Subaru 2002 Forester Maintenance And Service Guide

2015-10-24

: Subaru Subaru-2002-Subaru-Forester-Maintenance-And-Service-Guide-819091 subaru-2002-subaru-forester-maintenance-and-service-guide-819091 subaru pdf

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Engine compartment overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
...........................................................

11-15

Air cleaner element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal (Manual transmission vehicles) . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant

11-18
11-20
11-22
11-23
11-24
11-26
11-27
11-29
11-30
11-32
11-33
11-34
11-35
11-36
11-37
11-38

Types of tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressures and wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wear indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-38
11-39
11-39
11-42
11-43
11-44
11-44
11-45
11-46

Aluminum wheels (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-47
Windshield washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-47
Replacement of windshield wiper blades . . . . . . . . . . . . . . . . . . . . . . . . 11-48

Legacy U.S.A..(ENG.)A2290BE–A

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-51
11-52
11-54
11-54
11-55

Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front fog light (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front turn signal light, parking light and marker light . . . . . . . . . . . .
Rear combination lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
License plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spot light, dome light, luggage compartment light
and door step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trunk light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High mount stop light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-57
11-59
11-59
11-61
11-64

11-2

11-65
11-66
11-67

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Maintenance schedule
The scheduled maintenance items required to be serviced at regular intervals are shown in the “Warranty and Maintenance Booklet”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet”.

Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiarize yourself with the information provided in this section on general maintenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage.

WARNING

D Testing of an All-Wheel Drive vehicle must NEVER be performed on a single two-wheel dynamometer or similar apparatus.
Attempting to do so will result in transmission damage and in
uncontrolled vehicle movement and may cause an accident or
injuries to persons nearby.
D Always select a safe area when performing maintenance on
your vehicle.
D Always be very careful to avoid injury when working on the vehicle. Remember that some of the materials in the vehicle may be
hazardous if improperly used or handled, for example, battery
acid.
D Your vehicle should only be serviced by persons fully competent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.
– CONTINUED –

11-3

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D Always use the proper tools and make certain that they are
well maintained.
D Never get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle.
D Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas.
D Do not smoke or allow open flames around the fuel or battery.
This will cause a fire.
D Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer.
D Wear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thoroughly wash them out with clean water.
D Do not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectors
apart, as that may activate the system or it can render it inoperative. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner needs service, consult your nearest SUBARU dealer.

J Before checking or servicing in the engine compartment
D Always stop the engine and set the parking brake firmly to prevent the vehicle from moving.
D Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time after the engine is stopped.
D Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire.
D Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may operate suddenly even when the engine is stopped.

11-4

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Maintenance and service

J When you do checking or servicing in the engine
compartment while the engine is running
A running engine can be dangerous. Keep your fingers, hands,
clothing, hair and tools away from the cooling fan, belts and any
other moving engine parts. Removing rings, watches and ties is
advisable.

Engine hood

WARNING
Always check that the hood is properly locked before you start
driving. If it is not, it might fly open while the vehicle is moving
and block your view, which may cause an accident and serious
bodily injury.

HBB001BA

HBB002BA

– CONTINUED –

11-5

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HBB003BA

To open the hood:
1. Pull the hood release knob under the instrument panel.
2. Release the secondary hood release located under the front grille by
moving the lever toward the left. Lift up the hood, release the hood prop
from its retainer and put the end of the hood prop into the slot in the
hood.
To close the hood:
1. Lift the hood slightly and remove the hood prop from the slot in the
hood and return the prop to its retainer.
2. Lower the hood until it approaches about 6 in. (15 cm) from the
closed position and let it drop.
3. After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position.
Do not push the hood forcibly to close it. It could deform the metal.

11-6

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Maintenance and service

Engine compartment overview
B 2.5 liter models

HBB036BB

1 Manual transmission oil level

2
3
4
5
6

gauge (MT) (page 11-23) or
Differential gear oil level gauge
(AT) (page 11-26)
Air cleaner element
(page 11-18)
Clutch fluid reservoir
(page 11-32)
Automatic transmission fluid
level gauge (page 11-24)
Brake fluid reservoir
(page 11-30)
Fuel filter

7 Windshield washer tank
(page 11-47)

8 Fuse box (page 11-52)
9 Battery (page 11-51)
Q Engine oil filler cap

(page 11-9)

W Engine coolant reservoir
(page 11-15)

E Radiator cap (page 11-15)
R Engine oil level gauge
(page 11-9)

T Power steering fluid reservoir
(page 11-29)
– CONTINUED –

11-7

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B 3.0 liter models

HBB058BB

1 Air cleaner element
2
3
4
5
6

(page 11-18)
Differential gear oil level gauge
(AT) (page 11-26)
Automatic transmission fluid
level gauge (page 11-24)
Brake fluid reservoir
(page 11-30)
Fuel filter
Windshield washer tank
(page 11-47)

11-8

7 Fuse box (page 11-52)
8 Battery (page 11-51)
9 Engine oil filler cap
(page 11-9)

Q Engine coolant reservoir
(page 11-15)

W Engine oil level gauge
(page 11-9)

E Radiator cap (page 11-15)
R Power steering fluid reservoir
(page 11-29)

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Engine oil
B Checking the oil level
Check the engine oil level at each fuel stop.

HBB004BA

HBB061BD

1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Be sure the dipstick is correctly inserted until it stops with the
graphic symbol
on its top appearing as shown in the illustration.
4. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil to bring the level up to the upper level.

CAUTION
Use only engine oil with the recommended grade and viscosity.
If you check the oil level just after stopping the engine, wait a few minutes for the oil to drain back into the oil pan before checking the level.
To prevent overfilling the engine oil, do not add any additional oil
above the upper level when the engine is cold.
In 2.5-liter-engine models, the dipstick has a notch above the upper
level.
Just after driving or while the engine is warm, the engine oil level
reading may be in a range between the upper level and the notch
mark. This is caused by thermal expansion of the engine oil.
– CONTINUED –

11-9

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B Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in
the “Warranty and Maintenance Booklet”.
The engine oil and oil filter must be changed more frequently than
listed in the maintenance schedule when driving on dusty roads,
when short trips are frequently made, or when driving in extremely
cold whether.
1. Warm up the engine by letting the engine idle for about 10 minutes
to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.

HBB005BB

4. Drain out the engine oil by removing the drain plug while the engine is still warm. The used oil should be drained into an appropriate
container and disposed of properly.

WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and
tighten it securely with a new sealing washer after the oil has completely drained out.

11-10

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

HBB051BB

HBB054BA

HBB055BA

6. Remove three clips at the front of the cover under the oil filter.
7. Slide the cover toward the vehicle front to remove it.
8. Remove the oil filter with an oil filter wrench.
9. Before installing a new oil filter, apply a thin coat of engine oil to the
seal.
10. Clean the rubber seal seating area of the lower crank case and
install the oil filter by hand turning. Be careful not to twist or damage
the seal.
11. Tighten it approximately two-thirds of a turn after the seal makes
contact with the lower crank case.

CAUTION
Never over tighten the oil filter because that can result in an oil
leak.
– CONTINUED –

11-11

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12. Reinstall the cover under the oil filter.
13. Pour the specified amount of engine oil through the filler neck.
Oil capacity:
2.5 liter models: 4.2 US qt (4.0 liters, 3.5 Imp qt)
3.0 liter models: 6.1 US qt (5.8 liters, 5.1 Imp qt)
14. Start the engine and make sure that no oil leaks appear around
the filter’s rubber seal.
15. Run the engine until it reaches the normal operating temperature.
Then stop the engine and wait a few minutes to allow the oil drain
back. Check the oil level again and if necessary, add more engine oil.
B Recommended grade and viscosity

CAUTION
Use only engine oil with the recommended grade and viscosity.

Oil grade: API classification SL or SJ with the words “ENERGY
CONSERVING II” (if you cannot obtain the oil with SL
or SJ grade, you may use SH grade oil.)
or the new API certification mark (Starburst mark) displayed on the container.
API Service label

New API Certification Mark
(Starburst Mark)

3
1 Indicates the oil quality by API designations
2 Indicates the SAE oil viscosity grade
3 Indicates that the oil has fuel saving capabilities

11-12

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Maintenance and service

In choosing an oil, you want the proper quality and viscosity, as well
as one that will add to fuel economy. The following table lists the recommended viscosities and applicable temperatures.
When adding oil, different brands may be used together as long as
they are the same API classification and SAE viscosity as those recommended by SUBARU.
Engine oil viscosity (thickness) affects fuel economy. Oils of lower viscosity provide better fuel economy. However, in hot weather, oil of
higher viscosity is required to properly lubricate the engine.
SAE viscosity numbr and applicable temperature

OM-H2756

B Recommended grade and viscosity under severe driving
conditions
If the vehicle is used in desert areas, in areas with very high temperatures, or used for heavy-duty applications such as a towing a trailer,
use of oil with the following grade and viscosities is recommended.
API classification SL or SJ: SAE viscosity No.: 30, 40, 10W-50,
20W-40, 20W-50

– CONTINUED –

11-13

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Cooling system

CAUTION

D The cooling system has been filled at the factory with a high
quality, corrosion-inhibiting, year-around coolant which provides
protection against freezing down to –33°F (–36°C). For adding,
use genuine SUBARU coolant or an equivalent: a mixture of 50%
soft water and 50% ethylene-glycol basis coolant. Use of improper coolants may result in corrosion in the cooling system. It is important to maintain protection against freezing and corrosion,
even if freezing temperatures are not expected. Never mix different kinds of coolant.
D Do not splash the engine coolant over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
B Hose and connections
Your vehicle employs an electric cooling fan which is thermostatically
controlled to operate when the engine coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when the engine
coolant temperature gauge exceeds the normal operating range, the
cooling fan circuit may be defective. Check the fuse and replace it if
necessary. If the fuse is not blown, have the cooling system checked
by your SUBARU dealer.
If frequent addition of coolant is necessary, there may be a leak in the
engine cooling system. It is recommended that the cooling system
and connections be checked for leaks, damage, or looseness.
11-14

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Maintenance and service

J Engine coolant
B Checking the coolant level
Check the coolant level at each fuel stop.

HBB004FB

1. Check the coolant level on the outside of the reservoir while the
engine is cool.
2. If the level is close to or lower than the “LOW” level mark, add
coolant up to the “FULL” level mark. If the reserve tank is empty, remove the radiator cap and refill as required.

Rubber gaskets

HG0115

3. After refilling the reserve tank and the radiator, reinstall the caps
and check that the rubber gaskets inside the radiator cap are in the
proper position.

– CONTINUED –

11-15

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B Changing the coolant

WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolant
is under pressure, you may suffer serious burns from a spray of
boiling hot coolant when the cap is removed.
Change the engine coolant using the following procedures according
to the maintenance schedule in the “Warranty and Maintenance Booklet”.
1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drain
plug.

HBB006BB

HBB059BB

3. Loosen the radiator cap to drain the coolant from the radiator. Then
drain the coolant from the reserve tank. Tighten the drain plug securely.

11-16

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Maintenance and service

HBB007CB

HBB004FB

4. Slowly pour the coolant and fill to the radiator filler neck and to the
reserve tank’s “FULL” level mark. Do not pour the coolant too quickly,
as this may lead to insufficient air bleeding and trapped air in the system.
Coolant capacity:
2.5 liter models
3.0 liter models

MT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
AT. 7.1 US qt (6.7 liters, 5.9 Imp qt)
8.4 US qt (7.9 liters, 7.0 Imp qt)

Rubber gaskets

HG0115

5. Put the radiator cap back on and tighten firmly. At this time, make
sure that the rubber gasket in the radiator cap is correctly in place.
6. Start and run the engine for more than five minutes at 2,000 to
3,000 rpm.
– CONTINUED –

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7. Stop the engine and wait until the coolant cools down (122 to
140°F [50 to 60°C]). If there is any loss of coolant, add coolant to the
radiator’s filler neck and to the reserve tank’s “FULL” level.
8. Put the radiator cap and reservoir cap back on and tighten firmly.

Air cleaner element

WARNING
Do not operate the engine with the air cleaner element removed.
The air cleaner element not only filters intake air but also stops
flames if the engine backfires. If the air cleaner element is not
installed when the engine backfires, you could be burned.
The air cleaner element functions as a filter screen. When the element is
perforated or removed, engine wear will be excessive and engine life
shortened.
The air cleaner element is a viscous type. It is unnecessary to clean or
wash the element.
B Replacing the air cleaner element
Replace the air cleaner element according to the maintenance schedule in the “Warranty and Maintenance Booklet”. Under extremely
dusty conditions, replace it more frequently. It is recommended that
you always use genuine SUBARU parts.

11-18

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Maintenance and service

n 2.5 liter models

HBB063BB

HBB064BB

1. Remove the bolt securing the rear air cleaner element case.
2. Unsnap the three clamps holding the rear air cleaner element
case.
3. Separate the rear air cleaner element case from the front air cleaner element case and remove the air cleaner element.
4. Clean the inside of the front and rear air cleaner element cases
with a damp cloth and install a new air cleaner element.
5. Insert the four projections on the rear air cleaner element case into
the slits on the front air cleaner element case and snap the three
clamps on the rear air cleaner element case and then tighten the bolt.
n 3.0 liter models

HBB056BA

1. Unsnap the two clamps holding the air cleaner case cover.
– CONTINUED –

11-19

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2. Open the air cleaner case cover and remove the air cleaner element.
3. Clean the inside of the air cleaner cover and case with a damp
cloth and install a new air cleaner element.

HBB057BA

To install the air cleaner case cover, insert the two projections on the
air cleaner case cover into the slits on the air cleaner case and then
snap the two clamps on the air cleaner case cover.

Spark plugs

CAUTION

D When disconnecting the spark plug cables, always grasp the
spark plug cap, not the cables.
D Make sure the cables are replaced in the correct order.

11-20

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Maintenance and service

HBA004BA

It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the “Warranty and Maintenance Booklet”.
B Recommended spark plugs
2.5 liter models:
RC10YC4 (Champion)
BKR6E-11 (NGK)
BKR5E-11 (NGK)
3.0 liter models: PLFR6A-11 (NGK)

– CONTINUED –

11-21

Legacy U.S.A..(ENG.)A2290BE–A

Drive belts
The alternator, power steering pump, and air conditioner compressor depend on drive belts. Satisfactory performance requires that belt tension
be correct.
B 2.5 liter models

HGA005BB

in (mm)
Deflection
New belt

Used belt

0.28 — 0.35
(7.0 — 9.0)

0.35 — 0.43
(9.0 — 11.0)

0.30 — 0.33
(7.5 — 8.5)

0.35 — 0.40
(9.0 — 10.0)

To check belt tension, place a straightedge (ruler) across two adjacent pulleys and apply a force of 22 lb (98 N, 10 kg) midway between
the pulleys by using a spring scale. Belt deflection should be the
amount specified.
B 3.0 liter models
It is unnecessary to check belt tension periodically because your
engine is equipped with an automatic belt tension adjuster. However,
replacement of the belt should be done according to the maintenance
11-22

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

schedule in the “Warranty and Maintenance Booklet”. Consult your
SUBARU dealer for replacement.
If a belt is loose, cracked, or worn, contact your SUBARU dealer.

Manual transmission oil
B Checking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the engine.

Upper level
Lower level

HBB004DB

OM-H0210

2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil through the dipstick hole to bring the level up
to the upper level.
B Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5

– CONTINUED –

11-23

Legacy U.S.A..(ENG.)A2290BE–A

SAE viscosity No. and Applicable Temperature

OM-H0205

Automatic transmission fluid
B Checking the fluid level
The automatic transmission fluid expands largely as its temperature
rises; the fluid level differs according to fluid temperature. Therefore,
there are two different scales for checking the level of hot fluid and
cold fluid on the dipstick.
Though the fluid level can be checked without warming up the fluid
on the “COLD” range, we recommend checking the fluid level when
the fluid is at operating temperature.
n Checking the fluid level when the fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise the temperature of the
transmission fluid up to normal operating temperature; 140 to 176°F
(60 to 80°C) is normal.
2. Park the vehicle on a level surface and set the parking brake.
3. First shift the selector lever in each position. Then shift it in the “P”
position, and run the engine at idling speed.

11-24

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Upper level
HOT range
Lower level

Upper level

COLD range
Lower level

HBB004CB

HBA008BB

4. Pull out the dipstick and check the fluid level on the gauge. If it is
below the lower level on the “HOT” range, add the recommended automatic transmission fluid up to the upper level.
n Checking the fluid level when the fluid is cold
When the fluid level has to be checked without time to warm up the
automatic transmission, check to see that the fluid level is between
the lower level and upper level on the “COLD” range. If it is below that
range, add fluid up to the upper level. Be careful not to overfill.
B Recommended fluid
“Dexron III” Type Automatic Transmission Fluid

– CONTINUED –

11-25

Legacy U.S.A..(ENG.)A2290BE–A

Front differential gear oil (AT vehicles)
B Checking the oil level
Check the differential oil level monthly.

Upper level
Lower level
HBB004EB

HBA010BB

1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil to bring the level up to the upper level.
B Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

SAE viscosity No. and Applicable Temperature

OM-H0212

Rear differential gear oil
B Checking the gear oil level

CAUTION
If the vehicle requires frequent refilling, there may be an oil leak.
If you suspect a problem, have the vehicle checked at your
SUBARU dealer.
Your vehicle may be equipped with a rear differential protector. The
differential protector provides protection to the rear differential assembly during off-road use. Removal of the rear differential protector is not
required when checking the oil level.

– CONTINUED –

11-27

Legacy U.S.A..(ENG.)A2290BE–A

HBB065BB

HBB066BB

Others
Filler plug

Oil level
Filler hole

Drain hole

Drain plug
HB0077

HB0078

Remove the plug from the filler hole and check the oil level. The oil
level should be kept even with the bottom of the filler hole. If the oil
level is below the bottom edge of the hole, add oil through the filler
hole to raise the level.
B Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5

11-28

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

SAE viscosity No. and Applicable Temperature

OM-H0205

Power steering fluid
B Checking the fluid level

WARNING
Be careful not to burn yourself because the fluid may be hot.

CAUTION

D When power steering fluid is being added, use only clean fluid,
and be careful not to allow any dirt into the tank. And never use
different brands together.
D Avoid spilling fluid when adding it in the tank.
The power steering fluid expands greatly as its temperature rises; the
fluid level differs according to fluid temperature. Therefore, the reservoir tank has two different checking ranges for hot and cold fluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop the engine.
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run: Check that the oil
level is between “HOT MIN” and “HOT MAX” on the surface of the
reservoir tank.
– CONTINUED –

11-29

Legacy U.S.A..(ENG.)A2290BE–A

When the fluid is cool before the vehicle is run: Check that the oil level
is between “COLD MIN” and “COLD MAX” on the surface of the reservoir tank.
3. If the fluid level is lower than the applicable “MIN” line, add the
recommended fluid as necessary to bring the level between the
“MIN” and “MAX” line.

Reservoir tank

Specified
range

HBB030BB

Specified
range

HBB031BB

If the fluid level is extreme low, it may indicate possible leakage. Consult your SUBARU dealer for inspection.
B Recommended fluid
“Dexron III” Type Automatic Transmission Fluid

Brake fluid
B Checking the fluid level

WARNING

D Never let brake fluid contact your eyes because brake fluid can
be harmful to your eyes. If brake fluid gets in your eyes, immediately flush them thoroughly with clean water. For safety, when
performing this work, wearing eye protection is advisable.
D Brake fluid absorbs moisture from the air. Any absorbed moisture can cause a dangerous loss of braking performance.
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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

D If the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.

CAUTION

D Never use different brands of brake fluid together.
D When adding brake fluid, be careful not to allow any dirt into
the reservoir.
D Never splash the brake fluid over painted surfaces or rubber
parts. Alcohol contained in the brake fluid may damage them.
Check the fluid level monthly.

“MAX” level mark

“MIN” level
mark

HBB004GB

Check the fluid level on the outside of the reservoir. If the level is below “MIN”, add the recommended brake fluid to “MAX”.
Use only brake fluid from a sealed container.
B Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid

– CONTINUED –

11-31

Legacy U.S.A..(ENG.)A2290BE–A

Clutch fluid (MT vehicles)
B Checking the fluid level

WARNING
Never let clutch fluid contact your eyes because clutch fluid can
be harmful to your eyes. If clutch fluid gets in your eyes, immediately flush them thoroughly with clean water. For safety, when
performing this work, wearing eye protection is advisable.

CAUTION

D Clutch fluid absorbs moisture from the air. Any absorbed
moisture can cause improper clutch operation.
D If the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.
D Never use different brands of clutch fluid together.
D When clutch fluid is added, be careful not to allow any dirt into
the tank.
Check the fluid level on the outside of the reservoir. If the level is below
“MIN” level mark, add the recommended clutch fluid to “MAX” level
mark.
Use only clutch fluid from a sealed container.
“MAX” level mark

“MIN” level mark

HBB004HB

11-32

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

B Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid

Brake booster
If the brake booster does not operate as described below, have it
checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal several times, applying
the same pedal force each time. The distance the pedal travels should
not vary.
2. With the brake pedal depressed, start the engine. The pedal should
move slightly down to the floor.
3. With the brake pedal depressed, stop the engine and keep the pedal
depressed for 30 seconds. The pedal height should not change.
4. Start the engine again and run for about one minute then turn it off.
Depress the brake pedal several times to check the brake booster.
Brake booster operates properly if the pedal stroke decreases with each
depression.

– CONTINUED –

11-33

Legacy U.S.A..(ENG.)A2290BE–A

Brake pedal
Check the brake pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet”.
B Checking the brake pedal free play

0.04 — 0.12 in
(1.0 — 3.0 mm)

OM-H0224

Stop the engine and firmly depress the brake pedal several times.
Lightly press the brake pedal down with one finger to check the free
play with a force of less than 2 lb (10 N, 1 kg).
If the free play is not within proper specification, contact your
SUBARU dealer.
B Checking the brake pedal reserve distance

More than
2.56 in
(65 mm)

OM-H0225

Depress the pedal with a force of approximately 66 lb (294 N, 30 kg)

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

and measure the distance between the upper surface of the pedal
pad and the floor.
When the measurement is smaller than the specification, or when the
pedal does not operate smoothly, contact with your SUBARU dealer.

Clutch pedal (Manual transmission vehicles)
Check the clutch pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet”.
B Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no abnormal noises
when the clutch pedal is depressed, and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to check that the engine and transmission smoothly couple without any sign of slippage.
B Checking the clutch pedal free play

0.16 — 0.51 in
(4.0 — 13.0 mm)

OM-H0224

Lightly press the clutch pedal down with your finger until you feel resistance, and check the free play.
If the free play is not within proper specification, contact your
SUBARU dealer.

– CONTINUED –

11-35

Legacy U.S.A..(ENG.)A2290BE–A

Replacement of brake pad and lining

CAUTION
If you continue to drive despite the scraping noise from the audible brake pad wear indicator, it will result in the need for costly
brake rotor repair or replacement.

OM-H0163

The front disc brakes and the right rear disc brake have an audible wear
indicators on the brake pads. If the brake pads wear close to their service limit, the wear indicator makes a very audible scraping noise when
the brake pedal is applied.
If you hear this scraping noise each time you apply the brake pedal,
have the brake pads serviced by your SUBARU dealer as soon as possible.
B Breaking-in of new brake pads and linings
When replacing the brake pad or lining, use only genuine SUBARU
parts. After replacement, the new parts must be broken in as follows:
n Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65 km/h), step on
the brake pedal lightly. Repeat this five or more times.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

n Parking brake lining

WARNING
A safe location and situation should be selected for break-in driving.

CAUTION
Pulling the parking brake lever too forcefully may cause the rear
wheels to lock. To avoid this, be certain to pull the lever up slowly
and gently.
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in, pull the parking
brake lever SLOWLY and GENTLY. (Pulling with a force of approximately 33 lb [147 N, 15 kg].)
3. Drive the vehicle for about 220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat
this procedure.
5. Check the parking brake stroke. If the parking brake stroke is out
of the specified range, adjust it by turning the adjusting nut located
on the parking brake lever.
Parking brake stroke: 7 — 8 notches / 44 lb (196 N, 20 kg)

Parking brake stroke
Check the parking brake stroke according to the maintenance schedule
in the “Warranty and Maintenance Booklet”. When the parking brake is
properly adjusted, braking power is fully applied by pulling the lever up
seven to eight notches gently but firmly (about 44 lb, 196 N, 20 kg). If the
parking brake lever stroke is not within the specified range, have the
brake system checked and adjusted at your SUBARU dealer.

– CONTINUED –

11-37

Legacy U.S.A..(ENG.)A2290BE–A

HB4001CB

Tires and wheels
J Types of tires
You should be familiar with type of tires present on your vehicle.
B All season tires
The factory-installed tires on your new vehicle are all season tires.
All season tires are designed to provide an adequate measure of traction, handling and braking performance in year-round driving including snowy and icy road conditions. However all season tires do not
offer as much traction performance as winter (snow) tires in heavy or
loose snow or on icy roads.
All season tires are identified by “ALL SEASON” and/or “M+S” (Mud &
Snow) on the tire sidewall.
B Summer tires
Summer tires are high-speed capability tires best suited for highway
driving under dry conditions.
Summer tires are inadequate for driving on slippery roads such as on
snow-covered or icy roads.
If you drive your vehicle on snow-covered or icy roads, we strongly
recommend the use of winter (snow) tires.
When installing winter tires, be sure to replace all four tires.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

B Winter (snow) tires
Winter tires are best suited for driving on snow-covered and icy
roads. However winter tires do not perform as well as summer tires
and all season tires on roads other than snow-covered and icy roads.

J Tire inspection
Check on a daily basis that the tires are free from serious damage, nails,
and stones. At the same time, check the tires for abnormal wear.
Contact your SUBARU dealer immediately if you find any problem.

NOTE
D When the wheels and tires strike curbs or are subjected to harsh
treatment as when the vehicle is driven on a rough surface, they can
suffer damage that cannot be seen with the naked eye. This type of
damage does not become evident until time has passed. Try not to
drive over curbs, potholes or on other rough surfaces. If doing so is
unavoidable, keep the vehicle’s speed down to a walking pace or
less, and approach the curbs as squarely as possible. Also, make
sure the tires are not pressed against the curb when you park the
vehicle.
D If you feel unusual vibration while driving or find it difficult to
steer the vehicle in a straight line, one of the tires and/or wheels
may be damaged. Drive slowly to the nearest authorized SUBARU
dealer and have the vehicle inspected.

J Tire pressures and wear
Maintaining the correct tire pressures helps to maximize the tires’ service
lives and is essential for good running performance. Check and, if necessary, adjust the pressure of each tire (including the spare) at least
once a month (for example, during a fuel stop) and before any long journey.
Check the tire pressures when the tires are cold. Use a pressure gauge
to adjust the tire pressures to the values shown on the tire placard. The
tire placard is located on the door pillar on the driver’s side.

– CONTINUED –

11-39

Legacy U.S.A..(ENG.)A2290BE–A

HB0382

Driving even a short distance warms up the tires and increases the tire
pressures. Also, the tire pressures are affected by the ambient temperature. It is best to check tire pressure outdoors before driving the vehicle.
When a tire becomes warm, the air inside it expands, causing the tire
pressure to increase. Be careful not to mistakenly release air from a
warm tire to reduce its pressure.

NOTE
D The air pressure in a tire increases by approximately 4.3 psi (30
kPa, 0.3 kg/cm2) when the tire becomes warm.
D The tires are considered cold when the vehicle has been parked
for at least three hours or has been driven less than one mile (1.6
km).

WARNING
Do not let air out of warm tires to adjust pressure. Doing so will
result in low tire pressure.
Incorrect tire pressures detract from controllability and ride comfort, and
they cause the tires to wear abnormally.

11-40

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

D Correct tire pressure (tread worn evenly)

HGB033AA

Roadholding is good, and steering is responsive. Rolling resistance is
low, so fuel consumption is also lower.
D Abnormally low tire pressure (tread worn at shoulders)

HSB012AA

Rolling resistance is high, so fuel consumption is also higher.

– CONTINUED –

11-41

Legacy U.S.A..(ENG.)A2290BE–A

D Abnormally high tire pressure (tread worn in center)

HSB013AA

Ride comfort is poor. Also, the tire magnifies the effects of road-surface bumps and dips, possibly resulting in vehicle damage.
If the tire placard shows tire pressures for the vehicle when fully loaded
and for the vehicle when towing a trailer, adjust the tire pressures to the
values that match current loading conditions.

WARNING
Driving at high speeds with excessively low tire pressures can
cause the tires to deform severely and to rapidly become hot. A
sharp increase in temperature could cause tread separation, and
destruction of the tires. The resulting loss of vehicle control
could lead to an accident.

J Wheel balance
Each wheel was correctly balanced when your vehicle was new, but the
wheels will become unbalanced as the tires become worn during use.
Wheel imbalance causes the steering wheel to vibrate slightly at certain
vehicle speeds and detracts from the vehicle’s straight-line stability. It
can also cause steering and suspension system problems and abnormal
tire wear. If you suspect that the wheels are not correctly balanced, have
them checked and adjusted by your SUBARU dealer. Also have them
adjusted after tire repairs and after tire rotation.

11-42

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

NOTE
Loss of correct wheel alignment* causes the tires to wear on one
side and reduces the vehicle’s running stability. Contact your
SUBARU dealer if you notice abnormal tire wear.
* : The suspension system is designed to hold each wheel at a certain alignment
(relative to the other wheels and to the road) for optimum straight-line stability and
cornering performance.

J Wear indicators
Each tire incorporates a tread wear indicator, which becomes visible
when the depth of the tread grooves decreases to 0.063 in. (1.6 mm). A
tire must be replaced when the tread wear indicator appears as a solid
band across the tread.

OM-H0231

A) New tread
B) Worn tread
1) Tread wear indicator

WARNING
When a tire’s tread wear indicator becomes visible, the tire is
worn beyond the acceptable limit and must be replaced immediately. With a tire in this condition, driving at high speeds in wet
weather can cause the vehicle to hydroplane. The resulting loss
of vehicle control can lead to an accident.

NOTE
For safety, inspect the tire tread regularly and replace the tires before their tread wear indicators become visible.
– CONTINUED –

11-43

Legacy U.S.A..(ENG.)A2290BE–A

J Tire rotation

OM-H0230

Tire wear varies from wheel to wheel. To maximize the life of each tire
and ensure that the tires wear uniformly, it is best to rotate the tires every
7,500 miles (12,500 km). Rotating the tires involves switching the front
and rear tires on the right-hand side of the vehicle and similarly switching
the front and rear tires on the left-hand side of the vehicle. (Each tire
must be kept on its original side of the vehicle.)
Replace any damaged or unevenly worn tire at the time of rotation. After
tire rotation, adjust the tire pressures and make sure the wheel nuts are
correctly tightened.
After driving approximately 600 miles (1,000 km), check the wheel nuts
again and retighten any nut that has become loose.

J Tire replacement
The wheels and tires are important and integral parts of your vehicle’s
design; they cannot be changed arbitrarily. The tires fitted as standard
equipment are optimally matched to the characteristics of the vehicle
and were selected to give the best possible combination of running performance, ride comfort, and service life. It is essential for every tire to
have a size and construction matching those shown on the tire placard
and to have a speed symbol and load index matching those shown on
the tire placard.
Using tires of a non-specified size detracts from controllability, ride comfort, braking performance, speedometer accuracy and odometer accu11-44

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

racy. It also creates incorrect body-to-tire clearances and inappropriately
changes the vehicle’s ground clearance.
All four tires must be the same in terms of manufacturer, brand (tread
pattern), construction, and size. You are advised to replace the tires with
new ones that are identical to those fitted as standard equipment.
For safe vehicle operation, SUBARU recommends replacing all four tires
at the same time.

WARNING

D All four tires must be the same in terms of manufacturer, brand
(tread pattern), construction, degree of wear, speed symbol, load
index and size. Mixing tires of different types, sizes or degrees of
wear can result in damage to the vehicle’s power train. Use of different types or sizes of tires can also dangerously reduce controllability and braking performance and can lead to an accident.
D Use only radial tires. Do not use radial tires together with
belted bias tires and/or bias-ply tires. Doing so can dangerously
reduce controllability, resulting in an accident.

J Wheel replacement
When replacing wheels due, for example, to damage, make sure the replacement wheels match the specifications of the wheels that are fitted
as standard equipment. Replacement wheels are available from
SUBARU dealers.

WARNING
Use only those wheels that are specified for your vehicle. Wheels
not meeting specifications could interfere with brake caliper operation and may cause the tires to rub against the wheel well
housing during turns. The resulting loss of vehicle control could
lead to an accident.

– CONTINUED –

11-45

Legacy U.S.A..(ENG.)A2290BE–A

J Wheel covers
B Removing the wheel cover

HB9032BA

Insert the wheel nut wrench into the notch provided, and pry the
wheel cover off.
B Installing the wheel cover

HGA013BA

Align the valve with the valve hole in the cover, then fit the cover on
the wheel by tapping your hand evenly around the circumference of
the cover.

NOTE
When any of the wheels is removed and replaced for tire rotation or
to change a flat tire, always check the tightness of the wheel nuts after driving approximately 600 miles (1,000 km). If any nut is loose,
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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

tighten it to the specified torque.

Aluminum wheels (If equipped)
Aluminum wheels can be scratched and damaged easily. Handle them
carefully to maintain their appearance, performance, and safety.
D When any of the wheels is removed and replaced for tire rotation or to
change a flat, always check the tightness of the wheel nuts after driving
approximatly 600 miles (1,000 km). If any nut is loose, tighten it to the
specified torque.
D Never apply oil to the threaded parts, wheel nuts, or tapered surface
of the wheel.
D Never let the wheel rub against sharp protrusions or curbs.
D Be sure to fit tire chains on uniformly and completely around the tire,
otherwise the chains may scratch the wheel.
D When wheel nuts, balance weights, or the center cap is replaced, be
sure to replace them with genuine SUBARU parts designed for aluminum
wheels.

Windshield washer fluid

CAUTION
Never use engine coolant as washer fluid because it could cause
paint damage.
Check the level of the washer fluid at each fuel stop. If the level is low, fill
the fluid up to the neck of the reservoir.
Use windshield washer fluid. If windshield washer fluid is unavailable use
clean water.
In areas where water freezes in winter, use an anti-freeze type windshield
washer fluid. SUBARU Windshield Washer Fluid contains 58.5% methyl
alcohol and 41.5% surfactant, by volume. Its freezing temperature varies
according to how much it is diluted, as indicated below.
– CONTINUED –

11-47

Legacy U.S.A..(ENG.)A2290BE–A

Washer Fluid Concentration

Freezing Temperature

30%

10.4°F (–12°C)

50%

–4 °F (–20°C)

100%

–49°F (–45°C)

HBB004IA

Replacement of windshield wiper blades
Grease, wax, insects, or other materials on the windshield or the wiper
blade results in jerky wiper operation and streaking on the glass. If you
cannot remove the streaks after operating the windshield washer or if the
wiper operation is jerky, clean the outer surface of the windshield (or rear
window) and the wiper blades using a sponge or soft cloth with a neutral
detergent or mild-abrasive cleaner. After cleaning, rinse the windshield
and wiper blades with clean water. The windshield is clean if beads do
not form when you rinse the windshield with water.

CAUTION
Do not clean the wiper blades with gasoline or a solvent, such as
paint thinner or benzene. This will cause deterioration of the
wiper blades.
If you cannot eliminate the streaking even after following this method,
replace the wiper blades using the following procedures:
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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

1. Raise the wiper arm off the windshield.
2. Remove the wiper blade assembly by holding its pivot area and pushing it in the direction shown by the arrow while depressing the wiper
blade stopper.

Stopper

HS0190

3. Grasp the locked end of the blade rubber assembly and pull it firmly
until the stoppers on the rubber are free of the metal support.

Metal support

11
HS0191

– CONTINUED –

11-49

Legacy U.S.A..(ENG.)A2290BE–A

4. If the new blade rubber is not provided with two metal spines, remove
the metal spines from the old blade rubber and install them in the new
blade rubber.

Metal spines
HS0192

5. Align the claws of the metal support with the grooves in the rubber
and slide the blade rubber assembly into the metal support until it locks.
Be sure to position the claws at the end of the metal support between the
stoppers on the rubber as shown. If the rubber is not retained properly,
the wiper blade may scratch the windshield.

Stopper

HS0193

HS0194

6. Install the wiper blade assembly to the wiper arm. Make sure that it
locks in place.
7. Lower the wiper arm.

11-50

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Battery

WARNING

D Before beginning work on or near any battery, be sure to extinguish all cigarettes, matches, and lighters. Never expose a battery to an open flame or electric sparks. Batteries give off a gas
which is highly flammable and explosive.
D For safety, in case an explosion does occur, wear eye protection or shield your eyes when working near any battery. Never
lean over a battery.
D Do not let battery fluid contact eyes, skin, fabrics, or paint because battery fluid is a corrosive acid. If battery fluid gets on your
skin or in your eyes, immediately flush the area with water thoroughly. Seek medical help immediately if acid has entered the
eyes.
If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and seek medical attention
immediately.
D To lessen the risk of sparks, remove rings, metal watchbands,
and other metal jewelry. Never allow metal tools to contact the
positive battery terminal and anything connected to it WHILE you
are at the same time in contact with any other metallic portion of
the vehicle because a short circuit will result.
D Keep everyone including children away from the battery.
D Charge the battery in a well-ventilated area.
D Battery posts terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California
to case cancer and reproductive harm. Wash hands after handling.

CAUTION
Never use more than 10 amperes when charging the battery because it will shorten battery life.
– CONTINUED –

11-51

Legacy U.S.A..(ENG.)A2290BE–A

It is unnecessary to periodically check the battery fluid level or periodically refill with distilled water.

Fuses

CAUTION
Never replace a fuse with one having a higher rating or with material other than a fuse because serious damage or a fire could result.

HBB008DA

HB8003CA

The fuses are designed to melt during an overload to prevent damage to
the wiring harness and electrical equipment. The fuses are located in
two fuse boxes. One is located under the instrument panel behind the
coin tray on the driver’s seat side. The other one is housed in the engine
compartment. The fuse puller and spare fuses are stored in the main
fuse box cover in the engine compartment.
If any lights, accessories or other electrical controls do not operate, inspect the corresponding fuse. If a fuse has blown, replace it.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Good

Blown

HS0204

HSB011BB

1. Turn the ignition switch to the “LOCK” position and turn off all electrical accessories.
2. Remove the cover.
(For behind the coin tray: open the coin tray and pull it horizontally to
remove it.)
3. Determine which fuse may be blown. The back side of each fuse box
cover and the “Fuse and circuits” section in chapter 12 in this manual
show the circuit for each fuse.

Fuse puller

HS0207

4. Pull out the fuse with the fuse puller.
5. Inspect the fuse. If it has blown, replace it with a spare fuse of the
same rating.
6. If the same fuse blows again, this indicates that its system has a
problem. Contact your SUBARU dealer for repairs.
– CONTINUED –

11-53

Legacy U.S.A..(ENG.)A2290BE–A

Main fuse

HB8003CB

The main fuses are designed to melt during an overload to prevent damage to the wiring harness and electrical equipment. Check the main
fuses if any electrical component fails to operate (except the starter motor) and other fuses are good. A melted main fuse must be replaced.
Use only replacements with the same specified rating as the melted
main fuse. If a main fuse blows after it is replaced, have the electrical
system checked by your nearest SUBARU dealer.

Installation of accessories
Always consult your SUBARU dealer before installing fog lights or any
other electrical equipment in your vehicle. Such accessories may cause
the electronic system to malfunction if they are incorrectly installed or if
they are not suited for the vehicle.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

Replacing bulbs

HB5019EB

1 Headlight

2
3
4
5
6
7

GT and OUTBACK models
Low beam
High beam
Except GT and OUTBACK models
Front turn signal
Spot light
Dome light
Door step light
Front turn signal light/
parking and front side marker light
Front fog light
Except OUTBACK
OUTBACK

Wattage

Bulb No.

12V–55W
12V–60W
12V–65/55W
12V–27W
12V–8W
12V–8W
12V–3.4W

H1
9005 (HB3)
9007 (HB5)
1156NA (Amber)
—
—
—

12V–27/8W

1157NA (Amber)

12V–55W
12V–51W

H3
9006 (HB4)

– CONTINUED –

11-55

Legacy U.S.A..(ENG.)A2290BE–A

HBF013FC

HBB033BC

8 Backup light
9
Q
W
E
R
T

Sedan
Station wagon
Luggage area light
High mount stop light
Sedan
Station wagon
Rear turn signal light
Sedan
Station wagon
Brake/tail light
Sedan
Station wagon
Licence plate light
Sedan
Station wagon
Trunk room light

11-56

Wattage

Bulb No.

12V–27W
12V–27W
12V–13W

3156K
1156
912

12V–16W
12V–13W

921
912

12V–21W
12V–21W

—
7440

12V–27/8W
12V–27/8W

3157K
1157

12V–5W
12V–3.8W or 5W
12V–5W

168
194 or 168
W5W

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

J Headlight

CAUTION
Halogen headlight bulbs become very hot while in use. If you
touch the bulb surface with bare hands or greasy gloves, finger
prints or grease on the bulb surface develop into hot spots, causing the bulb to break. If there are finger prints or grease on the
bulb surface, wipe them away with a soft cloth moistened with alcohol.

NOTE
If headlight aiming is required, consult your SUBARU dealer for
proper adjustment of the headlight aim.
B For GT and OUTBACK models

HBB039BA

HBB040BB

Remove the headlight bulb cover, by turning it counterclockwise.

– CONTINUED –

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Legacy U.S.A..(ENG.)A2290BE–A

n Low beam light bulbs

HBB041BB

1.
2.
3.
4.
5.

HBB042BA

Disconnect the electrical connector for the black cable.
Remove the retainer spring.
Replace the bulb, then set the retainer spring securely.
Reconnect the electrical connector for black cable.
Install the headlight bulb cover.

n High beam light bulbs

HBB043BA

HBB044BB

1. Disconnect the electrical connector from the bulb.
2. Remove the bulb from the headlight assembly by turning it counterclockwise.
3. Replace the bulb with new one.
4. Reconnect the electrical connector. At this time, use care not to
touch the bulb surface.
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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

5. To install the bulb to the headlight assembly, turn it clockwise until
it clicks.
6. Install the headlight bulb cover.
B Except GT and OUTBACK models

HBB045BB

HBB046BA

1. Disconnect the electrical connector while pressing the lock release
tab.
2. Remove the bulb holder from the headlight assembly by turning it
counterclockwise.
3. Remove the bulb from the headlight assembly.
4. Install the new bulb.
5. Install the bulb holder in the headlight assembly by turning it clockwise until it locks.
6. Remove the electrical connector.

J Front fog light (if equipped)
It may be difficult to replace the bulbs. Have your SUBARU dealer
replace the bulbs if necessary.

J Front turn signal light, parking light and side marker
light
The headlight assembly must be removed before the front turn signal
light and parking light bulbs can be replaced. When the headlight assembly has been removed and then reinstalled, it may become necessary to make a headlight aiming adjustment. After a bulb has been replaced, it is recommended that the headlight aiming adjustment be
– CONTINUED –

11-59

Legacy U.S.A..(ENG.)A2290BE–A

made at a SUBARU dealer.

HBB016BA

1. Remove the headlight assembly mounting screws located at the top
of and the front of the headlight assembly using a phillips screwdriver or
an open-end wrench.
2. Move the headlight assembly forward.

HBB039CB

HBB020BA

3. Remove the bulb socket from the headlight assembly by turning it
counterclockwise.
4. Remove the bulb from the socket by pushing it and turning counterclockwise. Install a new bulb in the socket.
5. Set the bulb socket into the headlight assembly and turn it clockwise
until it locks.
6. Set the headlight assembly into the vehicle body. Tighten the mounting screws.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

J Rear combination lights
B Sedan

HBF014DA

HBB034BC

HBB035BB

1. Open the trunk lid.
2. Open the rear combination light cover.
For covers on the trunk lid:
Unlatch the cover by pushing the knob and open the cover.
For covers on the trunk wall:
Unlatch the cover by moving the knob upward and open the cover.
3. Remove the bulb socket from the light assembly by turning it counterclockwise.
4. Remove the bulb from the socket.
Rear turn signal light: Remove the bulb from the socket by pushing
it and turning it counterclockwise.
Others: Pull the bulb out of the socket.
– CONTINUED –

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Legacy U.S.A..(ENG.)A2290BE–A

5. Install a new bulb in the socket.
6. Set the bulb socket into the rear combination light assembly and
turn it clockwise until it locks.
7. Close the cover and latch the clock.
B Station wagon
n Brake/tail and rear turn signal light bulbs
It may be difficult to replace the bulbs. It is recommended that you
have the bulbs replaced by your SUBARU dealer.

HBB021BB

HBB022BB

1. Remove the light bulb replacement service hole covers at two
places by prying the edge of the cover with a regular screwdriver.
2. Remove the upper and lower nuts. Then, slide the rear combination lamp assembly to the rear and remove it from the vehicle.

HBB070BB

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

3. Using a Phillips screwdriver, remove the upper and lower screws
that secure the side cover of the rear combination light assembly.
4. Remove the bulb socket from the rear combination light assembly
by turning it counterclockwise.

HBB048BB

HBB025BB

5. Remove the bulb from the socket.
Turn signal light: Pull the bulb out of the socket.
Brake/tail light: Remove the bulb from the socket by pushing it and
turning it counterclockwise.
6. Install a new bulb in the socket.
7. Set the bulb holder into the rear combination light assembly and
turn it clockwise until it locks.
8. Using a Phillips screwdriver, install the side cover to the rear combination light assembly.
9. Fit the rear combination light assembly into the vehicle body and
tighten the nuts from the interior of the vehicle.
10. Reinstall the light bulb replacement service hole covers.

– CONTINUED –

11-63

Legacy U.S.A..(ENG.)A2290BE–A

n Back-up and brake/tail light bulbs

HBB026BC

HBB025BA

1. Unlatch the rear finisher light cover by moving the knob upward.
Open the cover up.
2. Remove the bulb socket from the rear finisher light assembly by
turning it counterclockwise.
3. Remove the bulb from the socket by pushing it and turning counterclockwise. Install a new bulb in the socket.
4. Set the bulb holder into the rear finisher light assembly and turn it
clockwise until it locks.
5. Close the cover and latch the lock.

J License plate light

HBF013EA

1. Remove the mounting screws using a phillips screwdriver.
11-64

HBB027BA

Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

2.
3.
4.
5.

Remove the cover and lens.
Pull the bulb out of the socket. Install a new bulb.
Reinstall the lens and cover.
Tighten the mounting screws.

J Spot light, dome light, luggage compartment light
and door step light

HBB029BB

HBB068BB

11
HSA005BB

HBB067BB

– CONTINUED –

11-65

Legacy U.S.A..(ENG.)A2290BE–A

HBS037AB

1. Remove the lens by prying the edge of the lens with a regular screwdriver.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the lens.

J Trunk light

HBF014FA

1. Remove the cover by squeezing its sides and pulling it.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the cover.

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Legacy U.S.A..(ENG.)A2290BE–A

Maintenance and service

J High mount stop light
B Sedan

OM-H2350

1. Remove the high mount stop light cover by prying on the edge
with a screwdriver.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the cover.
B Station wagon

HBB028BA

1. Remove the mounting screw covers by prying on the edge with a
screwdriver.
2. Remove the mounting screws using a phillips screwdriver and then
remove the high mount stop light cover.
3. Pull the bulb out of the socket. Install a new bulb.
– CONTINUED –

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Legacy U.S.A..(ENG.)A2290BE–A

4. Reinstall the cover.
5. Tighten the mounting screws then reinstall the covers.

NOTE
Other bulbs may be difficult to replace. Have your SUBARU dealer
replace these bulbs if necessary.

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Subaru 2002 Forester Maintenance And Service Guide

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