Convertamatic 26D Parts Manual
2016-02-22
: Sweepscrub Convertamatic 26D Parts Manual Convertamatic_26D_parts_manual 1226 file product_file
Open the PDF directly: View PDF 
.
Page Count: 40
| Download | |
| Open PDF In Browser | View PDF |
Convertamatic™
Parts List
Advance Models: 56315000(24D-C), 56315001(26D), 56315002(28D),
56315003(24C-C), 56315004(28D-C), 56315005(28C-C), 56315006(X24D-C),
56315007(X24C-C), 56315008(26D-C), 56315009(X26D-C), 56315010(26C-C),
56315011(X26C-C), 56315012(X28D-C), 56315013(X28C-C), 56315804(32D-C)
56315805(X32D-C)
11/04 revised 1/11 FORM NO. 56042451
04-11
TABLE OF CONTENTS
Convertamatic™
09-8
1
DESCRIPTION
PAGE
Chassis System ................................................................................................. 2-3
Chassis System (squeegee linkage assy before SN1915725) ......................... 4-5
Chassis System (squeegee linkage assy after SN1915724) ............................ 6-7
Decal System..................................................................................................... 8-9
Recovery System........................................................................................... 10-11
Scrub System-Disk (24”, 26”, 28”) ................................................................. 12-13
Scrub System-Disk (32”)................................................................................ 14-15
Scrub System-Cylindrical............................................................................... 16-17
Solution System / Electrical-1 ........................................................................ 18-19
Solution System / Electrical-2 ........................................................................ 20-21
Chemical Assembly (AXP Models Only) ........................................................ 22-23
Paddle Assembly ........................................................................................... 24-25
Squeegee Assembly ...................................................................................... 26-27
Wiring Diagram (before September 2009) ..................................................... 28-29
Wiring Diagram (after August 2009) .............................................................. 30-31
Optional Kits & Accessories ................................................................................ 32
Brush Selector Guide-Disk ................................................................................. 33
Brush Selector Guide-Cylindrical ........................................................................ 34
WHEN ORDERING PARTS
*
Use the part numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
FORM NO. 56042451
2
FORM NO. 56042451
CHASSIS SYSTEM
Convertamatic™
04-11
09-8
04-11
11-1
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*
*
*
*
*
*
23
24
25
26
27
28
29
30
31
32
33#
34
35
36
37
39#
40#
41
42
43
44
45
CHASSIS SYSTEM
Convertamatic™
Ref. No. Qty
Description
56003312
56003389
56370878
56001879
56001939
56001954
56002022
56002708
56002768
56002832
56003012
56003179
56003405
56003435
56003637
56009241
56900033
56219932
56244991
56262180
56315115
56315062
56315377
56315378
56315379
56380497
56380503
56380161
56315076
56315080
56315108
56315111
56315154
56315165
56315179
56315234
56380499
56315239
56315258
56381476
56315296
56365555
56391802
56409152
56381475
56381474
56009030
56467544
56002220
56900756
56380496
Nut, Hex Nyl Loc M12-1.75
Nut, Hex Nyl Loc M8-1.25
Bearing, Sleeve
Wsh, Flt SAE 1/2
Wsh, Flt SAE 5/16
Wsh, Flt SAE #10
Wsh, Flt SAE 5/8
Nut, Hex Nyl Loc 1/4-20
Nut, Hex Nyl Loc 10-24
Nut, Hex Nyl Loc-Thin 10-24
Scr, Hex Hd SS 5/16-18x.75
Scr, Hex Thd To Hd M8-1.25x20mm
Nut, Hex Nyl Loc SS M8x1.25
Scr, Hex Hd SS 8-1.25x20mm
Scr, Hex M12-1.75x40mm
Scr, Hex Hd 3/8-16x4.25
Barb, 90 Elbow 3/8 X 1/2 NPT
Clamp, Hose SAE #6
Hose-PVC .38 X 15.00
Hose, Spiral .500
Wheel, Drive TSBUS2006-941
Transaxle, 24V (M1) TSBUS2008-1014
Motor
Carbon Brush
Neoprene Mounting Sleeve
Transaxle Kit TSBUS2008-1014
Transaxle Hub Kit TSBUS2008-1018
Kit-Coupling
Weldment, Chassis TSBUS2005-895
Bushing
Pump, 24VDC (M8)
Cylindrical Mount
Bushing, Spacer
Assembly, Squeegee Linkage
Linkage Arm
Plate NOTE 1
Plate, Transaxle NOTE 2
Linkage Arm only used before May 2007
Shim
Bracket, Filter Mount NOTE 4
Solution Filter
Caster Swivel 4.0 x 2.0
Hose, Spiral .375
Barb, 90 Elbow 1/2 X 1/2npt
Ball Valve NOTE 4
Nipple NOTE 4
Scr, Pan Phil Thd Form 10-24 x .38
Chain
Wsh, Flt STD 5/16
Clip, Conduit
Shim, Transaxle Angle NOTE 3
2
4
2
2
4
2
4
10
2
1
3
4
4
4
2
1
1
6
1
1
2
1
1
4
2
A/R
A/R
1
1
2
1
2
1
1
2
2
2
1
2
1
1
1
1
1
1
1
1
1
2
1
2
3
* = Not Shown
# = Revised or new since last update
NOTE 1: Used on Convertamatic 26D before SN 2059972 and all other models before SN 2062812.
NOTE 2: Used on Convertamatic 26D after SN 2059972 and all other models after SN 2062812.
NOTE 3: Only used on machines between the following serial numbers;
Convertamatic 26D - between SN 2059972 & 2063621.
All models except Convertamatic 26D – between SN 2062812 & 2063621.
#NOTE 4: 56315260(Bracket), 56315607(Ball Valve) & 56412182(Nipple) are no longer used in production and no longer available. If you need to replace any of these items please
order Ball Valve Bracket Kit 56381521.
FORM NO. 56042451
4
FORM NO. 56042451
CHASSIS SYSTEM (squeegee linkage assy before SN1915725)
Convertamatic™
04-11
06-4
04-11
10-4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CHASSIS SYSTEM (squeegee linkage assy before SN1915725)
Convertamatic™
Ref. No. Qty
Description
56315165
56185264
56250414
56324350
56331076
56471220
56475480
56001833
56001836
56002098
56002840
56002850
56002852
56002880
56003123
56003682
56003692
56009084
56315082
56315151
56315153
56315180
56315196
56315240
56315245
56315295
56315338
Squeegee Linkage Assembly
Bearing, Flange
Bearing, Flange
Wheel
Collar
Bushing
Knob
Scr, Hex Hd 1/4-20x1.50
Scr, Hex Hd 1/4-20x.62
Wsh, Flt SAE 1/4
Nut, Hex Nyl Loc-Thin 1/4-20
Nut, Hex Nyl Loc-Thin SS 1/4-20
Nut, Hex Nyl Loc-Thin SS 3/8-16
Scr, Hex Loc SS 1/4-20 x 1.75
Scr, Soc Set 10-24x.38
Scr, Soc Shd .50 X .50 X 3/8-16
Scr, Soc Shd .50 X .75 X 3/8-16
Scr, Soc Set Loc 10-24x.19
Pin
Bracket, Squeegee Mount
Bracket, Wheel
Bracket, Squeegee Level
Weldment, Squeegee
Rod, Adjustment
Bushing, Squeegee Cable
Spring, Extension
Linkage Arm
1
8
2
1
2
1
1
1
2
1
3
1
8
1
1
6
2
2
1
1
1
1
1
1
1
2
4
5
FORM NO. 56042451
6
FORM NO. 56042451
CHASSIS SYSTEM (squeegee linkage assy after SN1915724)
Convertamatic™
04-11
08-4
04-11
10-4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CHASSIS SYSTEM (squeegee linkage assy after SN1915724)
Convertamatic™
Ref. No. Qty
Description
56315165
56324350
56331076
56315580
56475480
56001833
56001836
56002063
56002091
56002098
56002840
56002850
56002852
56002880
56003123
56009084
56250414
56315941
56315067
56315068
56315082
56315151
56315153
56315196
56315240
56315245
56315295
56315713
56002940
Squeegee Linkage Assembly
Wheel
Collar
Bushing
Knob
Scr, Hex 1/4-20 X 1.50
Scr, Hex 1/4-20 X .62
Wsh, Flt SAE 3/8
Scr, Hex 3/8-16 X 2.00
Wsh, Flt SAE 1/4
Nut, Hex Nyl Loc-Thin 1/4-20
Nut, Hex Nyl Loc-Thin SS 1/4-20
Nut, Hex Nyl Loc-Thin SS 3/8-16
Scr, Hex Loc SS 1/4-20 x 1.75
Scr, Soc Set 10-2 4x .38
Scr, Soc Set Loc 10-24 X .19
Bearing, Flange
Linkage Arm, Molded
Spacer, Phenolic
Spacer, Phenolic
Pin
Bracket, Squeegee Mount
Bracket, Wheel
Weldment, Squeegee
Rod, Adjustment
Bushing, Squeegee Cable
Spring, Extension
Bracket, Squeegee Level
Wsh, Flt SAE SS 5/8
1
1
2
1
1
1
2
14
8
1
3
1
8
1
1
2
2
4
6
2
1
1
1
1
1
1
2
1
2
7
FORM NO. 56042451
8
FORM NO. 56042451
DECAL SYSTEM
Convertamatic™
04-11
10-9
04-11
10-9
Item
1
2
3
4
6
7
8
DECAL SYSTEM
Convertamatic™
Ref. No. Qty
Description
56014601
56016688
56016689
56315706
56016690
56054192
56016349
56014450
Decal, Caution
Decal, Battery Wiring
Decal, Convertamatic
Decal, Convertamatic AXP
Decal, Circuit Breaker
Decal, Charger
Decal, Advance
Decal, Patent Number
1
1
2
2
1
1
1
1
9
FORM NO. 56042451
10
FORM NO. 56042451
RECOVERY SYSTEM
Convertamatic™
04-11
08-4
04-11
10-9
Item
1
2
3
*
*
4
5
6
7
8
9
10
11
12
13
14
15
16
17
**
*
*
18
19
20
21
22
23
24
25
26
27
28
29
30
31
RECOVERY SYSTEM
Convertamatic™
Ref. No. Qty
Description
56315375
56412154
56412218
56397098
56380529
56001906
56001993
56002053
56477613
56002098
56002145
56002849
56002896
56002919
56003003
56009005
56315346
56305464
56601400
56601410
56601411
56601412
56315779
56315176
56315096
56315098
56315099
56315102
56315141
56315220
56315257
56315268
56315272
56315293
56315303
56440213
Foam, Acoustical
Gasket, Vacuum Duct
Motor, Vac 24vdc (M4) TSBUS2009-1036
Carbon Brush set of 2 (for 56412218) NOTE 3
Carbon Brush set of 2 (for 56412218) NOTE 3
Wsh, Flt STD 1/4
Scr, Pan Phil 10-24x.50
Wsh, Flt STD #10
Tie, Cable
Wsh, Flt SAE 1/4
Scr, Pan Phil 1/4-20x.50
Nut, Hex Nyl Loc-Thin SS 10-24
Scr, Pan Phil SS 10-24x.62
Wsh, Flt STD SS #10
Scr, Pan Phil 5/16-18x.62
Scr, Pan Phil SS Type B 10-16 x .75
Plate
Plug,3/4 Hex Pipe NOTE 1
Drain Hose NOTE 2
Drain Hose Extension (for use with 56601400)
Drain Hose Cap Kit
Drain Hose Kit NOTE 2
Tank, Recovery
Cover, Recovery Tank
Switch, Electromagnetic (S4)
Gasket
Screen, Fan Inlet
Shroud, Vac Motor
Mount, Vibration
Gasket, Recovery Lid
Clamp, P
Vac Hose Assy.
Cable Assy
Hinge
Retaining, Strap
Clamp, Hose SAE #32
1
1
1
1
1
1
5
4
3
3
3
2
2
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
2
2
11
* = Not Shown
** = Optional
NOTE 1: Not used after March 2008.
NOTE 2: Drain Hose 56397142 has been replaced by Drain Hose 56601400 in production. When replacing 56397142 you need to order Drain Hose Kit
56601412.
NOTE 3: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfisk-Advance order Carbon Brush Set 56380529.
FORM NO. 56042451
12
FORM NO. 56042451
SCRUB SYSTEM - DISK (24”, 26”, 28”)
Convertamatic™
04-11
09-3
04-11
09-12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
*
*
21
22
SCRUB SYSTEM - DISK (24”, 26”, 28” )
Convertamatic™
Ref. No. Qty
Description
56002959
56324350
56001879
56002910
56002938
56003120
56002201
56003438
56003472
56109651
56003533
56003674
56003679
56003693
56109652
56257534
56315759
56315742
56315588
56315587
56315586
56315056
56315376
56397138
56315060
56315161
Pin, Cotter Hair NOTE 3
Wheel
Wsh, Flt SAE 1/2 NOTE 3
Wsh, Flt SAE SS 3/8
Wsh, Flt SAE SS 5/16
Pin, Cotter Hair .0915 X .375
Scr, Soc Hd 5/16-18 x 1.50 NOTE 5
Nut, Hex Nyl Loc SS M10x1.5
Scr, Soc Shd .38 X 1.00 X 5/16-18
Brush Plate Assy (30-37) NOTE 5 / TSBUS2009-1039
Scr, Hex Hd SS M10-1.5x20mm
Scr Hex Loc SS 3/8-24 X .62
Pin, Ring .50 X 1.63
Rivet, Nylon Tree Push-In (.218)
Brush Plate Assy (30-37) NOTE 5 / TSBUS2009-1039
Hose, PVC .375
Band Clamp (28”)
Band Clamp (24”, 26”)
Scrub Deck, Disc, Cast, 28 NOTE 2
Scrub Deck, Disc, Cast, 26 NOTE 2
Scrub Deck, Disc, Cast, 24 NOTE 2
Asm, Motor And Gear Unit, .42hp (M2 / M3)
Carbon Brush
Brush Spring
Hose, PVC .375
Pin
3
1
2
8
1
2
2
4
1
1
4
8
2
3
1
1
1
1
1
1
1
2
4
4
1
1
Item
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
13
Ref. No. Qty
Description
56315718
1
56315719
1
56315275
56315274
56315754
56315753
56315752
56315339
56397300
56315373
56002769
56601118
56109653
56009247
56601520
61658a
56601056
56366455
56009002
1
1
1
1
1
1
1
2
4
1
1
3
1
1
1
1
1
Weld’t, Deck Actuator (24”, 26”) NOTE 2
NOTE 3
Weld’t, Deck Actuator (28”) NOTE 2
NOTE 3
Skirt, Rubber (26”)
Skirt, Rubber (24”, 28”)
Bumper, Extruded (28”) NOTE 4
Bumper, Extruded (26”) NOTE 4
Bumper, Extruded (24”) NOTE 4
Bracket
Tee, Barb NOTE 1
Weld’t, Deck Mount Brkt NOTE 2
Nut, Hex Nyl Loc 3/8-16 NOTE 2
Brush Plate NOTE 5
Spring Retainer NOTE 5
Scr, Pan Phil Plastite 10-14 X .38 NOTE 5
Gimbal, Motor NOTE 5
Collar, Brush Driver NOTE 5
Spring, Brush Holder NOTE 5
Plate, Stop NOTE 5
Wsh, Flt .266 X .906 X .060 NOTE 5
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose (56456830) to the scrub deck
has been replaced in production with a single 1/2” diameter hose (56264318). If ordering Tee 56397300 for a machine with this previous design solution hose you will also need to
order Solution Hose 56264318. See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1.
NOTE 2: The Deck Casting (item #19) has been redesigned. The old style castings (56315053 - 28”, 56315054 - 26” & 56315055 – 24”) are no longer available. If you have a
machine built prior to this change (old style deck assembly DOES NOT include item 38) and need to replace one of these deck castings you need to order one of the kits listed
below. These kits include items (8, 11, 14, 19, 23, 38, 39).
Old Deck
56315053 (28”)
56315054 (26”)
56315055 (24”)
Order Kit
56315727
56315726
56315725
NOTE 3: Actuator Weldment Item #23 has been redesigned (in April of 2007) to accommodate a new upper deck linkage
arm (see Solution System / Electrical-1). The redesigned weldment is backwards compatible to the previous design. The
new design does not use item #3 and the quantity of item #1 is reduced to 2.
NOTE 4: Extruded Bumpers PNs 56315318, 56315277 & 56315276 are obsolete. If you need to replace one of these
bumpers please order one of the kits listed below.
Old Bumper
56315318 (28”)
56315277 (26”)
56315276 (24”)
Order Kit
56315764
56315763
56315762
NOTE 5: Drive Lugs 56396080 and 56396081 are both obsolete and replaced by 56109625 and 56109626 respectively.
The old individual parts are still available for replacement and listed below.
Item
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Ref. No. Qty
Description
56396080
56396081
56003335
56003477
56009107
56314108
56002938
56003405
56003639
56009030
56009096
56407053
56314030
56397081
Lug, Counterclockwise (40-51) NOTE 5
Lug, Clockwise (40-51) NOTE 5
Scr Hex Loc SS 5/16-18 X .88
Scr, Hex Loc SS M8-1x25mm
Wsh, Flt SS .378 X 1.000 X .120
Hub, Drive
Wsh, Flt SAE SS 5/16
Nut, Hex Nyl Loc SS M8-1.25
Scr, Hex Hd SS M8-1.25 x 25mm
Scr, Pan Phil Thd Form 10-24 x .38
Wsh, Flt .193 x .875 x .060
Thermoid Disk
Brush Holder
Spring Retainer
1
1
2
6
2
2
6
3
3
1
1
2
1
1
FORM NO. 56042451
14
FORM NO. 56042451
SCRUB SYSTEM - DISK (32”)
Convertamatic™
04-11
09-3
04-11
09-12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
*
*
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
SCRUB SYSTEM - DISK (32”)
Convertamatic™
Ref. No. Qty
Description
56002769
56002850
56002859
56002910
56002201
56002959
56002880
56003120
56109651
56003338
56003438
56109652
56003533
56003679
56003693
56396195
56397300
56049261
56397301
56315056
56315376
56397138
56315161
56315339
56315859
56315626
56315755
56315761
56315821
56315823
56315826
56315580
56601118
56109653
56009247
56601520
61658a
56601056
56366455
56009002
Nut, Hex Nyl Loc 3/8-16
Nut, Hex Nyl Loc-Thin SS 1/4-20
Wsh, Flt SAE SS 1/4
Wsh, Flt SAE SS 3/8
Scr, Soc Hd 5/16-18 x 1.50 NOTE 1
Pin, Cotter Hair
Scr, Hex Loc SS 1/4-20 X 1.75
Pin, Cotter Hair .0915 X .375
Brush Plate Assy (32-39) NOTE 1 / TSBUS2009-1039
Scr, Hex Loc SS 3/8-16 X .75
Nut, Hex Nyl Loc SS M10-1.5
Brush Plate Assy (32-39) NOTE 1 / TSBUS2009-1039
Scr, Hex SS M10-1.5 X 20mm
Pin, Ring .50 X 1.63
Rivet, Nylon Tree Push-In (.218)
Hose, PVC .38id X 6.00
Tee, Barb
Wheel
Hose, PVC .375
Asm, Motor And Gear Unit, .42HP (M2 / M3)
Carbon Brush
Brush Spring
Pin
Bracket
Scrub Deck, Disc, Cast, 32”
Skirt, Rubber 32”
Extruded Bumper, 32” Deck
Band Clamp, Adjustable
Deck Mount Brkt Weldt, Lhs
Deck Mount Brkt Weldt, Rhs
Bracket Weld’t
Bushing, Stainless
Brush Plate NOTE 1
Spring Retainer NOTE 1
Scr, Pan Phil Plastite 10-14 X .38 NOTE 1
Gimbal, Motor NOTE 1
Collar, Brush Driver NOTE 1
Spring, Brush Holder NOTE 1
Plate, Stop NOTE 1
Wsh, Flt .266 X .906 X .060 NOTE 1
4
1
2
8
2
2
1
2
1
8
4
1
4
2
3
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
15
* = Not Shown
NOTE 1: See NOTE 5 on SCRUB SYSTEM - DISK (24”, 26”, 28”)
FORM NO. 56042451
16
FORM NO. 56042451
SCRUB SYSTEM - CYLINDRICAL
Convertamatic™
04-11
07-2
04-11
10-9
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
*
*
18
19
20
21
22
23
24
25
26
SCRUB SYSTEM - CYLINDRICAL
Convertamatic™
Ref. No. Qty
Description
56002959
56003403
56407391
56407433
56412176
56001879
56002086
56002948
56003120
56003426
56003431
56003492
56003603
56003679
56315355
56315354
56315353
56112771
56315061
56412287
56380003
56315161
56315320
56315321
56262549
56315408
56315445
56315448
56315459
56315453
56315403
56315470
56315469
56315468
Pin, Cotter Hair NOTE 2
Nut, Hex Nyl Loc M6-1.00
Blade
Sheave, Poly-V
Bushing
Wsh, Flt SAE 1/2 NOTE 2
Scr, Soc Set Loc 5/16-18x.25
Scr, Hex Hd Loc 1/4-20x.75
Pin, Cotter Hair .0915 X .375
Nut, Hex Nyl Loc SS M6x1.0
Scr, Hex Hd SS M6-1.0x16mm
Scr, Hex M6-1.0x95mm
Scr, Pan Phil Thd Form 1/4-20x.38
Pin, Ring .50 X 1.63
Manifold, PVC (28”)
Manifold, PVC (26”)
Manifold, PVC (24”)
Clamp, Hose SAE #10
Motor, 24 Vdc, .5 Hp, 1800 RPM (M2 / M3) TSBUS2010-1058
Brush / Spring Kit NOTE 3
Brush / Spring Kit NOTE 3
Pin
Harness, Brush
Belt, Auto Tension
Tee, Barb NOTE 1
Drive End Assy (#36-43)
Cover, Belt
Idler End Assy (#44-48)
Hopper Assembly (28” / #29-35))
Hopper Assembly (26” / #29-35)
Hopper Assembly (24” / #29-35)
Housing, Weld’t (28”)
Housing, Weld’t (26”)
Housing, Weld’t (24”)
3
2
2
2
2
6
4
6
2
8
2
2
2
2
2
2
2
2
2
1
1
1
2
2
1
2
2
2
1
1
1
1
1
1
17
Item
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Ref. No. Qty
Description
56410214
56412459
56003426
56002896
56003431
56009060
56315460
56315454
56315401
56315464
56315462
56315319
56315467
56315466
56315465
56106070
56407389
56407442
56002119
56003237
56315405
56109527
56407558
56106070
56407558
56315447
56396254
56407551
Strap
Wheel
Nut, Hex Nyl Loc SS M6-1.00
Scr, Pan Phil SS 10-24 x .62
Scr, Hex Hd SS M6-1.00 x 16mm
Wsh, Flt SS .260 x 1.00 x .074
Hopper (28”)
Hopper (26”)
Hopper (24”)
Hopper Screen (28”)
Hopper Screen (26”)
Hopper Screen (24”)
Hopper Bracket (28”)
Hopper Bracket (26”)
Hopper Bracket (24”)
Bearing, Ball
Spacer
Sheave, Poly-V
Scr, Soc Set Loc 1/4-20 x .50
Key, Sq. .19 x .62
Bearing Plate
Spindle
Washer, Bearing
Bearing, Ball
Washer, Bearing
Idler Bearing Plate
Knob
Hub
2
2
4
2
4
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose
(56456830) to the scrub deck has been replaced in production with a single 1/2” diameter hose (56264318). If ordering Tee 56262549 for a machine with
this previous design solution hose you will also need to order Solution Hose 56264318. See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1.
NOTE 2: Housing Weldment Item #26 has been redesigned (in April of 2007) to accommodate a new upper deck linkage arm (see Solution System /
Electrical-1). The redesigned weldment is backwards compatible to the previous design. On machines with the new design the quantity of item #1 is
reduced to 2 and the quantity of item #6 is reduced to 4.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. (4BB1344) order Carbon Brush Set 56412287.
If your cylindrical scrub motor has a serial tag from Nilfisk-Advance (ZD22000) order Carbon Brush Set 56380003.
FORM NO. 56042451
18
FORM NO. 56042451
SOLUTION SYSTEM / ELECTRICAL-1
Convertamatic™
04-11
09-8
04-11
09-12
Item
1
2
4
6
7
9
10
11
12
13
16
21
25
29
32
34
36
42
**
43
46
48
49
61
63
64
65
67
68
71
74
76
*
*
77
78
79
80
100
101
102
103
107
108
109
110
111
SOLUTION SYSTEM / ELECTRICAL-1
Convertamatic™
Ref. No. Qty
Description
56315285
56002959
56370878
56003312
56003403
56365777
56418669
56001832
56001879
56001939
56002667
56002684
56002841
56003174
56003637
56003679
56009139
56315089
56109561
56315104
56315130
56315186
56315191
56315284
56601599
56387302
56109595
56315380
56397203
56264318
56469380
56109597
56109596
56109636
56109547
56109546
56420018
56412071
56002786
56397188
56397187
56219932
56009122
56315839
56315836
56002063
56003120
Hinge
Pin, Cotter Hair
Bearing, Sleeve only used before May 2007
Nut, Hex Nyl Loc M12-1.75 only used before May 2007
Nut, Hex Nyl Loc M6-1.00
Lug, Brush Driver
Reducer, Barb
Scr, Flt Phil 1/4-20x1.00
Wsh, Flt SAE 1/2
Wsh, Flt SAE 5/16 QTY of 5 after April 2007
Scr, Hex Hd 5/16-18x.75 QTY of 7 after April 2007
Scr, Hex Hd 3/8-16x1.75
Nut, Hex Nyl Loc-Thin 3/8-16
Scr Hex Thd To Hd M6-1.0x16mm
Scr, Hex M12-1.75x40mm only used before May 2007
Pin, Ring .50 X 1.63
Scr, Pan Phil Loc 10-24x.38
Tank, Solution
Solution Tank Kit NOTE 3 / TSBUS2008-1017
Nose Cone, 24-26 Commercial
Weldment, Actuator Mount
Bracket, Linkage Pivot only used before May 2007
Yoke, Actuator
Cover, Chemical Bottle
Cap, Raw W/Tether NOTE 2
Spiral, Hose X .500
Lift Actuator Assembly (76-80) NOTE 4 / TSBUS2009-1040
Bushing only used before May 2007
Solenoid Valve Assy. (L1)
Hose, Spiral .500 NOTE 1
Clamp, P
Actuator (M5)
Plastic Nut
Spring Housing Kit
Spring Housing Bottom
Spring Housing Top
Compression Spring
Compression Spring
Scr, Pan Phil 1/4-20 x 1.50 (onboard charger only)
Connector Assy (connected to batteries / onboard charger only)
Connector Assy (connected to machine / onboard charger only)
Clamp, Hose SAE #6
Wsh, Flt .344 x .938 x .125
Bracket Weld’t only used after April 2007
Turnbuckle Assy only used after April 2007
Wsh, Flt SAE 3/8 only used after April 2007
Pin, Cotter Hair .0915 x .375 only used after April 2007
1
1
1
1
2
4
1
4
2
4
6
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
3
2
1
1
3
2
19
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose (56456830) to the scrub deck has
been replaced in production with a single 1/2” diameter hose (56264318). If ordering this new hose (56264318) for a machine with the previous design you will also need to order a
new Tee (56397300 for disc / 56262549 for cylindrical) for the scrub deck. See NOTE 1 on SCRUB SYSTEM – DISK (24”, 26”, 28”) and SCRUB SYSTEM – CYLINDRICAL.
NOTE 2: The previous Solution Tank Caps 56315517 & 56109519 are obsolete. The new Cap 56601599 can be used in place of the originals.
NOTE 3: This solution tank kit is to be ordered if you need to replace a solution tank on a machine before serial number 2059967.
NOTE 4: Actuator 56109595 replaces actuator 56396049 as of September 2009.
FORM NO. 56042451
20
FORM NO. 56042451
SOLUTION SYSTEM / ELECTRICAL-2
Convertamatic™
04-11
09-12
04-11
09-12
Item
SOLUTION SYSTEM / ELECTRICAL-2
Convertamatic™
Ref. No. Qty
Description
3
5
14
15
17
56364527
56407361
56001954
56001993
56002066
1
1
2
4
7
18
19
20
22
56002098
56002124
56002145
56002708
4
12
5
4
24
28
30
31
35
56002840
56002962
56003266
56002094
56009030
1
1
1
4
3
37
39
40
41
*
44
45
56009206 4
56244969 1
56264442 1
56303553 1
56303526 A/R
56315121 1
56315124 1
*
47
56315747
56315162
1
1
50
51
52
53
54
55
56
57
56315193
56315206
56109502
56315236
56315243
56315245
56315255
56315256
2
1
1
1
1
1
1
1
Knob NOTE 4
Clamp, Plastic
Wsh, Flt SAE #10
Scr, Pan Phil 10-24x.50
Scr, Pan Phil 1/4-20x.62
(Onboard Charger Only)
Wsh, Flt SAE 1/4
Scr, Pan Phil 10-24x.62
Scr, Pan Phil 1/4-20x.50
Nut, Hex Nyl Loc 1/4-20
(Onboard Charger Only)
Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 4
Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 4
Ring, Ret Ext Type E 0.75 Dia NOTE 4
Scr, Hex Hd 5/16-18x1.50
Scr, Pan Phil Thd Form 10-24x.38
(Qty of 1 on Non-Onboard Charger models)
Scr, Truss Phil-Blk 10-24x.50
Clamp, Hose SAE #12
Barb, 90 Ebow 3/4 X 3/8npt
Key Switch Assembly
Set of 2 Replacement Keys
Guide, Cable
Charger, On-Board 24V NOTE 3
TSBUS2006-931, TSBUS2008-1008
Thermistor Repair Kit for 56315124
Assy, Electrical Box (85-96) TSBUS2005-897
TSBUS2006-926
Bushing, Flange NOTE 4
Bracket, Charger (Onboard Charger Only)
Panel, Electrical Assy
Weldment, Squeegee Lift NOTE 4
Cable Assy
Bushing, Squeegee Cable NOTE 4
Circuit Breaker, 5 Amp
Circuit Breaker, 30 Amp
21
Item
Ref. No. Qty
Description
66
69
70
75
85
86
87
88
89
90
91
92
93
94
95
96
97
56109553
56315266
56315270
56315297
56315777
56396143
56409152
56410166
56486112
56009203
56412089
56412179
56469858
56002462
56002561
56003698
56315182
56315294
56397088
56009030
56409538
56315345
1
1
1
1
1
1
1
2
2
3
1
1
3
7
4
2
1
1
1
1
4
1
98
56397187
1
99
56002825
2
104
106
107
108
109
110
111
112
56315382
56001993
56212236
56002053
56001854
56315730
56009117
56003223
1
2
1
6
1
1
1
1
Plate, Circuit Breaker
Assembly, Paddle TSBUS2005-898
Charger Cord, Us (Onboard Charger Only)
Control Panel Assy (A1) NOTE 1
Control Panel Assy (A1) NOTE 2
Hose, PVC
Barb, 90 Elbow 1/2 X 1/2NPT
Clamp, P
Clamp, P (Onboard Charger Only)
Stud, 1/4-20
Fuse, 150 Amp (F1)
Contactor, 24 Vdc (K2 / Vac Motor)
Standoff, Insulated
Scr, Pan Phil 1/4-20x.38
Nut, Hex W/ Shprf 1/4-20
Scr, Pan Phil Thd Form 8-32 x .75
Panel, Electrical
Speed Control (A2)
Contactor, 24v Spdt (K1 / Brush Motor)
Scr, Pan Phil Thd Form 10-24x.38
Insulator, Terminal
Connector Assy (connected to batteries)
(non onboard charger only)
Connector Assy (connected to machine)
(non onboard charger only)
Scr, Pan Phil 1/4-20 x 1.25
(non onboard charger only)
Clip, Conduit
Scr, Pan Phil 10-24 x .50
Clamp, Plastic
Wsh, Flt STD #10
Scr, Hex 1/4-20 x .50 NOTE 5
Lever, Squeegee Lift NOTE 5
Wsh, Flt 1.031 x 1.859 x 0.48 NOTE 5
Pin, Cot Hair.148 x Dia .62/1.00 NOTE 5
58
59
60
62
* = Not Shown
NOTE 1: Order this control panel assy if you have the “Old Pump” voltage reading across the solution pump (M8) leads.
NOTE 2: Order this control panel assy if you have the “New Pump” voltage reading across the solution pump (M8) leads.
Voltage
Regular Scrub
Old Pump
New Pump
7
9.56
Heavy Scrub
Old Pump
New Pump
11.3
13.7
Extreme Scrub
Old Pump
New Pump
17
19.24
NOTE 3: Starting with Charger serial # CP240548022382 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 4: Used before SN 2059968. Items 50 and 53 are obsolete, to replace order each of the following part numbers 56001854, 56315730, 56009117,
56003223 (qty 1).
NOTE 5: Used after SN 2059967.
FORM NO. 56042451
22
FORM NO. 56042451
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
Convertamatic™
04-11
05-12
04-11
08-4
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
Convertamatic™
Item
Ref. No. Qty
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
**
15
19
20
21
22
23
56315501 1
56003699 1
56315241 1
56315340 1
56315476 1
56315515 1
56315522 1
56315524 3
56002877 2
56002701 2
56002035 2
56315265 1
56219932 2
56412187 1
56315502 1
56315503 A/R
56315511 1
56315517 1
56315527 1
56315523 1
56315382 2
56003018 2
Chemical Tank Assy (1-8 & 22-23)
Bushing, 1/4 ID Snub
Pump, Chemical
Circuit Board Assy
Bracket, Chemical Pump
Bracket, Tank Mounting
Check Valve, 1/8 Barb, 125PSI
Hose, Chemical Resistant, 7”
Nut, Hex Nyl Loc SS 8-32
Nut, Hex Nyl Loc 5/16-18
Scr, Hex Hd 5/16-18 x .62
Tee, Barb
Clamp, Hose SAE #6
Hose, .38 Spiral
Chemical Bottle As
Chemical Bottle Assy (14, 19, 20, 21)
Indicator Assy
Cap
Insert, Dry Break
Cap, Dry Break, 1/8 Barb, 90°
Clip, Conduit
Scr, Pan Phil SS 8-32 x .38
23
** = Optional, Not Included
FORM NO. 56042451
24
FORM NO. 56042451
PADDLE ASSEMBLY
Convertamatic™
04-11
09-8
04-11
09-12
Item
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PADDLE ASSEMBLY
Convertamatic™
Ref. No. Qty
Description
56315266
56396197
56397029
56315231
56325654
56002006
56003197
56003527
56003545
56009030
56009096
56009287
56109716
56315230
56315251
56315280
56397015
56397109
56397170
56397171
56109648
56478246
56481890
Assembly, Paddle TSBUS2005-898 / TSBUS2006-925
Potentiometer, 100k (R2)
Potentiometer, 5k (R1)
Harness, Handle
Spring, Compression
Wsh, Flt SAE #6
Scr, Pan Phil Plastite 6-18x.62
Scr, Pan Phil Plastite 1/4-10x2.00
Scr, Pan Phil Plastite 8-10x.75
Scr, Pan Phil Thd Form 10-24x.38
Wsh, Flt .193 X .875 X .060
Scr, Pan Phil Type B 8x2.00
Paddle, Back Cover
Paddle, Front Cover
Weldment, Handle Bar
Knob
Cam Controller
Sleeve
Washer, Plastic
Clamp
Potentiometer Fork
Tie, Cable
Clamp, P
1
1
1
1
2
2
7
1
4
2
1
1
1
1
1
1
1
1
3
2
1
1
2
25
FORM NO. 56042451
26
FORM NO. 56042451
SQUEEGEE ASSEMBLY
Convertamatic™
04-11
09-8
04-11
09-12
Item
SQUEEGEE ASSEMBLY
Convertamatic™
Ref. No. Qty
Description
15
56315291
56315290
56315632
56324350
56370711
56002851
56002907
56002909
56002938
56003736
56003472
56009111
56109660
56109664
56109667
56109661
56109665
56109668
56314271
56314325
56314694
56314028
56314322
56314696
56315347
56315348
56315674
56471194
1
1
1
2
2
2
2
2
2
2
2
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Squeegee Assembly “B” (24”) NOTE 2
Squeegee Assembly “C” (26” & 28”) NOTE 2
Squeegee Assembly “D” (32”) NOTE 2
Wheel
Nut, Thumb
Nut, Hex Nyl Loc-Thin SS 5/16-18
Nut, Hex Nyl Loc SS 6-32
Scr, Pan Phil SS 6-32x.38
Wsh, Flt SAE SS 5/16
Scr, Hex Thd to Hd SS 5/16-18 x 3.00
Scr, Soc Shd .38 X 1.00 X 5/16-18
Nut, Wing SS 1/4-20
Strap-Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
Strap-Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
Strap-Left Rear “D” (used on 56315632) NOTE 2 / TSBUS2009-1037
Strap-Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
Strap-Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
Strap-Right Rear “D” (used on 56315632) NOTE 2 / TSBUS2009-1037
Squeegee Tool, Cast “B” (24”)
Squeegee Tool, Cast “C” (26” & 28”)
Squeegee Tool, Cast “D” (32”)
Strap, Front “B” (24”) NOTE 2
Strap, Front “C” (26” & 28”) NOTE 2
Strap, Front “D” (32”) NOTE 2
Squeegee Blade kit (24”) NOTE 1
Squeegee Blade kit (26” & 28”) NOTE 1
Squeegee Blade kit (32”) NOTE 1
Latch Assembly / TSBUS2009-1037
**
**
**
56315347
56315351
56315854
1
1
1
24” Squeegee Blade Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU B NOTE 1
**
**
**
56315348
56315352
56315855
1
1
1
26” & 28” Squeegee Blade Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU C NOTE 1
**
**
**
56315674
56314865
56315856
1
1
1
32” Squeegee Blade Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU D NOTE 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
27
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: To replace all squeegee straps as a set
order one of the three following Strap Kits:
56109669-Strap Kit-D (for Squeegee Assy 56315632)
56109666-Strap Kit-C (for Squeegee Assy 56315290)
56109662-Strap Kit-B (for Squeegee Assy 56315291)
These kits include both rear straps, front strap and the latch.
FORM NO. 56042451
04-11
WIRING DIAGRAM (before September 2009)
Convertamatic™
28
09-8
(OPTIONAL)
ONBOARD BATTERY
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
CHARGER
RED WIRE FROM F2 FOR CHARGER OPTION
GRN
INTERLOCK
F2
RED
B+
1
2
BLK/WHT
CIRCUIT BREAKER, 5 AMP
B-
(OPTIONAL)
CHEMICAL RATIO SENSOR
SUPPLY
OUTPUT
+
RED
-
L2
1
BRN
2
YEL/GRN
COIL, RECYCLE SOLUTION SOLENOID
(OPTIONAL)
RED/BLK
YEL/BLU
WHT/YEL
BLK
B+
J2-2
B-
J1-3
J2-3
BRUSH REMOVE
RECYCLE PUMP
SOL. PUMP
B-1
J2-1
VIO/YEL
J2-8
WHT/GRN
RELAY N.O.
RELAY COMMON
J2-12
J1-8
J1-7
BLK
S4
1
BLK
1
2
BLK
SWITCH, FLOAT
(OPTIONAL)
R2
R1
POT. 5K OHM THROTTLE
POLARITY FOR DISC BRUSHES
M2
K1
WHT
WHT
M2
+
M
BLK
M
-
WHT/GRA
BLK
BLK
(OPTIONAL)
M3
WHT/GRA
BLK
WHT
-
M
+
BLK
M10
+ M
M
+
YEL/VIO
CHEMICAL PUMP
M3
-
-
MOTOR, RIGHT BRUSH
MOTOR, LEFT BRUSH
WHT
BLK
MOTOR, LEFT BRUSH
POLARITY FOR CYLINDRICAL BRUSHES
-
+
ORN
BLU/WHT
BLU/WHT
RED
BLK
1
GRN/BLK
S6
BLU/WHT
BLK
YEL/VIO
2
BLK
BRN
S5
ORN/RED
1
2
WHT
BLU
POT. 100K OHM SPEED LIMIT
WHT
BLK
SWITCH, FLOAT
WHT
WHT
BLU
BLK
BRN
MOTOR, WHEEL DRIVE
WHT
M
YEL/VIO
2
BLK
M2
ORN/BLU
RED/BLK
BLU/BLK
3
YEL/RED
PIN 14 - BRAKE (+)
PIN 9 - STATUS
PIN 6 - BRAKE (-)
PIN 16 - REV
PIN 5 - KSI
PIN 13 - POT.LO
PIN 4 - POT.WIPER
PIN 3 - POT.HI
PIN 18 - SPEED LIMIT POT
1
+
BLK
MOTOR, BRUSH ACTUATOR
BRUSH REMOVE
2
3
M1
M1
M
B-
BLK
J2-6
SWITCH, FLOAT
BRN/BLK
-
BRUSH ACTUATOR 1
BRN
CIRCUIT BREAKER, 30 AMP
A2
1210 SPEED CONTROLLER
(1228 FOR 36V)
J2-4 RECOVERY TANK FULL SENSE
RED/GRN
BRUSH ACTUATOR 2
J2-11 CHEMICAL PUMP
2
COIL, SOLUTION SOLENOID
2
GRA/WHT
1
BRN
RECYCLE STOP SWITCH
J1-4
ORN/BLU
STATUS
J1-5
RED/BLK
FOR/REV.
WHT/GRA J2-5
BRUSH MOTOR SENSE
J2-10
ORN
L1
REVERSE
VACUUM MOTOR SENSE
BLK/YEL
COIL, VAC MOTOR CONTACTOR
-
BLK
J2-9
M5
RECYCLE SOLUTION
J1-1 RECYCLE START SWITCH
BRN
B-4
J1-9
SOLUTION
K2
(OPTIONAL)
EM BRAKE
36V ONLY
B-3
VACUUM CONTACTOR
YEL/BLU
COIL, BRUSH MOTOR CONTACTOR
B-2
BRUSH CONTACTOR
J1-2
SW, SPST KEY
VIO/BLK
WHT/BLK
BRN
J1-14
J1-12
J1-11
J1-10
J1-6
BRN
K1
INPUT
J2-7 B+2
J1-13 B+1
BRN
S3
BLU/BLK
1
2
BRN
RED
CIRCUIT BREAKER, 5 AMP
SUPPLY
CONTROL BOARD
F3
BLK
BLK
A1
RED 1
B-
BATTERY
24 VDC OR 36 VDC
F2
+
BRN/BLK
BT1
F1
1
2
FUSE, 150 A.
RED
RED/WHT
RED
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
BLK
MOTOR, RIGHT BRUSH
WHT/RED
S1
(OPTIONAL)
WHT/RED
-
(OPTIONAL)
S2
MOTOR, LEFT SIDE BROOM
1
M12
WHT/RED
-
M
+
BLK
MOTOR, RIGHT SIDE BROOM
RED
K2
2
+ M
36V ONLY
M11
+ M
M8
1
RED
M4
MOTOR, VAC
2
-
GRN/BLK
SOLUTION PUMP
M9
+ M
ORN/RED
RECYCLE PUMP
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
BLU
BLK
BLK
M
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V
WIRING DIAGRAM 56315596 FOR 36V
FORM NO. 56042451
56016691-REV. E
04-11
10-9
Item
A1
A2
BT1
F1
F2
F3
K1
K2
L1
L2
M1
*
*
*
M2
*
*
*
M3
*
*
*
M4
*
*
WIRING DIAGRAM (before September 2009)
Convertamatic™
Ref. No. Qty
Description
56315297
56315777
56315294
NA
56412089
56315255
56315256
56397088
56412179
56397203
56397203
56315062
56315377
56315378
56315379
56315056
56315376
56397138
56315061
56412287
56315056
56315376
56397138
56315061
56412287
56412218
56397098
56380529
Control Panel Assy (A1) NOTE 1
M5
56393303 1
Control Panel Assy (A1) NOTE 2
*
56388520 1
Speed Control
M8
56315108 1
Battery
M9
56315132 1
Fuse, 150 Amp
M10
56315241 1
Circuit Breaker, 5 Amp
R1
56397029 1
Circuit Breaker, 30 Amp
R2
56396197 1
Contactor, Brush Motor
S1
NA
1
Contactor, Vac Motor
S2
NA
1
Solenoid, Solution
S3
56303553 1
Solenoid, Recycle Solution (Optional)
*
56303526 A/R
Transaxle, 24v
S4
56315096 1
Motor
S5
56315096 1
Carbon Brush
S6
56315096 1
Neoprene Mounting Sleeve
*
56315124 1
Motor, Left Brush (Disk)
Carbon Brush
Brush Spring
*
56315747 1
Motor, Left Brush (Cylindrical) TSBUS2010-1058
*
56315340 1
Brush / Spring Kit
*
56109674 1
Motor, Right Brush (Disk)
*
56315751 1
Carbon Brush
*
56416445 3
Brush Spring
*
56372673 8
Motor, Left Brush (Cylindrical) TSBUS2010-1058
*
56478523 2
Brush / Spring Kit
*
56478246 9
Motor, Vac TSBUS2009-1036
*
56314119 1
Carbon Brush set of 2 (for 56412218) NOTE 4
* = Not Shown
Carbon Brush set of 2 (for 56412218) NOTE 4
1
1
1
4
1
1
1
1
1
1
1
1
1
4
2
1
4
4
1
1
1
4
4
1
1
1
1
1
Item
Ref. No. Qty
29
Description
Motor, Brush Actuator
Plastic Nut (for use on 56393303)
Pump, Solution
Pump, Recycle (Optional)
Pump, Chemical (Optional)
Potentiometer, 5K Ohm, Throttle
Potentiometer, 100K Ohm, Speed Limit
Part of M7
Part of M8
Switch, Key
Set of 2 Replacement Keys
Switch, Float
Switch, Float (Optional / Recycle Start)
Switch, Float (Optional / Recycle Stop)
Charger, Onboard 24V
(Onboard Charger Models Only) NOTE 3
TSBUS2006-931, TSBUS2008-1008
Thermistor Repair Kit for 56315124
Chemical Ratio Sensor (Chemical Models Only)
Harness, Main TSBUS2006-926 / TSBUS2007-955
Vacuum Harness TSBUS2007-955
Cable Assy 4 AWG (Battery Cables)
Boot, Battery Post
Tie, Cable
Tie, Cable
Spacer. Battery
NOTE 1: Order this control panel assy if you have the “Old Pump” voltage reading across the solution pump (M8) leads.
NOTE 2: Order this control panel assy if you have the “New Pump” voltage reading across the solution pump (M8) leads.
Voltage
Regular Scrub
Old Pump
New Pump
7
9.56
Heavy Scrub
Old Pump
New Pump
11.3
13.7
Extreme Scrub
Old Pump
New Pump
17
19.24
NOTE 3: Starting with Charger serial # CP240548022382 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 4: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfisk-Advance order Carbon Brush Set 56380529.
FORM NO. 56042451
04-11
WIRING DIAGRAM (after August 2009)
Convertamatic™
30
(OPTIONAL)
ONBOARD BATTERY
CHARGER
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
RED WIRE FROM F2 FOR CHARGER OPTION
GRN
(OPTIONAL)
CHEMICAL RATIO SENSOR
INTERLOCK
RED
B+
BLK/WHT
B-
2
SUPPLY
1
BT1
RED
2
+
FUSE, 150 A.
B-
BLK
F1
RED
OUTPUT
RED/WHT
CIRCUIT BREAKER, 5 AMP
RED
BRN/BLK
F2
1
09-8
BLK
-
BATTERY
(OPTIONAL)
EM BRAKE
36V ONLY
B-
J2-4
GRA/WHT
VACUUM MOTOR SENSE
REVERSE
J1-6
BLU/BLK
FOR/REV.
B-
INPUT
J2-2
RELAY COMMON
BRUSH REMOVE
J1-8
SOL. PUMP
BLK
J1-7
B-1
YEL/VIO
S4
BLK
1
BLK
PIN 3 - POT.HI
PIN 18 - SPEED LIMIT POT
2
BLK
3
1
BRN
POLARITY FOR DISC BRUSHES
M2
+ M WHT
BLK
K1
RED
WHT
M2
WHT
-
M
+ BLK
R1
POT. 5K OHM THROTTLE
BLU/WHT
BLK
WHT/GRA
BLK
MOTOR, LEFT BRUSH
POLARITY FOR CYLINDRICAL BRUSHES
WHT
R2
3
WHT/GRA
BLK
M3
- M +
WHT
BLK
(OPTIONAL)
ORN
BLU/WHT
POT. 100K OHM SPEED LIMIT
2
BLK
MOTOR, WHEEL DRIVE
BLK
BLU
YEL/VIO
PIN 4 - POT.WIPER
M2
1
WHT
BLU
BLK
BRN
WHT
WHT
PIN 5 - KSI
M1
GRN/BLK
ORN/BLU
RED/BLK
BLU/BLK
PIN 16 - REV
M1
+ YEL/RED
VIO/YEL
M
WHT/GRN
MOTOR, BRUSH ACTUATOR
J2-8
BLU/WHT
PIN 14 - BRAKE (+)
PIN 13 - POT.LO
M
J2-1
SWITCH, FLOAT
PIN 9 - STATUS
-
BLK
RELAY N.O.
BRUSH REMOVE
2
PIN 6 - BRAKE (-)
BRN/BLK
BRUSH MOTOR SENSE
STATUS
B+
A2
1210 SPEED CONTROLLER
(1228 FOR 36V)
BRUSH ACTUATOR 1
BRN
BLK
CIRCUIT BREAKER, 30 AMP
BLK
J2-6
M5
BRUSH ACTUATOR 2
ORN/BLU J1-4
RED/BLK J1-5
WHT/GRA J2-5
ORN J2-10
RED/BLK
YEL/BLU
WHT/YEL
2
BLK
J2-9
SOLUTION
RED/GRN
2
J1-9
VACUUM CONTACTOR
J1-11
COIL, SOLUTION SOLENOID
-
F3
RED 1
B-4
BLK/YEL
L1
1
B-3
BRUSH CONTACTOR
J1-12
COIL, VAC MOTOR CONTACTOR
BRN
B-2
J1-10
K2
BRN
+
J1-14
VIO/BLK
COIL, BRUSH MOTOR CONTACTOR
SW, SPST KEY
B+1
CHEMICAL PUMP
BRN
B+2
J1-13
RECOVERY TANK FULL SENSE
S3
J2-7
BRN
K1
SUPPLY
BRN
J2-11
RED 1
BRN
2
CIRCUIT BREAKER, 5 AMP
J1-3
A1
CONTROL BOARD
F2
J2-3
24 VDC OR 36 VDC
M10
+
M
-
YEL/VIO
MOTOR, RIGHT BRUSH
MOTOR, LEFT BRUSH
M3
WHT - M + BLK
CHEMICAL PUMP
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
MOTOR, RIGHT BRUSH
WHT/RED
M8
S1
RED
(OPTIONAL)
WHT/RED
M11
+
M
1
36V ONLY
+
M
-
GRN/BLK
SOLUTION PUMP
-
MOTOR, LEFT SIDE BROOM
M12
WHT/RED
- M +
MOTOR, RIGHT SIDE BROOM
RED
2
K2
BLU
BLK
M4
MOTOR, VAC
1
2
BLK
BLK
REFERENCE: WIRING DIAGRAM 56109685 FOR 24V
WIRING DIAGRAM 56109686 FOR 36V
FORM NO. 56042451
M
PART NO. 56109684 REV. A
04-11
10-9
WIRING DIAGRAM (after August 2009)
Convertamatic™
Item
Ref. No. Qty
Description
A1
A2
BT1
F1
F2
F3
K1
K2
L1
M1
*
*
*
M2
*
*
56315777 1
56315294 1
NA
4
56412089 1
56315255 1
56315256 1
56397088 1
56412179 1
56397203 1
56315062 1
56315377 1
56315378 4
56315379 2
56315056 1
56315376 4
56397138 4
56315061 1
56412287 1
56380003 1
56315056 1
56315376 4
56397138 4
56315061 1
56412287 1
56380003 1
56412218 1
56397098 1
56380529 1
56109597 1
56109596 1
56315108 1
56315241 1
56397029 1
56396197 1
NA
1
56303553 1
56303526 A/R
56315096 1
Control Panel Assy (A1)
Speed Control
Battery
Fuse, 150 Amp
Circuit Breaker, 5 Amp
Circuit Breaker, 30 Amp
Contactor, Brush Motor
Contactor, Vac Motor
Solenoid, Solution
Transaxle, 24v
Motor
Carbon Brush
Neoprene Mounting Sleeve
Motor, Left Brush (Disk)
Carbon Brush
Brush Spring
Motor, Left Brush (Cylindrical) TSBUS2010-1058
Brush / Spring Kit (for 56315061) NOTE 2
Brush / Spring Kit (for 56315061) NOTE 2
Motor, Right Brush (Disk)
Carbon Brush
Brush Spring
Motor, Left Brush (Cylindrical) TSBUS2010-1058
Brush / Spring Kit (for 56315061) NOTE 2
Brush / Spring Kit (for 56315061) NOTE 2
Motor, Vac TSBUS2009-1036
Carbon Brush set of 2 (for 56412218) NOTE 1
Carbon Brush set of 2 (for 56412218) NOTE 1
Motor, Brush Actuator
Plastic Nut (for use on 56109597)
Pump, Solution
Pump, Chemical (Optional)
Potentiometer, 5K Ohm, Throttle
Potentiometer, 100K Ohm, Speed Limit
Part of M8
Switch, Key
Set of 2 Replacement Keys
Switch, Float
*
*
M3
*
*
*
*
M4
*
*
M5
*
M8
M10
R1
R2
S1
S3
*
S4
Item
31
Ref. No. Qty
Description
*
56315124
1
*
*
*
*
*
*
*
*
*
56315747
56315340
56109674
56315751
56416445
56372673
56478523
56478246
56314119
1
1
1
1
3
8
2
9
1
Charger, Onboard 24V
(Onboard Charger Models Only) NOTE 3
TSBUS2006-931, TSBUS2008-1008
Thermistor Repair Kit for 56315124
Chemical Ratio Sensor (Chemical Models Only)
Harness, Main TSBUS2006-926 / TSBUS2007-955
Vacuum Harness TSBUS2007-955
Cable Assy 4 AWG (Battery Cables)
Boot, Battery Post
Tie, Cable
Tie, Cable
Spacer. Battery
* = Not Shown
NOTE 1: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfisk-Advance order Carbon Brush Set 56380529.
NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. (4BB1344) order Carbon Brush Set 56412287.
If your cylindrical scrub motor has a serial tag from Nilfisk-Advance (ZD22000) order Carbon Brush Set 56380003.
FORM NO. 56042451
04-11
OPTIONAL KITS AND ACCESSORIES
Convertamatic™
32
Ref. No. Qty
Description
**
**
**
**
**
**
**
**
**
56315312
56315732
56315322
56315323
56315324
56315864
56315325
56315326
56315327
1
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Kits
Squeegee Wand Kit
QuiQ Programmer Kit NOTE 2 TSBUS2007-979
Kit, 24” Disk Deck Assy
Kit, 26” Disk Deck Assy
Kit, 28” Disk Deck Assy
Kit, 32” Disk Deck Assy
Kit, 24” Cyl Deck Assy
Kit, 26” Cyl Deck Assy
Kit, 28” Cyl Deck Assy
**
**
**
**
56315347
56315351
56315854
56109662
1
1
1
1
24” Squeegee Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU B NOTE 1
Strap Kit-B
**
**
**
**
56315348
56315352
56315855
56109666
1
1
1
1
26” & 28” Squeegee Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU C NOTE 1
Strap Kit-C
**
**
**
**
56315674
56314865
56315856
56109669
1
1
1
1
32” Squeegee Kits
Kit, Gum Rubber Squeegee Blade NOTE 1
Kit, Linatex Squeegee Blade NOTE 1
Kit, Squeegee Blade PU D NOTE 1
Strap Kit-D
**
**
**
**
**#
56315316
56409441
56409823
56397453
56044331
A/R
A/R
A/R
6
1
**
**
**
**
56206987
56206117
56206079
56315772
4
4
4
4
Optional Batteries
Battery, 6V 180AH Gel TSBUS2008-984
Battery, 6V 195AH Wet TSBUS2008-984
Battery, 6V 235AH Wet TSBUS2008-984
Battery, 6V 255AH AGM TSBUS2008-984
Optional Battery Chargers
Charger, 24V 25A 110V TSBUS2008-984
Common Accessories
Tote Bag
Programmer, 1307 User
Programmer Cable
Indicator, Battery Level (1 per battery)
Literature Pack
**
56388109
A/R
**
**
**
**
**
**
**
**
**
**
56505750
56505195
56505751
56505752
56505753
56505754
56505755
56505756
56505757
56505758
2
2
2
2
2
2
2
2
2
2
24” Disk Scrub Brushes
Short Trim Pad Holder
Pad Retainer for 56505750
MagnaGrit
DynaGrit
AgLite
Prolene
ProLite
Union Mix
MidGrit
MidLite Grit
**
**
**
**
**
**
**
**
**
**
56505760
56505195
56505761
56505762
56505763
56505764
56505765
56505766
56505767
56505768
2
2
2
2
2
2
2
2
2
2
26” Disk Scrub Brushes
Short Trim Pad Holder
Pad Retainer for 56505750
MagnaGrit
DynaGrit
AgLite
Prolene
ProLite
Union Mix
MidGrit
MidLite Grit
FORM NO. 56042451
11-1
Ref. No. Qty
Description
**
**
**
**
**
**
**
**
**
**
56505800
56505195
56505801
56505802
56505803
56505804
56505805
56505806
56505807
56505808
2
2
2
2
2
2
2
2
2
2
28” Disk Scrub Brushes
Short Trim Pad Holder
Pad Retainer for 56505750
MagnaGrit
DynaGrit
AgLite
Prolene
ProLite
Union Mix
MidGrit
MidLite Grit
**
**
**
**
**
**
**
**
**
**
56505830
56505195
56505831
56505832
56505833
56505834
56505835
56505836
56505837
56505838
2
2
2
2
2
2
2
2
2
2
32” Disk Scrub Brushes
Short Trim Pad Holder
Pad Retainer for 56505750
MagnaGrit
DynaGrit
AgLite
Prolene
ProLite
Union Mix
MidGrit
MidLite Grit
**
**
**
**
**
**
56314389
56314390
56314391
56314392
56314393
56314394
2
2
2
2
2
2
24” Cylindrical Scrub Brushes
Soft Nylon
Hard Nylon
Prolene
180 Grit
80 Grit
46 Grit
**
**
**
**
**
**
56314383
56314384
56314385
56314386
56314387
56314388
2
2
2
2
2
2
26” Cylindrical Scrub Brushes
Soft Nylon
Hard Nylon
Prolene
180 Grit
80 Grit
46 Grit
**
**
**
**
**
**
56412191
56412192
56412046
56412193
56412194
56412195
2
2
2
2
2
2
28” Cylindrical Scrub Brushes
Soft Nylon
Hard Nylon
Prolene
180 Grit
80 Grit
46 Grit
* = Not Shown
** = Optional, Not Included
# = Revised or new since last update
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: Starting with Charger serial # CP240548022382 the charger software can be
programmed with a computer and the QuiQ Programmer kit 56315732.
04-11
07-4
BRUSH SELECTOR GUIDE-DISK
Convertamatic™
33
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are
descriptions of the materials and their applications.
Union Mix:
ProLite:
Prolene:
Magna Grit:
Dyna Grit:
MidLite Grit:
MidGrit:
AgLite Grit:
Short Trim
Pad Holder:
Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of
white pads.
Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from
the floor. Recommended for use in place of red pads.
Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of
green or blue pads.
For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads.
For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces.
Recommended for use in place of green or blue pads.
For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard floor surfaces. Recommended for use in place of green or blue pads.
For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface floors. Recommended for use in place of red or white pads.
Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the floor.
24” BRUSHES
56505750 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505750
56505751 - MagnaGrit
56505752 - DynaGrit
56505753 - AgLite
56505754 - Prolene
56505755 - ProLite
56505756 - Union Mix
56505757 - MidGrit
56505758 - MidLite Grit
26” BRUSHES
56505760 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505760
56505761 - MagnaGrit
56505762 - DynaGrit
56505763 - AgLite
56505764 - Prolene
56505765 - ProLite
56505766 - Union Mix
56505767 - MidGrit
56505768 - MidLite Grit
28” BRUSHES
56505800 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505801 - MagnaGrit
56505802 - DynaGrit
56505803 - AgLite
56505804 - Prolene
56505805 - ProLite
56505806 - Union Mix
56505807 - MidGrit
56505808 - MidLite Grit
32” BRUSHES
56505830 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505831 - MagnaGrit
56505832 - DynaGrit
56505833 - AgLite
56505834 - Prolene
56505835 - ProLite
56505836 - Union Mix
56505837 - MidGrit
56505838 - MidLite Grit
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Application
Stripping:
Concrete
Terrazzo
Ceramic/Quarry tile
Vinyl tile
General Scrubbing:
Concrete
Terrazzo
Ceramic/Quarry tile
Marble
Vinyl tile
Raised-rubber tile
Polishing:
Raised Disc Tile
Marble
Vinyl tile
46
Grit
80
Grit
X
X
X
X
X
X
X
X
180
Grit
240
Grit
X
X
X
X
X
X
X
500
Grit
X
X
X
X
X
Prolene
Prolite
Union
Mix
X
X
X
X
X
X
X
X
X
FORM NO. 56042451
34
04-11
BRUSH SELECTOR GUIDE-CYLINDRICAL
Convertamatic™
07-4
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are
descriptions of the materials and their applications.
46 Grit Brush:
Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for
heavy stripping of finish.
80 Grit Brush:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.
180 Grit Brush:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Polypropylene Brush:
Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces.
Stiff Nylon Brush:
Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush:
Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.
24” BRUSHES
56314389 - Soft Nylon
56314390 - Hard Nylon
56314391 - Prolene
56314392 - 180 Grit
56314393 - 80 Grit
56314394 - 46 Grit
26” BRUSHES
56314383 - Soft Nylon
56314384 - Hard Nylon
56314385 - Prolene
56314386 - 180 Grit
56314387 - 80 Grit
56314388 - 46 Grit
28” BRUSHES
56412191 - Soft Nylon
56412192 - Hard Nylon
56412046 - Prolene
56412193 - 180 Grit
56412194 - 80 Grit
56412194 - 46 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Application
Stripping:
Concrete
Terrazzo
Ceramic/Quarry tile
Vinyl tile
General Scrubbing:
Concrete
Terrazzo
Ceramic/Quarry tile
Marble
Vinyl tile
Raised-rubber tile
FORM NO. 56042451
46
Grit
80
Grit
X
X
X
X
X
X
X
X
180
Grit
Polypropylene
Stiff
Nylon
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Soft
Nylon
X
X
X
X
X
14600 21st Avenue North
Plymouth, MN 55447-3408
www.advance-us.com
Phone: 800-989-2235
Fax:
800-989-6566
©2011 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.7 Linearized : Yes Create Date : 2011:01:28 06:12:13-06:00 Modify Date : 2016:02:22 15:54:52-06:00 XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Metadata Date : 2016:02:22 15:54:52-06:00 Producer : Acrobat Distiller 9.4.0 (Windows) Format : application/pdf Title : untitled Document ID : uuid:c8515bd1-1b99-4d23-b039-80e17a5179b4 Instance ID : uuid:442c5b7c-9823-412c-a828-3893e1ca742d Page Count : 40EXIF Metadata provided by EXIF.tools