Spalding 21166904 Users Manual
21166904 to the manual 96b7fbe4-be7e-9d24-b513-a0be22b4b816
2015-02-02
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Customer Service Center N53 W24700 South Corporate Circle Sussex, WI 53089 U.S.A. A Huffy Sports Company WRITE IN YOUR MODEL NUMBER: In-Ground Basketball System Owners Manual SAFETY INSTRUCTIONS FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY. Owner must ensure that all players know and follow these rules for safe operation of the system. To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. • If using a ladder during assembly, use extreme caution. • Two (2) people are reccomended for this operation. • Seat the pole sections properly. Failure to do so could allow the pole sections to separate during play. • Before digging, contact utility company to locate underground power cables, gas, and water lines. Ensure there are no overhead power lines within 20 ft. (7 m) radius of pole location. • Climate, corrosion, excessive use, or misuse could result in system failure. • If technical assistance is required, contact Huffy Sports. • Minimum operational height is 6'6" (1.98 m) to the bottom of backboard. • This equipment is intended for home recreational use only and NOT excessive competitive play. • Read and understand the warning label affixed to pole. Label is shown on page 2. • The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides or salts are all important. • Adult supervision is recommended when adjusting height. • Serious injury could occur if teeth/face come in contact with backboard, net, or rim. REQUIRED TOOLS AND MATERIALS: • Three People • Tape Measure • Shovel and Post Hole Digger Most injuries are caused by misuse and/or not following instructions. Use caution when using this system. • Concrete, 1260 lb. (572 kg) and Container to Mix • Carpenter’s Level • (Two) Step Ladder 8 ft. (2.4 m) • Wrenches: (Two) 1/2, 9/16, 3/4 (One) 3/8 (One) 1/4 For more information on assembly, placement, proper use and maintenance, visit The American Basketball Council website at http://www.smarthoops.com. IMPORTANT! • Flat Screwdriver • Pliers Have any questions?...Don’t go back to the store! We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although great care and effort have been taken, occasionally problems may occur. To ensure prompt and correct handling of any problems, or to answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your Model Number (found on carton) and assembly instructions ready when calling. PLEASE WRITE YOUR MODEL NUMBER IN THE SPACE PROVIDED ABOVE. Toll-Free Customer Service Number for U.S: 1-800-558-5234 Internet Address: http://www.hydra-rib.com © COPYRIGHT 2002 by HUFFY SPORTS 1 10/04 P/N 21166904 IMPORTANT! WRITE MODEL NUMBER FROM BOX ONTO PAGE 1 OF THIS OWNERS MANUAL WARNING FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Owner must ensure that all players know and follow these rules for safe operation of the system. • See instruction manual for proper installation. • DO NOT HANG on the rim or any part of the system including backboard, support braces or net. • During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net. • Do not slide, climb, shake or play on pole. • When adjusting height, keep hands and fingers away from moving parts. • Do not allow children to move or adjust system. • During play, do not wear jewelry (rings, watches, necklaces, etc.); objects may entangle in net. • Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and or deterioration. • Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with with exterior enamel paint. If rust has penetrated through the steel anywhere, replace the pole immediately. • Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before using. • Check system before each use for instability. • Never play on damaged equipment. • Keep pole top covered with cap at all times. 1-800-558-5234 201255 37 P/N 21166904 10/04 2 2/99 1. Ensure ground is level with playing surface, then dig pole hole. PLAYING SURFACE WARNING CONTACT UTILITIES BEFORE DIGGING. 24" (61 cm) 36" (91.4 cm) GROUND SURFACE 2. Install nut (2) to J-bolt (1) as shown. Repeat procedure for other three J-bolts (1). 2” (5.08 cm) 2 2 3 IMPORTANT! Make sure nuts are 2” (5.08 cm) from top of J-Bolts. 3. 1 2 Install threaded ends of J-bolts (1) through holes in mounting plate (3) and secure as shown. 1 NOTE: Make sure J-bolts (1) are in the illustrated position. NOTE: Nuts on the top of plate are used for leveling the pole after system is fully assembled. 3 10/04 P/N 21166904 ;; ;; ;; ;; ;; ;; ;;;; ;;;; ;;;; ;;;; ;;;; 4. 5. Fill hole with concrete. Tamp down concrete to release air pockets and build drainage hill. Insert J-bolts (1) from mounting plate (3) into cement as shown. Move assembly around to release any air pockets in cement, then rest mounting plate on cement drainage hill. Apply some pressure to level mounting plate on top of drainage hill. Level mounting plate and square with playing surface. Clean off any excess cement on mounting plate at this time. PLAYING SURFACE NOTE: Check leveling of mounting plate (3) several times while concrete is curing. 3 IMPORTANT! Front of mounting plate (3) must be parallel with playing surface. WARNING DO NOT PROCEED TO STEP 6 UNTIL CONCRETE HAS CURED FOR A MINIMUM OF 72 HOURS. ALLOW ADDITIONAL TIME FOR COLD, WET OR HUMID WEATHER. P/N 21166904 10/04 4 WARNING 6 TWO PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. 5 6. Upright pole (5). Assemble lower pole flange onto protruding J-bolts (1) as shown. The flange will then rest on the nuts (2) from Step 2. NOTE: Orientation bracket must face playing surface. IMPORTANT! Holes in pole must be parallel with playing surface. PLAYING SURFACE 7. Secure pole (5) flange to mounting plate (3) as shown. Tighten completely. 38 14 7 5 14 PLAYING SURFACE 1 3 5 10/04 P/N 21166904 8. Insert caps (8) into end of each support arm (9) as shown. Tap firmly in position. 9. Apply logo label (11) to lower support arms (9) as shown. Repeat for opposite side. 10. Beginning with upper support arms (9) secure support arms to pole. Continue by securing lower support arms (9) as shown. WARNING TWO PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. 8 8 9 7 4 8 8 12 8 4 4 9 7 11 14 12 4 8 P/N 21166904 10/04 6 11. Secure H-frame (13) to support arms (9). WARNING TWO PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. 9 9 13 16 4 4 4 7 4 16 7 IMPORTANT! Do not over tighten. 9 16 9 4 4 16 4 4 7 7 7 10/04 P/N 21166904 12. Install cross brace (17) with nuts (59) and bolts (22) as shown. Repeat for opposite side. 22 17 59 P/N 21166904 10/04 8 13. Install vertical supports (18), nuts (2), washers (4) and bolts (53) as shown. 53 4 4 2 53 2 4 4 18 IMPORTANT! The end with the double holes need to be toward the playing surface 9 10/04 P/N 21166904 14. Attach handle plates (21) to vertical supports (18) as shown. Attach cable bracket (20) to handle plates (21) as shown. 18 18 23 23 54 55 54 23 55 54 54 21 23 20 21 SIDE VIEW P/N 21166904 10/04 10 15. Remove tie strap that secures cable to strut assembly. Slide shroud (36, 46) over strut assembly (35) as shown. 36 CAUTION! Do not depress valve stems. Pressing strut valve stems will cause a rapid extension of the strut and possible injury. 35 46 16. Mount activator bracket (47) to strut assembly (35) with hardware as shown. NOTE: DO NOT OVERTIGHTEN NUT (52) ONTO BOLT (56). BRACKET (47) SHOULD MOVE FREELY. 56 46 35 35 47 CAUTION! Do not depress valve stems. Pressing strut valve stems will cause a rapid extension of the strut and possible injury. 63 11 10/04 P/N 21166904 17. Attach strut/shroud assembly to crossbrace (17) and pole as shown. 17 59 7 65 61 P/N 21166904 10/04 12 18. Run the cable from strut assembly around the pole, through the hole in the vertical support (18) and down through the hole in the cable bracket as shown (20). Place one nut on top of the cable bracket and one below as illustrated. Tighten the bottom nut until 1/8” of thread is exposed as illustrated. 20 18 Opposite Side View 13 10/04 P/N 21166904 19 A. Carefully attach cable end to actuator plate (47). 47 19 B. Begin trigger assembly by pulling wire through slot on trigger(48) as shown. Complete this assembly by installing trigger to plates with bolt (53) and bolt (58). NOTE: DO NOT OVERTIGHTEN NUT (42) ONTO BOLT (58). TRIGGER (48) SHOULD MOVE FREELY. 48 66 7 42 52 58 P/N 21166904 10/04 14 20. Slide shroud over strut assembly and attach shroud with screw (60) as shown. 60 15 10/04 P/N 21166904 RIM ASSEMBLY & INSTALLATION 21. Install carriage bolt (41) through rim (25), washers (4) and (27) as shown. Tighten nut (43) completely. Place nut (42) about half-way up carriage bolt (41) as shown. 41 25 42 WARNING TWO PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. 27 4 41 43 27 22. Attach foam pad (19) to Backboard. Attach bracket (39) to backboard and support structure by inserting bolts (26) and washers (24) through top holes in bracket (39), Tighten nuts (23) completely. 19 39 24 26 24 23 39 23. 40 Insert inner bracket (40) into bracket (39) as shown. Insert bolts (26) and washers (24) through top holes of inner bracket (40) as shown. Now tighten backboard/frame nuts (23) completely. 24 24 26 23 39 P/N 21166904 10/04 16 40 24. Insert spacer (45) through rim assembly (25). Place rim assembly on bracket (39) so that carriage bolt (41) is inserted through hole on top of inner bracket (40). Install hex bolt (44), washers (27) and nut (42) through top holes on bracket (39) through spacer (45) as shown.Tighten completely. BOTTOM VIEW 25 27 41 42 27 40 27 44 45 25. 25 39 45 Install spring (28), concave washer (29) and center lock nut (30) to carriage bolt (41) as shown. 41 NOTE Do not over tighten as rim will not flex properly. See leveling instructions to determine how much to tighten nuts (42) and (30). 28 30 17 29 10/04 P/N 21166904 26. LEVELING INSTRUCTIONS: Place level on rim (25) and adjust nut (42) until level. Tighten nut (30) to set rim tension for playing. 25 42 30 27. Apply logo label (33) to cover plate (31). Install cover plate (31) on rim (25) using self tapping screws (32) as shown. 31 33 NOTE ORIENTATION OF COVER PLATE 32 28. Secure net (34) to rim (25). 34 1 NOTE: Official rim height is 10’ (3.05 m) from top of rim to playing surface. 25 2 10 feet (3.05 m) OUTSIDE VIEW 3 P/N 21166904 10/04 4 18 29. Check leveling at this time. Pole should be level in all directions. NOTE: If adjustment is necessary, adjust system by rotating the nuts (2) between mounting plate (3) and pole flange. (Referred to in Step 6.) After system is leveled, completely tighten nuts (7) above pole flange. 30. Apply height adjustment label (37) to front of pole as shown. 37 REGULATION RIM HEIGHT IS 10 FEET (3.05 m). 10 feet (3.05 m) 19 10/04 P/N 21166904 31. Attach hook (49) to height strip (50) as shown. Attach this assembly to unit with bolt (12) and nut (7) as shown. 63 49 62 50 15 12 P/N 21166904 10/04 20 32. Attach height window (51) to pole using four pieces of double-sided tape (57) as shown. 51 57 111/2” 50 33. 51 Secure pole pad (35) as shown. 64 21 10/04 P/N 21166904 10 To install height marking labels (10), raise backboard so that the rim is 10’ off the playing surface (two people required for this procedure). Remove 10’ mark label from sheet and insert label on (50) through window of (51). Repeat for all other height markings. P/N 21166904 10/04 22 If the elevator is still difficult to operate, verify that the valves located on the strut are fully depressed when the trigger is activated. NOTE: two people are required for this procedure. Jam Hex Nuts Adjust exposed cable length, located next to the trigger (See Step 19) by using the jam hex nuts on the cable end. Slide outer shroud to exposed valves. The valves must be fully depressed so elevator can be adjusted smoothly and fully extended to lock the elevator. Valve Trigger released, locking elevator Valve Trigger squeezed, unlocking elevator 23 10/04 P/N 21166904 PARTS LIST Item Qty. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 4 12 1 23* 1 1 12 8 4 1 2 4 1 8 2 4 1 2 1 1 2 4 12* 12 1 4 12* 1 1 1 1 2 1 200573 265575 920880 203474 980835 200544 206340 220589 908066 201504 220586 200574 906835 200704 202459 202856 908061 908062 203274 901492 901490 203113 203100 203218 920263 201611 203232 200484 200323 201124 960043 220140 220569 J-Bolt, 1/2”-13 x 24” Nut, Hex 1/2”-13 Mounting Plate Washer, Flat 1/2” x 1” O.D. Pole Pole Cap, Square Nylon Insert Lock Nut, Hex 1/2”-13 Cap, Arm Support Insert Support Arm Label, Height Marker Logo Label, 15” x 1 3/4” Bolt, Hex Flange 1/2”-13 x 9” H-Frame Washer, 5/8” Nut, Hex, 1/2” Bolt, Hex Head,1/2”-13 x 4” Crossmember Vertical Tube 5 x 5 Foam Pad Cable Support Bracket Plate Handle Bolt, Hex Flange 5/16”-18 x 2 1/2” Nut, Hex Flange 5/16”-18 Washer, Flat 5/16” x 7/8” O.D. Rim, Orange Bolt, Hex Flange, 5/16”-18 x 3” Washer, 3/4 O.D. Spring Washer, Large Flat Nut, Hex Locking, 3/8-16 Cover Plate, Orange Screw, Self Tapping, 1/4 - 20 x 1/2 Label Logo Circle 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 4 2 1 4 1 5 1 1 2 3 1 1 1 204282 900429 201982 201512 200655 920262 920038 220065 203063 203017 203439 220064 201983 908064 901493 201501 201503 201502 201511 201981 203217 201531 203078 207388 201515 203220 201519 203664 240019 240027 206555 206251 201506 Net Strut Assembly Outer Shroud Label, Height Adjustment Bolt Covers Bracket, Orange Inner Bracket, Black Bolt, Carriage 3/8 x 5 1/2 Nut, Hex Nylon Locking 3/8 Nut, Hex 3/8 Bolt, Hex 3/8 x 6 Spacer, 5 x 1/2” O.D. Inner Shroud Actuator Plate Trigger Assembly Shepherd’s Hook Height Strip Height Window Handle Spacer Bolt 1/2-13 x 12” Bolt 5/16 x 1 1/2 Bolt 5/16 x 3/4 Bolt 1/4-20 x 4” Double Sided Tape Bolt 3/8 16 x 11 Locknut, 5/16-18, Nylon Screw 6 x 1 Slotted Hex Head Bolt Hex Head 5/16-18 x 5-1/2” Long Bolt Hex Head 1/4-20 x 3/4 Long Nut Hex Nylock 1/4-20 Pole Pad Bolt, Hex, 1/2” x 5” Long Bolt, Hex, 1/2” x 11” Long * You May Have Extra Parts With This Model. HARDWARE IDENTIFIER Item #2 (12) Item #7 (12) Item #4 (23)* Item #22 (8) Item #16 (4) Item #26 (4) P/N 21166904 10/04 Item #23 (14) 24 Item #24 (12) HARDWARE IDENTIFIER Item #30 (1) Item #27 (12)* Item #32 (2) Item #29 (1) Item #38 (4) Item #43 (1) Item #42 (2) Item #41 (1) Item #54 (4) Item #55 (2) Item #44 (1) Item #60 (1) Item #45 (1) Item #59 (5) Item #56 (1) Item #61 (1) Item #62 (2) Item #63 (3) WARRANTY CARD: Please remember to complete your product registration form on-line at: www.hydrarib.com/warrantycard 25 10/04 P/N 21166904
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