987597 SCV 2426 REV F 0207 .pmd Minuteman 24 26 Rider Floor Scrubber Parts And Operator Manual
2018-04-27
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Parts and Instructions Manual SCV 24/26 Rider Scrubber This manual is furnished with each new MINUTEMAN SCVTM 24/26. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: • Operate the machine with reasonable care. • Follow the manufacturers suggested maintenance instructions as provided in this booklet. • Use original Minuteman supplied parts. TECHNICAL SPECIFICATIONS SCVTM 24/26 SC240000QP \ SC240001QP SC260000QP \ SC260001QP Current 52 Amps Voltage, Batteries 36 volts, 3-12volt Battery Capacity 210 AH Sound Level 71dB Dimensions (LxWxH) 60" x 23" x 53" (152.4cm x 58.42cm x 134.62cm) Gross Weight 1,027 lbs (466 kg) with batteries 637 lbs (289 kg) without batteries Working Grade Transport 10% (7°) Wheel to Floor Pressure 61 PSI Front, 67 PSI Rear Model Model # Parts and Instruction Manual Parts and Instruction Manual Table Of Contents Important Safety Instructions ............................................................................................................ 1 For Safety During Operation ........................................................................................................... 1 For Safety When Servicing or Maintaining the Machine .................................................................. 1 Inspection ............................................................................................................................................ 2 Electrical .............................................................................................................................................. 2 Batteries .............................................................................................................................................. 2 Operator Responsibility ..................................................................................................................... 2 Machine Overview .............................................................................................................................. 3 Front ................................................................................................................................................ 3 Rear ................................................................................................................................................ 4 Lower Control Console ...................................................................................................................... 5 Regular Scrub Mode ....................................................................................................................... 5 Heavy Scrub Mode .......................................................................................................................... 5 Vacuum Only Mode ......................................................................................................................... 6 Solution Control ............................................................................................................................... 6 Double Scrub Mode ........................................................................................................................ 6 Transport Mode ............................................................................................................................... 6 Upper Control Console ...................................................................................................................... 7 Empty Solution Tank Indicator ......................................................................................................... 7 Low Battery Indicator ...................................................................................................................... 7 Steering Wheel ................................................................................................................................ 7 Operation of Controls ........................................................................................................................ 8 Power Save Mode ........................................................................................................................... 8 Directional Switch ............................................................................................................................ 8 Accelerator Pedal ............................................................................................................................ 8 Seat ................................................................................................................................................. 8 Parking Break .................................................................................................................................. 8 Battery Compartment ...................................................................................................................... 9 Emergency Disconnect Button ........................................................................................................ 9 Circuit Breakers ............................................................................................................................... 9 Scrub Deck ........................................................................................................................................ 10 Cylindrical Scrub Deck .................................................................................................................. 10 Disc Scrub Deck ............................................................................................................................ 10 Scrub Deck Shift ........................................................................................................................... 11 Scrub Deck Installation .................................................................................................................. 12 Installation Instructions .................................................................................................................. 12 Important Note When Interchanging Scrub Decks ........................................................................ 13 Side Squeegee .................................................................................................................................. 14 Brush Changes on the Cylindrical Deck ......................................................................................... 15 Rear Squeegee .................................................................................................................................. 16 Rear Squeegee Adjustment .......................................................................................................... 17 Off Aisle Wand (Optional) ................................................................................................................ 18 Parts and Instruction Manual The SCV Rider ................................................................................................................................... 19 Machine Operation ........................................................................................................................ 19 After Use ....................................................................................................................................... 21 Maintenance Schedule .................................................................................................................. 22 Lubricating the Machine ................................................................................................................ 22 General Machine Troubleshooting .................................................................................................. 23 SCV 24/26 Fault / Diagnostic Codes ............................................................................................... 25 Exploded Views ................................................................................................................................ 26 Main Assembly I ............................................................................................................................ 26 Main Assembly II ........................................................................................................................... 27 Main Assembly BOM ..................................................................................................................... 28 Mainframe Assembly ..................................................................................................................... 29 Linkage Assembly ......................................................................................................................... 30 Linkage Assembly BOM ................................................................................................................ 31 Front Drive Assembly .................................................................................................................... 32 Drive Cable Guide Assembly ......................................................................................................... 33 Steering Assembly I ....................................................................................................................... 34 Steering Assembly II ...................................................................................................................... 35 Steering Assembly BOM ............................................................................................................... 36 Solution Tank Assembly I .............................................................................................................. 37 Solution Tank Assembly II ............................................................................................................. 38 Solution Tank Assembly BOM ....................................................................................................... 39 Seat Assembly .............................................................................................................................. 40 Electrical Panel Assembly ............................................................................................................. 41 Recovery Tank Assembly I ............................................................................................................ 42 Recovery Tank Assembly II ........................................................................................................... 43 Recovery Tank BOM ..................................................................................................................... 44 Pump Assembly ............................................................................................................................ 45 Pump Assembly BOM ................................................................................................................... 46 Rear Axle Assembly ...................................................................................................................... 47 Squeegee Mechanism Assembly .................................................................................................. 48 Rear Squeegee Assembly ............................................................................................................. 49 Battery Panel Assembly (Left Hand Side) ..................................................................................... 50 Battery Panel Assembly (Right Hand Side) ................................................................................... 51 24” Cylindrical Scrub Deck Assembly I (Items 1-31) ..................................................................... 52 24” Cylindrical Scrub Deck (Items 32-62) ...................................................................................... 53 24”Cylindrical Scrub Deck BOM .................................................................................................... 54 26” Scrub Deck Assembly I (Items 1-31) ....................................................................................... 55 26” Cylindrical Scrub Deck Assembly II (Items 32-62) .................................................................. 56 26” Cylindrical Scrub Deck BOM ................................................................................................... 57 Parts and Instruction Manual 24” Disc Scrub Deck Assembly I ................................................................................................... 58 24” Disc Scrub Deck Assembly II .................................................................................................. 59 24” Disc Scrub Deck BOM ............................................................................................................ 60 26” Disc Scrub Deck Assembly I ................................................................................................... 61 26” Disc Scrub Deck Assembly II .................................................................................................. 62 26” Disc Scrub Deck BOM ............................................................................................................ 63 Cylindrical Side Squeegee (Left Hand Side) ................................................................................. 64 Cylindrical Side Squeegee (Right Hand Side) ............................................................................... 65 Disc Side Squeegee (Left Hand Side) ........................................................................................... 66 Disc Side Squeegee (Right Hand Side) ........................................................................................ 67 24” Cylindrical Brush Assembly ..................................................................................................... 68 24” Disc Brush Assembly .............................................................................................................. 69 26” Cylindrical Brush Assembly ..................................................................................................... 70 26” Disc Brush Assembly .............................................................................................................. 71 Plumbing Diagram ............................................................................................................................ 72 Wiring Diagrams ............................................................................................................................... 73 Minuteman International Made Simple Commercial Limited Warranty........................................ 77 Parts and Instruction Manual Important Safety Instructions Operators must read and understand this manual before operating or maintaining this machine. Do not operate this machine in flammable or explosive areas. This machine is designed solely for scrubbing dirt and dust in an indoor environment. Minuteman does not recommend using this machine in any other capacity. The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware when these conditions can exist. Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine. Report any machine damage or faulty operation immediately. Do not use machine if it is not in proper operating condition. For Safety During Operation Keep hands and feet clear of moving parts while machine is in operation. Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and fastened before use. During operation, attention should be paid to other persons in the work area and especially if small children are present. Electric motors and components can cause an explosion when operated near explosive materials or vapor. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc. Store or park this machine on a level surface only, with the key switch in the off position. To prevent unauthorized use, machine should be stored or parked with the key removed. This machine is designed for level operation only. Do not operate on ramps or inclines. This machine is not suitable for picking up hazardous dusts. Use caution when moving this machine into areas that are below freezing temperatures. Any water in the tanks or hoses can cause damage to the machine. For Safety When Servicing or Maintaining Machine Stop on level surface and turn off machine. Disconnect the power to the machine by pressing the Red Emergency Disconnect Button when charging batteries or during installation or removal of brushes. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Charging batteries generates explosive gasses. Do not charge batteries when open flames or sparks are present. Do not smoke. Make sure the charger is turned off before disconnecting it from the machine. Charge the batteries in a well-ventilated area with the battery cover removed completely. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts. SAVE THESE INSTRUCTIONS Parts and Instruction Manual Page 1 Inspection Carefully unpack and inspect your SCV Rider Scrubber for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately. Electrical This machine is battery operated and designed to operate on 36 volts DC (3) 12-volt batteries. Batteries The recommended batteries are rated 210Ah (Minuteman P/N 956210). We do not recommend mixing AMP hour capacities. Any alternate battery sets can be used if they equal physical size and capacity. Operator Responsibility Read this manual carefully before operating this machine. The operator is responsible in taking care of the daily maintenance and check ups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when the scheduled maintenance intervals are required as stated in the MAINTENANCE section of this manual. Before starting familiarize yourself with the machine and its controls (see “Machine Overview, Front”, “Machine Overview, Rear”, “Operator Compartment”, “Control Console” diagrams). Parts and Instruction Manual Page 2 Machine Overview Front A B Q C P D O N E K M F L J I H G A B C D E F Recovery Tank Lid Steering Wheel Directional Lever Tilt Steering Lever Accelerator Pedal Roller Bumper Parts and Instruction Manual G H I J K L Front Drive Wheel Foot Step Side Squeegee Scrub Deck Solution Tank Rear Wheel M N O P Q Rear Squeegee Seat Adj. Lever Safety Latch Solution Tank Fill Port Recovery Tank Page 3 Machine Overview Rear E B F C G A D A B C D Recovery Tank Dump Hose Off Aisle Wand Hose Connection Recovery Hose Cleanout Parts and Instruction Manual E F G Upper Control Console Horn Lower Control Console Page 4 Lower Control Console 2 1 3 5 4 6 1. Regular Scrub Mode When the machine is running in this mode, the machine will perform all operations. This mode can be used for day-to-day tasks under normal conditions. When the operator sets the directional switch to forward and activates the accelerator handle, the solution pump will turn on, the brushes will turn on and be lowered to the floor, as well as the rear squeegee. While operating in this mode, the solution will be dispersed into the brushes, which will scrub the floor allowing the chemical in the solution to break down the dirt on the floor. As the machine continues to move forward, the rear squeegee and vacuum system will recover the dirt and dispensed solution. If the operator stops moving, the machine will automatically raise the scrub deck and turn off the brushes. If the directional switch is changed to reverse the machine will continue to operate normally, only the rear squeegee will raise up. 2. Heavy Scrub Mode This mode is similar to Regular Scrub. The machine will continue to operate the same was as if it was in Regular Scrub Mode, only this mode applies more solution and brush pressure is increased. This mode is used for high traffic areas and areas that have been heavily soiled, but do not require time for the solution to soak. Parts and Instruction Manual Page 5 3. Double Scrub Mode When the machine is running in this mode, the machine will perform all operations except dirty solution recovery. This mode can be used if the floor is heavily soiled and the chemical will need additional time to emulsify grease and oils that are on the floor. When the operator sets the directional switch to either the forward or reverse position and activates the accelerator lever, the solution pump will turn on, the brushes will turn on and be lowered to the floor. While operating in this mode, the solution will be dispersed into the brushes, which will scrub the floor allowing the chemical in the solution to break down the dirt on the floor. As the machine continues to move forward or back, the rear squeegee and vacuum system are not on, which allows the solution to stay on the floor emulsifying the grease and oil. If the operator stops moving in either direction, the machine will automatically raise the scrub deck and turn off the brushes. After double scrubbing, the operator should use the vacuum only mode to recover the dirty solution water from the floor. 4. Vacuum Only Mode When the machine is running in this mode, the machine will only lower the rear squeegee and turn on the vacuum system to recover the dirty solution from the floor. This mode is usually chosen after double scrubbing to recover the dirty solution but it can also be used to pick up spills. When the operator sets the directional switch to forward, the rear squeegee will be lowered to the floor as the vacuum turns on, pulling the dirty solution water from the rear squeegee into the recovery tank. If the operator stops moving forward and sets the directional switch to reverse, the rear squeegee will retract (protecting it from damage) and the vacuum motor will turn off after a few seconds. If the operator quits moving in either direction, the machine will automatically raise the squeegee and turn off the vacuum motor after a few seconds. 5. Transport Mode When the machine is set in this mode, none of the cleaning functions of the machine will operate. This mode is only used to transport the machine from one location to another at a faster rate of speed. 6. Solution Control This control will adjust the amount of solution that is being dispersed to the floor while in one of the scrub mode. Adjust control clockwise to increase the amount of solution being dispersed. The solution distribution range is from zero (0) to a maximum of ¾ GPM. Parts and Instruction Manual Page 6 Upper Control Console Empty Solution Tank Indicator Once the solution tank has become empty the battery gauge will blink a solid 9 LEDs at a constant interval to alert the driver that the solution tank needs to be filled. Low Battery Indicator The battery gauge bar icon will be flashing to signal the operator that the machine is almost out of power. Once this signal is displayed to the operator, all functions will shut off including the transport mode. The operator has to turn the key switch OFF and then, ON to reset the machine. The machine then will only have a few minutes left of reserve power for a short Vacuum only mode to pick up remaining solution on the floor and Transport power. Steering Wheel The steering wheel is adjustable for operator comfort by pulling the tilt-steering lever up and positioning the steering wheel up or down (there are three possible positions). By pulling on the tilt-steering lever and positioning the steering column in an upright fashion, enables the operator more room when climbing up and down the machine. Parts and Instruction Manual Page 7 Operation of Controls Power Save Mode The SCV is equipped with a power save feature to conserve battery power. If the key switch power is left ON and none of the controls are activated for a period of fifteen minutes, the SCV automatically goes into “power down mode” and turns OFF the power to conserve your batteries in case the operator forgets to turn the key switch off or leaves the machine unattended. Accelerator Pedal Located on the right side of the operator compartment on the floor is the accelerator pedal. This pedal controls the propelling speed of the machine. The farther the pedal is pushed down the faster the machine will travel. As discussed earlier, the directional switch governs the direction of travel the machine will take. Switching the directional switch with your foot pushed on the pedal will make your machine change directions (a very slight delay may occur before the direction of travel changes when switching directions on the fly). The accelerator pedal is interlocked with the seat switch, making machine propulsion not possible without the operator sitting on the seat. Seat The ergonomically designed seat is located on top of the solution tank. There is a lever under the seat that allows the operator to adjust the seat forward or backward for operator comfort. There is an interlock switch located inside the seat. This makes it impossible to engage the traction drive circuitry without the operator on the seat. If the operator were to fall off the machine, the traction drive circuitry would turn off. Directional Switch Located on the right side of the upper control console, this switch controls the direction in which the SCV will move when the accelerator pedal is activated. There are two arrow located on the upper control console with LEDs in the center to indicate which mode the SCV is in. The arrow pointing forward with the amber LED indicates the SCV is in forward mode. The arrow pointing backward with the red LED indicates the SCV is in reverse mode. Parking Brake This machine is equipped with an Electro-magnetic brake built-in on the traction drive motor. When the machine’s power is turned off (using either the key or the emergency button), the E-mag brake is activated and the traction motor is prevented from moving. Parts and Instruction Manual Page 8 Emergency Disconnect Button This button is located in the middle of the electrical panel that is directly underneath the operator’s seat. When the red emergency button is pressed, power will be turned off. Use this button in case of a machine emergency. The red knob needs to be raised in order to run the machine. To reactivate, turn the knob as shown by the arrows on the switch and the button will pop up. All operational settings are retained even when the power is turned off and on. Circuit Breakers The circuit breakers are located next to the emergency disconnect button. The 6-amp breaker (indicated by white arrow). protects all auxiliary circuits on the machine (headlights, horn, and back-up alarm). The 100-amp breaker (indicated by black arrow) protects the main system circuit (controller). Each main component is individually protected with an internal breaker built-in the controller. (See fault code table) and can be reset by turning the key switch off a few seconds and then on again. The 100 amp circuit breaker can also be used as a main power disconnect, this should be used only in case of emergency. When tripped the breaker removes power from the main controller and all auxiliary power circuits. Battery Compartment The battery compartment is located on the rear of the machine under the recovery tank. Unlatching the two safety latches on the side of the machine enables the operator to tilt the recovery tank and access the batteries for servicing and maintenance (make sure recovery tank has been drained before tilting). The battery compartment contains three 12-volt batteries connected in series. Connect the batteries according to the battery connection diagram (see diagram). The recommended batteries are 210Ah (Minuteman P/N 956210). Parts and Instruction Manual Page 9 Scrub Deck Minuteman offers two deck types (Cylindrical and Disc) to fit your specific needs. The SCV design is very dynamic wherein the decks are interchangeable in a matter of minutes whenever necessary (removal of four bolts, and two quick-connects). The cylindrical brush deck has four built-in spray jets to uniformly dispense cleaning solution on the floor and a wet sweeping debris tray to collect loose objects on the floor. The disc brush deck dispenses cleaning solution through the center hub and contained within the bristle area for efficient agitation of cleaning solution to the floor and channeled to the rear of the machine. The disc brushes are also easily removed and installed with the quick release clamp by using any of the three access doors. Another nice feature that these scrub decks have is the ability to have uniform brush pressure applied to the floor at all times. Since the scrub deck brush pressure is computer controlled, it will automatically adjust and compensate to uneven contours on the floor while maintaining brush pressure. Disc Scrub Deck Cylindrical Scrub Deck Parts and Instruction Manual Page 10 Scrub Deck Shift The SCV 2426 now incorporates the new side shift feature, which allows the scrub deck to move two inches to the right to allow users to get into tighter quarters such as under shelving or cleaning close to walls. The side shift is activated by a lighted three-position rocker switch located directly in front of the drivers seat, just below the steering wheel (See figure below). The 3 position switch has 3 main functions, return (1), stop (2) and right offset (3). In order to move the deck right, ‘click’ the switch from the stop position to the right offset position, you may choose to ‘click’ stop at any time for an arbitrary side shift, otherwise the deck will achieve it’s full two inch side shift. In order to return the deck to its original position ‘click’ the switch to the return position. 1 2 3 Detailed View of 3-Position Switch Location of Side Shift Switch Parts and Instruction Manual Page 11 Scrub Deck Installation When installing a cylindrical deck to a machine: 1. Install brushes after the deck has been mounted to avoid flat spots on the brushes. 2. Use a piece of cardboard underneath the deck to prevent scratches to the painted surface when sliding the deck under the machine. 3. Make sure the scrub deck is oriented correctly with the spray jets towards the front of the machine. When installing a disc scrub deck to a machine: 1. Install brushes on the scrub deck; this aids the installer in sliding the deck assembly into position. 2. Make sure the scrub deck is oriented correctly with the solution hose tee fitting towards the front of the machine. Installation Instructions Manual Overide Switch Located under front left side of machine 1. Park the machine on a flat or level surface. 2. Turn the key switch to the ON position and select the transport mode on keyboard. 3. Slide the scrub deck assembly underneath the machine (follow instructions as described above) 4. Position the scrub deck to align the mounting brackets with the mounting lugs on the lift linkage. 5. Lower the lift linkage to the floor by pressing the manual override switch for five seconds. 6. Lower the lift linkage mounting lugs until they barely touch the scrub deck mounting brackets. 7. Fasten with the four (4) 711242 bolts, 711515 flat washer and 711546 lock washer. 8. For cylindrical scrub deck only: a. Remove knurled knob on side squeegee assembly and swing out side squeegee to access door. b. Remove the two access doors (one each end) by removing the (3) wing nuts. c. Install the brushes by sliding through the access opening. (See Figure 1 for correct orientation) d. Align the notches on the brush with the drive pins on the hub. e. Push brush all the way until it bottoms out. f. Insert access door hub to the other end of brush. g. Reinstall nuts and tighten. Cylindrical scrub brushes must be installed with the chevron pattern pointing away from each other for best water and debis pick up Parts and Instruction Manual Page 12 Important Note when Interchanging Scrub Decks As previously mentioned, the scrub deck brush pressure is computer controlled. However, when interchanging the two types of decks, an additional step must be taken to ensure that the controller correctly compensates the pressure for the type of deck that is currently installed. Inside the main electrical box, beneath the seat there is an Orange/Violet jumper wire (shown disconnected in Figure 1) that may or may not be connected to the terminal block, depending on the type of scrub deck that was originally ordered with the machine. When using the Disk Scrub Deck, the wire is disconnected. When using the Cylindrical Scrub Deck, the wire is connected to the terminal block located in the electrical box, beneath the TRIO Controller. This terminal block is divided into five sections, each separated by a divider. The four leftmost sections contain one column each of spade terminals. The section on the right contains two columns of spade terminals (this section also contains four Red/Black wires, not shown in Figure 2 for clarity). The Orange/Violet wire must be connected to a spade terminal in the section with two columns when using the Cylindrical Scrub Deck ONLY! When switching from the Cylindrical Scrub Deck to the Disk Scrub Deck, be sure to disconnect the Orange/ Violet wire. When switching from the Disk Scrub Deck to the Cylindrical Scrub Deck, connect the Orange/Violet wire to any available spade terminal in the section that contains two columns (shown in Figure 2) and the Red/ Black wires. Figure 1 Jumper wire disconnected Parts and Instruction Manual Figure 2 Jumper wire connected to terminal block Page 13 Side Squeegee The side squeegees (left and right) are attached to the scrub decks. These items channel the dirty solution to the rear squeegee, helping contain the water within the machine’s cleaning path. These squeegees are raised when the scrub deck is in the raised position. The side squeegees are pre-adjusted at the factory. Adjustments may be required when replacing worn blades or to achieve optimum performance for different floors and conditions. To adjust the side squeegees, simply loosen the two (front and back) wing nuts (item 1) located behind the side squeegee blades. Lower the scrub deck by switching to a scrubbing mode and when the brushes start up, turn off the key switch. At this point the side squeegees should be resting vertically (no deflection) on the floor. Press down on the side squeegee bracket assembly from each end while making sure that the blade is uniformly deflected in a 45 degree angle along its whole length. Tighten the wing nuts. Turn the steering wheel all the way to the left or right and start pushing the machine to the side to inspect the blade deflection and wiping action. Repeat the steps above until a satisfactory result is obtained. (See the following page for the location of the fasteners on the cylindrical deck, marked Item 2). Parts and Instruction Manual Page 14 Brush Changes on the Cylindrical Deck In order to change the brushes on the cylindrical deck the side squeegee must be moved in order to access the brush doors. The cylindrical deck was designed so one can change the brushes without having to realign the side squeegees. This is accomplished by removing a knurled knob (Item 1) and swinging the squeegee along the hinge bracket located at the front of the deck, gaining access to the brushes. Once completed inserting new brushes, replace the brush doors and swing the squeegee back into place, tightening down the knob (Item 1). In order to remove or adjust the alignment of the side squeegees on the cylindrical deck, remove the 3 sided knobs (Item 2) and lock washers, and follow the instructions on the previous page. Parts and Instruction Manual Page 15 Rear Squeegee The rear squeegee is the main element that acts as the conduit that transfers the spent solution into the recovery tank. A daily maintenance check of this component is essential to have optimum machine performance. The rear squeegee assembly is equipped with a universal front blade that allows the operator the option to use a slotted and a non-slotted side for specific applications. Each blade configuration has two usable edges. The rear blade however has four usable edges. The squeegee is pre-adjusted at the factory. Adjustments may be required to get optimum performance for different floors and conditions. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 241057 241710 241745 281074 281075 281723 281727 281732 281734 281736 281738 281763 281764 430325 711367 711560 711563 808829 Parts and Instruction Manual DESCRIPTION KNOB,3/8-16 X 1-3/4 FOUR PRONG. SQUEEGEE LIFT MECH ASSY, SCV 24/26 WING BOLT 3/8-16 X 1.00 SQUEEGEE TOGGLE CLAMP, 2800 SQUEEGEE LATCH, 2800 REAR PLATE - SQUEEGEE SQUEEGEE EXTENSION TUBE - WMT STRAP - FRONT CLAMP STRAP - FRONT STOP STRAP - REAR CATCH STRAP - REAR LATCH PB FRONT BLADE,SQUEE GUM RUBBER PB REAR BLADE, SQUEEGEE GUM RUBBER CASTER 3/8"-16 X 1.50" NUT- WING 3/8-16 ST PL SCREW-HH 1/4-20X1.00 NYLON NUT- WING 1/4-20 NYLON WHEEL,TRUCK Page 16 Rear Squeegee Adjustment 1. Ensure that the scrubber is on a relatively flat surface. Turn on the key switch and select the Vacuum only mode. This lowers the squeegee to the floor and turns the vacuum motor on. 2. Move the scrubber one or two feet forward slowly while someone behind the machine checks the rear squeegee blade (item 1) for uniform deflection to the floor. 3. If uneven deflection or lay is evident, minor adjustments may be necessary to avoid streaking and uneven wear on the blade. 4. To correct this, loosen the wing jam nut (item 12) in order to adjust the caster height. If the squeegee blade is deflecting too much, the casters (item 8) need to be lowered to control the down pressure. Lower the caster by turning the exposed threaded stem on the caster clockwise. Make the adjustment a few turns at a time. Repeat step 2. 5. If the blades are not deflecting enough, raise the caster by turning the stem counter-clockwise to adjust the caster height to allow more down pressure on the squeegee. Repeat step 2. 6. Make sure there is even deflection on the entire length of the rear blade. Adjust the casters and retighten the wing jam nuts to lock the caster setting in place. 7. Pitch adjustment is necessary if the outer ends on the squeegee blade do not contact the floor and there is too much deflection in the middle area or if the outer ends are over deflected and there is no contact in the middle. 8. To adjust the pitch, Repeat step 2. 9. Loosen the two wing nuts (item 5) that lock the pitch angle. Turning the knob (item 3) clockwise or counterclockwise controls the forward and backward pitch of the squeegee. Having the rear blades deflected uniformly along its entire length is the desired set-up. 10. Repeat step 2 until desired set-up is achieved. 11. In certain applications where a non-slotted front wiper blade (item 18) is needed, detach the rear squeegee assembly by loosening the two wing bolts (item 16). Unlock the toggle clamp (item 15) on the front squeegee to release the front long strap (17) and slide the front short strap (item 13). Flip the blade over to the nonslotted side. Reattach the straps and lock the clamp back in place. 12. You can also easily replace the rear blade by unlatching the latch (item 4) and removing the two rear straps (items 1 & 5) by sliding them off the assembly. You can then flip the blade over in order to use a new edge for Parts and Instruction Manual Page 17 Off Aisle Wand (Optional) The SCV is equipped with a ready-to-use built-in telescoping off-aisle wand system for use in hard to reach areas. By turning the pump switch ON (located on the control console, see page 11 for illustration) the off-aisle wand is ready to use in seconds. The wand is also equipped with the patented flip-flop tool that allows the operator to switch from scrub brush to squeegee tool by just rotating the tool end. OFF-AISLE WAND TOOL (Optional) 8 2 5 6 1 7 3 4 1. 2. 3. 4. Recovery hose Trigger Solution hose Spray jet 5. 6. 7. 8. Telescoping wand Wand extender Vacuum squeegee Scrub brush The off-aisle wand tool as described in the previous page is composed of the following items: 1. The recovery hose is connected to the end of the wand on one end and to the diverter assembly (item F) on the other end. This hose has swivel cuffs on both ends that allow the operator a good range of motion and the solution hose to be inside the recovery hose. 2. The trigger controls the solution flow to the spray jet. Squeezing the trigger opens an internal valve to dispense cleaning solution. 3. The coiled solution hose acts as a conduit from the trigger to the spray jet, and allows hose to be extended along with the wand. 4. The spray jet dispenses the cleaning solution to soak soiled areas that are not accessible to the main scrub deck. 5. The telescoping wand allows the length to be adjusted for operator comfort and better storage when not in use. 6. Sliding the wand extender forward (as shown above) extends the wand length during use and retracts the wand by pulling it back for the storage position. 7. The flip-flop tool gives the operator complete flexibility when changing from the scrub brush mode to vacuum squeegee mode by simply rotating the end. When the off-aisle wand switch is turned ON, the off-aisle wand switch LED will be lit as well as the battery gauge will flash to indicate that you are in the off-aisle tool mode. This switch turns on the pump to supply solution to the wand spray jet and the vacuum motor to recovery the dirty water. When the recovery tank is full, the vacuum motor and the solution pump automatically shuts off. Parts and Instruction Manual Page 18 The SCV Rider This machine was designed with total operator comfort and ease of use in mind. All machine components have been designed as a total system to efficiently clean dirty floors. The SCV has four available scrub head types and sizes to fit specific applications. Please contact your Minuteman representative for specific recommendations for the correct scrub head type, size, and brush type and chemical applications. Before using the machine, always perform the following steps to ensure proper machine operation. • Check under the machine for leaks. • Check the rear and side squeegees for wear and damage. • Check the steering for proper operation. • Check the solution and recovery tanks. After using the machine, always perform the following steps: • Check the battery charge level. Charge batteries if necessary. When charging batteries, extra precaution is required: Battery acid can cause burns. When working on or around batteries, always wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of the batteries. Charging batteries generate explosive gasses. DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT. DO NOT SMOKE. • • • • • • • Make sure the charger is turned off before disconnecting it from the batteries. Charge the batteries in a well-ventilated area. Fluid levels should be checked before and after charging and maintained at the proper levels. If low, add water until the metal plates are covered. If the machine is not used for an extended period of time, batteries should be kept fully charged with a boost charge once a week. Check for wire, string, or twine wrapped around the scrub brushes. Check the squeegees for wear and damage. Check the rear squeegee suction hose and off-aisle wand hose for obstructions. Empty and clean the debris box (cylindrical systems only). Drain and clean the recovery tank. Check under the machine for leaks. Check the service records to determine maintenance requirements. WARNING! • • • • Be sure you understand the machine controls and their functions. While on ramps or inclines, avoid sudden stops when tanks are filled. Avoid abrupt sharp turns. Slow down driving speed when going downhill. Always drive up when cleaning ramps. Parts and Instruction Manual Page 19 Machine Operation Follow the instructions in preparing the machine for use as described in this manual. 1. While seated on the machine, adjust the steering wheel to desired position using the tilt lever. 2. Turn the Key switch ON (I). The Battery Gauge will light up and display the Remaining Battery Life. 3. Select one of the five available Modes on the Control Console for the required task. Refer to the Main Keyboard section of this manual for a complete description of the functions. 4. Determine the direction you need to travel by selecting forward or reverse on the Directional Switch. Vary the pressure exerted on the accelerator pedal to propel the machine at the desired speed. 5. Stepping on the Accelerator Pedal turns on the Transport, Brushes, Water Flow, Vacuum and lowers the Rear Squeegee accordingly to the Mode selected. If the operator steps on the accelerator pedal before, or turns the key switch “ON” at the same time, the machine will not move as a safety precaution. Simply remove your foot off the pedal and step on the pedal again to drive the machine. Please refer to the Main Keyboard section of this manual for a complete description of the functions. 6. When Reverse is selected on the Directional Switch, the Back-up Alarm will be activated and the Rear Squeegee automatically is raised when you step on the accelerator pedal. However, the Scrub brushes will continue to rotate and solution will continue to flow. 7. Start scrubbing by driving the machine forward in a straight line at 3/4 speed and overlap each path by 2 to 3 inches. Adjust your speed; brush pressure and solution flow according to the condition of the floor. CAUTION! To avoid any damage to the floor, keep the machine moving when the brushes are turned on. 8. When scrubbing, check behind the machine occasionally to see that all the dirty water is being picked up. If streaking occurs, your Recovery Tank may be full, the Squeegee hose may be clogged, or the Rear Squeegee may require some adjustment. 9. Make the necessary adjustments on the Rear and Side Squeegees if streaking occurs both in straight paths and in turns. Pleas refer to the Rear Squeegee and Side Squeegee section of this manual before making any adjustments. 10. In cases where the floors are extremely soiled and dirty, the Double Scrub mode may be needed. As described in the Main Keyboard section of this manual, this mode allows the operator to be able to scrub an area without recovering the cleaning solution with the rear squeegee in the raised position (no vacuum) to allow the cleaning solution a longer time to loosen dirt. A final pass on the same area is made with the mode switched over to either Full Function or Vacuum Only mode to recover the dirty water. 11. The recovery tank has a safeguard for overflow protection to guard against water from entering the vacuum system when the recovery tank is full. The vacuum will stay ON for 15 seconds and then shut-off automatically. A ball float shut-off system has also been integrated into the Recovery Tank. When the dirty water reaches a certain level, the ball gets suctioned into the vacuum manifold and blocks the airflow thus, preventing the machine from picking up more liquid. When this happens, the operator is then required to stop scrubbing and empty the recovery tank. 12. To stop scrubbing, select the Transport mode. This will automatically stop the Solution Flow, raise the Scrub deck, and raise the Rear squeegee (there is a 15 second delay for the vacuum motor). 13. Drive the SCV to a designated dirty water disposal area and empty the Recovery tank. To empty, remove the Drain hose from its storage hanger. Unscrew the plug and hold the hose end above the water level in the tank to avoid sudden, uncontrolled flow of dirty water. With the plug completely off, carefully direct the water flow to the desired drain. Reinsert the plug and tighten and return to its storage hanger. 14. The recovery tank should be rinsed out to remove solids in the tank. Open the Cleanout cap to remove the Stopper plug. Tilt the recovery tank (similar to accessing the batteries) and clean the sludge that has settled in the sump area by either back flushing or by scraping it out. Parts and Instruction Manual Page 20 15. Be sure to tightly secure the Stopper plug and cleanout cap before continuing to operate the scrubber. 16. Refill the solution tank and continue scrubbing until the job is done or when the machine runs out of power. 17. The battery gauge bar icon will flash to signal the operator that the machine is almost out of power. Once this signal is displayed to the operator, all functions will shut off (brush will turn off and the scrub deck will raise up, water flow will cease, the rear squeegee will raise up and the vacuum motor will turn off) including the transport mode. The operator has to turn the key switch OFF and then, ON to reset the machine. The machine then will only have a few minutes left of reserve power for a short Vacuum only mode to pick up remaining solution on the floor and Transport power to drive to the battery recharging station. After Use 1. When finished scrubbing, select the Transport mode, all functions will shut off (brush will turn off and the scrub deck will raise up, water flow will cease, the rear squeegee will raise up and the vacuum motor will turn off). Drive the machine to a service area for daily maintenance and review items that may need service. 2. Empty the solution tank, by directly opening the Garden hose valve underneath the machine into a drain on the floor or use a garden hose and attach it to the fitting to remotely drain the solution tank. Rinse the tank with clean water to prevent any build-up of dried up chemicals that could cause clogging in the plumbing. 3. Empty the recovery tank as described on line 15 and 16. 4. Remove the brushes or pad holders and rinse them in warm water and hang to dry. 5. Remove the rear squeegee, rinse with warm water and reinstall after cleaning. 6. Remove the side squeegees, rinse with warm water and remove the debris box (cylindrical system only) and clean thoroughly. The debris box can be removed from either side of the machine by tilting the box up and away from the housing and then pulling it out. Reinstall the debris box and side squeegees after cleaning. 7. Check the maintenance schedule on the next page and perform any required maintenance before storing the machine. 8. Store the machine indoors in a clean dry place. Keep from freezing. Leave solution and recovery tank lids open for ventilation to prevent odor build-up. 9. Turn Key switch OFF (O) and remove key. Parts and Instruction Manual Page 21 Maintenance Schedule Daily Charge Batteries Weekly Check Each Battery Cell(s) Water Level Check/Clean Tanks & Hoses Check/Clean/Rotate the Brushes/Pads Check/Clean the Squeegee Inspect Scrub Housing Skirts Inspect and Clean Solution Filter Check Foot/Parking Brake for Wear & Adjustment Clean Spray jets on Cylindrical System Check/Clean Vacuum Shut-Off Float Check/Clean the Vacuum Motor Foam Filter Clean Hopper on Cylindrical System • Monthly Lubrication – Grease Fittings, chains, etc. Yearly Check Carbon Brushes Have Minuteman check the vacuum motor carbon motor brushes once a year or after 300 operating hours. The brush motor carbon brushes should be checked every 500 hours or once a year. NOTE: Refer to the Service Manual for more detail on maintenance and service repairs. Lubricating the Machine Regularly scheduled lubrication of certain machine parts should be performed to insure trouble-free operation of the machine. Apply a generous amount of grease into the fittings on the machine until grease seeps out around the bearings. The grease points are listed below: Rear squeegee caster wheel axle (2) Rear squeegee caster wheel stem (2) Side squeegee caster wheel axle (2) Side squeegee caster wheel stem (2) Steering wheel chain sprockets and idlers Apply lubricant or light machine oil to lubricate the: Rear squeegee general pivot points Side squeegee general pivot points Scrub deck linkages Drive wheel assembly seals. Parts and Instruction Manual Page 22 General Machine Troubleshooting Problem Poor water pick-up Possible Cause Worn or torn squeegee blades Squeegee out of adjustment Recovery tank full Recovery tank drain hose leak Recovery tank lid gasket leak Debris caught in squeegee Vacuum hose clogged Using too much solution Poor scrubbing performance Inadequate solution flow or no solution to the floor Vacuum hose to squeegee or recovery tank disconnected to squeegee or damaged Worn brushes Wrong brush or cleaning chemical Debris caught on scrub brushes Moving machine too fast Low battery charge Solution tank empty Recovery tank full Solution lines, valves, filter or spray jets clogged Solution solenoid valve Emergency stop switch tripped Operator seat safety switch Machine does not run Main system controller Tripped 100 amp circuit breaker Parts and Instruction Manual Remedy Rotate or replace blades Adjust so blades touch floor evenly across entire width Empty recovery tank Secure drain hose cap or replace Replace gasket lid cover properly Clean squeegee Remove debris and flush hose Adjust solution control valves Reconnect or replace squeegee hose Rotate or replace brushes Consult Minuteman Remove debris Slow down Recharge batteries Fill solution tank Empty recovery tank Flush lines, and clean solution filter and spray jets. Clean or replace valve Activate switch by turning as indicated by arrows. Operator has to be seated. Check for open circuit and replace Check error fault codes Check for electrical short circuit Reset machine: Reset breaker and turn key switch off and restart. Page 23 Drive system speed controller. No FWD/REV drive Emergency stop switch tripped Recovery tank full Excessive foaming in recovery tank. Check error fault codes (See service manual) Reset machine: Turn key switch off and restart. Activate switch by turning as indicated by arrows. Empty recovery tank Empty recovery tank. Use less or change chemical. Vacuum motor does not turn on Five LEDs flashing on Battery Guage Poor sweeping performance (Cylindrical System) Solution tank empty indicator light on Recovery tank full indicator light on Use defoaming agent. Check for motor overload. Debris box full Brushes worn Bristles have taken a set Reset machine: Turn key switch off and restart. Empty and clean debris box Replace brushes Rotate brushes Solution tank empty Faulty float switch Refill solution tank Replace float switch Recovery tank. full Float switch full of debris Faulty float switch Empty recovery tank. Clean float switch. Replace float switch Parts and Instruction Manual Page 24 SCV 24/26 Fault / Diagnostic Codes Parts and Instruction Manual Page 25 Exploded Views Main Assembly I Parts and Instruction Manual Page 26 Main Assembly II Parts and Instruction Manual Page 27 Main Assembly BOM (See Main Assembly I & II) ITE M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 P ART NO. 66-436-A 241001 241012 241013 241023 241024 241025 241028 241030 241045 241046 241101 241117 241133 241134 241138 241139 241143 241151 241201 241251 241301 241323 241324 241325 241351 241365 241451 241701 241970 281078 282029 320996 360017 430103 450207 710328 710825 711160 711353 711504 711506 711507 711542 711545 712540 712758 713026 715385 748201 748202 748208 748213-1 831965 833374 3400661 Parts and Instruction Manual REQ'D 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 10 2 6 4 2 6 4 10 6 12 2 2 1 1 1 1 1 1 1 2 BILL OF MATE RIAL DE SCRIPTION RUBB ER ROLLER BUMPE R, FRONT S CV 24 SOLUTION TA NK AS SY w/OA W , S CV 24/26 RE COVE RY TANK A SS EMB LY, S CV 24/26 RE AR BA TTERY COV ER, SCV 24/26 BA TTERY B OX, S CV 24/26 BOTTOM STE ERING COLUMN COVE R, SCV 24/26 MAIN STE ERING COVE R, S CV 24/26 STE ERING COVE R B OTTOM, S CV 24/26 LH B ATTE RY PA NEL A SS Y, S CV 24/26 RH SIDE P ANEL A S SY , S CV 24/26 MAIN FRA ME W ELDMENT, SCV 24/26 FRONT FOOT S TEP ANTIS KID, SCV 24 ROLLER/ANTI-TIP BRACKE T AS SE MBLY, SCV 24/26 ROLLER/ANTI-TIP BRACKE T W E LDME NT, S CV 24/26 FOOT RES T ANTISK ID,SCV 24/26 RH FLOOR PA NE L ANTIS KID, SCV 24/26 ADJUSTA BLE PE DA L A NTIS KID, SCV 24/26 ANTI-TIP PA D, S CV 24/26 RE AR W HEE L AS SY , SCV 24/26 FRONT DRIV E A SS EMB LY (10"), SCV 24/26 STE ERING AS SE MBLY, SCV 24/26 RE AR STE ERING COLUMN COV E R, SCV 24/26 RIGHT FOOT P E DA L AREA COV E R, SCV 24/26 LEFT FOOT P EDA L AREA COV ER, SCV 24/26 FLOOR PA NE L W E LDME NT, S CV 24/26 SE AT S UB AS SE MBLY, SCV 24/26 LINK A GE A SS Y W /ACTUA TOR, SCV 24/26 SQUE EGE E ME CH AS SY SP RING-E XT .75 O.D. X 3.0 F.L. CLOSE D E NDS HOS E A S SY - S QUEE GEE , SCV 28/32 STE ERING COVE R, TOP STA TIC GROUNDING CHA IN 3/4" X 4.50 CLEV IS PIN SP RING HOOK 2450S LATCH, S OFT #C7-10 SCR-MC 8-32 X .37 ST P L - ROUND HE AD SCR-S C 1/4-20 X .75 S T PL #10 X 5/8 HI-LO NUT, ACORN 5/16-18 W S R-FLA T 1/4 ID S S W S R-FLT .344 X .690 X .062 S TL ZINC W S R-FLA T .37 X 1.12 X .06 W S R-HELICAL #8 W S R-HELICAL 5/16 SCR-MC TR HD 10-24 X .37 S S W S R-HELICAL 1/4 S S BLT-HH 5/16-18 X 3/4 #5 MINUTE MAN LOGO 1.4 X 9.6 SW ITCH, SP DT ILLUM E A DIRE CTION SW ITCH, SP ST ILLUM CA BLE AS SY , DRIV E MOTOR S CV 2426 ACTUA TOR, W /W E ATHE R P ACK S CV SQUEE GE E 3/8 x 1.63" CLEV IS PIN PIN, HA IRPIN COTTER 3/8 PIN-COTTER 5/8 RUE-RING Page 28 Mainframe Assembly BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION 1 241101 1 MAIN FRAME WELDMENT, SCV 24/26 2 241301 1 STEERING ASSEMBLY, SCV 24/26 3 241480 1 LINKAGE ATTACHMENT SHAFT, SCV 24/26 4 241710 1 SQUEEGEE LIFT MECH ASSY, SCV 24/26 5 320909 1 LIFT MECH ASSY PIVOT SHAFT 6 711242 6 BLT-HEX 3/8 -16X1.00 ZP 7 711515 6 WSR-FLAT .406 X .812 X .0625 8 711583 2 WSR-WAVE .78 X 1.00 X .02 9 748213-1 1 ACTUATOR, W/WEATHER PACK SCV SQUEEGEE 10 809148 4 RETAINING RING - "E" TYPE EXT .75 Parts and Instruction Manual Page 29 Linkage Assembly Parts and Instruction Manual Page 30 Linkage Assembly BOM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 241452 241462 241464 241465 241467 241468 241470 241472 241476 241479 241485 711508 711524 711583 711588 711668 711669 711681 711713 711808 712310 740822-1 809148 809311 833374 Parts and Instruction Manual BILL OF MATERIAL - 241451 REQ'D DESCRIPTION 1 FIXED PIVOT WELDMENT, SCV 24/26 1 LEFT UPPER LINK ASSEMBLY, SCV 24/26 1 RIGHT UPPER LINK ASSEMBLY, SCV 24/26 1 LEFT LOWER LINK ASSEMBLY, SCV 24/26 1 RIGHT LOWER LINK ASSEMBLY, SCV 24/26 1 LEFT LIFT WELDMENT W/BUSHING, SCV 24/26 1 RIGHT LIFT WELDMENT W/BUSHING, SCV 24/26 1 LINK ATTACHMENT SHAFT, SCV 24/26 2 DECK LIFT LINK WELDMENT, SCV 24/26 1 DECK LIFT CRANK WELDMENT, SCV 24/26 5 POLYURETHANE ROLLER, SCV 24/26 1 WSR-FLAT .44X 1.0X.08) 8 WSR-WAVE .52 X .87 X .01 4 WSR-WAVE .78 X 1.00 X .02 4 WSR-FLAT .75X1.00X.025 5 CLEVIS PIN, 3/8X1 11-141 1 CLEVIS PIN .5 X 2.5 1 PIN CLEVIS, 3/8 X 3-1/4 ZP 8 RETAINING RING - "E" TYPE EXT .500 1 COTTER PIN-HAIR #13 8 WSR- FLAT .52 X .87 X .06 PL 1 LINAK ACTUATOR, 100MM STROKE, 75 W/TERMINALS 4 RETAINING RING - "E" TYPE EXT .75 4 PIN-COTTER 7/64 DIA X 1 3 PIN, HAIRPIN COTTER 3/8 Page 31 Front Drive Assembly ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 241252 241257 241265 281054 281254 281268 281285 383077 383250 383277 383364 710858 711546 711588 711807 712113 713043 809148 809247 Parts and Instruction Manual BILL OF MATERIAL - 241251 REQ'D DESCRIPTION 1 SPINDLE WELDMENT, SCV 24/26 1 FRONT DRIVE W/ BEARING ASS'Y, SCV 24/26 1 GEAR RESEARCH CHASSIS DRIVE 10" ASSEMBLY 1 CHAIN, STEERING No. 40, 27.5" 1 STEERING DISC WMT 1 SPROCKET-RC #40, 10 TEETH, 3/4" BORE 1 IDLER ASSY, FRONT DRIVE 1 BEARING CONE (LM104949) 1 GREASE CAP 1 KEY WOODRUFF 3/16 X 3/4 1 THRUST WASHER 4 SCR-SC 3/8-16 X 1.00 3 WSR-HELICAL 3/8 1 WSR-FLAT .75X1.00X.025 1 COTTER PIN .12 X 1.75 1 CASTLE NUT 3 BLT-HH 3/8-16 X 1 1/4 #5 1 RETAINING RING - "E" TYPE EXT .75 3 STEERING PLATE SPACER Page 32 Drive Cable Guide Assembly ITEM 1 2 3 4 5 6 PART NO. 241081 241082 748020 748207 748221 827666 Parts and Instruction Manual BILL OF REQ'D 1 1 1 1 1 4 MATERIAL - 748208 DESCRIPTION FIXED WIRE MTG BRKT, SCV 24/26 MOVING WIRE BRACKET, SCV 24/26 CONNECTOR, PACKARD 2 COND MALE CABLE GUIDE, SCV 24/26 WIRE ASSY, TRACTION MOTOR SCV 24 RIVET-POP Page 33 Steering Assembly I Parts and Instruction Manual Page 34 Steering Assembly II Parts and Instruction Manual Page 35 Steering Assembly BOM (See Steering Assembly I & II) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 70-516-16 368-816 241302 241311 241320 241327 241331 241336 281047 281328 281329 281330 281392 282303 282309 320971 383098 383277 430051 710153 710204 711374 711380 711506 711521 711682 712102 712301 712540 712757 715435 715505 747011 747015 747020 747024 747025 747027 748013-1 748047 809148 809874 712099PLT REQ'D 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 5 1 4 6 4 2 4 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 6 1 2 Parts and Instruction Manual BILL OF MATERIAL - 241301 DESCRIPTION BLT-CAR 5/16-18 X 1.00 HALF NUT NYLOC 1/2-20 STEERING WELDMENT, LOWER STEERING WHEEL ASSEMBLY, SCV 24/26 UPPER FIXED BRKT WELDMENT ASSEMBLY, SCV 24/26 CTRL COVER PLATE ASSY, SCV 24/26 ACCEL PEDAL WELDMENT, SCV 24/26 PEDAL GUIDE WELDMENT, SCV 24/26 SPRING, EXTENSION - 2.75" SHAFT,LOWER STEERING SHAFT,MIDDLE STEERING SHAFT,UPPER STEERING BEARING FLANGE ASSEMBLY 3/4 (MCH) SPRING - EXTENSION 1.375" F.L. ADJUSTMENT LEVER AND PIVOT PIN ASSY DIRECTIONAL INDICATOR ASSY UNIVERSAL JOINT KEY WOODRUFF 3/16 X 3/4 RETURN SPRING-3.00" SCR-MC 10-32X.63 TH ZINC SCR-MC 6-32 X .50 ST PL PAN HD NUT-NYLOC 5/16-18 NUT-NYLOC 3/8-16 NUT WSR-FLT .344 X .690 X .062 STL ZINC WSR-WAVE .21 X .44 X .02 PIN-QUICK RELEASE, 1/4" DIA., .500 UL BLT- SHLDR 1/2 X 1-1/2 WSR-FLAT .87 X .38 X .06 SCR-MC TR HD 10-24 X .37 SS WSR - HELICAL #10 SS DECAL, MODE SELECTOR SCV 24/26 DECAL, SOLUTION TANK INDICATOR BATTERY GAUGE, TRUCHARGE SWITCH, SPDT DIRECTION ES28322 KNOB-MODE SELECTOR KEYSWITCH, SPST ES2832 SOLDER POTENTIOMETER ASSY WATER FLOW SWITCH ASSY, MODE SELECTOR POTENTIOMETER BOX ASSEMBLY HORN SWITCH, SCV 36V RETAINING RING - "E" TYPE EXT .75 KNOB, SPEED CONTROL BLT- SHLDR 1/2 X 5/8 Page 36 Solution Tank Assembly I Parts and Instruction Manual Page 37 Solution Tank Assembly II Parts and Instruction Manual Page 38 Solution Tank Assembly BOM (See Sol. Tank Assy. I & II) BILL OF MATERIAL - 241012 ITEM PART NO. REQ'D DESCRIPTION 1 241002 1 SOLUTION TANK, SCV24/26 2 241041 1 SCV 24, WIRE BUNDLE, COVER PLATE 3 241098 1 PUMP SUB-ASSEMBLY w/OAW, SCV 24/26 4 241146 1 UNVENTED PLASTIC CAP w/LANYARD, SCV 24/26 5 241401 1 MAIN ELECT BOX ASSY, SCV 24/26 6 241722 1 SOLUTION TANK HOSE ASSY, SCV 24/26 7 260149 1 U CHANNEL 12" 8 260340 1 SOLUTION TANK SIGHT LEVEL TUBE, SCV 24/26 9 281371 1 VENT PLUG 10 281427 2 #35 SHUTOFF, BLACK, ZERO PRS 11 430114 1 1/4" FPT PLASTIC CAP 12 450040 2 FITTING 90 3/8 MPT X 3/8 BARB 13 450092 2 CRIMP CLAMP 27/64" TO 17/32" 14 710180 4 SCR-MC 1/4-20 X .75 ZINC 15 711161 4 SCR-HI/LO 10 X 3/4 STL BLK ZINC 16 711206 2 BLT-HH 1/4-20 X .87 ST PL 17 711229 4 BLT-HH 5/16-18 x .875 18 711505 6 WSR-FLAT 1/4 19 711506 4 WSR-FLT .344 X .690 X .062 STL ZINC 20 711544 6 WSR-HELICAL 1/4 21 711545 4 WSR-HELICAL 5/16 22 712822 2 SCR-MC TR HD 10-24 X .50 SS 23 715363 2 DECAL, SCV 24/26 24 742708-4 1 FLOAT SWITCH W/WEATHER PACK 25 713508MCH 1 SPINWELD # 20D MACHINED Parts and Instruction Manual Page 39 Seat Assembly ITEM 1 2 3 4 5 6 7 8 PART NO. 241376 281085 281086 281087-2 711319 711506 711545 748255 Parts and Instruction Manual BILL OF MATERIAL - 241365 REQ'D DESCRIPTION 1 SEAT BRACKET WMT, SCV 24/26 1 ASS'Y SEAT, SUPER SUBURBAN 1 SLIDE ASS'Y KIT 1 SEAT SWITCH ASSEMBLY, SCV 24/26 4 5/16-18 HEX NUT 4 WSR-FLT .344 X .690 X .062 STL ZINC 4 WSR-HELICAL 5/16 1 SEAT GROUND STRAP, SCV 24/26 Page 40 Electrical Panel Assembly B ILL OF MATE RIAL - 241401 ITEM P ART NO. RE Q'D DES CRIP TION 1 241402 1 E LECTRICA L BOX W DM NT, SCV 24/26 2 241404 1 E -S TOP PA NE L AS SE MB LY , SCV 24/26 3 241409 1 E LECTRICA L PA NE L DOOR, S CV 24/26 4 710202 2 S CR-MC 6-32 X .25 ST PL P AN HD 5 711304 1 NUT-HE X 8-32 ST PL 6 711372 4 NUT-NY LOC 8-32 STL ZINC 7 711502 2 W S R-FLT .170 x.38 x.032 STL ZINC 8 711505 5 W S R-FLA T 1/4 9 711542 1 W S R-HE LICA L #8 10 711552 1 W S R - INTE RNAL LOCK #8 11 712822 10 S CR-MC TR HD 10-24 X .50 SS 12 744005 1 TE RMINA L B LOCK E AGLE 3 13 748204 1 RELA Y, 36VDC DPDT 14 748206 1 CONTROLLE R,TRIO PLUS SCV2426 15 281449 1.125 S ERRA TED GROMM ET S TRIP 16 830557 2.1 DORTITE 1/2" RM IF Parts and Instruction Manual Page 41 Recovery Tank Assembly I Parts and Instruction Manual Page 42 Recovery Tank Assembly II Parts and Instruction Manual Page 43 BILL OF MATERIAL - 241013 ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION 1 200289 1 DUMP HOSE ASM 31 710180 2 SCR-MC TR HD 1/4-20x.75 STL ZINC 2 241003 1 RECOVERY TANK, SCV 24/26 32 710530 2 SCR-MC FL HD 8-32 X .50 BRS 3 241006 1 FIXED LID, SCV 24/26 33 711107 2 SCR-ST-A #10 X 1.00 PL 4 241007 1 LID, RECOVERY TANK REMOVABLE 34 711228 6 BLT-HH 5/16-18 X .75 ST PL 5 241037 1 RECOVERY TANK FRAME W ELDMENT, SCV 24/26 35 711420 4 NUT- HEX JAM 5/16-18 ST PL 6 241049 1 VAC MOTOR MUFFLER, SCV 24/26 36 711504 7 W SR-FLAT 1/4 ID SS 7 241060 1 SCREENED FLOAT 37 711505 2 W SR-FLAT 1/4 8 241076 1 VAC W IRE COVER, SCV 24/26 38 711515 1 W SR-FLAT .406 X .812 X .0625 9 241099 1 EXHAUST/VAC W IRE COVER, SCV 24/26 39 711544 2 W SR-HELICAL 1/4 10 241193 1 REMOVABLE LID GASKET, SCV 24/26 40 711545 6 W SR-HELICAL 5/16 11 241420 1 EXHAUST DIVERTER, SCV 24/26 41 711575 6 W SR-FLT .31x.75x..06ST 12 241433 1 RECOVERY TANK SAFETY STRAP, SCV 24/26 42 711678 1 CLEVIS PIN 3/8 X 2-1/4 13 241435 1 REC. TANK OAW SOLUTION FEED HOSE, SCV 24/26 43 711808 2 COTTER PIN-HAIR #13 14 241519 2 ACTUATOR PROTECT BKT 44 712516 6 SCR-BHCS #8-32 x .62 SS 15 241704 1 REMOVABLE COVER LANYARD ASSY, SCV 24/26 45 712536 2 SCR-MC 10-24 X .62 TH SS 16 241803 1 INLET W ELDMENT GASKET, SCV 24/26 46 712537 4 10-24 X .75 SS TRUSS HD SCR 17 241805 1 REC TANK VAC INLET PIPE W ELDMENT (OAW ), SCV 24/26 47 712541 6 SCR-MC 1/4-20 X 1.00 TH SS 18 260203 1 W IRE GRIP HOSE CLAMP 48 712638 2 NUT, HEX 10-24 SS NYLOC 19 260579 1 TOOL CLIP, 1.5" HOSE 49 712757 4 W SR - HELICAL #10 SS 20 281018 1 GASKET, NEO 6.00 X 4.50 X .125 50 712758 6 W SR-HELICAL 1/4 SS 21 281055 1 VAC MOTOR FILTER 51 712761 1 W SR-FLAT .28 X 1.25 X .059SS 22 281056 1 VAC MOTOR INLET SCREEN 52 712767 6 FLAT W ASHER .406 ID X .75 OD X . 23 281073 1 INLET GASKET 53 712810 9 SCR-MC 10-24 X .37 ST PL 24 281423 1 FILL CAP W /CHAIN ASSY 4.00 54 712822 3 SCR-MC TR HD 10-24 X .50 SS 25 320835 1 ES2832 DUMP CAP COVER 55 715717 1 DECAL, OVERFILL SIGHT GAUGE, SCV 24/26 26 320838 1 STOPPER PLUG ASM - 4" 56 740821-1 1 ACTUATOR ASSEMBLY, LINAK 27 320839 1 DUMP COVER SUPPORT RING 57 742773 1 VACUUM ASSEMBLY, SCV 28 380035 2 MOTOR GASKET 58 760286 1 HOOK, W IRE FORMED 29 450221 1 Q.C. COUPLING (FEMALE) 59 760859 1 CLAMP, HOSE 30 450223 1 FITTING BRASS 1/8 FPT - 1/8 BARB 60 830082 1 HOSE CLAMP 3/8 Recovery Tank BOM (See Recovery Tank Assembly I & II) Parts and Instruction Manual Page 44 Pump Assembly Parts and Instruction Manual Page 45 Pump Assembly BOM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 210409 241096 241097 241430 281089 281090 281091 281368 281369 281388 320254 342430 383327 383332 450040 450076 450221 450279 711503 711504 711553 712531 712565 712638 712758 742709-2 742718-1 828062 829129 830062 830082 Parts and Instruction Manual BILL REQ'D 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 3 1 2 8 4 4 4 4 4 4 1 1 2 3 1 2 OF MATERIAL - 241098 DESCRIPTION FITTING ADAPTOR 3/8MPTx38/FPT BR HOSE 3/8 x 45" WIRE REINFORCED, SCV 24/26 HOSE 3/8 x 31 WIRE REINFORCED, SCV 24/26 OAW SOLUTION FEED HOSE, SCV 24/26 FILTER, IN-LINE FITTING BRASS 3/8" FPT TEE FITTING 3/8MPTx1/8 FPT REDUCER PUMP MOUNT PLATE PUMP SUPPORT PLATE PUMP MTG PLATE HOSE 3/8 x 9.00" WIRE REINFORCED FITTING BRASS 3/8MPT X 3/8BARB ELBOW 1/2 MPT X 3/8 BARB FITTING BRASS 3/8 NIPPLE FITTING 90 3/8 MPT X 3/8 BARB CRIMP CLAMP SS 185R Q.C. COUPLING (FEMALE) Q.C. COUPLING NIPPLE (MALE X 1/8 BARB) WSR, FLAT#10 WSR-FLAT 1/4 ID SS WSR- INTERNAL LOCK #10 SCR-MC 10-24 X 1.00 SS SCR-MC 1/4-20X.63 SS TR HD NUT, HEX 10-24 SS NYLOC WSR-HELICAL 1/4 SS PUMP ASSEMBLY-SCV SOLENOID VALVE 36V CABLE TIE ..05 x .14 x 8" HOSE CLAMP MICRO-SEAL FITTING 90 STREET ELBOW 3/8x3/8 HOSE CLAMP 3/8 Page 46 Rear Axle Assembly ITEM 1 2 3 4 5 6 7 8 BILL OF PART NO. REQ'D 380-632-20 1 241202 1 241210 1 241212 1 383194 2 711450 1 711514 1 383241PTD 1 Parts and Instruction Manual MATERIAL - 241201 DESCRIPTION 3/16 COTTER PIN REAR AXLE WELDMENT, SCV 24/26 REAR WHEEL ASSY REAR WHEEL HUB CAP, SCV 24/26 BEARING CONE NUT-SLOTTED, 1-14 UNS WSR-FT 1.0 ID X 2.0 OD GREASE CAP WHEEL-PAINTED Page 47 Squeegee Mechanism Assembly BILL OF MATERIAL -241730 ITEM PART NO. REQ'D DESCRIPTION 1 241004 1 KNOB,3/8-16 FOUR PRONG. 2 241751 1 REAR SQUEEGEE MOUNT PLATE W MT, SCV 24/26 3 711367 2 NUT-W ING 3/8-16 ST PL 4 711506 2 W SR-FLT .344 X .690 X .062 STL ZINC 5 711524 1 W SR-W AVE .52 X .87 X .01 6 711671 1 CLEVIS PIN .31X2.13 11-10 7 711713 1 RETAINING RING -"E" TYPE EXT .500 8 711808 2 COTTER PIN-HAIR #13 9 762005 1 ADJUSTING PIN, THREADED 10 762006 1 THREADED ROD, 3/8-16 X 7.5" LG Parts and Instruction Manual Page 48 Rear Squeegee Assembly ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 BILL OF MATERIAL - 241740 PART NO. REQ'D DESCRIPTION 241721 1 SQUEEGEE WMT ASS'Y, SCV 24/26 241745 2 WING BOLT 3/8-16 X 1.00 281074 1 SQUEEGEE TOGGLE CLAMP, 2800 281075 1 SQUEEGEE LATCH, 2800 281732 1 STRAP - FRONT CLAMP 281734 1 STRAP - FRONT STOP 281736 1 STRAP - REAR CATCH 281738 1 STRAP - REAR LATCH 281740 1 STOP BAR 281763 1 PB FRONT BLADE,SQUEE GUM RUBBER 281764 1 PB REAR BLADE, SQUEEGEE GUM RUBBER 430325 2 CASTER 3/8"-16 X 1.50" 710530 7 SCR-MC FL HD 8-32 X .50 BRS 711026 5 NUT, HEX 8-32 NYLOC SS 711367 2 NUT- WING 3/8-16 ST PL 711507 6 WSR-FLAT .37 X 1.12 X .06 711515 2 WSR-FLAT .406 X .812 X .0625 711546 2 WSR-HELICAL 3/8 711550 4 WSR NYLON .25 ID X .75 OD 711560 2 SCREW-HH 1/4-20X1.00 NYLON 711563 2 NUT- WING 1/4-20 NYLON 712091 2 SHOULDER BLT 3/8 X 1.50 808829 2 WHEEL,TRUCK 832015 2 SPACER .38 X .50 X .140 Parts and Instruction Manual Page 49 Battery Panel Assembly (Left Hand Side) BILL OF MATERIAL -241045 ITEM PART NO. REQ'D DESCRIPTION 1 241021 1 LH BATTERY PANEL, SCV 24/26 2 241043 1 LEFT SIDE PANEL SUPPORT BRKT, SCV 24/26 3 711923 4 POP RIVET 3/16 " Parts and Instruction Manual Page 50 Battery Panel Assembly (Right Hand Side) BILL OF MATERIAL -241046 ITEM PART NO. REQ'D DESCRIPTION 1 241022 1 RH BATTERY PANEL, SCV 24/26 2 241044 1 RIGHT SIDE PANEL SUPPORT BRKT, SCV 24/26 3 711923 4 POP RIVET 3/16" Parts and Instruction Manual Page 51 24” Cylindrical Scrub Deck Assembly I (Items 1- Parts and Instruction Manual Page 52 24” Cylindrical Scrub Deck (Items 32-62) Parts and Instruction Manual Page 53 BILL OF MATERIAL - 241702 ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION 1 210118 4 KNOB-3 SIDED 5/16 NYLOC 32 711003 8 SCR-SK 10-32 x .25 2 241502 1 CYLINDRICAL SCRUBDECK WELDMENT, SCV 24 33 711119 2 CLEVIS PIN 7/16 X 2-5/8 3 241512 1 SPRAY BAR, CYL SCRUBDECK, SCV 24/26 34 711210 8 BLT-HH 1/4-20 X 1.25 STPL 4 241542 2 UPPER SQUEEGEE MTG BRK'T 35 711310 1 NUT, HEX 10-32 ST PL 5 241544 1 HINGE BRKT WLDMNT RH, SCV2426 36 711316 6 NUT-HEX 1/4-20 ST PL 6 241546 1 HINGE BRKT WLDMNT LH,SCV2426 37 711350 10 NUT NYLOC 10-32 7 241552 1 LOWER SIDE SQUEEGEE ASSY LH, SCV 24/26 38 711389 6 NUT-WING 1/4-20 STL ZINC 8 241553 1 LOWER SIDE SQUEEGEE ASSY RH, SCV 24216 39 711504 4 WSR-FLAT 1/4 ID SS 9 241554 1 UPPER SQUEE BRK'T WMT LH, SCV 24/26 40 711505 6 WSR-FLAT 1/4 10 241598 8 MOTOR SPACER CYL DECK, SCV 24/26 41 711543 1 WSR - HELICAL #10 11 241901 1 DEBRIS BOX WMT, CYL SCRUBDECK 24" 42 711544 6 WSR-HELICAL 1/4 12 281023 2 BELT COVER, CYLINDRICAL SCRUBDECK 43 711623 4 SCR-MC IND. HH 10-24 X .50 STPL 13 281036 2 OFFSET PULLEY POLY V 44 711676 4 ROLL PIN, 3/8 x 3/4 14 281041 4 CHECK VALVE 45 711701 2 RETAINING RING, INT 1.37 15 281053 2 J BELT ( POLY V ) 18" 46 711704 2 INTERNAL RETAINING RING N5000-86 .875 DIA. 16 281058 2 BEARING 3/8" RADIAL 47 711724 4 3/8" RETAINING RING, EXTERNAL 17 281519 2 O-RING 1.62 X 2.00 X .188 48 711725 4 5/8" RETAINING RING, EXTERNAL 18 281544 2 TENSIONER ARM WELDMT 49 711808 2 COTTER PIN-HAIR #13 19 281548 2 BELT IDLER 50 712757 4 WSR - HELICAL #10 SS 20 281550 2 BEARING HOUSING, CYL SCRUBDECK 51 712764 4 WSR #10 SS 21 281557 1 DRAG CHAIN BRK'T, CYL. SCRUBDECK 52 748102 2 MOTOR 3/4 HP, 36V, 1800RPM 22 281558 1 DRAG CHAIN, CYL. SCRUBDECK 53 748141 1 CABLE WRAP, 11" 23 281606 1 SPRAY HEAD MTG BRKT 54 748215 1 CIRCUIT BRKR - SB50 GRAY HOUSING ONLY 24 281675 2 DRIVE HUB, CYL SCRUBDECK 55 829619 2 END PLUG 25 281676 2 DRIVEN PULLEY,CYL SCRUBDECK 56 833140 4 BODY INLET CONNECTOR 26 281681 2 IDLE SHAFT WMT, CYL DECK 57 833141 4 CAP 27 281683 2 IDLE HUB ASSY 58 833142 4 GASKET CAP 28 361252 2 KEY, WOODRUFF, 3/16 SQ X .5 59 833325 1 FITTING NYLON 90 1/4MPT X 3/8HB 29 383558 4 BEARING, RADIAL 5/8" R10 60 833605 2 VRING SEAL 30 430051 2 RETURN SPRING-3.00" 61 833611 2 END CAP 31 450122 2 UNIJET SPRAY TIP 6503 62 210118Y 2 KNOB 5/16" THREAD, YELLOW 24”Cylindrical Scrub Deck BOM (See Assembly I & II) Parts and Instruction Manual Page 54 26” Scrub Deck Assembly I (Items 1-31) Parts and Instruction Manual Page 55 26” Cylindrical Scrub Deck Assembly II (Items 32-62) Parts and Instruction Manual Page 56 BILL OF MATERIAL - 241703 ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION 1 210118 4 KNOB-3 SIDED 5/16 NYLOC 32 711003 8 SCR-SK 10-32 x .25 2 241503 1 CYLINDRICAL SCRUBDECK WELDMENT, SCV 26 33 711119 2 CLEVIS PIN 7/16 X 2-5/8 3 241512 1 SPRAY BAR, CYL SCRUBDECK, SCV 24/26 34 711210 8 BLT-HH 1/4-20 X 1.25 STPL 4 241542 2 UPPER SQUEEGEE MTG BRK'T 35 711310 1 NUT, HEX 10-32 ST PL 5 241544 1 HINGE BRKT WLDMNT RH, SCV2426 36 711316 6 NUT-HEX 1/4-20 ST PL 6 241546 1 HINGE BRKT WLDMNT LH,SCV2426 37 711350 10 NUT NYLOC 10-32 7 241552 1 LOWER SIDE SQUEEGEE ASSY LH, SCV 24/26 38 711389 6 NUT-WING 1/4-20 STL ZINC 8 241553 1 LOWER SIDE SQUEEGEE ASSY RH, SCV 24216 39 711504 4 WSR-FLAT 1/4 ID SS 9 241554 1 UPPER SQUEE BRK'T WMT LH, SCV 24/26 40 711505 6 WSR-FLAT 1/4 10 241598 8 MOTOR SPACER CYL DECK, SCV 24/26 41 711543 1 WSR - HELICAL #10 11 241961 1 DEBRIS BOX WMT, CYL SCRUBDECK 26" 42 711544 6 WSR-HELICAL 1/4 12 281023 2 BELT COVER, CYLINDRICAL SCRUBDECK 43 711623 4 SCR-MC IND. HH 10-24 X .50 STPL 13 281036 2 OFFSET PULLEY POLY V 44 711676 4 ROLL PIN, 3/8 x 3/4 14 281041 4 CHECK VALVE 45 711701 2 RETAINING RING, INT 1.37 15 281053 2 J BELT ( POLY V ) 18" 46 711704 2 INTERNAL RETAINING RING N5000-86 .875 DIA. 16 281058 2 BEARING 3/8" RADIAL 47 711724 4 3/8" RETAINING RING, EXTERNAL 17 281519 2 O-RING 1.62 X 2.00 X .188 48 711725 4 5/8" RETAINING RING, EXTERNAL 18 281544 2 TENSIONER ARM WELDMT 49 711808 2 COTTER PIN-HAIR #13 19 281548 2 BELT IDLER 50 712757 4 WSR - HELICAL #10 SS 20 281550 2 BEARING HOUSING, CYL SCRUB DECK 51 712764 4 WSR #10 SS 21 281557 1 DRAG CHAIN BRK'T, CYL. SCRUBDECK 52 748102 2 MOTOR 3/4 HP, 36V, 1800RPM 22 281558 1 DRAG CHAIN, CYL. SCRUBDECK 53 748141 1 CABLE WRAP, 11" 23 281606 1 SPRAY HEAD MTG BRKT 54 748215 1 CIRCUIT BRKR - SB50 GRAY HOUSING ONLY 24 281675 2 DRIVE HUB, CYLINDRICAL SCRUBDECK 55 829619 2 END PLUG 25 281676 2 DRIVEN PULLEY 56 833140 4 BODY INLET CONNECTOR 26 281681 2 IDLE SHAFT WMT 57 833141 4 CAP 27 281683 2 IDLE HUB ASSY 58 833142 4 GASKET CAP 28 361252 2 KEY, WOODRUFF, 3/16 SQ X .5 59 833325 1 FITTING NYLON 90 1/4MPT X 3/8HB 29 383558 2 BALL BEARING, RADIAL 5/8" R10 60 833605 2 VRING SEAL 30 430051 2 RETURN SPRING-3.00" 61 833611 2 END CAP 31 450122 2 UNIJET SPRAY TIP 6503 62 210118Y 2 KNOB-3 SIDED 5/16 NYLOC 26” Cylindrical Scrub Deck BOM (See Assembly I & II) Parts and Instruction Manual Page 57 24” Disc Scrub Deck Assembly I Parts and Instruction Manual Page 58 24” Disc Scrub Deck Assembly II Parts and Instruction Manual Page 59 24” Disc Scrub Deck BOM (See Assembly I & II) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 210118 241603 241605 241610 241628 241653 241657 241661 241662 241674 241685 241687 281611 281633 281634 450076 711231 711242 711504 711506 711512 711515 711516 711539 711545 711546 711554 712140 712157 712301 712562 712758 740099 748141 748210-1 3312402 BILL OF MATERIAL - 241601 REQ'D DESCRIPTION 4 KNOB-3 SIDED 5/16 NYLOC 1 RH DISK DECK COVER, SCV2426 1 MOTOR SHROUD 24" DECK 1 DISK SCRUBDECK MNTG PLATE, 24" 1 DRAG CHAIN ASSY, DISK SCRUBDECK SCV 24/26 2 WATER FEED BRKT, DISK, SCV24/26 2 MOUNTING BRACKET, MOTOR COVER 1 SOL. FEED HOSE SUB-ASS'Y, DISK 2 COVER MNT BRK'T, SCV 24/26 ASSY 1 SIDE SQUEEGEE WIPE ASSY LH, SCV 24/26 1 LH DISK DECK COVER, SCV 2426 1 SIDE SQUEGEE WIPE ASSY RH, SCV 24/26 2 HUB-SCRUB SPACER TUBE 2 SPEED NUT - 3/8" 2 DISK SOLUTION FEED ASSY 2 CRIMP CLAMP SS 185R 2 BLT-HH 5/16-18X1.25 ST PL 12 BLT-HEX 3/8 -16X1.00 ZP 9 WSR-FLAT 1/4 ID SS 10 WSR-FLT .344 X .690 X .062 STL ZINC 2 WSR-FLAT .75X1.37X.08 12 WSR-FLAT .406 X .812 X .0625 4 WSR- FLAT .31 X 1.25 X .05 2 WSR-EXTERNAL LOCK 3/8 2 WSR-HELICAL 5/16 12 WSR-HELICAL 3/8 2 WSR-INTERNAL LOCK 1/4 ID 4 WSR-HELICAL 5/16 SS 4 NUT- WING 5/16-18 SS 4 WSR-FLAT .87 X .38 X .06 8 BOLT-HH 1/4-20X3/4 SS 8 WSR-HELICAL 1/4 SS 3 CABLE TIE - SMALL 1 CABLE WRAP, 11" 1 DUAL RIGHT ANGLE MOTOR 24" ASSY 2 HUB-SCRUB BRUSH DRIVE Parts and Instruction Manual Page 60 26” Disc Scrub Deck Assembly I Parts and Instruction Manual Page 61 26” Disc Scrub Deck Assembly II Parts and Instruction Manual Page 62 26” Disc Scrub Deck BOM (See Assembly I & II) BILL OF MATERIAL - 241651 ITEM PART NO. REQ'D DESCRIPTION 1 210118 4 KNOB-3 SIDED 5/16 NYLOC 2 241603 1 RH DISK DECK COVER, SCV2426 3 241628 1 DRAG CHAIN ASSY, DISK SCRUBDECK SCV24/26 4 241653 2 WATER FEED BRKT, DISK, SCV24/26 5 241655 1 MOTOR SHROUD 26" DECK 6 241657 2 MOUNTING BRACKET, MOTOR COVER 7 241660 1 DISK SCRUBDECK MNTG PLATE, 26" 8 241661 1 SOL. FEED HOSE SUB-ASS'Y, DISK 9 241662 2 COVER MNT BRK'T, SCV 24/26 ASSY 10 241674 1 SIDE SQUEEGEE WIPE ASSY LH, SCV 24/26 11 241685 1 LH DISK DECK COVER, SCV 2426 12 241687 1 SIDE SQUEGEE WIPE ASSY RH, SCV 24/26 13 281611 2 HUB-SCRUB SPACER TUBE 14 281633 2 SPEED NUT - 3/8" 15 281634 2 DISK SOLUTION FEED ASSY 16 450076 2 CRIMP CLAMP SS 185R 17 711231 2 BLT-HH 5/16-18X1.25 ST PL 18 711242 12 BLT-HEX 3/8 -16X1.00 ZP 19 711504 9 WSR-FLAT 1/4 ID SS 20 711506 10 WSR-FLT .344 X .690 X .062 STL Z 21 711512 2 WSR-FLAT .75X1.37X.08 22 711515 12 WSR-FLAT .406 X .812 X .0625 23 711516 4 WSR- FLAT .31 X 1.25 X .05 24 711539 2 WSR-EXTERNAL LOCK 3/8 25 711545 2 WSR-HELICAL 5/16 26 711546 12 WSR-HELICAL 3/8 27 711554 2 WSR-INTERNAL LOCK 1/4 ID 28 712140 4 WSR-HELICAL 5/16 SS 29 712157 4 NUT- WING 5/16-18 SS 30 712301 4 WSR-FLAT .37 X .87 X .06 31 712562 8 BOLT-HH 1/4-20X3/4 SS 32 712758 8 WSR-HELICAL 1/4 SS 33 748211-1 1 DUAL RIGHT ANGLE MOTOR 26" ASSY 34 3312402 2 HUB-SCRUB BRUSH DRIVE Parts and Instruction Manual Page 63 Cylindrical Side Squeegee (Left Hand Side) BILL OF MATERIAL - 241915 ITEM PART NO. REQ'D DESCRIPTION 1 241678 1 BACKER BLADE, LONG SCV 24/26 2 241679 1 RETAINER-LONG SIDE SQ SCV 24/26 3 241680 1 SHORT RETAINER, SIDE SQ SCV 24/26 4 241917 1 SIDE SQUEEGEE SUB-ASSY LH, SCV 24/26 5 241925 1 SIDE SQUEEGEE BLADE LINATEX, SCV 24/26 6 710154 5 SCR-MC TR HD 10-32 X .625 SS Parts and Instruction Manual Page 64 Cylindrical Side Squeegee (Right Hand Side) BILL OF MATERIAL - 241916 ITEM PART NO. REQ'D DESCRIPTION 1 241678 1 BACKER BLADE, LONG SCV 24/26 2 241679 1 RETAINER-LONG SIDE SQ SCV 24/26 3 241680 1 SHORT RETAINER, SIDE SQ SCV 24/26 4 241918 1 SIDE SQUEEGEE SUB-ASSY RH, SCV 24/26 5 241925 1 SIDE SQUEEGEE BLADE LINATEX, SCV 24/26 6 710154 5 SCR-MC TR HD 10-32 X .625 SS Parts and Instruction Manual Page 65 Disc Side Squeegee (Left Hand Side) BILL OF MATERIAL - 241674 ITEM PART NO. REQ'D DESCRIPTION 1 241675 1 DISK SQUEEGEE SUB-ASSY LH, SCV 24/26 2 241678 1 BACKER BLADE, LONG SCV 24/26 3 241679 1 RETAINER-LONG SIDE SQ SCV 24/26 4 241680 1 SHORT RETAINER, SIDE SQ SCV 24/26 5 241925 1 SIDE SQUEEGEE BLADE LINATEX, SCV 24/26 6 710154 5 SCR-MC TR HD 10-32 X .625 SS Parts and Instruction Manual Page 66 Disc Side Squeegee (Right Hand Side) BILL OF MATERIAL - 241687 ITEM PART NO. REQ'D DESCRIPTION 1 241678 1 BACKER BLADE, LONG SCV 24/26 1 241679 1 RETAINER-LONG SIDE SQ SCV 24/26 1 241680 1 SHORT RETAINER, SIDE SQ SCV 24/26 1 241688 1 DISK SQUEEGEE SUB-ASSY RH, SCV 24/26 1 241925 1 SIDE SQUEEGEE BLADE LINATEX, SCV 24/26 1 710154 5 SCR-MC TR HD 10-32 X .625 SS Parts and Instruction Manual Page 67 24” Cylindrical Brush Assembly ITEM 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 2 3 4 5 PART NO. 241520 241521 241522 241523 241524 241525 241526 241527 241528 241529 241702 711242 711515 711546 Parts and Instruction Manual BILL OF MATERIAL REQ'D DESCRIPTION 2 BRUSH, CYL 24" .022 NYLON 2 BRUSH, CYL 24" .028 NYLON 2 BRUSH, CYL 24" .026 PP 2 BRUSH, CYL 24" .028 PP 2 BRUSH, CYL 24" DYNASCRUB 500GR 2 BRUSH, CYL 24" POWERSCRUB 120GR 2 BRUSH, CYL 24" NYLOGRIT 80GR 2 BRUSH, CYL 24" STRATAGRIT 46GR 2 BRUSH, CYL 24" STRGRIT PLUS 36 2 BRUSH, CYL 24" 180 GR 1 24" CYL DECK W/ SIDE SQUEEGEES, SCV 24/26 4 BLT-HEX 3/8-16X1.00 ZP 4 WSR-FLAT .406 X .812 X .0625 4 WSR-HELICAL 3/8 Page 68 24” Disc Brush Assembly ITEM 1 2 2A 2B 2C 2D 2E 2F 2G 3 4 5 BILL OF MATERIAL PART NO. REQ'D DESCRIPTION 241601 1 DISK SCRUBDECK, 24" 241618 2 BRUSH - 12" PWR DRIVE W/ PAD HOLDER 241620 2 12" SCRUB BRUSH .022 NYLON 241621 2 12" SCRUB BRUSH .028 NYLON 241622 2 12" SCRUB BRUSH DYNASCRUB 500GR 241623 2 12" SCRUB BRUSH POWERSCRUB 120GR 241624 2 12" SCRUB BRUSH NYLOGRIT 80GR 241625 2 12" SCRUB BRUSH STRATAGRIT 46GR 241626 2 12" SCRUB BRUSH 180GR 711242 4 BLT-HEX 3/8-16X1.00 ZP 711515 4 WSR-FLAT .406 X .812 X .0625 711546 4 WSR-HELICAL 3/8 Parts and Instruction Manual Page 69 26” Cylindrical Brush Assembly ITEM 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 2 3 4 5 PART NO. 241530 241531 241532 241533 241534 241535 241536 241537 241538 241539 241703 711242 711515 711546 Parts and Instruction Manual REQ'D 2 2 2 2 2 2 2 2 2 2 1 4 4 4 BILL OF MATERIAL DESCRIPTION BRUSH, CYL 26" .022 NYLON BRUSH, CYL 26" .028 NYLON BRUSH, CYL 26" .026 PP BRUSH, CYL 26" .028 PP BRUSH, CYL 26" DYNASCRUB 500GR BRUSH, CYL 26" POWERSCRUB 120GR BRUSH, CYL 26" NYLOGRIT 80GR BRUSH, CYL 26" STRATAGRIT 46GR BRUSH, CYL 26" STRGRIT PLUS 36 BRUSH, CYL 26" 180 GR 26" CYL DECK W/ SIDE SQUEEGEES, SCV 24/26 BLT-HEX 3/8-16X1.00 ZP WSR-FLAT .406 X .812 X .0625 WSR-HELICAL 3/8 Page 70 26” Disc Brush Assembly ITEM 1 2 2A 2B 2C 2D 2E 2F 2G 3 4 5 BILL OF MATERIAL PART NO. REQ'D DESCRIPTION 241651 1 DISK SCRUBDECK, 26" 241619 2 BRUSH - 13" PWR DRIVE W/ PAD HOLDER 241630 2 13" SCRUB BRUSH .022 NYLON 241631 2 13" SCRUB BRUSH .028 NYLON 241632 2 13" SCRUB BRUSH DYNASCRUB 500GR 241633 2 13" SCRUB BRUSH POWERSCRUB 120GR 241634 2 13" SCRUB BRUSH NYLOGRIT 80GR 241635 2 13" SCRUB BRUSH STRATAGRIT 46GR 241636 2 13" SCRUB BRUSH 180GR 711242 4 BLT-HEX 3/8-16X1.00 ZP 711515 4 WSR-FLAT .406 X .812 X .0625 711546 4 WSR-HELICAL 3/8 Parts and Instruction Manual Page 71 Plumbing Diagram Parts and Instruction Manual Page 72 Wiring Diagrams Parts and Instruction Manual Page 73 Parts and Instruction Manual Page 74 Parts and Instruction Manual Page 75 Parts and Instruction Manual Page 76 Minuteman International Made Simple Commercial Limited Warranty Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Cord Electric Group………. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions………. Port-A-Scrub, one year parts, six months labor MPV 13, one year parts MPV 14 and 18, two years parts, one year labor RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor EX 12 and EX12H, one year parts, one year labor Battery Operated Group….. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions……Sweepers, one year parts, one year labor, ninety days travel (Not to exceed two hours) Internal Combustion Group….One year parts, one year labor, ninety day travel (Not to exceed two hours) Replacement Parts……………..Ninety days Batteries………………………….0-3 months replacement, 4-12 months pro-rate Polypropylene Plastic Tanks…Ten years, no additional labor 111 South Rohlwing Road · Addison, Illinois 60101 USA Phone 630- 627-6900 · Fax 630- 627-1130 E-Mail, www.minutemanintl.com A Member of the Hako Group 987597 REV G 09/07
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