265XP Operator And Parts Manual
2016-03-25
: Sweepscrub 265Xp Parts And Operator Manual 265XP_Parts_and_operator_manual 1242 file product_file
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265XP Automatic Floor Scrubber Model No.: 608338 608339 - Pac 609246 - Can. Pac Operator and Parts Manual NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. CUSTOMER SERVICE: 1-800-365-6625 FAX: 1- 800- 678- 4240 608370 Rev. 02 (12-02) OPERATION This manual is furnished with each new model. It provides necessary operation and machine maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: S The machine is operated with reasonable care. S The machine is maintained regularly - per the MACHINE DATA Please fill out at time of installation for future reference. Model No.- Install. Date - / / Serial No.E2000 Tennant Company Printed in U.S.A. Nobles is a registered United States trademark of Tennant Company machine care instructions provided. S The machine is maintained with supplied or equivalent parts. TABLE OF CONTENTS SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . 3 Drive Carriage Assembly . . . . . . . . . . . . . . . . . . . 18 CONTROLS AND INSTRUMENTS . . . . . . . . . . . . . . 5 OPERATOR RESPONSIBILITY . . . . . . . . . . . . . . . . . 6 Machine Frame (Front) . . . . . . . . . . . . . . . . . . . . . 20 Machine Frame (Rear) . . . . . . . . . . . . . . . . . . . . . 22 RECEIPT OF MACHINE . . . . . . . . . . . . . . . . . . . . . . . 6 Scrubber Head Assembly . . . . . . . . . . . . . . . . . . . 24 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . 6, 41 Scrubber Head Mounting . . . . . . . . . . . . . . . . . . . 26 BRUSH AND PAD DRIVER INSTALLATION . . . . . . 6 Squeegee Assembly . . . . . . . . . . . . . . . . . . . . . . . 27 SQUEEGEE TOOL INSTALLATION . . . . . . . . . . . . . 7 Squeegee Arm Assembly . . . . . . . . . . . . . . . . . . . 28 FILLING THE SOLUTION TANK . . . . . . . . . . . . . . . . 7 Control Console Assembly . . . . . . . . . . . . . . . . . . 30 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 7 Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ESt Switch (Option) . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 CLEANING WITH THE MACHINE . . . . . . . . . . . . 8 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical Panel (cont’d.) . . . . . . . . . . . . . . . . . . . . 36 Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 EMPTYING THE TANKS . . . . . . . . . . . . . . . . . . . . . . . 9 BREAKDOWNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SQUEEGEE ADJUSTMENTS . . . . . . . . . . . . . . . . . . 9 Pad Motor & Drive Motor . . . . . . . . . . . . . . . . . . . 38 SQUEEGEE BLADE REPLACEMENT . . . . . . . . . . 10 OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 OTHER USES FOR THE MACHINE . . . . . . . . . . . . 10 Wall Roller Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . 11 ESt Option Components . . . . . . . . . . . . . . . . . . . 40 MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . 11 ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . 42 DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . 12 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 BEFORE EACH USE . . . . . . . . . . . . . . . . . . . 12 AFTER EACH USE . . . . . . . . . . . . . . . . . . . . . 12 Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 BATTERY MAINTENANCE . . . . . . . . . . . . . . 12 CHARGING THE BATTERIES . . . . . . . . . . . 13 WEEKLY MAINTENANCE . . . . . . . . . . . . . . . . . . 13 MONTHLY MAINTENANCE . . . . . . . . . . . . . . . . 13 QUARTERLY MAINTENANCE . . . . . . . . . . . . . . 14 OPTIONAL KITS AND ATTACHMENTS . . . . . . . . . 14 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . 15 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 STANDARD PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2 265XP (03- 99) OPERATION SAFETY PRECAUTIONS This machine is intended for industrial and commercial use. It is suited to scrub hard floors in an indoor environment and is not constructed for any other use. Use only recommended pads, brushes and cleaning detergents. The following safety alert symbols are used throughout this manual as indicated in their description. WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death. FOR SAFETY: To identify actions which must be followed for safe operation of equipment. The following information signals potentially dangerous conditions to the operator or equipment: FOR SAFETY: 1. Do not operate machine: - Unless trained and authorized. - Unless operation manual is read and understood. - In flammable or explosive areas unless designed for use in those areas. 2. Before starting machine: - Make sure all safety devices are in place and operate properly. 3. When using machine: - Go slow on inclines and slippery surfaces. - Use care when reversing machine. - Always follow safety and traffic rules. - Report machine damage or faulty operation immediately. 5. When servicing machine: - Avoid moving parts. Do not wear loose jackets, shirts, or sleeves. - Block machine tires before jacking machine up. - Use hoist or jack of adequate capacity to lift machine. - Disconnect battery connections before working on machine. - Wear protective gloves when handling batteries or battery cables. - Avoid contact with battery acid. - Use manufacturer supplied or approved replacement parts. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s). WARNING: Flammable materials or reactive metals can cause explosion or fire. Do not pick up. WARNING: Moving parts. Turn off power before working on machine. IMPORTANT NOTICE TO OWNERS: The foam filled tire option must be installed in place of the solid tires when the machine is used consistently on grouted tile floors to prevent tile damage and excessive machine component wear. Foam filled tires should also be used on soft surfaces such as sports floors to reduce wheel marking of surface. ATTENTION: Usage of solid tires in the above conditions will void the warranty on drive system components. 4. Before leaving or servicing machine: - Stop on level surface. - Turn off machine. 265XP (03- 99) 3 OPERATION The following safety labels are mounted on the machine in the locations indicated. If these or any label become damaged or illegible, install new labels in their place. FOR SAFETY LABEL LOCATED ON THE LID OF THE RECOVERY TANK. FLAMMABLE SPILLS LABEL LOCATED ON THE LID OF THE SOLUTION TANK. MOVING PARTS LABEL - LOCATED ON THE REAR PANEL. BATTERY GAS DECAL LOCATED ON THE REAR PANEL BATTERY CABLE DECAL LOCATED UNDER HOOD IN FRONT OF BATTERY TRAYS 4 265XP (03- 99) OPERATION CONTROLS AND INSTRUMENTS D B C E F G H I J A K O L N M A. Steering Handles B. Solution Flow On/Off Switch C. Solution Flow Control Knob D. Key Switch E. Battery Meter F. On/Off Pilot Light (Green) G. Solution Pilot Light (Blue) H. Pad Pressure Meter I. Brush Pressure Switch (Up/Down) J. Brush Switch K. Hour Meter L. Squeegee Lift Handle M. Fuse N. Circuit Breakers O. Battery Charger Connector 265XP (03- 99) 5 OPERATION OPERATOR RESPONSIBILITY RECEIPT OF MACHINE The operator’s responsibility is to take care of the daily maintenance and checkups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when the maintenance intervals are required as stated in the MAINTENANCE section of this manual. Carefully check carton and machine for signs of damage. If damaged, file claim with carrier immediately. Concealed damage claims should be filed within 90 days of receipt. Retain all packing materials and delivery receipts for claim support. Read this manual carefully before operating this machine. BATTERY INSTALLATION Battery installation must be completed before removing machine from pallet. After batteries are installed remove shipping screws (4) that mount front and rear of machine to pallet. Create a ramp and carefully push machine off pallet. Be certain that scrub head is in the up position. See page 41 for battery installation instructions. FOR SAFETY: Do not operate machine unless operation manual is read and understood. After the first 50 hours (3 weeks) of operation the following procedures are recommended: S Check the squeegee deflection. BRUSH AND PAD DRIVER INSTALLATION 1. Make sure the scrubber head is in the ”UP” position, and the key switch is turned ”OFF.” 2. Slide the brush or pad driver under the scrubber head. Holding the brush or pad driver with both hands, lift it up to the drive hub and snap into position (Figure 1). S Check the battery electrolyte level. FIG. 1. NOTE: Pads should be mounted to drivers before installation, for proper centering. 3. To remove the brush or pad driver, push down on the brush release pin, located on the scrubber head, behind each scrub motor (Figure 2). S Check the battery cable connections. 6 265XP (03- 99) OPERATION Remove the clear lid from the solution tank (operator’s left) and pour solution to the fill line located inside the tank. If powdered chemicals are being used, mix the chemical with water before putting it in the tank. This will help prevent clogging of plumbing, valves, etc. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s). MACHINE OPERATION FIG. 2. ATTENTION: Do not operate scrub motors without brushes or pad drivers (with pads) in place. 1. Turn the ignition key to the ”ON” position. 2. Activate Scrub/Transport Switch to either transport (brush- up) or scrub (brush down) position (Figure 4). SQUEEGEE TOOL INSTALLATION Slide the squeegee tool onto the bracket, with the wing screws loose. MAKE SURE the washers are on top of the bracket. Tighten the wing screws (HAND TIGHTEN ONLY). If they are too tight, this will defeat the breakaway feature should the tool get caught on an obstruction during use. Attach the pickup hose to the tool (Figure 3). FIG. 4. To Transport: S Press bottom half of Scrub/Transport Switch to raise brush if you wish to transport the machine without scrubbing. S To travel, twist the control grips forward. As you twist farther, the machine will travel faster. S To stop, simply release the grips. FIG. 3. FILLING THE SOLUTION TANK S For reverse travel, twist the grips backward. Reverse travel speed is limited for safety. To Scrub: S Press and release the top half of Scrub/Transport Tanks on the machine are made of polyethylene and are resistant to most cleaning solutions. CAUTION: DO NOT USE WATER IN EXCESS OF 66° C (150° F), as it can cause the material to become brittle and void the warranty. 265XP (03- 99) Switch to lower brushes for scrubbing. The scrub head will lower to the floor and automatically select a pre- determined pressure, approximately 75 lbs. This setting is sufficient for most applications. If this pressure is right for your job, no additional operator settings are required. 7 OPERATION To begin scrubbing, simply twist the handle grips forward. The machine will begin to move forward and the brushes will start spinning. Brushes will stop approximately 2 seconds after the grips are released. NOTE: While scrubbing, check the needle position of the brush pressure meter. For normal scrubbing, the indicator should be in the MIDDLE to LOWER green section, as selected by the machine. ATTENTION: Do not operate with the needle in the RED zone. This will cause the circuit breakers to trip. If necessary, pad pressure can be adjusted using the increase (+) and decrease (- ) buttons located on the control console. Press the increase (if pressure is too low) or decrease (if pressure is too high) button until desired pressure is achieved. S While scrubbing, check the needle position of the brush pressure meter. For normal scrubbing, the indicator should be in the MIDDLE to LOWER green section. To increase (+) or decrease (- ) pad pressure. Press and hold brush switch until desired pressure is achieved. 3. Check skirt for proper adjustment. To adjust the skirt on the scrub head, loosen the latch located on the rear of the scrub head. Push the skirt evenly to the floor, and fasten the latch, securing the skirt’s position. During operations where the squeegee is off the floor, such as double scrub or strip, be sure the skirt is positioned slightly off of the floor to avoid ”plowing” solution. 4. To activate solution flow to pads or brushes during scrub operation, press solution switch to the ON position. Solution flow can be regulated by turning the flow adjustment knob toward the minimum or maximum positions. 5. To lower the squeegee, lift the handle while pressing to the right, then lower to the floor. The vacuum motor will start when the handle is placed in the lowest position (Figure 5). FIG. 5. 6. To begin scrubbing, slowly twist the handle control grips in the direction of desired travel. The scrub motors will only start if they are in lowered position. ESt Switch (Option) The ESt switch turns on and off the solution recycling system. CLEANING WITH THE MACHINE Remove any potential obstructions to the brushes or squeegee by sweeping the area to be cleaned prior to operating the machine. When operating the machine, work at a pace that delivers the cleaning performance desired, and is safe for the area being cleaned. Always operate at a slower speed when working around walls or obstacles. When turning, reduce speed to a lower level to maintain maximum control. The machine’s unique squeegee system encompasses the brushes, therefore it is not necessary to turn off the solution flow when making turns. This squeegee system also enables you to travel in reverse without lifting the squeegee off of the floor. WARNING: Flammable materials or reactive metals can cause explosion or fire. Do not pick up. OPERATING TIPS Do not park the machine for long periods of time on resilient floors. The weight of the machine can leave marks on the floor. 8 265XP (03- 99) OPERATION FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. The recovery tank should be flushed with clear water under pressure after each use to prevent a building up of heavy debris. If your machine is equipped with foam filled tires, strong cleaning solutions will cause the tire to ”bleed” on the floor. This is normal due to the mold release compound used in making the tires, and it should cease after a few weeks of use. SQUEEGEE ADJUSTMENTS The harder you work the machine (heavy brush pressure, etc.) the shorter your run time will be. Only use as much power as is required for the job. EMPTYING THE TANKS The solution tank is designed to retain your unused cleaning solution for reuse and savings. It does not require draining after use. Should you choose to drain, however, open the drain hose compartment door located in the lower front area of the machine. Pull out the clear drain hose (smaller diameter). Remove the plug and drain the tank (Figure 6). FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. To operate properly, the squeegee tool must be properly adjusted. The squeegee tip adjustment keeps the tool level to the floor, and the blade wiping evenly from tip to tip. To adjust, lower the tool to the floor and drive the machine slightly forward, until the wiping blade lays over. Turn the knob to the right or left to get proper blade deflection at the tips. The squeegee pressure adjustment assures the blade ”lays over” slightly in use and the sharp edge of the blade wipes the floor. To adjust, lower the tool to the floor and drive the machine ahead slightly. Locate the adjustment knob at the top of the pressure arm under the back of the machine. To increase pressure, turn the knob clockwise; to decrease pressure, turn counter- clockwise. Do not apply too much pressure, only enough to lay the blade over, so the sharp edge wipes the floor (Figure 7). FIG. 7. FIG. 6. The recovery tank is equipped with an automatic float shut- off, which responds to the presence of water or foam. When the tank is filled to it’s usable capacity, the float will activate, shutting off the vacuum air flow. The operator will notice an increase in the vacuum motor sound level and a drop in vacuum pickup. When this happens, raise the brushes and squeegee tool and transport the machine to a disposal site. Open the drain hose compartment door and pull the (large) hose from the cavity. Remove the plug and drain the tank. The volume of solution in the tank may cause a rush of solution from the hose. Should the operator desire to control this rush, turn the key on and lower the squeegee to the floor. The vacuum will hold the water in the tank (Figure 6). 265XP (03- 99) 9 OPERATION SQUEEGEE BLADE REPLACEMENT Once the wiping edge has worn round, the blade will no longer wipe the floor dry. The wiping blade has four (4) usable edges. Once they are all used, a new replacement blade kit should be installed, not just the wiping blades. To reverse or replace the blades, remove the tool from the machine. Starting at the outside of each end of the tool, remove the bolts toward the center. To install new blades, put all blades in place, and install the bolts from the center out. IMPORTANT: Proper blade installation is critical to maximize water pick up. Make sure blades are straight. Do not over tighten bolts, as this will cause the blades to wrinkle (Figure 8). OTHER USES FOR THE MACHINE High Volume Water Pick Up For high volume, high performance water pick up in circumstances such as floods: 1. Lower the squeegee and leave the brushes up. 2. You can vacuum water as fast as you can walk. To Polish Floors 1. Install polish pads on the machine. 2. Leave the squeegee up and lower the scrub head to the floor. 3. Polish without water to a high shine! High Performance Wet Vac 1. Remove the hose from the squeegee tool. 2. Using a connector, such as a short length of 1- 1/2” OD PVC pipe, connect a 1- 1/2” vacuum hose, wand, and desired pick up tool to the machine. 3. Lower the squeegee handle. 4. You have a 27 gallon wet vac at your disposal! FIG. 8. 10 265XP (03- 99) OPERATION ROUTINE MAINTENANCE 1 3 5 9 10 2 6 7 8 4 11 MAINTENANCE CHART Interval Daily 80 Hours 800 Hours 265XP (03- 99) Key 2 Description Squeegee 8 1 1 3 5 6 7 Scrub brush or pad Recovery tank Recovery tank, ESt mode* Recovery tank float screen Solution tank, ESt mode* Machine Scrub head skirt 4 2 11 9 10 Front casters Squeegee Chain Vacuum fan motor Scrub brush motor Procedure Check for damage and wear Check deflection Check for damage and wear Clean Clean ESt filter Clean Clean Check for leaks Check adjustment Check for damage and wear Lubricate Check leveling Lubricate Check motor brushes Check motor brushes No. Of Service Points 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 11 OPERATION DAILY MAINTENANCE BEFORE EACH USE MAKE SURE THE CHARGER HAS TURNED ”OFF” by assuring the needle on the charger is at ”0.” Unplug the charger from the wall receptacle, then disconnect the charge from the machine (Figure 9). FIG. 10. Locate the recovery tank filter inside the tank, directly below the float shut off. Unscrew and remove the filter. Rinse off all debris from the filter screen and install. NOTE: NEVER REMOVE THE RECOVERY TANK FILTER WITH SOLUTION IN THE TANK. Drain the tank first, to avoid having debris enter the tank’s drain passages. Remove the brushes and squeegee tool from the machine. Rinse under water. Inspect the brushes and squeegee blades for wear; replace if required. Reinstall on the machine. FIG. 9. Check all battery cells for low water level. Add distilled water to just below the fill ring, if needed. Replace caps. Wipe off the tops of batteries with a clean cloth. FOR SAFETY: When servicing machine, avoid contact with battery acid. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. Make sure brushes or pad drivers with pads are installed on machine before using the machine in the scrub mode. Wipe down the entire machine with a damp cloth. A light spray of Armor- AllR or a similar product will keep the exterior looking like new! BATTERY MAINTENANCE Remove all battery caps and check the water level in each cell. Add distilled water only to cover plates, or a maximum or 1/4” below fill neck ring. Never add acid to the batteries, only distilled water. Always keep the battery caps on, except when adding water or taking hydrometer readings (Figure 11). AFTER EACH USE Drain and flush the recovery tank with clean water. Replace the drain plug on the hose and return the hose to its storage compartment. Remove the float shut- off assembly from the recovery tank. The float shut- off easily pulls off, and and pushes on its mounting plate. Rinse the float shut- off and install on the machine (Figure 10). FIG. 11. 12 265XP (03- 99) OPERATION CHARGING THE BATTERIES 1. Push the machine to a flat, dry surface in a well ventilated area. 2. Turn the machine power off. FOR SAFETY: Before leaving or servicing machine, stop on a level surface and turn off machine. 3. Lift the hood to access the battery compartment. 4. Check the water level in all battery cells. If the level is low, add just enough distilled water to cover the plates. DO NOT OVERFILL. The batteries can overflow during charging due to expansion. WEEKLY MAINTENANCE Inspect the scrub head skirt for adjustment and wear. For proper adjustment, the skirt should be resting on the floor, with the brushes at the desired pressure. To readjust, lower the scrubber head to the desired pressure. Release the clamp on the skirt, and push the skirt down until it rests on the floor all the way around the casting. Tighten clamp. If the skirt is torn or worn beyond adjustment, replace (Figure 12). FOR SAFETY: When servicing machine, avoid contact with battery acid. 5. Plug the charger connector into the battery connector. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. 6. Plug the battery charger into the wall outlet. 7. The charger will start automatically. Check the charger meter to assure the charger is working. When the batteries are fully charged, the charger will automatically turn off. 8. After the charger has turned off, unplug the charger from the wall outlet. 9. Unplug the charger connector from the battery connector on the machine. NOTE: Make sure the battery caps are in place while charging. NOTE: Do not take readings immediately after adding distilled water. If the water and acid are not thoroughly mixed, the readings may not be accurate. Check the hydrometer readings against the following chart to determine the remaining battery charge level: Specific Gravity at 27° C (80° F) Battery Charge 1.265 100% Charged 1.223 75% Charged 1.185 50% Charged 1.148 25% Charged 1.110 Discharged NOTE: If the readings are taken when the battery electrolyte level is any temperature other than 27° C (80° F), the reading must be temperature corrected. Add or subtract to the specific reading 0.004 (4 point) for each 6° C (10° F) above or below 27° C (80° F). 265XP (03- 99) FIG. 12. MONTHLY MAINTENANCE S Clean the top surface of the batteries and terminals, and check for loose connections. Use a strong solution of baking soda and water. Brush the solution sparingly over the battery tops, terminals, and cable clamps. DO NOT allow any solution to enter the batteries. Use a wire brush to clean the terminal posts and cable connectors. After cleaning, apply a coating of clear battery post protector to the terminals and cable connections. Keep the tops of the batteries clean and dry. Keep all metallic objects off the top of the batteries, which may cause a short circuit. Replace any worn or damaged wires. S Grease the swivel zerk and the wheel zerk on each front caster. S Lubricate the squeegee wing screws and the front drain door hinge. S Inspect float and vacuum motor screen. Replace, if required. S Grease the drive chain. Adjust tension, if required (Figure 13). 13 OPERATION OPTIONAL KITS AND ATTACHMENTS The following options are available, at an additional cost, for field or factory installation. FOAM FILLED TIRES A softer tire used on rough or grouted tile floors, or where extra traction is needed. Field installation is available. IMPORTANT: Foam filled tires are required if the machine is used on grouted tile floors. Drive train warranty will be void unless so equipped! See safety instruction section of this manual for details. FIG. 13. QUARTERLY MAINTENANCE NOTE: It is recommended six month and annual maintenance procedures be performed by technicians from your authorized Service Center. Inspection, adjustment, and lubrication are not warrantable items, and thus may be performed by most qualified service people. Ask your service center for a Planned Maintenance Agreement, to assure your machine is in top operating condition at all times! Inspect the vacuum motor brushes. Replace if worn to 10 mm (0.38 in) or less (Figure 14). HIGH BUMPER ROLLER KIT Mounted on the front corners of the machine, to protect the machine and fixtures. Field installation is available. POWER WAND ATTACHMENT The optional power wand attachment has both squeegee blades and a scrub brush for maximum reach cleaning. Its low profile swivel head design provides fast and effective cleaning under appliances and fixtures. This is available as a field installed option only. ESt (Extended Scrub) The ESt option package allows you to transform your scrubber into a solution recycle machine simply by flipping a switch. This is available as a field installed option only. FIG. 14. Inspect the carbon motor brushes in both drive motors, plus the traction drive motor. Replace if worn to 10 mm (0.38 in) or less. 14 265XP (03- 99) OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Key switch is off. Turn key to ”ON”. Batteries discharged. Charge batteries. Loose or corroded battery cables. Clean and lubricate. Electrical malfunction. Contact Service Center for assistance. Key switch is off. Turn key to ”ON”. Drive circuit breaker is tripped. Reset Breaker. Drive chain is broken. Contact Service Center for assistance. Electrical malfunction. Contact Service Center for assistance. Operator attempting to negotiate grades in excess of machine capabilities. See safety instructions in this manual for instructions. Machine travel obstructed. Remove obstructions. Operator using directional control as a brake. Cease using directional control as a brake. Caster or differential bearings are dragging. Contact Service Center for assistance. Work motor brushes. Contact Service Center for assistance. Solution tank filter is plugged. Remove and clean filter. Min/Max control malfunction. Contact Service Center for assistance. Electrical malfunction. Contact Service Center for assistance. Circuit breaker(s) tripped. Reset breaker(s), reduce pressure. Scrub head not lowered. Lower head to floor. Transport grips not activated Grips must be activated for brushes to operate. Excessive brush pressure. Reduce pressure. Improper brush or pad for operation. Use correct, or less aggressive pad based on application. Dirty pads. Replace or clean. Defective breaker(s). Contact Service Center for assistance. Worn motor brushes. Contact Service Center for assistance. Key switch to ”OFF”. Turn key to ”ON”. Squeegee lift handle not lowered. Lower handle to lowest point. Electrical malfunction. Contact Service Center for assistance. Machine does not self propel Circuit breaker for transport drive trips. Poor solution flow. Brush motor(s) do not operate. Circuit breakers on brush motor trip . Vacuum motor will not operate. 265XP (03- 99) 15 OPERATION TROUBLE SHOOTING - continued PROBLEM CAUSE SOLUTION Poor vacuum pick up. Recovery tank lid not properly sealed. Insure float housing is in place and locked. Filter cage screen plugged. Clean. Recovery tank drain hose left open. Replace cap. Hole or leak in vacuum hose. Repair or replace. Blockage in pick up hose or wand. Inspect hose and tool for blockage and clean. Inspect recovery tank at hose entrance for material pick up. Low battery charge. Charge batteries. Leak in recovery tank. Contact Service Center for assistance. Vac motor malfunction. Contact Service Center for assistance. Electrical malfunction. Contact Service Center for assistance. Squeegee obstructed. Check and clean tool and blades. NOTE: Sweep floor before scrubbing. Squeegee angle out of adjustment Adjust to proper angle Improper squeegee pressure Adjust pressure Squeegee blades worn Reverse or replace Squeegee streaks, uneven pick up. Inadequate squeegee lubrication for Increase solution flow floor conditions Batteries deliver below normal run time. 16 Blades installed improperly Refer to Squeegee Blade Installation Section of this manual Batteries not fully charged. Charge batteries. Electrolyte level is low. Fill to proper level and charge (DISTILLED WATER ONLY). Cables are loose or corroded Clean and lubricate Pad pressure too heavy Reduce pressure Improper pads causing too much amp draw Change to proper pads Charger is defective Contact Service Center for assistance Battery is defective Contact Service Center for assistance 265XP (03- 99) OPERATION SPECIFICATIONS GENERAL MACHINE DIMENSIONS/CAPACITIES Item Dimension/Capacity Overall length 1651 mm (65 in) Width (less squeegee) 610 mm (27 in) Height 1118 mm (43.5 in) Scrub brush diameter 343 mm (13.5 in) Squeegee width 800.1 mm (31.5 in) Scrubbing path width 660 mm (26 in) Solution tank capacity 94.6L (25 gal) Recovery tank capacity 102.2L (27 gal) Dry weight, less batteries 249Kg (549 lbs) GENERAL MACHINE PERFORMANCE Item Measure Aisle turnaround width 1828.8 mm (72 in) Maximum trailer loading clearance angle 8° POWER TYPE Type Quantity Volts Ah Rating Weight Batteries 6 6 235 @ 20 hr rate 29.9Kg (66 lbs) each Type Use VDC Hp Electric motors Scrub brush (2) 36 .45 Vacuum fan (1) 36 .75 Propelling (1) 36 .45 Type VDC Amp Hz Phase VAC Chargers 36 25 60 1 120 TIRES Location Type Size Front casters (2) Solid, non- marking urethane 11 x 2 inch Rear Tires (2) Solid, non- marking urethane 5 x 2 inch 265XP (03- 99) 17 STANDARD PARTS Drive Carriage Assembly 6 1 5 3 4 2 8 9 14 7 10 11 15 16 13 17 18 12 18 18 19 14 20 19 18 21 19 20 15 22 24 28 23 17 25 7 29 18 16 27 26 265XP (03- 99) STANDARD PARTS Drive Carriage Assembly Ref. Part No. Description 1 2 3 4 5 6 611 015 000 140506 140015 069 764 080 069 762 427 575037 Carriage Weldment Nut, Hex, Std., .31”- 18 Washer, Lock, Spring Key, 0.25” x 0.25” x 0.75” Motor, Drive, .45 HP Clip, Cable 1 8 8 1 1 1 7 8 9 10 11 12 611 333 000 140013 069 760 088 200 031 541 140016 069 760 108 Wheel, 11” 2” Wide Washer, Plain, ANSI- A, .38”, ZP Washer, Lock, Spg. Screw, Hex Hd., M10 x 25 Washer, Lock, Spring Screw, Hex Head, 1/4- 20 UNC x .88” 2 4 4 4 4 4 13 14 15 16 17 18 069 760 082 611421 611426 611410 611425 069 760 006 Washer, Plain, ANSI- A, .25” Wide Screw, Socket Head, 1/4- 28 x .5” Long Collar, 4 Bolt (Through) Differential Spacer Collar, 4 Bolt, 1/4- 28 UNF Bearing, Flangette, 2 Hole, Set Of 2 4 8 2 2 2 8 19 20 21 22 23 24 069 760 007 611 376 000 069 762 137 611 054 000 14880.5 140015 Bearing, Ball, 19.05 Differential, Sprocket 40 Tooth Screw, Carriage, .31- 18 UNC x 1.00” Chain, #41, 66 Links (33” Long) Washer, Flat 5/16” Washer, Split Lock 5/16” 4 1 8 1 1 1 25 26 27 28 29 069 760 107 069 760 741 069 760 365 612 074 000 612 004 000 Screw, Hex Head, .31- 18 UNC x .62” Spacer, 19.9mm x 25.4mm x 18 mm Sprocket, #41 Chain, 10 Tooth Nut, Hex Lock, .75- 10 UNC Key,Square, .188” x 1.50” Long 1 1 1 2 2 265XP (03- 99) Qty. 19 STANDARD PARTS Machine Frame (Front) 41 42 43 44 1 5 3 13 12 2 11 8 9 18 14 15 10 16 22 19 17 20 21 33 23 34 45 24 28 25 7 35 36 32 26 38 30 37 39 40 29 4 27 6 31 20 265XP (03- 99) STANDARD PARTS Machine Frame (Front) Ref. Part No. Description 1 2 3 4 5 6 626063 626008 200 031 544 200 055 343 069 764 060 621443 Counter Weight Frame Weldment Screw, Hex Hd., M10 x 25 Screw, Pan Head Slot M04 x 12mm Screw, Truss Hd., .31- 18 x .75” Chain, Drain Plug 1 1 8 1 2 1 7 8 9 10 11 12 130041 140031 579134 601 092 000 626044 140962 Tie, Wire Washer, Lock, Spring, ANSI, #10, ZP Nut, Hex, Std., #10- 24 UNC, Zinc Plate Screw, Hex Hd., #10- 24 UNC x .5” Door, Front Latch 1 4 4 4 1 1 13 14 15 16 17 18 28681 069 760 092 611 053.BK 069 767 077 140015 140506 Rivet Screw, Hex Hd., .31- 18 UNC x 1.75” Bracket, Wheel, Front Screw, Carriage, .31- 18 UNC x .75” LG., ZP Washer, Split Lock 5/16” Nut, Hex 5/16”- 18 2 2 2 4 4 4 19 20 21 22 23 24 630450 069 760 082 140546 069 760 030 140036 069 760 088 Wheel, Rubber, 76 x 22 WD Washer, Plain, ANSI- A, .25” Wide, ZP Nut, Lock Nylon Insert 5/16”- 18 Caster, 127 mm x 50 mm Wide Washer, Flat 3/8” Washer, Lock, Spring, ANSI, .44” ZP, M10 2 2 2 2 8 8 25 26 27 Y28 Y29 Y30 140285 626111 603217 140308 630068 630394 Nut, Hex Std., M10 x 1.50 Fitting, Straight 1.50” Tube, 1.50”NPT Asm, Drainhose Clamp, Hose 1- 5/16 to 2- 1/4 Hose, Drain 38.1 ID Sleeve, Drain Hose 1.5 ID Copper 8 1 1 1 1 1 Y31 Y32 33 34 35 36 621324 578441 578 034 000 626079 626093 612 146 000 Plug, Expansion 1- 1/2” Dia Strap, Drain Hose Fitting, Elbow 1”NPT Fitting, Reducer 1”M x 3/4” Barb Hose, Clear .75 ID 19” x 670mm Fitting, Straight .75 Hose x .75 NPT 1 1 1 1 1 1 37 38 39 40 41 42 612 145 000 601 076 000 200 160 014 612 158 000 606970 019680127 Seal, Solution Drain Cap Washer, Flat Plastic Nut, Hex Lock M04 Cap, .75” NPT Plastic w/Hole Bracket, Solution Hose Washer, Flat 1 3 1 1 1 1 43 44 45 578244000 200031436 607018 Washer, 6.4x10.0 lck ss Screw m6 x 1 x 16 hxhdcp Spacer, Drainhose Fitting 1 1 1 = Y= Qty. ASSEMBLY INCLUDED IN ASSEMBLY 265XP (03- 99) 21 STANDARD PARTS Machine Frame (Rear) 4 1 5 2 14 8 3 9 3 2 4 21 13 10 15 11 7 12 19 6 23 16 21 25 24 17 18 22 15 20 22 265XP (03- 99) STANDARD PARTS Machine Frame (Rear) Ref. Part No. Description 1 2 3 4 5 626008 140026 069 760 093 069 762 159 069 764 009 Frame, Weldment Washer, Plain, ANSI- A, #06, ZP Washer, Lock, Spring, ANSI, #08, ZP Nut, Hex, Std., #06- 32 UNC, ZP Switch, Snap, 24A, Lever, SPNO & C 1 4 2 4 2 6 7 8 9 10 626120 626204 069 764 002 200 102 014 069 760 093 Cable, Water Flow Control Hose, 320mm Screw, Hex Head, #06- 32 UNC x 1.00 Nut, Hex, Std., M04 x 0.70 Washer, Lock, Spring, ANSI, #08, ZP 1 1 4 2 4 11 12 13 14 15 200 031 436 626100 611 155 000 069 762 361 611 163 000 Screw, Hex Hd., M06 x 16 mm Valve, Liquid Dispensing Switch Bracket, Actuator Linkage Pulley, Block, 1- 1/2” Hook, S, Squeegee Lift & Swivel Block 2 1 1 1 2 16 17 18 19 20 21 626205 602 139 000 579028 200 031 342 578769 626073 Hose, 510mm Washer, Flat, 6.4mm x 12.7mm x 1.7 Nut, Hex Lock M06, ZP Screw, Hex Hd., M04 x 10 Decal, Caution Moving Parts Cable, Squeegee Lift 1 1 1 1 1 1 22 23 24 25 600205 069 760 094 626055 200 070 432 Eye Bolt, 1/4” Nut, Hex Jam .25- 20UNC Skirt, Lower Screw, M06 x 10mm 1 2 1 4 265XP (03- 99) Qty. 23 STANDARD PARTS Scrubber Head Assembly 1 10 6 35 7 15 2 14 16 8 4 11 20 12 13 17 3 9 18 5 27 19 31 32 34 21 28 33 30 29 22 23 25 24 24 26 265XP (03- 99) STANDARD PARTS Scrubber Head Assembly Ref. Part No. Description 1 2 3 4 5 6 069 762 427 612468 069 760 082 140016 069 760 108 626083 Motor, Drive, .45 HP Gasket, End Bell Washer, Plain, ANSI- A, .25” Wide, ZP Washer, Lock, Spring, ANSI, .25” Wide, ZP, M06 Screw, Hex Hd., 1/4- 20 UNC x .88”, SS Knob, 3/8- 16 2 2 8 8 8 2 7 8 9 10 11 12 039 708 223 626081 590248 626084 14880.5 140015 Nut, Hex Jam, .38- 16 UNC Spring, Compression Screw, Hex Head, 3/8”- 16 x 4.75” Long Bracket, Head Lift Washer, Flat, ANSI- A, .31” Wide, ZP, M08 Washer, Lock, Spring, ANSI, .31”, ZP, M06 2 2 2 2 4 8 13 14 15 16 17 18 200 607 491 069 764 561 069 764 592 069 764 137 069 760 729 069 760 725 Screw, Hex Hd., M08 x 25 mm Caplug, 33- A1, 2.62” Hole/2.44” Tube Fitting, 1/2” Hose x 1/2” NPT Fitting, Coupling, 1/2” NPT, PVC Fitting, Tee, 1/2” Hose x 1/2” NPT Hose, Solution, 12.7 ID x 73.5mm 4 1 1 1 1 1 19 20 21 22 23 24 069 760 726 611 108 000 626138 140632 626022 069 764 631 Hose, 12.7 ID x 225mm Scrubber Head, Permold Spacer, 19.1 x 31.7 x 7.9 mm, ZP Key, 0.25” x 0.25” x 1.00” Hub, Brush Washer, Flat, 8.4mm, 25.4, 4.8 1 1 2 2 2 4 25 26 27 28 29 140015 621 284 000 626059 626136 626174 626175 Washer, Lock, Spring, ANSI, .31”, ZP, M06 Screw, Hex Head, .31- 18 UNC x 1.25” ZP Skirt, Scrubber Head Band Assembly, Retaining Brush Assembly, Poly Brush Assembly, Nylon 2 2 1 1 Set of 2 Set of 2 626176 626071 611 191 000 626133 630431 21852 Brush Assembly, Grit Pad Driver Assembly Drive Block, 260 Brush Adapter Screw, Hex Head, M6 x 40 Clip, Brush Hub Set of 2 Set of 2 Set of 2 Set of 2 6 4 21851 21853 626204 Spacer, Nylon Spring, Brush Hub Hose, Recovery Dia 38.1 Y30 Y31 Y32 Y33 Y34 35 = Y= Qty. 4 2 1 ASSEMBLY INCLUDED IN ASSEMBLY 265XP (12- 02) 25 STANDARD PARTS Scrubber Head Mounting 1 19 2 25 24 3 22 26 18 4 5 27 6 9 23 7 17 8 29 16 14 15 12 10 28 13 30 31 32 36 12 11 Ref. 34 33 35 20 21 Machine Frame Part No. Description 1 2 3 4 5 6 611 272 000 069 760 450 611 271 000 069 762 067 069 760 449 069 767 162 Screw, Hex Hd., 1/2- 20 UNF x 4.5 Arm Head Spring Holder Spring, Comp., 1.00” OD, .50” ID, 2.00” LG Arm Head Nut, Hex Std., 1/2- 20 UNF, ZP 7 8 9 10 11 12 069 767 091 069 760 443 069 760 417 069 764 083 200 031 496 630447 Rod End Spacer, 0.50” ID, 1.50” LG, .06” Thick, Metal Sleeve, Bearing, 12.7 x 8.4 x 14 Pin, Clevis, .50” x 5.25” LG Sleeve, Hex Hd., M08 x 35 Washer, Nylon, 12.7 x 25.4 x .8 1 2 6 1 8 18 13 14 15 16 17 18 069 760 416 069 767 177 14880.5 200 160 017 578421 626084 Bearing, Journal, 12.7 x 12.7 Sleeve, Bearing, 12.7 x 8.4 x 20 Washer, Flat, ANSI- A, .31” Wide, ZP, M08 Nut, Hex Lock, M08 Pin, Cotter, .12” x 1.00” LG Scrubber Head Mounting Bracket 8 2 8 10 6 2 19 20 21 22 23 24 611 241 000 579144 611 500 000 069 760 458 611 064 000 069 764 081 Spring, Ext., 1.00” OD, 4.50” LG, .095” Wide Washer, Plain, ANSI- A, .31” Wide, ZP, M08 Washer, Plain, ANSI- A, .50” Narrow, ZP Bearing, Journal, 9.5 x 5.3 LG Bellcrank, Head Linkage Pin, Clevis, .38” x 2.25” LG 2 3 1 2 2 1 25 26 27 28 29 30 630448 611 105 000 069 762 436 069 760 443 611 098 000 611 500 000 Pin, Clevis, .5” x 2.25” LG Pin, Clevis, .38” x 2.62” LG Actuator, Linear, 36VDC, 102 mm Stroke Spacer, 0.50” ID, 1.50” LG, .06” Thick, Metal Pin, Clevis, .50” x 1.75” LG Washer, Plain, ANSI- A, .50” Narrow, ZP 1 1 1 1 1 4 31 32 33 34 35 36 579028 069 764 179 630432 611 099 000 069 764 635 612 062 000 Nut, Hex Lock, M08 Spacer, .37” ID x 1.12” Long Screw, Hex Hd., M06 x 50mm, DIN 933, ZP Pin, Clevis, .38” x 2.62” LG Spacer, 0.50” ID, 1.50” LG, .06” Thick, Metal Switch Actuator Link 1 1 1 1 1 2 26 Qty. 1 2 1 1 2 1 265XP (03- 99) STANDARD PARTS Squeegee Assembly 2 11 3 12 29 4 14 13 5 9 15 10 6 SQUEEGEE BLADE KIT #199 201 017 (Includes Items 10, 18, and 19) 16 7 8 17 18 19 20 1 21 22 23 24 26 27 28 25 Ref. Part No. Description 1 Y2 Y3 Y4 Y5 Y6 469 764 914 069 760 092 069 760 082 630450 612 184 000 612 185 000 Asm, Squeegee 26” Screw, Hex Hd., .31- 18 UNC x 1.75” Washer, Plain, ANSI- A, .25” Wide, ZP Wheel, Rubber, 76 x 22 Wide Screw, Carriage, 1/4- 20 UNC x 1.5 Screw, Carriage, 1/4- 20 UNC x 2.0 1 2 2 2 2 2 Y7 Y8 Y9 Y10 612 186 000 612 187 000 069 760 605 067 760 602 140308 160632 Screw, Carriage, 1/4- 20 UNC x 2.5 Screw, Carriage, 1/4- 20 UNC x 2.75 Strip, Retainer, Front Blade, Squeegee, Front Clamp, Hose 1- 5/16 to 2- 1/4 Sleeve, Squeegee Hose 2 2 1 1 1 1 Y14 Y15 Y16 Y17 Y18 13 626104 069 764 149 069 760 091 059 650 290 469 764 803 067 760 601 Squeegee Hose Screw, Wing, .50- 13 x 1.00” Washer, Plain, ANSI- A, .50” Wide, ZP Washer, Nylon, Adjusting Knob Squeegee, Machined, (Molded Version), 26” Blade, Squeegee, Rear 1 2 2 2 1 1 Y19 Y20 Y21 Y22 Y23 Y24 067 760 603 069 760 604 600218 600184 630477 600187 Strip, Back Up, Squeegee Squeegee Band, Rear, 26” Size Asm, Squeegee Wheel Bracket, Squeegee Wheel Wheel, 2” OD, .38” Gray Screw, Shoulder 3/8” x 1- 1/4” 1 1 1 1 1 1 Y25 Y26 Y27 Y28 Y29 140020 140546 069 762 311 140536 103070 Washer, Flat 3/8” Nut, Lock Nylon Insert 5/16- 18 Washer, Flat, 7.9 ID, 19, 1.7, .25”, SS Nut, Wing, 1/4- 20 UNC Bushing, Wheel 2 1 8 8 2 11 12 = Y= Qty. ASSEMBLY INCLUDED IN ASSEMBLY 265XP (12- 02) 27 STANDARD PARTS Squeegee Arm Assembly Machine Frame (Ref) 3 15 4 13 16 5 6 11 12 17 4 14 29 15 4 2 7 1 8 9 10 18 19 20 28 19 22 23 21 19 20 19 24 26 25 27 28 27 265XP (03- 99) STANDARD PARTS Squeegee Arm Assembly Ref. Part No. Description 1 2 3 4 5 601731 069 764 065 578421 579144 630095 231072 Kit, Squeegee Swivel Arm Replacement (Includes #1 - 29) Pin, Clevis .38” Dia x 4.62” Pin, Cotter .12” x 1.00” Washer, Flat Bearing, Flange Bracket, Squeegee Swivel 1 1 1 1 4 1 6 7 8 9 10 11 200 032 503 200 160 017 626067 140016 579029 200 031 483 Screw, Hex Head, M08 x 60mm Nut, Hex, M08 Bracket, Squeegee Spring Mounting Washer, Lock, Spring, ANSI, .25” ZP, 06 Nut, Hex Std., M06 x 1.00”, DIN 943P Screw, Hex Head, M06 x 20mm 1 1 1 2 2 2 12 13 14 15 16 17 069 764 155 602509 602828 626143 602 068 000 069 767 077 Plate, Squeegee Spring Back- up Pulley, Swivel Eye Bracket, Squeegee Pulley Zinc Knob, Plastic, .31- 18 UNC x 2.5” Screw, Carriage, .31- 18 UNC x1.25”, ZP Screw, Carriage, .31- 18 UNC x.75”, ZP 1 1 1 2 2 2 18 19 20 21 22 23 069 764 154 630447 626149 626148 140015 140506 Sleeve, 12.7 OD x 8.5 ID x 12.7mm Washer, Nylon, 123.7x25.4x0.8 Washer, Rubber, .5”x1.0”x.125” Washer, Rubber, .31” x 1.5” x .53” Washer, Split Lock Nut, Hex, Standard, .31”- 18 UNC, Zinc Plated 1 4 2 2 2 2 24 25 26 27 28 29 14880.5 626087 626147 140546 626142 611 163 000 Washer, Flat Bracket, Squeegee Mounting Pin, Floating Thread Nut, Hex Lock, .31- 18 UNC, Nylon Ins. Spring, Flat Squeegee Hook, “S”, Squeegee Lift & Swivel 1 1 1 4 1 1 265XP (03- 99) Qty. 29 STANDARD PARTS Control Console Assembly 1 3 2 5 7 6 4 9 10 8 7 19 47 12 49 45 13 11 21 14 51 27 26 24 16 15 42 44 25 48 18 28 43 29 17 43 32 22 31 30 33 29 28 20 25 34 24 35 41 50 9 46 38 36 37 30 39 40 23 265XP (03- 99) STANDARD PARTS Control Console Assembly Ref. Part No. Description 1 2 3 4 610026 611411 130785 069 762 236 602018 626114 Meter, Battery 36VDC Meter, Pad Pressure, 19 Amp 36VDC Switch, Keylock Key, Illinois F315 Doublesided Kit, Replacement For Singlesided Keys Light, Pilot, Green 36V 1 1 1 1 1 1 5 6 7 8 9 10 626121 626101 039 705 081 600561 611 226 000 630143 Knob, Water Valve Light, Pilot, Blue 36V Switch, Rocker 15 Amp Decal, Console Screw, Truss Hd., #06- 32 x .25” Meter, Hour 18- 60VDC 1 1 2 1 4 1 11 12 13 14 15 16 069 762 306 626009 626128 579210 140016 200 609438 Washer, Lock, Internal, 02.0 ID Cover, Console Switch, Push Button Washer, Flat, 6.4mm, 18.0, 1.5 Washer, Lock, 1/4” Screw, Hex Hd., M06 x 16mm 1 1 2 6 6 6 17 18 19 N/S 20 21 22 626006 578 141 000 611 081 000 626157 069 764 060 626053 200823 Console, Screw, Pad Hd., Phil, M05 x 10, DN7985A, SS Speed Control, PMC, 40 Amp Cover, P.C. Board Screw, Truss Hd., .31- 18, 0.75” Handle Bar, Zinc Plated Grip , Handle 1 6 1 1 4 1 2 23 24 25 26 27 28 626151 069 760 540 611 377 000 140015 140506 069 760 582 Bracket, Potentiometer Mounting Bushing, 22.2 ID x 6.4 LG Bearing Block, .875” x .25 Washer, Split Lock 5/16” Nut, Hex, Std., 5/16- 18 Washer, Nylon, 23 ID, 34 OD 1 2 2 4 4 2 29 30 31 32 33 34 630186 630088 626131 630431 579210 578 244 000 Collar, Shaft, 22.3 Spring, Center, .072”, Zinc Plated Hub and Gear Screw, Hex Hd., M06 x 4mm, DIN 933 Washer, Flat, 6.4, 18.0, 1.5, ZP Washer , Lock, 2 1 1 1 2 1 35 36 37 38 39 40 579028 626057 630099 578579 602 139 000 200 031 444 Nut, Hex Lock MO6 Potentiometer Assembly Gear, 28 Tooth, 24 Pitch Spacer, .25 ID x .88 OD x .5Long Washer, Flat 6.4mm Screw, Hex MO6 x 30 1 1 1 1 1 1 41 42 43 44 45 46 140284 630133 630265 626168 611 291 000 611440 Nut, Hex Nylock MO6 x 1.0 Resistor, 0- 20K Speed Control Knob, Speed Limit Decal, Speed Control Screw, Phil Hd #08- 32x.50 Decal, Fuse Specification 1 1 1 1 2 1 47 48 49 50 51 140958 600742 069 764 206 601 085 000 606374 Stand- off, 8- 32 x 3/8 x 1 Shield, Speed Control Diode Replacement Decal, P.M.C. Connection Gasket 2 1 1 1 1 265XP (07- 00) Qty. 31 STANDARD PARTS Tank Assembly 51 6 2 3 4 11 1 12 7 8 7 12 13 57 54 55 5 9 10 53 52 15 14 19 16 18 56 17 34 41 21 20 22 24 42 25 27 26 23 29 28 40 30 31 33 43 44 36 32 58 45 37 50 35 46 48 47 49 39 38 32 265XP (03- 99) STANDARD PARTS Tank Assembly Ref. Part No. Description 1 2 3 4 5 6 600385 069 762 445 578729 630055 630367 626006 Screw, Pan Head Phil., M6 x 20 Label, Info, Attention: Hot Water Decal, Read Manual Cover, Tank Gasket, Recovery Tank Cover Console, 265 1 1 1 2 2 1 7 8 9 10 11 12 579210 140016 200 031 436 630420 578 187 000 200 655 017 Washer, Flat, 6.4mm x 18.0 x 1.5 Washer, Lock, Spring, ANSI, .25” ZP Screw, Hex Head, M06 x 16mm Decal, Flammable Material Screw, Pan Head Phil, M06 x 12MM, SS Washer, Lock, Spring, 6.1mm, SS 9 6 6 1 2 2 13 14 15 16 17 18 630053 231076 608364 626202 626203 630052 Mount, Float Cage Strap, Float Cage Tank, Solution, Green Gasket, FR (.330M) Gasket, FR (.914M) Float, Cage w/ Ball, 12 x 12 Screen 1 1 1 1 1 1 19 20 21 22 23 24 575 328 000 140016 580 025 000 626042 200 058 384 626043 Fitting, Plug, .5” NPT Washer, Lock, Spring, ANSI, .25” ZP Washer, Lock, Int., #10, ZP Plate, Rod Support Screw, Flat Head, Slot, M05 x 14mm Strap, Tank Tie 1 2 2 1 2 1 25 26 27 28 29 30 200 031 436 601 104 000 626041 630024 626092 140307 Screw, Hex Head, M06 x 16mm Fitting, Elbow, .5” Hose x .5” NPT Spacer, 6.3 x 9.4 x 80, Steel Filter, Solution Feed, 60 Mesh Gasket, Vac Fan Clamp, Hose 3/4” x 1- 3/4” 2 1 3 1 1 1 31 32 33 34 35 626161 626200 611 340 000 626103 626033 140016 Spacer, .5” x .63” x 3.0 Vac Fan, .75 HP, High Performance Carbon Brush, Vac Fan (Order 2) Extension, Vac Fan Decal, Operation Washer, Lock, Spring, .25” ZP 1 1 2 1 1 3 36 37 38 39 626123 611 205 000 608366 611413 Screw, Hex Head, M06 x 100mm Clamp, Hose, TYT SNP- 50, 2.0- 2.3’ Tank, Recovery, Green Hose, Vac Extension, 50.8 ID x 230 3 1 1 1 40 41 42 43 44 45 630147 630139 630134 140308 160632 626104 Plug, 3/4” NPT Fitting, Plug Hex 3/8” O- Ring, 16mm OD x 3.5mm Clamp, Hose 1- 5/16” to 2- 1/4” Sleeve, Squeegee Hose Hose, Recovery Tank 38.1 Dia. 1 1 1 1 1 1 46 47 48 49 50 51 626015 200 351 020 140013 200 031 538 626077 602739 Bracket, Tank Support Washer, Lock 10.2mm Washer, Flat 3/8” Screw, Hex Head, M10 x 20 Spacer, Tank Gasket, FR (.152M) 2 8 8 8 1 1 52 53 54 55 56 57 58 626036 140872 630390 630056 626162 059 650 283 608369 Decal, Maintenance Screw, #6 x 3/8” PNPHL Washer, Flat .15, .56, .04 Hinge, Recovery Tank Cap, Tapered 3.125” Washer, Flat 6.4mm, 18.0, 1.6 Decal, 265XP 1 8 8 2 1 1 2 265XP (07- 00) Qty. 33 STANDARD PARTS Electrical Panel 40 44 42 7 10 14 12 41 10 8 43 11 12 1 2 17 13 3 15 4 16 18 21 5 24 25 26 33 27 6 19 34 22 35 20 34 9 25 28 12 25 23 29 30 32 34 36 31 12 38 37 39 265XP (03- 99) STANDARD PARTS Electrical Panel Ref. Part No. Description 1 2 3 4 5 6 20796 611 110 000 069 764 092 572 011 000 601091 578418 Circuit Breaker, 17 AMP Circuit Breaker, 10 AMP Circuit Breaker, 15 AMP Circuit Breaker, 19 AMP Fuse, 2 AMP, 3AG, Fast Blow Fuseholder, Bayonette 2 1 1 1 1 1 7 8 9 10 11 12 626007 200 031 436 140285 579210 578 189 000 140016 Panel, Electrical Screw, Hex Head, M06 x 16mm Nut, Hex M10 x 1.5 Washer, Flat, 6.4 x 18.0 x 1.5, ZP Screw, Hex Head, 1/4- 20 UNC x .75” Washer, Lock 1/4” 1 4 1 8 1 9 13 14 15 16 17 18 578427 069 762 115 200 051 274 140026 069 764 008 200 160 018 Standoff, Terminal Screw, Hex Head, 1/4- 20 x .5” Screw, Fill. Head, Slot, M03 x 30mm Washer, Flat #6 Switch, Snap, 25 Amp, Roller, SPNO & C Nut, Lock M10 1 1 2 2 1 1 19 20 21 22 23 24 200 031 436 069 760 792 069 764 054 200 102 012 200 634 016 579028 Screw, Hex Head, M06 x 16mm Bracket, Lift Cable Washer, Lock, Spring, ANSI, #06, ZP Nut, Hex, M03- .5 Nut, Hex, M06 Nut, Hex Lock, M06 1 1 2 2 1 2 25 26 27 28 29 30 579210 630426 626047 626045 231071 626146 Washer, Flat, 6.4 x 18.0 x 1.5 mm, ZP Pulley, Cable, « 2” x 3/16” Spacer, 6.2 x 9.3 x 12 mm, ZP Bracket, Cable Retaining Arm, Squeegee Lift Bracket, Switch Engagement 2 1 1 1 1 1 31 32 33 34 35 36 630432 630209 601 094 000 611 375 000 059 650 290 140333 Screw, Hex Head, M06 x 50mm Grip, Squeegee Lift Screw, Hex Head, M10 x 45 Washer, Flat Washer, Nylon Washer, Lock 1 1 1 2 2 1 37 38 39 40 41 42 626145 140012 200 031 436 626011 578 141 000 069 780 017 Bracket, Squeegee Catch Washer, Plain, ANSI- A, #12, ZP Screw, Hex Head, M06 x 16mm Cover, Rear Panel Screw, Pan Phil M5 x 10 Decal, Warning 1 2 2 1 4 1 43 44 600817 600818 Decal, Circuit Breaker Decal, Squeegee Lift 1 1 265XP (03- 99) Qty. 35 STANDARD PARTS Electrical Panel (cont’d.) 1 4 3 2 5 6 10 7 8 9 8 6 9 3 11 2 4 12 1 14 15 13 2 19 4 3 16 4 Ref. 3 17 Part No. Description 1 2 3 4 5 611 157 000 140012 069 762 005 578 141 000 626007 Contactor, 36VDC, 100A, SPNO, #120 Washer, Plain, ANSI- A, #12 Wide, ZP Washer, Lock, Spg., ANSI, #10, ZP Screw, Pan Head, Phil, M05 x 10, DIN7985, SS Electrical Panel (Ref) 2 9 9 9 1 6 7 8 9 10 069 760 440 069 762 159 069 764 054 140026 200 102 012 Contactor, SPDT, 100A Nut, Hex, Std., #6- 32, UNC, ZP Washer, Lock, Spg., ANSI, #06, ZP Washer, Plain, ANSI- A, #06, ZP Nut, Hex, Std., M03 x .5, DIN 934 ZP 2 2 4 4 2 11 12 13 14 15 626050 611 266 000 200 051 274 626130 601 079 000 Spacer, 3.6mm x 7.9 x 9.5, Nylon Switch, Mini, Snap, SPDT Screw, Fill. Hd., Slot, M03 x 30mm Plug, Charger w/Cable Assembly Screw, Socket Head, #6- 32 UNC x 1.0” 2 1 2 1 2 16 17 18 19 612453 140012 626016 069 764 206 Resistor, .10 OHM, 100 Watt Adj. Washer, Flat, 6.4 x 18 x 1.5, ZP Wire Harness, Main Asm (Not Shown) Diode Replacement 1 2 1 2 36 Qty. 265XP (03- 99) STANDARD PARTS Battery Group 15 14 16 12 2 13 11 1 3 4 5 10 7 6 8 9 Ref. 17 Part No. Description 1 2 3 4 5 608368 626 108 626 109 578 141 000 069 762 005 Shroud, Front Green Rod, Hood Support Bracket, Rod Retaining Screw, Pan Phl M5x10 Washer, Lock 1 1 1 3 3 6 7 8 9 10 608189 626 019 069 764 220 612 235 000 626 076 Decal, Nobles Logo Battery Tray Clamp, Hose Hose, 11/16 x 460MM Spacer, Battery Foam 1 1 1 1 2 11 12 13 14 222280 611 221 611 222 611 223 611 116 000 Battery, 6 Volt 240 AMP Battery Cable Terminal Boot Black Battery Cable Terminal Boot Red Cover, Terminal Battery Cable, #04GA 15 16 17 626 096 601 095 000 469 760 868 Decal, Wiring Diagram Decal, Caution Battery Connect Charger, Battery 36VDC 25A 120 VAC 265XP (12- 02) Qty. 6 5 5 12 5 1 1 1 37 BREAKDOWNS Pad Motor & Drive Motor 4 3 2 1 3 4 5 10 9 6 7 8 11 Ref. Part No. Description 1 2 3 4 069 762 427 611 284 000 611 288 000 611 287 000 611 283 000 Motor, 36V, .5hp, 320rpm (Complete) Asm., Lead Bracket, Commutator Asm., Brush (Must order 4) Asm., Brush Board (Includes 3 & 10) 5 6 7 8 9 602 087 000 602 088 000 611 282 000 069 764 080 140124 Washer, Helical Bearing Asm., Armature (Includes 6 & 9) Key, Shaft Bearing 10 11 12 602 131 000 611 286 000 601 077 000 Spring, Brush (Must order 4) Endbell, Motor Seal, Oil 38 12 Qty. 1 1 1 Set Of 4 1 1 1 1 1 1 Set Of 4 1 1 265XP (03- 99) OPTIONS Wall Roller Kit 8 1 4 9 7 Front Right Corner of Machine 5 6 3 2 7 Ref. Part No. Description 1 1 2 3 626708 626020 626091 200 160 017 626140 Kit, Wall Roller Bracket, Wall Roller, LH Bracket, Wall Roller, RH Nut, Hex, Standard, M08- 1.00 Spanner, 9.53x25.4,x30.0 4 5 6 7 8 626021 612 161 000 200 031 501 200 031 486 069 764 114 Roller, Upper Washer, Flat, 13.4 x 21.8 Screw, Hex Head, M08 x 50 Screw, Hex Head, M08 x 16 Cap, Push- On 6 6 4 8 4 9 626156 Shaft, High Roller 2 265XP (03- 99) Qty. 1 1 1 12 4 39 OPTIONS ESt Option Components 2 4 5 1 23 6 21 Harness 22 18 19 3 7 8 9 16 21 20 20 10 CONNECTOR 21 11 17 BATTERY LEVEL METER 12 SENSOR TIMER 15 13 Ref. 14 Part No. Description 1 2 3 4 626700 626102 578 008 000 140283 039 705 081 Kit, Extended Scub Timer, 36VDC, Range - 30 Sec. Screw, M05 x 31.3 Nut, Lock M05 Switch, Rocker 15A 1 1 1 1 1 5 6 7 8 9 120068 626018 630137 630134 140607 Decal, Switch Wire Harness Sensor, Liquid Level, 10- 40 VAC O- Ring, Sensor Nut, Sensor 1 1 1 1 1 10 11 12 13 14 626169 578 037 000 630385 578 036 000 578 034 000 Deflector, Water Fitting, Elbow, .5” Hose x .75” Fitting, Nipple, 3/4”NPT, Nylon Fitting, Bush, 1.0” MPT x 3/4” FPT Fitting, Elbow, 1” NPT, Street 1 1 1 1 1 15 16 17 18 19 578 014 000 612 104 000 626106 140012 602 168 000 Filter, SRS, 100 Mesh Tubing, Clear, Bulk Pump, 36 VDC, SRS Washer, Flat 3/16” Screw, #10- 32 x 1” 1 .64m 1 4 4 20 21 22 23 578 039 000 140310 612 104 000 601 104 000 Fitting, Elbow, .5” Hose x .38” NPT Clamp, Hose 5/16”- 7/8” Tubing, Clear, Bulk Fitting, Elbow .5 Hose x .5 NPT 2 4 .16m 1 40 Qty. 265XP (03- 99) BATTERY INSTALLATION ! WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid. BATTERY SPECIFICATIONS: 6 - 6 VOLT 235AMP @ 20 hr rate FROM ELECTRICAL PANEL INSTRUCTIONS Step 1: Turn Key to OFF. This prevents any motors from accidentally starting when battery connections are made. CABLE #1 CABLE #2 F G Step 2: Carefully set batteries in compartment and arrange battery posts as shown. Step 3: Insert foam spacers between batteries as shown and place a translucent terminal cover over each post. Step 4: Connect cables to battery posts in order as labeled (RED to POSITIVE & BLACK to NEGATIVE). Cover post with rubber boot. NOTE: Once final battery cable connection is made the scrubber head will automatically raise to transport position. This is normal. A E B D C CAUTION: Be careful not to bridge wrench from post to post when connecting cables. This could cause sparking and create an explosive hazard. 265XP (03- 99) FOAM SPACERS FRONT 41 ELECTRICAL DIAGRAMS Wiring Diagram - 44A- GRN - 44A- GRN - 82- RED - 15- BLK - 44G R N - 40- GRN - 24- GRN - 37A- BLK - BAT. METER - 10- GRN + - 80- BLUE - G - 10- GRN ”POWER” - 74- ORG - 93- BLK TRANS - 46- GRN - 14- YEL - 98- BLUE - 24G R N - 95- BLK B ”SOLUTION” - 97B L - 82K R E D - 98B L U E - 37B L K SOLUTION SWITCH - 8R E D 1 MAIN POWER KEY SWITCH - 16B L U E - 58- WHT - 56- WHT - 16- BLUE 2 - 17- BLK HOUR METER - 18- PNK TWIST GRIP SPEED CONTROL - - + + - - + B+ M2 M1 DRIVE BOARD - 19- B- - 20- BATTERY 36 V - 75+ - - - 54P U R - 76- WHT - 15SCRUB B L K - 1- BLK + - 34G R N - 16- BLUE PRES. DEC. SWITCH - 11- BLK BRUSH + METER PRES. INC. SWITCH - 37- BLK - 5- + SPEED CONTROL (CONSOLE) - 5B L K - 12R E D - 20- 21- 22- GRN - 2- RED - 12- RED - 6- RED RED - 80- BLUE - 83- BLK - 14Y E L BRUSH CONTACTOR - - 13- BLK + - 26- YEL - 6- RED - 80- BLUE - 81B L K - 28- RED - 86A- BLUE - 54P R U VAC - 32- TAN MOTOR - 1- BLK - 74O R G - 37- BLK - 85- BLK - 89- BLK - 86B L U E - 46G R N - 8RED CHG. PLUG SWITCH CHG. PLUG RED BLK + - - 81B L K R. BRUSH 17 L. BRUSH - 97- - 25BLK - 85B L K - 88BLUE - 28R E D - 84RED - 47BLK 17 - 96B L U E - 71- BLK - 7BLK - 5- BLK - 4RED - 5B L K - 82R E D B L K - 33- BLK - 63BLK NEGATIVE STANDOFF - 4RED - 30T A N - 91B L K - 72- ORG + - - 71A- BLK - 65B L K ACTUATOR CONTACTORS - 91B L K - 6R E D - 34G R N - 32- TAN 19 VAC - 36- YEL - 83- BLK VACUUM MICROSWITCH - 81- BLK 2 AMP DRIVE BOARD SOLUTION VALVE - - 67B - 39-L B K L K - 42ABLK 15 MAIN - 62- WHT - 65- BLK + - 7BLK 10 DRIVE - 67- 39-B L B K L K - - 74- ORG + - 6- RED - 30 TAN - 42R E D - 46- GRN - 85- - 88B L U E B L K UP LEFT RIGHT BRUSH BRUSH - 52P N K - 62w H T - 54- PUR - 50- YEL DN DOWN LIMIT - 84- RED - 89- BLK VACUUM CONTACTOR - 60B R N DOWN PRESS. RES. ACTUATOR - 61B L K - 44G R N HEAD UP LIMIT - 17B L K MOTOR - 18- PNK DRIVE MOTOR 42 Tennant 26- inch Automatic Scrubber265XP (03- 99) ELECTRICAL DIAGRAMS Ladder Diagram CHARGER PLUG - BLK- - RED36 VDC + - 2- - REDMAIN BREAKER - 28- RED- - 4- RED- 15 AMP - - 1- - BLK- MASTER KEY SW. CHARGER PLUG MICROSWITCH - 8- - RED- - 24- - GRN- N.C. - 37- - BLK- BATT. METER - 11- - BLK- - 10- - GRN- G DECREASE PRESS. SW. SCRUB HEAD UPPER LIMIT ”POWER” - WHT- - 44- - GRN- - 67- - BLK- - 74- ORG- N.C. N.C. - 60- - BRN- 62- - WHT- - 90- BRN- SCRUB HEAD ACT. MOTOR - 61- - BLK- MODE SWITCH - 40- - GRN- - 76- WHT- - 46- BRN- UP - 42- RED- - 58- WHT- - 56- WHT- - 65- - BLK- - 54- - PUR- 71- - BLK- - 72- - ORG- INC. PRESS. SWITCH - 52- - PNK- - 50- YEL- - 61- - BLK- 91- BLK- - 14- - YELDN SCRUB HEAD LOWER LIMIT - 26- YEL- - 13- BLK- - 63- - BLK- BRUSH - 80- - BLU- DOWN - 82PRESS. METER - RED- - 2- - RED- LEFT BRKR LEFT BRUSH MOTOR - 84- - RED17 AMP RIGHT BRKR RIGHT - 89- - BLKBRUSH MOTOR - 88- - BLU- - 86- - BLU17 AMP - 85- - BLK- SOLUTION VALVE - 93- - BLK- - 97- - BLK- - 96- - BLU- SOLUTION SWITCH - 98- BLU- B - 95- - BLKHOUR METER ”SOLUTION” - 16- - BLU- - 15- - BLK- VACUUM MICROSWITCH - 36- - YEL- - 34- GRN- - 39- - BLK- VAC. VAC. MOTOR - 6- - RED- - 32- - TAN- - 30- - TAN17 AMP VAC. MOTOR - 33- - BLK- - 12- - RED- 18- - PNK- DRIVE MOTOR - 17- - BLK- M2 B+ M1 DRIVE - 5- - BLK- B+ - 25- BLK- 22- - BLK- 10 A - 7- - BLK- 47- BLK- - 81- - BLK2A - 20- - BLK- - 21- - BLK- 19- BLK DASH POTENTIOMETER 20K 265XP (03- 99) - 20- BLK- 5K THROTTLE POTENTIOMETER - 83- - BLK- 43
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