D Viper Fang 20 Hd Floor Scrubber Parts And Operator Manual

2016-10-03

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Nilfisk Inc.
9435 Winnetka Avenue North
Brooklyn Park, MN 55445
www.usviper.com

REV:06 2015-12-02

TABLE OF CONTENTS

SAFETY PRECAUTIONS
MACHINE COMPONENTS
MACHINE SET UP
MACHINE INSTALLATION
MACHINE OPERATION
TANK DRAINING
BATTERY CHARGING
PREVENTATIVE MAINTENANCE
MACHINE STORAGE
BASIC TROUBLESHOOTING
PARTS BREAKDOWNS AND LISTS
WIRING DIAGRAM

3
4
5
5-6
6
7
7-8
8-9
9
10
11-27
28

2

SAFETY PRECAUTIONS

WHEN SERVICING MACHINE: (con’t)
x Disconnect batteries prior to working
on machine.
x Wear gloves when handling batteries
or battery cables.
x Avoid any contact with battery acid.
x Avoid moving parts. Do not wear
loose fitting clothing while servicing
machine.

This machine is intended for commercial use. It is
constructed for use in an indoor environment and
is not intended for any other use. Use only with
recommended accessories.
All operators shall read, understand and exercise
the following safety precautions:
1) DO NOT OPERATE MACHINE:
x Unless trained and authorized.
x Unless you have read and understand
the operators manual.
x In flammable or explosive areas.
x If not in proper operating condition.
x In outdoor areas.

: Batteries emit hydrogen gas.
Explosion or fire can result from hydrogen gas.
Keep sparks and open flames away! Keep battery
compartment open when charging.

: Flammable materials can cause an
explosion or fire. Do not use flammable materials
in tanks.

2) BEFORE OPERATING MACHINE:
x Make sure all safety devices are in
place and operate properly.

: Flammable materials or reactive
metals can cause explosion or fire. Do not pick up.

3) WHEN USING MACHINE:
x Go slow on inclines and slippery
surfaces.
x Follow all safety guidelines.
x Be very careful when using the
machine in reverse.
x Report and fix any damage to machine
prior to operating it.
4) BEFORE LEAVING OR SERVICING
MACHINE:
x Stop machine on level ground.
x Turn machine off.
5) WHEN SERVICING MACHINE:
x Read operators manual thoroughly
prior to operating or servicing this
machine.
x Use manufacturer supplied or
approved replacement parts.
x Secure machine with wheel blocks
prior to jacking the machine up.
x Use approved jack or hoist to safely
elevate the machine.

3

MACHINE COMPONENTS
1

2 3 4

5

6

7

30

8

31

20

21

19

9
18

29
28

17

22

10

16

11

15

23
27

14

13

26

12

16. Console adjustment levers
17. Rear solution fill
18. Reverse switch
19. Squeegee lift lever
20. Control housing
21. Operating triggers
22. Solution tank
23. Rear casters
24. Transport wheels
25. Scrub head
26. Scrub head skirt
27. Skirt housing latch
28. Protective rollers
29. Front solution fill
30. Recovery tank
31. Recovery tank lid

1. Main power ON/OFF switch
2. Vacuum ON/OFF switch
3. Battery level meter
4. Brush ON/OFF switch
5. Brush pressure meter
6. Solution ON/OFF switch
7. Brush pressure UP/DOWN switch
8. Solution control knob
9. Speed control knob
10. Circuit breakers
11. Recovery tank drain hose
12. Squeegee adjustment nut & shaft
13. Squeegee assembly
14. Scrub head actuator
15. Solution tank level sight tube

4

25

24

2. Check battery meter to make sure batteries are
fully charged. (see BATTERY CHARGING)
3. Check that squeegee is properly installed.
4. Check that brush / pad is properly installed.

MACHINE SET UP & INSTALLATION
UNCRATING MACHINE
Be sure and check packing carton for any damage.
Immediately report any damage to carrier. Check
contents of package to ensure that the following
items are included: Machine, batteries (x2),
squeegee assembly, battery charger, and pad
driver.

INSTALLING PAD DRIVER OR BRUSH
1. Ensure that the machine is turned off
2. Raise the brush head assembly off the floor by
pushing on the brush lift button on the control
console.
3. Open the swing away skirts to gain access to
the brush head assembly.
4. If using a pad driver, first attach the
appropriate pad to the pad driver surface.
5. Mount the pad driver or brush to the drive
motor hub by lining up the three studs with the
three holes in the drive motor hub. Once in
the holes, rotate the driver toward the spring
clip to lock driver into place.

BATTERY CONNECTIONS
The batteries are and charger are shipped
separately and will need to be installed and
connected as shown in the diagram below.
: Batteries emit hydrogen gas.
Explosion or fire can result from hydrogen gas.
Keep sparks and open flames away! Keep battery
compartment open when charging.
1. Be sure power switch is in the “off” position.
2. Open recovery tank to gain access to battery
compartment.
3. Carefully place the two batteries into the
compartment as shown in figure below. Place
the battery brace at the rear of the two
batteries.
DO NOT DROP BATTERIES
INTO COMPARTMENT!
4. Connect battery cables to posts in numbered
order as shown in drawing below. (RED to
POSITIVE and BLACK to NEGATIVE)

MOUNTING THE SQUEEGEE
1. Pull back on the squeegee lift lever to raise the
squeegee bracket up.
2. Loosen the two knobs on the squeegee and
slide the squeegee into the slots at the rear of
the squeegee bracket. (the wheels on the
squeegee point to the back)
3. Tighten the knobs securely.
4. Secure the vacuum hose on the pick-up tube of
the squeegee.

RED

BLACK

BATTERY BRACE

FILLING THE SOLUTION TANK
1. The Fang 20HD can be filled in two different
locations:
a. Front fill area for use with a hose or a
bucket.
b. Rear fill area for use with a hose only.
2. Determine which fill area you would like to
use to fill the machine with water.
3. Fill solution tank with up to 15 gallons of
water. (water temperature should not exceed
140° F) The clear tube in the back left of the

C H AR G ER PLU G

5. Apply a coat or protective spray on the cable
connections to prevent battery corrosion.
MACHINE SET UP
PRE-OPERATION CHECKS
1. Sweep or dust mop the surface to be cleaned.

5

machine has gallon markers to help determine
the water level in the solution tank

side of the control housing. (see machine
components, item #9)
10. This machine has reverse. In order to activate
reverse, there is a toggle switch located on the
left side of the control housing. (see machine
components, item #18) The toggle switch
must be pulled backwards and the red
operating triggers must be pressed to activate
reverse motion.

: If you are filling the solution tank with a
bucket, make sure the bucket is clean. This will
prevent debris from clogging the lines or solenoid.
: Do not put any flammable materials
into solution tank. This can cause an explosion or
a fire. Only use recommended cleaning chemicals.
Contact your janitorial supply distributor for
recommendations on proper chemicals.

: Do not keep the machine in the same
position with the pad / brush spinning, or you
could cause damage to the floor.
11. Adjust amount of solution flow by turning the
solution control knob. Turn to the right for
more solution, or turn left for less solution.
(see machine components, item #8)

MACHINE OPERATION
: Do not operate machine unless you
have read and understand this manual.

WHILE OPERATING MACHINE

1. Set control housing to a comfortable operating
height by squeezing together the two thumb
levers directly underneath the housing. (see
machine components, item #16)
2. Lower squeegee assembly to the floor by
releasing the lift lever from its locked position.
(see machine components, item #19)
3. Lower the brush head assembly to the floor by
pushing on the brush lift button on the control
console. (see machine components, item #7)
4. Turn main power to “on” position. (see
machine components, item #1)
5. Turn vacuum motor switch to “on” position.
(see machine components, item #2)
6. Turn the brush motor switch to “on” position.
(see machine components, item #4)
a. Brushes will not spin until the
operating triggers are pulled.
7. Turn the solution switch to “on” position. (see
machine components, item #6)
a. Solution will not begin to flow until
the operating triggers are pulled.
8. To begin scrubbing, pull on one or both of the
red operating triggers. (see machine
components, item #21) When these triggers
are pulled, the brush will begin to spin, the
solution will begin to flow, and the machine
will propel itself.
9. This machine is self-propelled. The speed can
be controlled by a dial located on the right

1. Occasionally look through the clear recovery
tank lid to see if there is any foam build-up. If
excessive foam is found, add defoamer to the
recovery tank.
: Foam must not enter the float shut-off
screen, or damage can occur to the vacuum motor.
Foam will not activate the machines float shut-off
device.
2. Occasionally view the clear tube at the back
left of the machine to check the amount of
cleaning solution that is left in the machine.
3. Occasionally check the battery level meter.
(see machine components, item #3) When
meter is in the red, recharge the batteries.
: When battery meter is in the red, do
not continue to operate the machine. Battery
damage may result.
4. If the squeegee assembly leaves streaks on the
floor, raise the squeegee off the floor and wipe
the blades down with a damp cloth.
: Do not use your fingers to wipe or
remove debris from the blades, as injury may
occur.
5. When the solution tank runs empty, turn off
the brush switch, solution switch and raise the
brush head. Keep the squeegee down and
continue to vacuum until all the dirty water is

6

picked up. (see TANK DRAINING section to
learn how to drain recovery and solution tanks)

DRAINING THE SOLUTION (CLEAN) TANK

: The brush motors are circuit breaker
protected to protect them from damage. If a
breaker trips, it can’t be reset immediately. You
must first determine what caused the breaker to
trip, and allow the motor to cool down before you
can reset the breaker. The breakers are located on
the back panel of the control housing.

: Anytime scrubbing operation is completed,
the solution tank should be drained and cleaned.
1. Pull down on the clear tube (back left of the
machine) to remove it from the hose barb.
This will allow the solution to flow freely into
a bucket or floor drain.
2. Rinse the solution tank with clean water after
every use. This will help prevent chemical
buildup and clogging of the solution lines.
3. With clean water in solution tank, turn
machine power on, solution switch “on” and
pull the operating triggers. This will allow the
clean water to flush through and clean the
solution plumbing.
4. Once tank is rinsed, flushed and drained,
reconnect the clear tube to the hose barb. Be
sure the tube is pushed all the way up on the
hose barb.

TANK DRAINING
1. Turn the power off on the machine
2. With the squeegee and brush head in their
“up” position, transport machine to approved
area for draining tank(s).
DRAINING THE RECOVERY (DIRTY) TANK

: Anytime scrubbing is completed, or when
refilling solution tank, the recovery tank should be
drained and cleaned.

BATTERY CHARGING
: Use only approved chargers with the
following specifications:
x Automatic shut off circuit
x Deep cycle charging
x Output current of 10 – 20 amps
x Output voltage of 24 volts

: If the recovery tank is not drained
when the solution tank has been refilled, foam or
water may enter the float shut-off mechanism and
cause damage to the vacuum motor.
1. Remove the drain hose from the holder, and
place the drain hose over the floor drain.
Twist off the drain hose plug to begin the
draining process. In order to completely empty
the recovery tank, hinge open the recovery
tank and let it rest on the support stand.
2. Clean the recovery tank after every use. Use a
fresh water hose to rinse out the recovery tank.
Be careful not to spray water into the float
shut-off mechanism.

: For the best machine performance, keep
batteries charged at all times. Do not let them sit
in a discharged condition.
: Batteries are dangerous! Batteries emit
hydrogen gas and an explosion or fire can result.
Keep sparks and fire away from batteries at all
times. When charging the machine, make sure the
battery compartment is left open.
1. Place charger and machine in a well ventilated
area.
2. Turn machine off.
3. Open recovery tank up, exposing battery
compartment
4. Check fluid level in each battery cell. Do not
charge batteries unless fluid is slightly
covering the battery plates. Do not overfill the

: If you are storing the machine for any
period of time, always leave the clear recovery
tank lid off the tank so the tank can dry
completely and smell fresh.
3. Replace the drain hose plug tightly as soon as
you are done draining the tank.

7

batteries. Overfilling may cause the batteries
to overflow during charging due to expansion.
Replace the caps prior to charging.
5. Plug approved charger into grounded wall
outlet before plugging the charger into the
machine.
6. Plug charger into red charger receptacle
located in the front left of the battery
7. compartment.

DAILY MAINTENANCE
1. Remove pad driver / brush and clean with
approved cleaner.
2. Drain recovery and solution tanks completely
and rinse out with clean water. Visually check
the recovery tank for debris and clean out as
necessary.
3. Raise squeegee assembly off floor and wipe it
down with a damp towel. Be sure to store the
squeegee in the up position.
4. Remove the float shut-off assembly and rinse
it out with clean water.

8. Flip up the recovery tank “kick stand” and
gently lay the recovery tank down until it rests
on the stand.
9. The charger will automatically begin to
charger the batteries, and it will automatically
shut down once the batteries are fully charged.
10. Upon completion of charging, first unplug the
charger from the wall outlet, and then
disconnect the charger from the machine.
11. Check the battery level after charging is
complete. If fluid level is low, add distilled
water to bring the fluid level up to the bottom
of the sight tubes. Replace the caps and wipe
the batteries down with a towel.

5. Clean machine with an approved cleaner and a
damp towel.
6. Recharge batteries.
WEEKLY MAINTENANCE
1. Check fluid level in batteries.
2. Check batteries for loose or corroded cables.
3. Keep battery tops clean from corrosion.
MONTHLY MAINTENANCE
1. Check machine for leaks and loose fasteners.
2. Lubricate all grease points and pivot points
with silicon spray and approved grease.
3. Place machine over a floor drain. Flush
solution system by pouring 3 gallons of hot
water and approved alkaline detergent into the
solution tank and running machine (with
solution control on) for 45 seconds. Turn
machine off and let it sit overnight. Then next
day, drain the remaining solution and rinse the
solution tank out with clean water.

PREVENTATIVE MAINTENANCE
: Before performing any maintenance on
the machine, be sure that the power is turned off,
or the batteries are disconnected!
: Repairs are to be completed by
Authorized Service Centers only. Any repairs
completed by unauthorized persons will void the
warranty.

8

VACUUM MOTOR MAINTENANCE
1. Contact your local Viper Distributor for any
motor maintenance.
2. Vacuum motor should have the brushes
checked every 250 hours. Brushes should be
replaced when they are worn to a length of
10mm or less.

caused by freezing temperatures will not be
covered by the warranty.
7. Drain the recovery tank and remove the clear
on the top of the recovery tank so that it can
“breathe” during storage.
8. Drain the solution tank of all fluid.

BATTERY MAINTENANCE
: For the best machine performance, keep
batteries charged at all times. Do not let them sit
in a discharged condition.
: Batteries are dangerous! Batteries emit
hydrogen gas and an explosion or fire can result.
Keep sparks and fire away from batteries at all
times.
: Whenever servicing batteries, be sure
to wear protective gloves. Avoid contact with
battery acid at all times!
1. Always follow the battery charging directions
as outlined in the BATTERY CHARGING
section of this manual.
2. Keep battery tops and terminals free from
corrosion. A strong solution of baking soda
and water is the best way to keep the batteries
corrosion free. DO NOT ALLOW THE
BAKING SODA / WATER SOLUTION TO
ENTER THE BATTERY CELLS.
3. Use a wire brush with the baking soda solution
to properly clean the battery posts and
connections.
4. Check battery connections for wear and loose
terminals. Replace if necessary.
MACHINE STORAGE
1. Always store the machine indoors.
2. Always store the machine in a dry area.
3. Always store the machine in its upright
position.
4. Always store the machine with the pad driver /
brush raised off the floor.
5. Always store the machine with the squeegee
assembly raised off the floor.
6. If storing in an area which may reach freezing
temperatures, be sure to drain all fluids from
the machine prior to storage. Any damage

9

BASIC TROUBLESHOOTING
PROBLEM
No power

CAUSE
Bad batteries
Key not in "ON" position
Main circuit breaker tripped
Batteries need to be charged
Loose battery cable
Batteries not connected properly
Bad brush switch
Brush circuit breaker has tripped
Bad wiring
Bad brush motor
Carbon brushes worn out
Bad solenoid
Bad vacuum switch
Bad wiring
Bad vacuum motor
Carbon brushes worn out
Batteries need to be charged
Batteries need maintenance
Bad cell in battery(s)
Bad charger
Bad solution switch
Clogged solution solenoid
Clogged solution filter
Solution line obstructed

SOLUTION
Replace batteries
Turn key "ON"
Contact Viper Distributor
Charge batteries (see Battery Charging)
Tighten loose cable(s)
Follow battery installation instructions
Contact Viper Distributor
Brush motor does
Check brush motor for obstructions and reset breaker
not run
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Vacuum motor
Contact Viper Distributor
does not run
Contact Viper Distributor
Charge batteries (see Battery Charging)
Short run time
See Battery Maintenance in this manual
Replace batteries
Replace charger
Contact Viper Distributor
Contact Viper Distributor
Little or no solution
Remove filter and clean
flow
Remove solution line and clean
Increase flow by twisting solution adjustment knob to the
Solution flow adjustment knob in need
right. Decrease flow by twisting solution adjustment knob
of adjustment
to the left.
Squeegee clogged
Clean debris off squeegee with damp towel
Poor water pick up
Squeegee blades worn
Install new squeegee blades
Confirm that the squeegee assembly is securely fastened
Squeegee not mounted correctly
to the machine and not loose fitting.
Check hose connections and make sure they are firm.
Vacuum hoses have a hole or are loose
Replace hose if damaged.
Vacuum hose may be clogged
Check hose for debris and remove any clog.
Drain hose stopper is loose
Tighten drain plug.
Batteries need to be charged
Charge batteries (see Battery Charging)
Tighten vac motor mounting screws. Do not overtighten
Vacuum motor is loose
or damage will occur.
Recovery tank lid is loose
Confirm the clear recovery tank lid is securely in place.
Drain recovery tank and tilt tank on side. Check the inlet
Recovery tank inlet hole is clogged
hole for debris and remove debris.
Recovery tank is full
Drain recovery tank.
Remove float shut off from inside recovery tank and
Float shut off is clogged
remove any debris.

10

11

FANG20HD - SOLUTION TANK ASSEMBLY
DIA
NO

PART
NUMBER

DESCRIPTION

NO
REQ'D

1

VF81405BD

ǂǂǂGRIP,HANDLE

1

2

VA13477

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 16

3

3

VV13664

4

VV13604

ǂǂǂSCREW, M8 X 20

6

5

VF13519

ǂǂǂWASHER,LOCK, M5 X M11 X 28

6

6

VF82154

ǂǂǂPLUG,EXPANSION

1

7

VF13535

ǂǂǂWASHER,PLAIN, M8 X M20 X 2

8

8

VF81406

ǂǂǂBUSHING

1

9

VF81404

ǂǂǂSUPPORT,RECOVERY TANK

1

10

VF82029A

ǂǂǂBRACKET,VAC TUBE

1

11

VF82032

ǂǂǂSPRING

1

12

VF82030

ǂǂǂADAPTER,TUBE

1

13

VF82031A

ǂǂǂGASKET,TUBE ADAPTER

1

14

VF82070

ǂǂǂLABEL,LEFT

1

15

VF81306

ǂǂǂCONNECTOR, 175A

1

16

VF81310

ǂǂǂKIT,CONNECT WIRE

1

17

VF82123

ǂǂǂDECAL

1

18

VF13633

ǂǂǂSCREW, M6 X 35

2

19

VV13607

ǂǂǂWASHER,LOCK, M6

8

20

GT13032

ǂǂǂWASHER,PLAIN, M6 X M16 X 1.5

6

21

VA13516

ǂǂǂWASHER,PLAIN, M10 X M30 X 1.5

1

22

VF13495

ǂǂǂSCREW, M6 X 16

4

23

VF81715

ǂǂǂSTANDOFF

2

24

VF82067

ǂǂǂBRACKET

1

25

VF14232

ǂǂǂSCREW, M6 X 10

2

26

VF82078

ǂǂǂSCREEN,FILL

1

27

VF13543

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 16

2

28

VF13544

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 10

6

29

VA13483

ǂǂǂWASHER,PLAIN, M4 X M9 X 0.8

7

30

VF82081

ǂǂǂPLUG,FILL SCREEN

1

31

VF82079

ǂǂǂCOVER,FILL SCREEN

1

32

VF82801

ǂǂǂSOLUTION TANK

1

33

VF82071

ǂǂǂLABEL,RIGHT

1

34

VF99001

ǂǂǂWHEEL, 4"

2

35

VF83129

ǂǂǂBUSHING

2

36

VF13514A

ǂǂǂWASHER,PLAIN, M8 X M16.5 X 1

2

37

VF13635

ǂǂǂSCREW, M8 X 50

2

38

BAT185

ǂǂǂBATTERY,12V,215AMP HOUR

2

39

VF83111

ǂǂǂCASTER, 4"

2

40

VF83140

ǂǂǂTRAY,BATTERY

1

41

VF82072A

ǂǂǂSPACER,BATTERY

1

42

VF13634

ǂǂǂSCREW, M10 X 30

8

WASHER,PLAIN, M4 X M12 X 1

12

1

FANG20HD - SOLUTION TANK ASSEMBLY
DIA
NO

PART
NUMBER

DESCRIPTION

NO
REQ'D

43

VF14248

SCREW, M8 X 100

1

44

VF82050A

BUSHING

1

45

CHRGR18

CHARGER,24V,18AMP

1

46

VF13537

WASHER,PLAIN, M10 X M26 X 2

8

47

VF13518

WASHER,LOCK, M10

8

48

VF14234

SCREW, M8 X 16

2

49

VF13513

NUT, M8

2

50

VF81408

PLATE,LOCK

2

51

VF81416

HOSE BARB

2

52

VF82161

CLAMP (16-25)

1

53

VF81123

TUBING

1

54

VF82306A

KIT,LABEL,MARKERS

1

55

VF14230

SCREW, M5 X 15

3

56

VV13601

WASHER,LOCK, M5

3

57

VF13532

WASHER,PLAIN, M5 X M11 X 2

3

58

VF81202

PLATE,SQGE,LOCK

1

59

VF14235

SCREW, M8 X 35

1

60

VF48216

WASHER,LOCK, M12.7

1

61

VF83124

HANDLE,SQGE,LIFT

1

14

FANG20HD - RECOVERY TANK ASSEMBLY
DIA
NO

PART
NUMBER

DESCRIPTION

NO
REQ'D

1

VF82010

CLEAR COVER,RECOVERY TANK

1

2

VF82083

DECAL WARNING BATTERY

1

3

VF82009

ELBOW ADAPTOR,FLOAT

1

4

VV13607

WASHER,LOCK, M6

5

VF13533

WASHER,PLAIN, M6 X M16 X 2

7

6

VF14233

SCREW, M6 X 20

4

7

VF81504

FLOAT

1

8

VF82802

RECOVERY TANK (FANG20HD)

1

9

VF13528

WASHER,TEETH,LOCK, M6

2

10

VF13495

SCREW, M6 X 16

2

11

VF82028

CABLE

1

14

N/A

15

VF81510

DRAIN HOSE ASEMBLY

1

16

VV10113

CLAMP, 2"

2

17

VF83154

DECAL,BATTERY INSTALLATION

1

18

ZD53000

MOTOR,VAC 2 STAGE,24VDC

1

19

VF13502

NUT,LOCK, M6

3

20

VF82310

STUD(20")

3

21

VF13521

NUT,M6

3

22

VF81503

SEAT

1

23

VF14200

SCREW, M6 X 16

9

24

GT13032

WASHER,PLAIN, M6 X M16 X 1.5

9

25

VF82011

HINGE,RECOVERY TANK

1

26

VF82082

LOGO (20")

1

27

VA13477

SCREW, SELF-TAPPING, ST, M4 X 1

4

28

VV13664

WASHER,PLAIN, M4 X M12 X 1

4

29

VF82010A

RUBBER HINGE

1

30

VF82010B

GASKET

1

31

VF82010X

KIT,LID

1

15

13

16

FANG20HD - BRUSH LIFT/DRIVE ASSEMBLY
DIA
NO

PART
NUMBER

1

VF82080

HUB,CAPS

2

2

VF81106

WHEEL, 8"

2

VF81600

TRANSAXLE, 24"

1

ZD72000A

TRANSAXLE MOTOR, 24VDC

1

4

VF81102

BRACKET,TRANSAXLE MOUNT

2

5

VF13537

WASHER,PLAIN, M10 X M26 X 2

6

6

VF13518

WASHER,LOCK, M10

6

7

VF13636

SCREW, M10 X 45

4

8

VF13634

SCREW, M10 X 30

2

9

VF13502

NUT,LOCK, M6

8

10

VF13533

WASHER,PLAIN, M6 X M16 X 2

8

11

VF81103

SPACER

4

12

VF82016A

BUSHING

2

13

VF13538

WASHER,PLAIN, M12 X M22 X 2

4

14

VF82803

BRACKET,LIFT MOTOR

1

15

VF83139

PIN, M10 X 30

2

16

VF14084

PIN,COTTER, M3.2 X 24

2

17

VF81303

ACTUATOR

1

18

VF13519

WASHER,LOCK, M8

4

19

VV13604

SCREW, M8 X 20

4

20

VF13535

WASHER,PLAIN, M8 X M20 X 2

4

21

VF83126

BRACKET,CABLE GUIDE

1

22

VF83135

BRACKET,ACTUATOR

1

23

VF83115

PLATE

1

24

VF14247

SCREW, M12 X 25

2

25

VF81137

PLATE,BASE TRANSAXLE

1

26

VF13501

NUT,LOCK, M12

2

3

DESCRIPTION

17

NO
REQ'D

18

FANG20HD - BRUSH/PAD DRIVE ASSEMBLY
DIA
NO

PART
NUMBER

1

VF83112A

ǂǂǂBLOCK,GUIDE

1

2

VA13400

ǂǂǂWASHER,PLAIN, M5 X M11 X 1

4

3

GT13022

ǂǂǂNUT,LOCK, M5

4

4

VF14234

ǂǂǂSCREW, M8 X 16

1

5

VF13519

ǂǂǂWASHER,LOCK, M8

5

6

VF13542

ǂǂǂWASHER,PLAIN, M8 X M26 X 2

1

7

VV20274B

ǂǂǂWASHER,PLAIN, M13 X M39 X 2

1

8

VF83116A

ǂǂǂSUPPORT PLATE,SKIRT

1

9

VF13535

ǂǂǂWASHER,PLAIN, M8 X M20 X 2

4

10

VV13604

ǂǂǂSCREW,M8X20

4

11

VF13538

ǂǂǂWASHER,PLAIN,M12XM22X2

12

VF82805

ǂǂǂBRACKET,SPRING

1

13

VF14247

ǂǂǂSCREW,M12X25

2

14

VF82016A

ǂǂǂBUSHING

6

15

VF83117

ǂǂǂSPRING

1

16

VF14238

ǂǂǂSCREW,M12X30

2

17

VF82804

ǂǂǂBRACKET,MOTOR MOUNT

1

18

VF14225A

ǂǂǂSCREW,M6X40

3

19

VF83133

ǂǂǂSTUD

3

20

VF82057

ǂǂǂPAD DRIVER, 19" (FANG20T)

1

21

VF13502

ǂǂǂNUT,LOCK, M6

3

22

VF83118

ǂǂǂSPACER

1

23

VF99003A

ǂǂǂBIG MOUTH

1

24

VA13484

ǂǂǂSCREW,SELF-TAPPING,ST, M4 X 12

3

25

MF-VF002-4A ǂǂǂSCREW,SELF-TAPPING, 1/4" - 1"

3

26

VF14241

ǂǂǂSCREW, 5/16" - 1"

1

27

VV20298

ǂǂǂWASHER,LOCK, 5/16"

1

28

VF82058

ǂǂǂWASHER

1

29

VF83130A

ǂǂǂPLATE, DRIVE, ASSY

1

30

VF83130

ǂǂǂPLATE,DRIVE

1

31

VF83134

ǂǂǂSTOP,DRIVE RELEASE

1

32

VF83132

ǂǂǂSPRING

1

33

VF83131

ǂǂǂCLAMP,BRUSH PLATE

1

34

VV13601

ǂǂǂWASHER,LOCK, M5

4

35

VF13545

ǂǂǂSCREW,SELF-TAPPING,ST,M5 X 10

4

36

VF14242

ǂǂǂSCREW, 3/8" - 1"

4

37

VV13620

ǂǂǂWASHER,LOCK, 3/8"

4

38

VF13537

ǂǂǂWASHER,PLAIN,M10 X M26 X 2

4

39

VF13501

ǂǂǂNUT,LOCK,M12

2

40

ZD45407

41

ZD45000

KEY, 6.35 X 25
ǂǂǂBRUSH MOTOR,24VDC, .75HP

1
1

42

VF14230

ǂǂǂSCREW, M5 X 15

4

DESCRIPTION

19

NO
REQ'D

10

20

FANG20HD - SOLUTION CONTROL ASSEMBLY
DIA
NO

PART
NUMBER

1

VF14245

SCREW, M5 X 6

2

2

VF82036

SHAFT

1

3

VV13650

SCREW, M4 X 10

1

4

VF13532

WASHER,PLAIN, M5

4

5

VV13601

WASHER,LOCK, M5

4

6

VF14230

SCREW, M5 X 15

2

7

VF13536

WASHER,PLAIN, M9.8 X M16 X 1

2

8

VF82075

NUT, 3/8"

2

9

VF83121

CABLE,SOLENOID

1

10

VF82148

CLAMP, 16mm

14

11

VF82040

HOSE BARB,TEE

1

12

VF81134

TUBING, 50mm

2

13

VF82042

ELBOW

2

14

VF81124

TUBING, 115mm

1

15

VF81403A

ELBOW,SOLUTION TANK

2

16

VF82168

FILTER

1

17

VF81780

TIE

2

18

VF81125

TUBING, 200mm

1

19

VF81126

TUBING, 80mm

1

20

VF13495

SCREW, M6 X 16

4

21

VF13533

WASHER,PLAIN, M6 X M16 X 2

4

22

VF81127

TUBING, 65mm

1

23

VF82033-24

SOLUTION VALVE SOLENOID,24VDC

1

24

VV13607

WASHER,LOCK, M6

2

25

VF83120

BRACKET,SOLENOID

1

26

VF13502

NUT,LOCK, M6

2

27

VF81128

TUBING, 320mm

1

28

VV20509

SCREW,M5X10

2

29

VF81118

CLAMP

2

30

VF13540

WASHER,WAVE, M12

1

31

VF82037

BRACKET,DRAIN HOSE & VALVE

1

32

VF82069

LABEL,VALVE

1

33

VF82074

BUSHING

1

34

VF82038

KNOB,VALVE ADJUST

1

DESCRIPTION

21

NO
REQ'D

22

FANG20HD - BRUSH SKIRT ASSEMBLY
DIA
NO

PART
NUMBER

1

VF82808

BUMPER(20HD)

1

2

VF13495

SCREW,M6X16

8

3

VV13607

WASHER,LOCK,M6

8

4

VF13533

WASHER,PLAIN,M6

8

5

VF83107

BRACKET,SKIRT MOUNT

2

6

VF83108

PIN,SKIRT

2

7

VF82013

WHEEL,3"

2

8

VF82055

BUSHING

2

9

VF13514A

WASHER,PLAIN,M8XM16.5X1

2

10

VF14236

SCREW,M8X40

2

11

VA13400

WASHER,PLAIN,M5XM25X1.5

16

12

VA13474

SCREW,M5X16

16

13

VF82810

GRIP,BUMPER

2

14

VF82809

CLAMP,BUMPER

2

15

VF82815

BUMPER(20HD)

1

16

VF82807R

RIGHT SKIRT,ASSEMBLY

1

17

VV20519

SCREW,M4X8

4

18

VF82807

SKIRT,RIGHT

1

19

VF83109

LATCH,HOOD

1

20

VV20291

WASHER,LOCK,M4

4

21

VF82806

SKIRT,LEFT

1

22

VF82806L

LEFT SKIRT,ASSEMBLY

1

23

VF83142

BLOCK,SKIRT

2

DESCRIPTION

23

NO
REQ'D

24

FANG20HD - CONTROL HOUSING
DIA
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

PART
NUMBER
VF13491
VF14122
VF14121
VF13502
GT13032
VF81781
VF81781-X
VF81726A
VF81734
VF83149
VF82301
VF81713
VF82305
VF14078
VA50477
VF81718
VF82313
VF13495
VF81719
VF83137A
VF82811
VF81721
VF81727
VF81725
VF14200
VF81730
VF81709
VF81716
VF81710
VF81732
VF82316
VF81739-20T
N/A
GV40239
VF83148
VF82303A
VF81703
VF82312
VF99012
VF82107BD
VF81711
VF81712
VF13514A
VF82106BD
VF14212
VF13511
VF44203
VF81707
VV13652
VF81714
VF82153
VF82160
VF81744B
VF81722

DESCRIPTION
SCREW, M4 X 12
WASHER,PLAIN, M10 X M20 X 2
SCREW, M10 X 65
NUT,LOCK, M6
WASHER,PLAIN, M6
DIODE, 400V
DIODE WITH ENDS
SOLENOID, 24V
BREAKER,CIRCUIT,35AMP
LABEL,CIRCUIT BREAKER
HOUSING,CONTROL
BUSHING
LABEL,SPEED CONTROL
SCREW,M3 X 10
WASHER,PLAIN, M3 X M10 X 1
LIGHTS,BATTERY CAPACITY
GASKET
SCREW, M6 X 16
SPACER
PANEL,SWITCH (24")
LABEL,SWITCH (FANG 20HD)
SWITCH,LIGHTED ROCKER
GAUGE,BRUSH PRESSURE
SWITCH,BRUSH LIFT
SCREW, M6 X 16
KNOB,SPEED CONTROL
PIN,HANDLE LOCK
SPRING
PIN,HANDLE ADJUSTMENT
POTIENTIOMETER, 4.7K
PLATE
SPEED CONTROL,BOARD
SERIAL TAG (FANG 20HD)
COVER
LABEL,CIRCUIT BREAKER
PANEL,CONTROL HOUSING
BATTERY CAPACITY CONTROL,BOARD
GASKET
BREAKER,CIRCUIT, 12 AMP
HANDLE,RIGHT
BOLT,SHOULDER, M8 X 15 X M6
SPRING
WASHER,PLAING, M8 X M16.5 X 1
HANDLE,LEFT
SCREW, M3X25
WASHER,TEETH, M3
SWITCH ASSY
BRACKET,SWITCH (24")
NUT,LOCK, M3
TUBE,HANDLE,ADJUSTMENT
SWITCH,KEY
LABEL,KEY SWITCH
STRAIN RELIEF,CORD
SWITCH,TOGGLE

25

NO
REQ'D
7
2
2
10
6
3
3
3
2
1
1
2
1
6
6
1
1
4
6
1
1
4
1
1
12
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
2
1
1
2
1
1
1
1
1

26

FANG20HD - SQUEEGEE ASSEMBLY
DIA
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

PART
NUMBER
VF13501
VF13538
VF82172
VF13637
VF84231
VF14547
VF81243
VF82112
VF81203A
VF83150
VF85104
VF85336
VF85103
VF81210
VF14236
VF13514A
VF82055
VF82013
VF82116
VF82063
VF82119
VF81218
VF81209
VF14310
VF81208A
GT13022
VF81222
VF81219
VF13535
VV20203
VF82120
VF82120A
VF82062
VF82117
VF82118
VF82121
VF13502
VF14503
VF13521
VF85106
VF82908A
VF14516
VF13542
VF84225
VF14527
VF84228
VF84227
VF83500

DESCRIPTION
NUT,LOCK, M12
WASHER,PLAIN, M12 X M26 X 2
LOCK SPRING
SCREW, M12 X 130
FRONT SQUEEGEE SUPPORT
NUT LOCK M10
CABLE,SQGE,LIFT (24")
BUSHING
HOSE
HOLDER,"U" HOSE
HANDWHEEL M8x55
WASHER NYION
SQUEEGEE SUPPORT PIN
KNOB, M8
SCREW,M8 X 40
WASHER,PLAIN, M8 X M16.5 X 1
BUSHING
WHEEL, 3"
HOUSING,SQUEEGEE (FANG 20)
BLADE SQUEEGEE REAR PU
BLADE,SQUEEGEE,REAR NEOPRENE
LATCH,HOOD
HOOK,REAR SQUEEGEE BACKUP ADJUSTMENT
SCREW, M5 X 70
RIVET, M4 X 5
NUT,LOCK, M5
BOLT,SHOULDER, 5/16" X 1.25"
WHEEL, 2"
WASHER,PLAIN, M8 X M20 X 2
NUT,LOCK, 5/16"
BACKUP STRIP,SQUEEGEE,REAR
KIT,SQUEEGEE REAR BACKUP STRIP
BLADE,SQUEEGEE,FRONT,(PU)
BLADE,SQUEEGEE,FRONT,(NEOPRENE)
BACKUP STRIP,SQUEEGEE,FRONT
KNOB, M6
NUT,LOCK, M6
NUT LOCK M8
NUT, M6
SPACER 8x10x7
SQUEEGEE ASSY
NUT LOCK M8
WASHER PLAIN 8.4X 26X2
BACK SQUEEGEE SUPPORT
SEREW SHOULDER M10
SEREW SHOULDER M8
SQUEEGEE SUPPORT
KIT, SQUEEGEE BRACKET ASSEMBY

,

,

¢

27

(

¢

( )

)

NO
REQ'D
3
1
1
1
2
2
1
1
1
1
1
1
1
3
4
2
2
2
1
1
1
1
1
1
2
1
3
3
3
3
1
1
1
1
1
6
1
1
1
4
1
2
2
1
1
2
1
1

WIRING DIAGRAM FOR FANG 20HD
3 (16AWG WHT)

BATTERY CAPACITY
LIGHTS
9 (12AWG RED)

(12AWG RED)

0 (16AWG BLU)

AMMETER

MAIN
SWITCH

3
2

6

BRUSH
SWITCH

7

SOLUTION
SWITCH

(16AWG
WHT)

(16AWG WHT)
4

4

VACUUM
SWITCH

3

0

(16AWG WHT)

(16AWG WHT)

UP

DOWN

ACTUATOR
3

5

TRIGGER
SWITCH

F
R

(16AWG WHT)

7
7

(16AWG GRN)

13

(14AWG RED)

01

(14AWG BLK)

15

(14AWG RED)

16

(14AWG BLK)

DIRECTION
SWTICH
SPEED
CONTROL
BOARD

0 (16AWG BLU)

MAIN
CIRCUIT BREAKER
(16AWG WHT)
12AMP
(12AWG RED)

10

(12AWG RED)

10

(12AWG RED)

17

(16AWG BLU)

18

(16AWG BLU)

17

35AMP

2

8

(16AWG GRN)
SOLUTION
SOLENOID
18

(16AWG BLU)

KEY SWITCH

1

(16AWG GRN)

4.7K
2W

B+B- M2 M1

02

(16AWG BLU)
ACTUATOR
MOTOR

10

RIGHT BRUSH
CIRCUIT BREAKER

03

(12AWG RED)

0 (16AWG BLU)
0 (16AWG BLU)
6

(12AWG BLK)
BRUSH
MOTOR

14

9 (12AWG RED)

04

(14AWG RED)

(14AWG BLK)
VACUUM
MOTOR

3

BRUSH
SOLENOID

B+
B-

15

16

(14AWG RED)

(14AWG BLK)
DRIVE
MOTOR

PCB

(16AWG WHT) 1
(12AWG RED) 8

(6AWG BLK)

(6AWG RED)

(12AWG RED) 8
(12AWG RED) 11

4 (16AWG WHT)

(14AWG RED) 12

0 (16AWG BLU)

(16AWG BLU) 0

14 (14AWG RED)

(14AWG BLK) 01
(16AWG GRN) 02
VACUUM
SOLENOID

(12AWG BLK) 03
(14AWG BLK) 04

12 (14AWG RED)

(16AWG BLU) 0
CHARGER
PLUG

(12AWG BLK) 03

CHARGER
PLUG

(6AWG RED)

(14AWG RED)

VACUUM CIRCUIT
BREAKER

3 (16AWG WHT)

(6AWG RED)

0 (16AWG BLU)

12V BATTERY

13 (14AWG RED)

(6AWG BLK)
12V BATTERY

11 (12AWG RED)

35AMP

28

MAIN SOLENOID
Rev.: C



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Modify Date                     : 2016:03:08 12:50:48-06:00
Create Date                     : 2010:03:01 16:27:36+08:00
Metadata Date                   : 2016:03:08 12:50:48-06:00
Creator Tool                    : Adobe Acrobat 8.0 Combine Files
Format                          : application/pdf
Title                           : D:\FANG\top page02 Model (1)
Creator                         : Administrator
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Instance ID                     : uuid:9e0d0d4c-9087-4f8c-8294-40344438b9c8
Producer                        : Acrobat Distiller 8.0.0 (Windows)
Page Count                      : 28
Author                          : Administrator
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