Southern Avionics SD100 Non Directional Radiobeacon (NDB) User Manual fcc short
Southern Avionics Company Non Directional Radiobeacon (NDB) fcc short
SD100 Manual
SD SERIES TRANSMITTER MANUAL # SD410002 REVISION: A DRAFT Printed May 27, 2004 Box 5345 • Beaumont • Texas • 77726-5345 • USA • Phone (409) 842-1717 • Fax (409) 842-2987 www.southernavionics.com SOUTHERN AVIONICS COMPANY MANUFACTURERS OF LOW FREQUENCY RADIOBEACONS AND ASSOCIATED PRODUCTS 5000 BELMONT, P.O. BOX 5345 / BEAUMONT, TEXAS 77726-5345 USA TELEPHONE: (409) 842-1717; FAX: (409) 842-2987; CABLE: SAC; TELEX; 77-9450 ONE YEAR LIMITED WARRANTY SOUTHERN AVIONICS COMPANY (hereinafter called COMPANY) warrants to the original purchaser for a period of one year from the date of delivery to the original purchaser, that the goods sold pursuant to this COMPANY invoice were at the time of the delivery, free from defects resulting from faulty material or workmanship. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESS WARRANTIES. This warranty is made for the benefit of the initial purchaser only and is not made for the benefit of any party other than initial purchaser. It applies only if the goods are submitted to normal use and service and does not apply if the goods are misused or mismatched with other goods such as antennas, couplers, or any other third party goods that have not been approved by SAC in writing for use with SAC equipment. ALL IMPLIED WARRANTIES EXISTING UNDER THE LAW ARE HEREBY EXPRESSLY NEGATED; PARTICULARLY, COMPANY HEREBY NEGATES AND DISCLAIMS THE IMPLIED WARRANTY OF MERCHANTABILITY AND IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. If Purchaser believes that these goods do not comply with the express warranty stated above or any existing and applicable implied warranty which under the law cannot be disclaimed or negated as provided above, then purchaser may request the COMPANY inspect such goods by mailing, within sixty (60) days after purchaser knows or should have known that the goods allegedly do not conform with the warranty, postage prepaid, to COMPANY, P.O. Box 5345, 5000 Belmont, Beaumont, Texas, 77726 Attention: President, a writing specifying (a) purchaser's name, address, and telephone number, (b) date of purchase, (c) COMPANY distributor or location from which the goods were purchased, (d) location of the goods in question (or include the goods in question with the notice), and (e) brief description of the alleged nonconformity with the warranty. If the goods are covered by, and do not conform with, the warranty, COMPANY will repair or replace F.O.B. point of manufacture any such goods; but in no event will COMPANY be obligated or required to remove the non-conforming goods from their place of installation or to install the replacement goods. All replacement goods are warranted to the extent provided herein for the remaining term of this warranty. In the event purchaser chooses to commence an action for breach of warranty or breach of contract arising out of the sale of the goods pursuant to this invoice, the purchaser must commence such action within one year after the course of action accrues. THE REMEDY PROVIDED HEREIN SHALL BE THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY, FOR ANY BREACH OF ANY IMPLIED WARRANTY EXISTING AND APPLICABLE UNDER THE LAW (TO THE EXTENT THAT ANY SUCH WARRANTY HAS NOT BEEN SUCCESSFULLY NEGATED AND DISCLAIMED HEREINABOVE), AND FOR ANY ACT OF NEGLIGENCE OR ANY OTHER TORTIOUS ACT COMMITTED BY COMPANY, AND IN NO EVENT SHALL THE COMPANY BE LIABLE TO PURCHASER OR ANY THIRD PARTY FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY DEFECT IN THE GOODS OR ANY FAILURE OF THE GOODS TO CONFORM WITH THIS WARRANTY OR ANY IMPLIED WARRANTY EXISTING AND APPLICABLE UNDER THE LAW (TO THE EXTENT THAT ANY SUCH IMPLIED WARRANTY HAS NOT BEEN SUCCESSFULLY NEGATED AND DISCLAIMED HEREINABOVE.) Box 5345 • Beaumont • Texas • 77726-5345 • USA • Phone (409) 842-1717 • Fax (409) 842-2987 www.southernavionics.com REPAIR POLICY Repair Rate: One Hundred Twenty ($120) Dollars per hour plus Parts. Minimum Repair Cost: One Hundred Twenty ($120) Dollars. Maximum Repair Cost: Seventy-five (75) percent of the price for a new or reconditioned item or its direct replacement. If an item sent to SAC for Repair is determined to be non-repairable and is replaced by a new or reconditioned item, the Customer is not charged for any costs incurred in time and materials spent in efforts to repair that particular non-repairable item. The Customer will only be charged the price of the replacement item. All non-repairable items are returned to the Customer. However if the Customer does not purchase a new or reconditioned item to replace that particular non-repairable item the Minimum Repair Cost is applied. Turnaround Time: Southern Avionics Company’s standard Turnaround Time is 45 days. Customers that request the Repair be processed in less than 45 days will be charged an Expediting Fee of Thirty ($30) Dollars per hour in addition to the standard Repair Rate. RMA (Return Material Authorization): Southern Avionics Company requires all items submitted to our factory for Repair must be accompanied by a Return Merchandise Authorization (RMA) Number. Please make a RMA request before returning items to Southern Avionics Company. This is the best way to communicate with us and ensure that your needs are taken care of. A RMA Number may be obtained by contacting Angela Flores, Sales Administrator either by telephone at 409-842-1717, extension 111 or by e-mail at angelaf@southernavionics.com . Rejection: Southern Avionics Company reserves the right to refuse repair of any items that SAC deems to be non-repairable to our factory standards. Pads lifted from circuit boards or burnt circuit boards are examples of grounds for rejection. Freight Costs: The Customer pays for freight costs to and from Southern Avionics Company. SAC will not be responsible for any loss or damage of any items in transit either to or from SAC. Expiration of Support: SAC supports all items manufactured by SAC for no less than ten (10) years from date of original purchase. SAC will not repair any items that are older than ten (10) years old. Any items sent to SAC for repair that are more than ten (10) years old will be returned to the sender freight collect to the return address provided unless otherwise specified in writing prior to the receipt of the returned item by SAC. Box 5345 • Beaumont • Texas • 77726-5345 • USA • Phone (409) 842-1717 • Fax (409) 842-2987 www.southernavionics.com Serial Numbers: Southern Avionics Company will not repair any items that are not accompanied by the Serial Numbers of the finished goods associated with the items. Estimates: SAC will not provide any estimates of costs other than the costs outlined above. Warranty: Repairs are guaranteed for 90 days after shipment. Warranty applies only to Repairs made and does not cover subsequent equipment failures not associated with the previous Repair. Box 5345 • Beaumont • Texas • 77726-5345 • USA • Phone (409) 842-1717 • Fax (409) 842-2987 www.southernavionics.com TABLE OF CONTENTS 1 INTRODUCTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 SPECIFICATIONS: SD Series Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Description: SD25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Description: SD50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Description: SD100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 THEORY OF OPERATION, SD SERIES UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.1 Functional Description: SD Series Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.2 SLF31002/00 - Basic Dual Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2.2.1 P.A. PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 SLP10001 - Assemlby, PCB, RF Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.2.2 RF PA Power Supply PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SLP10003 -Assembly, PCB, RF PA Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 2.2.3 Analog I/O and Audio PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SLP10005 - Assembly, Analog I/O and Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 2.2.4 Controller / Monitor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 SLP10007 - Assembly, PCB, Controller / Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 2.2.4 Digital I/O and PWM PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 SLP10009 - Assembly, PCB, Digital I/O and PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 2.3 Detailed Circuit Analysis: Dual Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 2.3.1 SLP10012 - Controller Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 2.3.2 Dual Low Voltage Power Supply PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 SLP10017 - Assembly, Low voltage Power Supply (Coldfire) . . . . . . . . . . . . . . . . . . . . . 61 2.4 SLE10004 - Load Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 2.4.1 User Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 SLP10006 - Assembly, PCB, User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 2.5 SLM10005 - Control Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 2.5.1 Local Control PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 2.5.2 Audio PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 2.5.1 Filter/Bridge PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 SLP10002/01 - Assembly, PCB Filter/Bridge (Standard Band) . . . . . . . . . . . . . . . . . . . . 79 3 INSTALLATION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4.1 ALIGNMENT AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4.2 CONTROL MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4.2.1 ANALOG I/O ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4.2.2 DIGITAL I/O ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 4.2.3 AUDIO OPTION (AWOS) ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 4.3 TRANSMITTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 4.3.1 PA POWER SUPPLY ALIGNMENT (PAPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 4.3.2 RF POWER AMPLIFIER ALIGNMENT (PA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 4.3.3 FILTER / BRIDGE ALIGNMENT (FB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 5 ANTENNAS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.1 Mast Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.2 "H" Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.3 50-Foot Guyed Mast Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.4 Symmetrical "T" Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • TABLE OF CONTENTS 6 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 SLF31002/00 - ASSY, TRANSMITTER, SD SERIES DUAL (BASIC) . . . . . . . . . . . . 118 SLE10004 - ASSY, LOAD CENTER (SD SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 SLE10031 - ASSY, FINAL TRANSMITTER DUAL (SD SERIES) . . . . . . . . . . . . . . . 120 SLM10001 - ASSY, TRANSMITTER ENCLOSURE (SD SERIES) . . . . . . . . . . . . . . 121 SLM10005 - ASSY, CONTROL MONITOR PANEL WITH APPLIQUE . . . . . . . . . . 122 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • ii TABLE OF FIGURES SDE10018 - DUAL TRANSMITTER PORTRAIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SDE10018 - DUAL TRANSMITTER PORTRAIT WITH LOCAL CONTROL PANEL . . . . . 12 SDE10018 - TRANSMITTER ENCLOSURE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13 SDB10001 - SD SERIES SINGLE TRANSMITTER BLOCK DIAGRAM . . . . . . . . . . . . . . . . 23 SDB10002 - SD SERIES DUAL TRANSMITTER BLOCK DIAGRAM . . . . . . . . . . . . . . . . . 24 SDF31002 - SD SERIES BASIC DUAL TRANSMITTER DIAGRAM . . . . . . . . . . . . . . . . . . 25 SDF31002 - SD SERIES BASIC DUAL TRANSMITTER DIAGRAM - CONTINUED . . . . . 26 SDE10034 - SINGLE CONTROL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 SDE10032 - DUAL CONTROL 3U DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SDE10033 - DUAL TRANSMITTER CONTROL 6U DIAGRAM . . . . . . . . . . . . . . . . . . . . . . 29 SDE10004 - SD SERIES LOAD CENTER DRAWER DIAGRAM . . . . . . . . . . . . . . . . . . . . . . 65 SDM10005 - LOCAL CONTROL PANEL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 649 - DIAGRAM, ANTENNA REACTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • iii SECTION 1 1 INTRODUCTION: SD Series Introduction The SD Series model beacon transmitters are computer controlled systems designed around the Motorola ColdFire® microprocessor. These systems are capable of remote monitoring and maintenance via several communication methods including RS232, RS 422, and RS485 protocols. An optional operator front panel offers the common user controls normally found on an analog transmitter. These panels may also be used for remote control. With the exception of main power application, all aspects of transmitter setup and operation come under the direct control of the Controller / Monitor. The following are all programmable: * Direct Digital Synthesis (DDS) of RF frequency and Audio Tone Frequency * Identifier Morse code dot, dash and space intervals. * Customer IDENT sequence * Standard Alarms * Additional Fault handling based on multipoint voltage, current and temperature monitoring * Transfer Criteria (Dual Only) * Power limits * Modulation limits The Controller / Monitor itself can be controlled and monitored by another computer system connected locally via one of the hard wire protocols mentioned above or remotely using phone lines or any other carrier which can handle a standard US Robotics modem spectral output. SDSeries General Theory of Operation SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • 1.2 SPECIFICATIONS: SD Series Dual General Description: SD25 This non-directional beacon is an Amplitude Modulated transmitter with an adjustable output power from 5 to 25 watts. The transmitter uses switching technology in the power amplifiers and modulator / regulator modules resulting in a highly efficient system, in a small package. The exciter portion consists of an embedded 32-bit micro controller, an I/O interface circuit, an A/D converter, a monitor circuitry, and an optional voice processing circuitry in a single 3U enclosure. The controller has one "stored" non-volatile memory, redundant RF DDS (Direct Digital Synthesizer), redundant AF (Tone) DDS, and two serial ports (local and remote). Settings for ID mode, ID code, ID rate, sequence of operation and other parameters are set by an user interface program. Simple controls such as power adjustment, percent modulation, and side transfer are available locally for technical setup. Also for convenience, PA voltage, PA current, PA temperature, RF frequency, Tone frequency, Carrier power and percent modulation are displayed locally via 7-segment readouts. A simple switch disables remote control operation during local technical service. The power portion of each transmitter consists of two independent 25 watts systems. Each system has an output filter, a switching power amplifier and switching modulator / regulator, power supply, and an optional battery supply. The SD25 Dual consists of two independent SD25 transmitters and a Digitally Controlled Automatic Transfer unit housed in a single cabinet designed for outdoor use. Transmitter: Model SD25 Qualifications: Meets applicable requirements of ICAO, FCC, FAA, Transport Canada, UK CAA, EC (emissions and safety standards). Frequency Range: 190-1800 kHz, selectable in 500 Hz increments, stability better than .005% (-40(C to +70(C). Power Output: Digitally generated carrier power into 50 ohms continuously adjustable 5 to 25 watts. Spurious Emission: Radiated harmonics (measured at a dummy antenna) are more than 63 dB below the 25-watt carrier. Type of Emission: NON, A2A, A3E (Optional), GID (with optional GPS beacon modulator), or any combination. Modulation: Digital generated typically 400 or 1020 Hz. Noise and Hum Level: More than 40 dB below the carrier level. Input Power: 115/230V (15%, single phase 50-60 Hz. 24 VDC. Efficiency: Better than 70% overall efficiency AC input to RF output at 25-watt carrier and tone keying at 95% modulation. Numeric Digital Display Meters: Power output, reflected power, PA voltage, PA current, percent modulation, audio input level. Keyer: Any combination of Morse code letters or numerals with any user set values pertaining to the length of dots and dashes, the time between them and the number of repetitions of the identification code per minute (character length dependent). Circuit Protection: Open and short circuit proof and immune to damage that can be cause by improper antenna loads. Individual fuses are used to protect the AC and DC circuits and immune to severe damage caused by improper installation. VSWR circuit that shuts down the transmitter if VSWR exceeds an adjustable value. Over temperature and standby shutdown. • • • • • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 1 Working Conditions: Continuous unattended operation in the following environments: ambient temperature, -40(C to +70(C; relative humidity, 0-100%; high salinity as encountered in offshore conditions. IP66. Cooling by heat sinks with no fans. Monitoring: Transmitter shuts down with loss of tone, drop in modulation below an adjustable value, or continuous tone, or when power falls below an adjustable value, or when VSWR rises above an adjustable value or when temperature rises above an adjustable value or in the event of a change in the code, its duration or rate. With a dual system, a shutdown signal initiates a transfer from the primary transmitter to the secondary transmitter. Self-Diagnostics: Computer diagnostic routines that identify malfunctioning modules at LRU level available via local or remote PC. Transmitter and antenna coupler are suitable for installation and operation by untrained personnel. Automatic Transfer Unit Local Radiobeacon Control Panel (can be operated independently from the RMM or dial up RMM and takes priority over both when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY NORMAL/TEST REMOTE PANEL DISABLE DIAL UP CONTROL DISABLE AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed AUDIBLE ALARM (Alarms whenever system status is FAIL). REMOTE PANEL DISABLED DIAL UP CONTROL DISABLED Remote Radiobeacon Control Panel (Operates independently from the dial up RMM and has priority when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON AC POWER present (at transmitter site), PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed AUDIBLE ALARM (Alarms whenever system status is FAIL). DIAL UP CONTROL DISABLED POWER: 115/230 VAC ±20% 50/60 Hz 5VA. CIRCUIT PROTECTION: AC line fuse. Control link is transformer isolated by signal transformer meeting MILT-27D specifications and 1000 V RMS insulation test voltage. Logic line inputs are isolated by series impedances and diode clamps. WORKING CONDITIONS: Continuous unattended operation in the following environment: ambient temperature -50°C to 70°C, relative humidity 0 to 100% without condensing moisture. INSTALLATION REQUIREMENTS: The REMOTE RADIOBEACON CONTROL PANEL is designed for indoor mounting in a standard 19-inch cabinet. Panel height is 7 inches; required panel depth is 5 inches. • • • • • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 1 General Description: SD50 This non-directional beacon is an Amplitude Modulated transmitter with an adjustable output power from 5 to 50 watts. The transmitter uses switching technology in the power amplifiers and modulator / regulator modules resulting in a highly efficient system, in a small package. The exciter portion consists of an embedded 32-bit micro controller, an I/O interface circuit, an A/D converter, a monitor circuitry, and an optional voice processing circuitry in a single 3U enclosure. The controller has one "stored" non-volatile memory, redundant RF DDS (Direct Digital Synthesizer), redundant AF (Tone) DDS, and two serial ports (local and remote). Settings for ID mode, ID code, ID rate, sequence of operation and other parameters are set by an user interface program. Simple controls such as power adjustment, percent modulation, and side transfer are available locally for technical setup. Also for convenience, PA voltage, PA current, PA temperature, RF frequency, Tone frequency, Carrier power and percent modulation are displayed locally via 7-segment readouts. A simple switch disables remote control operation during local technical service. The power portion of each transmitter consists of two independent 50 watts systems. Each system has an output filter, a switching power amplifier and switching modulator / regulator, power supply, and an optional battery supply. The SD50 Dual consists of two independent SD50 transmitters and a Digitally Controlled Automatic Transfer unit housed in a single cabinet designed for outdoor use. Transmitter: Model SD50 Qualifications: Meets applicable requirements of ICAO, FCC, FAA, Transport Canada, UK CAA, EC (emissions and safety standards). Frequency Range: 190-1800 kHz, selectable in 500 Hz increments, stability better than .005% (-40(C to +70(C). Power Output: Digitally generated carrier power into 50 ohms continuously adjustable 5 to 25 watts. Spurious Emission: Radiated harmonics (measured at a dummy antenna) are more than 63 dB below the 50-watt carrier. Type of Emission: NON, A2A, A3E (Optional), GID (with optional GPS beacon modulator), or any combination. Modulation: Digital generated typically 400 or 1020 Hz. Noise and Hum Level: More than 40 dB below the carrier level. Input Power: 115/230V (15%, single phase 50-60 Hz. 24 VDC. Efficiency: Better than 70% overall efficiency AC input to RF output at 50-watt carrier and tone keying at 95% modulation. Numeric Digital Display Meters: Power output, reflected power, PA voltage, PA current, percent modulation, audio input level. Keyer: Any combination of Morse code letters or numerals with any user set values pertaining to the length of dots and dashes, the time between them and the number of repetitions of the identification code per minute (character length dependent). Circuit Protection: Open and short circuit proof and immune to damage that can be cause by improper antenna loads. Individual fuses are used to protect the AC and DC circuits and immune to severe damage caused by improper installation. VSWR circuit that shuts down the transmitter if VSWR exceeds an adjustable value. Over temperature and standby shutdown. Working Conditions: Continuous unattended operation in the following environments: ambient temperature, -40(C to +70(C; relative humidity, 0-100%; high salinity as encountered in offshore conditions. IP66. Cooling by heat sinks with no fans. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • Monitoring: Transmitter shuts down with loss of tone, drop in modulation below an adjustable value, or continuous tone, or when power falls below an adjustable value, or when VSWR rises above an adjustable value or when temperature rises above an adjustable value or in the event of a change in the code, its duration or rate. With a dual system, a shutdown signal initiates a transfer from the primary transmitter to the secondary transmitter. Self-Diagnostics: Computer diagnostic routines that identify malfunctioning modules at LRU level available via local or remote PC. Transmitter and antenna coupler are suitable for installation and operation by untrained personnel. Automatic Transfer Unit Local Radiobeacon Control Panel (can be operated independently from the RMM or dial up RMM and takes priority over both when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY NORMAL/TEST REMOTE PANEL DISABLE DIAL UP CONTROL DISABLE AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed AUDIBLE ALARM (Alarms whenever system status is FAIL). REMOTE PANEL DISABLED DIAL UP CONTROL DISABLED Remote Radiobeacon Control Panel (Operates independently from the dial up RMM and has priority when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON AC POWER present (at transmitter site), PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed • • • • • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • SECTION 1 AUDIBLE ALARM (Alarms whenever system status is FAIL). DIAL UP CONTROL DISABLED POWER: 115/230 VAC ±20% 50/60 Hz 5VA. CIRCUIT PROTECTION: AC line fuse. Control link is transformer isolated by signal transformer meeting MILT-27D specifications and 1000 V RMS insulation test voltage. Logic line inputs are isolated by series impedances and diode clamps. WORKING CONDITIONS: Continuous unattended operation in the following environment: ambient temperature -50°C to 70°C, relative humidity 0 to 100% without condensing moisture. INSTALLATION REQUIREMENTS: The REMOTE RADIOBEACON CONTROL PANEL is designed for indoor mounting in a standard 19-inch cabinet. Panel height is 7 inches; required panel depth is 5 inches. General Description: SD100 This non-directional beacon is an Amplitude Modulated transmitter with an adjustable output power from 5 to 100 watts. The transmitter uses switching technology in the power amplifiers and modulator / regulator modules resulting in a highly efficient system, in a small package. The exciter portion consists of an embedded 32-bit micro controller, an I/O interface circuit, an A/D converter, a monitor circuitry, and an optional voice processing circuitry in a single 3U enclosure. The controller has one "stored" non-volatile memory, redundant RF DDS (Direct Digital Synthesizer), redundant AF (Tone) DDS, and two serial ports (local and remote). Settings for ID mode, ID code, ID rate, sequence of operation and other parameters are set by an user interface program. Simple controls such as power adjustment, percent modulation, and side transfer are available locally for technical setup. Also for convenience, PA voltage, PA current, PA temperature, RF frequency, Tone frequency, Carrier power and percent modulation are displayed locally via 7-segment readouts. A simple switch disables remote control operation during local technical service. The power portion of each transmitter consists of two independent 100 watts systems. Each system has an output filter, a switching power amplifier and switching modulator / regulator, power supply, and an optional battery supply. The SD100 Dual consists of two independent SD100 transmitters and a Digitally Controlled Automatic Transfer unit housed in a single cabinet designed for outdoor use. Transmitter: Model SD100 Qualifications: Meets applicable requirements of ICAO, FCC, FAA, Transport Canada, UK CAA, EC (emissions and safety standards). Frequency Range: 190-1800 kHz, selectable in 500 Hz increments, stability better than .005% (-40(C to +70(C). Power Output: Digitally generated carrier power into 50 ohms continuously adjustable 5 to 100 watts. Spurious Emission: Radiated harmonics (measured at a dummy antenna) are more than 63 dB below the 100-watt carrier. Type of Emission: NON, A2A, A3E (Optional), GID (with optional GPS beacon modulator), or any combination. Modulation: Digital generated typically 400 or 1020 Hz. Noise and Hum Level: More than 40 dB below the carrier level. Input Power: 115/230V (15%, single phase 50-60 Hz. 24 VDC. Efficiency: Better than 70% overall efficiency AC input to RF output at 100-watt carrier and tone keying at 95% modulation. Numeric Digital Display Meters: Power output, reflected power, PA voltage, PA current, percent modulation, audio input level. Keyer: Any combination of Morse code letters or numerals with any user set values pertaining to the length of dots and dashes, the time between them and the number of repetitions of the identification code per minute (character length dependent). Circuit Protection: Open and short circuit proof and immune to damage that can be cause by improper antenna loads. Individual fuses are used to protect the AC and DC circuits and immune to severe damage caused by improper installation. VSWR circuit that shuts down the transmitter if VSWR exceeds an adjustable value. Over temperature and standby shutdown. Working Conditions: Continuous unattended operation in the following environments: ambient temperature, -40(C to +70(C; relative humidity, 0-100%; high salinity as encountered in offshore conditions. IP66. Cooling by heat sinks with no fans. • • • • • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 1 Monitoring: Transmitter shuts down with loss of tone, drop in modulation below an adjustable value, or continuous tone, or when power falls below an adjustable value, or when VSWR rises above an adjustable value or when temperature rises above an adjustable value or in the event of a change in the code, its duration or rate. With a dual system, a shutdown signal initiates a transfer from the primary transmitter to the secondary transmitter. Self-Diagnostics: Computer diagnostic routines that identify malfunctioning modules at LRU level available via local or remote PC. Transmitter and antenna coupler are suitable for installation and operation by untrained personnel. Automatic Transfer Unit Local Radiobeacon Control Panel (can be operated independently from the RMM or dial up RMM and takes priority over both when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY NORMAL/TEST REMOTE PANEL DISABLE DIAL UP CONTROL DISABLE AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed AUDIBLE ALARM (Alarms whenever system status is FAIL). REMOTE PANEL DISABLED DIAL UP CONTROL DISABLED Remote Radiobeacon Control Panel (Operates independently from the dial up RMM and has priority when used) ANALOG CONTROL FUNCTIONS: TRANSMITTER ON/OFF PRIMARY TRANSMITTER SELECT RESET TO PRIMARY AUDIBLE ALARM ENABLE/DISABLE POWER ANALOG INDICATORS: TRANSMITTER ON AC POWER present (at transmitter site), PRIMARY TRANSMITTER (TRANSMITTER 1/TRANSMITTER 2) SYSTEM STATUS PRIMARY: Selected PRIMARY transmitter operating SECONDARY: Selected PRIMARY transmitter failed and SECONDARY transmitter operating FAIL: Both transmitters failed SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • • • • AUDIBLE ALARM (Alarms whenever system status is FAIL). DIAL UP CONTROL DISABLED POWER: 115/230 VAC ±20% 50/60 Hz 5VA. CIRCUIT PROTECTION: AC line fuse. Control link is transformer isolated by signal transformer meeting MILT-27D specifications and 1000 V RMS insulation test voltage. Logic line inputs are isolated by series impedances and diode clamps. WORKING CONDITIONS: Continuous unattended operation in the following environment: ambient temperature -50°C to 70°C, relative humidity 0 to 100% without condensing moisture. INSTALLATION REQUIREMENTS: The REMOTE RADIOBEACON CONTROL PANEL is designed for indoor mounting in a standard 19-inch cabinet. Panel height is 7 inches; required panel depth is 5 inches. • • 10 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 1 SDE10018 - DUAL TRANSMITTER PORTRAIT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 11 • • • SDE10018 - DUAL TRANSMITTER PORTRAIT WITH LOCAL CONTROL PANEL • • 12 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 1 SDE10018 - TRANSMITTER ENCLOSURE DIMENSIONS SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 13 • • • This page is intentionally left blank. • • 14 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2 THEORY OF OPERATION, SD SERIES UNIT 2.1 Functional Description: SD Series Transmitter General Theory of Operation SLP10007 - Controller / Monitor The CONTROLLER/ MONITOR employs the new Motorola MCF5206 COLDFIRE(r) microprocessor. It encompasses the following sections: COLDFIRE Processor - 32-bit ADC - 8-Channel 12-bit DAC - 8-Channel 8-bit DDS - Radio Frequency (190K to 1800KHz) DDS - Tone Frequency (400 / 1020 Hz) Flash Memory - 4Mb DRAM - 16Mb Programmable Logic Digital I/O (Read/Write) UART Watch Timer and NV-RAM COLDFIRE Processor section: The LOGIC program creates 16MHz from 32MHz for the clock frequency of the microprocessor. The processor controls several peripheral functions such as memory, task timers, I/O bus lines, and RS-232 ports. For the dual system, the primary Controller / Monitor and secondary Controller / Monitor may talk to each other through Controller / Monitor Motherboard (SLP10012) by using 2 COM-PORT lines (ex: RXD & TXD). Each Controller / Monitor has one interrupt line for paying attention what other Controller / Monitor has something is important, then Controller / Monitor sets "RS-232" MUX to be enabled. Analog-to-Digital converter (ADC) section: The Controller / Monitor Controller PCB has two (AD7891) 12-bit ADC chips, so there are 16 analog inputs. The channel selection of input range is 0 to +5 V. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 15 • • • SECTION 2 Briefly, the SDxx system takes advantage of the powerful Motorola ColdFire(r) microprocessor. It is located on the Controller / Monitor PCB and is the heart of the system, generally controling all system operation either directly or in conjunction with an Analog and Digital I/O multiplexing interface. The following are all controlled by the embedded firmware, Direct Digital Synthesis (DDS) of RF frequency and AF tone frequency , Identifier Morse code dot, dash and space intervals., Customer IDENT sequence, the standard alarms, any additional Fault handling based on multipoint voltage, current and temperature monitoring , transfer criteria (Dual Only), power limiting and modulation limiting. RS 232,RS422 and RS485 protocols are supported. A US Robotics Modem is furnished for using phone lines. The RF section consists of the RF PA Power Supply, The RF PA Amplifier, The Filter /Bridge, and the Mother Board which interconnects them all. This section is interconnected with the Controller/Monitor which Dictates the Frequency of operation, power output, and modulation percentage. Operational information is also passed. A more detailed breakdown as to functionality follows on a board by board basis. Digital-to-Analog Converter (DAC) section: The 8-bit DAC provides eight digitally controlled dc voltage outputs. The limited of output range is 0 to +5 V. The user may adjust dc analog level or turn on/off likely digital level. RF Direct Digital Synthesizer (DDS) section: The 50MHz clock input is for the RF DDS. The RF DDS provides two different signal-waves (square wave and sine wave). The square wave level is 0 to +5.0 V (recommended) and the sine wave level is 0 to 1.0 V. The DDS has 8 data digitally inputs. The code may store 4 data bytes for the 32-bit RF DDS tuning word. RF is enabled by writing the desired frequency to the DDS, and disabled by writing a zero frequency to the DDS. The RF DDS goes the signal through EMI filter to generate a low jitter square wave output. Tone Frequency Direct Digital Synthesizer section: The 50MHz clock input is also used by the AF DDS. The AF DDS signal is sine wave only. The user may adjust AF amplitude modulation. Two methods for keying the tone are available. The first is like the RF DDS - load a frequency into the registers of the DDS chip. The second is simply "keying" (digital ON/OFF) of a reserved I/O signal. The settings for ID mode, ID code, ID rate, sequence of operation and other parameters are set by a user interface program. Flash Memory section: Its 4Mb of memory is organized as 512K x 8. The firmware for the E(E)PROM is written in assembly / C code. It may move data to DRAM and NV-RAM memory when the power is up. It is simple to replace when the code is updated. DRAM section: The PCB has two DRAM devices. It totals 1Mb x 16 x 2 (32-bit data). During initialization the EPROM moves data to the DRAM. Programmable LOGIC (LATTICE device) section: There are two LATTICE chips on the PCB. The Programmable Logic provides several necessary functions such as control lines, 1Hz, 16MHz, enabled / disabled lines and interrupt lines. Digital I/O section: There are 32 digital inputs or outputs and 4 control lines for writing. Each control has 8 data lines organized as one byte each. They are used for the status fault, frequency reading, reset, and control data. Universal Synchronous/Asynchronous Receiver/Transmitters (UART) section: The Controller / Monitor processor has two UARTs. They are used for RS-232 only. SAC offers four possible transmitter configurations as follows: Single TX without a LOCAL CONTROL panel: The Controller / Monitor serial port 1 is probably used for PC. The Controller / Monitor serial port 2 is used for PC / Modem through Controller / Monitor Motherboard (Controller / Monitor MB - SLP10012). Single TX with a LOCAL CONTROL panel: The Controller / Monitor serial port 1 is used for the local operating panel. The Controller / Monitor serial port 2 is used for PC / Modem through Controller / Monitor MB. Dual TX without a LOCAL CONTROL panel: Either Controller / Monitor1 or Controller / Monitor2 serial port 1 is probably used for PC. The serial port 2 is used for PC / Modem through Controller / Monitor MB. Dual TX with a LOCAL CONTROL panel: • • 16 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER Either Controller / Monitor1 or Controller / Monitor2 serial port 1 is used for local operating panel. The serial port 2 is used for PC / Modem through Controller / Monitor MB. SLP10009 Digital I/O and PWM Theory The Digital I/O and PWM PCB consists of several sub sections which accomplish the following functions: Digital Input State Reading Digital Output Control Frequency Counting Audio to PWM Conversion AWOS Option. The Digital Input Section receives and conditions state information from the various system modules mainly indicating the fault status of these sections but also monitoring the state of other sensors. While retaining their unique state value all of these signals are combined into one interrupt request (IRQ) line for rapid servicing of external events. A local red fault LED indicates the arrival of a fault condition. The processor take action depending on the nature of the condition. The Digital Output Section conditions and outputs a state condition to the various system modules primarily to perform fault resets. Antenna switching is also controlled by this section. The Frequency Counter section conditions and samples the Direct Digital Synthesizer generated frequency from the RF power amplifier. This data is relayed to the processor which monitors the output RF frequency for accuracy. The PWM section of this board inputs audio signals from the tone generating Direct Digital Synthesizer and from an optional voice input piggybacked PCB for AWOS functionality. The composite audio signal is summed with an adjustable DC level and converted into a 75 kHz Pulse Width Modulated signal with its basic no-audio duty cycle being set at a fixed percentage. This fixed level facilitates modulation tracking irregardless of power level output. A back-up modulation limiting circuit prevents over-modulation from damaging the RF Amplifier but main over modulation protection control for Tone signals is a software function of the processor which monitors modulation at all times. The Optional AWOS plug in PCB Contains an AGC section which prevents over-modulation by the USER audio signal. There is also a built in active Audio band-pass filter which eliminates signals outside of the 300 to 3000Hz pass band. Signals generated on this Optional PCB also alert the processor which then cuts the main tone level and temporarily ceases issuing any modulation alarms based on modulation percentage. SLP10020 OPTIONAL AUDIO PCB (AWOS) SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 17 • • • SECTION 2 Watch Timer and NV-RAM section: The NV-RAM provides 32Kb of memory available to the user. The NV-RAM can hold data more than 10 years in the absence of power. It allows the operator to store various settings in NV memory. When the power is up, Controller / Monitor can follow the user settings in NV memory. The Watchdog timer restarts an out of control Controller / Monitor processor. The code may use the real-time clock for 255 task timers (background). The Audio PCB is an OPTIONAL addition to the normal system which allows the user to broadcast AWOS announcements. The Option is implemented as a plug in piggyback board to the Digital I/O PCB and consists of four sections as follows: Voice Amplifier Automatic Gain Control Chebychev Passband Filter Voice Detector The Voice amplifier takes the nominal -17dBm signal level and boost it to a level useable by the AGC section It is common mode balanced and its Gain is adjustable. The AGC circuit is responsible for modulation limiting. It is adjusted to "capture" the level at -17dBm and output a constant modulation level to the Digital I/O PWM section up to levels exceeding +10 dBm. This section prevents inadvertent over modulation of the voice signal, and is necessary since the Controller / Monitor has no control over user input. The Chebychev Passband filter is designed for 300 to 3000 Hz. The output at 4000 Hz is down more than 45 dB ensuring any out of band audio signals from the USER will not cause adjacent channel interference. The Voice Detector has two functions. It detects the presence of an announcement sequence and automatically attenuates the Keying tone level down to 20% modulation. The announcement level is summed with the Keying tone level and set to achieve 95% composite modulation. This action prevents over modulation and allows the announcement to be heard over the beacon Morse code IDENT tones. It also signals the Controller /Monitor which in turn temporarily suspends Modulation Alarms since the IDENT tone level is dropped below the alarm threshold. SLP10005 Analog I/O The Analog I/O and PWM PCB consists of several sub sections which accomplish the following functions: Analog Signal Input Analog Signal Output Modulation Detection The Analog Input Section is essentially a 40 channel low pass filtered analog MUX. These multiplexed inputs are actually an expansion scheme which adds additional analog inputs to those already available to the controller/ monitor. This allows the overall system to be expanded to control larger multi-section transmitters up to 1KW at present. Signals such as RF Power Amplifier voltage, current and temperature, to name only a few, are sampled and read in to the Controller / Monitor via this MUX. The multiplexing process is directly controlled by the Controller Monitor. The Analog Signal Output Section is a smaller MUX facilitating output control expansion. As an example, an analog control signal originating in the Controller / Monitor such as PWR_LEVEL ( a 0.0 to 4.0 volt DC level) is • • 18 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER sent to this Sample and Hold MUX channel 1. Via this channel the MUX outputs this particular level to the PA Power Supply which dictates the output power level of the transmitter. The Next Channel of the MUX can control yet another module requiring some level of control voltage if needed. SLP10017 Low Voltage Power Supply The LVPS Furnishes +5, +12, and -12VDC to the Controller/ Monitor Mother Board and itself plugs into the mother PCB. It is transformer driven to allow for 115/230VAC operation. 48VDC operation allows running off of emergency battery. The LVPS also passes 50VDC or 48V BATTERY to the user section to power miscellaneous circuitry. SLP10003 PA Power Supply Theory The PA Power Supply (PAPS) The PA Power Supply consists of three sub-sections, namely, the Inrush Current section , the DC Controller, and the DC-DC Converter. Included with these are associated signal sense and fault circuitry. Taking them one at a time in the general structure of their usage follows. 1.) The Inrush Current Section: After receiving the HV-ON signal from the Controller / Monitor, this section switches on HV-DC and controls the charge rate of the HV DC supply capacitors to avoid damagingly high inrush currents. It does this by limiting the charge current and monitoring the voltage build-up on the large capacitor bank until it reaches an acceptable charge level, after which unlimited current is applied. The Raw HV is sampled and fed back to the Controller / Monitor. 2.) The DC Controller This section is a buck regulator with feedback control to reduce the Raw HV DC down to level usable by the RF Power Amplifier section. Under Controller / Monitor control, the output of this section can be varied, which in turn will vary the power output of the RF Power Amplifier. The feedback allows the DC Controller to respond to the peak power demands of the PA greatly reducing or eliminating carrier droop. This section Also isolates the PA from input power fluctuations and or "brown-outs", and maintains a steady power output over widely varying conditions. Since the DC Controller controls the RF power output and the PA sections modulator can run a constant carrier level duty cycle, power can be changed with out resetting the modulation percentage. The DC Controllers Voltage and Current output is sampled and fed back to the Controller / Monitor for monitoring. Fault conditions for current and voltage will automatically shut down the section and report to the Controller / Monitor which can attempt to bring the unit back on line if the problem was transitory or perhaps switch transmitters if the system is a dual configuration. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 19 • • • SECTION 2 The Modulation Detector receives a detected sample of the RF envelope form the bridge circuit and converts it into two DC levels called Vmax and Vgref. The Controller / Monitor reads in these levels and subtracts Vgref from Vmax to derive Vmin. Vmax and Vmin are then used in the standard modulation formula to obtain modulation percentage in the same way as someone would calculate it manually using an oscilloscope. This circuit is intended to free the Controller / Monitor from having to sample large amounts of envelope data to statistically calculate the percentage thereby facilitating more of a real-time monitoring of modulation. Correction curves are embedded to resolve linearity issues arising from the detection process. 3.) The DC-DC Converter The converter will take an optional 48VDC battery back-up source and produce HV which is combined with the normal AC HVDC to provide a seamless transition from AC to DC operation in the event of a Brownout or AC power failure. It is purposely set lower than the nominal AC HVDC to allow for simple diode combining and to preserve battery life while outputting a legal signal. It is NOT regulated but rather will slowly output less HV as the batteries drain. If regulated it would draw more and more current as the batteries became weaker. Since the system is computer controlled decisions can be made to stay on the air at reduced power levels in emergency situations allowing battery conservation . The Converter is a basic Chopped DC-DC converter with over-current sensing and local fault shutdown latches. The fault condition is also reported to the Controller / Monitor. A Reset of all latched fault logic states can be is performed by the Controller / Monitor as necessary. A dual low voltage +12VDC supply 12VA and 12VB is fed by +50VDC derived from the AC line or 48VDC supplied by the battery backup ensuring continuous operation of the low level stages after the initial power on. The separated 12V feeds ensures minimal cross-talk between the DC-DC Controller and the DC Controller. As an aside the 50VDC supply (located elsewhere depending on the system) is also monitored by the Controller / Monitor along with 48VDC Battery current and voltage for diagnostic information. SLP10001 RF Power Amplifier The RF Power Amplifier PCB is a Pulse Width Modulator and RF power amplifier in one package. The Pulse width Modulator section is commonly called the Modulator and the RF Power Amplifier is commonly called the PA. These terms will be used for the rest of this discussion. The PA section is comprised of a broadband pre-amplifier and Class "D" RF power amplifier. It inputs either the Controller / Monitor controlled Direct Digital Synthesized RF drive signal or a customer furnished signal. Its output power is controlled by the Modulator. The Modulator is basically a 75 kHz buck converter. It inputs D.C. High Voltage from the PA Power supply Section and uses a 75 kHz square-wave input from the Controller / Monitor-I/O section to chop, filter and reduce the DC-HV to a level usable by the PA. The Voltage the Modulator outputs to the PA is a function of both the input HV and the duty cycle of the 75 Khz square-wave. The 75 kHz Duty cycle of is set to 45% and not used to change the overall RF Power output level. The power output level of the PA is set by changing the input DC-HV and this is done under Controller / Monitor control. To Modulate the PA, audio frequency information in the form of a Morse Code Station ID tone sequence or an AWOS voice announcement, pulse width modulates the 75 kHz signal controlling the Modulator section thus varying its output voltage at the audio rate. This varies the instantaneous voltage applied to the PA, modulating its output Power. Critical parameters such as PA Voltage , Current , and Temperature are sensed and monitored continuously by the Controller / Monitor. Local (on board automatic) over-current protection is built in. The protection scheme also provides interrupt driven fault reporting to the Controller / Monitor. SLP10002 Filter/Bridge PCB Theory The Filter/Bridge includes a broadband toroidal impedance transformer, a seven pole Butterworth low pass filter, a broadband RF power bridge, modulation envelope detector and associated level sampling and fault latching circuitry. The Impedance transformer receives as input the RF Power Amplifiers Class D output and impedance matches it to the 50Ohm Butterworth Low Pass Filter, which is configured for optimum characteristics via simple jumpers for the frequency band in use. The sinusoidal 50Ohm output of the Filter is Fed then fed through the RF power bridge which reports readings of Forward and Reflected RF Power to the Controller / Monitor. The Controller / Monitor then normalizes and calibrates the power curve and calculates SWR. Fault latches are also set up to report High reflected • • 20 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER power or RF over-current conditions for immediate action via a fault interrupt structure. A sample of the final RF output envelope is detected and sent back to the Controller / Monitor where other circuitry derives Vmax/Vmin information for modulation percentage calculation via Controller / Monitor firmware. SLP10016 - OPTIONAL Local / Remote Control Pushbuttons allow the user to select and or control the following: Primary Transmitter Select (1 or 2) Mode Select (ID, CONT or CARR) Transmitter Displayed (1 or 2) And view readings of: readings for: PA Voltage PA Current PA Temperature Forward Power Reflected Power Modulation% Audio Frequency (tone) RF Frequency The user can adjust or set the: Modulation Percentage RF Power output level RF ON/OFF Enable/Disable Alarms Select Local/Remote Control When one of any pushbuttons is pressed except RESET, the 6811 processor sends a data command to the Controller / Monitor through the serial communication port. RESET forces Local Panel re-initialization. The 7 segment led display update comes from the Controller / Monitor The displays provide the 3 following groups for reading: RF Power: Up to 4 digits display the Modulation%, forward power and reflected power. Power Amplifier (P.A.): Up to 3 digits Display the voltage, current and temperature. Frequency: Up to 5 digits display the tone frequency (set) and RF frequency (measured). The LED indicators simply display the system status. The Local Control receives a command string from the Controller / Monitor and uses this to set the status indicators. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 21 • • • SECTION 2 The Optional Local Control can be used as either a local or remote operating panel. The Local Control is a microprocessor-based (Motorola M68HC11) unit offering partial control over the controller / monitor and thereby the system. It offers similar functionality to a standard front panel on older equipment. The complex logic needed to for pushbutton control and display is accomplished using programmable gate-array logic. The Local Control provides two serial communication ports (RS-232 / RS-485). The RS-232 port is used locally for the Controller / Monitor serial port 1. The RS-485 port is connected remotely to the Controller / Monitor port 1. • • 22 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 SDB10001 - SD SERIES SINGLE TRANSMITTER BLOCK DIAGRAM SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 23 • • • SDB10002 - SD SERIES DUAL TRANSMITTER BLOCK DIAGRAM • • 24 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 SDF31002 - SD SERIES BASIC DUAL TRANSMITTER DIAGRAM PAGE 1 OF 2 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 25 • • • SDF31002 - SD SERIES BASIC DUAL TRANSMITTER DIAGRAM - CONTINUED PAGE 2 OF 2 • • 26 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 SDE10034 - SINGLE CONTROL DIAGRAM Southern Avionics Company SD SERIES TRANSMITTER • • • 27 • • • SDE10032 - DUAL CONTROL 3U DIAGRAM • • 28 •• • • Southern Avionics Company SD SERIES TRANSMITTER SECTION 2 SDE10033 - DUAL TRANSMITTER CONTROL 6U DIAGRAM Southern Avionics Company SD SERIES TRANSMITTER • • • 29 • • • 2.2 SLF31002/00 - Basic Dual Transmitter 2.2.1 P.A. PCB SLP10001 RF Power Amplifier The RF Power Amplifier PCB is a Pulse Width Modulator and RF power amplifier in one package. The Pulse width Modulator section is commonly called the Modulator and the RF Power Amplifier is commonly called the PA. These terms will be used for the rest of this discussion. The PA section is comprised of a broadband pre-amplifier and Class "D" RF power amplifier. It inputs either the Controller / Monitor controlled Direct Digital Synthesized RF drive signal or a customer furnished signal. Its output power is controlled by the Modulator. The Modulator is basically a 75 kHz buck converter. It inputs D.C. High Voltage from the PA Power supply Section and uses a 75 kHz square-wave input from the Controller / Monitor-I/O section to chop, filter and reduce the DC-HV to a level usable by the PA. The Voltage the Modulator outputs to the PA is a function of both the input HV and the duty cycle of the 75 Khz square-wave. The 75 kHz Duty cycle of is set to 45% and not used to change the overall RF Power output level. The power output level of the PA is set by changing the input DC-HV and this is done under Controller / Monitor control. To Modulate the PA, audio frequency information in the form of a Morse Code Station ID tone sequence or an AWOS voice announcement, pulse width modulates the 75 kHz signal controlling the Modulator section thus varying its output voltage at the audio rate. This varies the instantaneous voltage applied to the PA, modulating its output Power. Critical parameters such as PA Voltage , Current , and Temperature are sensed and monitored continuously by the Controller / Monitor. Local (on board automatic) over-current protection is built in. The protection scheme also provides interrupt driven fault reporting to the Controller / Monitor. • • 30 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10001 - Assemlby, PCB, RF Power Amplifier REFERENCE DESIGNATOR SRP10001 1C263050 1C551010 1C551010 1C854750 1C254750 1C253371 1C254710 1C254710 1C851050 1C851250 1C551010 1C073310 1C851250 1C073310 1C551010 1C073310 1C073310 1C561010 1C671000 1C551010 1C671000 1C681800 1C551010 1C551010 1C551010 1C541010 1C551010 1C561010 1C261020 1C551010 1C621040 1C631000 1C551010 1D440000 1D440000 1D440000 1D508228 1D440000 1D440000 1D620000 1D440000 1D440000 1D620000 DESCRIPTION PCB, POWER AMPLIFIER \ DMOD CAP, 3.3M, 250V, METALLIZED FILM CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, .47 UF, 250V METAL POLY CAP, .47M, 250V, MF CAP, .33M 400V METALLIZED FILM CAP, .47M 50V METAL FILM CAP, .47M 50V METAL FILM CAP, .1M, 250V, POLYESTER FILM CAP, .12M, 250V, POLYESTER FILM CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, .12M, 250V, POLYESTER FILM CAP, 33M 50V ELCTLT CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, 33M 50V ELCTLT CAP, CERAMIC, 1MFD 50V 10% CAP, 10 MFD, 35V, ALUMINUM ELECTROLYTIC CAP, CERAMIC, .1MFD. 50V, 10% CAP, 10 MFD, 35V, ALUMINUM ELECTROLYTIC CAP, 180 MFD, 35V ALUMINUM ELECTROLYTIC CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .01 MFD, 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, 1MFD 50V 10% CAP, 1M 63V FLM CAP, CERAMIC, .1MFD. 50V, 10% CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTRYLTIC, RADIAL CAP, CERAMIC, .1MFD. 50V, 10% DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, SCHOTTKY BARRIER DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 31 • • • SECTION 2 01 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C14 C15 C16 C17 C18 C19 C21 C22 C23 C24 C25 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 CR1 CR2 CR3 CR4 CR5 CR6 CR7 CR8 CR9 CR10 COMPONENT CR11 CR12 CR13 CR14 CR15 CR16 CR17 CR18 CR19 CR20 CR20 CR21 CR22 CR23 JP2 L01 L02 L02 L03 L03 P01 P02 Q01 Q02 Q03 Q04 Q05 Q06 Q07 Q08 Q09 Q10 Q11 R01 R02 R03 R04 R05 R06 R07 R08 R09 R10 R11 R12 R13 R14 R15 R16 • • 32 •• • • 1D005200 1D440000 1D440000 1D620000 1D066200 1D440000 1D066200 1D440000 1D620000 1D005200 1D066200 1D440000 1D440000 1D440000 51000033 1L000003 1L000003 SLE01022 1L000019 SLE01022 51000041 51000041 1T244001 1T244001 1T244001 1T250001 1T250001 1T250001 1T250001 1T014000 1T221900 1T290500 1T014000 1R711030 1R711030 1R711030 1R711030 1R741020 1R741020 1R741020 1R711030 1R541030 1R751020 1R731020 1R012080 1R741820 1RV41041 1R012080 1R751020 DIODE, GR 50V .050A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL DIODE, SW 80V .040A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, SW 80V .040A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL DIODE, GR 50V .050A DIODE, SW 80V .040A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A CONN, HEADER, SQ. POST, 4 POS., DUAL ROW CHOKE, 470 MH .061 OHMS 13.5A PWR LINE CHOKE, 470 MH .061 OHMS 13.5A PWR LINE ASSY, INDUCTOR, 68 uH INDUCTOR, 220 UH @ 3.0 AMP ASSY, INDUCTOR, 68 uH CONN, HEADER 48 PIN PLUG, RT ANGLE CONN, HEADER 48 PIN PLUG, RT ANGLE XSTR HEXFET N-CHANNEL 250V 15A XSTR HEXFET N-CHANNEL 250V 15A XSTR HEXFET N-CHANNEL 250V 15A XSTR HEXFET N CHANNEL 200V 33A XSTR HEXFET N CHANNEL 200V 33A XSTR HEXFET N CHANNEL 200V 33A XSTR HEXFET N CHANNEL 200V 33A XSTR N-CHANNEL 100V 31A TO-247 XSTR NPN G.P. SS TO-39 XSTR PNP 60V .6A TO205AD XSTR N-CHANNEL 100V 31A TO-247 RES, 10 OHM 1/2W 1% METAL FILM RES, 10 OHM 1/2W 1% METAL FILM RES, 10 OHM 1/2W 1% METAL FILM RES, 10 OHM 1/2W 1% METAL FILM RES, 10K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10 OHM 1/2W 1% METAL FILM RES, 10K 1/2W 5% CF RES, 100K .25W 1% MF RES, 1K 1/4W 1% MF RES, 20 OHM 5W NI RES, 18K 1/4W 1 % MF AXIAL POT, 10K .75W CMT RES, 20 OHM 5W NI RES, 100K .25W 1% MF SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 1R713920 1R741020 1R012080 1RV41041 1R751020 1R012080 1R741020 1R713920 1R741020 1R751020 1R741820 1RV41041 1R721032 1R741020 1RV41041 1R731020 1R734720 1R733320 1R721032 1R741020 1RV41041 1RV32040 1R738220 1R731520 1R731020 9T300002 9S902004 1X000038 1X000038 SLE67890 SLE10020 1U211000 1U442800 1U324000 1U339000 U05 U06 U07 U08 U09 U10 1U404300 1U751000 1U766200 1U458400 1U458400 1U617200 U11 XQ10 XQ9 XU1 XU11A 1U257602 9I550002 9I550002 9S581009 9I550000 RES, 39 OHM 1/4W 1% METAL FILM RES, 10K 1/4W 1% MF RES, 20 OHM 5W NI POT, 10K .75W CMT RES, 100K .25W 1% MF RES, 20 OHM 5W NI RES, 10K 1/4W 1% MF RES, 39 OHM 1/4W 1% METAL FILM RES, 10K 1/4W 1% MF RES, 100K .25W 1% MF RES, 18K 1/4W 1 % MF AXIAL POT, 10K .75W CMT RES, 100 OHM 1/2W, 1% METAL FILM RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 1K 1/4W 1% MF RES, 4.75K 1/4W 1% MF RES, 3.3K 1/4W 1% MF RES, 100 OHM 1/2W, 1% METAL FILM RES, 10K 1/4W 1% MF POT, 10K .75W CMT POT, 2K .75W CMT RES, 8.2K 1/4W 1 % MF AXIAL RES, 1.5K 1/4W 1% MF RES, 1K 1/4W 1% MF THMS 1K DISC SWITCH, SPST DIP KEYBOARD TRANSFORMER, CURRENT SENSE ENCAPSULATED TRANSFORMER, CURRENT SENSE ENCAPSULATED ASSY, RF DRVER INPUT TRANSFORMER ASSY, RF DRIVER OUTPUT TRANSFORMER IC HIGH V FET BRIDGE DVRV IC FET DRVR 1.5A PEAK IC QUAD OP AMP IC LOW POWER OFFSET VOLTAGE QUAD COMPARATOR IC QUAD NOR R-S LCH IC, VOLT REGULATOR LOW DROPOUT 10V" IC CMOS 8 PIN V CONV IC HEX SCHMITT TRIGGER IC HEX SCHMITT TRIGGER IC, VOLTAGE FEEDBACK ADAPTER, DUAL HIGH SPEED IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN INSULATOR, MOUNTING, PAD, TO-5 INSULATOR, MOUNTING, PAD, TO-5 SOCKET, IC, 14 PIN, DIP, KINKED LEAD INSULATOR, TERMASIL, FOR T0-220 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 33 • • • SECTION 2 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 RT1 S01 T02 T03 T04 T05 U01 U02 U03 U04 2.2.2 RF PA Power Supply PCB SLP10003 RF PA Power Supply The PA Power Supply (PAPS) The PA Power Supply consists of three sub-sections, namely, the Inrush Current section , the DC Controller, and the DC-DC Converter. Included with these are associated signal sense and fault circuitry. Taking them one at a time in the general structure of their usage follows. 1.) The Inrush Current Section: After receiving the HV-ON signal from the Controller / Monitor, this section switches on HV-DC and controls the charge rate of the HV DC supply capacitors to avoid damagingly high inrush currents. It does this by limiting the charge current and monitoring the voltage build-up on the large capacitor bank until it reaches an acceptable charge level, after which unlimited current is applied. The Raw HV is sampled and fed back to the Controller / Monitor. 2.) The DC Controller This section is a buck regulator with feedback control to reduce the Raw HV DC down to level usable by the RF Power Amplifier section. Under Controller / Monitor control, the output of this section can be varied, which in turn will vary the power output of the RF Power Amplifier. The feedback allows the DC Controller to respond to the peak power demands of the PA greatly reducing or eliminating carrier droop. This section Also isolates the PA from input power fluctuations and or “brown-outs”, and maintains a steady power output over widely varying conditions. Since the DC Controller controls the RF power output and the PA sections modulator can run a constant carrier level duty cycle, power can be changed with out resetting the modulation percentage. The DC Controllers Voltage and Current output is sampled and fed back to the Controller / Monitor for monitoring. Fault conditions for current and voltage will automatically shut down the section and report to the Controller / Monitor which can attempt to bring the unit back on line if the problem was transitory or perhaps switch transmitters if the system is a dual configuration. 3.) The DC-DC Converter The converter will take an optional 48VDC battery back-up source and produce HV which is combined with the normal AC HVDC to provide a seamless transition from AC to DC operation in the event of a Brownout or AC power failure. It is purposely set lower than the nominal AC HVDC to allow for simple diode combining and to preserve battery life while outputting a legal signal. It is NOT regulated but rather will slowly output less HV as the batteries drain. If regulated it would draw more and more current as the batteries became weaker. Since the system is computer controlled decisions can be made to stay on the air at reduced power levels in emergency situations allowing battery conservation . The Converter is a basic Chopped DC-DC converter with over-current sensing and local fault shutdown latches. The fault condition is also reported to the Controller / Monitor. A Reset of all latched fault logic states can be is performed by the Controller / Monitor as necessary. A dual low voltage +12VDC supply 12VA and 12VB is fed by +50VDC derived from the AC line or 48VDC supplied by the battery backup ensuring continuous operation of the low level stages after the initial power on. The separated 12V feeds ensures minimal cross-talk between the DC-DC Controller and the DC Controller. As an aside the 50VDC supply (located elsewhere • • 34 •• • • Southern Avionics Company SD SERIES TRANSMITTER depending on the system) is also monitored by the Controller / Monitor along with 48VDC Battery current and voltage for diagnostic information. SECTION 2 Southern Avionics Company SD SERIES TRANSMITTER • • • 35 • • • SLP10003 -Assembly, PCB, RF PA Power Supply REFERENCE DESIGNATOR 01 010 • • 36 •• • • COMPONENT SRP10003 1X000038 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 1C073310 1C263050 1C551010 1C551010 1C551010 1C551010 1C551010 1C854750 1C366800 1C121070 1C254710 1C261050 1C551010 1C551010 1C121070 1C432090 1C551010 1C073310 1C551010 1C551010 1C073310 1C621040 1C631010 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 1C551010 1C131040 1C621040 1C631010 1C551010 1C551010 1C252230 1C252230 1C551010 1C261070 1C551010 1C551010 1C361000 1C621040 1C551010 1C551010 1C073310 DESCRIPTION PCB, POWER SUPPLY TRANSFORMER, CURRENT SENSE ENCAPSULATED CAP, 33M 50V ELCTLT CAP, 3.3M, 250V, METALLIZED FILM CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, .47 UF, 250V METAL POLY CAP, 6.8M 25V TANT CAP, 100P 500V DSM CAP, .47M 50V METAL FILM CAP, 1M, 250V, MF CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 100P 500V DSM CAP, .002M 1KV CER CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, CERAMIC, .1MFD. 50V, 10% CAP 1000P 100V DSM CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, .22M 80V FLM CAP, .22M 80V FLM CAP, CERAMIC, .1MFD. 50V, 10% CAP, 1M 400V FLM CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 1M 35V TANT CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 1D508228 1D508228 1D440000 1D620000 1D066200 1D066200 1D440000 1D440000 1D440000 1D440000 1D440000 1D508228 1D005200 1D060000 1D060000 1D060000 1D060000 1D005200 1D004000 1D400400 1D400400 1D400400 1D508228 1D508228 1D400400 1D508228 1D440000 1D440000 1D620000 9L040010 51000033 9R190017 9R190017 SLE10007 1L000019 1L000019 51000041 51000041 1T405000 1T405000 1T700000 1T700600 Q05 1T700600 Q06 1T700600 Q07 1T700600 DIODE, SCHOTTKY BARRIER DIODE, SCHOTTKY BARRIER DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL DIODE, SW 80V .040A DIODE, SW 80V .040A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, SCHOTTKY BARRIER DIODE, GR 50V .050A DIODE, HYPERFAST RECTIFYING, 600V, 8A DIODE, HYPERFAST RECTIFYING, 600V, 8A DIODE, HYPERFAST RECTIFYING, 600V, 8A DIODE, HYPERFAST RECTIFYING, 600V, 8A DIODE, GR 50V .050A DIODE, RECT 4A 400V 200A SURGE BRIDGE DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, SCHOTTKY BARRIER DIODE, SCHOTTKY BARRIER DIODE, RECT 400V 1A 30 DO41 DIODE, SCHOTTKY BARRIER DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, TVS, 20V, BIDIRECTIONAL LED ASSEMBLY, W/HOUSING, RED CONN, HEADER, SQ. POST, 4 POS., DUAL ROW RELAY, SPDT, 12VDC, 30A, PCMT RELAY, SPDT, 12VDC, 30A, PCMT ASSY, INDUCTOR 350uh (COLDFIRE) NDUCTOR, 220 UH @ 3.0 AMP INDUCTOR, 220 UH @ 3.0 AMP CONN, HEADER 48 PIN PLUG, RT ANGLE CONN, HEADER 48 PIN PLUG, RT ANGLE XSTR, SMPS MOSFET 500V XSTR, SMPS MOSFET 500V XSTR N-CHANNEL 60V 5 OHM TO-92 XSTR, N-CHANNEL POWER MOSFET 70A, 60V .014 XSTR, N-CHANNEL POWER MOSFET 70A, 60V .014 XSTR, N-CHANNEL POWER MOSFET 70A, 60V .014 XSTR, N-CHANNEL POWER MOSFET 70A, 60V .014 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 37 • • • SECTION 2 CR1 CR10 CR11 CR12 CR13 CR14 CR15 CR16 CR17 CR18 CR19 CR2 CR20 CR21 CR22 CR23 CR24 CR25 CR26 CR27 CR28 CR29 CR3 CR4 CR5 CR6 CR7 CR8 CR9 DS1 JP1 K1 K2 L1 L2 L3 P1 P2 Q01 Q02 Q03 Q04 Q08 Q09 R02 R03 R04 R05 R06 R07 R08 R09 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 • • 38 •• • • 1T344000 1T344000 1R712220 1R741020 1RV41041 1R741020 1R711030 1RV41041 1R711030 1R741030 1R734920 1R751020 1R741020 1R734920 1R731020 1RV41041 1R711030 1R731020 1R741020 1R741030 1RV32030 1R743920 1R751020 1R741020 1R743920 1R731020 1R741820 1R751020 1R741020 1R761020 1R751020 1R741020 1RV41041 1R751020 1R761020 1R741020 1R741020 1R741020 1RV41041 1R741820 1RV41041 1RV41041 1R731020 1RV32030 1R738620 1RV32030 1RV21080 1R741020 1RV32030 XSTR NPN 250V 15MHZ TO205AD XSTR NPN 250V 15MHZ TO205AD RES, 22 OHM 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 10K 1/4W 1% MF RES, 10 OHM 1/2W 1% METAL FILM POT, 10K .75W CMT RES, 10 OHM 1/2W 1% METAL FILM RES, 10K 1/2W 1% MF AXIAL RES, 4.99K 1/4W 1% MF RES, 100K .25W 1% MF RES, 10K 1/4W 1% MF RES, 4.99K 1/4W 1% MF RES, 1K 1/4W 1% MF POT, 10K .75W CMT RES, 10 OHM 1/2W 1% METAL FILM RES, 1K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10K 1/2W 1% MF AXIAL POT, 2K .5W CMT RES, 39K 1/4W 1% MF RES, 100K .25W 1% MF RES, 10K 1/4W 1% MF RES, 39K 1/4W 1% MF RES, 1K 1/4W 1% MF RES, 18K 1/4W 1 % MF AXIAL RES, 100K .25W 1% MF RES, 10K 1/4W 1% MF RES, 1 MEG OHM 1/4W 1% MF RES, 100K .25W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 100K .25W 1% MF RES, 1 MEG OHM 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 18K 1/4W 1 % MF AXIAL POT, 10K .75W CMT POT, 10K .75W CMT RES, 1K 1/4W 1% MF POT, 2K .5W CMT RES, 8.66K 1/4W 1% MF POT, 2K .5W CMT POT, 100 OHM .5W TOP ADJUST RES, 10K 1/4W 1% MF POT, 2K .5W CMT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 1R711030 1R738620 1R711030 1R713920 1R741020 1R731520 1R751020 1R711030 1RV41041 1R744720 1R741020 1R761020 1R741020 1R711030 1R731020 1R731020 1R751020 1RV41041 1R713920 1R4150A0 1R651050 1R731020 1R751020 1R751020 1R731020 1R741020 1R741820 1R733320 1R733320 1R751020 1R731020 1R741020 1RV41041 9S902004 9S902004 9S901004 1X000038 T2 1X000038 T3 T4 SLE10008 1X000038 TP0 TP1 TP10 TP11 TP12 TP13 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 RES, 10 OHM 1/2W 1% METAL FILM RES, 8.66K 1/4W 1% MF RES, 10 OHM 1/2W 1% METAL FILM RES, 39 OHM 1/4W 1% METAL FILM RES, 10K 1/4W 1% MF RES, 1.5K 1/4W 1% MF RES, 100K .25W 1% MF RES, 10 OHM 1/2W 1% METAL FILM POT, 10K .75W CMT RES, 47K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 1 MEG OHM 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 10 OHM 1/2W 1% METAL FILM RES, 1K 1/4W 1% MF RES, 1K 1/4W 1% MF RES, 100K .25W 1% MF POT, 10K .75W CMT RES, 39 OHM 1/4W 1% METAL FILM RES, 50 OHM 50W 1PCT NI RES, 100K 1W 10 PCT CF RES, 1K 1/4W 1% MF RES, 100K .25W 1% MF RES, 100K .25W 1% MF RES, 1K 1/4W 1% MF RES, 10K 1/4W 1% MF RES, 18K 1/4W 1 % MF AXIAL RES, 3.3K 1/4W 1% MF RES, 3.3K 1/4W 1% MF RES, 100K .25W 1% MF RES, 1K 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT SWITCH, SPST DIP KEYBOARD SWITCH, SPST DIP KEYBOARD SWITCH, SPDT PC TRANSFORMER, CURRENT SENSE ENCAPSULATED TRANSFORMER, CURRENT SENSE ENCAPSULATED ASSY, TRANSFORMER DC-DC (COLDFIRE) TRANSFORMER, CURRENT SENSE ENCAPSULATED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 R49 R50 R51 R52 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 R67 R69 R70 R71 R72 R73 R74 R75 R76 R77 R78 R79 R80 R81 R82 S1 S2 S3 T1 • • • 39 • • • • • 40 •• • • TP14 TP15 TP16 TP17 TP18 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 U01 U02 U03 U04 U05 U06 U07 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 9T200009 1U324000 1U211000 1U408100 1U352400 1U442800 1U324000 1U339000 U08 U09 1U404300 1U257602 U10 U11 1U803800 1U257602 U12 U13 U14 U15 1U408201 1U408100 1U442800 1U339000 U16 U17 U18 1U404300 1U324000 1U339000 TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED IC QUAD OP AMP IC HIGH V FET BRIDGE DVRV IC QUAD 2-INP AND IC REGULATING PULSE-WIDTH MOD IC FET DRVR 1.5A PEAK IC QUAD OP AMP IC LOW POWER OFFSET VOLTAGE QUAD COMPARATOR IC QUAD NOR R-S LCH IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN IC PRECISION WAVEFORM GENERATOR IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN IC FET DRIVER H-BRIDGE 80V 1.25A PEAK" IC QUAD 2-INP AND IC FET DRVR 1.5A PEAK IC LOW POWER OFFSET VOLTAGE QUAD COMPARATOR IC QUAD NOR R-S LCH IC QUAD OP AMP IC LOW POWER OFFSET VOLTAGE QUAD COMPARATOR SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.2.3 Analog I/O and Audio PCB SLP10005 Analog I/O The Analog I/O and PWM PCB consists of several sub sections which accomplish the following functions: The Analog Input Section is essentially a 40 channel low pass filtered analog MUX. These multiplexed inputs are actually an expansion scheme which adds additional analog inputs to those already available to the controller/ monitor. This allows the overall system to be expanded to control larger multi-section transmitters up to 1KW at present. Signals such as RF Power Amplifier voltage, current and temperature, to name only a few, are sampled and read in to the Controller / Monitor via this MUX. The multiplexing process is directly controlled by the Controller Monitor. The Analog Signal Output Section is a smaller MUX facilitating output control expansion. As an example, an analog control signal originating in the Controller / Monitor such as PWR_LEVEL ( a 0.0 to 4.0 volt DC level) is sent to this Sample and Hold MUX channel 1. Via this channel the MUX outputs this particular level to the PA Power Supply which dictates the output power level of the transmitter. The Next Channel of the MUX can control yet another module requiring some level of control voltage if needed. The Modulation Detector receives a detected sample of the RF envelope form the bridge circuit and converts it into two DC levels called Vmax and Vgref. The Controller / Monitor reads in these levels and subtracts Vgref from Vmax to derive Vmin. Vmax and Vmin are then used in the standard modulation formula to obtain modulation percentage in the same way as someone would calculate it manually using an oscilloscope. This circuit is intended to free the Controller / Monitor from having to sample large amounts of envelope data to statistically calculate the percentage thereby facilitating more of a real-time monitoring of modulation. Correction curves are embedded to resolve linearity issues arising from the detection process. Southern Avionics Company SD SERIES TRANSMITTER • • • 41 • • • SECTION 2 Analog Signal Input Analog Signal Output Modulation Detection SLP10005 - Assembly, Analog I/O and Audio REFERENCE DESIGNATOR C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C4 C40 C41 C42 C43 C44 C45 C46 C47 • • 42 •• • • COMPONENT DESCRIPTION 6C451010 6C451010 6C451010 6C441010 6C4068A0 6C451010 6C4068A0 6C451010 6C451010 6C410000 6C410000 6C451010 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C451010 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C451010 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .01 M, 50V, CERAMIC CHIP CAP, 1206, 6.8UF, 10V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, 6.8UF, 10V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 6C410000 6C410000 6C451010 6C410000 6C410000 6C410000 6C410000 6C410000 6C410000 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 1C253310 1C254710 1C253910 6C451010 1C251510 1C241010 6C310000 6C310000 6C428210 6C451010 6C428210 6C310000 6C431010 6C431010 6C374700 6C374700 6C374700 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 1D508228 CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206 1.0UF, 25V CERAMIC CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, .33M, 50V MF CAP, .47M 50V METAL FILM CAP, .0039 50V MF CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, .15 50V MF CAP, .01M 50V FLM CAP, 10UF 25V TANTALUM CHIP CAP, 10UF 25V TANTALUM CHIP CAP, 1206, 820PF 50V CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, 820PF 50V CERAMIC CHIP CAP, 10UF 25V TANTALUM CHIP CAP, 1206, 1000 PF, 50V, CERAMIC CHIP CAP, 1206, 1000 PF, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP DIODE, SCHOTTKY BARRIER SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 C48 C49 C5 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C6 C60 C61 C62 C63 C64 C65 C66 C67 C68 C69 C7 C70 C71 C77 C78 C79 C8 C80 C81 C82 C83 C84 C85 C86 C87 C88 C89 C9 C90 C91 C92 C93 C94 C95 CR1 • • • 43 • • • CR2 CR3 JP1 JP2 P1 Q1 Q2 R1 R10 R100 R101 R102 R103 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R3 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R4 R40 R41 R42 R43 • • 44 •• • • 1D066200 1D508228 51000032 51000033 55000000 1T700000 1T700000 6R231010 6R231010 6R211020 6R211020 6R211020 1RV41031 6R231010 1R751020 1R748820 1R747520 1R746120 1R744820 1R743520 1R742320 1R741020 1RV41031 6R231020 6R231010 6R251010 6R251010 6R231010 6R241820 6R241820 6R241820 6R241820 6R241820 6R211020 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R231020 6R241820 6R241820 6R241820 6R241820 DIODE, SW 80V .040A DIODE, SCHOTTKY BARRIER CONN., HEADER, 2 POS. .100 x.100 CENTERS CONN, HEADER, SQ. POST, 4 POS., DUAL ROW CONN, DIN, R.A. HEADER, 96 POS. PLUG XSTR N-CHANNEL 60V 5 OHM TO-92 XSTR N-CHANNEL 60V 5 OHM TO-92 RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM POT, 10K .5W SIDE ADJ RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 100K .25W 1% MF RES, 88.7K 1/4W 1% MF RES, 75K 1/4W 1% MF RES, 61.9K .25W 1% MF RES, 48.7K 1/4W 1% MF RES, 35.7K 1/4W 1% MF RES, 23.2K 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .5W SIDE ADJ RES, 1206, 10M 1/4W 5% THICK FILM RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 100K, 1/8W, 5% THICK FILM CHIP RES., 1206, 100K, 1/8W, 5% THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 10M 1/4W 5% THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R251010 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R241820 6R251020 6R241820 6R241820 6R241820 1R732010 1R732010 1R732010 1R732010 1R732010 1R754520 1R756020 6R231010 1R745620 1R731320 1R742121 6R211020 6R211020 6R211020 6R126120 6R211020 6R211020 6R211020 1RV41031 6R211020 6R129020 6R144720 6R211020 6R211020 6R211020 6R144720 1RV32032 6R211020 RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES., 1206, 100K, 1/8W, 5% THICK FILM CHIP RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 1M 1/4W 5% THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 1206, 18K 1/4W THICK FILM RES, 2K 1/8W 1% MF RES, 2K 1/8W 1% MF RES, 2K 1/8W 1% MF RES, 2K 1/8W 1% MF RES, 2K 1/8W 1% MF RES, 453 OHM 1/4W 1% MF RES, 604 OHM 1/4W 1% MF RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 56.2K 1/4W 1% MF RES, 1.33K 1/4W 1% MF RES, 21K 1/4W 1% MF RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206, 619 OHM 1/4W 1% RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM POT, 10K .5W SIDE ADJ RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206, 9.09K 1/4W 1% RES, 1206, 47.0K, 1/4W 1% RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206, 47.0K, 1/4W 1% POT, 2K, 5W SIDE ADJ RES, 1206 10K, 1/4W 5% THICK FILM SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 R44 R45 R46 R47 R48 R49 R5 R50 R51 R52 R53 R54 R55 R56 R57 R58 R59 R6 R60 R61 R62 R63 R64 R65 R66 R67 R68 R69 R7 R70 R71 R72 R73 R74 R75 R76 R77 R78 R79 R8 R80 R81 R82 R83 R84 R85 R86 R87 R88 • • • 45 • • • • • 46 •• • • R89 R9 R90 R91 R92 R93 R94 R95 R96 R97 R98 R99 TP1 U1 U10 U11 U12 U13 U14 U15 6R211020 6R231010 6R211020 1RV41031 6R211020 6R211020 6R211020 6R211020 6R211020 6R211020 6R211020 6R211020 9T200009 6U711000 6U711000 6U139000 6U224000 6U224000 6U508000 6U080000 U16 U17 U18 U19 U2 U20 U21 U22 U23 U24 U25 U26 U27 U28 U29 U3 U4 U5 U6 U7 U8 U9 6U224000 6U224000 6U224000 6U224000 6U711000 6U224000 6U224000 6U224000 6U224000 6U224000 6U224000 6U224000 1U553200 1U553200 1U553200 6U711000 6U711000 6U711000 6U711000 6U711000 6U711000 6U711000 RES, 1206 10K, 1/4W 5% THICK FILM RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 1206 10K, 1/4W 5% THICK FILM POT, 10K .5W SIDE ADJ RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM TEST POINT, P.C., RED IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH ID, DUAL 2 TO 4 DECODERS/DEMULTIPIEXERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, CHANNEL 8 TO 1 ANALOG MULTIPLEXER IC, OCTAL SAMPLE AND HOLD WITH MULTIPLEXED INPUT IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, CMOS LOW VOLATAGE QUAD SWITCH IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC, QUADRUPLE OPERATIONAL AMPLIFIERS IC DUAL LOW-NOISE OP AMP IC DUAL LOW-NOISE OP AMP IC DUAL LOW-NOISE OP AMP IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH IC, CMOS LOW VOLATAGE QUAD SWITCH SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.2.4 Controller / Monitor PCB SLP10007 – Controller / Monitor The CONTROLLER/ MONITOR employs the new Motorola MCF5206 COLDFIRE® microprocessor. It encompasses the following sections: SECTION 2 1. COLDFIRE Processor – 32-bit 2. ADC – 8-Channel 12-bit 3. DAC – 8-Channel 8-bit 4. DDS - Radio Frequency (190K to 1800KHz) 5. DDS – Tone Frequency (400 / 1020 Hz) 6. Flash Memory – 4Mb 7. DRAM – 16Mb 8. Programmable Logic 9. Digital I/O (Read/Write) 10. UART 11. Watch Timer and NV-RAM ² COLDFIRE Processor section: The LOGIC program creates 16MHz from 32MHz for the clock frequency of the microprocessor. The processor controls several peripheral functions such as memory, task timers, I/O bus lines, and RS-232 ports. For the dual system, the primary Controller / Monitor and secondary Controller / Monitor may talk to each other through Controller / Monitor Motherboard (SLP10012) by using 2 COM-PORT lines (ex: RXD & TXD). Each Controller / Monitor has one interrupt line for paying attention what other Controller / Monitor has something is important, then Controller / Monitor sets “RS-232” MUX to be enabled. ² Analog-to-Digital converter (ADC) section: The Controller / Monitor Controller PCB has two (AD7891) 12-bit ADC chips, so there are 16 analog inputs. The channel selection of input range is 0 to +5 V. ² Digital-to-Analog Converter (DAC) section: The 8-bit DAC provides eight digitally controlled dc voltage outputs. The limited of output range is 0 to +5 V. The user may adjust dc analog level or turn on/off likely digital level. ² RF Direct Digital Synthesizer (DDS) section: The 50MHz clock input is for the RF DDS. The RF DDS provides two different signal-waves (square wave and sine wave). The square wave level is 0 to +5.0 V (recommended) and the sine wave level is 0 to 1.0 V. The DDS has 8 data digitally Southern Avionics Company SD SERIES TRANSMITTER • • • 47 • • • inputs. The code may store 4 data bytes for the 32-bit RF DDS tuning word. RF is enabled by writing the desired frequency to the DDS, and disabled by writing a zero frequency to the DDS. The RF DDS goes the signal through EMI filter to generate a low jitter square wave output. ² Tone Frequency Direct Digital Synthesizer section: The 50MHz clock input is also used by the AF DDS. The AF DDS signal is sine wave only. The user may adjust AF amplitude modulation. Two methods for keying the tone are available. The first is like the RF DDS - load a frequency into the registers of the DDS chip. The second is simply “keying” (digital ON/OFF) of a reserved I/O signal. The settings for ID mode, ID code, ID rate, sequence of operation and other parameters are set by a user interface program. ² Flash Memory section: Its 4Mb of memory is organized as 512K x 8. The firmware for the E(E)PROM is written in assembly / C code. It may move data to DRAM and NV-RAM memory when the power is up. It is simple to replace when the code is updated. ² DRAM section: The PCB has two DRAM devices. It totals 1Mb x 16 x 2 (32-bit data). During initialization the EPROM moves data to the DRAM. ² Programmable LOGIC (LATTICE device) section: There are two LATTICE chips on the PCB. The Programmable Logic provides several necessary functions such as control lines, 1Hz, 16MHz, enabled / disabled lines and interrupt lines. ² Digital I/O section: There are 32 digital inputs or outputs and 4 control lines for writing. Each control has 8 data lines organized as one byte each. They are used for the status fault, frequency reading, reset, and control data. ² Universal Synchronous/Asynchronous Receiver/Transmitters (UART) section: The Controller / Monitor processor has two UARTs. They are used for RS-232 only. SAC offers four possible transmitter configurations as follows: B) Single TX without a LOCAL CONTROL panel: • • 48 •• • • Southern Avionics Company SD SERIES TRANSMITTER ² Watch Timer and NV-RAM section: The NV-RAM provides 32Kb of memory available to the user. The NV-RAM can hold data more than 10 years in the absence of power. It allows the operator to store various settings in NV memory. When the power is up, Controller / Monitor can follow the user settings in NV memory. The Watchdog timer restarts an out of control Controller / Monitor processor. The code may use the real-time clock for 255 task timers (background). Southern Avionics Company SD SERIES TRANSMITTER • • • 49 • • • SECTION 2 The Controller / Monitor serial port 1 is probably used for PC. The Controller / Monitor serial port 2 is used for PC / Modem through Controller / Monitor Motherboard (Controller / Monitor MB – SLP10012). C) Single TX with a LOCAL CONTROL panel: The Controller / Monitor serial port 1 is used for the local operating panel. The Controller / Monitor serial port 2 is used for PC / Modem through Controller / Monitor MB. D) Dual TX without a LOCAL CONTROL panel: Either Controller / Monitor1 or Controller / Monitor2 serial port 1 is probably used for PC. The serial port 2 is used for PC / Modem through Controller / Monitor MB. E) Dual TX with a LOCAL CONTROL panel: Either Controller / Monitor1 or Controller / Monitor2 serial port 1 is used for local operating panel. The serial port 2 is used for PC / Modem through Controller / Monitor MB. SLP10007 - Assembly, PCB, Controller / Monitor REFERENCE DESIGNATOR C1 C10 C11 C12 C13 C14 C16 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C4 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C5 • • 50 •• • • COMPONENT SLG10001 6C451010 6C441010 6C441010 6C451010 6C451010 6C412240 6C413340 6C451010 6C374700 6C412240 6C374700 6C374700 6C374700 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 DESCRIPTION ASSY, EPROM, CF PROCESSOR SOFTWARE CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .01 M, 50V, CERAMIC CHIP CAP, 1206, .01 M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, 22PF, 100V, CERAMIC CHIP CAP, 1206, 33PF, 100V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, 22PF, 100V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 6C451010 6C451010 6C451010 6C374700 6C374700 6C451010 6C451010 6C451010 6C451010 6C451010 6C374700 6C451010 6C451010 6C451010 6C451010 6C374700 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 51000026 P1 P2 51000014 51000030 P4 P5 P6 R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 55000000 51000016 51000016 6R231010 6R222010 6R251010 6R221010 6R251010 6R221010 6R222010 6R233910 6R231010 6R231010 CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CONN., HEADER, SQUARE POST, 3 POS. SINGLE ROW CONN, HEADER, SQ. POST, 8 POS., SINGLE ROW CONN., HEADER, BREAKAWAY, 10 POS DUAL ROW CONN, DIN, R.A. HEADER, 96 POS. PLUG CONN, R.A. HEADER, D-SUB, 9 PIN CONN, R.A. HEADER, D-SUB, 9 PIN RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206 200 OHM 1/4W, 5% THICK FILM CHIP RES., 1206, 100K, 1/8W, 5% THICK FILM CHIP RES., 1206, 100 OHM, 1/4W, 5% THICK FILM CHIP RES., 1206, 100K, 1/8W, 5% THICK FILM CHIP RES., 1206, 100 OHM, 1/4W, 5% THICK FILM CHIP RES., 1206 200 OHM 1/4W, 5% THICK FILM CHIP RES., 1206, 3.9K, 1/4W, 5% THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 51 • • • SECTION 2 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C6 C60 C61 C62 C63 C64 C65 C66 C67 C68 C69 C7 C70 C71 C72 C73 C74 C75 C76 C8 C9 JP1 • • 52 •• • • R19 R2 R3 R4 R5 R6 R7 R8 R9 RP1 U1 U10 U11 U12 U13 U14 6R231010 6R231010 6R231010 6R231010 6R231010 6R231010 6R231010 6R215110 6R215110 1RS31020 6U021300 6U021300 6U021300 6U021300 6U021300 6YD50000 U15 6U983000 U16 U17 U19 U2 U20 U21 U22 U23 U24 U25 U26 U27 6U985000 9F347000 6U520600 6U789100 1U290400 1U138601 6U020800 6U456401 6U411601 6U456401 6U411601 6YC10000 U28 U29 U3 U30 U31 U32 U33 U34 U35 U36 U37 U38 U4 U5 U6 U7 U8 6U070800 6U057300 6U021300 6U057300 6U057300 6U057300 6U057300 6U057300 6U057300 6U057300 6U509000 6U745740 6U021300 6U019500 6U021300 6U880300 6U021300 RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 51 OHM, 1/4W, 5% THICK FILM CHIP RES., 51 OHM, 1/4W, 5% THICK FILM CHIP RES, NETWORK SIP 1K .20W IC, SINGLE SUPPLY DUAL OP AMP IC, SINGLE SUPPLY DUAL OP AMP IC, SINGLE SUPPLY DUAL OP AMP IC, SINGLE SUPPLY DUAL OP AMP IC, SINGLE SUPPLY DUAL OP AMP CRYSTAL, 50 MHZ HIGH FREQUENCY, SG-615 SERIES IC, CMOS, DDS, NUMERICALLY CONTROLLED OSCILLATOR IC, CMOS 125 MHZ DDS SYNTHESIZER FILTER, EMI COIL TYPE 470PF IC, COLDFIRE MICROPROCESSOR IC, 12 BIT IGH SPEED DATA ACQUISITION IC, 512K X 8 CMOS FLASH MEMORY IC, TIMEKEEPER RAMIFIED WATCHDOG 32K-120 IC, CMOS RS-232 DRIVER/RECEIVER IC, PROGRAMMABLE, 44 PIN TQFP IC, 1 MEG X 16 EXTENDED DATA OUT DRUM IC, PROGRAMMABLE, 44 PIN TQFP IC, 1 MEG X 16 EXTENDED DATA OUT DRUM CRYSTAL, 32 MHZ SURFACE MOUNT KFO SERIES IC, LOW COST MP SUPERVISORY CIRCUIT IC, OCTAL TRANSPARENT D-TYPE LATCH IC, SINGLE SUPPLY DUAL OP AMP IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, OCTAL TRANSPARENT D-TYPE LATCH IC, CHANNEL ANALOG MULTIPLEXER IC, OCTAL EDGE TRIGGERED D-TYPE FLIP FLOP IC, SINGLE SUPPLY DUAL OP AMP IC, VOLTAGE REFERENCE IC, SINGLE SUPPLY DUAL OP AMP IC, OCTAL 8 BIT TRIMDAC IC, SINGLE SUPPLY DUAL OP AMP SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER U9 6U789100 IC, 12 BIT IGH SPEED DATA ACQUISITION SECTION 2 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 53 • • • 2.2.4 Digital I/O and PWM PCB SLP10009 Digital I/O and PWM Theory The Digital I/O and PWM PCB consists of several sub sections which accomplish the following functions: Digital Input State Reading Digital Output Control Frequency Counting Audio to PWM Conversion AWOS Option. The Digital Input Section receives and conditions state information from the various system modules mainly indicating the fault status of these sections but also monitoring the state of other sensors. While retaining their unique state value all of these signals are combined into one interrupt request (IRQ) line for rapid servicing of external events. A local red fault LED indicates the arrival of a fault condition. The processor take action depending on the nature of the condition. The Digital Output Section conditions and outputs a state condition to the various system modules primarily to perform fault resets. Antenna switching is also controlled by this section. The Frequency Counter section conditions and samples the Direct Digital Synthesizer generated frequency from the RF power amplifier. This data is relayed to the processor which monitors the output RF frequency for accuracy. The PWM section of this board inputs audio signals from the tone generating Direct Digital Synthesizer and from an optional voice input piggybacked PCB for AWOS functionality. The composite audio signal is summed with an adjustable DC level and converted into a 75 kHz Pulse Width Modulated signal with its basic no-audio duty cycle being set at a fixed percentage. This fixed level facilitates modulation tracking irregardless of power level output. A back-up modulation limiting circuit prevents over-modulation from damaging the RF Amplifier but main over modulation protection control for Tone signals is a software function of the processor which monitors modulation at all times. The Optional AWOS plug in PCB Contains an AGC section which prevents over-modulation by the USER audio signal. There is also a built in active Audio band-pass filter which eliminates signals outside of the 300 to 3000Hz pass band. Signals generated on this Optional PCB also alert the processor which then cuts the main tone level and temporarily ceases issuing any modulation alarms based on modulation percentage. • • 54 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10009 - Assembly, PCB, Digital I/O and PWM REFERENCE DESIGNATOR COMPONENT 9P100000 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 1C131040 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C374700 6C374700 6C374700 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 1D508228 9L040012 9L040012 9L040010 51000030 P2 55000000 PIN, MOUNTING CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP 1000P 100V DSM CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 47 MFD, 16V, TANTALUM CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP DIODE, SCHOTTKY BARRIER LED ASSEMBLY, W / HOUSING GREEN LED ASSEMBLY, W / HOUSING GREEN LED ASSEMBLY, W/HOUSING, RED CONN., HEADER, BREAKAWAY, 10 POS DUAL ROW CONN, DIN, R.A. HEADER, 96 POS. PLUG SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 05 C1 C10 C11 C12 C13 C14 C15 C17 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 C33 C34 C35 C36 C4 C5 C6 C7 C8 C9 CR1 DS1 DS2 DS3 P1 DESCRIPTION • • • 55 • • • R1 R10 R11 R12 R13 R14 R15 R2 R3 R4 R5 R6 R7 R8 R9 RP1 RP2 RP3 TP1 TP2 TP3 U1 U10 U11 U12 U13 U14 U15 U16 U17 U18 U19 U2 U20 U21 U22 U23 U24 U25 U26 U27 U3 U4 U5 U6 U7 U8 U9 • • 56 •• • • 6R211020 6R233910 1RV31031 6R231010 6R231010 6R222010 6R222010 6R231010 6R211020 1RV31031 1R625650 6R221010 6R233910 6R221010 1R748220 1RS31020 1RS31020 1RS31020 9T200009 9T200009 9T200009 6U450400 6U037300 6U407500 6U037300 6U407500 6U037300 6U407500 6U450400 6U037300 6U450400 6U037300 6U740400 6U450400 6U037300 6U450400 6U456401 6U442800 1U803800 6U219000 1U553200 6U450400 6U740400 6U450400 6U740400 6U450400 6U740400 6U407500 RES, 1206 10K, 1/4W 5% THICK FILM RES., 1206, 3.9K, 1/4W, 5% THICK FILM CHIP POT, 1K 5W SIDE ADJ RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES., 1206 200 OHM 1/4W, 5% THICK FILM CHIP RES., 1206 200 OHM 1/4W, 5% THICK FILM CHIP RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 1206 10K, 1/4W 5% THICK FILM POT, 1K 5W SIDE ADJ RES, 560 OHM 1W 10 PCT CF RES., 1206, 100 OHM, 1/4W, 5% THICK FILM CHIP RES., 1206, 3.9K, 1/4W, 5% THICK FILM CHIP RES., 1206, 100 OHM, 1/4W, 5% THICK FILM CHIP RES, 82.5K 1/4W 1% MF RES, NETWORK SIP 1K .20W RES, NETWORK SIP 1K .20W RES, NETWORK SIP 1K .20W TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, GATE 3 INPUT IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, GATE 3 INPUT IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, GATE 3 INPUT IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, CMOS HIGH SPEED LOGIC HEX INVERTER IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, PROGRAMMABLE, 44 PIN TQFP IC, DUAL POWER MOSFET IC PRECISION WAVEFORM GENERATOR IC, HIGH SPEED DUAL COMPARATOR IC DUAL LOW-NOISE OP AMP IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, CMOS HIGH SPEED LOGIC HEX INVERTER IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, CMOS HIGH SPEED LOGIC HEX INVERTER IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC, CMOS HIGH SPEED LOGIC HEX INVERTER IC, GATE 3 INPUT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.3 Detailed Circuit Analysis: Dual Transmitter Detailed circuit Analysis in this location. 2.3.1 SLP10012 - Controller Motherboard Here will be a written description of the functionality of the ColdFire Motherboard. SECTION 2 Southern Avionics Company SD SERIES TRANSMITTER • • • 57 • • • SLP10012 - Assembly, PCB, Controller Motherboard REFERENCE DESIGNATOR 01 C01 C02 J01 J02 J03 J04 J05 J06 J07 J08 J09 J10 J11 J12 J13 J20 JP1 JP2 JP3 TB01A TB01B TB01C TB02A TB02B TB02C TB03 TB04 TB05 TB06 TB10A TB10B TB10C TB11 TB12 TB13A TB13B TB14A TB14B TB15 TB16 TB7A TB7B TB8A TB8B TB9A TB9B • • 58 •• • • COMPONENT SRP10012 1C551010 1C551010 51000019 51000019 51000019 51000019 51000019 51000019 51000019 51000019 51000018 51000018 51000020 51000020 51000021 51000042 51000026 51000026 51000026 50000007 50000007 50000005 50000007 50000007 50000005 50000005 50000005 50000005 50000005 50000007 50000007 50000005 50000005 50000005 50000007 50000005 50000007 50000005 50000007 50000007 50000005 50000005 50000005 50000005 50000007 50000007 DESCRIPTION PCB, CF MOTHERBOARD CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., HEADER, .025 SQ. POSTS, 10 PIN CONN., HEADER, .025 SQ. POSTS, 10 PIN CONN., HEADER, .025 SQ. POSTS, 20 PIN CONN., HEADER, .025 SQ. POSTS, 20 PIN CONN, HEADER, .025 SQ. POSTS, 26 PIN CONN, BREAKAWAY HEADER 156 CENTER 8 POS CONN., HEADER, SQUARE POST, 3 POS. SINGLE ROW CONN., HEADER, SQUARE POST, 3 POS. SINGLE ROW CONN., HEADER, SQUARE POST, 3 POS. SINGLE ROW CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 50000005 1U050900 55000001 55000001 55000001 55000001 55000001 55000001 55000001 55000001 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 9S320001 9S320001 9S320001 CONN TERM BLK, 2 POS, FRONT INLET PC MT IC DUAL 4-TO-1 ANALOG MULTIPLEXER CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. CONN, DIN, PCB HEADER, 96 POS. RECPT. LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT SHUNT STAND PROFILE GOLD SHUNT STAND PROFILE GOLD SHUNT STAND PROFILE GOLD SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 TB9C U1 XA10 XA3 XA4 XA5 XA6 XA7 XA8 XA9 XJ01A XJ01B XJ02A XJ02B XJ03A XJ03B XJ04A XJ04B XJ05A XJ05B XJ06A XJ06B XJ07A XJ07B XJ08A XJ08B XJ09A XJ09B XJ10A XJ10B XJ11A XJ11B XJ12A XJ12B XJ13A XJ13B XJP1 XJP2 XJP3 • • • 59 • • • 2.3.2 Dual Low Voltage Power Supply PCB SLP10017 Low Voltage Power Supply The LVPS Furnishes +5, +12, and -12VDC to the Controller/ Monitor Mother Board and itself plugs into the mother PCB. It is transformer driven to allow for 115/230VAC operation. 48VDC operation allows running off of emergency battery. The LVPS also passes 50VDC or 48V BATTERY to the user section to power miscellaneous circuitry. • • 60 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10017 - Assembly, Low voltage Power Supply (Coldfire) REFERENCE DESIGNATOR COMPONENT 1C621040 1C631010 1C631040 1C621040 1C631010 1C681800 1C631010 1C621040 1C631010 1D440000 1D440000 1D440000 1D004000 1D440000 1D440000 1D440000 1D440000 1D440000 1D440000 1D440000 9F830020 L1 L2 L3 L4 R1 R2 R3 R4 R5 R6 P1 T1 TP0 TP1 TP2 TP3 U1 1L000019 1L000019 1L000019 1L000019 1RV32032 1R633320 1RV32032 1R638220 1RV32032 1R638220 55000000 1X000039 9T200009 9T200009 9T200009 9T200009 1U257602 U2 1U257602 CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, 1000MF 100V ALUMINUM ELECTROYLIC CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, 180 MFD, 35V ALUMINUM ELECTROLYTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, RECT 4A 400V 200A SURGE BRIDGE DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A DIODE, ULTRAFAST RECOV RCT, 600V,4A FUSE, 2 AMP, 250V, 3AG (AGC) FAST ACTING TYPE INDUCTOR, 220 UH @ 3.0 AMP INDUCTOR, 220 UH @ 3.0 AMP INDUCTOR, 220 UH @ 3.0 AMP INDUCTOR, 220 UH @ 3.0 AMP POT, 2K 5W SIDE ADJUST RES, 3.3K .25W 10 PCT CF POT, 2K 5W SIDE ADJUST RES, 8.2K .25W 10 PCT CF POT, 2K 5W SIDE ADJUST RES, 8.2K .25W 10 PCT CF CONN, HDR 96 PIN RIGHT ANGLE TRANSFOMRER, 63VA TOROID TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED TEST POINT, P.C., RED IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 61 • • • SECTION 2 C1 C2 C3 C4 C5 C6 C7 C8 C9 CR1 CR2 CR3 CR4 CR5 CR6 CR7 CR8 CR9 CR10 CR11 F1 DESCRIPTION • • 62 •• • • U3 U4 1U257600 1U257602 XF1 XF2 9F831000 9F831000 IC VOLT RGLTR 3A 12V STEP DOWN IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN FUSECLIP PC MT FUSECLIP PC MT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.3.3 RF MOTHERBOARD PCB SLP10004 - Assembly, PCB RF Motherboard C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 CR1 CR2 CR3 CR4 DS1 DS2 F1 F2 J14 J15 J16 J17 J25 J26 K1 R1 R2 R3 R4 R5 R6 TB17A TB17B TB18A TB18B TB19A TB19B TB20A TB20B TJ1A COMPONENT 1C631040 1C631570 1C631570 1C631570 1C631570 1C631570 1C631570 1C631570 1C631570 1C631570 1D350600 1D004000 1D400400 1D400400 1DL17000 1DL17000 9F830020 9F830031 51000018 51000020 56000010 51000019 51000025 51000025 9R190061 1R751020 1R731020 1R431090 1R431090 1R751020 1R751020 50000005 50000005 50000005 50000005 50000007 50000007 50000007 50000007 55000003 DESCRIPTION CAP, 1000MF 100V ALUMINUM ELECTROYLIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC CAP, 1500PF 400V ALUMINUM ELECTROLYTIC DIODE, BRIDGE RECTIFER 600V 35A DIODE, RECT 4A 400V 200A SURGE BRIDGE DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA FUSE, 2 AMP, 250V, 3AG (AGC) FAST ACTING TYPE FUSE, 3 AMP, 250V, 3AG (MDL) SLO-BLO TYPE CONN., HEADER, .025 SQ. POSTS, 10 PIN CONN., HEADER, .025 SQ. POSTS, 20 PIN CONN BNC PWB MT CONN., HEADER, .025 SQ. POSTS, 14 PIN CONN., BREAKAWAY HEADER, .156 CENTERS, 5 POS. CONN., BREAKAWAY HEADER, .156 CENTERS, 5 POS. RELAY, POWER DPDT 48V DC 5A, PC MT RES, 100K .25W 1% MF RES, 1K 1/4W 1% MF RES, 1K 11W 10PCT WW RES, 1K 11W 10PCT WW RES, 100K .25W 1% MF RES, 100K .25W 1% MF CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN, DIN PCB 48 POS RECEPTACLE SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 63 • • • SECTION 2 REFERENCE DESIGNATOR TJ1B TJ2A TJ2B XA3A XA3B XA4A XA4B XA5A XA5B XF1 XF1A XF2 XF2A XJ14A XJ14B XJ15A XJ15B XJ17A XJ17B • • 64 •• • • 55000003 55000003 55000003 55000003 55000003 55000003 55000003 55000003 55000003 9F831000 9F833000 9F831000 9F833000 5A000030 5A000030 5A000030 5A000030 5A000030 5A000030 CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE CONN, DIN PCB 48 POS RECEPTACLE FUSECLIP PC MT COVER, FUSE, QUICK FIT, BLUE FUSECLIP PC MT COVER, FUSE, QUICK FIT, BLUE LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.4 SLE10004 - Load Center SECTION 2 SDE10004 - SD SERIES LOAD CENTER DRAWER DIAGRAM SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 65 • • • 2.4.1 User Interface PCB SLP10001 USER Interface PCB This PCB is Located in the USER section which contains the AC and DC Power connection Terminal, the EC filtering modules, the System Fusing and the Modem. The USER Interface PCB combines in one central location circuitry which allows the Controller/Monitor control over Antenna Switching in Dual systems and DCAD functions(DC Automatic Disconnect). It also furnishes the Controller/Monitor with the input AC voltage level and current draw and the Battery system Voltage and current readings if DC is Optioned. It also provides convenient interconnect to the USER for MSK interfacing (Digital Global Positioning Systems such as used by the US coast Guard) In addition to this cross connects for voice input and phone line connections are present. • • 66 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10006 - Assembly, PCB, User Interface REFERENCE DESIGNATOR COMPONENT 1C551010 1C373300 1C373300 1C373300 1C366800 1C551010 1C366800 1C561010 1C551010 1C373300 1C551010 1C373300 1C621040 1C631010 1C373300 1C373300 1C551010 1D400400 1D066200 1D066200 1D005200 1D005200 1D400400 1D400400 1D400400 1D400400 1D400400 1D540400 1D540400 1D440000 56000010 50000005 50000005 50000007 50000007 56000018 J14 56000018 J15 56000018 J16 56000018 CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M, 25V, TANT CAP, 33M, 25V, TANT CAP, 33M, 25V, TANT CAP, 6.8M 25V TANT CAP, CERAMIC, .1MFD. 50V, 10% CAP, 6.8M 25V TANT CAP, CERAMIC, 1MFD 50V 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M, 25V, TANT CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M, 25V, TANT CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC CAP, 33M, 25V, TANT CAP, 33M, 25V, TANT CAP, CERAMIC, .1MFD. 50V, 10% DIODE, RECT 400V 1A 30 DO41 DIODE, SW 80V .040A DIODE, SW 80V .040A DIODE, GR 50V .050A DIODE, GR 50V .050A DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 1A 30 DO41 DIODE, RECT 400V 3A 267-02 SLCON DIODE, RECT 400V 3A 267-02 SLCON DIODE, ULTRAFAST RECOV RCT, 600V,4A CONN BNC PWB MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN, RIGHT ANGLE BNC PCB RECEPTACLE JACK CONN, RIGHT ANGLE BNC PCB RECEPTACLE JACK CONN, RIGHT ANGLE BNC PCB RECEPTACLE JACK CONN, RIGHT ANGLE BNC PCB RECEPTACLE JACK SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 67 • • • SECTION 2 C1 C10 C11 C12 C13 C14 C15 C16 C17 C2 C3 C4 C5 C6 C7 C8 C9 CR1 CR10 CR11 CR12 CR13 CR2 CR3 CR4 CR5 CR6 CR7 CR8 CR9 J1 J10A J10B J11 J12 J13 DESCRIPTION J17A J17B J18 J19A J19B J19C J2 J3 J4 J5 J6A J6B J7A J7B J8 J9 K1 K2 K3 K4 L1 Q1 Q2 R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R22 R23 R24 R3 R4 R5 R6 R7 R8 R9 T1 50000005 50000005 51000045 50000005 50000007 50000007 56000010 56000010 56000010 51000020 50000007 50000007 50000007 50000007 50000007 50000007 9R190017 9R190017 9R190017 9R190017 1L000019 1T344000 1T344000 1R641820 1R738620 1RV41041 1R641820 1RV41041 1RV41041 1R641820 1R641820 1RV41041 1RV41041 1R641820 1R651020 1RV41041 1R742221 1R746120 1RV41041 1R746120 1R633320 1R739010 1R731020 1R641820 1R651020 1R633320 1RV32030 1X000018 CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN, PC BOARD MOUNT RECEPTACLE CONN TERM BLK, 2 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN BNC PWB MT CONN BNC PWB MT CONN BNC PWB MT CONN., HEADER, .025 SQ. POSTS, 20 PIN CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT RELAY, SPDT, 12VDC, 30A, PCMT RELAY, SPDT, 12VDC, 30A, PCMT RELAY, SPDT, 12VDC, 30A, PCMT RELAY, SPDT, 12VDC, 30A, PCMT INDUCTOR, 220 UH @ 3.0 AMP XSTR NPN 250V 15MHZ TO205AD XSTR NPN 250V 15MHZ TO205AD RES, 18K .25W 10 PCT CF RES, 8.66K 1/4W 1% MF POT, 10K .75W CMT RES, 18K .25W 10 PCT CF POT, 10K .75W CMT POT, 10K .75W CMT RES, 18K .25W 10 PCT CF RES, 18K .25W 10 PCT CF POT, 10K .75W CMT POT, 10K .75W CMT RES, 18K .25W 10 PCT CF RES, 100K .25W 10 PCT CF POT, 10K .75W CMT RES, 22.1K .25W 1% MF RES, 61.9K .25W 1% MF POT, 10K .75W CMT RES, 61.9K .25W 1% MF RES, 3.3K .25W 10 PCT CF RES, 9.09K 1/8W 1% MF RES, 1K 1/4W 1% MF RES, 18K .25W 10 PCT CF RES, 100K .25W 10 PCT CF RES, 3.3K .25W 10 PCT CF POT, 2K .5W CMT TRANSFORMER, 115/230V DUAL PRIMARY, 1VA, MINATURE, • • 68 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SLE30520 1U400100 1U324000 1U257602 U4 U5 U6 1U324000 1U450400 1U766200 ASY XFMER 120T 06 MATL IC QUAD 2-INP NOR IC QUAD OP AMP IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN IC QUAD OP AMP IC, CMOS HEX VOLTAGE LEVEL SHIFTER IC CMOS 8 PIN V CONV SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 T2 U1 U2 U3 • • • 69 • • • 2.5 SLM10005 - Control Monitor Panel SDM10005 - LOCAL CONTROL PANEL DIAGRAM • • 70 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.5.1 Local Control PCB SLP10016 – Local Control SECTION 2 The Optional Local Control can be used as either a local or remote operating panel. The Local Control is a microprocessor-based (Motorola M68HC11) unit offering partial control over the controller / monitor and thereby the system. It offers similar functionality to a standard front panel on older equipment. Pushbuttons allow the user to select and or control the following: Primary Transmitter Select (1 or 2) Mode Select (ID, CONT or CARR) Transmitter Displayed (1 or 2) And view readings of: readings for: PA Voltage PA Current PA Temperature Forward Power Reflected Power Modulation% Audio Frequency (tone) RF Frequency The user can adjust or set the: Modulation Percentage RF Power output level RF ON/OFF Enable/Disable Alarms Select Local/Remote Control When one of any pushbuttons is pressed except RESET, the 6811 processor sends a data command to the Controller / Monitor through the serial communication port. RESET forces Local Panel re-initialization. The 7 segment led display update comes from the Controller / Monitor The displays provide the 3 following groups for reading: 1. RF Power: Up to 4 digits display the Modulation%, forward power and reflected power. 2. Power Amplifier (P.A.): Up to 3 digits Display the voltage, current and temperature. Southern Avionics Company SD SERIES TRANSMITTER • • • 71 • • • 3. Frequency: Up to 5 digits display the tone frequency (set) and RF frequency (measured). The LED indicators simply display the system status. The Local Control receives a command string from the Controller / Monitor and uses this to set the status indicators. The complex logic needed to for pushbutton control and display is accomplished using programmable gate-array logic. The Local Control provides two serial communication ports (RS-232 / RS-485). The RS232 port is used locally for the Controller / Monitor serial port 1. The RS-485 port is connected remotely to the Controller / Monitor port 1. • • 72 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10016 - Assembly, PCB, Local Control COMPONENT 01 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 SRP10016 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 50000007 6C410000 6C451010 6C410000 6C451010 6C386300 6C451010 6C412240 6C412240 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C451010 6C374700 6C374700 6C374700 6C451010 6C451010 6C451010 DESCRIPTION PCB, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CONN CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CONTROL MONITOR (COLD FIRE) 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP TERM BLK, 3 POS, FRONT INLET PC MT 1206 1.0UF, 25V CERAMIC 1206, .1M, 50V, CERAMIC CHIP 1206 1.0UF, 25V CERAMIC 1206, .1M, 50V, CERAMIC CHIP 3216 10UF 6.3V TANTALUM 1206, .1M, 50V, CERAMIC CHIP 1206, 22PF, 100V, CERAMIC CHIP 1206, 22PF, 100V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 47 MFD, 16V, TANTALUM CHIP 47 MFD, 16V, TANTALUM CHIP 47 MFD, 16V, TANTALUM CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP 1206, .1M, 50V, CERAMIC CHIP SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 REFERENCE DESIGNATOR • • • 73 • • • C46 C47 C48 C49 DS01 DS02 DS03 DS04 DS05 DS06 DS07 DS08 DS09 DS10 DS11 DS12 DS13 DS14 DS15 DS16 DS17 DS18 DS19 DS20 DS21 DS22 DS27 DS28 DS29 DS30 DS31 DS32 J21 J22 J23 R01 R02 R03 R04 R06 R07 R08 R09 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 • • 74 •• • • 6C451010 6C451010 6C451010 6C422100 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17900 1DL17900 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 1DL17000 51000042 51000030 51000018 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R224720 6R231010 6R224720 6R224720 CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206, .1M, 50V, CERAMIC CHIP CAP, 1206 2.2UF, 50V CERAMIC LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, LOW CURRENT, GREEN, 4MW, 2MA LED, LOW CURRENT, GREEN, 4MW, 2MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA LED, HIGH EFFICIENCY RED, 2.0 MA CONN, BREAKAWAY HEADER 156 CENTER 8 POS CONN., HEADER, BREAKAWAY, 10 POS DUAL ROW CONN., HEADER, .025 SQ. POSTS, 10 PIN RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES., 1206, 1K, 1/4W, 5%, THICK FILM CHIP RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 6R224720 6R231020 6R211020 6R211020 6R211020 6R211020 6R224720 6R221202 6R221202 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S901023 9S900031 50000007 50000007 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206, 10M 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 10K, 1/4W 5% THICK FILM RES, 1206 4700 OHM 1/4W THICK FILM RES, 1206, 120 OHM 1/4W 5% THICK FILM RES, 1206, 120 OHM 1/4W 5% THICK FILM SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, MOMENTORY, PUSH BUTTON SPST SWITCH, SPST ROCKER RAISED 4 POS CONN TERM BLK, 3 POS, FRONT INLET PC MT CONN TERM BLK, 3 POS, FRONT INLET PC MT IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 R21 R22 R23 R24 R25 R26 R27 R28 R29 S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 TB21A TB21B U01 U02 U03 U04 U05 U06 U07 U08 U09 U10 U11 U12 U13 U14 U15 U16 U17 U18 U19 U20 U21 U22 U23 U24 U25 PIN PIN PIN PIN PIN PIN PIN PIN PIN • • • 75 • • • U26 U27 U28 U29 U30 U31 U32 U33 U34 U35 U36 U37 U38 U39 U40 U41 U42 U43 U44 U45 U46 U47 U48 U49 U50 U51 U52 U53 U54 U55 U56 U57 U58 U59 U60 U61 U62 W01 W02 W03 XJ23A XJ23B XU49 Y1 • • 76 •• • • 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U451101 6RD31023 9L400000 6U037300 6RD31023 6U456401 6U037300 6RD31023 6U037300 6RD31023 6U456401 6U037300 6RD31023 6U509000 6U325301 1U687110 6U037300 6U742212 6U037300 6U742212 6U037300 6U742212 6U742212 6U037300 6U037300 6U742212 6U037300 6U020800 1U751790 304A0000 304A0000 304A0000 5A000030 5A000030 9S581002 1Y491520 RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 PIN RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 PIN RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, CMOS HIGH SPEED LOGIC BCD TO 7 SEG 16 PIN RESISTOR, NETWORK 1K, 16 PIN THICK FILM DISPLAY, NUMERIC 0.3 (RED) IC, OCTAL TRANSPARENT D-TYPE LATCHES RESISTOR, NETWORK 1K, 16 PIN THICK FILM IC, PROGRAMMABLE, 44 PIN TQFP IC, OCTAL TRANSPARENT D-TYPE LATCHES RESISTOR, NETWORK 1K, 16 PIN THICK FILM IC, OCTAL TRANSPARENT D-TYPE LATCHES RESISTOR, NETWORK 1K, 16 PIN THICK FILM IC, PROGRAMMABLE, 44 PIN TQFP IC, OCTAL TRANSPARENT D-TYPE LATCHES RESISTOR, NETWORK 1K, 16 PIN THICK FILM IC, CHANNEL ANALOG MULTIPLEXER IC, DUAL MULTIPLEXER/DEMIULPLEXER BUS SWITCH IC HCMOS 8-BIT MICONTR IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, DUAL INVERTING, NON-INVERTING OCTAL BUFFER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, DUAL INVERTING, NON-INVERTING OCTAL BUFFER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, DUAL INVERTING, NON-INVERTING OCTAL BUFFER IC, DUAL INVERTING, NON-INVERTING OCTAL BUFFER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, DUAL INVERTING, NON-INVERTING OCTAL BUFFER IC, OCTAL TRANSPARENT D-TYPE LATCHES IC, CMOS RS-232 DRIVER/RECEIVER IC, DIFF DRIVER/RECEIVER PAIR, 8 DIP WIRE 22 AWG SOLID TINNED WIRE 22 AWG SOLID TINNED WIRE 22 AWG SOLID TINNED LOCK, EJECTOR HOOK, SHORT LOCK, EJECTOR HOOK, SHORT SOCKET, PLCC, 52 PIN CRYSTAL, 4.9152 MHZ SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.5.2 Audio PCB SLP10020 OPTIONAL AUDIO PCB (AWOS) The Audio PCB is an OPTIONAL addition to the normal system which allows the user to broadcast AWOS announcements. The Option is implemented as a plug in piggyback board to the Digital I/O PCB and consists of four sections as follows: SECTION 2 Voice Amplifier Automatic Gain Control Chebychev Passband Filter Voice Detector The Voice amplifier takes the nominal -17dBm signal level and boosts it to a level useable by the AGC section. It is common mode balanced and its Gain is adjustable. The AGC circuit is responsible for modulation limiting. It is adjusted to "capture" the level at -17dBm and output a constant modulation level to the Digital I/O PWM section up to levels exceeding +10 dBm. This section prevents inadvertent over modulation of the voice signal, and is necessary since the Controller / Monitor has no control over user input. The Chebychev Passband filter is designed for 300 to 3000 Hz. The output at 4000 Hz is down more than 45 dB ensuring any out of band audio signals from the USER will not cause adjacent channel interference. The Voice Detector has two functions. It detects the presence of an announcement sequence and automatically attenuates the Keying tone level down to 20% modulation. The announcement level is summed with the Keying tone level and set to achieve 95% composite modulation. This action prevents overmodulation and allows the announcement to be heard over the beacon Morse code IDENT tones. It also signals the Controller /Monitor which in turn temporarily suspends Modulation Alarms since the IDENT tone level is dropped below the alarm threshold. Southern Avionics Company SD SERIES TRANSMITTER • • • 77 • • • 2.5.1 Filter/Bridge PCB SLP10002 - The Filter/Bridge PCB The Filter/Bridge includes a broadband toroidal impedance transformer, a seven pole Butterworth low pass filter, a broadband RF power bridge, modulation envelope detector and associated level sampling and fault latching circuitry. The Impedance transformer receives as input the RF Power Amplifiers Class D output and impedance matches it to the 50Ohm Butterworth Low Pass Filter, which is configured for optimum characteristics via simple jumpers for the frequency band in use. The sinusoidal 50Ohm output of the Filter is Fed then fed through the RF power bridge which reports readings of Forward and Reflected RF Power to the Controller / Monitor. The Controller / Monitor then normalizes and calibrates the power curve and calculates SWR. Fault latches are also set up to report High reflected power or RF over-current conditions for immediate action via a fault interrupt structure. A sample of the final RF output envelope is detected and sent back to the Controller / Monitor where other circuitry derives Vmax/Vmin information for modulation percentage calculation via Controller / Monitor firmware. • • 78 •• • • Southern Avionics Company SD SERIES TRANSMITTER SLP10002/01 - Assembly, PCB Filter/Bridge (Standard Band) COMPONENT 01 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 CR1 CR2 CR3 CR4 L01 L02 SLP10002 1C135190 1C131090 1C132090 1C136890 1C126890 1C132090 1C133390 1C138290 1C141090 1C132090 1C131090 1C133990 1C135190 1C135190 1C131090 1C136890 1C132090 1C126890 1C132090 1C133390 1C551010 1C073310 1C551010 1C551010 1C551010 1C073310 1C551010 1C124770 1C103070 1C103070 1C551010 1C551010 1C122270 1C122270 1C621040 1C631010 1D005200 1D005200 1D005200 1D440000 SLE55480 SLE45690 DESCRIPTION PCB, FILTER / BRIDGE CAP, 5100P 1000V DSM CAP 1000P 1000V DSM CAP, 2000P 1000V DSM CAP, 6800P 1000V DSM CAP, 680P 1000V DSM CAP, 2000P 1000V DSM CAP, 3300P 1000V DSM CAP, 8200P 1000V DSM CAP, 10,000P 1000V DSM CAP, 2000P 1000V DSM CAP 1000P 1000V DSM CAP, 3900P 1000V DSM CAP, 5100P 1000V DSM CAP, 5100P 1000V DSM CAP 1000P 1000V DSM CAP, 6800P 1000V DSM CAP, 2000P 1000V DSM CAP, 680P 1000V DSM CAP, 2000P 1000V DSM CAP, 3300P 1000V DSM CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 33M 50V ELCTLT CAP, CERAMIC, .1MFD. 50V, 10% CAP, 470P 500V DSM CAP, 3.0PF 500V DSM CAP, 3.0PF 500V DSM CAP, CERAMIC, .1MFD. 50V, 10% CAP, CERAMIC, .1MFD. 50V, 10% CAP, 220P 500V DSM CAP, 220P 500V DSM CAP, 100MF, 100V ALUMINUM ELECTROYLTIC CAP, 1000MF, 25V ALUMINUM ELECTROLYTIC DIODE, GR 50V .050A DIODE, GR 50V .050A DIODE, GR 50V .050A DIODE, ULTRAFAST RECOV RCT, 600V,4A CSY COIL FLTR 250W 22T .D :10 ASY COIL SPA FLTR :10 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 2 REFERENCE DESIGNATOR • • • 79 • • • • • 80 •• • • L03 L04 L05 L06 L07 L08 P01 P02 R01 R02 R03 R04 R05 R06 R07 R08 R09 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 S01 T1 T2 U01 U02 SLE45700 SLE55490 1L000017 1L000017 1L000017 1L000019 51000041 51000041 1R141820 1R731020 1R731020 1R751020 1R761020 1R741020 1RV41041 1R751020 1R761020 1R741020 1RV41041 1R741020 1R751020 1R141820 1R731020 1R731020 1R734721 1R751020 1R741020 1R741020 1RV15030 1RV15030 1R729320 1R738220 9S902004 SLE10014 1X000038 1U324000 1U339000 U03 U04 XU4 XU4A 1U404300 1U257602 9H180001 9I550000 ASY COIL SPA FLTR :10 ASY COIL FLTR 250W 22T .D:10 INDUCTOR, MOLDED, SHILDED RF, 33000 uF INDUCTOR, MOLDED, SHILDED RF, 33000 uF INDUCTOR, MOLDED, SHILDED RF, 33000 uF INDUCTOR, 220 UH @ 3.0 AMP CONN, HEADER 48 PIN PLUG, RT ANGLE CONN, HEADER 48 PIN PLUG, RT ANGLE RES, 18K 1PCT .25W MF RES, 1K 1/4W 1% MF RES, 1K 1/4W 1% MF RES, 100K .25W 1% MF RES, 1 MEG OHM 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 100K .25W 1% MF RES, 1 MEG OHM 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 10K .75W CMT RES, 10K 1/4W 1% MF RES, 100K .25W 1% MF RES, 18K 1PCT .25W MF RES, 1K 1/4W 1% MF RES, 1K 1/4W 1% MF RES, 4.7K 1/4W 1 % MF RES, 100K .25W 1% MF RES, 10K 1/4W 1% MF RES, 10K 1/4W 1% MF POT, 50 OHM 1/2W TOP ADJUST POT, 50 OHM 1/2W TOP ADJUST RES, 931 OHM 1/4W 1% MF RES, 8.2K 1/4W 1 % MF AXIAL SWITCH, SPST DIP KEYBOARD ASSY, TRANSFORMER IMPEDANCE FILTER/BRIDGE TRANSFORMER, CURRENT SENSE ENCAPSULATED IC QUAD OP AMP IC LOW POWER OFFSET VOLTAGE QUAD COMPARATOR IC QUAD NOR R-S LCH IC VOLT RGLTR 3A 1.23V TO 37V ADJ STEP DOWN HEATSINK, LOW PROFILE, FOR T0-220 INSULATOR, TERMASIL, FOR T0-220 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 3 INSTALLATION AND OPERATION INSTALLATION 1.0 TEST EQUIPMENT REQUIRED 1.1 Calibrated 3 1/2 Digit Voltmeter 1.2 Calibrated Dual Trace Oscilloscope 1.3 Calibrated Frequency Counter (accurate to ± 1 Hz) 1.4 250 Watt, 50Ω Non-Inductive dummy load 2.0 UNPACKING & MOUNTING 2.2 Some PC boards are shipped in separate boxes. Individually unpack and inspect them for any obvious shipping damage. Check the connectors for any bent pins. Be sure to do this before attempting to plug any of the PCB's in. 2.3 Assuming the transmitter is not to be pre-tested in a lab facility, physically mount the Cabinet to its permanent structure. See drawing SDE10018, Page 5, for mounting hole dimensions. 3.0 PLUG INS 3.1 See the System installation drawings, SDF31002 , Pages 9 and 10, for additional information pertaining to the following steps. 3.2 Remove the front panel exposing the Controller/ Monitor, Transmitter 1and User Sections 3.3 Remove the Controller Monitor cover panel and set it aside 3.4 Verify that the Monitor/Controller, Analog I/O and Digital I/O are installed and well seated in the correct slots according to the drawing. 3.5 Unpack the smaller 3U sized Low Voltage Power supply PCB (SLP10017) and examine it closely for any damage. 3.6 Check JP1 and JP2 on this PCB and verify they set correctly for the input voltage being used. 115 VAC 230VAC 3.7 JP1 JP2 Refer to Drawing SDF31002, Page 10, and insert the LVPS PCB (SLP10017) into the left-most slot. The board insertion must be exactly as shown in the drawing or serious damage may occur. 3.8 Remove the Transmitter 1 cover panel 3.9 Unpack the Transmitter 1 PCBs and examine them closely for any damage 3.10 Install the RF Amplifier PCB (SLP10001) in slot #2 or right next to the already installed Filter / Bridge PCB (SLP10002) . See Drawing SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 81 • • • SECTION 3 2.1 Remove the Transmitter cabinet from its shipping container , open the front panel, and remove any shipping material that may be included. Make a careful inspection looking for obvious shipping damage. Remove any foreign material that may have shaken loose. 3.11 Install the PA Power Supply PCB (SLP10003) in slot # 3 or the last slot from the right. 3.12 On the right hand side of the Section, look at the RF Mother Board (SLP10004) and verify the transformer connectors are seated properly. 3.13 Replace the Transmitter 1 cover panel 4.0 USER WIRING 4.1 The USER main AC breaker should be rated for 30 amps 4.2 Remove the mounting screws from the USER section and pull it forward on its mounting guides sufficient to allow access to the bottom rear cabling ports. 4.3 Utilizing the (SLM 25000/25040) installation kit route the AC, DC, and Coupler wiring into the bottom rear access holes. 4.4 Trim the excess wiring length to neatly reach the their individual connection points as cited below 4.5 Terminate the ends of the wires using the connectors supplied with the installation kit. 4.6 Connect a good Earth ground to the brass grounding terminal located on the bottom of the Cabinet 4.7 Locate the Main Power Connector TB1 4.8 Connect AC mains L1 to user section TB1-1 (115/230 VAC Hot ) 4.9 Connect AC mains L2 to user section TB1-2 (115/230 VAC Neutral or Hot 4.10 Connect AC mains GND to user section TB1-3 ( AC Power GND ) 4.11 Connect the Battery I (current charge/discharge) Sample shielded cable center wire to TB1-4 4.12 Connect the Battery I (current charge/discharge) Sample shield to TB1-3 (GND) 4.13 Connect 48V Battery + to TB1-5 4.14 Connect 48V Battery - to TB1-6 4.15 Connect Modular telephone jack to Line In on the US Robotics modem. 4.16 Locate the USER Interface PCB. 4.17 If no modular style plug is available, a 4 wire conventional drop cable may be connected to TB8 ( old J17) and the short modular jumper furnished by US Robotics connected from LINE-IN in of the modem to J65 (old J18 ). The connections are: Tip or Green wire to TB8-1 Ring or Red wire to TB8-2 Sleeve or Yellow wire to TB8-3 Ground or Black wire to TB8-4 4.18 Connect the coupler +12V supply wire to TB4 -3 4.19 Connect the coupler GND wire to TB4-2 4.20 If the system uses MSK externally supplied RF signal connect MSK-1 to J61(old J13) and MSK-2 to J59 (old J14) 4.21 Dress and tie wrap the wires back to the end of the user panel. 4.22 Slowly push the USER drawer back in place. • • 82 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 4.23 If a 50 ohm Dummy load is available connect it to The N type RF output connector on the bottom of the cabinet for initial testing and operational verification. 5.0 PC HOOKUP AND SOFTWARE INSTALLATION 5.1 A Desk-top or Laptop PC capable of running either Windows 98 or later version Microsoft operating system is suitable for use as a local or remote control platform. Set the PC up near the transmitter. 5.2 Connect one end of a null modem RS232 cable or a standard RS232 cable with a null modem adapter to SERIAL PORT #1 on the PC 5.3 Locate the left hand Controller/Monitor PCB which is the second board from the left in the controller 3U Section . 5.4 Connect the other end of the RS232 cable to the Local Control Port, a DB9 connector on the front of the USER panel an the right hand side. (see drawing SDE 10004) Start the computer and while it is booting up, locate the USER software which is included with each system shipped in an appropriately labeled protective package. 5.6 Load the software on the PC, following the enclosed instruction sheet which will alert you to any last minute changes that need attention. 5.7 Run the software and the SD DIGITAL TRANSMITTER window will open. 5.8 You will be required to enter a password. If no password is entered no operational changes will be allowed. Monitoring, however, will still be available. 6.0 CONTROLLER/MONITOR POWER UP SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 83 • • • SECTION 3 5.5 6.1 See drawing SDE10004 6.2 Turn on the Site AC breaker. 6.3 On the USER panel in the MAIN POWER section , Switch AC to ON and observe the switch lights up. 6.4 Leave the DC switch OFF for now. 6.5 On the USER panel in the AC POWER DISTRIBUTION section , Switch Controller to ON and observe the switch lights up. 6.6 Observe the illumination of DS1 and DS2 the two green LEDS on the Digital I/O PCB (SLP10009) indicating the presence of +5 and +12 volts respectively. 6.7 On the Low Voltage Power Supply PCB (SLP10017 ) Meter the following to GND (TP0) and verify the tolerances 6.7.1 TP1 = 5.0 ± 0.25 VDC 6.7.2 TP2 = -11.4 ± 0.6 VDC 6.7.3 TP3 = 12.0 ± 0.6 VDC NOTE: If any of these voltages are out of tolerance and require either repair or adjustment, a modified system alignment will be required before proceeding. See the Maintenance section for more details. 7.0 SYSTEM SITE CONFIGURATION 7.1 On the PC in the SD DIGITAL TRANSMITTER window just below the Open COM control there is a pull down menu to select a different serial port if desired. Click on the port you want then Click on Open COM. 7.2 If opening the port was successful a bell will sound and the name of the control will change to CLOSE COM NOTE:Clicking again will close the Port so be careful not to double click. Click CLOSE COM only when you are finished communicating with the system 7.3 The Morse Code ID sequence, Code Timing, Key tone Frequency, and RF frequency must now all be set according to the Site License. On the PC in the SD DIGITAL TRANSMITTER window Click on Set up. • • 84 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 3 7.4 From the menu select Site Configuration 7.5 A popup window called Transmitter 1 Site Configuration will open. In this window you may choose to add a custom configuration to the selection list or simply accept the default profile and modify it as follows: SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 85 • • • 7.5.1 To modify the existing default setting 7.5.1.1. Click in the Identifier white space and change the ID to the new ID then click Set. 7.5.1.2. The new ID will be sent to the CF and the response window will read PASS when it is accepted 7.5.1.3. Click in the Quick Edit RF Frequency white space, enter the new frequency then click on Set RF 7.5.1.4. The new RF Frequency will be sent to the CF and the response window will read PASS when it is accepted 7.5.2 To Add a new Custom configuration Click on Add and a popup window will appear. 7.5.2.1. Enter a custom name for this configuration. (Note that pressing enter will have no effect ) 7.5.2.1.1. Select one of the 2 default tone frequencies or enter any frequency manually between 300 and 3000 Hz. 7.5.2.1.2. Enter the RF frequency for this site. • • 86 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 7.5.2.1.3. Mark/Space timing changes and tone enables are optional. They will default to the industry standard however they can be customized for special test sequences or minor adjustments necessary in certain countries. Simply change the values to those desired by clicking in the white space and entering a new value. 7.5.2.1.4. Click Save. The window will close returning to the Site Configuration window. The saved configuration will be in the custom window 7.5.2.1.5. Click on Set ALL and the new configuration will be sent to the Controller/Monitor 7.6 Having chosen and accomplished one of the above methods, close the Transmitter 1 Site Configuration window returning to the SETUP window. 7.7 In the Setup window, click on General, opening the general setup window SECTION 3 7.7.1 The PC control and Local Control sections allow the USER to define the fineness of control. The Maximum Power is Factory set to coincide with the maximum power allowed by the site. A lower power may be entered if the user chooses to run at a lower power. Firmware settings will not allow more power to be output than what was licensed. Accept the defaults for now and click on the X to exit 7.8 In the Setup window, click on Primary Transmitter, opening the selection window SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 87 • • • 7.8.1 Accept the Default setting. If this were a Dual site you could choose which transmitter is Primary here. Just Click on Set to return to the Set up menu 7.9 In the Setup window, click on Shutdown , opening the shutdown option window • • 88 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 3 7.9.1 This section allows you to set the criterion for some of the shutdown alarms and to enable or disable them for test purposes. Since we will be testing a new installation, click to remove the checkmarks from VSWR, Power, No Tone, and Continuous, thus disabling them. Click on Set returning to the Setup window 7.10 In the Setup window, click on Warning/Error opening the warning /error list. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 89 • • • 7.10.1 This list affords the USER a way to customize the error messages, re-writing them their native language for instance. You can change these now or accept the default messages. Click on OK to exit back to Setup 7.11 In the Setup window, click on Password opening the password window. 7.11.1 When the installation is complete a password should be entered here securing the site from un-authorized access to system configuration while still allowing casual monitoring. • • 90 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 7.11.2 For now no action is required so just press X to exit. 7.12 Press X to escape out of the Set up menu. 7.13 Verify the Correct Station ID, RF Frequency and Tone Frequency is displayed in the "Present Setting " section of the main screen. The middle monitoring section of the main screen will be indicating N/ A in all of its display areas. (white boxes) 7.14 Having followed all the preceding steps the system should now be configured with the proper parameters to allow an operational check 8.0 OPERATIONAL CHECK 8.1 Turn the AC POWER DISTRIBUTION TRANSMITTER 1 Switch (S4) on. It should illuminate. 8.2 On the PC click on Monitor, then select Transmitter #1 and click on Ready. This signals the Controller /Monitor to begin sending transmitter data to the PC. 8.3 Click on Power and verify the following: 8.3.1 The High Voltage ON relay and the inrush circuit relay on the PA Power Supply PCB in the RF section will activate in sequence 8.3.2 DS2 on the RF mother board will illuminate indicating the presence of High Voltage. 8.3.3 DS1 on the PA Power Supply PCB will illuminate indicating the presence of High Voltage. 8.3.4 The data fields on the PC main window screen will fill with system wide information similar to that shown in the following screen capture SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 91 • • • SECTION 3 Note: The SD 250 is a Direct Digital Synthesis (DDS) based microprocessor controlled transmitter operating class D through broadband Butterworth filters. The system is quite adjustment free because of this , however there are checkpoints that should be verified with Calibrated test equipment to ensure proper operation. 8.3.5 Note that DC Voltage, DC Current and Antenna Current readings are not shown. They are signals fed in from external sources and are optional. They must be with their own separate documentation. 8.3.6 Modulation, Forward Power, Reflected Power and VSWR fields will have arbitrary values at this time. This is normal 8.4 Frequency checks 8.4.1 Connect a calibrated frequency counter to TP10 on the front of the RF Power Amplifier (SLP10001). This signal is the RF output from the Controller/Monitor DDS. 8.4.2 Verify that the frequency reads the site frequency ± 100 parts per million or in the case of the screen shown, 320,000 ± 32 Hz . Note: Regulations state 100 PPM is allowed if the Power is less than 200 watts, therefore to calculate the maximum deviation the formula would be as follows: (Operating Frequency / 1,000,000) X 100 8.4.3 If the frequency is not in tolerance calibration must be run as follows. • • 92 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER Note:Normally the DDS section is extremely accurate (± 3Hz) by itself. However a correction coefficient based on precision test equipment is generated at the factory and stored in the Controller / Monitor boards NVRAM. This Number is used to control the DDS output and will correct the frequency further. At the same time the on board frequency counter is also corrected to bring the test equipment , the output and the input into agreement. The Calibration routine should only be run if a component of the system needs replacement or if precision test equipment indicates the system is out of tolerance. 8.4.4 Click on Setup (see section 7.3) then click on Calibration opening the Frequency / Power / Modulation calibration window. NEED NEW WINDOW BELOW WHICH ADDS MANUAL MODE TO MATCH PROC!! SECTION 3 8.4.5 Type in the frequency of operation in the window labeled "Enter Frequency" 8.4.6 Click on Monitor and wait until the reading in the Local Read window stabilizes (about 10 seconds) 8.4.7 A choice is now available as to the method of calibration. If Auto is clicked The controller / monitor will recalibrate the output frequency based on its own internal counter which itself is corrected at the factory. If Manual is selected the frequency as read by precision external equipment must be input and the correction will be based on that . (we will use the latter here.) SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 93 • • • 8.4.8 Click on Manual and a popup window will appear. Enter the external frequency counters readout and click OK 8.4.9 After a few moments verify that the frequency now being read on the PC monitor agrees with the Test equipment. This completes Frequency calibration. 8.4.10 Close the Calibration and the Setup windows 8.5 RF Power output checks 8.5.1 Scope the output of the transmitter at the Dummy Load 8.5.2 On the PC main window again click on Control and verify a popup window as follows: 8.5.3 Manually enter or adjust the slider for 10 watts RF output power. 8.5.4 Verify the power output level agrees with the PC levels with the Scope using the formula P = (Vpp÷2.828)² / RDUMMY LOAD (a direct reading calibrated power meter is also suitable). The tolerance is the same as a portable Bird wattmeter, 5% 8.5.5 Increase power in 5 or 10 watt steps up to the maximum allowable power verifying the power read on the test equipment agrees with the PC readout to a 5% tolerance. 8.6 Power Calibration 8.6.1 If the Output Power is out of tolerance a power calibration will be required. Click on Setup, then Click on Calibration • • 94 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 3 WARNING ! These Calibrations are normally done at the factory using Calibrated precision test equipment and a precision Dummy Load. A calibrated Scope and a non reactive dummy load of exact known value must be used. The power calibration cannot be done connected to the radiating system. Any attempt to do so will degrade system monitoring performance. 8.6.2 In the power section select a power range equal to or less than the maximum allowable power. 8.6.3 In the Dummy Load window enter the EXACT resistance value of the dummy load connected and click on Set. 8.6.4 The Voltage the Scope should read will show up in the Calculate For window for your convenience. 8.6.5 Observing the Scope RF Vpp value, adjust the Power Factor slider until the scope reads the Vpp that was calculated for it. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 95 • • • 8.6.6 Click on Power Factor Set and Observe that the power in the Power measured window comes into agreement with the true power as adjusted to on the scope. 8.6.7 The Power curve has now been re referenced. Exit out of the Calibration and Setup menu . 8.6.8 Click on control and perform a few spot checks to confirm that the power being read out on the PC is accurate. Power calibration is complete. Leave the Scope attached to the dummy load and leave the System set at full legal output power. 8.7 Modulation Checks 8.7.1 Note the carrier only Vpp level on the Scope and write it down. 8.7.2 Click on Control and enter 100% modulation either manually or with the slider. 8.7.3 Set the Scope for reading a 400 or 1020 Hz modulation envelope. Verify the modulation envelope just touches zero baseline at modulation valleys 8.7.4 Verify that the modulation Vpp peaks are reaching twice the carrier Vpp ,earlier noted, within 5% 8.7.5 On the PC, adjust the Modulation level down to 50% 8.7.6 Read on the Scope measuring the valley and peak of the envelope. Using the formula Mod% = (Vmax-Vmin) / (Vmax+Vmin) compute the actual modulation. 8.7.7 Verify the set modulation and the observed modulation% agree to within 5% 8.7.8 If the Modulation does not track between these two points a calibration must be performed. 8.8 Modulation Calibration 8.8.1 Refer to the SDF31002 , Page 10, drawing and locate the Analog I/O PCB (SLP10005) in the Controller Section. Connect a Scope probe to TP102 ...(use TP0 for GND) 8.8.2 Adjust the modulation level to 100% 8.8.3 Adjust R10 on the same PCB until the waveform just touches the zero or GND reference point at its negative most excursion. 8.8.4 Meter TP103 and adjust R101so it reads 4.0VDC 8.8.5 Meter TP104 and adjust R102 so it reads 4.0VDC 8.8.6 Remove the scope and meter connections 8.8.7 Click on Setup then click on Calibration. • • 96 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 3 8.8.8 Click on the 50% set point 8.8.9 Verify that the factory Modulation Coefficients are correctly entered. These will be listed in the factory acceptance test sheet. Re-enter them if they are corrupted or missing. Click on Set when they are correct 8.8.10 Adjust the Modulation Factor Slider until the modulation measured window reads 50% 8.8.11 Click on the 100% setpoint 8.8.12 Verify that the modulation setting reads correctly at both points. 8.8.13 That ends modulation calibration. 8.9 Ident. Checkout SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 97 • • • 8.9.1 Close the Calibration and the Setup windows. 8.9.2 Click on Control and in the Mode section, Click on IDENT 8.9.3 Set the Modulation Level to 95% and click on Set . 8.9.4 Attach the Scope to the Dummy Load and verify that the output RF modulation envelope is being Keyed with the proper Morse code ID and timing interval as specified by the USER during setup. 8.10 Limits Tests. 8.10.1 On the PC, Click on Control and enter a Power level greater than the Maximum allowable power. 8.10.2 Observe that the controller /Monitor will not allow a power greater than the systems maximum allowable power rating as purchased. 8.10.3 Return the power setting to an allowed level. 8.10.4 Enter a modulation level above 100% 8.10.5 Observe that the Controller/Monitor will not allow more than 100% modulation. 8.10.6 Return the modulation setting to 95% 8.11 Optional DC/DC testing 8.11.1 If Battery backup operation is to be utilized to provide power during AC power line failures Go to the Optional DC Installation Section which is included in the Options section. An OEM battery charger modified to input charge/discharge information will be explained there. 8.12 Optional AWOS audio PCB. 8.12.1 The Audio PCB is installed and set up at the Factory and is not designed to be adjusted in the field. The Customer input level should typically be set to -17dBm however levels up to +5 dBm are acceptable 8.12.2 Note that the AWOS modulation path is NOT controlled by the Controller /Monitor. Its own AGC circuitry will prevent any sustained modulation in excess of the alignment value of 95% irregardless of the customer input level 8.13 Closing up the system 8.13.1 On the PC open the control window if not already opened and set the RF Power output to Zero 8.13.2 Toggle the AC mains power switch OFF 8.13.3 Replace all the previously removed front panels except the main watertight system housing cover. 8.13.4 Disconnect the Dummy load . 8.13.5 All general transmitter Dummy Load installation checks are complete. The transmitter is ready to be connected to the Beacon Site antenna system and no further adjustments will be required. It is not advisable to attempt any adjustments while connected to the Antenna system except those allowed by software. 9.0 PLACING THE SYSTEM IN OPERATION 9.1 Connecting to a Southern Avionics Antenna Coupler • • 98 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 9.1.1 Install the Coupler /Antenna combination according to the Coupler Installation Manual which depends on which type is purchased. 9.1.2 Connect the furnished N terminated Coax from the Transmitter RF output N connector to the Antenna Coupler . SAC couplers come with a standard N connector. 9.1.3 Using the PC to control the Transmitter, follow power-up and tuning directions in the coupler manual. Basically the coupler must be set up to present a 50 OHM , minimally reactive load to the Transmitter . 9.2 Connecting to an OEM coupler 9.2.1 Depending on the Coupler an adapter may need to be furnished or a new cable fabricated by the USER. It is the USER's responsibility to verify that the coupler is one designed for a standard 50 Ohm non reactive input. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SECTION 3 The Installation Section is Complete • • • 99 • • • This page is intentionally left blank. • • 100 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 4 MAINTENANCE 4.1 ALIGNMENT AND ADJUSTMENT 1.0 THE STANDARD ALIGNMENT CONFIGURATION The standard alignment configuration is a way in which the SD250 is connected to power and load to ensure reproducibility. Any subsequent alignment procedure assumes the following hook-up. 0.1 Connect AC mains L1 to user section TB1-1 (115/230 VAC Hot ) 0.2 Connect AC mains L2 to user section TB1-2 (115/230 VAC Neutral or Hot 0.3 Connect AC mains GND to user section TB1-3 ( AC Power GND ) 0.4 Connect the main cabinet ground to a good Earth ground. 0.5 Connect RF Out to a 50 Ohm non-reactive load. 0.6 Connect Battery I Sample to TB1-4 0.7 Connect Battery + to TB1-5 0.8 Connect Battery - to TB1-6 Be aware that many PC's are not shielded that well and may behave strangely or lock up if located where intense RF fields exist. Therefore keep the PC as far away from the coupler /antenna as possible. 4.2 CONTROL MONITOR 4.2.1 ANALOG I/O ALIGNMENT 1.0 PRELIMINARY SET-UP 0.1 Successful alignment of this PCB requires a fully functional system and a previously aligned RF section. 0.2 Adjust R14 And R15 fully CCW 0.3 Verify that all ac and dc power switches are turned off 0.4 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 0.5 Turn the PC on and Load and Run the USER Software supplied with the System 0.6 Turn on AC main power switch 0.7 Turn on the Controller / Monitor AC Distribution power switch 0.8 Turn on the Transmitter 1 AC Distribution power switch 0.9 On the PC click on Open Port 0.10 Click on ID CONFIG and set up for the normal frequency of operation. 0.11 Click POWER ON SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 101 • • • SECTION 4 0.9 The Local PC used to communicate with the SD250 should be commonly grounded with the unit. 1.0 FORWARD / REFLECTED POWER ALIGNMENT 1.1 Set Mode to CARRIER 1.2 Set the RF POWER level to the maximum power allowed. 1.3 Meter TP101 and adjust R101 for 3.50VDC (this setting allows for continuous modulation power readings not to exceed 5.0VDC max ) 1.4 Set the RF POWER level to Zero 1.5 Disconnect the dummy load creating a 100% reflected power condition 1.6 Increase RF POWER to 25 watts 1.7 Meter TP101 and record 1.8 Meter TP102 and adjust R102 until it is the same as TP101 1.9 Set the RF POWER level to Zero 1.10 Re-connect the dummy load and connect calibrated Scope to read Power accurately 1.11 On PC click on Power Calibration 1.12 Follow screen prompts to establish the Power Correction Factor. When complete make sure to STORE results. 1.13 Exit the Calibration Menu 1.14 Check the Power calibration from low power to high power and verify Power indicated by the Controller/ Monitor as seen on the PC readout is accurate to within 2% 2.0 MODULATION DETECTOR ALIGNMENT 2.1 Set Mode to CONTINUOUS 2.2 Set MODULATION to 50% 2.3 Set the RF POWER level to 50% of the maximum power allowed 2.4 Connect a scope to TP1 and verify the presence of a tone frequency audio AC signal riding above ground. 2.5 Connect the scope to TP2 again verifying the presence of the same tone frequency audio signal being clamped near ground. 2.6 Adjust R8 until the negative swing of the signal just touches ground. 2.7 On the PC increase the RF POWER level to the Maximum Allowed or 50 Watts whichever is greater. 2.8 Attach a meter to TP3 (Vmax DC output) 2.9 Adjust R14 until TP3 reads 4.0 VDC 2.10 Attach a Meter to TP4 (Vref DC output) 2.11 Adjust R15 until TP4 reads 4.0VDC • • 102 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 4.2.2 DIGITAL I/O ALIGNMENT 1.0 PRELIMINARY SET-UP 1.1 Successful alignment of this PCB requires a fully functional system and a previously aligned RF section. 1.2 Verify that all ac and dc power switches are turned off 1.3 Adjust R5 fully CW 1.4 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 1.5 Turn the PC on and Load and Run the USER Software supplied with the System 1.6 Turn on AC main power switch 1.7 Turn on the Controller / Monitor AC Distribution power switch 1.8 Turn on the Transmitter 1 AC Distribution power switch 1.9 On the PC click on Open Port 1.10 Click on ID CONFIG and set up for the normal frequency of operation. 1.11 Click POWER ON SECTION 4 1.12 Set the RF POWER level to Zero 1.13 Set Mode to CARRIER 2.0 PULSE WIDTH MODULATOR ALIGNMENT 2.1 Scope TP2 and adjust R9 for a 75,000 ±500 Hz, +4 VDC to -4 VDC triangle-wave. 2.2 Scope TP3 and observe a 75000 Hz square wave that is +12Vpk and less than 50% duty cycle. 2.3 Adjust R28 for an exact 45% duty cycle square-wave at TP3. Note that this setting is critical and is the basis for modulation purity and all subsequent power alignment. Calibration of the RF section is based on this waveform. 2.4 Set the RF POWER to the maximum allowed power or 100 watts whichever is LEAST 2.5 Measure the output power with a calibrated scope at the dummy load. 2.6 If the power output is not within 2% of the power setting then the output of the controller/ monitor must be verified and the calibration pot on the PA Power supply PCB must be readjusted. This is easy to do. It must be stressed that tweaking of the duty cycle to achieve alignment is not acceptable. 2.7 Set up the scope attached to the dummy load for monitoring the modulation envelope. 2.8 Set the RF POWER to 25 watts. 2.9 Set the Mode to CONTINUOUS 2.10 Set the Modulation to 100% 2.11 Adjust R30 until the modulation envelope is indicating 100% modulation 2.12 Set the RF POWER level to the maximum power allowed. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 103 • • • 2.13 Fine Adjust R30 again for 100% modulation. 2.14 Set the RF POWER to 25 watts. 2.15 Set the Modulation to 125% 2.16 Adjust R5 until the modulation envelope peak just begins to be limited as indicated by flattopping. 2.17 Reduce Modulation to 95% 2.18 Set the RF Power to the normal allowed output Power 2.19 Set the Mode to IDENT 2.20 If the optional Audio PCB is included proceed to the SLP10020 alignment section 2.21 This completes Digital I/O alignment 4.2.3 AUDIO OPTION (AWOS) ALIGNMENT PRELIMINARY SET-UP 2.1 Successful alignment of this PCB requires a fully functional system and a previously aligned Digital I/O PCB 2.2 Verify that all ac and dc power switches are turned off 2.3 Disconnect the main AC input by either unplugging the unit from the mains or turning OFF the main USER supply breaker. 2.4 An audio test generator with a 600 Ohm variable output calibrated from +10 to -40 dbm is required. 2.5 Connect the Audio Generator output to TB6 on the User Interface PCB in the USER section. Connect the individual wires as follows: (see assembly drawing SAP10006) +Audio to TB6-1 - Audio to TB6-2 Shield to TB6-3 2.6 Remove the Digital I/O PCB from the Control Monitor Section and set JP1 to 1-3 and JP2 to 1-2 . Install the piggyback Audio PCB (see drawing SAP10020 for details) 2.7 Set The Audio PCB Jumpers JP1 to 1-3, JP2 to 1-2 2.8 Place the Digital I/O PCB on an extender and re-install it. 2.9 Re-establish the main AC Power source. 2.10 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 2.11 Turn the PC on and Load and Run the USER Software supplied with the System 2.12 Turn on AC main power switch 2.13 Turn on the Controller / Monitor AC Distribution power switch 2.14 Turn the Transmitter 1 AC Distribution power switch ON 2.15 On the PC click on Open Port 2.16 Click on ID CONFIG and set up for the normal frequency of operation. • • 104 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.17 Click POWER ON 2.18 Set the RF POWER level to Zero 2.19 Set the Modulation to 95% 3.0 AUDIO AMPLIFIER COMMON MODE BALANCE 3.1 Set the Audio generator to output 1000Hz @ 0.0 dBm 3.2 Scope TP1 and adjust R22 for minimum signal @ 1000Hz. This should be less than 20 millivolts. 3.3 Turn the Controller / Monitor AC Distribution power switch OFF 3.4 On the Audio PCB move the jumpers JP1 to 1-2 and JP2 to 1-2 4.0 AUTOMATIC GAIN CONTROL 4.1 Connect a calibrated Modulation monitor to the transmitters output RF line 4.2 Turn the Controller / Monitor AC Distribution power switch ON 4.3 Click POWER ON 4.4 Set the RF POWER level to 25 Watts SECTION 4 4.5 Set the Mode to CARRIER 4.6 Set the Signal Generator to output 1000Hz @ -28Dbm 4.7 Scope TP3 and adjust R24 until it just switches to +12V(high) 4.8 Increase The Signal generator output to -17 dBm 4.9 Temporarily adjust R29 until 95% modulation is read on the Modulation monitor 4.10 Verify AGC capture takes place indicated by no further increase in Modulation percentage as the signal generators output is increased up to +10dBm. 4.11 Set the Audio Generator to -17dBm 4.12 Adjust R29 for Zero modulation. 4.13 On the PC switch the Mode to CONTINUOUS 4.14 Adjust R2 until the Monitor reads 20% modulation 4.15 Reduce the Audio Generator output to -30 dBm 4.16 Verify the Keyer Tone modulation level returns to 95% within 5 seconds 4.17 Increase the Audio Generator output to +10 dBm 4.18 Adjust R29 until the composite modulation reads 95%. If only a scope is available, adjust the modulation valleys to just touch the zero (gnd) baseline and then back off the adjustment 1/2 turn. 4.19 On the PC click on Power off. 4.20 Turn All Power switches OFF 4.21 Replace the Digital I/O PCB in its Slot 4.22 Audio PCB alignment is Complete. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 105 • • • 4.3 TRANSMITTER 4.3.1 PA POWER SUPPLY ALIGNMENT (PAPS) Safety Note: Dangerous voltages are present on this PCB during power on tests. Be very careful when working on this board. When power is removed dangerous voltage will still be present on the HV cap bank. A built in HV Bleeder on the mother board will discharge the HV cap bank in about 30 seconds. Red LED DS1 will be on if power is present. Another LED on the mother board will also indicate HV presence. Verify this with a meter check at either end of R69 until you are personally confident the bleeder circuit and associated indicators are operating correctly. Note: To be able to successfully complete this alignment without using special loading fixtures we rely on a normal load being presented to the supply by the RF Power Amplifier PCB and Filter PCB. Therefore it is important that those PCBs be aligned and in good working order. 1.0 PRELIMINARY CHECKS AND ADJUSTMENTS 1.1 Verify that all ac and dc power switches are turned off . 1.2 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 1.3 Turn the PC on and Load and Run the Controller / Monitor user Software supplied with the System 1.4 Remove the RF power amplifier PCB which removes the load from the PAPS 1.5 Remove the PAPS PCB and place it on the extender fixture. 1.6 Adjust R32,R38,R15, R41, R43, R48 and R66 fully clockwise (CW) 1.7 Adjust R4, R7, and R40 fully counterclockwise (CCW) 1.8 Adjust R45 and R46 for middle range 1.9 Toggle the Manual HV switch S3 to the OFF position (actuator thrown toward the front of the PCB) 1.10 Move jumper JP1 to 3-4 (lower position) enabling local power control 2.0 DC CONTROLLER SECTION LOW VOLTAGE ALIGNMENT 2.1 Turn the main power AC switch on. . Caution! Input HV is on! 2.2 Turn the AC distribution switch for Transmitter 1 or Transmitter 2 on depending on where the extender is being used. 2.3 Verify the presence of +50vdc on TP1 of the RF motherboard in use. 2.4 Adjust R43 for 12.00 ±0.1 vdc at TP11 2.5 Adjust R48 for 12.00 ±0.1vdc at TP13 2.6 Press the manual reset buttons S1 and S2 2.7 Adjust r4 for 4.00 ±0.01vdc at TP1 2.8 Initially adjust R7 for approximately 2.7vdc at TP5 2.9 Scope TP2 and further adjust R7 until an approximate 50% duty cycle 75khz square-wave is seen. A loose feel to the adjustment is normal since HV feedback which stabilizes the signal is not yet present. 2.10 Read TP2 with a calibrated frequency counter and adjust R20 for 75 kHz ±500 Hz. Note that this frequency is not critical but is optimum for the inductor used in the buck converter. • • 106 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.11 Connect channel 2 of the scope to TP3 and verify that the two signals are 180 degrees out of phase and have approximately 250 nano-seconds dead time between them. Dead time is here defined as that period when both signals are low at the transition point between one being high and the other being low. 2.12 Connect scope channel 1 and 2 to the gates of Q1 and Q2 and verify the 75khz signals are 180 degrees out of phase. 2.13 Important! Adjust R7 fully CCW 3.0 DC-DC CONVERTER LOW VOLTAGE ALIGNMENT 3.1 Scope TP12 and adjust R45 for 75kHz ±500Hz . Then adjust R46 for 50% duty cycle. 3.2 Scope The Gates of Q4 and Q5 and readjust R46 until the 75 kHz signal is at a 50% duty cycle. Some readjustment between R45 and R46 may be necessary. 3.3 Remove the scope leads 3.4 Adjust R57 until TP16 is at 2.50 ±0.01VDC . This sets the DC-DC HV shut down level to 250V or more. Built in hysteresis will cause the supply to slowly discharge to 220VDC and again turn on if no current is being drawn by the RF Power Amplifier. 3.5 Meter TP14 and adjust R66 for 3.75 ±.01 VDC This sets the DC-DC over-current shut down point equivalent to 250W @125% Modulation. This setting is good for all power ranges. 4.1 Adjust R82 for 1.30 volts at TP17. This sets the inrush limiter to drop out at 130 Volts 4.2 Using the manual HV switch S3 turn on High Voltage. Be Aware of any unusual behavior and be ready to shut off main power. 4.3 Relay K1 will be heard activating immediately followed by K2 a short time later. This is the inrush sequence. The first time HV is turned on, two (2) distinct relay closures should be heard as the HV caps charge up. If the Cap bank is already charged both relays will pull in simultaneously. Verify that DS1 illuminates as well as the LED on the mother board. Note: It is important to realize that the HV ON/OFF switch does not bleed off the HV cap bank. The bleeder turns on only when 50V turns off. This means AC and DC power must both be removed. 4.4 Verify 250VDC at TP2 on the RF Motherboard. 4.5 Meter TP6 And slowly Adjust R7 (power output calibration control) observing the voltage gradually increasing. 4.6 Depending on the maximum power the transmitter will be operating at continue to adjust R7 until the nominal output DC voltage for that power is reached as listed below: SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 107 • • • SECTION 4 4.0 DC CONTROLLER HV ALIGNMENT , UNLOADED Maximum Power 250 Watts 100 Watts 50 Watts 25 Watts DC Controller Output 160 VDC 100 VDC 72 VDC 50 VDC 4.7 The PAPS is now calibrated for Maximum normal output based on an expected 4.0V feed from Controller / Monitor. Do not disturb the R7 setting again until it is connected to the RF Amplifier it will feed, at which time fine adjustments may be required. 4.8 Adjust R4 (manual power control) fully CCW. In the future any manual test power control will be done with this pot only. 4.9 Meter TP8 and Adjust R32 to read 1.90 ±0.05 VDC setting the DC Controller over-voltage fault level to 190VDC 4.10 Meter TP9 and adjust R38 to read 0.59V. This sets the Maximum peak current to a value similar to that drawn when running 250 Watts and over-modulating 120% ( This setting should be set slightly higher than the RF PA shutdown setting allowing better diagnostic analysis) 4.11 Turn off all power switches 4.12 Switch OFF HV manual control switch S3 4.13 Allow any HV to Bleed off ensuring HV indicator LED DS1 is extinguished. 5.0 DC CONTROLLER HV ALIGNMENT WITH RF POWER AMPLIFIER INSTALLED 5.1 Move JP1 the jumper to 1-2 (the upper position) enabling Controller / Monitor control 5.2 Install The RF Power Amplifier PCB 5.3 Ensure that the Filter/Bridge PCB is installed and strapped for the Frequency of operation 5.4 On the RF Mother PCB remove F1 and connect a 10 Amp Current meter across the fuse-holder. 5.5 Connect Channel 1 of the Scope across the 50 Ohm NI dummy load. 5.6 Turn on Main AC power and switch on Controller / Monitor power 5.7 On PC click on the ID CONFIG button and set the frequency of operation for the filter installed. Close the window when done. 5.8 Turn on Transmitter 1 AC power distribution switch . 5.9 On the PC Click on the POWER ON button and verify the HV led illuminates. 5.10 On the PC click on the CONTROL button opening the Power/Modulation control window 5.11 Set the RF power level to the 25% of the maximum power allowed on site. Verify the correct RF power output on the Scope. Pout = (RFVPP ÷ 2.828)² ÷ R dummy load 5.12 Increase Carrier power until maximum allowed power is reached as indicated on the monitoring Scope on the dummy load. • • 108 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 5.13 Set the modulation level to 100% 5.14 Meter TP10 Set R41 fully CW and adjust R40 until the voltage equals the current in Amps on the current meter.. ( Example: 2.7 amps = 2.7volts at TP10 ) 5.15 In the PC control window, set the RF Carrier power to Zero. 5.16 Turn the DC Input power switch on. 5.17 In the PC control Window again adjust RF Carrier Power output to Maximum allowed output as read by the scope. 5.18 Turn OFF the Transmitter AC power distribution switch and verify that Controller / Monitor automatically folds-back the RF Power to 80% of Maximum allowed output. This fold-back feature helps preserve battery life in an emergency situation. 5.19 Turn Transmitter AC Distribution Switch back on and verify Full legal power levels are re-established. 5.20 Turn the DC input supply switch OFF 5.21 On the PC Control Panel window, set RF output and Modulation % to Zero 5.22 Close the control Window on the PC and Click on Power OFF, at which time HV relay drop-out should be heard SECTION 4 5.23 Click on the CLOSE PORT button 6.0 PA POWER SUPPLY ALIGNMENT IS COMPLETE 6.1 Turn the Transmitter's AC Power off and allow HV to discharge 6.2 Turn Controller / Monitor's AC power OFF 6.3 Remove the PA Power Supply from the extender fixture. 6.4 Disconnect the Current meter connected to F1 fuse holder on the RF Mother Board and replace F1 6.5 Re-install the PA Power supply in the RF Module. 4.3.2 RF POWER AMPLIFIER ALIGNMENT (PA) Safety Note: Dangerous voltages are present on this PCB during power on tests. Be very careful when working on this board. When power is removed dangerous voltage will still be present on the HV cap bank. A built in HV Bleeder on the mother board will discharge the HV cap bank in about 30 seconds. On The PA Power supply PCB Red LED DS1 will be on if power is present. Another LED on the mother board will also indicate HV presence. Verify SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 109 • • • this with a meter check at either end of R69 until you are personally confident the bleeder circuit and associated indicators are operating correctly. Note: To be able to successfully complete this alignment without using special loading fixtures we rely on a normal load being presented to the RF Power Amplifier by the Filter/Bridge PCB. Therefore it is important that the Filter/ Bridge PCB be optioned for the correct frequency and in good working order. 1.0 PRELIMINARY SET-UP 1.1 Verify that all ac and dc power switches are turned off 1.2 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 1.3 Turn the PC on and Load and Run the Controller / Monitor user Software supplied with the System 1.4 Remove the RF Amplifier PCB and place it on the extender fixture. 1.5 Set JP1 jumper to connect 1-2 1.6 Adjust R38 fully CCW 1.7 Adjust R14,R20, and R28 fully CW 1.8 Turn The Main AC power switch ON 1.9 Turn the Controller / Monitor AC distribution switch ON 1.10 On the PC screen Click on OPEN PORT 1.11 Click on ID CONFIG and set up for the proper Site RF frequency and Tone 1.12 Click on Power OFF 2.0 RF Power Amplifier low level alignment 2.1 Turn the Transmitter (1 or 2) AC Power Distribution Switch ON 2.2 Meter TP1and Adjust R38 CW to read 12.0 ± 0.01 vdc 2.3 ON the PC click on Power ON 2.4 Scope TP10 and verify the presence of 5V square-wave RF at the previously selected Frequency. If an outside user source of RF is being used it should have a minimum level of 1Vpp 2.5 Scope TP9 and adjust R31 for a 10 Vpp RF signal at the same frequency 2.6 Scope TP11 and adjust R37 for a 50% duty-cycle 2.7 Scope TP12 and verify a 50% duty cycle 30Vpp RF signal at the same frequency 2.8 Using 2 channels Scope the Phase of the Gate signals at Q4,5,6 and 7. 2.9 Verify that Q4 and Q7 are in phase. 2.10 Verify that Q5 and Q6 are in phase 2.11 Verify that Q4 and Q5 are 180 deg. Out of phase 2.12 Attach the Dual Scope probes to TP2 and TP3 2.13 Verify TP2 is a +12Vpk 75kHz square-wave with a 45% duty cycle 2.14 Verify TP3 is a +12Vpk 75Khz square wave 180 degrees out of phase with TP2 • • 110 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.15 Be sure of the above Verification! TP2 and TP3 must be correct and out of phase or serious damage to the PA will result when HV is applied in the subsequent steps. 2.16 Turn Transmitter (1 or 2) AC Power Distribution switch OFF 3.0 RF Power Amplifier high level adjustments. 3.1 Connect an RF Ammeter in series at JP1 the large current jumper. 3.2 Turn Transmitter (1 or 2) AC Power Distribution switch ON 3.3 On the PC click on POWER ON. 3.4 On the PC, click on Control opening the Power/Modulation page 3.5 In the PC Control window Set the mode to CARRIER 3.6 Set the RF power control to 10 watts and click on set. 3.7 Scope the RF output at the dummy-load and verify the power output is 10 ± 0.5 Watts. Also verify the waveform is a clean sinewave. 3.8 On the PC increase the RF power output, being careful not to exceed the test meter rating, to the maximum allowable output and verify it at the dummy load. If this power is too much for the meter range select the highest power you can read on scale 3.10 Connect a Meter between TP4 and TP8 then fine Adjust the duty cycle with R37 until the meter reads Zero volts 3.11 Adjust R14 until TP4 reads the recorded value 3.12 Adjust R28 until TP8 reads the recorded value 3.13 Check The PC and verify that the Controller / Monitor PAI 1 & 2 current readings agree with the values set at TP4 and TP8 3.14 On the PC set the RF power control to Zero 0 watts and click on set. 3.15 On the PC click on POWER OFF 3.16 Turn Transmitter (1 or 2) AC Power Distribution switch OFF 3.17 Disconnect the Ammeter and Reinstall the JP1 jumper. 3.18 Remove the RF Power Amplifier from the extender fixture and re-install it in the RF section. 3.19 Turn Transmitter (1 or 2) AC Power Distribution switch ON 3.20 On the PC click on POWER ON 3.21 Meter TP7 and on the PC set the RF power for 5 watts. 3.22 Scope the output to the Dummy load and verify The power output is correct ± 5% 3.23 Verify the PAV being reported by the Controller / Monitor agrees with the TP7 reading 3.24 Continue checking the power accuracy across the allowed power range in 5 watt intervals to 50 watts , 10 watt intervals to 250 watts. Check that Controller / Monitor PAV readings agree with TP7 3.25 On the PC set the RF power control to the maximum allowable output and click on set. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 111 • • • SECTION 4 3.9 Read the current displayed on the RF Ammeter. (@100W 2.7Amps is typical) ,divide the Ammeter value by two (2) and record the value. 3.26 On the PC set Mode to Continuous 3.27 On the PC set and increase modulation in steps from 10 to 100% verifying a proper sinusoidal modulation envelope. 3.28 With Modulation at 100%, scope the output at the Dummy load and adjust R20 CCW until the shutdown occurs. the Controller / Monitor should indicate a fault condition. 3.29 Back off R20 and reset the fault on the PC. Verify Modulated output returns. 3.30 Increase Modulation to 120% and adjust R20 CCW again slowly until a shutdown occurs. 3.31 On the PC adjust the Modulation to 95%, then set the Mode to IDENT. 3.32 Monitor the output for one minute and verify no faults occur 3.33 The RF Power Amplifier Alignment is complete 4.3.3 FILTER / BRIDGE ALIGNMENT (FB) Safety Note: Dangerous RF voltages are present on this PCB during power on tests. Be very careful when working on this board. 1.0 PRELIMINARY SET-UP 1.1 Verify that all ac and dc power switches are turned off 1.2 Connect a PC to the Controller / Monitor local port with an RS232 null modem cable. 1.3 Turn the PC on and Load and Run the Controller / Monitor USER Software supplied with the System 1.4 Remove the Filter/Bridge PCB from the RF Section and place it on an extender fixture 1.5 Adjust R7 and R11 fully CW 1.6 Set jumper JP13 and JP14 to B 1.7 Set jumpers JP1 thru JP12 according to the Frequency Band Chart on the Filter/Bridge Schematic (SEP10002 / 0x ) sheet 1 of 3. 2.0 POWER BRIDGE BALANCE 2.1 Turn The Main AC power switch ON 2.2 Turn the Controller / Monitor AC distribution switch ON 2.3 Turn the Transmitter (1 or 2) AC distribution switch ON 2.4 On the PC screen Click on OPEN PORT 2.5 Click on ID CONFIG and set up for the proper Site RF frequency and Tone 2.6 Click on Power ON and observe the HV lamp on the PAPS comes on 2.7 Click on Control and when the window opens select CARRIER MODE 2.8 Set the Carrier Power level to 25 watts • • 112 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 2.9 Meter TP1 and adjust R21 for a minimum reading . This reading should be close to zero volts. 2.10 On the PC click on Power OFF 2.11 Turn the Transmitter (1 or 2) AC distribution switch OFF. Wait as the HV lamp slowly extinguishs 2.12 Set Jumper JP13 and JP14 to A 2.13 Turn the Transmitter (1 or 2) AC distribution switch ON 2.14 Click on Power ON and observe the HV lamp on the PAPS comes on 2.15 Again, set the Carrier Power level to 25 watts 2.16 Meter TP2 and adjust R22 for a minimum reading . This reading should typically be approximately 0.160VDC. 2.17 Meter TP1. The reading should typically be approximately 2.0vdc 2.18 The Bridge is now balanced. Leave all jumpers where they are and continue with the procedure. 3.0 FAULT SET-UP 3.1 The fault lamp on the Digital I/O PCB (DS3) must be monitored for the following steps. If an optional OP-Panel is installed it must be removed to observe this lamp. 3.2 On the PC set the power to Zero RF Output and temporarily disconnect the Dummy Load 3.3 Slowly increase the RF power output until the Controller / Monitor reports 20% of the Maximum Allowed Level as reflected power. 3.4 Adjust R11 until the Digital I/O fault LED-DS3 just illuminates. 3.5 RF output should immediately turn off. 3.6 Back off R11 and On the PC click on reset (this can also be done manually on the Filter/Bridge PCB) and observe the Digital I/O fault LED DS3 extinguishes and RF power comes back on. 3.7 Again very slowly adjust R11 until the fault just triggers and Digital I/O fault LED-DS3 comes on. 3.8 Decrease Power output and click on reset. Increase the power again to 20% of the Maximum Allowed Level, verifying a fault trigger occurs at that level. Re-adjust R11 if necessary . 3.9 On the PC set the RF Power to Zero 3.10 Re-attach the Dummy Load 3.11 On the PC set the RF Output to the Maximum Allowed Level. Click on CONTINUOUS tone output. 3.12 Set the Modulation to 115 % 3.13 Adjust R7 until the Digital I/O fault LED-DS3 illuminates. 3.14 Verify that RF Power output ceased immediately . 3.15 Back off R7 , reset the fault and repeat the adjustment slowly to obtain an accurate trigger point 3.16 On the PC set the Mode to IDENT, the Modulation to 95% 3.17 Click on Power OFF and turn the Transmitter (1 or 2) AC power OFF SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 113 • • • SECTION 4 Note:Forward and reflected power can also used to trigger fast fault interrupts rather than the slower routine monitoring the controller / monitor accomplishes. It is up to the USER how these should best be set up but the following default settings are factory standard. 3.18 Remove the PCB from the extender and re-install it in the RF Section 3.19 Turn the Transmitter (1 or 2) AC power ON 3.20 Click on Power ON. 3.21 Monitor the System for 2 minutes and verify no faults or shutdowns occur. 3.22 Filter /Bridge Alignment is complete. • • 114 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER 5 ANTENNAS: The range of a beacon and antenna depends on many variables and cannot be guaranteed. The field strength can be calculated if the ground conductivity is known, but the field strength needed depends on the background environmental noise which depends on location. A field strength of 70V/m is generally adequate in the United States and Europe but may not be sufficient in latitudes between 30N and 30S. Range figures given in the following sections are based on average ground conductivity and a field strength of 70V/m. The resistance of the antenna is dependent on many conditions over which the manufacturer has no control. The ground condition, for example, is extremely important. In a high conductivity ground region, the resistance will be fairly low. This is especially true on offshore oil rigs where the ground system consists of a large metal structure over salt water. On the other hand, if the ground conductivity is low, the resistance can become quite large. For example, permafrost in Alaska generally makes a very poor ground and in most cases a special counterpoise system must be used. Without a special counterpoise system, the antenna resistance may be as high as 50 ohms and the antenna efficiency will be very low. THE MAST ANTENNA, "H" ANTENNA, AND 50-FOOT GUYED MAST ANTENNA ARE HIGH Q, NARROW BANDWIDTH ANTENNAS. THEY SHOULD NOT BE USED FOR VOICE MODULATION. THE SYMMETRICAL "T" ANTENNA IS THE ONLY ANTENNA RECOMMENDED FOR VOICE MODUATION. The Mast Antenna is a short vertical monopole with capacitive top loading and inductive center loading. It was designed for use where space is severely limited such as on offshore structures. It is centerloaded to be resonant at approximately 500 KHz for operation between l90 and 415 KHz and at approximately 900 KHz for operation between 415 and 625 KHz. Tuning below the resonant frequency is accomplished with the antenna coupler. There are two versions of this antenna; one designed to be mounted on land, the other on drilling platforms or ships. Neither antenna requires guying. A capacitive hat at the top of the 34-foot Mast Antenna consists of six 8-foot radials. These can be shortened if necessary for clearance on drilling platforms. The counterpoise system used for land installations consists of sixteen 60-foot radials made of #10 copper wire with 6-foot ground rods at each end and one in the center. The offshore version of the Mast Antenna uses the platform structure and the water for the ground system. The range with the Mast Antenna and this transmitter depends on ground condition, frequency, the ADF, and atmospheric noise which in turn depends on location and time. Range for most locations in the United States with one of the lower priced ADF's is from 50 to 70 miles for frequencies above 250 KHz except over low conductivity ground. SAC does not recommend this SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 115 • • • SECTION 5 5.1 Mast Antenna antenna for land installations at frequencies below 250 KHz. The "T" Antenna is far superior at all frequencies and should be used whenever space permits. The 50-foot Guyed Mast is recommended for land installations where the "T" cannot be used. Calculated range over sea water with the Mast Antenna and this transmitter is 40 miles at 200 KHz, increasing to 100 miles at 400 KHz. Ideally, this antenna should be in a clear area; however, this is very seldom feasible on offshore structures. Large obstacles close to the antenna will affect the directional properties and the tuning of the antenna. If possible, the antenna should be installed with a clear area in the direction of the most traffic. The Mast Antenna is electrically very similar to a 200 pF capacitor in series with a small resistor. See the figure at the end of this section for a plot of the capacitive reactance. 5.2 "H" Antenna The "H" Antenna is used on the helipad of offshore structures where there is no clear area to install the Mast Antenna. It is a wire structure that is installed on the perimeter of the helipad. The transmitter is mounted directly beneath it so that the vertical portion of the antenna is the offshore structure itself. Electrical characteristics vary, depending mostly on the size of the helipad but are generally similar to the Mast Antenna. Range is also comparable with the Mast in most cases. 5.3 50-Foot Guyed Mast Antenna This antenna is a guyed vertical monopole with capacitive top loading that was designed for land installations where space is limited. The capacitive top hat consists of six 8-foot radials. The counterpoise system consists of sixteen 60-foot radials made of #10 copper wire with 6-foot ground rods at each end and one in the center. The antenna is guyed at the top and center. The calculated range with the Guyed Mast Antenna exceeds the Mast Antenna but is less than the "T" Antenna under the same conditions. This antenna is recommended for land installation where space does not permit use of the "T" Antenna. The Guyed Mast Antenna is electrically very similar to a 300 pF capacitor in series with a small resistor. See the figure at the end of this section for a plot of the capacitive reactance. 5.4 Symmetrical "T" Antenna The Symmetrical "T" Antenna is recommended if sufficient land is available. This antenna requires a plot of ground approximately 150 feet by 350 feet. • • 116 •• • • SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER The calculated range with the "T" Antenna and this transmitter for most locations in the United States and with one of the lower priced ADF's is from 80 to 100 miles except over low conductivity ground. These range figures are for the standard "T" Antenna with a height of 55 to 60 feet. A long range "T" Antenna with a height of 80 to 85 feet has a range of 100 to 120 miles. If even more range is desired, SAC can supply "T" Antennas with heights up to 200 feet. The standard "T" is electrically very similar to a 1000 pF capacitor in series with a small resistor. See the fiqure at the end of this section for a plot of the capacitive reactance. SECTION 5 649 - DIAGRAM, ANTENNA REACTANCE SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 117 • • • 6 PARTS LISTS SLF31002/00 - ASSY, TRANSMITTER, SD SERIES DUAL (BASIC) REFERENCE DESIGNATOR 01 1A1A3 1A1A4 4A1A3 4A1A4 5A1A3 5A1A4 5A1A5 5A1A6 5A1A7 5A1A8 5A2 • • 118 •• • • COMPONENT SLE10031 SLP10003 SLP10001 SLP10003 SLP10001 SLP10007 SLP10005 SLP10009 SLP10009 SLP10005 SLP10007 SLE10004 DESCRIPTION ASSY, FINAL TRANSMITTER DUAL (COLDFIRE) ASSY, PCB, PA POWER SUPPLY ASSY, PCB, RF POWER AMPLIFIER ASSY, PCB, PA POWER SUPPLY ASSY, PCB, RF POWER AMPLIFIER ASSY, PCB, CF CONTROLLER ASSY, ANALOG I/O AND AUDIO ASSY, PCB, DIGITAL I/O AND PWM ASSY, PCB, DIGITAL I/O AND PWM ASSY, ANALOG I/O AND AUDIO ASSY, PCB, CF CONTROLLER ASSY, LOAD CENTER (COLDFIRE) SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SLE10004 - ASSY, LOAD CENTER (SD SERIES) REFERENCE DESIGNATOR COMPONENT A1 CB1 SLP10006 9C350021 CB2 9C350019 FL1 FL2 FL3 FL4 J1 S1 S2 S3 TB1 9F345000 9F345001 9F345001 9F345001 9R180001 9S900005 9S900005 9S900005 50000011 DESCRIPTION ASSY, PCB USER INTERFACE CIRCUIT BREAKER, 1 POLE, 227 VAC / 65 VDC, 15 AMP CIRCUIT BREAKER, 2 POLE, 277 VAC, 50/60 HZ, 10.0 AMP FLTR LINE 2STG 3A FASTON FLTR LINE 2STG 10A FASTON FLTR LINE 2STG 10A FASTON FLTR LINE 2STG 10A FASTON RCPT 110V SWITCH, DPST SWITCH, DPST SWITCH, DPST CONN, BARRIER TERM BLK, 8POS, 142 SERIES SECTION 6 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 119 • • • SLE10031 - ASSY, FINAL TRANSMITTER DUAL (SD SERIES) REFERENCE DESIGNATOR • • 120 •• • • COMPONENT 01 1A1 4A1 5A1 SLM10001 SLE10033 SLE10033 SLE10032 J68 56000004 DESCRIPTION ASSY, TRANSMITTER ENCLOSURE (COLDFIRE) ASSY, TRANSMITTER (6U) COLDFIRE ASSY, TRANSMITTER (6U) COLDFIRE ASSY, CONTROL MONITOR DUAL (3U), (COLDFIRE) CONN, COAX, PANEL MOUNT, RECPT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER SLM10001 - ASSY, TRANSMITTER ENCLOSURE (SD SERIES) REFERENCE DESIGNATOR COMPONENT 15 18 19 4A000000 9F580002 9R360001 DESCRIPTION TERM COPPER "D" 14 AWG SOLID, 4 AWG STRD WEATHER STRIP, 1/4THK X 5/8W, BLACK FOAM RIVET 3/16" DIA. 1/4"-3/8" GRIP POP CLOSED SS SECTION 6 SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 121 • • • SLM10005 - ASSY, CONTROL MONITOR PANEL WITH APPLIQUE REFERENCE DESIGNATOR A1 XJ1 • • 122 •• • • COMPONENT SLP10016 9J021001 DESCRIPTION ASSY, CONTROL MONITOR PCB (COLD FIRE) MOUNTING HARDWARE, D-SUB .81 LGTH 4-40 JACK SCREW KIT SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER This page is intentionally left blank. SOUTHERN AVIONICS COMPANY SD SERIES TRANSMITTER • • • 123 • • •
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