Subaru 2002 Forester Maintenance And Service Guide

2015-10-24

: Subaru Subaru-2002-Subaru-Forester-Maintenance-And-Service-Guide-819091 subaru-2002-subaru-forester-maintenance-and-service-guide-819091 subaru pdf

Open the PDF directly: View PDF PDF.
Page Count: 68

Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
Maintenance schedule 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs 11-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid 11-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 11-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal (Manual transmission vehicles) 11-35. . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires 11-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire inspection 11-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressures and wear 11-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel balance 11-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wear indicators 11-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation 11-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire replacement 11-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel replacement 11-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel covers 11-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheels (If equipped) 11-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 11-48. . . . . . . . . . . . . . . . . . . . . . . .
Legacy U.S.A..(ENG.)A2290BEA
11-2
Battery 11-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 11-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse 11-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories 11-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs 11-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 11-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front fog light (if equipped) 11-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front turn signal light, parking light and marker light 11-59. . . . . . . . . . . .
Rear combination lights 11-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
License plate light 11-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spot light, dome light, luggage compartment light
and door step light 11-65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trunk light 11-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High mount stop light 11-67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-3
CONTINUED
Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the Warranty and Maintenance Booklet.
For details of your maintenance schedule, read the separate Warranty
and Maintenance Booklet.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage.
WARNING
DTesting of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.
Attempting to do so will result in transmission damage and in
uncontrolled vehicle movement and may cause an accident or
injuries to persons nearby.
DAlways select a safe area when performing maintenance on
your vehicle.
DAlways be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may be
hazardous if improperly used or handled, for example, battery
acid.
DYour vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.
Legacy U.S.A..(ENG.)A2290BEA
11-4
DAlways use the proper tools and make certain that they are
well maintained.
DNever get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle.
DNever keep the engine running in a poorly ventilated area,
such as a garage or other closed areas.
DDo not smoke or allow open flames around the fuel or battery.
This will cause a fire.
DBecause the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer.
DWear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thorough-
ly wash them out with clean water.
DDo not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectors
apart, as that may activate the system or it can render it inopera-
tive. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner needs service, con-
sult your nearest SUBARU dealer.
JBefore checking or servicing in the engine compart-
ment
DAlways stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving.
DAlways let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-
ter the engine is stopped.
DDo not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire.
DAlways remove the key from the ignition switch. When the
ignition switch is in the ON position, the cooling fan may oper-
ate suddenly even when the engine is stopped.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-5
CONTINUED
JWhen you do checking or servicing in the engine
compartment while the engine is running
A running engine can be dangerous. Keep your fingers, hands,
clothing, hair and tools away from the cooling fan, belts and any
other moving engine parts. Removing rings, watches and ties is
advisable.
Engine hood
WARNING
Always check that the hood is properly locked before you start
driving. If it is not, it might fly open while the vehicle is moving
and block your view, which may cause an accident and serious
bodily injury.
HBB002BAHBB001BA
Legacy U.S.A..(ENG.)A2290BEA
11-6
HBB003BA
To open the hood:
1. Pull the hood release knob under the instrument panel.
2. Release the secondary hood release located under the front grille by
moving the lever toward the left. Lift up the hood, release the hood prop
from its retainer and put the end of the hood prop into the slot in the
hood.
To close the hood:
1. Lift the hood slightly and remove the hood prop from the slot in the
hood and return the prop to its retainer.
2. Lower the hood until it approaches about 6 in. (15 cm) from the
closed position and let it drop.
3. After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position.
Do not push the hood forcibly to close it. It could deform the metal.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-7
CONTINUED
Engine compartment overview
B2.5 liter models
HBB036BB
1Manual transmission oil level
gauge (MT) (page 11-23) or
Differential gear oil level gauge
(AT) (page 11-26)
2Air cleaner element
(page 11-18)
3Clutch fluid reservoir
(page 11-32)
4Automatic transmission fluid
level gauge (page 11-24)
5Brake fluid reservoir
(page 11-30)
6Fuel filter
7Windshield washer tank
(page 11-47)
8Fuse box (page 11-52)
9Battery (page 11-51)
QEngine oil filler cap
(page 11-9)
WEngine coolant reservoir
(page 11-15)
ERadiator cap (page 11-15)
REngine oil level gauge
(page 11-9)
TPower steering fluid reservoir
(page 11-29)
Legacy U.S.A..(ENG.)A2290BEA
11-8
B3.0 liter models
HBB058BB
1Air cleaner element
(page 11-18)
2Differential gear oil level gauge
(AT) (page 11-26)
3Automatic transmission fluid
level gauge (page 11-24)
4Brake fluid reservoir
(page 11-30)
5Fuel filter
6Windshield washer tank
(page 11-47)
7Fuse box (page 11-52)
8Battery (page 11-51)
9Engine oil filler cap
(page 11-9)
QEngine coolant reservoir
(page 11-15)
WEngine oil level gauge
(page 11-9)
ERadiator cap (page 11-15)
RPower steering fluid reservoir
(page 11-29)
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-9
CONTINUED
Engine oil
BChecking the oil level
Check the engine oil level at each fuel stop.
HBB061BDHBB004BA
1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Be sure the dipstick is correctly inserted until it stops with the
graphic symbol on its top appearing as shown in the illustra-
tion.
4. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil to bring the level up to the upper level.
CAUTION
Use only engine oil with the recommended grade and viscosity.
If you check the oil level just after stopping the engine, wait a few min-
utes for the oil to drain back into the oil pan before checking the level.
To prevent overfilling the engine oil, do not add any additional oil
above the upper level when the engine is cold.
In 2.5-liter-engine models, the dipstick has a notch above the upper
level.
Just after driving or while the engine is warm, the engine oil level
reading may be in a range between the upper level and the notch
mark. This is caused by thermal expansion of the engine oil.
Legacy U.S.A..(ENG.)A2290BEA
11-10
BChanging the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in
the Warranty and Maintenance Booklet.
The engine oil and oil filter must be changed more frequently than
listed in the maintenance schedule when driving on dusty roads,
when short trips are frequently made, or when driving in extremely
cold whether.
1. Warm up the engine by letting the engine idle for about 10 minutes
to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
HBB005BB
4. Drain out the engine oil by removing the drain plug while the en-
gine is still warm. The used oil should be drained into an appropriate
container and disposed of properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and
tighten it securely with a new sealing washer after the oil has com-
pletely drained out.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-11
CONTINUED
HBB051BB
HBB055BAHBB054BA
6. Remove three clips at the front of the cover under the oil filter.
7. Slide the cover toward the vehicle front to remove it.
8. Remove the oil filter with an oil filter wrench.
9. Before installing a new oil filter, apply a thin coat of engine oil to the
seal.
10. Clean the rubber seal seating area of the lower crank case and
install the oil filter by hand turning. Be careful not to twist or damage
the seal.
11. Tighten it approximately two-thirds of a turn after the seal makes
contact with the lower crank case.
CAUTION
Never over tighten the oil filter because that can result in an oil
leak.
Legacy U.S.A..(ENG.)A2290BEA
11-12
12. Reinstall the cover under the oil filter.
13. Pour the specified amount of engine oil through the filler neck.
Oil capacity:
2.5 liter models: 4.2 US qt (4.0 liters, 3.5 Imp qt)
3.0 liter models: 6.1 US qt (5.8 liters, 5.1 Imp qt)
14. Start the engine and make sure that no oil leaks appear around
the filters rubber seal.
15. Run the engine until it reaches the normal operating temperature.
Then stop the engine and wait a few minutes to allow the oil drain
back. Check the oil level again and if necessary, add more engine oil.
BRecommended grade and viscosity
CAUTION
Use only engine oil with the recommended grade and viscosity.
Oil grade: API classification SL or SJ with the words ENERGY
CONSERVING II (if you cannot obtain the oil with SL
or SJ grade, you may use SH grade oil.)
or the new API certification mark (Starburst mark) dis-
played on the container.
New API Certification Mark
(Starburst Mark)
API Service label
1
2
3
1Indicates the oil quality by API designations
2Indicates the SAE oil viscosity grade
3Indicates that the oil has fuel saving capabilities
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-13
CONTINUED
In choosing an oil, you want the proper quality and viscosity, as well
as one that will add to fuel economy. The following table lists the rec-
ommended viscosities and applicable temperatures.
When adding oil, different brands may be used together as long as
they are the same API classification and SAE viscosity as those rec-
ommended by SUBARU.
Engine oil viscosity (thickness) affects fuel economy. Oils of lower vis-
cosity provide better fuel economy. However, in hot weather, oil of
higher viscosity is required to properly lubricate the engine.
OM-H2756
SAE viscosity numbr and applicable temperature
BRecommended grade and viscosity under severe driving
conditions
If the vehicle is used in desert areas, in areas with very high tempera-
tures, or used for heavy-duty applications such as a towing a trailer,
use of oil with the following grade and viscosities is recommended.
API classification SL or SJ: SAE viscosity No.: 30, 40, 10W-50,
20W-40, 20W-50
Legacy U.S.A..(ENG.)A2290BEA
11-14
Cooling system
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolant
is under pressure, you may suffer serious burns from a spray of
boiling hot coolant when the cap is removed.
CAUTION
DThe cooling system has been filled at the factory with a high
quality, corrosion-inhibiting, year-around coolant which provides
protection against freezing down to 33°F (36°C). For adding,
use genuine SUBARU coolant or an equivalent: a mixture of 50%
soft water and 50% ethylene-glycol basis coolant. Use of improp-
er coolants may result in corrosion in the cooling system. It is im-
portant to maintain protection against freezing and corrosion,
even if freezing temperatures are not expected. Never mix differ-
ent kinds of coolant.
DDo not splash the engine coolant over painted parts. The alco-
hol contained in the engine coolant may damage the paint sur-
face.
BHose and connections
Your vehicle employs an electric cooling fan which is thermostatically
controlled to operate when the engine coolant reaches a specific tem-
perature.
If the radiator cooling fan does not operate even when the engine
coolant temperature gauge exceeds the normal operating range, the
cooling fan circuit may be defective. Check the fuse and replace it if
necessary. If the fuse is not blown, have the cooling system checked
by your SUBARU dealer.
If frequent addition of coolant is necessary, there may be a leak in the
engine cooling system. It is recommended that the cooling system
and connections be checked for leaks, damage, or looseness.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-15
CONTINUED
JEngine coolant
BChecking the coolant level
Check the coolant level at each fuel stop.
HBB004FB
1. Check the coolant level on the outside of the reservoir while the
engine is cool.
2. If the level is close to or lower than the LOW level mark, add
coolant up to the FULL level mark. If the reserve tank is empty, re-
move the radiator cap and refill as required.
HG0115
Rubber gaskets
3. After refilling the reserve tank and the radiator, reinstall the caps
and check that the rubber gaskets inside the radiator cap are in the
proper position.
Legacy U.S.A..(ENG.)A2290BEA
11-16
BChanging the coolant
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolant
is under pressure, you may suffer serious burns from a spray of
boiling hot coolant when the cap is removed.
Change the engine coolant using the following procedures according
to the maintenance schedule in the Warranty and Maintenance Book-
let.
1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drain
plug.
HBB059BB
HBB006BB
3. Loosen the radiator cap to drain the coolant from the radiator. Then
drain the coolant from the reserve tank. Tighten the drain plug secure-
ly.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-17
CONTINUED
HBB004FBHBB007CB
4. Slowly pour the coolant and fill to the radiator filler neck and to the
reserve tanks FULL level mark. Do not pour the coolant too quickly,
as this may lead to insufficient air bleeding and trapped air in the sys-
tem.
Coolant capacity:
2.5 liter models MT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
AT. 7.1 US qt (6.7 liters, 5.9 Imp qt)
3.0 liter models 8.4 US qt (7.9 liters, 7.0 Imp qt)
HG0115
Rubber gaskets
5. Put the radiator cap back on and tighten firmly. At this time, make
sure that the rubber gasket in the radiator cap is correctly in place.
6. Start and run the engine for more than five minutes at 2,000 to
3,000 rpm.
Legacy U.S.A..(ENG.)A2290BEA
11-18
7. Stop the engine and wait until the coolant cools down (122 to
140°F [50 to 60°C]). If there is any loss of coolant, add coolant to the
radiators filler neck and to the reserve tanks FULL level.
8. Put the radiator cap and reservoir cap back on and tighten firmly.
Air cleaner element
WARNING
Do not operate the engine with the air cleaner element removed.
The air cleaner element not only filters intake air but also stops
flames if the engine backfires. If the air cleaner element is not
installed when the engine backfires, you could be burned.
The air cleaner element functions as a filter screen. When the element is
perforated or removed, engine wear will be excessive and engine life
shortened.
The air cleaner element is a viscous type. It is unnecessary to clean or
wash the element.
BReplacing the air cleaner element
Replace the air cleaner element according to the maintenance sched-
ule in the Warranty and Maintenance Booklet. Under extremely
dusty conditions, replace it more frequently. It is recommended that
you always use genuine SUBARU parts.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-19
CONTINUED
n2.5 liter models
HBB064BBHBB063BB
1. Remove the bolt securing the rear air cleaner element case.
2. Unsnap the three clamps holding the rear air cleaner element
case.
3. Separate the rear air cleaner element case from the front air clean-
er element case and remove the air cleaner element.
4. Clean the inside of the front and rear air cleaner element cases
with a damp cloth and install a new air cleaner element.
5. Insert the four projections on the rear air cleaner element case into
the slits on the front air cleaner element case and snap the three
clamps on the rear air cleaner element case and then tighten the bolt.
n3.0 liter models
HBB056BA
1. Unsnap the two clamps holding the air cleaner case cover.
Legacy U.S.A..(ENG.)A2290BEA
11-20
2. Open the air cleaner case cover and remove the air cleaner ele-
ment.
3. Clean the inside of the air cleaner cover and case with a damp
cloth and install a new air cleaner element.
HBB057BA
To install the air cleaner case cover, insert the two projections on the
air cleaner case cover into the slits on the air cleaner case and then
snap the two clamps on the air cleaner case cover.
Spark plugs
CAUTION
DWhen disconnecting the spark plug cables, always grasp the
spark plug cap, not the cables.
DMake sure the cables are replaced in the correct order.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-21
CONTINUED
HBA004BA
It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the Warranty and Maintenance Booklet.
BRecommended spark plugs
2.5 liter models:
RC10YC4 (Champion)
BKR6E-11 (NGK)
BKR5E-11 (NGK)
3.0 liter models: PLFR6A-11 (NGK)
Legacy U.S.A..(ENG.)A2290BEA
11-22
Drive belts
The alternator, power steering pump, and air conditioner compressor de-
pend on drive belts. Satisfactory performance requires that belt tension
be correct.
B2.5 liter models
HGA005BB
in (mm)
Deflection
New belt Used belt
10.28 — 0.35
(7.0 — 9.0)
0.35 — 0.43
(9.0 — 11.0)
20.30 — 0.33
(7.5 — 8.5)
0.35 — 0.40
(9.0 — 10.0)
To check belt tension, place a straightedge (ruler) across two adja-
cent pulleys and apply a force of 22 lb (98 N, 10 kg) midway between
the pulleys by using a spring scale. Belt deflection should be the
amount specified.
B3.0 liter models
It is unnecessary to check belt tension periodically because your
engine is equipped with an automatic belt tension adjuster. However,
replacement of the belt should be done according to the maintenance
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-23
CONTINUED
schedule in the Warranty and Maintenance Booklet. Consult your
SUBARU dealer for replacement.
If a belt is loose, cracked, or worn, contact your SUBARU dealer.
Manual transmission oil
BChecking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the engine.
OM-H0210
Upper level
Lower level
HBB004DB
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil through the dipstick hole to bring the level up
to the upper level.
BRecommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5
Legacy U.S.A..(ENG.)A2290BEA
11-24
SAE viscosity No. and Applicable Temperature
OM-H0205
Automatic transmission fluid
BChecking the fluid level
The automatic transmission fluid expands largely as its temperature
rises; the fluid level differs according to fluid temperature. Therefore,
there are two different scales for checking the level of hot fluid and
cold fluid on the dipstick.
Though the fluid level can be checked without warming up the fluid
on the COLD range, we recommend checking the fluid level when
the fluid is at operating temperature.
nChecking the fluid level when the fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise the temperature of the
transmission fluid up to normal operating temperature; 140 to 176°F
(60 to 80°C) is normal.
2. Park the vehicle on a level surface and set the parking brake.
3. First shift the selector lever in each position. Then shift it in the P
position, and run the engine at idling speed.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-25
CONTINUED
HBA008BB
Upper level
Lower level Upper level
Lower level
HOT range
COLD range
HBB004CB
4. Pull out the dipstick and check the fluid level on the gauge. If it is
below the lower level on the HOT range, add the recommended au-
tomatic transmission fluid up to the upper level.
nChecking the fluid level when the fluid is cold
When the fluid level has to be checked without time to warm up the
automatic transmission, check to see that the fluid level is between
the lower level and upper level on the COLD range. If it is below that
range, add fluid up to the upper level. Be careful not to overfill.
BRecommended fluid
Dexron III Type Automatic Transmission Fluid
Legacy U.S.A..(ENG.)A2290BEA
11-26
Front differential gear oil (AT vehicles)
BChecking the oil level
Check the differential oil level monthly.
HBA010BB
Lower level
Upper level
HBB004EB
1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil to bring the level up to the upper level.
BRecommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-27
CONTINUED
SAE viscosity No. and Applicable Temperature
OM-H0212
Rear differential gear oil
BChecking the gear oil level
CAUTION
If the vehicle requires frequent refilling, there may be an oil leak.
If you suspect a problem, have the vehicle checked at your
SUBARU dealer.
Your vehicle may be equipped with a rear differential protector. The
differential protector provides protection to the rear differential assem-
bly during off-road use. Removal of the rear differential protector is not
required when checking the oil level.
Legacy U.S.A..(ENG.)A2290BEA
11-28
HBB066BBHBB065BB
HB0078HB0077
Filler plug
Drain plug
Filler hole
Drain hole
Oil level
Others
Remove the plug from the filler hole and check the oil level. The oil
level should be kept even with the bottom of the filler hole. If the oil
level is below the bottom edge of the hole, add oil through the filler
hole to raise the level.
BRecommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-29
CONTINUED
SAE viscosity No. and Applicable Temperature
OM-H0205
Power steering fluid
BChecking the fluid level
WARNING
Be careful not to burn yourself because the fluid may be hot.
CAUTION
DWhen power steering fluid is being added, use only clean fluid,
and be careful not to allow any dirt into the tank. And never use
different brands together.
DAvoid spilling fluid when adding it in the tank.
The power steering fluid expands greatly as its temperature rises; the
fluid level differs according to fluid temperature. Therefore, the reser-
voir tank has two different checking ranges for hot and cold fluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop the engine.
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run: Check that the oil
level is between HOT MIN and HOT MAX on the surface of the
reservoir tank.
Legacy U.S.A..(ENG.)A2290BEA
11-30
When the fluid is cool before the vehicle is run: Check that the oil level
is between COLD MIN and COLD MAX on the surface of the res-
ervoir tank.
3. If the fluid level is lower than the applicable MIN line, add the
recommended fluid as necessary to bring the level between the
MIN and MAX line.
HBB031BBHBB030BB
Specified
range
Specified
range
Reservoir tank
If the fluid level is extreme low, it may indicate possible leakage. Con-
sult your SUBARU dealer for inspection.
BRecommended fluid
Dexron III Type Automatic Transmission Fluid
Brake fluid
BChecking the fluid level
WARNING
DNever let brake fluid contact your eyes because brake fluid can
be harmful to your eyes. If brake fluid gets in your eyes, immedi-
ately flush them thoroughly with clean water. For safety, when
performing this work, wearing eye protection is advisable.
DBrake fluid absorbs moisture from the air. Any absorbed mois-
ture can cause a dangerous loss of braking performance.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-31
CONTINUED
DIf the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.
CAUTION
DNever use different brands of brake fluid together.
DWhen adding brake fluid, be careful not to allow any dirt into
the reservoir.
DNever splash the brake fluid over painted surfaces or rubber
parts. Alcohol contained in the brake fluid may damage them.
Check the fluid level monthly.
HBB004GB
MIN level
mark
MAX level mark
Check the fluid level on the outside of the reservoir. If the level is be-
low MIN, add the recommended brake fluid to MAX.
Use only brake fluid from a sealed container.
BRecommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Legacy U.S.A..(ENG.)A2290BEA
11-32
Clutch fluid (MT vehicles)
BChecking the fluid level
WARNING
Never let clutch fluid contact your eyes because clutch fluid can
be harmful to your eyes. If clutch fluid gets in your eyes, immedi-
ately flush them thoroughly with clean water. For safety, when
performing this work, wearing eye protection is advisable.
CAUTION
DClutch fluid absorbs moisture from the air. Any absorbed
moisture can cause improper clutch operation.
DIf the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.
DNever use different brands of clutch fluid together.
DWhen clutch fluid is added, be careful not to allow any dirt into
the tank.
Check the fluid level on the outside of the reservoir. If the level is below
MIN level mark, add the recommended clutch fluid to MAX level
mark.
Use only clutch fluid from a sealed container.
MIN level mark
MAX level mark
HBB004HB
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-33
CONTINUED
BRecommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Brake booster
If the brake booster does not operate as described below, have it
checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal several times, applying
the same pedal force each time. The distance the pedal travels should
not vary.
2. With the brake pedal depressed, start the engine. The pedal should
move slightly down to the floor.
3. With the brake pedal depressed, stop the engine and keep the pedal
depressed for 30 seconds. The pedal height should not change.
4. Start the engine again and run for about one minute then turn it off.
Depress the brake pedal several times to check the brake booster.
Brake booster operates properly if the pedal stroke decreases with each
depression.
Legacy U.S.A..(ENG.)A2290BEA
11-34
Brake pedal
Check the brake pedal free play and reserve distance according to the
maintenance schedule in the Warranty and Maintenance Booklet.
BChecking the brake pedal free play
OM-H0224
0.04 0.12 in
(1.0 3.0 mm)
Stop the engine and firmly depress the brake pedal several times.
Lightly press the brake pedal down with one finger to check the free
play with a force of less than 2 lb (10 N, 1 kg).
If the free play is not within proper specification, contact your
SUBARU dealer.
BChecking the brake pedal reserve distance
OM-H0225
More than
2.56 in
(65 mm)
Depress the pedal with a force of approximately 66 lb (294 N, 30 kg)
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-35
CONTINUED
and measure the distance between the upper surface of the pedal
pad and the floor.
When the measurement is smaller than the specification, or when the
pedal does not operate smoothly, contact with your SUBARU dealer.
Clutch pedal (Manual transmission vehicles)
Check the clutch pedal free play and reserve distance according to the
maintenance schedule in the Warranty and Maintenance Booklet.
BChecking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no abnormal noises
when the clutch pedal is depressed, and that shifting into 1st or re-
verse feels smooth.
2. Start the vehicle by releasing the pedal slowly to check that the en-
gine and transmission smoothly couple without any sign of slippage.
BChecking the clutch pedal free play
OM-H0224
0.16 0.51 in
(4.0 13.0 mm)
Lightly press the clutch pedal down with your finger until you feel re-
sistance, and check the free play.
If the free play is not within proper specification, contact your
SUBARU dealer.
Legacy U.S.A..(ENG.)A2290BEA
11-36
Replacement of brake pad and lining
CAUTION
If you continue to drive despite the scraping noise from the audi-
ble brake pad wear indicator, it will result in the need for costly
brake rotor repair or replacement.
OM-H0163
The front disc brakes and the right rear disc brake have an audible wear
indicators on the brake pads. If the brake pads wear close to their ser-
vice limit, the wear indicator makes a very audible scraping noise when
the brake pedal is applied.
If you hear this scraping noise each time you apply the brake pedal,
have the brake pads serviced by your SUBARU dealer as soon as pos-
sible.
BBreaking-in of new brake pads and linings
When replacing the brake pad or lining, use only genuine SUBARU
parts. After replacement, the new parts must be broken in as follows:
nBrake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65 km/h), step on
the brake pedal lightly. Repeat this five or more times.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-37
CONTINUED
nParking brake lining
WARNING
A safe location and situation should be selected for break-in driv-
ing.
CAUTION
Pulling the parking brake lever too forcefully may cause the rear
wheels to lock. To avoid this, be certain to pull the lever up slowly
and gently.
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in, pull the parking
brake lever SLOWLY and GENTLY. (Pulling with a force of approxi-
mately 33 lb [147 N, 15 kg].)
3. Drive the vehicle for about 220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat
this procedure.
5. Check the parking brake stroke. If the parking brake stroke is out
of the specified range, adjust it by turning the adjusting nut located
on the parking brake lever.
Parking brake stroke: 7 8 notches / 44 lb (196 N, 20 kg)
Parking brake stroke
Check the parking brake stroke according to the maintenance schedule
in the Warranty and Maintenance Booklet. When the parking brake is
properly adjusted, braking power is fully applied by pulling the lever up
seven to eight notches gently but firmly (about 44 lb, 196 N, 20 kg). If the
parking brake lever stroke is not within the specified range, have the
brake system checked and adjusted at your SUBARU dealer.
Legacy U.S.A..(ENG.)A2290BEA
11-38
HB4001CB
Tires and wheels
JTypes of tires
You should be familiar with type of tires present on your vehicle.
BAll season tires
The factory-installed tires on your new vehicle are all season tires.
All season tires are designed to provide an adequate measure of trac-
tion, handling and braking performance in year-round driving includ-
ing snowy and icy road conditions. However all season tires do not
offer as much traction performance as winter (snow) tires in heavy or
loose snow or on icy roads.
All season tires are identified by ALL SEASON and/or M+S (Mud &
Snow) on the tire sidewall.
BSummer tires
Summer tires are high-speed capability tires best suited for highway
driving under dry conditions.
Summer tires are inadequate for driving on slippery roads such as on
snow-covered or icy roads.
If you drive your vehicle on snow-covered or icy roads, we strongly
recommend the use of winter (snow) tires.
When installing winter tires, be sure to replace all four tires.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-39
CONTINUED
BWinter (snow) tires
Winter tires are best suited for driving on snow-covered and icy
roads. However winter tires do not perform as well as summer tires
and all season tires on roads other than snow-covered and icy roads.
JTire inspection
Check on a daily basis that the tires are free from serious damage, nails,
and stones. At the same time, check the tires for abnormal wear.
Contact your SUBARU dealer immediately if you find any problem.
NOTE
DWhen the wheels and tires strike curbs or are subjected to harsh
treatment as when the vehicle is driven on a rough surface, they can
suffer damage that cannot be seen with the naked eye. This type of
damage does not become evident until time has passed. Try not to
drive over curbs, potholes or on other rough surfaces. If doing so is
unavoidable, keep the vehicles speed down to a walking pace or
less, and approach the curbs as squarely as possible. Also, make
sure the tires are not pressed against the curb when you park the
vehicle.
DIf you feel unusual vibration while driving or find it difficult to
steer the vehicle in a straight line, one of the tires and/or wheels
may be damaged. Drive slowly to the nearest authorized SUBARU
dealer and have the vehicle inspected.
JTire pressures and wear
Maintaining the correct tire pressures helps to maximize the tires service
lives and is essential for good running performance. Check and, if nec-
essary, adjust the pressure of each tire (including the spare) at least
once a month (for example, during a fuel stop) and before any long jour-
ney.
Check the tire pressures when the tires are cold. Use a pressure gauge
to adjust the tire pressures to the values shown on the tire placard. The
tire placard is located on the door pillar on the drivers side.
Legacy U.S.A..(ENG.)A2290BEA
11-40
HB0382
Driving even a short distance warms up the tires and increases the tire
pressures. Also, the tire pressures are affected by the ambient tempera-
ture. It is best to check tire pressure outdoors before driving the vehicle.
When a tire becomes warm, the air inside it expands, causing the tire
pressure to increase. Be careful not to mistakenly release air from a
warm tire to reduce its pressure.
NOTE
DThe air pressure in a tire increases by approximately 4.3 psi (30
kPa, 0.3 kg/cm2) when the tire becomes warm.
DThe tires are considered cold when the vehicle has been parked
for at least three hours or has been driven less than one mile (1.6
km).
WARNING
Do not let air out of warm tires to adjust pressure. Doing so will
result in low tire pressure.
Incorrect tire pressures detract from controllability and ride comfort, and
they cause the tires to wear abnormally.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-41
CONTINUED
DCorrect tire pressure (tread worn evenly)
HGB033AA
Roadholding is good, and steering is responsive. Rolling resistance is
low, so fuel consumption is also lower.
DAbnormally low tire pressure (tread worn at shoulders)
HSB012AA
Rolling resistance is high, so fuel consumption is also higher.
Legacy U.S.A..(ENG.)A2290BEA
11-42
DAbnormally high tire pressure (tread worn in center)
HSB013AA
Ride comfort is poor. Also, the tire magnifies the effects of road-sur-
face bumps and dips, possibly resulting in vehicle damage.
If the tire placard shows tire pressures for the vehicle when fully loaded
and for the vehicle when towing a trailer, adjust the tire pressures to the
values that match current loading conditions.
WARNING
Driving at high speeds with excessively low tire pressures can
cause the tires to deform severely and to rapidly become hot. A
sharp increase in temperature could cause tread separation, and
destruction of the tires. The resulting loss of vehicle control
could lead to an accident.
JWheel balance
Each wheel was correctly balanced when your vehicle was new, but the
wheels will become unbalanced as the tires become worn during use.
Wheel imbalance causes the steering wheel to vibrate slightly at certain
vehicle speeds and detracts from the vehicles straight-line stability. It
can also cause steering and suspension system problems and abnormal
tire wear. If you suspect that the wheels are not correctly balanced, have
them checked and adjusted by your SUBARU dealer. Also have them
adjusted after tire repairs and after tire rotation.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-43
CONTINUED
NOTE
Loss of correct wheel alignment* causes the tires to wear on one
side and reduces the vehicles running stability. Contact your
SUBARU dealer if you notice abnormal tire wear.
* : The suspension system is designed to hold each wheel at a certain alignment
(relative to the other wheels and to the road) for optimum straight-line stability and
cornering performance.
JWear indicators
Each tire incorporates a tread wear indicator, which becomes visible
when the depth of the tread grooves decreases to 0.063 in. (1.6 mm). A
tire must be replaced when the tread wear indicator appears as a solid
band across the tread.
OM-H0231
WARNING
When a tires tread wear indicator becomes visible, the tire is
worn beyond the acceptable limit and must be replaced immedi-
ately. With a tire in this condition, driving at high speeds in wet
weather can cause the vehicle to hydroplane. The resulting loss
of vehicle control can lead to an accident.
NOTE
For safety, inspect the tire tread regularly and replace the tires be-
fore their tread wear indicators become visible.
A) New tread
B) Worn tread
1) Tread wear indicator
Legacy U.S.A..(ENG.)A2290BEA
11-44
JTire rotation
OM-H0230
Tire wear varies from wheel to wheel. To maximize the life of each tire
and ensure that the tires wear uniformly, it is best to rotate the tires every
7,500 miles (12,500 km). Rotating the tires involves switching the front
and rear tires on the right-hand side of the vehicle and similarly switching
the front and rear tires on the left-hand side of the vehicle. (Each tire
must be kept on its original side of the vehicle.)
Replace any damaged or unevenly worn tire at the time of rotation. After
tire rotation, adjust the tire pressures and make sure the wheel nuts are
correctly tightened.
After driving approximately 600 miles (1,000 km), check the wheel nuts
again and retighten any nut that has become loose.
JTire replacement
The wheels and tires are important and integral parts of your vehicles
design; they cannot be changed arbitrarily. The tires fitted as standard
equipment are optimally matched to the characteristics of the vehicle
and were selected to give the best possible combination of running per-
formance, ride comfort, and service life. It is essential for every tire to
have a size and construction matching those shown on the tire placard
and to have a speed symbol and load index matching those shown on
the tire placard.
Using tires of a non-specified size detracts from controllability, ride com-
fort, braking performance, speedometer accuracy and odometer accu-
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-45
CONTINUED
racy. It also creates incorrect body-to-tire clearances and inappropriately
changes the vehicles ground clearance.
All four tires must be the same in terms of manufacturer, brand (tread
pattern), construction, and size. You are advised to replace the tires with
new ones that are identical to those fitted as standard equipment.
For safe vehicle operation, SUBARU recommends replacing all four tires
at the same time.
WARNING
DAll four tires must be the same in terms of manufacturer, brand
(tread pattern), construction, degree of wear, speed symbol, load
index and size. Mixing tires of different types, sizes or degrees of
wear can result in damage to the vehicles power train. Use of dif-
ferent types or sizes of tires can also dangerously reduce con-
trollability and braking performance and can lead to an accident.
DUse only radial tires. Do not use radial tires together with
belted bias tires and/or bias-ply tires. Doing so can dangerously
reduce controllability, resulting in an accident.
JWheel replacement
When replacing wheels due, for example, to damage, make sure the re-
placement wheels match the specifications of the wheels that are fitted
as standard equipment. Replacement wheels are available from
SUBARU dealers.
WARNING
Use only those wheels that are specified for your vehicle. Wheels
not meeting specifications could interfere with brake caliper op-
eration and may cause the tires to rub against the wheel well
housing during turns. The resulting loss of vehicle control could
lead to an accident.
Legacy U.S.A..(ENG.)A2290BEA
11-46
JWheel covers
BRemoving the wheel cover
HB9032BA
Insert the wheel nut wrench into the notch provided, and pry the
wheel cover off.
BInstalling the wheel cover
HGA013BA
Align the valve with the valve hole in the cover, then fit the cover on
the wheel by tapping your hand evenly around the circumference of
the cover.
NOTE
When any of the wheels is removed and replaced for tire rotation or
to change a flat tire, always check the tightness of the wheel nuts af-
ter driving approximately 600 miles (1,000 km). If any nut is loose,
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-47
CONTINUED
tighten it to the specified torque.
Aluminum wheels (If equipped)
Aluminum wheels can be scratched and damaged easily. Handle them
carefully to maintain their appearance, performance, and safety.
DWhen any of the wheels is removed and replaced for tire rotation or to
change a flat, always check the tightness of the wheel nuts after driving
approximatly 600 miles (1,000 km). If any nut is loose, tighten it to the
specified torque.
DNever apply oil to the threaded parts, wheel nuts, or tapered surface
of the wheel.
DNever let the wheel rub against sharp protrusions or curbs.
DBe sure to fit tire chains on uniformly and completely around the tire,
otherwise the chains may scratch the wheel.
DWhen wheel nuts, balance weights, or the center cap is replaced, be
sure to replace them with genuine SUBARU parts designed for aluminum
wheels.
Windshield washer fluid
CAUTION
Never use engine coolant as washer fluid because it could cause
paint damage.
Check the level of the washer fluid at each fuel stop. If the level is low, fill
the fluid up to the neck of the reservoir.
Use windshield washer fluid. If windshield washer fluid is unavailable use
clean water.
In areas where water freezes in winter, use an anti-freeze type windshield
washer fluid. SUBARU Windshield Washer Fluid contains 58.5% methyl
alcohol and 41.5% surfactant, by volume. Its freezing temperature varies
according to how much it is diluted, as indicated below.
Legacy U.S.A..(ENG.)A2290BEA
11-48
Washer Fluid Concentration Freezing Temperature
30%
50%
100%
10.4°F (12°C)
4 °F (20°C)
49°F (45°C)
HBB004IA
Replacement of windshield wiper blades
Grease, wax, insects, or other materials on the windshield or the wiper
blade results in jerky wiper operation and streaking on the glass. If you
cannot remove the streaks after operating the windshield washer or if the
wiper operation is jerky, clean the outer surface of the windshield (or rear
window) and the wiper blades using a sponge or soft cloth with a neutral
detergent or mild-abrasive cleaner. After cleaning, rinse the windshield
and wiper blades with clean water. The windshield is clean if beads do
not form when you rinse the windshield with water.
CAUTION
Do not clean the wiper blades with gasoline or a solvent, such as
paint thinner or benzene. This will cause deterioration of the
wiper blades.
If you cannot eliminate the streaking even after following this method,
replace the wiper blades using the following procedures:
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-49
CONTINUED
1. Raise the wiper arm off the windshield.
2. Remove the wiper blade assembly by holding its pivot area and push-
ing it in the direction shown by the arrow while depressing the wiper
blade stopper.
HS0190
Stopper
3. Grasp the locked end of the blade rubber assembly and pull it firmly
until the stoppers on the rubber are free of the metal support.
HS0191
Metal support
Legacy U.S.A..(ENG.)A2290BEA
11-50
4. If the new blade rubber is not provided with two metal spines, remove
the metal spines from the old blade rubber and install them in the new
blade rubber.
HS0192
Metal spines
5. Align the claws of the metal support with the grooves in the rubber
and slide the blade rubber assembly into the metal support until it locks.
Be sure to position the claws at the end of the metal support between the
stoppers on the rubber as shown. If the rubber is not retained properly,
the wiper blade may scratch the windshield.
HS0194HS0193
Stopper
6. Install the wiper blade assembly to the wiper arm. Make sure that it
locks in place.
7. Lower the wiper arm.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-51
CONTINUED
Battery
WARNING
DBefore beginning work on or near any battery, be sure to extin-
guish all cigarettes, matches, and lighters. Never expose a bat-
tery to an open flame or electric sparks. Batteries give off a gas
which is highly flammable and explosive.
DFor safety, in case an explosion does occur, wear eye protec-
tion or shield your eyes when working near any battery. Never
lean over a battery.
DDo not let battery fluid contact eyes, skin, fabrics, or paint be-
cause battery fluid is a corrosive acid. If battery fluid gets on your
skin or in your eyes, immediately flush the area with water thor-
oughly. Seek medical help immediately if acid has entered the
eyes.
If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and seek medical attention
immediately.
DTo lessen the risk of sparks, remove rings, metal watchbands,
and other metal jewelry. Never allow metal tools to contact the
positive battery terminal and anything connected to it WHILE you
are at the same time in contact with any other metallic portion of
the vehicle because a short circuit will result.
DKeep everyone including children away from the battery.
DCharge the battery in a well-ventilated area.
DBattery posts terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California
to case cancer and reproductive harm. Wash hands after han-
dling.
CAUTION
Never use more than 10 amperes when charging the battery be-
cause it will shorten battery life.
Legacy U.S.A..(ENG.)A2290BEA
11-52
It is unnecessary to periodically check the battery fluid level or periodi-
cally refill with distilled water.
Fuses
CAUTION
Never replace a fuse with one having a higher rating or with mate-
rial other than a fuse because serious damage or a fire could re-
sult.
HBB008DA HB8003CA
The fuses are designed to melt during an overload to prevent damage to
the wiring harness and electrical equipment. The fuses are located in
two fuse boxes. One is located under the instrument panel behind the
coin tray on the drivers seat side. The other one is housed in the engine
compartment. The fuse puller and spare fuses are stored in the main
fuse box cover in the engine compartment.
If any lights, accessories or other electrical controls do not operate, in-
spect the corresponding fuse. If a fuse has blown, replace it.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-53
CONTINUED
HSB011BBHS0204
Good Blown
1. Turn the ignition switch to the LOCK position and turn off all electri-
cal accessories.
2. Remove the cover.
(For behind the coin tray: open the coin tray and pull it horizontally to
remove it.)
3. Determine which fuse may be blown. The back side of each fuse box
cover and the Fuse and circuits section in chapter 12 in this manual
show the circuit for each fuse.
HS0207
Fuse puller
4. Pull out the fuse with the fuse puller.
5. Inspect the fuse. If it has blown, replace it with a spare fuse of the
same rating.
6. If the same fuse blows again, this indicates that its system has a
problem. Contact your SUBARU dealer for repairs.
Legacy U.S.A..(ENG.)A2290BEA
11-54
Main fuse
HB8003CB
The main fuses are designed to melt during an overload to prevent dam-
age to the wiring harness and electrical equipment. Check the main
fuses if any electrical component fails to operate (except the starter mo-
tor) and other fuses are good. A melted main fuse must be replaced.
Use only replacements with the same specified rating as the melted
main fuse. If a main fuse blows after it is replaced, have the electrical
system checked by your nearest SUBARU dealer.
Installation of accessories
Always consult your SUBARU dealer before installing fog lights or any
other electrical equipment in your vehicle. Such accessories may cause
the electronic system to malfunction if they are incorrectly installed or if
they are not suited for the vehicle.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-55
CONTINUED
Replacing bulbs
HB5019EB
Wattage Bulb No.
1Headlight
GT and OUTBACK models
Low beam 12V55W H1
High beam 12V60W 9005 (HB3)
Except GT and OUTBACK models 12V65/55W 9007 (HB5)
2Front turn signal 12V27W 1156NA (Amber)
3Spot light 12V8W
4Dome light 12V8W
5Door step light 12V3.4W
6Front turn signal light/
parking and front side marker light 12V27/8W 1157NA (Amber)
7Front fog light
Except OUTBACK 12V55W H3
OUTBACK 12V51W 9006 (HB4)
Legacy U.S.A..(ENG.)A2290BEA
11-56
Wattage Bulb No.
8Backup light
Sedan 12V27W 3156K
Station wagon 12V27W 1156
9Luggage area light 12V13W 912
QHigh mount stop light
Sedan 12V16W 921
Station wagon 12V13W 912
WRear turn signal light
Sedan 12V21W
Station wagon 12V21W 7440
EBrake/tail light
Sedan 12V27/8W 3157K
Station wagon 12V27/8W 1157
RLicence plate light
Sedan 12V5W 168
Station wagon 12V3.8W or 5W 194 or 168
TTrunk room light 12V5W W5W
HBF013FC
HBB033BC
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-57
CONTINUED
JHeadlight
CAUTION
Halogen headlight bulbs become very hot while in use. If you
touch the bulb surface with bare hands or greasy gloves, finger
prints or grease on the bulb surface develop into hot spots, caus-
ing the bulb to break. If there are finger prints or grease on the
bulb surface, wipe them away with a soft cloth moistened with al-
cohol.
NOTE
If headlight aiming is required, consult your SUBARU dealer for
proper adjustment of the headlight aim.
BFor GT and OUTBACK models
HBB040BBHBB039BA
Remove the headlight bulb cover, by turning it counterclockwise.
Legacy U.S.A..(ENG.)A2290BEA
11-58
nLow beam light bulbs
HBB042BAHBB041BB
1. Disconnect the electrical connector for the black cable.
2. Remove the retainer spring.
3. Replace the bulb, then set the retainer spring securely.
4. Reconnect the electrical connector for black cable.
5. Install the headlight bulb cover.
nHigh beam light bulbs
HBB044BBHBB043BA
1. Disconnect the electrical connector from the bulb.
2. Remove the bulb from the headlight assembly by turning it coun-
terclockwise.
3. Replace the bulb with new one.
4. Reconnect the electrical connector. At this time, use care not to
touch the bulb surface.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-59
CONTINUED
5. To install the bulb to the headlight assembly, turn it clockwise until
it clicks.
6. Install the headlight bulb cover.
BExcept GT and OUTBACK models
HBB046BAHBB045BB
1. Disconnect the electrical connector while pressing the lock release
tab.
2. Remove the bulb holder from the headlight assembly by turning it
counterclockwise.
3. Remove the bulb from the headlight assembly.
4. Install the new bulb.
5. Install the bulb holder in the headlight assembly by turning it clock-
wise until it locks.
6. Remove the electrical connector.
JFront fog light (if equipped)
It may be difficult to replace the bulbs. Have your SUBARU dealer
replace the bulbs if necessary.
JFront turn signal light, parking light and side marker
light
The headlight assembly must be removed before the front turn signal
light and parking light bulbs can be replaced. When the headlight as-
sembly has been removed and then reinstalled, it may become neces-
sary to make a headlight aiming adjustment. After a bulb has been re-
placed, it is recommended that the headlight aiming adjustment be
Legacy U.S.A..(ENG.)A2290BEA
11-60
made at a SUBARU dealer.
HBB016BA
1. Remove the headlight assembly mounting screws located at the top
of and the front of the headlight assembly using a phillips screwdriver or
an open-end wrench.
2. Move the headlight assembly forward.
HBB039CB HBB020BA
3. Remove the bulb socket from the headlight assembly by turning it
counterclockwise.
4. Remove the bulb from the socket by pushing it and turning counter-
clockwise. Install a new bulb in the socket.
5. Set the bulb socket into the headlight assembly and turn it clockwise
until it locks.
6. Set the headlight assembly into the vehicle body. Tighten the mount-
ing screws.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-61
CONTINUED
JRear combination lights
BSedan
HBB034BC
HBF014DA
HBB035BB
1. Open the trunk lid.
2. Open the rear combination light cover.
For covers on the trunk lid:
Unlatch the cover by pushing the knob and open the cover.
For covers on the trunk wall:
Unlatch the cover by moving the knob upward and open the cover.
3. Remove the bulb socket from the light assembly by turning it coun-
terclockwise.
4. Remove the bulb from the socket.
Rear turn signal light: Remove the bulb from the socket by pushing
it and turning it counterclockwise.
Others: Pull the bulb out of the socket.
Legacy U.S.A..(ENG.)A2290BEA
11-62
5. Install a new bulb in the socket.
6. Set the bulb socket into the rear combination light assembly and
turn it clockwise until it locks.
7. Close the cover and latch the clock.
BStation wagon
nBrake/tail and rear turn signal light bulbs
It may be difficult to replace the bulbs. It is recommended that you
have the bulbs replaced by your SUBARU dealer.
HBB022BBHBB021BB
1. Remove the light bulb replacement service hole covers at two
places by prying the edge of the cover with a regular screwdriver.
2. Remove the upper and lower nuts. Then, slide the rear combina-
tion lamp assembly to the rear and remove it from the vehicle.
HBB070BB
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-63
CONTINUED
3. Using a Phillips screwdriver, remove the upper and lower screws
that secure the side cover of the rear combination light assembly.
4. Remove the bulb socket from the rear combination light assembly
by turning it counterclockwise.
HBB025BB
HBB048BB
5. Remove the bulb from the socket.
Turn signal light: Pull the bulb out of the socket.
Brake/tail light: Remove the bulb from the socket by pushing it and
turning it counterclockwise.
6. Install a new bulb in the socket.
7. Set the bulb holder into the rear combination light assembly and
turn it clockwise until it locks.
8. Using a Phillips screwdriver, install the side cover to the rear com-
bination light assembly.
9. Fit the rear combination light assembly into the vehicle body and
tighten the nuts from the interior of the vehicle.
10. Reinstall the light bulb replacement service hole covers.
Legacy U.S.A..(ENG.)A2290BEA
11-64
nBack-up and brake/tail light bulbs
HBB025BAHBB026BC
1. Unlatch the rear finisher light cover by moving the knob upward.
Open the cover up.
2. Remove the bulb socket from the rear finisher light assembly by
turning it counterclockwise.
3. Remove the bulb from the socket by pushing it and turning coun-
terclockwise. Install a new bulb in the socket.
4. Set the bulb holder into the rear finisher light assembly and turn it
clockwise until it locks.
5. Close the cover and latch the lock.
JLicense plate light
HBB027BAHBF013EA
1. Remove the mounting screws using a phillips screwdriver.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-65
CONTINUED
2. Remove the cover and lens.
3. Pull the bulb out of the socket. Install a new bulb.
4. Reinstall the lens and cover.
5. Tighten the mounting screws.
JSpot light, dome light, luggage compartment light
and door step light
HBB068BBHBB029BB
HBB067BB
HSA005BB
Legacy U.S.A..(ENG.)A2290BEA
11-66
HBS037AB
1. Remove the lens by prying the edge of the lens with a regular screw-
driver.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the lens.
JTrunk light
HBF014FA
1. Remove the cover by squeezing its sides and pulling it.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the cover.
Legacy U.S.A..(ENG.)A2290BEA
11
Maintenance and service
11-67
CONTINUED
JHigh mount stop light
BSedan
OM-H2350
1. Remove the high mount stop light cover by prying on the edge
with a screwdriver.
2. Pull the bulb out of the socket. Install a new bulb.
3. Reinstall the cover.
BStation wagon
HBB028BA
1. Remove the mounting screw covers by prying on the edge with a
screwdriver.
2. Remove the mounting screws using a phillips screwdriver and then
remove the high mount stop light cover.
3. Pull the bulb out of the socket. Install a new bulb.
Legacy U.S.A..(ENG.)A2290BEA
11-68
4. Reinstall the cover.
5. Tighten the mounting screws then reinstall the covers.
NOTE
Other bulbs may be difficult to replace. Have your SUBARU dealer
replace these bulbs if necessary.

Navigation menu