B5 / B7 SpeedGleam 5 7 Service Manual Tennant Walk Behind Floor Burnisher
2018-06-20
: Sweepscrub Tennant-B5-B7-Walk-Behind-Floor-Burnisher-Service-Manual tennant-b5-b7-walk-behind-floor-burnisher-service-manual 2780 file product_file
Open the PDF directly: View PDF 
.
Page Count: 64
| Download | |
| Open PDF In Browser | View PDF |
B5/B7 SpeedGleam 5 SpeedGleam 7 ® ® Walk-Behind Battery Burnisher Service Information Manual TennantTrue® Parts North America / International www.tennantco.com www.nobles.com 9011478 Rev. 00 (01-2014) *9011478* INTRODUCTION INTENDED USE This manual provides necessary service and maintenance instructions. The burnisher machine is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offices and rental businesses. It is designed to burnish smooth dry hard floor surfaces (VCT, terrazzo, marble, finished hardwood, coated concrete, etc.) in an indoor environment only. Do not use this machine on carpeted surfaces. Use only recommended burnishing pads intended for machine application. Do not use this machine other than described in this Operator Manual. Read this manual completely and understand the machine before servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: S The machine is operated with reasonable care. S The machine is maintained regularly - per the MACHINE DATA maintenance instructions provided. S The machine is maintained with manufacturer supplied or equivalent parts. To view, print or download manuals online visit www.tennantco.com/manuals PROTECT THE ENVIRONMENT Please dispose of packaging materials and used machine components such as batteries in an environmentally safe way according to your local waste disposal regulations. Always remember to recycle. Please fill out at time of installation for future reference. Model No. Serial No. Installation Date - SERIAL NUMBER LABEL LOCATIONS B7 SpeedGleam 7 B5 SpeedGleam 5 Tennant Company PO Box 1452 Minneapolis, MN 55440 Phone: (800) 553- 8033 or (763) 513- 2850 www.tennantco.com www.nobles.com Trojan and HydroLINK are registered trademarks of Trojan Battery Company. Specifications and parts are subject to change without notice. Original Instructions. Copyright E2014 Tennant Company. All rights reserved. Printed in U.S.A. CONTENTS Contents Page Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General Information . . . . . . . . . . . . . . . . . . . . . . 2-1 Component Locator. . . . . . . . . . . . . . . . . . . . . 2-2 Electrical Schematic, Symbols. . . . . . . . . 2-3 Electrical Schematic (Drive Model). . . . . . . . . . . . . . . . . . . . . . . 2-4 Electrical schematic (push model) . . . . . . . . . . . . . . . . . . . . . . . 2-6 Operational Matrix. . . . . . . . . . . . . . . . . . . . . . 2-8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Fastener Torque. . . . . . . . . . . . . . . . . . . . . . 2-9 General Machine Dimensions/ Capacities/performance. . . . . . . . . 2-10 Machine Dimensions. . . . . . . . . . . . . . . . . 2-13 Maintenance Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . 3-2 After Daily use. . . . . . . . . . . . . . . . . . . . . . . . 3-3 After Weekly use. . . . . . . . . . . . . . . . . . . . . . 3-3 after every 50 hours of use . . . . . . . . . 3-4 after every 100 hours of use. . . . . . . . 3-4 After every 200 hours of use. . . . . . . . 3-4 After every 1000 hours of use. . . . . . . 3-5 battery maintenance . . . . . . . . . . . . . . . . . . . 3-5 sealed/agm batteries . . . . . . . . . . . . . . . . 3-5 wet/lead-acid batteries . . . . . . . . . . . . . 3-5 hydrolink™ battery watering system (option) . . . . . . . . . . . . . . . . . . . . 3-6 Machine Jacking . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Pushing towing and transporting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 storing machine. . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Troubleshooting BDI FAULTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 subsystem troubleshooting. . . . . . . . . . . 4-4 Burnish Motor. . . . . . . . . . . . . . . . . . . . . . . . 4-4 battery charger (on board). . . . . . . . . 4-6 Battery charger (off board). . . . . . . . 4-8 power-up circuit. . . . . . . . . . . . . . . . . . . . . 4-10 propel (option) . . . . . . . . . . . . . . . . . . . . . . 4-12 burnish head Lift actuator (option). . . . . . . . . . . . 4-14 Vacuum Fan (Option). . . . . . . . . . . . . . . . . 4-16 Service software CONFIGURATION tool. . . . . . . . . 5-2 Connecting to the interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Machine configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Battery Charger setting. . . . . . . . . . . . . . . . 5-4 pad pressure setting. . . . . . . . . . . . . . . . . . . . 5-5 B5/7, SpeedGleam® 5/7 Service Information (1-14) Contents Page burnish motor. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 vacuum fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 control modules. . . . . . . . . . . . . . . . . . . . . . . . 5-9 onboard battery charger. . . . . . . . . . . . . 5-11 Interface module. . . . . . . . . . . . . . . . . . . . . . . 5-12 bail switch or potentiometer. . . . . . . . . 5-13 3 CONTENTS 4 B5/7, SpeedGleam® 5/7 Service Information (1-14) SAFETY PRECAUTIONS IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS The following warning precautions are used throughout this manual as indicated in their description: WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death. FOR SAFETY: To identify actions which must be followed for safe operation of equipment. The following information signals potentially dangerous conditions to the operator. Know when these conditions can exist. Locate all safety devices on the machine. Report machine damage or faulty operation immediately. WARNING: To Reduce the Risk of Fire, Explosion, Electric Shock or Injury: - Read manual before operating machine. - Do not use or pick up flammable materials. - Do not use near flammable liquids, vapors or combustible dusts. This machine is not equipped with an explosion proof motor. The electric motor will spark upon start up and during operation which could cause a flash fire or explosion if machine is used in an area where flammable vapors/liquids or combustible dusts are present. - Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging. - Disconnect battery cables and charger cord before cleaning and servicing machine. - Do not charge batteries with damaged cord. Do not modify plug. If the charger supply cord is damaged or broken, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard. The use of incompatible battery chargers may damage the battery and potentially cause a fire hazard. - Do not use outdoors or on wet surfaces. Store indoors. This machine is for dry use only. - This machine is not suitable for picking up hazardous dust. - Spinning pad, keep hands away. B5/7, SpeedGleam® 5/7 Service Information (1-14) FOR SAFETY: 1. Do not operate machine: - Unless trained and authorized. - Unless operator manual is read and understood. - Unless mentally and physically capable of following machine instructions. - Under the influence of alcohol or drugs. - While using a cell phone or other types of electronic devices. - If not in proper operating condition. - In outdoor areas. This machine is for indoor use only. - With pads or accessories not supplied or approved by Tennant. The use of other pads may impair safety. - In areas with possible falling objects. - In areas that are too dark to safely see the controls or operate machine. - Without dust bag and filters in place. 2. Before operating machine: - Make sure all safety devices are in place and operate properly. 3. When operating machine: - Use only as described in this manual. - Report machine damage or faulty operation immediately. - Wear closed- toe, non- slip work shoes. - Reduce speed when turning. - Keep hands away from spinning pad. - Go slowly on inclines and slippery surfaces. - Do not burnish on inclines that 9% grade or transport on inclines that exceed 19.5% grade. - Do not carry passengers on machine. - Use care when reversing machine. - Keep children and unauthorized persons away from machine. - Do not allow to be used as a toy. 1-1 SAFETY PRECAUTIONS 4. Before leaving or servicing machine: - Stop on level surface. - Set the parking brake, if equipped. - Turn off machine and remove key. 5. When servicing machine: - Disconnect battery connection and charger cord before working on machine. - All work must be done with sufficient lighting and visibility. - All repairs must be performed by trained personnel. - Use Tennant supplied or approved replacement parts. - Do not modify the machine from its original design. - Avoid moving parts. Do not wear loose clothing or jewelry and secure long hair. - Do not disconnect the off- board charger’s DC cord from the machine’s receptacle when the charger is operating. Arcing may result. If the charger must be interrupted during charging, disconnect the AC power supply cord first. - Do not use incompatible battery chargers as this may damage battery packs and potentially cause a fire hazard. - Inspect charger cord regularly for damage. - Keep work area well ventilated. - Avoid contact with battery acid. - Keep all metal objects off batteries. - Do not power spray or hose off machine. - Use a hoist or adequate assistance when lifting batteries. - Jack machine up at designated locations only. Support machine with jack stands. - Block machine tires before jacking machine up. - Use a hoist or jack that will support the weight of the machine. - Wear personal protection equipment as needed and where recommended in this manual. 6. When loading/unloading machine onto/off truck or trailer: - Use a ramp that can support the machine weight and operator. - Do not operate the machine on a ramp incline that exceeds a 19.5% grade level. - Use a winch if ramp incline exceeds a 19.5% grade level. - Lower the pad driver after loading. - Turn machine off and remove key. - Set parking brake (if equipped). - Block machine wheels. - Use tie- down straps to secure machine. For Safety: wear protective gloves. For Safety: wear eye protection. For Safety: wear protective dust mask. 1-2 B5/7, SpeedGleam® 5/7 Service Information (1-14) SAFETY PRECAUTIONS SAFETY LABELS The safety labels appear on the machine in the locations indicated. Replace labels if they are missing or become damaged or illegible. WARNING LABEL - Located on side of control console. WARNING LABEL Spinning Pad. Keep Hands Away. Located on burnishing head. WARNING LABEL Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging. Located on backside of machine cover. WARNING LABEL Disconnect battery cables before servicing machine. Located on control board cover. B5/7, SpeedGleam® 5/7 Service Information (1-14) 1-3 SAFETY PRECAUTIONS 1-4 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION SECTION Contents 2 Page General Information . . . . . . . . . . . . . . . . . . . . . . 2-1 Component Locator. . . . . . . . . . . . . . . . . . . . . 2-2 Electrical Schematic, Symbols. . . . . . . . . 2-3 Electrical Schematic (Drive Model). . . . . . . . . . . . . . . . . . . . . . . 2-4 Electrical schematic (push model) . . . . . . . . . . . . . . . . . . . . . . . 2-6 Operational Matrix. . . . . . . . . . . . . . . . . . . . . . 2-8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Fastener Torque. . . . . . . . . . . . . . . . . . . . . . 2-9 General Machine Dimensions/ Capacities/performance. . . . . . . . . 2-10 Machine Dimensions. . . . . . . . . . . . . . . . . 2-13 B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-1 GENERAL INFORMATION Component Locator (B7 Shown) Components A Half-Bridge Control Module B Circuit Breakers C Base Control Module D I-Drive Control Module (B/SG5*) E Dust bag and HEPA panel filter I F Burnish Head - 20", 24", 27" (B7, 27" shown) H G Burnish Motor H Contact Switch, Pad Up/Down I Head Lift Actuator* J E-Stop Switch* K USB Programming Port L Interface Control Module A B C D G F E M Burnish/Propel* Activation Bail N Propel Transaxle* O Vacuum Fan* P Cover Contact Switch Q Onboard Battery Charger* * Optional Equipment L M K J Q P N O 2-2 B5/7, SpeedGleam® 5/7 Service Information (1-14) N GENERAL INFORMATION Note: Note: ecH2O Side Brush ecH2O Enable: J7-12 Low=SV3 H20 Valve ON J7-10 Low=Turn ON ecH2O ELECTRICAL SCHEMATIC SYMBOLS ecH2O Pump ON 100% + IGN ST Battery Circuit Breaker DPDT Switch Key Switch Fuse Pressure Switch Connected Diode Motor Not Connected Single Continuation Tab Connector Double Continuation Tab Energized 3 Phase AC Induction Motor FaST/ES Pum Relay Coil Adaptor Harness Motor Encoder N.C. Relay Contacts Sensor (Variable Resistor) N.O. Relay Contacts Momenary Switch N.O. Horn or Alarm Contact Switch N.C. Notes Sweep OF Sweep ON Vac & Swe Assembly AC Plug + Operational - Capacitor B5/7, SpeedGleam® 5/7 Service Information (1-14) Light Solenoid Valve ElectroMagnetic Brake 2-3 GENERAL INFORMATION ELECTRICAL SCHEMATIC (DRIVE MODEL) - 1 of 2 B5/SpeedGleam5 (3 x 12 vDC) 36 VOLT CONFIGURATIONS + -- + 12 VDC -- + 12 VDC -12 VDC B7/SpeedGleam7 (6 x 6 vDC) + -- + 6 VDC B5 CABLE B+/FUSE ASSY B7 CABLE B+/FUSE ASSY 1/RED CB3 1/RED -- + 6 VDC -- -- + 6 VDC -- + 6 VDC -6 VDC 13/BLK OFF BOARD CHARGER CABLE (OPTION) 8/GRY P2-B+ 8/GRY 30A 2 1 MTR1 9/WHT P2-M1 PROPEL MOTOR 10/TAN P2-M2 B+ B- M1 ON/OFF M2 LOW SPEED CB-1 1/RED + 6 VDC P2-B- 13/BLK P1-5 24/YEL P1-4 27/PUR 13/BLK 24 ENABLE I-DRIVE (B+ = ON) 27 FOOTPEDAL / PAD CHANGE 2.5A P1-7 12/BRN I-DRIVE STATUS 12/BRN P1-10 14/YEL I-DRIVE_AUX2 14/YEL P1-3 26/BLU I-DRIVE_AUX3 26/BLU P1-11 SW-9: HOOD DISABLE SWITCH J2-1 (OPEN = HOOD UP = MACHINE OFF) 11/PNK OPEN_C 4/YEL 4/YEL 4/YEL P3-2 P3-4 AC PLUG AUX2_OUT AUX3_OUT GND_REF RX SPD LIMIT TX POT HIGH WIPER_IN 37/PUR J1-5 37/PUR P1-12 36/BLU J1-4 36/BLU P1-8 J1-3 35/GRN SW-2 KEY SWITCH CAN BUS J7-6 J7-7 CAN+ CAN- 7/PUR J7-9 6/BLU J7-10 COMM_GND GND WIPER OUT INPUT_0 TX RX INPUT_1 V_BUS DD+ ID GND_SHIELD INPUT_2 LSD_OUT_0 LSD_OUT_1 NOT USED SENSOR_IN P1-9 34/YEL J1-2 34/YEL P1-2 33/ORA J1-1 33/ORA 6/BLU J7-8 SERVICE IRIS LED9 LED10 DP LOW DP MED LED11 LED12 DP HIGH J7-4 J4-2 NO CONNECTION J4-4 31/PNK J4-1 30/TAN SW-5: DECREASE NO CONNECTION OPT: BAIL SW. HARNESS CHARGER INPUT NO CONNECTION KSI SENSOR REPL. SW-5. OPT: BAIL POS. SENSOR J4-2 J4-3 LED_+5VDC_OUT BDI_0_LED BDI_1_LED BDI_2_LED BDI_3_LED BDI_4_LED MTR_HOT_LED N/C SERVICE_LED DB_FULL_LED SHLD_GND IRIS_LED DP_1_LED DP_2_LED CANDP_3_LED SPARE_LED CAN+ GND_1 J3-4 J3-3 J3-2 1 BROWN (+5VDC) 3 BLU (GROUND) 2 OUTPUT +5V GND OPT: BAIL POSITION SENSOR ASSY 105/GRN BURNISH HEAD 105/GRN VAC FAN 105/GRN CHASSIS GND. STRAP @ FRAME J3-1 DP_INC_SW DP_DEC_SW J2-3 COM_GND2 SPARE_SW1 J2-1 SPARE_SW2 TX_2 GND_2 J2-2 RX_2 INTERFACE MODULE BLACK (SENSOR OUTPUT) SENSOR OUTPUT: 0.5 TO 4.5VDC. 0.5V = NEUTRAL 4.5V = MAX. PROPEL 105/GRN OP.STATION 105/GRN KEY SWITCH STATIC GROUNDING (PART OF MAIN HARNESS AND OP.STATION HARNESS) J2-4 J2-3 CAN+ CAN BUS CAN- OPT: Active Down Pressure NOTE: The Active Down Pressure buttons and LEDs exist on all machines, but are only visible on models equipped with automated down pressure. On models equipped with mechanical “Set and Forget™” down pressure, the LH (SW1) button is used to enter pressure adjust mode. Refer to the operator’s manual for more information. BAIL SWITCH INPUT @ J4-4: 0V OR 5V 0V = NEUTRAL / BURNISH MTR OFF. 5V = MAX. PROPEL / BURNISH MTR ON. BAIL SWITCH (N.O.) CAN+ /YEL SW1 13/BLK J7-3 CAN- /GRN INCREASE SW2 J2-8 13/BLK J4-1 J9-1 J9-2 J9-3 J9-4 J9-5 J9-6 J9-7 J9-8 J9-9 J9-10 J9-11 J9-12 J9-13 J9-14 J9-15 J9-16 J9-17 J9-18 J9-19 J9-20 13/BLK J7-2 RS232 DEBUG PORT GROUND 100K PROPEL SPEED LIMIT CAN BUS DB FULL 1 13/BLK 13/BLK CAN+ MTR HOT POT.-1 2 CABLE, CHARGER CAN- LED7 LED8 LED6 REVERSE SWITCH (GND. = REV.) 3 13 113/BLK/WHT OPERATOR'S SWITCH/LIGHT PANEL BDI_3 BDI_4 GRN J10-1 113 6 SWITCHED, B+ 1/RED LED4 GRN J10-2 +5V OUT LSD_FLYBACK J4-3 SENSE_GND J2-2 LED3 LED5 GRN J10-3 +5VDC_OUT BDI_1 BDI_2 35/GRN SW-4 I-DRIVE PROPEL SYSTEM OPTIONAL ON B5/SpeedGleam 5 STANDARD ON B7/SpeedGleam 7 BDI_0 LED2 WHT J11-1 J4-4 LED1 WHT J11-2 DIGITAL_GND J1-12 J5-3 J7-5 CABLE, CHARGER POT LOW J1-11 CABLE:NATURAL SHIELD/GRN J5-2 J7-1 13 TO: BATT. GROUND PROG_B+ P1-13 13 J5-1 J6-1 J6-2 J6-3 J6-4 J6-5 13/BLK P1-14 I-DRIVE J1-10 CABLE: RED P3-1 J5-4 BLK 7/PUR 5/GRN CAN+ /YEL RED CAN- /GRN 113 CAN GROUND CABLE, CHARGER P1-1 SHIELD/GRNJ1-9 J1-8 CABLE: NATURAL CABLE: BLACK J1-7 CABLE: RED 5/GRN COMMUNICATION CABLE (SHIELDED) N.O. N.C. P1-B- P2-7 P2-4 P2-2 P2-6 P1-B+ P2-10 P2-8 CABLE: BLACK J1-6 COM GND NO RETURN NC CAN+ CAN- B+ P2-9 P2-1 113/BLK/WHT CHARGER: ON BOARD SW-1 COM LED- LED+ CAN_GND RESERVED2 RESERVED3 RESERVED1 SENSE- SENSE+ SW-1 = CHARGER INTERLOCK SWITCH OFF-BOARD CHARGER ONLY: SW. P2-3 P3-3 P1-6 STATUS REVERSE P2-13 P2-12 P2-11 P2-5 P2-14 POWER ON/OFF CIRCUITRY 1/RED FUSED, B+_OUT PROPEL MODULE (OPTIONAL) 3/ORA OPEN_B 11/PNK I-DRIVE SUPPLY VOLTAGE DETECT 13 GROUND B+ 1 2-4 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION ELECTRICAL SCHEMATIC (DRIVE MODEL) - 2 of 2 13 CAN+ CAN- 1 6 GROUND CAN+ CAN- CABLE B+/FUSE ASSY B+ SWITCHED, FUSED, B+ CAN+ /YEL CAN- /GRN 6/BLU FUSE-1 1/RED CABLE B+/FUSE ASSY J2-1 1 2/BRN MTR2 2 BURNISHER MOTOR BLU J1-1 B+ 1/2 BRIDGE GND J4-1 13/BLK 13/BLK 1/2 BRIDGE MODULE 2/BRN 100A MTR, LOW SIDE SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_OUT CABLE MOTOR TO 1/2 BRIDGE PCB CAN+ /YEL RIBBON CABLE ASSY. J5 & J11 (EVEN PINS 2 THROUGH 20) = GROUND. CAN- /GRN J5-19 J5-17 J5-15 J5-13 J5-11 J5-9 J5-7 J5-5 J5-3 J5-1 J11-19 J11-17 J11-15 J11-13 J11-11 J11-9 J11-7 J11-5 J11-3 J11-1 SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_MONITOR N/C_1 SHIELD_GND 24/YEL ENABLE I-DRIVE 24 J5-1 I-DRIVE ENABLE CANCAN+ 1/RED CB2 16/BLU 16/BLU J12-1 15A 19/WHT J12-2 OPTIONAL: VAC FAN 1 19/WHT MTR3 2 25/GRN J12-4 5.0 AMPS E-STOP OUT B+_A B+_B B+ FROM I-DRIVE VAC GND_POWER_A GND_POWER_B J5-6 6/BLU 6/BLU 6/BLU J10-1 GND_RETURN OPEN PAD CHANGE SPARE_B SPARE_A RS232 DEBUG PORT J2-2 J2-1 J2-3 J10-5 J10-6 RX TX I-DRIVE STATUS RS232_GND M1_COILM1_COIL+ AUX3 INPUT AUX2 INPUT HOURMETER+ OPTIONAL: BURNISH HEAD ACTUATOR RED EXTEND LIMIT SW. RETRACT LIMIT BRN BLU 2 1 22/BRN 23/ORA J12-5 J12-6 ACT_2 MTR4 BLK J6-4 J6-3 J6-2 J6-1 MTR TEMP ACT_1 J3-3 J3-2 J3-1 J5-2 E-STOP SWITCH 38/GRY 38/GRY J2-6 J5-7 11/PNK J2-7 11/PNK 11 I-DRIVE B+ DETECT J12-7 13/BLK 13/BLK J12-8 13/BLK 13/BLK J5-10 13/BLK 13/BLK J12-3 27/PUR J5-9 SW-7: N.O.H.C. FOOT PEDAL/PAD CHANGE SW. (GND. = ENABLE BURNISH) 27/PUR 27/PUR FOOTPEDAL / PAD CHANGE 13/BLK BASE BURNISHER MODULE KSI J3-4 27 J5-8 J5-5 J5-4 J5-3 J10-4 12/BRN 26/BLU 14/YEL 17/PUR 17/PUR J2-5 J10-3 28/GRY A + 12/BRN I-DRIVE STATUS 12 26/BLU I-DRIVE_AUX3 26 14/YEL I-DRIVE_AUX2 14 13/BLK - HOUR METER SW-6 B 13 INTERNAL TO BURNISH MOTOR 13/BLK MOTOR TEMP. SW. (N.C.) GND_RETURN_2 J10-2 N/C_2 SHIELD_GND_2 CAN-_2 CAN+_2 BASE CONTROLLER B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-5 GENERAL INFORMATION ELECTRICAL SCHEMATIC (PUSH MODEL) - 1 of 2 36 VOLT CONFIGURATIONS B5/SpeedGleam5 (3 x 12 vDC) + -- + 12 VDC B5 CABLE B+/FUSE ASSY 1/RED -- + 12 VDC -12 VDC 13/BLK OFF BOARD CHARGER CABLE (OPTION) CB-1 1/RED 2.5A 3/ORA SW-9: HOOD DISABLE SWITCH J2-1 (OPEN = HOOD UP = MACHINE OFF) 4/YEL 4/YEL 4/YEL COM N.O. N.C. GND RETURN NO NC CAN+ CAN- B+ 5/GRN P1-B- P2-7 P2-4 P2-2 P2-6 P1-B+ P2-10 P2-8 P2-9 CABLE, CHARGER J5-2 BLK 7/PUR J5-4 J7-1 J7-5 KEY SWITCH CAN BUS SW-2 113 CAN GROUND J6-1 J6-2 J6-3 J6-4 J6-5 CABLE, CHARGER 13/BLK CABLE, CHARGER J7-6 13 TO: BATT. GROUND J7-7 CAN+ CAN- 7/PUR J7-9 6/BLU J7-10 COMM_GND GND WIPER OUT INPUT_0 TX RX INPUT_1 V_BUS DD+ ID GND_SHIELD INPUT_2 J7-8 13/BLK LSD_OUT_0 LSD_OUT_1 NOT USED SENSOR_IN J7-3 J7-4 J4-2 NO CONNECTION J4-4 31/PNK J4-1 30/TAN +5V OUT LSD_FLYBACK J4-3 SENSE_GND SW-5: NO CONNECTION OPT: BAIL SW. HARNESS NO CONNECTION KSI SENSOR REPL. SW-5. OPT: BAIL POS. SENSOR J2-2 J4-2 6/BLU LED8 DB FULL SERVICE IRIS LED9 LED10 DP LOW DP MED LED11 LED12 DP HIGH DECREASE GND OPT: BAIL POSITION SENSOR ASSY 105/GRN 105/GRN VAC FAN 105/GRN CHASSIS GND. STRAP @ FRAME 105/GRN OP.STATION 105/GRN KEY SWITCH STATIC GROUNDING (PART OF MAIN HARNESS AND OP.STATION HARNESS) J2-4 J2-3 CAN+ CAN BUS CAN- OPT: Active Down Pressure NOTE: The Active Down Pressure buttons and LEDs exist on all machines, but are only visible on models equipped with automated down pressure. On models equipped with mechanical “Set and Forget™” down pressure, the LH (SW1) button is used to enter pressure adjust mode. Refer to the operator’s manual for more information. +5V J3-1 DP_INC_SW DP_DEC_SW J2-3 COM_GND2 SPARE_SW1 J2-1 SPARE_SW2 TX_2 GND_2 J2-2 RX_2 INTERFACE MODULE 2 CAN+ /YEL SW1 J3-2 BLU (GROUND) OUTPUT BURNISH HEAD CAN- /GRN INCREASE SW2 J3-3 RS232 DEBUG PORT GROUND J3-4 3 CAN BUS MTR HOT CAN+ LED7 LED6 LED_+5VDC_OUT BDI_0_LED BDI_1_LED BDI_2_LED BDI_3_LED BDI_4_LED MTR_HOT_LED N/C SERVICE_LED DB_FULL_LED SHLD_GND IRIS_LED DP_1_LED DP_2_LED CANDP_3_LED SPARE_LED CAN+ GND_1 1 BROWN (+5VDC) SENSOR OUTPUT: 0.5 TO 4.5VDC. 0.5V = NEUTRAL 4.5V = MAX. PROPEL CAN- BDI_3 BDI_4 BLACK (SENSOR OUTPUT) 113/BLK/WHT OPERATOR'S SWITCH/LIGHT PANEL LED4 LED5 J4-3 113 6 SWITCHED, B+ LED3 1/RED J4-1 J9-1 J9-2 J9-3 J9-4 J9-5 J9-6 J9-7 J9-8 J9-9 J9-10 J9-11 J9-12 J9-13 J9-14 J9-15 J9-16 J9-17 J9-18 J9-19 J9-20 BAIL SWITCH INPUT @ J4-4: 0V OR 5V 0V = NEUTRAL / BURNISH MTR OFF. 5V = MAX. PROPEL / BURNISH MTR ON. BAIL SWITCH (N.O.) CHARGER INPUT BDI_1 BDI_2 13/BLK +5VDC_OUT BDI_0 LED2 J2-8 13/BLK J7-2 J4-4 LED1 13/BLK 13 J5-1 J5-3 5/GRN CAN+ /YEL RED CAN- /GRN P2-1 113/BLK/WHT CHARGER: ON BOARD SW-1 COM LED- LED+ CAN_GND RESERVED2 RESERVED3 RESERVED1 SENSE- SENSE+ SW-1 = CHARGER INTERLOCK SWITCH OFF-BOARD CHARGER ONLY: SW. AC PLUG P2-3 P2-13 P2-12 P2-11 P2-5 P2-14 POWER ON/OFF CIRCUITRY 1/RED 13/BLK 13 13 GROUND B+ 1 2-6 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION ELECTRICAL SCHEMATIC (PUSH MODEL) - 2 of 2 13 CAN+ CAN- 1 6 GROUND CAN+ CAN- CABLE B+/FUSE ASSY B+ SWITCHED, FUSED, B+ CAN+ /YEL CAN- /GRN 6/BLU FUSE-1 1/RED CABLE B+/FUSE ASSY J2-1 1 2/BRN MTR2 2 BURNISHER MOTOR BLU J1-1 B+ 1/2 BRIDGE GND J4-1 13/BLK 13/BLK 1/2 BRIDGE MODULE 2/BRN 100A MTR, LOW SIDE SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_OUT CABLE MOTOR TO 1/2 BRIDGE PCB CAN+ /YEL RIBBON CABLE ASSY. J5 & J11 (EVEN PINS 2 THROUGH 20) = GROUND. CAN- /GRN J5-19 J5-17 J5-15 J5-13 J5-11 J5-9 J5-7 J5-5 J5-3 J5-1 J11-19 J11-17 J11-15 J11-13 J11-11 J11-9 J11-7 J11-5 J11-3 J11-1 SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_MONITOR N/C_1 SHIELD_GND 24/YEL ENABLE I-DRIVE 24 J5-1 I-DRIVE ENABLE CANCAN+ 1/RED CB2 16/BLU 16/BLU J12-1 15A 19/WHT J12-2 OPTIONAL: VAC FAN 1 19/WHT MTR3 2 25/GRN J12-4 5.0 AMPS E-STOP OUT B+_A B+_B B+ FROM I-DRIVE VAC GND_POWER_A GND_POWER_B J5-6 6/BLU 6/BLU 6/BLU J10-1 GND_RETURN OPEN PAD CHANGE SPARE_B SPARE_A RS232 DEBUG PORT J2-2 J2-1 J2-3 J10-5 J10-6 RX TX I-DRIVE STATUS RS232_GND M1_COILM1_COIL+ AUX3 INPUT AUX2 INPUT HOURMETER+ OPTIONAL: BURNISH HEAD ACTUATOR RED EXTEND LIMIT SW. RETRACT LIMIT BRN BLU 2 1 22/BRN 23/ORA J12-5 J12-6 ACT_2 MTR4 BLK J6-4 J6-3 J6-2 J6-1 MTR TEMP ACT_1 J3-3 J3-2 J3-1 J5-2 E-STOP SWITCH 38/GRY 38/GRY J2-6 J5-7 11/PNK J2-7 11/PNK 11 I-DRIVE B+ DETECT J12-7 13/BLK 13/BLK J12-8 13/BLK 13/BLK J5-10 13/BLK 13/BLK J12-3 27/PUR J5-9 SW-7: N.O.H.C. FOOT PEDAL/PAD CHANGE SW. (GND. = ENABLE BURNISH) 27/PUR 27/PUR FOOTPEDAL / PAD CHANGE 13/BLK BASE BURNISHER MODULE KSI J3-4 27 J5-8 J5-5 J5-4 J5-3 J10-4 12/BRN 26/BLU 14/YEL 17/PUR 17/PUR J2-5 J10-3 28/GRY A + 12/BRN I-DRIVE STATUS 12 26/BLU I-DRIVE_AUX3 26 14/YEL I-DRIVE_AUX2 14 13/BLK - HOUR METER SW-6 B 13 INTERNAL TO BURNISH MOTOR 13/BLK MOTOR TEMP. SW. (N.C.) GND_RETURN_2 J10-2 N/C_2 SHIELD_GND_2 CAN-_2 CAN+_2 BASE CONTROLLER B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-7 GENERAL INFORMATION B5/7, SpeedGleam5/7 OPERATIONAL MATRIX FUNCTION ENABLED DISABLED Burnish Motor - On • Burnish Head Down • Burnish Bail Activated • Burnish Head Up • Burnish Bail Release • Low Battery Voltage (< 32.5 vDC) • Load Current Fault • Battery Charger ON Interlock • Access Cover Open Vacuum Fan (Optional) • Burnish Head Down • Burnish Bail Activated • Burnish Head Up • Burnish Bail Release • Low Battery Voltage (< 32.5 vDC) • Load Current Fault • Battery Charger ON Interlock • Access Cover Open Propel (Optional on B/SG5) • Neutral Input at Power Up • Burnish/Propel Bail Activated • Battery Charger ON Interlock • Neutral - Ready State • Low Battery Voltage (< 30.0 vDC) • Load Current Fault • Access Cover Open MOM001 2-8 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION FASTENER TORQUE SAE (STANDARD) Thread Size SAE Grade 1 SAE Grade 2 Carriage Bolts Thread Cutting Thread Rolling SAE Grade 5 Socket & Stainless Steel SAE Grade 8 Headless Socket Set Screws Square Head Set Screws (5) - (6.5) (4) - (6) 5 (.125) (6) - (8) (9) - (11) 6 (.138) (7) - (9) (20) - (24) (9) - (11) 8 (.164) (12) - (16) (40) - (47) (17) - (23) 10 (.190) (20) - (26) (50) - (60) (31) - (41) 1/4 (.250) 4-5 5-6 7 - 10 7 - 10 10 - 13 6-8 17 - 19 5/16 (.312) 7-9 9 - 12 15 - 20 15 - 20 20 - 26 13 - 15 32 - 38 3/8 (.375) 13 - 17 16 - 21 27 - 35 36 - 47 22 - 26 65 - 75 7/16 (.438) 20 - 26 26 - 34 43 - 56 53 - 76 33 - 39 106 - 124 1/2 (.500) 27 - 35 48 - 56 162 - 188 Inch Pounds 4 (.112) Foot Pounds 39 - 51 65 - 85 89 - 116 5/8 (.625) 80 - 104 130 - 170 171 - 265 228 - 383 3/4 (.750) 129 - 168 215 - 280 313 - 407 592 - 688 1 (1.000) 258 - 335 500 - 650 757 - 984 1281 - 1489 METRIC Thread Size 4.8/5.6 8.8 Stainless Steel 10.9 12.9 Set Screws M3 43 - 56 Ncm 99 - 128 Ncm 139 - 180 Ncm 166 - 215 Ncm 61 - 79 Ncm M4 99 - 128 Ncm 223 - 290 Ncm 316 - 410 Ncm 381 - 495 Ncm 219 - 285 Ncm M5 193 - 250 Ncm 443 - 575 Ncm 624 - 810 Ncm 747 - 970 Ncm 427 - 554 Ncm M6 3.3 - 4.3 Nm 7.6 - 9.9 Nm 10.8 - 14 Nm 12.7 - 16.5 Nm 7.5 - 9.8 Nm M8 8.1 - 10.5 Nm 18.5 - 24 Nm 26.2 - 34 Nm 31 - 40 Nm 18.3 - 23.7 Nm M10 16 - 21 Nm 37 - 48 Nm 52 - 67 Nm 63 - 81 Nm M12 28 - 36 Nm 64 - 83 Nm 90 - 117 Nm 108 - 140 Nm M14 45 - 58 Nm 102 - 132 Nm 142 - 185 Nm 169 - 220 Nm M16 68 - 88 Nm 154 - 200 Nm 219 - 285 Nm 262 - 340 Nm M20 132 - 171 Nm 300 - 390 Nm 424 - 550 Nm 508 - 660 Nm M22 177 - 230 Nm 409 - 530 Nm 574 - 745 Nm 686 - 890 Nm M24 227 - 295 Nm 520 - 675 Nm 732 - 950 Nm 879 - 1140 Nm B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-9 GENERAL INFORMATION B5/ SpeedGleam® 5 GENERAL MACHINE DIMENSIONS/CAPACITIES/PERFORMANCE MODEL (20 in / 510 mm) Push Model (20 in / 510 mm) Drive Model Length 59 in / 1499 mm 59 in / 1499 mm Width 24.5 in / 622 mm 24.5 in / 622 mm Height 43 in / 1092 mm 43 in / 1092 mm Weight 193 lb / 87.5 kg 198 lb / 90 kg Weight with batteries 507 lb / 230 kg 572 lb / 259 kg Burnish path width 20 in / 510 mm 20 in / 510 mm Productivity rate (max.) 16,260 ft2/hr / 1,500 m2/hr 20,000 ft2/hr / 1,900 m2/hr Productivity rate (practical) 13,500 ft2/hr / 1,200 m2/hr 18,000 ft2/hr / 1,670 m2/hr Burnishing speeds (Variable) Pad Assist Min: 100 fpm / 30 mpm Max: 200 fpm / 60 mpm Transport speed (max.) n/a Fwd: 240 fpm/ 73 mpm Rev: 144 fpm/ 44 mpm Aisle turn (min.) 60 in / 1,524 mm 60 in / 1,524 mm Grade level (max.) Burnishing: 9%, Transport: 19.5% Burnishing: 9%, Transport: 19.5% Propel Motor n/a 24 V, 14 A, .363 hp / 0.27 kW, 271 W Pad motor 36 V, 75 A, 2.8 hp max / 2.1 kW 36 V, 75 A, 2.8 hp max / 2.1 kW Pad Pressure Variable Variable Pad speed 2100 rpm 2100 rpm Vacuum motor (Active Dust Collection) 36 V, 5 A, 180W / 0.18 kW 36 V, 5 A, 180W / 0.18 kW HEPA filtration (Active Dust Collection) 99.97% @ 0.3 micron 99.97% @ 0.3 micron Filtration (Passive Dust Collection) 95% @ 0.3 micron 95% @ 0.3 micron Dust bag capacity 1.27 qt / 1.4 l 1.27 qt / 1.4 l Machine Voltage 36 VDC 36 VDC Battery capacity 3 - 12V, 185 Ah Wet/lead-acid (std.) 3 - 12V, 225 Ah Wet/lead-acid (opt.) 3 - 12V, 234 Ah AGM (opt.) 3 - 12V, 225 Ah Wet/lead-acid (std.) 3 - 12V, 234 Ah AGM (opt.) Total power consumption 60 A / 1.9 kw nominal 60 A / 1.9 kw nominal Run time (max.) 2.5 hours 2.5 hours Battery charger 120 VAC, 60 Hz, 36 VDC, 25 A 120 VAC, 60 Hz, 36 VDC, 25 A 220/240 VAC, 60 Hz, 36 VDC, 25 A 220/240 VAC, 60 Hz, 36 VDC, 25 A Protection grade IPX3 IPX3 *Sound pressure level LpA (Active Dust Colletion Model) 64 dB(A) 64 dB(A) *Sound pressure level LpA (Passive Dust Colletion Model) 65 dB(A) 65 dB(A) *Sound uncertainty KpA 3.0 dB(A) 3.0 dB(A) *Sound power level LwA + uncertainty KwA xx dB(A) xx dB(A) *Machine vibration at hand-arm <2.5 m/s2 <2.5 m/s2 *Machine vibration uncertainty K 0.2 m/s2 0.2 m/s2 Ambient operating temperature Min: 32°F/0°C Max: 110°F/43°C Min: 32°F/0°C Max: 110°F/43°C *Values per EN 60335-2-72 Specifications are subject to change without notice. 2-10 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION B7/ SpeedGleam® 7 GENERAL MACHINE DIMENSIONS/CAPACITIES/PERFORMANCE MODEL (24 in / 610 mm) Drive Model (27 in / 690 mm) Drive Model Length 61.5 in / 1562 mm 63 in / 1602 mm Width 30 in / 762 mm 31.5 in / 800 mm Height 43 in / 1092 mm 43 in / 1092 mm Weight 246 lb / 111.5 kg 254 lb / 115 kg Weight with batteries 616 lb / 279 kg 797 lb / 362 kg Burnish path width 24 in / 610 mm 27 in / 690 mm Productivity rate (max.) 24,000 ft2/hr / 2,200 m2/hr 27,000 ft2/hr / 2,500 m2/hr Productivity rate (practical) 22,000 ft2/hr / 2,000 m2/hr 25,000 ft2/hr / 2,300 m2/hr Burnishing speeds (Variable) Min: 100 fpm / 30 mpm Max: 200 fpm / 60 mpm Min: 100 fpm / 30 mpm Max: 200 fpm / 60 mpm Transport speed (max.) Fwd: 240 fpm/ 73 mpm Rev: 144 fpm/ 44 mpm Fwd: 240 fpm/ 73 mpm Rev: 144 fpm/ 44 mpm Aisle turn (min.) 62.5 in / 1,588 mm 64 in / 1,626 mm Grade level (max.) Burnishing: 9%, Transport: 19.5% Burnishing: 9%, Transport: 19.5% Propel Motor 24 V, 14 A, .363 hp / 0.27 kW, 271 W 24 V, 14 A, .363 hp / 0.27 kW, 271 W Pad motor 36 V, 90 A, 3.6 hp max / 2.6 kW 36 V, 90 A, 3.6 hp max / 2.6 kW Pad Pressure Variable Variable Pad speed 1875 rpm 1875 rpm Vacuum motor (Active Dust Collection) 36 V, 5 A, 180W / 0.18 kW 36 V, 5 A, 180W / 0.18 kW HEPA filtration (Active Dust Collection) 99.97% @ 0.3 micron 99.97% @ 0.3 micron Filtration (Passive Dust Collection) 95% @ 0.3 micron 95% @ 0.3 micron Dust bag capacity 1.27 qt / 1.4 l 1.27 qt / 1.4 l Machine Voltage 36 VDC 36 VDC Battery capacity 6 - 6V, 240 Ah Wet/lead-acid (std.) 6 - 6V, 312 Ah AGM (opt.) 6 - 6V, 360 Ah Wet/lead-acid (opt.) 6 - 6V, 240 Ah Wet/lead-acid (std.) 6 - 6V, 312 Ah AGM (opt.) 6 - 6V, 360 Ah Wet/lead-acid (opt.) Total power consumption 75 A / 2.4 kw nominal 75 A / 2.4 kw nominal Run time (max.) 3 hours 3 hours Battery charger 120 VAC, 60 Hz, 36 VDC, 25 A 120 VAC, 60 Hz, 36 VDC, 25 A 220/240 VAC, 60 Hz, 36 VDC, 25 A 220/240 VAC, 60 Hz, 36 VDC, 25 A Protection grade IPX3 IPX3 *Sound pressure level LpA (Active Dust Colletion Model) 63 dB(A) 63 dB(A) *Sound pressure level LpA (Passive Dust Colletion Model) 65 dB(A) 65 dB(A) *Sound uncertainty KpA 3.0 dB(A) 3.0 dB(A) *Sound power level LwA + uncertainty KwA xx dB(A) xx dB(A) *Machine vibration at hand-arm <2.5 m/s2 <2.5 m/s2 *Machine vibration uncertainty K 0.2 m/s2 0.2 m/s2 Ambient operating temperature Min: 32°F/0°C Max: 110°F/43°C Min: 32°F/0°C Max: 110°F/43°C *Values per EN 60335-2-72 Specifications are subject to change without notice. B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-11 GENERAL INFORMATION specifications ELECTRICAL COMPONENTS (For Reference Only) Component Measure Actuator, Scrub head lift 1 - 3 Amps Continuous Motor, Vacuum Fan 5 Amps Motor, Propelling (transport speed) Variable to 14 Amps, 24 V B5/ SG5 - Actuator Pressure Burnish Motor Measure Down Pressure 1 LED 42-49 Amps Down Pressure 2 LEDs 57-64 Amps Down Pressure 3 LEDs 72-79 Amps B7/ SG7 - Actuator Pressure Burnish Motor Measure Down Pressure 1 LED 57-64 Amps Down Pressure 2 LEDs 72-79 Amps Down Pressure 3 LEDs 87-94 Amps B5/ SG5 - Mechanical Pressure Burnish Motor Measure - Mechanical Pressure Adjust Mode BDI LED #1 (LH) Less than 42 Amps (Blink), 42-49 Amps (Steady) BDI LED #2 49-57 Amps BDI LED #3 57-64 Amps BDI LED #4 64-72 Amps BDI LED #5 (RH) 72-79 Amps (Steady), Greater than 79 Amps (Blink) B7/ SG7 - Mechanical Pressure Burnish Motor Measure - Mechanical Pressure Adjust Mode BDI LED #1 (LH) Less than 56.5 Amps (Blink), 57-64 Amps (Steady) BDI LED #2 64-72 Amps BDI LED #3 72-79 Amps BDI LED #4 79-87 Amps BDI LED #5 (RH) 87-94 Amps (Steady), Greater than 94 Amps (Blink) Specifications are subject to change without notice. 2-12 B5/7, SpeedGleam® 5/7 Service Information (1-14) GENERAL INFORMATION specifications B5/ SpeedGleam® 5 MACHINE DIMENSIONS 24.5 in / 622 mm 43 in 1,092 mm 59 in / 1,499 mm B5/7, SpeedGleam® 5/7 Service Information (1-14) 2-13 GENERAL INFORMATION specifications B7/ SpeedGleam® 7 MACHINE DIMENSIONS 30 in / 762 mm (24 in / 610 mm Model) 31.5 in / 800 mm (27 in / 690 mm Model) 43 in 1,092 mm 61.5 in / 1,562 mm (24 in / 610 mm Model) 63 in / 1,602 mm (27 in / 690 mm Model) 2-14 B5/7, SpeedGleam® 5/7 Service Information (1-14) MAINTENANCE SECTION Contents 3 Page Maintenance Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . After Daily use. . . . . . . . . . . . . . . . . . . . . . . . After Weekly use. . . . . . . . . . . . . . . . . . . . . . after every 50 hours of use . . . . . . . . . after every 100 hours of use. . . . . . . . After every 200 hours of use. . . . . . . . After every 1000 hours of use. . . . . . . battery maintenance . . . . . . . . . . . . . . . . . . . sealed/agm batteries . . . . . . . . . . . . . . . . wet/lead-acid batteries . . . . . . . . . . . . . hydrolink™ battery watering system (option) . . . . . . . . . . . . . . . . . . . . Machine Jacking . . . . . . . . . . . . . . . . . . . . . . . . . Pushing towing and transporting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . storing machine. . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-3 3-3 3-4 3-4 3-4 3-5 3-5 3-5 3-5 3-6 3-7 3-7 3-8 B5/7, SpeedGleam® 5/7 Service Information (1-14) 3-1 MAINTENANCE MAINTENANCE CHART 7 1 11 10 6 9 8 5 3 2 Interval/ Hours Person Resp. 4 O O O O O O O O Key 1 2 3 4 5 1 5 6 Description Batteries Burnishing pad Dust collection bag Vacuum hose Burnishing head dust skirt Battery electrolyte level Burnishing head dust skirt Burnishing head Procedure Charge Check, flip or replace Check, replace Check, clean Check for dry floor finish chunks Check, add distilled water if low Check for wear and damage Clean with air pressure hose O 7 Machine Clean with damp cloth 100 Hours O 1 HydroLINK Battery watering system (option) Check hoses and connections for damage and wear 200 Hours O 1 Batteries, terminals and cables Check and clean O 8 Vacuum HEPA filter (Active Dust Control Model) Check, clean, replace 750 Hours T 9 Propel motor (Drive Model) Replace carbon brushes 1000 Hours T 10 Head lift bushings, 4 points Inspect, replace bushings T 11 Pad motor Replace carbon brushes Daily Weekly 50 Hours O = Operator T = Trained Personnel 3-2 B5/7, SpeedGleam® 5/7 Service Information (1-14) MAINTENANCE MACHINE MAINTENANCE 3. Check vacuum hose for clogging. Clean hose as necessary (Figure 37). To keep the machine in good working condition, simply perform the following maintenance procedures. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. FOR SAFETY: When servicing machine wear personal protection equipment as needed. All repairs must be performed by trained personnel FIG. 37 AFTER DAILY USE 1. Flip the burnishing pad over or change to a new pad (Figure 35). FIG. 35 2. Check the dust collection bag for fullness. Replace bag when half full (Figure 36). 4. Charge batteries (Figure 38). See CHARGING BATTERIES. OFF- BOARD CHARGER ON- BOARD CHARGER FIG. 38 AFTER WEEKLY USE Check the electrolyte level in all batteries (Figure 39). See BATTERY MAINTENANCE. FIG. 39 FIG. 36 B5/7, SpeedGleam® 5/7 Service Information (1-14) 3-3 MAINTENANCE AFTER EVERY 50 HOURS OF USE 1. Check the dust skirt for wear or damage (Figure 40). Replace if worn or damaged. AFTER EVERY 100 HOURS OF USE If machine is equipped with the optional HydroLINK battery watering system, check the watering hoses and connections for damage and wear (Figure 43). Replace system if damaged. FOR SAFETY: When servicing batteries, wear personal protection equipment as needed. Avoid contact with battery acid. FIG. 40 2. Clean the burnishing head and pad motor of any dust buildup using an air pressure hose (Figure 41). Maximum air pressure 100 psi / 690 kPa. FOR SAFETY: When servicing machine, wear appropriate personal protection equipment as needed FIG. 43 AFTER EVERY 200 HOURS OF USE 1. Clean batteries and check for loose battery cable connections (See BATTERY MAINTENANCE). 2. Replace the HEPA filter if model is equipped with the active dust control collection option (Figure 44). FIG. 41 3. Clean the outside surface of the machine with an all purpose cleaner and damp cloth (Figure 42). FIG. 44 FIG. 42 3-4 B5/7, SpeedGleam® 5/7 Service Information (1-14) MAINTENANCE AFTER EVERY 1000 HOURS OF USE Inspect the four bushings at the head lift bracket assembly for wear (Figure 45). If you experience head bounce or vibration, have the bushings replaced. WET/LEAD- ACID BATTERIES The wet/lead- acid batteries require routine maintenance as described below. NOTE: If your machine is equipped with the HydroLINK battery watering system option, see HYDROLINK BATTERY WATER SYTEM. Check the battery electrolyte level weekly. The electrolyte level should be slightly above the battery plates as shown (Figure 46). Add distilled water if low. DO NOT OVERFILL. The electrolyte will expand and may overflow when charging. FIG. 45 MOTOR MAINTENANCE Replace motor carbon brushes as indicated. Contact trained personnel for carbon brush replacement. Carbon Brush Replacement Hours Propel Motor (Drive Model) 750 Pad Motor 1000 Before Charging After Charging The level should be slightly above the battery plates The level should be slightly below the sight tubes BATTERY MAINTENANCE FOR SAFETY: Before servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. The lifetime of the batteries is limited to the number of charges the batteries receive. To get the most life from the batteries, only recharge the batteries when the battery discharge indicator begins to flash. It is also important to maintain the proper electrolyte levels during the life of the battery. Your machine is equipped with either wet/lead- acid or sealed AGM batteries supplied by Tennant. FIG. 46 After every 200 hours of use, check for loose battery connections and clean the surface of the batteries, including terminals and cable clamps to prevent battery corrosion. Use a scrub brush with a strong mixture of baking soda and water (Figure 47). Do not remove battery caps when cleaning batteries. FOR SAFETY: When servicing machine, wear personal protection equipment as needed. Avoid contact with battery acid. FOR SAFETY: When servicing machine, keep all metal objects off batteries. SEALED AGM BATTERIES The sealed AGM batteries are maintenance free and do not require any attention other than routine charging as described in this manual. FIG. 47 B5/7, SpeedGleam® 5/7 Service Information (1-14) 3-5 MAINTENANCE HYDROLINK™ BATTERY WATERING SYSTEM (OPTION) 3. Locate the battery fill hose coupler inside the battery compartment. Remove the dust cap and connect the hand pump hose (Figure 49). The following instructions are for models equipped with the HydroLINK battery watering system option. FIG. 49 4. Submerge the other end of the hand pump hose into a bottle of distilled water (Figure 50). The optional HydroLINK battery watering system provides a safe and easy way to maintain the proper electrolyte levels in your batteries. This battery watering system is also offered as an aftermarket kit (p/n 9010301). It is designed exclusively for Trojan wet/lead- acid batteries. ® FOR SAFETY: When servicing machine, wear personal protection equipment as needed. Avoid contact with battery acid. Before using the battery watering system check hoses and connections for damage or wear. 1. Fully charge batteries prior to using the battery watering system. Do not add water to batteries before charging, the electrolyte level will expand and may overflow when charging. Distilled Water FIG. 50 5. Squeeze the bulb on the hand pump hose until firm (Figure 51). The level indicators will turn black when full. 2. After charging batteries, check the battery electrolyte level indicators located on the battery covers (Figure 48). If the level indicator is white add water as described in the following instructions. If the level indicators are black the electrolyte is at the correct level, no water is required. FIG. 51 6. After adding water, replace the dust cap on the battery fill hose and store the hand pump hose inside the machine’s battery compartment for future use. FIG. 48 3-6 B5/7, SpeedGleam® 5/7 Service Information (1-14) MAINTENANCE MACHINE JACKING FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine and remove key. Use the designated jacking locations for jacking up the machine (Figure 52). Use a jack capable of supporting the weight of the machine. Position the machine on a flat, level surface and block the tires before jacking. FOR SAFETY: When servicing machine, jack machine up at designated locations only. Use jack or hoist that will support machine weight. Block machine up with jack stands. 2. Use a ramp that can support the machine weight and operator and carefully load machine. Do not operate the machine on a ramp incline that exceeds a 19.5% grade level (Figure 54). A winch must be used when ramp incline exceeds a 19.5% grade level. FOR SAFETY: When loading/unloading machine onto/off truck or trailer, use a ramp that can support the machine weight and operator. Do not operate the machine on a ramp incline that exceeds a 19.5% grade level. Use tie- down straps to secure machine to truck or trailer. 19.5% maximum ramp grade FIG. 54 FIG. 52 LOADING/UNLOADING MACHINE FOR TRANSPORTING When transporting the machine by use of trailer or truck, carefully follow the loading and tie- down procedure: 3. Once loaded, position the front of the machine up against the front of the trailer or truck. Lower the burnishing head to the floor and turn the key off (Figure 55). 4. Place a block behind each wheel (Figure 55). 5. Using tie- down straps, secure the front and rear of the machine using the four tie- down brackets located on the machine frame (Figure 55). It may be necessary to install tie-down brackets to the floor of your trailer or truck. Do not use the burnishing head lift pedal as a tie down. 1. Raise the burnishing head to the transport position to prevent potential head damage when ramp loading machine on truck or trailer (Figure 53). FIG. 55 FIG. 53 B5/7, SpeedGleam® 5/7 Service Information (1-14) 6. When unloading machine, carefully back the machine down the ramp. Do not unload machine going in the forward direction. 3-7 MAINTENANCE STORING MACHINE The following steps should be taken when storing the machine for extended periods of time. 1. Charge the batteries before storing machine to prolong the life of the batteries. Recharge batteries every 3 months. 2. Raise the burnishing head off the floor. 3. Park the machine in a cool, dry area. 4. Turn machine off and remove key. NOTE: To prevent potential machine damage store machine in a rodent and insect free environment. WARNING: To Reduce the Risk of Fire, Explosion, Electric Shock or Injury do not expose the machine to rain, store indoors. 5. For storage areas with limited space, raise the head as shown (Figure 56). FIG. 56 3-8 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING SECTION Contents 4 Page Troubleshooting BDI FAULTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 subsystem troubleshooting. . . . . . . . . . . 4-4 Burnish Motor. . . . . . . . . . . . . . . . . . . . . . . . 4-4 battery charger (on board). . . . . . . . . 4-6 Battery charger (off board). . . . . . . . 4-8 power-up circuit. . . . . . . . . . . . . . . . . . . . . 4-10 propel (option) . . . . . . . . . . . . . . . . . . . . . . 4-12 burnish head Lift actuator (option). . . . . . . . . . . . 4-14 Vacuum Fan (Option). . . . . . . . . . . . . . . . . 4-16 B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-1 TROUBLESHOOTING BDI (Battery Discharge Indicator) Faults Blinking BDI Fault ! Cause Correction Base module power supply failure Correct fault condition ! Actuator circuit open (option) Correct fault condition ! Burnish motor circuit open Correct fault condition ! Vacuum motor circuit open (option) Correct fault condition ! Actuator/Vac breaker tripped (option) Correct fault condition, disconnect battery, reset circuit breaker ! Propel motor breaker tripped (option) Correct fault condition, disconnect battery, reset breaker ! Propel motor circuit open (option) Correct fault condition ! Charger over temperature Move machine to well-ventilated area ! Burnish motor over-current Correct fault condition ! ! Software load failure Reconfigure machine software Charger no-load warning Check connection from charger/battery ! Charger timeout Correct fault condition ! CAN-bus communication fault Correct fault condition ! Burnish motor circuit shorted Correct fault condition ! Base controller module failure Replace base controller module ! E-Stop switch activated Release E-Stop and cycle key switch ! 4-2 Burnish motor high temperature Allow burnish motor to cool down. Fault will clear once cooled. B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING BDI (Battery Discharge Indicator) Faults Blinking BDI Fault Cause Correction ! Not Used - Reserved for later use ! Burnish motor voltage loss Correct fault condition ! Propel system iDrive fault (option) Correct fault condition ! Propel motor circuit shorted (option) Correct fault condition ! Burnish motor hardware over-current Correct fault condition ! Burnish motor over-current Correct fault condition ! High throttle fault at power-up Correct fault condition ! Half-Bridge module failure Replace half-bridge module ! Vacuum motor hardware over-current Correct fault condition ! Vacuum motor over-current, Level 1 Correct fault condition ! Vacuum motor over-current, Level 2 Correct fault condition ! Vacuum motor circuit shorted Correct fault condition ! Actuator stall fault (option) Correct fault condition ! Charger fault - detected by charger Correct fault condition B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-3 TROUBLESHOOTING Burnish Motor Failed to Turn ON Battery (-) Ground Unswitched B+ HALF-BRIDGE MODULE FUSE-1 100A 2/BRN B+ GND 13/BLK 2/BRN 1/RED MTR MOTOR, LOW SIDE SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_OUT Burnish Motor BLU J5-19 J5-17 J5-15 J5-13 J5-11 J5-9 J5-7 J5-5 J5-3 J5-1 RIBBON CABLE TO BASE CONTROLLER Operational Matrix: Enabled Battery Positive + Battery Negative - Disabled • Burnish head down • Burnish Head Up Burnish • Burnish bail activated • Burnish Bail Release • Low Battery Voltage(< 32.5 V) Motor • Load Current Fault • Battery Charger ON Interlock • Access Cover Open • High Motor Temp PMC011 4-4 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Burnish Motor Failed to Turn ON Step Action 1 • • • 2 • • • • 3 • • • • • • 4 • • • • Value(s) Yes No Key On Enable burnish motor Is there a blinking BDI fault present? See “BDI Faults” in the Troubleshooting section of this manual Go to Step #2 Key Off Disconnect burnish motor power cables Apply battery voltage directly to the burnish motor using jumper cables Does the burnish motor turn On? Go to Step #3 Repair or replace burnish motor Key Off Reconnect burnish motor power cables Disconnect ribbon cable from Half-Bridge and Base Controller modules Inspect the ribbon cable and terminals for damage Test each ribbon wire segment for continuity Is there an open or damaged ribbon wire segment? Replace ribbon cable Go to Step #4 Key On Enable burnish motor Test voltage applied to the burnish motor as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components Terms: Backprobe = To insert voltmeter probe(s) into the back of a connector to contact a terminal(s) while the circuit operates or should be operating. BDI = Battery Discharge Indicator VDC = DC Voltage B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-5 TROUBLESHOOTING Onboard Battery Charging ON (Optional) B7, SG7 Battery Configuration + 6 Volt - + + 6 Volt 12 Volt - + - + 6 Volt 12 Volt 6 Volt - + - 12 Volt + - + - 6 Volt - + 6 Volt - B5, SG5 Battery Configuration 1/RED Onboard Battery Charger CB1 2.5A 3/ORA BLACK Cable B- 4/YEL Hood Disable Switch 7/PUR P2-3 COM 5/GRN RED Cable N.C. P2-2 CAN CAN GROUND 6/BLU Key Switch B+ CAN + AC Power Cord J7-9 Interface Module N.O. P2-4 P2-6 YEL P2-10 GRN P2-1 113/BLK/WHT J7-10 Interface Module CAN-bus + CAN-bus J3-3 Interface Module Battery Positive + Battery Negative AC Volts PMC021 4-6 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Batteries Failed to Charge Step Action 1 • • 2 3 Yes No Key On Is there a blinking BDI fault present? See “BDI Faults” in the Troubleshooting section of this manual Go to Step #2 • • • Key Off Check AC power supply Is the rated AC supply voltage present? Go to Step #3 Check AC Supply Circuit Protection • See Battery Charger Settings in the Service section of this manual and confirm proper charger settings Is the onboard charger set properly? Go to Step #4 Reprogram battery charger Repair or Replace Battery and/or Charger Cables Go to Step #5 • Key Off Inspect battery and charger cables for damage, corrosion, contamination or terminal problems Do any of the above conditions exist? 5 • • • • • Skip this step for sealed or AGM batteries Key Off Disconnect batteries Check water level of all battery cells Are the lead plates submerged? Go to Step #6 Add Distilled Water Until Lead Plates are Covered. 6 • • • • Key Off Load test all batteries (AGM or Lead-Acid) -orTest specific gravity of each cell using a hydrometer or refractometer (Lead-Acid) Do the batteries pass a load test or are all battery cells within 0.050 (50 points) specific gravity of each other? Replace Battery Charger Replace Battery or Batteries • 4 • • • Value(s) Terms: AC = Alternating Current AGM = Absorbed Glass Mat Specific Gravity = Relative density of a substance compared to water (1.000 specific gravity) B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-7 TROUBLESHOOTING Off Board Battery Charging ON B7, SG7 Battery Configuration + 6 Volt - + + 6 Volt 12 Volt - + - + 6 Volt 12 Volt 6 Volt - + - - 12 Volt + - + 6 Volt - + 6 Volt - 1/RED B5, SG5 Battery Configuration Hood Disable Switch CB1 2.5A 3/ORA 4/YEL Battery Charger Connector COM N.O. Not Used 5/GRN N.C. Battery Charger Interlock Switch 6/BLU Key Switch J7-10 Interface Module Battery Positive + Battery Negative - PMC021 4-8 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Batteries Failed to Charge Step Action 1 • • • 2 • • Yes No Key Off Check AC power supply Is the rated AC supply voltage present? Go to Step #2 Check AC Supply Circuit Protection Repair or Replace Battery and/or Charger Cables Go to Step #3 • Key Off Inspect battery and charger cables for damage, corrosion, contamination or terminal problems Do any of the above conditions exist? 3 • • • • • Skip this step for sealed or AGM batteries Key Off Disconnect batteries Check water level of all battery cells Are the lead plates submerged? Go to Step #4 Add Distilled Water Until Lead Plates are Covered. 4 • • • • Key Off Load test all batteries (AGM or Lead-Acid) -orTest specific gravity of each cell using a hydrometer or refractometer ((Lead-Acid) Do the batteries pass a load test or are all battery cells within 0.050 (50 points) specific gravity of each other? Replace Battery Charger Replace Battery or Batteries • Value(s) Terms: AC = Alternating Current AGM = Absorbed Glass Mat Specific Gravity = Relative density of a substance compared to water (water = 1.000 specific gravity) B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-9 TROUBLESHOOTING Power-Up ON B7, SG7 Battery Configuration + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt + - 6 Volt - + 6 Volt - B5, SG5 Battery Configuration 12 Volt 12 Volt 12 Volt + - + - + Off-board Battery Charger Interlock Switch (Std) 1/RED COM N.O. 5/GRN Hood Disable Switch CB1 2.5A 4/YEL N.C. P2-3 COM 3/ORA BLACK Cable BN.O. P2-4 5/GRN RED Cable N.C. P2-2 B+ 13/BLK J7-8 GND J7-9 CHARGER INPUT Operator’s Switch/Light Panel J9-20 LED_+5VDC_OUT (N/U) J9-19 SERVICE_LED J9-18 MTR_HOT_LED J9-17 BDI_1_LED J9-16 BDI_2_LED J9-15 BDI_3_LED J9-14 BDI_4_LED J9-13 BDI_5_LED J9-12 DB_FULL_LED J9-11 IRIS_LED J9-10 DP_3_LED J9-9 DP_2_LED J9-8 DP_1_LED J9-7 SPARE_LED (N/U) J9-6 GND_1 J9-5 DP_DEC_SW J9-4 DP_INC_SW J9-3 SPARE_SW1 (N/U) J9-2 SPARE_SW2 (N/U) J9-1 GND_2 (N/U) J7-10 KSI (KEY SWITCH INTERLOCK) Ribbon Cable 7/PUR Onboard Battery Charger (Opt) 6/BLU AC Power Cord Key Switch Interface Module Battery Positive + Battery Negative PMC021 4-10 AC Volts B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Machine Failed to Power Up Step Action 1 • • • 2 3 Yes No Key On Test the total battery voltage using a voltmeter Is the total battery voltage greater than 30 VDC? Go to Step #2 Recharge Batteries and Test Power-Up Circuit Operation • • • Key Off Firmly press circuit breaker #1 to reset Is circuit breaker #1 tripped? Reset and Test Power-Up Circuit Operation Go to Step #3 • • Key On Test voltage applied to the power-up subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • Value(s) Terms: VDC = DC Voltage B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-11 TROUBLESHOOTING Propel Subsystem (Optional) B7, SG7 Battery Configuration + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt + - 6 Volt - + 6 Volt - B5, SG5 Battery Configuration 12 Volt 12 Volt 12 Volt + - + - + 1/RED CB3 30A J5-1 Base Controller J12-3 Base Controller I-Drive Propel Module 8/GRY 24/YEL B+ P1-5 ON/OFF M1 Enable I-Drive (B+ from J5-1 = ON) 27/PUR Enable Burnish (Ground = Low Speed) M2 P1-4 LOW SPEED GND_REF P1-13 REVERSE P1-12 BLACK RED NATURAL SHIELD/GRN 13/BLK B- P3-4 RX POT_LOW P1-8 P3-3 TX P1-1 WIPER_IN SPD_LIMIT P1-9 P3-1 DIGITAL_GND POT HIGH P1-2 9/WHT MTR 10/TAN Directional Switch (closed = reverse) 37/PUR 36/BLU 35/GRN 100K Ω Propel Speed Limit Pot 34/YEL 33/ORA FUSED B+ OUT P1-7 STATUS P1-10 AUX2_OUT P1-3 COMMUNICATION CABLE TO INTERFACE MODULE (SHIELDED) Propel Motor AUX3_OUT P1-11 11/PNK J5-7 Base Controller 12/BRN J5-5 Base Controller 14/YEL J5-3 Base Controller 26/BLU J5-4 Base Controller Operational Matrix: Propel (Optional on B/SG5) Battery Positive + PMC021 4-12 Battery Negative - Enabled • Burnish head down • Burnish bail activated Disabled • Battery Charger ON Interlock • Neutral - Ready State • Low Battery Voltage (< 30.0 vDC) • Load Current Fault • Access Cover Open B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Machine Failed to Propel Step Action 1 • • • 2 • • 3 • • • • • Value(s) Yes No Key On Enable propel Is there a blinking BDI (Battery Discharge Indicator) fault present? See “BDI Faults” in the Troubleshooting section of this manual Go to Step #2 See Software configuration tool in the Service section of this manual and confirm the software is properly configured to enable the propel feature Is the software configured properly? Go to Step #3 Reprogram software Key Off Place machine on blocks so drive wheels are lifted off the floor Enable forward propel Test voltage applied to the propel subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components Terms: BDI = Battery Discharge Indicator B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-13 TROUBLESHOOTING Burnish Head Lift Actuator (Optional) Battery (-) Ground Switched B+ Unswitched B+ RIBBON CABLE TO HALF-BRIDGE MODULE J1-19 J1-17 J1-15 J1-13 J1-11 J1-9 J1-7 J1-5 J1-3 J1-1 SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_MONITOR 1/RED 6/BLU CB2 15A 16/BLU J12-1 B+ GND_POWER_A 13/BLK J12-7 13/BLK GND_POWER_B 6/BLU J10-1 J12-8 KSI (KEY SWITCH INTERLOCK) 13/BLK GND_RETURN J5-10 EXTEND LIMIT SW. 22/BRN J12-5 MTR RETRACT LIMIT SW. Lift Actuator (1-3 Amps) 23/ORA J12-6 ACT_1 ACT_2 BASE CONTROLLER MODULE Operational Matrix: Enabled • Burnish head down Battery Positive + Battery Negative - Disabled • Burnish Head Up Lift • Burnish bail activated • Burnish Bail Release • Low Battery Voltage(< 32.5 V) Actuator • Load Current Fault (Option) • Battery Charger ON Interlock • Access Cover Open • High Motor Temp PMC011 4-14 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Burnish Head Failed to Raise/Lower Step Action 1 • • • 2 • • 3 • • • • Value(s) Yes No Key On Enable burnish motor Is there a blinking BDI (Battery Discharge Indicator) fault present? See “BDI Faults” in the Troubleshooting section of this manual Go to Step #2 See Software configuration tool in the Service section of this manual and confirm the software is properly configured to enable the automated down pressure feature Is the software configured properly? Go to Step #3 Reprogram software Key Off Enable burnish motor Test voltage applied to the actuator subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components Terms: BDI = Battery Discharge Indicator B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-15 TROUBLESHOOTING Vacuum Fan ON (Optional) Battery (-) Ground Unswitched B+ Switched B+ RIBBON CABLE TO HALF-BRIDGE MODULE J1-19 J1-17 J1-15 J1-13 J1-11 J1-9 J1-7 J1-5 J1-3 J1-1 SPARE_1 SPARE_2 ENABLE PWM OVER_I I_PEAK I_SET +12V +5V B+_MONITOR 1/RED 6/BLU CB2 15A 16/BLU J12-1 GND_POWER_A 13/BLK J12-7 13/BLK GND_POWER_B 6/BLU J10-1 J12-8 KSI (KEY SWITCH INTERLOCK) 13/BLK GND_RETURN J5-10 19/WHT J12-2 MTR B+ 25/GRN J12-4 B+ VAC Vacuum Motor (5 Amps) BASE CONTROLLER MODULE Operational Matrix: Enabled Battery Positive + Battery Negative - Disabled • Burnish head down • Burnish Head Up Vacuum Fan • Burnish bail activated • Burnish Bail Release • Low Battery Voltage(< 32.5 V) (Optional) • Load Current Fault • Battery Charger ON Interlock • Access Cover Open • High Motor Temp PMC011 4-16 B5/7, SpeedGleam® 5/7 Service Information (1-14) TROUBLESHOOTING Vacuum Fan Failed to Turn ON (Optional) Step Action 1 • • • 2 • • 3 • • • • Value(s) Yes No Key On Enable vacuum fan Is there a blinking BDI (Battery Discharge Indicator) fault present? See “BDI Faults” in the Troubleshooting section of this manual Go to Step #2 See Software configuration tool in the Service section of this manual and confirm the software is properly configured to enable the vacuum fan feature Is the software configured properly? Go to Step #3 Reprogram software Key Off Enable vacuum fan Test voltage applied to the vacuum fan subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components Terms: BDI = Battery Discharge Indicator B5/7, SpeedGleam® 5/7 Service Information (1-14) 4-17 TROUBLESHOOTING 4-18 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE SECTION Contents 5 Page Service software CONFIGURATION tool. . . . . . . . . 5-2 Connecting to the interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Machine configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Battery Charger setting. . . . . . . . . . . . . . . . 5-4 pad pressure setting. . . . . . . . . . . . . . . . . . . . 5-5 burnish motor. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 vacuum fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 control modules. . . . . . . . . . . . . . . . . . . . . . . . 5-9 onboard battery charger. . . . . . . . . . . . . 5-11 Interface module. . . . . . . . . . . . . . . . . . . . . . . 5-12 bail switch or potentiometer. . . . . . . . . 5-13 B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-1 SERVICE software configuration tool 2. Launch the software by double clicking the flash drive file “Machine Configuration Application.exe” and then click “Run.” 3. Connect a USB cable from a notebook computer to the machine and turn the key switch On. Machine software must be reconfigured if the i-Drive or interface modules are replaced in the field or optional features are installed in the field. The tool consists of proprietary software installed on a notebook computer. A USB cable connects from the notebook to an external port on the control console. The software configuration tool configures up to five control modules depending on options installed. The interface module stores configuration data and communicates via RS232 communication with the i-Drive and through a CAN-Bus to all other modules. • Interface Module: Controls touch panel and stores configuration settings for all other modules. The interface module is located in the operator’s console. • Base Module: Controls vacuum fan (optional), head lift actuator (optional) and hourmeter. The base module is located near the burnish mo tor beneath the plastic cover. • Half-Bridge Module: Controls burnish motor. The half-bridge module is located near the burnish motor beneath the plastic cover. • i-Drive Module: Controls propel (optional). The i-Drive module is located near the burnish motor. • Onboard Battery Charger Module (optional). The onboard battery charger is located at the rear of the unit, beneath the plastic cover. Connecting to the interface module SYSTEM REQUIREMENTS: Windows® 7 OS, Microsoft .NET 4.0 or later, USB to Mini-USB cable. 1. Install a flash drive containing the application software into a USB port on a notebook computer. 5-2 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE machine configuration Software Feature Description NOTE: The optional onboard battery charger has a rotary selector switch beneath the front label. The switch must be in the “0” position to enable battery charger CAN-Bus programming via the Machine Configuration Tool. See “BDI Faults” for more information on battery charger faults. Model Changes model-specific features and software listed below: Drive Type Enables self-propel or pad-assist drive Dust Control Enables passive dust control (no vacuum fan) or active dust control (vacuum fan). Down Pressure Enables automated down pressure (lift actuaor) or mechanical (no actuator) Charger Location Enables either on-board or offboard battery charger programming 1. Select the desired configuration for the burnisher model and then click on Program iDrive or Program Machine. Program iDrive should only be clicked if the iDrive module has been replaced. Program Machine should only be clicked if the interface module has been replaced or if aftermarket options have changed (e.g. batteries changed from lead-acid to sealed). NOTE: The user interface for the application software is shown below. Changing fields will do nothing until the “Program iDrive” or “Program Machine” buttons are clicked. Head Size B7/SpeedGleam 7 Only - 20” or 27” Dust Bag Time Sets the dust bag maintenance timer for passive dust control (no vacuum fan) or active dust control (vacuum fan). The time interval changes with regards to model and active/passive settings. Battery Pack Enables an onboard charging profile for wet, AGM, or no batteries as well as the BDI discharge curve. NOTE: BDI (Battery Discharge Indicator) performance is affected by the battery pack selection. Be sure to match the selection with the type of batteries or perceived run time problems may occur (i.e. BDI disables machine prematurely). 2. B5/7, SpeedGleam® 5/7 Service Information (1-14) Cycle the key switch to save the changes. 5-3 SERVICE BATTERY CHARGER SETTINGS The battery charger is set to charge the battery type supplied with your machine. If you choose to change to a different battery type or capacity, the battery charger and the machine’s battery discharge indicator (BDI) must be reprogrammed to prevent battery damage. To have machine reprogrammed, contact service or order the Software Installation Kit (p/n 9012788). For models equipped with the on- board charger, as an alternative to having the machine reprogrammed, the on- board battery charger settings can be manually changed. Once the on- board charger settings are properly changed as described in the following instructions, the machine’s software will automatically reprogram the BDI to the new battery type. 4. Using a small standard screwdriver, turn the dial to the appropriate battery type according to the following chart (Figure 34). NOTE: The “0” position is only used when machine is programmed at the factory or when the Software Installation kit is used. Once the setting is changed from “0”, it should not be changed back to “0” unless machine is reprogrammed with the software installation kit otherwise battery damage may result. For machine’s equipped with an off- board battery changer, the Reprogramming Kit is required to change the BDI setting. After the BDI is reprogrammed, refer to the off- board charger’s owner manual to change charging profile settings. FIG. 34 To Change the On- Board Battery Charger Settings: 1. Unwrap the battery charger power cord from the cord hooks. Dial Position Battery Description Settings 0 Factory and Software Kit Setting 2. Using a T25 star screwdriver, remove the two screws located at the bottom of the control console to access battery charger (Figure 32). 1 Wet, Trojan 180- 250 AH 2 Wet, Trojan 260- 360 AH 3 Wet, Enersys 200- 350 AH 4 AGM, Discover 200- 300 AH 5 AGM, Fullriver 200- 350 AH 6 Gel, Sonnenschein 150- 250 AH 4. Re- apply the display label. 5. Replace the control console. 6. To set the BDI to the new battery type, plug the on- board battery charger cord into an electrical outlet. FIG. 32 3. Carefully peel up the charger display label to access the dial settings (Figure 33). 5-4 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE PAD PRESSURE SETTING (Models equipped with mechanical pad pressure adjustment) For models equipped with mechanical pad pressure adjustment, the pad pressure is factory set at the optimal setting. Many variables come in to play to achieving optimal burnishing performance; floor type, floor finish, floor condition and pad type. To confirm that the factory setting best meets your burnishing application, it’s recommended to perform the following procedure. Once the pad pressure is properly set for your burnishing application, this will provide consistent performance for your routine burnishing schedule. This is referred to as the “Set and Forget” method. 1. To activate the pad pressure mode, locate the hidden button (small indent) on the left side of the control panel (Figure 7). LED Code f=On Down Pressure Setting f F F F F Flashing - Too Low f F F F F Low F f F F F Medium Low F F f F F Medium F F F f F Medium High F F F F f High F F F F f Flashing - Too High The medium down pressure setting is recommended. Determine the burnishing performance at this setting and adjust as necessary. To adjust pressure setting proceed to the next step. 4. Raise the burnishing head and remove key. Locate the pad pressure adjustment cotter pin (Figure 9). 2. Press and hold the hidden button and turn the key on. Hold the button until a single green light appears at the battery discharge indicator (Figure 7). When the button is released, the green light will turn off and the service indicator symbol will turn on. The machine is now ready to verify the current pad pressure. FIG. 9 5. To increase down pressure, move the cotter pin to the next hole towards the motor. To decrease the down pressure move the cotter pin in opposite direction (Figure 10). FIG. 7 3. Pull the start bail and begin burnishing for a minimum of 10 seconds (Figure 8). The LED’s will ripple then a single light will appear confirming the current pad pressure setting. See the following chart for down pressure settings. FIG. 10 6. Repeat steps 1- 3 and adjust the pin until desired down pressure is achieved. FIG. 8 B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-5 SERVICE Removing burnish motor FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 5. Tilt burnish head down, release the plastic fasteners and remove motor cover. 1. Key Off and disconnect batteries. 2. Remove burnish pad. 6. Disconnect electrical cables from burnish motor. 7. Tilt head up and remove (4) motor mounting bolts. 3. Remove burnish pad driver mounting hardware (1). installing burnish motor 4. Remove burnish pad driver from head assembly. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1. Installation is the reverse of removal. Be sure to apply anti-sieze to the motor shaft before reassembly. 5-6 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE Carbon brushes 4. Remove brush tensioner springs (8). FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1. Key Off and disconnect batteries. 2. Remove upper motor cover mounting hardware and and set cover aside. 5. Inspect and replace carbon brushes if they are less than 10mm (0.375 in). Carbon Brush Wear Limit: 10mm (0.375 in) 3. Remove brush holder ring mounting hardware (4) and brush mounting ring (1). NOTE: Do not remove (4) brush holder phillips screws. The mounting nuts on the bottom side will fall into motor. MBM002 6. Clean the commutator using a stone and then use compressed air to clean any dust from inside the motor. B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-7 SERVICE Removing Vacuum Fan 5. Remove vacuum fan mounting hardware (4). FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1. Key Off and disconnect batteries. 2. Open access cover and remove batteries. 6. Disconnect vacuum fan from wire harness. 7. Remove vacuum fan assembly. installing vacuum motor 3. Carefully tip the machine onto a protective blanket to avoid damage to the side of the burnisher. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and disconnect batteries. 1. Installation is the reverse of removal. 5-8 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE Control modules 4. Remove control module cover. Removing half-bridge/base control modules FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off and batteries disconnected. 2. Attach a static wrist strap to the battery (-) terminal to prevent ESD damage to the modules. 5. Disconnect all electrical connections. 3. Remove electrical access panel mounting hardware (3) and lower access panel. 6. Remove modules from machine. B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-9 SERVICE installing half-bridge/base control module installing I-Drive module FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Installation is reverse of removal. 1. Installation is reverse of removal. NOTE: Always use two wrenches when securing the power supply terminals or damage to the circuit board will occur. Also, make sure the power supply terminals are secured on the new board before installation. The torque specification 52 in-lbs (6 Nm). 2. The new i-Drive module must be programmed to operate in the burnisher. See software configuration tool in the SERVICE section of this manual. Removing i-Drive module FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off and batteries disconnected. 2. Attach a static wrist strap to the battery (-) terminal to prevent ESD damage to the logic board. 3. Disconnect electrical connections and remove i-Drive mounting screws (2). 5-10 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE Removing onboard battery charger FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off and batteries disconnected. 2. Remove T-25 torx mounting screws (2). 5. Remove battery charger mounting hardware (4). 3. Carefully lower access cover. 6. Remove battery charger. 4. Disconnect charger electrical connections. installing onboard battery charger FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Installation is reverse of removal. B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-11 SERVICE Removing interface module 5. Remove T-25 torx mounting screws (2). FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off and batteries disconnected. 2. Attach a static wrist strap to the battery (-) terminal to prevent ESD damage to the logic board. 6. Lift up on the bottom of the panel and slide downward to remove. 3. Remove T-25 torx mounting screws (2). 7. Disconnect electrical connections and remove interface module. installing Interface module FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 4. Carefully lower access cover. 1. Installation is reverse of removal. 2. The new interface module must be programmed to operate in the burnisher. See software configuration tool in the SERVICE section of this manual. 5-12 B5/7, SpeedGleam® 5/7 Service Information (1-14) SERVICE Removing bail switch or potentiometer 5. Remove cover and set aside. FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off and batteries disconnected. 2. Remove T-25 torx mounting screws (2). 6. Remove rear access cover mounting screws (2). 3. Carefully separate the touch panel from the console and disconnect all electrical connections. Set instrument panel aside. 7. Carefully lower access cover. 4. Remove T-25 torx mounting screws (3). B5/7, SpeedGleam® 5/7 Service Information (1-14) 5-13 SERVICE 8. Remove operator console mounting bolts (2). 9. Lift up and forward to remove the operator console and place console on a work bench. 10. Remove bail screws (2) and set bail aside. 11. Remove screws (4) from front of operator’s console. 12. Remove screws (9) from rear of operator’s console and separate console assembly. 13. Release spring, rotate mechanism towards bottom of operator console, and slide assembly to the side to remove. 14. Remove bail switch or throttle poteniometer depending on model. installing new bail switch or potentiometer 1. Installation is reverse of removal. 5-14 B5/7, SpeedGleam® 5/7 Service Information (1-14)
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Has XFA : No XMP Toolkit : Adobe XMP Core 5.5-c021 79.153613, 2013/07/11-05:21:54 Num Pages : 64 Extracted : 2016:10:17 11:09:44.332-05:00 Sha 1 : 9850b722968c6aacb190d92075e8a031a008fe1b Size : 6049802 Manual Type : Service Manual Format : application/pdf Is Purchasable : true Doc Status : Active Modified : 2016:10:17 11:13:44.356-05:00 Category : manual Power Source : Battery Share With Recon Machines : true Document Number : 9011478 Security : Secure Marketing Channel : DST, SLS, SRV, EMP, DIR, KSA, SSP Site Brand : tennant, nobles Description : B5-B7-SpeedGleam 5-7 Service Manual Language : en, all Region : am, apac, emea, la Title : B5 / B7-SpeedGleam 5-7 Service Manual Creator Tool : Adobe InDesign CS5 (7.0) Metadata Date : 2014:02:07 15:35:39.000-05:00 Modify Date : 2014:02:07 14:35:39.000-06:00 Create Date : 2014:01:23 15:21:16.000-06:00 Page Image : (Binary data 9164 bytes, use -b option to extract), (Binary data 12130 bytes, use -b option to extract) Page Image Width : 256, 256 Page Image Format : JPEG, JPEG Page Image Page Number : 1, 2 Page Image Height : 256, 256 Document ID : xmp.did:0557F04C4000E311957EAB1DD19AC806 Original Document ID : adobe:docid:indd:6df4bfd7-a639-11df-9dcd-896476dcc34b Rendition Class : proof:pdf Instance ID : uuid:57e85730-65bd-4f83-8ea9-f42d4322b170 Derived From Instance ID : xmp.iid:0257F04C4000E311957EAB1DD19AC806 Derived From Original Document ID: adobe:docid:indd:6df4bfd7-a639-11df-9dcd-896476dcc34b Derived From Rendition Class : default Derived From Document ID : xmp.did:A73BDD771CF1E1119961E61762B1D73E History Action : saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved, saved History Software Agent : Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0 History When : 2012:05:29 13:07:59.000-05:00, 2012:05:29 13:07:59.000-05:00, 2012:07:18 08:43:49.000-05:00, 2012:07:18 11:36:30.000-05:00, 2012:07:18 12:30:26.000-05:00, 2012:08:28 09:27:17.000-05:00, 2012:08:28 09:27:17.000-05:00, 2012:08:30 13:13:10.000-05:00, 2013:01:03 13:09:51.000-06:00, 2013:01:03 13:12:41.000-06:00, 2013:01:04 12:45:39.000-06:00, 2013:01:04 12:46:15.000-06:00, 2013:01:04 14:05:11.000-06:00, 2013:01:23 12:51:54.000-06:00, 2013:01:23 14:58:14.000-06:00, 2013:01:23 15:08:36.000-06:00, 2013:01:23 15:28:02.000-06:00, 2013:01:30 09:47:36.000-06:00, 2013:05:14 08:01:20.000-05:00, 2013:08:08 10:38:34.000-05:00, 2013:08:08 10:38:34.000-05:00, 2013:08:26 11:21:09.000-05:00, 2013:12:03 10:08:36.000-06:00, 2013:12:03 10:10:53.000-06:00, 2014:01:09 15:49:47.000-06:00, 2014:01:09 15:53:01.000-06:00, 2014:01:10 14:36:33.000-06:00, 2014:01:10 14:46:25.000-06:00, 2014:01:23 10:21:22.000-06:00, 2014:01:23 13:04:42.000-06:00, 2014:01:23 14:50:48.000-06:00 History Changed : /;/metadata, /metadata, /;/metadata, /;/metadata, /;/metadata, /metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata History Instance ID : xmp.iid:09C25B39B9A9E1119337F8F33FA7FE0C, xmp.iid:0AC25B39B9A9E1119337F8F33FA7FE0C, xmp.iid:3FF6859ADED0E111AD8ED7595650FB87, xmp.iid:42F6859ADED0E111AD8ED7595650FB87, xmp.iid:9BE3E0E9FDD0E111AD8ED7595650FB87, xmp.iid:A43BDD771CF1E1119961E61762B1D73E, xmp.iid:A73BDD771CF1E1119961E61762B1D73E, xmp.iid:8AE74524CEF2E111B512921603CBFD95, xmp.iid:48CF4C26D955E211B2EC90EE105AB3C6, xmp.iid:4BCF4C26D955E211B2EC90EE105AB3C6, xmp.iid:D6E319EF9E56E2119242A4ADDE474FB0, xmp.iid:D9E319EF9E56E2119242A4ADDE474FB0, xmp.iid:315132F8A956E2119242A4ADDE474FB0, xmp.iid:241793198A65E2119B1BA26C50DE190A, xmp.iid:5BF6F19A9F65E2119B1BA26C50DE190A, xmp.iid:2ACFF5CBA065E2119B1BA26C50DE190A, xmp.iid:8236C1C4A365E2119B1BA26C50DE190A, xmp.iid:67D3464EF36AE211BFB9D0B4A6180E35, xmp.iid:7F95255F96BCE2119EA1EAAE0AF3779D, xmp.iid:0257F04C4000E311957EAB1DD19AC806, xmp.iid:0557F04C4000E311957EAB1DD19AC806, xmp.iid:FB42E9806B0EE3119CA9D3416CC4BAD0, xmp.iid:E81C612A355CE3118C37D75686BDB1C5, xmp.iid:E91C612A355CE3118C37D75686BDB1C5, xmp.iid:09C241787779E311A41BDB185FFE7881, xmp.iid:95FB0BF87779E311A41BDB185FFE7881, xmp.iid:7E87DAE4367AE311AFC4DFFED6112D5C, xmp.iid:872A3B3C387AE311AFC4DFFED6112D5C, xmp.iid:C122D6654A84E311AB84E3433D605BC6, xmp.iid:B63FEE945F84E311AB84E3433D605BC6, xmp.iid:8C56CB3D6E84E311AB84E3433D605BC6 Producer : Adobe PDF Library 9.9 Trapped : Unknown (false) Doc Change Count : 170 Tags : product-category-tag:tennant/en_us/1/machines/burnishersandfloormachines, product-tag:tennant/en_us/1/machines/burnishersandfloormachines/M-B5 Page Layout : SinglePage Page Mode : UseOutlines Page Count : 64 Creator : Adobe InDesign CS5 (7.0) Subject : B5-B7-SpeedGleam 5-7 Service ManualEXIF Metadata provided by EXIF.tools