Stellar Industries Telescopic Crane Ec2000 Users Manual

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Model eC2000
TelesCopiC Crane
owners’ Manual

installation • assembly drawings • parts

Stellar Industries, Inc.

Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com

Last Revision: 01/23/12

EC2000 Manual Revisions
Date of Revision

Section Revised

Description of Revision

Table of Contents

Table of Contents
Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1
Capacity Chart - Decal PN 18039 . . . . . . . . . . . . . . . . .2
Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring Schematic - Power Rotation . . . . . . . . . . . . . . . .4
Wiring Schematic - Manual Rotation . . . . . . . . . . . . . . .4
Control Kit Power Rotation - PN 22930 . . . . . . . . . . . . .5
Stability Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . .7
Decal Kit - PN 18776 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Decals of Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Chapter 3 - Assembly Drawings . . . . . . . . . . . . . . . . . . . . .9
Standard Crane Assembly - PN 17631 . . . . . . . . . . . . . .9
50’ Wire Rope Crane Assembly - PN 33939 . . . . . . . . .10
Short Mast Crane Assembly - PN 19146 . . . . . . . . . . . .11
Power Rotation Crane Assembly - PN 22601 . . . . . . . .12
Power Rotation/Short Mast Crane Assembly PN 24906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
LH Mount Crane Assembly - PN 56658 . . . . . . . . . . . . .14
Control Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Chapter 4 - Replacement Parts . . . . . . . . . . . . . . . . . . . . .17

Find a Dealer Near You:
http://www.stellarindustries.com/pages/dist/distsearch.htm
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information
Order Parts
Warranty Information

service@stellarindustries.com
parts@stellarindustries.com
warranty@stellarindustries.com

i

ii

EC2000 Owner’s Manual

Specifications

Chapter 1 - Specifications
11’

3.35 M

1565lbs
710kg

10’

3.05 M

1985lbs
900kg

9’

2.74 M

2000lbs

8’

905kg

2.44 M

930lbs
420kg

1190lbs

7’

2.13 M

540kg

1580lbs

6’

715kg

1430lbs

1.83 M

1075lbs

650kg

860lbs

490kg

390kg

Reach in Feet/Meters
Capacity in Pounds/Kilograms

Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
1100lbs (495kg). For greater loads,
use 2 - part line.

0’

0’
1’

.305 M

2’

.610 M

3’

.914 M

4’

1.22 M

5’

1.52 M

6’

1.83 M

7’

2.13 M

Crane Rating:

6500 ft-lb (.899 TM)

Standard Boom Length:

4’ (1.219 m) from CL of Crane

Boom Extension:

1st Position: Manual 18” (45.7 cm)
2nd Position: Manual 18” (45.7 cm)

Maximum Horizontal Reach:

7’ (2.13 m) from CL of Crane

Maximum Vertical Lift (from crane base):

10’9” (3.28 m)

Boom Elevation:

0 to +21 to +56 degrees

Winch Specification
Rope Diameter:

3/16” (.476 cm)

Line Pull Speed:

20 ft/min (6.10 m)

Max. Single Part Line:

1100 lbs (495 kg)

Max. Double Part Line:

2000 lbs (905 kg)

Manual Rotation:

340˚ Manual

Power Rotation:

314˚ Power

Lifting Capacities:

1580 lbs @ 4’ (715 kg @ 1.219 m)
1190 lbs @ 5’6” (540 kg @ 1.676 m)
930 lbs @ 7’ (420 kg @ 2.13 m)

Stowed Height:
Crane Only:

60” (152.4 cm)
30” (76.2 cm) - Short Mast

Mounting Space Required:

12” x 12” (30.5 cm x 30.5 cm

Approximate Crane Weight:

275 lbs (124.7 kg)
230 lbs (104.3 kg) - Short Mast
300 lbs (136.1 kg) - Power Rotation

1

2

EC2000 Owner’s Manual

Capacity Chart - Decal PN 18039
Reach in Feet/Meters
Capacity in Pounds/Kilograms

11’

3.35 M

1565lbs
710kg

10’

3.05 M

1985lbs
900kg

9’

2.74 M

2000lbs

8’

905kg

2.44 M

930lbs
420kg

1190lbs

7’

2.13 M

540kg

1580lbs

6’

715kg

1430lbs

1075lbs

650kg

0’

1.83 M

490kg

860lbs
390kg

0’
1’

.305 M

2’

.610 M

3’

.914 M

4’

1.22 M

Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.

5’

1.52 M

6’

1.83 M

7’

2.13 M

Maximum 1 - part line capacity is
1100lbs (495kg). For greater loads,
use 2 - part line.

EC2000
EC
2000

PN 18039

Installation

3

Chapter 2 - Installation
Notice: Read this Page Before Installation of the Crane
Installation Instructions:
Prepare Platform For Crane Installation (Not
Supplied)
1. When designing the platform, maintain a
proper clearance for the crane mounting and operation.
2. The platform must be strong enough to
support the crane and rated load.
3. Platform/crane support minimum requirements: Top plate should be made from
0.50” grade 50 plate. The structure
should be supported by 4 x 4 x 3/16 tubing.

Important: When installing welder units to
the service bodies, it is highly
recommended that a surge protector is
installed on the chassis batteries to protect
the crane radio receiver, wiring and other
electronic devices from an unexpected
electrical spike or surge. Failure to do so
could result in extensive damage to the
service body and crane electrical circuit.

Mounting Instructions:
1. Lower the crane onto the mounting platform.
2. Mount the crane using 5/8” grade 8
bolts, flat washers, and nyloc nuts.
3. Connect power (+12V) and ground wires
per winch manufacturer’s specifications.
Power Rotation: Route 4 ga. wires (not
included) from junction box to power
(+12V) and ground. Recommended:
Use solenoid and a toggle switch to
power the crane.
4. Operate the crane for several cycles.

Mounting Hole Diagram

10.25

10.25

Item No. Part No.
1
D1034
2
C5902
3
2826

Description
Qty.
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
4
WASHER 0.63 FLAT GR8
8
NUT 0.63-11 HH NYLOC
4

4

EC2000 Owner’s Manual

Wiring Schematic - Power Rotation
Ignit
ion
Ignition
Control Box

On/Off
Swi
tch
Switch
(PN C4815)
Relay PN C6072

E-Brake
E-Brake
Ground
Ground

Battery +
Battery

Solid State Solonoid PN 39687

Bat
tery-Battery
Gr
ound St
ud
Ground
Stud
Ec2k
t
EC2KMas
Mast

Wiring Schematic - Manual Rotation
Igni
tio
n
Ignition
On/Off
Switch

Swi
tch
(PN
C4815)

Relay PN C6072

EBrake
E-Brake
Ground
Gr
ound

WWinch
inch M
otor
Motor
++

Battery
+
Batte
ry+

Solid State Solonoid PN 39687

WWinch
inch Motor
M otor-

Battery
Battery Gro
und St
ud
Ground
Stud
Ec2kM
ast
EC2K Mast

Installation

Control Kit Power Rotation - PN 22930

UP

DOW N

W INCH

Rotation

2

Breaker
BREAKER
AUX
Aux
BAT
Bat

Power
POW
ER
12V
12V

ROTATI
ON
Rotation
Motor
M OTOR

3,
4,5
3,4,5

POW
ER
Power
ROTATI
ON
Rotation

FRONT
Front
View
VIEW
GD
GD
LT
LT

TM
TM

SA
SA RT
RT

BBlLa

c
Kk

CUT
INCHcable
CABLETO
CutWwinch
to
6.5’
of wireW I
6.5'
,Wwith
ITH6”6"OF
RE
inside of box.
INSIDE
O FBOX

Green
G RN

Black
BLACK
Red
RED

ROTATION
Rotation
CCW
CCW
RELAY
Relay

GROUND
Ground

PowerER
POW

ROTATI
RotationON
CWCW
RELAY
Relay

PN 22930
ITEM PART NO.
01
28834
02
22932
03
9751
04
11359
05
13564

DESCRIPTION
WIRE HARNESS
HANDLE ASM 2 FCTN EC2K POWER
CONNECT 2 PIN SHROUD PACKARD
CABLE SEAL 14-16 PACKARD 39001
CONTACT M TERM SHROUD 12 32038

QTY
1
1
1
2
2

5

6

EC2000 Owner’s Manual

Stability Procedure
Definition of Stability for the Stellar Telescopic Crane Products:
A truck is stable until the load cannot be lifted off the ground with the winch, without
tipping over the truck. Every Stellar crane installed must be tested for stability to
determine the actual load capacity of the final truck package. The actual test data
must be recorded and supplied with the truck at the time of in-service and should be kept
with the truck at all times. The following procedure will test the truck package for stability
and will provide a stability capacity chart. The load limit information shown on the
stability capacity chart is formulated on 85% tipping.
Set Up:
1. Locate the truck on a test course in position for loading and engage travel brakes.
2. Set stabilizers so that they make contact with firm, level footings.
3. Operate the crane under partial load to assure operator proficiency and proper
machine function.

EC2000 Stability Data
Max Horizontal Reach: 180” (From the center of rotation to boom tip)
Stability Test Weight: 875 lbs.
Test Procedure
1. Rotate the crane into Zone 1 position.
2. With the crane fully retracted and the boom horizontal, winch the test weight off the
ground. Note: Keep weight within six inches of the ground at all times.
3. Extend the boom outward until full extension has been reached or until the truck
becomes unstable (Again, use the winch to keep the weight within six inches of the
ground.)
4. If the boom goes full extension without becoming unstable, the crane is termed stable
for this zone and 100% can be written in the Zone 1 data box.
5. If the truck becomes unstable prior to going full extension, retract the boom until the
truck becomes stable and measure the horizontal reach in this position (center of
rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal
reach divided by Maximum horizontal reach multiplied by 100 equals the percentage
of rated capacity for this zone. Use the following formula to determine the percentage
of rated capacity:

6. Record this number in the data box for Zone 1. This is the revised capacity due to
stability for this zone.
7. Repeat this procedure for each zone until the worksheet is completed.
8. This is the revised capacity based on stability of this package.

Installation

Stability Capacity Chart

STABILITY CAPACITY CHART

7

8

EC2000 Owner’s Manual

Decal Kit - PN 18776
0

EC2
000

00
EC2

18040

18040

PN 18776
Item
01
02
03
04
05
06
07
08

Part No.
18040
18039
4214
6727
C4540
4190
4189
C4544

Description
DECAL IDENTIFICATION EC2K
DECAL CAPACITY EC2K
DECAL CONTACT STELLAR
DECAL DANGER ELECTROCUTION VERT
DECAL DANGER
DECAL DANGER OPERATION CONDITION
DECAL DANGER OPERATION RESTRICTION
DECAL CAUTION

Decals of Note
DANGER

DANGER
FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN

FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN

DEATH OR SERIOUS INJURY
INSTABILITY OR
STRUCTURAL DAMAGE

• Read, understand and follow the equipment
load and work area charts.
• Do not exceed winch or equipment ratings.
• Weights of accessories attached to the
boom or loadline must be deducted from
the load chart ratings or be added to the
load weight.
• Do not exceed jib load ratings at reduced
boom lengths.
4189

DANGER
AN UNTRAINED OPERATOR
SUBJECTS HIMSELF AND
OTHERS TO

DEATH OR SERIOUS INJURY
• Follow all recommended inspections and
maintenance practices listed in the equipment
manufacturer’s manuals. If manuals are
missing from this equipment, contact
manufacturer for replacement.
• Do not modify or alter this equipment without
written manufacturers approval. Use only
manufacturer approved attachments or parts
on this equiupment.
• Equipment must be mounted on factory
recommended chassis. If re-mounted or
rebuilt, the equipment must be re-certified.
4190

DANGER
ELECTROCUTION HAZARD
THIS CRANE IS NOT INSULATED
DEATH OR SERIOUS INJURY
WILL RESULT FROM CONTACT
OR INADEQUATE CLEARANCE
• Main safe clearances from electrical lines. This crane
does not provide protection from contact with or proximity to
an electrically charged conductor. Allow for boom, electrical
line and load line swaying.
• Maintain a clearance of at least 10 feet between any part of
the crane, load line or load and any electrical line carrying
up to 50,000 volts.
• One foot additional clearance is required for every additional
30,000 volts or less.

DANGER
FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN

DEATH OR SERIOUS INJURY
YOU MUST NOT OPERATE
THIS EQUIPMENT UNLESS
• You have been trained in the safe
operation of this equipment.
• You read, understand and follow the
safety and operating recommendations
contained in the equipment manufacturer’s
manuals, your employer’s work rules and
applicable government regulations.
C4540

DEATH OR SERIOUS INJURY
• Inspect equipment and its operation daily.
• For equipment stability, use only on solid,
level surface with outriggers properly
extended.
• Equipment must be level.
• Operate all controls slowly and smoothly.
• Never operate the equipment with
personnel under boom or load.
• Keep load underboom tip. Do not side
load boom or drag loads. Avoid free
swinging loads.
• Keep at least 3 wraps of loadline on
winch drum.
• For travel, boom and outriggers must be
in stowed position.
C4544

6727

QTY
2
2
1
1
1
1
1
1

Assembly Drawings

Chapter 3 - Assembly Drawings
Standard Crane Assembly - PN 17631
23
25
22
43

32

24
17

2

3

18
10

30
21

12

22

20
11

9
8

6

15

USE COMPOUND
#40365 ON BACK SIDE

36

7
5

31
40

27

28

4
16

26
42
1

39

38

13

11

41

37

15

16
29

19
14
34
35

33

Mounting Hardware
Ship Loose

15

PN 17631
ITEM PART
1
39693
2 17600PC
3
39691
4
39690
5
18069
6
18068
7
18067
8 18475PC
9 18483PC
10
18485
11
17222
12 18711PC
13 17965PC
14 18036PC
15
2826
16
0399
17 C0538
18
18712
19 18714PC
20 18715PC
21
0340
22
0479

DESCRIPTION
BASE EC2K
M A S T E C2K
MAIN BO OM EC2K
EXT BOOM EC2K
BEARING RADIAL BALL 6" BRB6217-2RS
RACE INNER 2.50" TORIR-4016
BEARING DRAWN CUP NEEDLE 2.75" TORB-4416
BRAKE WELDMENT EC2K
HANDLE WELDMENT EC2K
HANDLE GRIP EC2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PIPE 0.75 SCH40X2.38
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HHGR8 NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
STOP EXT EC2K
WASHER 0.25 FLAT
CAP SCR 0.25-20X0.75 HHGR5

QTY. ITEM PART
1
23
18774
1
24 C6353
1
25
13576
1
26
0346
1
27
03 5 1
1
28
18773
1
29
5753
1
30
18778
1
31
18777
1
32
0521
2
33 C6018
1
34 D1034
2
35 C5902
1
36
0487
6
37 19374PC
2
38
0342
1
39
39687
1
40
37751
1
41
5290
1
42
62792
2
43 C0078
2

DESCRIPTION
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WASHER 0.38 FLAT
CAP SCR 0.38-16X1.00 HHGR5
WIRE ROPE 3/16 7X19 GAC 40FT
PIN 0.19X1.56 LYNCH
PIN HITCH 0.75X6.25 W\ LANYARD
PIN HITCH 0.63X4.00 W\ LANYARD
WASHER 0.25 LOCK
HOOK CRANE-3 TON
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
WASHER 0.63 SAE FLAT YELLOW GR8
CAP SCR 0.31-18X1.75 HHGR5
SPAC ER BOO M T IP EC2K
NUT 0.31-18 HH NYLOC
SOLENOID SOLID STATE SSC 10-100
BOOT TERML SOLENOID SOLID TB-22-2
WASHER #8 SAE FLAT ZINC
SCREW #8-32X0.63 BTNHD SS
HOSE CLAMP #8 RUBBER COATED

QTY.
1
2
2
1
1
1
1
1
1
1
1
4
8
1
1
1
1
2
4
4
2

9

10

EC2000 Owner’s Manual

50’ Wire Rope Crane Assembly - PN 33939
23
22 25
24
33

32

21

17

2

3

22
21

11

20

15

18

30

37
38

10
12

28

9
8

4

31

6
7

16

39
16
19

13
5
USE COMPOUND
#40365 ON BACK SIDE

27
26

1

40

14

29

41
42

13

15

11

34

43

35
36

Mounting Hardware
Ship Loose

15

PN 33939
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART
39693
17600PC
39691
39690
18069
180 68
18067
18475PC
18483PC
18485
17222
18711PC
17965PC
18036PC
2826
039 9
C0538
18712
18714PC
18715PC
0340
0 479

DESCRIPTION
BASE EC2K
MAST EC2K
MAIN BOOM EC2K
EXT BOOM EC2K
BEARING RADIAL BALL 6" BRB6217-2RS
RACE INNER 2.50" TORIR-4016
BEARING DRAWN CUP NEEDLE 2.75" TORB-4416
BRAKE WELDMENT EC2K
HANDLE WELDMENT EC2K
HANDLE GRIP EC2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PIPE 0.75 SCH40X2.38
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HHGR8 NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
STOP EXT EC2K
W A S H E R 0 . 2 5 F LA T
CAP SCR 0.25-20X0.75 HHGR5

QTY.
1
1
1
1
1
1
1
1
1
1
2
1
2
1
6
2
1
1
1
1
2
2

ITEM PART
23
18774
24
C6353
25
13576
26
0346
27
0351
28
33940
29
5753
30
18778
31
18777
32
C5946
33
0521
34
C6018
35
D1034
36
C5902
37
0487
38 19374PC
39
0342
40
39687
41
37751
42
5290
43
62792

DESCRIPTION
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WASHER 0.38 FLAT
CAP SCR 0.38-16X1.00 HHGR5
WIRE ROPE 3/16 7X19 IWRC-XIP 50 FT
PIN 0.19X1.56 LYNCH
PIN HITCH 0.75X6.25 W\ LANYARD
PIN HITCH 0.63X4.00 W\ LANYARD
HOSE CLAMP #8 RUBBER COATED
WASHER 0.25 LOCK
HOOK CRANE-3 TON
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
WASHER 0.63 SAE FLAT YELLOW GR8
CAP SCR 0.31-18X1.75 HHGR5
SPACER BOOM TIP EC2K
NUT 0.31-18 HH NYLOC
SOLENOID SOLID STATE SSC 10-100
BOOT TERML SOLENOID SOLID TB-22-2
WASHER #8 SAE FLAT ZINC
SCREW #8-32X0.63 BTNHD SS

QTY.
1
2
2
1
1
1
1
1
1
2
1
1
4
8
1
1
1
1
2
4
4

Assembly Drawings

11

Short Mast Crane Assembly - PN 19146
22

23

25
39

21

24

38

17

2
3

18

30

21 22

9
10

20
11

12 8

15

6

33

7

34
5

35

27

31

4

28

36
26

15

1

16

32
15

40
41

29

16

MOUNTING HARDWARE
SHIP LOOSE
43

42

USE COMPOUND
#40365 ON BACK SIDE

19

14

13

37

PN 19146
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART
39703
17600PC
39691
39690
18069
18068
18067
18475PC
18483PC
18485
17222
18711PC
17965PC
18036PC
2826
0399
2828
18712
18714PC
18715PC
0340
0479

DESCRIPTION
BA SE EC 2K SHORT
MAST EC2K
MAIN BOOM EC2K
EXT BOOM EC2K
BEARING RADIAL BALL 6" BRB6217-2RS
RACE INNER 2.50" TORIR-4016
BEARING DRAWN CUP NEEDLE 2.75" TORB-4416
BRAKE WELDMENT EC2K
HANDLE WELDMENT EC2K
HANDLE GRIP EC2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PIPE 0.75 SCH40X2.38
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HH NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
STOP EXT EC2K
WASHER 0.25 FLAT
CAP SCR 0.25-20X0.75 HHGR5

QTY. ITEM PART
23
18774
1
24
C6353
1
25
13576
1
26
0346
1
27
0351
1
28
18773
1
29
5753
1
30
18778
1
31
18777
1
32
0487
1
33
0342
2
34 19374PC
1
35
D1034
2
36
C5902
1
37
C6018
6
38
C5946
2
39
0521
1
40
39687
1
41
37751
1
42
1
62792
5290
43
2
2

DESCRIPTION
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WASHER 0.38 FLAT
CAP SCR 0.38-16X1.00 HHGR5
WIRE ROPE 3/16 7X19 GAC 40FT
PIN 0.19X1.56 LYNCH
PIN HITCH 0.75X6.25 W\ LANYARD
PIN HITCH 0.63X4.00 W\ LANYARD
CAP SCR 0.31-18X1.75 HHGR5
NUT 0.31-18 HH NYLOC
SPACER BOOM TIP EC2K
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
WASHER 0.63 SAE FLAT YELLOW GR8
HOOK CRANE-3 TON
HOSE CLAMP #8 RUBBER COATED
WASHER 0.25 LOCK
SOLENOID SOLID STATE SSC 10-100
BOOT TERML SOLENOID SOLID TB-22-2
SCREW #8-32X0.63 BTNHD SS
WASHER #8 SAE FLAT ZINC

QTY.
1
2
2
1
1
1
1
1
1
1
1
1
4
8
1
2
1
1
2
4
4

12

EC2000 Owner’s Manual

Power Rotation Crane Assembly - PN 22601
16
18
15

17
24

23
?

10

14

21

15

3

2

5

13

8

14

11

28
18

29

17

4

22

35

9 30

19
8

34

14

12

33

14

33

20

9

32

6
7

25

36

17

38

31
USE COMPOUND
#40365 ON BACK SIDE

1

39

37 40

26
Mounting Hardware
Ship Loose

27
8

PN 22601
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART
39688
22608PC
3 9691
39690
17222
17965PC
18036PC
2826
0399
C0538
18712
18714PC
18715PC
0340
0479
18774
C6353
13576
18773
5753
18778

DESCRIPTION
BASE EC2K POWER
MAST EC2K POWER ROTATION
MAIN BO OM EC2K
EXT BOOM EC2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HHGR8 NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
S TOP EXT EC2K
WASHER 0.25 FLAT
CAP SCR 0.25-20X0.75 HHGR5
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WIRE ROPE 3/16 7X19 GAC 40FT
PIN 0.19X1.56 LYNCH
PIN HITCH 0.75X6.25 W\ LANYARD

QTY.
1
1
1
1
2
2
1
6
2
1
1
1
1
9
2
1
20
10
1
1
1

ITEM
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART
18777
C0081
0521
C6018
D1034
C5902
0487
19374PC
0342
22924
22616PC
0478
22612
22613
22930PC
39687
37751
62792
5290

DESCRIPTION
PIN HITCH 0.63X4.00 W\ LANYARD
C L A M P 0 .5 0 B L K V I N Y L
WASHER 0.25 LOCK
HOOK CRANE-3 TON
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
WASHER 0.63 SAE FLAT YELLOW GR8
CAP SCR 0.31-18X1.75 HHGR5
SPACER BOOM TIP EC2K
NUT 0.31-18 HH NYLOC
CAP SCR 0.38-16X2.25 HHGR8
GUARD TTB EC2K
CAP SCR 0.25-20X0.50 HHGR5
BEARING HOUSING SD14511S
BEARING GEAR SY7B0101N-10-B
CONTROL KIT EC2K POWER
SOLENOID SOLID STATE SSC 10-100
BOOT TERML SOLENOID SOLID TB-22-2
SCREW #8-32X0.63 BTNHD SS
WASHER #8 SAE FLAT ZINC

QTY.
1
1
1
1
4
8
1
1
1
10
1
7
1
1
1
1
2
4
4

Assembly Drawings

13

Power Rotation Short Mast Crane Assembly - PN 24906
21

18

24

11

17

18

15

23

14
17

3

2
10

14
22

13

35

16

15

5
34
36

9
30

29
28

19

14

4

8

26

33
17

6

9

27

31
8

12

37
40

5
7

32
14 33

8

20

1
Mounting Hardware
Ship Loose

25

39

38

USE COMPOUND
#40365 ON BACK SIDE

PN 24906
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART
39696PC
22608PC
39691PC
39 69 0 P C
17222
17965PC
18036PC
2826
0399
C0538
18712
18714PC
18 715 PC
0340
0479
18774
C6353
13576
18773
5753

D E S C RI P T I O N
BASE EC2K POWER SHORT
MAST EC2K POWER ROTATION
MAIN BOO M EC2K
E X T B O O M E C 2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HHGR8 NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
STO P E XT EC2K
WASHER 0.25 FLAT
CAP SCR 0.25-20X0.75 HHGR5
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WIRE ROPE 3/16 7X19 GAC 40FT
PI N 0.19X1. 56 LYNCH

QTY.
1
1
1
1
2
2
1
6
2
1
1
1
1
9
2
1
20
10
1
1

ITEM
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

P A RT
18778
18777
C0081
0 52 1
C6018
D1034
C5902
0487
19374PC
0342
22924
226 16 PC
0478
22612
22613
22930
39687
37751
62792
5290

DESCRIPTION
PIN HITCH 0.75X6.25 W\ LANYARD
PIN HITCH 0.63X4.00 W\ LANYARD
CLAMP 0.50 BLK VINYL
WASHER 0.25 LOCK
HOOK CRANE-3 TON
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
WASHER 0.63 SAE FLAT YELLOW GR8
CAP SCR 0.31-18X1.75 HHGR5
SPACER BOOM TIP EC2K
NUT 0.31-18 HH NYLOC
CAP SCR 0.38-16X2.25 HHGR8
GUAR D TTB EC 2K
CAP SCR 0.25-20X0.50 HHGR5
BEARING HOUSING SD14511S
BEARING GEAR SY7B0101N-10-B
CONTROL KIT EC2K POWER
SOLENOID SOLID STATE SSC 10-100
BOOT TERML SOLENOID SOLID TB-22-2
SCREW #8-32X0.63 BTNHD SS
WASHER #8 SAE FLAT ZINC

QTY.
1
1
1
1
1
4
8
1
1
1
10
1
7
1
1
1
1
2
4
4

14

EC2000 Owner’s Manual

LH Mount Crane Assembly - PN 56658
16
18
15

17
24

23

14
10

14

5

13

3

2
21

15
8

11

28
18

29

17

4

22

35

9 30

19
8

34

14

12

33

14

33

20

9

32

6
7

25

36

17

38

31
USE COMPOUND
#40365 ON BACK SIDE

1

39

37 40

26
27

Mounting Hardware
Ship Loose

8

PN 56658
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART
56659PC
22608PC
39691PC
39 690 P C
17222
17965PC
18036PC
2826
0399
C0538
18712
18714PC
18715 PC
0340
0479
18774
C6353
13576
18773
5753

DESCRIPTION
BASE EC2K POWER LH MNT
MAST EC2K POWER ROTATION
M AIN BOOM EC2K
E X T B O OM EC2K
SHEAVE EC2K 5.00 DIA .19R/.75 THK
PLATE EC2K SNATCH BLOCK
SPACER SNATCH BLOCK EC2K
NUT 0.63-11 HH NYLOC
CAP SCR 0.63-11X2.00 HHGR5
NUT 0.75-10 HHGR8 NYLOC
CAP SCR 0.75-10X7.50 HHGR8 ZY
PIN WELDMENT LATCHING
ST OP EXT EC2 K
WASHER 0.25 FLAT
CAP SCR 0.25-20X0.75 HHGR5
WINCH 1000 03002
WASHER 0.38 FLAT GR8
CAP SCR 0.38-16X1.25 HHGR8
WIRE ROPE 3/16 7X19 GAC 40FT
PIN 0.19X1.56 LYNCH

QTY.
1
1
1
1
2
2
1
6
2
1
1
1
1
9
2
1
20
10
1
1

ITEM
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART
18778
18777
C0081
0 52 1
C6018
D1034
C5902
0487
19374PC
0342
22924
22 616 PC
0478
22612
22613
22930
39687
37751
62792
5290

DESCRIPTION
QTY.
PIN HITCH 0.75X6.25 W\ LANYARD
1
PIN HITCH 0.63X4.00 W\ LANYARD
1
CLAMP 0.50 BLK VINYL
1
WASHER 0.25 LOCK
1
HOOK CRANE-3 TON
1
CAP SCR 0.63-11 X 3.00 HHGR8 ZY
4
WASHER 0.63 SAE FLAT YELLOW GR8
8
CAP SCR 0.31-18X1.75 HHGR5
1
SPACER BOOM TIP EC2K
1
NUT 0.31-18 HH NYLOC
1
CAP SCR 0.38-16X2.25 HHGR8
10
GUAR D TTB EC2K
1
CAP SCR 0.25-20X0.50 HHGR5
7
BEARING HOUSING SD14511S
1
BEARING GEAR SY7B0101N-10-B
1
CONTROL KIT EC2K POWER
1
SOLENOID SOLID STATE SSC 10-100
1
BOOT TERML SOLENOID SOLID TB-22-2
2
SCREW #8-32X0.63 BTNHD SS
4
WASHER #10 SAE FLAT ZINC
4

Assembly Drawings

Control Kit Assembly

ITEM
1
2
3
4
5
6
7
8

PART
22925
22927
C6072
14994
22931
23892
D0896
C4956

DESCRIPTION
ENCLOSURE 6.00X4.00 MACHINED
PLATE ELECTRICAL MTG EC2K
RELAY BOSCH 20-30 AMP
CONNECTOR SOCKET TRAILER 6 PIN
CIRCUIT BREAKER 12V 20 AMP AUTO RES
JUNCTION BLOCK 5/16" 2 POST
CAP SCR #10-24X0.75 FHSH SS
NUT #10-24 HH NYLOC SS

QTY. ITEM
1
9
1
10
2
11
1
12
1
13
1
14
2
15
2

PART
D0561
0333
D0178
6684
12870
23893
23908

DESCRIPTION
CAP SCR 0.25-20X0.50 BTNHD SS
NUT 0.25-20 HHGR5 NYLOC
WASHER #10 SAE FLAT ZINC
CAP SCR #10-32X0.50 SH
STRAIN RELIEF .38 NPT .08-.24 CABLE
GROMENT RUBBER 1.75
BOOT CIRCUIT BREAKER RED 23540

QTY.
2
2
4
4
1
1
1

15

16

EC2000 Owner’s Manual

Replacement Parts

Chapter 4 - Replacement Parts
ASSEMBLY COMPONENTS
22612
BEARING HOUSING - ROTATION (POWER ROTATION MODELS)
22613
GEAR BEARING - ROTATION (POWER ROTATION MODELS)
18069
BEARING - RADIAL BALL 6.00”
18068
RACE - INNER 2.50”
18067
BEARING DRAWN CUP NEEDLE 2.75”
17222
SHEAVE 5.00” DIA.
18773
WIRE ROPE 40 FT (STANDARD MODELS)
33940
WIRE ROPE 50 FT
18483PC HANDLE WELDMENT EC2K
18485
HANDLE GRIP EC2K
18715PC STOP - EXTENSION WELDMENT
18777
HITCH PIN 0.63”X 4.00” W / LANYARD
18778
HITCH PIN 0.75”X 6.25” W / LANYARD
18714PC PIN WELDMENT - LATCHING
5753
PIN - LYNCH 0.19”X1.56”
C6018
HOOK 3-TON
10709
SAFETY LATCH FOR 3 TON HOOK
ELECTRICAL COMPONENTS
22932
HANDLE ASM 2 FUNCTION EC2K (POWER ROTATION MODELS)
22620
HANDLE ASM - WINCH FUNCTION ONLY (MANUAL ROTATION)
18774
WINCH
39836
COVER - PLASTIC (WINCH)
39687
SOLENOID - SOLID STATE SSC 10-100
37751
BOOT - SOLID STATE SOLENOID TERMINALS
28834
WIRE HARNESS (POWER ROTATION MODELS)
C6072
BOSCH RELAY (POWER ROTATION MODELS)
22931
CIRCUIT BREAKER (POWER ROTATION MODELS)
23908
BOOT - CIRCUIT BREAKER RED (POWER ROTATION MODELS)
14994
CONNECTOR SOCKET - TRAILER 6 PIN (POWER ROTATION MODELS)
23892
JUNCTION BLOCK 5/16” 2 POST (POWER ROTATION MODELS)

17

18

EC2000 Owner’s Manual

Limited Warranty Statement
Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under
proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty
shall cover the following:
Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems:
Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date
of manufacture,
Twelve (12) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) month from date of
manufacture, and
Thirty-six (36) month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in-service date, not to extend beyond
forty-eight (48) months from date of manufacture.
Stellar Tarper Systems:
Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date
of manufacture and
Three (3) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond fifteen (15) month from date of
manufacture.
The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by Stellar, the
factory ship date will be used.
Stellar’s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar’s option)
of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of any warrantyapplicable damage within fourteen (14) days of its occurrence. If at all possible, Stellar will ship the replacement part within 24-hours of notification by
the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner.
Warranty claims must be submitted and shall be processed in accordance with Stellar’s established warranty claim procedure. Stellar after-sales service
personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the claiming party
prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration. All damaged parts
must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will be considered as part of
the warranty claim.
Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the type
of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence
of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner, any
field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated repair/service
provider.
All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides
other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-manufactured
product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is modified or altered in any
way not approved, in writing, by Stellar.
The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is the
ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the
product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the product in
question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear and tear,
accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care and maintenance
duties as stated in Stellar’s written instructions, recommendations, and specifications. Any damage resulting from owner/operator failure to perform such
duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies associated with routine maintenance.
The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above.
In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of delay, or for any
special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss of revenue, loss of use,
wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost.
All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar does not
participate in, or obligate itself to, any such warranty.
Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products
theretofore manufactured.
This warranty will apply to all Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar X-Tra-Lift
Systems, and Stellar Tarper Systems shipped from Stellar’s factory after January 1st, 2010. The warranty is for the use of the original owner only and is not
transferable without prior written permission from Stellar.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR
INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Revision Date: February 2010

Document Number: 37040



---

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