Clarke Ex20 Portable Carpet Extractor Parts Manual

: Sweepscrub Clarke-Ex20-Portable-Carpet-Extractor-Parts-Manual clarke-ex20-portable-carpet-extractor-parts-manual 1328 file product_file

Open the PDF directly: View PDF .
Page Count: 20

Download
Open PDF In Browser	View PDF

EX20

Parts List
Models: 56105288 (100C) (cold), 56105289 (100H) (heated),
56105290 (100SC) (single cord, heated)

Form No. 56042651 5/2015 REV A

PARTS LIST
GENERAL VIEW

2

3

1

Item
1
2
3

2

Ref. No. Qty
1
1
1

Description
Base System
Recovery System
Solution System

EX20 - 56042651

5/2015

PARTS LIST
TABLE OF CONTENTS
DESCRIPTION

PAGE

General View ..................................................................................................................... 2
Decal System ................................................................................................................ 4 - 5
Base System Heated .................................................................................................... 6 - 7
Base System Cold ........................................................................................................ 8 - 9
Recovery System ...................................................................................................... 10 - 11
Solution System ........................................................................................................ 12 - 13
Ladder Diagram - Single Cord Heated............................................................................. 14
Ladder Diagram - Dual Cord Heated ............................................................................... 15
Ladder Diagram - Single Cord Cold ................................................................................. 16
Options & Accessories ..................................................................................................... 17
Water Flow Diagram Heated ............................................................................................ 18
Water Flow Diagram Cold ................................................................................................ 19

WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit”
column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to find the “Ref. No.” for
that kit.
Kit Item Ref. No. Qty Description
K1
K1
K1
K1
K1
K1
K1

1
2
3
4
5
6
7
8
9
10
11
K1

Washer Flat 3/16 Zinc Plat
Screw-BHS-Brass-10-32x3/8-MS
Washer EPDM 7/32 X 1/8
Chain-Cover
Caster Swivel 4 Gray Non MA
Nut, Hex Nyl Loc 10-24
Scr- Hex SS 1/4-20 X .75
Scr, Hex Hd Loc 1/4-20 x .50
Wsh, Flt SS .260 X 1.000 X .074
Solution Tank
Hinge Plate

56113103

1

Kit-Hardware Solution Tank

805
905

*

Specify the model and serial number of the machine.

*

Use the space below to record the model and serial number for future reference.

Model _____________________________

5/2015

56113012
56113034

16
2
3
1
2
2
3
16
3
1
2

Serial No. ________________________________

560042651 - EX20

3

PARTS LIST
DECAL SYSTEM

3
2

1

6

4
5

4

EX20 - 56042651

5/2015

PARTS LIST
DECAL SYSTEM
Item
1
2
3
4
5
6

Ref. No. Qty
4339
56105380
56105381
56105441
56113166
56380692
1503A
2001A-CRI

1
1
1
1
1
1
1
2

Description
Label Caution / Extension Cord qty of 2 used on 100H (model 56105289)
Switchplate Overlay-100 SC only used on 100SC (model 56105290)
Switchplate Overlay-100 only used on 100H (model 56105289)
Switchplate Overlay 100C only used on 100C (model 56105288)
Decal-EX20
Label Danger Electric Shock
Label Danger Electric Shock NOTE 1
Decal-CRI Bronze NOTE 1

NOTE 1 = Only used on 100H (models 56105289)

5/2015

560042651 - EX20

5

PARTS LIST
BASE SYSTEM HEATED

TO BARB FITTING ON SOLUTION TANK
2 41 1

14

16

19

20

2

TO BARB FITTING
ON HEATER INLET

34

30
10 36

24

30

9

28

8

23

7

50 51

49

43
30
31

TO HEATER OUTLET

TO PUMP OUTLET

1
2
38
1

1
2
12

46

48

35

13

40

33

TO PUMP INLET

2
15

16

3

6

45
27

22

TO 90 ELBOW (1280)

37

47

25

21

29
52

44

53
54

26

1
55

39
32

TO VACUUM MOTOR OUTLET

17

42
5

2
14

2
4

2
11
6

EX20 - 56042651

5/2015

PARTS LIST
BASE SYSTEM HEATED
Kit Item
K1
K1
K1
K1
K1
K1
K1
K1
K1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
[]
19
20

K2

21
22
23
24
25
26
27

Ref. No. Qty Description
79
313
801
1280
2013
2092
56009005
56105341
56105243
56105258
56105370
56105371
56105372
56105398
56105399
56105407
56105408
56105262
56463650

15
34
3
4
3
1
2
1
1
1
3
1
2
5
8
6
1
1
1
2
1
1
1
1
1
1
1
3
1

Nut-Nylock-Zp-1-4-20
Washer Flat 3/16 Zinc Plat
Tie, 8” Black
Bolt-Hex-Ss-Zinc Plate-1/4-20x1-1/4
Screw-Fhp-Ss-2x1/4-Sms
Hose S/S Braided Teflon 1/4
Hinge Pin Rod S/S 1/4 X
Screw 2-56 X1 Panhead Philip
Nut. Finish 2-56 Thread Zp
Elbow 90 Deg 1/4 Fpt X 1/4 F
Bolt 1/4 X 20 6l Full Threa
Gasket 1 Side Adhesive 5-1/2 O
Wheel 12”X1” Black On Gray 1/2” Axle
Scr- Hex SS 1/4-20 X .75
Scr, Hex Hd Loc
Scr, Pan Phil Ss Type AB 10-16 X .75
Base-100 PSI SC NOTE 1
Base-100 PSI NOTE 2
Harness-Main
Wand Bracket
Heater 1100w 120V NOTE 1
Heater 1750w 120V NOTE 2
Hose 3/8 Id Red
Hose 3/8 Id Red
Gasket-Poron 1/4x1/2x16.5
Gasket-Poron 1/4x1/2x63.5
Power Cord Pigtail-Yellow
Term .250 Ins Tab
Handle Grab

Kit Item
K2
K1

K1
K1

K2

28
29
30
31
32
33
34
35
36
37
38

Ref. No. Qty Description

39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

56471194 1
2
3
116A
1
156USP 1
166USP 4
198USP 1
27AUSP 2
1
2
56105255 1
56113056 1
430A
1
4404C
1
455USP 1
459USP 1
45USP 1
1
905USP 2
910-1863 1
92AUSP 1
MA-6
1
56105263 1
1312
3
35
3
16
4
56002431 4
56183523 2
56002857 4

[]
[]

SUBSYP1 1
2154
2

K1
K2
[]
[]

56105216
56105217
FP256
FP256B

1
1
1
1

Latch Assembly
Hose Barb Nylon 90 3/8 X 3/8
Washer 1 Od X 9/16 Id X
Bushing 3/4 X 9/16
Hose Clamp-Size 28-1-9/16- 2 1/2
Hose Clamp-SS-3/8-7/8
Hose Clamp 48 3-1/2dia 9
Axel Cap Black Pal Nut
Washer Brass Half Hard 1 X
Bolt-Php-SS-8-32x1/2
Vacuum Motor, 3-Stage, 5.7
Vac Motor Brush Kit-120V (for 56105255)
Vac Hose 2” ID X 13.5 Black Rubber
Tank Mate Bar
Mount Heat Exchanger
Louver 2-1/2 Gray Plastic
Quick Disconnect Plug Male
Pump 100 PSI
Caster Swivel 4 Gray Non Ma
Axel Rod Zinc Plated 1/2 Ro
Nipple Stainless Steel 1/4 Pip
Manifold For Cobra Black
Power Cord Pigtail-Red NOTE 2
Mounting Pad
Tie 4 Black Weather Resis
Nut Nylon Lock 6/32 Z.P. NOTE 4
Wsh Flt SAE 4 NOTE 4
Terminal Block NOTE 3
Scr Pan Phil 6-32 X .88 NOTE 4
Syphon-Hose-HHP-12
Power Cord 12/3 SJTW 25 Y NOTE 3
Service Kits
Kit-Hardware Base
Kit-Pump Complete 100PSI
Repair Kit Heat Bi-Metallic NOTE 2
Repair Kit Heat Bi-Metallic NOTE 1

[ ] = Not Shown
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:

5/2015

Only used on 100SC (model 56105290)
Only used on 100H (model 56105289)
Qty of 1 used on 100SC (model 56105290)
Qty of 2 used on 100SC (model 56105290)

560042651 - EX20

7

PARTS LIST
BASE SYSTEM COLD

22

23

TO PUMP OUTLET

1
2

19

TO BARB FITTING
ON SOLUTION TANK

1

TO PUMP INLET

2
27

TO BARB FITTING (318AB)

13
48

1

40

37 31
46
31

43
30

25
10

36
29

24

33

39

1

34

38
9
42

15 28

8

5

3

TO VACUUM
MOTOR OUTLET

31
32

47

41
17

11
4

44

26

2
18

21

2

2
6

35

16

EX20 - 56042651

14

45
2

8

7

12
5/2015

PARTS LIST
BASE SYSTEM COLD
Kit Item
K1
K1

K1
K1
K1
K1
K1

K1
K1

K2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
[]
21
22
23
24
25
26
27

Ref. No. Qty Description
16
35
79
801
1312
2013
2092
56002431
56002857
56105255
56105258
56105262
56105398
56105399
56105407
56105408
56105456

11
22
2
3
3
4
3
2
1
1
3
3
1
2
2
1
2
8
1
1
1
1
1
1
1
1
3

Nut Nylock 1/4 -20 Zinc Pla
Washer Flat 3/16 Zinc Plat
Nut Nylon Lock 6/32 Z.P.
Tie 4 Black Weather Resis
Tie, 8” Black
Bolt-Hex-SS-Zinc Plate-1/4-20 x 1-1/4
Screw-Fhp-SS-2 x 1/4-Sms
Hinge Pin Rod S/S 1/4 X
Screw 2-56 X1 Panhead Philip
Nut. Finish 2-56 Thread Zp
Mounting Pad
Bolt 1/4 X 20 6l Full Threa
Gasket 1 Side Adhesive 5-1/2 O
Wheel 12”X1” Black On Gray 1/2” Axle
Wsh, Flt SAE #4
Scr- Hex SS 1/4-20 X .75
Scr-Pan Phil 6-32 X .88
Scr-Hex Hd Loc 1/4-20 x .50
Vac Motor-13A-120V-3 Stage
Harness-Main
Power Cord Pigtail-Yellow
Hose 3/8 ID Red
Hose 3/8 ID Red
Gasket-Poron 1/4 x 1/2 x 16.5
Gasket-Poron 1/4 x 1/2 x 63.5
Base-Clarke-100C
Term .250 Ins Tab

Kit Item
K2
K1

K1
K1

K2

Ref. No. Qty Description

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

56183523 1
56471194 1
2
3
116A
1
156USP 1
166USP 4
27AUSP 2
318AB
1
1
2
430A
1
4404C
1
459USP 1
45USP 1
1
905USP 2
910-1863 1
91USP 1
92AUSP 1
MA-6
1

Terminal Block
Latch Assembly
Hose Barb Nylon 90 3/8 x 3/8
Washer Fiber 1 x 9/16 x 1/16
Bushing 3/4 X 9/16
Hose Clamp-Size 28-1-9/16- 2 1/2
Hose Clamp 3/8-7/8
Axel Cap Black Pal Nut
Hose Barb Solution Tank Standard
Washer Brass Half Hard 1 X
Bolt 8-32 X 1/2 Pan Head
Vac Hose 2” ID X 13.5 Black Rubber
Tank Mate Bar
Louver 2-1/2 Gray Plastic
Quick Disconnect Plug 1/4 NPT
Pump 100 PSI
Caster Swivel 4 Gray Non Ma
Axel Rod Zinc Plated 1/2 Ro
Elbow 90 Deg Angle 1/4 Male
Nipple Stainless Steel 1/4 Pip
Manifold For Cobra Black

[]
[]

SUBSYP1 1
2154
2

Syphon-Hose-HHP-12
Power Cord 12/3 SJTW 25 Y

K1
K2

56105216 1
56105217 1

Service Kits
Kit-Hardware Base
Kit-Pump Complete 100PSI

[ ] = Not Shown

5/2015

560042651 - EX20

9

PARTS LIST
RECOVERY SYSTEM

1

20

14

4

9

12

2

5

17

19

16

7
13

11
3

8

9

10

6
18

Connect to Manifold
In Base System

15

10

EX20 - 56042651

5/2015

PARTS LIST
RECOVERY SYSTEM
Kit Item
K1
K2
K1
K2

K2
K2

K2
K1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

K1
K2

5/2015

Ref. No. Qty

56383436

6
6
3 IN
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
2
1
1
1

56105214
56105237

1
1

935
1518
1528
56392171
56001993
56105241
56105448
56105363
56113125
56113126
56463650
56900041
156USP

Description
Screw-Php-Ss-6x1/2-Sms
Screw H-Low 8 x 3/8 PA
PVC Pipe 1-1/2 Sch 40 (3 in.)
Gasket-Lid-Xlpe-6.5idx3/16 Thick
Adapter Abs 1-1/2 Trap Sl
Hose Clamp 3/4 X 1 3/4 Ss
Adapter Female 1 1/2
Clamp, Plastic
Scr-Pan Phil 10-24 X .50
Vac Hose-2.0 Id X 30.00 In
Recovery Tank-Blue
Gasket
Filter S/S Ball Float
Manifold-Ball Float
Drain Hose
Replacement Drain Hose Cap (for use on 56113125)
Handle Grab
Plug, Cap
Hose Clamp-Size 28-1-9/16- 2 1/2
Washer Flat 1-3/4 Id X 2-1
Lid-Clear With Ring
O-Ring for 56383435 Lid
Service Kits
Lid Kit-Recovery Tank
Kit-Ball Float Assy

560042651 - EX20

11

PARTS LIST
SOLUTION SYSTEM

5

22

23

3
26

2

2

15
19
7
11

1

17
6

4

9
10

18

8
14
16
12
13

20
25

27
9
12

EX20 - 56042651

21
24

5/2015

PARTS LIST
SOLUTION SYSTEM
Item
K1
K1
K1
K1
K1
K1
K1
K1
K1
K1

K1

K1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
[]
[]
K1

Ref. No. Qty

Description

56105204
56105205

2
2
1
4
1
3
2
3
4
2
2
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
2
1
1

Washer Flat 3/16 Zinc Plat
Nut-Nylon Lock-SS-10-32
Fhp-10-32 5-8
Screw-Php-SS-4x3/8-Sms
Screw-Bhs-Brass-10-32 x 3/8-Ms
Screw-Ph-Combo-Tapping-8 x 5/8 Ab
Strap/Buckle Cord Wrap W/Spur
Switch Rocker Dpst On/Off 20 NOTE 1
Screw 1/4-20 X 1-1/4” Allen Head SS
Wsh-Flt SAE SS 1/4
Scr, Hex Hd Loc
Scr-Pan Phil 6-32 X .31
Solution Tank-Blue
Switchplate NOTE 3 100H
Switchplate NOTE 4 100C
Switchplate NOTE 5 100SC
Wheel Axle
Gasket Switchplate
Wand Clip
Light Green 250v Assy NOTE 3
Wheel 3.00
Filter 40 Mesh S/S 1/2NPT Fem
Bolt-Php-SS-8-32x1/2
Chain-Cover
Lid-Tank-Sol
Latch-Strike-SS-No 8 Hole
Nipple PVC 1/2 N.P.T.
Gasket
Wsh,Flt SS .260 x 1.000 x .074
Jumper Wire WHT for 100SC NOTE 2
Jumper Wire BLK for 100SC NOTE 2

56105225

1

Service Kit
Kit-Hardware Solution Tank

1603
1644

56105444
56105361
56105440
56105385
56105362
56105397
56113020
56113091
56324499
207A
805USP
901A
909A
92BUSP
56105363

[ ] = Not Shown
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
NOTE 5:

5/2015

Quantity is 2 on 100C (model 56105288)
Only used on 100SC and 100 C (models 56105290 & 56105288)
Only used on 100H (model 56105289)
Only used on 100C (model 56105288)
Only used on 100SC (model 56105290)

560042651 - EX20

13

PARTS LIST
LADDER DIAGRAM – SINGLE CORD HEATED

L2

L1

MAIN POWER 1
BLU
S1
3
4

BLK

M1

1
2

WHT

M
~

PUMPS

GRN/YEL

WHT

S2
3
4

BLK

1
2

M2

ORN
WHT

M
~

GRN/YEL

VAC

WHT

S3
BLK

3
4

SW5

SW4
1 BLK
1
2
2 WHT
THERMOSTAT

BLK

1

2

GRN/YEL

CUTOUT 262 F
E1
HEAT ELEMENT3
1
2

INTERNAL TO HEATER
WHT

Kit Item
E1
M1
M2

K1
K1

14

S1
S2
S3
SW4
SW5

Ref. No. Qty

Description

56105371
56105217
56105255
56113056
1644
1644
1644

Heater 1100w 120V
Kit-Pump Complete 100PSI
Vacuum Motor, 3-Stage, 5.7
Vac Motor Brush Kit-120V (for 56105255)
Switch Rocker Dpst On/Off 20A 125-250vac ul
Switch Rocker Dpst On/Off 20A 125-250vac ul
Switch Rocker Dpst On/Off 20A 125-250vac ul
Thermostat (part of E1)
Thermal Cut-Out 262 Deg (part of E1)

1
1
1
1
1
1
1
1
1

EX20 - 56042651

K1

FP256B

1
BLK =
BLU =
GRN =
ORN =
WHT =
YEL =

Service Kit
Repair Kit Heat Bi-Metallic
Black
Blue
Green
Orange
White
Yellow

5/2015

PARTS LIST
LADDER DIAGRAM – DUAL CORD HEATED
L1

L2

MAIN POWER 1

P1

S1
BLK 3
4

BLU

1
2

1

BLU
M1

2

h

M

WHT

~

WHT

PUMPS

GRN/YEL
WHT

S2
3
4

BLK

M3
1 ORN
2
WHT

M
1~
GRN/YEL

VAC

WHT
BLK
H2
240V LAMP NEON

L1

L2
BLK

MAIN POWER 2

THERMOSTAT
SW4

S3
BLK

3
4

1 BLK 1
2

2
WHT

E1
SW5
BLK

1
2
CUTOUT 262 F

GRN/YEL

COIL, HEATING
1
2
INTERNAL TO HEATER
WHT

Kit Item
E1
H2
M1
M3

K1
K1

P1
S1
S2
S3
SW4
SW5

5/2015

Ref. No. Qty
56105372
56113091
56105217
56105255
56113056
423-120-240
1644
1644
1644

1
1
1
1
1
1
1
1
1
1
1

Description
Heater 1750w 120V
Light Green 250v Assy
Kit-Pump Complete 100PSI
Vacuum Motor, 3-Stage, 5.7
Vac Motor Brush Kit-120V (for 56105255)
Hour Meter (optional)
Switch Rocker Dpst On/Off 20A 125-250vac ul
Switch Rocker Dpst On/Off 20A 125-250vac ul
Switch Rocker Dpst On/Off 20A 125-250vac ul
Thermostat (part of E1)
Thermal Cut-Out 262 Deg (part of E1)

K1

FP256

1
BLK =
BLU =
GRN =
ORN =
WHT =
YEL =

560042651 - EX20

Service Kit
Repair Kit Heat Bi-Metallic
Black
Blue
Green
Orange
White
Yellow

15

PARTS LIST
LADDER DIAGRAM – SINGLE CORD COLD

L2

L1

MAIN POWER 1
BLU
S1
3
4

BLK

M1

1
2

WHT

M
~

PUMP-DUMP

GRN/YEL

WHT

ORN
S2
3
4

BLK

1
2

M2

ORN
WHT

M
~

GRN/YEL

VAC

WHT

Kit Item
M1
M3
S1
S2

16

Ref. No. Qty

Description

56105217
56105255
56113056
1644
1644

Kit-Pump Complete 100PSI
Vacuum Motor, 3-Stage, 5.7
Vac Motor Brush Kit-120V (for 56105255)
Switch Rocker Dpst On/Off 20A 125-250vac ul
Switch Rocker Dpst On/Off 20A 125-250vac ul

1
1
1
1
1

EX20 - 56042651

BLK =
BLU =
GRN =
ORN =
WHT =
YEL =

Black
Blue
Green
Orange
White
Yellow

5/2015

PARTS LIST
OPTIONS & ACCESSORIES
Kit Item

5/2015

Ref. No. Qty

Description

56113108
FPHT-5
FP153
56044706
FP195
FP196

1
1
1
1
1
1

Kit-Hour Meter 120/240 (can only be used on 100H)
Hand Tool Detailer S/S
Vac Hose/Pressure LN 15 Extr
Literature Pack
Vac Hose/Pressure Line 25’ 1/8
Vac Hose/Pressure Line 25’ Extension

CSW-12
CSW-12HP
56380572

1
1
1

Carpet Scrub Wand 12 Head-Lp
Carpet Scrub Wand 12 Head Doub
Aquawand Carpet Scrub Wand 13

560042651 - EX20

17

PARTS LIST
WATER FLOW DIAGRAM HEATED

1
2

3

4

5

BLUE = FRESH WATER
GREEN = 100PSI WATER FLOW
RED = 100PSI HEATED WATER FLOW
Kit Item
1
2
3
4
5

18

Ref. No. Qty

Description
Solution Tank
Fresh Water Inlet Filter
100PSI Pump
Heat Exchanger
100PSI Quick Connect

EX20 - 56042651

5/2015

PARTS LIST
WATER FLOW DIAGRAM COLD

1
2

3

4

BLUE = FRESH WATER
GREEN = 100PSI WATER FLOW
Kit Item
1
2
3
4

5/2015

Ref. No. Qty

Description
Solution Tank
Fresh Water Inlet Filter
100PSI Pump
100PSI Quick Connect

560042651 - EX20

19

14600 21st Avenue North
Plymouth, MN 55447-3408
www.clarkeus.com
Phone: 800-253-0367
Fax:
800-825-2753
©2015 Nilfisk-Advance, Inc.

A Nilfisk-Advance Brand



---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : Yes
Create Date                     : 2015:05:19 12:49:13-05:00
Modify Date                     : 2015:10:09 11:39:20-05:00
XMP Toolkit                     : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03
Metadata Date                   : 2015:10:09 11:39:20-05:00
Producer                        : Acrobat Distiller 11.0 (Windows)
Format                          : application/pdf
Title                           : untitled
Document ID                     : uuid:edfcd646-51c5-41cd-8f20-ddc4b43b19ea
Instance ID                     : uuid:74cedcff-90fa-4abe-ac47-63a0e28c5d61
Page Count                      : 20

EXIF Metadata provided by EXIF.tools