Convertamatic 26D Parts Manual
2016-02-22
: Sweepscrub Convertamatic 26D Parts Manual Convertamatic_26D_parts_manual 1226 file product_file
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Page Count: 40
11/04 revised 1/11 FORM NO. 56042451
Convertamatic™
Parts List
Advance Models: 56315000(24D-C), 56315001(26D), 56315002(28D),
56315003(24C-C), 56315004(28D-C), 56315005(28C-C), 56315006(X24D-C),
56315007(X24C-C), 56315008(26D-C), 56315009(X26D-C), 56315010(26C-C),
56315011(X26C-C), 56315012(X28D-C), 56315013(X28C-C), 56315804(32D-C)
56315805(X32D-C)
FORM NO. 56042451
Convertamatic™
04-11
1
09-8
DESCRIPTION PAGE
Chassis System ................................................................................................. 2-3
Chassis System (squeegee linkage assy before SN1915725) ......................... 4-5
Chassis System (squeegee linkage assy after SN1915724) ............................ 6-7
Decal System ..................................................................................................... 8-9
Recovery System ........................................................................................... 10-11
Scrub System-Disk (24”, 26”, 28”) ................................................................. 12-13
Scrub System-Disk (32”) ................................................................................ 14-15
Scrub System-Cylindrical ............................................................................... 16-17
Solution System / Electrical-1 ........................................................................ 18-19
Solution System / Electrical-2 ........................................................................ 20-21
Chemical Assembly (AXP Models Only) ........................................................ 22-23
Paddle Assembly ........................................................................................... 24-25
Squeegee Assembly ...................................................................................... 26-27
Wiring Diagram (before September 2009) ..................................................... 28-29
Wiring Diagram (after August 2009) .............................................................. 30-31
Optional Kits & Accessories ................................................................................ 32
Brush Selector Guide-Disk ................................................................................. 33
Brush Selector Guide-Cylindrical ........................................................................ 34
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
TABLE OF CONTENTS
FORM NO. 56042451
Convertamatic™
04-11
2
CHASSIS SYSTEM
09-8
FORM NO. 56042451
Convertamatic™
04-11
3
Item Ref. No. Qty Description
1 56003312 2 Nut, Hex Nyl Loc M12-1.75
2 56003389 4 Nut, Hex Nyl Loc M8-1.25
3 56370878 2 Bearing, Sleeve
4 56001879 2 Wsh, Flt SAE 1/2
5 56001939 4 Wsh, Flt SAE 5/16
6 56001954 2 Wsh, Flt SAE #10
7 56002022 4 Wsh, Flt SAE 5/8
8 56002708 10 Nut, Hex Nyl Loc 1/4-20
9 56002768 2 Nut, Hex Nyl Loc 10-24
10 56002832 1 Nut, Hex Nyl Loc-Thin 10-24
11 56003012 3 Scr, Hex Hd SS 5/16-18x.75
12 56003179 4 Scr, Hex Thd To Hd M8-1.25x20mm
13 56003405 4 Nut, Hex Nyl Loc SS M8x1.25
14 56003435 4 Scr, Hex Hd SS 8-1.25x20mm
15 56003637 2 Scr, Hex M12-1.75x40mm
16 56009241 1 Scr, Hex Hd 3/8-16x4.25
17 56900033 1 Barb, 90 Elbow 3/8 X 1/2 NPT
18 56219932 6 Clamp, Hose SAE #6
19 56244991 1 Hose-PVC .38 X 15.00
20 56262180 1 Hose, Spiral .500
21 56315115 2 Wheel, Drive TSBUS2006-941
22 56315062 1 Transaxle, 24V (M1) TSBUS2008-1014
* 56315377 1 Motor
* 56315378 4 Carbon Brush
* 56315379 2 Neoprene Mounting Sleeve
* 56380497 A/R Transaxle Kit TSBUS2008-1014
* 56380503 A/R Transaxle Hub Kit TSBUS2008-1018
* 56380161 1 Kit-Coupling
23 56315076 1 Weldment, Chassis TSBUS2005-895
24 56315080 2 Bushing
25 56315108 1 Pump, 24VDC (M8)
26 56315111 2 Cylindrical Mount
27 56315154 1 Bushing, Spacer
28 56315165 1 Assembly, Squeegee Linkage
29 56315179 2 Linkage Arm
30 56315234 2 Plate NOTE 1
56380499 2 Plate, Transaxle NOTE 2
31 56315239 1 Linkage Arm only used before May 2007
32 56315258 2 Shim
33# 56381476 1 Bracket, Filter Mount NOTE 4
34 56315296 1 Solution Filter
35 56365555 1 Caster Swivel 4.0 x 2.0
36 56391802 1 Hose, Spiral .375
37 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
39# 56381475 1 Ball Valve NOTE 4
40# 56381474 1 Nipple NOTE 4
41 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38
42 56467544 1 Chain
43 56002220 2 Wsh, Flt STD 5/16
44 56900756 1 Clip, Conduit
45 56380496 2 Shim, Transaxle Angle NOTE 3
* = Not Shown
# = Revised or new since last update
NOTE 1: Used on Convertamatic 26D before SN 2059972 and all other models before SN 2062812.
NOTE 2: Used on Convertamatic 26D after SN 2059972 and all other models after SN 2062812.
NOTE 3: Only used on machines between the following serial numbers;
Convertamatic 26D - between SN 2059972 & 2063621.
All models except Convertamatic 26D – between SN 2062812 & 2063621.
#NOTE 4: 56315260(Bracket), 56315607(Ball Valve) & 56412182(Nipple) are no longer used in production and no longer available. If you need to replace any of these items please
order Ball Valve Bracket Kit 56381521.
CHASSIS SYSTEM
11-1
FORM NO. 56042451
Convertamatic™
04-11
4
CHASSIS SYSTEM (squeegee linkage assy before SN1915725)
06-4
FORM NO. 56042451
Convertamatic™
04-11
5
Item Ref. No. Qty Description
56315165 1 Squeegee Linkage Assembly
1 56185264 8 Bearing, Flange
2 56250414 2 Bearing, Flange
3 56324350 1 Wheel
4 56331076 2 Collar
5 56471220 1 Bushing
6 56475480 1 Knob
7 56001833 1 Scr, Hex Hd 1/4-20x1.50
8 56001836 2 Scr, Hex Hd 1/4-20x.62
9 56002098 1 Wsh, Flt SAE 1/4
10 56002840 3 Nut, Hex Nyl Loc-Thin 1/4-20
11 56002850 1 Nut, Hex Nyl Loc-Thin SS 1/4-20
12 56002852 8 Nut, Hex Nyl Loc-Thin SS 3/8-16
13 56002880 1 Scr, Hex Loc SS 1/4-20 x 1.75
14 56003123 1 Scr, Soc Set 10-24x.38
15 56003682 6 Scr, Soc Shd .50 X .50 X 3/8-16
16 56003692 2 Scr, Soc Shd .50 X .75 X 3/8-16
17 56009084 2 Scr, Soc Set Loc 10-24x.19
18 56315082 1 Pin
19 56315151 1 Bracket, Squeegee Mount
20 56315153 1 Bracket, Wheel
21 56315180 1 Bracket, Squeegee Level
22 56315196 1 Weldment, Squeegee
23 56315240 1 Rod, Adjustment
24 56315245 1 Bushing, Squeegee Cable
25 56315295 2 Spring, Extension
26 56315338 4 Linkage Arm
CHASSIS SYSTEM (squeegee linkage assy before SN1915725)
10-4
FORM NO. 56042451
Convertamatic™
04-11
6
CHASSIS SYSTEM (squeegee linkage assy after SN1915724)
08-4
FORM NO. 56042451
Convertamatic™
04-11
7
CHASSIS SYSTEM (squeegee linkage assy after SN1915724)
10-4
Item Ref. No. Qty Description
56315165 1 Squeegee Linkage Assembly
1 56324350 1 Wheel
2 56331076 2 Collar
3 56315580 1 Bushing
4 56475480 1 Knob
5 56001833 1 Scr, Hex 1/4-20 X 1.50
6 56001836 2 Scr, Hex 1/4-20 X .62
7 56002063 14 Wsh, Flt SAE 3/8
8 56002091 8 Scr, Hex 3/8-16 X 2.00
9 56002098 1 Wsh, Flt SAE 1/4
10 56002840 3 Nut, Hex Nyl Loc-Thin 1/4-20
11 56002850 1 Nut, Hex Nyl Loc-Thin SS 1/4-20
12 56002852 8 Nut, Hex Nyl Loc-Thin SS 3/8-16
13 56002880 1 Scr, Hex Loc SS 1/4-20 x 1.75
14 56003123 1 Scr, Soc Set 10-2 4x .38
15 56009084 2 Scr, Soc Set Loc 10-24 X .19
16 56250414 2 Bearing, Flange
17 56315941 4 Linkage Arm, Molded
18 56315067 6 Spacer, Phenolic
19 56315068 2 Spacer, Phenolic
20 56315082 1 Pin
21 56315151 1 Bracket, Squeegee Mount
22 56315153 1 Bracket, Wheel
23 56315196 1 Weldment, Squeegee
24 56315240 1 Rod, Adjustment
25 56315245 1 Bushing, Squeegee Cable
26 56315295 2 Spring, Extension
27 56315713 1 Bracket, Squeegee Level
28 56002940 2 Wsh, Flt SAE SS 5/8
FORM NO. 56042451
Convertamatic™
04-11
8
DECAL SYSTEM
10-9
FORM NO. 56042451
Convertamatic™
04-11
9
DECAL SYSTEM
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution
2 56016688 1 Decal, Battery Wiring
3 56016689 2 Decal, Convertamatic
56315706 2 Decal, Convertamatic AXP
4 56016690 1 Decal, Circuit Breaker
6 56054192 1 Decal, Charger
7 56016349 1 Decal, Advance
8 56014450 1 Decal, Patent Number
10-9
FORM NO. 56042451
Convertamatic™
04-11
10
RECOVERY SYSTEM
08-4
FORM NO. 56042451
Convertamatic™
04-11
11
RECOVERY SYSTEM
Item Ref. No. Qty Description
1 56315375 1 Foam, Acoustical
2 56412154 1 Gasket, Vacuum Duct
3 56412218 1 Motor, Vac 24vdc (M4) TSBUS2009-1036
* 56397098 1 Carbon Brush set of 2 (for 56412218) NOTE 3
* 56380529 1 Carbon Brush set of 2 (for 56412218) NOTE 3
4 56001906 1 Wsh, Flt STD 1/4
5 56001993 5 Scr, Pan Phil 10-24x.50
6 56002053 4 Wsh, Flt STD #10
7 56477613 3 Tie, Cable
8 56002098 3 Wsh, Flt SAE 1/4
9 56002145 3 Scr, Pan Phil 1/4-20x.50
10 56002849 2 Nut, Hex Nyl Loc-Thin SS 10-24
11 56002896 2 Scr, Pan Phil SS 10-24x.62
12 56002919 4 Wsh, Flt STD SS #10
13 56003003 1 Scr, Pan Phil 5/16-18x.62
14 56009005 2 Scr, Pan Phil SS Type B 10-16 x .75
15 56315346 1 Plate
16 56305464 1 Plug,3/4 Hex Pipe NOTE 1
17 56601400 1 Drain Hose NOTE 2
** 56601410 1 Drain Hose Extension (for use with 56601400)
* 56601411 1 Drain Hose Cap Kit
* 56601412 1 Drain Hose Kit NOTE 2
18 56315779 1 Tank, Recovery
19 56315176 1 Cover, Recovery Tank
20 56315096 1 Switch, Electromagnetic (S4)
21 56315098 1 Gasket
22 56315099 1 Screen, Fan Inlet
23 56315102 1 Shroud, Vac Motor
24 56315141 3 Mount, Vibration
25 56315220 1 Gasket, Recovery Lid
26 56315257 1 Clamp, P
27 56315268 1 Vac Hose Assy.
28 56315272 1 Cable Assy
29 56315293 1 Hinge
30 56315303 2 Retaining, Strap
31 56440213 2 Clamp, Hose SAE #32
* = Not Shown
** = Optional
NOTE 1: Not used after March 2008.
NOTE 2: Drain Hose 56397142 has been replaced by Drain Hose 56601400 in production. When replacing 56397142 you need to order Drain Hose Kit
56601412.
NOTE 3: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfi sk-Advance order Carbon Brush Set 56380529.
10-9
FORM NO. 56042451
Convertamatic™
04-11
12
SCRUB SYSTEM - DISK (24”, 26”, 28”)
09-3
FORM NO. 56042451
Convertamatic™
04-11
13
SCRUB SYSTEM - DISK (24”, 26”, 28” )
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 3
2 56324350 1 Wheel
3 56001879 2 Wsh, Flt SAE 1/2 NOTE 3
4 56002910 8 Wsh, Flt SAE SS 3/8
5 56002938 1 Wsh, Flt SAE SS 5/16
6 56003120 2 Pin, Cotter Hair .0915 X .375
7 56002201 2 Scr, Soc Hd 5/16-18 x 1.50 NOTE 5
8 56003438 4 Nut, Hex Nyl Loc SS M10x1.5
9 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18
10 56109651 1 Brush Plate Assy (30-37) NOTE 5 / TSBUS2009-1039
11 56003533 4 Scr, Hex Hd SS M10-1.5x20mm
12 56003674 8 Scr Hex Loc SS 3/8-24 X .62
13 56003679 2 Pin, Ring .50 X 1.63
14 56003693 3 Rivet, Nylon Tree Push-In (.218)
15 56109652 1 Brush Plate Assy (30-37) NOTE 5 / TSBUS2009-1039
17 56257534 1 Hose, PVC .375
18 56315759 1 Band Clamp (28”)
56315742 1 Band Clamp (24”, 26”)
19 56315588 1 Scrub Deck, Disc, Cast, 28 NOTE 2
56315587 1 Scrub Deck, Disc, Cast, 26 NOTE 2
56315586 1 Scrub Deck, Disc, Cast, 24 NOTE 2
20 56315056 2 Asm, Motor And Gear Unit, .42hp (M2 / M3)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
21 56315060 1 Hose, PVC .375
22 56315161 1 Pin
09-12
Item Ref. No. Qty Description
23 56315718 1 Weld’t, Deck Actuator (24”, 26”) NOTE 2
NOTE 3
56315719 1 Weld’t, Deck Actuator (28”) NOTE 2
NOTE 3
24 56315275 1 Skirt, Rubber (26”)
56315274 1 Skirt, Rubber (24”, 28”)
25 56315754 1 Bumper, Extruded (28”) NOTE 4
56315753 1 Bumper, Extruded (26”) NOTE 4
56315752 1 Bumper, Extruded (24”) NOTE 4
26 56315339 1 Bracket
27 56397300 1 Tee, Barb NOTE 1
28 56315373 2 Weld’t, Deck Mount Brkt NOTE 2
29 56002769 4 Nut, Hex Nyl Loc 3/8-16 NOTE 2
30 56601118 1 Brush Plate NOTE 5
31 56109653 1 Spring Retainer NOTE 5
32 56009247 3 Scr, Pan Phil Plastite 10-14 X .38 NOTE 5
33 56601520 1 Gimbal, Motor NOTE 5
34 61658a 1 Collar, Brush Driver NOTE 5
35 56601056 1 Spring, Brush Holder NOTE 5
36 56366455 1 Plate, Stop NOTE 5
37 56009002 1 Wsh, Flt .266 X .906 X .060 NOTE 5
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose (56456830) to the scrub deck
has been replaced in production with a single 1/2” diameter hose (56264318). If ordering Tee 56397300 for a machine with this previous design solution hose you will also need to
order Solution Hose 56264318. See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1.
NOTE 2: The Deck Casting (item #19) has been redesigned. The old style castings (56315053 - 28”, 56315054 - 26” & 56315055 – 24”) are no longer available. If you have a
machine built prior to this change (old style deck assembly DOES NOT include item 38) and need to replace one of these deck castings you need to order one of the kits listed
below. These kits include items (8, 11, 14, 19, 23, 38, 39).
Old Deck Order Kit
56315053 (28”) 56315727
56315054 (26”) 56315726
56315055 (24”) 56315725
NOTE 3: Actuator Weldment Item #23 has been redesigned (in April of 2007) to accommodate a new upper deck linkage
arm (see Solution System / Electrical-1). The redesigned weldment is backwards compatible to the previous design. The
new design does not use item #3 and the quantity of item #1 is reduced to 2.
NOTE 4: Extruded Bumpers PNs 56315318, 56315277 & 56315276 are obsolete. If you need to replace one of these
bumpers please order one of the kits listed below.
Old Bumper Order Kit
56315318 (28”) 56315764
56315277 (26”) 56315763
56315276 (24”) 56315762
NOTE 5: Drive Lugs 56396080 and 56396081 are both obsolete and replaced by 56109625 and 56109626 respectively.
The old individual parts are still available for replacement and listed below.
Item Ref. No. Qty Description
38 56396080 1 Lug, Counterclockwise (40-51) NOTE 5
39 56396081 1 Lug, Clockwise (40-51) NOTE 5
40 56003335 2 Scr Hex Loc SS 5/16-18 X .88
41 56003477 6 Scr, Hex Loc SS M8-1x25mm
42 56009107 2 Wsh, Flt SS .378 X 1.000 X .120
43 56314108 2 Hub, Drive
44 56002938 6 Wsh, Flt SAE SS 5/16
45 56003405 3 Nut, Hex Nyl Loc SS M8-1.25
46 56003639 3 Scr, Hex Hd SS M8-1.25 x 25mm
47 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38
48 56009096 1 Wsh, Flt .193 x .875 x .060
49 56407053 2 Thermoid Disk
50 56314030 1 Brush Holder
51 56397081 1 Spring Retainer
FORM NO. 56042451
Convertamatic™
04-11
14
SCRUB SYSTEM - DISK (32”)
09-3
FORM NO. 56042451
Convertamatic™
04-11
15
SCRUB SYSTEM - DISK (32”)
09-12
Item Ref. No. Qty Description
1 56002769 4 Nut, Hex Nyl Loc 3/8-16
2 56002850 1 Nut, Hex Nyl Loc-Thin SS 1/4-20
3 56002859 2 Wsh, Flt SAE SS 1/4
4 56002910 8 Wsh, Flt SAE SS 3/8
5 56002201 2 Scr, Soc Hd 5/16-18 x 1.50 NOTE 1
6 56002959 2 Pin, Cotter Hair
7 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75
8 56003120 2 Pin, Cotter Hair .0915 X .375
9 56109651 1 Brush Plate Assy (32-39) NOTE 1 / TSBUS2009-1039
10 56003338 8 Scr, Hex Loc SS 3/8-16 X .75
11 56003438 4 Nut, Hex Nyl Loc SS M10-1.5
12 56109652 1 Brush Plate Assy (32-39) NOTE 1 / TSBUS2009-1039
13 56003533 4 Scr, Hex SS M10-1.5 X 20mm
14 56003679 2 Pin, Ring .50 X 1.63
15 56003693 3 Rivet, Nylon Tree Push-In (.218)
16 56396195 1 Hose, PVC .38id X 6.00
17 56397300 1 Tee, Barb
18 56049261 1 Wheel
20 56397301 1 Hose, PVC .375
21 56315056 2 Asm, Motor And Gear Unit, .42HP (M2 / M3)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
22 56315161 1 Pin
23 56315339 1 Bracket
24 56315859 1 Scrub Deck, Disc, Cast, 32”
25 56315626 1 Skirt, Rubber 32”
26 56315755 1 Extruded Bumper, 32” Deck
27 56315761 1 Band Clamp, Adjustable
28 56315821 1 Deck Mount Brkt Weldt, Lhs
29 56315823 1 Deck Mount Brkt Weldt, Rhs
30 56315826 1 Bracket Weld’t
31 56315580 1 Bushing, Stainless
32 56601118 1 Brush Plate NOTE 1
33 56109653 1 Spring Retainer NOTE 1
34 56009247 3 Scr, Pan Phil Plastite 10-14 X .38 NOTE 1
35 56601520 1 Gimbal, Motor NOTE 1
36 61658a 1 Collar, Brush Driver NOTE 1
37 56601056 1 Spring, Brush Holder NOTE 1
38 56366455 1 Plate, Stop NOTE 1
39 56009002 1 Wsh, Flt .266 X .906 X .060 NOTE 1
* = Not Shown
NOTE 1: See NOTE 5 on SCRUB SYSTEM - DISK (24”, 26”, 28”)
FORM NO. 56042451
Convertamatic™
04-11
16
SCRUB SYSTEM - CYLINDRICAL
07-2
FORM NO. 56042451
Convertamatic™
04-11
17
SCRUB SYSTEM - CYLINDRICAL
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 2
2 56003403 2 Nut, Hex Nyl Loc M6-1.00
3 56407391 2 Blade
4 56407433 2 Sheave, Poly-V
5 56412176 2 Bushing
6 56001879 6 Wsh, Flt SAE 1/2 NOTE 2
7 56002086 4 Scr, Soc Set Loc 5/16-18x.25
8 56002948 6 Scr, Hex Hd Loc 1/4-20x.75
9 56003120 2 Pin, Cotter Hair .0915 X .375
10 56003426 8 Nut, Hex Nyl Loc SS M6x1.0
11 56003431 2 Scr, Hex Hd SS M6-1.0x16mm
12 56003492 2 Scr, Hex M6-1.0x95mm
13 56003603 2 Scr, Pan Phil Thd Form 1/4-20x.38
14 56003679 2 Pin, Ring .50 X 1.63
15 56315355 2 Manifold, PVC (28”)
56315354 2 Manifold, PVC (26”)
56315353 2 Manifold, PVC (24”)
16 56112771 2 Clamp, Hose SAE #10
17 56315061 2 Motor, 24 Vdc, .5 Hp, 1800 RPM (M2 / M3) TSBUS2010-1058
* 56412287 1 Brush / Spring Kit NOTE 3
* 56380003 1 Brush / Spring Kit NOTE 3
18 56315161 1 Pin
19 56315320 2 Harness, Brush
20 56315321 2 Belt, Auto Tension
21 56262549 1 Tee, Barb NOTE 1
22 56315408 2 Drive End Assy (#36-43)
23 56315445 2 Cover, Belt
24 56315448 2 Idler End Assy (#44-48)
25 56315459 1 Hopper Assembly (28” / #29-35))
56315453 1 Hopper Assembly (26” / #29-35)
56315403 1 Hopper Assembly (24” / #29-35)
26 56315470 1 Housing, Weld’t (28”)
56315469 1 Housing, Weld’t (26”)
56315468 1 Housing, Weld’t (24”)
10-9
Item Ref. No. Qty Description
27 56410214 2 Strap
28 56412459 2 Wheel
29 56003426 4 Nut, Hex Nyl Loc SS M6-1.00
30 56002896 2 Scr, Pan Phil SS 10-24 x .62
31 56003431 4 Scr, Hex Hd SS M6-1.00 x 16mm
32 56009060 2 Wsh, Flt SS .260 x 1.00 x .074
33 56315460 1 Hopper (28”)
56315454 1 Hopper (26”)
56315401 1 Hopper (24”)
34 56315464 1 Hopper Screen (28”)
56315462 1 Hopper Screen (26”)
56315319 1 Hopper Screen (24”)
35 56315467 1 Hopper Bracket (28”)
56315466 1 Hopper Bracket (26”)
56315465 1 Hopper Bracket (24”)
36 56106070 2 Bearing, Ball
37 56407389 1 Spacer
38 56407442 1 Sheave, Poly-V
39 56002119 2 Scr, Soc Set Loc 1/4-20 x .50
40 56003237 1 Key, Sq. .19 x .62
41 56315405 1 Bearing Plate
42 56109527 1 Spindle
43 56407558 1 Washer, Bearing
44 56106070 1 Bearing, Ball
45 56407558 1 Washer, Bearing
46 56315447 1 Idler Bearing Plate
47 56396254 1 Knob
48 56407551 1 Hub
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose
(56456830) to the scrub deck has been replaced in production with a single 1/2” diameter hose (56264318). If ordering Tee 56262549 for a machine with
this previous design solution hose you will also need to order Solution Hose 56264318. See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1.
NOTE 2: Housing Weldment Item #26 has been redesigned (in April of 2007) to accommodate a new upper deck linkage arm (see Solution System /
Electrical-1). The redesigned weldment is backwards compatible to the previous design. On machines with the new design the quantity of item #1 is
reduced to 2 and the quantity of item #6 is reduced to 4.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. (4BB1344) order Carbon Brush Set 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance (ZD22000) order Carbon Brush Set 56380003.
FORM NO. 56042451
Convertamatic™
04-11
18
SOLUTION SYSTEM / ELECTRICAL-1
09-8
FORM NO. 56042451
Convertamatic™
04-11
19
SOLUTION SYSTEM / ELECTRICAL-1
Item Ref. No. Qty Description
1 56315285 1 Hinge
2 56002959 1 Pin, Cotter Hair
4 56370878 1 Bearing, Sleeve only used before May 2007
6 56003312 1 Nut, Hex Nyl Loc M12-1.75 only used before May 2007
7 56003403 2 Nut, Hex Nyl Loc M6-1.00
9 56365777 4 Lug, Brush Driver
10 56418669 1 Reducer, Barb
11 56001832 4 Scr, Flt Phil 1/4-20x1.00
12 56001879 2 Wsh, Flt SAE 1/2
13 56001939 4 Wsh, Flt SAE 5/16 QTY of 5 after April 2007
16 56002667 6 Scr, Hex Hd 5/16-18x.75 QTY of 7 after April 2007
21 56002684 1 Scr, Hex Hd 3/8-16x1.75
25 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16
29 56003174 2 Scr Hex Thd To Hd M6-1.0x16mm
32 56003637 1 Scr, Hex M12-1.75x40mm only used before May 2007
34 56003679 1 Pin, Ring .50 X 1.63
36 56009139 4 Scr, Pan Phil Loc 10-24x.38
42 56315089 1 Tank, Solution
** 56109561 1 Solution Tank Kit NOTE 3 / TSBUS2008-1017
43 56315104 1 Nose Cone, 24-26 Commercial
46 56315130 1 Weldment, Actuator Mount
48 56315186 1 Bracket, Linkage Pivot only used before May 2007
49 56315191 1 Yoke, Actuator
61 56315284 1 Cover, Chemical Bottle
63 56601599 1 Cap, Raw W/Tether NOTE 2
64 56387302 1 Spiral, Hose X .500
65 56109595 1 Lift Actuator Assembly (76-80) NOTE 4 / TSBUS2009-1040
67 56315380 1 Bushing only used before May 2007
68 56397203 1 Solenoid Valve Assy. (L1)
71 56264318 1 Hose, Spiral .500 NOTE 1
74 56469380 2 Clamp, P
76 56109597 1 Actuator (M5)
* 56109596 1 Plastic Nut
* 56109636 1 Spring Housing Kit
77 56109547 1 Spring Housing Bottom
78 56109546 1 Spring Housing Top
79 56420018 1 Compression Spring
80 56412071 1 Compression Spring
100 56002786 2 Scr, Pan Phil 1/4-20 x 1.50 (onboard charger only)
101 56397188 1 Connector Assy (connected to batteries / onboard charger only)
102 56397187 1 Connector Assy (connected to machine / onboard charger only)
103 56219932 3 Clamp, Hose SAE #6
107 56009122 2 Wsh, Flt .344 x .938 x .125
108 56315839 1 Bracket Weld’t only used after April 2007
109 56315836 1 Turnbuckle Assy only used after April 2007
110 56002063 3 Wsh, Flt SAE 3/8 only used after April 2007
111 56003120 2 Pin, Cotter Hair .0915 x .375 only used after April 2007
* = Not Shown
NOTE 1: The previous solution hose design which consisted of a Reducer (56418669), Hose Clamps (56219932) and a smaller 3/8” diameter Hose (56456830) to the scrub deck has
been replaced in production with a single 1/2” diameter hose (56264318). If ordering this new hose (56264318) for a machine with the previous design you will also need to order a
new Tee (56397300 for disc / 56262549 for cylindrical) for the scrub deck. See NOTE 1 on SCRUB SYSTEM – DISK (24”, 26”, 28”) and SCRUB SYSTEM – CYLINDRICAL.
NOTE 2: The previous Solution Tank Caps 56315517 & 56109519 are obsolete. The new Cap 56601599 can be used in place of the originals.
NOTE 3: This solution tank kit is to be ordered if you need to replace a solution tank on a machine before serial number 2059967.
NOTE 4: Actuator 56109595 replaces actuator 56396049 as of September 2009.
09-12
FORM NO. 56042451
Convertamatic™
04-11
20
SOLUTION SYSTEM / ELECTRICAL-2
09-12
FORM NO. 56042451
Convertamatic™
04-11
21
SOLUTION SYSTEM / ELECTRICAL-2
Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 4
5 56407361 1 Clamp, Plastic
14 56001954 2 Wsh, Flt SAE #10
15 56001993 4 Scr, Pan Phil 10-24x.50
17 56002066 7 Scr, Pan Phil 1/4-20x.62
(Onboard Charger Only)
18 56002098 4 Wsh, Flt SAE 1/4
19 56002124 12 Scr, Pan Phil 10-24x.62
20 56002145 5 Scr, Pan Phil 1/4-20x.50
22 56002708 4 Nut, Hex Nyl Loc 1/4-20
(Onboard Charger Only)
24 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 4
28 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 4
30 56003266 1 Ring, Ret Ext Type E 0.75 Dia NOTE 4
31 56002094 4 Scr, Hex Hd 5/16-18x1.50
35 56009030 3 Scr, Pan Phil Thd Form 10-24x.38
(Qty of 1 on Non-Onboard Charger models)
37 56009206 4 Scr, Truss Phil-Blk 10-24x.50
39 56244969 1 Clamp, Hose SAE #12
40 56264442 1 Barb, 90 Ebow 3/4 X 3/8npt
41 56303553 1 Key Switch Assembly
* 56303526 A/R Set of 2 Replacement Keys
44 56315121 1 Guide, Cable
45 56315124 1 Charger, On-Board 24V NOTE 3
TSBUS2006-931, TSBUS2008-1008
* 56315747 1 Thermistor Repair Kit for 56315124
47 56315162 1 Assy, Electrical Box (85-96) TSBUS2005-897
TSBUS2006-926
50 56315193 2 Bushing, Flange NOTE 4
51 56315206 1 Bracket, Charger (Onboard Charger Only)
52 56109502 1 Panel, Electrical Assy
53 56315236 1 Weldment, Squeegee Lift NOTE 4
54 56315243 1 Cable Assy
55 56315245 1 Bushing, Squeegee Cable NOTE 4
56 56315255 1 Circuit Breaker, 5 Amp
57 56315256 1 Circuit Breaker, 30 Amp
09-12
Item Ref. No. Qty Description
58 56109553 1 Plate, Circuit Breaker
59 56315266 1 Assembly, Paddle TSBUS2005-898
60 56315270 1 Charger Cord, Us (Onboard Charger Only)
62 56315297 1 Control Panel Assy (A1) NOTE 1
56315777 1 Control Panel Assy (A1) NOTE 2
66 56396143 1 Hose, PVC
69 56409152 1 Barb, 90 Elbow 1/2 X 1/2NPT
70 56410166 2 Clamp, P
75 56486112 2 Clamp, P (Onboard Charger Only)
85 56009203 3 Stud, 1/4-20
86 56412089 1 Fuse, 150 Amp (F1)
87 56412179 1 Contactor, 24 Vdc (K2 / Vac Motor)
88 56469858 3 Standoff, Insulated
89 56002462 7 Scr, Pan Phil 1/4-20x.38
90 56002561 4 Nut, Hex W/ Shprf 1/4-20
91 56003698 2 Scr, Pan Phil Thd Form 8-32 x .75
92 56315182 1 Panel, Electrical
93 56315294 1 Speed Control (A2)
94 56397088 1 Contactor, 24v Spdt (K1 / Brush Motor)
95 56009030 1 Scr, Pan Phil Thd Form 10-24x.38
96 56409538 4 Insulator, Terminal
97 56315345 1 Connector Assy (connected to batteries)
(non onboard charger only)
98 56397187 1 Connector Assy (connected to machine)
(non onboard charger only)
99 56002825 2 Scr, Pan Phil 1/4-20 x 1.25
(non onboard charger only)
104 56315382 1 Clip, Conduit
106 56001993 2 Scr, Pan Phil 10-24 x .50
107 56212236 1 Clamp, Plastic
108 56002053 6 Wsh, Flt STD #10
109 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 5
110 56315730 1 Lever, Squeegee Lift NOTE 5
111 56009117 1 Wsh, Flt 1.031 x 1.859 x 0.48 NOTE 5
112 56003223 1 Pin, Cot Hair.148 x Dia .62/1.00 NOTE 5
* = Not Shown
NOTE 1: Order this control panel assy if you have the “Old Pump” voltage reading across the solution pump (M8) leads.
NOTE 2: Order this control panel assy if you have the “New Pump” voltage reading across the solution pump (M8) leads.
Voltage
Regular Scrub
Old Pump 7
New Pump 9.56
Heavy Scrub
Old Pump 11.3
New Pump 13.7
Extreme Scrub
Old Pump 17
New Pump 19.24
NOTE 3: Starting with Charger serial # CP240548022382 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 4: Used before SN 2059968. Items 50 and 53 are obsolete, to replace order each of the following part numbers 56001854, 56315730, 56009117,
56003223 (qty 1).
NOTE 5: Used after SN 2059967.
FORM NO. 56042451
Convertamatic™
04-11
22
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
05-12
FORM NO. 56042451
Convertamatic™
04-11
23
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
Item Ref. No. Qty Description
56315501 1 Chemical Tank Assy (1-8 & 22-23)
1 56003699 1 Bushing, 1/4 ID Snub
2 56315241 1 Pump, Chemical
3 56315340 1 Circuit Board Assy
4 56315476 1 Bracket, Chemical Pump
5 56315515 1 Bracket, Tank Mounting
6 56315522 1 Check Valve, 1/8 Barb, 125PSI
7 56315524 3 Hose, Chemical Resistant, 7”
8 56002877 2 Nut, Hex Nyl Loc SS 8-32
9 56002701 2 Nut, Hex Nyl Loc 5/16-18
10 56002035 2 Scr, Hex Hd 5/16-18 x .62
11 56315265 1 Tee, Barb
12 56219932 2 Clamp, Hose SAE #6
13 56412187 1 Hose, .38 Spiral
14 56315502 1 Chemical Bottle As
** 56315503 A/R Chemical Bottle Assy (14, 19, 20, 21)
15 56315511 1 Indicator Assy
19 56315517 1 Cap
20 56315527 1 Insert, Dry Break
21 56315523 1 Cap, Dry Break, 1/8 Barb, 90°
22 56315382 2 Clip, Conduit
23 56003018 2 Scr, Pan Phil SS 8-32 x .38
** = Optional, Not Included
08-4
FORM NO. 56042451
Convertamatic™
04-11
24
PADDLE ASSEMBLY
09-8
FORM NO. 56042451
Convertamatic™
04-11
25
PADDLE ASSEMBLY
Item Ref. No. Qty Description
56315266 1 Assembly, Paddle TSBUS2005-898 / TSBUS2006-925
1 56396197 1 Potentiometer, 100k (R2)
2 56397029 1 Potentiometer, 5k (R1)
3 56315231 1 Harness, Handle
4 56325654 2 Spring, Compression
5 56002006 2 Wsh, Flt SAE #6
6 56003197 7 Scr, Pan Phil Plastite 6-18x.62
8 56003527 1 Scr, Pan Phil Plastite 1/4-10x2.00
9 56003545 4 Scr, Pan Phil Plastite 8-10x.75
10 56009030 2 Scr, Pan Phil Thd Form 10-24x.38
11 56009096 1 Wsh, Flt .193 X .875 X .060
12 56009287 1 Scr, Pan Phil Type B 8x2.00
13 56109716 1 Paddle, Back Cover
14 56315230 1 Paddle, Front Cover
15 56315251 1 Weldment, Handle Bar
16 56315280 1 Knob
17 56397015 1 Cam Controller
18 56397109 1 Sleeve
19 56397170 3 Washer, Plastic
20 56397171 2 Clamp
21 56109648 1 Potentiometer Fork
22 56478246 1 Tie, Cable
23 56481890 2 Clamp, P
09-12
FORM NO. 56042451
Convertamatic™
04-11
26
SQUEEGEE ASSEMBLY
09-8
FORM NO. 56042451
Convertamatic™
04-11
27
SQUEEGEE ASSEMBLY
Item Ref. No. Qty Description
56315291 1 Squeegee Assembly “B” (24”) NOTE 2
56315290 1 Squeegee Assembly “C” (26” & 28”) NOTE 2
56315632 1 Squeegee Assembly “D” (32”) NOTE 2
1 56324350 2 Wheel
2 56370711 2 Nut, Thumb
3 56002851 2 Nut, Hex Nyl Loc-Thin SS 5/16-18
4 56002907 2 Nut, Hex Nyl Loc SS 6-32
5 56002909 2 Scr, Pan Phil SS 6-32x.38
6 56002938 2 Wsh, Flt SAE SS 5/16
7 56003736 2 Scr, Hex Thd to Hd SS 5/16-18 x 3.00
8 56003472 2 Scr, Soc Shd .38 X 1.00 X 5/16-18
9 56009111 6 Nut, Wing SS 1/4-20
10 56109660 1 Strap-Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
56109664 1 Strap-Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109667 1 Strap-Left Rear “D” (used on 56315632) NOTE 2 / TSBUS2009-1037
11 56109661 1 Strap-Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
56109665 1 Strap-Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109668 1 Strap-Right Rear “D” (used on 56315632) NOTE 2 / TSBUS2009-1037
12 56314271 1 Squeegee Tool, Cast “B” (24”)
56314325 1 Squeegee Tool, Cast “C” (26” & 28”)
56314694 1 Squeegee Tool, Cast “D” (32”)
13 56314028 1 Strap, Front “B” (24”) NOTE 2
56314322 1 Strap, Front “C” (26” & 28”) NOTE 2
56314696 1 Strap, Front “D” (32”) NOTE 2
14 56315347 1 Squeegee Blade kit (24”) NOTE 1
56315348 1 Squeegee Blade kit (26” & 28”) NOTE 1
56315674 1 Squeegee Blade kit (32”) NOTE 1
15 56471194 1 Latch Assembly / TSBUS2009-1037
24” Squeegee Blade Kits
** 56315347 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56315351 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315854 1 Kit, Squeegee Blade PU B NOTE 1
26” & 28” Squeegee Blade Kits
** 56315348 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56315352 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315855 1 Kit, Squeegee Blade PU C NOTE 1
32” Squeegee Blade Kits
** 56315674 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56314865 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315856 1 Kit, Squeegee Blade PU D NOTE 1
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: To replace all squeegee straps as a set
order one of the three following Strap Kits:
56109669-Strap Kit-D (for Squeegee Assy 56315632)
56109666-Strap Kit-C (for Squeegee Assy 56315290)
56109662-Strap Kit-B (for Squeegee Assy 56315291)
These kits include both rear straps, front strap and the latch.
09-12
FORM NO. 56042451
Convertamatic™
04-11
28 09-8
WIRING DIAGRAM (before September 2009)
BLK
M2
MOTOR, LEFT BRUSH
M
F1
FUSE, 150 A.
S5
SWITCH, FLOAT
S2
M3
MOTOR, RIGHT BRUSH
M
R1
POT. 5K OHM THROTTLE
M10
CHEMICAL PUMP
M
F2
CIRCUIT BREAKER, 5 AMP
M9
RECYCLE PUMP
M
S6
SWITCH, FLOAT
K2
COIL, VAC MOTOR CONTACTOR
S4
SWITCH, FLOAT
R2
POT. 100K OHM SPEED LIMIT
M3
MOTOR, RIGHT BRUSH
M
L2
COIL, RECYCLE SOLUTION SOLENOID
S3
SW, SPST KEY
M1
MOTOR, WHEEL DRIVE
M
S1
M2
MOTOR, LEFT BRUSH
M
K1
COIL, BRUSH MOTOR CONTACTOR
M8
SOLUTION PUMP
M
BT1
BATTERY
F3
CIRCUIT BREAKER, 30 AMP
M5
MOTOR, BRUSH ACTUATOR
M
F2
CIRCUIT BREAKER, 5 AMP
M4
MOTOR, VAC
M
L1
COIL, SOLUTION SOLENOID
K1
K2
12
12
12
1
2
3
-+
12
-+
12
12
1
2
3
12
12 -+
+-
12
12
12
WHT
YEL/VIO
BRN
RED
BRN/BLK
YEL/RED
VIO/YEL
RED
WHT
WHT/GRA
BRN
BRN
BLU/WHT
VIO/BLK
BLU
WHT
BRN
BLK
RED/BLK
WHT/GRN
BRN
WHT
BLU/WHT
RED/BLK
WHT
RED
WHT/YEL
BLK
WHT
BRN
RED/GRN
RED
BRNRED
WHT/GRA
BLK/YEL
WHT/GRA
WHT
BRN YEL/GRN
BLU/BLK
GRA/WHT
YEL/BLU
WHT/BLK
ORN ORN
BLU
BLK
BLK
BLK
BLK
BLK
GRN/BLK
GRN/BLK
ORN/RED
ORN/RED
RED
BLK
BLU/WHT
BLK
BLK
YEL/VIO
YEL/VIO
ORN/BLU
ORN/BLU
BLK
BLK
BLK
BLK
BLU/BLK
BLK
BLK
BLK
BLK
BRN
WHT
BLU
BLK
BRN
WHT
BLK
RED/WHT
BRN/BLK
BLK
GRN
RED
BLK/WHT
RED BLK
RED
BLK
+
-
-
+
-
-
POLARITY FOR CYLINDRICAL BRUSHES
+
+
+
24VDCOR36VDC
-
POLARITY FOR DISC BRUSHES
(OPTIONAL)
B+2
B+1
BRUSH CONTACTOR
VACUUM CONTACTOR
SOLUTION
RECYCLE SOLUTION
FOR/REV.
BRUSH MOTOR SENSE
VACUUM MOTOR SENSE
J2-7
J1-13
J1-14
J1-12
J1-11
J1-10
REVERSE
(OPTIONAL)
RECYCLE STOP SWITCH
RECYCLE START SWITCH
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
B-1
SOL. PUMP
RECYCLE PUMP
BRUSH ACTUATOR 1
BRUSH ACTUATOR 2
B-3
B-4
B-2
A1
CONTROL BOARD
J1-5
J2-5
J2-10
J1-6
J1-2
J1-1
J2-4
J1-7
J1-8
J2-12
J2-8
J2-1
J2-6
J1-9
J2-9
(OPTIONAL)
RECOVERY TANK FULL SENSE
RELAY COMMON
RELAY N.O.
BRUSH REMOVE
BRUSH REMOVE
CHEMICAL PUMP
J2-11
A2 B+ B-
1210 SPEED CONTROLLER
M1
M2 PIN 3 - POT.HI
PIN 4 - POT.WIPER
PIN 13 - POT.LO
PIN 5 - KSI
PIN 16 - REV
PIN 6 - BRAKE (-)
(1228 FOR 36V)
STATUS
PIN 9 - STATUS
PIN 18 - SPEED LIMIT POT
CHEMICAL RATIO SENSOR
SUPPLY
INPUT
B-
SUPPLY
OUTPUT
B-
ONBOARD BATTERY
CHARGER
(OPTIONAL)
B+
B-
INTERLOCK
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
RED WIRE FROM F2 FOR CHARGER OPTION
J1-4
J1-3
J2-3
J2-2
56016691-REV. E
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V
WIRING DIAGRAM 56315596 FOR 36V
(OPTIONAL)
WHT/RED
M12
M
MOTOR, RIGHT SIDE BROOM
WHT/RED
WHT/RED
MOTOR, LEFT SIDE BROOM
M11
M
(OPTIONAL) 36V ONLY
-+
-+
PIN 14 - BRAKE (+)
-+
(OPTIONAL)
EM BRAKE
36V ONLY
YEL/BLU
RED/BLK
BLK
FORM NO. 56042451
Convertamatic™
04-11
29
10-9
WIRING DIAGRAM (before September 2009)
Item Ref. No. Qty Description
A1 56315297 1 Control Panel Assy (A1) NOTE 1
56315777 1 Control Panel Assy (A1) NOTE 2
A2 56315294 1 Speed Control
BT1 NA 4 Battery
F1 56412089 1 Fuse, 150 Amp
F2 56315255 1 Circuit Breaker, 5 Amp
F3 56315256 1 Circuit Breaker, 30 Amp
K1 56397088 1 Contactor, Brush Motor
K2 56412179 1 Contactor, Vac Motor
L1 56397203 1 Solenoid, Solution
L2 56397203 1 Solenoid, Recycle Solution (Optional)
M1 56315062 1 Transaxle, 24v
* 56315377 1 Motor
* 56315378 4 Carbon Brush
* 56315379 2 Neoprene Mounting Sleeve
M2 56315056 1 Motor, Left Brush (Disk)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
56315061 1 Motor, Left Brush (Cylindrical) TSBUS2010-1058
* 56412287 1 Brush / Spring Kit
M3 56315056 1 Motor, Right Brush (Disk)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
56315061 1 Motor, Left Brush (Cylindrical) TSBUS2010-1058
* 56412287 1 Brush / Spring Kit
M4 56412218 1 Motor, Vac TSBUS2009-1036
* 56397098 1 Carbon Brush set of 2 (for 56412218) NOTE 4
* 56380529 1 Carbon Brush set of 2 (for 56412218) NOTE 4
Item Ref. No. Qty Description
M5 56393303 1 Motor, Brush Actuator
* 56388520 1 Plastic Nut (for use on 56393303)
M8 56315108 1 Pump, Solution
M9 56315132 1 Pump, Recycle (Optional)
M10 56315241 1 Pump, Chemical (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 NA 1 Part of M7
S2 NA 1 Part of M8
S3 56303553 1 Switch, Key
* 56303526 A/R Set of 2 Replacement Keys
S4 56315096 1 Switch, Float
S5 56315096 1 Switch, Float (Optional / Recycle Start)
S6 56315096 1 Switch, Float (Optional / Recycle Stop)
* 56315124 1 Charger, Onboard 24V
(Onboard Charger Models Only) NOTE 3
TSBUS2006-931, TSBUS2008-1008
* 56315747 1 Thermistor Repair Kit for 56315124
* 56315340 1 Chemical Ratio Sensor (Chemical Models Only)
* 56109674 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
* 56315751 1 Vacuum Harness TSBUS2007-955
* 56416445 3 Cable Assy 4 AWG (Battery Cables)
* 56372673 8 Boot, Battery Post
* 56478523 2 Tie, Cable
* 56478246 9 Tie, Cable
* 56314119 1 Spacer. Battery
* = Not Shown
NOTE 1: Order this control panel assy if you have the “Old Pump” voltage reading across the solution pump (M8) leads.
NOTE 2: Order this control panel assy if you have the “New Pump” voltage reading across the solution pump (M8) leads.
Voltage
Regular Scrub
Old Pump 7
New Pump 9.56
Heavy Scrub
Old Pump 11.3
New Pump 13.7
Extreme Scrub
Old Pump 17
New Pump 19.24
NOTE 3: Starting with Charger serial # CP240548022382 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 4: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfi sk-Advance order Carbon Brush Set 56380529.
FORM NO. 56042451
Convertamatic™
04-11
30
WIRING DIAGRAM (after August 2009)
WHT
YEL/VIO
RED
BRN/BLK
YEL/RED
VIO/YEL
RED
WHT
WHT/GRA
BRN BRN
BLU/WHT
VIO/BLK
BLU
WHT
BLK
RED/BLK
WHT/GRN
BRN
WHT
BLU/WHT
RED/BLK
WHT
RED
WHT/YEL
BLK
WHT
BRN
RED/GRN
RED
RED
WHT/GRA
BLK/YEL
WHT/GRA
WHT
BLU/BLK
GRA/WHT
ORN ORN
BLU
BLK
BLK
BLK
GRN/BLK
GRN/BLK
BLK
BLU/WHT
BLK
BLK
YEL/VIO
YEL/VIO
ORN/BLU
ORN/BLU
BLK
BLK
BLK
BLU/BLK
BLK
BLK
BLKBLK
BLK
BRN
WHT
BLU
BLK
BRN
WHT
BLK
RED/WHT
BRN/BLK
BLK
GRN
RED
BLK/WHT
RED BLK
RED
BLK
RED
BRN
BRN
BRN
RED/BLK
YEL/BLU
WHT/RED
WHT/RED
WHT/RED BLK
BLK
+
-
-
+
-
-
POLARITY FOR CYLINDRICAL BRUSHES
+
+
+
24 VDC OR 36 VDC
-
POLARITY FOR DISC BRUSHES
B+2
B+1
BRUSH CONTACTOR
VACUUM CONTACTOR
SOLUTION
FOR/REV.
BRUSH MOTOR SENSE
VACUUM MOTOR SENSE
J2-7
J1-13
J1-14
J1-12
J1-11
J1-10
REVERSE
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
B-1
SOL. PUMP
BRUSH ACTUATOR 1
BRUSH ACTUATOR 2
B-3
B-4
B-2
A1
CONTROL BOARD
J1-5
J2-5
J2-10
J1-6
J2-4
J1-7
J1-8
J2-8
J2-1
J2-6
J1-9
J2-9
(OPTIONAL)
RECOVERY TANK FULL SENSE
RELAY COMMON
RELAY N.O.
BRUSH REMOVE
BRUSH REMOVE
CHEMICAL PUMP
J2-11
A2 B+ B-
1210 SPEED CONTROLLER
M1
M2
PIN 3 - POT.HI
PIN 4 - POT.WIPER
PIN 13 - POT.LO
PIN 5 - KSI
PIN 16 - REV
PIN 6 - BRAKE (-)
(1228 FOR 36V)
STATUS
PIN 9 - STATUS
PIN 18 - SPEED LIMIT POT
CHEMICAL RATIO SENSOR
SUPPLY
INPUT
B-
SUPPLY
OUTPUT
B-
ONBOARD BATTERY
CHARGER
(OPTIONAL)
B+
B-
INTERLOCK
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
RED WIRE FROM F2 FOR CHARGER OPTION
J1-4
J1-3
J2-3
J2-2
PART NO. 56109684 REV. A
REFERENCE: WIRING DIAGRAM 56109685 FOR 24V
+-
EM BRAKE
PIN 14 - BRAKE (+)
(OPTIONAL)
(OPTIONAL)
WIRING DIAGRAM 56109686 FOR 36V
36V ONLY
36V ONLY
M
M5
MOTOR, BRUSH ACTUATOR
M
M5
MOTOR, BRUSH ACTUATOR
M
M4
MOTOR, VAC
M
M4
MOTOR, VAC
1 2
R2
POT. 100K OHM SPEED LIMIT
R2
POT. 100K OHM SPEED LIMIT
1
2
3
BT1
BATTERY
BT1
BATTERY
+ -
M
M11
MOTOR, LEFT SIDE BROOM
M
M11
MOTOR, LEFT SIDE BROOM
-+
M
M1
MOTOR, WHEEL DRIVE
M
M1
MOTOR, WHEEL DRIVE
F3
CIRCUIT BREAKER, 30 AMP
F3
CIRCUIT BREAKER, 30 AMP
1 2
S1S1
1 2
K1K1
K1
COIL, BRUSH MOTOR CONTACTOR
K1
COIL, BRUSH MOTOR CONTACTOR
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
M
M12
MOTOR, RIGHT SIDE BROOM
M
M12
MOTOR, RIGHT SIDE BROOM
+-
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
S4
SWITCH, FLOAT
S4
SWITCH, FLOAT
12
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
1 2
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
S3
SW, SPST KEY
S3
SW, SPST KEY
M
M8
SOLUTION PUMP
M
M8
SOLUTION PUMP
-+
M
M10
CHEMICAL PUMP
M
M10
CHEMICAL PUMP
-+
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
R1
POT. 5K OHM THROTTLE
R1
POT. 5K OHM THROTTLE
1
2
3
K2K2
F1
FUSE, 150 A.
F1
FUSE, 150 A.
1 2
L1
COIL, SOLUTION SOLENOID
L1
COIL, SOLUTION SOLENOID
1 2
K2
COIL, VAC MOTOR CONTACTOR
K2
COIL, VAC MOTOR CONTACTOR
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
1 2
09-8
FORM NO. 56042451
Convertamatic™
04-11
31
WIRING DIAGRAM (after August 2009)
10-9
Item Ref. No. Qty Description
A1 56315777 1 Control Panel Assy (A1)
A2 56315294 1 Speed Control
BT1 NA 4 Battery
F1 56412089 1 Fuse, 150 Amp
F2 56315255 1 Circuit Breaker, 5 Amp
F3 56315256 1 Circuit Breaker, 30 Amp
K1 56397088 1 Contactor, Brush Motor
K2 56412179 1 Contactor, Vac Motor
L1 56397203 1 Solenoid, Solution
M1 56315062 1 Transaxle, 24v
* 56315377 1 Motor
* 56315378 4 Carbon Brush
* 56315379 2 Neoprene Mounting Sleeve
M2 56315056 1 Motor, Left Brush (Disk)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
56315061 1 Motor, Left Brush (Cylindrical) TSBUS2010-1058
* 56412287 1 Brush / Spring Kit (for 56315061) NOTE 2
* 56380003 1 Brush / Spring Kit (for 56315061) NOTE 2
M3 56315056 1 Motor, Right Brush (Disk)
* 56315376 4 Carbon Brush
* 56397138 4 Brush Spring
56315061 1 Motor, Left Brush (Cylindrical) TSBUS2010-1058
* 56412287 1 Brush / Spring Kit (for 56315061) NOTE 2
* 56380003 1 Brush / Spring Kit (for 56315061) NOTE 2
M4 56412218 1 Motor, Vac TSBUS2009-1036
* 56397098 1 Carbon Brush set of 2 (for 56412218) NOTE 1
* 56380529 1 Carbon Brush set of 2 (for 56412218) NOTE 1
M5 56109597 1 Motor, Brush Actuator
* 56109596 1 Plastic Nut (for use on 56109597)
M8 56315108 1 Pump, Solution
M10 56315241 1 Pump, Chemical (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 NA 1 Part of M8
S3 56303553 1 Switch, Key
* 56303526 A/R Set of 2 Replacement Keys
S4 56315096 1 Switch, Float
Item Ref. No. Qty Description
* 56315124 1 Charger, Onboard 24V
(Onboard Charger Models Only) NOTE 3
TSBUS2006-931, TSBUS2008-1008
* 56315747 1 Thermistor Repair Kit for 56315124
* 56315340 1 Chemical Ratio Sensor (Chemical Models Only)
* 56109674 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
* 56315751 1 Vacuum Harness TSBUS2007-955
* 56416445 3 Cable Assy 4 AWG (Battery Cables)
* 56372673 8 Boot, Battery Post
* 56478523 2 Tie, Cable
* 56478246 9 Tie, Cable
* 56314119 1 Spacer. Battery
* = Not Shown
NOTE 1: If your vacuum motor has a serial tag from Lamb Electric (Ametek) order Carbon Brush Set 56397098.
If your vacuum motor has a serial tag from Nilfi sk-Advance order Carbon Brush Set 56380529.
NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. (4BB1344) order Carbon Brush Set 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance (ZD22000) order Carbon Brush Set 56380003.
FORM NO. 56042451
Convertamatic™
04-11
32
OPTIONAL KITS AND ACCESSORIES
Ref. No. Qty Description
Kits
** 56315312 1 Squeegee Wand Kit
** 56315732 1 QuiQ Programmer Kit NOTE 2 TSBUS2007-979
** 56315322 A/R Kit, 24” Disk Deck Assy
** 56315323 A/R Kit, 26” Disk Deck Assy
** 56315324 A/R Kit, 28” Disk Deck Assy
** 56315864 A/R Kit, 32” Disk Deck Assy
** 56315325 A/R Kit, 24” Cyl Deck Assy
** 56315326 A/R Kit, 26” Cyl Deck Assy
** 56315327 A/R Kit, 28” Cyl Deck Assy
24” Squeegee Kits
** 56315347 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56315351 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315854 1 Kit, Squeegee Blade PU B NOTE 1
** 56109662 1 Strap Kit-B
26” & 28” Squeegee Kits
** 56315348 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56315352 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315855 1 Kit, Squeegee Blade PU C NOTE 1
** 56109666 1 Strap Kit-C
32” Squeegee Kits
** 56315674 1 Kit, Gum Rubber Squeegee Blade NOTE 1
** 56314865 1 Kit, Linatex Squeegee Blade NOTE 1
** 56315856 1 Kit, Squeegee Blade PU D NOTE 1
** 56109669 1 Strap Kit-D
Common Accessories
** 56315316 A/R Tote Bag
** 56409441 A/R Programmer, 1307 User
** 56409823 A/R Programmer Cable
** 56397453 6 Indicator, Battery Level (1 per battery)
**# 56044331 1 Literature Pack
Optional Batteries
** 56206987 4 Battery, 6V 180AH Gel TSBUS2008-984
** 56206117 4 Battery, 6V 195AH Wet TSBUS2008-984
** 56206079 4 Battery, 6V 235AH Wet TSBUS2008-984
** 56315772 4 Battery, 6V 255AH AGM TSBUS2008-984
Optional Battery Chargers
** 56388109 A/R Charger, 24V 25A 110V TSBUS2008-984
24” Disk Scrub Brushes
** 56505750 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505751 2 MagnaGrit
** 56505752 2 DynaGrit
** 56505753 2 AgLite
** 56505754 2 Prolene
** 56505755 2 ProLite
** 56505756 2 Union Mix
** 56505757 2 MidGrit
** 56505758 2 MidLite Grit
26” Disk Scrub Brushes
** 56505760 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505761 2 MagnaGrit
** 56505762 2 DynaGrit
** 56505763 2 AgLite
** 56505764 2 Prolene
** 56505765 2 ProLite
** 56505766 2 Union Mix
** 56505767 2 MidGrit
** 56505768 2 MidLite Grit
11-1
Ref. No. Qty Description
28” Disk Scrub Brushes
** 56505800 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505801 2 MagnaGrit
** 56505802 2 DynaGrit
** 56505803 2 AgLite
** 56505804 2 Prolene
** 56505805 2 ProLite
** 56505806 2 Union Mix
** 56505807 2 MidGrit
** 56505808 2 MidLite Grit
32” Disk Scrub Brushes
** 56505830 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505831 2 MagnaGrit
** 56505832 2 DynaGrit
** 56505833 2 AgLite
** 56505834 2 Prolene
** 56505835 2 ProLite
** 56505836 2 Union Mix
** 56505837 2 MidGrit
** 56505838 2 MidLite Grit
24” Cylindrical Scrub Brushes
** 56314389 2 Soft Nylon
** 56314390 2 Hard Nylon
** 56314391 2 Prolene
** 56314392 2 180 Grit
** 56314393 2 80 Grit
** 56314394 2 46 Grit
26” Cylindrical Scrub Brushes
** 56314383 2 Soft Nylon
** 56314384 2 Hard Nylon
** 56314385 2 Prolene
** 56314386 2 180 Grit
** 56314387 2 80 Grit
** 56314388 2 46 Grit
28” Cylindrical Scrub Brushes
** 56412191 2 Soft Nylon
** 56412192 2 Hard Nylon
** 56412046 2 Prolene
** 56412193 2 180 Grit
** 56412194 2 80 Grit
** 56412195 2 46 Grit
* = Not Shown
** = Optional, Not Included
# = Revised or new since last update
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: Starting with Charger serial # CP240548022382 the charger software can be
programmed with a computer and the QuiQ Programmer kit 56315732.
FORM NO. 56042451
Convertamatic™
04-11
33
BRUSH SELECTOR GUIDE-DISK
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are
descriptions of the materials and their applications.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of
white pads.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Magna Grit: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads.
MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads.
MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
AgLite Grit: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
Short Trim
Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the fl oor.
24” BRUSHES
56505750 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505750
56505751 - MagnaGrit
56505752 - DynaGrit
56505753 - AgLite
56505754 - Prolene
56505755 - ProLite
56505756 - Union Mix
56505757 - MidGrit
56505758 - MidLite Grit
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete XXXX X
Terrazzo XXXX
Ceramic/Quarry tile XXXX
Marble X X
Vinyl tile X X X
Raised-rubber tile X X
Polishing:
Raised Disc Tile X
Marble X
Vinyl tile X
26” BRUSHES
56505760 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505760
56505761 - MagnaGrit
56505762 - DynaGrit
56505763 - AgLite
56505764 - Prolene
56505765 - ProLite
56505766 - Union Mix
56505767 - MidGrit
56505768 - MidLite Grit
28” BRUSHES
56505800 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505801 - MagnaGrit
56505802 - DynaGrit
56505803 - AgLite
56505804 - Prolene
56505805 - ProLite
56505806 - Union Mix
56505807 - MidGrit
56505808 - MidLite Grit
07-4
32” BRUSHES
56505830 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505831 - MagnaGrit
56505832 - DynaGrit
56505833 - AgLite
56505834 - Prolene
56505835 - ProLite
56505836 - Union Mix
56505837 - MidGrit
56505838 - MidLite Grit
FORM NO. 56042451
Convertamatic™
04-11
34
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are
descriptions of the materials and their applications.
46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete fl oors in factories, or for
heavy stripping of fi nish.
80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.
180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-fi nished fl oors.
Polypropylene Brush: Standard equipment brush. Low cost, yet effective in cleaning many common fl oor surfaces.
Stiff Nylon Brush: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush: Least aggressive brush available. Used on soft-fi nish fl oors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.
24” BRUSHES
56314389 - Soft Nylon
56314390 - Hard Nylon
56314391 - Prolene
56314392 - 180 Grit
56314393 - 80 Grit
56314394 - 46 Grit
BRUSH SELECTOR GUIDE-CYLINDRICAL
26” BRUSHES
56314383 - Soft Nylon
56314384 - Hard Nylon
56314385 - Prolene
56314386 - 180 Grit
56314387 - 80 Grit
56314388 - 46 Grit
28” BRUSHES
56412191 - Soft Nylon
56412192 - Hard Nylon
56412046 - Prolene
56412193 - 180 Grit
56412194 - 80 Grit
56412194 - 46 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 Polypro- Stiff Soft
Application Grit Grit Grit pylene Nylon Nylon
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete XXXXX
Terrazzo XXXX
Ceramic/Quarry tile XXXX
Marble X X X
Vinyl tile XXXX
Raised-rubber tile X X
07-4
14600 21st Avenue North
Plymouth, MN 55447-3408
www.advance-us.com
Phone: 800-989-2235
Fax: 800-989-6566
©2011 Nilfi sk-Advance, Inc.
A Nilfi sk-Advance Brand
