Superior Cdcl Cen Users Manual
CDCR-CMN to the manual 0b4e0882-f377-42c8-95ce-716f538f669e
2015-01-24
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INSTALLATION INSTRUCTIONS This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. FOR YOUR SAFETY: What to do if you smell gas: • • • • DO NOT light any appliance. DO NOT touch any electrical switches. DO NOT use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions. • If your gas supplier cannot be reached, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. WH Report No. J20006712 A French manual is available upon request. Order Form Number 700,001CF. DIRECT VENT MULTI-OPEN SERIES VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 700,001M REV. H 09/2005 MODELS Millivolt Models CDST-CMN CDST-CMP CDPF-CMN CDPF-CMP CDCL-CMN CDCL-CMP CDCR-CMN CDCR-CMP Electronic Models CDST-CEN CDST-CEP CDPF-CEN CDPF-CEP CDCL-CEN CDCL-CEP CDCR-CEN CDCR-CEP RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT. POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil. POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz: • Ne pas tenter d'allumer d'appareil. • Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez. • Evacuez la piéce, le bâtiment ou la zone. • Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. • Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies. L'installation et service doit être exécuté par un qualifié Ce manuel d’installation est disponible en francais, simplement installeur, agence de service ou le fournisseur de gaz. en faire la demande. Numéro de la pièce 700,001CF. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 1 PACKAGING TABLE OF CONTENTS Packaging ........................................ page Introduction ..................................... page 2 2 General Information ......................... page Location .......................................... page 2 3 Appliance and Vent Clearances ....... page Vent Termination Clearances ........... page 4 4 Typical Installation Sequence .......... page Detailed Installation Steps ............... page 5 5 Step 1. Framing ............................. page Fireplace Specifications ................... page 5 8 Step 2. Routing Gas Line ............... page 10 Step 3. Install the Venting System . page 10 Vertical Termination Systems .......... page 11 Vent Section Length Chart ............... page 11 Vertical Vent Tables and Figures ...... page 14 Horizontal Termination System ........ page 16 Horizontal Vent Tables and Figures . page 18 Venting Using Flexible Vent Pipe ..... page 21 Step 4. Field Wiring ....................... page 22 Step 5. Optional Blower Kit Wiring page 22 Step 6. Connecting Gas Line .......... page 23 Step 7. Installing Logs, Decorative Volcanic Stone and Glowing Embers ........... page 23 Step 8. Checking Unit Operation ..... page 23 Step 9. Installing Glass Enclosure Panels ........................... page 24 Step 10. Burner Adjustments ........... page 24 Step 11. Hood Installation ............... page 25 Finishing Requirements ................... page 25 Cold Climate Insulation .................... page 25 Installation Accessories ................... page 26 Gas Conversion Kits .................. page 28 This installation manual will help you achieve a safe, efficient and dependable installation for your appliance and vent system. Please read and understand these instructions before beginning your installation. DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT. 2 The assembled vented gas fireplace heater is packaged with: 1 - one cartoned log set located in firebox area; decorative volcanic stone and glowing embers (rockwool) located inside the bottom cabinet compartment. 2 - one envelope containing the literature package which consists of the homeowner's manual, installation instructions, warranty, and 8 (CDST), 4 (CDPF, CDCR and CDCL) nailing flanges; envelope is located on top of the unit. 3 - one vent restrictor to be applied as shown on page 10 ; restrictor is taped to the envelope. 4 - two hoods (CDST, CDCR, CDCL), or three hoods (CDPF) taped to the top of the fireplace. INTRODUCTION These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent™ Direct Vent System Components, Secure Flex™ Flexible Vent Components manufactured by Security Chimneys International and Z-Flex™ Model GA Venting Systems, listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited. These approved vent system components are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances. GENERAL INFORMATION Note: Installation and repair should be performed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean. S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil. Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front, back and/or side viewing surfaces of the appliance. These appliances are designed to operate on natural or propane gas only. TYPICAL INSTALLATION The millivolt appliances are designed to operate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. If any optional accessories which require electrical power are being installed, the electrical power must be provided at the time of appliance installation. Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units. These appliances comply with National Safety Standards and are tested and listed by Warnock Hersey (Report No. J20006712) to ANSI Z21.88-2000 (in Canada, CSA-2.33-2000), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters. Both millivolt and electronic versions of these appliances are listed by Warnock Hersey for installation in bedrooms and mobile homes. Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - (latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.) NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. CDPF Figure 1 CDST Millivolt Models Millivolt models come standard with the manually-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. Input of millivolt models is shown in the following table: Millivolt Models Input rate (BTU/H) Natural and Propane ManuallyGas Models modulated CDST-CMN, CDPF-CMN, CDCL-CMN, CDCR-CMN, 30,000 TO 37,500 CDST-CMP, CDPF-CMP, CDCL-CMP, CDCR-CMP NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Electronic Models Electronic models have a fixed rate gas valve. Input of electronic models is shown in the following table: Electronic Models Natural and Propane Input rate (BTU/H) Gas Models Fixed Rate CDST-CEN, CDPF-CEN, CDCL-CEN, CDCR-CEN, 37,500 CDST-CEP, CDPF-CEP, CDCL-CEP, CDCR-CEP All Models Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas. Installations at Altitudes of 0 to 4500 ft.Units are tested and approved for elevations of 0 to 4500 feet (0 to 1372 meters). Installations at Altitudes above 4500 ft.For elevations above 4500 feet (1372 meters), install the unit according to the regulations of the local authorities having jurisdiction and, in the USA, the latest edition of the National Fuel Gas Code (ANSI Z223.1) or, in Canada, the latest edition of the CAN1-B149.1 and .2 codes. Table 1 shows the units' gas orifice size for the elevations indicated. Model No. CDST CDPF CDCR CDCL Orifice size* Nat. Prop. #44 #55 Elevation Feet (meters) 0-4500 (0-1370 ) * Each model has two burners. Each burner contains one of these orifices. Table 1 The millivolt appliances are manually controlled and feature a spark ignitor (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system will still function in the event of a power outage. Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water. Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent. Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé. Test gage connections are provided on the front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold side). A ¹⁄₈" NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve. Minimum inlet gas pressure to these appliances is 5.0 inches water column (1.24 kPa) for natural gas and 11.0 inches water column (2.74 kPa) for propane for the purpose of input adjustment. Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane. These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa). These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa). These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance. Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING. WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE. WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE. AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES À COTE DE L'APPAREIL. LOCATION In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the outside atmosphere and access to the fuel supply are also important. Consideration should be given to traffic ways, furniture, draperies, etc., due to high surface temperatures (Figure 2 ). The location should also be free of electrical, plumbing or other heating/air conditioning ducting. These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants. To achieve the lowest possible shelf height, use the alternative rear vent outlet. Do not insulate the space between the appliance and the area above it. See Figure 3 on page 4. The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the table in Figure 3 on page 4. The weight of the utility shelf and anything placed upon it may not be supported by the appliance in anyway. 3 Corner - Left (CDCL) Corner - Right (CDCR) See-Through (CDST) VERTICAL VENT Peninsula (CDPF) See-Through one side flush with a wall (CDST) - TYPICAL LOCATIONS Figure 2 The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used. Model No. CDST CDPF CDCR CDCL Shelf Height inches (mm) Top Vent - with One 90 Degree Elbow The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 2 ), with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is installed in the middle of a room, the side walls surrounding the unit must not extend beyond the front or rear edge of the unit. See Figure 2. Secure Flex Secure Vent Secure Flex 53 1/2 (1359) 55 1/4 (1403) 41 1/8 (1045) 41 1/8 (1045) Do not insulate the space between the appliance and the area above it. Shelf Height (see table) Figure 3 BACK 1/2 in. (13 mm) 0 in. (0 mm) spacers SIDES 1/2 in. (13 mm) 0 in. (0 mm) spacers TOP SPACERS 0 in. (0 mm) 0 in. (0 mm) From Bottom of Unit to Ceiling 64 in. (1626 mm) VENT 1 in. (25.4 mm)* SERVICE CLEARANCES VIEWING SIDES (FRONT BACK OR SIDE) 3 Feet. (0.9 meters) *Note: 3 in. (75 mm) above any horizontal/inclined vent component. Table 2 4 Rear Vent - Straight Out the Back Secure Vent APPLIANCE AND VENT CLEARANCES FLOOR HORIZONTAL VENT - TOP HORIZONTAL VENT - REAR Do not insulate the space between the appliance and the area above it. Shelf Height (see table) Shelf Above Fireplace With Rear Venting VENT TERMINATION CLEARANCES These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGAB149.1 and -B149.2 in Canada. Vertical Vent Termination Clearances Terminate single vent caps relative to building components according to Figure 4. Terminate multiple vent terminations according to the installation codes listed above. Shelf Above Fireplace With Top Venting TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Vertical Wall Lowest Discharge Opening Vent Termination H* Storm Collar Flashing X 12 Roof Pitch is X/12 1 inch (25.4 mm) Minimum Clearance to Combustibles Concentric Vent Pipe *H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT Roof Pitch Horizontal Vent Termination Clearances See Figure 5 on page 5 for horizontal vent termination clearances to any overhead combustible projection less than or equal to 2 ¹⁄₂" (64 mm) and greater than 2¹⁄₂" (64 mm). For additional vent location restrictions refer to Figure 8 on page 6. 2 FT MIN. 2 FT MIN. Figure 4 Flat to 6/12 Over 6/12 to 7/12 Over 7/12 to 8/12 Over 8/12 to 9/12 Over 9/12 to 10/12 Over10/12 to 11/12 Over 11/12 to 12/12 H (feet) 1.0 1.25 1.5 2.0 2.5 3.25 4.0 TYPICAL INSTALLATION SEQUENCE The typical sequence of installation follows, however, each installation is unique resulting in variations to those described. See the page numbers references in the following steps for detailed procedures. Step 1. (page 5) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets. Step 2. (page 10) Route gas supply line to appliance location. Step 3. (page 10) Install the vent system and exterior termination. Step 4. (page 22) Field Wiring A. Millivolt Appliances – The operating control switch is factory installed. B. Electronic Appliances – Connect 120 Vac electrical power to the appliance receptacle. Step 5. (page 22) Install blower kit (optional equipment). Step 6. (page 23) Make connection to gas supply. Step 7. (page 23) Install the log set, decorative volcanic stone and glowing embers. Step 8. (page 23) Checkout appliance operation. Step 9. (page 24) Install glass enclosure panels. Step 10. (page 24) Adjust burner primary air shutter to achieve proper flame appearance. Step 11. (page 25) Install the hoods. 3 - Lift the pressure relief plates and remove the cardboard from underneath each of them. 4 - Open the control compartment access panel by actuating the spring loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open. 5 - Open the two latches (located under the firebox floor) securing the glass enclosure panel. Remove the panel by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage. See Figure 57 on page 24. All framing details must allow for a minimum clearance to combustible framing members as shown in Table 2 on page 4 . Note: The CDST fireplace is installed in the framing by cocking it at an angle, fitting the collar side in first and then twisting and pushing the other side in. To minimize the obstruction, it is helpful to make sure the cap is removed from the rear collar. If the appliance is to be elevated above floor level, a solid continuous platform must be constructed. Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting, DO NOT use the appliance for structural support. Top Louver Panel Side Nailing Flanges Step 1. FRAMING The fireplace should be secured to the framing at the side(s) and/or rear of the unit using the factory-provided nailing flanges. Install the nailing flanges - 8 (CDST), 4 (CDPF, CDCL and CDCR) - as shown in Figure 7 using the existing screws. Position the fireplace within the framing. When required, the flanges may be bent 90 degrees by hand or with the assistance of a hammer. Use wood screws to secure the nailing flanges to the framing. See Table 2 on page 4 for clearances of framing members to cabinet parts in the nailing flange area. The nailing flange itself is exempt from these clearances. Frame these appliances as illustrated in Figures 9 (CDST), 10 (CDPF), 11 (CDCL) or 12 (CDCR). Floor Nailing Tabs Secure the fireplace to the floor as shown in Figure 7. Control Compartment Access Panel Unit Parts Identification Figure 6 Horizontal Vent Termination Clearances Combustible Projection 2¹⁄₂ inches or less in length Combustible Projection greater than 2¹⁄₂ inches in length Ventilated Soffit Unventilated Soffit 18" (457 mm) 12" (305 mm) CDST SHOWN (CDPF - NO NAILING FLANGES ON END WITH GLASS PANEL) CDCL SHOWN (FOR CDCR VIEW, INTERCHANGE SIDES) Remove these two screws and use them when installing the nailing flanges. 3" (76 mm) Termination Kit Note - See Figure 39 on page 17 for the exterior wall recess allowances of the square horizontal termination. Figure 5 - Side Elevation View DETAILED INSTALLATION STEPS The appliance is shipped with all gas controls and components installed and pre-wired. 1 - Remove the shipping carton. Nailing Flanges Turn tabs down and secure to the floor with 8d nails or other appropriate fasteners on all sides of the unit which do not have viewing glass panels. 2 - Remove the top louver panel (see Figure 6). NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Figure 7 5 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS * See Item D in the Text Below. Center Line of Termination Exterior Wall Inside Corner Detail *18” Horizontal Termination G 18” V Ventilated Soffit A Inside Corner in U.S. A == 9” 12” in Canada Detail D H 3 ft. B C V V L F A V Fixed Closed Window V C V B C C X D V Operable Window 3 ft. J B B M B V I A X = Air Supply Inlet V = Vent Terminal = Area where Terminal is not Permitted Canadian Installation* US Installation** A = Clearance above grade, veranda, porch, deck, or balcony. 12 inches (30cm)* 12 inches (30cm)** B = Clearance to window or door that may be opened. 6 in (15cm) for appliances < 10,000 Btuh (3kW), 12 in (30cm) for appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36 inches (91cm) for appliances > 100,000 Btuh (30kW)* 12" (305mm) minimum to prevent window condensation 6 in (15cm) for appliances < 10,000 Btuh (3kW), 9 in (23cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 12 inches (30cm) for appliances > 50,000 Btuh (15kW)** 9" (229mm) minimum to prevent window condensation 18" (458mm) 18" (458mm) C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 18 inches (458mm) from the center line of the terminal E = Clearance to unventilated soffit 12" (305mm) 12" (305mm) F = Clearance to outside corner 5" (12.7cm) minimum 5" (12.7cm) minimum G = Clearance to inside corner 6" (15.2cm) minimum 6" (15.2cm) minimum H = Clearance to each inside of center line extended above meter/regulator assembly I = Clearance to service regulator vent outlet 3 feet (91cm) within a height of 15 feet above the meter/regulator assembly* 3 feet (91cm)* 3 feet (91cm) within a height of 15 feet above the meter/regulator assembly** 3 feet (91cm)** J = Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in (15cm) for appliances < 10,000 Btuh (3kW), 12 in (30cm) for appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36 inches (91cm) for appliances > 100,000 Btuh (30kW)* 6 feet (1.83m)* 6 in (15cm) for appliances < 10,000 Btuh (3kW), 9 in (23cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 12 inches (30cm) for appliances > 50,000 Btuh (15kW)** 3 feet (91cm) above if within 10 feet (3m) horizontally** 7 feet (2.13m)‡ K = Clearance to a mechanical air supply inlet L = Clearance above paved sidewalk or paved 7 feet (2.13m)‡ diveway located on public property M = Clearance under veranda, porch, deck or 12 inches (30cm)*‡ 12 inches (30cm)‡ balcony * In accordance with the current CSA-B149.1 National Gas And Propane Installation Code. ** In accordance with the curent ANSI SZ223.1/NFPA 54 National Fuel Gas Codes. ‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. *‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: Figure 8 6 E A NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. FIREPLACE FRAMING SPECIFICATIONS CDST (See-Through) 11³⁄₈ 10¹⁄₂ (267) inches (millimeters) inches (millimeters) CDPF (Peninsula) 11³⁄₈ Minimum Framing Stud Size is 2x4 VENT FRAMING TOP VENT WITH ONE 90º ELBOW VENT FRAMING REAR VENT WITH NO ELBOWS 7 (178) 12¹⁄₈ (308) Minimum Framing Stud Size is 2x4 10¹⁄₂ (267) VENT FRAMING TOP VENT WITH ONE 90º ELBOW VENT FRAMING REAR VENT WITH NO ELBOWS 7 (178) 12¹⁄₈ (308) 7 5¹⁄₈ (178) (130) 5¹⁄₈ (130) 12¹⁄₈ (308) 7 (178) 12¹⁄₈ (308) 26³⁄₄ (679) 5¹⁄₈ (130) A Gas Line Center of gas line is 3 in. (76 mm) up from floor. 5¹⁄₈ (130) 6¹⁄₄ (159) Dimension A Secure Vent - 46 (1168) Secure Flex - 47 ³⁄₄ (1213) *41¹⁄₂ (1054) 22³⁄₄ (578) 48¹⁄₂ (1108) CDCL (Corner-Left) Dimension A Secure Vent - 46 (1168) Secure Flex - 47 ³⁄₄ (1213) 10³⁄₈ (264) inches (millimeters) Minimum Framing Stud Size is 2x4 10¹⁄₂ (267) 12¹⁄₂ (318) VENT FRAMING REAR VENT WITH NO ELBOWS 5¹⁄₄ (133) VENT FRAMING TOP VENT WITH ONE 90º ELBOW A Gas Line Center of gas line is 3 in. (76 mm) up from floor. 6¹⁄₄ (159) 22³⁄₄ (578) *This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.) Figure 10 CDCR (Corner-Right) 10³⁄₈ (264) inches (millimeters) Minimum Framing Stud Size is 2x4 10¹⁄₂ 12¹⁄₂ (318) VENT FRAMING REAR VENT WITH NO ELBOWS 10¹⁄₂ 5¹⁄₄ (133) (267) 5¹⁄₄ (133) 7 (178) 7 (178) 5¹⁄₈ (130) 7 (178) 12¹⁄₈ 5¹⁄₈ (308) (130) 12¹⁄₈ 5¹⁄₈ (308) (130) 7 (178) 12¹⁄₈ (308) 5¹⁄₈ (130) 26³⁄₄ (679) 26³⁄₄ (679) Gas Line Center of gas line is 3 in. (76 mm) up from floor. *41¹⁄₂ (1054) 9³⁄₄ (248) Figure 11 A *41¹⁄₂ (1054) 6¹⁄₄ (159) 43⁵⁄₈ (1108) 43⁵⁄₈ (1108) 24 (610) VENT FRAMING TOP VENT WITH ONE 90º ELBOW 10¹⁄₂ (267) A Dimension A Secure Vent - 46 (1168) Secure Flex - 47 ³⁄₄ (1213) (267) 5¹⁄₄ (133) 12¹⁄₈ (308) *41¹⁄₂ (1054) 43⁵⁄₈ (1108) Dimension A Secure Vent - 46 (1168) Secure Flex - 47 ³⁄₄ (1213) *This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.) Figure 9 26³⁄₄ (679) Optional Gas Line Location Center of gas line is 3 in. (76 mm) up from floor. *This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.) Gas Line Center of gas line is 3 in. (76 mm) up from floor. Figure 12 9⁷⁄₈ (251) 24 (610) *This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.) NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 7 FIREPLACE SPECIFICATIONS 10 (254) FINISH WALL BRACKET (Front and back edge of unit top) CDST (See-Through) 12 (305) 1/2 (13) FRAMING SPACERS (Top and Both Sides) FLUE (Top or Side) DETAIL OF FINISH WALL BRACKET ⁵⁄₈ (16) 40¹⁄₈ (1019) 3¹⁄₂ (89) NOTE - Unit has a factory-installed vent sea cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure. Stepped to Accept Drywall on All 4 Corners 3¹⁄₂ (89) TOP VIEW ¹⁄₂ (13) 24 (610) 2¹⁄₂ (63.5) ¹⁄₂ (13) 47¹⁄₈ (1197) 12 (305) 4 (102) 10¹⁄₄ (260) 41 (1041) GAS INLET 2¹⁄₂ (63.5) 37 (940) ELECTRICAL INLETS FLUE (Top or Side) ELECTRICAL INLETS 3 (76) GAS INLET ELECTRICAL INLETS 3 (76) 10¹⁄₂ (267) Figure 13 FRONT VIEW LEFT SIDE VIEW CDPF (Peninsula) CONTROL COMPARTMENT ACCESS PANEL 10 (254) FINISH WALL BRACKET (Front, back, and left edge of unit top) RIGHT SIDE VIEW Stepped to Accept Drywall on Two Corners FRAMING SPACERS (Top and Side) 12 (305) FLUE (Top or Side) NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure. 6⁷⁄₈ (175) DETAIL OF FINISH WALL BRACKET ¹⁄₂ (13) ⁵⁄₈ (16) 40¹⁄₈ (1019) 3¹⁄₂ (89) TOP VIEW 43⁵⁄₈ (1108) 24 (610) 2¹⁄₂ (63.5) ¹⁄₂ (13) 12 (305) 4 (102) 10¹⁄₄ (260) 37 (940) 41 (1041) 2¹⁄₂ (63.5) FLUE (Top or Side) ELECTRICAL INLETS GAS INLET 3 (76) Figure 14 8 LEFT SIDE VIEW FRONT VIEW CONTROL COMPARTMENT ACCESS PANEL NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 6⁷⁄₈ (175) RIGHT SIDE VIEW FIREPLACE SPECIFICATIONS CONTINUED CDCL (Corner-Left) OPTIONAL GAS INLET NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure. 9¹⁄₄ (235) 10 (254) FRAMING SPACERS (Top, Side and Back) 12 (305) FLUE (Top or Side) DETAIL OF FINISH WALL BRACKET ¹⁄₂ (13) FINISH WALL BRACKET (Front and left edge of unit top) ⁵⁄₈ (16) 40¹⁄₈ (1019) TOP VIEW 43⁵⁄₈ (1108) 24 (610) Stepped to Accept Drywall 3¹⁄₂ (89) 2¹⁄₂ (63.6) ¹⁄₂ (13) ¹⁄₂ (13) 12 (305) 4 (102) 10¹⁄₄ (260) 37 (940) 41 (1041) 2¹⁄₂ (63.6) FLUE (Top or Side) OPTIONAL GAS INLET AT CABINET REAR ELECTRICAL INLETS GAS INLET 3 (76) 3 (76) Figure 15 FRONT VIEW LEFT SIDE VIEW CDCR (Corner-Right) 10 (254) FRAMING SPACERS (Top, Side and Back) NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure. FINISH WALL BRACKET (Front and right edge of unit top) 5/8 (16) 3 ¹⁄₂ (89) ¹⁄₂ (13) Gas Line Location Stepped to Accept Drywall ¹⁄₂ (13) 2¹⁄₂ (63.5) 12 (305) RIGHT SIDE VIEW 9⁷⁄₈ (251) TOP VIEW FLUE (Top or Side) 12 (305) DETAIL OF FINISH WALL BRACKET 6⁷⁄₈ (175) CONTROL COMPARTMENT ACCESS PANEL ¹⁄₂ (13) 40¹⁄₈ (1019) 24 (610) 43⁵⁄₈ (1108) 4 (102) 10¹⁄₄ (260) GAS INLET AT REAR OF UNIT 41 (1041) 2¹⁄₂ (63.5) FLUE (Top or Side) 37 (940) ELECTRICAL INLETS 3 (76) Figure 16 6⁷⁄₈ (175) LEFT SIDE VIEW FRONT VIEW CONTROL COMPARTMENT ACCESS PANEL NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. RIGHT SIDE VIEW 9 Step 2. ROUTING GAS LINE Route a ¹⁄₂" (13 mm) gas line as shown in Figure 9 (CDST), 10 (CDPF), 11 (CDCL) or 12 (CDCR) on pages 8 and 9. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and ¹⁄₂ inch shutoff valve. (See step 6 on page 23). Step 3. INSTALL THE VENT SYSTEM When the top vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall and securely tighten all four screws. When the rear vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall and securely tighten all four screws. Preparing the Appliance Top or Rear Vent Outlet when vertically terminating the vent system above the roof A vent restrictor may be needed with this appliance, install a vent restrictor (provided) in the appliance top flue outlet as shown in Figure 19 or side flue outlet as shown in Figure 20 when vertically terminating the vent system above the roof. It may be installed either from inside or outside the unit, in the inner fireplace collar. It is press-fitted in place. GENERAL INFORMATION These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and B149.2 in Canada. These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent™ Direct Vent System Components, Secure Flex™ Flexible Vent Components manufactured by Security Chimneys International and Z-FLEX™ Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited. These approved vent system components are labeled for identification. DO NOT use WARNING: FAILURE TO REINSTALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO THE LIVING SPACE. VENT COVER PLATE AND VENT SEAL CAP MUST REMAIN SECURELY INSTALLED ON UNUSED VENT COLLAR. FAILURE TO DO SO COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE. TOP VENT SEAL CAP & COVER PLATE REMOVAL WHEN USING THE TOP VENT SECURING SCREWS TOP VENT VENT RESTRICTOR INSTALLATION (TOP VENT) RESTRICTOR APPLIANCE TOP VENT OUTLET Figure 19 VENT RESTRICTOR INSTALLATION (REAR VENT) VENT SEAL CAP APPLIANCE SIDE VENT OUTLET (OUTSIDE UNIT) INSULATION CABINET TOP RESTRICTOR any other manufacturer's vent components with these appliances. FIREBOX TOP These fireplaces must be vented directly to the outside. The vent system must not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosure (such as a chase). There is no requirement for inspection openings in the enclosure at any of the joints in the vent pipe. VENT COVER PLATE (INSIDE UNIT) COVER PLATE SECURING SCREW CROSS SECTION Figure 20 Figure 17 Select Venting System - Horizontal or Vertical REAR VENT SEAL CAP & COVER PLATE REMOVAL WHEN USING THE REAR VENT COVER PLATE SECURING SCREWS INSULATION VENT SEAL CAP Preparing the Appliance Vent Collar Each of the unit's two vent collars are sealed with a cover plate and a seal cap. The cover plate and seal cap must be removed from the vent collar being used. Refer to Figure 17 for top vent usage and Figure 18 for rear, and the following steps to prepare the appropriate collar for use. 10 From the vent collar being used, remove the two screws securing the vent cap. Twist the cap counterclockwise. Pull it away from the unit and discard, along with the piece of insulation. COVER PLATE (OUTSIDE UNIT) (INSIDE UNIT) REAR VENT SECURING SCREWS CABINET BACK CROSS SECTION Figure 18 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting components is shown in the two tables on page 27. VERTICAL TERMINATION SYSTEMS (ROOF) Figure 21, and Figures 32 through 36 on pages 14 and 15 and their associated Vertical Vent Tables illustrate the vertical venting configurations that are allowed to be used with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used. See page 21. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications. Both these vertical vent systems terminate through the roof. In the USA, the minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1(latest edition); in Canada, by the current CAN-1 B149 installation code. It is also specified in major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to Figure 4 on page 4). Vertical (Straight) Installation Determine the number of straight vent sections required. 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Plan the vent lengths so that a section joint does not occur within the space defined by ceiling joists or roof rafters. Refer to the Vent Section Length Chart. SV4.5CGV-1 Termination SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR 1" (25.4 mm) Minimum Clearance to Combustibles *SV4.5VF Firestop/Spacer VENT SECTION LENGTH CHART SV4.5L6/12/24/36/48 Vent Sections T O T A L Nominal Section 6 12 24 36 48 Length (inches) Net Section Length (inches) 4-1/2 10-1/2 22-1/2 34-1/2 46-1/2 inches Height of Vent Number of Vent Sections T O T A L inches ft 4.5 0.375 1 0 0 0 0 Q T Y 1 144 12 1 0 0 0 9 0.75 2 0 0 0 0 2 150 12.5 0 1 0 0 3 4 10.5 0.875 0 1 0 0 0 1 154.5 12.875 1 1 0 0 3 5 2 160.5 13.375 0 2 0 0 3 5 3 172.5 14.375 0 0 0 5 0 5 177 14.75 1 0 0 5 0 6 15 1.25 1 1 0 0 19.5 1.625 2 1 0 0 0 0 21 1.75 0 2 0 0 0 2 22.5 1.875 0 0 1 0 0 1 25.5 2.125 1 2 0 0 0 3 ft 3 Q T Y 4 183 15.25 0 1 0 5 0 6 186 15.5 0 0 0 0 4 4 31.5 2.625 0 3 0 0 0 3 34.5 2.875 0 0 0 1 0 1 190.5 15.875 1 0 0 0 4 5 16.375 0 1 0 0 4 5 7 37.5 3.125 1 1 1 0 0 3 196.5 43.5 3.625 0 2 1 0 0 3 205.5 17.125 0 1 1 5 0 2 207 17.25 0 0 0 6 0 6 17.625 1 0 0 6 0 7 45 3.75 0 0 2 0 0 46.5 3.875 0 0 0 0 1 1 211.5 49.5 4.125 1 0 2 0 0 3 217.5 18.125 0 1 0 6 0 7 229.5 19.125 0 0 1 6 0 7 232.5 19.375 0 0 0 0 5 5 237 19.75 1 0 0 0 5 6 241.5 20.125 0 0 0 7 0 7 246 20.5 1 0 0 7 0 8 252 21 0 1 0 7 0 8 264 22 0 0 1 7 0 8 276 23 0 0 0 8 0 8 279 23.25 0 0 0 0 6 6 280.5 23.375 1 0 0 8 0 9 51 4.25 1 0 0 0 1 2 55.5 4.625 0 1 2 0 0 3 57 4.75 0 0 1 1 0 2 66 5.25 0 2 2 0 0 4 67.5 5.625 0 0 3 0 0 3 69 5.75 0 0 0 2 0 2 72 6 1 0 3 0 0 4 73.5 6.125 1 0 0 2 0 3 79.5 6.625 0 1 0 2 0 3 81 6.75 0 0 0 1 1 2 283.5 23.625 1 0 0 0 6 7 90 7.5 0 2 1 0 1 4 289.5 24.125 0 1 0 0 6 7 91.5 7.625 0 0 2 0 1 3 301.5 25.125 0 0 1 0 6 7 93 7.75 0 0 0 0 2 2 310.5 25.875 0 0 0 9 0 9 96 8 1 0 1 2 0 4 315 26.5 1 0 0 9 0 10 97.5 8.125 1 0 0 0 2 3 325.5 27.125 0 0 0 0 7 7 102 103.5 108 8.5 8.625 9 2 0 1 0 0 0 0 0 0 0 3 3 2 0 0 4 3 4 330 27.5 1 0 0 0 7 8 336 28 0 1 0 0 7 8 345 28.75 0 0 0 10 0 10 114 9.5 0 2 0 0 2 4 349.5 29.125 1 0 0 10 0 11 117 9.75 1 0 5 0 0 6 372 31 0 0 0 0 8 8 118.5 9.875 1 1 0 3 0 5 376.5 31.375 1 0 0 0 8 9 126 10.5 0 0 1 3 0 4 379.5 31.625 0 0 0 11 0 11 130.5 10.875 40' Max (12.2 M) VENT SECTION LENGTH CHART Nominal Section Length 6 12 24 36 48 (inches) Net Section 4-1/2 10-1/2 22-1/2 34-1/2 46-1/2 Length (inches) Height of Vent Number of Vent Sections 1 0 1 3 0 5 418.5 34.875 0 0 0 0 9 9 135 11.25 0 0 6 0 0 6 423 35.25 1 0 0 0 9 10 138 11.5 465 38.75 0 0 0 0 10 10 0 0 0 4 0 4 139.5 11.625 0 0 0 0 3 3 142.5 11.875 1 0 0 4 0 5 *When using Secure Flex, use Firestop/Spacer SF4.5VF Figure 21 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 11 Vertical (Offset) Installation Analyze the vent routing and determine the number of vent sections and elbows required. Refer to Vertical Vent Figures and Tables on page 14 and 15 to select the type of vertical installation desired. Vent sections are available in net lengths of 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm). Refer to the Vent Section Length Chart on page 11 for an aid in selecting length combinations. Elbows are available in 45° and 90° configurations. Refer to Figure 27 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications. Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1 ¹⁄₂" (38 mm) to 7 ¹⁄₂" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection. First Vent Component Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal. Dimple Locking Incline Channel Appliance collar Vent / Appliance Collar Connection Figure 23 Arrow Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align. Dimple Locking Incline Channel Connected Vent Sections Arrow Arrow Vent / Vent Section Connection Figure 24 Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom. A. Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267mm x 267mm) inside dimensions, about this center mark (Figure 22) . 10¹⁄₂” Min. (267 mm) 10¹⁄₂” Min. (267 mm) Figure 22 B. Attach vent components to appliance - Secure Vent SV4.5 direct vent system components are unitized concentric pipe components featuring positive twist lock connections (see Figure 23 ). All of the appliances covered in this document are fitted with collars having locking inclined channels. 12 To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 23). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired, a #6 x ¹⁄₂" screw may be used at the joint, but is not required as the pipe will securely lock when twisted. C. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 24. D. Install firestop/spacer at ceiling - When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on page 26. E. Support the vertical vent run sections Note - Proper venting support is very important. The weight of the vent must not be supported by the firplace in any degree. Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x ¹⁄₂" length may be used to secure the support straps to the vent pipe. See Figure 25. Another method, where the vent is not adjacent to a wall, is illustrated in Figure 26. Here, support straps (96K93) and support plates (96K92) can be used to support the weight of the vent. Blocking Support Straps (Plumber’s tape) 8 feet (2.4 m) Maximum 1 inch (25.4 mm) minimum clearance to combustibles Figure 25 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR Ceiling Framing SV4.5SP *Support Plate *SV4.5SU Support Strap Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary. SV4.5CGV-1 Termination 1" (25.4 mm) Minimum Clearance to Combustibles **When using Secure Flex, use Firestop/Spacer SF4.5VF **SV4.5VF Firestop/Spacer It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs. J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/ flashing joint. See Figure 30. Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal. H. Frame roof opening - Identify location for vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 28. Storm Collar 8 feet (2.4 m) Maximum C *Secured to Vent With Appropriate Fasteners D Figure 30 Figure 26 Framing Dimensions for Roof F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See Figure 27. 7 ⁵⁄₈" (194 mm) 4 ¹³⁄₁₆" (122 mm) Swivel Joint (360° swivel) SV4.5E45 (45° Elbow) Swivel Joint (360° swivel) SV4.5E90 (90° Elbow) Pitch C D 0/12 10¹⁄₂ in. (267 mm) 10¹⁄₂ in. (267 mm) 6/12 10¹⁄₂ in. (267 mm) 12 in. (305 mm) 12/12 10¹⁄₂ in. (267 mm) 17 ³⁄₄ in. (451 mm) Figure 28 I. Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level) (Figure 29 ). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking. K. Install the vertical termination - The final step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" on page 4. The SV4.5CGV-1 Vertical Termination (Figure 31) can be installed in the exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they are seated at the end of the channels. Figure 27 G. Continue installation of horizontal/inclined sections - Continue with the installation of the straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. See page 16, Figure 37. It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Figure 31 Figure 29 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint configurations. 13 VERTICAL VENT FIGURES/TABLES Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may also be used (see page 21). WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER. Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. *Ceiling Firestop/Spacer (SV4.5VF) TABLE A V MINIMUM H Maximum feet (m) feet (m) 1 (0.305) 2 (0.61) 2 (0.61) 4 (1.222) 3 (0.914) 6 (1.86) 4 (1.22) 8 (2.4) **Wall Firestop/Spacer (SV4.5HF) V V + H = 40 feet (12.4 m) Max. H = 8 feet (2.4 m) Max. A Vent Restrictor, as shown in Figure 20, page 10, must be used in this application H Figure 33 - Rear Vent - ONE 90 DEGREE ELBOW Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall. TABLE B V MINIMUM Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used. H *Ceiling Firestop/Spacer (SV4.5VF) *Ceiling Firestop/Spacer (SV4.5VF) *When using Secure Flex, use Firestop/Spacer SF4.5VF *When using Secure Flex, use Firestop/Spacer SF4.5VF **When using Secure Flex, use Firestop/Spacer SF4.5HF *When using Secure Flex, use Firestop/Spacer SF4.5VF H Maximum feet (meters) feet (meters) *1 (0.305) 5 (1.52) 2 (0.610) 10 (3.1) 3 (0.914) 15 (4.65) 4 (1.22) 20 (6.2) V + V1+ H = 40 feet (12.4 m) Max. H = 20 feet (6.2 m) Max. *When developing chimney systems with horizontal runs (H) that end with a vertical run (V1), it is allowable to use an elbow attached directly to the top collar. Count the elbow attached to the collar as 1 foot of (V) run. V1 40 feet (12.2 meters) Maximum V **Wall Firestop/Spacer (SV4.5HF) A Vent Restrictor, as shown in Figure 19, page 10, must be used in this application Figure 32 - Top Vent - STRAIGHT 14 **When using Secure Flex, use Firestop/Spacer SF4.5HF Figure 34 - Top Vent - TWO 90 DEGREE ELBOWS NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. A Vent Restrictor, as shown in Figure 19, page 10, must be used in this application VERTICAL VENT FIGURES/TABLES (continued) TABLE C V Minimum *When using Secure Flex, use Firestop/Spacer SF4.5VF H1 H Maximum H+H1 Maximum feet (m) feet (m) feet (m) 1 (0.305) 2 (0.610) 5 (1.52) 2 (0.610) 4 (1.22) 10 (3.1) 3 (0.914) 6 (1.86) 15 (4.65) 4 (1.22) 8 (2.48) 20 (6.2) V+V1+H+H1 = 40 feet (12.4 m) Max. H = 8 feet (2.48 m) Max. H + H1 = 20 feet (6.2 m) Max. *Ceiling Firestop/Spacer (SV4.5VF) **When using Secure Flex, use Firestop/Spacer SF4.5HF A Vent Restrictor, as shown in Figure 20, page 10, may be used in this application **Wall Firestop/Spacer (SV4.5HF) V1 *Ceiling Firestop/Spacer (SV4.5VF) **Wall Firestop/Spacer (SV4.5HF) V H Figure 35 - Rear Vent - THREE ELBOWS *When using Secure Flex, use Firestop/Spacer SF4.5VF TABLE D V MINIMUM H + H1 Maximum feet (m) feet (m) 1 (0.305) 5 (1.52) 2 (0.610) 10 (3.1) 3 (0.914) 15 (4.65) 4 (1.22) 20 (6.2) H +H1= 20 feet (6.2 m) Max. V+V1+H+H1 = 40 feet (12.4 m) Max. *Ceiling Firestop/Spacer (SV4.5VF) V1 **When using Secure Flex, use Firestop/Spacer SF4.5HF **Wall Firestop/Spacer (SV4.5HF) H H1 V A Vent Restrictor, as shown in Figure 19, page 10, may be used in this application Figure 36- Top Vent - THREE ELBOWS NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 15 HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM Figure 37, and Figures 40 to 46 on page 18 to 20 and their associated Horizontal Vent Table illustrate the horizontal venting configurations that are allowed to be used with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used. See page 21. A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications. Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to Figure 8 on page 6 for location guidelines. Secure Vent SV4.5 direct vent system components are unitized concentric pipe components featuring positive twist lock connection, (refer to Figure 23 on page 12). All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection. A. Plan the vent run Analyze the vent routing and determine the types and quantities of sections required 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Make allowances for elbows as indicated in Figure 27 on page 13. Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom. B. Frame exterior wall opening Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figures 9 (CDST), 10 (CDPF), 11 (CDCL), or 12 (CDCR) on page 7. Cut and/or frame an opening, 10¹⁄₂" x 12¹⁄₈" (267 mm x 308mm) inside dimensions, about this center. C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 22 on page 12 ). D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure 23 on page 12). 16 TYPICAL HORIZONTAL VENT INSTALLATION Support Brackets Building Support Framing Horizontal / Inclined Run SV4.5 HT Termination SV4.5E90 Elbow Ceiling Vertical Rise *Firestop/Spacer SV4.5VF *When using Secure Flex, use Firestop/Spacer SF4.5VF SV4.5L6/12/24/36/48 Vent Sections Support Bracket Spacing Every 5 ft (1.52 m) Exterior Wall SV4.5 HTS Termination See Figure 25 on page 12 or Figure 26 on page 13 for vertical vent section support. Figure 37 Fireplace Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required. E. Attach vent components to each other Other vent sections may be added to the previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 24 on page 12. F. Install firestop/spacer at ceiling When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on page 27. G. Support the vertical run sections See section E on page 12. H. Change vent direction - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.See Figure 27 on page 12. I. Continue installation of horizontal/inclined sections - Continue with the installation of the straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/ inclined vent runs using conventional plumber’s tape. See Figure 37. It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary. It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs J. Assemble vent run to exterior wall - If not previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is within 7¹⁄₂ in. (191 mm) to 11³⁄₄ in. (298 mm) inboard of the exterior surface to which the SV4.5HT termination is to be attached, see Figure 39. If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 38, refer to Table 3 on page 18. This table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses. K. Attach termination adapter - Attach the adapter (adapter - SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in Figure 38 in the same manner as any SV4.5 vent component (refer to Step E). L. Install Firestop/Spacer at exterior wall When using the square termination, install SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in Figure 38, and nail into place. Firestop/Spacer (SV4.5HF) shown on the exterior side of the wall. It may also be installed on the interior side. SV4.5HT Termination 7" (178) 10¹⁄₂" (267 mm) 12¹⁄₈" (308 mm) 5¹⁄₈" (130 mm) 3" (76 mm) Adapter SV4.5RCH 1" (25.4 mm) 6 to 48 inch Vent Section, Telescopic vent section, Elbow or Appliance Collar Note: Centerline of Vent Piping is NOT the Same as the Centerline of the Framed Opening. *When using Secure Flex, use Firestop/Spacer SF4.5HF Figure 38 Base of Appliance See Figure 9 (CDST), 10 (CDPF), 11 (CDCL) or 12 (CDCR) on page 7 for Min. Distance to Base of Appliance. Installing the Square Horizontal Termination (SV4.5HT) Minimum wall thickness *5 in. (127 mm) Maximum wall thickness 11³₄ in. (298 mm) *Cut termination collar for wall thicknesses less than 7¹₂ in. (191 mm) Interior Surface of Finished Wall Siding (The Firestop/Spacer may also be installed over the opening at the interior side of the framing.) When using the round termination, a separate firestop/spacer is not required since this termination has integral spacers which provide the same function as a separate firestop/spacer. Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing Exterior Surface of Siding Exterior Surface of Framing 7¹₂ in. (191 mm) to 11³₄ in. (298 mm) Last Vent Section. Use Te l e s c o p i c V e n t Section (SV4.5LA), If Necessary SV4.5HT Square Termination M. Install the termination Install the square termination (SV4.5HT)- For the last step , from outside the exterior wall, slide the collars of the termination onto the adapter until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 ¹⁄₄" (32 mm) as shown in Figure 39. Stucco SV4.5HT Square Termination Stucco and Siding Installation shown Figure 39 Adapter SV4.5RCH Note - Firestop/Spacer (SV4.5HF) required but not shown for clarity. *1¹⁄₄" Maximum Recess of Square Termination into Exterior Finishing Material Note - When using Secure Flex, use Firestop/Spacer SF4.5HF Venting Connection and Exterior Wall Recessing of the Square Horizontal Termination (SV4.5HT) SFHRK Snorkel Cap –The snorkel cap is designed to be fitted into a basement window box. The SFHRK cap is for use with flex vent pipe. Vertical distance between the inlet and outlet of the cap is 28 in. (711 mm). NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 17 HORIZONTAL VENT FIGURES/TABLES Note: Secure Vent components (rigid vent pipe and terminal) are shown in the figures; Secure Flex components (flexible vent pipe and terminal) may also be used. TABLE E V = 0ne 90 degree elbow H = 3 feet (0.914 m) Max. Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used. H V Note: It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall. WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER. *Wall Firestop/Spacer (SV4.5HF) *When using Secure Flex, use Firestop/Spacer SF4.5HF Square termination (SV4.5HT) shown. Figure 41 - Top Vent ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE TABLE 3 - Venting Components Required for Various Exterior Wall Thicknesses, When Using The Square Termination (SV4.5HT) Exterior Wall Thicknesses Venting Components Required inches (mm) Termination Kit Only 7 1/2 to 11 3/4 (191 to 298) Termination Kit and 6 in. vent 11 3/4 to 16 1/2 (298 to 419) section (SV4.5L6) Termination Kit and12 in. vent 18 1/4 to *22 1/4 (464 to section (SV4.5L12) *565) Termination Kit and Telescopic section (SV4.5LA) and 6 in. 13 to *23 1/4 (330 to *591) vent section (SV4.5L6) TABLE F V Minimum H Maximum feet (m) feet (m) 1 (0.305) 5 (1.52) 2 (0.61) 10 (3.1) 3 (0.914) 15 (4.65) 4 (1.22) 20 (6.2) V + H = 40 feet (12.4 m) Max. H = 20 feet (6.2 m) Max. *Note: See Figure 39 for wall thickness range reductions when using SV4.5HT termination. H V H = 28 in. (711 mm) Maximum 21 in. (533 mm) Maximum **Wall Firestop/Spacer (SV4.5HF) 7 in. (711 mm) *Wall Firestop/Spacer (SV4.5HF) *Ceiling Firestop/Spacer (SV4.5VF) **When using Secure Flex, *When using Secure Flex, use Firestop/Spacer use Firestop/Spacer SF4.5VF SF4.5HF *When using Secure Flex, use Firestop/Spacer SF4.5HF 18 Only the square termination (SV4.5HT) may be used. See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses. Square termination (SV4.5HT) shown. Figure 40 - Rear Vent - NO ELBOWS CONNECTION NOT DIRECTLY AT APPLIANCE Figure 42 - Top Vent - ONE 90 DEGREE ELBOW - ELBOW NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. HORIZONTAL VENT FIGURES/TABLES (continued) TABLE G H H1 V Minimum H+H1 Maximum feet (m) feet (m) feet (m) 1 (0.305) 2 (0.610) 5 (1.52) 2 (0.610) 4 (1.22) 10 (3.1) 3 (0.914) 6 (1.86) 15 (4.65) 4 (1.22) 8 (2.48) 20 (6.2) **Wall Firestop/Spacer (SV4.5HF) *Ceiling Firestop/Spacer (SV4.5VF) V+H+H1 = 40 feet (12.4 m) Max. H = 8 feet (2.48 m) Max. H + H1 = 20 feet (6.2 m) Max. V **Wall Firestop/Spacer (SV4.5HF) *When using Secure Flex, use Firestop/Spacer SF4.5VF H Maximum **When using Secure Flex, use Firestop/Spacer SF4.5HF See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses. Square termination (SV4.5HT) shown. Figure 43 - Rear Vent - TWO 90 DEGREE ELBOWS **Wall Firestop/Spacer (SV4.5HF) TABLE H V MINIMUM H H 1 *When using Secure Flex, use Firestop/Spacer SF4.5VF V **Wall Firestop/Spacer (SV4.5HF) **When using Secure Flex, use Firestop/Spacer SF4.5HF H + H1 Maximum feet (m) feet (m) 1 (0.305) 5 (1.52) 2 (0.610) 10 (3.1) 3 (0.914) 15 (4.65) 4 (1.22) 20 (6.2) V + H+ H1 = 40 feet (12.4 m) Max. H + H1= 20 feet (6.2 m) Max. *Ceiling Firestop/Spacer (SV4.5VF) See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses. Square termination (SV4.5HT) shown. Figure 44 - Top Vent - TWO 90 DEGREE ELBOWS NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 19 HORIZONTAL VENT FIGURES/TABLES (continued) **Wall Firestop/Spacer (SV4.5HF) *When using Secure Flex, use Firestop/Spacer SF4.5VF H1 **When using Secure Flex, use Firestop/Spacer SF4.5HF H2 TABLE J V Minimum H Maximum H+H1+H2 Maximum **Wall Firestop/Spacer (SV4.5HF) *Ceiling Firestop/Spacer (SV4.5VF) feet (m) feet (m) feet (m) 1 (0.305) 2 (0.610) 5 (1.52) 2 (0.610) 4 (1.22) 10 (3.1) 3 (0.914) 6 (1.86) 15 (4.65) 4 (1.22) 8 (2.48) 20 (6.2) V H V+H+H1+H2 = 40 feet (12.4 m) Max. H = 8 feet (2.48 m) Max. H+H1+H2= 20 feet (6.2 m) Max. See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses. Square termination (SV4.5HT) shown. Figure 45 - Rear Vent - THREE 90 DEGREE ELBOWS TABLE K H1 V MINIMUM *Ceiling Firestop/spacer (SV4.5VF) H **Wall Firestop/spacer (SV4.5HF) V1 H Maximum feet (m) feet (m) 1 (0.305) 5 (1.52) 2 (0.610) 10 (3.1) 3 (0.914) 15 (4.65) 4 (1.22) 20 (6.2) H +H1= 20 feet (6.2 m) Max. V+V1+H+H1 = 40 feet (12.4 m) Max. V *When using Secure Flex, use Firestop/Spacer SF4.5VF **When using Secure Flex, use Firestop/Spacer SF4.5HF **Wall Firestop/spacer (SV4.5HF) *Ceiling Firestop/spacer (SV4.5VF) Square termination (SV4.5HT) shown. Figure 46 - Top Vent - THREE 90 DEGREE ELBOWS 20 See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application in place of rigid Secure Vent (SV4.5) direct vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Secure Flex kits may not be modified; also, under no circumstances may separate sections of flex pipe be joined together. FLEX VENT NOTE: OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE SECURING SCREW (3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP) Apply ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars. Using adapter (SV4.5RF), Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual. Secure Flex kits come with an adapter that can be fitted to the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels. Attach the flexible vent to the adapter as follows (also see Figure 47 ): A. Install the Inner Flex Pipe 1. Install the small gear clamp loosely around the inner flexible vent pipe, push it back out of the way. 2. Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to the inner adapter collar, approximately ¹⁄₂ inch from the end. 3. Pull and extend the inner flexible vent pipe. 4. Slide the inner flex pipe over the adapter collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears. 5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately ³⁄₄ inch from the end of the flex. 6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection. B. Install the Outer Flex Pipe 1. Install the large gear clamp loosely around the outer flexible vent pipe, push it back out of the way. GEAR CLAMPS 1³⁄₄ in. (44 mm) Flexible Pipe and Adapter Outer Collar Overlap 1³⁄₄ in. (44 mm) Flexible Pipe and Adapter Inner Collar Overlap Adapter (SV4.5RF) Figure 47 SECURING SCREW (3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP) Attach Adapter to Appliance Collar, or Secure Vent Sections 2. Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1³⁄₈ inches from the end. 3. Pull and extend the outer flexible vent pipe. 4. Slide the outer flex pipe over the adapter collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears. 5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately ³⁄₄ inch from the end of the flex. 6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection. C. Route Flex Vent Ensure that the flex vent is properly routed to provide the required clearance. Do not allow the flexible vent to bend in a radius tighter than 5" (127 mm). Refer to Figure 48. Space out the internal flex vent spacers evenly - approximately every 6 inches - and avoid kinking of inner pipe. Support horizontal sections of flex with metal straps at 2 foot (0.61m) intervals. D. Install Firestop/Spacers at ceilings and walls When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 VF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. See the appropriate sections and figures shown throughout the venting section for their installation requirements. Flexible Vent Section 5" (127 mm) Radius Minimum Figure 48 E. Attach Flex Vent to Termination Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the Secure Flex terminations in the same manner (see Figure 47 ) as it was attached to the adapter. Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex components. The collars of Secure Flex terminations and adapters have a different diameter than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the flexible vent. 21 Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models. A. Millivolt Wiring (See Figure 49 ) – 1. Select any of the following optional controls: appliance-mounted (rocker switch) or wall-mounted switch, thermostat, or one of the optional remote control kits. If appliancemounted ON/OFF control is selected mount it in the gas valve mounting bracket. 2. If wall-mounted ON/OFF control or thermostat is selected mount it in a convenient location on a wall near the fireplace. 3. Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit. Caution: do not connect the optional wall switch to a 120V power supply. 4. Alternatively, the appliance may be operated without the use of the controls indicated in step 1, solely by manipulating the gas valve control knob. In order to use this method, twist the free ends of the two conductor wire (located in the bottom compartment of the unit) together as shown in Figure 49. Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit. 2. Open the control compartment access panel by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open. 3. Remove the junction box/outlet receptacle assembly by removing the securing screw at the front right corner of the unit. See Figure 50. (The left and right designations used here are reversed in CDCR applications.) OUTLET RECEPTACLE JUNCTION BOX JUNCTION BOX MOUNTING BRACKET 10. After wiring is complete, reinstall the outlet receptacle, junction box/outlet receptacle assembly; install the field-provided the metal junction box cover plate. Note: The gas valve ON/OFF switch is shown in Figure 51, or 52 on page 23. It is integral with the gas valve and should be set to the ON position. IMPORTANT: Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet receptacle. See Figures 51, and 52 on page 23. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-(latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.) Electronic Wiring Diagram (Honeywell) Showing the Blower Wiring for the Optional FBK100 and FBK-200 Kits 1. If any of the original wire as supplied must be replaced, 1. it must be replaced with Type AWM 105°C – 18 GA. wire. 2. 120V, 60Hz – Less than 3 amps. **ON/OFF Switch (Integral with Gas Valve) **Leave the ON/OFF switch, which is integral with the gas valve, in the ON position. Gas Valve JUNCTION BOX SECURING SCREW BK FIELD-PROVIDED METAL JUNCTION BOX COVER PLATE WITH SCREW PILOT ASSEMBLY IGNITER Step 4. FIELD WIRING *OPTIONAL ACCESSORY SWITCH BK W G R BL CDST, CDPF AND CDCL OUTLET RECEPTACLE SHOWN. CDCR HAS THE OUTLET RECEPTACLE LOCATED IN THE LEFT CORNER OF THE UNIT OPT BLOWER G Break Off Tab Black pigtail Outlet Box Green Ground Screw Red pigtail VIEW OF RIGHT BOTTOM CORNER OF UNIT White Wire to Opposite Side Millivolt Wiring Diagram If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C, 18 GA. wire. Receptacle, Junction Box and Cover Plate Installation Junction Box W Transf. 120 V. B G Hot side of Outlet Figure 50 24 V BL TH TP TP TH Thermopile A B *UNIT-MOUNTED ON/OFF SWITCH (Accessory Option) OR WALL-MOUNTED ON/OFF SWITCH (Accessory Option) OR THERMOSTAT (Accessory Option) OR REMOTE CONTROL RECEIVER (Accessory Option) *TWIST WIRES “A” AND “B” TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB; OR CONNECT WIRES TO OPTIONAL UNIT-MOUNTED ON/OFF SWITCH OR WALL-MOUNTED ON/OFF SWITCH OR THERMOSTAT TO OPERATE UNIT. Figure 49 B. Electronic Wiring (See either Figure 51, or 52 on page 23) Note: The electronic appliance must be connected to the main power supply. 1. Route a 3-wire 120Vac 60Hz 1ph power supply to the appliance junction box. 22 4. Remove the outlet receptacle from the junction box by removing the two securing screws. 5. Install a field-provided strain relief in the cabinet knockout opening for the protection of the power supply wires. 6. Connect the power supply wires to the receptacle as shown in Figure 51, or 52 on page 23. 7. Connect the ground supply wire to the green wire attached to the outlet receptacle's green ground screw. 8. Install a wall-mounted ON/OFF switch or thermostat (not supplied) in a convenient location near the fireplace. 9. Wire the wall-mounted ON/OFF switch or thermostat to the low voltage circuit as shown in Figure 51, or 52 on page 23. Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 120 VAC. R W BK OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER *Blower speed control switch is provided in FBK200 blower kit. Factory Wired Field Wired Schematic Representation Only Figure 51 Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT FBK-100, FBK-200 and FBK250 Kits (See Figure 51 for FBK-100, FBK-200 and Figure 52 on page 23 for FBK-250 wiring) An electrical receptacle is provided for the installation of the FBK-100, FBK-200 and FBK-250 forced air blower kits. Electrical power must be connected to this receptacle in order to operate these blowers. Install the blower kits according to the installation instructions provided with the kits. Electronic Wiring Diagram (Honeywell) Showing the Blower Wiring for the Optional FBK-250 Kits Gas Flex Line Connector ³₈" NPT x ³₈ ¹₂" x ³₈" Flare Flare Fitting Shut-Off Valve Gas Valve 1. If any of the original wire as supplied must be replaced, 1. it must be replaced with Type AWM 105°C – 18 GA. wire. 2. 120V, 60Hz – Less than 3 amps. *ON/OFF Switch (Integral with Gas Valve) *Leave the ON/OFF switch, which is integral with the gas valve, in the ON position. Outlet Box Green Ground Screw IGNITER Gas Valve BK ³₈" Flex Tubing PILOT ASSEMBLY ¹₂ x ³₈ " Reducer ³₈" Nipple G 120 VAC. BK W ³₈" Union ³₈" Close Nipple BL With gas line installed, run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Homeowner's Care and Operation Instructions. For piezo ignitor location see Figure 54 (millivolt appliances only). Figure 53 - GAS CONNECTION OPT BLOWER G White Wire To Opposite Side W Transf. 120 V. B G Note: Lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve. To access the label, see the procedure on the previous page described for accessing the gas control valve. Hot side of Outlet 24 V BL R WH BK OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Factory Wired Field Wired Gas Valve Schematic Representation Only Figure 52 Step 6. CONNECTING GAS LINE Hinge Pin Piezo Ignitor Control Compartment Access panel Figure 54 Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 53 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. See Figure 53 for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line. The gas control valve is located in the lower control compartment. To access the valve proceed as follows: Open the control compartment access panel (Figure 54) by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open. The millivolt control valve has a ³⁄₈" (10 mm) NPT thread inlet port. The electronic control valve has a ¹⁄₂" (13 mm) NPT thread inlet port and is fitted with a ¹⁄₂" x ³⁄₈" (13 mm x 10 mm) NPT fitting. The log set, a bag of decorative volcanic stone and a bag of glowing embers (rockwool) is supplied in the unit. Refer to the Homeowner's Care and Operating Instructions for detailed placement instructions for the logs, decorative volcanic stone and glowing embers. Step 8. CHECKING APPLIANCE OPERATION ³₈" Shut-Off Valve Optional FBK-250 Module R Gas Stub Step 7. INSTALLING LOG SET, VERMICULITE AND CERAMIC FIBER CHUNKS Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). Turn on gas supply and test for gas leaks using a soapy water solution. Never use an open flame to check for leaks. A. Mix a 50% dish soap, 50% water solution. B. Light the appliance (refer to the lighting instructions provided in the Homeowner's Care and Operation Instructions). C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connection and retest as described above. D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports. When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the appliance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully). Millivolt Appliance Checkout The pilot flame should be steady and, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge. The top ³⁄₈" (10 mm) at the pilot generator (thermopile) and the top ¹⁄₈" min (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1" (25 mm) beyond the hood at all three ports (Figure 55). Replace logs after pilot inspection. To light the burner: turn “ON” the unit-mounted ON/OFF switch or the wall-mounted ON/OFF switch or the thermostat (depending on the type of control installed), and rotate the gas valve control knob counterclockwise to the “ON” position. MILLIVOLT HONEYWELL Thermocouple Ignitor Rod ¹⁄₈" Min Hood (3 mm) ³⁄₈" Min (9 mm) Pilot Nozzels Thermopile Figure 55 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 23 Electronic Appliance Checkout To light the burner, turn ‘ON’ the the wallmounted ON/OFF switch or the thermostat (depending on the type of control installed), and turn the gas control switch to the “ON” position. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame rod as shown in Figure 56. ELECTRONIC 3/8 To 1/2 Inch (9 mm to 13 mm) Proper Flame Adjustment Pilot Nozzle WARNING: HANDLE THE GLASS WITH EXTREME CARE! TEMPERED GLASS IS SUSCEPTIBLE TO DAMAGE (SCRATCHES, FOR EXAMPLE) – HANDLE GLASS DOORS (GLASS ENCLOSURE PANELS) GENTLY WHILE REINSTALLING THEM. WARNING: NEVER OPERATE THE APPLIANCE WITHOUT THE GLASS ENCLOSURE PANELS IN PLACE AND SECURE. Step 10. BURNER ADJUSTMENTS Flame Appearance and sooting Ground Electrode Flame Rod Hot Surface Igniter Figure 56 Step 9. INSTALLING GLASS ENCLOSURE PANELS 1. Visually inspect the gasket on the backside of the panels. The gasket surface must be clean, free of irregularities and seated firmly. 2. Position the glass enclosure panel in front of the firebox opening at a 45 degree angle and engage the top flange over the lip at the top of the firebox opening. See Figure 57. 3. Swing the glass enclosure panel down and back. Ensure the gasket seats evenly as the panel draws shut. Engage the Vee-flange at the bottom of the panel with the latches and close the latches to secure the panel. Control Compartment Access Panel and Hinge Top Flange Glass Door Frame Front Glass Enclosure Panel Modesty Panel Proper flame appearance is a matter of taste. Generally, most people prefer the warm glow of a yellow to orange flame. Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small sooting may occur. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes. No smoke or soot should be present. Reposition the log set if flames impinge on any part of it. If the log set is properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further. Burner Adjustment CAUTION: THE AIR SHUTTER DOOR AND NEARBY APPLIANCE SURFACES ARE HOT. EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE. Glass Door Latch Firebox Floor CDST SHOWN INSTALLING THE GLASS DOOR Figure 57 24 The adjustment rod and associated adjustable air shutter is patented technology. Flame adjustments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 15 minutes after each adjustment. Propane models may exhibit a flame pattern that may candle or appear stringy. If this is problematic or persists as the appliance is continually operated, adjust the air shutter closed as described in the previous paragraphs. Operate the appliance for a period of time as the effect diminishes, ensuring that the appliance does not develop sooty flames. When satisfied that the appliance operates properly, proceed to finish the installation. Leave the control knob in the ON position and the remote switch OFF. Close the lower control compartment door. Air Shutter Adjusting Rod Air Shutter Opening Burner Venturi Tube Orifice Increase Shutter Opening In This Direction Decrease Shutter Opening In This Direction Air Shutter Adjusting Arms Note - Both air shutters open and close simultaneously when the air shutter adjusting rod is moved. Note - Burners are omitted in this view for clarity. WARNING: AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN. IMPORTANT: ENSURE THAT THE GLASS ENCLOSURE PANELS ARE IN PLACE AND SEALED DURING ADJUSTMENT. Bottom Vee-flange Glass Door Frame Allow the burner to operate for at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter by rotating the adjustment rod until the flame appearance is as desired. To adjust the flame, rotate the adjustment rod (located in the lower control area) counterclockwise to increase or clockwise to reduce the air shutter opening. Adjust the air shutter to the recommended setting as shown in Figure 58. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. ***MAIN BURNER FACTORY SHUTTER SETTING Natural Gas Propane Gas Models inches inches (mm) (mm) CDST *TWO **TWO CDPF 1/8 (3) 11/16 (17) CDCR SLOTS SLOTS CDCL Adjustment Rod Positions (when viewed from above): *Natural Gas - fully clockwise **Propane - fully counter clockwise *** Settings are shown for each burner. Figure 58 Step 11. HOOD INSTALLATION All of these appliances must have hoods installed on all sides with glass enclosure panels prior to operating. On all clean face units, slide the hoods into the slots on the lower edges of the radiant panels (Figure 59). Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in Figure 61. Combustible Materials Allowed In Shaded Area “Safe Zone” Note: Combustible wall finish materials and/ or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face. See Figures 59 or 60. Top View Of Fireplace 12" On louvered face units, slide the hoods into the slots on the lower edges of the cabinet top. (Figure 60). 45° Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the glass or louvers; they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up to the installed hood. 5" 17" FINISHING REQUIREMENTS Wall Details Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thickness of the finished wall (Figures 59 and 60 ) Combustible Wall Framing This Area Must Remain Clear of Combustible Materials Combustible Finished Wall Materials 1" Min (25 mm) Side Wall Min. Distance 8 ¹⁄₄" To Protected Side Wall Side Wall 14" Min. Distance To Unprotected Side Wall Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 62. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood. Figure 61 A hearth extension is not required with this appliance. If a hearth extension is used, do not block the control compartment access panel. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements. Combustible Wall Framing Spacer Drywall Bracket/Spacer MANTEL CLEARANCES Inches (mm) Top of Appliance 12 (305) MANTEL Radiant panel Top of Door Frame 10 (254) MANTEL Hood must be installed as shown. 8 (203) MANTEL Clean Face Models Figure 59 Combustible Wall Framing 14 (356) 10 (254) 4 (102) MANTEL 8 (203) This Area Must Remain Clear of Combustible Materials Combustible Finished Wall Materials 6 (152) 2 (51) MANTEL 4 (102) TOP OF APPLIANCE 1" Min (25 mm) NOTE - Hood shown as positioned in flush faced model. The hood position in the louvered front model is higher than shown. Combustible Wall Framing Spacer Drywall Bracket/Spacer Top of Appliance Louvers Top of Door Frame Hood must be installed as shown. Louver Face Models Figure 60 6 (152) MANTEL 12 (305) Figure 62 COLD CLIMATE INSULATION If you live in a cold climate, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 25 INSTALLATION ACCESSORIES Cat.No. H1968 Listed Secure Vent™ Components Model No. Description SV4.5HT-2 Horizontal Square Termination with Firestop/Spacer (96K80) and Adapter (74L61) Listed Secure Flex™ Components Cat. Model Description No. No. These termination kits include firestop/spacer, gear clamps and flex adapter. H2152 SV4.5CGV-1 Vertical Termination 77L70 77L71 77L72 77L73 77L74 77L75 77L76 77L77 SV4.5L6 6 inch (152 mm) Vent Section 12 inch (305 mm) Vent SV4.5L12 Section 24 inch (610 mm) Vent SV4.5L24 Section 36 inch (914 mm) Vent SV4.5L36 Section 48 inch (1219 mm) Vent SV4.5L48 Section SV4.5LA Telescopic Section SV4.5E45 45 Degree Elbow 96K93 96K94 SV4.5RSA Attic Insulation Shield 96K92 SV4.5SP 17M52 SV4.5 HGS-1 SV4.5 HGS-12 17M53 26 SV4.5HF Firestop/Spacer Horizontal (3-1-1 spacing) SV4.5VF Firestop/Spacer Vertical (1-1-1 spacing) SV4.5SU Support Strap Support Plate Heat Guard Square (1 - Pack) Heat Guard Square (12 - Pack) Sea l 96K87 SF4.5HT-2 77L87 SFKIT12 77L88 SFKIT18 77L89 SFKIT24 77L90 SFKIT36 77L91 SFKIT48 56L74 SFVT30 56L75 SFVT45 60L10 SF-18 98K03 87L01 SF-12 SFHRK 10K81 SFMP 91L66 SF-GC4-6 SV4.5E90 90 Degree Elbow The following flashings come packaged with a storm collar. 77L78 SV4.5F Flat Roof Flashing 77L79 SV4.5FA 1/12 to 7/12 Adjust. Flashing 77L80 SV4.5FB 7/12 to 12/12 Adjust. Flashing 77L81 SV4.5SC6 Storm Collars (6 collars/box) 96K80 H1969 ant Horizontal Square Termination without Flex Flex Square Term. with 12 in. (305 mm of *compressed Flex Flex Square Term. with 18 in. (457 mm) of *compressed Flex Flex Square Term. with 24 in. (610 mm) of *compressed Flex Flex Square Term. with 36 in. (914 mm) of *compressed Flex Flex Square Term. with 48 in. (1219 mm )of*compressed Flex Vertical Termin. for Flex (flat to 6/12) with Flex Adapter, section of rigid vent, roof support collar assembly, roof flashing and storm collar. Vertical Termin. for Flex (6/12 to 12/12) with Flex Adapter section of rigid vent, roof support collar assembly, roof flashing and storm collar. 18 ft. (5.49 m)*compressed Flex 12 ft.(3.66 m)*compressed Flex Snorkel Riser Kit with Flex Adapter, a section of Flex, and Gear Clamps Mil Pac Black Hi-Temperature Sealant Gear Clamp 4.5in. (114 mm) for Flex (6 pieces) 91L67 SF-GC7-6 Gear Clamp 7.5 in. (190.5 mm) for Flex (6 pieces) 19M40 SF4.5HF Firestop/Spacer Horizontal (3-1-1 spacing) 19M41 SF4.5BF Firestop/Spacer Vertical (1-1-1 spacing) *All compressed flex vents NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. can be expanded up to two times. GAS CONVERSION KITS WARNING: THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE, EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THE INSTALLATION IS NOT PROPER AND COMPLETE UNTIL THE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THE KIT. THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY FOR THIS CONVERSION. In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE. LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN1B149.1 ET.2. Gas conversion kits are available to convert your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation. Kit part numbers are listed here and the following steps detail the conversion procedure. Natural To Propane Gas Conversion Kit Models No. CDST CDPF CDCR CDCL Unit Type Catalog No. millivolt 85L65 electronic 85L79 Propane to Natural Gas Conversion Kit Model No. CDST CDPF CDCR CDCL Unit Type Catalog No. millivolt 85L72 electronic 85L86 AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION SERA INSTALLÉ PAR UNE AGENCE QUALIFIÉE DE SERVICE CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L'AUTORISÉS AVOIR LA JURIDICTION. SI L'INFORMATION DANS CETTE INSTRUCTION N'EST PAS SUIVIE EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE PROTOXYDE DE CARBONE PEUT RÉSULTER LE DOMMAGES CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE PERSONNELLE DE VIE. L'AGENCE QUALIFIÉE DE SERVICE EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL CONVERTI EST CHÉQUE SUIVANT LES CRITÈRES ÉTABLIS DANS LES INSTRUCTIONS DE PROPRIÉTAIRE PROVISIONNÉES AVEC L'ÉQUIPEMENT. Step 1. Turn off the gas supply to the appliance. a. Open the control compartment access panel, by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free and allowing it to swing out and down to open. b. Locate the two (2) latches at the top of the control compartment. To disengage the two latches from the bottom vee-flange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the unit. NOTE: REMOVE FRONT BURNER FIRST, THEN REAR BURNER. FRONT BURNER VENTURI TUBE ARM AIR SHUTTER ADJUSTMENT LEVER FIREBOX SUBFLOOR c. Swing the bottom of the door out and raise it slightly to lift the top flange of the door frame away from the appliance. Figure 63 Step 2. Carefully remove the log set. Exercise care as not to break the log set. Figure 64 Step 3. Referring to Figure 63, remove the front burner and then the rear burner. REAR BURNER VENTURI TUBE ARM FRONT OF FIREPLACE Pressure Regulator Millivolt Appliances Step 4. Refer to Figure 64 and the instructions provided with the kit. Using a Torx T20, remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing. Discard all removed components. Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Remove These Components Step 5. Attach manometer to the manifold side pressure test fitting and verify manifold pressure reads 3.5 inches water column (0.87 KPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas. Step 6. Refer to Figure 65 on page 28 and remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit. 27 Remove the screw securing the pilot assembly to its mounting bracket. Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line. Remove the pilot orifice and replace it with the one provided with the conversion kit. Reinstall the pilot assembly by reversing the steps detailed here. Pilot Orifice When reinstalling the ignitor assembly, use extreme care to prevent damage and breakage. Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position. Figure 65 Electronic Appliances Step 7. Honeywell Electronic Valves - See Figure 66 and the instructions provided with the kit. Remove the slotted cap screw, o-ring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas units. Silver cap and stainless steel spring for natural gas units. Before installing the cap, attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas. CDST CDPF CDCR CDCL Orifice size* Nat. Prop. #44 #55 * Each model has two burners. Each burner contains one of these orifices. Figure 68 Pilot Assembly Pilot Orifice Ignitor Assembly BURNER POSITIONING NOTE: INSTALL REAR BURNER FIRST, THEN FRONT BURNER. BRACKET A Flare Nut REAR BURNER BURNER PORTS PILOT BURNER Retaining Clip Note: If the ignitor is damaged, a replacement kit is available, order Catalog No. 87L54. Figure 67 I OFF ON CONTROL Inlet Pressure Test Port IGNITE All Models PSI Model No. Step 8. (Refer to Figure 63 on page 27 ) FRONT BURNER Note: The burners are not identical. Position them so that the circular burner ports run as shown. Note especially the vertical run of ports relative to the pilot burner. Bracket A on the rear burner will interfere with the pilot burner if an attempt is made to install the rear burner in the front burner’s position. Figure 69 Manifold Pressure Test Port Slotted Cap Spring Adjusting Screw Figure 66 See Figure 67 and replace the pilot orifice as follows: Remove the ignitor assembly retainer clip, and carefully remove the ignitor assembly. Exercise extreme care to prevent damage to or breakage of the ignitor assembly. A. Remove the two orifices from the manifold and replace them with the ones provided in the kit. The following table shows the orifice sizes for natural and propane models. Figure 68 illustrates the orifice. B. Install rear burner first, followed by front burner, as shown in Figure 69. Ensure that the arm of the venturi of each burner is hooked onto the air shutter adjustment lever (refer to Figure 63 on page 27).The primary air opening can be adjusted by rotating the adjustment lever from beneath the firebox floor. Refer to Figure 58 on page 23 for the recommended minimum primary air opening setting. Step 9. Reassemble the remaining components by reversing the procedures outlined in the preceding steps. Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings). Step 10. Attach the conversion label provided in the conversion kit to the rating plate on the appliance. Step 11. Turn on gas supply and test for gas leaks. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © 2002 by Lennox Hearth Products 28 P/N 700,001M REV. H 09/2005 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. LHP 1110 West Taft Avenue • Orange, CA 92865
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