987809 X 1000 4&6 Gal REV A 0307.pmd Minuteman 839 Series Vacuum Parts And Operator Manual
2016-11-28
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Parts and Instruction Manual X-839 Critical Filter Vacuum 4 & 6 Gallon This manual is furnished with each new MINUTEMAN X-839. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: · Operate the machine with reasonable care. · Follow the manufacturers suggested maintenance instructions as provided in this booklet. · Use original Minuteman supplied parts. Model Model No. Tank Size Dry Capacity Power Air Flow Static Lift X-839 Stainless Steel C80104-01 (115V) C80104-02 (230V) Painted C80104-03 (115V) C80104-04 (230V) Stainless Steel C80106-01 (115V) C80106-02 (230V) Painted C80106-03 (115V) C80106-04 (230V) 4 Gal (15 liter) .21 cu. ft (.005m³) 1 HP 95 CFM (2.7 m³/min) 85” (2159 mm) 6 Gal (22 liter) .62 cu. ft (.018m³) 1 HP 95 CFM (2.7 m³/min) 85” (2159 mm) Parts and Instruction Manual Table of Contents IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 1 Inspection ............................................................................................................................................ 2 Electrical .............................................................................................................................................. 2 Grounding Instructions ...................................................................................................................... 2 Cord Storage ....................................................................................................................................... 3 Operation and Filter Care Instructions When Used for Asbestos Dust Recovery ........................ 3 Cloth Bag & Hose Assembly .............................................................................................................. 3 User Maintenance Instructions ......................................................................................................... 3 Procedure for Removing Contaminated Filters/Cleaning Contaminated Tank ............................. 4 Changing the Prefilter ........................................................................................................................ 4 Exploded Views .................................................................................................................................. 5 Lid Assembly ................................................................................................................................... 5 Lid Assembly BOM .......................................................................................................................... 6 Tank Assembly ................................................................................................................................ 7 Tank Assembly BOM ....................................................................................................................... 8 Bag Assembly ................................................................................................................................. 9 Tools and Accessories ..................................................................................................................... 10 Minuteman International Made Simple Commercial Limited Warranty ........................................ 11 Parts and Instruction Manual FOR COMMERCIAL USE ONLY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING WARNING - To reduce the risk of fire, electric shock, or injury: • Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. WARNING To reduce the risk of electric shock - Do not expose to rain. Store indoors. • Do not allow to be used as a toy. Close attention is necessary when used by or near children. • Use only as described in this manual. Use only manufacturer’s recommended attachments. • Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center. • Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces. • Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord. • Do not handle plug or appliance with wet hands. • Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce airflow. • Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. • Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes. • Do not use without dust bag and/or filters in place. • Turn off all controls before unplugging. • Use extra care when cleaning on stairs. • Do not use to pick up flammable or combustible liquids such as gasoline or use in areas they may be present. • Connect to a properly grounded outlet only. See grounding instructions. SAVE THESE INSTRUCTIONS Parts and Instruction Manual Page 1 OPERATING INSTRUCTIONS Inspection Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, and any damage is the responsibility of the delivery carrier who should be notified immediately. Electrical - 115V This machine is designed to operate on a standard 15 amp. 115 volt, 60 hz, AC circuit. Voltages below 105 volts AC or above 125 volts AC could cause serious damage to the motor. Electrical - 230V This machine is designed to operate on a standard 16 amp. type L fused 230 volt, 50 hz, AC circuit. Voltages below 200 volts AC or above 250 volts AC could cause serious damage to the motor. I.E.C. Class 1. WARNING Electric motors can cause explosions when operated near explosive materials or vapors. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc. Grounding Instructions This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician. This appliance is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in sketch A below. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance. SKETCH A Parts and Instruction Manual Page 2 User Maintenance Instructions All service and repair should be performed by a qualified vacuum service representative or electrician. No user serviceable components are employed in the electrical vacuum lid head assembly. No lubrication of the motor is required. Cloth Bag & Hose Assembly Cloth bag and hose assy. are user maintenance items and can be replaced when worn out. Cloth bags can be maintained by blowing dust off of the bag and then laundered. Cloth bags should be completely dryed before re-installing into machine. For optimum performance, empty and clean filter bag regularly. A clogged and dirty bag restricts the flow of air and results in reduced vacuum. The Hose Assy. can be maintained by wiping off with a dampened cloth of mild liquid soap and water, then allowed to dry. Cord Storage While not in use storage can be accomplished by winding cord around motor lid assy. Cord should be completely unwound from Lid Assy. during operation. • Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return to service center. • Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces. • Do not unplug by pulling cord. To unplug, grasp the plug, not the cord. • Do not handle plug or appliance with wet hands. • Always unplug the machine when removing the head off the tank. This equipment should be stored indoors and not exposed to rain. Operation and Filter Care Instructions When Used for Asbestos Dust Recover (X-839-6) The Minuteman Asbestos Vacuum has been specifically designed to clean up fibrous asbestos and asbestos dust of all types. Special filters reduce the incidence of airborne dust that would be created by any other method of cleaning. During the removal of asbestos dust, do not sweep, scoop, shovel, or in any manner handle other than by vacuuming. Do not at any time attempt to bypass, remove, substitute or by any other means change the filter bags used in this vacuum. Use only approved Minuteman Asbestos Vacuum filters and filter bags. Before attempting to use and before cleaning, be certain that you fully understand the instructions given for the setting up or cleaning/changing of filters of this vacuum. Since each facility has its own individual and unique cleaning problems, it is suggested that you use the following guidelines in determining the length of time between filter changes. In light cleaning situations (i.e. dust in brake drums and truing of brake shoes) change filters once a day unless you have determined by checking that a shorter or longer period of time would be necessary to meet 5 to 10 pounds of material. TANK/FILTER SET-UP PROCEDURE 1. 2. 3. 4. Take the paper bag that has the cardboard collar attached and open it up by gently pulling the folds apart. You will notice two creases on the top side of the collar; carefully bend the ends down (toward) the bag. Insert this bag into the tank and push it to the bottom. Locate the cardboard collar around the intake tube and gently work it up past the raised ring that runs around the tube. Parts and Instruction Manual Page 3 5. Take the paper filter protector bag and insert it into the tank and snap the elastic band around the rim of the tank. ( About 2 inches of the bag should be outside of the tank.) 6. Place the cloth filter bag onto and into the tank. 7. Place the formed wire basketinto the the cloth bag with wire ring toward the bottom of the tank. 8. Position the lid onto the tank. 9. Snap the lid latches into place. For proper cleaning of tank and removal/changing of filters, see “Procedure for Removing Contaminated Filters and for Cleaning of Contaminated Tank.” Procedure for Removing Contaminated Filters and for Cleaning of Contaminated Tank For the benefit of your health, you should always wear a face mask approved for use with asbestos any time you are using or cleaning this vacuum cleaner. You should also wear gloves. 1. Unplug machine from power source. 2. Carefully and slowly remove lid only (be sure you have not accidentally lifted the cloth filter bag at the same time). Set the lid/ filter assembly aside. 3. Gently tap the inside of the cloth bag to loosen any particles that may be on the opposite surface. Do this all around the inside surface of the bag. 4. Gently remove the cloth bag and set aside. 5. Carefully undo the elastic band from around the tank and push the entire bag “slowly” into the tank. Do not allow the elastic band to snap the bag closed. 6. Using a wiping cloth, dampened with water (not soaking wet), wipe down all of the exposed surfaces inside to the tank; put the cloth aside, do not discard. 7. Carefully and “very” slowly, push the paper bag down and off of the intake tube, using the attached cardboard collar. After the collar is removed from the intake tube, take the damp cloth and wipe off any surfaces that were not previously wiped; at this time, re-wipe the entire inside of the tank and drop the wiping cloth into the plastic bag. 8. CAUTION: Hazardous materials must be disposed of properly. Never throw contaminated debris in your usual trash receptacle. Place debris in a plastic bag or can marked “HAZARDOUS MATERIALS” and take to a hazardous waste handler. 9. For proper assembly of new filters, see “Tank/Filter Set-Up Procedure.” Changing The Prefilter The prefilter should be changed, using all of the precautions previously mentioned. The prefilter should be changed when any of the following takes place: 1. Anytime there is an indication of a filter tear during normal operation of the unit. This tear could be in any of the filters used. a. paper dust containment bag b. paper bag protector c. cloth filter bag These tears would show up during the tank clean-out procedure, or.... 2. Every other tank clean-out period. To change the prefilter, do the following before you do Step #3 of the normal clean-out procedure. a. Wipe down all of the exposed surfaces on the underside of the removed lid, using the dampened wiping cloth (see Step #6). b. Remove the prefilter from the high efficiency filter. Be careful so as not to damage or puncture the paper media used in the final filter. Do not attempt to clean the pink impact filter in any way; dispose of by placing it into the tank you are now in the process of cleaning. DO NOT USE ANY TOOLS TO REMOVE THE PREFILTER. d. Before proceeding any further in cleaning the tank, first place a new prefilter (one only) onto the U.L.P.A. filter. e. You may now proceed with Step #3. Parts and Instruction Manual Page 4 Exploded Views Lid Assembly Parts and Instruction Manual Page 5 Lid Assembly BOM ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 22A 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 *** *** 827743 711505 711803 831480 715128 760243PLT 760242PLT 712823 831652 712908 715115 740088 711715 715069 381020 740600 833237 809754 450088 710355 711553 711126 380001-4 380054 380005 380028 828995 380064 760213 760904 760212 760248 290031 110012 110039 110030PKG 710329 711552 711502 711519 711373 839685 839686 Parts and Instruction Manual QTY. 1 2 2 1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 1 2 3 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 8 8 8 4 4 1 1 DESCRIPTION HANDLE WSR-FLT 1/4 PIN-COTTER .06 X .75 MOTOR CAP DECAL-COLOR BAR P85 HEPA LID-MOTOR COVER PV6 PLATED MOTOR HOLDDOWN P85 PLT SCR-THUMB 10-24 X 1 ZINC SPACER-.264 X .344 X .750 ALM NUT-FLANGED WIZZ 10-24 DECAL-WARNING PV DRY SWITCH-VAC LIGHT SENSOR RETAINING RING-EXT .75 DECAL-FILTERS CHECK CORD-16GA-3 50FT MED GREY (115V) CORD-EUROPEAN F3 G1.5MM 50FT BLACK (240V) STRAIN RELIEF SWITCH-ROCKER SPACER-SWITCH, FOAM SCR-MC RD HD 10-32 X .50 ZINC WSR-INT LOCK #10 SCR-ST-B 10 X .75 MOTOR-VAC BYPASS 120V (ECM) MOTOR-VAC 240V CARBON BRUSH REPLACEMENT (ECM) BRUSH-CARBON REPLACEMENT GASKET-NEOP 2.5X6X.62 RING, FOAM VENTURI TUBE BUSHING-SNUB .375 X .469 X .438 NYL VAC SENSOR TUBE LID-MOTOR W/STUDS LID GASKET 294/6 DIECUT PLATE, MOUNTING FILTER-ULPA, X839 SERIES PREFILTER SLEEVE, 829/839, PKG OF 6 SCR-MC 8-32 X .50 ZINC WSR-INT LOCK #8 WSR-FLT #8 WSR-FLT .25 X 1.01 X .06 NUT-NYLOC 1/4-20 LID ASY COMPLETE W/ULPA 115V LID ASY COMPLETE W/ULPA 230V Page 6 Tank Assembly Parts and Instruction Manual Page 7 Tank Assembly BOM ITEM PART NO. QTY. 1 130032 2 2 760083 2 3 390002 1 4 390001 1 5 712824 2 6 710530 1 7 711005 4 8 711006 3 9 712638 4 10 712764 3 11 711503 4 12 711524 2 13 711594 2 14 711713 2 15 711915 4 16 761054 2 17 280016 2 18 900035 1 19 390087 1 20 900055PTD 1 21 900066 2 22 390101 1 23 390110 1 24 750118 1 25A 900107 1 25B 900083 1 25C 900093 1 25D 900092 1 Parts and Instruction Manual DESCRIPTION CAP, RETAINER WHEEL-6" 6-105 .5 ID SPRING-RETURN (390001) MLDED TRIGGER W/ 2 PINS SCR-MC 10-24 X .75 TRUSS HD STL ZINC SCR-MC 8-32 X .50 BRS SK 1/4-20 X .31 SK 1/4-20 X .62 NUT HEX 10-24 SS NYLOC WSR #10 SS WSR-FLT #10 (SPECIAL FLAT WASHER) WSR-WAVE .52 X .87 X .01 WSR-FLT .56 X .88 X .03 NICKEL RET RING-E EXT .50 RIVET-TUBE .19X.28 NI PL LATCH CASTER-3" W/ 3/8 X 5/8 STEM DEFLECTOR, INTAKE GASKET DIECUT VNN BRKT-WHEEL ASSY AXLE INTAKE ALUMINUM INTAKE ASSEMBLY ALUMINUM INTAKE ASSY TUBE 4/6 GAL TANK,4 GAL SS HI INTAKE TANK 4 GAL PTD HI INTAKE TANK 6 GAL SS LO/INTAKE TANK 6 GAL PTD LO/INTAKE Page 8 Bag Assembly ITEM PART NO. QTY. 1 711909 4 2 712764 4 3 760244MCH 1 4 760406PLT 1 5 805040 1 *** 800056 1 Parts and Instruction Manual DESCRIPTION RIVET-POP .19 X .44 AL WSR #10 SS PLASTIC BAG FRAME W/HOLE BAG FRAME 6GAL PLATED BAG, CLOTH BAG ONLY 6G BAG ASY W/FRAME 6 GAL Page 9 Tools and Accessories Part No. Description 800083 804006 Dust Brush Complete 1-1/2” Dust Brush Complete 1-1/4” 800035 829562 12” Crev Tool Complete 1-1/2” 12” Crev Tool Complete 1-1/4” 761228 Wand Asy 1-1/2” Complete 800317 829849 Hose Assy. 1-1/2” x 10’ Hose Assy. 1-1/4" x 10’ 800603 14” Floor & Rug Tool F 829564 5” Upholstery Tool 1-1/4” G 384003PKG Disposable Paper Replacement Filter Bags Package of 10 H 110030PKG Pre-Fliter Sleeve Package of 6 761177PKG Disposable Paper Filter Protector Package of 10 808025 804008 Adapter 1-1/2” Adapter 1-1/4" A B C D E I J Parts and Instruction Manual Page 10 Minuteman International Made Simple Commercial Limited Warranty Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Cord Electric Group………. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions………. Port-A-Scrub, one year parts, six months labor MPV 13, one year parts MPV 14 and 18, two years parts, one year labor RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor EX 12 and EX12H, one year parts, one year labor Battery Operated Group….. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions……Sweepers, one year parts, one year labor, ninety days travel (Not to exceed two hours) Internal Combustion Group….One year parts, one year labor, ninety day travel (Not to exceed two hours) Replacement Parts……………..Ninety days Batteries………………………….0-3 months replacement, 4-12 months pro-rate Polypropylene Plastic Tanks…Ten years, no additional labor 111 South Rohlwing Road · Addison, Illinois 60101 USA Phone 630- 627-6900 · Fax 630- 627-1130 E-Mail, www.minutemanintl.com A Member of the Hako Group 987809 Rev A 05/07
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