D Viper Fang 20 Hd Floor Scrubber Parts And Operator Manual

: Sweepscrub Viper-Fang-20-Hd-Floor-Scrubber-Parts-And-Operator-Manual viper-fang-20-hd-floor-scrubber-parts-and-operator-manual 1274 file product_file

Open the PDF directly: View PDF .
Page Count: 28

REV:06 2015-12-02

Nilfisk Inc.

9435 Winnetka Avenue North

Brooklyn Park, MN 55445

www.usviper.com

SAFETY PRECAUTIONS 3

MACHINE COMPONENTS 4

MACHINE SET UP 5

MACHINE INSTALLATION 5-6

MACHINE OPERATION 6

TANK DRAINING 7

BATTERY CHARGING 7-8

PREVENTATIVE MAINTENANCE 8-9

MACHINE STORAGE 9

BASIC TROUBLESHOOTING 10

PARTS BREAKDOWNS AND LISTS 11-27

WIRING DIAGRAM 28

2

TABLE OF CONTENTS

SAFETY PRECAUTIONS

This machine is intended for commercial use. It is

constructed for use in an indoor environment and

is not intended for any other use. Use only with

recommended accessories.

All operators shall read, understand and exercise

the following safety precautions:

1) DO NOT OPERATE MACHINE:

xUnless trained and authorized.

xUnless you have read and understand

the operators manual.

xIn flammable or explosive areas.

xIf not in proper operating condition.

xIn outdoor areas.

2) BEFORE OPERATING MACHINE:

xMake sure all safety devices are in

place and operate properly.

3) WHEN USING MACHINE:

xGo slow on inclines and slippery

surfaces.

xFollow all safety guidelines.

xBe very careful when using the

machine in reverse.

xReport and fix any damage to machine

prior to operating it.

4) BEFORE LEAVING OR SERVICING

MACHINE:

xStop machine on level ground.

xTurn machine off.

5) WHEN SERVICING MACHINE:

xRead operators manual thoroughly

prior to operating or servicing this

machine.

xUse manufacturer supplied or

approved replacement parts.

xSecure machine with wheel blocks

prior to jacking the machine up.

xUse approved jack or hoist to safely

elevate the machine.

WHEN SERVICING MACHINE: (con’t)

xDisconnect batteries prior to working

on machine.

xWear gloves when handling batteries

or battery cables.

xAvoid any contact with battery acid.

xAvoid moving parts. Do not wear

loose fitting clothing while servicing

machine.

: Batteries emit hydrogen gas.

Explosion or fire can result from hydrogen gas.

Keep sparks and open flames away! Keep battery

compartment open when charging.

: Flammable materials can cause an

explosion or fire. Do not use flammable materials

in tanks.

: Flammable materials or reactive

metals can cause explosion or fire. Do not pick up.

3

MACHINE COMPONENTS

1. Main power ON/OFF switch

2. Vacuum ON/OFF switch

3. Battery level meter

4. Brush ON/OFF switch

5. Brush pressure meter

6. Solution ON/OFF switch

7. Brush pressure UP/DOWN switch

8. Solution control knob

9. Speed control knob

10. Circuit breakers

11. Recovery tank drain hose

12. Squeegee adjustment nut & shaft

13. Squeegee assembly

14. Scrub head actuator

15. Solution tank level sight tube

16. Console adjustment levers

17. Rear solution fill

18. Reverse switch

19. Squeegee lift lever

20. Control housing

21. Operating triggers

22. Solution tank

23. Rear casters

24. Transport wheels

25. Scrub head

26. Scrub head skirt

27. Skirt housing latch

28. Protective rollers

29. Front solution fill

30. Recovery tank

31. Recovery tank lid

18

25 24

43

13

19

29

30

8

27

22

26

20

31

28

23

7

6

5

21

16

15

14

10

11

12

9

17

21

4

MACHINE SET UP & INSTALLATION

UNCRATING MACHINE

Be sure and check packing carton for any damage.

Immediately report any damage to carrier. Check

contents of package to ensure that the following

items are included: Machine, batteries (x2),

squeegee assembly, battery charger, and pad

driver.

BATTERY CONNECTIONS

The batteries are and charger are shipped

separately and will need to be installed and

connected as shown in the diagram below.

: Batteries emit hydrogen gas.

Explosion or fire can result from hydrogen gas.

Keep sparks and open flames away! Keep battery

compartment open when charging.

1. Be sure power switch is in the “off” position.

2. Open recovery tank to gain access to battery

compartment.

3. Carefully place the two batteries into the

compartment as shown in figure below. Place

the battery brace at the rear of the two

batteries. DO NOT DROP BATTERIES

INTO COMPARTMENT!

4. Connect battery cables to posts in numbered

order as shown in drawing below. (RED to

POSITIVE and BLACK to NEGATIVE)

BATTERY BRACE

CHARGER PLUG

BLACK

RED

5. Apply a coat or protective spray on the cable

connections to prevent battery corrosion.

MACHINE SET UP

PRE-OPERATION CHECKS

1. Sweep or dust mop the surface to be cleaned.

2. Check battery meter to make sure batteries are

fully charged. (see BATTERY CHARGING)

3. Check that squeegee is properly installed.

4. Check that brush / pad is properly installed.

INSTALLING PAD DRIVER OR BRUSH

1. Ensure that the machine is turned off

2. Raise the brush head assembly off the floor by

pushing on the brush lift button on the control

console.

3. Open the swing away skirts to gain access to

the brush head assembly.

4. If using a pad driver, first attach the

appropriate pad to the pad driver surface.

5. Mount the pad driver or brush to the drive

motor hub by lining up the three studs with the

three holes in the drive motor hub. Once in

the holes, rotate the driver toward the spring

clip to lock driver into place.

MOUNTING THE SQUEEGEE

1. Pull back on the squeegee lift lever to raise the

squeegee bracket up.

2. Loosen the two knobs on the squeegee and

slide the squeegee into the slots at the rear of

the squeegee bracket. (the wheels on the

squeegee point to the back)

3. Tighten the knobs securely.

4. Secure the vacuum hose on the pick-up tube of

the squeegee.

FILLING THE SOLUTION TANK

1. The Fang 20HD can be filled in two different

locations:

a. Front fill area for use with a hose or a

bucket.

b. Rear fill area for use with a hose only.

2. Determine which fill area you would like to

use to fill the machine with water.

3. Fill solution tank with up to 15 gallons of

water. (water temperature should not exceed

140° F) The clear tube in the back left of the

5

machine has gallon markers to help determine

the water level in the solution tank

: If you are filling the solution tank with a

bucket, make sure the bucket is clean. This will

prevent debris from clogging the lines or solenoid.

: Do not put any flammable materials

into solution tank. This can cause an explosion or

a fire. Only use recommended cleaning chemicals.

Contact your janitorial supply distributor for

recommendations on proper chemicals.

MACHINE OPERATION

: Do not operate machine unless you

have read and understand this manual.

1. Set control housing to a comfortable operating

height by squeezing together the two thumb

levers directly underneath the housing. (see

machine components, item #16)

2. Lower squeegee assembly to the floor by

releasing the lift lever from its locked position.

(see machine components, item #19)

3. Lower the brush head assembly to the floor by

pushing on the brush lift button on the control

console. (see machine components, item #7)

4. Turn main power to “on” position. (see

machine components, item #1)

5. Turn vacuum motor switch to “on” position.

(see machine components, item #2)

6. Turn the brush motor switch to “on” position.

(see machine components, item #4)

a. Brushes will not spin until the

operating triggers are pulled.

7. Turn the solution switch to “on” position. (see

machine components, item #6)

a. Solution will not begin to flow until

the operating triggers are pulled.

8. To begin scrubbing, pull on one or both of the

red operating triggers. (see machine

components, item #21) When these triggers

are pulled, the brush will begin to spin, the

solution will begin to flow, and the machine

will propel itself.

9. This machine is self-propelled. The speed can

be controlled by a dial located on the right

side of the control housing. (see machine

components, item #9)

10. This machine has reverse. In order to activate

reverse, there is a toggle switch located on the

left side of the control housing. (see machine

components, item #18) The toggle switch

must be pulled backwards and the red

operating triggers must be pressed to activate

reverse motion.

: Do not keep the machine in the same

position with the pad / brush spinning, or you

could cause damage to the floor.

11. Adjust amount of solution flow by turning the

solution control knob. Turn to the right for

more solution, or turn left for less solution.

(see machine components, item #8)

WHILE OPERATING MACHINE

1. Occasionally look through the clear recovery

tank lid to see if there is any foam build-up. If

excessive foam is found, add defoamer to the

recovery tank.

: Foam must not enter the float shut-off

screen, or damage can occur to the vacuum motor.

Foam will not activate the machines float shut-off

device.

2. Occasionally view the clear tube at the back

left of the machine to check the amount of

cleaning solution that is left in the machine.

3. Occasionally check the battery level meter.

(see machine components, item #3) When

meter is in the red, recharge the batteries.

: When battery meter is in the red, do

not continue to operate the machine. Battery

damage may result.

4. If the squeegee assembly leaves streaks on the

floor, raise the squeegee off the floor and wipe

the blades down with a damp cloth.

: Do not use your fingers to wipe or

remove debris from the blades, as injury may

occur.

5. When the solution tank runs empty, turn off

the brush switch, solution switch and raise the

brush head. Keep the squeegee down and

continue to vacuum until all the dirty water is

6

picked up. (see TANK DRAINING section to

learn how to drain recovery and solution tanks)

: The brush motors are circuit breaker

protected to protect them from damage. If a

breaker trips, it can’t be reset immediately. You

must first determine what caused the breaker to

trip, and allow the motor to cool down before you

can reset the breaker. The breakers are located on

the back panel of the control housing.

TANK DRAINING

1. Turn the power off on the machine

2. With the squeegee and brush head in their

“up” position, transport machine to approved

area for draining tank(s).

DRAINING THE RECOVERY (DIRTY) TANK

: Anytime scrubbing is completed, or when

refilling solution tank, the recovery tank should be

drained and cleaned.

: If the recovery tank is not drained

when the solution tank has been refilled, foam or

water may enter the float shut-off mechanism and

cause damage to the vacuum motor.

1. Remove the drain hose from the holder, and

place the drain hose over the floor drain.

Twist off the drain hose plug to begin the

draining process. In order to completely empty

the recovery tank, hinge open the recovery

tank and let it rest on the support stand.

2. Clean the recovery tank after every use. Use a

fresh water hose to rinse out the recovery tank.

Be careful not to spray water into the float

shut-off mechanism.

: If you are storing the machine for any

period of time, always leave the clear recovery

tank lid off the tank so the tank can dry

completely and smell fresh.

3. Replace the drain hose plug tightly as soon as

you are done draining the tank.

DRAINING THE SOLUTION (CLEAN) TANK

: Anytime scrubbing operation is completed,

the solution tank should be drained and cleaned.

1. Pull down on the clear tube (back left of the

machine) to remove it from the hose barb.

This will allow the solution to flow freely into

a bucket or floor drain.

2. Rinse the solution tank with clean water after

every use. This will help prevent chemical

buildup and clogging of the solution lines.

3. With clean water in solution tank, turn

machine power on, solution switch “on” and

pull the operating triggers. This will allow the

clean water to flush through and clean the

solution plumbing.

4. Once tank is rinsed, flushed and drained,

reconnect the clear tube to the hose barb. Be

sure the tube is pushed all the way up on the

hose barb.

BATTERY CHARGING

: Use only approved chargers with the

following specifications:

xAutomatic shut off circuit

xDeep cycle charging

xOutput current of 10 – 20 amps

xOutput voltage of 24 volts

: For the best machine performance, keep

batteries charged at all times. Do not let them sit

in a discharged condition.

: Batteries are dangerous! Batteries emit

hydrogen gas and an explosion or fire can result.

Keep sparks and fire away from batteries at all

times. When charging the machine, make sure the

battery compartment is left open.

1. Place charger and machine in a well ventilated

area.

2. Turn machine off.

3. Open recovery tank up, exposing battery

compartment

4. Check fluid level in each battery cell. Do not

charge batteries unless fluid is slightly

covering the battery plates. Do not overfill the

7

batteries. Overfilling may cause the batteries

to overflow during charging due to expansion.

Replace the caps prior to charging.

5. Plug approved charger into grounded wall

outlet before plugging the charger into the

machine.

6. Plug charger into red charger receptacle

located in the front left of the battery

7. compartment.

8. Flip up the recovery tank “kick stand” and

gently lay the recovery tank down until it rests

on the stand.

9. The charger will automatically begin to

charger the batteries, and it will automatically

shut down once the batteries are fully charged.

10. Upon completion of charging, first unplug the

charger from the wall outlet, and then

disconnect the charger from the machine.

11. Check the battery level after charging is

complete. If fluid level is low, add distilled

water to bring the fluid level up to the bottom

of the sight tubes. Replace the caps and wipe

the batteries down with a towel.

PREVENTATIVE MAINTENANCE

: Before performing any maintenance on

the machine, be sure that the power is turned off,

or the batteries are disconnected!

: Repairs are to be completed by

Authorized Service Centers only. Any repairs

completed by unauthorized persons will void the

warranty.

DAILY MAINTENANCE

1. Remove pad driver / brush and clean with

approved cleaner.

2. Drain recovery and solution tanks completely

and rinse out with clean water. Visually check

the recovery tank for debris and clean out as

necessary.

3. Raise squeegee assembly off floor and wipe it

down with a damp towel. Be sure to store the

squeegee in the up position.

4. Remove the float shut-off assembly and rinse

it out with clean water.

5. Clean machine with an approved cleaner and a

damp towel.

6. Recharge batteries.

WEEKLY MAINTENANCE

1. Check fluid level in batteries.

2. Check batteries for loose or corroded cables.

3. Keep battery tops clean from corrosion.

MONTHLY MAINTENANCE

1. Check machine for leaks and loose fasteners.

2. Lubricate all grease points and pivot points

with silicon spray and approved grease.

3. Place machine over a floor drain. Flush

solution system by pouring 3 gallons of hot

water and approved alkaline detergent into the

solution tank and running machine (with

solution control on) for 45 seconds. Turn

machine off and let it sit overnight. Then next

day, drain the remaining solution and rinse the

solution tank out with clean water.

8

VACUUM MOTOR MAINTENANCE

1. Contact your local Viper Distributor for any

motor maintenance.

2. Vacuum motor should have the brushes

checked every 250 hours. Brushes should be

replaced when they are worn to a length of

10mm or less.

BATTERY MAINTENANCE

: For the best machine performance, keep

batteries charged at all times. Do not let them sit

in a discharged condition.

: Batteries are dangerous! Batteries emit

hydrogen gas and an explosion or fire can result.

Keep sparks and fire away from batteries at all

times.

: Whenever servicing batteries, be sure

to wear protective gloves. Avoid contact with

battery acid at all times!

1. Always follow the battery charging directions

as outlined in the BATTERY CHARGING

section of this manual.

2. Keep battery tops and terminals free from

corrosion. A strong solution of baking soda

and water is the best way to keep the batteries

corrosion free. DO NOT ALLOW THE

BAKING SODA / WATER SOLUTION TO

ENTER THE BATTERY CELLS.

3. Use a wire brush with the baking soda solution

to properly clean the battery posts and

connections.

4. Check battery connections for wear and loose

terminals. Replace if necessary.

MACHINE STORAGE

1. Always store the machine indoors.

2. Always store the machine in a dry area.

3. Always store the machine in its upright

position.

4. Always store the machine with the pad driver /

brush raised off the floor.

5. Always store the machine with the squeegee

assembly raised off the floor.

6. If storing in an area which may reach freezing

temperatures, be sure to drain all fluids from

the machine prior to storage. Any damage

caused by freezing temperatures will not be

covered by the warranty.

7. Drain the recovery tank and remove the clear

on the top of the recovery tank so that it can

“breathe” during storage.

8. Drain the solution tank of all fluid.

9

PROBLEM CAUSE SOLUTION

No power Bad batteries Replace batteries

Key not in "ON" position Turn key "ON"

Main circuit breaker tripped Contact Viper Distributor

Batteries need to be charged Charge batteries (see Battery Charging)

Loose battery cable Tighten loose cable(s)

Batteries not connected properly Follow battery installation instructions

Bad brush switch Contact Viper Distributor

Brush circuit breaker has tripped Check brush motor for obstructions and reset breaker

Bad wiring Contact Viper Distributor

Bad brush motor Contact Viper Distributor

Carbon brushes worn out Contact Viper Distributor

Bad solenoid Contact Viper Distributor

Bad vacuum switch Contact Viper Distributor

Bad wiring Contact Viper Distributor

Bad vacuum motor Contact Viper Distributor

Carbon brushes worn out Contact Viper Distributor

Batteries need to be charged Charge batteries (see Battery Charging)

Short run time Batteries need maintenance See Battery Maintenance in this manual

Bad cell in battery(s) Replace batteries

Bad charger Replace charger

Bad solution switch Contact Viper Distributor

Clogged solution solenoid Contact Viper Distributor

Clogged solution filter Remove filter and clean

Solution line obstructed Remove solution line and clean

Solution flow adjustment knob in need

of adjustment

Increase flow by twisting solution adjustment knob to the

right. Decrease flow by twisting solution adjustment knob

to the left.

Squeegee clogged Clean debris off squeegee with damp towel

Poor water pick up Squeegee blades worn Install new squeegee blades

Squeegee not mounted correctly Confirm that the squeegee assembly is securely fastened

to the machine and not loose fitting.

Vacuum hoses have a hole or are loose Check hose connections and make sure they are firm.

Replace hose if damaged.

Vacuum hose may be clogged Check hose for debris and remove any clog.

Drain hose stopper is loose Tighten drain plug.

Batteries need to be charged Charge batteries (see Battery Charging)

Vacuum motor is loose Tighten vac motor mounting screws. Do not overtighten

or damage will occur.

Recovery tank lid is loose Confirm the clear recovery tank lid is securely in place.

Recovery tank inlet hole is clogged Drain recovery tank and tilt tank on side. Check the inlet

hole for debris and remove debris.

Recovery tank is full Drain recovery tank.

Float shut off is clogged Remove float shut off from inside recovery tank and

remove any debris.

BASIC TROUBLESHOOTING

Brush motor does

not run

Vacuum motor

does not run

Little or no solution

flow

10

11

2

38 BAT185 BATTERY,12V,215AMP HOUR

VA13516 1

21

15 VF81306 1

16 VF81310 KIT,CONNECT WIRE 1

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF81405BD 1

2 VA13477 3

3 VV13664 1

4 VV13604 6

5 VF13519 6

6 VF82154 1

7 VF13535 8

8 VF81406 1

9 VF81404 1

10 VF82029A 1

11 VF82032 1

12 VF82030 1

13 VF82031A 1

14 VF82070 1

17 VF82123 1

18 VF13633 2

19 VV13607 8

20 GT13032 6

22 VF13495 4

23 VF81715 2

24 VF82067 1

25 VF14232 2

26 VF82078 1

27 VF13543 2

28 VF13544 6

29 VA13483 7

30 VF82081 1

31 VF82079 1

32 VF82801 1

33 VF82071 1

34 VF99001 2

35 VF83129 2

36 VF13514A 2

37 VF13635 2

39 VF83111 2

40 VF83140 1

41 VF82072A 1

42 VF13634 8

DESCRIPTION

ǂǂǂWASHER,LOCK, M6

ǂǂǂWASHER,PLAIN, M6 X M16 X 1.5

ǂǂǂ

ǂǂǂGRIP,HANDLE

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 16

WASHER,PLAIN, M4 X M12 X 1

ǂǂǂSCREW, M8 X 20

ǂǂǂWASHER,LOCK, M5 X M11 X 28

ǂǂǂPLUG,EXPANSION

ǂǂǂWASHER,PLAIN, M8 X M20 X 2

ǂǂǂBUSHING

ǂǂǂSUPPORT,RECOVERY TANK

ǂǂǂBRACKET,VAC TUBE

ǂǂǂPLUG,FILL SCREEN

ǂǂǂSPRING

ǂǂǂADAPTER,TUBE

ǂǂǂGASKET,TUBE ADAPTER

ǂǂǂLABEL,LEFT

ǂǂǂCONNECTOR, 175A

ǂǂǂ

ǂǂǂSCREW, M6 X 10

ǂǂǂSCREEN,FILL

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 16

ǂǂǂSCREW, SELF-TAPPING, ST, M4 X 10

ǂǂǂDECAL

ǂǂǂSCREW, M6 X 35

ǂǂǂSTANDOFF

ǂǂǂSCREW, M6 X 16

ǂǂǂBRACKET

FANG20HD - SOLUTION TANK ASSEMBLY

ǂǂǂSCREW, M8 X 50

ǂǂǂ

ǂǂǂLABEL,RIGHT

ǂǂǂWHEEL, 4"

ǂǂǂBUSHING

ǂǂǂWASHER,PLAIN, M8 X M16.5 X 1

ǂǂǂWASHER,PLAIN, M4 X M9 X 0.8

ǂǂǂCOVER,FILL SCREEN

ǂǂǂSOLUTION TANK

ǂǂǂCASTER, 4"

ǂǂǂTRAY,BATTERY

ǂǂǂSPACER,BATTERY

ǂǂǂSCREW, M10 X 30

12

WASHER,PLAIN, M10 X M30 X 1.5

61 VF83124 1

VF82050A 1

VF14248 SCREW, M8 X 100 1

43

DIA

NO

PART

NUMBER

NO

REQ'D

FANG20HD - SOLUTION TANK ASSEMBLY

DESCRIPTION

45 CHRGR18 1

46 VF13537 8

47 VF13518 8

48 VF14234 2

49 VF13513 2

50 VF81408 2

51 VF81416 2

52 VF82161 1

53 VF81123 1

54 VF82306A 1

55 VF14230 3

56 VV13601 3

57 VF13532 3

58 VF81202 1

59 VF14235 1

60 VF48216 1

SCREW, M5 X 15

WASHER,LOCK, M5

SCREW, M8 X 35

WASHER,LOCK, M12.7

HANDLE,SQGE,LIFT

BUSHING

PLATE,LOCK

WASHER,PLAIN, M10 X M26 X 2

SCREW, M8 X 16

NUT, M8

WASHER,PLAIN, M5 X M11 X 2

PLATE,SQGE,LOCK

HOSE BARB

CLAMP (16-25)

TUBING

KIT,LABEL,MARKERS

CHARGER,24V,18AMP

WASHER,LOCK, M10

44

14

14 N/A

15 VF81510 1

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF82010 1

2 VF82083 1

3 VF82009 1

4 VV13607 13

5 VF13533 7

6 VF14233 4

7 VF81504 1

8 VF82802 1

9 VF13528 2

10 VF13495 2

11 VF82028 1

16 VV10113 2

17 VF83154 1

18 ZD53000

19 VF13502 3

20 VF82310

21 VF13521 3

22 VF81503 1

23 VF14200 9

24 GT13032 9

25 VF82011 1

26 VF82082 1

27 VA13477 4

28 VV13664 4

29 VF82010A 1

30 VF82010B 1

31 VF82010X 1

SCREW, SELF-TAPPING, ST, M4 X 1

CLEAR COVER,RECOVERY TANK

ELBOW ADAPTOR,FLOAT

WASHER,LOCK, M6

WASHER,PLAIN, M6 X M16 X 2

SCREW, M6 X 20

FLOAT

RECOVERY TANK (FANG20HD)

WASHER,TEETH,LOCK, M6

SCREW, M6 X 16

CABLE

DESCRIPTION

HINGE,RECOVERY TANK

CLAMP, 2"

WASHER,PLAIN, M4 X M12 X 1

GASKET

NUT,LOCK, M6

STUD(20") 3

SEAT

SCREW, M6 X 16

NUT,M6

LOGO (20")

FANG20HD - RECOVERY TANK ASSEMBLY

KIT,LID

DECAL WARNING BATTERY

DRAIN HOSE ASEMBLY

WASHER,PLAIN, M6 X M16 X 1.5

MOTOR,VAC 2 STAGE,24VDC 1

DECAL,BATTERY INSTALLATION

RUBBER HINGE

15

16

17 VF81303 1

25 VF81137 1

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF82080 2

2 VF81106 2

VF81600 1

ZD72000A 1

4 VF81102 2

5 VF13537 6

6 VF13518 6

7 VF13636 4

8 VF13634 2

9 VF13502 8

10 VF13533 8

11 VF81103 4

12 VF82016A 2

13 VF13538 4

14 VF82803 1

15 VF83139 2

16 VF14084 2

18 VF13519 4

19 VV13604 4

20 VF13535 4

21 VF83126 1

22 VF83135 1

23 VF83115 1

24 VF14247 2

26 VF13501 2

PIN, M10 X 30

PIN,COTTER, M3.2 X 24

PLATE

3 TRANSAXLE MOTOR, 24VDC

FANG20HD - BRUSH LIFT/DRIVE ASSEMBLY

NUT,LOCK, M12

WASHER,PLAIN, M8 X M20 X 2

BRACKET,CABLE GUIDE

BRACKET,ACTUATOR

SCREW, M12 X 25

WASHER,PLAIN, M12 X M22 X 2

BRACKET,LIFT MOTOR

ACTUATOR

WASHER,LOCK, M8

PLATE,BASE TRANSAXLE

SCREW, M10 X 45

SCREW, M10 X 30

NUT,LOCK, M6

WASHER,PLAIN, M6 X M16 X 2

SCREW, M8 X 20

SPACER

BUSHING

BRACKET,TRANSAXLE MOUNT

WASHER,PLAIN, M10 X M26 X 2

WASHER,LOCK, M10

DESCRIPTION

HUB,CAPS

WHEEL, 8"

TRANSAXLE, 24"

17

18

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF83112A 1

2 VA13400 4

3 GT13022 ǂǂǂNUT,LOCK, M5 4

4 VF14234 ǂǂǂSCREW, M8 X 16 1

5 VF13519 5

6 VF13542 ǂǂǂWASHER,PLAIN, M8 X M26 X 2 1

7 VV20274B 1

8 VF83116A 1

9 VF13535 ǂǂǂWASHER,PLAIN, M8 X M20 X 2 4

10 VV13604 4

11 VF13538 10

12 VF82805 1

13 VF14247 2

14 VF82016A ǂǂǂBUSHING 6

15 VF83117 ǂǂǂSPRING 1

16 VF14238 2

17 VF82804 1

18 VF14225A ǂǂǂSCREW,M6X40 3

19 VF83133 3

20 VF82057 ǂǂǂPAD DRIVER, 19" (FANG20T) 1

21 VF13502 ǂǂǂNUT,LOCK, M6 3

22 VF83118 ǂǂǂSPACER 1

23 VF99003A ǂǂǂBIG MOUTH 1

24 VA13484 ǂǂǂSCREW,SELF-TAPPING,ST, M4 X 12 3

25 MF-VF002-4A ǂǂǂSCREW,SELF-TAPPING, 1/4" - 1" 3

26 VF14241 ǂǂǂSCREW, 5/16" - 1" 1

27 VV20298 ǂǂǂWASHER,LOCK, 5/16" 1

28 VF82058 ǂǂǂWASHER 1

29 VF83130A 1

30 VF83130 ǂǂǂPLATE,DRIVE 1

31 VF83134 ǂǂǂSTOP,DRIVE RELEASE 1

32 VF83132 ǂǂǂSPRING 1

33 VF83131 ǂǂǂCLAMP,BRUSH PLATE 1

34 VV13601 ǂǂǂWASHER,LOCK, M5 4

35 VF13545 ǂǂǂSCREW,SELF-TAPPING,ST,M5 X 10 4

36 VF14242 ǂǂǂSCREW, 3/8" - 1" 4

37 VV13620 ǂǂǂWASHER,LOCK, 3/8" 4

38 VF13537 ǂǂǂWASHER,PLAIN,M10 X M26 X 2 4

39 VF13501 ǂǂǂNUT,LOCK,M12 2

40 ZD45407 KEY, 6.35 X 25 1

41 ZD45000 1

42 VF14230 4

ǂǂǂBRUSH MOTOR,24VDC, .75HP

ǂǂǂWASHER,LOCK, M8

ǂǂǂSUPPORT PLATE,SKIRT

ǂǂǂBRACKET,MOTOR MOUNT

ǂǂǂSTUD

ǂǂǂWASHER,PLAIN,M12XM22X2

ǂǂǂBRACKET,SPRING

ǂǂǂSCREW,M12X25

ǂǂǂBLOCK,GUIDE

FANG20HD - BRUSH/PAD DRIVE ASSEMBLY

ǂǂǂSCREW, M5 X 15

ǂǂǂPLATE, DRIVE, ASSY

DESCRIPTION

ǂǂǂSCREW,M8X20

ǂǂǂSCREW,M12X30

ǂǂǂWASHER,PLAIN, M5 X M11 X 1

ǂǂǂWASHER,PLAIN, M13 X M39 X 2

19

20

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF14245 2

2 VF82036 1

3 VV13650 1

4 VF13532 4

5 VV13601 4

6 VF14230 2

7 VF13536 2

8 VF82075 2

9 VF83121 1

10 VF82148 14

11 VF82040 1

12 VF81134 2

13 VF82042 2

14 VF81124 1

15 VF81403A 2

16 VF82168 FILTER 1

17 VF81780 TIE 2

18 VF81125 1

19 VF81126 1

20 VF13495 4

21 VF13533 4

22 VF81127 1

23 VF82033-24 1

24 VV13607 WASHER,LOCK, M6 2

25 VF83120 BRACKET,SOLENOID 1

26 VF13502 NUT,LOCK, M6 2

27 VF81128 1

28 VV20509 SCREW,M5X10 2

29 VF81118 2

30 VF13540 1

31 VF82037 1

32 VF82069 1

33 VF82074 1

34 VF82038 1

FANG20HD - SOLUTION CONTROL ASSEMBLY

BUSHING

KNOB,VALVE ADJUST

TUBING, 320mm

WASHER,WAVE, M12

BRACKET,DRAIN HOSE & VALVE

LABEL,VALVE

CLAMP

SCREW, M5 X 6

SHAFT

SCREW, M4 X 10

CABLE,SOLENOID

DESCRIPTION

WASHER,LOCK, M5

HOSE BARB,TEE

CLAMP, 16mm

ELBOW,SOLUTION TANK

WASHER,PLAIN, M5

TUBING, 80mm

SCREW, M5 X 15

WASHER,PLAIN, M9.8 X M16 X 1

NUT, 3/8"

TUBING, 115mm

SOLUTION VALVE SOLENOID,24VDC

TUBING, 200mm

ELBOW

TUBING, 50mm

SCREW, M6 X 16

WASHER,PLAIN, M6 X M16 X 2

TUBING, 65mm

21

22

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF82808 1

2 VF13495 8

3 VV13607 8

4 VF13533 8

5 VF83107 2

6 VF83108 2

7 VF82013 2

8 VF82055 2

9 VF13514A 2

10 VF14236 2

11 VA13400 16

12 VA13474 16

13 VF82810 2

14 VF82809 2

15 VF82815 1

16 VF82807R 1

17 VV20519 4

18 VF82807 1

19 VF83109 1

20 VV20291 4

21 VF82806 1

22 VF82806L 1

23 VF83142 2

LATCH,HOOD

WASHER,LOCK,M4

SKIRT,LEFT

FANG20HD - BRUSH SKIRT ASSEMBLY

RIGHT SKIRT,ASSEMBLY

CLAMP,BUMPER

DESCRIPTION

WASHER,PLAIN,M5XM25X1.5

BUMPER(20HD)

SKIRT,RIGHT

BLOCK,SKIRT

SCREW,M8X40

WASHER,PLAIN,M8XM16.5X1

SCREW,M4X8

SCREW,M6X16

WASHER,LOCK,M6

WASHER,PLAIN,M6

BRACKET,SKIRT MOUNT

LEFT SKIRT,ASSEMBLY

BUSHING

SCREW,M5X16

PIN,SKIRT

WHEEL,3"

GRIP,BUMPER

BUMPER(20HD)

23

24

32 N/A

29 VF81732

DIA

NO

PART

NUMBER

NO

REQ'D

1 VF13491 7

2 VF14122 2

3 VF14121 2

4 VF13502 10

5 GT13032 6

VF81781 3

VF81781-X 3

7 VF81726A 3

8 VF81734 2

9 VF83149 1

10 VF82301 1

11 VF81713 2

12 VF82305 1

13 VF14078 6

14 VA50477 6

15 VF81718 1

16 VF82313 1

17 VF13495 4

18 VF81719 6

19 VF83137A 1

20 VF82811 1

21 VF81721 4

22 VF81727 1

23 VF81725 1

24 VF14200 12

25 VF81730 1

26 VF81709 2

27 VF81716 1

28 VF81710 2

1

30 VF82316 1

31 VF81739-20T 1

1

33 GV40239 1

34 VF83148 1

35 VF82303A PANEL,CONTROL HOUSING 1

36 VF81703 BATTERY CAPACITY CONTROL,BOARD 1

37 VF82312 1

38 VF99012 1

39 VF82107BD 1

40 VF81711 2

41 VF81712 1

42 VF13514A 2

43 VF82106BD 1

44 VF14212 2

45 VF13511 2

46 VF44203 1

47 VF81707 1

48 VV13652 2

49 VF81714 1

50 VF82153 1

51 VF82160 1

52 VF81744B 1

53 VF81722 1

6DIODE WITH ENDS

SPACER

WASHER,PLAIN, M6

DIODE, 400V

LABEL,SPEED CONTROL

GASKET

PANEL,SWITCH (24")

SCREW, M6 X 16

SCREW,M3 X 10

BUSHING

LABEL,CIRCUIT BREAKER

BREAKER,CIRCUIT,35AMP

SWITCH,TOGGLE

NUT,LOCK, M6

BREAKER,CIRCUIT, 12 AMP

PIN,HANDLE ADJUSTMENT

GASKET

COVER

SPEED CONTROL,BOARD

WASHER,PLAIN, M3 X M10 X 1

LIGHTS,BATTERY CAPACITY

SOLENOID, 24V

HOUSING,CONTROL

STRAIN RELIEF,CORD

FANG20HD - CONTROL HOUSING

SCREW, M3X25

BOLT,SHOULDER, M8 X 15 X M6

SPRING

DESCRIPTION

SCREW, M4 X 12

WASHER,PLAIN, M10 X M20 X 2

SCREW, M10 X 65

SERIAL TAG (FANG 20HD)

LABEL,CIRCUIT BREAKER

SWITCH,KEY

POTIENTIOMETER, 4.7K

KNOB,SPEED CONTROL

WASHER,TEETH, M3

SWITCH ASSY

PLATE

SWITCH,BRUSH LIFT

SPRING

SWITCH,LIGHTED ROCKER

LABEL,SWITCH (FANG 20HD)

GAUGE,BRUSH PRESSURE

SCREW, M6 X 16

PIN,HANDLE LOCK

HANDLE,RIGHT

BRACKET,SWITCH (24")

NUT,LOCK, M3

WASHER,PLAING, M8 X M16.5 X 1

HANDLE,LEFT

LABEL,KEY SWITCH

TUBE,HANDLE,ADJUSTMENT

25

26

DIA

NO

PART

NUMBER DESCRIPTION NO

REQ'D

1 VF13501 NUT,LOCK, M12 3

2 VF13538 WASHER,PLAIN, M12 X M26 X 2 1

3 VF82172 LOCK SPRING 1

4 VF13637 SCREW, M12 X 130 1

5 VF84231 FRONT SQUEEGEE SUPPORT 2

6 VF14547 NUT LOCK M10 2

7 VF81243 CABLE,SQGE,LIFT (24") 1

8 VF82112 BUSHING 1

9 VF81203A HOSE 1

10 VF83150 HOLDER,"U" HOSE 1

11 VF85104 HANDWHEEL M8x55 1

12 VF85336 WASHER NYION 1

13 VF85103 SQUEEGEE SUPPORT PIN 1

14 VF81210 KNOB, M8 3

15 VF14236 SCREW,M8 X 40 4

16 VF13514A WASHER,PLAIN, M8 X M16.5 X 1 2

17 VF82055 BUSHING 2

18 VF82013 WHEEL, 3" 2

19 VF82116 HOUSING,SQUEEGEE (FANG 20) 1

VF82063 BLADE SQUEEGEE REAR PU 1

VF82119 BLADE,SQUEEGEE,REAR NEOPRENE 1

21 VF81218 LATCH,HOOD 1

22 VF81209 HOOK,REAR SQUEEGEE BACKUP ADJUSTMENT 1

23 VF14310 SCREW, M5 X 70 1

24 VF81208A RIVET, M4 X 5 2

25 GT13022 NUT,LOCK, M5 1

26 VF81222 BOLT,SHOULDER, 5/16" X 1.25" 3

27 VF81219 WHEEL, 2" 3

28 VF13535 WASHER,PLAIN, M8 X M20 X 2 3

29 VV20203 NUT,LOCK, 5/16" 3

30 VF82120 BACKUP STRIP,SQUEEGEE,REAR 1

31 VF82120A KIT,SQUEEGEE REAR BACKUP STRIP 1

VF82062 BLADE,SQUEEGEE,FRONT,(PU) 1

VF82117 BLADE,SQUEEGEE,FRONT,(NEOPRENE) 1

33 VF82118 BACKUP STRIP,SQUEEGEE,FRONT 1

34 VF82121 KNOB, M6 6

35 VF13502 NUT,LOCK, M6 1

36 VF14503 NUT LOCK M8 1

37 VF13521 NUT, M6 1

38 VF85106 SPACER 8x10x7 4

39 VF82908A SQUEEGEE ASSY 1

40 VF14516 NUT LOCK M8 2

41 VF13542 WASHER PLAIN 8.4X 26X2 2

42 VF84225 BACK SQUEEGEE SUPPORT 1

43 VF14527 SEREW SHOULDER M10 1

44 VF84228 SEREW SHOULDER M8 2

45 VF84227 SQUEEGEE SUPPORT 1

46 VF83500 KIT, SQUEEGEE BRACKET ASSEMBY 1

20

32

FANG20HD - SQUEEGEE ASSEMBLY

27

12 (14AWG RED)

(16AWG WHT) 1

(12AWG RED)

ACTUATOR

MOTOR

17

(16AWG BLU) (16AWG BLU)

18

ACTUATOR

DOWN

UP

0 (16AWG BLU)

0 (16AWG BLU)

(12AWG RED) 9

AMMETER

RIGHT BRUSH

CIRCUIT BREAKER

35AMP

9 (12AWG RED)

WIRING DIAGRAM FOR FANG 20HD

(12AWG RED)

(12AWG RED)

(16AWG WHT)

10

8

1

BRUSH

SOLENOID

BRUSH

SWITCH

VACUUM

MOTOR

BRUSH

MOTOR

SOLUTION

SOLENOID

7

SOLUTION

SWITCH

6 7

02

B+B- M2 M1

0 (16AWG BLU)

MAIN

SWITCH

(16AWG WHT)

(16AWG WHT)

(16AWG

WHT)

VACUUM

SWITCH

35

2

4

3

16

15

01

13

7

4

3 (16AWG WHT)

(16AWG GRN)

(14AWG RED)

(14AWG BLK)

(14AWG RED)

(14AWG BLK)

(16AWG WHT)

4.7K

2W

R

F

DIRECTION

SWTICH

MAIN

CIRCUIT BREAKER

2

6

(16AWG GRN) (16AWG GRN)

10

(12AWG RED) (12AWG BLK)

03

14

(14AWG RED) (14AWG BLK)

04

15 16

(14AWG BLK)(14AWG RED) DRIVE

MOTOR

VACUUM CIRCUIT

BREAKER

35AMP

(12AWG RED) 8

(12AWG RED) 8

(12AWG RED) 11

(14AWG RED) 12

(16AWG GRN) 02

(12AWG BLK) 03

(14AWG BLK) 04

(16AWG BLU) 0

(6AWG RED)

(6AWG BLK)

CHARGER

PLUG

CHARGER

PLUG

4 (16AWG WHT)

0 (16AWG BLU)

14 (14AWG RED)

11 (12AWG RED)

3 (16AWG WHT)

0 (16AWG BLU)

13 (14AWG RED)

MAIN SOLENOID

VACUUM

SOLENOID

TRIGGER

SWITCH

SPEED

CONTROL

BOARD

(6AWG BLK)

12V BATTERY

12V BATTERY

(6AWG RED)

(6AWG RED)

17

18

(16AWG BLU)

(16AWG BLU)

10 (12AWG RED)

PCB

0 (16AWG BLU)

B

-

+

B

BATTERY CAPACITY

LIGHTS

(14AWG RED)

(16AWG BLU) 0

(14AWG BLK) 01

3

3

0

(12AWG BLK) 03

12AMP

KEY SWITCH

(16AWG WHT)

Rev.: C

28