Clarke Ex20 Portable Carpet Extractor Parts Manual

: Sweepscrub Clarke-Ex20-Portable-Carpet-Extractor-Parts-Manual clarke-ex20-portable-carpet-extractor-parts-manual 1328 file product_file

Open the PDF directly: View PDF .
Page Count: 20

Form No. 56042651 5/2015 REV A

Parts List

Models: 56105288 (100C) (cold), 56105289 (100H) (heated),

56105290 (100SC) (single cord, heated)

EX20

1

2

3

GENERAL VIEW

Item Ref. No. Qty Description

1 1 Base System

2 1 Recovery System

3 1 Solution System

2 EX20 - 56042651 5/2015

PARTS LIST

5/2015 3 560042651 - EX20

PARTS LIST

Kit Item Ref. No. Qty Description

K1 1 16 Washer Flat 3/16 Zinc Plat

K1 2 2 Screw-BHS-Brass-10-32x3/8-MS

K1 3 3 Washer EPDM 7/32 X 1/8

4 805 1 Chain-Cover

5 905 2 Caster Swivel 4 Gray Non MA

K1 6 2 Nut, Hex Nyl Loc 10-24

K1 7 3 Scr- Hex SS 1/4-20 X .75

K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50

K1 9 3 Wsh, Flt SS .260 X 1.000 X .074

10 56113012 1 Solution Tank

11 56113034 2 Hinge Plate

K1 56113103 1 Kit-Hardware Solution Tank

TABLE OF CONTENTS

DESCRIPTION PAGE

General View ..................................................................................................................... 2

Decal System ................................................................................................................4 - 5

Base System Heated .................................................................................................... 6 - 7

Base System Cold ........................................................................................................8 - 9

Recovery System ...................................................................................................... 10 - 11

Solution System ........................................................................................................12 - 13

Ladder Diagram - Single Cord Heated ............................................................................. 14

Ladder Diagram - Dual Cord Heated ............................................................................... 15

Ladder Diagram - Single Cord Cold ................................................................................. 16

Options & Accessories ..................................................................................................... 17

Water Flow Diagram Heated ............................................................................................ 18

Water Flow Diagram Cold ................................................................................................ 19

WHEN ORDERING PARTS

* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit”

column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to fi nd the “Ref. No.” for

that kit.

* Specify the model and serial number of the machine.

* Use the space below to record the model and serial number for future reference.

Model _____________________________ Serial No. ________________________________

1

2

3

4

5

6

DECAL SYSTEM

4 EX20 - 56042651 5/2015

PARTS LIST

DECAL SYSTEM

Item Ref. No. Qty Description

1 4339 1 Label Caution / Extension Cord qty of 2 used on 100H (model 56105289)

2 56105380 1 Switchplate Overlay-100 SC only used on 100SC (model 56105290)

56105381 1 Switchplate Overlay-100 only used on 100H (model 56105289)

56105441 1 Switchplate Overlay 100C only used on 100C (model 56105288)

3 56113166 1 Decal-EX20

4 56380692 1 Label Danger Electric Shock

5 1503A 1 Label Danger Electric Shock NOTE 1

6 2001A-CRI 2 Decal-CRI Bronze NOTE 1

NOTE 1 = Only used on 100H (models 56105289)

5/2015 5 560042651 - EX20

PARTS LIST

16

TO HEATER OUTLET

TO PUMP OUTLET

TO PUMP INLET

TO BARB FITTING ON SOLUTION TANK

TO BARB FITTING

ON HEATER INLET

TO 90

ELBOW (1280)

1

2

2 3

5

6

7

8

9

10

13

14

15

16

19

20 21

22

24

25

27

28

30

30 30

31

34

35

36

37

43

45

46

TO VACUUM MOTOR OUTLET

1

1

1

1

2

2

2

2

2

4

11

12

14

26

29

38

39

40

44

48

49

42

41

47

32

33

23

2

50 51

17

52 53

54

55

6 EX20 - 56042651 5/2015

PARTS LIST

BASE SYSTEM HEATED

BASE SYSTEM HEATED

Kit Item Ref. No. Qty Description

K1 1 15 Nut-Nylock-Zp-1-4-20

K1 2 34 Washer Flat 3/16 Zinc Plat

3 79 3 Tie, 8” Black

K1 4 4 Bolt-Hex-Ss-Zinc Plate-1/4-20x1-1/4

K1 5 3 Screw-Fhp-Ss-2x1/4-Sms

6 313 1 Hose S/S Braided Tefl on 1/4

7 801 2 Hinge Pin Rod S/S 1/4 X

K1 8 1 Screw 2-56 X1 Panhead Philip

K1 9 1 Nut. Finish 2-56 Thread Zp

10 1280 1 Elbow 90 Deg 1/4 Fpt X 1/4 F

K1 11 3 Bolt 1/4 X 20 6l Full Threa

12 2013 1 Gasket 1 Side Adhesive 5-1/2 O

13 2092 2 Wheel 12”X1” Black On Gray 1/2” Axle

K1 14 5 Scr- Hex SS 1/4-20 X .75

K1 15 8 Scr, Hex Hd Loc

16 56009005 6 Scr, Pan Phil Ss Type AB 10-16 X .75

17 56105341 1 Base-100 PSI SC NOTE 1

56105243 1 Base-100 PSI NOTE 2

[ ] 56105258 1 Harness-Main

19 56105370 2 Wand Bracket

20 56105371 1 Heater 1100w 120V NOTE 1

56105372 1 Heater 1750w 120V NOTE 2

21 56105398 1 Hose 3/8 Id Red

22 56105399 1 Hose 3/8 Id Red

23 56105407 1 Gasket-Poron 1/4x1/2x16.5

24 56105408 1 Gasket-Poron 1/4x1/2x63.5

25 56105262 1 Power Cord Pigtail-Yellow

K2 26 3 Term .250 Ins Tab

27 56463650 1 Handle Grab

Kit Item Ref. No. Qty Description

28 56471194 1 Latch Assembly

K2 29 2 Hose Barb Nylon 90 3/8 X 3/8

K1 30 3 Washer 1 Od X 9/16 Id X

31 116A 1 Bushing 3/4 X 9/16

32 156USP 1 Hose Clamp-Size 28-1-9/16- 2 1/2

33 166USP 4 Hose Clamp-SS-3/8-7/8

34 198USP 1 Hose Clamp 48 3-1/2dia 9

35 27AUSP 2 Axel Cap Black Pal Nut

K1 36 1 Washer Brass Half Hard 1 X

K1 37 2 Bolt-Php-SS-8-32x1/2

38 56105255 1 Vacuum Motor, 3-Stage, 5.7

56113056 1 Vac Motor Brush Kit-120V (for 56105255)

39 430A 1 Vac Hose 2” ID X 13.5 Black Rubber

40 4404C 1 Tank Mate Bar

41 455USP 1 Mount Heat Exchanger

42 459USP 1 Louver 2-1/2 Gray Plastic

43 45USP 1 Quick Disconnect Plug Male

K2 44 1 Pump 100 PSI

45 905USP 2 Caster Swivel 4 Gray Non Ma

46 910-1863 1 Axel Rod Zinc Plated 1/2 Ro

47 92AUSP 1 Nipple Stainless Steel 1/4 Pip

48 MA-6 1 Manifold For Cobra Black

49 56105263 1 Power Cord Pigtail-Red NOTE 2

50 1312 3 Mounting Pad

51 35 3 Tie 4 Black Weather Resis

52 16 4 Nut Nylon Lock 6/32 Z.P. NOTE 4

53 56002431 4 Wsh Flt SAE 4 NOTE 4

54 56183523 2 Terminal Block NOTE 3

55 56002857 4 Scr Pan Phil 6-32 X .88 NOTE 4

[ ] SUBSYP1 1 Syphon-Hose-HHP-12

[ ] 2154 2 Power Cord 12/3 SJTW 25 Y NOTE 3

Service Kits

K1 56105216 1 Kit-Hardware Base

K2 56105217 1 Kit-Pump Complete 100PSI

[ ] FP256 1 Repair Kit Heat Bi-Metallic NOTE 2

[ ] FP256B 1 Repair Kit Heat Bi-Metallic NOTE 1

[ ] = Not Shown

NOTE 1: Only used on 100SC (model 56105290)

NOTE 2: Only used on 100H (model 56105289)

NOTE 3: Qty of 1 used on 100SC (model 56105290)

NOTE 4: Qty of 2 used on 100SC (model 56105290)

5/2015 7 560042651 - EX20

PARTS LIST

TO BARB FITTING

ON SOLUTION TANK

TO VACUUM

MOTOR OUTLET

1

2

1

2

3

4

22

2

2

1

1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

21

22 23

24

25

26

27

28

29

30

31

31

31

32

33 34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

TO PUMP INLET

TO BARB FITTING (318AB)

TO PUMP OUTLET

8 EX20 - 56042651 5/2015

PARTS LIST

BASE SYSTEM COLD

BASE SYSTEM COLD

Kit Item Ref. No. Qty Description

K1 1 11 Nut Nylock 1/4 -20 Zinc Pla

K1 2 22 Washer Flat 3/16 Zinc Plat

3 16 2 Nut Nylon Lock 6/32 Z.P.

4 35 3 Tie 4 Black Weather Resis

5 79 3 Tie, 8” Black

K1 6 4 Bolt-Hex-SS-Zinc Plate-1/4-20 x 1-1/4

K1 7 3 Screw-Fhp-SS-2 x 1/4-Sms

8 801 2 Hinge Pin Rod S/S 1/4 X

K1 9 1 Screw 2-56 X1 Panhead Philip

K1 10 1 Nut. Finish 2-56 Thread Zp

11 1312 3 Mounting Pad

K1 12 3 Bolt 1/4 X 20 6l Full Threa

13 2013 1 Gasket 1 Side Adhesive 5-1/2 O

14 2092 2 Wheel 12”X1” Black On Gray 1/2” Axle

15 56002431 2 Wsh, Flt SAE #4

K1 16 1 Scr- Hex SS 1/4-20 X .75

17 56002857 2 Scr-Pan Phil 6-32 X .88

K1 18 8 Scr-Hex Hd Loc 1/4-20 x .50

19 56105255 1 Vac Motor-13A-120V-3 Stage

[ ] 56105258 1 Harness-Main

21 56105262 1 Power Cord Pigtail-Yellow

22 56105398 1 Hose 3/8 ID Red

23 56105399 1 Hose 3/8 ID Red

24 56105407 1 Gasket-Poron 1/4 x 1/2 x 16.5

25 56105408 1 Gasket-Poron 1/4 x 1/2 x 63.5

26 56105456 1 Base-Clarke-100C

K2 27 3 Term .250 Ins Tab

Kit Item Ref. No. Qty Description

28 56183523 1 Terminal Block

29 56471194 1 Latch Assembly

K2 30 2 Hose Barb Nylon 90 3/8 x 3/8

K1 31 3 Washer Fiber 1 x 9/16 x 1/16

32 116A 1 Bushing 3/4 X 9/16

33 156USP 1 Hose Clamp-Size 28-1-9/16- 2 1/2

34 166USP 4 Hose Clamp 3/8-7/8

35 27AUSP 2 Axel Cap Black Pal Nut

36 318AB 1 Hose Barb Solution Tank Standard

K1 37 1 Washer Brass Half Hard 1 X

K1 38 2 Bolt 8-32 X 1/2 Pan Head

39 430A 1 Vac Hose 2” ID X 13.5 Black Rubber

40 4404C 1 Tank Mate Bar

41 459USP 1 Louver 2-1/2 Gray Plastic

42 45USP 1 Quick Disconnect Plug 1/4 NPT

K2 43 1 Pump 100 PSI

44 905USP 2 Caster Swivel 4 Gray Non Ma

45 910-1863 1 Axel Rod Zinc Plated 1/2 Ro

46 91USP 1 Elbow 90 Deg Angle 1/4 Male

47 92AUSP 1 Nipple Stainless Steel 1/4 Pip

48 MA-6 1 Manifold For Cobra Black

[ ] SUBSYP1 1 Syphon-Hose-HHP-12

[ ] 2154 2 Power Cord 12/3 SJTW 25 Y

Service Kits

K1 56105216 1 Kit-Hardware Base

K2 56105217 1 Kit-Pump Complete 100PSI

[ ] = Not Shown

5/2015 9 560042651 - EX20

PARTS LIST

Connect to Manifold

In Base System

1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

19

9

13

20

10 EX20 - 56042651 5/2015

PARTS LIST

RECOVERY SYSTEM

RECOVERY SYSTEM

Kit Item Ref. No. Qty Description

K1 1 6 Screw-Php-Ss-6x1/2-Sms

K2 2 6 Screw H-Low 8 x 3/8 PA

3 935 3 IN PVC Pipe 1-1/2 Sch 40 (3 in.)

K1 4 1 Gasket-Lid-Xlpe-6.5idx3/16 Thick

K2 5 1 Adapter Abs 1-1/2 Trap Sl

6 1518 1 Hose Clamp 3/4 X 1 3/4 Ss

7 1528 1 Adapter Female 1 1/2

8 56392171 1 Clamp, Plastic

9 56001993 4 Scr-Pan Phil 10-24 X .50

10 56105241 1 Vac Hose-2.0 Id X 30.00 In

11 56105448 1 Recovery Tank-Blue

12 56105363 1 Gasket

K2 13 1 Filter S/S Ball Float

K2 14 1 Manifold-Ball Float

15 56113125 1 Drain Hose

56113126 1 Replacement Drain Hose Cap (for use on 56113125)

16 56463650 1 Handle Grab

17 56900041 2 Plug, Cap

18 156USP 2 Hose Clamp-Size 28-1-9/16- 2 1/2

K2 19 1 Washer Flat 1-3/4 Id X 2-1

K1 20 1 Lid-Clear With Ring

56383436 1 O-Ring for 56383435 Lid

Service Kits

K1 56105214 1 Lid Kit-Recovery Tank

K2 56105237 1 Kit-Ball Float Assy

5/2015 11 560042651 - EX20

PARTS LIST

22

26

4

8

9

9

10

27

12

13

14

16

18

20

21

24

1

2

2

3

5

6

7

11

15

17

19

23

25

12 EX20 - 56042651 5/2015

PARTS LIST

SOLUTION SYSTEM

SOLUTION SYSTEM

Item Ref. No. Qty Description

K1 1 2 Washer Flat 3/16 Zinc Plat

K1 2 2 Nut-Nylon Lock-SS-10-32

K1 3 1 Fhp-10-32 5-8

K1 4 4 Screw-Php-SS-4x3/8-Sms

K1 5 1 Screw-Bhs-Brass-10-32 x 3/8-Ms

K1 6 3 Screw-Ph-Combo-Tapping-8 x 5/8 Ab

7 1603 2 Strap/Buckle Cord Wrap W/Spur

8 1644 3 Switch Rocker Dpst On/Off 20 NOTE 1

K1 9 4 Screw 1/4-20 X 1-1/4” Allen Head SS

K1 10 2 Wsh-Flt SAE SS 1/4

K1 11 2 Scr, Hex Hd Loc

K1 12 1 Scr-Pan Phil 6-32 X .31

13 56105444 1 Solution Tank-Blue

14 56105361 1 Switchplate NOTE 3 100H

56105440 1 Switchplate NOTE 4 100C

56105385 1 Switchplate NOTE 5 100SC

15 56105362 2 Wheel Axle

16 56105397 1 Gasket Switchplate

17 56113020 1 Wand Clip

18 56113091 1 Light Green 250v Assy NOTE 3

19 56324499 2 Wheel 3.00

20 207A 1 Filter 40 Mesh S/S 1/2NPT Fem

K1 21 2 Bolt-Php-SS-8-32x1/2

22 805USP 1 Chain-Cover

23 901A 1 Lid-Tank-Sol

24 909A 1 Latch-Strike-SS-No 8 Hole

25 92BUSP 1 Nipple PVC 1/2 N.P.T.

26 56105363 1 Gasket

K1 27 2 Wsh,Flt SS .260 x 1.000 x .074

[ ] 56105204 1 Jumper Wire WHT for 100SC NOTE 2

[ ] 56105205 1 Jumper Wire BLK for 100SC NOTE 2

Service Kit

K1 56105225 1 Kit-Hardware Solution Tank

[ ] = Not Shown

NOTE 1: Quantity is 2 on 100C (model 56105288)

NOTE 2: Only used on 100SC and 100 C (models 56105290 & 56105288)

NOTE 3: Only used on 100H (model 56105289)

NOTE 4: Only used on 100C (model 56105288)

NOTE 5: Only used on 100SC (model 56105290)

5/2015 13 560042651 - EX20

PARTS LIST

LADDER DIAGRAM – SINGLE CORD HEATED

Kit Item Ref. No. Qty Description

E1 56105371 1 Heater 1100w 120V

M1 56105217 1 Kit-Pump Complete 100PSI

M2 56105255 1 Vacuum Motor, 3-Stage, 5.7

56113056 1 Vac Motor Brush Kit-120V (for 56105255)

S1 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

S2 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

S3 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

K1 SW4 1 Thermostat (part of E1)

K1 SW5 1 Thermal Cut-Out 262 Deg (part of E1)

Service Kit

K1 FP256B 1 Repair Kit Heat Bi-Metallic

BLK = Black

BLU = Blue

GRN = Green

ORN = Orange

WHT = White

YEL = Yellow

14 EX20 - 56042651 5/2015

PARTS LIST

L2

L1

MAIN POWER 1

INTERNAL TO HEATER

VAC

PUMPS

E1

WHT

GRN/YEL

WHT

BLK

BLU

WHT

BLK

GRN/YEL

GRN/YEL

WHT

WHT

ORN WHT

BLKBLK BLK

M

~

M1

SW5

CUTOUT 262 F

1 2

S3

1

2

3

4

S1

1

2

3

4

S2

1

2

3

4

M

~

M2

SW4

THERMOSTAT

1 2

HEAT ELEMENT3

1 2

LADDER DIAGRAM – DUAL CORD HEATED

Kit Item Ref. No. Qty Description

E1 56105372 1 Heater 1750w 120V

H2 56113091 1 Light Green 250v Assy

M1 56105217 1 Kit-Pump Complete 100PSI

M3 56105255 1 Vacuum Motor, 3-Stage, 5.7

56113056 1 Vac Motor Brush Kit-120V (for 56105255)

P1 423-120-240 1 Hour Meter (optional)

S1 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

S2 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

S3 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

K1 SW4 1 Thermostat (part of E1)

K1 SW5 1 Thermal Cut-Out 262 Deg (part of E1)

Service Kit

K1 FP256 1 Repair Kit Heat Bi-Metallic

BLK = Black

BLU = Blue

GRN = Green

ORN = Orange

WHT = White

YEL = Yellow

5/2015 15 560042651 - EX20

PARTS LIST

L1 L2

L1 L2

MAIN POWER 1

INTERNAL TO HEATER

PUMPS

VAC

MAIN POWER 2

E1

BLK

GRN/YEL

WHT

BLU

WHT

BLK

GRN/YEL

GRN/YEL

BLK

BLK

WHT

ORN

BLK BLK

WHT

BLK

WHT

WHT

BLU

WHT

M

~

M1M1

S1

1

2

3

4

SW5

CUTOUT 262 F

1 2

h

P1

h

P1

1 2

SW4

THERMOSTAT

1 2

COIL, HEATING

1 2

S3

1

2

3

4

H2

240V LAMP NEON

M

1~

M3

S2

1

2

3

4

LADDER DIAGRAM – SINGLE CORD COLD

Kit Item Ref. No. Qty Description

M1 56105217 1 Kit-Pump Complete 100PSI

M3 56105255 1 Vacuum Motor, 3-Stage, 5.7

56113056 1 Vac Motor Brush Kit-120V (for 56105255)

S1 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

S2 1644 1 Switch Rocker Dpst On/Off 20A 125-250vac ul

BLK = Black

BLU = Blue

GRN = Green

ORN = Orange

WHT = White

YEL = Yellow

L2

L1

MAIN POWER 1

VAC

PUMP-DUMP

WHT

BLK

BLU

WHT

BLK

GRN/YEL

GRN/YEL

WHT

ORN WHT

M

~

M1

S1

1

2

3

4

S2

1

2

3

4

M

~

M2

ORN

16 EX20 - 56042651 5/2015

PARTS LIST

OPTIONS & ACCESSORIES

Kit Item Ref. No. Qty Description

56113108 1 Kit-Hour Meter 120/240 (can only be used on 100H)

FPHT-5 1 Hand Tool Detailer S/S

FP153 1 Vac Hose/Pressure LN 15 Extr

56044706 1 Literature Pack

FP195 1 Vac Hose/Pressure Line 25’ 1/8

FP196 1 Vac Hose/Pressure Line 25’ Extension

CSW-12 1 Carpet Scrub Wand 12 Head-Lp

CSW-12HP 1 Carpet Scrub Wand 12 Head Doub

56380572 1 Aquawand Carpet Scrub Wand 13

5/2015 17 560042651 - EX20

PARTS LIST

3

5

1

2

4

WATER FLOW DIAGRAM HEATED

BLUE = FRESH WATER

GREEN = 100PSI WATER FLOW

RED = 100PSI HEATED WATER FLOW

Kit Item Ref. No. Qty Description

1 Solution Tank

2 Fresh Water Inlet Filter

3 100PSI Pump

4 Heat Exchanger

5 100PSI Quick Connect

18 EX20 - 56042651 5/2015

PARTS LIST

3

4

1

2

WATER FLOW DIAGRAM COLD

BLUE = FRESH WATER

GREEN = 100PSI WATER FLOW

Kit Item Ref. No. Qty Description

1 Solution Tank

2 Fresh Water Inlet Filter

3 100PSI Pump

4 100PSI Quick Connect

5/2015 19 560042651 - EX20

PARTS LIST

A Nilfi sk-Advance Brand

14600 21st Avenue North

Plymouth, MN 55447-3408

www.clarkeus.com

Phone: 800-253-0367

Fax: 800-825-2753

©2015 Nilfi sk-Advance, Inc.