T16 Service Manual Tennant Rider Floor Scrubber

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T16
Rider Scrubber
Service Information Manual

The Safe Scrubbing Alternative

R

HygenicR Fully Cleanable Tanks
ES R Extended Scrub System

North America / International
www.tennantco.com

9008149
Rev. 00 (1-2011)

*9008149*

This manual provides necessary maintenance, troubleshooting and repair instructions.
Read this manual completely and understand the machine before operating or servicing it.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials,
old machine components such as
batteries, hazardous fluids including
antifreeze and oil, in an
environmentally safe way according to
local waste disposal regulations.
Always remember to recycle.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No. -Serial No. -Machine Options -Sales Rep. -Sales Rep. phone no. -Customer Number -Installation Date --

Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com

Touch--N--Go, 1--STEP, Grip--N--Go, Dura--Track, Positive Drain Control, SmartRelease, Duramer, FaST--PAK, are US registered and unregistered trademarks of Tennant Company.
Specifications and parts are subject to change without notice.
Original Instructions, copyright E 2010 TENNANT Company, Printed in U.S.A.

CONTENTS
Contents

Page

Safety Precautions . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1-1
General Information. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-1
Component Locator. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-2
Electrical Schematic, Master. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-4
		 Electrical Schematic Symbols. .  .  .  .  .  .  .  .  .  .  . 2-10
Operational Matrix. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-11
Specifications. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-14
		 Fastener Torque. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-14
		 General Machine Dimensions/
			 Capacities. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-15
		 General Machine Performance. .  .  .  .  .  .  .  .  .  . 2-15
		 Power Type. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-16
		 Tires. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-16
		 FaST System (Option). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 ec-H2O System (Option). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 Electrical Components. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 Machine Dimensions. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-19
Maintenance. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-1
Maintenance Chart. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-2
Lubrication . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Steering Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Rear Squeegee Casters. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Steering Gear Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
Batteries. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-5
		 Charging the Batteries
			 (Off-Board Charger) . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-6
		 Charging the Batteries
			 (Onboard Charger). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-7
Circuit Breakers . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-8
Electric Motors. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-8
Scrub Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
		 Disk Brushes and Pads. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
			 Replacing Disk Brushes
			 (or Pad Drivers). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
			 Replacing Disk Scrub Pads. .  .  .  .  .  .  .  .  .  .  . 3-10
		 Cylindrical Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-11
			 Replacing Cylindrical Brushes. .  .  .  .  .  .  .  . 3-11
			 Checking Cylindrical Scrub
				 Brush Pattern. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-12
			 Adjusting Cylindrical Brush Taper. .  .  .  . 3-15
			 Adjusting Cylindrical Brush
				 Pattern Width. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-16
Side Brush (Option) . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-17
		 Replacing the Side Brush. .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-17
Pre-Sweep Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-18
		 Replacing the Pre-Sweep Disk Brushes. .  . 3-18
		 Replacing the Pre-Sweep
			 Cylindrical Brush. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-19
		 Checking and Adjusting Pre-Sweep
			 Cylindrical Brush Pattern . .  .  .  .  .  .  .  .  .  .  .  . 3-20

T16 Service Information (1-11)

Contents

Page

FaST		 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-24
		 Replacing the FaST-Pak Carton. . . . . . . . . . 3-24
		 Cleaning the FaST Supply Hose
			 Connector. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-24
		 Replacing the FaST Injector Filters . .  .  .  .  .  . 3-24
ec-H2O Module Flush Procedure. .  .  .  .  .  .  .  .  .  .  . 3-25
Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-27
		 Replacing (or Rotating) the Rear
			 Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-27
		 Leveling the Rear Squeegee . .  .  .  .  .  .  .  .  .  .  . 3-30
		 Adjusting the Rear Squeegee
			 Blade Deflection . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-31
		 Replacing (or Rotating) the Side
			 Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-32
		 Replacing (or Rotating) the Side
			 Brush Squeegee Blade(s) (Option) . .  .  . 3-33
Skirts and Seals . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-35
		 Pre-Sweep Side Skirts (Option) . .  .  .  .  .  .  .  .  . 3-35
		 Pre-Sweep Recirculation Skirt (Option). .  . 3-35
		 Pre-Sweep Rear Skirt (Option). .  .  .  .  .  .  .  .  .  . 3-35
Belts and Chains . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Steering Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Cylindrical Brush Drive Belts. .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Pre-Sweep Brush Drive Belt. .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
Tires		 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
Pushing, Towing, and Transporting
		 the Machine. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-37
		 Pushing or Towing the Machine . .  .  .  .  .  .  .  . 3-37
		 Transporting the Machine. .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-37
Machine Jacking. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-39
Storage Information. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-39
Freeze Protection (Machines without
		 Optional ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-40
Preparing the Machine for Operation
		 (Machines without Optional
		 ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-41
Freeze Protection (Machines with
		 Optional ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-42
Priming the ec-H2O System . .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-44
Troubleshooting . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-1
Onboard Diagnostics. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-2
		 Self-Test Mode. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-2
		 Configuration Mode. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-4
		 LCD Warnings. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-6
		 LCD Faults . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-7
		 Propel Diagnostic Mode. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-9
		 Curtis 1234 Controller Diagnostics. .  .  .  .  .  . 4-11
			 Diagnostic LED Operation. .  .  .  .  .  .  .  .  .  .  . 4-11
		
Diagnostic Codes . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-12
		 Input Display Mode. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-20
		 Manual Mode. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-22



CONTENTS
Contents

Page

		 Battery Charger, Standard. .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-24
			 Operation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-24
			 Configuration. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-24
			 Faults. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-24
		 Battery Charger, Onboard Option. .  .  .  .  .  .  . 4-25
			 Operation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-25
			 Configuration, Lead-Acid/Gel. .  .  .  .  .  .  .  . 4-25
		
Faults. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-25
Subsystem Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-26
		 Back-Up Alarm/Light. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-26
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-26
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-27
		 Battery Charging. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-28
			 Electrical Schematic, Onboard. .  .  .  .  .  .  . 4-28
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-29
			 Electrical Schematic, Off Board. .  .  .  .  .  .  . 4-30
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-31
		 Parking Brake, Electromagnetic. .  .  .  .  .  .  .  .  . 4-32
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-32
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-33
		 Detergent Metering. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-34
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-34
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-35
		 Extended Scrub. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-36
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-36
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-37
		 Lighting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-38
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-38
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-39
		 Main Scrub Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-40
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-40
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-41
		 Power-Up. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-42
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-42
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-43
		 Pre-Sweep Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-44
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-44
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-45
		 Pre-Sweep Lift . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-46
			 Electrical Schematic, Down. .  .  .  .  .  .  .  .  .  . 4-46
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-47
			 Electrical Schematic, Up. .  .  .  .  .  .  .  .  .  .  .  .  . 4-48
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-49
		 Propel. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-50
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-50
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-51
		 Rear Squeegee Lift. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-52
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-52
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-53



Contents

Page

Subsystem Troubleshooting, continued
		 Scrub Head Lift . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-54
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-54
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-55
		 Side Brush. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-56
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-56
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-57
		 Side Brush Lift . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-58
			 Electrical Schematic, Down. .  .  .  .  .  .  .  .  .  . 4-58
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-59
			 Electrical Schematic, Up. .  .  .  .  .  .  .  .  .  .  .  .  . 4-60
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-61
		 Solution Control, Conventional. .  .  .  .  .  .  .  .  . 4-62
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-62
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-63
		 Solution Control, ecH2O. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-64
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-64
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-65
		 Solution Control, FaST. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-66
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-66
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-67
		 Spray Nozzle. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-68
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-68
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-69
		 Vacuum Fan(s), Scrubbing. .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-70
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-70
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-71
		 Vacuum Fan, Pre-Sweep. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-72
			 Electrical Schematic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-72
			 Troubleshooting. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-73
Service		 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-1
Service Procedures. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-2
		 Rear Squeegee Lift Actuator. .  .  .  .  .  .  .  .  .  .  .  .  . 5-2
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-2
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-3
		 Side Brush Lift Actuator . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-6
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-6
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-7
		 Main Brush Lift Actuator. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-8
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-8
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-8
		 Main Scrub Head. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-9
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-9
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-10
		 Main Scrub Brush Motor (Cylindrical) . .  .  . 5-11
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-11
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-12
			 Carbon Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-12

T16 Service Information (1-11)

CONTENTS
Contents

Page

Service Procedures, continued
		 Side Brush Motor (Non Pre-Sweep) . .  .  .  .  . 5-13
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-13
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-14
			 Carbon Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-14
		 Instrument Panel. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-15
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-15
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-15
		 Logic Board. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-16
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-16
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-17
Steering Cable Adjustment. .  .  .  .  .  .  .  .  .  .  .  .  . 5-18
		 Steering Wheel Timing. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-19
		 Wheel Drive Assembly . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-20
			 Removal. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-20
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-20
			 Tire Replacement . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-20
		 Vacuum Fan Assembly (Scrubbing). .  .  .  .  . 5-22
			 Removal . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-22
			 Installation. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-23
Component Testing. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-24
		 Solution Tank Level Sensor . .  .  .  .  .  .  .  .  .  .  .  .  . 5-24
		 Recovery Tank Level Sensor. . . . . . . . . . . . . 5-26
		 Parking Brake, Electromagnetic. .  .  .  .  .  .  .  .  . 5-28
		 Propel Motor (and Encoder). .  .  .  .  .  .  .  .  .  .  .  . 5-31
		 Propel Motor Cables . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-33
		 Throttle/Brake Sensor. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-35
		 Pre-Sweep Lift Actuator. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-37
		 Side Brush Lift Actuator . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-38
		 Main Brush Lift Actuator. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-39
		 Rear Squeegee Lift Actuator. .  .  .  .  .  .  .  .  .  .  .  . 5-40
		 Vacuum Fan(s) (Scrubbing). .  .  .  .  .  .  .  .  .  .  .  .  . 5-41
		 Vacuum Fan (Pre-Sweep). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-42
		 Main Scrub Brush Motor(s) . .  .  .  .  .  .  .  .  .  .  .  .  . 5-43
		 Main Sweep Broom Motor. .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-44
		 Side Brush Motor (Non Pre-Sweep) . .  .  .  .  . 5-45
		 Side Brush Motor (Pre-Sweep). .  .  .  .  .  .  .  .  .  . 5-46
		 ec-H2O Pump. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-47
			 Adjusting ec-H2O Flow Rate. .  .  .  .  .  .  .  .  . 5-47
		 ec-H2O Pressure Switch. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-48
		 FaST Pump. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5-49
		 ES (Extended Scrub) Pump . .  .  .  .  .  .  .  .  .  .  .  .  . 5-50

T16 Service Information (1-11)



CONTENTS



T16 Service Information (1-11)

SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following precautions are used throughout
this manual as indicated in their description:
WARNING: To warn of hazards or
unsafe practices that could result in
severe personal injury or death.
CAUTION: To warn of unsafe practices
that could result in minor or moderate
personal injury.
FOR SAFETY: To identify actions that must be
followed for safe operation of equipment.
This machine is designed solely for scrubbing dirt
and dust in a well lit indoor environment. Tennant
does not recommend using this machine in any
other environment.
The following information signals potentially
dangerous conditions to the operator or
equipment. Read this manual carefully. Know
when these conditions can exist. Locate all safety
devices on the machine. Then, take necessary
steps to train machine operators. Report machine
damage or faulty operation immediately. Do not
use the machine if it is not in proper operating
condition.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.
WARNING: Flammable materials can
cause an explosion or fire. Do not use
flammable materials in tank(s).
WARNING: Flammable materials or
reactive metals can cause an explosion
or fire. Do not pick up.
FOR SAFETY:
1. Do not operate machine:
-- Unless trained and authorized.
-- Unless operation manual is read and
understood.
-- With brake disabled.
-- Ifi t is not in proper operating
condition.
-- In flammable or explosive areas.
-- In areas with possible falling objects
unless equipped with overhead guard.

T16 Service Information 9008149 (1-11)

2. Before starting machine:
-- Make sure all safety devices are in
place and operate properly.
-- Check brakes and steering for proper
operation.
-- Adjust seat and fasten seat belt (if so
equipped).
3. When using machine:
-- Do not pick up burning or smoking
debris, such as cigarettes, matches or
hot ashes
-- Go slowly on inclines and slippery
surfaces.
-- Use care when backing machine.
-- Do not carry passengers on machine.
-- Follow mixing and handling
instructions on chemical containers.
-- Report machine damage or faulty
operation immediately.
4. Before leaving or servicing machine:
-- Stop on level surface.
-- Turn offmachine and remove key.
5. When servicing machine:
-- Avoid moving parts. Do not wear loose
clothing or jewelry when working on
machine.
-- Block machine tires before jacking
machine up.
-- Jack machine up at designated
locations only. Block machine up with
jack stands.
-- Use hoist or jack that will support the
weight of the machine.
-- Wear eye and ear protection when
using pressurized air or water.
-- Disconnect battery connections before
working on machine.
-- Wear protective gloves and eye
protection when handling vinegar.
-- Avoid contact with battery acid.
-- Use Tennant supplied or equivalent
replacement parts.
6. When loading/unloading machine
onto/off truck or trailer.
-- Turn off machine.
-- Use truck or trailer that will support
the weight of the machine.
-- Use winch. Do not push the machine
onto/off the truck or trailer unless the
load height is 380 mm (15 in) or less
from the ground.
-- Block machine tires.

1-1

SAFETY PRECAUTIONS
The safety labels appear on the machine in the
locations indicated. Replace damaged labels.

BATTERY CHARGING
LABEL -- LOCATED
ON SEAT PANEL.

FLAMMABLE MATERIALS
LABEL -- LOCATED ON
UNDERSIDE OF
RECOVERY TANK COVER
AND ON CIRCUIT
BREAKER PANEL.

FLAMMABLE SPILLS
LABEL -- LOCATED ON
UNDERSIDE OF
SOLUTION TANK COVER.

FOR SAFETY LABEL -LOCATED ON CIRCUIT
BREAKER PANEL.

1-2

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION

SECTION
Contents

2

Page

General Information. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-1
Component Locator. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-2
Electrical Schematic, Master. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-4
		 Electrical Schematic Symbols. .  .  .  .  .  .  .  .  .  .  . 2-10
Operational Matrix. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-11
Specifications. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-14
		 Fastener Torque. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-14
		 General Machine Dimensions/
			 Capacities. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-15
		 General Machine Performance. .  .  .  .  .  .  .  .  .  . 2-15
		 Power Type. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-16
		 Tires. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-16
		 FaST System (Option). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 ec-H2O System (Option). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 Electrical Components. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-17
		 Machine Dimensions. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-19
		
		

T16 Service Information 9008149 (1-11)

2-1

GENERAL INFORMATION
Component Locator
Components
A

FaST, ec-H2O System Components*

B

Onboard Battery Charger*

C

FaST, ec-H2O, Side Brush, ES, Spray
Nozzle Pumps*

D

M1 and M2* Contactors,
Diodes (D-1, D-4, D-5*)

E

FU-1 and FU-2 Fuses

F

Wheel Drive Assembly (Motor,
Encoder, Temp Sender

G

Logic Board

H

Detergent Metering Tank*

I

Circuit Breakers (1-10)

J

Solution Tank

K

Vacuum Fan Housing

L

Rear Squeegee Lift Actuator

A

I

B
H

F
D

M Detergent Metering Pump*
N

Side Brush Motor*

O

Throttle/Brake Sensor

P

Curtis 1234 Controller

Q

Circuit Breakers (11-19)

R

Recovery Tank

G

C

E

R

J

Q

* Optional Equipment

P
K

O

N

L

2-2

M

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
Component Locator, continued
Components
S

Diodes (D-6 and D-9)*

T

M3 and M4 Pre-Sweep Contactors*

U

RH Side Brush Motor*

V

Pre-Sweep Main Broom Motor*

W

LH Side Brush Motor*

X

Pre-Sweep Vacuum Fan*

Y

Pre-Sweep Lift Actuator*

Z

Diodes (D-2, D-3, D-10*)

AA Side Brush Lift Actuator*
BB

Main Brush Lift Actuator

CC

Conventional Water Valve

Y

S

T
X

DD Solution Tank Level Sensor
EE

Main Brush Motors

* Optional Equipment
U

W

V

EE

DD

Z

CC

AA

T16 Service Information 9008149 (1-11)

BB

2-3

2-4

CABLE, BAT.- M1

1/RED

M1B

MAIN

2/BRN

2/BRN

CB2
2.5A

2/BRN

10/TAN

FU-2

100A

D-2

SWITCHED B+

2

SWITCHED B+

102

S-2

CONN11B

4/YEL

5/GRN
CONN11A

2.5A
CHARGER
INTERLOCK

S-3

2

7/PUR

P1-D
SWITCH OPENS IF
CHARGER PLUGGED IN.

E-STOP SWITCH

6/BLU

P1-C

15

RED

P1-A

MAIN CONTACTOR

BLK

P1-D

2

MTR1

1

21/PNK J3-1

B+

13/BLK

58

CAN BUS

J6-14

20/TAN

19/WHT

B+

J2-2

RED #2

J7-20

BLK #1

J2-4

SHIELD

BLK #2

J2-3

BLK #1

BLK #2

RED #1
RED #2

CAN BUS

13

P1-4

P1-3

P1-2

P1-1

17

17

13/BLK

13/BLK

TO: OPT. ON BOARD
BATTERY CHARGER

GND POST - CURTIS 1234

W/WHT

V/GRN

RED #1

GND

J1-34 18/GRY

J1-21 18/GRY

W

V

U/ORA

TO: OPTIONAL BACK UP
ALARM

J1-3 87/PUR 87
U

TO: OPTIONAL BACK UP
LIGHT

J1-4 15/GRN 15

B
C
CAN_GND

CAN_-

CAN_+

CAN_+12V

J2-1

CAN_OPENB+_CONTROL
J6-13
CAN_OPEN+

J1-11
J7-1

13/BLK

8/GRY

58/GRY

14/YEL

GND

CAN TERM L

CAN TERM H

W

V

U

DRV4

DRV3

GROUND = 13/BLK

CABLE FU-2 - CONTROL BD.

M1A

YEL

P1-B

J1-23

8/GRY

8/GRY

D-4

B+

GND

THROTTLE

16/BLU

J1-16

ACC

D-3
BLU

CURTIS 1234 CONTROLLER

X

102/BRN

J1-35

X

3/ORA

P1-C

BRAKE IN

BRAKE

REV

FWD

THROTTLE

8/GRY

OFF

11/PNK J1-33

94/YEL J1-22

CAN L

THROTTLE SENSOR

2

8
5
4
1

THERMISTOR

75

AC PLUG

8/GRY
6 ON
FWD/REV SW.

INTERLOCK

I/O GND

S-4A

SEAT SWITCH

CONN7B

KSI

CAN H

X

50

START

D-1

B+

DRV1

X

CB1
CONN8B

PHASE B

RX

DRV2

30

1/RED

+5V

CONN8A

J1-32

CONN7A

J1-26

1

B 9/WHT J1-9

2

2 66/BLU 1

B

1 61/PNK 2

S-5

RED 1

BLU 2
PHASE A

A

J1-31

SEAT SWITCH HARNESS

3

8/GRY J1-1

5 59/WHT 3

A

8/GRY

WHT 5

CABLE, FU-1 - CURTIS

J1-7

B+

4

J1-29

4

84/YEL

6

1

BLK 6

RX

J1-8
36VDC

TX

3 58/GRY
8

PROG+

J1-6

J1-28

EM BRAKE

83/ORA

3
J1-5

3

4 62/BRN 8
J1-13

B+

4
6

TX

J1-25

6

82/BRN

AC PROPEL MOTOR
(INCLUDES ENCODER,
TEMP SENDER AND BRAKE SOL.)

58/GRY

12/BRN

7

4

NOT USED 7

2

T2

GND

AC PROPEL MOTOR
PIN OUT
(FACING MOTOR)

17/PUR

17/PUR

V

PROGRAMMING PORT

58/GRY

B2 SV1

OPT. ON BOARD CHARGER

5

T1

58

13

TO GROUND.

TO: GROUND POST

5

B2

IGN ST

P1-B

17/PUR

B1
MTR9

BATT

GND

T1

W
A-

S1

1

BLK
STD: CHARGER CABLE

AMER
ENCODER

CABLE: BAT.- BAT. CONNECTOR

PROPEL MOTOR
HARNESS

2

6 VDC

-YEL

CHG-1

+

YEL

B+

6 VDC

--

T2

OPT: ON BOARD CHARGER

+

CABLE 8: BATTERY TO BATTERY (QTY 5)

6 VDC

--

W1

100A

6 VDC

+

36VDC BATTERIES

-SENDER, TEMP
S16

P1-A

RED

+

B1

U

FU-1

TO: BATTERY B+ AT M1.

6 VDC

--

A+

BUSS BAR

6 VDC

+

AC PROPEL MOTOR

+

--

CABLE, BAT - GND POST

-

+

GND POST
STAND OFF

GENERAL INFORMATION
ELECTRICAL SCHEMATIC (1 of 6)

MEMBRANE TOUCH PANEL

A

D

1

2

E

T16 Service Information 9008149 (1-11)

X

15

S-2

S-3

2

T16 Service Information 9008149 (1-11)

2/BRN

2/BRN
2.5A

CB4

2.5A

1
2

2

MTR2

MTR1

SIDE BRUSH MOTOR

1

RETRACT LIMIT
BLACK
BLACK

EXTEND LIMIT SW.
RED
RED

SCRUB UP/DOWN

VAC FAN #2

VAC FAN #1

85

P1-1

39/WHT

38/GRY

HORN-1

ALARM-1

P2-1

HORN

P2-1

AUDIBLE ALARM

J4-4

J5-4

J5-6

J7-7

42/BRN J7-5

41/PNK J7-6

40/TAN

39/WHT J7-8

J7-16

J7-3

J7-15

J7-4
CONN3F

37/PUR J7-2

35/GRN J5-5

36/BLU

33/ORA J5-3

34/YEL

32/BRN J5-2

31/PNK J5-1

30/TAN

29/WHT J4-3

28/GRY J4-2

27/PUR J4-1

CONN4F

6

SQGE UP/DN ACTUATOR

38/GRY
TO: OPT. SWEEP VAC RELAY

SV2

P1-1

39/WHT

1

1

1

OPT. PRESWEEP HARNESS

38

J3-4

REC FULL

SOL LEVEL

+5VDC

QUANTUM CONTROL BOAR

QUANTUM
CONTROL
BOARD
MAIN H2O

HORN

AUDIBLE ALARM

FLYBACK2

CAN GND2
OUTPUT_SPARE3

OUTPUT_SPARE2

CAN GND1

OUTPUT_SPARE1

J6-17

J6-12

57/PUR

ECHO GRN

GND

SOL. TANK PRESS.SENSOR
113/BLK-WHT
A
S-8

N.O.

S-6
REC. TANK 1/2 FULL
113/BLK-WHT
C
S-7

N.O.

REC. TANK FULL
113/BLK-WHT
B

13/BLK

57
TO: EC-H2O GRN DIAG.

OFF

S-9A
ON

8 13/BLK
5
4
1
SIDE BRUSH SW.

2

6

CABLE GND - CONTROL BD.

DIGITAL GROUND 113/BLK-WHT

B+

56
TO: EC-H2O RED DIAG.

J6-8
SWEEP

FLYBACK1

ECHO RED

56/BLU

SQGE_ACT_2

OUT

C

B+

54
TO: PRESWEEP ENABLE

65/GRN

J6-7

J6-10

GND

J6-11

113/BLK-WHT

53/ORA

J6-3

B
C

49/WHT

J6-2

B

A

49/WHT
51/PNK

A

50/TAN

P1-4

P1-3

P1-2

P1-1

INSTR. PANEL HARNESS

BLK #1

BLK #2

RED #2

RED #1

CAN BUS

J6-5

J6-4

55/GRN

SWEEP EN.

BLK #1

J2-4
J7-20

BLK #2

J2-3
SHIELD

RED #2

J2-2

RED #1

J6-6
SQGE_ACT_1
SIDE BRUSH

SIDE_ACT_2

GND

GND_DIGITAL

SIDE_ACT_1

SCB_ACT_1

SCB_ACT_2

VAC_2-

VAC_2+

VAC_1-

VAC_1+

BRUSH_LT+

SD.BRUSH-

SD.BRUSH+

+12VDC

CAN_GND

CAN_-

CAN_+

CAN_+12V

1
26/BLU J3-6
REC 1/2 FULL
BRUSH_LTLEFT/FRONT BRUSH MOTOR
25/GRN J3-5

SIDE BRUSH UP/DN ACTUATOR

M4A

2

1

2

1

MTR6

MTR5

MTR4

MTR3

OPT. SWEEP BRUSH RELAY

5 37/PUR 86

CONN4E

39/WHT

3 9/W H T

CONN3E

37/PUR

MTR 8

MTR 7

RETRACT LIMIT
BLACK
BLACK

EXTEND LIMIT SW.
RED
RED

2

2

2

2

24/YEL

23/ORA J3-3

BRUSH_RT-

B+

J2-1

J6-14

CAN_OPENB+_CONTROL
J6-13
CAN_OPEN+

13/BLK

21/PNK J3-1
BRUSH_RT+
RIGHT/REAR BRUSH MOTOR
22/BRN J3-2

1

B+

J7-1

13/BLK

MEMBRANE TOUCH PANEL

CB3

D

2 @ B+ = EXTEND = LIFT
1 @ B+ = RETRACT = LOWER

MAIN CONTACTOR

CAN BUS

CABLE FU-2 - CONTROL BD.

M1A

B
C

8/GRY

8/GRY

D-4

CLOSED / GROUND =
SIDE BRUSH
ENABLED.

+36V = PRESWEEP
ENABLED

OUTPUT = GND/LOW
WHEN H20 SENSED

SWITCH CLOSED
WHEN H20 SENSED

A

CYL=USE ADAPTOR #1059170 AT FRONT BRUSH MOTOR

CHARGER
INTERLOCK

7/PUR

CONN11A

E-STOP SWITCH

6/BLU

2

ACC

CONN11B

X

+

75

-

X

GENERAL INFORMATION

ELECTRICAL SCHEMATIC (2 of 6)

F

G

E

2-5

2-6

G

2/BRN

CB4

2.5A

CB6

2.5A

CB5

SV3

MTR11

SV4

J7-7

41/PNK J7-6

40/TAN

44/YEL J7-11

43/ORA J7-10

HORN

INPUT_UNUSED2

INPUT_UNUSED1

SIDE SOLUTION

FLYBACK4

OPEN1

CAN_J1939-

FLOW/DET MET.

FLYBACK3

ES/FAST/
ECHO RELAY

CAN_J1939+

AUDIBLE ALARM

FLYBACK2

CAN GND2
OUTPUT_SPARE3

48/GRY J7-9
FAST/ECHO SIDEBRUSH
OPT. FAST/ECHO SIDE BRUSH VALVE

47/PUR
OPT. SIDE WATER METERING PUMP

B

OPT. SIDE WATER VALVE

47/PUR J7-14

46/BLU J7-13

CAN GND1

OUTPUT_SPARE2

145/GRN J7-12
ECHO SIDE
OPT. DET. METERING PUMP

B

OPT. ECH2O ENABLE

OPT. ES/FAST RELAY

85

ECHO GRN

ECHO RED

OUTPUT_SPARE1

SWEEP

42/BRN J7-5
MAIN H2O
MAIN SCRUB WATER VALVE

HORN

P2-1

145/GRN
OPT. ECH2O SIDE BRUSH

MTR10

43/ORA

M2A

P2-1
AUDIBLE ALARM

39/WHT J7-8

J7-16

J7-3

J7-15

J7-4

CONN3F

FLYBACK1

SQGE_ACT_2

J6-18

J6-1

J6-9

J6-16

J6-15

J6-17

J6-12

57
TO: EC-H2O GRN DIAG.

57/PUR

J6-8

56
TO: EC-H2O RED DIAG.

56/BLU

J6-7

OFF

4
1

SIDE BRUSH SW.

2

13/BLK

SWITCHED B+

2/BRN
46/BLU

A

45

A

43

HORN-1

ALARM-1

6
CONN4F

37/PUR J7-2

35/GRN J5-5

F

46/BLU

46/BLU

4 6/B LU

44/YEL

44 / Y E L

39/WHT

86

P1-1

39/WHT

38/GRY

38/GRY
TO: OPT. SWEEP VAC RELAY

SV2

P1-1

39/WHT

85

OPT. PRESWEEP HARNESS

38

39/WHT

3 9/W H T

M4A

OPT. SWEEP BRUSH RELAY

5 37/PUR 86

CONN4E

2

QUANTUM
CONTROL
BOARD

2.5A

CONN3E

37/PUR

RETRACT LIMIT
BLACK
BLACK

QUANTUM CONTROL BOARD

2/BRN

2/BRN

CB3
2.5A

MTR19

GENERAL INFORMATION
ELECTRICAL SCHEMATIC (3 of 6)
13
GROUND

2

T16 Service Information 9008149 (1-11)

SWITCHED B+
2

T16 Service Information 9008149 (1-11)

SWITCHED B+
102

102/BRN

102/BRN

102/BRN

CB7

CONN14B

15A

CB14

15A

SW-10

81/PNK

81/PNK

67/PUR

67/PUR

67/PUR

67/PUR

63/ORA

4 71/PNK
2 71/PNK

8 69/WHT
6 65/GRN

= 2-1, 6-5
= 2-3, 6-7
= 3-4, 7-8

2

13/BLK
OPT. FAST/ES PUMP

MTR16

13/BLK

1

CONN3G

7

CONN3C

3

CONN3B

2

CONN3A

1
4 74/YEL
5

1

CONN4G

7

CONN4C

3

CONN4B

2

CONN4A

13/BLK
OPT. PRESWEEP DUST VAC FAN

13/BLK

74/YEL

74/YEL

76/BLU

76/BLU

69/WHT

69/WHT

MTR19

D-10

LT7

LT6

D-11

D-7

1

2

RED

RETRACT LIMIT

OPT. PRESWEEP HARNESS

MTR18

8

13/BLK

CONN4H

13/BLK

RED

BLACK

EXTEND LIMIT SW.

BLACK

PRESWEEP RIGHT HEADLIGHT (LED)

13/BLK

4

38

CONN4D

105/GRN

38/GRY

3

4

CONN13D

CONN13C

HOPPER STATIC GND

D-12

13/BLK

13/BLK

13/BLK

13/BLK

13/BLK

8

CONN3H

13/BLK

13/BLK

13/BLK

105/GRN
CONN3D

4

TO: SWEEP OUTPUT
(GND. = SWEEP ON.)

3

CONN14C

4

CONN14D

PRESWEEP BRUSH LIFT ACTUATOR

70/TAN

PRESWEEP LEFT HEADLIGHT (LED)

71/PNK

65/GRN

65/GRN

70/TAN

OPT. SWEEP VAC FAN RELAY
69/WHT 85
70/TAN
86
M3A

MTR14

D-6

MAIN PRESWEEP BRUSH MOTOR
D-9
13/BLK

MTR17

LEFT PRESWEEP BRUSH MOTOR
13/BLK

SPRAY NOZZLE SWITCH

TO: LIGHT SWITCH 76

76/BLU

65/GRN

MTR12

13/BLK

RIGHT PRESWEEP BRUSH MOTOR
13/BLK
MTR15

OPT. PRESWEEP HARNESS

87

87

PRESWEEP SWITCH

1

13/BLK 3

7
13/BLK 5

SWEEP OFF/DN.
SWEEP ON/CENTER
VAC & SWEEP ON/UP

68/GRY

73/ORA

64/YEL 30

M3B

87

TO: SWEEP ENABLE INPUT
65
(B+ = SWEEP ENABLED ON.)

1

M2B

72/BRN 30

CONN13A

68/GRY

CONN14A

64/YEL 1

2

30

CONN13B

60/TAN

72/BRN 2

CB16

25A

CB19

20A

CB8

15A

D-5

CHASSIS GND

GROUND
13
GROUND

2/BRN

2/BRN

63/ORA

GENERAL INFORMATION

ELECTRICAL SCHEMATIC (4 of 6)

H

I

2-7

2-8

102/BRN

102/BRN

75/GRN

73/ORA

1

CONN5A

6

1

CONN6A

CONN6F

ALARM-2

P2-1

VCC_A

2

CONN10B

15/GRN

5

CONN10E

87/PUR

13/BLK

CONN10F

6

2

CONN15B

OPT. LIGHT / ALARM HARNESS

WHT, BACK UP LIGHT (LED)

LT5

REVERSE ALARM

P1-1

90/TAN

(mode)

LT3

RED TAILLIGHT (LED)

LT2

FLASH/STROBE LIGHT

92/BRN

76/BLU

43/ORA

4

SWITCHED B+

2

I

T16 Service Information 9008149 (1-11)

79/WHT 11

LT4

OHG FLASH/STROBE LIGHT

93/ORA

79/WHT 10

4

CONN10D

3

CONN10C

1

CONN15A

13/BLK

2 15/GRN
CONN9B

5 87/PUR

13/BLK

CONN9E

CONN9F

6

CONN16B

2

13/BLK

13/BLK

13/BLK

15

LOW = BK. UP
LIGHT

87 LOW = ALARM

13/BLK

79/WHT

6
CONN5F

3
CONN6C

CONN9D

4

3

CONN9C

1

CONN16A

76 TO: OPT. SWEEP HARNESS

13/BLK

CONN6H

2.5A

EC-H2O SIDE BRUSH
LOW = SIDE BRUSH EC-H2O ON.
EC-H2O PUMP ON 100%.

3
CONN5C

92/BRN

145/GRN

43/ORA

90 /T A N

90/TAN

2.5A

CENTER HEADLIGHT (LED)
LT1
76/BLU

76/BLU

SPRAY NOZZLE PUMP

13/BLK

13/BLK

7

8

CB9

2.5A

CB20

= 2-1, 6-5
= 2-3, 6-7
= 3-4, 7-8

CB12
2.5A
CB13

MTR19

D-10

OPT. PRESWEEP HARNESS

PRESWEEP RIGHT HEADLIGHT (LED)

13/BLK
8

EC-H2O ENABLE
LOW = TURN ON EC-H2O

17/PUR

78/GRY

4
2
2.5A

CONN5H

145

43

1

LIGHTS OFF/DN
HEADLIGHT ON/CENTER
HEAD & WARN ON/UP

CONN10A

77/PUR
77/PUR

8
6

74/YEL

74/YEL

76/BLU

H

2/BRN

3
1

75/GRN

S-13

S-12

LIGHT SWITCH

7
5

75/GRN

10

6

2

1
4 74/YEL
5
8
9 13/BLK

SPRAY NOZZLE SWITCH

76/BLU

CB15

1
17/PUR
17
CONN9A
+36VDC FROM CONTROLLER

15A

CB11

15A

CB14

TO: LIGHT SWITCH 76

GENERAL INFORMATION
ELECTRICAL SCHEMATIC (5 of 6)

7 NOT USED

J

CONN5G CONN6G

ENABLE

145/GRN
145/GRN

SWITCHED B+

T16 Service Information 9008149 (1-11)
(B)

57/PUR

56/BLU

4

CONN5E

5

CONN5D

FLASHING RED = PRESSURE SWITCH CLOSED "E-CELL IS SCALED UP"

SOLID RED = OVER CURRENT OF SOLUTION PUMP OR SPARGER

SOLID GREEN = ECHO MODULE ON & SCRUBBING

57

56

MTR20

45/GRN

45/GRN

EC-H2O SOLUTION PUMP

(A)

80/TAN

C1 (ANO.)

2

CONN5B

CONN6E

5 57/PUR

CONN6D

6EA/BLU
5EA/GRN
8EA/GRY
7EA/PUR
3EA/ORA
4EA/YEL

145/GRN

ECH20 MODULE

P2-1

4 56/BLU

(ECHO cell)

(ECHO sparger)

(ECHO valve)

CONN6B R1

P1-1

PUMP

VCC_C

VCC_B

VCC_A

(mode)

ECHO MODULE

ALARM
(SOLA)
(SOLB)
(SPAA)
(SPAB) PRESS IN
(CELLA)
(CELLB)
(ECHO SW)
(ECHO SW)
1
LED GND
3
LED RED
2
GND_A
LED GRN
GND_B

6-1
6-2
6-3
6-6
6-5
6-7

8

79/WHT 12

79/WHT 11

79/WHT 10

ENABLE

D-8

80/TAN

(CAT.)

45/GRN

145/GRN

2.5A

80/TAN

11 OHM/40W

1

CONN6A

88/GRY

13/BLK
13/BLK

5
6

6-4 9EA/WHT
6-8 13EA/BLK

9

7

(ECHO flush sw)

OPT. EC-H2O HARNESS

S-15

COM

SW-14

NO
NC

13/BLK

13/BLK

PRESS NC, OPENS @ 25PSI +/-2PSI

CONN6H

TO CONTROL BOARD
EC-H2O INPUTS

2/BRN

CAPACITOR
+
-

1

CONN5A

145/GRN

CB10

79/WHT

6
CONN6F

4

2.5A

CB9

6

CONN5F

3
CONN6C

43/ORA

2/BRN

EC-H2O SIDE BRUSH
LOW = SIDE BRUSH EC-H2O ON.
EC-H2O PUMP ON 100%.

3
CONN5C

LIGHT

8

145/GRN

43/ORA

CONN9B

JCONN5H8 8

145

43

EC-H2O ENABLE
LOW = TURN ON EC-H2O

OPT. LIGHT / ALARM HARNESS

WHT, BACK UP LIGHT (LED)

CONN10B

GENERAL INFORMATION

ELECTRICAL SCHEMATIC (6 of 6)

13/BLK

2

2-9

GENERAL INFORMATION
Electrical schematic symbols

IGN ST

+

Battery

Circuit Breaker

DPDT Switch

Key Switch
Fuse

Pressure Switch
Connected

Diode

Motor
Not Connected

Single Continuation Tab

Connector
Double Continuation Tab
Energized

3 Phase AC
Induction Motor

Relay Coil
Adaptor Harness

Motor Encoder

N.C. Relay Contacts

Sensor
(Variable Resistor)

N.O. Relay Contacts

Momenary Switch N.O.

Horn or Alarm

Contact Switch N.C.

Light

Solenoid Valve

Notes

Assembly

AC Plug

+

-

Capacitor

2-10

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
operational matrix
T16 OPERATIONAL MATRIX
FUNCTION

ENABLED

DISABLED

Vacuum Fan(s), Scrubbing

• 1-STEP Scrub ON
• Squeegee/Vacuum ON

• 1-STEP Scrub OFF
• Squeegee/Vacuum OFF
• Recovery Tank Full
• Very Low Battery Voltage
• Load Current Fault

Rear Squeegee Down

• 1-STEP Scrub ON
• Squeegee/Vacuum ON

• 1-STEP Scrub OFF
• Squeegee/Vacuum OFF
• Reverse Propel
• Recovery Tank Full
• Very Low Battery Voltage
• Load Current Fault

Rear Squeegee Up

• 1-STEP Scrub OFF
• Squeegee/Vacuum OFF
• Reverse Propel
• Recovery Tank Full
• Very Low Battery Voltage
• Load Current Fault

• 1-STEP Scrub ON
• Squeegee/Vacuum ON

Main Scrub Brushes

• 1-STEP Scrub ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Scrub Head Down

• 1-STEP Scrub ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Scrub Head Up

• 1-STEP Scrub OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

• 1-STEP Scrub ON
• Fwd/Rev Throttle Command

Side Brush Extend/Down
(Non Pre-Sweep)

• 1-STEP Scrub ON
• Side Brush Switch ON

• 1-STEP Scrub OFF
• Side Brush Switch OFF
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

MOM001

T16 Service Information 9008149 (1-11)

2-11

GENERAL INFORMATION
OPERATIONAL MATRIX, continued
T16 OPERATIONAL MATRIX, continued
FUNCTION

ENABLED

DISABLED

Side Brush Retract/Up
(Non Pre-Sweep)

• 1-STEP Scrub OFF
• Side Brush Switch OFF
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

• 1-STEP Scrub ON
• Side Brush Switch ON

Side Brush
(Non Pre-Sweep)

• 1-STEP Scrub ON
• Side Brush Switch ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Side Brush Switch OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Solution Control
(Conventional)

• 1-STEP Scrub ON
• Solution Control ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Solution Control OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Solution Control
(FaST)

• 1-STEP Scrub ON
• Solution Control ON
• FaST Button ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Solution Control OFF
• FaST Button OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Solution Control
(ecH2O)

• 1-STEP Scrub ON
• Solution Control ON
• ecH2O Button ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Solution Control OFF
• ecH2O Button OFF
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• ecH2O System Fault
• Load Current Fault

Extended Scrub

• 1-STEP Scrub ON
• Solution Control ON
• ES Button ON
• Recovery Tank 1/2 Full

• 1-STEP Scrub OFF
• Solution Control OFF
• ES Button OFF
• Recovery Tank Full
• Solution Tank Full
• Very Low Battery Voltage
• Load Current Fault

MOM002

2-12

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
OPERATIONAL MATRIX, continued
T16 OPERATIONAL MATRIX, continued
FUNCTION

ENABLED

DISABLED

Detergent Metering

• 1-STEP Scrub ON
• Solution Control ON
(Conventional Only)
• 2 or 3 Solution LEDs ON
• Fwd/Rev Throttle Command

• 1-STEP Scrub OFF
• Solution Control OFF
• 0 or 1 Solution LEDs ON
• Neutral - Ready State
• Recovery Tank Full
• Solution Tank Empty
• Very Low Battery Voltage
• Load Current Fault

Pre-Sweep Brushes

• Pre-Sweep Switch ON
• Fwd/Rev Throttle Command

• Pre-Sweep Switch OFF
• Neutral - Ready State
• Very Low Battery Voltage
• Load Current Fault

Pre-Sweep Brushes Down

• Pre-Sweep Switch ON

• Pre-Sweep Switch OFF

Pre-Sweep Brushes UP

• Pre-Sweep Switch OFF

• Pre-Sweep Switch ON

Pre-Sweep Vacuum Fan

• Pre-Sweep/Vacuum Fan Switch ON
• Fwd/Rev Throttle Command

• Pre-Sweep/Vacuum Fan Switch OFF
• Neutral - Ready State
• Very Low Battery Voltage
• Load Current Fault

Propel

• Seat Switch Closed
• Fwd/Rev Throttle Command
• Fwd/Rev Switch Input

• Seat Switch Open
• Neutral - Ready State
• Brake Command
• Curtis 1234 Fault

Electromagnetic Parking
Brake

• Key OFF
• Emergency Stop Switch Open (Down)
• Neutral (1-2 Second Delay)
• Seat Switch Open
• Curtis 1234 Fault

• Key ON
• Emergency Stop Switch Closed (Up)
• Fwd/Rev Throttle Command
• Seat Switch Closed

Back-Up Alarm/Lights

• Reverse Switch Input
• Reverse Throttle Command

• Forward Switch Input
• Neutral - Ready State
• Curtis 1234 Fault

MOM003

T16 Service Information 9008149 (1-11)

2-13

GENERAL INFORMATION
FASTENER TORQUE
SAE (STANDARD)
Thread
Size

SAE
Grade 1

SAE
Grade 2
Carriage
Bolts

Thread
Cutting
Thread
Rolling

SAE
Grade 5
Socket &
Stainless
Steel

SAE
Grade 8

Headless
Socket Set
Screws

Square
Head Set
Screws

4 (.112)

(5) - (6.5)

(4) - (6)

5 (.125)

(6) - (8)

(9) - (11)

6 (.138)

(7) - (9)

(20) - (24)

(9) - (11)

8 (.164)

(12) - (16)

(40) - (47)

(17) - (23)

10 (.190)

(20) - (26)

(50) - (60)

(31) - (41)

1/4 (.250)

4-5

5-6

7 - 10

7 - 10

10 - 13

6-8

17 - 19

5/16 (.312)

7-9

9 - 12

15 - 20

15 - 20

20 - 26

13 - 15

32 - 38

3/8 (.375)

13 - 17

16 - 21

27 - 35

36 - 47

22 - 26

65 - 75

7/16 (.438)

20 - 26

26 - 34

43 - 56

53 - 76

33 - 39

106 - 124

1/2 (.500)

27 - 35

39 - 51

65 - 85

89 - 116

48 - 56

162 - 188

5/8 (.625)

80 - 104

130 - 170

171 - 265

228 - 383

3/4 (.750)

129 - 168

215 - 280

313 - 407

592 - 688

1 (1.000)

258 - 335

500 - 650

757 - 984

1281 - 1489

METRIC
Thread
Size

4.8/5.6

8.8
Stainless Steel

10.9

12.9

Set
Screws

M3

43 - 56 Ncm

99 - 128 Ncm

139 - 180 Ncm

166 - 215 Ncm

61 - 79 Ncm

M4

99 - 128 Ncm

223 - 290 Ncm

316 - 410 Ncm

381 - 495 Ncm

219 - 285 Ncm

M5

193 - 250 Ncm

443 - 575 Ncm

624 - 810 Ncm

747 - 970 Ncm

427 - 554 Ncm

M6

3.3 - 4.3 Nm

7.6 - 9.9 Nm

10.8 - 14 Nm

12.7 - 16.5 Nm

7.5 - 9.8 Nm

M8

8.1 - 10.5 Nm

18.5 - 24 Nm

26.2 - 34 Nm

31 - 40 Nm

18.3 - 23.7 Nm

M10

16 - 21 Nm

37 - 48 Nm

52 - 67 Nm

63 - 81 Nm

M12

28 - 36 Nm

64 - 83 Nm

90 - 117 Nm

108 - 140 Nm

M14

45 - 58 Nm

102 - 132 Nm

142 - 185 Nm

169 - 220 Nm

M16

68 - 88 Nm

154 - 200 Nm

219 - 285 Nm

262 - 340 Nm

M20

132 - 171 Nm

300 - 390 Nm

424 - 550 Nm

508 - 660 Nm

M22

177 - 230 Nm

409 - 530 Nm

574 - 745 Nm

686 - 890 Nm

M24

227 - 295 Nm

520 - 675 Nm

732 - 950 Nm

879 - 1140 Nm

2-14

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES
Item

Dimension/Capacity

Length

1880 mm (74 in)

Length (with Pre-Sweep)

2510 mm (99 in)

Width (less squeegee)

1040 mm (41 in)

Width (with squeegee frame)

1070 mm (42 in)

Width (with side brush)

1170 mm (46 in)

Height

1475 mm (58 in)

Height with overhead guard

2080 mm (82 in)

Disk brush diameter for side brush (option)

330 mm (13 in)

Disk brush diameter for Pre-Sweep (option)

460 mm (18 in)

Disk brush diameter

460 mm (18 in)

Cylindrical sweep brush diameter for Pre-Sweep (option)

200 mm (8 in)

Cylindrical sweep brush length for Pre-Sweep (option)

610 mm (24 in)

Cylindrical scrub brush diameter

205 mm (8 in)

Cylindrical brush length

910 mm (36 in)

Scrubbing path width

910 mm (36 in)

Cleaning path width (with scrubbing side brush)

1145 mm (45 in)

Cleaning path width (with sweeping side brush - cylindrical only)

1170 mm (46 in)

Cleaning path width (with dual side brushes - Pre-Sweep only)

1170 mm (46”

Solution tank capacity

190 L (50 gallons)

Solution tank capacity (with optional ES system)

280 L (75 gallons)

Recovery tank capacity

227 L (60 gallons)

Pre-Sweep hopper capacity

42 L (1.5 ft³)

Pre-Sweep dust bag capacity

28 L (1.0 ft³)

Weight (Empty)

500 Kg (1100 lbs)

Weight (with standard 235 AH batteries)

860 Kg (1900 lbs)

GVWR

1270 Kg (2800 lbs)

GENERAL MACHINE PERFORMANCE
Item

Measure

Aisle turnaround width

2110 mm (83 in)

Aisle turnaround width (with Pre-Sweep)

2620 mm (103 in)

Travel Speed (Forward)

9.6 Km (5.6 mph)

Travel Speed (Reverse)

4 Km (2.5 mph)

Maximum rated climb and descent angle for transport

8˚ / 14%

Maximum rated climb and descent angle for scrubbing

4˚ / 7%

Maximum rated climb and descent angle for trailering

11˚ / 20%

Sound level at operator’s ear (economy mode)

Disk 68 dBA, Cylindrical 71 dBa

T16 Service Information 9008149 (1-11)

2-15

GENERAL INFORMATION
SPECIFICATIONS
GENERAL MACHINE PERFORMANCE
Item

Measure

Runtime (economy mode)

235 AH, Up to 2 hours
360 AH, Up to 4 hours

Ground clearance (transport)

65 mm (2.5 in)

Vacuum fan speed

14000 RPM

Vacuum fan water lift

1650 mm (65 in)

Disk main brush speed

300 RPM

Disk main brush down pressure

Up to 114 kg (250 lb)

Cylindrical main brush speed

500 RPM

Cylindrical main brush down pressure

Up to 91 kg (200 lb)

POWER TYPE
Type

Quantity

Volts

Ah Rating

Weight

Batteries

6

36

235 @ 20 hr rate

30 kg (67 lb)

6

36

360 @ 20 hr rate

44 kg (98 lb)

Type

Use

Voltage

kW (hp)

Electric Motors

Pre-Sweep brush (disk)

36 VDC

0.20 (0.25)

Pre-Sweep brush (cyl)

36 VDC

0.45 (0.60)

Scrub brush (disk)

36 VDC

0.75 (1.00)

Scrub brush (cylindrical)

36 VDC

0.75 (1.00)

Vacuum Fan

36 VDC

0.6 (0.8)

Propelling

36 VAC

1.2 (1.6)

Type

VDC

Chargers (Smart) 36

Amperage

Hz

Phase

VAC

21

45-65

1

85-265

TIRES
Location

Type

Size

Front (1)

Solid

102 mm wide x 300 mm OD (4 in wide x 12 in OD)

Rear (2)

Solid

102 mm wide x 300 mm OD (4 in wide x 12 in OD)

2-16

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
SPECIFICATIONS
FaST SYSTEM (OPTION)
Item

Measure

Solution pump

36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting

Solution flow rate (at main brushes)

1.1 LPM (0.30 GPM)

Solution flow rate (at side brush - if machine is
equipped with optional side brush)

0.49 LPM (0.13 GPM)

Detergent flow rate (at main brushes)

1.14 CC/Minute (0.038 Ounces/Minute)

Detergent flow rate (at side brush - if machine is
equipped with optional side brush)

0.47 CC/Minute (0.016 Ounces/Minute)

ec-H2O SYSTEM (OPTION)
Item

Measure

Solution pump

36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting

Solution flow rate (machines without optional side brush)

2.35 LPM (0.62 GPM)

Solution flow rate (machines with optional side brush)

2.35 LPM (0.62 GPM) - (To main scrub head)
1.06 LPM (0.28 GPM) - (To side brush)

ELECTRICAL COMPONENTS (For Reference Only)
Component

Measure

Contactor Coil, M1

102 Ω +/- 5%

Contactor Coil, M2

160 Ω +/- 5%

Contactor Coil, M3

160 Ω +/- 5%

Contactor Coil, M4

160 Ω +/- 5%

Actuator, Scrub head lift

1 - 3 Amps Continuous

Actuator, Side brush lift

1 - 3 Amps continuous, Internal limit switches

Actuator, Pre-Sweep brushes lift

1 - 3 Amps Continuous, Internal limit switches

Actuator, Rear squeegee lift

2 - 4 Amps Continuous, Internal limit switches

Motor, Vacuum Fan(s)

14 - 20 Amps Continuous

Motor, Propelling
(5.6 mph transport speed)

15 - 25 Amps Continuous, 40-60 Amps Peak

Motors, Main disk brush
Down pressure #1 11 Amps/Motor (Fixed)
Down pressure #2 11 - 16 Amps/Motor (default 16 Amps)
Down pressure #3 11 - 22 Amps/Motor (default 22 Amps)
Motors, Main cylindrical brush
Down pressure #1 11 Amps/Motor (Fixed)
Down pressure #2 11 - 16 Amps/Motor (default 16 Amps)
Down pressure #3 11 - 22 Amps/Motor (default 22 Amps)

T16 Service Information 9008149 (1-11)

2-17

GENERAL INFORMATION
specifications
ELECTRICAL COMPONENTS (For Reference Only)
Component

Measure

Motor, Side Brush (non Pre-Sweep)

5 - 8 Amps

Pump, ES

2 - 4 Amps

Pump, ec-H2O

4 - 6 Amps

Pump, FaST

4 - 6 Amps

Pump, Spray Nozzle

2 - 3 Amps

Pump, Detergent

3 - 5 Amps

Pump, Side Brush

0.5 - 2 Amps

Valve, FaST/ec-H2O Side Brush

129 Ω +/- 5%

Valve, Conventional Side Brush

127 Ω +/- 5%

Valve, Conventional Main Brush

103 Ω +/- 5%

2-18

T16 Service Information 9008149 (1-11)

GENERAL INFORMATION
specifications
MACHINE DIMENSIONS

Rear
Squeegee
1090mm
(43 in)

2080 mm
(82 in)

1475 mm
(58 in)

1880 mm
(74 in)

Frame
(roller to roller)
1040 mm (41 in)
Width
(with side brush)
1170 mm (46 in)

T16 Service Information 9008149 (1-11)

2-19

GENERAL INFORMATION

2-20

T16 Service Information 9008149 (1-11)

MAINTENANCE

SECTION
Contents

Page

Maintenance
Maintenance Chart. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-2
Lubrication . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Steering Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Rear Squeegee Casters. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
		 Steering Gear Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-4
Batteries. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-5
		 Charging the Batteries
			 (Off-Board Charger) . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-6
		 Charging the Batteries
			 (Onboard Charger). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-7
Circuit Breakers . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-8
Electric Motors. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-8
Scrub Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
		 Disk Brushes and Pads. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
			 Replacing Disk Brushes
			 (or Pad Drivers). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-9
			 Replacing Disk Scrub Pads. .  .  .  .  .  .  .  .  .  .  . 3-10
		 Cylindrical Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-11
			 Replacing Cylindrical Brushes. .  .  .  .  .  .  .  . 3-11
			 Checking Cylindrical Scrub
				 Brush Pattern. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-12
			 Adjusting Cylindrical Brush Taper. .  .  .  . 3-15
			 Adjusting Cylindrical Brush
				 Pattern Width. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-16
Side Brush (Option) . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-17
		 Replacing the Side Brush. .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-17
Pre-Sweep Brushes. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-18
		 Replacing the Pre-Sweep Disk Brushes. .  . 3-18
		 Replacing the Pre-Sweep
			 Cylindrical Brush. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-19
		 Checking and Adjusting Pre-Sweep
			 Cylindrical Brush Pattern . .  .  .  .  .  .  .  .  .  .  .  . 3-20
FaST		 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-24
		 Replacing the FaST-Pak Carton. . . . . . . . . . 3-24
		 Cleaning the FaST Supply Hose
			 Connector. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-24
		 Replacing the FaST Injector Filters . .  .  .  .  .  . 3-24
ec-H2O Module Flush Procedure. .  .  .  .  .  .  .  .  .  .  . 3-25
Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-27
		 Replacing (or Rotating) the Rear
			 Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-27
		 Leveling the Rear Squeegee . .  .  .  .  .  .  .  .  .  .  . 3-30
		 Adjusting the Rear Squeegee
			 Blade Deflection . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-31
		 Replacing (or Rotating) the Side
			 Squeegee Blades. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-32
		 Replacing (or Rotating) the Side

T16 Service Information 9008149 (1-11)

Contents

3

Page

			 Brush Squeegee Blade(s) (Option) . .  .  . 3-33
Skirts and Seals . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-35
		 Pre-Sweep Side Skirts (Option) . .  .  .  .  .  .  .  .  . 3-35
		 Pre-Sweep Recirculation Skirt (Option). .  . 3-35
		 Pre-Sweep Rear Skirt (Option). .  .  .  .  .  .  .  .  .  . 3-35
Belts and Chains . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Steering Chain. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Cylindrical Brush Drive Belts. .  .  .  .  .  .  .  .  .  .  .  . 3-36
		 Pre-Sweep Brush Drive Belt. .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
Tires		 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-36
Pushing, Towing, and Transporting
		 the Machine. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-37
		 Pushing or Towing the Machine . .  .  .  .  .  .  .  . 3-37
		 Transporting the Machine. .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-37
Machine Jacking. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-39
Storage Information. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-39
Freeze Protection (Machines without
		 Optional ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-40
Preparing the Machine for Operation
		 (Machines without Optional
		 ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-41
Freeze Protection (Machines with
		 Optional ec-H2O System). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-42
Priming the ec-H2O System . .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3-44

3-1

MAINTENANCE
MAINTENANCE

16

9

11
15
1
8
6

10
7

13
20

19

17 12

1

2

14

18
3

4
5
MAINTENANCE CHART
356071

Interval

Daily

3-2

Key
1
2
3
3
4
5
6

Description
Side and rear squeegees
Main brushes
Recovery tank
Recovery tank (ES only)
Solution tank (ES only)
Vacuum fan inlet filter
Cylindrical brushes only:
Debris tray

Procedure
Check for damage and wear
Check for damage, wear, debris
Clean tank
Clean ES filter
Clean solution supply filter
Clean
Clean

Lubricant/
Fluid

--------

No. of
Service
Points
3
2
1
1
1
1
1

T16 Service Information 9008149 (1-11)

MAINTENANCE

------

No. of
Service
Points
2
1
1
1
1

--

2

Lubricate

SPL

4

Check electrolyte level
Check deflection and leveling
Check for damage and wear

DW
---

3
6
4

Clean
Check and clean
(after initial 50 hours only)
Check for damage and wear
Check for damage and wear
Lubricate and check tension
Check motor brushes
Check for damage and wear
Check motor brushes
(Check every 100 hours after
initial 1000 hour check)
Check motor brushes
(Check every 100 hours after
initial 1000 hour check)
Check motor brushes
(Check every 100 hours after
initial 1000 hour check)
Replace

---

1
12

--GL
----

2
2
1
1 (2)
3
2 (4)

--

1

--

1

--

1

Interval
Daily

Key
7
10
8
20
20

Description
Pre--Sweep side brushes
Pre--Sweep main bush
Pre--Sweep debris hopper
Side brush
Side brush squeegee

Procedure
Check for damage, wear, debris
Check for damage, wear, debris
Clean
Check for damage, wear, debris
Check for damage and wear

50 Hours

2

Main Brushes (cylindrical)

Rotate brushes from front to rear

11

9
12

Squeegee caster wheel pivot
points
Battery cells
Side and rear squeegees
Pre-Sweep skirts and
seals
FaST/Solution filter screen
Battery terminals and cables

14
15
17
18
21
14

Cylindrical brush drive belts
Pre--Sweep brush drive belt
Steering chain
Vacuum fan motor(s)
Tires
Main brush motors

20

Side brush motor

13

Pre--Sweep main brush
motor

9

FaST injector filters

12
1
13

200 Hours

500 Hours
1000
Hours

Lubricant/
Fluid

LUBRICANT/FLUID
DW . . . . Distilled water.
SPL . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433--1)
GL . . . . SAE 90 weight gear lubricant
NOTE: More frequent maintenance intervals may be required in extremely dusty conditions.

T16 Service Information 9008149 (1-11)

3-3

MAINTENANCE
LUBRICATION
STEERING CHAIN

REAR SQUEEGEE CASTERS
Lubricate the rear squeegee caster pivot point on
each squeegee caster after every 50 hours.

The steering chain is located on the steering
column directly under the control panel. Lubricate
the steering chain after every 200 hours.

STEERING GEAR CHAIN
The steering gear chain is located directly above
the front tire. Lubricate the steering gear chain
after every 200 hours.

3-4

T16 Service Information 9008149 (1-11)

MAINTENANCE
BATTERIES
The batteries are designed to hold their power for
long periods of time. The lifetime of the batteries
is limited to number of charges the batteries
receive. To get the most life from the batteries,
charge them when the last battery discharge
indicator segment flashes (20% charge left). Use
an automatic charger with the proper rating for the
batteries.

Measuring the specific gravity, using a
hydrometer, is a way to determine the charge
level and condition of the batteries. If one or more
of the battery cells test lower than the other
battery cells (0.050 or more), the cell is damaged,
shorted, or is about to fail.

Check the electrolyte level in each battery cell
before and after charging, and after every 50
hours of operation. Do not charge the batteries
unless the fluid is slightly above the battery plates.
If needed, add just enough distilled water to cover
the plates. Never add acid to the batteries. Do not
overfill. Always keep the battery caps on, except
when adding water or taking hydrometer readings.

04380

NOTE: Do not take readings immediately after
adding distilled water. If the water and acid are not
thoroughly mixed, the readings may not be
accurate. Check the hydrometer readings against
the following chart to determine the remaining
battery charge level:
SPECIFIC GRAVITY
at 27° C (80° F)

After every 200 hours of use check for loose
battery connections and clean the surface of the
batteries, including terminals and cable clamps,
with a strong solution of baking soda and water.
Brush the solution sparingly over the battery tops.
Do not allow any baking soda solution to enter the
batteries. Use a wire brush to clean the terminal
posts and the cable connectors. Wipe off all
cleaning solution residue. After cleaning, apply a
coating of clear battery post protectant to the
terminals and the cable connectors. Keep the tops
of the batteries clean and dry.

BATTERY
CHARGE

1.277

100% Charged

1.238

75% Charged

1.195

50% Charged

1.148

25% Charged

1.100

Discharged

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than shown,
the reading must be temperature corrected. Add
or subtract to the specific gravity reading 0.004, 4
points, for each 6° C (10° F) above or below
25° C (77° F).

Objects made of metal can potentially short circuit
the batteries. Keep all metallic objects off the
batteries. Replace any worn or damaged wires.

T16 Service Information 9008149 (1-11)

3-5

MAINTENANCE
CHARGING THE BATTERIES (OFF-BOARD CHARGER)
1. Drive the machine to a flat, dry surface in a
well--ventilated area.

6. Plug the battery charger into the remote
battery charge connector.

2. Stop the machine and turn the machine power
off.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
3. Lift the operator seat open and engage the
seat support bar.
4. Check the electrolyte level in all the battery
cells.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.
NOTE: If the red “FAULT CODE” light flashes
when the batteries are plugged into the charger,
see “Battery Charger, Faults” in the TROUBLESHOOTING
section of this manual.

08247

5. If the level is low, add just enough distilled
water to cover the battery plates. DO NOT
OVERFILL. The batteries can overflow during
charging due to expansion.

7. The Tennant charger will start automatically.
When the batteries are fully charged, the
Tennant charger will automatically turn off.
NOTE: Set the charger to the proper rating for the
batteries to prevent damage to the batteries or
reduce the battery life.
8. After the charger has turned off, unplug the
charger from the remote battery charge
connector.
9. Check the electrolyte level in each battery cell
after charging. If needed, add distilled water
to raise the electrolyte level to about 12mm
(0.4 in) below the bottom of the sight tubes.
FOR SAFETY: When maintaining or servicing
machine, avoid contact with battery acid.
10. Close the operator seat.

NOTE: Make sure the battery caps are in place
while charging.
FOR SAFETY: When maintaining or servicing
machine, avoid contact with battery acid.

3-6

T16 Service Information 9008149 (1-11)

MAINTENANCE
CHARGING THE BATTERIES (ON--BOARD
CHARGER)

6. Plug the on--board battery charger into a wall
outlet. The Tennant on--board charger will
start charging the batteries

1. Drive the machine to a flat, dry surface in a
well--ventilated area.
2. Stop the machine and turn the machine power
off.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.

WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.
7. The green LED will go on when charging is
complete.

3. Lift the operator seat open and engage the
seat support bar.
4. Check the electrolyte level in all the battery
cells.

8. Unplug the on--board battery charger from the
wall outlet.
08247

5. If the level is low, add just enough distilled
water to cover the battery plates. DO NOT
OVERFILL. The batteries can overflow during
charging due to expansion.

9. Neatly stow the on--board battery charger
cord inside the battery compartment.
10. Check the electrolyte level in each battery cell
after charging. If needed, add distilled water
to raise the electrolyte level to about 12mm
(0.4 in) below the bottom of the sight tubes.
11. Close the operator seat.

NOTE: Make sure the battery caps are in place
while charging.
FOR SAFETY: When maintaining or servicing
machine, avoid contact with battery acid.

T16 Service Information 9008149 (1-11)

3-7

MAINTENANCE
CIRCUIT BREAKERS
Circuit breakers are resettable electrical circuit
protection devices designed to stop the flow of
current in the event of a circuit overload. Once a
circuit breaker is tripped, reset it manually by
pressing the reset button after the breaker has
cooled down.
Circuit breakers 1 through 10 are located in the
front of the battery compartment.

Circuit breakers 11 through 19 are located on the
electrical panel.

If the overload that caused the circuit breaker to
trip is still present, the circuit breaker will continue
to stop current flow until the problem is corrected.
The chart below shows the circuit breakers and
the electrical components they protect.
Circuit
Breaker

Rating

CB1

2.5 A

Start

CB2

2.5 A

Key switch

CB3

2.5 A

Sweep controls (Option)

CB4

2.5 A

Main water, FaST, ES, Horn

CB5

2.5 A

Detergent meter (Option)

CB6

2.5 A

Side brush (Option)

CB7

15 A

FaST ./ ES pump (Option)

CB8

20 A

Sweep brushes (Option)

CB9

2.5 A

ec--H2O (Option)

CB10

2.5 A

ec--H2O pump (Option)

CB11

15 A

Lights (Option)

CB12

2.5 A

Headlight / Tail lights (Option)

CB13

2.5 A

Overhead guard warning light
(Option)

CB14

15 A

Vacuum wand (Option)

CB15

2.5 A

Warning lights (Option)

CB16

15 A

Pre--Sweep (Option)

CB17

Open

Extra for Specials

CB18

Open

Extra for Specials

CB19

25 A

Sweep vacuum fans (Option)

CB20

25 A

Reverse alarm light (Option)

Circuit Protected

ELECTRIC MOTORS

Circuit breaker 20 is located inside the optional
light assembly mounted on top of the recovery
tank.

3-8

Inspect the carbon brushes on the vacuum fan
motor after every 500 hours of operation. Inspect
the carbon brushes on the main brush motors,
Pre--Sweep main brush motor, and side brush
motors after the first 1000 hours of operation and
every 100 hours after the initial check.

T16 Service Information 9008149 (1-11)

MAINTENANCE
SCRUB BRUSHES
The machine can be equipped with either disk or
cylindrical scrub brushes. Check scrub brushes
daily for wire or string tangled around the brush or
brush drive hub. Also check brushes or pads for
damage and wear.
DISK BRUSHES AND PADS
Replace the brushes or pads when they no longer
clean effectively.

REPLACING DISK BRUSHES OR PAD
DRIVERS
1. Raise the scrub head.
2. Turn offthe machine.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
3. Open the left side squeegee support door.

Cleaning pads must be placed on pad drivers
before they are ready to use. The cleaning pad is
held in place with a center disk. Both sides of the
pad can be used for scrubbing. Turn the pad over
to use the other side.
Cleaning pads need to be cleaned immediately
after use with soap and water. Do not wash the
pads with a pressure washer. Hang pads, or lay
pads flat to dry.
NOTE: Always replace brushes and pads in sets.
Otherwise one brush or pad will be more
aggressive than the other.

4. Turn the brushes until the spring handles are
visible.

5. Squeeze the spring handles and let the
brushes drop to the floor.
6. Push the new brush under the scrub head,
align the brush drive socket with the brush
drive hub, and lift the brush up onto the brush
drive hub.
7. Ensure the brush is securely mounted on the
brush drive hub.
8. Close and secure the left side squeegee
assembly.
9. Repeat procedure for the other brush.

T16 Service Information 9008149 (1-11)

3-9

MAINTENANCE
REPLACING DISK SCRUB PADS
1. Remove the pad driver from the machine.
2. Squeeze the spring clip together and remove
the center disk from the pad driver.

3. Remove the scrub pad from the pad driver.

4. Flip or replace the scrub pad. Center the
scrub pad on the pad driver and reinstall the
center disk to secure the pad in place on the
pad driver.
5. Reinstall the pad driver onto the machine.

3-10

T16 Service Information 9008149 (1-11)

MAINTENANCE
CYLINDRICAL BRUSHES

4. Remove the brush from the scrub head

Rotate the brushes from front-to-rear after every
50 hours of operation.
Replace the brushes when they no longer clean
effectively.
NOTE: Replace worn brushes in pairs. Scrubbing
with brushes of unequal bristle length will result in
diminished scrubbing performance.
REPLACING CYLINDRICAL SCRUB BRUSHES
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
1. Open the side squeegee support door.
2. Lift the idler plate retainer handle and unhook
the retainer ring from the idler plate hook.

5. Position the brush with the double row end
towards the scrub head opening. Guide the
new brush onto the drive hub.
6. If rotating the existing brushes, only rotate
front to rear. Do NOT rotate end--for--end.

A

C

C

A

B

D

D

B

Before
3. Remove the idler plate from the scrub head.

After

7. Reinstall the idler plate onto the scrub head
and secure the idler plate into place with the
idler plate retainer.
8. Repeat for the other brush on the other side
of the scrub head.
NOTE: Each side of the scrub head is stamped
with a letter. The idler door is stamped with the
same letter. Make sure the letter on the idler door
matches the letter on the scrub head when
reinstalling the doors.

T16 Service Information 9008149 (1-11)

3-11

MAINTENANCE
CHECKING CYLINDRICAL SCRUB BRUSH
PATTERN

4. Press the Brush pressure button to enter the
machine configuration modes.

FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
1. Apply chalk, or a similar marking material, to
a smooth and level section of floor.
NOTE: If chalk or other material is not available,
allow the brush to spin on the floor for two
minutes. A polish mark will remain on the floor.
2. Park the machine several feet behind the
chalked area and shut off the machine.
3. Press and hold the configuration mode button
while turning the key to the on position.
Continue holding the configuration mode
button until CONFIG MODE appears on the
LCD display. Release the configuration mode
button.

C1: Disk/Cyl Cyl should appear in the LCD
display.

5. Press the Contrast control button once to
scroll to C16: Dwn Pres Tst Disabled (Down
Pressure Test Disabled).

3-12

T16 Service Information 9008149 (1-11)

MAINTENANCE
6. Press the Brush pressure button to enter the
down pressure test selection mode.

C16: Dwn Pres Tst 
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uuid:4DEAF1D4FFCBDF11A903B84D22688EB0, uuid:C650ACCB10C8DF119EAAAF1000FB4A14, uuid:B69D079043CBDF11A928DBFC3EDD7A70, uuid:9A299D8FE1D2DF118FFCE867E63171A2, uuid:F54D1A27EFD2DF118FFCE867E63171A2, uuid:ECDF53F9FED5DF11B7CA83FA4DE451EA, uuid:EFDF53F9FED5DF11B7CA83FA4DE451EA, uuid:F2DF53F9FED5DF11B7CA83FA4DE451EA, uuid:3DB54BE605D6DF11B7CA83FA4DE451EA, uuid:B9F4440374BFDF11AFE8AD8371469958, uuid:80C4924AFAC0DF11B4DFEC3DC880D851, uuid:B2E20BB807C1DF11B4DFEC3DC880D851, uuid:0BF0084D99C1DF119A63F2DEE3867397, uuid:B4CAE5A3A2C1DF119A63F2DEE3867397, uuid:B65977DEABC1DF119A63F2DEE3867397, uuid:4E2CA386B4C1DF119A63F2DEE3867397, uuid:E84FD08BC4C1DF119A63F2DEE3867397, uuid:EF4FD08BC4C1DF119A63F2DEE3867397, uuid:9A299D8FE1D2DF118FFCE867E63171A2, uuid:F54D1A27EFD2DF118FFCE867E63171A2, uuid:834EA78946D5DF11A811A33D86110840, uuid:874EA78946D5DF11A811A33D86110840, uuid:420BB3B94FD5DF11A811A33D86110840, uuid:470BB3B94FD5DF11A811A33D86110840, uuid:9A299D8FE1D2DF118FFCE867E63171A2, 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uuid:2230754C0FF7DF11A2D6D74F8767A06B, uuid:80E9DD2D15F7DF11A2D6D74F8767A06B, uuid:88E9DD2D15F7DF11A2D6D74F8767A06B, uuid:2730754C0FF7DF11A2D6D74F8767A06B, uuid:2230754C0FF7DF11A2D6D74F8767A06B, uuid:80E9DD2D15F7DF11A2D6D74F8767A06B, uuid:d7999d53-03cb-41f0-9092-b96b21036cbb, uuid:ded8feb5-d626-454b-9e37-61656a75a882, uuid:d7999d53-03cb-41f0-9092-b96b21036cbb, uuid:ded8feb5-d626-454b-9e37-61656a75a882
Producer                        : Adobe PDF Library 7.0
Trapped                         : Unknown (false)
Tags                            : product-category-tag:tennant/en_us/1/machines/scrubbers/scrubbersrider, product-tag:tennant/en_us/1/machines/scrubbers/M-T16
Page Layout                     : SinglePage
Page Mode                       : UseOutlines
Page Count                      : 200
Creator                         : Adobe InDesign CS2 (4.0)
Subject                         : T16 Service Manual

EXIF Metadata provided by EXIF.tools