Subaru EX40 Parts Manual EP6516 Rev 06 12 User To The 31061a7a B23f 4734 Bfc4 8ce7411517b8
User Manual: Subaru EX40 to the manual
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PARTS MANUAL Models EX40 ENGINES PUB-EP6516 Rev. 04/14 Robin America, Inc. 905 Telser Road, Lake Zurich, IL 60047 • Phone: 847-540-7300 • Fax:847-438-5012 e-mail: sales@robinamerica.com • www.subarupower.com © Copyright 2009 Robin America, Inc. HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: EX400 XXXX SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) MANUAL LAYOUT 1 4 3 2 1 6 7 9 2 3 5 8 4 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: 2101- 2100 The part is used in the product irrespective of CODE No. The part is used in the products with CODE No. of 2101 and after this number. The part is used in the products with CODE No. of 2100 and before this number. GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................. 8 INTAKE and EXHAUST GROUP .............................................................. 10 GOVERNOR GROUP .............................................................................. 14 COOLING and STARTING GROUP ......................................................... 16 FUEL, LUBRICANT GROUP .................................................................... 18 CARBURETOR GROUP .......................................................................... 20 ELECTRIC DEVICE GROUP .................................................................. 22 ACCESSORY GROUP ............................................................................. 24 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY ........................... ASSEMBLY CP........................... COMPLETE EX ........................... EXPORT (from Japan) FIG.......................... FIGURE FR. .......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................ LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................. LEFT-HAND SIDE MECH ..................... MECHANICAL NO (NON) ............... NONE OPT......................... OPTIONAL O.S. ........................ OVER SIZE SYMBOL DESCRIPTION P= ........................... PITCH (in mm) P.T.O. (PTO) ........... POWER TAKE OFF REF. ........................ REFERENCE R.H. (RH) ................ RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW .......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S.......................... UNDER SIZE ~V ........................... VOLTAGE ~W .......................... WATT W/ ........................... WITH W/O ........................ WITHOUT SECTION 1 CRANKCASE GROUP FIG. 100 610 70 20 28 27 26 60 620 690 680 710 631 630 250 10 260 280 75 210 270 30 50 230 40 240 220 45 700 90 300 EX40 80 -6- 08-09 SECTION 1 CRANKCASE GROUP Ref. Part Number Description 10 20 26 27 28 30 40 45 50 60 70 75 80 90 210 220 230 240 250 260 270 20B-10102-11 20B-14202-03 132-07AA0-50 056-51000-50 263-35341-03 044-03500-90 060-03502-40 X60-01500-11 277-15011-03 010-50603-51 010-50802-90 044-00800-10 040-11400-30 021-11400-20 20B-11002-11 044-03500-90 060-03502-40 X60-01500-11 20B-45003-01 277-41901-03 279-63601-30 224-63601-03 021-32000-50 011-00803-40 20B-13001-01 20B-15001-03 011-01000-40 001-04083-50 20B-15501-01 20B-16001-03 031-00600-20 011-00600-20 20B-99001-07 Crankcase Cp Valve Guide Seal, intake valve Clip Retainer Plate Oil Seal Ball Bearing Ball Bearing Pipe Knock Stud, intake Stud, exhaust Oil Seal Plug Gasket Main Bearing Cover Cp Oil Seal Ball Bearing Ball Bearing Governor Gear Cp Governor Sleeve Oil Gauge Ay Oil Gauge Gasket Flange Bolt Cylinder Head Cp Gasket, cylinder head Flange Bolt Flange Bolt Rocker Cover Cp Gasket, rocker cover Dowel Pin Flange Bolt Gasket Set 280 300 610 620 630 631 680 690 700 710 960 EX40 Qty 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 4 2 1 1 2 4 1 -7- Remarks To-From 8157-8156 Fig. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 08-09 SECTION 2 CRANKSHAFT GROUP FIG. 200 310 320 360 370 350 380 70 10 390 EX40 -8- 08-09 SECTION 2 CRANKSHAFT GROUP Ref. Part Number Description 10 20B-20901-01 20B-21201-01 20B-21001-01 005-32054-01 20B-22501-00 001-05084-00 263-23301-33 20B-23401-H3 20B-23403-H3 20B-23404-H3 20B-23501-07 20B-23502-07 20B-23503-07 056-52100-20 20B-24101-03 Crankshaft Cp Crankshaft Cp Crankshaft Cp Woodruff Key Connecting Rod Ay Connecting Rod Bolt Piston Pin Piston Piston Piston Piston Ring Set Piston Ring Set Piston Ring Set Clip Balancer Shaft 70 310 320 350 360 360 360 370 370 370 380 390 EX40 Qty Remarks 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1" Key 7/8" Taper 1" Pump -9- Std Oversize 0.25mm Oversize 0.50mm Std Oversize 0.25mm Oversize 0.50mm To-From Fig. 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 08-09 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 310 320 350 361 365 315 225 241 340 231 317 80 370 210 240 90 230 290 60 220 70 95 170 25 150 27 160 37 35 34 38 10 EX40 163 166 - 10 - 08-09 SECTION 3 INTAKE and EXHAUST GROUP Ref. Part Number Description 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 210 220 225 230 231 240 241 290 310 315 317 320 340 350 361 365 370 20B-31601-01 20B-35101-03 024-00700-20 005-19041-00 277-36401-03 20B-36501-03 277-38702-03 246-33611-03 246-33711-13 20B-33401-H3 20B-33501-H3 246-35501-03 20B-35601-H1 277-36911-03 277-37101-03 277-36902-03 277-36913-13 20B-35001-01 003-13060-00 20B-36101-00 20B-36102-10 014-90500-20 014-90500-20 017-00500-30 017-00500-30 011-00600-20 20B-30101-J2 20B-37001-01 015-00400-60 20B-34201-11 20B-35201-03 980-20082-80 011-00600-10 011-00803-20 267-37601-01 Camshaft Cp Pin, camshaft O ring Pin, spring Release lever Clip Return Spring Valve Spring Spring Retainer Intake Valve Exhaust Valve Collet Valve Timing Chain Tentioner Spring, tentioner Pin, tentioner Chain Guide Pin, rocker Clip Rocker Arm Ay, intake Rocker Arm Ay, exhaust Adjust Screw Adjust Screw Nut Nut Flange Bolt Muffler Deflector Cp Tapping Screw Muffler Cover Cp Gasket, muffler Flange Nut Flange Bolt Flange Bolt Spark Arrestor EX40 Qty Remarks 1 1 1 2 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 5 1 1 To-From Fig. 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 - 11 - 04-14 SECTION 3 INTAKE and EXHAUST GROUP FIG. 310$ 250 520 200 270 290 220 295 260 510 280 EX40 - 12 - 08-09 SECTION 3 INTAKE and EXHAUST GROUP Ref. Part Number Description 510 510 200 220 250 250 254 260 270 280 290 295 520 20B-32611-H0 20B-32651-H0 20B-32630-H8 20B-32720-H8 20B-32640-H8 20B-32641-H8 20B-32680-H8 20B-32850-H8 20B-32650-H8 X85-11001-80 002-38060-00 001-04061-60 20B-32610-H7 Air Cleaner Ay Air Cleaner Ay Cleaner Body Gasket, packing Cover Cover Clip1 Cap Bolt Rubber Pipe, breather Flange Nut Flange Bolt Element EX40 Q1ty Remarks 1 1 1 1 1 1 2 1 1 1 2 1 1 - 13 - To-From Dual Fig. 310A 310B 310A 310A&B 310A 310B 310B 310A 310A 310A 310A 310A 310A&B 04-14 SECTION 4 GOVERNOR GROUP FIG. 400 450 340 80 40 345 311 310 30 10 355 480 70 60 360 485 50 370 90 435 396 490 395 436 20 50 EX40 - 14 - 08-09 SECTION 4 GOVERNOR GROUP Ref. Part Number Description 10 20 30 40 50 60 70 80 90 310 20B-42301-03 20B-42201-13 20B-42701-01 20B-42801-13 003-13060-00 001-14062-50 018-60600-20 20B-42503-13 003-11080-00 20B-43301-01 20B-43351-03 011-60400-30 227-43501-13 227-45002-03 021-70600-30 004-31061-80 002-27060-00 277-43902-03 013-10500-30 20B-46001-11 20B-35903-03 002-35060-00 267-45101-03 011-00600-20 Governor Lever Governor Shaft Governor Rod Rod Spring Clip Bolt and Washer Nut Governor Spring Washer Speed Control Lever Cp Speed Control Lever Bolt, swivel Stop Plate Spring Washer Friction Washer Screw, panhead Nut Clamp Screw and Washer Speed Control Bracket Cp Gasket 3 Self Lock Nut Return Spring Flange Bolt 311 340 345 355 360 370 395 396 435 436 450 480 485 EX40 Qty 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 - 15 - Remarks Std Generator To-From Fig. 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 08-09 SECTION 5 COOLING and STARTING GROUP FIG. 500 220 707 705 20 706 210 80 18 60 40 16 10 15 17 61 81 EX40 - 16 - 08-09 SECTION 5 COOLING and STARTING GROUP Ref. 490 Part Number 277-96107-03 Description Label, hi-low 10 15 16 17 18 20 40 60 61 80 81 220 705 706 20B-51201-H1 20B-55101-02 010-00804-40 010-00804-50 002-38060-00 073-20054-70 001-04061-60 001-65081-20 20B-52702-H1 279-52711-11 011-00600-20 013-00602-81 KU3-11077-01 20B-73102-01 Blower Housing Recoil Bracket Un Bolt Bolt Flange Nut Label, trademark Flange Bolt Bolt Baffle 2, head Baffle 1, case Flange Bolt Bolt and Washer Ay Float C/U Cp11 Wire 2 Cp EX40 Qty 1 1 1 2 2 4 1 5 1 1 1 3 4 1 1 - 17 - Remarks To-From Fig. 400 500 500 500 500 500 500 500 500 500 500 500 500 500 500 08-09 SECTION 5 COOLING and STARTING GROUP FIG. 520 -11 -8 -2 -10 -9 -3 -7 -6 -5 -1 -4 210 EX40 - 18 - 08-09 SECTION 5 COOLING and STARTING GROUP Ref. Part Number Description 210 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 20B-50301-00 20B-50145-08 261-50100-08 20B-50110-08 20B-50101-08 161-50150-08 227-50135-08 227-50131-08 277-50155-08 161-50125-08 20B-50120-08 20B-50150-08 Recoil Starter Ay Starter Pulley Starter Knob Starter Rope Set Screw Ratchet Guide Return Spring Friction Spring Spiral Spring Ratchet Reel Starter Case EX40 Qty 1 1 1 1 1 1 2 1 1 2 1 1 - 19 - Remarks To-From Fig. 520 520 520 520 520 520 520 520 520 520 520 520 08-09 SECTION 6 FUEL, LUBRICATION GROUP FIG. 600 30 40 23 10 20 52 59 60 63 53 51 54 58 50 56 55 57 210 560 550 540 EX40 - 20 - 08-09 SECTION 6 FUEL, LUBRICATION GROUP Ref. 707 Part Number 004-36041-20 Description Screw and Washer Ay 10 20 23 30 40 50 51 52 53 54 55 56 57 58 59 60 63 540 550 20B-60102-01 073-20051-81 20B-95101-03 X43-04401-61 X64-13600-10 X64-20122-00 267-62604-11 X85-10614-91 X56-11100-60 056-11200-40 20B-62601-01 085-10620-90 056-11000-30 011-00600-20 056-81200-10 002-38080-00 011-00802-50 20B-32901-J1 20B-35901-H3 Fuel Tank Cp Label, warning Label, model Fuel Tank Cap Cp Fuel Filter Fuel Strainer Ay Fuel Pipe Cp Rubber Pipe Hose Clamp Hose Clamp Fuel Pipe Cp Rubber Pipe Hose Clamp Flange Bolt Clamp Flange Nut Flange Bolt Insulator Cp Gasket 1, insulator EX40 Qty 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 - 21 - Remarks fuel tank strainer fuel pipe, strainer fuel pipe, tank strainer, carb fuel pipe To-From Fig. 500 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 08-09 SECTION 6 FUEL, LUBRICATION GROUP FIG. 610 EX40 - 22 - 08-09 SECTION 6 FUEL, LUBRICATION GROUP Ref. 560 Part Number Description 20B-35902-H3 Gasket 2, insulator 210 20B-62301-00 EX40 Carburetor Ay Qty 1 1 - 23 - Remarks Std To-From Fig. 600 640 08-09 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 785 16 15 780 10 12 20 35 30 100 11 50 385 775 770 110 733 384 740 700 EX40 - 24 - 08-09 SECTION 7 ELECTRIC DEVICE GROUP Ref. Part Number 20B-62302-00 Description Carburetor Ay 10 20B-79230-H1 20B-79241-H1 20B-79430-H1 20B-79301-H1 20B-54101-H3 018-01800-10 20B-71002-03 001-14062-50 004-35062-00 20B-73101-01 065-01401-50 065-50003-11 056-60002-50 011-00600-10 279-76301-51 277-75801-03 013-00602-60 20B-75501-03 015-20600-50 214-79006-01 011-00600-10 Flywheel Cp Flywheel Cp Ignition Coil Charge Coil Cooling Blower Flange Nut Ring Gear Bolt and Washer Ay Screw and Washer Ay Wire 1 Spark Plug Spark Plug Cap Clamp Flange Bolt Oil Sensor Shield Plate Bolt and Washer Wire Clamp Tapping Bolt Clamp Cp Flange Bolt 11 12 15 16 20 30 35 50 100 110 384 385 700 733 740 770 775 780 785 EX40 Qty Remarks 1 Generator 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 - 25 - Std 15 Watt 15 Watt stop wire clamp To-From Fig. 640 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 08-09 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER FIG. 710 120 13 19 20 12 18 6 4 3 5 17 10 11 2 1 15 9 14 8 16 7 EX40 - 26 - 08-09 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER Ref. Part Number Description 120 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 279-70502-00 209-70550-08 209-70551-08 209-70545-08 209-70530-08 209-70552-08 209-70554-08 209-70521-08 279-70550-08 209-70511-08 209-70505-18 209-70510-08 209-70525-08 279-70515-18 234-70555-08 209-70557-18 209-70558-08 949-29970-02 209-70560-08 107-70652-08 211-70584-08 Starting Motor Ay Yoke Cp Brush Brush Spring Brush Holder Insulator Armature Ay Over Running Clutch Cp Housing Cp Bush Frame Cp Bush Lever Magnet Switch Cp Pinion Stopper Snap Ring Through Bolt Nut Nut Spring Washer Nut EX40 Qty 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 - 27 - Remarks To-From Fig. 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 08-09 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG. 720 387 200 210 388 386 190 130 55 220 385 131 335 260 230 385 387 240 EX40 - 28 - 08-09 SECTION 7 Ref. 55 130 131 190 200 210 220 -1 230 240 260 335 385 385 386 387 388 EX40 ELECTRIC DEVICE GROUP - CONTROL BOX Part Number Description 277-73105-01 Wire 5 214-79007-01 Bolt, starter 003-10080-00 Washer 073-20044-80 Label, battery 20B-75101-01 Control Box Cp 073-20044-70 Label, starter switch 066-00003-30 Switch Ay 066-00099-80 Key 277-71401-01 Diode Rectifier Cp 044-35061-00 Screw and Washer Ay 277-73103-11 Wire 3 Cp 277-73104-01 Wire 4 Cp 056-30000-60 Wire Band 20B-76511-01 Bracket Cp, SEL 056-60002-50 Clamp, sel 011-00600-20 Flange Bolt 013-50600-10 Bolt and Washer Ay Qty 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 2 - 29 - Remarks To-From Fig. 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 08-09 SECTION 9 ACCESSORY GROUP FIG. 900 EX40 - 30 - 08-09 SECTION 9 ACCESSORY GROUP Ref. Part Number Description 10 224-90303-00 Accessory Tool Kit EX40 Qty 1 - 31 - Remarks To-From Fig. 900 08-09 PRINTED IN THE USA Robin America, Inc 905 TFMTFS3PBEt-BLF;VSJDI *- 60047 1IPOFt'BY FNBJMTBMFT!TVCBSVQPXFSDPNtXXXTVCBSVQPXFS.com
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