M2) (DIA.4.6), LOCK
201 1-960-830-11 HARNESS, RJ-45 INTERNAL (4 PIN)
202 1-757-416-11 FFC (IFX-CNX) 24P
203 A-8066-454-A COMPLETE PWB IFX-122 (W)
* 204 4-645-909-01 BRACKET SPK (R)
205 A-8066-426-A COMPLETE PWB RO-38 (Z)
* 206 4-645-406-01 BRACKET SPK (L)
207 1-677-887-11 PWB, FLEXIBLE PRINT (IRDA)
208 8-759-665-57 (Z505LS/Z505LSK)...
IC HYM71V65M1601LTX-10S
(128MB/100MHz)
208 8-759-665-74 (Z505LE/Z505LEK)...
IC KMM464S924BT1-FL (64MB/100MHz)
209 4-645-556-01 TAPE (SP), DOUBLE STICK
211 4-643-832-12 DUMMY CARD
212 4-645-374-01 ESCUTCHEON (D)
213 4-645-378-01 ESCUTCHEON (MU)
* 214 4-645-679-03 RADIATION (NN)
215 4-649-226-21 (Z505LE)...LABEL (ID)
215 4-649-226-31 (Z505LS)...LABEL (ID)
215 4-649-226-41 (Z505LEK)...LABEL (ID)
215 4-649-226-51 (Z505LSK)...LABEL (ID)
216 4-645-920-01 SHEET (N), THERMAL
217 4-645-921-01 SHEET (C), THERMAL
(Refer to page 1-1.)
218 4-646-146-01 TAPE, DOUBLE STICK
219 4-646-288-01 CUSHION (RO)
221 4-646-800-01 CUSHION (BB)
222 7-621-772-18 SCREW +B 2X4
225 4-646-935-01 GASKET (A)
226 4-646-978-01 TAPE (ETHER)
227 4-646-981-01 GASKET (C)
228 4-647-013-01 CUSHION (IFX)
229 4-648-307-01 SHEET (FAN)
230 4-648-384-01 GASKET (MU)
231 4-641-838-01 CUSHION (SP)
232 1-680-073-11 PWB, FLEXIBLE PRINT
233 4-649-384-01 CUSHION (MODEM)
234 4-649-385-01 CUSHION (CONNECTOR)
235 4-649-954-01 TAPE (SPL)
A
AB
C
D
EB
W
C
D
E
F
F
G
GK
K
H
Z
P
a
H
I
U
I
J
J
L
L
M
a
b
M
Y
N
O
O
P
Z
Q
Q
W
Y
R
R
S
S
X
T
T
V
V
X
W
N
U
b
Included in 27
Included in 1
not supplied
not supplied
77
2
21
20
48
15
18
77
49
36
77
10
221
77
72
64
64
77
211
203
202
53
63
77
55
24
6
33
37
47
62
77
66
62 62 62
32 7
26
38
47
62
51
213
214
90
77
45
77
94
81
201
65
63
43
42
25
77
77
4
35
17
16
73
209
11
218
206 231
62
58
44
207
29
31
215
77 217
222
216
235
1
30
34
13
54
28
58
27
9
62
62
19
3
77
212
225 227 205
219 77
14
77
50
208
209
11
218
204
231
229
226
222
230
228
5
232
not
supplied
233
234
PCG-Z505LE/Z505LEK/Z505LS/LSK (UC)
Confidential
5-3 5-4
5-2. LCD Section – Made by HI –
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
(END)
Ref.No. Part No. Description Ref.No. Part No. Description
ACCESSORIES
***********
301 1-528-983-51 PACK, LITHIUM ION BATTERY
302 A-8046-288-A FDD ASSY (S)
01-782-614-11 CORD, POWER
303 1-790-777-11 CABLE, USB CONVERSION
0304 1-476-342-11 ADAPTOR, AC
4-650-662-11 WELCOME MAT Z505
4-650-664-11 USER GUIDE Z505
4-650-666-11 QUICK START Z505
LOOK AT EXPLODED VIEWS OF THE PART
**********************************
305 PCGA-UPR5
302
Floppy Disk Drive
303
USB Converter-adaptor
304
AC Adaptor
305
i.LINK Port Replicator
(PCGA-UPR5)
•The Port Replicator itself
does not have the Part No.
Refer to the Exploded Views
of PCGA-UPR5 Service
manual (9-872-032-11).
301
Battery Pack
101 X-4622-146-2 COVER (DC) ASSY
102 X-4622-569-4 HOUSING (DISPLAY) ASSY
103 X-4623-047-2 HOUSING (BEZEL) ASSY
104 A-8048-165-A LCD UNIT (12TFT XGA) (S)
105 1-418-398-21 INVERTER UNIT
106 1-960-865-12 HARNESS, LCD
107 4-639-580-01 KNOB (LATCH)
110 4-639-623-01 SPRING (LATCH), COIL
111 4-641-415-02 TILT UNIT (L)
112 4-641-416-02 TILT UNIT (R)
114 4-649-225-01 CUSHION (LCD)
115 4-641-454-02 CUSHION (T)
116 4-641-455-01 BLIND (A), HOLE
117 4-641-456-01 BLIND (B), HOLE
118 4-641-457-01 BLIND (C), HOLE
* 119 4-649-172-01 BRACKET (LCD-R)
120 4-641-459-11 LEVER (LATCH)
121 4-641-460-03 HOLDER (LATCH)
123 4-641-828-02 CUSHION (DC)
124 7-621-772-18 SCREW +B 2X4
125 4-644-492-41 ACE (M2), LOCK
126 7-621-772-20 SCREW +B 2X5
127 4-644-493-11 ACE (M2.6), LOCK
130 4-639-778-02 CUSHION (LATCH)
131 A-8066-285-A COMPLETE PWB LEX-20
* 132 4-649-171-01 BRACKET (LCD-L)
133 4-649-386-01 SPACER (LCD)
134 4-650-201-01 TAPE (LCR)
135 4-650-927-01 CUSHION (LCDB)
136 4-651-303-01 GASKET (LA)
137 4-651-304-01 GASKET (LB)
A
C
DB
E
D
A
C
E
B
116
126
118
125
130
123
124
116
124
103
106
133
127
124
131
115 114
111
121
120
107
110 125
104
136
137
101
117
102
135
134 124
126
105
112
127
132
125
119
125
— ? —
Sony Corporation
xxx
9-872-139-11
PCG-Z505LE/Z505LEK/Z505LS/Z505LSK (UC)
English
2000I1600-1
Printed in xxx
© 2000 Sony Corporation
xxx
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.

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