S30 Service Manual Tennant Rider Floor Sweeper
2018-06-12
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S30 Sweeper Service Information Manual North America / International 9004086 Rev. 00 (04-2008) *9004086* www.tennantco.com Home Find... Go To.. A B FOR REPLACEMENT PARTS Identify machine model and serial number. 1. (A) Identify the machine model. 2. (B) Identify the machine serial number from the data plate. Refer to the TENNANT Parts Manual. NOTE: Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered online, by phone, by fax or by mail. Tennant Company PO Box 1452 Minneapolis, MN 55440 Phone: (800) 553--8033 or (763) 513--2850 www.tennantco.com Thermo--Sentry, Touch--N--Go, 1--STEP, Clean--Wedge, Variable Drain Valve, EasyOpen, Grip--N--Go, MaxPro@, Dura--Track, SmartRelease, InstantAccess, Duramer, FaST--PAK and ErgoSpace are US registered and unregistered trademarks of Tennant Company. Specifications and parts are subject to change without notice. Copyright E 2008 TENNANT Company, Printed in U.S.A. Home Find... Go To.. S30 SERVICE INFORMATION Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi GENERAL MACHINE INFORMATION . . . . . . . . . . . . . . . . . . 1 GENERAL MACHINE DIMENSIONS/CAPACITIES . . . . . . . . . . . . . . . GENERAL MACHINE PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATOR (1 OF 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE & REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE CHECK POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE CHART (1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR WHEEL SUPPORT (S30 and S30XP) . . . . . . . . . . . . . . . . STEERING CYLINDER BEARING(S30 and S30XP) . . . . . . . . . . HOPPER LIFT ARM BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING ROD END (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING SPINDLES (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT WHEEL BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL FILTER (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL FILTER (LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL FILTER (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL LINES (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRIMING THE FUEL SYSTEM (Diesel) . . . . . . . . . . . . . . . . . . . . . ELECTRONIC PRESSURE REGULATOR (LPG) . . . . . . . . . . . . . ENGINE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIMING BELT (Gasoline/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPARK PLUGS (Gasoline/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RELAY PANEL FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . ENGINE HARNESS FUSES AND RELAYS (Gasoline/LPG) . . . ENGINE HARNESS RELAYS (Diesel) . . . . . . . . . . . . . . . . . . . . . . CAB FUSES (CAB OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVING AND INSPECTING THE DUST FILTER . . . . . . . . . . . . . CLEANING THE DUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPLACING OR ROTATING THE MAIN BRUSH . . . . . . . . . . . . CHECKING THE MAIN BRUSH PATTERN . . . . . . . . . . . . . . . . . . ADJUSTING THE MAIN BRUSH TAPER . . . . . . . . . . . . . . . . . . . . ADJUSTING THE MAIN BRUSH WIDTH . . . . . . . . . . . . . . . . . . . . 2 2 2 2 3 4 4 4 5 11 12 13 15 15 15 15 15 16 16 16 17 17 18 18 18 20 20 21 21 21 22 22 22 22 23 23 23 23 24 25 25 26 27 27 28 29 29 30 iii S30 9004086 (4--08) Home Find... Go To.. Table of Contents S30 SERVICE INFORMATION MAINTENANCE & REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . cont’d SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPLACING THE SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . ADJUSTING THE SIDE BRUSH PATTERN . . . . . . . . . . . . . . . . . . ROTATING AND REPLACING THE SIDE BRUSH GUARD . . . . SKIRTS AND FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER SKIRTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRUSH DOOR SKIRTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECIRCULATION FLAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRUSH DOOR SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUST FILTER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER INSPECTION DOOR SEALS . . . . . . . . . . . . . . . . . . . . . FILTER CHAMBER INLET SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . DUST RETURN SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VACUUM WAND DOOR SEALS (OPTION) . . . . . . . . . . . . . . . . . . CYCLONIC PRE--FILTER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKES AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROPELLING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUSHING, TOWING, AND TRANSPORTING THE MACHINE . . . . . PUSHING OR TOWING THE MACHINE . . . . . . . . . . . . . . . . . . . . TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . MACHINE JACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STORAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SYMBOLS & ABBREVIATIONS . . . . . . . . . . . . . . . . . . FUSES AND RELAYS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . RELAY PANEL FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . ENGINE HARNESS FUSES AND RELAYS . . . . . . . . . . . . . . . . . . CAB FUSES (CAB OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S30 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . . . . . . . . . . . . S30XP / S30X4 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . GASOLINE ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) LPG ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) . . . . DIESEL ENGINE HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . CAB HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . S30 WIRE HARNESS DRAWING (1 OF 2) . . . . . . . . . . . . . . . . . . . . . . S30XP / S30X4 WIRE HARNESS DRAWING (1 OF 3) . . . . . . . . . . . ALL MACHINES HOPPER COVER WIRE HARNESS DRAWING . . ALL MACHINES HOPPER WIRE HARNESS DRAWING . . . . . . . . . . DIESEL ENGINE WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . CAB WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEY SWITCH INFORMATION (S30,S30XP,S30X4) . . . . . . . . . . . . . . KEY OFF POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . KEY OFF POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . iv 30 30 31 31 32 32 32 32 32 33 33 33 33 33 34 34 34 34 35 35 35 35 35 35 36 36 36 38 38 39 40 41 41 42 42 43 47 51 53 55 56 57 59 62 63 64 65 66 67 68 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Table of Contents ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cont’d KEY ON POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . . KEY ON POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . . MAIN & SIDE BRUSHES ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN & SIDE BRUSHES ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . VACUUM FAN ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VACUUM FAN ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILTER SHAKER ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILTER SHAKER ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER LIFT (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER LIFT (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER LOWER (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER LOWER (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER DOOR OPEN -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . . HOPPER DOOR OPEN -- MANUAL (S30) . . . . . . . . . . . . . . . . . . . . . . HOPPER DOOR OPEN (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . HOPPER DOOR CLOSE -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . HOPPER DOOR CLOSE (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . DISPLAY MODULE FAULT INDICATORS (S30) . . . . . . . . . . . . . . . . . FAULT INDICATORS (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . DASH FAULT INDICATORS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . OPERATING, MAINT., & DIAG. MODES (S30XP,S30X4) (1 OF 2) . CIRCUIT BOARD PIN FUNCTIONS (S30XP,S30X4) . . . . . . . . . . . . . HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION (S30, S30XP, S30X4) (1 OF 2) . . . . . . . . HYDRAULIC SCHEMATIC (S30, S30XP) (1 OF 2) . . . . . . . . . . . . . . . HYDRAULIC SCHEMATIC (S30X4) (1 OF 2) . . . . . . . . . . . . . . . . . . . . OVERALL HYDRAULIC HOSE DIAGRAM (S30) . . . . . . . . . . . . . . . . . OVERALL HYDRAULIC HOSE DIAGRAM (S30XP) . . . . . . . . . . . . . . OVERALL HYDRAULIC HOSE DIAGRAM (S30X4) . . . . . . . . . . . . . . RESERVOIR HOSE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COOLER HOSE & TUBE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMPS DIAGRAM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMPS DIAGRAM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE BLOCK DIAGRAM (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE BLOCK DIAGRAM (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . PRIORITY AND FLOW DIVIDER VALVE DIAGRAM (S30X4) . . . . . . LEFT SIDE BRUSH HYDRAULIC DIAGRAM (S30XP, S30X4) . . . . . MAIN BRUSH ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . MAIN BRUSH & SIDE BRUSH(ES) ON (S30, S30XP, S30X4) . . . . . HOPPER DOOR OPEN (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . HOPPER DOOR CLOSE (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . HOPPER LIFT (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . HOPPER LOWER (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . VACUUM FAN ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . MAIN BRUSH LOWER (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . MAIN BRUSH & SIDE BRUSH(ES) LOWER (S30XP, S30X4) . . . . . . 3--WHEEL STEERING SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . 4--WHEEL STEERING SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . 3--WHEEL PROPEL SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . 4--WHEEL PROPEL SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 91 93 94 96 98 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 v S30 9004086 (4--08) Home Find... Go To.. Safety Precautions S30 SERVICE INFORMATION SAFETY PRECAUTIONS The following precautions are used throughout this manual as indicated in their description: CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING: To warn of hazards or unsafe practices that could result in severe personal injury or death. FOR SAFETY: CAUTION: To warn of unsafe practices that could result in minor or moderate personal injury. FOR SAFETY: To identify actions that must be followed for safe operation of equipment. Do not use the machine other than described in this Operator Manual. The machine is not designed for use on public roads. The following information signals potentially dangerous conditions to the operator or equipment: WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pickup. WARNING: Moving belt and fan. Keep away. WARNING: Engine emits toxic gases. Serious injury or death can result. Provide adequate ventilation. WARNING: Raised hopper may fall. Engage hopper support pin. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. WARNING: Burn hazard. Hot surface. Do NOT touch. WARNING: Machine can emit excessive noise. Hearing loss can result. Wear hearing protection. CAUTION: LPG engine will run for a few seconds after key is turned off. Apply parking brake before leaving machine. 1. Do not operate machine: -- Unless trained and authorized. -- Unless operator manual is read and understood. -- If it is not in proper operating condition. -- In flammable or explosive areas. -- In areas with possible falling objects unless equipped with overhead guard. 2. Before starting machine: -- Check for fuel, oil, and liquid leaks. -- Keep sparks and open flame away from refueling area. -- Make sure all safety devices are in place and operate properly. -- Check brakes and steering for proper operation. 3. When starting machine: -- Keep foot on brake and directional pedal in neutral. 4. When using machine: -- Always wear safety belt (if so equipped) -- Do not pick up burning or smoking debris, such as cigarettes, matches or hot ashes -- Use brakes to stop machine. -- Go slow on inclines and slippery surfaces. -- Use care when reversing machine. -- Move machine with care when hopper is raised. -- Make sure adequate clearance is available before raising hopper. -- Do not carry passengers on machine. -- Always follow safety and traffic rules. -- Report machine damage or faulty operation immediately. WARNING: Accident may occur. Do not operate vacuum or blower wand while driving. vi S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Safety Precautions 5. Before leaving or servicing machine: -- Stop on level surface. -- Set parking brake. -- Turn off machine and remove key. 6. When servicing machine: -- Avoid moving parts. Do not wear loose jackets, shirts, or sleeves. -- Block machine tires before jacking machine up. -- Jack machine up at designated locations only. Support machine with jack stands. -- Use hoist or jack that will support the weight of the machine. -- Wear eye and ear protection when using pressurized air or water. -- Disconnect battery connections before working on machine. -- Avoid contact with battery acid. -- Avoid contact with hot engine coolant. -- Do not remove cap from radiator when engine is hot. -- Allow engine to cool. -- Keep flames and sparks away from fuel system service area. Keep area well ventilated. -- Use cardboard to locate leaking hydraulic fluid under pressure. -- Use Tennant supplied or approved replacement parts. 7. When loading/unloading machine onto/off truck or trailer: -- Turn off machine. -- Use truck or trailer that will support the weight of the machine. -- Use winch. Do not drive the machine onto/off the truck or trailer unless the load height is 380 mm (15 in) or less from the ground. -- Set parking brake after machine is loaded. -- Block machine tires. -- Tie machine down to truck or trailer. vii S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION viii S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION General Machine Information GENERAL G MACHINE INFORMATION BEFORE CONDUCTING TESTS: * Read and Follow ALL Safety Warnings and Precautions as mentioned at the beginning of this manual * Always unhook Battery when removing or replacing components DURING TESTS: * Call Technical Services if Diagnostic Time Exceeds One Hour With Unknown Cause or Course of Action NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment may not be specified in these charts. Some machines may not be equipped with all components shown. 1 S30 9004086 (4--08) Home Find... Go To.. General Machine Information S30 SERVICE INFORMATION SPECIFICATIONS GENERAL MACHINE DIMENSIONS/CAPACITIES G Item Dimension/capacity Length 2360 mm (93 in) Height 1475 mm (58 in) Height (with overhead guard) 2095 mm (82.5 in) Width/frame 1590 mm (62.5 in) Cleaning path width (Single side brush) 1590 mm (62.5 in) Cleaning path width (Dual side brushes) 2030 mm (80 in) Main brush diameter 356 mm (14 in) Side brush diameter 660 mm (26 in) Debris hopper volume capacity (Plastic and Steel) Debris hopper weight capacity (Plastic) 395 L (14 ft3) 490 kg (1080 lbs) Debris hopper weight capacity (Steel) 545 kg (1200 lbs) Dump height (variable to) 1525 mm (60 in) Minimum ceiling dump height 2500 mm (98 in) Weight -- empty GVWR 1595 Kg (3520 lbs) 2585 Kg (5700 lbs) Transport ground clearance 100 mm (4 in) Operating Sound Level At Operator Ear 80 r1.5 dBA Vibration level at steering wheel does not exceed 0.2 m/s@ GENERAL MACHINE PERFORMANCE Item Measure Minimum aisle turn 2870 mm (113 in) Travel speed forward (maximum) (S30 and S30XP) 16.0 Km/h (10 mph) Travel speed forward (maximum) (S30X4) 24.0 Km/h (15 mph) Travel speed reverse (maximum) 5.0 Km/h (3 mph) Maximum rated climb and descent (full hopper) 10_/18% Maximum rated climb and descent (empty hopper) 14_/25% HYDRAULIC SYSTEM System Capacity Hydraulic reservoir 38 L (10 gal) Hydraulic total 45 L (12 gal) Fluid Type TENNANT part no. 65869 -- above 7_ C (45_ F) TENNANT part no. 65870 -- below 7_ C (45_ F) STEERING Type Power source Rear wheel, hydraulic cylinder Hydraulic accessory pump 2 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION General Machine Information POWER TYPE Engine GM 1.6 Type Piston Ignition Distributorlesstype spark Displacement 1600 cc (98 cu in) Fuel Gasoline, 87 octane minimum, unleaded Fuel tank: 42 L (11.2 gal) LPG,, F l ttank: Fuel k 15 kg k (33 lb) Idle speed, no load 1350 + 50 rpm Spark plug gap 1 mm (0.035 in) Engine Type Kubota V1505--B Piston Ignition Diesel Cycle 4 Aspiration Natural Cylinders Bore Stroke 4 79 mm 81.5 mm (3.11 in) (3.21 in) Net power, governed Net power, maximum 23.2 kw (32 hp) @ 2400 rpm 41 kw (55 hp) @ 4000 rpm Cooling system Electrical system Water/ethylene glycol 12 V nominal antifreeze Total: 7.5 L (2 gal) Radiator: 3.8 L (1 gal) (Fast) governed speed, under load Normal sweep mode: 2000 + 50 rpm Litter sweep mode: 2400 + 50 rpm Valve clearance, cold No Adjustment OHC Engine Cycle 4 Aspiration Natural G 75 A alternator Firing order 1--3--4--2 Engine lubricating oil with filter 3.5 L (3.7 qt) 5W30 SAE--SG/SH Cylinders Bore 4 78 mm (3.07 in) Stroke 78.4 mm (3.08 in) Displacement Net power, governed Net power, maximum 1500 cc (91.4 cu in) 24.6 kw (34 hp) @ 2400 rpm 27.2 kw (37.5 hp) @ 3000 rpm Fuel Diesel Fuel tank: 42 L (11.2 gal) Cooling system Electrical system Water/ethylene glycol antifreeze 12 V nominal Total: 7.5 L (2 gal) 75 A alternator Radiator: 3.8 L (1 gal) Idle speed, no load (Fast) governed speed, under load Engine lubricating oil without filter 1350 + 50 rpm 2000 + 50 rpm 2400 + 50 rpm 6 L (6.35 qt) Diesel rated engine oil above CD grade only 3 S30 9004086 (4--08) Home Find... Go To.. General Machine Information S30 SERVICE INFORMATION BRAKING SYSTEM G Type Operation Service brakes Mechanical drum brakes (2), one per front wheel, cable actuated Parking brake Utilize service brakes, cable actuated TIRES Location Type Size Front (2) Solid 127 mm x 535 mm (5 in x 21 in) Rear (1) (S30 and S30XP) Pneumatic 115 mm x 470 mm (4.5 in x 18.5 in) Rear (2) (S30X4) Foam Fill 115 mm x 410 mm (4.5 in x 16 in) MACHINE DIMENSIONS 1475 mm (58 in) 2360 mm (93 in) 1590 mm (62.5 in) 354726 4 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION General Machine Information Component Locator (page 1 of 6) 1 3 2 10 11 9 12 4 G 6 5 S30 7 15 8 1 3 2 4 5 6 S30XP/S30X4 14 15 13 8 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Instrument panel Indicator panel Dash Fault Indicator lights (LP8,LP9,LP10,LP11,LP12) Wand switch (option) (SW21) Side brush light switch (option) (SW17) Operating / hazard light switch (SW12) Side Brush Lever Switch (SW7) Horn button (SW19) Hopper raise / lower switch (SW22) Engine speed switch (SW6) Vacuum fan / filter shaker switch (SW18) Hopper door switch (SW3) Sweeping function buttons (see next page) Supervisor control buttons (see next page) Fuse & relay panel 5 S30 9004086 (4--08) Home Find... Go To.. General Machine Information S30 SERVICE INFORMATION Component Locator (page 2 of 6) G S30XP/S30X4 1 2 3 13 7 4 12 6 11 5 8 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Supervisor control buttons Hour meter / fuel indicator / fault code indicator Contrast control button 1--STEP sweep button Engine speed button Vacuum fan button Side brush button Hopper door open button Hopper door close button Hopper lower button Hopper raise button Filter shaker button Fault indicator light 6 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION General Machine Information Component Locator (page 3 of 6) S30XP/S30X4 All machines G 1 1 3 2 FRONT FRONT LPG Engines Diesel Engines 7 5 6 4 5 8 FRONT FRONT Gasoline Engines All machines 6 7 10 9 5 8 FRONT 1. 2. 3. 4. 5. 6. 11 FRONT Fuse & relay panel 7. Fuel Pump (PUMP1) Main Brush Lift Cylinder (CYL4) 8. Fuel Sending Unit (SNDR1 or S2) Steering Priority Valve (S30X4 Only) 9. Fuel Pressure Regulator Low Fuel Pressure Switch (SW2 or S3) 10. Propel System Hydraulic Pump (PUMP1) Steering Cylinder (S30/S30XP Only -- CYL5) 11. Accessory Hydraulic Pumps (PUMP2, 3, & 4) Fuel Filter 7 S30 9004086 (4--08) Home Find... Go To.. General Machine Information S30 SERVICE INFORMATION Component Locator (page 4 of 6) Gasoline/LPG Engines G 2 3 Diesel Engines 4 5 1 6 9 8 10 6 11 7 7 FRONT FRONT S30X4 All machines 12 TOP VIEW 7 14 15 13 16 FRONT FRONT All machines All machines 19 21 20 18 22 17 6 FRONT FRONT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Engine Fuse & Relay Panel Fuel Filter (LPG Only) Electronic Fuel Pressure Regulator (LPG Only) Fuel Lockoff Valve (LPG Only) Engine Control Module Alternator Pull--Up Resistor (R1) Engine Radiator Engine Speed Governor Controller (CNTRL2) Diesel Engine Control Relays (M9,10,11, &12) Starter Engagement Timer (TMR2) Glow Plugs 40A Fuse (F13) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Hydraulic Oil Cooler (HTX) Engine Fan Motor (MTR6) Propel System Flow Divider Valve Steering Cylinder (CYL5) Left & Right Propel Motors (MTR6 & MTR7) Hydraulic Valve Manifold Hydraulic Oil Temp. Sender (SNDR3 or S7) Main Brush Lever Switch (S30 Only -- SW5) Hydraulic Oil Reservoir (RES1) Reservoir Cap & Oil Level Indicator Hydraulic Oil Filter (FLTR) 8 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION General Machine Information Component Locator (page 5 of 6) All machines All machines 1 1 3 4 G 3 2 2 FRONT FRONT All machines All machines 8 6 9 10 9 7 11 1 5 FRONT FRONT All machines S30XP/S30X4 TOP VIEW 12 14 10 FRONT 1. 2. 3. 4. 5. 6. 7. 13 11 13 FRONT Clogged Dust Filter Switch (SW8 or S8) Hydraulic Valve Manifold Battery Vacuum Fan Motor (MTR5) Dust Filter Shaker Motor (MTR1) Main Brush Lever Switch (S30 Only -- SW5) Hydraulic Oil Reservoir (RES1) 8. 9. 10. 11. 12. 13. 14. Reservoir Cap & Oil Level Indicator Hydraulic Oil Filter (FLTR) Hopper Position Switch (SW16) Thermo--Sentry Switch (SW14) Horn (LS1) Side Brush Motor (MTR2) Side Brush Lift Cylinder (CYL3) 9 S30 9004086 (4--08) Home Find... Go To.. General Machine Information S30 SERVICE INFORMATION Component Locator (page 6 of 6) G All machines 1 2 3 6 5 1. 2. 3. 4. 5. 6. 4 Hopper Door Cylinder (CYL1) Hopper Lift Cylinder (CYL2) Horn (LS1) Hopper Position Switch (SW16) Brake Switch (S15) Steering Valve 10 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair MAINTENANCE & REPAIR M BEFORE CONDUCTING TESTS: * Read and Follow ALL Safety Warnings and Precautions as mentioned at the beginning of this manual * Always unhook Battery when removing or replacing electrical components DURING TESTS: * Call Technical Services if Diagnostic Time Exceeds One Hour With Unknown Cause or Course of Action NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment may not be specified in these charts. Some machines may not be equipped with all components shown. 11 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION MAINTENANCE 2 3 10 M 1 9 12 8 15 14 7 13 5 11 5 6 4 12 S30 9004086 (4--08) Home Find... Go To.. MAINTENANCE MAINTENANCE CHART Interval Daily Key 1 Description Engine No. of Lubricant/ Service Fluid Points Procedure Check oil level EO 1 Check coolant level in reservoir WG 1 − 1 Check air filter indicator 50 Hours 100 Hours 200 Hours 2 Hydraulic fluid reservoir Check fluid level HYDO 1 3 Dust filter Shake to clean − 1 4 Main brush compartment skirts Check for damage, wear, and adjustment − All 5 Hopper skirts Check for damage, wear, and adjustment − All 6 Main brush Check for damage and wear − 1 7 Side brush Check for damage and wear − 1 6 Main brush Rotate end-for-end and check pattern − 1 8 Rear wheel Torque wheel nuts (after initial 50 hours only) − 1 9 Battery Clean and tighten battery cable connections (after initial 50 hours only) − 1 1 Engine Check belt tension − 1 1 Engine Change oil and filter EO 1 Drain oil from electronic pressure regulator (EPR) − 1 3 Dust filter Check for damage, clean or replace − 1 10 Radiator Clean core exterior − 1 10 Hydraulic cooler Clean core exterior HYDO 1 8 Rear tire Check pressure − 1 − Seals Check for damage or wear − All 10 Radiator hoses and clamps Check for tightness and wear − All 11 Parking brake Check adjustment − 1 11 Brake pedal Check adjustment − 1 12 Rear wheel support bearings Lubricate SPL 2 12 Steering cylinder bearings Lubricate SPL 1 13 Hopper lift arm bearings Lubricate SPL 2 14 Side brush guard Rotate 90_ − 1 34 S30 Gas/LPG 9004080 (9−2012) Home Find... Go To.. MAINTENANCE Interval Key 400 Hours 1 Description Engine Procedure No. of Lubricant/ Service Fluid Points Clean and re−gap or replace spark plugs − 4 Replace fuel filter (Gas/LPG) − 1 15 Front wheels Adjust and repack bearings SPL 2 2 Hydraulic fluid reservoir Replace filler cap − 1 1 Engine Check timing belt − 1 − Hydraulic hoses Check for wear and damage − All 10 Cooling system Flush WG 1 8 Propelling motor Torque shaft nut − 1 8 Rear wheel Torque wheel nuts − 1 9 Battery Clean and tighten battery cable connections − 1 1200 Hours 2000 Hours 2 Hydraulic fluid filter * Change filter element − All 1 Engine Replace timing belt 2400 Hours 2 Hydraulic fluid reservoir * Replace suction strainer * Change hydraulic fluid 800 Hours 1 − HYDO 1 1 NOTE: Change the hydraulic fluid, filter, and suction strainer, indicated (*), after every 800 hours for machines NOT originally equipped with TennantTrue premium hydraulic fluid. (See Hydraulics section). LUBRICANT/FLUID EO . . . . HYDO . WG . . . SPL . . . Engine oil, 5W30 SAE−SG/SH only. TennantTrue premium hydraulic fluid or equivalent Water and ethylene glycol anti-freeze, −34_ C (−30_ F) Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. 35 S30 Gas/LPG 9004080 (3−2012) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair REAR WHEEL SUPPORT (S30 and S30XP) LUBRICATION Lubricate the rear wheel support bearings after every 200 hours of operation. ENGINE OIL Check the engine oil level daily. Change the oil and oil filter after every 100 hours of operation. GAS/LPG Gas/LPG engines: Fill the engine with oil until the oil is between the indicator marks on the dipstick. DO NOT fill past the top indicator mark. The engine oil capacity is 3.5 L (3.7 qt) with oil filter. M STEERING CYLINDER BEARING (S30 and S30XP) Lubricate the steering cylinder after every 200 hours of operation. DIESEL Diesel engines: Fill the engine with oil until the oil is between the indicator marks on the dipstick. DO NOT fill past the top indicator mark. The engine oil capacity is 6 L (6.35 qt) with oil filter. HOPPER LIFT ARM BEARINGS Lubricate the hopper lift arm bearings after every 200 hours of operation. 15 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION STEERING ROD END (S30X4) FRONT WHEEL BEARINGS Lubricate the steering rod end and spindles after every 200 hours of operation. Repack and adjust the front wheel bearings every 400 hours of operation. M STEERING SPINDLES (S30X4) Lubricate the steering after every 200 hours of operation. 16 S30 9004086 (4--08) Home Find... Go To.. MAINTENANCE HYDRAULICS Check the hydraulic fluid level at operating temperature daily. The hopper must be down when checking hydraulic fluid level. NOTE: Change the hydraulic fluid, filter, and suction strainer after every 800 hours for ALL machines that have NOT consistently used TennantTrue premium hydraulic fluid or equivalent. The reservoir has a built-in strainer outlet that filters hydraulic fluid before it enters the system. Replace the strainer after every 2400 hours of operation. Replace the hydraulic fluid filter after every 1200 hours of operation or if the hydraulic reservoir gauge is in the yellow/red zone when the reservoir hydraulic fluid is approximately 32_C (90_ F). A filler cap is mounted on top of the reservoir. It has a built-in breather and fluid level dipstick. Replace the cap after every 800 hours of operation. Lubricate the filler cap gasket with a film of hydraulic fluid before putting the cap back on the reservoir. ATTENTION! Do not overfill the hydraulic fluid reservoir or operate the machine with a low level of hydraulic fluid in the reservoir. Damage to the machine hydraulic system may result. Drain and refill the hydraulic fluid reservoir with new TennantTrue premium hydraulic fluid after every 2400 hours of operation. Machines have a blue colored drop (left photo) on the hydraulic fluid label if originally equipped with TennantTrue premium hydraulic fluid. HYDRAULIC FLUID There are two fluids available for different temperature ranges: TennantTrue premium hydraulic fluid (Extended Life) Part number Ambient temperature ISO CaGrade pacity 1057710 above 7_ C (45_ F) 100 3.8 L (1 gal) 1057711 100 19 L (5 gal) 1057707 below 7_ C (45_ F) 32 3.8 L (1 gal) 1057708 below 7_ C (45_ F) 32 19 L (5 gal) above 7_ C (45_ F) If using a locally-available hydraulic fluid, be sure the specifications match Tennant hydraulic fluid specifications. Substitute fluids can cause premature failure of hydraulic components. TennantTrue Fluid Previous Fluid ATTENTION! Hydraulic components depend on system hydraulic fluid for internal lubrication. Malfunctions, accelerated wear, and damage will result if dirt or other contaminants enter the hydraulic system. 37 S30 Gas/LPG 9004080 (12−2009) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION HYDRAULIC HOSES Check the hydraulic hoses after every 800 hours of operation for wear or damage. ENGINE COOLING SYSTEM FOR SAFETY: When servicing machine, use cardboard to locate leaking hydraulic fluid under pressure. FOR SAFETY: When servicing machine, avoid contact with hot engine coolant. High pressure fluid escaping from a very small hole can almost be invisible, and can cause injury. Check the coolant level in the reservoir daily. The coolant level must be between the two indicator marks when the engine is cold. M GAS/LPG 00002 Contact appropriate personnel if a leak is discovered. ATTENTION: Only use TENNANT supplied hydraulic hoses or equivalent rated hydraulic hoses. DIESEL FOR SAFETY: When servicing machine, do not remove cap from radiator when engine is hot. Allow engine to cool. Check the coolant level in the radiator after every 100 hours of operation. Refer to the label on the coolant container for water/coolant mixing instructions. Flush the radiator and the cooling system after every 800 hours of operation. 18 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair The cooling system must be completely filled with coolant to keep the engine from overheating. When filling the cooling system, open the drain cocks to bleed the air from the system. Check the radiator hoses and clamps after every 200 hours of operation. Tighten loose clamps. Replace damaged hoses and clamps. Location of drain cock on LPG machines. GAS/LPG M LPG Location of drain cock on gasoline machines. DIESEL GAS Location of drain cock on diesel machines. DIESEL 19 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION Check the radiator core exterior and hydraulic cooler fins for debris after every 100 hours of operation. Blow or rinse (with low pressure air or water) all dust through the grille and radiator fins, in the opposite direction of normal air flow. Be careful to not bend the cooling fins when cleaning. Clean thoroughly to prevent the fins from becoming encrusted with dust. To avoid cracking the radiator, allow the radiator and cooler fins to cool before cleaning. AIR FILTER Replace the primary air filter after every 400 hours of operation. NOTE: Clean the filter more often if machine is used in extremely dusty conditions. M Replace the safety filter element after the primary has been changed three times. Do not remove the safety filter element from the housing unless it is restricting air flow. FUEL FILTER (Gasoline) FOR SAFETY: When servicing machine, wear eye and ear protection when using pressurized air or water. Replace the gasoline fuel filter after every 800 hours of operation. FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated. 20 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair FUEL FILTER (LPG) FUEL FILTER (Diesel) NOTE: Close the LPG tank service valve and operate the engine until it stops from lack of fuel before working on the LPG fuel system. Replace the fuel filter after every 800 hours of operation. Replace the LPG fuel filter after every 400 hours of operation. FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated. FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated. M FUEL LINES (Diesel) Disassemble the fuel lock off valve to access the LPG fuel filter. Check the fuel lines every 50 hours of operation. If the clamp band is loose, apply oil to the screw of the band and securely tighten the band. 21 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair M S30 SERVICE INFORMATION The rubber fuel lines can become worn--out whether the engine has been used much or not. Replace the fuel lines and clamp bands every two years. FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated. ENGINE BELT Check the belt tension after every 50 hours of operation. Adjust tension as necessary. Proper belt tension is 13 mm (0.50 in) from a force of 4 to 5 kg (8 to 10 lb) applied at the mid-point of the longest span. If the fuel lines and clamp bands are found worn or damaged before two years’ time; replace or repair them at once. Bleed the fuel system after replacement of any fuel lines, see PRIMING THE FUEL SYSTEM. When the fuel lines are not installed, plug both ends with clean cloth or paper to prevent dirt from entering the lines. Dirt in the lines can cause fuel injection pump malfunction. PRIMING THE FUEL SYSTEM (Diesel) Typical diesel fuel systems require priming to remove pockets of air from the fuel lines and fuel components. This is usually required after running out of fuel, changing fuel filter elements or repairing a fuel system component. Air in the fuel prevents smooth engine operation. This fuel system however is self-priming. The return line comes from the top of the injector that allows the air to escape through the return line. ELECTRONIC PRESSURE REGULATOR (LPG) Remove the sensor and drain the oil from the LPG electronic pressure regulator (EPR) after every 100 hours of operation. WARNING: Moving belt and fan. Keep away. TIMING BELT (Gasoline/LPG) Check the timing belt after every 800 hours of operation. Replace the timing belt after every 2000 hours of operation. FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated. 22 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair SPARK PLUGS (Gasoline/LPG) Clean or replace, and set the gap of the spark plugs after every 400 hours of operation. The proper spark plug gap is 1 mm (0.042 in). FUSES AND RELAYS RELAY PANEL FUSES AND RELAYS Remove the relay panel cover to access fuses and relays. Always replace a fuse with a fuse of the same amperage. Extra 15 Amp fuses are provided inside the relay panel drawer on the relay panel. M BATTERY Clean and tighten the battery connections after the first 50 hours of operation and after every 800 hours after that. Do not remove the vent plugs from the battery or add water to the battery. Refer to the diagram below for locations of the fuses and relays on the relay panel. FOR SAFETY: When servicing machine, avoid contact with battery acid. 23 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION Refer to the tables below for the fuses and circuits protected. S30 M Refer to the tables below for the relays and circuits controlled. S30 Fuse Rating Circuit Protected Relay Rating Circuit Controlled FU1 15 A FU2 15 A Horn M1 12 VDC, 40 A Horn Key Switch, Engine, Instrumentation M2 12 VDC, 40 A Auxiliary 1 FU3 15 A Turn Signals, 4--Way Flashers M3 12 VDC, 40 A Shaker FU4 15 A Extra Fused, Switched B+ M4 12 VDC, 40 A Main Brush Valves, Side Brush Valves FU5 15 A Main Brush Valves, Side Brush Valves M5 12 VDC, 40 A Auxiliary 2 FU6 15 A Hopper Valves FU7 15 A Lights, Backup Alarm Relay Rating FU8 15 A Extra Fused B+ M1 12 VDC, 40 A Horn FU9 15 A Shaker, Vacuum Fan Valve M2 12 VDC, 40 A Auxiliary 1 FU10 15 A Not Used M3 12 VDC, 40 A Shaker FU11 60 A Main Power Fuse, In Line, In Main Harness M4 12 VDC, 40 A Not Used M5 12 VDC, 40 A Auxiliary 2 FU12 60 A Cab Power (Optional) FU13 40 A Not Used FU14 60 A Not Used ENGINE HARNESS FUSES AND RELAYS (Gasoline/LPG) Circuit Protected The engine harness fuses and relays are located in the fuse box inside the engine compartment. Refer to the fuse box cover for locations of engine harness fuses and relays. S30XP and S30X4 S30XP and S30X4 Fuse Rating FU1 15 A Horn FU2 15 A Key Switch, Engine, Instrumentation FU3 15 A Turn Signals, 4--Way Flashers, Shaker FU4 15 A Control Board FU5 15 A Main Brush Valves, Side Brush Valves FU6 15 A Hopper Valves, Vacuum Fan Valves FU7 15 A Lights, Backup Alarm FU8 15 A Extra Fused B+ FU9 15 A Extra Switched, Fused B+ FU10 15 A Not Used FU11 60 A Main Power Fuse, In Line, In Main Harness FU12 60 A Cab Power (Optional) FU13 40 A Not Used FU14 60 A Not Used Circuit Controlled NOTE: Always replace a fuse with a fuse of the same amperage. NOTE: Always replace a fuse with a fuse of the same amperage. 24 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair ENGINE HARNESS RELAYS (Diesel) The engine harness relays are located inside the engine compartment. M Relay Rating Circuit Controlled M9 12 VDC, 40 A Starter Solenoid M10 12 VDC, 40 A Anti--Restart M11 12 VDC, 40 A Fuel Pump M12 12 VDC, 40 A Glow Plug NOTE: Always replace a fuse with a fuse of the same amperage. CAB FUSES (CAB OPTION) The cab fuses are located in the fuse box inside the cab. Remove the fuse cover to access the fuses. Refer to the table below for the fuses and circuits controlled. Fuse Rating Circuit Protected FU1 5A Lights FU2 5A Wiper FU3 20 A Air Conditioner FU4 2A Heat NOTE: Always replace a fuse with a fuse of the same amperage. 25 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION 4. Remove the dust filter from the filter housing. REMOVING AND INSPECTING THE DUST FILTER Shake the dust filter at the end of every shift and before removing the filter from the machine. Inspect and clean the filter after every 100 hours of operation. Replace damaged dust filters. NOTE: Clean the filter more often if used in extremely dusty conditions. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. 1. Open the top cover and side shroud. M 2. Disconnect the filter shaker wire from the harness. 5. Clean or discard the dust filter element. Refer to CLEANING THE DUST FILTER. 6. Insert the dust filter into the filter housing and reinstall the removed parts. Be sure the seal is installed as shown below. 3. Remove the filter shaker assembly from the filter housing. 7. Close the side shroud and top cover. 26 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair CLEANING THE DUST FILTER MAIN BRUSH Use one of the following methods to clean the dust filter: Check the brush daily for wear or damage. Remove any string or wire tangled on the main brush, main brush drive hub, or main brush idler hub. SHAKING--Press the filter shaker switch. TAPPING--Tap the filter gently on a flat surface. Do not damage the edges of the filter. The filter will not seal properly if the edges of the filter are damaged. AIR--Always wear eye protection when using compressed air. Blow air through the center of the filter and out toward the exterior. Never use more than 550 kPa (80 psi) of air pressure with a nozzle no smaller than 3 mm (0.13 in) and never hold the nozzle closer than 50 mm (2 in) to the filter. M FOR SAFETY: When servicing machine, wear eye and ear protection when using pressurized air or water. Check the main brush pattern and rotate the brush end-for-end after every 50 hours of operation, for maximum brush life and best sweeping performance. Refer to REPLACING OR ROTATING THE MAIN BRUSH. Replace the main brush when the remaining bristles measure 25 mm (1.0 in) in length. 27 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION REPLACING OR ROTATING THE MAIN BRUSH 1. Raise the brush head. 4. Pull the main brush from the main brush compartment. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. 2. Open the right side main brush access door. M 5. Replace or rotate the main brush end--for--end. 6. Slide the brush into the brush compartment and all the way onto the drive plug. 7. Reinstall the brush idler plate. 3. Unlatch and remove the brush idler plate. 8. Close the right side main brush access door. 9. Check and adjust the brush pattern if needed. Refer to CHECKING THE MAIN BRUSH PATTERN. 28 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair CHECKING THE MAIN BRUSH PATTERN ADJUSTING THE MAIN BRUSH TAPER 1. Apply chalk, or a similar marking material, to a smooth and level section of the floor. NOTE: If chalk or other material is not available, allow the brush to spin on the floor for two minutes. A polish mark will remain on the floor. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. 1. Loosen the shaft bearing bracket mounting bolts. 2. Lower the main brush onto the chalked area and hold it there for 15 to 20 seconds without moving the machine. 3. Raise the brush and drive the machine from the chalked area. The brush pattern should be 50 to 65 mm (2.0 to 2.5 in) across the entire length of the brush. Refer to ADJUSTING THE MAIN BRUSH WIDTH. M 2. Move the bracket up or down in the slots and tighten the mounting bolts. 3. Check the main brush pattern and readjust as necessary. Set the main brush adjustment knob pointer to the same color band as the brush idler plate. 00582 4. If the brush pattern is tapered, see ADJUSTING THE MAIN BRUSH TAPER section of this manual. 00601 29 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION ADJUSTING THE MAIN BRUSH WIDTH FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. 1. Compare the length of the main brush bristles with the color band on the brush idler plate. SIDE BRUSH Check the side brush daily for wear or damage. Remove any tangled string or wire from the side brush or side brush drive hub. REPLACING THE SIDE BRUSH Replace the side brush when it no longer cleans effectively or when the remaining bristles are 64 mm (2.5 in) or less in length. The side brush may be changed sooner if sweeping light litter. The bristles may be worn shorter if sweeping heavy debris. 1. Raise the side brush. M FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. 2. Remove the side brush retaining pin and then remove the side brush. 2. Loosen the main brush adjustment knob and slide the pointer so it matches the color band on the brush idler plate. Retighten the knob. NOTE: Remove the drive hub and put it on the new brush if one is not installed. 3. Recheck the pattern. Readjust if necessary. 3. Slide the new side brush onto the side brush drive shaft and reinstall the retaining pin. 4. Adjust the side brush pattern. Refer to ADJUSTING THE SIDE BRUSH PATTERN. 30 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair ADJUSTING THE SIDE BRUSH PATTERN The side brush bristles should touch the floor between 10 o’clock and 4 o’clock when the brush is in motion. ROTATING AND REPLACING THE SIDE BRUSH GUARD Rotate the side brush guard 90_ every 200 hours of operation. Replace the brush guard after all four sides have been used. M 350327 S30: Turn the side brush adjustment knob counterclockwise to increase the brush pattern and clockwise to decrease the brush pattern. S30XP and S30X4: Tighten the side brush adjustment knob into the side brush bracket to increase the brush pattern and loosen the knob to decrease the brush pattern. 31 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION REAR SKIRT SKIRTS AND FLAPS NOTE: Be sure the rear tire is properly inflated before checking skirt clearances. HOPPER SKIRTS Check the hopper skirts for wear or damage daily. Replace the hopper skirts when they no longer touch the floor. The rear brush skirt should clear the floor by 3 to 6 mm (0.12 to 0.25 in). Check the skirt for wear or damage and adjustment daily. M RECIRCULATION FLAP BRUSH DOOR SKIRTS NOTE: Be sure the rear tire is properly inflated before checking skirt clearances. The recirculation flap is self-adjusting. Check the flap for wear or damage daily. The brush door skirts should clear the floor by 3 to 6 mm (0.12 to 0.25 in). Check the skirts for wear or damage and adjustment daily. NOTE: The brush door skirts have slotted holes to allow for a ground clearance adjustment. The door must be closed for proper adjustment. 32 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair HOPPER SEALS SEALS Check the hopper door seals for wear or damage every 100 hours of operation. BRUSH DOOR SEALS Check the brush door seals for wear or damage every 100 hours of operation. M DUST FILTER SEALS Check the dust filter seals for wear or damage every 100 hours of operation. HOPPER INSPECTION DOOR SEALS Check the hopper inspection door seal for wear or damage every 100 hours of operation. 33 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION FILTER CHAMBER INLET SEAL VACUUM WAND DOOR SEALS (OPTION) Check the filter chamber inlet seal for wear or damage every 100 hours of operation. Check the vacuum wand door seal for wear or damage every 100 hours of operation. CYCLONIC PRE--FILTER SEALS Check the cyclonic pre--filter seals for wear or damage every 100 hours of operation. M DUST RETURN SEALS Check the dust return seals for wear or damage every 100 hours of operation. 34 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Maintenance & Repair BRAKES AND TIRES PROPELLING MOTOR BRAKES Torque the shaft nut to 508 Nm (375 ft lb) lubricated, 644 Nm (475 ft lb) dry, after every 800 hours of operation. Check the brake adjustment after every 200 hours of operation. PARKING BRAKE Check the parking brake adjustment after every 200 hours of operation. TIRES The standard front tires are solid. The standard rear tire is pneumatic. M Check the rear tire pressure every 100 hours of operation. The proper air pressure is 790 + 35 kPa (115 + 5 psi). REAR WHEEL Torque the rear wheel nuts twice in the pattern shown to 122 to 149 Nm (90 to 110 ft lb) after the first 50 hours of operation, and then after every 800 hours. 2 4 5 1 3 35 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION TRANSPORTING THE MACHINE PUSHING, TOWING, AND TRANSPORTING THE MACHINE NOTE: Empty the hopper before transporting. PUSHING OR TOWING THE MACHINE If the machine becomes disabled, it can be pushed from the front or rear, but only towed from the rear. Use the bypass valve to prevent damaging the hydraulic system when pushing or towing the machine. This valve allows a disabled machine to be moved for a very short distance and at a speed to not exceed 1.6 kp/h (1 mph). The machine is NOT intended to be pushed or towed a long distance or at a high speed. M 1. Raise the brushes. If necessary, slightly raise the hopper for additional ramp clearance. ATTENTION! Do not push or tow machine for a long distance or damage may occur to the propelling system. 2. Position the front of the machine at the loading edge of the truck or trailer. FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm (15 in) or less from the ground. 3. If the loading surface is horizontal and 380 mm (15 in) or less from the ground, drive the machine onto the truck or trailer. Turn the bypass valve located on the bottom of the propelling pump 90_ (either direction) from the normal position before pushing or towing the machine. Return the bypass valve to the normal position when finished pushing or towing the machine. Do Not use the bypass valve during normal machine operation. 4. To winch the machine onto the truck or trailer, attach the winching chains to the holes in the right and left lower corners in front of the machine. 36 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION 5. Position the machine as close to the front of the trailer or truck as possible. 6. Set the parking brake and place a block behind each wheel to prevent the machine from rolling. 7. Lower the brushes and hopper (if hopper was raised). Maintenance & Repair 9. Route the tie--downs to the opposite ends of the machine and hook them to the brackets on the floor of the trailer or truck. Tighten the tie--down straps. NOTE: It may be necessary to install tie-down brackets to the floor of the trailer or truck. 8. Connect the tie--down straps to the holes in the right and left lower corners in front of the machine and the holes in the rear jacking brackets behind the rear tires. M FOR SAFETY: When unloading machine off truck or trailer, use winch. Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. 10. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, drive the machine off the truck or trailer. 37 S30 9004086 (4--08) Home Find... Go To.. Maintenance & Repair S30 SERVICE INFORMATION MACHINE JACKING STORAGE INFORMATION Empty the hopper before jacking up the machine. Jack up the machine at the designated locations. Use a hoist or jack capable of supporting the weight of the machine. Use jack stands to support the machine. The following steps should be taken prior to storing the machine for extended periods. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine. M 1. Park the machine in a cool, dry area. Do not expose the machine to rain or snow. Store indoors. 2. Remove the battery, or charge battery every three months. FOR SAFETY: When servicing machine, block machine tires before jacking machine up. Use a hoist or jack that will support the weight of the machine. Jack machine up at designated locations only. Support machine with jack stands. Rear jacking locations are located directly behind the rear tire on each side of the machine. Front jacking locations are located on the frame directly in front of the front tire. 38 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting ELECTRICAL Troubleshooting Information BEFORE CONDUCTING TESTS: * Read and Follow ALL Safety Warnings and Precautions as mentioned at the beginning of this manual * Always use an ESD (Electrostatic Discharge) strap when working near the Control Board * Be cautious when working near Control Board -- Battery voltage is always present, even with Key OFF * Always unhook Battery when removing or replacing components DURING TESTS: * Call Technical Services if Diagnostic Time Exceeds One Hour With Unknown Cause or Course of Action NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment may not be specified in these charts. Some machines may not be equipped with all components shown. 39 S30 9004086 (4--08) Home Find... Go To.. E Electrical Troubleshooting S30 SERVICE INFORMATION Electrical Symbols & Abbreviations WIRES CONNECTED BATTERY WIRES NOT CONNECTED CHASSIS GROUND CONNECTION TO OR FROM ANOTHER POINT OPEN ON-- OFF SWITCH DIODE TEMPERATURE SWITCH PRESSURE SWITCH LED (LIGHT EMITTING DIODE) ENERGIZED COMPONENT HORN OR ALARM i ! INFORMATION WARNING LIMIT SWITCH RELAY OR SOLENOID COIL ASSEMBLY PLUG-- IN CONNECTION FUSE SENDING UNIT CLOSED RELAY CONTACTS COMPONENT IN POSITION OTHER THAN NORMAL MOTOR SOLENOID VALVE ACTIVATED COMPONENT LAMP MOVEMENT FROM NORMAL POSITION 6/BLU BATTERY POSITIVE E BATTERY NEGATIVE NON-- ACTIVE WIRE WIRE NUMBER & COLOR ABBREVIATIONS A Amps Wire Colors ACT Actuator BLK Black B+ Battery Positive BLU Blue CKT Circuit BRN Brown D Diode GRN Green F Fuse GRY Gray GND Ground ORA Orange LP Lamp PNK Pink M Relay Coil PUR Purple MTR Motor RED Red NC Normally Closed TAN Tan NO Normally Open WHT White PM Permanent Magnet YEL Yellow S or SW Switch SV Solenoid Valve TMR Timer VDC Volts, Direct Current 40 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Fuses and Relays (S30,S30XP,S30X4) (page 1 of 2) RELAY PANEL FUSES AND RELAYS Remove the relay panel cover to access fuses and relays. Always replace a fuse with a fuse of the same amperage. Extra 15 Amp fuses are provided inside the relay panel drawer on the relay panel. Refer to the diagram below for locations of the fuses and relays on the relay panel. Refer to the tables below for the fuses and circuits protected. S30 Fuse Rating Circuit Protected FU1 15 A Horn FU2 15 A Key Switch, Engine, Instrumentation FU3 15 A Turn Signals, 4--Way Flashers FU4 15 A Extra Fused, Switched B+ FU5 15 A Main Brush Valves, Side Brush Valves FU6 15 A Hopper Valves FU7 15 A Lights, Backup Alarm FU8 15 A Extra Fused B+ FU9 15 A Shaker, Vacuum Fan Valve FU10 15 A Not Used FU11 60 A Main Power Fuse, In Line, In Main Harness FU12 60 A Cab Power (Optional) FU13 40 A Not Used FU14 60 A Not Used E S30 XP and X4 Fuse Rating FU1 15 A Circuit Protected Horn FU2 15 A Key Switch, Engine, Instrumentation FU3 15 A Turn Signals, 4--Way Flashers, Shaker FU4 15 A Control Board FU5 15 A Main Brush Valves, Side Brush Valves FU6 15 A Hopper Valves, Vacuum Fan Valves FU7 15 A Lights, Backup Alarm FU8 15 A Extra Fused B+ FU9 15 A Extra Switched, Fused B+ FU10 15 A Not Used FU11 60 A Main Power Fuse, In Line, In Main Harness FU12 60 A Cab Power (Optional) FU13 40 A Not Used FU14 60 A Not Used NOTE: Always replace a fuse with a fuse of the same amperage. 41 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Fuses and Relays (S30,S30XP,S30X4) (page 2 of 2) Refer to the tables below for the relays and circuits controlled. S30 Relay Rating M1 12 VDC, 40 A Horn M2 12 VDC, 40 A Auxiliary 1 M3 12 VDC, 40 A Shaker M4 12 VDC, 40 A Main Brush Valves, Side Brush Valves M5 12 VDC, 40 A Auxiliary 2 CAB FUSES (CAB OPTION) The cab fuses are located in the fuse box inside the cab. Remove the fuse cover to access the fuses. Circuit Controlled S30 XP and X4 E Relay Rating Circuit Controlled M1 12 VDC, 40 A Horn M2 12 VDC, 40 A Auxiliary 1 M3 12 VDC, 40 A Shaker M4 12 VDC, 40 A Not Used M5 12 VDC, 40 A Auxiliary 2 Refer to the table below for the fuses and circuits controlled. ENGINE HARNESS FUSES AND RELAYS The engine harness fuses and relays are located in the fuse box inside the engine compartment. Refer to the fuse box cover for locations of engine harness fuses and relays. Fuse Rating Circuit Protected FU1 5A Lights FU2 5A Wiper FU3 20 A Air Conditioner FU4 2A Heat NOTE: Always replace a fuse with a fuse of the same amperage. NOTE: Always replace a fuse with a fuse of the same amperage. 42 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30 Electrical Schematic (1 of 4) E 1029278-- 354728 43 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30 Electrical Schematic (2 of 4) E 1029278-- 354728 44 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30 Electrical Schematic (3 of 4) E 1029278-- 354728 45 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30 Electrical Schematic (4 of 4) E 1029278-- 354728 46 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30XP / S30X4 Electrical Schematic (1 of 4) E 1029279-- 354729 47 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30XP / S30X4 Electrical Schematic (2 of 4) E 1029279-- 354729 48 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30XP / S30X4 Electrical Schematic (3 of 4) E 1029279-- 354729 49 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30XP / S30X4 Electrical Schematic (4 of 4) E 1029279-- 354729 50 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Gasoline Engine Harness Electrical Schematic (1 of 2) E 384997 -- 354495 51 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Gasoline Engine Harness Electrical Schematic (2 of 2) E 384997 -- 354496 52 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting LPG Engine Harness Electrical Schematic (1 of 2) E 384990 -- 354497 53 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION LPG Engine Harness Electrical Schematic (2 of 2) E 384990 -- 354498 54 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Diesel Engine Harness Electrical Schematic E 1029278-- 354728 55 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Cab Harness Electrical Schematic E 1029278-- 354728 56 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30 Wire Harness Drawing (1 of 2) E 57 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30 Wire Harness Drawing (2 of 2) E 58 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30XP / S30X4 Wire Harness Drawing (1 of 3) E 59 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION S30XP / S30X4 Wire Harness Drawing (2 of 3) E 60 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting S30XP / S30X4 Wire Harness Drawing (3 of 3) E 61 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION All Machines Hopper Cover Wire Harness Drawing E 62 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting All Machines Hopper Wire Harness Drawing E 63 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Diesel Engine Wire Harness Drawing E 64 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Cab Wire Harness Drawing 1 E 354761 65 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Key Switch Information (S30,S30XP,S30X4) A A B C C D D OFF OFF OFF Position RUN RUN GLOW GLOW KEY SWITCH KEY SWITCH START E KEY SWITCH B START OFF OFF Glow Plug Position RUN Position PLUG PLUG A B RUN RUN GLOW GLOW PLUG PLUG KEY SWITCH START START Position START A B C C D D (Diesel Only) Spring loaded--Returns to RUN unless held Spring loaded--Returns to RUN unless held Key Switch pin terminal A Key Switch position OFF RUN Glow Plug START “ i B C D No Connections “ Indicates a common connection Common connections in various switch positions should be less than 1 : 66 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Key OFF Power Distribution (S30) 12 VDC RED Battery Cable BLK Battery Cable 13/BLK STARTER MOTOR MTR2 RED Battery Cable Engine Block ALTERNATOR + -- 1/RED Engine Block B A 1/RED GAS/LP--To engine harness RED (B+) DIESEL--No connection GAS/LP--To engine harness PUR (excite) DIESEL--15/GRN to engine harness F11 60A (Inline) F1 M1 15A LS1 2/BRN 51/PNK 4/YEL 13/BLK HORN HORN RELAY F3 15A 2/BRN TO SIGNAL FLASHER 31/PNK F8 D6 15A 2/BRN EXTRA UNSWITCHED B+ 85/GRN F10 25A 2/BRN TO M9 START RELAY (DIESEL ONLY) 75/GRN M5 F7 15A 5/GRN 2/BRN AUX 2 RELAY F9 15A 19/WHT E TO LIGHTING CIRCUITS 38/GRY TO M3 SHAKER RELAY 86/BLU M2 F6 2/BRN 19/WHT 15A 36/BLU 19/WHT AUX 1 RELAY F5 F2 15A F4 15A TO SV1 & SV3 39/WHT 19/WHT 15A 20/TAN 19/WHT TO M4 MAIN BRUSH RELAY, ENABLE VALVE TIMER (TMR1), SV4, SV5, SV6A, SV6B LCD DISPLAY PANEL EXTRA SWITCHED B+ 6/BLU P1-- 7 6/BLU 13/BLK P1-- 5 9/WHT S9 KEY SWITCH A B 6/BLU C D 9/WHT 9/WHT KEY SWITCH INPUT M1 HORN RELAY 7/PUR START 8/GRY GLOW PLUGS OFF 9/WHT P2-- 2 10/TAN SW19 HORN SWITCH M2 13/BLK 13/BLK AUX 1 RELAY TO INDICATOR LAMPS: CHECK ENGINE (LP9), STALLED BROOM (LP10), CLOGGED HYD. FILTER (LP11), HOT HYD. OIL (LP12) 9/WHT 9/WHT M5 13/BLK AUX 2 RELAY TO ENGINE SPEED SWITCH (SW6), ALTERNATOR RESISTOR (R1), CAB CONTACTOR (C1), & SEAT SWITCH 9/WHT 9/WHT TO VACUUM FAN & SHAKER SWITCH (SW18), SHAKER RELAY (M3), SHAKER TIMER (TMR3) 67 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Key OFF Power Distribution (S30XP,S30X4) 12 VDC RED Battery Cable BLK Battery Cable 13/BLK STARTER MOTOR MTR2 RED Battery Cable Engine Block ALTERNATOR + -- 1/RED Engine Block B A 1/RED GAS/LP--To engine harness RED (B+) DIESEL--No connection GAS/LP--To engine harness PUR (excite) DIESEL--15/GRN to engine harness F11 60A (Inline) F1 M1 15A LS1 2/BRN 51/PNK 4/YEL 13/BLK HORN HORN RELAY F3 15A 2/BRN TO M3 SHAKER RELAY & SIGNAL FLASHER 31/PNK F8 D6 15A 2/BRN EXTRA UNSWITCHED B+ 23/ORA F10 25A 2/BRN TO M9 START RELAY (DIESEL ONLY) 75/GRN M5 E F9 25/GRN 2/BRN 15A 25/GRN AUX 2 RELAY F7 EXTRA SWITCHED B+ 24/YEL 15A 25/GRN TO LIGHTING CIRCUITS 38/GRY M2 F6 2/BRN 19/WHT 15A 33/ORA 19/WHT AUX 1 RELAY F5 F2 15A F4 15A 39/WHT 19/WHT TO M3 SHAKER RELAY, M6 ENGINE SHUTDOWN RELAY, SV2, SV5, SV6A, SV6B CONTROL BOARD TO SV1, SV3, SV4, SV7, SV8 P1-- 22 13/BLK 15A 20/TAN 19/WHT 20/TAN P1-- 2 P1-- 33 13/BLK 20/TAN P1-- 3 P1-- 34 13/BLK P1-- 32 P1-- 35 13/BLK 6/BLU 6/BLU P1-- 1 S9 KEY SWITCH A B 6/BLU M1 9/WHT 9/WHT HORN RELAY C D 7/PUR START 8/GRY GLOW PLUGS OFF 9/WHT 10/TAN S19 HORN SWITCH M2 13/BLK 13/BLK AUX 1 RELAY TO INDICATOR LAMPS: CHECK ENGINE (LP9), STALLED BROOM (LP10), CLOGGED HYD. FILTER (LP11), HOT HYD. OIL (LP12), PARKING BRAKE (LP18) TO ALTERNATOR RESISTOR (R1), CAB CONTACTOR (C1), & M6 ENGINE SHUTDOWN RELAY 9/WHT 9/WHT M5 13/BLK AUX 2 RELAY 9/WHT 68 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Key ON Power Distribution (S30) 12 VDC RED Battery Cable BLK Battery Cable 13/BLK STARTER MOTOR MTR2 RED Battery Cable Engine Block ALTERNATOR + -- 1/RED Engine Block B A 1/RED GAS/LP--To engine harness RED (B+) DIESEL--No connection GAS/LP--To engine harness PUR (excite) DIESEL--15/GRN to engine harness F11 60A (Inline) F1 M1 15A LS1 2/BRN 51/PNK 4/YEL 13/BLK HORN HORN RELAY F3 15A 2/BRN TO SIGNAL FLASHER 31/PNK F8 D6 15A 2/BRN EXTRA UNSWITCHED B+ 85/GRN F10 25A 2/BRN TO M9 START RELAY (DIESEL ONLY) 75/GRN M5 F7 15A 5/GRN 2/BRN AUX 2 RELAY F9 15A 19/WHT E TO LIGHTING CIRCUITS 38/GRY TO M3 SHAKER RELAY 86/BLU M2 F6 2/BRN 19/WHT 15A 36/BLU 19/WHT AUX 1 RELAY F5 F2 15A F4 15A TO SV1 & SV3 39/WHT 19/WHT 15A 20/TAN 19/WHT TO M4 MAIN BRUSH RELAY, ENABLE VALVE TIMER (TMR1), SV4, SV5, SV6A, SV6B LCD DISPLAY PANEL EXTRA SWITCHED B+ 6/BLU P1-- 7 6/BLU KEY SWITCH 9/WHT S9 KEY SWITCH A B 6/BLU C D 9/WHT 9/WHT INPUT M1 HORN RELAY 7/PUR START 8/GRY GLOW PLUGS RUN 9/WHT 13/BLK P1-- 5 P2-- 2 10/TAN SW19 HORN SWITCH M2 13/BLK 13/BLK AUX 1 RELAY TO INDICATOR LAMPS: CHECK ENGINE (LP9), STALLED BROOM (LP10), CLOGGED HYD. FILTER (LP11), HOT HYD. OIL (LP12) 9/WHT 9/WHT M5 13/BLK AUX 2 RELAY TO ENGINE SPEED SWITCH (SW6), ALTERNATOR RESISTOR (R1), CAB CONTACTOR (C1), & SEAT SWITCH 9/WHT 9/WHT TO VACUUM FAN & SHAKER SWITCH (SW18), SHAKER RELAY (M3), SHAKER TIMER (TMR3) 69 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Key ON Power Distribution (S30XP,S30X4) 12 VDC RED Battery Cable BLK Battery Cable 13/BLK STARTER MOTOR MTR2 RED Battery Cable Engine Block ALTERNATOR + -- 1/RED Engine Block B A 1/RED GAS/LP--To engine harness RED (B+) DIESEL--No connection TO M3 SHAKER RELAY, SV2, SV5, SV6A, SV6B GAS/LP--To engine harness PUR (excite) DIESEL--15/GRN to engine harness F11 60A (Inline) F1 M1 15A LS1 2/BRN 51/PNK 4/YEL 13/BLK HORN HORN RELAY F3 15A 2/BRN TO M3 SHAKER RELAY & SIGNAL FLASHER 31/PNK F8 D6 15A 2/BRN EXTRA UNSWITCHED B+ 23/ORA F10 25A 2/BRN TO M9 START RELAY (DIESEL ONLY) 75/GRN M5 E F9 25/GRN 2/BRN 15A 25/GRN AUX 2 RELAY F7 EXTRA SWITCHED B+ 24/YEL 15A 25/GRN TO LIGHTING CIRCUITS 38/GRY M2 F6 2/BRN 19/WHT 15A AUX 1 RELAY F5 F2 15A F4 15A 39/WHT 19/WHT TO M3 SHAKER RELAY, M6 ENGINE SHUTDOWN RELAY, SV2, SV5, SV6A, SV6B 33/ORA 19/WHT CONTROL TO SV1, SV3, SV4, SV7, SV8 20/TAN 13/BLK P1-- 33 13/BLK 20/TAN P1-- 2 20/TAN P1-- 3 P1-- 34 13/BLK P1-- 32 P1-- 35 13/BLK 6/BLU 6/BLU S9 KEY SWITCH A P1-- 22 15A 19/WHT P1-- 1 B 6/BLU BOARD M1 9/WHT 9/WHT HORN RELAY C D 7/PUR START 8/GRY GLOW PLUGS RUN 9/WHT 10/TAN S19 HORN SWITCH M2 13/BLK 13/BLK AUX 1 RELAY TO INDICATOR LAMPS: CHECK ENGINE (LP9), STALLED BROOM (LP10), CLOGGED HYD. FILTER (LP11), HOT HYD. OIL (LP12), PARKING BRAKE (LP18) TO ALTERNATOR RESISTOR (R1), CAB CONTACTOR (C1), & M6 ENGINE SHUTDOWN RELAY 9/WHT 9/WHT M5 13/BLK AUX 2 RELAY 9/WHT 70 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Main & Side Brushes ON (S30) Conditions: Key ON (RUN), Main & Side Brushes Lowered. Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE LCD DISPLAY PANEL P2-- 5 28/GRY D7 SW14 M4 F5 19/WHT 13/BLK SV1 39/WHT 39/WHT 52/BRN 42/BRN 15A THERMO-SENTRY MAIN BRUSH RELAY MAIN BRUSH VALVE D8 42/BRN D11 SV3 SW7 39/WHT 41/PNK SIDE BRUSH VALVE F6 19/WHT 13/BLK SIDE BRUSH LEVER SWITCH (Brush Lowered) SW5 36/BLU 15A M4 36/BLU MAIN BRUSH LEVER SWITCH (Brush Lowered) 49/WHT i E SW16 68/GRY 49/WHT MAIN BRUSH RELAY 36/BLU TO VACUUM FAN & SHAKER SWITCH (SW18) 73/ORG TO HOPPER DOOR SWITCH (SW3) 13/BLK HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position TO HOPPER ENABLE VALVE (SV4), HOPPER DOOR VALVE (SV5), HOPPER RAISE/LOWER VALVES (SV6A,SV6B), & ENABLE VALVE TIMER (TMR1) Thermo-- Sentry switch (SW14) is shown in the normal NON-- activated position (13/BLK connected to 52/BRN). The switch is activated (13/BLK connected to 28/GRY) when the Hopper air temperature exceeds 71_C (160_F). The Hopper Fire indicator on the LCD panel will also illuminate when this switch is activated. When the temperature falls below 60_C (140_F), the switch will return to the NON-- activated position, and the indicator light will turn OFF. 71 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Main & Side Brushes ON (S30XP,S30X4) Conditions: Key ON (RUN), Sweep System Activated, Side Brush(es) Activated. Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F5 15A SV1 42/BRN 39/WHT 42/BRN P1-- 5 MAIN BRUSH ON VALVE SW16 P1-- 27 SV8 13/BLK 42/BRN 39/WHT HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position MAIN BRUSH LOWER VALVE SV4 E 44/YEL P1-- 4 40/TAN 39/WHT ENABLE VALVE SV3 41/PNK 39/WHT 41/PNK P1-- 31 SIDE BRUSH ON VALVE X P1-- 13 13/BLK 52/BRN SV7 THERMO-SENTRY 41/PNK 39/WHT S14 SIDE BRUSH LOWER VALVE i Thermo-- Sentry switch (S14) is shown in the normal NON-- activated position (13/BLK connected to 52/BRN). The switch is activated (13/BLK connected to 28/GRY) when the Hopper air temperature exceeds 71_C (160_F). The Hopper Fire indicator on the control panel will also illuminate when this switch is activated. When the temperature falls below 60_C (140_F), the switch will return to the NON-- activated position, and the indicator light will turn OFF. 72 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Vacuum Fan ON (S30) Conditions: Key ON (RUN), Main Brush Lowered. Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) SHAKER RELAY SWITCHED B+ FROM IGNITION SWITCH BATTERY NEGATIVE TMR3 M3 9/WHT PIN 1 SHAKER TIMER 9/WHT PIN 3 13/BLK PIN 2 SW18 2 9/WHT 1 9/WHT 33/ORG 4 6 5 73/ORG UNUSED UNUSED 72/BRN TO LCD DISPLAY PIN P2--5 8 VACUUM FAN & SHAKER SWITCH (Vac. Fan ON) D8 M4 TO MAIN BRUSH VALVE (SV1) 28/GRY 42/BRN 42/BRN 52/BRN MAIN BRUSH RELAY D10 SW14 NO COM 13/BLK NC THERMO-SENTRY SWITCH M3 F9 SV2 86/BLU 19/WHT PIN 6 86/BLU 15A VACUUM FAN VALVE SHAKER RELAY D1 MTR1 32/BRN 86/BLU E 72/BRN 43/ORG 13/BLK SHAKER MOTOR F6 SW5 19/WHT 36/BLU 36/BLU 15A M4 MAIN BRUSH RELAY MAIN BRUSH LEVER SWITCH (Brush Lowered) 49/WHT 36/BLU i SW16 13/BLK 68/GRY 49/WHT TO HOPPER DOOR SWITCH (SW3) HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position TO HOPPER ENABLE VALVE (SV4), HOPPER DOOR VALVE (SV5), HOPPER RAISE/LOWER VALVES (SV6A,SV6B), & ENABLE VALVE TIMER (TMR1) - The Thermo-- Sentry switch (SW14) is shown in the normal NON-- activated position (13/BLK connected to 52/BRN). The switch is activated (13/BLK connected to 28/GRY) when the Hopper air temperature exceeds 71_C (160_F). The Hopper Fire indicator on the LCD panel will also illuminate when this switch is activated. When the temperature falls below 60_C (140_F), the switch will return to the NON-- activated position, and the indicator light will turn OFF. - The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing shows the switch in the Vacuum Fan position, which will remain in this position until the operator selects the OFF (center) position, or performs a Shaker cycle (momentary position). 73 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Vacuum Fan ON (S30XP,S30X4) Conditions: Key ON (RUN), Sweep System Activated, Vacuum System Activated. Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F6 15A S8 P1-- 14 30/TAN 13/BLK CLOGGED DUST FILTER SWITCH SV2 36/BLU 33/ORA P1-- 10 VACUUM FAN VALVE SW16 E P1-- 27 33/ORA M3 34/YEL 44/YEL 13/BLK HOPPER POSITION SWITCH (Hopper Lowered) P1-- 11 NOTE: Switch closes only when in the fully lowered position SHAKER RELAY S14 X P1-- 13 i NO COM 13/BLK 52/BRN NC THERMO-SENTRY SWITCH - Thermo-- Sentry switch (S14) is shown in the normal NON-- activated position (13/BLK connected to 52/BRN). The switch is activated (13/BLK NOT connected to 52/BRN) when the Hopper air temperature exceeds 71_C (160_F). The LCD screen on the control panel will also show “F5: HOPPER FIRE” when this switch is activated, all sweeping functions will turn OFF and the hopper door will close. When the temperature falls below 60_C (140_F), the switch will return to the NON-- activated position. - Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes when the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the control panel will also show “F4: SHAKER FILTER” when this switch is closed. 74 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Filter Shaker ON (S30) Conditions: Key ON (RUN), Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) SHAKER RELAY SWITCHED B+ FROM IGNITION SWITCH BATTERY NEGATIVE TMR3 M3 9/WHT PIN 1 SHAKER TIMER 9/WHT PIN 3 13/BLK PIN 2 SW18 1 33/ORG 2 9/WHT 9/WHT 73/ORG 4 5 6 UNUSED UNUSED 72/BRN 8 VACUUM FAN & SHAKER SWITCH (Shaker ON) D8 PIN 6 TO LCD DISPLAY PIN P2--5 28/GRY SW14 M4 TO MAIN BRUSH VALVE (SV1) 13/BLK 42/BRN 42/BRN 52/BRN MAIN BRUSH RELAY M3 F9 SV2 86/BLU 19/WHT THERMO-SENTRY SWITCH D10 86/BLU 15A D1 VACUUM FAN VALVE SHAKER RELAY MTR1 32/BRN 86/BLU E 72/BRN 43/ORG 13/BLK SHAKER MOTOR F6 19/WHT SW5 36/BLU 36/BLU 15A M4 MAIN BRUSH RELAY MAIN BRUSH LEVER SWITCH (Brush Raised) 49/WHT 36/BLU i SW16 13/BLK 68/GRY 49/WHT TO HOPPER DOOR SWITCH (SW3) HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position TO HOPPER ENABLE VALVE (SV4), HOPPER DOOR VALVE (SV5), HOPPER RAISE/LOWER VALVES (SV6A,SV6B), & ENABLE VALVE TIMER (TMR1) - The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing shows the switch in the Shaker position, which must be held, and then released (momentary switch) to initiate a Shaker cycle. When released, the switch will return to the center OFF position. - When B+ is momentarily applied to Pin 6 of the Shaker Timer (TMR3) , a 30 second Shaker cycle begins, applying Battery Negative to Pin 1 of TMR3. 75 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Filter Shaker ON (S30XP,S30X4) Conditions: Key ON (RUN), Shaker System Activated SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F6 15A S8 P1-- 14 13/BLK 30/TAN CLOGGED DUST FILTER SWITCH SV2 P1-- 10 36/BLU 33/ORA VACUUM FAN VALVE E 33/ORA M3 P1-- 11 34/YEL SHAKER RELAY UNSWITCHED B+ FROM FUSE F11 2/BRN D1 F3 15A M3 32/BRN 31/PNK SHAKER RELAY i MTR1 13/BLK SHAKER MOTOR - When activated, the Shaker System will run for 30 seconds. The Shaker System is automatically activated when turning the sweeping system OFF, or can be activated anytime by pressing the Shaker button. Pressing the Shaker button during sweeping will turn OFF the Vacuum Fan during the Shaker cycle. The Shaker System is the only sweeping related function that can be activated with the Hopper in the raised position. - Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes when the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the control panel will also show “F4: SHAKER FILTER” when this switch is closed. 76 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Hopper Lift (S30) Conditions: Key ON (RUN), Hopper Door Closed SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE D15 40/TAN F6 19/WHT 40/TAN TMR1 SV4 36/BLU 36/BLU PIN 5 ENABLE VALVE TIMER PIN 1 40/TAN 40/TAN 15A ENABLE VALVE 36/BLU 36/BLU PIN 2 35/GRN PIN 4 13/BLK PIN 3 D12 5 SW3 SV5 13/BLK 13/BLK 6 35/GRN 36/BLU 35/GRN 8 49/WHT HOPPER DOOR OPEN VALVE UNUSED UNUSED 1 2 4 HOPPER DOOR SWITCH (Automatic) UNUSED UNUSED 49/WHT 36/BLU SW5 M4 49/WHT MAIN BRUSH RELAY MAIN BRUSH LEVER SWITCH (Brush Raised) D13 SV6A 1 36/BLU 37/PUR HOPPER LIFT VALVE 48/GRY 40/TAN 40/TAN SV6B 48/GRY HOPPER LOWER VALVE i 13/BLK HOPPER POSITION SWITCH (Hopper Lifted) NOTE: Switch closes only when in the fully lowered position SW22 2 D14 36/BLU E SW16 68/GRY 49/WHT 13/BLK 4 5 6 13/BLK 13/BLK 8 HOPPER LIFT/LOWER SWITCH (Hopper Lift) 40/TAN 40/TAN - The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing shows the switch in the Hopper Lift position, which must be held (momentary switch) while the Hopper is being lifted. When released, the switch will return to the center OFF position, and the Hopper will remain in the current position. - Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF). - The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. 77 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Hopper Lift (S30XP,S30X4) Conditions: Key ON (RUN) SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F5 SV4 39/WHT 19/WHT 15A 40/TAN P1-- 4 ENABLE VALVE F6 15A P1-- 27 SV6A 33/ORA 37/PUR P18 P1--31 48/GRY P1-- 9 HOPPER LIFT VALVE E SW16 44/YEL 13/BLK HOPPER POSITION SWITCH (Hopper Raised) NOTE: Switch closes only when in the fully lowered position SV6B 33/ORA HOPPER LOWER VALVE i - The Enable Valve (SV4) is ON ONLY during the following Hopper related functions: 1) Hopper Lift 2) Hopper Lower 3) Hopper Door Open 4) Hopper Door Close - Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related functions when the One-- Step system is ON. 78 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Hopper Lower (S30) Conditions: Key ON (RUN), Hopper Door Closed SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE D15 40/TAN F6 19/WHT 40/TAN TMR1 SV4 36/BLU 36/BLU PIN 5 ENABLE VALVE TIMER PIN 1 40/TAN 40/TAN 15A ENABLE VALVE 36/BLU 36/BLU PIN 2 35/GRN PIN 4 13/BLK PIN 3 D12 5 SW3 SV5 13/BLK 13/BLK 6 35/GRN 36/BLU 35/GRN 8 49/WHT HOPPER DOOR OPEN VALVE UNUSED UNUSED 1 2 4 HOPPER DOOR SWITCH (Automatic) UNUSED UNUSED 49/WHT 36/BLU SW5 M4 49/WHT MAIN BRUSH RELAY MAIN BRUSH LEVER SWITCH (Brush Raised) D13 SV6A 1 36/BLU 37/PUR SW22 13/BLK 48/GRY 40/TAN 40/TAN SV6B 48/GRY HOPPER LOWER VALVE i HOPPER POSITION SWITCH (Hopper Lifted) NOTE: Switch closes only when in the fully lowered position 2 5 D14 36/BLU 13/BLK 4 HOPPER LIFT VALVE E SW16 68/GRY 49/WHT 6 13/BLK 13/BLK 8 HOPPER LIFT/LOWER SWITCH (Hopper Lower) 40/TAN 40/TAN - The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing shows the switch in the Hopper Lower position, which must be held (momentary switch) while the Hopper is being lowered. When released, the switch will return to the center OFF position, and the Hopper will remain in the current position. - Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF). - The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. 79 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Hopper Lower (S30XP,S30X4) Conditions: Key ON (RUN) SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F5 SV4 39/WHT 19/WHT 15A 40/TAN P1-- 4 ENABLE VALVE F6 15A P1-- 27 SV6A 33/ORA 37/PUR P18 P1--31 48/GRY P1-- 9 HOPPER LIFT VALVE E SW16 44/YEL 13/BLK HOPPER POSITION SWITCH (Hopper Raised) NOTE: Switch closes only when in the fully lowered position SV6B 33/ORA HOPPER LOWER VALVE i - The Enable Valve (SV4) is ON ONLY during the following Hopper related functions: 1) Hopper Lift 2) Hopper Lower 3) Hopper Door Open 4) Hopper Door Close - Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related functions when the One-- Step system is ON. 80 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Hopper Door Open - Automatic (S30) Conditions: Key ON (RUN), Main Brush Lowered, Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE D15 40/TAN F6 40/TAN TMR1 SV4 19/WHT 36/BLU 36/BLU ENABLE VALVE i PIN 5 ENABLE VALVE TIMER PIN 1 40/TAN 40/TAN 15A Six second battery negative output on Pin 5. 36/BLU 36/BLU PIN 2 35/GRN PIN 4 13/BLK PIN 3 D12 5 SW3 SV5 13/BLK 13/BLK 6 35/GRN 36/BLU 35/GRN 8 49/WHT HOPPER DOOR OPEN VALVE UNUSED 1 2 4 HOPPER DOOR SWITCH (Automatic) UNUSED UNUSED 49/WHT 36/BLU SW5 M4 49/WHT MAIN BRUSH RELAY 13/BLK MAIN BRUSH LEVER SWITCH (Brush Lowered) D13 HOPPER POSITION SWITCH (Hopper Lowered) SW22 SV6A 37/PUR 2 13/BLK 4 HOPPER LIFT VALVE 48/GRY 40/TAN D14 40/TAN SV6B 48/GRY HOPPER LOWER VALVE i NOTE: Switch closes only when in the fully lowered position 1 36/BLU 36/BLU E SW16 68/GRY 49/WHT 5 6 13/BLK 13/BLK 8 HOPPER LIFT/LOWER SWITCH (OFF) 40/TAN 40/TAN - The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the switch in the Automatic Door position, which automatically opens the Hopper Door when sweeping, and closes it when the sweeping function is turned OFF. - Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF). - The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. 81 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Hopper Door Open - Manual (S30) Conditions: Key ON (RUN), Main Brush Lifted, Hopper Raised SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE D15 40/TAN F6 40/TAN TMR1 SV4 19/WHT 36/BLU 36/BLU ENABLE VALVE i PIN 5 ENABLE VALVE TIMER PIN 1 40/TAN 40/TAN 15A Six second battery negative output on Pin 5. 36/BLU 36/BLU PIN 2 35/GRN PIN 4 13/BLK PIN 3 D12 5 SW3 SV5 13/BLK 13/BLK 6 35/GRN 36/BLU 35/GRN 8 49/WHT HOPPER DOOR OPEN VALVE UNUSED 1 2 4 HOPPER DOOR SWITCH (Manual Open) UNUSED UNUSED 49/WHT E 36/BLU SW5 M4 49/WHT SW16 MAIN BRUSH RELAY 13/BLK 68/GRY 49/WHT MAIN BRUSH LEVER SWITCH (Brush Raised) D13 HOPPER POSITION SWITCH (Hopper Lifted) SW22 SV6A 1 36/BLU 37/PUR 2 48/GRY 40/TAN D14 40/TAN SV6B 36/BLU 48/GRY HOPPER LOWER VALVE i 13/BLK 4 HOPPER LIFT VALVE 5 6 13/BLK 13/BLK 8 HOPPER LIFT/LOWER SWITCH (OFF) 40/TAN 40/TAN - The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the switch in the Manual Open position, which opens the Hopper Door regardless of the Hopper position or sweeping function status (ON or OFF). - Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF). - The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. 82 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Hopper Door Open (S30XP,S30X4) Conditions: Key ON (RUN) SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F5 SV4 39/WHT 19/WHT 15A 40/TAN P1-- 4 ENABLE VALVE P1-- 27 F6 19/WHT SV5 33/ORA 15A i 35/GRN HOPPER DOOR OPEN VALVE P1-- 7 SW16 44/YEL 13/BLK HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position E - The Enable Valve (SV4) is ON ONLY during the following Hopper related functions: 1) Hopper Lift 2) Hopper Lower 3) Hopper Door Open 4) Hopper Door Close - Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related functions when the One-- Step system is ON. - Hopper Door automatically opens when activating the One-- Step sweeping system. 83 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Hopper Door Close - Automatic (S30) Conditions: Key ON (RUN), Main Brush Raised, Hopper Down SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE D15 40/TAN F6 40/TAN TMR1 SV4 19/WHT 36/BLU 36/BLU ENABLE VALVE i PIN 5 ENABLE VALVE TIMER PIN 1 40/TAN 40/TAN 15A Six second battery negative output on Pin 5. 36/BLU 36/BLU PIN 2 35/GRN PIN 4 13/BLK PIN 3 D12 5 SW3 SV5 13/BLK 13/BLK 6 35/GRN 36/BLU 35/GRN 8 49/WHT HOPPER DOOR OPEN VALVE UNUSED 1 2 4 HOPPER DOOR SWITCH (Automatic) UNUSED UNUSED 49/WHT E 36/BLU SW16 SW5 M4 49/WHT MAIN BRUSH RELAY 13/BLK 68/GRY 49/WHT MAIN BRUSH LEVER SWITCH (Brush Raised) HOPPER POSITION SWITCH (Hopper Lowered) D13 SW22 SV6A 1 36/BLU 37/PUR 2 48/GRY 40/TAN D14 40/TAN SV6B 36/BLU 48/GRY HOPPER LOWER VALVE i 13/BLK 4 HOPPER LIFT VALVE 5 6 13/BLK 13/BLK 8 HOPPER LIFT/LOWER SWITCH (OFF) 40/TAN 40/TAN - The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the switch in the Automatic Door position, which automatically opens the Hopper Door when sweeping, and closes it when the sweeping function is turned OFF. - Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF). - The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. 84 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Hopper Door Close (S30XP,S30X4) Conditions: Key ON (RUN) SWITCHED B+ FROM AUX. 1 RELAY (M2) BATTERY NEGATIVE 19/WHT CONTROL BOARD F5 SV4 39/WHT 19/WHT 15A 40/TAN P1-- 4 ENABLE VALVE P1-- 27 F6 19/WHT SV5 33/ORA 15A i 35/GRN HOPPER DOOR OPEN VALVE P1-- 7 SW16 44/YEL 13/BLK HOPPER POSITION SWITCH (Hopper Lowered) NOTE: Switch closes only when in the fully lowered position E - The Enable Valve (SV4) is ON ONLY during the following Hopper related functions: 1) Hopper Lift 2) Hopper Lower 3) Hopper Door Open 4) Hopper Door Close - Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related functions when the One-- Step system is ON. - Hopper Door automatically closes when deactivating the One-- Step sweeping system. 85 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Display Module Fault Indicators (S30) The fault indicator lights illuminate when a fault has occurred. Stop the machine immediately and correct the problem if these indicators come on. Refer to the table below to determine the cause and remedy for the fault. 2 3 1 4 8 5 7 6 Fault Indicators 1: Water Temperature (Red) E Cause(s) Remedy Engine coolant is too hot to safely Shut off machine. operate the machine Contact TENNANT service representative. 2: Charging System (Amber) Alternator is not charging the Shut off machine. battery. Contact TENNANT service representative. 3: Maintenance (Amber) Not Used Not Used 4: Fuel Level (Red) Fuel level is low. Refuel / Change fuel tank 5: Engine Oil Pressure (Red) Oil pressure is below the normal Shut off machine. operating pressure Contact TENNANT service representative. 6: Parking Brake (Amber) Not Used Not Used 7: Clogged Dust Filter (Amber) Dust filter is clogged Activate the filter shaker. 8: Hopper Fire (Red) Fire in the hopper Shut off machine. Extinguish fire. If necessary, call emergency personnel. 86 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Fault Indicators (S30XP,S30X4) This machine is equipped with two visual indicators, a red indicator light and an LCD (liquid crystal display). The LCD will display a fault code. If there is more than one fault, each fault will alternately display. The red indicator light will blink continuously indicating that a fault has occurred. All faults are also accompanied by an audible alarm to alert the operator a fault has occurred. Refer to the table below to determine the cause and remedy for the fault. Cause(s) Fault Code (Displayed in LCD) F3: CLOGGED Hydraulic filter is clogged HYD FILTER Result -- F4: SHAKER FILTER F5: HOPPER FIRE Hopper dust filter is clogged Fire in the hopper -- F6: ALTERNATOR Alternator not charging F7: LOW OIL PRESS F8: HIGH ENG TEMP Engine oil pressure is low Shuts down engine Engine temperature is high Shuts down engine F9: HIGH HYD TEMP Hydraulic fluid temperature is high Cancels 1--Step sweep functions F10: LOW FUEL Low fuel F18: HOPPER UP Hopper is up F20: UP KEY ERR Hopper up button failure F21: DN KEY ERR Hopper down button failure Prevents all panel operations F22: OPN KEY ERR Hopper door open button failure Prevents all panel operations F23: CL KEY ERR Hopper door close button failure Prevents all panel operations F24: SEAT SWITCH (Option) Operator not in the seat while engine is running and parking brake not engaged Engine will shut off Terminates sweeping functions and closes hopper door -Terminates sweeping functions-Prevents all panel operations Remedy Shut off machine. Contact TENNANT service representative. Activate filter shaker to unclog hopper dust filter. Shut off machine. Extinguish fire. If necessary, call emergency personnel. Contact TENNANT service representative. Contact TENNANT service representative. Shut off machine. Contact TENNANT service representative. Shut off machine. Contact TENNANT service representative. Fill fuel tank (gasoline). Replace fuel tank (LPG). Lower hopper completely. E Shut off machine. Contact TENNANT service representative. Shut off machine. Contact TENNANT service representative. Shut off machine. Contact TENNANT service representative. Shut off machine. Contact TENNANT service representative. Engage parking brake before leaving the machine. 87 S30 9004086 (4--08) Home Find... Go To.. Electrical Troubleshooting S30 SERVICE INFORMATION Dash Fault Indicators (S30,S30XP,S30X4) The dash fault indicators illuminate when a fault has occurred. Stop the machine immediately and correct the problem if these indicators come on. Refer to the table below to determine the cause and remedy for the fault. 1 4 2 5 6 3 E Warning Light 1: Stalled Brush Cause(s) One of the brushes is stalled 2: Hydraulic Filter Hydraulic filter is clogged 3: Hydraulic Temperature Hydraulic system is too hot to safely operate the machine 4: Hazard Flasher 5: Glow Plug -- Preheat (Diesel machines only) 6: Check Engine Not Used Not Used Engine control system detects a fault during machine operation 88 Remedy Shut off machine and remove obstructions preventing brushes from operating Shut off machine. Contact TENNANT service representative Shut off machine. Contact TENNANT service representative Not Used Not Used Shut off machine. Contact TENNANT service representative S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Operating, Maintenance, & Diagnostic Modes (S30XP,S30X4) (page 1 of 2) In addition to normal operation, the S30XP/S30X4 has five modes that can be accessed. The five modes are: 1) Input Display Mode 2) Manual Mode 3) Reset Hourmeter 4) LED Brightness Adjustment Mode 5) Self Test / Display Error Mode During normal operation, the control panel will show the following items after turning the key switch ON: 1) The first 8 segments on the LCD display turn ON and the control panel LED’s illuminate briefly 2) The software revision date for 1 to 2 seconds 3) Fuel level and hourmeter 4) Condition and Fault messages when sensed INPUT DISPLAY MODE This mode allows the technician to observe if the inputs to the control board are operating as intended. Use this mode to test or troubleshoot the input switches, wiring, and circuit board logic. Refer to the chart after the following instructions for LED / Input associations. To enter Input Display Mode: 1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch must be in the RUN position, but the engine does not have to be started. 2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”. 3) Use the “2/3” button to scroll through the various modes until “INPUT MODE” is displayed. 4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “INPUT MODE OPR”. 5) Perform necessary tests. 6) Exit Input Display Mode by turning the key switch OFF. Panel LED LED ON Condition LED OFF Condition Pin # Hopper UP LED Vacuum Fan LED Hopper DOWN LED Side Brush LED Filter Shaker LED Hopper Door Closed LED Hopper Door Open LED One--Step Sweep LED NO hopper fire Low oil pressure Hopper fully lowered High engine temperature Sweep filter OK Not used Alternator NOT charging Not used Hopper fire sensed Oil pressure OK Hopper raised Engine temperature OK Sweep filter clogged Not used Alternator charging OK Not used P1--13 P1--25 P1--27 P1--23 P1--14 x P1--16 x MANUAL MODE This mode allows the technician to turn ON various machine functions regardless of the status of the sensed inputs or interlocks. For example, the main brush can be turned ON with the hopper raised. To enter Manual Mode: 1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch must be in the RUN position, but the engine does not have to be started. 2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”. 3) Use the “2/3” button to scroll through the various modes until “MANUAL MODE” is displayed. 4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “MANUAL MODE OPR”. 5) Perform any necessary tests or repairs. 6) Exit Manual Mode by turning the key switch OFF. 89 S30 9004086 (4--08) Home Find... Go To.. E Electrical Troubleshooting S30 SERVICE INFORMATION Operating, Maintenance, & Diagnostic Modes (S30XP,S30X4) (page 2 of 2) RESET HOURMETER MODE Contact the Tennant Warranty Department if the hourmeter needs to be reset. The Warranty Department will determine if it is appropriate to reset the hourmeter, and will provide the steps needed to perform this function. The Tennant Warranty Department can be contacted by calling 1--800--553--8033. LED BRIGHTNESS ADJUSTMENT MODE This mode allows the technician to adjust the brightness of the LED’s on the control panel. To enter LED Brightness Adjustment Mode: 1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch must be in the RUN position, but the engine does not have to be started. 2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”. 3) Use the “2/3” button to scroll through the various modes until “LED BRIGHTNESS” is displayed. 4) Press the “0/1” button to select the mode. 5) Press & hold the “8/9” button to slowly increase the control panel LED brightness. Release the button to set the brightness level. To reduce the brightness, press & hold the “8/9” button again until the desired brightness level is attained, then release button. 6) Exit LED Brightness Adjustment Mode by turning the key switch OFF. E SELF TEST / DISPLAY ERROR MODE This mode allows the technician to determine the status of the electrical load on each output from the control board. The self test takes less than one second to perform. If the control board passes the test, “OK” will be displayed. If the panel fails the test, the pin number of the failing output(s) will be displayed. If “OPEN LOAD” is displayed after the pin number, the self test found the output from that pin electrically open. If “SHORT LOAD” is displayed after the pin number, the self test found the output from that pin electrically shorted to battery positive (B+). Repair the output wires or replace the component as needed. NOTE: P1--15 will always result in an “OPEN LOAD” error unless the Clogged Hydraulic Filter Switch (S4) is shorted across the terminals to test the output, as this is a normally open switch. Also, P1--24 will also result in an “OPEN LOAD” since this output is not currently being used. To enter Self Test / Display Error Mode: 1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch must be in the RUN position, but the engine does not have to be started. 2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”. 3) Use the “2/3” button to scroll through the various modes until “SELF TEST” is displayed. 4) Press the “0/1” button to select the mode. 5) Using the displayed information, perform any necessary tests or repairs. 6) Exit Self Test / Display Error Mode by turning the key switch OFF. 90 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Electrical Troubleshooting Circuit Board Pin Functions (S30XP,S30X4) Pin # P1--1 P1--2 P1--3 P1--4 P1--5 P1--6 P1--7 P1--8 P1--9 P1--10 P1--11 P1--12 P1--13 P1--14 P1--15 P1--16 P1--17 P1--18 P1--19 P1--20 P1--21 P1--22 P1--23 P1--24 P1--25 P1--26 P1--27 P1--28 P1--29 P1--30 P1--31 P1--32 P1--33 P1--34 P1--35 Function Chassis ground (static) Power, battery positive Power, battery positive Output, SV4 Output, SV1 & SV8 Input, analog, S7 Output, SV5 Output, SV6A Output, SV6B Output, SV2 Output, M3 Not Used Input, digital, S14 Input, digital, S8 Output, LP11 Input, digital, Alternator Not Used Not Used Output, LP12 Output, Governor Output, Governor Ground, battery negative Input, analog, S10 Not Used Input, digital, S11 Input, digital, seat switch Input, digital, SW16 Input, analog, S2 or S3 Input, digital, S1 Not Used Output, SV3 & SV7 Memory storage Ground, battery negative Ground, battery negative Ground, battery negative Active Voltage B-B+ B+ B-B-See NOTE 1 B-B-B-B-B-x B-B-B-B-x x B-OPEN OPEN B-See NOTE 2 x B-B-B-See NOTE 3 B-x B-B+ B-B-B-- Inactive Voltage B-B-B-B+ B+ See NOTE 1 B+ B+ B+ B+ B+ x 5 VDC 5 VDC B+ 5 VDC x x B+ B+ B+ B-See NOTE 2 x 5 VDC 5 VDC 5 VDC See NOTE 3 5 VDC x B+ B+ B-B-B-- E NOTE 1 - Hydraulic Oil Temperature Sender (S7) specifications: High temperature indicated when oil is 107_C (225_F) or higher. Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases. NOTE 2 - Engine Temperature Sender (S10) specifications: High temperature indicated when coolant is 107_C (225_F) or higher. Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases. NOTE 3 - GASOLINE/DIESEL engines -- Fuel Sender (S2) specifications: Fuel sender measures approximately 90 Ohms with a full fuel tank, and approximately 5 Ohms with an empty fuel tank. LPG engines -- Fuel Switch (S3) specifications: Fuel switch is open above approximately 4.8 BAR (70 PSI), indicating sufficient fuel, and measures approximately 0 Ohms below this pressure, indicating low fuel. 91 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION 92 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting HYDRAULIC Troubleshooting Information BEFORE CONDUCTING TESTS: * Read and Follow ALL Safety Warnings and Precautions as mentioned at the beginning of this manual * Engine & Hydraulic Oil Must Be At Normal Operating Temperatures after Running Machine and Hydraulics a Minimum of 5 Minutes * Examine Machine For Any Linkage Binding or Mechanical Problems DURING TESTS: * Call Technical Services if Diagnostic Time Exceeds One Hour With Unknown Cause or Course of Action * Maintain Normal Main Brush Pressure as Listed in Operator’s Manual NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment may not be specified in these charts. Some machines may not be equipped with all components shown. 93 S30 9004086 (4--08) Home Find... Go To.. H Hydraulic Troubleshooting S30 SERVICE INFORMATION General Information (S30, S30XP, S30X4) Page 1 of 2 Commonly Used Hydraulic Symbols LINES CONNECTED LINES NOT CONNECTED ASSEMBLY CASE DRAIN LINE PUMP MOTOR QUICK CONNECT TEST PORT HIGH PRESSURE OR FLOW LINE ENERGIZED COMPONENT ACTIVATED COMPONENT SOLENOID VALVE RESTRICTOR OR ORIFICE RETURN OR LOW PRESSURE LINE MANUAL VALVE TANK OR RESERVOIR HYDRAULIC FLOW OR MOVEMENT CHECK VALVE RELIEF VALVE OIL COOLER OR HEAT EXCHANGER ACTIVE PILOT PORT LINE FILTER OR STRAINER NON-- ACTIVE PILOT PORT LINE VARIABLE OR PWM CYLINDER OR RAM PILOT PORT CHECK VALVE ROTATING COMPONENT SUCTION LINE SPRING LOADED CHECK VALVE i ! INFORMATION WARNING EXAMPLES Energized Solenoid Valve Non--energized Solenoid Valve H Valve position for indicated circuit 94 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting General Information (S30, S30XP, S30X4) Page 2 of 2 Hydraulic Pump Flow Rates (typical) PROPEL PUMP ACCESSORY PUMPS 6.4 cc (0.39 ci) per rev. 11.5 cc (0.7 ci) per rev. 11.5 cc (0.7 ci) per rev. PUMP 4 PUMP 3 PUMP 2 ENGINE S30,S30XP: 20.3 cc (1.24 ci) per rev. S30X4: 40.6 cc (2.48 ci) per rev. ENGINE PUMP 1 Pump Displacement Volume @ 2000RPM Volume @ 2400RPM Pump 1 (S30, S30XP) Pump 1 (S30X4) Pump 2 Pump 3 Pump 4 20.3 cc (1.24 ci) 40.6 cc (2.46 ci) 11.5 cc (0.7 ci) 11.5 cc (0.7 ci) 6.4 cc (0.39 ci) 40.5 lpm (10.7 gpm) 81.0 lpm (21.4 gpm) 22.7 lpm (6.0 gpm) 22.7 lpm (6.0 gpm) 12.5 lpm (3.3 gpm) 48.4 lpm (12.8 gpm) 96.5 lpm (25.5 gpm) 27.2 lpm (7.2 gpm) 27.2 lpm (7.2 gpm) 15.1 lpm (4.0 gpm) Commonly Used Abbreviations AUX Auxiliary MFLD Manifold CC Cubic Centimeters MTR Motor CK Check Valve OR Orifice CM Centimeters PC Pilot Port Check Valve CU Cubic PMP Pump CV Control Valve PSI Pounds Per Square Inch CYL Cylinder DC Direct Current PWM Pulse Width Modulation DCn Disconnect (Test Port) RES Reservoir FLTR Filter RH Right Hand GPM Gallons Per Minute HTX Heat Exchanger RV Relief Valve Inches SC Spring Loaded Check Valve IN PSWITCH Pressure Switch RPM kPa KiloPascals LH Left Hand SV Solenoid Valve Liters Per Minute SW Switch LPM M STRN Motor (Combustion) V H Revolutions Per Minute Strainer Volts Hydraulic Manifold Port Markings C Cylinder Connection G Test Port M Motor Connection P PS T Pump Connection Pressure Switch Connection Tank Connection 95 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hydraulic Schematic (S30, S30XP) (page 1 of 2) H 96 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Schematic (S30, S30XP) (page 2 of 2) H 97 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hydraulic Schematic (S30X4) (page 1 of 2) H 98 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Schematic (S30X4) (page 2 of 2) H 99 S30 9004086 (4--08) Home Find... Go To.. 100 Home Find... Go To.. Side Brush Motor L R Valve T Steering Vac Fan Motor Hopper Lift Cylinder P H FRONT Hopper Dump Door Cylinder Main Brush Motor Cooler C4 C5 C1 Control Valve T2 C2 Reservoir M6 M1 M2 T1 M5 M3 P1 P2 M4 Aux Pump Cooling Fan Motor Steer Cylinder Wheel Drive Motor Propel Pump Hydraulic Troubleshooting S30 SERVICE INFORMATION Overall Hydraulic Hose Diagram (S30) S30 9004086 (4--08) Home S30 9004086 (4--08) Find... Go To.. Side Brush Motor Side Brush Lift Cylinder Main Brush Lift Cylinder Vac Fan Motor L P R Hopper Lift Cylinder Hopper Dump Door Cylinder Valve T Steering FRONT Main Brush Motor C7 C6 C9 Cooler C8 C4 C5 C1 Control Valve T2 C2 Reservoir M6 M1 M2 T1 M5 M3 P1 P2 M4 Aux Pump Cooling Fan Motor Steer Cylinder Wheel Drive Motor Propel Pump S30 SERVICE INFORMATION Hydraulic Troubleshooting Overall Hydraulic Hose Diagram (S30XP) 101 H 102 Home Find... Go To.. P Side Brush Motor R Steering Valve Vac Fan Motor Main Brush Lift Cylinder LS CF Hopper Lift Cylinder LS T P Hopper Dump Door Cylinder EF Priority Steering Valve Main Brush Motor H Side Brush Lift Cylinder L L T FRONT C7 C6 C9 Cooler C8 C4 C5 C1 Control Valve T2 C2 Reservoir M6 M1 M2 T1 M5 M3 P1 P2 M4 Wheel Drive Motor Aux Pump Cooling Fan Motor Steer Cylinder Propel Pump Wheel Drive Motor Flow Divider Valve Hydraulic Troubleshooting S30 SERVICE INFORMATION Overall Hydraulic Hose Diagram (S30X4) S30 9004086 (4--08) S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Reservoir Hose Diagram H 103 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hydraulic Cooler Hose & Tube Diagram H 104 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Pumps Diagram (S30, S30XP) H 105 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hydraulic Pumps Diagram (S30X4) H 106 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Valve Block Diagram (S30) G1 M4 G2 C1 M2 PS T1 M6 C3 C5 H M3 M5 C4 P2 C2 P1 M1 T2 107 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hydraulic Valve Block Diagram (S30XP, S30X4) G1 M4 G2 C1 M2 PS T1 M6 C3 H C7 C6 C8 M3 M5 C4 C5 P2 C2 P1 C9 M1 108 T2 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hydraulic Priority and Flow Divider Valve Diagram (S30X4) H 109 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Left Hand Side Brush Hydraulic Diagram (S30XP, S30X4) C7 C6 H 110 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Main Brush ON (S30, S30XP, S30X4) Conditions: Engine Running, Main Brush Lowered, Hopper Down MANIFOLD ASSEMBLY T2 SV3 M2 MAIN BRUSH MOTOR SV1 M1 MTR1 OR1 3.5 mm (0.14 in) PS STALL SENSOR (PRESSURE SWITCH) 165 BAR (2400 psi) SV4 i RV1 172 BAR (2500 psi) G1 Vacuum Fan speeds (+/- 300 RPM): Engine @ 2000 RPM: 4600 RPM Engine @ 2400 RPM: 5500 RPM TEST PORT P1 PUMP PUMP PUMP 3 2 4 PUMP 1 H ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 111 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Main Brush & Side Brush(es) ON (S30, S30XP, S30X4) Conditions: Engine Running, Sweep System Activated, Side Brush(es) Lowered, Hopper Down MANIFOLD ASSEMBLY T2 SV3 RIGHT SIDE BRUSH MOTOR LEFT SIDE BRUSH MOTOR MTR2 MTR3 M4 M2 MAIN BRUSH MOTOR SV1 M1 OR1 3.5 mm (0.14 in) MTR1 PS STALL SENSOR (PRESSURE SWITCH) 165 BAR (2400 psi) SV4 RV1 172 BAR (2500 psi) G1 TEST PORT P1 H PUMP PUMP PUMP 3 2 4 PUMP 1 ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 112 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hopper Door Open (S30, S30XP, S30X4) Conditions: Engine Running, Hopper Door Switch in OPEN Position MANIFOLD ASSEMBLY T2 SV3 SV1 SV4 T1 SV5 OR1 3.5 mm (0.14 in) OR2 11.7 mm (0.46 in) C3 C2 PC1 6.9 BAR (100 psi) C1 OPEN G1 RV1 172 BAR (2500 psi) i P1 PUMP PUMP PUMP 3 2 4 TEST PORT PUMP 1 ENGINE CYL1 HOPPER DOOR CYLINDER - When Hopper Door Cylinder reaches the end of travel, Relief Valve (RV1) will open to prevent excessive pressure build-- up. - S30 ONLY: The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. H RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 113 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hopper Door Close (S30, S30XP, S30X4) Conditions: Engine Running, Main Brush Raised, Hopper Door Switch in CLOSE or AUTO Position MANIFOLD ASSEMBLY T2 SV3 SV1 SV4 T1 SV5 C3 OR1 3.5 mm (0.14 in) C2 PC1 6.9 BAR (100 psi) OR2 11.7 mm (0.46 in) C1 CYL1 CLOSE G1 RV1 172 BAR (2500 psi) i P1 H PUMP PUMP PUMP 3 2 4 TEST PORT PUMP 1 ENGINE HOPPER DOOR CYLINDER - Surface area differential in hydraulic cylinder causes Hopper Door Cylinder to extend - When Hopper Door Cylinder reaches the end of travel, Relief Valve (RV1) will open to prevent excessive pressure build-- up. - S30 ONLY: The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve (SV5) is turned ON or OFF, and is input on Pin 4 of TMR1. RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 114 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Hopper Lift (S30, S30XP, S30X4) Conditions: Engine Running, Hopper Lift Switch in RAISE Position MANIFOLD ASSEMBLY T2 SV3 SV1 SV4 T1 SV6A RV3 55 BAR (800 psi) C4 PC3 6.9 BAR (100 psi) OR1 3.5 mm (0.14 in) C5 SV6B OR 11.9 mm (0.47 in) PC2 6.9 BAR (100 psi) CYL2 LIFT G1 RV1 172 BAR (2500 psi) TEST PORT i P1 PUMP PUMP PUMP 3 2 4 PUMP 1 HOPPER LIFT CYLINDER - When Hopper Lift Cylinder reaches the end of travel when Raising Hopper, Relief Valve (RV1) will open to prevent excessive pressure build-- up. - The Enable Valve (SV4) is turned ON whenever the Hopper Lift Switch(SW22) is in the RAISE or LOWER position. ENGINE H RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 115 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Hopper Lower (S30, S30XP, S30X4) Conditions: Engine Running, Hopper Lift Switch in LOWER Position MANIFOLD ASSEMBLY T2 SV3 SV1 SV4 T1 RV3 55 BAR (800 psi) SV6A C4 PC3 6.9 BAR (100 psi) OR1 3.5 mm (0.14 in) C5 OR 11.9 mm (0.47 in) PC2 6.9 BAR (100 psi) CYL2 LOWER SV6B G1 RV1 172 BAR (2500 psi) H TEST PORT P1 PUMP PUMP PUMP 3 2 4 i PUMP 1 HOPPER LIFT CYLINDER - When Hopper Lift Cylinder reaches the end of travel when Lowering Hopper, Relief Valve (RV3) will open to prevent excessive pressure build-- up. - The Enable Valve (SV4) is turned ON whenever the Hopper Lift Switch(SW22) is in the RAISE or LOWER position. ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 116 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Vacuum Fan ON (S30, S30XP, S30X4) Conditions: Engine Running, Sweep System Activated, Vacuum System ON MANIFOLD ASSEMBLY T2 SV2 VACUUM FAN MOTOR M6 MTR5 M3 ENGINE COOLING FAN MOTOR M5 MTR6 RV2 172 BAR (2500 psi) G2 TEST PORT P2 PUMP PUMP PUMP 3 2 4 PUMP 1 H ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 117 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION Main Brush Lower (S30XP, S30X4) Conditions: Engine Running, Sweep System Activated, Vacuum Fan OFF MANIFOLD ASSEMBLY T2 SV2 VACUUM FAN MOTOR M6 MTR5 M3 ENGINE COOLING FAN MOTOR M5 MTR6 RV2 172 BAR (2500 psi) G2 TEST PORT SV8 C9 C8 CYL4 LOWER MAIN BRUSH LIFT CYLINDER P2 H PUMP PUMP PUMP 3 2 4 PUMP 1 ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 118 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting Main Brush & Side Brush(es) Lower (S30XP, S30X4) Conditions: Engine Running, Sweep System Activated, Side Brush(es) Activated, Vacuum Fan OFF MANIFOLD ASSEMBLY T2 SV2 VACUUM FAN MOTOR M6 MTR5 M3 ENGINE COOLING FAN MOTOR M5 MTR6 RV2 172 BAR (2500 psi) G2 TEST PORT SV8 C9 C8 CYL4 LOWER MAIN BRUSH LIFT CYLINDER SV7 C7 C6 CYL3 P2 PUMP PUMP PUMP 3 2 4 LOWER RH SIDE BRUSH LIFT CYLINDER PUMP 1 CYL6 LOWER H LH SIDE BRUSH LIFT CYLINDER ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 119 S30 9004086 (4--08) Home Find... Go To.. Hydraulic Troubleshooting S30 SERVICE INFORMATION 3-- Wheel Steering System (S30, S30XP) STEERING WHEEL T STEERING VALVE ASSEMBLY R CK2 L CYL5 RV4 80 BAR (1160 psi) RIGHT TURN LEFT TURN STEERING CYLINDER P H PUMP PUMP PUMP 3 2 4 PUMP 1 ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 120 S30 9004086 (4--08) Home Find... Go To.. S30 SERVICE INFORMATION Hydraulic Troubleshooting 4-- Wheel Steering System (S30X4) STEERING WHEEL STEERING PRIORITY VALVE T RV4 82.7 BAR (1200 psi) T CK2 OR 0.76 mm (0.030 in) R E LS OR L 0.66 mm (0.026 in) CF P P EF OR STEERING VALVE ASSEMBLY 0.66 mm (0.026 in) CYL5 RIGHT TURN LEFT TURN STEERING CYLINDER PUMP PUMP PUMP 3 2 4 PUMP 1 H ENGINE RV9 172 kPa (25 psi) STRN1 RV8 20.7 kPa (3 psi) FLTR HTX RES1 121 S30 9004086 (4--08) Home Find... Go To.. PUMP PUMP PUMP 3 2 4 CK4 CV PUMP 1A RV5 8.2 BAR (120 psi) PUMP 1 A ENGINE MTR6 DRIVE WHEEL S30 9004086 (4--08) 122 RV6 310 BAR (4500 psi) RV7 206 BAR (3000 psi) CK3 B RV9 172 kPa (25 psi) FLTR Find... Go To.. Home STRN1 RV8 20.7 kPa (3 psi) RES1 H S30 SERVICE INFORMATION Hydraulic Troubleshooting 3-- Wheel Propel System (S30, S30XP) PUMP PUMP PUMP 3 2 4 STRN1 RV8 20.7 kPa (3 psi) RV6 310 BAR (4500 psi) RV7 206 BAR (3000 psi) RES1 CK4 CK3 CV1 RV5 18.9 BAR (275 psi) PUMP 1A PUMP 1 CV2 B A ENGINE P1 P2 PROPEL SYSTEM FLOW DIVIDER VALVE RV9 172 kPa (25 psi) M1 M2 M4 M3 CV3 RV 11 BAR (160 psi) MTR 6 CV4 RV 11 BAR (160 psi) LEFT DRIVE WHEEL MTR 7 RIGHT DRIVE WHEEL 123 S30 9004086 (4--08) H FLTR Find... Go To.. Home Hydraulic Troubleshooting S30 SERVICE INFORMATION 4-- Wheel Propel System (S30X4) Home Find... Go To.. We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us. Thank you for helping us make zero defects a way of life at Tennant. Manual No. Machine Rev. No. Publish Date Page - Report Error - Suggestion Name Date Customer Number Company Address City/State/Zip Code Home Find... Go To.. Find... Go To.. Fold along dotted lines Home Tape here NO POSTAGE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO. 94 MINNEAPOLIS, MN POSTAGE WILL BE PAID BY ADDRESSEE TENNANT COMPANY Technical Publications #15 701 North Lilac Drive P.O. Box 1452 Minneapolis, MN 55440--9947 We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us. Thank you for helping us make zero defects a way of life at Tennant. Manual No. Machine Rev. No. Publish Date Page - Report Error - Suggestion Name Date Customer Number Company Address City/State/Zip Code Home Find... Go To.. Find... Go To.. Fold along dotted lines Home Tape here NO POSTAGE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO. 94 MINNEAPOLIS, MN POSTAGE WILL BE PAID BY ADDRESSEE TENNANT COMPANY Technical Publications #15 701 North Lilac Drive P.O. Box 1452 Minneapolis, MN 55440--9947
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